WO2022224701A1 - ケーブル付きコネクタ - Google Patents
ケーブル付きコネクタ Download PDFInfo
- Publication number
- WO2022224701A1 WO2022224701A1 PCT/JP2022/014267 JP2022014267W WO2022224701A1 WO 2022224701 A1 WO2022224701 A1 WO 2022224701A1 JP 2022014267 W JP2022014267 W JP 2022014267W WO 2022224701 A1 WO2022224701 A1 WO 2022224701A1
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- WIPO (PCT)
- Prior art keywords
- sheath
- cable
- protrusions
- long
- short
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6591—Specific features or arrangements of connection of shield to conductive members
- H01R13/6592—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
- H01R13/6593—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable the shield being composed of different pieces
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6591—Specific features or arrangements of connection of shield to conductive members
- H01R13/6592—Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
- H01R13/585—Grip increasing with strain force
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
- H01R9/0518—Connection to outer conductor by crimping or by crimping ferrule
Definitions
- the technology disclosed by this specification relates to a connector with a cable.
- a shielded wire with a terminal is known in which an outer conductor terminal is connected to an end portion of the shielded wire (see Patent Document 1).
- a shielded wire includes a plurality of covered wires, a braided wire that collectively covers the covered wires, and a sheath that further covers the outer periphery of the braided wire.
- the sheath is stripped to expose the terminal portion of the braided wire from the sheath.
- the terminal portion of the braided wire exposed from the sheath is folded back to form a folded portion that is superimposed on the outside of the sheath.
- a metal sleeve is arranged outside the terminal portion of the sheath and inside the folded portion.
- the outer conductor terminal has a barrel portion, and the barrel portion is crimped to the terminal portion of the sheath from the outside of the folded portion.
- the outer conductor terminal has a projection projecting inward from the barrel. According to such a configuration, when a pulling force is applied to the shielded wire, the sleeve abuts against the protrusion, thereby suppressing the shielded wire from falling off from the barrel portion.
- the barrel portion may be strongly crimped to the shielded wire.
- the crimping force becomes too strong, there are concerns about deterioration of communication performance, disconnection, and the like.
- a connector with a cable disclosed in the present specification includes an electric wire, a sheath surrounding the electric wire, a sleeve surrounding an end portion of the sheath, interposed between the electric wire and the sheath, and a cable having a braided wire exposed from a terminal portion and having a folded portion folded back to the outside of the sleeve; a connector housing connected to the wire; a cover portion covering the connector housing; a shield member comprising: a barrel portion that is crimped onto the terminal portion of the cable where the folded portion is disposed; and a plurality of protrusions that extend from the barrel portion toward the sheath, wherein the plurality of protrusions are , at least one long protrusion whose tip is embedded in the sheath, and a length shorter than the long protrusion, the tip not being embedded in the sheath but capable of being locked to the sleeve. and at least one short protrusion.
- FIG. 1 is a perspective view of a connector with cable according to an embodiment.
- FIG. 2 is an exploded perspective view of the connector with cable according to the embodiment.
- FIG. 3 is a perspective view of the second shield member of the embodiment;
- FIG. 4 is a rear view of the connector with cable according to the embodiment.
- FIG. 5 is a rear view of the second shield member of the embodiment.
- 6 is a cross-sectional view taken along the line AA of FIG. 4.
- FIG. FIG. 7 is a rear view of a modified connector with cable.
- 8 is a graph showing the relationship between the number of short protrusions and the fixing force in Test Example 1.
- FIG. 9 is a graph showing the relationship between the number of short protrusions and the fixing force in Test Example 2.
- FIG. FIG. 10 is a cross-sectional view showing a connector with a cable in another embodiment cut at the same position as line AA in FIG.
- a connector with a cable disclosed in the present specification includes an electric wire, a sheath surrounding the electric wire, a sleeve surrounding an end portion of the sheath, interposed between the electric wire and the sheath, a cable having a braided wire exposed from the terminal portion of the sheath and having a folded portion folded back to the outside of the sleeve; a connector housing connected to the wire; and a covering portion covering the connector housing.
- a shield member comprising: a barrel portion crimped to the terminal portion of the cable where the folded portion is arranged; and a plurality of projections extending from the barrel portion toward the sheath, wherein the plurality of At least one long protrusion whose tip end is recessed into the sheath, and a length shorter than the long protrusion, the tip end of which is not recessed into the sheath but can be locked to the sleeve. and at least one short protrusion having a length.
