WO2022219894A1 - 給紙装置 - Google Patents
給紙装置 Download PDFInfo
- Publication number
- WO2022219894A1 WO2022219894A1 PCT/JP2022/004431 JP2022004431W WO2022219894A1 WO 2022219894 A1 WO2022219894 A1 WO 2022219894A1 JP 2022004431 W JP2022004431 W JP 2022004431W WO 2022219894 A1 WO2022219894 A1 WO 2022219894A1
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- WO
- WIPO (PCT)
- Prior art keywords
- roller
- ridges
- paper
- feed roller
- circumferential
- Prior art date
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- 230000002093 peripheral effect Effects 0.000 claims abstract description 40
- 239000011295 pitch Substances 0.000 claims description 26
- 238000011161 development Methods 0.000 claims description 4
- 238000010586 diagram Methods 0.000 abstract description 3
- 239000000843 powder Substances 0.000 description 20
- 230000007423 decrease Effects 0.000 description 12
- 239000000463 material Substances 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 9
- 238000000926 separation method Methods 0.000 description 8
- 229920002943 EPDM rubber Polymers 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000428 dust Substances 0.000 description 7
- 238000005498 polishing Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 238000012360 testing method Methods 0.000 description 4
- 230000018109 developmental process Effects 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229920003051 synthetic elastomer Polymers 0.000 description 3
- 239000005061 synthetic rubber Substances 0.000 description 3
- 239000013598 vector Substances 0.000 description 3
- 230000004323 axial length Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/06—Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers
- B65H5/062—Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers between rollers or balls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/02—Separating articles from piles using friction forces between articles and separator
- B65H3/06—Rollers or like rotary separators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/06—Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/443—Moving, forwarding, guiding material by acting on surface of handled material
- B65H2301/4431—Moving, forwarding, guiding material by acting on surface of handled material by means with operating surfaces contacting opposite faces of material
- B65H2301/44318—Moving, forwarding, guiding material by acting on surface of handled material by means with operating surfaces contacting opposite faces of material between rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/11—Details of cross-section or profile
- B65H2404/111—Details of cross-section or profile shape
- B65H2404/1115—Details of cross-section or profile shape toothed roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/13—Details of longitudinal profile
- B65H2404/131—Details of longitudinal profile shape
- B65H2404/1316—Details of longitudinal profile shape stepped or grooved
- B65H2404/13161—Regularly spaced grooves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/14—Roller pairs
- B65H2404/141—Roller pairs with particular shape of cross profile
- B65H2404/1416—Roller pairs with particular shape of cross profile toothed or cylindrical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
Definitions
- the present invention relates to a paper feeding device suitable for image forming apparatuses such as copiers, printers, multifunction machines, and facsimiles.
- Image forming apparatuses such as copiers, printers, multifunction machines, and facsimiles have various rollers (see Patent Document 1, for example).
- Patent Document 1 for example.
- a paper feeding device for feeding paper one by one, as described in Japanese Unexamined Patent Application Publication No. 2002-200011.
- a paper feeding device has, for example, a pickup roller, a feed roller, and a retard roller.
- the pickup roller feeds the paper from the tray to the separation unit.
- the separating section has a feed roller, a retard roller, and a torque limiter.
- the retard roller is in pressure contact with the feed roller. This separator prevents multi-feeding of sheets. More specifically, when a paper feed command is issued, the pickup roller and the feed roller start rotating. At that time, the retard roller, which is in pressure contact with the feed roller, also rotates together with the feed roller.
- the paper sent out from the tray by the pickup roller enters between the feed roller and the retard roller, and advances while being pressed by the feed roller and the retard roller.
- the retard roller is given a rotational force in the direction of returning the paper by the torque limiter.
- the retard roller normally rotates in the direction in which the sheet is sent out by receiving a rotational force from the feed roller through one sheet.
- the pick-up roller may erroneously send out two sheets.
- the retard roller is given a predetermined torque in the direction of pushing the paper back toward the tray. By doing so, the paper in contact with the retard roller is returned to the tray side. As a result, only the paper in contact with the feed roller advances.
- Patent Document 1 In the paper feed roller described in Patent Document 1, fine grooves extending in a substantially arch shape from one end to the other end in the axial direction of the roller are formed at predetermined intervals in the circumferential direction. These fine grooves are provided to accommodate and discharge paper dust adhering to the paper surface.
- Japanese Unexamined Patent Application Publication No. 2002-100000 a configuration in which grooves are provided in a roller for the purpose of suppressing a decrease in frictional force between the roller and paper due to fine powder such as paper dust is known.
- Patent Document 1 focuses only on a single roller, and does not focus on the relationship between rollers in a sheet feeding device including a plurality of rollers such as a feed roller and a retard roller.
- one of the objects of the present invention is to provide a paper feeder that can suppress paper transport failures such as paper jams over a long period of time.
- the inventors of the present application have found that improving the feed roller and the retard roller by associating them with each other rather than focusing on the individual rollers of the feed roller and the retard roller can prevent poor paper conveyance and paper jams.
- the present inventors have arrived at the present invention based on the knowledge that it is effective in suppressing the effects.
- the gist of the present invention is the following sheet feeding device.
- a feed roller to which a driving force for conveying the paper is applied; a retard roller configured to rotate interlockingly with the feed roller by receiving the driving force from the feed roller, and provided with a predetermined rotational resistance in a direction opposite to the rotational direction of the interlocked rotation.
