WO2022196194A1 - テープリール、テープカートリッジおよびテープリールの製造装置 - Google Patents
テープリール、テープカートリッジおよびテープリールの製造装置 Download PDFInfo
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Images
Classifications
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B23/00—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture
- G11B23/02—Containers; Storing means both adapted to cooperate with the recording or reproducing means
- G11B23/04—Magazines; Cassettes for webs or filaments
- G11B23/041—Details
- G11B23/044—Reels or cores; positioning of the reels in the cassette
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B23/00—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture
- G11B23/02—Containers; Storing means both adapted to cooperate with the recording or reproducing means
- G11B23/037—Single reels or spools
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B23/00—Record carriers not specific to the method of recording or reproducing; Accessories, e.g. containers, specially adapted for co-operation with the recording or reproducing apparatus ; Intermediate mediums; Apparatus or processes specially adapted for their manufacture
- G11B23/02—Containers; Storing means both adapted to cooperate with the recording or reproducing means
- G11B23/04—Magazines; Cassettes for webs or filaments
- G11B23/08—Magazines; Cassettes for webs or filaments for housing webs or filaments having two distinct ends
- G11B23/087—Magazines; Cassettes for webs or filaments for housing webs or filaments having two distinct ends using two different reels or cores
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/74—Record carriers characterised by the form, e.g. sheet shaped to wrap around a drum
- G11B5/78—Tape carriers
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/84—Processes or apparatus specially adapted for manufacturing record carriers
Definitions
- the present technology relates to a tape reel having a cylindrical reel hub, a tape cartridge including the same, and a tape reel manufacturing apparatus.
- a tape reel has a cylindrical reel hub around which a magnetic tape is wound, and an upper flange and a lower flange respectively arranged at both ends of the reel hub.
- a typical tape reel has a lower flange integrally formed with a reel hub, and an upper flange fixed to the upper end of the reel hub by ultrasonic bonding or the like.
- the upper end of the reel hub fixed to the upper flange is deformed so as to fall inward, thereby increasing the difference in outer diameter between the ends of the reel hub.
- the lower edge of the magnetic tape facing the lower flange deforms so that it becomes longer than the upper edge of the magnetic tape facing the upper flange, and this may deteriorate the recording/reproducing characteristics of the magnetic tape.
- Patent Document 1 discloses a hub on which a recording tape is wound and flanges provided at both ends of the hub.
- a tape reel is disclosed that has a large diameter portion formed with a larger diameter.
- a cylindrical reinforcing ring is attached to a hub formed in a cylindrical shape, and the outer peripheral surface of the hub is extended so that the outer diameter of the hub increases from the lower end of the hub to the upper end of the hub.
- a tape reel is disclosed that is tapered.
- the taper shape of the outer peripheral surface of the hub is formed so that the inclination angle with respect to the lower flange gradually increases from the lower end portion to the upper end portion of the hub. Therefore, when the reel hub is formed integrally with the lower flange, there are manufacturing disadvantages such as difficulty in ensuring the draft angle of the mold for forming the outer peripheral surface of the reel hub.
- an object of the present technology is to provide a tape reel capable of suppressing deformation of a reel hub due to tightening of magnetic tape and storage environment, a tape cartridge including the same, and a manufacturing apparatus for the tape reel. is to provide
- a tape reel includes a first flange, a second flange, and a cylindrical reel hub.
- the reel hub has a first end formed integrally with the first flange, a second end joined to the second flange, and an outer peripheral surface around which a magnetic tape is wound. have.
- the outer peripheral surface of the reel hub has a first outer peripheral region and a second outer peripheral region. The first outer peripheral region widens from the first end toward the second end.
- the second outer peripheral region expands in diameter from the first outer peripheral region to the second end, and has a shape that protrudes radially outward of the hub portion on a boundary with the first outer peripheral region. form the ridgeline of
- a tape cartridge includes a first flange, a second flange, a first end connected to the first flange, and a second end connected to the second flange.
- a tape reel having a cylindrical reel hub having ends and an outer peripheral surface around which a magnetic tape is wound.
- the outer peripheral surface of the reel hub is a first outer peripheral region increasing in diameter from the first end toward the second end;
- a second ridge extending from the first outer peripheral region to the second end, and forming a convex shape radially outwardly of the reel hub on a boundary with the first outer peripheral region. and a peripheral region.
- a tape reel manufacturing apparatus includes a first mold that molds the outer peripheral surface of the reel hub, and a second mold that molds the inner peripheral surface of the reel hub.
- the first mold includes a first molding surface configured by a tapered surface forming the first outer peripheral region, a second molding surface configured by a cylindrical surface forming the second outer peripheral region, have
- FIG. 3 is an exploded side cross-sectional view of the tape cartridge
- 2 is a schematic cross-sectional side view of a tape reel in accordance with an embodiment of the present technology
- FIG. 4 is a schematic cross-sectional view explaining the action of a typical tape reel
- FIG. 6 is a schematic diagram of a main part of a magnetic tape for explaining problems associated with deformation of the tape reel shown in FIG.
- FIG. 5 1 is a side cross-sectional view of a reel half forming a tape reel according to an embodiment of the present technology
- FIG. 4 is an enlarged cross-sectional view of a main part of a reel hub in the tape reel
- FIG. It is a schematic cross section explaining the action of the tape reel.
- FIG. 8 is a side cross-sectional view of a mold device that is the reel half manufacturing device shown in FIG. 7 ; It is a figure explaining the gradient measuring method of the reel hub outer peripheral surface.
- FIG. 11 is a diagram showing the measurement results of the gradient of the outer peripheral surface of the reel hub molded using the mold device shown in FIG. 10;
- FIG. 6 is a diagram showing the result of measuring the gradient of the outer peripheral surface of the reel hub of the tape reel shown in FIG. 5;
- FIG. 3 is a schematic diagram of the magnetic tape as viewed from the side;
- FIG. 1 is an overall perspective view of a tape cartridge 1 according to an embodiment of the present technology, where A is a perspective view when viewed from the upper surface (upper shell 2) side, and B is a perspective view when viewed from the lower surface (lower shell 3) side.
- Fig. 3 is a perspective view when viewed; 2 is an exploded perspective view of the tape cartridge 1, and FIG. 3 is an exploded sectional side view thereof.
- the tape cartridge 1 of this embodiment comprises a single tape reel 5 in which a magnetic tape 22 is wound inside a cartridge case 4 formed by connecting an upper shell 2 and a lower shell 3 with a plurality of screw members. is rotatably stored.
- the tape cartridge 1 of the present embodiment will be described below by taking a magnetic tape cartridge conforming to the LTO (Linear Tape Open) standard as an example.
- the tape reel 5 has a bottomed cylindrical reel hub 6, a lower flange 7 integrally formed at the lower end of the reel hub 6, and an upper flange 8 joined to the upper end of the reel hub 6, each made of a synthetic resin material. is formed from an injection molded body.
- a chucking gear 9 is annularly formed to engage with the reel rotation drive shaft of the tape drive device. It is exposed to the outside through the portion 10 .
- An annular metal plate 11 magnetically attracted to the reel rotation drive shaft is fixed to the outer bottom surface of the reel hub 6 by insert molding on the inner peripheral side of the chucking gear 9 .
- a reel lock mechanism is provided inside the reel hub 6 to prevent rotation of the tape reel 5 when the tape cartridge 1 is not in use.
- the reel lock mechanism as shown in FIG.
- a reel locking member 13 having teeth 13a
- a reel unlocking member 14 for releasing the engagement between the gear forming wall 12 and the reel locking member 13, and between the inner surface of the upper shell 2 and the upper surface of the reel locking member 13.
- a reel spring 15 provided in the .
- the reel spring 15 is a coil spring and biases the tape reel 5 toward the lower shell 3 via the reel lock member 13 .
- the gear forming wall 12 has an arc shape and is formed on the upper surface of the bottom portion 60 of the reel hub 6 at three equal intervals on the same circumference around the axis of the reel hub 6 .
- Engagement teeth 13a of the reel lock member 13 facing the gear portion 12a of the gear forming wall 12 are annularly formed on the lower surface of the reel lock member 13, receive the reel spring 15 and are always engaged with the gear portion 12a. It is biased in the direction to
- a fitting projection 13c is formed on the upper surface of the reel lock member 13, and a fitting recess 2a is formed in the inner surface of the upper shell 2 at the approximate center thereof to fit the fitting projection 13c.
- the reel lock release member 14 has a substantially triangular shape and is arranged between the bottom portion 60 of the reel hub 6 and the reel lock member 13 .
- a total of three legs 14a protrude downward from near the apexes of the substantially triangular shape on the lower surface of the reel lock release member 14. These legs are formed so as to extend downward from the reel hub 6 when the cartridge is not in use. It is positioned between the gears of the chucking gear 9 through an insertion hole 6a formed in the bottom portion 60 of the chucking gear 9.
- Each leg 14a of the reel lock release member 14 is pressed upward by the reel rotation driving shaft of the tape drive device that engages with the chucking gear 9 when the cartridge is used, and the reel lock member 13 is attached to the reel spring 15. Move to the unlocked position against the force. It is configured to be rotatable with respect to the reel lock member 13 together with the tape reel 5 .
- a support surface 14b is provided at approximately the center of the upper surface of the reel lock release member 14 for supporting the sliding contact portion 13b having an arcuate cross section and protruding from the approximately center portion of the lower surface of the reel lock member 13. As shown in FIG.
- a side wall 26 of the cartridge case 4 is provided with a pull-out port 27 for pulling out one end of the magnetic tape 22 to the outside.
- a slide door 29 for opening and closing the outlet 27 is arranged inside the side wall 26 .
- the slide door 29 is configured to slide in the direction of opening the outlet 27 against the biasing force of the torsion spring 57 by engagement with a tape loading mechanism (not shown) of the tape drive device.
- a leader pin 31 is fixed to one end of the magnetic tape 22 .
- the leader pin 31 is configured to be attachable/detachable to/from a pin holding portion 33 provided on the inner side of the outlet 27 .
- the pin holding portions 33 are attached to the inner surface of the upper shell 2 and the inner surface of the lower shell 3, respectively, and are configured to be capable of elastically holding the upper end portion and the lower end portion of the leader pin 31, respectively.