- the barrel portion includes a base portion that overlaps the terminal portion of the cable, and a crimping piece that extends from the base portion and is wound around the terminal portion of the cable, At least part of the long protrusion may be arranged closest to the crimping piece.
- the gap between the barrel and the sleeve tends to fluctuate. Therefore, when the short projection is arranged near the crimping piece, it is difficult to adjust the length of the short projection to a length that allows the sleeve to be securely locked without being embedded in the sheath. For this reason, it is preferable that the protrusion arranged closest to the crimping piece is a long protrusion that is relatively long and fits into the sheath.
- the total number of protrusions provided on the shield member may be six, and two of the protrusions may be the short protrusions. do not have.
- the connector with cable 1 of the present embodiment includes a cable 10 having electric wires 11, a connector housing 20 connected to the ends of the electric wires 11, and an end portion 10A of the cable 10 which is crimped. and a shield member 30 covering the connector housing 20 .
- the cable 10 includes a plurality of (two in this embodiment) electric wires 11, a braided wire 12 that collectively covers the plurality of electric wires 11, a sheath 13 that covers the outer circumference of the braided wire 12, and a sleeve 14 surrounding the distal end of the sheath 13 .
- each electric wire 11 includes a metal core wire and an insulating coating made of insulating synthetic resin surrounding the core wire. Any metal such as copper, a copper alloy, aluminum, an aluminum alloy, or the like can be appropriately selected as the metal constituting the core wire, if necessary.
- the braided wire 12 is a cylindrical member formed by weaving a plurality of conductive wires into a mesh.
- the conductive wire may be, for example, a wire made of metal, or a wire made of synthetic resin with a metal foil attached to the surface thereof. Any metal such as copper, a copper alloy, or the like can be appropriately selected as the metal that constitutes the metal foil attached to the surface of the metal wire or the synthetic resin element wire, if necessary. In this embodiment, a wire made of copper or a copper alloy is used.
- the sheath 13 is made of insulating synthetic resin. At the terminal portion 10A of the cable 10 , the sheath 13 is stripped, and the terminal portion of the electric wire 11 and the terminal portion of the braided wire 12 are exposed from the sheath 13 . A terminal fitting (not shown) is connected to the end of the electric wire 11 . A terminal portion of the braided wire 12 exposed from the sheath 13 is folded back toward the sheath 13 to form a folded portion 12 ⁇ /b>A superimposed on the outside of the sheath 13 .
- the sleeve 14 is crimped from the outside to the end portion of the sheath 13 and arranged inside the folded portion 12A.
- the sleeve 14 is made of metal and has a cylindrical shape. Any metal such as copper, a copper alloy, aluminum, an aluminum alloy, or the like can be appropriately selected as the metal forming the sleeve 14 as necessary. Copper or a copper alloy is used in this embodiment.
- the connector housing 20 is made of synthetic resin and has a substantially rectangular parallelepiped shape as shown in FIG. Inside the connector housing 20, the end portion of the electric wire 11 and the connected terminal fitting connected to the end portion of the electric wire 11 are accommodated.
- the shield member 30 is made of metal, and includes a first shield member 31 and a second shield member 41 as shown in FIGS.
- the first shield member 31 is formed by punching and bending a metal plate. As shown in FIG. 2 , the first shield member 31 includes a square tube-shaped tubular portion 32 , a first connecting portion 33 extending from one end of the tubular portion 32 , and a plate-like tongue piece extending from the first connecting portion 33 . 34.
- the connector housing 20 is accommodated inside the tubular portion 32 .
- the second shield member 41 is formed by punching and bending a metal plate. As shown in FIGS. 2 and 3, the second shield member 41 includes a cover portion 42 that covers the cylindrical portion 32 of the first shield member 31, a second connection portion 43 that extends from the cover portion 42, and a second connection portion. A barrel portion 44 that extends from 43 and is crimped to the terminal portion 10A of the cable 10, and a plurality of protrusions 51, 52, 53 extending from the barrel portion 44 are provided.
- the cover portion 42 includes a rectangular plate-like top plate 42A arranged along one surface of the cylindrical portion 32 and 2 extending from two side edges of the top plate 42A.
