WO2022205523A1 - 一种双面太阳能电池及其制备方法 - Google Patents
一种双面太阳能电池及其制备方法 Download PDFInfo
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- WO2022205523A1 WO2022205523A1 PCT/CN2021/088063 CN2021088063W WO2022205523A1 WO 2022205523 A1 WO2022205523 A1 WO 2022205523A1 CN 2021088063 W CN2021088063 W CN 2021088063W WO 2022205523 A1 WO2022205523 A1 WO 2022205523A1
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- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 175
- 229910052814 silicon oxide Inorganic materials 0.000 claims abstract description 170
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 131
- 239000010703 silicon Substances 0.000 claims abstract description 131
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 130
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- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 claims description 88
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- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical group O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 10
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- 238000000576 coating method Methods 0.000 description 15
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 9
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 5
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0216—Coatings
- H01L31/02161—Coatings for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/02167—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/0248—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
- H01L31/0256—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
- H01L31/0264—Inorganic materials
- H01L31/032—Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312
- H01L31/0324—Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312 comprising only AIVBVI or AIIBIVCVI chalcogenide compounds, e.g. Pb Sn Te
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
- H01L31/068—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
- H01L31/068—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
- H01L31/0684—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells double emitter cells, e.g. bifacial solar cells
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1804—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/186—Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
- H01L31/1868—Passivation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/547—Monocrystalline silicon PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the application belongs to the technical field of solar cells, and relates to a double-sided solar cell and a preparation method thereof.
- PID Potential Induced Degradation
- the AlOx /Si interface of the passivation film on the backside of the PERC bifacial cell has a high negative charge density, resulting in a good field passivation effect.
- Na + ions will be precipitated in the glass.
- the cell Under the action of positive voltage, the cell is at a high potential, and the frame is at a low potential, and Na + ions will flow out of the cell and will not accumulate on the surface of the cell.
- Under negative voltage the cell is at a low potential and the frame is at a high potential, and Na + ions will pass through the encapsulation material to the surface of the cell.
- CN106876490A discloses an N-type crystalline silicon double-sided battery with high conversion efficiency and anti-PID.
- a P+ layer, a silicon oxide layer, an aluminum oxide layer and a metal electrode are sequentially formed on the front side of the N-type silicon substrate.
- An N+ layer, a silicon nitride layer and a metal electrode are sequentially formed on the back side, wherein: a dense silicon oxide layer with a thickness of more than 20 nm exists under the front side metallization region.
- the technical solution disclosed by CN110137309A is (1) clarifying the conditions for growing the oxide layer; (2) when using the atomic layer deposition method for the backside aluminum oxide coating process, ensure that the thickness of the backside aluminum oxide is 2-10nm; (3) double-sided PERC cell oxidation After the aluminum coating process, the backside silicon nitride coating process is performed to ensure that the thickness of the silicon nitride coating on the back of the double-sided PERC cell is 80-110nm, and the refractive index is 2.12-2.3; (4) After the double-sided PERC battery is subjected to the backside silicon nitride coating process, The front side silicon nitride coating process, the back side laser grooving process, and the screen printing process can be detected and sorted, and the preparation can be completed.
- CN209119114U provides an anti-PID double-sided battery, which includes a silicon substrate, a front surface film and a back surface film respectively arranged on both sides of the silicon substrate, and the front surface film includes a front anti-reflection film and a front medium arranged in layers. film; the back surface film includes a back anti-reflection film and a back dielectric film.
- the anti-PID double-sided battery of the utility model can effectively block ion migration through the front dielectric film and the back dielectric film, reduce the potential-induced attenuation, and improve the conversion efficiency.
- Both the front dielectric film and the back dielectric film are set to be silicon oxide films; (2) The refractive indices of the front dielectric film and the back dielectric film are both 1.4 to 1.7; (3) The thicknesses of the front dielectric film and the back dielectric film are both set (4)
- the back surface film also includes an aluminum oxide film, and the back dielectric film, the aluminum oxide film and the back anti-reflection film are sequentially stacked along the direction away from the silicon substrate; (5)
- the front anti-reflection film Both the film and the backside antireflection film are provided as either a SiNx film or a SiOxNy film.
- CN207602585U discloses a PID-resistant double-sided battery module package structure, including glass, EVA film, double-sided battery, EVA film and backplane; the double-sided battery module package structure is divided into single-glass structure and double-glass structure; single-glass structure The structure from top to bottom is: glass, EVA film, double-sided battery, EVA film and backplane; double-glass structure from top to bottom: glass, EVA film, double-sided battery, EVA film and glass; back The board includes a high-resistance water layer, a water-resistance layer and a protective layer; from top to bottom, the high-resistance water layer, the water-resistance layer and the protective layer are in sequence.
- CN207624714U discloses an anti-PID double-sided battery single-glass packaging structure, comprising glass, a first packaging film, a double-sided battery, a second packaging film and a back plate; the glass, the first packaging film, the double-sided battery, the second The second encapsulation film and the backplane are connected in sequence from top to bottom; the backplane is a three-layer structure, from top to bottom are the polyolefin material doped with titanium dioxide, electrical insulation and oxygen barrier layer and protective layer; the three-layer structure is from top to bottom Connect in sequence from bottom to bottom; the first packaging film is a three-layer structure, from top to bottom, it is an adhesive layer, a barrier layer, and an adhesive layer, and the second packaging film is a two-layer structure, from top to bottom.
- CN109087956A introduces a new type of double-sided PERC cell structure and its preparation process.
- the front and back surfaces of the cell are symmetrical in structure, which greatly reduces the warpage of the double-sided cell and improves the mechanical load strength of the module; stacking
- the layer passivation structure adopts a unique surface passivation layer deposition process to optimize the front and back optical (anti-reflection effect) and electrical (improving hydrogen passivation effect) performance.
- the SiO2 and AlOx layers on the front and back are respectively formed by thermal oxidation and ALD at the same time.
- the SiNx/SiNy/SiOxNy/SiOx stacks are formed by PECVD deposition, respectively, and the deposition order of the front and back surfaces can be adjusted.
- the scheme clarifies that the dielectric layer close to the silicon substrate is the silicon oxide layer, and the refractive index and thickness are specified, but the structure of the backside film layer is described in sequence as the backside dielectric film, the aluminum oxide film and the backside anti-reflection film.
- the directions away from the silicon substrate are stacked in sequence, and this structure has some film defects, which cannot effectively block the enrichment of surface ions and the resulting potential field effect.
- the invention scheme of this utility model only provides the package end of the module, and the packaging materials used to encapsulate the double-sided PERC cell into single-glass modules and double-sided modules are designed and described to achieve the effect of anti-PID , and there is no corresponding improvement description for the double-sided PERC cell end.
- the invention scheme of this utility model described in CN207624714U it focuses on the improvement of the resistance to PID of the module packaging materials used in the packaging of double-sided PERC cells in the single-glass module packaging, and there is no corresponding improvement on the double-sided PERC cell side. illustrate.