- the cartridge memory 54 is composed of a contactless communication medium in which an antenna coil, an IC chip, etc. are mounted on a substrate.
- the tape reel 5 has the reel hub 6, the lower flange 7 as the first flange, and the upper flange 8 as the second flange, as described above.
- the lower flange 7 is integrally formed with the lower end (first end) of the reel hub 6, and the upper flange 8 is ultrasonically welded to the upper end (second end) of the reel hub 6. Joined legally.
- the reel hub 6 has a generally cylindrical shape, and its axial height is slightly larger than the width of the magnetic tape 22 (12.65 mm), about 13 mm (12.87 mm).
- the inner diameter of the reel hub 6 is about 40 mm (39.6 mm), and the thickness, which is the thickness dimension in the radial direction, is about 2 mm.
- the reel hub 6 and the lower flange 7 are integrally molded using a synthetic resin material such as PC (polycarbonate) and ABS (acrylonitrile-butadiene-styrene).
- the upper flange 8 is similarly molded using a synthetic resin material such as PC or ABS.
- a composite material obtained by adding an inorganic filler such as a glass filler to the above synthetic resin material may be used for the purpose of improving strength.
- the weight ratio of the glass filler is not particularly limited, and is, for example, about 10% or more and 30% or less based on the weight ratio of the base synthetic resin material. In this embodiment, a composite material containing 10% or more and 20% or less by weight of a glass filler in a polycarbonate resin is used as the molding material for the reel hub 6 .
- FIG. 4 is a schematic side sectional view of the tape reel 5.
- the reel hub 6 has a cylindrical shape with a constant thickness from a lower end portion 6a integrally formed with the lower flange 7 to an upper end portion 6b joined to the upper flange 8.
- the upper flange 8 is positioned by fitting an annular convex portion 8b formed along the periphery of an opening 8a provided in the center to the inner peripheral surface of the upper end portion 6b of the reel hub 6.
- the reel hub 6 is ultrasonically bonded to the upper flange 8 just above the upper end 6b.
- the outer peripheral surface 6c of the reel hub 6 functions as a winding surface around which the magnetic tape 22 is wound.
- the outer peripheral surface 6c is typically a flat cylindrical surface.
- the outer peripheral surface 6c of the reel hub 6 is pressed radially inward due to the tightening (winding pressure) of the magnetic tape 22 .
- the rigidity of the upper end 6b of the reel hub 6 is lower than that of the lower end 6a.
- the pressure acts as a pressing force that pushes the upper end 6b of the reel hub 8 radially inward (see arrow A).
- the lower edge portion 22 a of the magnetic tape 22 facing the upper flange 8 may be deformed to be longer than the upper edge 22 b of the magnetic tape facing the upper flange 8 .
- a deformation wrinkle D is generated in the lower edge 22a, which may cause insufficient contact between the lower edge side area of the magnetic tape 22 and the drive head, thereby making it impossible to stably read and write data.
- the inventors of the present invention have found that deformation of the upper end portion 6b of the reel hub 6 due to the winding pressure of the magnetic tape 22 can be suppressed by forming the outer peripheral surface of the reel hub 6 into a shape described later, instead of a flat cylindrical surface. rice field. The details will be described below.
- FIG. 7 is a side cross-sectional view of a reel half body 67 integrally formed with the reel hub 6 and the lower flange 7 of this embodiment, and FIG.
- the reel hub 6 has a lower end portion 6a (first end portion) integrally formed with a lower flange 7 (first flange) and an upper end portion 6b (first end portion) to which the upper flange 8 is joined. a second end), an outer peripheral surface 6d around which the magnetic tape 22 is wound, and an inner peripheral surface 6e.
- the outer peripheral surface 6d of the reel hub 6 has a first outer peripheral region 6d1 and a second outer peripheral region 6d2.
- the inner peripheral surface 6e of the reel hub 6 typically has a flat cylindrical shape.
- the first outer peripheral area 6d1 is an area that expands in diameter from the lower end portion 6a of the reel hub 6 toward the upper end portion 6b.
- the shape of the first outer peripheral region 6d1 is not particularly limited as long as it expands in diameter from the lower end portion 6a of the reel hub 6 toward the upper end portion 6b.
- the first outer peripheral region 6d1 may be a straight tapered surface or a curved surface.
- the shape of the curved surface may be a bulging surface that protrudes radially outward from the reel hub 6, or a recessed surface that protrudes radially inward from the reel hub 6.
- a compound curved surface including these bulging surfaces and depressed surfaces may be used. That is, the surface shape of the first outer peripheral region 6d1 can be arbitrarily adjusted according to the molding conditions of the reel hub 6 (molding material, molding temperature, surface properties of molding die, etc.).
- the second outer peripheral region 6d2 is a region that expands in diameter from the first outer peripheral region 6d1 to the upper end portion 6b of the reel hub 6, and forms a ridgeline portion 6d3 on the boundary with the first outer peripheral region 6d1.
- the shape of the second outer peripheral region 6d2 is not particularly limited as long as it expands from the ridgeline portion 6d3 toward the upper end portion 6b of the reel hub 6.
- the second outer peripheral region 6d2 may be a straight tapered surface or a curved surface.
- the shape of the curved surface may be a bulging surface that protrudes radially outward from the reel hub 6, or a recessed surface that protrudes radially inward from the reel hub 6.
- a compound curved surface including these bulging surfaces and depressed surfaces may be used.
- the surface shape of the second outer peripheral region 6d2 can be arbitrarily adjusted according to the molding conditions of the reel hub 6 (molding material, molding temperature, mold surface properties, etc.). .
- the ridgeline portion 6d3 has a shape that protrudes radially outward of the reel hub 6. That is, as shown in FIG. 8, the taper angle of the first outer peripheral region 6d1 (the angle formed by the line segment connecting the outer peripheral edge portion P1 of the lower end portion 6a of the reel hub 6 with respect to the axis C1 and the ridge portion 6d3) is ⁇ 1, Letting ⁇ 2 be the taper angle of the second outer peripheral region 6d2 (the angle formed by the line segment connecting the outer peripheral edge portion P2 of the upper end portion 6b of the reel hub 6 and the ridge portion 6d3 with respect to the axis C1), the relationship ⁇ 1> ⁇ 2 is satisfied.
- the ridgeline portion 6d3 corresponds to an inclination inflection point that connects the first outer peripheral region 6d1 having a taper angle of ⁇ 1 and the second outer peripheral region 6d2 having a taper angle of ⁇ 2.
- the cross-sectional shape of the ridgeline portion 6d3 along the direction of the axis C1 is not particularly limited, and may be a corner portion formed between the first outer peripheral region 6d1 and the second outer peripheral region 6d2. It may also be a curved surface formed therebetween.
- the radius of the lower end portion 6a of the reel hub 6 is smaller than the radius of the upper end portion 6b. That is, the thickness of the lower end portion 6a can be made smaller than the thickness of the upper end portion 6b. Therefore, when the winding pressure of the magnetic tape 22 acts on the reel hub 6, or when the reel hub 6 is stored for a long period of time in a high-temperature and high-humidity environment, the connection area between the lower end portion 6a of the reel hub 6 and the lower flange 7 serves as a fulcrum. The resulting bending stress tends to deform the reel hub 6 radially inward over its entire height.
- the upper end portion 6b of the reel hub 6 is prevented from collapsing radially inward as shown in FIG. It can be deformed into a curved shape.
- the difference in outer diameter between the ends of the reel hub 6 can be reduced, the lower edge portion 22a of the magnetic tape 22 is prevented from being deformed and wrinkled as shown in FIG. can be ensured.
- the difference in outer diameter between the lower end portion 6a and the upper end portion 6b of the reel hub 6 can be kept within a certain range. This suppresses disturbance of the winding shape of the magnetic tape 22 at the start of winding the magnetic tape 22 onto the reel hub 6, and reduces damage to the edge portion of the magnetic tape 22 due to interference with the lower flange 7 or the upper flange 8. can.
- the second outer peripheral region 6d2 is provided on the outer peripheral surface 6d of the reel hub 6, when the reel hub 6 is deformed by the winding pressure of the magnetic tape 22, the second outer peripheral region 6d2 of the reel hub 6 is aligned with the axis C1. can be approached in parallel with As a result, the winding shape of the magnetic tape 22 becomes more stable, and damage to the edge portion of the magnetic tape 22 can be further reduced.
- the ridgeline portion 6d3 be located closer to the lower end portion 6a of the reel hub 6 than the center of the height H (12.87 mm) of the reel hub 6.
- the height H1 from the lower end portion 6a of the reel hub 6 is 3 mm or more and 5 mm or less. If the height H1 is less than 3 mm, it may not be possible to effectively produce the effects of the present embodiment described above. Further, if the height H1 exceeds 5 mm, there is a possibility that the releasability of the molding die for forming the outer peripheral surface 6d of the reel hub 6 may deteriorate, as will be described later.
- the upper end portion 6b of the reel hub 6 moves radially inward during long-term storage of the tape cartridge 1 in a high-temperature, high-humidity environment while ensuring good formability of the reel hub 6. Deformation such as falling (see FIG. 5) can be prevented.
- the difference ⁇ R1 between the radius of the ridgeline portion 6d3 centered on the axis C1 and the radius of the outer peripheral edge portion P1 is 5 ⁇ m or more and 25 ⁇ m or less. That is, the difference between the outer diameter of the ridgeline portion 16d3 and the outer diameter of the lower end portion 6a of the reel hub 6 is 10 ⁇ m or more and 50 ⁇ m or less. Thereby, the ridgeline portion 6d3 can be stably formed at the position of the height H1.
- the difference ⁇ R2 between the radius of the lower end portion 6a of the reel hub 6 centered on the axis C1 and the radius of the upper end portion 6b of the reel hub 6 is 15 ⁇ m or more and 45 ⁇ m or less. That is, the difference between the outer diameter of the lower end portion 6a of the reel hub 6 and the outer diameter of the upper end portion 6a of the reel hub 6 is 30 ⁇ m or more and 90 ⁇ m or less. As a result, it is possible to effectively prevent the upper end portion 6b of the reel hub 6 from collapsing radially inward during long-term storage of the tape cartridge 1 in a high-temperature, high-humidity environment.