- An outer circumferential surface of the feed roller is provided with a plurality of ridges extending along the circumferential direction with the main component being the axial direction of the axial direction and the circumferential direction of the feed roller, On the outer peripheral surface of the retard roller, a plurality of circumferential ridges are provided along the axial direction as ridges extending mainly in the circumferential direction out of the axial direction and the circumferential direction of the retard roller.
- a plurality of axial ridges are provided along the circumferential direction as ridges extending mainly in the axial direction of the axial direction and the circumferential direction of the retard roller,
- the sheet feeding device wherein the circumferential ridges extend linearly and the axial ridges extend linearly in a development view in which the outer peripheral surface of the retard roller is developed on a plane.
- the ridge of the feed roller extends in the axial direction of the feed roller; (1), wherein the circumferential ridges of the retard roller extend in the circumferential direction of the retard roller, and the axial ridges of the retard roller extend in the axial direction of the retard roller; Paper feeder as described.
- the paper feeding device it is possible to suppress paper transport failures such as paper jams over a long period of time.
- FIG. 1 is a schematic side view of a sheet feeding device according to one embodiment of the invention.
- FIG. 2 is a schematic perspective view of the feed roller and retard roller of the separating mechanism.
- FIG. 3 is a developed view of a part of the outer peripheral surface of the feed roller developed into a plane.
- FIG. 4 is a cross-sectional view taken along line IV-IV of FIG. 3, showing the outer peripheral surface of the feed roller in a cross section perpendicular to the axial direction of the feed roller.
- FIG. 5 is a developed view in which the outer peripheral surface of the retard roller is developed into a plane.
- FIG. 6 is a cross-sectional view taken along line VI-VI of FIG.
- FIG. 5 shows the outer peripheral surface of the retard roller in a cross section orthogonal to the axial direction of the retard roller.
- FIG. 7 is a cross-sectional view along line VII-VII in FIG. 5, showing the outer peripheral surface of the retard roller in a cross section parallel to the axial direction of the retard roller.
- FIG. 8 is a developed view of the main part for explaining the ridges in the modified example of the feed roller.
- FIG. 9 is a developed view of the main part for explaining the circumferential ridges and the axial ridges in the modification of the retard roller. It is a schematic diagram of an evaluation apparatus.
- FIG. 1 is a schematic side view of a sheet feeding device 1 according to one embodiment of the invention.
- FIG. 2 is a schematic perspective view of the feed roller 10 and the retard roller 20 of the separation mechanism 4.
- FIG. 3 is a developed view of a part of the outer peripheral surface 11 of the feed roller 10 developed on a plane.
- 4 is a cross-sectional view taken along line IV-IV of FIG. 3, showing the outer peripheral surface 11 of the feed roller 10 in a cross section perpendicular to the axial direction S1 of the feed roller 10.
- FIG. 5 is a developed view of the outer peripheral surface 21 of the retard roller 20 developed on a plane.
- FIG. 1 is a schematic side view of a sheet feeding device 1 according to one embodiment of the invention.
- FIG. 2 is a schematic perspective view of the feed roller 10 and the retard roller 20 of the separation mechanism 4.
- FIG. 3 is a developed view of a part of the outer peripheral surface 11 of the feed roller 10 developed on a plane.
- 4 is a cross-sectional
- FIG. 6 is a cross-sectional view taken along line VI-VI of FIG. 5, showing the outer peripheral surface 21 of the retard roller 20 in a cross section perpendicular to the axial direction S2 of the retard roller 20.
- FIG. 7 is a cross-sectional view along line VII-VII of FIG. 5, showing the outer peripheral surface 21 of the retard roller 20 in a cross section parallel to the axial direction S2 of the retard roller 20.
- FIG. 6 is a cross-sectional view taken along line VI-VI of FIG. 5, showing the outer peripheral surface 21 of the retard roller 20 in a cross section perpendicular to the axial direction S2 of the retard roller 20.
- FIG. 7 is a cross-sectional view along line VII-VII of FIG. 5, showing the outer peripheral surface 21 of the retard roller 20 in a cross section parallel to the axial direction S2 of the retard roller 20.
- sheet feeding device 1 is provided in an image forming apparatus.
- image forming apparatuses include copiers, printers, multi-function machines, facsimiles, and the like.
- the paper feeding device 1 has a pickup roller 3 arranged above the paper tray 2 and a separation mechanism 4 adjacent to the pickup roller 3 .
- the paper tray 2 can accommodate a plurality of papers 5.
- the paper 5 is not limited to paper, and may be another sheet material such as a plastic sheet on which an image can be formed by an image forming apparatus.
- the pickup roller 3 has, for example, a structure in which an elastic roller is attached to the outer periphery of a core metal 3a, and is rotationally driven by an electric motor (not shown).
- an electric motor not shown
- the separation mechanism 4 is provided to send out the paper 5 fed from the pickup roller 3 one by one toward the image forming section (not shown).
- the separation mechanism 4 is configured to feed out only one sheet of paper 5 when a plurality of sheets of paper 5 are conveyed from the pickup roller.
- the separation mechanism 4 has a feed roller 10 and a retard roller 20 .
- the feed roller 10 is configured to be rotated by an electric motor (not shown), and a driving force for conveying the paper 5 is given from this electric motor.
- the feed roller 10 applies the driving force described above to the paper 5 sent by the pickup roller 3 to feed the paper 5 to the right side in FIG. 1 toward the image forming section.
- the feed roller 10 is an elastic roller wound around the core metal 6 , and the outer peripheral surface of the elastic roller is the outer peripheral surface 11 of the feed roller 10 .