- the side plate 42B is provided.
- the two side plates 42B extend straight from the top plate 42A, as shown in FIGS.
- the shield member 41 is attached to the first shield member 31, the shield member 41 is bent along the tubular portion 32 as shown in FIG.
- the barrel portion 44 is crimped onto the terminal portion 10A of the cable 10 so as to be wound from the outside of the folded portion 12A.
- the barrel portion 44 includes a half-pipe-shaped base portion 45 , two first crimping pieces 46 extending from the base portion 45 , and second crimping pieces 47 similarly extending from the base portion 45 .
- Each of the two first crimping pieces 46 has a strip shape and extends from one side edge 45E1 of the two side edges 45E1 and 45E2 of the base 45. As shown in FIG.
- the two first crimping pieces 46 are spaced apart from each other.
- the second crimping piece 47 is strip-shaped and extends from the other side edge 45E2 of the base portion 45 .
- the tip of each of the two first crimping pieces 46 is folded back toward the inside, and this folded portion serves as a first opening stopper piece 46A.
- the tip portion of the second crimping piece 47 is also folded back toward the inside, and this folded portion serves as a second opening stopper piece 47A.
- the first crimping piece 46 and the second crimping piece 47 extend straight from the base portion 45 as shown in FIG. is U-shaped as a whole.
- the barrel portion 44 is crimped onto the terminal portion 10A of the cable 10, as shown in FIGS. 1 and 4, the barrel portion 44 is wound around the terminal portion 10A of the cable 10 to form a substantially cylindrical shape as a whole.
- a second crimping piece 47 is positioned between the two first crimping pieces 46 .
- the tongue piece 34 is arranged between the first crimping piece 46 and the second crimping piece 47 and the folded portion 12A, and the first opening prevention piece 46A and the second opening prevention piece 47A are arranged on both sides of the tongue piece 34. be done.
- the plurality of projections 51 , 52 , 53 are plate pieces extending from the base 45 toward the sheath 13 and restrict the cable 10 from coming off the barrel 44 .
- the protrusions 51 , 52 , 53 extend from the edge of the base 45 opposite to the cover 42 and the second connecting part 43 , as shown in FIG. 3 .
- the second shield member 41 has six projections 51, 52, 53, two of which are first long projections. 51 (an example of long protrusions), the other two are first short protrusions 52 (an example of short protrusions), and the remaining two are second long protrusions 53 (of long protrusions). example).
- the projection length L2 of the first short projection 52 represented by the length from the base 45 to the tip of the first short projection 52 is Projection length L1 of the first long protrusion 51 represented by the length to and projection length of the second long protrusion 53 represented by the length from the base 45 to the tip of the second long protrusion 53 It is shorter than L3.
- the projection length L1 of the first long projection 51 is longer than the projection length L3 of the second long projection 53 .
- One of the two longest first long protrusions 51 of the protrusions 51 , 52 , 53 is arranged closest to the first crimping piece 46 , and the other is closest to the second crimping piece 47 . placed in close proximity.
- the two first short protrusions 52 are arranged between the two first long protrusions 51 .
- the two second long protrusions 53 are arranged adjacent to each other between the two first short protrusions 52 .
- each first long protrusion 51 has a first chamfered portion 51A (an example of a chamfered portion).
- the first chamfered portion 51A has a shape in which a corner formed by the tip edge of the first long protrusion 51 and one of the two side edges near the first short protrusion 52 is obliquely cut.
- Each second long protrusion 53 has two second chamfered portions 53A (an example of a chamfered portion).
- Each of the second chamfered portions 53A has a shape in which two corners formed by the tip edge of the second long projection 53 and two side edges are obliquely cut.
- both the chamfered portions 51A and 53A have corners cut at 45°.
- the tips of the first long protrusion 51 and the second long protrusion 53 are embedded in the sheath 13. More specifically, as shown in FIGS. 4 and 6, the tips of the first long projection 51 and the third long projection 53 press a part of the surface of the sheath 13 to be depressed. ing. Also, the tip of the first short protrusion 52 does not sink into the sheath 13 . As shown in FIGS. 4 and 6, the first short protrusion 52 has a length that can be engaged with the edge of the sleeve 14 and the tip thereof contacts the surface of the sheath 13 . In addition, about the electric wire 11, the detailed cross-sectional shape is not illustrated but the whole is shown typically.