- the height H1 and the magnitudes of the radius differences ⁇ R1 and ⁇ R2 are not limited to the above examples, and can be arbitrarily set according to the height and thickness of the reel hub 6, the type of molding material, and the like.
- the rigidity of the reel hub 6 changes depending on the type of synthetic resin material, the content of the glass filler, and the like. Therefore, it is preferable to optimize each of the dimensions according to the rigidity of the reel hub 6 .
- FIG. 10 is a side cross-sectional view of a mold device 70 that is a manufacturing device for the reel half 67 shown in FIG.
- the mold device 70 includes a first mold 71 for molding the outer peripheral surface 6d of the reel hub 6 and the inner surface of the lower flange 7, and a second mold 71 for molding the inner peripheral surface 6e of the reel hub 6 and the inner bottom surface of the reel hub 6. 72 and a third mold 73 for molding the outer surface of the lower flange 7 .
- the first mold 71 forms a cavity 70C filled with molding material between the second mold 72 and the third mold 73 .
- the first mold 71 has a first molding surface 711 forming the first outer peripheral region 6d1 of the reel hub 6, a second molding surface 712 forming the second outer peripheral region 6d2 of the reel hub 6, and the lower flange 7. It has a third molding surface forming the inner surface and a fourth molding surface 714 forming the upper end portion 6b of the reel hub 6 .
- the first molding surface 711 is an inverted truncated conical tapered surface that is inclined at an angle ⁇ 1 with respect to the axis C2.
- the second molding surface 712 is a cylindrical surface parallel to the axis C2.
- the height H2 of the first molding surface 711 is 3 ⁇ m or more and 5 ⁇ m or less.
- the difference ⁇ T between the minimum radius of the first molding surface 711 (the radius of the lower end of the first molding surface 711) and the maximum radius of the first molding surface 711 (the radius of the second molding surface 712) around the axis C2 is , 7 ⁇ m or more and 15 ⁇ m or less.
- the first outer peripheral region 6d1 having the shape shown in FIG. 8 can be stably formed.
- H2 exceeds 5 ⁇ m and ⁇ T exceeds 15 ⁇ m, there is a possibility that releasability of the first mold 71 using heat shrinkage of the first outer peripheral region 6d1 after molding is impaired. Therefore, the upper limits of these values are preferably adjusted according to the type of molding material used.
- the reel half 67 is molded by injecting a molding material (composite material of polycarbonate and glass filler) into the cavity 70C through a gate (not shown).
- a molding material composite material of polycarbonate and glass filler
- the reel hub 6 having the outer peripheral surface 6d including the first outer peripheral region 6d1 and the second outer peripheral region 6d2 as shown in FIG. 7 can be formed.
- the second outer peripheral region 6d2 formed by the second molding surface 712 becomes an inclined surface having a taper angle ⁇ 2 shown in FIG.
- the inventors measured the gradient of the outer peripheral surface 6d of the reel hub 6 after molding, as shown in FIG.
- a measuring machine "Mitutoyo Roundtest RA-2100" manufactured by Mitutoyo Corporation was used.
- the measurement procedure is as follows.
- the chucking gear 9 (see FIG. 1B) at the bottom of the reel hub 6 is set on a jig (master gear) on a rotary table (not shown) to rotatably support the reel half 67 .
- a probe 81 (diameter 1.6 mm) was brought into contact with the outer peripheral surface 6d of the reel hub 6, and the probe 81 was traced up and down to measure the gradient of the outer peripheral surface 6d.
- the origin of measurement was set at a position 1 mm above the lower end 6a of the reel hub 6, and the measurement length was set at 11 mm.
- FIG. 12 shows the average value of the measured waveforms obtained at 12 points as a gradient waveform TR1.
- the tape cartridge 1 is manufactured by winding the magnetic tape 22 having a length of 1000 m around the tape reel 5 with a tension of 0.55N. did.
- This tape cartridge 1 was stored for one week in a constant temperature bath maintained at a temperature of 49° C. and a relative humidity of 80%, which are acceleration test conditions. After that, it was left for 24 hours in a room temperature environment with a temperature of 23° C. ⁇ 2° C. and a relative humidity of 40 to 60%. Then, the tape reel 5 was extracted from the tape cartridge 1, and the slope of the outer peripheral surface of the reel hub 6 after removing the magnetic tape 22 was measured by the same method as described above. The result is shown in FIG. 12 (right side in the figure) as a gradient waveform TR2.
- the upper end portion 6b of the reel hub 6 is prevented from collapsing radially inward, and the intermediate region between the lower end portion 6a and the upper end portion 6b is reduced. It was confirmed that it was deformed so as to bend radially inward. Also, the difference in the radius of the upper end portion 6b from the radius of the lower end portion 6a of the reel hub 6 was about 7 ⁇ m. In order to prevent deformation wrinkles at the edge of the magnetic tape 22 due to the deformation of the reel hub 6, the difference in radius of the reel hub 6 after the acceleration test is preferably 10 ⁇ m or less. This was confirmed by experiments by et al.
- FIG. 13 shows the results of measuring the surface gradient waveform.
- the left side is the gradient waveform TR3 of the outer peripheral surface 6c immediately after molding
- the right side is the gradient waveform TR4 of the outer peripheral surface 6c after the acceleration test.
- the radius difference between both ends of the reel hub after the acceleration test was 25 ⁇ m to 30 ⁇ m.
- FIG. 14 is a schematic diagram of the magnetic tape 22 viewed from the side.
- the magnetic tape 22 has a tape shape that is long in the longitudinal direction (X-axis direction), short in the width direction (Y-axis direction), and thin in the thickness direction (Z-axis direction).
- the magnetic tape 22 includes a tape-shaped base material 41 elongated in the longitudinal direction (X-axis direction), an underlayer (non-magnetic layer) 42 provided on one main surface of the base material 41, and a It includes a magnetic layer 43 provided and a back layer 44 provided on the other main surface of the substrate 41 .
- the back layer 44 may be provided as required, and the back layer 44 may be omitted.
- the magnetic tape 22 may be a perpendicular recording magnetic recording medium or a longitudinal recording magnetic recording medium.
- the magnetic tape 22 has a long tape shape and is run in the longitudinal direction during recording and reproduction.
- the surface of the magnetic layer 43 is the surface on which the magnetic head of the recording/reproducing device (not shown) runs.
- the magnetic tape 22 is preferably used in a recording/reproducing apparatus having a ring-type head as a recording head.
- the magnetic tape 22 is preferably used in a recording/reproducing apparatus capable of recording data with a data track width of 1500 nm or less or 1000 nm or less.
- the base material 41 is a non-magnetic support that supports the underlayer 42 and the magnetic layer 43 .
- the base material 41 has a long film shape.
- the upper limit of the average thickness of the base material 41 is preferably 4.2 ⁇ m or less, more preferably 3.8 ⁇ m or less, and still more preferably 3.4 ⁇ m or less.
- the lower limit of the average thickness of the base material 41 is preferably 3 ⁇ m or more, more preferably 3.2 ⁇ m or more. When the lower limit of the average thickness of the base material 41 is 3 ⁇ m or more, a decrease in the strength of the base material 41 can be suppressed.
- the average thickness of the base material 41 is obtained as follows. First, a magnetic tape 22 having a width of 1/2 inch is prepared and cut into a length of 250 mm to prepare a sample. Subsequently, layers other than the base material 41 of the sample (that is, the underlayer 42, the magnetic layer 43 and the back layer 44) are removed with a solvent such as MEK (methyl ethyl ketone) or dilute hydrochloric acid. Next, using a Mitutoyo laser hologram (LGH-110C) as a measuring device, the thickness of the sample (substrate 41) is measured at five or more points, and the measured values are simply averaged (arithmetic average ) to calculate the average thickness of the base material 41 . It is assumed that the measurement position is randomly selected from the sample.
- a Mitutoyo laser hologram LGH-110C
- the base material 41 contains polyester. Since the base material 41 contains polyester, the Young's modulus of the base material 41 in the longitudinal direction can be reduced. Therefore, the width of the magnetic tape 22 can be kept constant or substantially constant by adjusting the tension in the longitudinal direction of the magnetic tape 22 during running with the recording/reproducing device.
- Polyesters are, for example, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), polybutylene naphthalate (PBN), polycyclohexylene dimethylene terephthalate (PCT), polyethylene-p-oxybenzoate ( PEB) and at least one of polyethylene bisphenoxycarboxylate.
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PBT polybutylene terephthalate
- PBN polybutylene naphthalate
- PCT polycyclohexylene dimethylene terephthalate
- PEB polyethylene-p-oxybenzoate
- at least one of the terminal and the side chain of the polyester may be modified.
- polyester in the base material 41 can be confirmed, for example, as follows. First, layers other than the base material 41 of the sample are removed in the same manner as the method for measuring the average thickness of the base material 41 . Next, an IR spectrum of the sample (base material 41) is obtained by infrared absorption spectrometry (IR). Based on this IR spectrum, it can be confirmed that the base material 41 contains polyester.
- IR infrared absorption spectrometry
- the base material 41 may further include, for example, at least one of polyamide, polyetheretherketone, polyimide, and polyamideimide, or may include polyamide, polyimide, polyamideimide, polyolefins, cellulose derivatives, At least one of vinyl resin and other polymer resin may be further included.
- the polyamide may be an aromatic polyamide (aramid).
- the polyimide may be an aromatic polyimide.
- the polyamideimide may be an aromatic polyamideimide.
- the base material 41 when the base material 41 contains polymer resin other than polyester, the base material 41 preferably contains polyester as the main component.
- the main component means the component with the highest content (mass ratio) among the polymer resins contained in the base material 41 .
- the polyester and the polymer resin other than polyester may be mixed or copolymerized.
- the base material 41 may be biaxially stretched in the longitudinal direction and the width direction.
- the polymer resin contained in the base material 41 is preferably oriented obliquely with respect to the width direction of the base material 41 .
- the magnetic layer 43 is a recording layer for recording signals by magnetization patterns.