- the ridge 13 extending in the axial direction S1 as a main component refers to a vector V1 connecting one end and the other end of the ridge 13 in the longitudinal direction L1 as the direction in which the ridge 13 extends. It means that the magnitude V1S of the axial component is larger than the magnitude V1C of the circumferential component.
- the convexity 13 has an inclination angle ⁇ 1 (minor angle) with respect to the axial direction S1 of less than 45°.
- the inclination angle ⁇ 1 is preferably 30° or less, more preferably 15° or less, and particularly preferably 0° (parallel to the axial direction S1) as in the present embodiment. That is, in this embodiment, the ridges 13 of the feed roller 10 extend parallel to the axial direction S ⁇ b>1 of the feed roller 10 . In a flat development view of the outer peripheral surface 11 of the feed roller 10, the ridges 13 extend linearly.
- the feed roller 10 is a knurled roller having a plurality of protrusions 13 arranged in the circumferential direction C1.
- the feed roller 10 as a drive roller can come into contact with the paper 5 so as to scrape the paper 5 out.
- the transmission efficiency of the driving force from the feed roller 10 to the paper 5 can be increased.
- the retard roller 20 is configured to be rotatable in conjunction with the feed roller 10 by receiving the driving force from the feed roller 10.
- a predetermined rotational resistance is applied in the direction opposite to A2.
- the retard roller 20 is an elastic roller wound around the core metal 8 , and the outer peripheral surface of the elastic roller is the outer peripheral surface 21 of the retard roller 20 .
- the torque limiter 7 provides the above rotational resistance to the retard roller 20 .
- the retard roller 20 may be rotationally driven in a direction opposite to the rotational direction A2 by an electric motor (not shown) via the torque limiter 7, or may be configured not to receive driving force from the electric motor. .
- the outer peripheral surface 21 of the retard roller 20 is in pressure contact with the outer peripheral surface 11 of the feed roller 10 .
- the retard roller 20 interlocks with the feed roller 10 and rotates in the rotation direction A2.
- the paper 5 sent out from the paper tray 2 by the pickup roller 3 enters between the feed roller 10 and the retard roller 20 and advances while being pressed by the feed roller 10 and the retard roller 20 .
- the retard roller 20 normally receives a rotational force from the feed roller 10 through one sheet of paper 5 and rotates in the direction of sending out the paper 5 (in the rotational direction A2).
- the pickup roller 3 may erroneously send out two (a plurality of) sheets of paper 5 .
- the retard roller 20 is arranged parallel to the feed roller 10 .
- a plurality of circumferential ridges 23 are provided along the axial direction S2 as ridges extending mainly in the circumferential direction C2 out of the axial direction S2 and the circumferential direction C2 of the retard roller 20.
- the "circumferential ridges 23 extending mainly in the circumferential direction C2" refer to vectors in an arbitrary portion of the circumferential ridges 23 in the longitudinal direction L2 as the direction in which the circumferential ridges 23 extend.
- V2 it means that the magnitude V2C of the circumferential component is greater than the magnitude V2S of the axial component.
- the circumferential ridge 23 has an inclination angle ⁇ 2 (minor angle) with respect to the circumferential direction C2 of less than 45°.
- the inclination angle ⁇ 2 is preferably 30° or less, more preferably 15° or less, and particularly preferably 0° (parallel to the circumferential direction C2) as in the present embodiment. That is, in this embodiment, the circumferential ridges 23 of the retard roller 20 extend parallel to the circumferential direction C2 of the retard roller 20 .
- the circumferential ridges 23 extend linearly. Since the circumferential ridges 23 extend mainly in the circumferential direction C2, the retard roller 20 as a driven roller can support the paper 5 in a more stable posture, It is difficult to get caught and can be transported smoothly.
- axial ridges 24 are provided on the outer peripheral surface of the retard roller 20 in addition to the circumferential ridges 23 .
- the retard roller 20 is a roller having a lattice-like projection formed on its surface.
- the axial ridges 24 are ridges extending mainly in the axial direction S2 out of the axial direction S2 and the circumferential direction C2 of the retard roller 20, and are provided in plurality along the circumferential direction C2.
- “the axial ridges 24 extending in the axial direction S2 as a main component” refer to vectors in an arbitrary portion of the axial ridges 24 in the longitudinal direction L3 as the direction in which the axial ridges 24 extend.
- the magnitude V3S of the axial component is greater than the magnitude V3C of the circumferential component.
- the axial ridge 24 has an inclination angle ⁇ 3 (minor angle) with respect to the axial direction S2 of less than 45°.
- the inclination angle ⁇ 3 is 30° or less, more preferably 15° or less, and particularly preferably 0° (parallel to the axial direction S2) as in this embodiment. That is, in this embodiment, the axial ridges 24 of the retard roller 20 extend parallel to the axial direction S2 of the retard roller 20 .
- the axial ridges 24 extend linearly in a flat development view of the outer peripheral surface 21 of the retard roller 20 .
- the plurality of circumferential ridges 23 and the plurality of axial ridges 24 are arranged in a lattice pattern as a whole.
- the ridges 13 of the feed roller 10 extend mainly in the axial direction S1
- the ridges 13 provide the paper 5 with a force for reliably transporting the paper 5.
- the feed roller 10 can apply a sufficient driving force to the paper 5 for a long period of time.