- the invention patent focuses on the double-sided PERC cell structure and introduces the detailed description of the film layer for the double-sided cell structure; first of all, the invention patent does not focus on the research and development of the PID problem.
- the protection statement is not supported and reflected by any data; secondly, although the film structure of the double-sided PERC cell is somewhat similar to this application, there are obvious film structure defects, mainly the back film in the film structure.
- the layer is a SiO 2 /AlOx/SiNx/SiNy/SiOxNy/SiOx stack structure, in which the PID failure mechanism of the backside, one of which is the erosion of the backside film layer by Na + ions, which leads to the failure of the AlOx passivation layer,
- the SiO 2 film is very effective and can block the damage of Na + ions to the AlO x passivation layer.
- the key SiO 2 film is placed on a layer close to the Si substrate, which is obviously inconsistent with the resistance to PID membrane structure design.
- the purpose of this application is to provide a double-sided solar cell and a preparation method thereof.
- the double-sided solar cell provided by the present application adopts a special film layer structure design, which strengthens the compactness and electrical properties of the comprehensive film layer, and can very effectively slow down the generation of the PID phenomenon on the back side.
- the present application provides a double-sided solar cell, the double-sided solar cell comprising: a silicon wafer with a PN junction, located on one side of the N-type layer of the silicon wafer and along a direction away from the silicon wafer
- the first front silicon oxide layer, the second front silicon oxide layer, the first nitrogen-containing silicon compound layer on the front, the second nitrogen-containing silicon compound layer on the front, and the third silicon oxide layer on the front, which are stacked in sequence; are located on the silicon wafer
- a passivation layer, a backside silicon oxide layer, a backside first nitrogen-containing silicon compound layer and a backside second nitrogen-containing silicon compound layer are sequentially stacked on one side of the P-type layer and along the direction away from the silicon wafer.
- the first front silicon oxide layer functions as an interface passivation layer
- the front second silicon oxide layer functions as a front blocking layer
- the front first nitrogen-containing silicon compound layer functions as a front surface barrier layer. It is the blocking layer and the light absorbing layer under the high refractive index
- the second nitrogen-containing silicon compound layer on the front is the light absorbing layer under the middle refractive index
- the third silicon oxide layer on the front is the light under the low refractive index.
- Absorbent layer is the blocking layer and the light absorbing layer under the high refractive index
- the second nitrogen-containing silicon compound layer on the front is the light absorbing layer under the middle refractive index
- the third silicon oxide layer on the front is the light under the low refractive index.
- the function of the passivation layer is to improve the passivation of the back interface
- the function of the backside silicon oxide layer is to block the intrusion of external ions
- the function of the first nitrogen-containing silicon compound layer on the backside is the blocking layer and the light absorbing layer under the high refractive index
- the second The dinitrogen-containing silicon compound layer functions as a light absorbing layer at a low refractive index.
- the backside silicon oxide layer and the backside first nitrogen-containing silicon compound layer are the most critical structures to solve the PID on the backside of the double-sided PERC cell.
- the inventors found that it is very critical to prevent the enrichment and erosion of Na + ions in the component glass after precipitation, especially for the exposed film layer on the back of the double-sided PERC cell.
- the compactness and electrical properties of the film layer can effectively slow down the PID phenomenon on the backside.
- the front side can effectively block the corrosion of Na + ions, and the back side can effectively slow down the enrichment polarization phenomenon and corrosion of Na + ions.
- the inventor found the following problems through the establishment and analysis of the PID failure model of the double-sided PERC cell: (1) When the module is under negative bias, a large amount of Na+ ions will migrate out of the glass of the module, and the electric potential field 2) Part of Na + ions will penetrate into the vicinity of the PN junction area through the non-dense film gap on the front, causing damage to the PN junction area (PID-shunt), resulting in the failure of the battery’s power generation; 3 A part of Na + ions will migrate to the back of the battery through the gap between the cell and the cell at the module end, and accumulate in the passivation area, forming a harmful potential field (PID-polarization) on the back, causing the polarization on the back.
- PID-polarization harmful potential field
- the front first silicon oxide layer, the front second silicon oxide layer, the front third silicon oxide layer and the back silicon oxide layer are all SiO 2 layers.
- the front first silicon oxide layer is a thermal silicon oxide layer.
- the front second silicon oxide layer, the front third silicon oxide layer and the rear silicon oxide layer are electrodeposited silicon oxide layers.
- the front first nitrogen-containing silicon compound layer and the rear first nitrogen-containing silicon compound layer are both SiN x1 layers, and x1 is independently 0.75-1.34, such as 0.75, 0.8, 0.9, 1.0 , 1.1, 1.2, 1.3 or 1.34 etc.
- the front-side second nitrogen-containing silicon compound layer and the back-side second nitrogen-containing silicon compound layer are independently a SiN x2 /SiN x3 stacked structure stacked in a direction away from the silicon wafer or along a direction away from the silicon wafer.
- the second nitrogen-containing silicon compound layer on the front side is a SiN x2 /SiN x3 /SiO x Ny stacked layer structure that is sequentially stacked along a direction away from the silicon wafer
- the second nitrogen-containing silicon compound layer on the back side is a stacked structure.
- the layers are a SiN x2 /SiN x3 stack structure stacked in sequence along a direction away from the silicon wafer.
- the passivation layer is an aluminum oxide layer.
- the double-sided solar cell further includes a silver electrode.
- the silver electrode on one side of the N-type layer of the silicon wafer passes through the first silicon oxide layer on the front side, the second silicon oxide layer on the front side, the first nitrogen-containing silicon compound layer on the front side, and the second nitrogen-containing silicon compound layer on the front side. layer and a front third silicon oxide layer.
- the silver electrode on one side of the P-type layer of the silicon wafer passes through the backside silicon oxide layer, the backside first nitrogen-containing silicon compound layer and the backside second nitrogen-containing silicon compound layer.
- the refractive index of the second silicon oxide layer on the front side is above 1.4, for example, 1.4, 1.5, 1.6, or 1.7.
- the thickness of the front second silicon oxide layer is more than 5 nm, for example, 5 nm, 6 nm, 7 nm, 8 nm, 9 nm, or 10 nm.
- the film layer will not be dense enough, thereby affecting the blocking effect of the film layer on external ions.
- the refractive index of the first nitrogen-containing silicon compound layer on the front side is above 2.0, for example, 2.0, 2.1, 2.2, 2.3, or 2.4.
- the thickness of the first nitrogen-containing silicon compound layer on the front side is more than 15 nm, for example, 15 nm, 16 nm, 17 nm, 18 nm, or 19 nm.
- the thickness of the first nitrogen-containing silicon compound layer on the front side is too low, the compactness of the film layer will be insufficient, thereby affecting the blocking effect of the film layer on the invading ions from the outside.
- the refractive index of the front third silicon oxide layer is above 1.4, for example, 1.4, 1.5, 1.6, 1.7, or 1.8. In the present application, if the refractive index of the front-side third silicon oxide layer is too low, light absorption mismatch will be caused, which will eventually affect the photoelectric conversion efficiency of the solar cell.