- the protrusions 51 , 52 , 53 may or may not be in contact with the edges of the sleeve 14 when no tensile force is applied to the cable 10 .
- a tensile force is applied in the direction of falling off the barrel portion 44 (upward direction in FIG. 6), it can be locked to the edge of the sleeve 14 .
- the protrusions 51, 52, and 53 are relatively long, and the first long protrusion 51 and the second long protrusion 53 that are embedded in the sheath 13 are relatively short. and a first short projection 52 that does not sink into the sheath 13 but can be locked onto the sleeve 14 .
- the cable 10 is less likely to come off from the barrel portion 44 than when all of the projections are embedded in the sheath 13 or when not all of the projections are embedded in the sheath 13. can be effectively regulated. The reason is considered as follows.
- the sheath 13 When a pulling force is applied to the cable 10 in a direction in which the cable 10 falls off from the barrel portion 44, the sheath 13 is pulled from the distal end portions of the first long protrusion 51 and the second long protrusion 53 that are embedded in the sheath 13. pull the Also, due to the frictional forces acting between the sleeve 14 and the sheath 13 and between the sleeve 14 and the braided wire 12, the sheath 13 resists the force that tends to move in the direction of coming off the sleeve 14, but the force exerted by the sheath 13 is large. When a force is applied to the cable 10 , the sleeve 14 tries to move in the direction of falling out of the barrel portion 44 together with the sheath 13 and presses the projections 51 , 52 , 53 .
- R is the distance from the rotation axis to the point of action of the force.
- the axis of rotation is the boundary line between each of the protrusions 51, 52, 53 and the base 45
- the force action point is the contact position between each of the protrusions 51, 52, 53 and the sleeve 14, or the protrusion This is the contact position between each of 51 , 52 , 53 and the sheath 13 .
- F is the magnitude of the force applied to each of the protrusions 51, 52, and 53. As shown in FIG.
- the magnitude F of the force required to open and deform the projections 51, 52, 53 is inversely proportional to the distance R from the rotation axis to the point of action of the force.
- the distance from the rotation axis to the contact position with the sheath 13 in the projections 51, 52, 53 is relatively longer than the distance from the rotation axis to the contact position with the sleeve 14.
- the magnitude F of the force required to open and deform the projections 51, 52, 53 is inversely proportional to the distance R from the rotation axis to the force application point. Therefore, when the protrusion is relatively long and is embedded in the sheath 13, the protrusion tends to open and deform with a smaller force. On the other hand, if the protrusion is relatively short and does not sink into the sheath 13, a larger force is required to open and deform the protrusion.
- the sheath 13 is not caught by the protrusion, the stress due to the pulling of the sheath 13 acts on the sleeve 14 instead of the protrusion. As a result, the force applied to the sleeve 14 will be greater than when the protrusion is embedded in the sheath 13 . Therefore, the frictional force acting between the sleeve 14 and the sheath 13 and between the sleeve 14 and the braided wire 12 cannot withstand the tensile force on the cable 10, and the sleeve 14 is likely to come off the sheath 13. .
- first long projection 51 and the second long projection 53 that are relatively long and are embedded in the sheath 13 and the first short projection 52 that is relatively short and are not embedded in the sheath 13 are Each has advantages and disadvantages.
- first long protrusion 51, the second long protrusion 53 and the first short protrusion 52 are used in combination, the shortcomings of each are compensated for, and a synergistic effect is exhibited to exhibit a stronger fixing force. 10 can be effectively prevented from falling off from the barrel portion 44.
- one of the two first long protrusions 51 is arranged closest to the first crimping piece 46 , and the other is arranged closest to the second crimping piece 47 . It is The reason is as follows.
- the sleeve 14 When the barrel portion 44 is crimped, the sleeve 14 is compressed and deformed, resulting in extra length in the braided wire 12 in the circumferential direction. It tends to gather in the vicinity of the first crimping piece 46 and the second crimping piece 47 that are wound last around. Therefore, in the vicinity of the first crimping piece 46 and the second crimping piece 47, the gap between the barrel portion 44 and the sleeve 14 tends to fluctuate. Further, in this embodiment, the tongue piece 34 is arranged between the first crimping piece 46 and the second crimping piece 47 and the folded portion 12A.