- the circumferential ridges 23 of the retard roller 20 extend mainly in the circumferential direction C2
- the paper 5 is smoothly received by the retard roller 20 so that the paper 5 is not caught by the circumferential ridges 23 and is retarded. It can move on rollers 20 .
- the groove 15 between the two ridges 13 of the feed roller 10 and the groove 25 between the two circumferential ridges 23 of the retard roller 20 allow fine powder such as paper dust to escape. Accordingly, it is possible to suppress accumulation of paper dust in the nip portion between the ridges 13 of the feed roller 10 and the circumferential ridges 23 of the retard roller 20 . Therefore, even when the paper feeder 1 is used for a long period of time, it is possible to suppress the decrease in the coefficient of friction between the feed roller 10 and the retard roller 20 .
- the degree of rotation of the retard roller 20 as the feed roller 10 rotates can be kept high over a long period of time.
- a roller having a grid-shaped contact surface formed on its outer peripheral surface is used as the feed roller, this feed roller will be more likely to be used for a long period of time than the feed roller 10 having a knurled shape. It becomes easy to cause slippage between Further, when a knurled roller such as the feed roller 10 is used as the retard roller, the retard roller is more likely to catch the paper 5 than the feed roller 10 described above, resulting in paper jams. put away. In this manner, the knurled feed roller 10 is arranged, and the retard roller 20 including the circumferential ridges 23 whose main component is in the circumferential direction C2 is arranged on the opposite side of the feed roller 10, which is a unique arrangement of the present application. By performing the above, it is possible to more reliably suppress transport failures of the paper 5 such as paper jams over a long period of time.
- the ridges 13 of the feed roller 10 extend in the axial direction S1 of the feed roller 10, and the circumferential ridges 23 of the retard roller 20 extend in the circumferential direction C2 of the retard roller 20.
- the axial projection 24 of the retard roller 20 extends in the axial direction S ⁇ b>2 of the retard roller 20 .
- the plurality of circumferential ridges 23 and the plurality of axial ridges 24 of the retard roller 20 are arranged in a grid pattern as a whole.
- the paper 5 can be placed on the retard roller 20, which receives the weight of the paper 5, with a more uniform surface pressure, and the fine powder generated during long-term use can be removed between the ridges 23 and 24.
- the groove portion 25 can be reliably stored. Therefore, smooth conveyance of the paper 5 by the feed roller 10 and the retard roller 20 can be maintained for a long period of time.
- examples of the material of the feed roller 10 include polyurethane, which is a type of synthetic rubber, EPDM, and other synthetic rubbers.
- the material of the feed roller 10 may be a material other than synthetic rubber that has elasticity such that it immediately returns to its original shape after being deformed by a relatively small external force.
- the hardness of the feed roller 10 is not particularly limited, it is preferably 30 to 70 in durometer A hardness, for example. If the A hardness is less than the above lower limit, the amount of wear of the rubber increases and the required shape cannot be maintained. On the other hand, if the A hardness exceeds the above upper limit, the nip amount becomes too small and the coefficient of friction becomes too low, which may make it impossible to secure the necessary conveying force.
- the lower limit of the hardness of the feed roller 10 is preferably 40, and the upper limit of the hardness of the feed roller 10 is preferably 60.
- the durometer A hardness is a value measured according to JIS (Japanese Industrial Standards) K 6253:2006.
- the feed roller 10 is preferably provided with the ridges 13 whose main component is the axial direction S1, but is not provided with ridges whose main component is the circumferential direction C1. This is because, when a ridge whose main component is in the circumferential direction C1 is provided, slippage is likely to occur between the ridge and the paper when the separation mechanism 4 is used for a long period of time.
- the feed roller 10 may be further provided with a ridge whose main component is the circumferential direction C1. That is, the feed roller 10 may be further provided with a circumferential ridge extending at an angle of more than 45° with respect to the axial direction S1 and capable of coming into contact with the paper 5 .
- circumferential ridges are provided with a slight length.
- “slightly” can be exemplified by 10% or less or 5% or less of the total length of the ridges 13 in the feed roller 10 in the longitudinal direction L1.
- the outer peripheral surface 11 of the feed roller 10 has a tubular portion 12 and a ridge 13 projecting from the tubular portion 12 .
- the cylindrical portion 12 has, for example, a cylindrical shape.
- the cylindrical portion 12 is configured so as not to come into contact with the paper 5 by sufficiently increasing the height of the ridges 13 .
- the ridges 13 are preferably provided at equal pitches in the circumferential direction C1 of the feed roller 10 .
- the arrangement pitch P1 of the ridges 13 in the circumferential direction C1 is preferably 0.9 mm to 1.3 mm. If the arrangement pitch P1 is less than the above lower limit, the volume of the grooves 15 will be small, and the paper dust adhering to the paper surface will not be able to escape effectively. On the other hand, when the arrangement pitch P1 exceeds the above upper limit, the frequency of contact between the feed roller 10 and the paper 5 during rotation of the feed roller 10 decreases, and slippage between the feed roller 10 and the paper 5 tends to occur.
- the lower limit of the arrangement pitch P1 of the ridges 13 is preferably 0.95 mm, and the upper limit of the arrangement pitch P1 is preferably 1.1 mm.
- the ridges 13 may be arranged at irregular pitches in the circumferential direction C1.
- each ridge 13 When viewed from the axial direction S1, each ridge 13 is preferably formed in, for example, a trapezoidal shape. If the ridge 13 has such a shape, the driving force can be intensively transmitted from the tip of the ridge 13 to the paper 5, and the transmission efficiency of the driving force can be increased.
