WO2022196297A1 - ヒートシール性樹脂組成物、ヒートシール材、包装材、蓋材及び包装容器 - Google Patents
ヒートシール性樹脂組成物、ヒートシール材、包装材、蓋材及び包装容器 Download PDFInfo
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- WO2022196297A1 WO2022196297A1 PCT/JP2022/007990 JP2022007990W WO2022196297A1 WO 2022196297 A1 WO2022196297 A1 WO 2022196297A1 JP 2022007990 W JP2022007990 W JP 2022007990W WO 2022196297 A1 WO2022196297 A1 WO 2022196297A1
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Classifications
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- C—CHEMISTRY; METALLURGY
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- C09J131/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0853—Vinylacetate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F12/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F12/02—Monomers containing only one unsaturated aliphatic radical
- C08F12/04—Monomers containing only one unsaturated aliphatic radical containing one ring
- C08F12/06—Hydrocarbons
- C08F12/08—Styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/04—Reduction, e.g. hydrogenation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0869—Acids or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/06—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/10—Container closures formed after filling
- B65D77/20—Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers
- B65D77/2024—Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers the cover being welded or adhered to the container
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/16—Applications used for films
- C08L2203/162—Applications used for films sealable films
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/304—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being heat-activatable, i.e. not tacky at temperatures inferior to 30°C
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2467/00—Presence of polyester
Definitions
- the present invention relates to heat-sealable resin compositions, heat-sealing materials, packaging materials, lid materials and packaging containers.
- Packaging containers are widely used as containers for food, pharmaceuticals, etc.
- Various types of heat sealing materials have been proposed and put into practical use for hermetically sealing these packaging containers with lids.
- a heat sealing material for example, a resin composition containing an ethylene-vinyl ester copolymer is known.
- Patent Document 1 discloses 10-50 parts by weight of an ethylene-vinyl acetate copolymer (A) having a vinyl acetate content of 3-15% by weight.
- Patent Document 2 it is composed of 68 to 90% by weight of ethylene residue units and 3 to 32% by weight of vinyl acetate residue units, and has a melt flow rate of 1 to 40 g/10 minutes as measured by JIS K 6924-1.
- Ethylene-vinyl acetate copolymer (A) 50 to 92% by weight, 50 to 94% by weight of ethylene residue units, 0 to 40% by weight of vinyl acetate residue units, and 1.2 to 50% by weight of vinyl alcohol residue units
- Patent Document 3 ethylene-unsaturated ester copolymer (A): 20 to 45% by weight, polyethylene wax (B) grafted with styrene monomer: 3 to 45% by weight, and a melting point of 40 ° C. or higher Wax (C) having a Saybolt universal viscosity of 20 to 300 seconds at less than 80° C. and 120° C.: 30 to 70% by weight, and the total weight of the wax (B) and the wax (C) is 50 to 80% %, hot melt compositions have been proposed.
- silicone-coated amorphous polyethylene terephthalate hereinafter also referred to as "si-APET"
- si is used while maintaining the transparency of the heat sealing material.
- the present disclosure has been made in view of the above, and a heat-sealable resin composition capable of producing a heat-sealing material having excellent transparency and excellent peel strength against APET and si-APET, and this heat-sealing
- An object of the present invention is to provide a heat-sealing material, a packaging material, a lid material, and a packaging container obtained from a flexible resin composition.
- the content of structural units derived from the vinyl ester contained in the ethylene-vinyl ester copolymer (A) is based on the total structural units of the copolymer constituting the ethylene-vinyl ester copolymer (A). 8% by mass or more,
- the tackifier resin (C) is a heat-sealable resin composition containing an alicyclic hydrocarbon resin (C1) and an aromatic hydrocarbon resin (C2).
- the content of the tackifying resin (C) is 1% by mass or more and 40% by mass or less when the total mass of the resin components contained in the heat-sealable resin composition is 100% by mass
- ⁇ 3> The heat-sealing resin composition according to ⁇ 1> or ⁇ 2>, wherein the aromatic hydrocarbon resin (C2) has a softening point of 70°C or higher and 140°C or lower.
- Mass ratio (C2/( The heat-sealable resin composition according to any one of ⁇ 1> to ⁇ 3>, wherein C1+C2)) is from 0.05 to 0.8.
- the content of the ethylene-vinyl ester copolymer (A) is 20% by mass or more and 80% by mass or less when the total mass of the resin components contained in the heat-sealable resin composition is 100% by mass.
- the mass ratio (B/A) of the content of the ethylene/unsaturated carboxylic acid ester copolymer (B) to the content of the ethylene/vinyl ester copolymer (A) is 0.20 or more.
- the haze of the resulting packaging material is measured with a haze meter in accordance with JIS K 7136:2000.
- a packaging material comprising a substrate layer and a heat seal layer provided on one surface of the substrate layer and containing the heat seal material according to ⁇ 8>.
- a packaging container comprising: a container body having an opening; and the lid material according to ⁇ 10> for covering the opening of the container body.
- a heat-sealing resin composition capable of producing a heat-sealing material having excellent transparency and excellent peel strength to APET and si-APET, and obtained from this heat-sealing resin composition Heat seals, packaging, lids and packaging containers can be provided.
- ⁇ in a numerical range means including the numbers before and after " ⁇ ".
- upper or lower limits described in a certain numerical range may be replaced with upper or lower limits of other numerical ranges described step by step.
- upper or lower limits described in a certain numerical range may be replaced with values shown in Examples.
- the amount of each component in the composition refers to the constituent units of the multiple substances present in the composition unless otherwise specified. means.
- (meth)acrylic acid means acrylic acid and methacrylic acid.
- the total mass of the resin components includes the ethylene/vinyl ester copolymer (A), the ethylene/unsaturated carboxylic acid ester copolymer (B), the tackifying resin (C), and optionally other means the total mass of the resin.
- the heat-sealable resin composition of the present disclosure comprises an ethylene/vinyl ester copolymer (A), an ethylene/unsaturated carboxylic acid ester copolymer (B), and a tackifier resin (C),
- the content of structural units derived from the vinyl ester contained in the ethylene-vinyl ester copolymer (A) is 8 relative to the total structural units of the copolymer constituting the ethylene-vinyl ester copolymer (A).
- % by mass or more and the tackifying resin (C) contains an alicyclic hydrocarbon resin (C1) and an aromatic hydrocarbon resin (C2).
- the heat-sealing resin composition used as the heat-sealing material for the lid material to be adhered to the container body includes an ethylene-vinyl ester copolymer (A) and a tackifying resin (C). I was looking into the composition.
- the silicone-coated amorphous polyethylene terephthalate (si-APET) Adhesion of the heat sealing material was not sufficient.