- the magnetic layer 43 may be a perpendicular recording type recording layer or a longitudinal recording type recording layer.
- the magnetic layer 43 contains, for example, magnetic powder, binder and lubricant.
- the magnetic layer 43 may further contain at least one additive selected from antistatic agents, abrasives, hardeners, rust preventives, non-magnetic reinforcing particles, and the like, if necessary.
- the magnetic layer 43 is not limited to being composed of a coated film of a magnetic material, and may be composed of a sputtered film or vapor-deposited film of a magnetic material.
- the arithmetic mean roughness Ra of the surface of the magnetic layer 43 is 2.0 nm or less, preferably 1.8 nm or less, more preferably 1.6 nm or less. When the arithmetic mean roughness Ra is 2.0 nm or less, it is possible to suppress the decrease in output due to the spacing loss, so excellent electromagnetic conversion characteristics can be obtained.
- the lower limit of the arithmetic mean roughness Ra of the surface of the magnetic layer 43 is preferably 1.0 nm or more, more preferably 1.2 nm or more. When the lower limit of the arithmetic mean roughness Ra of the surface of the magnetic layer 43 is 1.0 nm or more, it is possible to suppress deterioration in running performance due to an increase in friction.
- the arithmetic mean roughness Ra is obtained as follows. First, the surface of the magnetic layer 43 is observed with an AFM (Atomic Force Microscope) to obtain an AFM image of 40 ⁇ m ⁇ 40 ⁇ m.
- the AFM is Nano Scope IIIa D3100 manufactured by Digital Instruments, the cantilever is made of silicon single crystal (Note 1), and the tapping frequency is tuned at 200 to 400 Hz.
- the average height (average surface) Zave ( (Z (1) + Z (2) + ... + Z ( 262, 144))/262, 144).
- the upper limit of the average thickness t m of the magnetic layer 43 is 80 nm or less, preferably 70 nm or less, more preferably 50 nm or less. If the upper limit of the average thickness t m of the magnetic layer 43 is 80 nm or less, the influence of the demagnetizing field can be reduced when a ring-type head is used as the recording head, so that even better electromagnetic conversion characteristics can be obtained. can.
- the lower limit of the average thickness t m of the magnetic layer 43 is preferably 35 nm or more. If the lower limit of the average thickness t m of the magnetic layer 43 is 35 nm or more, the output can be ensured when an MR head is used as the reproducing head, so that even better electromagnetic conversion characteristics can be obtained.
- the average thickness t m of the magnetic layer 43 is obtained as follows. First, the magnetic tape 22 to be measured is processed by the FIB method or the like to be thinned. When the FIB method is used, a carbon layer and a tungsten layer are formed as protective films as a pretreatment for observing a cross-sectional TEM image, which will be described later. The carbon layer is formed on the magnetic layer 43 side surface and the back layer 44 side surface of the magnetic tape 22 by vapor deposition, and the tungsten layer is further formed on the magnetic layer 43 side surface by vapor deposition or sputtering. be. The thinning is performed along the length direction (longitudinal direction) of the magnetic tape 22 . That is, by the thinning, a cross section parallel to both the longitudinal direction and the thickness direction of the magnetic tape 22 is formed.
- TEM transmission electron microscope
- the thickness of the magnetic layer 43 is measured at at least 10 positions in the longitudinal direction of the magnetic tape 22 .
- the average value obtained by simply averaging (arithmetic mean) the obtained measured values is defined as the average thickness t m [nm] of the magnetic layer 43 .
- the position where the above measurement is performed shall be randomly selected from the test piece.
- Magnetic powder includes a plurality of magnetic particles.
- the magnetic particles are, for example, particles containing hexagonal ferrite (hereinafter referred to as “hexagonal ferrite particles”), particles containing epsilon-type iron oxide ( ⁇ iron oxide) (hereinafter referred to as “ ⁇ iron oxide particles”), or Co-containing particles. It is a particle containing spinel ferrite (hereinafter referred to as “cobalt ferrite particle”).
- the magnetic powder is preferentially crystalline in the thickness direction (perpendicular direction) of the magnetic tape 22 .
- Hexagonal ferrite particles have a plate shape such as a hexagonal plate shape, for example.
- the hexagonal slope shape includes a substantially hexagonal slope shape.
- the hexagonal ferrite preferably contains at least one of Ba, Sr, Pb and Ca, more preferably at least one of Ba and Sr.
- the hexagonal ferrite may in particular be, for example, barium ferrite or strontium ferrite. Barium ferrite may further contain at least one of Sr, Pb and Ca in addition to Ba.
- the strontium ferrite may further contain at least one of Ba, Pb and Ca in addition to Sr.
- hexagonal ferrite has an average composition represented by the general formula MFe 12 O 19 .
- M is, for example, at least one metal selected from Ba, Sr, Pb and Ca, preferably at least one metal selected from Ba and Sr.
- M may be a combination of Ba and one or more metals selected from the group consisting of Sr, Pb and Ca.
- M may be a combination of Sr and one or more metals selected from the group consisting of Ba, Pb and Ca.
- Part of Fe in the above general formula may be substituted with another metal element.
- the average particle size of the magnetic powder is preferably 30 nm or less, more preferably 12 nm or more and 25 nm or less, still more preferably 12 nm or more and 22 nm or less, and particularly preferably 12 nm or more and 19 nm or less. Most preferably, it is 12 nm or more and 16 nm or less.
- the average particle size of the magnetic powder is 30 nm or less, even better electromagnetic conversion characteristics (for example, SNR) can be obtained in the magnetic tape 22 with high recording density.
- the average particle size of the magnetic powder is 12 nm or more, the dispersibility of the magnetic powder is further improved, and even better electromagnetic conversion characteristics (for example, SNR) can be obtained.
- the average aspect ratio of the magnetic powder is preferably 1.0 or more and 3.0 or less, more preferably 1.3 or more and 2.8 or less, and even more preferably 1.6 or more and 2.7 or less. If the average aspect ratio of the magnetic powder is within the range of 1.0 or more and 2.5 or less, aggregation of the magnetic powder can be suppressed. In addition, when the magnetic powder is vertically oriented in the process of forming the magnetic layer 43, the resistance applied to the magnetic powder can be suppressed. Therefore, the perpendicular orientation of the magnetic powder can be improved.
- the average particle size and average aspect ratio of the magnetic powder are obtained as follows.
- the magnetic tape 22 to be measured is processed by the FIB method or the like to be thinned.
- a carbon layer and a tungsten layer are formed as protective films as a pretreatment for observing a cross-sectional TEM image, which will be described later.
- the carbon layer is formed on the magnetic layer 43 side surface and the back layer 44 side surface of the magnetic tape 22 by vapor deposition, and the tungsten layer is further formed on the magnetic layer 43 side surface by vapor deposition or sputtering. be.
- the thinning is performed along the length direction (longitudinal direction) of the magnetic tape 22 . That is, by the thinning, a cross section parallel to both the longitudinal direction and the thickness direction of the magnetic tape 22 is formed.
- the cross section of the obtained thin sample was examined with an acceleration voltage of 200 kV and a total magnification of 500,000 times. A cross-sectional observation is performed so that the entirety of 43 is included, and a TEM photograph is taken. Next, from the TEM photograph taken, 50 grains are selected, the side faces of which are directed toward the viewing surface, and the thickness of the grains can be clearly confirmed. The maximum plate thickness DA of each of 50 selected particles whose thickness can be clearly identified is measured. The average maximum plate thickness DA ave is obtained by simply averaging (arithmetic mean) the maximum plate thicknesses DA thus obtained. Subsequently, the plate diameter DB of each magnetic powder is measured.
- the plate diameter DB of the particles 50 particles whose plate diameters can be clearly confirmed are selected from the taken TEM photographs.
- the plate diameter DB of each of the 50 selected particles is measured.
- a simple average (arithmetic mean) of the plate diameters DB obtained in this way is obtained to obtain an average plate diameter DB ave .
- the average platelet diameter DB ave is the average particle size.
- the average aspect ratio (DB ave /DA ave ) of the particles is obtained from the average maximum plate thickness DA ave and the average plate diameter DB ave .
- the average particle volume of the magnetic powder is preferably 3400 nm 3 or less, more preferably 400 nm 3 or more and 2600 nm 3 or less, even more preferably 400 nm 3 or more and 1700 nm 3 or less, and particularly preferably 400 nm 3 or more and 1200 nm 3 or less, most preferably 400 nm 3 or more and 1000 nm 3 or less.
- the average particle volume of the magnetic powder is 3400 nm 3 or less, the same effect as when the average particle size of the magnetic powder is 25 nm or less can be obtained.
- the average particle volume of the magnetic powder is 500 nm 3 or more, the same effect as when the average particle size of the magnetic powder is 12 nm or more can be obtained.
- the average particle volume of magnetic powder is determined as follows. First, the average major axis length DA ave and the average tabular diameter DB ave are determined as described above for the method of calculating the average particle size of the magnetic powder. Next, the average volume V of the magnetic powder is obtained by the following formula.
- ⁇ iron oxide particles are hard magnetic particles capable of obtaining a high coercive force even when they are fine particles.
- the ⁇ -iron oxide particles have a spherical shape or have a cubic shape.
- the spherical shape shall include substantially spherical shape.
- the cubic shape includes a substantially cubic shape. Since the ⁇ -iron oxide particles have the above-described shape, when the ⁇ -iron oxide particles are used as the magnetic particles, compared to the case where the hexagonal plate-shaped barium ferrite particles are used as the magnetic particles, the magnetic tape 22 It is possible to reduce the contact area between the particles in the thickness direction and suppress the aggregation of the particles. Therefore, it is possible to improve the dispersibility of the magnetic powder and obtain even better electromagnetic conversion characteristics (for example, SNR).
- SNR electromagnetic conversion characteristics
- ⁇ -iron oxide particles have a core-shell structure. Specifically, the ⁇ -iron oxide particles are provided with a core portion and a two-layered shell portion provided around the core portion.
- the shell portion having a two-layer structure includes a first shell portion provided on the core portion and a second shell portion provided on the first shell portion.
- the core portion contains ⁇ -iron oxide.