- the thickness of the front third silicon oxide layer is more than 5 nm, for example, 5 nm, 6 nm, 7 nm, 8 nm, 9 nm, or 10 nm. In the present application, if the thickness of the front-side third silicon oxide layer is too low, light absorption mismatch will be caused, which will eventually affect the photoelectric conversion efficiency of the solar cell.
- the thickness of the passivation layer is more than 10 nm, for example, 10 nm, 11 nm, 12 nm, 13 nm, 14 nm, or 15 nm.
- the thickness of the passivation layer is too thin, on the one hand, the passivation effect will be affected, and on the other hand, it will be more sensitive to the invasion and enrichment of external ions.
- the refractive index of the backside silicon oxide layer is above 1.4, for example, 1.4, 1.5, 1.6, 1.7, or 1.8.
- the thickness of the backside silicon oxide layer is more than 5 nm, for example, 5 nm, 6 nm, 7 nm, 8 nm, 9 nm, or 10 nm. If the thickness of the backside silicon oxide is too low, the compactness of the film layer will be poor, thereby affecting the blocking effect of the film layer on external ions.
- the refractive index of the first nitrogen-containing silicon compound layer on the back surface is above 2.0, for example, 2.0, 2.1, 2.2, 2.3, 2.4, or 2.5.
- the thickness of the first nitrogen-containing silicon compound layer on the backside is more than 10 nm, for example, 10 nm, 11 nm, 12 nm, 13 nm, 14 nm, or 15 nm. If the thickness of the first nitrogen-containing silicide layer on the backside is too low, the compactness of the film layer will be poor, thereby affecting the blocking effect of the film layer on external ions.
- the present application can effectively resist the polarization phenomenon caused by the potential field effect generated when Na + ions are enriched on the backside.
- the present application provides a method for preparing a double-sided solar cell according to the first aspect, the method comprising the steps of: growing a front-side first silicon oxide on the N-type layer side of a silicon wafer with a PN junction After the material layer, front-side growth and back-side growth are performed to obtain the double-sided solar cell; the front-side growth includes sequentially growing the front-side second silicon oxide layer, the front-side first nitrogen-containing silicon compound layer, and the front-side second nitrogen-containing silicon compound layer.
- the growth on the back surface includes sequentially growing a passivation layer, a silicon oxide layer on the back surface, a first nitrogen-containing silicon compound layer on the back surface, and a second nitrogen-containing silicon compound layer on the back surface.
- the preparation method provided by the present application has mature technology and simple process, and is suitable for industrialized large-scale production.
- the method for growing the front-side second silicon oxide layer is a thermal oxidation method.
- both the front-side growth and the back-side growth are plasma-enhanced chemical vapor deposition (PECVD) growth.
- PECVD plasma-enhanced chemical vapor deposition
- the advantages of using the PECVD method are: fast film formation, which is conducive to mass production; 2.
- the gas flow rate and chemical bond ratio can be flexibly adjusted; 3.
- the multi-layer film structure can be realized in the same furnace tube.
- the preparation method further includes preparing the silver electrode after the front-side growth and the back-side growth.
- the working gas includes nitrous oxide.
- the method for growing the passivation layer includes: setting the temperature to 310-330°C, such as 310°C, 320°C or 330°C, etc., and setting the pressure to 1450-1550Pa, such as 1450Pa, 1480Pa, 1500Pa, 1520Pa or 1550Pa, etc., Pass in the working gas and the raw material gas of the passivation layer, constant temperature and pressure for 170-190s, 170s, 180s or 190s, etc., and then vacuumize for 45-55s, such as 45s, 50s or 55s, etc., set the temperature to 470-490°C, For example, 470°C, 480°C or 490°C, etc., the pressure is set to 850-950Pa, such as 850Pa, 900Pa or 950Pa, etc., and the working gas and ammonia gas are introduced, and the constant temperature and pressure are 9-11s, such as 9s, 10s or 11s, etc., After that,
- the method for growing the backside silicon oxide layer includes: setting the temperature to 470-490°C, such as 470°C, 480°C or 490°C, and setting the pressure to 1450-1550Pa, such as 1450Pa, 1500Pa or 1550Pa, etc.
- the working gas includes nitrous oxide.
- the silicon feed gas includes silane.
- the method for growing the first nitrogen-containing silicon compound layer on the back side includes: setting the temperature to 470-490°C, setting the pressure to 1650-1750Pa, such as 1650Pa, 1700Pa or 1750Pa, etc., feeding ammonia gas and silicon raw material gas, and keeping the temperature constant.
- the constant pressure is 235-245s, such as 235s, 240s or 245s, etc., to obtain the first nitrogen-containing silicon compound layer on the back side.
- the silicon feed gas includes silane.
- the method for growing the second nitrogen-containing silicon compound layer on the back side includes: setting the temperature to 470-490°C, such as 470°C, 480°C or 490°C, and the like, and setting the pressure to 1650-1750Pa, such as 1650Pa, 1700Pa or 1750Pa, etc.
- feed ammonia gas and silicon raw material gas, constant temperature and pressure for 125-135s, such as 125s, 130s or 135s, etc. then set the temperature to 470-490°C, such as 470°C, 480°C or 490°C, etc., and set the pressure to 1650 -1750Pa, such as 1650Pa, 1700Pa or 1750Pa, etc., reduce the feeding amount of silicon raw material gas, increase the feeding amount of ammonia gas, constant temperature and pressure 125-135s, such as 125s, 130s or 135s, etc., to obtain the second nitrogen-containing silicon on the back compound.
- the silicon feed gas includes silane.
- the backside growth further includes: after growing the second nitrogen-containing silicon compound layer on the backside, vacuuming and filling with protective gas to return to normal pressure, and taking out the product.
- the silicon wafer with PN and on which the front-side first silicon oxide layer is grown is placed in plasma enhanced chemical vapor deposition In the furnace, vacuumize, pick up leaks, vacuumize again, pass in the working gas and silicon raw material gas, and set the temperature of the reactor to 490-510 °C, such as 490 °C, 500 °C or 510 °C, etc., and the pressure is set to 195 -205Pa, such as 195Pa, 200Pa or 205Pa, etc., constant temperature and pressure 15-25s, such as 15s, 20s or 25s, etc.
- the working gas includes nitrous oxide.
- the silicon feed gas includes silane.
- the method for growing the second silicon oxide layer on the front side includes: setting the temperature to 490-510°C, such as 490°C, 500°C or 510°C, and the like, and setting the pressure to 195-205Pa, such as 195Pa, 200Pa or 205Pa, etc., Pour in working gas and silicon raw material gas, constant temperature and pressure for 75-85s, such as 75s, 80s or 85s, etc., and then vacuumize for 15-25s, such as 15s, 20s or 25s, etc., set the temperature to 490-510°C, such as 490 °C, 500 °C or 510 °C, etc., the pressure is set to 225-235Pa, such as 225Pa, 230Pa or 235Pa, etc., feed silicon raw material gas and ammonia gas, constant temperature and pressure for 15-25s, such as 15s, 20s or 25s, etc., get A second silicon oxide layer on the front side.