- the aromatic hydrocarbon resin (C2) is used as the tackifying resin (C) contained in the heat-sealing resin composition, the heat-sealing material has sufficient adhesion to amorphous polyethylene terephthalate (APET).
- APET amorphous polyethylene terephthalate
- the heat-sealing resin composition of the present disclosure is preferably used for producing a heat-sealing material for a container body composed of, for example, amorphous polyethylene terephthalate (APET), polypropylene, polyester, polycarbonate, polyvinyl chloride, or the like. It is more preferably used for making a heat sealing material in a container body composed of silicone-coated amorphous polyethylene terephthalate (si-APET).
- APET amorphous polyethylene terephthalate
- si-APET silicone-coated amorphous polyethylene terephthalate
- the heat-sealable resin composition of the present disclosure contains an ethylene/vinyl ester copolymer (A).
- the ethylene-vinyl ester copolymer (A) is not particularly limited as long as it is a copolymer containing structural units derived from ethylene and structural units derived from vinyl ester.
- the ethylene-vinyl ester copolymer (A) may be used singly or in combination of two or more.
- Examples of the ethylene/vinyl ester copolymer (A) include ethylene/vinyl acetate copolymer, ethylene/vinyl propionate copolymer, ethylene/vinyl butyrate copolymer, ethylene/vinyl stearate copolymer, and the like. mentioned. Among them, an ethylene/vinyl acetate copolymer is preferable.
- the ethylene-vinyl ester copolymer (A) may be a copolymer consisting only of structural units derived from ethylene and structural units derived from vinyl ester, and may contain structural units derived from monomers other than ethylene and vinyl ester. It may be a copolymer containing
- Examples of monomers other than ethylene and vinyl esters include unsaturated hydrocarbons such as propylene, butene, 1,3-butadiene, pentene, 1,3-pentadiene and 1-hexene; oxides such as vinyl sulfate and vinyl nitrate; Halogen compounds such as vinyl chloride and vinyl fluoride, vinyl group-containing primary and secondary amine compounds, carbon monoxide, sulfur dioxide and the like.
- the content of structural units derived from vinyl ester contained in the ethylene-vinyl ester copolymer (A) is, with respect to all structural units of the copolymer constituting the ethylene-vinyl ester copolymer (A), It is 8% by mass or more, and from the viewpoint of the balance between transparency when used as a heat seal material and peel strength against si-APET, it is preferably 8% by mass or more and 46% by mass or less, and 9% by mass or more. It is more preferably not more than 10% by mass, and even more preferably 10% by mass or more and 35% by mass or less.
- the content of structural units derived from ethylene contained in the ethylene-vinyl ester copolymer (A) is 54 per total structural unit of the copolymer constituting the ethylene-vinyl ester copolymer (A). It is preferably 92% by mass or more, more preferably 58% by mass or more and 91% by mass or less, and even more preferably 65% by mass or more and 90% by mass or less.
- the ethylene/vinyl ester copolymer (A) may or may not contain structural units derived from monomers other than ethylene and vinyl ester.
- the content of constituent units derived from monomers other than ethylene and vinyl ester that can be contained in the ethylene-vinyl ester copolymer is the total constituent units of the copolymer constituting the ethylene-vinyl ester copolymer (A). On the other hand, it may be 0% by mass or more and 10% by mass or less, or 0% by mass or more and 5% by mass or less.
- the melt mass flow rate (MFR; JIS K 7210:1999, 190°C, load 2160 g) of the ethylene-vinyl ester copolymer (A) is preferably 0.1 g/10 minutes to 50 g/10 minutes, and 0.1 g/10 minutes to 50 g/10 minutes. It is more preferably 5 g/10 minutes to 20 g/10 minutes, and even more preferably 1 g/10 minutes to 10 g/10 minutes.
- the content of the ethylene-vinyl ester copolymer (A) contained in the heat-sealable resin composition is 20% by mass or more when the total weight of the resin components contained in the heat-sealable resin composition is 100% by mass. It is preferably 80% by mass or less, more preferably 25% by mass to 70% by mass, and more preferably 30% by mass to 60% by mass from the viewpoint of being able to manufacture a heat seal material having superior peel strength to APET. % by mass is more preferred.
- the method for producing the ethylene/vinyl ester copolymer (A) is not particularly limited, and it can be produced by a known method. For example, it can be obtained by radical copolymerization of each polymerization component under high temperature and high pressure. It can be produced by either autoclave method or tubular method. A commercially available ethylene-vinyl ester copolymer (A) may also be used.
- the heat-sealable resin composition of the present disclosure contains an ethylene/unsaturated carboxylic acid ester copolymer (B).
- the ethylene/unsaturated carboxylic acid ester copolymer (B) is not particularly limited as long as it is a copolymer containing a structural unit derived from ethylene and a structural unit derived from an unsaturated carboxylic acid ester.
- the ethylene/unsaturated carboxylic acid ester copolymer (B) can be exemplified by a copolymer composed of ethylene and an unsaturated carboxylic acid alkyl ester.
- the ethylene/unsaturated carboxylic acid ester copolymer (B) may be used alone or in combination of two or more.
- unsaturated carboxylic acids in unsaturated carboxylic acid esters include acrylic acid, methacrylic acid, 2-ethylacrylic acid, crotonic acid, maleic acid, fumaric acid, itaconic acid, and maleic anhydride. acid, fumaric anhydride, itaconic anhydride, monomethyl maleate, monoethyl maleate and the like.
- the unsaturated carboxylic acid preferably contains at least one selected from acrylic acid and methacrylic acid, from the viewpoint of productivity, sanitation, etc. of the ethylene/unsaturated carboxylic acid ester copolymer (B). .
- the alkyl moiety in the unsaturated carboxylic acid alkyl ester includes an alkyl group having 1 to 12 carbon atoms, and more specifically, methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, secondary butyl group, 2-ethylhexyl group, and alkyl group such as isooctyl group.
- the number of carbon atoms in the alkyl portion of the unsaturated carboxylic acid alkyl ester is preferably 1-8.
- unsaturated carboxylic acid alkyl esters examples include methyl (meth)acrylate, ethyl (meth)acrylate, isopropyl (meth)acrylate, n-propyl (meth)acrylate, isobutyl (meth)acrylate, and (meth)acrylic acid. and (meth)acrylic acid esters such as n-butyl acid, isooctyl (meth)acrylate, and 2-ethylhexyl (meth)acrylate.
- One type of unsaturated carboxylic acid alkyl ester may be used alone, or two or more types may be used in combination.
- methyl (meth)acrylate, ethyl (meth)acrylate, isopropyl (meth)acrylate, n-propyl (meth)acrylate, isobutyl (meth)acrylate, and n-butyl (meth)acrylate It is more preferable to contain at least one selected from.
- the ethylene/unsaturated carboxylic acid ester copolymer (B) is preferably an ethylene/(meth)acrylic acid ester copolymer.