- the shape of the ridges 13 when viewed from the axial direction S1 may be triangular, quadrangular, involute tooth, or cycloid tooth. or other shapes.
- Each ridge 13 is preferably formed over the entire outer peripheral surface 11 of the feed roller 10 in the axial direction S1. However, in one ridge 13, ridge portions may be intermittently formed in the axial direction S1.
- the height h1 of the ridges 13 is the height of the ridges 13 from the tubular portion 12 in the radial direction of the feed roller 10, and is preferably 0.3 mm to 0.7 mm. If the height h1 is less than the above lower limit, the volume of the grooves 15 between the ridges 13, 13 becomes small, making it impossible to effectively release paper dust adhering to the paper surface. On the other hand, if the height h1 exceeds the above upper limit, the amount of abrasion of the ridges 13 when the paper 5 is repeatedly passed through the paper feeding device 1 is large, and the required shape cannot be maintained, and the paper 5 is removed from the feed roller 10. The transmission efficiency of the driving force to is lowered.
- the lower limit of the height h1 of the ridge 13 is preferably 0.4 mm, and the upper limit of the height h1 is preferably 0.6 mm.
- the width w1 of the tip of the ridge 13 in the circumferential direction C1 is preferably 0.2 mm to 0.5 mm.
- the width w1 is, for example, the width of the portion with which the paper 5 contacts when the paper feeder 4 is new. If the width w1 is less than the above lower limit, the ridges 13 become too thin, the contact area between the paper 5 and the ridges 13 becomes small, and the frictional force (conveyance force) decreases. On the other hand, if the width w1 exceeds the above upper limit, the circumferential length of the groove portion 15 between the adjacent ridges 13 cannot be sufficiently secured, making it difficult for the fine powder to escape to the groove portion 15, and the frictional force (conveyance force) increases. descend.
- the lower limit of the width w1 of the tip of the ridge 13 is preferably 0.3 mm, and the upper limit of the width w1 is preferably 0.4 mm.
- the inclination angle ⁇ x of the ridge 13 when viewed from the axial direction S1 is preferably 36° or less (including zero).
- the inclination angle ⁇ x is an angle formed by a radial straight line extending from the center of the feed roller 10 to the side surface (the end surface in the circumferential direction C1) of the ridge 13 and this side surface. If the inclination angle ⁇ x is less than 36°, the groove portion 15 can have a sufficient depth, so that the fine powder can be easily stored in the groove portion 15 . Therefore, a decrease in the coefficient of friction of the rollers 10 and 20 due to fine powder can be suppressed.
- the tilt angle ⁇ x is preferably 20° or less (including zero°).
- a groove portion 15 is provided between two ridges 13 in the circumferential direction C1.
- the groove portion 15 is provided as a space into which the fine powder falls. As a result, it is possible to prevent the coefficient of friction of the ridges 13 from decreasing and the sufficient frictional force for conveying the paper 5 to be obtained.
- ⁇ More preferable configuration of retard roller> Referring to FIGS. 2 and 5 to 7, as the material of the retard roller 20, the same material as the material of the feed roller 10 can be exemplified.
- the hardness of the retard roller 20 is not particularly limited, it is preferably 30 to 70 in durometer A hardness, for example. If the A hardness is less than the above lower limit, the amount of wear of the rubber increases and the required shape cannot be maintained. On the other hand, if the A hardness exceeds the above upper limit, the nip amount becomes too small and the coefficient of friction becomes too low, which may make it impossible to secure the necessary conveying force.
- the lower limit of the hardness of the retard roller 20 is preferably 40, and the upper limit of the A hardness of the retard roller 20 is preferably 60.
- the outer peripheral surface 21 of the retard roller 20 has a tubular portion 22 and a circumferential ridge 23 and an axial ridge 24 that protrude from the tubular portion 22 .
- the tubular portion 22 has, for example, a cylindrical shape.
- the tubular portion 22 is configured so as not to come into contact with the paper 5 by sufficiently increasing the height of the ridges 23 and 24 .
- the circumferential ridges 23 may be arranged at irregular pitches in the axial direction S2 of the retard roller 20, the circumferential ridges 23 are provided at equal pitches in the axial direction S2 of the retard roller 20. is preferred. With such an equal pitch arrangement, the posture of the paper 5 on the retard roller 20 in the axial direction S2 can be made more stable.
- the arrangement pitch P2 of the circumferential projections 23 in the axial direction S2 is preferably 1.0 mm to 1.5 mm. A more preferable range for the arrangement pitch P2 is 1.1 mm to 1.4 mm.
- the arrangement pitch P2 is less than the above lower limit, a sufficient volume of the grooves 25 for containing the fine powder cannot be secured, making it difficult for the fine powder to escape to the grooves 25 during long-term use.
- the arrangement pitch P2 exceeds the above upper limit, the contact span between the retard roller 20 and the paper 5 in the axial direction S2 increases, and the waviness of the paper 5 in the axial direction S2 increases. The contact pressure between the feed roller 13 and the paper 5 becomes unstable, and the transmission efficiency of the driving force from the feed roller 10 to the paper 5 decreases.
- each circumferential ridge 23 is formed in an arc shape formed as a wavy curved surface (a curved shape that protrudes outward in the radial direction of the retard roller 20). It is preferable that If the circumferential ridge 23 has such a shape, it is easy to secure a sufficient area for receiving the paper 5 at the tip of the circumferential ridge 23, and the paper 5 can be sent out smoothly.