- the working gas includes nitrous oxide
- the method for growing the first nitrogen-containing silicon compound layer on the front side includes: setting the temperature to 490-510°C, such as 490°C, 500°C, or 510°C, and the like, and setting the pressure to 225-235Pa, such as 225Pa, 230Pa, or 235Pa, etc. , feeding ammonia gas and silicon raw material gas, constant temperature and pressure for 60-70s, such as 60s, 65s or 70s, etc., to obtain the first nitrogen-containing silicon compound layer on the front.
- the silicon feed gas includes silane.
- the method for growing the second nitrogen-containing silicon compound layer on the front side includes: setting the temperature to 490-510°C, such as 490°C, 500°C or 510°C, and the like, and setting the pressure to 225-235Pa, such as 225Pa, 230Pa, or 235Pa, etc.
- feed ammonia gas and silicon raw material gas, constant temperature and pressure for 155-165s, such as 155s, 160s or 165s, etc. then set the temperature to 490-510°C, such as 490°C, 500°C or 510°C, etc., and set the pressure to 225 -235Pa, such as 225Pa, 230Pa or 235Pa, etc., reduce the feeding amount of silicon raw material gas, increase the feeding amount of ammonia gas, constant temperature and pressure for 240-260s, such as 240s, 250s or 260s, etc., then the temperature is set to 490-510 °C, such as 490 °C, 500 °C or 510 °C, etc., the pressure is set to 185-195Pa, such as 185Pa, 190Pa or 195Pa, etc., feed silicon raw material gas, ammonia gas and working gas, constant temperature and pressure 155-165s, such as 155s, 160s or 160s, etc.
- the method for growing the front third silicon oxide layer includes: setting the temperature to 490-510°C, such as 490°C, 500°C or 510°C, etc., and setting the pressure to 175-185Pa, such as 175Pa, 180Pa or 185Pa, etc., Pass in the working gas and the silicon raw material gas, and keep the constant temperature and pressure for 175-185s, such as 175s, 180s or 185s.
- the working gas includes nitrous oxide.
- the silicon feed gas includes silane.
- the front-side growth further includes: after growing the front-side third silicon oxide layer, vacuuming, cleaning the furnace tube, vacuuming and returning to normal pressure again, and taking out the product.
- the method comprises the following steps:
- the front side growth includes: The second silicon oxide layer on the front side, the first nitrogen-containing silicon compound layer on the front side, the second nitrogen-containing silicon compound layer on the front side, and the third silicon oxide layer on the front side are grown in sequence; a material layer, a first nitrogen-containing silicon compound layer on the backside, and a second nitrogen-containing silicon compound layer on the backside;
- the front growth and the back growth are both plasma enhanced chemical vapor deposition growth;
- the method for growing the passivation layer includes: setting the temperature to 310-330° C., the pressure to 1450-1550 Pa, and feeding the working gas and the raw material gas of the passivation layer , constant temperature and pressure for 170-190s, then vacuumize for 45-55s, set the temperature to 470-490°C, set the pressure to 850-950Pa, pass in the working gas and ammonia gas, the constant temperature and pressure for 9-11s, and then keep The temperature, pressure, working gas and ammonia gas supply amount are maintained for 340-360s to obtain a passivation layer;
- the method for growing the backside silicon oxide layer includes: the temperature is set to 470-490°C, the pressure is set to 1450-1550Pa, and the working Gas and silicon raw material gas, constant temperature and constant pressure for 75-85s, then vacuumize for 290-310s, set the temperature to 470-490 °C, and set the pressure to 1600-18
- the method for growing the second nitrogen-containing silicon compound layer on the front side includes: setting the temperature to 490-510°C, setting the pressure to 225-235Pa, feeding ammonia gas and silicon raw material gas, constant temperature and pressure for 155-165s, and then adding The temperature is set to 490-510°C, the pressure is set to 225-235Pa, the amount of silicon raw material gas is reduced, the amount of ammonia gas is increased, the constant temperature and pressure are set for 240-260s, and then the temperature is set to 490-510°C, and the pressure is set to For 185-195Pa, feed silicon raw material gas, ammonia gas and working gas, constant temperature and pressure for 155-165s, then vacuumize, and then feed silicon raw material gas and working gas , the temperature is set to 490-510°C, the pressure is set to 175-185Pa, the constant temperature and pressure are set to 6-15s, and the second nitrogen-containing silicon compound layer on the front side is obtained; the method for growing the third silicon oxide layer on the
- This application provides an inventive solution for effectively solving the anti-PID failure of double-sided PERC battery through the establishment and analysis of the PID failure model under the premise of considering safety without adding additional capital investment on the existing equipment.
- the bifacial solar cell provided by this application adopts a special film structure design (including the multi-layer design of the front film layer and the multi-layer design of the back film layer, wherein the back side silicon oxide layer and the back side first nitrogen-containing silicon compound layer are the solution to the problem.
- the most critical structure of the PID on the back of the double-sided PERC cell strengthens the compactness and electrical properties of the comprehensive film layer, and can effectively slow down the generation of the PID phenomenon on the back.
- the preparation method of the present application is simple to operate, has a short process flow, and is easy to realize industrialized large-scale production.
- Fig.1 PID failure EL image of double-sided cell-dual glass module under -1500V bias in laboratory
- Example 3 is a schematic structural diagram of the double-sided solar cell provided in Example 1, wherein 1- silicon wafer with PN junction, 2- passivation layer, 3- backside silicon oxide layer, 4-backside first nitrogen-containing silicon Compound layer, 5-backside second nitrogen-containing silicon compound layer, 6-frontside first silicon oxide layer, 7-frontside second silicon oxide layer, 8-frontside first nitrogen-containing silicon compound layer, 9-frontside second Nitrogen-containing silicon compound layer, 10-front third silicon oxide layer;
- Example 4 is a schematic flowchart of a method for preparing a double-sided solar cell provided in Example 1;
- Figure 5(A) is the initial EL picture of the double-sided solar cell single-glass module provided by Example 1 in one test;
- Figure 5(B) is the sample 1# in the double-sided solar cell single-glass module provided by Example 1.
- Figure 5(C) is the EL picture of Sample 1# in the double-sided solar cell single glass module provided by Example 1 after 192h PID;
- Figure 5(D) is the double-sided solar cell provided by Example 1.
- Figure 6(A) is the initial EL picture of Sample 2# in the double-sided solar cell single glass module provided by Example 1;
- Figure 6(B) is the sample 2# in the double-sided solar cell single glass module provided by Example 1
- Figure 6(C) is the EL picture of Sample 2# in the double-sided solar cell single glass module provided by Example 1 after 192h PID;
- Figure 6(D) is the double-sided solar cell provided by Example 1.