- this tongue piece 34 also tends to cause variations in the distance between the barrel portion 44 and the sleeve 14 in the vicinity of the first crimping piece 46 and the second crimping piece 47 . For this reason, when a relatively short short protrusion that does not sink into the sheath 13 is arranged near the first crimping piece 46 and the second crimping piece 47 , the short protrusion does not sink into the sheath 13 . However, it is difficult to adjust the length of the sleeve 14 so that it can be securely locked.
- the protruding portion closest to the first crimping piece 46 or the second crimping piece 47 is preferably the first long protruding portion 51 that is the longest among the protruding portions 51 , 52 , 53 and fits into the sheath 13 . .
- the plurality of protrusions 51, 52, 53 are arranged avoiding the central position between the side edges 45E1, 45E2 of the base 45, and the central position between the side edges 45E1, 45E2 of the base 45. , and the center position of the barrel portion 44 as an axis of symmetry. This prevents the force from biasing toward the specific projections 51 , 52 , 53 .
- terminal processing of the cable 10 is performed.
- the sheath 13 is stripped to expose the terminal portion of the electric wire 11 and the terminal portion of the braided wire 12 from the sheath 13 .
- the braided wire 12 is cut to a predetermined length, and the wire 11 is exposed from the braided wire 12 .
- the insulation coating is peeled off by a predetermined length to expose the core wire from the insulation coating.
- the sleeve 14 is fitted over the terminal portion of the sheath 13 .
- the end portion of the braided wire 12 exposed from the sheath 13 is folded back to cover the outside of the sleeve 14 to form a folded portion 12A.
- the terminal fitting is connected to the terminal portion of the electric wire 11 .
- the connector housing 20 is assembled to the terminal fitting and the terminal portion 10A of the cable 10 .
- the shield member 30 is assembled to the connector housing 20 .
- the first shield member 31 is assembled with the connector housing 20 .
- the connector housing 20 is accommodated inside the cylindrical portion 32, and the tongue piece 34 is superimposed on the folded portion 12A from the outside.
- the second shield member 41 is assembled.
- Two side plates 42B are bent along the tubular portion 32, and the cover portion 42 covers the tubular portion 32.
- the barrel portion 44 is crimped onto the terminal portion 10A of the cable 10 so as to be wound from the outside of the tongue piece 34 superimposed on this portion.
- assembly of the connector with cable 1 is completed.
- the connector with cable 1 includes the electric wire 11, the sheath 13 surrounding the electric wire 11, the sleeve 14 surrounding the end portion of the sheath 13, and the space between the electric wire 11 and the sheath 13. and a braided wire 12 having a folded portion 12A exposed from the terminal portion of the sheath 13 and folded back to the outside of the sleeve 14; and a connector housing 20 connected to the wire 11.
- a cover portion 42 that covers the connector housing 20; a barrel portion 44 that is crimped to the terminal portion 10A of the cable 10 where the folded portion 12A is arranged; 52, 53, wherein the plurality of projections 51, 52, 53 are formed of a first long projection 51 and a second long projection 53 whose distal ends are embedded in the sheath 13; a first short projection 52 that is shorter than the first long projection 51 and the second long projection 53 and has a length that allows the sleeve 14 to be locked while the distal end does not sink into the sheath 13 ; .
- the first long protrusion 51 and the second long protrusion 53 which are relatively long and are embedded in the sheath 13 and the relatively short protrusions 51 and 53 which are not embedded in the sheath 13 are engaged with the sleeve 14 .
- a possible first short protrusion 52 is also used.
- a stronger fixing force can be obtained than when all of the protrusions are relatively long and are embedded in the sheath 13, or when all of the protrusions are relatively short and are not embedded in the sheath 13. This effectively prevents the cable 10 from coming off the barrel portion 44 .
- the barrel portion 44 includes a base portion 45 that overlaps the terminal portion 10A of the cable 10, and a first crimping piece 46 and a second crimping piece 47 that extend from the base portion 45 and are wound around the terminal portion 10A of the cable 10.
- One of the first long protrusions 51 is arranged closest to the first crimping piece 46 and the other is arranged closest to the second crimping piece 47 .