- the shape of each circumferential ridge 23 may be a rectangular shape, a triangular shape, an involute tooth shape, or a cycloidal tooth shape. or other shapes.
- Each circumferential ridge 23 is preferably formed over the entire outer peripheral surface 21 of the retard roller 20 in the circumferential direction C2. However, in one circumferential ridge 23, ridge portions may be intermittently formed in the circumferential direction C2.
- the height h2 of the circumferential ridges 23 is the height of the circumferential ridges 23 from the tubular portion 22 in the radial direction of the retard roller 20, and is preferably 0.15 mm to 0.4 mm. If the height h2 is less than the above lower limit, the volume of the groove 25 becomes small, and the paper dust adhering to the surface of the paper cannot escape effectively. On the other hand, if the height h2 exceeds the above upper limit, the depth of the groove 25 becomes too deep, making it difficult to remove the mold when manufacturing the retard roller 20 .
- the root width w2 of the circumferential projection 23 in the axial direction S2 is preferably 0.8 mm to 1.0 mm.
- the width w2 is, for example, the width of the portion with which the paper 5 contacts when the paper feeder 4 is new. If the width w2 is less than the above lower limit, the amount of wear of the ridges 23 is large, and the necessary shape cannot be maintained, the contact pressure between the ridges 13 of the feed roller 10 and the paper 5 is reduced, and the driving force is transmitted. Less efficient. On the other hand, if the width w2 exceeds the above upper limit, the axial length of the groove portion 25 between the adjacent circumferential ridges 23 cannot be sufficiently secured, and the capacity for storing fine powder becomes small.
- the boundary between the circumferential ridge 23 and the groove 25 corresponds to the boundary between the upwardly convex portion and the downwardly convex portion in the cross section shown in FIG.
- the axial ridges 24 may be arranged at irregular pitches in the circumferential direction C2 of the retard roller 20, they are preferably arranged at regular pitches.
- the arrangement pitch P3 of the axial projections 24 in the circumferential direction C2 is preferably 1.0 mm to 1.5 mm.
- a more preferable range for the arrangement pitch P3 is 1.1 mm to 1.4 mm. If the arrangement pitch P3 is less than the above lower limit, a sufficient volume of the grooves 25 for accommodating the fine powder cannot be ensured, making it difficult for the fine powder to escape to the grooves 25 during long-term use.
- each of the axial ridges 24 is formed in an arc shape formed as a wavy curved surface (a curved shape that protrudes outward in the radial direction of the retard roller 20). is preferred. If the axial projection 24 has such a shape, it is easy to secure a sufficient area for receiving the paper 5 at the tip of the axial projection 24, and the paper 5 can be sent out smoothly.
- the shape of the axial ridges 24 when viewed from the axial direction S1 may be a rectangular shape, a triangular shape, an involute tooth shape, or a cycloidal tooth shape. , may be of other shapes.
- Each axial projection 24 is preferably formed over the entire outer peripheral surface 21 of the retard roller 20 in the axial direction S2. However, in one axial ridge 24, ridge portions may be intermittently formed in the axial direction S2.
- the height h3 of the axial ridges 24 is preferably the same as the height h2 of the circumferential ridges 23.
- the root width w3 of the axial projection 24 in the circumferential direction C2 is preferably 0.8 mm to 1.0 mm.
- the width w3 is, for example, the width of the portion with which the paper 5 contacts when the paper feeder 4 is new. If the width w3 is less than the above lower limit, the contact area between the axial projection 24 and the paper 5 will be small, and the frictional force (conveyance force) will be reduced. On the other hand, if the width w3 exceeds the above upper limit, the circumferential length of the groove portion 25 between the adjacent axial ridges 24 cannot be sufficiently secured, and the capacity for storing the fine powder becomes small. As a result, the frictional force (conveying force) of the outer peripheral surface 21 decreases.
- the boundary between the circumferential ridge 24 and the groove 25 corresponds to the boundary between the upwardly convex portion and the downwardly convex portion in the cross section shown in FIG.
- a groove portion 25 is formed by a portion surrounded by the circumferential ridges 23 and the axial ridges 24 arranged in a grid pattern.
- the groove portion 25 is provided as a space into which the fine powder falls.
- the grooves 25 are preferably regularly arranged in the axial direction S2, properly arranged in the circumferential direction C2, and more preferably regularly arranged in both the axial direction S2 and the circumferential direction C2. .
- “regularly” may refer to that the grooves 25 are arranged at an equal pitch. It can also refer to repetition.
- the ridges 13 of the feed roller 10 are shown to be parallel to the axial direction S1. Further, as an example of the above-described embodiment, a mode in which the inclination angle ⁇ 1 of the ridge 13 is less than 45° has been described. When the inclination angle ⁇ 1 is 30°, the ridge 13 has a shape as shown in FIG. 8, for example.
- FIG. 8 is a developed view of the main part for explaining the ridge 13 in the modified example of the feed roller 10. As shown in FIG.
- the circumferential ridges 23 of the retard roller 20 extend along the circumferential direction C2, and the axial ridges 24 extend along the axial direction S2. Further, as an example of the above-described embodiment, a mode in which the inclination angles ⁇ 2 and ⁇ 3 of the ridges 23 and 24 are each less than 45° has been described. When the inclination angles ⁇ 2 and ⁇ 3 are each 30°, for example, a shape as shown in FIG. 9 is obtained.