- Figure 7(A) is the initial EL picture of the double-sided solar cell double-glass module provided by Example 1;
- Figure 7(B) is the EL picture of the double-sided solar cell double-glass module provided by Example 1 after 96h PID;
- Figure 7 (C) is the EL picture of the double-sided solar cell double-glass module provided by Example 1 through 192h PID;
- Figure 7 (D) is the EL picture of the double-sided solar cell double-glass module provided by Example 1 through 288h PID.
- This embodiment provides a double-sided solar cell.
- the structure of the solar cell is shown in FIG. 3 .
- the double-sided solar cell includes: a silicon wafer 1 with a PN junction, which is located at the bottom of the silicon wafer 1 with a PN junction.
- a first front silicon oxide layer 6 , a front second silicon oxide layer 7 , a first nitrogen-containing silicon compound layer 8 on the front side, and a front side second nitrogen-containing silicon compound layer on the N-type layer side and in the direction away from the silicon wafer are sequentially stacked
- the silicon compound layer 9 and the front third silicon oxide layer 10; the passivation layer 2 and the backside silicon oxide which are located on the P-type layer side of the silicon wafer 1 with the PN junction and are stacked in sequence along the direction away from the silicon wafer Layer 3 , the first nitrogen-containing silicon compound layer 4 on the back and the second nitrogen-containing silicon compound layer 5 on the back.
- the double-sided solar cell also includes a silver electrode, and the silver electrode on the N-type layer side of the silicon wafer 1 with PN junction passes through the first silicon oxide layer on the front side, the second silicon oxide layer on the front side, and the first silicon oxide layer on the front side.
- the nitrogen-containing silicon compound layer, the second nitrogen-containing silicon compound layer on the front and the third silicon oxide layer on the front; the silver electrode on the P-type layer side of the silicon wafer 1 with PN junction passes through the silicon oxide layer on the back, the third silicon oxide layer on the back.
- the front first silicon oxide layer 6, the front second silicon oxide layer 7, the front third silicon oxide layer 10 and the back silicon oxide layer 3 are all SiO2 layers;
- the oxide layer 6 is a thermal silicon oxide layer, and the front second silicon oxide layer 7 , the front third silicon oxide layer 10 and the rear silicon oxide layer 3 are electrodeposited silicon oxide layers.
- the refractive index of the second silicon oxide layer 7 on the front is 1.45 and the thickness is 6 nm; the refractive index of the first nitrogen-containing silicon compound layer 8 on the front is 2.2 and the thickness is 20 nm;
- the refractive index of the tri-silicon oxide layer 10 is 1.4 and the thickness is 5; the thickness of the passivation layer 2 is 10 nm; the refractive index of the rear silicon oxide layer 3 is 1.45 and the thickness is 12 nm;
- the refractive index is 2.2 and the thickness is 15nm.
- This embodiment also provides a method for preparing the double-sided solar cell, the specific steps of which are as follows: the P-type gallium-doped silicon wafer is subjected to front-end processing (texturing, HF/HCl mixed acid cleaning, diffusion, front-side laser doping SE ), obtain a silicon wafer with PN junction, grow the first front silicon oxide layer on the N-type layer side of the silicon wafer with PN junction by thermal oxidation, and then perform front growth and back growth, and laser groove on the back , screen printing silver electrodes and sintering to obtain the double-sided solar cell.
- front-end processing texturing, HF/HCl mixed acid cleaning, diffusion, front-side laser doping SE
- front-end processing texturing, HF/HCl mixed acid cleaning, diffusion, front-side laser doping SE
- obtain a silicon wafer with PN junction grow the first front silicon oxide layer on the N-type layer side of the silicon wafer with PN junction by thermal oxidation, and then perform front growth and back growth, and laser
- the method of backside growth includes:
- step 2 the mechanical arm is pulled out from the furnace tube, and the furnace tube is closed, and the temperature is set to 320 ° C at the same time, and the vacuum test, leak detection and pressure maintenance test are carried out;
- Step 4 enter the alumina deposition stage, the time is set to 180s, the temperature is set to 320°C, the pressure is set to 1500pa, the flow rate of nitrous oxide is 5800sccm, the opening of trimethylaluminum TMA is 75%, the radio frequency power is is 7000W, and the pulse switching ratio is 20/1000;
- Step (7) carry out the activation pretreatment process of alumina, that is, carry out partial ion implantation of H passivation to the alumina grown in step (4), the time is set to 350s, the temperature is set to 480°C, and the pressure is set to It is 900pa, the flow of ammonia gas is 2500sccm, the flow of nitrous oxide is 2500sccm, the radio frequency power is 3500W, and the pulse switch ratio is 30/120;
- step vacuumize to evacuate the gas remaining in the reaction, the time is set to 300s, the temperature is set to 480°C, and the pressure is set to 0pa;
- step 10 enter the third constant temperature and constant pressure stage, the time is set to 10s, the temperature is set to 480 °C, the pressure is set to 1700pa, the flow rate of silane is passed into 1250sccm, and the flow of ammonia gas is passed into 4880sccm;
- (11) step enter the growth stage of the first layer of high-refractive-index SiN x1 layer, the time is set to 240s, the temperature is set to 480°C, the pressure is set to 1700pa, the flow rate of silane is 1250sccm, and the flow rate of ammonia gas is 4880sccm, The RF power is 13000W, and the pulse switching ratio is 50/700;
- Step 3 enter the growth stage of the third SiN x3 layer, the time is set to 130s, the temperature is set to 480°C, the pressure is set to 1700pa, the flow rate of silane is 600sccm, the flow rate of ammonia gas is 6500sccm, and the radio frequency power is 13000W, the pulse switch ratio is 50/600;
- the method of frontal growth includes:
- Step 10 deposition of the second SiN x2 layer, the time is set to 160s, the temperature is set to 500°C, the pressure is set to 230pa, the flow rate of silane is 1000sccm, the flow rate of ammonia gas is 12000sccm, and the radio frequency power is 17500W , the pulse switching ratio is 5/80;
- the pulse switching ratio is 5/150;
- the double-sided solar cell provided in this embodiment is prepared into a double-sided PERC cell-single glass module, which has a structure of front glass/front EVA/cell/back white EVA/white back sheet.
- Figures 5(A) to 5(D) are the EL pictures of 1# at different times (EL refers to Electroluminescenc, that is, electroluminescence), and Figures 6(A) to 6(D) are respectively the pictures of 2# at different times.
- EL refers to Electroluminescenc, that is, electroluminescence
- Figures 6(A) to 6(D) are respectively the pictures of 2# at different times.
- the EL pictures at different times can be seen from the above figures, from the initial test to 288h, no obvious battery failure dark film is seen in the EL pictures.
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-double-glass module, the structure of which is front glass/high-transparency EVA/cell/transparent POE/back glass.
- the sample (3#) was taken out of the above-mentioned double-glass module for PID test, and the bias voltage of PID test was -1500V.
- the test results are shown in the table below.
- the criteria for judging qualified are that the PID 96h peak power attenuation does not exceed 3%, and the PID 192h and 288h peak power attenuation does not exceed 5%.