- the ⁇ -iron oxide contained in the core portion preferably has an ⁇ -Fe 2 O 3 crystal as a main phase, more preferably a single-phase ⁇ -Fe 2 O 3 .
- the first shell part covers at least part of the periphery of the core part.
- the first shell portion may partially cover the periphery of the core portion, or may cover the entire periphery of the core portion. From the viewpoint of ensuring sufficient exchange coupling between the core portion and the first shell portion and improving the magnetic properties, it is preferable that the entire surface of the core portion is covered.
- the first shell part is a so-called soft magnetic layer, and includes a soft magnetic material such as ⁇ -Fe, Ni-Fe alloy or Fe-Si-Al alloy.
- ⁇ -Fe may be obtained by reducing ⁇ -iron oxide contained in the core.
- the second shell portion is an oxide film as an antioxidant layer.
- the second shell portion comprises alpha iron oxide, aluminum oxide or silicon oxide.
- ⁇ -iron oxide includes, for example, at least one iron oxide selected from Fe 3 O 4 , Fe 2 O 3 and FeO.
- the ⁇ -iron oxide may be obtained by oxidizing the ⁇ -Fe contained in the first shell.
- the ⁇ -iron oxide particles have the first shell portion as described above, the coercive force Hc of the core portion alone is maintained at a large value in order to ensure thermal stability, and the ⁇ -iron oxide particles (core-shell particles) as a whole can be adjusted to a coercive force Hc suitable for recording.
- the ⁇ -iron oxide particles have the second shell portion as described above, the ⁇ -iron oxide particles are exposed to the air during and before the manufacturing process of the magnetic tape 22, and the particle surface is rusted. can be suppressed from deteriorating the properties of the ⁇ -iron oxide particles. Therefore, deterioration of the characteristics of the magnetic tape 22 can be suppressed.
- the ⁇ -iron oxide particles may have a shell portion with a single-layer structure.
- the shell portion has the same configuration as the first shell portion.
- the ⁇ -iron oxide particles may contain an additive instead of the core-shell structure, or may have a core-shell structure and contain an additive. In this case, part of the Fe in the ⁇ -iron oxide particles is replaced with the additive.
- the coercive force Hc of the ⁇ -iron oxide particles as a whole can also be adjusted to a coercive force Hc suitable for recording, so that the easiness of recording can be improved.
- the additive is a metal element other than iron, preferably a trivalent metal element, more preferably at least one of Al, Ga and In, still more preferably at least one of Al and Ga.
- the ⁇ -iron oxide containing the additive is an ⁇ -Fe 2-x M x O 3 crystal (where M is a metal element other than iron, preferably a trivalent metal element, more preferably Al, Ga and In, even more preferably at least one of Al and Ga.
- M is a metal element other than iron, preferably a trivalent metal element, more preferably Al, Ga and In, even more preferably at least one of Al and Ga.
- x is, for example, 0 ⁇ x ⁇ 1.
- the average particle size (average maximum particle size) of the magnetic powder is, for example, 22 nm or less.
- the average particle size (average maximum particle size) of the magnetic powder is preferably 20 nm or less, more preferably 8 nm or more and 20 nm or less, even more preferably 10 nm or more and 18 nm or less, particularly preferably 10 nm or more and 16 nm or less, and most preferably 10 nm or more and 14 nm. It is below.
- an area having a size of 1/2 of the recording wavelength is the actual magnetization area. Therefore, by setting the average particle size of the magnetic powder to half or less of the shortest recording wavelength, even better electromagnetic conversion characteristics (for example, SNR) can be obtained.
- the magnetic tape 22 with a high recording density (for example, the magnetic tape 22 configured so that signals can be recorded at the shortest recording wavelength of 44 nm or less) exhibits even better electromagnetic conversion.
- a characteristic eg, SNR
- the average particle size of the magnetic powder is 8 nm or more, the dispersibility of the magnetic powder is further improved, and even better electromagnetic conversion characteristics (for example, SNR) can be obtained.
- the average aspect ratio of the magnetic powder is preferably 1.0 or more and 3.0 or less, more preferably 1.0 or more and 2.5 or less, still more preferably 1.0 or more and 2.1 or less, and particularly preferably 1.0. 1.8 or less. If the average aspect ratio of the magnetic powder is within the range of 1.0 or more and 3.0 or less, the aggregation of the magnetic powder can be suppressed. In addition, when the magnetic powder is vertically oriented in the process of forming the magnetic layer 43, the resistance applied to the magnetic powder can be suppressed. Therefore, the perpendicular orientation of the magnetic powder can be improved.
- the average particle size and average aspect ratio of the magnetic powder are obtained as follows.
- the magnetic tape 22 to be measured is processed by the FIB (Focused Ion Beam) method or the like to be thinned.
- FIB Flucused Ion Beam
- a carbon layer and a tungsten layer are formed as protective layers as a pretreatment for observing a cross-sectional TEM image, which will be described later.
- the carbon layer is formed on the magnetic layer 43 side surface and the back layer 44 side surface of the magnetic tape 22 by vapor deposition, and the tungsten layer is further formed on the magnetic layer 43 side surface by vapor deposition or sputtering. be.
- Thinning is performed along the length direction (longitudinal direction) of the magnetic tape 22 . That is, by the thinning, a cross section parallel to both the longitudinal direction and the thickness direction of the magnetic tape 22 is formed.
- the cross section of the obtained thin sample was examined with an acceleration voltage of 200 kV and a total magnification of 500,000 times. A cross-sectional observation is performed so that the entirety of 43 is included, and a TEM photograph is taken. Next, 50 particles whose shape can be clearly confirmed are selected from the TEM photograph taken, and the major axis length DL and the minor axis length DS of each particle are measured.
- the major axis length DL means the maximum distance (so-called maximum Feret diameter) between two parallel lines drawn from all angles so as to touch the outline of each particle.
- the minor axis length DS means the maximum particle length in the direction orthogonal to the major axis (DL) of the particle.
- the average major axis length DL ave is obtained by simply averaging (arithmetic mean) the major axis lengths DL of the measured 50 particles.
- the average major axis length DL ave obtained in this manner is taken as the average particle size of the magnetic powder.
- the short axis length DS of the measured 50 particles is simply averaged (arithmetic mean) to obtain the average short axis length DS ave .
- the average aspect ratio (DL ave /DS ave ) of the particles is obtained from the average long axis length DL ave and the average short axis length DS ave .
- the average particle volume of the magnetic powder is preferably 5600 nm3 or less, more preferably 250 nm3 or more and 4200 nm3 or less, still more preferably 600 nm3 or more and 3000 nm3 or less, particularly preferably 600 nm3 or more and 2200 nm3 or less, most preferably 600 nm3 . It is more than 1500 nm 3 or less. Since the noise of the magnetic tape 22 is generally inversely proportional to the square root of the number of particles (i.e., proportional to the square root of the particle volume), the smaller the particle volume, the better the electromagnetic conversion characteristics (e.g., SNR) can be obtained. can.
- SNR electromagnetic conversion characteristics
- the average particle volume of the magnetic powder is 5600 nm 3 or less, it is possible to obtain even better electromagnetic conversion characteristics (for example, SNR), as in the case where the average particle size of the magnetic powder is 22 nm or less.
- the average particle volume of the magnetic powder is 250 nm 3 or more, the same effect as when the average particle size of the magnetic powder is 8 nm or more can be obtained.
- the average volume of the magnetic powder is obtained as follows.
- the magnetic tape 22 is processed by the FIB (Focused Ion Beam) method or the like to be thinned.
- FIB Flucused Ion Beam
- a carbon film and a tungsten thin film are formed as protective films as a pretreatment for observing a cross-sectional TEM image, which will be described later.
- the carbon film is formed on the magnetic layer 43 side surface and the back layer 44 side surface of the magnetic tape 22 by vapor deposition, and the tungsten thin film is further formed on the magnetic layer 43 side surface by vapor deposition or sputtering. be.
- the thinning is performed along the length direction (longitudinal direction) of the magnetic tape 22 . That is, by the thinning, a cross section parallel to both the longitudinal direction and the thickness direction of the magnetic tape 22 is formed.
- the thin sample thus obtained was examined at an acceleration voltage of 200 kV and a total magnification of 500,000 times. A cross-sectional observation is performed so that it can be seen, and a TEM photograph is obtained. Note that the magnification and the acceleration voltage may be appropriately adjusted according to the type of apparatus.
- 50 particles with a clear particle shape are selected from the TEM photograph taken, and the side length DC of each particle is measured.
- the average side length DC ave is obtained by simply averaging (arithmetic mean) the side lengths DC of the 50 particles measured.
- the cobalt ferrite particles preferably have uniaxial crystal anisotropy. Since the cobalt ferrite particles have uniaxial crystal anisotropy, the magnetic powder can be preferentially oriented in the thickness direction (perpendicular direction) of the magnetic tape 22 .
- Cobalt ferrite particles have, for example, a cubic shape. In this specification, the cubic shape includes a substantially cubic shape.
- the Co-containing spinel ferrite may further contain at least one of Ni, Mn, Al, Cu and Zn in addition to Co.
- a Co-containing spinel ferrite has, for example, an average composition represented by the following formula.
- CoxMyFe2Oz _ _ _ _ (Wherein, M is, for example, at least one of Ni, Mn, Al, Cu and Zn.
- x is a value within the range of 0.4 ⁇ x ⁇ 1.0
- y is a value within the range of 0 ⁇ y ⁇ 0.3, provided that x and y satisfy the relationship of (x+y) ⁇ 1.0
- z is a value within the range of 3 ⁇ z ⁇ 4.
- a part of Fe may be substituted with another metal element.
- the average particle size of the magnetic powder is 22 nm or less.
- the average particle size (average maximum particle size) of the magnetic powder is preferably 20 nm or less, more preferably 8 nm or more and 20 nm or less, even more preferably 10 nm or more and 18 nm or less, particularly preferably 10 nm or more and 16 nm or less, and most preferably 10 nm or more and 14 nm. It is below.
- the average particle size of the magnetic powder is 22 nm or less, even better electromagnetic conversion characteristics (for example, SNR) can be obtained in the magnetic tape 22 with high recording density.