- FIG. 9 is a developed view of the main parts for explaining the circumferential ridges 23 and the axial ridges 24 in the modified example of the retard roller 20. As shown in FIG. Note that the tilt angles ⁇ 2 and ⁇ 3 may be different from each other.
- a paper feeding device of this image forming apparatus has a feed roller that is rotationally driven by a drive motor, and a retard roller that is coupled to a support shaft via a torque limiter.
- rollers used as feed rollers and/or retard rollers.
- Polishing roller 2 grid rollers 3 . knurled roller
- the polishing roller was a roller in which polishing marks were formed by polishing the outer peripheral surface of the roller using a polishing whetstone. Other specifications are as follows. Material: EPDM (ethylene propylene diene rubber)
- a roller used as the retard roller 20 was prepared as the grating roller.
- the specifications of the grating roller are as follows.
- Arrangement pitch P3 of axial ridges 24 1.3 mm Shape of axial ridges 24: rounded shape that protrudes outward in the radial direction of the roller Height h3 of axial ridges 24: 0.20 mm Width w3 at the root of the axial projection 24: 0.9 mm Inclination angle ⁇ 3 of axial projection 24: 0°
- Comparative Examples 1 to 4 and Example 1 were prepared by combining the rollers shown in Table 1 for the feed roller and the retard roller of the paper feeding device. Then, using the image forming apparatus, the feed roller and the retard roller were removed from the image forming apparatus each time a predetermined number of sheets shown in Table 1 were fed by the paper feeding apparatus, and attached to the evaluation apparatus shown in FIG. .
- the above paper is MyPaper (plain paper) manufactured by Ricoh Co., Ltd.
- FIG. 10 is a schematic diagram of an evaluation device.
- the evaluation device shown in FIG. 10 includes an electric motor, a feed roller support shaft to which an output shaft of the electric motor is attached and a feed roller is mounted, a retard roller support shaft to which a retard roller is fitted, and a retard roller support shaft. and a torque limiter that provides a predetermined rotational resistance to the retard roller.
- the feed roller attached to the evaluation device was pressed against the retard roller with a load of 400 gf.
- the torque limiter was configured to generate a resistance torque of 400 gf ⁇ cm when the retard roller rotates together with the feed roller.
- Co-rotation (%) (Seconds required for one rotation of the feed roller/Seconds required for one rotation of the retard roller) x 100
- the criteria for ⁇ are set as above.
- the co-rotation property is less than 40%, the shape of the sheet tends to cause paper jams in the paper feeding device, so the criteria for the determination of x are as described above.
- Comparative Example 1 the progress of wear of the contact surfaces of the feed roller and the retard roller and the progress of retention of fine powder were rapid, and when 30,000 sheets were fed, the co-rotation was less than 40%, and paper jams occurred. It happened frequently. For this reason, the test was terminated when 30,000 sheets were fed, and the evaluation was "x".
- Comparative Example 2 the progress of fine powder retention in the feed roller was rapid, and when 70,000 sheets were fed, the co-rotation became less than 70%.
- Comparative Example 3 the decrease in the frictional force in the feed roller progressed quickly, and when 70,000 sheets were fed, the co-rotation became less than 40%, and paper jams frequently occurred. For this reason, the test was stopped when 70,000 sheets were fed, and the evaluation was "x”.
- Comparative Example 4 the retention of fine powder in the retard roller progressed quickly, and when 100,000 sheets were fed, the drag was significantly less than 70%.
- Example 1 the ridges of the feed roller, which is a knurled roller, can apply a sufficient driving force to the paper over a long period of time.
- the paper was smoothly received by the retard roller and moved on the retard roller without being caught.