- the power attenuation of the double-glass module can still be maintained at around 1.0% after 288h of -1500V bias test.
- Figures 7(A) to 7(D) are the EL pictures of 3# at different times. It can be seen from the above pictures that from the initial test to 288h, there is no obvious battery failure dark film in the EL pictures.
- the structure and material types of the bifacial solar cell provided in this embodiment are the same as those in Embodiment 1.
- the specific thickness parameters of the bifacial solar cell provided in this embodiment are: the refractive index of the second silicon oxide layer 7 on the front side is 1.43, and the thickness The refractive index of the first nitrogen-containing silicon compound layer 8 on the front side is 2.1 and the thickness is 23nm; the refractive index of the third silicon oxide layer 10 on the front side is 1.4 and the thickness is 8; the thickness of the passivation layer 2 is 12nm; The refractive index of the silicon oxide layer 3 is 1.485, and the thickness is 12 nm; the refractive index of the first nitrogen-containing silicon compound layer 4 on the back surface is 2.3, and the thickness is 18 nm.
- the method of backside growth includes:
- step 2 the mechanical arm is pulled out from the furnace tube, and the furnace tube is closed, and the temperature is set to 310 ° C, and the vacuum test, leak detection, and pressure maintenance test are carried out;
- Step 4 enter the alumina deposition stage, the time is set to 170s, the temperature is set to 310°C, the pressure is set to 1450pa, the flow rate of nitrous oxide is 5800sccm, the opening of trimethylaluminum TMA is 75%, the radio frequency power is is 7000W, and the pulse switching ratio is 20/1000;
- step (7) carry out the activation pretreatment process of alumina, that is, carry out partial ion implantation of H passivation to the alumina grown in step (4), the time is set to 340s, the temperature is set to 470°C, and the pressure is set to It is 850pa, the flow of ammonia gas is 2500sccm, the flow of nitrous oxide is 2500sccm, the radio frequency power is 3500W, and the pulse switch ratio is 30/120;
- step vacuumize to evacuate the gas remaining in the reaction, the time is set to 290s, the temperature is set to 470°C, and the pressure is set to 0pa;
- step 10 enter the third constant temperature and constant pressure stage, the time is set to 9s, the temperature is set to 470 °C, the pressure is set to 1650pa, the flow of silane is passed into 1250sccm, and the flow of ammonia gas is passed into 4880sccm;
- Step 3 enter the growth stage of the third SiN x3 layer, the time is set to 125s, the temperature is set to 470°C, the pressure is set to 1650pa, the flow rate of silane is 600sccm, the flow rate of ammonia gas is 6500sccm, and the radio frequency power is 13000W, the pulse switch ratio is 50/600;
- the method of frontal growth includes:
- Step 10 deposition of the second SiN x2 layer, the time is set to 155s, the temperature is set to 490°C, the pressure is set to 225pa, the flow rate of silane is 1000sccm, the flow rate of ammonia gas is 12000sccm, and the radio frequency power is 17500W , the pulse switching ratio is 5/80;
- the pulse switching ratio is 5/150;
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-single glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-dual glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the structure and material types of the bifacial solar cell provided in this embodiment are the same as those in Embodiment 1.
- the specific thickness parameters of the bifacial solar cell provided in this embodiment are: the refractive index of the second silicon oxide layer 7 on the front side is 1.48, and the thickness The refractive index of the first nitrogen-containing silicon compound layer 8 on the front side is 2.4 and the thickness is 20nm; the refractive index of the third silicon oxide layer 10 on the front side is 1.42 and the thickness is 8nm; the thickness of the passivation layer 2 is 15nm; The refractive index of the silicon oxide layer 3 is 1.48 and the thickness is 15 nm; the refractive index of the first nitrogen-containing silicon compound layer 4 on the back surface is 2.4 and the thickness is 20 nm.
- the method of backside growth includes:
- Step 2 the mechanical arm is pulled out from the furnace tube, and the furnace tube is closed, and the temperature is set to 330 ° C at the same time, and the vacuum test, leak detection and pressure maintenance test are carried out;
- Step 4 enter the alumina deposition stage, the time is set to 190s, the temperature is set to 330°C, the pressure is set to 1550pa, the flow rate of nitrous oxide is 5800sccm, the opening of trimethylaluminum TMA is 75%, the radio frequency power is is 7000W, and the pulse switching ratio is 20/1000;
- Step (7) carry out the activation pretreatment process of alumina, that is, carry out partial ion implantation of H passivation to the alumina grown in step (4), the time is set to 360s, the temperature is set to 490°C, and the pressure is set to It is 950pa, the flow of ammonia gas is 2500sccm, the flow of nitrous oxide is 2500sccm, the radio frequency power is 3500W, and the pulse switch ratio is 30/120;
- step vacuumize to evacuate the gas remaining in the reaction, the time is set to 300s, the temperature is set to 490°C, and the pressure is set to 0pa;
- step 10 enter the third constant temperature and constant pressure stage, the time is set to 11s, the temperature is set to 490 °C, the pressure is set to 1800pa, the flow of silane is passed into 1250sccm, and the flow of ammonia gas is passed into 4880sccm;
- (11) step enter the growth stage of the first layer of high-refractive-index SiN x1 layer, the time is set to 245s, the temperature is set to 490°C, the pressure is set to 1750pa, the flow rate of silane is 1250sccm, and the flow rate of ammonia gas is 4880sccm, The RF power is 13000W, and the pulse switching ratio is 50/700;
- Step 3 enter the growth stage of the third SiN x3 layer, the time is set to 135s, the temperature is set to 490°C, the pressure is set to 1750pa, the flow rate of silane is 600sccm, the flow rate of ammonia gas is 6500sccm, and the radio frequency power is 13000W, the pulse switch ratio is 50/600;
- the method of frontal growth includes:
- Step 4 vacuumize, and quickly vacuumize the furnace tube again, the time is set to 20s, the temperature is set to 510°C, and the pressure is 0pa;
- Step 10 deposition of the second SiN x2 layer, the time is set to 165s, the temperature is set to 510°C, the pressure is set to 235pa, the flow rate of silane is 1000sccm, the flow rate of ammonia gas is 12000sccm, and the radio frequency power is 17500W , the pulse switching ratio is 5/80;
- the pulse switching ratio is 5/150;
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-single glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-dual glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the difference between the double-sided solar cell provided in this embodiment and Embodiment 1 is only that the refractive index of the backside silicon oxide layer 3 is 1.2.
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-single glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-dual glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the difference between the double-sided solar cell provided in this embodiment and the embodiment 1 is only that the thickness of the backside silicon oxide layer 3 is 4 nm.
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-single glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1. The test results are as follows:
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-dual glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the difference between the double-sided solar cell provided in this embodiment and Embodiment 1 is only that the refractive index of the first nitrogen-containing silicon compound layer 4 on the back side is 1.8.