- the ethylene/unsaturated carboxylic acid ester copolymer (B) is specifically an ethylene/methyl (meth)acrylate copolymer, an ethylene/ethyl (meth)acrylate copolymer, an ethylene/(meth)acryl isopropyl acid copolymer, ethylene/n-propyl (meth)acrylate copolymer, ethylene/isobutyl (meth)acrylate copolymer, ethylene/n-butyl (meth)acrylate copolymer, ethylene/(meth)acrylate copolymer, ) isooctyl acrylate copolymer, ethylene/2-ethylhexyl (meth)acrylate copolymer and the like are preferred.
- the ethylene/unsaturated carboxylic acid ester copolymer (B) may be a copolymer consisting only of structural units derived from ethylene and structural units derived from an unsaturated carboxylic acid ester, and may be composed of ethylene and an unsaturated carboxylic acid.
- a copolymer containing structural units derived from monomers other than esters may also be used.
- Examples of monomers other than ethylene and unsaturated carboxylic acid esters include unsaturated hydrocarbons such as propylene, butene, 1,3-butadiene, pentene, 1,3-pentadiene, and 1-hexene; Halogen compounds such as oxides, vinyl chloride and vinyl fluoride, vinyl group-containing primary and secondary amine compounds, carbon monoxide, sulfur dioxide and the like.
- the content of structural units derived from the unsaturated carboxylic acid ester contained in the ethylene/unsaturated carboxylic acid ester copolymer (B) is the same as that of the copolymer constituting the ethylene/unsaturated carboxylic acid ester copolymer (B). It is preferably 5% by mass or more and 50% by mass or less, more preferably 6% by mass or more and 45% by mass or less, and 8% by mass or more and 40% by mass or less, based on the total structural units of the coalescence. More preferred.
- the content of structural units derived from ethylene contained in the ethylene/unsaturated carboxylic acid ester copolymer (B) is the total composition of the copolymer constituting the ethylene/unsaturated carboxylic acid ester copolymer (B). It is preferably 50% by mass or more and 95% by mass or less, more preferably 55% by mass or more and 94% by mass or less, and even more preferably 60% by mass or more and 92% by mass or less, relative to the unit.
- the ethylene/unsaturated carboxylic acid ester copolymer (B) may or may not contain structural units derived from monomers other than ethylene and unsaturated carboxylic acid ester.
- the content of structural units derived from monomers other than ethylene and unsaturated carboxylic acid ester that can be contained in the ethylene/unsaturated carboxylic acid ester copolymer constitutes the ethylene/unsaturated carboxylic acid ester copolymer (B). It may be 0% by mass or more and 10% by mass or less, or may be 0% by mass or more and 5% by mass or less with respect to all structural units of the copolymer.
- the melt mass flow rate (MFR; JIS K 7210:1999, 190°C, load 2160 g) of the ethylene/unsaturated carboxylic acid ester copolymer (B) is preferably 0.1 g/10 minutes to 100 g/10 minutes. , 1 g/10 min to 50 g/10 min, more preferably 5 g/10 min to 30 g/10 min.
- the mass ratio (B/A) of the content of the ethylene/unsaturated carboxylic acid ester copolymer (B) to the content of the ethylene/vinyl ester copolymer (A) is From the viewpoint of transparency when used as a heat seal material and the balance of peel strength to APET and si-APET, it is preferably 0.20 or more and 1.0 or less, and 0.30 or more and 0.95 or less. More preferably, it is 0.40 or more and 0.90 or less.
- the method for producing the ethylene/unsaturated carboxylic acid ester copolymer (B) is not particularly limited, and it can be produced by a known method. For example, it can be obtained by radical copolymerization of each polymerization component under high temperature and high pressure. It can be produced by either autoclave method or tubular method. A commercially available ethylene/unsaturated carboxylic acid ester copolymer (B) may also be used.
- the average ester content with the content of is preferably more than 14% by mass, and is 15% by mass or more, from the viewpoint of the balance between the transparency when used as a heat seal material and the peel strength against si-APET. more preferably 16% by mass or more, and particularly preferably more than 18% by mass.
- the upper limit is not particularly limited, and from the viewpoint of blocking prevention, it is preferably 46% by mass or less, and from the viewpoint of peel strength to si-APET, it is more preferably 30% by mass or less, and 25% by mass. It is more preferably 20% by mass or less, and particularly preferably 20% by mass or less.
- the average ester content can be calculated by the following formula.
- the heat-sealable resin composition of the present disclosure contains a tackifying resin (C). Furthermore, the tackifying resin (C) contains an alicyclic hydrocarbon resin (C1) and an aromatic hydrocarbon resin (C2). The alicyclic hydrocarbon resin (C1) and the aromatic hydrocarbon resin (C2) may be used individually, or two or more of them may be used in combination.
- Examples of the alicyclic hydrocarbon resin (C1) include a resin obtained by polymerizing a diene component in the spent C4-C5 fraction after cyclodimerization, a resin obtained by polymerizing a cyclic monomer such as cyclopentadiene, an aromatic Examples thereof include resins obtained by intranuclear hydrogenation of hydrocarbon resins. Among these, resins obtained by intranuclear hydrogenation of aromatic hydrocarbon resins are more preferable.
- aromatic hydrocarbon resin (C2) examples include C8-C10 vinyl aromatic hydrocarbons such as vinyltoluene, indene, and ⁇ -methylstyrene, resins mainly composed of styrene, isopropenyltoluene, etc., and these C8-C10 vinyl aromatic hydrocarbon, styrene, isopropenyl toluene, resin obtained by copolymerizing with a C4 or C5 mono- or diolefin described later (aliphatic-aromatic copolymer hydrocarbon resin), etc. .
- resins mainly composed of ⁇ -methylstyrene and resins mainly composed of styrene are more preferable, and resins mainly composed of ⁇ -methylstyrene are more preferable.
- "contained as a main component” means that the content of structural units derived from the component exceeds 50% by mass with respect to all structural units of the resin.
- the heat-sealable resin composition of the present disclosure may contain tackifier resins other than the alicyclic hydrocarbon resin (C1) and the aromatic hydrocarbon resin (C2).
- tackifier resins include aliphatic hydrocarbon resins, coumarone-indene resins, terpene resins, and rosins.
- aliphatic hydrocarbon resins include polymers mainly composed of C4 or C5 mono- or diolefins such as 1-butene, isobutylene, butadiene, 1,3-pentadiene, isoprene and piperylene.
- Terpene-based resins include ⁇ -pinene polymer, ⁇ -pinene polymer, dipentene polymer, terpene-phenol copolymer, ⁇ -pinene-phenol copolymer, hydrogenated terpene resin (hydrogenated terpene resin), and the like. mentioned.