- a co-rotation property exceeding 80% was ensured, and no paper jam occurred.
- the effect of suppressing conveyance failures such as paper jams over a long period of time was demonstrated in the examples.
- the present invention can be applied as a paper feeding device.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
- Delivering By Means Of Belts And Rollers (AREA)
Abstract
Description
前記フィードローラから前記駆動力を与えられることで前記フィードローラと連動回転可能に構成され、この連動回転における回転方向とは反対方向に所定の回転抵抗を付与されたリタードローラと、を備える給紙装置であって、
前記フィードローラの外周面には、前記フィードローラの軸方向および周方向のうちの前記軸方向を主成分として延びる凸条が前記周方向に沿って複数設けられており、
前記リタードローラの外周面には、前記リタードローラの軸方向および周方向のうちの前記周方向を主成分として延びる凸条としての周方向凸条が前記軸方向に沿って複数設けられているとともに、前記リタードローラの軸方向および周方向のうちの前記軸方向を主成分として延びる凸条としての軸方向凸条が前記周方向に沿って複数設けられており、
前記リタードローラの外周面を平面に展開した展開図において、前記周方向凸条が直線状に延びているとともに、前記軸方向凸条が直線状に延びている、給紙装置。
前記リタードローラの前記周方向凸条が前記リタードローラの前記周方向に延びているとともに、前記リタードローラの前記軸方向凸条が前記リタードローラの前記軸方向に延びている、前記(1)に記載の給紙装置。
図2~図4を参照して、フィードローラ10の材質としては、例えば、合成ゴムの一種であるポリウレタン、EPDM、その他の合成ゴムを例示できる。フィードローラ10の材質として、比較的小さな外力によって変形した後直ちに元の形状に戻る弾性を有する、合成ゴム以外の物質であってもよい。
図2および図5~図7を参照して、リタードローラ20の材質としては、フィードローラ10の材質と同様の材質を例示できる。
1.研磨ローラ
2.格子ローラ
3.ローレットローラ
外径が直径20mm、内径が直径12.4mm、軸方向長さが24mmであった。また、硬度は、JISのデュロメータ硬度でA50であった。
研磨ローラは、研磨砥石を使用してローラ外周面に研磨加工を施して研磨目を形成したローラとした。その他の仕様は以下である。
材質:EPDM(エチレンプロピレンジエンゴム)
格子ローラとして、リタードローラ20として用いられるローラを準備した。格子ローラの仕様は以下の通りである。
材質:EPDM(エチレンプロピレンジエンゴム)
周方向凸条23の配置ピッチP2:1.3mm
周方向凸条23の断面形状:ローラの径方向外方に向けて凸となるアール形状
周方向凸条23の高さh2:0.20mm
周方向凸条23の根元の幅w2:0.9mm
周方向凸条23の傾き角θ2:0°
軸方向凸条24の形状:ローラの径方向外方に向けて凸となるアール形状
軸方向凸条24の高さh3:0.20mm
軸方向凸条24の根元の幅w3:0.9mm
軸方向凸条24の傾き角θ3:0°
ローレットローラとして、フィードローラ10として用いられるローラを準備した。ローレットローラの仕様は以下の通りである。
材質:EPDM(エチレンプロピレンジエンゴム)
凸条13の配置ピッチP1:1.0mm
凸条13の形状:台形形状
凸条13の高さh1:0.5mm
凸条13の先端の幅w1:0.3mm
凸条13の傾き角θ1:0°
給紙装置のフィードローラとリタードローラを、表1に示すローラの組み合わせとすることで、比較例1~4および実施例1を準備した。そして、画像形成装置を用いて、表1に示す所定数の用紙を給紙装置で給紙する毎に、画像形成装置からフィードローラとリタードローラとを取り外し、図10に示す評価装置に装着した。なお、上記用紙は、株式会社リコー社製のマイペーパー(普通紙)である。図10は、評価装置の模式図である。
連れ回り性(%)=(フィードローラが1回転するのにかかる秒数/リタードローラが1回転するのにかかる秒数)×100
5 用紙
10 フィードローラ
11 フィードローラの外周面
13 フィードローラの凸条
20 リタードローラ
21 リタードローラの外周面
23 周方向凸条(リタードローラの凸条)
24 軸方向凸条(リタードローラの凸条)
A2 回転方向
C1 フィードローラの周方向
C2 リタードローラの周方向
S1 フィードローラの軸方向
S2 リタードローラの軸方向
Claims (3)
- 用紙を搬送するための駆動力が与えられるフィードローラと、
前記フィードローラから前記駆動力を与えられることで前記フィードローラと連動回転可能に構成され、この連動回転における回転方向とは反対方向に所定の回転抵抗を付与されたリタードローラと、を備える給紙装置であって、
前記フィードローラの外周面には、前記フィードローラの軸方向および周方向のうちの前記軸方向を主成分として延びる凸条が前記周方向に沿って複数設けられており、
前記リタードローラの外周面には、前記リタードローラの軸方向および周方向のうちの前記周方向を主成分として延びる凸条としての周方向凸条が前記軸方向に沿って複数設けられているとともに、前記リタードローラの軸方向および周方向のうちの前記軸方向を主成分として延びる凸条としての軸方向凸条が前記周方向に沿って複数設けられており、
前記リタードローラの外周面を平面に展開した展開図において、前記周方向凸条が直線状に延びているとともに、前記軸方向凸条が直線状に延びている、給紙装置。 - 前記フィードローラの凸条は、前記フィードローラの前記軸方向に延びており、
前記リタードローラの前記周方向凸条が前記リタードローラの前記周方向に延びているとともに、前記リタードローラの前記軸方向凸条が前記リタードローラの前記軸方向に延びている、請求項1に記載の給紙装置。 - 複数の前記周方向凸条が、前記リタードローラの前記軸方向に等ピッチで配置されている、請求項1または請求項2に記載の給紙装置。
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6434828A (en) * | 1987-07-31 | 1989-02-06 | Canon Kk | Carrying device |
JPH0423745A (ja) * | 1990-05-18 | 1992-01-28 | Konica Corp | 給紙装置 |
JPH054743A (ja) * | 1991-06-27 | 1993-01-14 | Kato Hatsujo Kaisha Ltd | 紙送りローラ |
JP2014055056A (ja) * | 2012-09-13 | 2014-03-27 | Yamauchi Corp | 紙送りローラ |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6265859A (ja) | 1985-09-13 | 1987-03-25 | Tokai Rubber Ind Ltd | 紙送りロ−ラ |
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2022
- 2022-02-04 KR KR1020237035397A patent/KR20230157468A/ko unknown
- 2022-02-04 WO PCT/JP2022/004431 patent/WO2022219894A1/ja active Application Filing
- 2022-02-04 CN CN202280027796.2A patent/CN117279848A/zh active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6434828A (en) * | 1987-07-31 | 1989-02-06 | Canon Kk | Carrying device |
JPH0423745A (ja) * | 1990-05-18 | 1992-01-28 | Konica Corp | 給紙装置 |
JPH054743A (ja) * | 1991-06-27 | 1993-01-14 | Kato Hatsujo Kaisha Ltd | 紙送りローラ |
JP2014055056A (ja) * | 2012-09-13 | 2014-03-27 | Yamauchi Corp | 紙送りローラ |
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JP7374506B2 (ja) | 2023-11-07 |
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