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-single glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-dual glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the difference between the double-sided solar cell provided in this embodiment and Embodiment 1 is only that the thickness of the first nitrogen-containing silicon compound layer 4 on the back side is 4 nm.
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-single glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-dual glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the double-sided solar cell provided in this comparative example differs from Example 1 only in that the backside silicon oxide layer 3 is not included.
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-single glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-dual glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the difference between the double-sided solar cell provided in this comparative example and Example 1 is only that the backside first nitrogen-containing silicon compound layer 4 is not included.
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-single glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1.
- the test results are as follows:
- the double-sided solar cell provided in this example is prepared into a double-sided PERC cell-dual glass module according to the method of Example 1, and the PID test is carried out with this module according to the method of Example 1, and the test results are as follows:
- the double-sided solar cells provided in Examples 1-3 adopt a special film structure design (including the multi-layer design of the front film layer and the multi-layer design of the back film layer, wherein the backside silicon
- the oxide layer and the first nitrogen-containing silicon compound layer on the back are the most critical structures to solve the PID on the back of the double-sided PERC cell), which strengthens the compactness and electrical properties of the comprehensive film layer, which can effectively slow down the generation of the PID phenomenon on the back.
- Example 4 because the refractive index of the backside silicon oxide layer 3 is relatively low, the film layer is not dense enough, which causes Na + ions to damage the backside passivation layer.
- Example 5 the thickness of the backside silicon oxide layer 3 is relatively low, resulting in a thin film layer, which is likely to cause damage to the backside passivation layer by Na + ions.
- Example 6 because the refractive index of the first nitrogen-containing silicon compound layer 4 on the back side is relatively low, the film layer is not dense enough, which causes Na + ions to damage the backside passivation layer.
- Example 7 the thickness of the first nitrogen-containing silicon compound layer 4 on the backside is relatively low, resulting in a thin film layer, which is likely to cause damage to the backside passivation layer by Na + ions.
- Comparative Example 1 does not contain the backside silicon oxide layer 3, resulting in no protective film layer blocking, resulting in the destruction of the backside passivation layer by Na + ions.
- the present application illustrates the detailed method of the present application through the above-mentioned embodiments, but the present application is not limited to the above-mentioned detailed method, which does not mean that the present application must rely on the above-mentioned detailed method for implementation.
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Abstract
Description
Claims (12)
- 一种双面太阳能电池,其包括:带有PN结的硅片,位于所述硅片N型层一侧且沿着远离所述硅片的方向依次层叠的正面第一硅氧化物层、正面第二硅氧化物层、正面第一含氮硅化合物层、正面第二含氮硅化合物层和正面第三硅氧化物层;位于所述硅片P型层一侧且沿着远离所述硅片的方向依次层叠的钝化层、背面硅氧化物层、背面第一含氮硅化合物层和背面第二含氮硅化合物层。
- 根据权利要求1所述的双面太阳能电池,其中,所述正面第一硅氧化物层、正面第二硅氧化物层、正面第三硅氧化物层和背面硅氧化物层均为SiO 2层。
- 根据权利要求1或2所述的双面太阳能电池,其中,所述正面第二硅氧化物层、正面第三硅氧化物层和背面硅氧化物层为电沉积氧化硅层。
- 根据权利要求1-3任一项所述的双面太阳能电池,其中,所述正面第一硅氧化物层为热氧化硅层。