- the average particle size of the magnetic powder is 8 nm or more, the dispersibility of the magnetic powder is further improved, and even better electromagnetic conversion characteristics (for example, SNR) can be obtained.
- the method for calculating the average particle size of the magnetic powder is the same as the method for calculating the average particle size of the magnetic powder when the magnetic powder contains ⁇ -iron oxide particles.
- the average aspect ratio of the magnetic powder is preferably 1.0 or more and 3.0 or less, more preferably 1.0 or more and 2.5 or less, still more preferably 1.0 or more and 2.1 or less, and particularly preferably 1.0. 1.8 or less. If the average aspect ratio of the magnetic powder is within the range of 1.0 or more and 3.0 or less, the aggregation of the magnetic powder can be suppressed. In addition, when the magnetic powder is vertically oriented in the process of forming the magnetic layer 43, the resistance applied to the magnetic powder can be suppressed. Therefore, the perpendicular orientation of the magnetic powder can be improved.
- the method for calculating the average aspect ratio of the magnetic powder is the same as the method for calculating the average aspect ratio of the magnetic powder when the magnetic powder contains ⁇ -iron oxide particles.
- the average particle volume of the magnetic powder is preferably 5600 nm3 or less, more preferably 250 nm3 or more and 4200 nm3 or less, still more preferably 600 nm3 or more and 3000 nm3 or less, particularly preferably 600 nm3 or more and 2200 nm3 or less, most preferably 600 nm3 . It is more than 1500 nm 3 or less.
- the average particle volume of the magnetic powder is 5600 nm 3 or less, the same effects as when the average particle size of the magnetic powder is 25 nm or less can be obtained.
- the average particle volume of the magnetic powder is 500 nm 3 or more, the same effect as when the average particle size of the magnetic powder is 8 nm or more can be obtained.
- the method for calculating the average particle volume of the magnetic component is the same as the method for calculating the average particle volume when the ⁇ -iron oxide particles have a cubic shape.
- binders include thermoplastic resins, thermosetting resins, and reactive resins.
- thermoplastic resins include vinyl chloride, vinyl acetate, vinyl chloride-vinyl acetate copolymer, vinyl chloride-vinylidene chloride copolymer, vinyl chloride-acrylonitrile copolymer, acrylate-acrylonitrile copolymer, acrylic Acid ester-vinyl chloride-vinylidene chloride copolymer, acrylic acid ester-acrylonitrile copolymer, acrylic acid ester-vinylidene chloride copolymer, methacrylic acid ester-vinylidene chloride copolymer, methacrylic acid ester-vinylidene chloride copolymer , methacrylate ester-ethylene copolymer, polyvinyl fluoride, vinylidene chloride-acrylonitrile copolymer, acrylonitrile-butadiene copolymer, polyamide resin, polyvinyl but
- thermosetting resins examples include phenol resins, epoxy resins, polyurethane curing resins, urea resins, melamine resins, alkyd resins, silicone resins, polyamine resins, and urea-formaldehyde resins.
- R1, R2, and R3 represent a hydrogen atom or a hydrocarbon group
- X- represents a halogen element ion such as fluorine, chlorine, bromine, or iodine, an inorganic ion, or an organic ion.
- -OH, - Polar functional groups such as SH, —CN, and epoxy groups may be introduced.
- the amount of these polar functional groups introduced into the binder is preferably 10 -1 to 10 -8 mol/g, more preferably 10 -2 to 10 -6 mol/g.
- the lubricant contains, for example, at least one selected from fatty acids and fatty acid esters, preferably both fatty acids and fatty acid esters. Containing a lubricant in the magnetic layer 43 , particularly containing both a fatty acid and a fatty acid ester, contributes to improving the running stability of the magnetic tape 22 . More particularly, good running stability is achieved by the magnetic layer 43 containing a lubricant and having pores. The improvement in running stability is considered to be due to the fact that the dynamic friction coefficient of the magnetic layer 43 side surface of the magnetic tape 22 is adjusted to a value suitable for the running of the magnetic tape 22 by the lubricant.
- the fatty acid may preferably be a compound represented by the following general formula (1) or (2).
- the fatty acid may contain one or both of a compound represented by the following general formula (1) and a compound represented by general formula (2).
- the fatty acid ester may preferably be a compound represented by the following general formula (3) or (4).
- a compound represented by the following general formula (3) and a compound represented by general formula (4) may be included as the fatty acid ester.
- the lubricant is one or both of the compound represented by the general formula (1) and the compound represented by the general formula (2), and the compound represented by the general formula (3) and the compound represented by the general formula (4). By including either one or both of, it is possible to suppress an increase in the dynamic friction coefficient due to repeated recording or reproduction of the magnetic tape 22 .
- CH3 ( CH2 ) kCOOH (1) (However, in the general formula (1), k is an integer selected from the range of 14 or more and 22 or less, more preferably 14 or more and 18 or less.)
- Antistatic agents include, for example, carbon black, natural surfactants, nonionic surfactants, cationic surfactants and the like.
- Abrasives include, for example, ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, silicon carbide, chromium oxide, cerium oxide, ⁇ -iron oxide, corundum, silicon nitride, titanium carbide, and oxides with an ⁇ conversion rate of 90% or more. Titanium, silicon dioxide, tin oxide, magnesium oxide, tungsten oxide, zirconium oxide, boron nitride, zinc oxide, calcium carbonate, calcium sulfate, barium sulfate, molybdenum disulfide, and magnetic iron oxide. iron oxides, and those surface-treated with aluminum and/or silica, if necessary, and the like.
- curing agents examples include polyisocyanate and the like.
- polyisocyanates include aromatic polyisocyanates such as adducts of tolylene diisocyanate (TDI) and active hydrogen compounds, and aliphatic polyisocyanates such as adducts of hexamethylene diisocyanate (HMDI) and active hydrogen compounds. mentioned.
- the weight average molecular weight of these polyisocyanates is desirably in the range of 100-3000.
- anti-rust examples include phenols, naphthols, quinones, nitrogen atom-containing heterocyclic compounds, oxygen atom-containing heterocyclic compounds, and sulfur atom-containing heterocyclic compounds.
- Non-magnetic reinforcing particles examples include aluminum oxide ( ⁇ , ⁇ or ⁇ alumina), chromium oxide, silicon oxide, diamond, garnet, emery, boron nitride, titanium carbide, silicon carbide, titanium carbide, titanium oxide (rutile or anatase type titanium oxide) and the like.
- the underlayer 42 is for reducing unevenness on the surface of the base material 41 and adjusting unevenness on the surface of the magnetic layer 43 .
- the underlayer 42 is a non-magnetic layer containing non-magnetic powder, a binder and a lubricant.
- the underlayer 42 supplies lubricant to the surface of the magnetic layer 43 .
- the base layer 42 may further contain at least one additive selected from among an antistatic agent, a curing agent, an antirust agent, and the like, if necessary.
- the average thickness of the underlying layer 42 is preferably 0.3 ⁇ m or more and 2.0 ⁇ m or less, more preferably 0.5 ⁇ m or more and 1.4 ⁇ m or less.
- the average thickness of the underlayer 42 is obtained in the same manner as the average thickness of the magnetic layer 43 .
- the magnification of the TEM image is appropriately adjusted according to the thickness of the underlying layer 42 .
- the average thickness of the underlayer 42 is 2.0 ⁇ m or less, the stretchability of the magnetic tape 22 due to an external force is further increased, so that it is easier to adjust the width of the magnetic tape 22 by adjusting the tension.
- the non-magnetic powder includes, for example, at least one of inorganic powder and organic powder. Also, the non-magnetic powder may contain carbon powder such as carbon black. One type of non-magnetic powder may be used alone, or two or more types of non-magnetic powder may be used in combination.
- Inorganic particles include, for example, metals, metal oxides, metal carbonates, metal sulfates, metal nitrides, metal carbides, metal sulfides, and the like. Examples of the shape of the non-magnetic powder include various shapes such as acicular, spherical, cubic, and plate-like, but are not limited to these shapes.
- binder (binder, lubricant)
- lubricant The binder and lubricant are the same as those for the magnetic layer 43 described above.
- the antistatic agent, curing agent, and antirust agent are the same as those of the magnetic layer 43 described above.
- the back layer 44 contains a binder and non-magnetic powder.
- the back layer 44 may further contain at least one additive such as a lubricant, a curing agent and an antistatic agent, if necessary.
- the binder and non-magnetic powder are the same as those for the underlayer 42 described above.
- the average particle size of the non-magnetic powder is preferably 10 nm or more and 150 nm or less, more preferably 15 nm or more and 110 nm or less.
- the average particle size of the non-magnetic powder is determined in the same manner as the average particle size of the magnetic powder.
- the non-magnetic powder may contain non-magnetic powder having two or more particle size distributions.
- the upper limit of the average thickness of the back layer 44 is preferably 0.6 ⁇ m or less.
- the thickness of the underlayer 42 and the base material 41 can be kept thick even when the average thickness of the magnetic tape 22 is 5.6 ⁇ m or less. , the running stability of the magnetic tape 22 in the recording/reproducing apparatus can be maintained.
- the lower limit of the average thickness of the back layer 44 is not particularly limited, it is, for example, 0.2 ⁇ m or more.
- the back layer 44 has a surface provided with a large number of protrusions.
- a large number of protrusions are for forming a large number of holes in the surface of the magnetic layer 43 when the magnetic tape 22 is wound into a roll.
- a large number of holes are composed of, for example, a large number of non-magnetic particles protruding from the surface of the back layer 44 .
- the upper limit of the average thickness (average total thickness) t T of the magnetic tape 22 is 5.6 ⁇ m or less, preferably 5.0 ⁇ m or less, more preferably 4.6 ⁇ m or less, and even more preferably 4.4 ⁇ m or less.
- the recording capacity that can be recorded in one data cartridge can be increased as compared with general magnetic tapes.
- the lower limit of the average thickness t T of the magnetic tape 22 is not particularly limited, it is, for example, 3.5 ⁇ m or more.
- the total length of the magnetic tape 22 is 960 m or longer.