- Rosins include rosins such as gum rosin, wood rosin, tall oil, and modified products thereof. Modified products include those subjected to modification such as hydrogenation, disproportionation, dimerization, and esterification.
- the softening point of the alicyclic hydrocarbon resin (C1) is preferably 85° C. or higher and 155° C. or lower, more preferably 100° C. or higher and 145° C. or lower, from the viewpoint of thermal stability and flexibility. More preferably, the temperature is 110°C or higher and 130°C or lower.
- softening point means ring and ball softening point measured according to JIS K 6863:1994.
- the softening point of the aromatic hydrocarbon resin (C2) is preferably 70° C. or higher and 140° C. or lower, more preferably 85° C. or higher and 130° C. or lower, from the viewpoint of thermal stability and flexibility. °C or higher and 115 °C or lower.
- the content of the tackifying resin (C) contained in the heat-sealing resin composition is, from the viewpoint of peel strength against APET and si-APET when used as a heat-sealing material, workability of the resin composition, handleability, etc.
- the total mass of the resin components contained in the heat-sealable resin composition is 100% by mass, it is preferably 1% by mass or more and 40% by mass or less, more preferably 10% by mass or more and 35% by mass or less. It is preferably 15% by mass or more and 30% by mass or less.
- the mass ratio (C2 / (C1 + C2)) is preferably 0.05 or more and 0.8 or less, from the viewpoint of the balance between the transparency when used as a heat seal material and the peel strength against si-APET, and 0.08 or more and 0 It is more preferably 0.6 or less, and further preferably 0.1 or more and 0.5 or less.
- the heat-sealing resin composition may or may not contain other tackifying resins.
- Total content of alicyclic hydrocarbon resin (C1), aromatic hydrocarbon resin (C2) and other tackifying resin (hereinafter also referred to as "total content of tackifying resin (C)").
- the mass ratio of the content of other tackifying resins may be 0 or more and 0.1 or less. 05 or less.
- the total content of the ethylene/vinyl ester copolymer (A), the ethylene/unsaturated carboxylic acid ester copolymer (B) and the tackifying resin (C) is
- the total mass of the resin components contained in the resin composition is 100% by mass, it is preferably 80% by mass to 100% by mass, more preferably 85% by mass to 100% by mass, and 90% by mass. % to 100% by mass, even more preferably 95% to 100% by mass, particularly preferably 98% to 100% by mass, more than 99% by mass to 100% by mass. The following are particularly preferred.
- the heat-sealable resin composition of the present disclosure includes an ethylene/vinyl ester copolymer (A), an ethylene/unsaturated carboxylic acid ester copolymer (B), and a tackifying resin within a range that does not impair the effects of the present invention.
- Components other than (C) hereinafter also referred to as “other components” may be included.
- Other components are not particularly limited, and examples thereof include additives, other resins such as thermoplastic resins and thermosetting resins.
- Additives include, for example, plasticizers, antioxidants, ultraviolet absorbers, antistatic agents, surfactants, colorants, light stabilizers, foaming agents, lubricants, crystal nucleating agents, crystallization accelerators, crystallization Retarders, catalyst deactivators, inorganic fillers, organic fillers, impact modifiers, slip agents, cross-linking agents, cross-linking aids, silane coupling agents, processing aids, release agents, anti-hydrolysis agents, Heat resistant stabilizers, antiblocking agents, antifog agents, flame retardants, flame retardant aids, light diffusing agents, antibacterial agents, antifungal agents, dispersants and the like. Other components may be used singly or in combination of two or more.
- the method for preparing the heat-sealable resin composition of the present disclosure is not particularly limited. Prepared by dry-blending and mixing a tackifying resin (C) containing a family-based hydrocarbon resin (C1) and an aromatic-based hydrocarbon resin (C2), and other components added as necessary. and a method of preparing by melt-kneading these components with an extruder or the like.
- C tackifying resin
- the haze measured by the following method is preferably less than 6.0%, more preferably 5.8% or less. It is preferably 5.5% or less, and more preferably 5.5% or less.
- a packaging material of low-density polyethylene (thickness: 22 ⁇ m)/heat-sealable resin composition layer (thickness: 8 ⁇ m).
- the haze of the resulting packaging material is measured with a haze meter in accordance with JIS K 7136:2000.
- the lower limit of haze measured by the above method is not particularly limited, and may be, for example, 1.0% or more, or 2.0% or more.
- the heat-sealing material of the present disclosure is composed of the aforementioned heat-sealing resin composition of the present disclosure.
- the heat sealing material of the present disclosure has excellent transparency and excellent peel strength to APET and si-APET. Since the heat sealing material of the present disclosure has excellent peel strength against APET and si-APET, it can be particularly preferably used as a lid material for a container body made of APET or si-APET.
- the method for manufacturing the heat sealing material is not particularly limited, and includes conventionally known manufacturing methods. Specifically, the press molding method, extrusion molding method, injection molding method, compression molding method, cast molding method, calendar molding method, inflation molding method, and the like can be mentioned.
- the packaging material of the present disclosure includes a base layer and a heat seal layer provided on one surface of the base layer and containing the heat seal material of the present disclosure described above. Since the packaging material of the present disclosure includes the heat-sealing layer containing the heat-sealing material of the present disclosure, it has excellent transparency and excellent peel strength against APET and si-APET. Therefore, the lid material including the packaging material of the present disclosure can be particularly suitably used as the lid material for the container body.
- the thickness of the heat seal layer is preferably 5 ⁇ m or more and 200 ⁇ m or less, more preferably 10 ⁇ m or more and 100 ⁇ m or less.
- the heat seal layer may be a single layer or multiple layers of two or more layers.
- the heat seal layer may be formed by laminating two or more layers of the heat seal material of the present disclosure, and at least one heat seal material of the present disclosure and another heat seal material More than one layer may be laminated.
- resins used for heat sealing materials include, for example, low density polyethylene, linear low density polyethylene, polypropylene, ethylene/propylene copolymer, ethylene/acrylic acid copolymer or ionomer thereof, ethylene/methacrylic acid copolymer, Polymers or their ionomers, ethylene/(meth)acrylic acid ester copolymers, ethylene/vinyl ester copolymers, ethylene/vinyl alcohol copolymers, crystalline or amorphous polyester modified products, or multiple copolymers thereof A coalescence, a mixture, etc. are mentioned.
- the base material layer is a layer provided for the purpose of improving properties such as handleability, mechanical properties, electrical conductivity, heat insulation, heat resistance, and moisture resistance of the packaging material.
- the substrate layer include paper, nonwoven fabric, metal layer (aluminum foil, etc.), polyester film, nylon film, polyethylene film, polypropylene film, polyamide film, polyimide film, polyvinylidene chloride film, ethylene-vinyl alcohol copolymer. films, aluminum-deposited plastic films, silica-deposited plastic films, alumina-deposited plastic films, amorphous polyethylene terephthalate films, and the like.