- 根据权利要求1-4任一项所述的双面太阳能电池,其中,所述正面第一含氮硅化合物层和背面第一含氮硅化合物层均为SiN x1层,x1独立地为0.75-1.34;可选地,所述正面第二含氮硅化合物层和背面第二含氮硅化合物层独立地为沿着远离所述硅片的方向依次层叠的SiN x2/SiN x3叠层结构或沿着远离所述硅片的方向依次层叠的SiN x2/SiN x3/SiO xN y叠层结构,其中x2为0.75-1.34,x3为0.75-1.34,x为1-2,y为1-2,x1>x2>x3;可选地,所述正面第二含氮硅化合物层为沿着远离所述硅片的方向依次层叠的SiN x2/SiN x3/SiO xN y叠层结构,所述背面第二含氮硅化合物层为沿着远离所述硅片的方向依次层叠的SiN x2/SiN x3叠层结构;可选地,所述钝化层为氧化铝层;可选地,所述双面太阳能电池中还包含银电极;可选地,所述硅片N型层一侧的银电极穿过正面第一硅氧化物层、正面第二硅氧化物层、正面第一含氮硅化合物层、正面第二含氮硅化合物层和正面第三硅氧化物层;可选地,所述硅片P型层一侧的银电极穿过背面硅氧化物层、背面第一含氮硅化合物层和背面第二含氮硅化合物层。
- 根据权利要求1-5任一项所述的双面太阳能电池,其中,所述正面第二硅氧化物层的折射率在1.4以上;可选地,所述正面第二硅氧化物层的厚度在5nm以上;可选地,所述正面第一含氮硅化合物层的折射率在2.0以上;可选地,所述正面第一含氮硅化合物层的厚度在15nm以上;可选地,所述正面第三硅氧化物层的折射率在1.4以上;可选地,所述正面第三硅氧化物层的厚度在5nm以上。
- 根据权利要求1-6任一项所述的双面太阳能电池,其中,所述钝化层的厚度在10nm以上;可选地,所述背面硅氧化物层的折射率在1.4以上;可选地,所述背面硅氧化物层的厚度在5nm以上;可选地,所述背面第一含氮硅化合物层的折射率在2.0以上;可选地,所述背面第一含氮硅化合物层的厚度在10nm以上。
- 一种如权利要求1-7任一项所述双面太阳能电池的制备方法,其包括以下步骤:在带有PN结的硅片的N型层一侧生长正面第一硅氧化物层后,再进行正面生长和背面生长,得到所述双面太阳能电池;所述正面生长包括依次生长正面第二硅氧化物层、正面第一含氮硅化合物层、正面第二含氮硅化合物层和正面第三硅氧化物层;所述背面生长包括依次生长钝化层、背面硅氧化物层、背面第一含氮硅化合物层和背面第二含氮硅化合物层。
- 根据权利要求8所述的制备方法,其中,所述生长正面第二硅氧化物层的方法为热氧化法;可选地,所述正面生长和背面生长均为等离子体增强化学气相沉积生长;可选地,所述制备方法还包括在正面生长和背面生长之后,制备银电极。
- 根据权利要求8或9所述的制备方法,其中,所述背面生长在生长钝化层之前,先将带有PN且生长了正面第一硅氧化物层的硅片置于等离子体增强化学气相沉积炉中,进行抽真空测试和检漏、保压测试,通入工作气体,并将反应器的温度设为310-330℃,压力设为1450-1550Pa,恒温恒压9-11s;可选地,所述工作气体包括笑气;可选地,生长钝化层的方法包括:温度设为310-330℃,压力设为1450-1550Pa,通入工作气体和钝化层原料气,恒温恒压170-190s,之后抽真空45-55s,将温度设定为470-490℃,压力设定为850-950Pa,通入工作气体和氨气,恒温恒压9-11s,之后保持温度、压力、工作气体以及氨气通入量维持340-360s,得到钝化层;可选地,所述工作气体包括笑气;可选地,所述钝化层原料气包括三甲基铝;可选地,生长背面硅氧化物层的方法包括:温度设为470-490℃,压力设为1450-1550Pa,通入工作气体和硅原料气,恒温恒压75-85s,之后抽真空290-310s,将温度设定为470-490℃,压力设定为1600-1800Pa,通入硅原料气和氨气,恒温恒压9-11s得到背面硅氧化物层;可选地,所述工作气体包括笑气;可选地,所述硅原料气包括硅烷;可选地,生长背面第一含氮硅化合物层的方法包括:温度设为470-490℃,压力设为1650-1750Pa,通入氨气和硅原料气,恒温恒压235-245s,得到背面第一含氮硅化合物层;可选地,所述硅原料气包括硅烷;可选地,生长背面第二含氮硅化合物层的方法包括:温度设为470-490℃, 压力设为1650-1750Pa,通入氨气和硅原料气,恒温恒压125-135s,之后将温度设为470-490℃,压力设为1650-1750Pa,减少硅原料气的通入量,增加氨气的通入量,恒温恒压125-135s,得到背面第二含氮硅化合物;可选地,所述硅原料气包括硅烷;可选地,所述背面生长还包括:在生长背面第二含氮硅化合物层之后,进行抽真空和充保护性气体回常压,并取出产品。
- 根据权利要求8-10任一项所述的制备方法,其中,所述正面生长在生长正面第二硅氧化物层之前,先将带有PN且生长了正面第一硅氧化物层的硅片置于等离子体增强化学气相沉积炉中,进行抽真空,捡漏,再次抽真空,通入工作气体和硅原料气,并将反应器的温度设为490-510℃,压力设为195-205Pa,恒温恒压15-25s;可选地,所述工作气体包括笑气;可选地,所述硅原料气包括硅烷;可选地,生长正面第二硅氧化物层的方法包括:温度设为490-510℃,压力设为195-205Pa,通入工作气体和硅原料气,恒温恒压75-85s,之后抽真空15-25s,将温度设定为490-510℃,压力设定为225-235Pa,通入硅原料气和氨气,恒温恒压15-25s得到正面第二硅氧化物层;可选地,所述工作气体包括笑气;可选地,所述硅原料气包括硅烷;可选地,生长正面第一含氮硅化合物层的方法包括:温度设为490-510℃,压力设为225-235Pa,通入氨气和硅原料气,恒温恒压60-70s,得到正面第一含氮硅化合物层;可选地,所述硅原料气包括硅烷;可选地,生长正面第二含氮硅化合物层的方法包括:温度设为490-510℃,压力设为225-235Pa,通入氨气和硅原料气,恒温恒压155-165s,之后将温度设为490-510℃,压力设为225-235Pa,减少硅原料气的通入量,增加氨气的通入量,恒温恒压240-260s,之后温度设为490-510℃,压力设为185-195Pa,通入硅原料气、氨气和工作气体,恒温恒压155-165s,之后抽真空,再通入硅原料气和工作气体,温度设为490-510℃,压力设为175-185Pa,恒温恒压6-15s,得到正面第二含氮硅化合物层;可选地,所述硅原料气包括硅烷;所述工作气体包括笑气;可选地,生长正面第三硅氧化物层的方法包括:温度设为490-510℃,压力设为175-185Pa,通入工作气体和硅原料气,恒温恒压175-185s;可选地,所述工作气体包括笑气;可选地,所述硅原料气包括硅烷;可选地,所述正面生长还包括:在生长正面第三硅氧化物层之后,进行抽真空、清洗炉管、再次抽真空和回常压,并取出产品。
- 根据权利要求8-11任一项所述的制备方法,其包括以下步骤:在带有PN结的硅片的N型层一侧生长正面第一硅氧化物层后,再进行正面生长和背面生长,再制备银电极,得到所述双面太阳能电池;所述正面生长包括依次生长正面第二硅氧化物层、正面第一含氮硅化合物层、正面第二含氮硅化合物层和正面第三硅氧化物层;所述背面生长包括依次生长钝化层、背面 硅氧化物层、背面第一含氮硅化合物层和背面第二含氮硅化合物层;所述正面生长和背面生长均为等离子体增强化学气相沉积生长;生长钝化层的方法包括:温度设为310-330℃,压力设为1450-1550Pa,通入工作气体和钝化层原料气,恒温恒压170-190s,之后抽真空45-55s,将温度设定为470-490℃,压力设定为850-950Pa,通入工作气体和氨气,恒温恒压9-11s,之后保持温度、压力、工作气体以及氨气通入量维持340-360s,得到钝化层;生长背面硅氧化物层的方法包括:温度设为470-490℃,压力设为1450-1550Pa,通入工作气体和硅原料气,恒温恒压75-85s,之后抽真空290-310s,将温度设定为470-490℃,压力设定为1600-1800Pa,通入硅原料气和氨气,恒温恒压9-11s得到背面硅氧化物层;生长背面第一含氮硅化合物层的方法包括:温度设为470-490℃,压力设为1650-1750Pa,通入氨气和硅原料气,恒温恒压235-245s,得到背面第一含氮硅化合物层;生长背面第二含氮硅化合物层的方法包括:温度设为470-490℃,压力设为1650-1750Pa,通入氨气和硅原料气,恒温恒压125-135s,之后将温度设为470-490℃,压力设为1650-1750Pa,减少硅原料气的通入量,增加氨气的通入量,恒温恒压125-135s,得到背面第二含氮硅化合物;生长正面第二硅氧化物层的方法包括:温度设为490-510℃,压力设为195-205Pa,通入工作气体和硅原料气,恒温恒压75-85s,之后抽真空15-25s,将温度设定为490-510℃,压力设定为225-235Pa,通入硅原料气和氨气,恒温恒压15-25s得到正面第二硅氧化物层;生长正面第一含氮硅化合物层的方法包括:温度设为490-510℃,压力设为225-235Pa,通入氨气和硅原料气,恒温恒压60-70s,得到正面第一含氮硅化合物层;生长正面第二含氮硅化合物层的方法包括:温度设为490-510℃,压力设为225-235Pa,通入氨气和硅原料气,恒温恒压155-165s,之后将温度设为490-510℃,压力设为225-235Pa,减少硅原料气的通入量,增加氨气的通入量,恒温恒压240-260s,之后温度设为490-510℃,压力设为185-195Pa,通入硅原料气、氨气和工作气体,恒温恒压155-165s,之后抽真空,再通入硅原料气和工作气体,温度设为490-510℃,压力设为175-185Pa,恒温恒压6-15s,得到正面第二含氮硅化合物层;生长正面第三硅氧化物层的方法包括:温度设为490-510℃,压力设为175-185Pa,通入工作气体和硅原料气,恒温恒压175-185s。
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