- the gap between the barrel portion 44 and the sleeve 14 is likely to fluctuate. Therefore, when the first short projection 52 is arranged near the first crimping piece 46 and the second crimping piece 47, the first short projection 52 is not embedded in the sheath 13, but the sleeve 14 is not inserted. It is difficult to adjust to a length that can be securely locked. For this reason, it is preferable that the protruding portion closest to the first crimping piece 46 or the second crimping piece 47 is the first long protruding portion 51 that is relatively long and fits into the sheath 13 .
- the second shield member 60 has four projections 61, 62 extending from the base 45 of the barrel portion 44.
- Two of the four protrusions 61 and 62 are third long protrusions 61 (an example of long protrusions), and the remaining two are second short protrusions 62 (an example of short protrusions).
- One of the two third long protrusions 61 is arranged closest to the first crimping piece 46 and the other is arranged closest to the second crimping piece 47 .
- the two second short protrusions 62 are arranged between the two third long protrusions 61 .
- the protrusion length L4 of the second short protrusion 62 represented by the length from the base 45 to the protrusion end of the second short protrusion 62 is the length from the base 45 to the protrusion end of the third long protrusion 61. It is shorter than the projection length L5 of the third long projection 61 shown.
- the distal end portion of the third long projection 61 is sheathed like the first long projection 51 and the second long projection 53 of the above embodiment. I'm owned with 13. Also, the tip of the second short projection 62 does not sink into the sheath 13 .
- the second short protrusion 62 may or may not be in contact with the surface of the sheath 13 and has a length that allows it to be locked to the edge of the sleeve 14 .
- Such a configuration in which the number of protrusions 61 and 62 is relatively small is suitable when the frictional force of the sleeve 14 is relatively large or when the outer diameter of the electric wire 11 is small.
- Test example 1-1 Five connectors with cables having the same structure as the modified example except that all of the four protrusions were long protrusions that were embedded in the sheath were prepared and used as test specimens. The cable length was 100 mm.
- the front end of the shield member and the rear end of the cable were held by a tensile tester and subjected to a tensile test.
- the pulling speed was 50 mm/min.
- the maximum load that the cable reached until it fell off the shielding member was measured, and this was defined as the fixing force of the shielding member to the cable.
- Test example 1-2 The same specimen as in Test Example 1-1 except that one of the four protrusions (the protrusion located at the upper left in FIG. 7) is a short protrusion and the remaining three are long protrusions. was prepared and subjected to a tensile test.
- Test example 1-3 Two of the four protrusions (the protrusions located at the upper left and upper right in FIG. 7) are short protrusions, and the remaining two are long protrusions. A specimen was prepared and subjected to a tensile test.
- Test Example 1-4 Three of the four protrusions (the protrusions located at the upper left, upper right, and lower right in FIG. 7) are short protrusions, and the remaining one is a long protrusion. A similar specimen was prepared and subjected to a tensile test.
- Test Example 1-5 A test specimen similar to that of Test Example 1-1 was prepared except that all of the four projections were short projections, and subjected to a tensile test.
- Results Table 1 and FIG. 8 show the average value, the maximum value, the minimum value, the difference between the maximum value and the average value, and the difference between the average value and the minimum value for each test example.
- the average fixing force was 89.8N. Moreover, the difference between the maximum value and the average value of the sticking force was 6.3 N, and the difference between the average value and the minimum value was 5.3 N, and the variation in the sticking force was relatively small. When there was one short protrusion, the average fixing force was 100.6 N, which was better than when there were no short protrusions. The difference between the maximum value and the average value of the sticking force is 8.7 N, the difference between the average value and the minimum value is 5.4 N, and the variation in the sticking force is slightly larger than when the short protrusion is 0. became.
- the average fixing force was 113.5 N, which was even better than when there was one short protrusion.
- the difference between the maximum value and the average value of the sticking force was 3.6 N, and the difference between the average value and the minimum value was 3.2 N, and the variation in the sticking force was the smallest.
- the average value of the fixing force was 113.7 N, which was about the same as when the number of short protrusions was 2.
- the difference between the maximum value and the average value of the fixing force is 9.1 N
- the difference between the average value and the minimum value is 11.4 N
- the variation in the fixing force is 0, 1, or It was considerably larger than the two cases.