- the substrate layer may be a single layer or a combination of two or more layers.
- the substrate layer may be uniaxially or biaxially stretched at any rate.
- the base material layer may be surface-treated.
- surface treatment include corona treatment, plasma treatment, undercoat treatment, primer coat treatment, and the like.
- the thickness of the substrate layer is preferably 1 ⁇ m or more and 100 ⁇ m or less, more preferably 2 ⁇ m or more and 50 ⁇ m or less, and even more preferably 5 ⁇ m or more and 40 ⁇ m or less.
- the shape of the base material layer is not particularly limited, and examples thereof include sheet-like and film-like shapes.
- the packaging material of the present disclosure may be a packaging material consisting only of a base material layer and a heat-sealing layer, and from the viewpoint of imparting various functions to the packaging material, layers other than the base material layer and the heat-sealing layer (hereinafter referred to as (also referred to as "another layer”).
- Other layers include, for example, a foam layer, a metal layer, an inorganic layer, a gas barrier resin layer, an antistatic layer, a hard coat layer, an adhesive layer, an antireflection layer, and an antifouling layer.
- Other layers may be a single layer or a combination of two or more layers.
- the adhesion layer is, for example, a layer provided to enhance adhesion between layers.
- a method of laminating them When the number of heat-seal layers is two or more, a method of laminating them, a method of laminating a substrate layer and a heat-seal layer, or a method of laminating a substrate layer, a heat-seal layer and other layers include:
- a known method can be used, and examples thereof include an extrusion lamination method, a co-extrusion inflation method, a co-extrusion T-die method and the like.
- the packaging material of the present disclosure may be uniaxially or biaxially stretched at any rate.
- the packaging material of the present disclosure can be made into various shapes.
- the shape of the packaging material is not particularly limited, and examples thereof include sheet-like and film-like shapes.
- the packaging material of the present disclosure can be suitably used, for example, as a packaging material used for packaging foods, pharmaceuticals, industrial products, daily necessities, cosmetics, etc., and can be particularly suitably used as a packaging material for food or pharmaceuticals. can.
- the packaging container of the present disclosure includes, for example, a container body having an opening, and the aforementioned lid material of the present disclosure that covers the opening of the container body.
- the lid material of the present disclosure has excellent transparency and excellent peel strength to APET and si-APET.
- Components contained in at least part of the container body having an opening are not particularly limited, and include components such as amorphous polyethylene terephthalate (APET), polypropylene, polyester, polycarbonate, and polyvinyl chloride. Among them, amorphous polyethylene terephthalate (APET) is preferable, and amorphous polyethylene terephthalate (si-APET) coated with silicone is more preferable.
- APET amorphous polyethylene terephthalate
- si-APET amorphous polyethylene terephthalate coated with silicone is more preferable.
- the aforementioned components need only be contained in at least a portion of the container body having the opening, and are preferably contained in the portion that comes into contact with the lid material of the present disclosure. It is more preferable to be included in the part that contacts the material.
- the packaging container of the present disclosure can be suitably used, for example, as a packaging container used for packaging food, pharmaceuticals, industrial products, daily necessities, cosmetics, etc., and can be particularly suitably used as a packaging container for food or pharmaceuticals. can.
- heat-sealing resin composition heat-sealing material, packaging material, lid material, and packaging container of the present disclosure have been described above, but these are examples of the present invention, and various configurations other than those described above can be adopted. .
- the packaging material (1) was placed on an APET sheet coated with silicone having a thickness of 0.4 mm (hereinafter also referred to as "silicone-coated APET") under a pressure of 0.2 MPa, a heating temperature of 180°C, and a heating time of 1. It was heat-sealed under the condition of 0 seconds and left at room temperature for 24 hours. After that, both sides of a 15 mm wide test piece cut out from the packaging material were pulled in opposite directions (in a peeling direction of 180°) to obtain the maximum stress.
- silicone-coated APET silicone having a thickness of 0.4 mm
- the peel strength of packaging material (1) to silicone-coated APET was evaluated according to the following evaluation criteria. If the evaluation is A, the peel strength to silicone-coated APET is good, and if the evaluation is B, the peel strength to silicone-coated APET is poor. -Evaluation criteria- A: Peel strength is 9 N/15 mm or more B: Peel strength is less than 9 N/15 mm
- the packaging material (1) was placed on a 0.4 mm-thick APET sheet not coated with silicone (hereinafter also referred to as "silicone-uncoated APET"), with a pressing force of 0.2 MPa, a heating temperature of 180 ° C., a heating time of It was heat-sealed under the condition of 1.0 second and left at room temperature for 24 hours. After that, both sides of a 15 mm wide test piece cut out from the packaging material were pulled in opposite directions (in a peeling direction of 180°) to obtain the maximum stress.
- the peel strength of packaging material (1) against silicone-uncoated APET was evaluated according to the following evaluation criteria. If the evaluation is A, the peel strength to silicone-uncoated APET is good, and if the evaluation is B, the peel strength to silicone-uncoated APET is poor. -Evaluation criteria- A: Peel strength is 9 N/15 mm or more B: Peel strength is less than 9 N/15 mm
- the transparency of the packaging material (2) was evaluated according to the following evaluation criteria. -Evaluation criteria- A: Haze is less than 6.0% B: Haze is 6.0% or more
- the packaging materials using the heat-sealable resin compositions of Examples 1 to 9 were excellent in peel strength to silicone-coated APET, peel strength to silicone-uncoated APET, and transparency.
- the packaging materials using the heat-sealable resin compositions of Comparative Examples 1 to 5 were poor in at least one of the peel strength against silicone-coated APET, the peel strength against silicone-uncoated APET, and the transparency. rice field. From the above, it was confirmed that the heat-sealable resin composition according to the present embodiment can realize a packaging material excellent in peel strength to silicone-coated APET, peel strength to silicone-uncoated APET, and transparency.