- the average thickness t T of the magnetic tape 22 is obtained as follows. First, a magnetic tape 22 having a width of 1/2 inch is prepared and cut into a length of 250 mm to prepare a sample. Next, using a Mitutoyo laser hologram (LGH-110C) as a measuring device, the thickness of the sample is measured at 5 or more points, and the measured values are simply averaged (arithmetic average) to obtain an average Calculate the value t T [ ⁇ m]. It is assumed that the measurement position is randomly selected from the sample.
- LGH-110C Mitutoyo laser hologram
- the upper limit of the coercive force Hc2 of the magnetic layer 43 in the longitudinal direction of the magnetic tape 22 is preferably 2000 Oe or less, more preferably 1900 Oe or less, and even more preferably 1800 Oe or less. If the coercive force Hc2 of the magnetic layer 43 in the longitudinal direction is 2000 Oe or less, sufficient electromagnetic conversion characteristics can be obtained even with a high recording density.
- the lower limit of the coercive force Hc2 of the magnetic layer 43 measured in the longitudinal direction of the magnetic tape 22 is preferably 1000 Oe or more.
- the coercive force Hc2 of the magnetic layer 43 measured in the longitudinal direction is 1000 Oe or more, demagnetization due to leakage flux from the recording head can be suppressed.
- the above coercive force Hc2 is obtained as follows. First, three sheets of the magnetic tape 22 are superimposed with double-sided tape, and then punched out with a punch of ⁇ 6.39 mm to prepare a measurement sample. At this time, marking is performed with any non-magnetic ink so that the longitudinal direction (running direction) of the magnetic tape 22 can be recognized. Then, the MH loop of the measurement sample (entire magnetic tape 22) corresponding to the longitudinal direction (running direction) of the magnetic tape 22 is measured using a vibrating sample magnetometer (VSM). Next, acetone, ethanol, or the like is used to wipe off the coating (underlying layer 42, magnetic layer 43, backing layer 44, etc.), leaving only the substrate 41 behind.
- VSM vibrating sample magnetometer
- correction sample a sample for background correction (hereinafter simply referred to as "correction sample”.
- the VSM is used to measure the MH loop of the correction sample (substrate 41) corresponding to the vertical direction of the substrate 41 (the vertical direction of the magnetic tape 22).
- VSM-P7 -15 type In the measurement of the MH loop of the measurement sample (entire magnetic tape 22) and the MH loop of the correction sample (substrate 41), a high-sensitivity vibrating sample magnetometer "VSM-P7 -15 type” is used. Measurement conditions are measurement mode: full loop, maximum magnetic field: 15 kOe, magnetic field step: 40 bits, Time constant of locking amp: 0.3 sec, Waiting time: 1 sec, MH average number: 20.
- the MH loop of the measurement sample is corrected.
- the MH loop after background correction is obtained.
- a measurement/analysis program attached to the "VSM-P7-15 type" is used for the calculation of this background correction.
- the coercive force Hc2 is obtained from the obtained MH loop after background correction.
- the measurement/analysis program attached to the "VSM-P7-15 model” is used. It should be noted that all the measurements of the above MH loop are performed at 25°C. In addition, "demagnetizing field correction" when measuring the MH loop in the longitudinal direction of the magnetic tape 22 is not performed.
- the squareness ratio S1 of the magnetic layer 43 in the perpendicular direction (thickness direction) of the magnetic tape 22 is preferably 65% or more, more preferably 70% or more, even more preferably 75% or more, particularly preferably 80% or more, and most preferably. is 85% or more.
- the squareness ratio S1 is 65% or more, the perpendicular orientation of the magnetic powder is sufficiently high, so that even better electromagnetic conversion characteristics (for example, SNR) can be obtained.
- the squareness ratio S1 in the vertical direction is obtained as follows. First, three sheets of the magnetic tape 22 are superimposed with double-sided tape, and then punched out with a punch of ⁇ 6.39 mm to prepare a measurement sample. At this time, marking is performed with any non-magnetic ink so that the longitudinal direction (running direction) of the magnetic tape 22 can be recognized. Then, the MH loop of the measurement sample (entire magnetic tape 22) corresponding to the vertical direction (thickness direction) of the magnetic tape 22 is measured using the VSM. Next, acetone, ethanol, or the like is used to wipe off the coating (underlying layer 42, magnetic layer 43, backing layer 44, etc.), leaving only the substrate 41 behind.
- correction sample Three sheets of the obtained base material 41 are superimposed with double-sided tape, and then punched out with a punch of ⁇ 6.39 mm to obtain a sample for background correction (hereinafter simply referred to as "correction sample"). After that, the VSM is used to measure the MH loop of the correction sample (substrate 41) corresponding to the vertical direction of the substrate 41 (the vertical direction of the magnetic tape 22).
- VSM-P7 -15 type In the measurement of the MH loop of the measurement sample (entire magnetic tape 22) and the MH loop of the correction sample (substrate 41), a high-sensitivity vibrating sample magnetometer "VSM-P7 -15 type” is used. Measurement conditions are measurement mode: full loop, maximum magnetic field: 15 kOe, magnetic field step: 40 bits, Time constant of locking amp: 0.3 sec, Waiting time: 1 sec, MH average number: 20.
- the MH loop of the measurement sample is corrected.
- the MH loop after background correction is obtained.
- the measurement/analysis program attached to the "VSM-P7-15 type" is used for the calculation of this background correction.
- the squareness ratio S2 of the magnetic layer 43 in the longitudinal direction (running direction) of the magnetic tape 22 is preferably 35% or less, more preferably 30% or less, still more preferably 25% or less, particularly preferably 20% or less, and most preferably. is 15% or less.
- the squareness ratio S2 is 35% or less, the perpendicular orientation of the magnetic powder is sufficiently high, so that even better electromagnetic conversion characteristics (for example, SNR) can be obtained.
- the squareness ratio S2 in the longitudinal direction is obtained in the same manner as the squareness ratio S1 except that the MH loop is measured in the longitudinal direction (running direction) of the magnetic tape 22 and the base material 41.
- the surface roughness of the back surface (the surface roughness of the back layer 44) R b is preferably R b ⁇ 6.0 [nm].
- R b of the back surface is within the above range, even better electromagnetic conversion characteristics can be obtained.
- the present technology can also have the following configuration.
- the outer peripheral surface of the reel hub is a first outer peripheral region increasing in diameter from the first end toward the second end;
- a second ridge extending from the first outer peripheral region to the second end, and forming a convex shape radially outwardly of the reel hub on a boundary with the first outer peripheral region.
- a peripheral region and a tape reel.
- the tape reel according to (4) above The synthetic resin material is a polycarbonate resin, and the content of the glass filler is 10% or more and 20% or less by weight relative to the polycarbonate resin.
- the tape cartridge according to (7) above The first end and the second end after the tape cartridge with the magnetic tape wound around the tape reel is stored for one week in an environment with a temperature of 49° C. and a relative humidity of 80%.
- a tape reel manufacturing apparatus comprising the reel hub according to (1) above, a first mold for molding the outer peripheral surface of the reel hub; a second mold for molding the inner peripheral surface of the reel hub;
- the first mold is a first molding surface configured by a tapered surface forming the first outer peripheral region;
- a tape reel manufacturing apparatus comprising: a second molding surface configured by a cylindrical surface forming the second outer peripheral region.