- the average sticking force was 101.3, which was smaller than when there were two or three short protrusions. Moreover, the difference between the maximum value and the average value of the sticking force is 11.6 N, and the difference between the average value and the minimum value is 11.2 N. It was much larger than the individual case.
- the cable will come off mainly due to the opening and deformation of the protrusions, and if there are three or more short protrusions, the sleeve will come off the sheath. rice field.
- the fixing force is governed by the force moment M when the projection tries to open and deform.
- the magnitude of the force F required for the protrusion to open and deform is inversely proportional to the distance R from the rotation axis to the point of action of the force. It is considered that the larger the number of protrusions, the greater the fixing force.
- the fixing force is governed by the frictional force acting between the sleeve and the sheath and between the sleeve and the braided wire.
- the fixing force is considered to be mainly dominated by the frictional force acting between the sleeve and the sheath and between the sleeve and the braided wire.
- the number of short protrusions is two or three, it is considered that the synergistic effect of the frictional force and the strength of the protrusions is most exhibited, and a stronger fixing force can be obtained.
- the fixing force is mainly governed by the strength of the protrusions. It is considered that the variation in applied force is relatively small.
- the fixing force is mainly governed by the frictional force between the sheath and the braided wire of the sleeve, but the timing and part where the frictional force is destroyed by the tensile force are not stable. Therefore, it is considered that the variation in the fixing force becomes large.
- Test example 2> Test method 1) Test example 2-1 Five connectors with cables having the same configuration as in the above embodiment except that all six protrusions were long protrusions that were embedded in the sheath were prepared and used as test specimens. The cable length was 100 mm. A tensile test was performed on each specimen in the same manner as in Test Example 1 above.
- Test example 2-2 A specimen similar to that of Test Example 2-1 except that two of the six protrusions were short protrusions and the remaining four were long protrusions was prepared and subjected to a tensile test. The arrangement of the two short protrusions was the same as that of the first short protrusion 52 shown in FIG.
- Test example 2-3 A specimen similar to that of Test Example 2-1 except that all six projections were short projections was prepared and subjected to a tensile test.
- Results Table 2 and FIG. 9 show the average value, the maximum value, the minimum value, the difference between the maximum value and the average value, and the difference between the average value and the minimum value for each test example.
- the average fixing force was 108.5N.
- the difference between the maximum value and the average value of the fixing force was 8.6N, and the difference between the average value and the minimum value was 9.3N.
- the average fixing force was 116.4 N, which was the best.
- the difference between the maximum value and the average value of the fixing force was 9.5N, and the difference between the average value and the minimum value was 10.3N.
- the average fixing force was 105.5N.
- the difference between the maximum value and the average value of the fixing force was 8.7N, and the difference between the average value and the minimum value was 10.1N.
- the tip portion of the first long protrusion 51 presses a portion of the surface of the sheath 13 to recess it.
- the protruding part "stuck into the sheath” means that the fourth long protruding part 71 (an example of the long protruding part) A state in which the tip breaks through the surface of the sheath 13 and sticks into the sheath 13 is also included. In this case, it is preferable that the fourth long protrusion 71 does not penetrate the sheath 13 .
- the total number of projections is 6 in the above embodiment and 4 in the modified example. can be arbitrarily set according to the outer diameter of the (3)
- the first long protrusion 51 has the first chamfered portion 51A and the second long protrusion 53 has the second chamfered portion 53A. If the distance between the two is large and there is no risk of mutual interference, the long protrusion may not have a chamfered portion.
- the chamfered portions 51A and 53A have corners cut at 45°, but the chamfered portions have rounded corners that are smoothly cut. I don't mind.
- the plurality of projections may be arranged at equal intervals, or may not be arranged at equal intervals.