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Abstract
Description
<1> エチレン・ビニルエステル共重合体(A)と、
エチレン・不飽和カルボン酸エステル共重合体(B)と、
粘着付与樹脂(C)と、
を含み、
前記エチレン・ビニルエステル共重合体(A)に含まれるビニルエステルに由来する構成単位の含有率が、前記エチレン・ビニルエステル共重合体(A)を構成する共重合体の全構成単位に対して8質量%以上であり、
前記粘着付与樹脂(C)は、脂環族系炭化水素樹脂(C1)と、芳香族系炭化水素樹脂(C2)とを含むヒートシール性樹脂組成物。
<2> 前記粘着付与樹脂(C)の含有率が、ヒートシール性樹脂組成物に含まれる樹脂成分の全質量を100質量%とした場合に1質量%以上40質量%以下である<1>に記載のヒートシール性樹脂組成物。
<3> 前記芳香族系炭化水素樹脂(C2)の軟化点が70℃以上140℃以下である<1>又は<2>に記載のヒートシール性樹脂組成物。
<4> 前記脂環族系炭化水素樹脂(C1)及び前記芳香族系炭化水素樹脂(C2)の合計含有量に対する前記芳香族系炭化水素樹脂(C2)の含有量の質量比(C2/(C1+C2))が0.05以上0.8以下である<1>~<3>のいずれか1つに記載のヒートシール性樹脂組成物。
<5> 前記エチレン・ビニルエステル共重合体(A)の含有率が、ヒートシール性樹脂組成物に含まれる樹脂成分の全質量を100質量%とした場合に20質量%以上80質量%以下である<1>~<4>のいずれか1つに記載のヒートシール性樹脂組成物。
<6> 前記エチレン・ビニルエステル共重合体(A)の含有量に対する前記エチレン・不飽和カルボン酸エステル共重合体(B)の含有量の質量比(B/A)が0.20以上1.0以下である<1>~<5>のいずれか1つに記載のヒートシール性樹脂組成物。
<7> 下記方法により測定されるヘイズが6.0%未満である<1>~<6>のいずれか1つに記載のヒートシール性樹脂組成物。
(方法)
40mmφの3種3層キャスト成形機を用いて、共押し出し加工を行う低密度ポリエチレン(密度=917kg/m3、MFR=23g/10分)を加工温度200℃、前記ヒートシール性樹脂組成物を加工温度200℃で、加工速度30m/分、エアナイフでのキャスト成形で積層し、低密度ポリエチレン(厚さ22μm)/ヒートシール性樹脂組成物層(厚さ8μm)の包装材を得る。次いで、得られた前記包装材のヘイズをJIS K 7136:2000に準拠してヘイズメーターにより測定する。
<8> <1>~<7>のいずれか1つに記載のヒートシール性樹脂組成物により構成されたヒートシール材。
<9> 基材層と、前記基材層の一方の面に設けられた<8>に記載のヒートシール材を含むヒートシール層と、を備える包装材。
<10> <9>に記載の包装材を含む蓋材。
<11> 開口を有する容器本体と、前記容器本体の前記開口に蓋をする<10>に記載の蓋材と、を備える包装容器。
<12> 前記容器本体の少なくとも一部が非晶性ポリエチレンテレフタレートを含む<11>に記載の包装容器。
<13> 前記容器本体の少なくとも一部が、シリコーンが塗布された非晶性ポリエチレンテレフタレートを含む<11>又は<12>に記載の包装容器。
本開示において、組成物中の各成分の量は、組成物中に各成分に該当する物質が複数存在する場合は、特に断らない限り、組成物中に存在する該複数の物質の構成単位を意味する。
本開示において、(メタ)アクリル酸は、アクリル酸及びメタクリル酸を意味する。
本開示において、樹脂成分の全質量は、エチレン・ビニルエステル共重合体(A)、エチレン・不飽和カルボン酸エステル共重合体(B)、粘着付与樹脂(C)及び必要に応じて含まれるその他の樹脂の合計質量を意味する。
本開示のヒートシール性樹脂組成物は、エチレン・ビニルエステル共重合体(A)と、エチレン・不飽和カルボン酸エステル共重合体(B)と、粘着付与樹脂(C)と、を含み、前記エチレン・ビニルエステル共重合体(A)に含まれるビニルエステルに由来する構成単位の含有率が、前記エチレン・ビニルエステル共重合体(A)を構成する共重合体の全構成単位に対して8質量%以上であり、前記粘着付与樹脂(C)は、脂環族系炭化水素樹脂(C1)と、芳香族系炭化水素樹脂(C2)とを含む。
また、粘着付与樹脂(C)として脂環族系炭化水素樹脂(C1)及び芳香族系炭化水素樹脂(C2)を組み合わせることも検討したが、これらを組み合わせた場合であってもsi-APETに対するヒートシール材の接着性及びヒートシール材の優れた透明性を両立させることは困難であった。
本開示のヒートシール性樹脂組成物は、例えば、非晶性ポリエチレンテレフタレート(APET)、ポリプロピレン、ポリエステル、ポリカーボネート、ポリ塩化ビニル等によって構成される容器本体におけるヒートシール材の作製に用いられることが好ましく、シリコーンが塗布された非晶性ポリエチレンテレフタレート(si-APET)によって構成される容器本体におけるヒートシール材の作製に用いられることがより好ましい。
本開示のヒートシール性樹脂組成物は、エチレン・ビニルエステル共重合体(A)を含む。エチレン・ビニルエステル共重合体(A)は、エチレンに由来する構成単位と、ビニルエステルに由来する構成単位とを含む共重合体であれば特に限定されない。
エチレン・ビニルエステル共重合体(A)は、1種単独で使用してもよく、又は、2種以上を併用してもよい。
本開示のヒートシール性樹脂組成物は、エチレン・不飽和カルボン酸エステル共重合体(B)を含む。エチレン・不飽和カルボン酸エステル共重合体(B)は、エチレンに由来する構成単位と、不飽和カルボン酸エステルに由来する構成単位を含む共重合体であれば特に限定されない。エチレン・不飽和カルボン酸エステル共重合体(B)は、具体的には、エチレンと、不飽和カルボン酸アルキルエステルと、からなる共重合体を例示することができる。
エチレン・不飽和カルボン酸エステル共重合体(B)は、1種単独で使用してもよく、又は、2種以上を併用してもよい。
これらの中でも、不飽和カルボン酸は、エチレン・不飽和カルボン酸エステル共重合体(B)の生産性、衛生性等の観点から、アクリル酸およびメタクリル酸から選ばれる少なくとも1種を含むことが好ましい。
なお、平均エステル含有率は、以下の式にて計算できる。(エチレン・ビニルエステル共重合体(A)に含まれるビニルエステルに由来する構成単位の含有率[質量%]×エチレン・ビニルエステル共重合体(A)の含有量[質量%]+エチレン・不飽和カルボン酸エステル共重合体(B)に含まれる不飽和カルボン酸エステルに由来する構成単位の含有率[質量%]×エチレン・不飽和カルボン酸エステル共重合体(B)の含有量[質量%])÷(エチレン・ビニルエステル共重合体(A)の含有量[質量%]+エチレン・不飽和カルボン酸エステル共重合体(B)の含有量[質量%])
本開示のヒートシール性樹脂組成物は、粘着付与樹脂(C)を含む。さらに、粘着付与樹脂(C)は、脂環族系炭化水素樹脂(C1)と、芳香族系炭化水素樹脂(C2)とを含む。
脂環族系炭化水素樹脂(C1)及び芳香族系炭化水素樹脂(C2)は、それぞれ独立に、1種単独で使用してもよく、又は、2種以上を併用してもよい。
本開示において、軟化点は、JIS K 6863:1994に準拠して測定される環球法軟化点を意味する。
本開示のヒートシール性樹脂組成物は、本発明の効果を損なわない範囲で、エチレン・ビニルエステル共重合体(A)、エチレン・不飽和カルボン酸エステル共重合体(B)、及び粘着付与樹脂(C)以外の成分(以下、「その他の成分」とも称する。)を含んでいてもよい。その他の成分としては特に限定されず、例えば、添加剤、熱可塑性樹脂、熱硬化性樹脂等のその他の樹脂等が挙げられる。添加剤としては、例えば、可塑剤、酸化防止剤、紫外線吸収剤、帯電防止剤、界面活性剤、着色剤、光安定剤、発泡剤、潤滑剤、結晶核剤、結晶化促進剤、結晶化遅延剤、触媒失活剤、無機充填剤、有機充填剤、耐衝撃性改良剤、スリップ剤、架橋剤、架橋助剤、シランカップリング剤、加工助剤、離型剤、加水分解防止剤、耐熱安定剤、アンチブロッキング剤、防曇剤、難燃剤、難燃助剤、光拡散剤、抗菌剤、防黴剤、分散剤等が挙げられる。その他の成分は1種単独で使用してもよく、又は、2種以上を併用してもよい。
本開示のヒートシール性樹脂組成物の調製方法としては特に限定されず、例えば、エチレン・ビニルエステル共重合体(A)と、エチレン・不飽和カルボン酸エステル共重合体(B)と、脂環族系炭化水素樹脂(C1)及び芳香族系炭化水素樹脂(C2)を含む粘着付与樹脂(C)と、必要に応じて添加されるその他の成分と、をドライブレンドして混合することにより調製する方法、これらの成分を押出機等で溶融混練することにより調製する方法などが挙げられる。
本開示のヒートシール性樹脂組成物では、ヒートシール材の透明性の観点から、下記方法により測定されるヘイズが6.0%未満であることが好ましく、5.8%以下であることがより好ましく、5.5%以下であることがさらに好ましい。
(方法)
40mmφの3種3層キャスト成形機を用いて、共押し出し加工を行う低密度ポリエチレン(密度=917kg/m3、MFR=23g/10分)を加工温度200℃、前記ヒートシール性樹脂組成物を加工温度200℃で、加工速度30m/分、エアナイフでのキャスト成形で積層し、低密度ポリエチレン(厚さ22μm)/ヒートシール性樹脂組成物層(厚さ8μm)の包装材を得る。次いで、得られた前記包装材のヘイズをJIS K 7136:2000に準拠してヘイズメーターにより測定する。
本開示のヒートシール材は、前述の本開示のヒートシール性樹脂組成物により構成されている。本開示のヒートシール材は、透明性に優れ、APET及びsi-APETに対して優れた剥離強度を有する。本開示のヒートシール材は、APET及びsi-APETに対して優れた剥離強度を有するため、APET製又はsi-APET製の容器本体の蓋材として特に好適に用いることができる。
本開示の包装材は、基材層と、前記基材層の一方の面に設けられた前述の本開示のヒートシール材を含むヒートシール層と、を備える。本開示の包装材は、本開示のヒートシール材を含むヒートシール層を備えるため、透明性に優れ、APET及びsi-APETに対して優れた剥離強度を有する。そのため、本開示の包装材を含む蓋材は、容器本体の蓋材として特に好適に用いることができる。
ミニウム蒸着プラスチックフィルム、シリカ蒸着プラスチックフィルム、アルミナ蒸着プラスチックフィルム、非晶性ポリエチレンテレフタレートフィルム等が挙げられる。基材層は、1層単独であってもよく、2層以上の組み合わせであってもよい。基材層は、任意の率で一軸又は二軸に延伸されたものであってもよい。
基材層の形状は特に限定されず、例えば、シート状、フィルム状等の形状が挙げられる。
接着層は、例えば、各層同士の接着性を高めるために設けられる層である。
包装材の形状は特に限定されず、例えば、シート状、フィルム状等の形状が挙げられる。
本開示の包装容器は、例えば、開口を有する容器本体と、前記容器本体の前記開口に蓋をする前述の本開示の蓋材と、を備える。本開示の蓋材は、透明性に優れ、APET及びsi-APETに対して優れた剥離強度を有する。
前述の成分は、開口を有する容器本体の少なくとも一部に含まれていればよく、本開示の蓋材と接触する部分に含まれていることが好ましく、蓋材の包装材に含まれるヒートシール材と接触する部分に含まれていることがより好ましい。
EVA1:エチレン・酢酸ビニル共重合体(MFR=7.5g/10分、エチレンに由来する構成単位の含有率=94質量%、酢酸ビニルに由来する構成単位の含有率=6質量%)
<エチレン・ビニルエステル共重合体(A)>
EVA2:エチレン・酢酸ビニル共重合体(MFR=3.0g/10分、エチレンに由来する構成単位の含有率=90質量%、酢酸ビニルに由来する構成単位の含有率=10質量%)
EVA3:エチレン・酢酸ビニル共重合体(MFR=1.3g/10分、エチレンに由来する構成単位の含有率=86質量%、酢酸ビニルに由来する構成単位の含有率=14質量%)
EVA4:エチレン・酢酸ビニル共重合体(MFR=2.5g/10分、エチレンに由来する構成単位の含有率=81質量%、酢酸ビニルに由来する構成単位の含有率=19質量%)
EVA5:エチレン・酢酸ビニル共重合体(MFR=2.5g/10分、エチレンに由来する構成単位の含有率=75質量%、酢酸ビニルに由来する構成単位の含有率=25質量%)
EMA1:エチレン・アクリル酸メチル共重合体(MFR=6g/10分、エチレンに由来する構成単位の含有率=91質量%、アクリル酸メチルに由来する構成単位の含有率=9質量%、チューブラー高圧重合法により製造)
EMA2:エチレン・アクリル酸メチル共重合体(MFR=8g/10分、エチレンに由来する構成単位の含有率=80質量%、アクリル酸メチルに由来する構成単位の含有率=20質量%、チューブラー高圧重合法により製造)
EMA3:エチレン・アクリル酸メチル共重合体(MFR=20g/10分、エチレンに由来する構成単位の含有率=76質量%、アクリル酸メチルに由来する構成単位の含有率=24質量%、チューブラー高圧重合法により製造)
EMA4:エチレン・アクリル酸メチル共重合体(MFR=18g/10分、エチレンに由来する構成単位の含有率=80質量%、アクリル酸メチルに由来する構成単位の含有率=20質量%、オートクレーブ高圧重合法により製造)