- Connector with cable 10 Cable 10A: Terminal part 11: Electric wire 12: Braided wire 12A: Folding part 13: Sheath 14: Sleeve 20: Connector housing 30: Shield member 31: First shield member 32: Cylindrical part 33: Second 1 connecting portion 34: tongue piece 41: second shield member 42: cover portion 42A: top plate 42B: side plate 43: second connecting portion 44: barrel portion 45: base portion 45E1, 45E2: side edge 46: first crimping piece 46A : First anti-opening piece 47: Second crimping piece 47A: Second anti-opening piece 51: First long protrusion (protrusion, long protrusion) 51A: First chamfered portion (chamfered portion) 52: First short protrusion (protrusion, short protrusion) 53: Second long protrusion (protrusion, long protrusion) 53A: Second chamfered portion (chamfered portion) 60: Second shield member 61: Third long protrusion (protrusion, long protrusion) 62: Second short
Landscapes
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/287,265 US12531379B2 (en) | 2021-04-19 | 2022-03-25 | Cable-equipped connector |
| CN202280028894.8A CN117157841A (zh) | 2021-04-19 | 2022-03-25 | 带线缆的连接器 |
| DE112022002205.1T DE112022002205T5 (de) | 2021-04-19 | 2022-03-25 | Mit einem Kabel ausgestatteter Verbinder |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
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| JP2021-070146 | 2021-04-19 | ||
| JP2021070146A JP7552490B2 (ja) | 2021-04-19 | 2021-04-19 | ケーブル付きコネクタ |
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| Publication Number | Publication Date |
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| WO2022224701A1 true WO2022224701A1 (ja) | 2022-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2022/014267 Ceased WO2022224701A1 (ja) | 2021-04-19 | 2022-03-25 | ケーブル付きコネクタ |
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| Country | Link |
|---|---|
| US (1) | US12531379B2 (https=) |
| JP (2) | JP7552490B2 (https=) |
| CN (1) | CN117157841A (https=) |
| DE (1) | DE112022002205T5 (https=) |
| WO (1) | WO2022224701A1 (https=) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018147564A (ja) * | 2017-03-01 | 2018-09-20 | 株式会社オートネットワーク技術研究所 | 端子付きシールド電線 |
| JP2020057493A (ja) * | 2018-10-01 | 2020-04-09 | 矢崎総業株式会社 | シールド電線の端子接続構造 |
| JP2021028873A (ja) * | 2019-08-09 | 2021-02-25 | 株式会社オートネットワーク技術研究所 | ケーブル付きコネクタ |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006244816A (ja) * | 2005-03-02 | 2006-09-14 | Sumitomo Wiring Syst Ltd | シールド電線に対する端子金具の取り付け構造 |
| JP6863164B2 (ja) * | 2017-07-31 | 2021-04-21 | 株式会社オートネットワーク技術研究所 | 電線の圧着構造及びシールド導電路 |
| JP6922884B2 (ja) * | 2018-12-28 | 2021-08-18 | 株式会社オートネットワーク技術研究所 | コネクタ、及びコネクタ構造体 |
| JP7533384B2 (ja) * | 2021-07-07 | 2024-08-14 | 株式会社オートネットワーク技術研究所 | シールド導電路 |
| JP7549785B2 (ja) * | 2021-07-27 | 2024-09-12 | 株式会社オートネットワーク技術研究所 | コネクタ |
-
2021
- 2021-04-19 JP JP2021070146A patent/JP7552490B2/ja active Active
-
2022
- 2022-03-25 CN CN202280028894.8A patent/CN117157841A/zh active Pending
- 2022-03-25 WO PCT/JP2022/014267 patent/WO2022224701A1/ja not_active Ceased
- 2022-03-25 DE DE112022002205.1T patent/DE112022002205T5/de active Pending
- 2022-03-25 US US18/287,265 patent/US12531379B2/en active Active
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- 2024-09-04 JP JP2024151977A patent/JP2024161202A/ja active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018147564A (ja) * | 2017-03-01 | 2018-09-20 | 株式会社オートネットワーク技術研究所 | 端子付きシールド電線 |
| JP2020057493A (ja) * | 2018-10-01 | 2020-04-09 | 矢崎総業株式会社 | シールド電線の端子接続構造 |
| JP2021028873A (ja) * | 2019-08-09 | 2021-02-25 | 株式会社オートネットワーク技術研究所 | ケーブル付きコネクタ |
Also Published As
| Publication number | Publication date |
|---|---|
| US12531379B2 (en) | 2026-01-20 |
| JP2024161202A (ja) | 2024-11-15 |
| CN117157841A (zh) | 2023-12-01 |
| DE112022002205T5 (de) | 2024-03-21 |
| JP7552490B2 (ja) | 2024-09-18 |
| JP2022165000A (ja) | 2022-10-31 |
| US20240204463A1 (en) | 2024-06-20 |
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