粘着付与樹脂1:芳香族系炭化水素樹脂を核内水添した樹脂(荒川化学工業社製、アルコンAM-1、環球法軟化点=115℃)
粘着付与樹脂2:α-メチルスチレンを主成分とした樹脂(エア・ブラウン社製、SYLVARES SA100、環球法軟化点=100℃)
スリップ剤:エルカ酸アミド(ELA、日油株式会社製)
<評価サンプルの作製>
(1)ヒートシール性樹脂組成物の調製
表1に示す配合割合で各成分を押出機(65mmφ、L/D=28、先端ダルメージフライトスクリュー)にて160℃で溶融混練し、各実施例及び各比較例のヒートシール性樹脂組成物を得た。
40mmφ単層キャスト成形機を用いて、上記の各種ヒートシール性樹脂組成物を加工温度200℃、加工速度25m/分の押出ラミネート法により溶融膜とし、予め作製したPET(厚さ12μm)/PE(厚さ15μm)の基材上に上記ヒートシール性樹脂組成物を30μm厚で積層し、PET(厚さ12μm)/PE(厚さ15μm)/ヒートシール性樹脂組成物層(厚さ30μm)の包装材(1)を得た。
得られた前記包装材(1)について、以下の評価をそれぞれ行った。その結果を表1に示す。
包装材(1)を、厚さ0.4mmのシリコーンが塗布されたAPETシート(以下、「シリコーン塗布APET」とも称する。)上に、押圧力0.2MPa、加熱温度180℃、加熱時間1.0秒の条件でヒートシールし、室温で24時間放置した。その後、前記包装材から切り出した15mm幅の試験片の両面を反対方向に(180°の剥離方向で)引張り、最大応力を求めた。
-評価基準-
A:剥離強度が9N/15mm以上
B:剥離強度が9N/15mm未満
包装材(1)を、厚さ0.4mmのシリコーンが塗布されていないAPET(以下、「シリコーン未塗布APET」とも称する。)シート上に、押圧力0.2MPa、加熱温度180℃、加熱時間1.0秒の条件でヒートシールし、室温で24時間放置した。その後、前記包装材から切り出した15mm幅の試験片の両面を反対方向に(180°の剥離方向で)引張り、最大応力を求めた。
-評価基準-
A:剥離強度が9N/15mm以上
B:剥離強度が9N/15mm未満
40mmφの3種3層キャスト成形機を用いて、共押し出し加工を行う低密度ポリエチレン(密度=917kg/m3、MFR=23g/10分)を加工温度200℃、上記各種のヒートシール性樹脂組成物を加工温度200℃で、加工速度30m/分、エアナイフでのキャスト成形で積層し、低密度ポリエチレン(厚さ22μm)/ヒートシール性樹脂組成物層(厚さ8μm)の包装材(2)を得た。
得られた包装材(2)について、村上色彩社製ヘイズメーターHM-150を用いて、JIS K 7136:2000に準拠してヘイズ(曇り度、単位:%)を測定した。評価がAであれば、包装材(2)の透明性は良好であり、評価がBであれば、包装材(2)の透明性は不良である。
-評価基準-
A:ヘイズが6.0%未満
B:ヘイズが6.0%以上
以上から、本実施形態に係るヒートシール性樹脂組成物によれば、対シリコーン塗布APET剥離強度、対シリコーン未塗布APET剥離強度、透明性に優れた包装材を実現できることが確認できた。
本明細書に記載された全ての文献、特許出願、及び技術規格は、個々の文献、特許出願、及び技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書中に参照により取り込まれる。
Claims (13)
- エチレン・ビニルエステル共重合体(A)と、
エチレン・不飽和カルボン酸エステル共重合体(B)と、
粘着付与樹脂(C)と、
を含み、
前記エチレン・ビニルエステル共重合体(A)に含まれるビニルエステルに由来する構成単位の含有率が、前記エチレン・ビニルエステル共重合体(A)を構成する共重合体の全構成単位に対して8質量%以上であり、
前記粘着付与樹脂(C)は、脂環族系炭化水素樹脂(C1)と、芳香族系炭化水素樹脂(C2)とを含むヒートシール性樹脂組成物。 - 前記粘着付与樹脂(C)の含有率が、ヒートシール性樹脂組成物に含まれる樹脂成分の全質量を100質量%とした場合に1質量%以上40質量%以下である請求項1に記載のヒートシール性樹脂組成物。
- 前記芳香族系炭化水素樹脂(C2)の軟化点が70℃以上140℃以下である請求項1又は請求項2に記載のヒートシール性樹脂組成物。
- 前記脂環族系炭化水素樹脂(C1)及び前記芳香族系炭化水素樹脂(C2)の合計含有量に対する前記芳香族系炭化水素樹脂(C2)の含有量の質量比(C2/(C1+C2))が0.05以上0.8以下である請求項1~請求項3のいずれか1項に記載のヒートシール性樹脂組成物。
- 前記エチレン・ビニルエステル共重合体(A)の含有率が、ヒートシール性樹脂組成物に含まれる樹脂成分の全質量を100質量%とした場合に20質量%以上80質量%以下である請求項1~請求項4のいずれか1項に記載のヒートシール性樹脂組成物。
- 前記エチレン・ビニルエステル共重合体(A)の含有量に対する前記エチレン・不飽和カルボン酸エステル共重合体(B)の含有量の質量比(B/A)が0.20以上1.0以下である請求項1~請求項5のいずれか1項に記載のヒートシール性樹脂組成物。
- 下記方法により測定されるヘイズが6.0%未満である請求項1~請求項6のいずれか1項に記載のヒートシール性樹脂組成物。
(方法)
40mmφの3種3層キャスト成形機を用いて、共押し出し加工を行う低密度ポリエチレン(密度=917kg/m3、MFR=23g/10分)を加工温度200℃、前記ヒートシール性樹脂組成物を加工温度200℃で、加工速度30m/分、エアナイフでのキャスト成形で積層し、低密度ポリエチレン(厚さ22μm)/ヒートシール性樹脂組成物層(厚さ8μm)の包装材を得る。次いで、得られた前記包装材のヘイズをJIS K 7136:2000に準拠してヘイズメーターにより測定する。 - 請求項1~請求項7のいずれか1項に記載のヒートシール性樹脂組成物により構成されたヒートシール材。
- 基材層と、前記基材層の一方の面に設けられた請求項8に記載のヒートシール材を含むヒートシール層と、を備える包装材。
- 請求項9に記載の包装材を含む蓋材。
- 開口を有する容器本体と、前記容器本体の前記開口に蓋をする請求項10に記載の蓋材と、を備える包装容器。
- 前記容器本体の少なくとも一部が非晶性ポリエチレンテレフタレートを含む請求項11に記載の包装容器。
- 前記容器本体の少なくとも一部が、シリコーンが塗布された非晶性ポリエチレンテレフタレートを含む請求項11又は請求項12に記載の包装容器。
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