Landscapes
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Magnetic Record Carriers (AREA)
- Manufacturing Of Magnetic Record Carriers (AREA)
Abstract
Description
前記リールハブは、前記第1のフランジと一体的に形成される第1の端部と、前記第2のフランジが接合される第2の端部と、磁気テープが巻装される外周面とを有する。
前記リールハブの外周面は、第1の外周領域と、第2の外周領域とを有する。
前記第1の外周領域は、前記第1の端部から前記第2の端部に向かって拡径する。
前記第2の外周領域は、前記第1の外周領域から前記第2の端部にわたって拡径し、前記第1の外周領域との境界上に前記ハブ部の径外方に向かって凸なる形状の稜線部を形成する。
前記リールハブの外周面は、
前記第1の端部から前記第2の端部に向かって拡径する第1の外周領域と、
前記第1の外周領域から前記第2の端部にわたって拡径し、前記第1の外周領域との境界上に前記リールハブの径外方に向かって凸なる形状の稜線部を形成する第2の外周領域と、を有する。
前記第1の金型は、前記第1の外周領域を形成するテーパ面で構成された第1成形面と、前記第2の外周領域を形成する円筒面で構成された第2成形面と、を有する。
本実施形態のテープカートリッジ1は、上シェル2と下シェル3とを複数本のネジ部材により結合して形成されるカートリッジケース4の内部に、磁気テープ22を巻装した単一のテープリール5を回転可能に収納した構成を有している。以下、LTO(Linear Tape Open)規格に準ずる磁気テープカートリッジを例に挙げて、本実施形態のテープカートリッジ1を説明する。
続いて、テープリール5の詳細について説明する。
図4は、テープリール5の概略側断面図である。リールハブ6は、下フランジ7と一体的に形成される下端部6aから上フランジ8に接合される上端部6bにわたって厚みが一定な円筒形状を有する。上フランジ8は、中央に設けられた開口部8aの周縁に沿って形成された環状凸部8bをリールハブ6の上端部6bの内周面に嵌合させることで位置決めされる。リールハブ6は、上端部6bの直上にて上フランジ8に超音波接合される。
図7は、本実施形態のリールハブ6および下フランジ7が一体形成されたリール半体67の側断面図、図8はリールハブ6の要部の拡大断面図である。
図7に示すように、リールハブ6は、下フランジ7(第1のフランジ)と一体的に形成される下端部6a(第1の端部)と、上フランジ8が接合される上端部6b(第2の端部)と、磁気テープ22が巻装される外周面6dと、内周面6eとを有する。
リールハブ6の外周面6dは、図8に拡大して示すように、第1の外周領域6d1と、第2の外周領域6d2とを有する。一方、リールハブ6の内周面6eは、典型的には、平坦な円筒面形状を有する。
図10は、図7に示すリール半体67の製造装置である金型装置70の側断面図である。金型装置70は、リールハブ6の外周面6dおよび下フランジ7の内面を成形する第1の金型71と、リールハブ6の内周面6eおよびリールハブ6の内部底面を成形する第2の金型72と、下フランジ7の外面を成形する第3の金型73とを有する。
測定子81のトレース後、回転テーブルを30°回転させた後、上述と同様の測定を行った。この操作を12回繰り返すことで、リールハブ6の全周方向12箇所の測定を行った。得られた12箇所の測定波形の平均値を勾配波形TR1として図12(図中左側)に示す。
なお、リールハブ6の変形に起因する磁気テープ22のエッジ部での変形皺を防止するためには、加速度試験後におけるリールハブ6の半径差は、10μm以下であることが好ましいことが、本発明者らの実験により確認された。
続いて、本実施形態に用いられる磁気テープ22の詳細について説明する。
図14は、磁気テープ22を側方から見た模式図である。図14に示すように、磁気テープ22は、長手方向(X軸方向)に長く、幅方向(Y軸方向)に短く、厚さ方向(Z軸方向)に薄いテープ状に構成されている。
基材41は、下地層42および磁性層43を支持する非磁性支持体である。基材41は、長尺のフィルム状を有する。基材41の平均厚みの上限値は、好ましくは4.2μm以下、より好ましくは3.8μm以下、さらにより好ましくは3.4μm以下である。基材41の平均厚みの上限値が4.2μm以下であると、1データカートリッジ内に記録できる記録容量を一般的な磁気テープよりも高めることができる。基材41の平均厚みの下限値は、好ましくは3μm以上、より好ましくは3.2μm以上である。基材41の平均厚みの下限値が3μm以上であると、基材41の強度低下を抑制することができる。
磁性層43は、信号を磁化パターンにより記録するための記録層である。磁性層43は、垂直記録型の記録層であってもよいし、長手記録型の記録層であってもよい。磁性層43は、例えば、磁性粉、結着剤および潤滑剤を含む。磁性層43が、必要に応じて、帯電防止剤、研磨剤、硬化剤、防錆剤および非磁性補強粒子等のうちの少なくとも1種の添加剤をさらに含んでいてもよい。磁性層43は、磁性材料の塗布膜で構成される場合に限られず、磁性材料のスパッタ膜や蒸着膜で構成されてもよい。
(注1)Nano World社製SPMプローブNCH ノーマルタイプPointProbe L
(カンチレバー長)=125μm
装置:TEM(日立製作所製H9000NAR)
加速電圧:300kV
倍率:100、000倍
磁性粉は、複数の磁性粒子を含む。磁性粒子は、例えば、六方晶フェライトを含む粒子(以下「六方晶フェライト粒子」という。)、イプシロン型酸化鉄(ε酸化鉄)を含む粒子(以下「ε酸化鉄粒子」という。)またはCo含有スピネルフェライトを含む粒子(以下「コバルトフェライト粒子」という。)である。磁性粉は、磁気テープ22の厚み方向(垂直方向)に優先的に結晶配向していることが好ましい。
六方晶フェライト粒子は、例えば、六角板状等の板状を有する。本明細書において、六角坂状は、ほぼ六角坂状を含むものとする。六方晶フェライトは、好ましくはBa、Sr、PbおよびCaのうちの少なくとも1種、より好ましくはBaおよびSrのうちの少なくとも1種を含む。六方晶フェライトは、具体的には例えばバリウムフェライトまたはストロンチウムフェライトであってもよい。バリウムフェライトは、Ba以外にSr、PbおよびCaのうちの少なくとも1種をさらに含んでいてもよい。ストロンチウムフェライトは、Sr以外にBa、PbおよびCaのうちの少なくとも1種をさらに含んでいてもよい。
ε酸化鉄粒子は、微粒子でも高保磁力を得ることができる硬磁性粒子である。ε酸化鉄粒子は、球状を有しているか、または立方体状を有している。本明細書において、球状は、ほぼ球状を含むものとする。また、立方体状には、ほぼ立方体状を含むものとする。ε酸化鉄粒子が上記のような形状を有しているため、磁性粒子としてε酸化鉄粒子を用いた場合、磁性粒子として六角板状のバリウムフェライト粒子を用いた場合に比べて、磁気テープ22の厚み方向における粒子同士の接触面積を低減し、粒子同士の凝集を抑制することができる。したがって、磁性粉の分散性を高め、さらに優れた電磁変換特性(例えばSNR)を得ることができる。
V=(π/6)×DLave 3
Vave=DCave 3
コバルトフェライト粒子は、一軸結晶異方性を有することが好ましい。コバルトフェライト粒子が一軸結晶異方性を有することで、磁性粉を磁気テープ22の厚み方向(垂直方向)に優先的に結晶配向させることができる。コバルトフェライト粒子は、例えば、立方体状を有している。本明細書において、立方体状は、ほぼ立方体状を含むものとする。Co含有スピネルフェライトが、Co以外にNi、Mn、Al、CuおよびZnのうちの少なくとも1種をさらに含んでいてもよい。
CoxMyFe2OZ
(但し、式中、Mは、例えば、Ni、Mn、Al、CuおよびZnのうちの少なくとも1種の金属である。xは、0.4≦x≦1.0の範囲内の値である。yは、0≦y≦0.3の範囲内の値である。但し、x、yは(x+y)≦1.0の関係を満たす。zは3≦z≦4の範囲内の値である。Feの一部が他の金属元素で置換されていてもよい。)
結着剤としては、例えば、熱可塑性樹脂、熱硬化性樹脂、反応型樹脂等が挙げられる。熱可塑性樹脂としては、例えば、塩化ビニル、酢酸ビニル、塩化ビニル-酢酸ビニル共重合体、塩化ビニル-塩化ビニリデン共重合体、塩化ビニル-アクリロニトリル共重合体、アクリル酸エステル-アクリロニトリル共重合体、アクリル酸エステル-塩化ビニル-塩化ビニリデン共重合体、アクリル酸エステル-アクリロニトリル共重合体、アクリル酸エステル-塩化ビニリデン共重合体、メタクリル酸エステル-塩化ビニリデン共重合体、メタクリル酸エステル-塩化ビニル共重合体、メタクリル酸エステル-エチレン共重合体、ポリフッ化ビニル、塩化ビニリデン-アクリロニトリル共重合体、アクリロニトリル-ブタジエン共重合体、ポリアミド樹脂、ポリビニルブチラール、セルロース誘導体(セルロースアセテートブチレート、セルロースダイアセテート、セルローストリアセテート、セルロースプロピオネート、ニトロセルロース)、スチレンブタジエン共重合体、ポリウレタン樹脂、ポリエステル樹脂、アミノ樹脂、合成ゴム等が挙げられる。
潤滑剤は、例えば脂肪酸および脂肪酸エステルから選ばれる少なくとも1種、好ましくは脂肪酸および脂肪酸エステルの両方を含む。磁性層43が潤滑剤を含むことが、特には磁性層43が脂肪酸および脂肪酸エステルの両方を含むことが、磁気テープ22の走行安定性の向上に貢献する。より特には、磁性層43が潤滑剤を含み且つ細孔を有することによって、良好な走行安定性が達成される。当該走行安定性の向上は、磁気テープ22の磁性層43側表面の動摩擦係数が上記潤滑剤により、磁気テープ22の走行に適した値へ調整されるためと考えられる。
(但し、一般式(1)において、kは14以上22以下の範囲、より好ましくは14以上18以下の範囲から選ばれる整数である。)
(但し、一般式(2)において、nとmとの和は12以上20以下の範囲、より好ましくは14以上18以下の範囲から選ばれる整数である。)
(但し、一般式(3)において、pは14以上22以下、より好ましくは14以上18以下の範囲から選ばれる整数であり、且つ、qは2以上5以下の範囲、より好ましくは2以上4以下の範囲から選ばれる整数である。)
(但し、一般式(4)において、rは14以上22以下の範囲から選ばれる整数であり、sは1以上3以下の範囲から選ばれる整数である。)
帯電防止剤としては、例えば、カーボンブラック、天然界面活性剤、ノニオン性界面活性剤、カチオン性界面活性剤等が挙げられる。
研磨剤としては、例えば、α化率90%以上のα-アルミナ、β-アルミナ、γ-アルミナ、炭化ケイ素、酸化クロム、酸化セリウム、α-酸化鉄、コランダム、窒化珪素、チタンカ-バイト、酸化チタン、二酸化珪素、酸化スズ、酸化マグネシウム、酸化タングステン、酸化ジルコニウム、窒化ホウ素、酸化亜鉛、炭酸カルシウム、硫酸カルシウム、硫酸バリウム、2硫化モリブデン、磁性酸化鉄の原料を脱水、アニール処理した針状α酸化鉄、必要によりそれらをアルミおよび/またはシリカで表面処理したもの等が挙げられる。
硬化剤としては、例えば、ポリイソシアネート等が挙げられる。ポリイソシアネートとしては、例えば、トリレンジイソシアネート(TDI)と活性水素化合物との付加体等の芳香族ポリイソシアネート、ヘキサメチレンジイソシアネート(HMDI)と活性水素化合物との付加体等の脂肪族ポリイソシアネート等が挙げられる。これらポリイソシアネートの重量平均分子量は、100~3000の範囲であることが望ましい。
防錆剤としては、例えばフェノール類、ナフトール類、キノン類、窒素原子を含む複素環化合物、酸素原子を含む複素環化合物、硫黄原子を含む複素環化合物等が挙げられる。
非磁性補強粒子として、例えば、酸化アルミニウム(α、βまたはγアルミナ)、酸化クロム、酸化珪素、ダイヤモンド、ガーネット、エメリー、窒化ホウ素、チタンカーバイト、炭化珪素、炭化チタン、酸化チタン(ルチル型またはアナターゼ型の酸化チタン)等が挙げられる。
下地層42は、基材41の表面の凹凸を緩和し、磁性層43の表面の凹凸を調整するためのものである。下地層42は、非磁性粉、結着剤および潤滑剤を含む非磁性層である。下地層42は、磁性層43の表面に潤滑剤を供給する。下地層42が、必要に応じて、帯電防止剤、硬化剤および防錆剤等のうちの少なくとも1種の添加剤をさらに含んでいてもよい。
非磁性粉は、例えば無機粒子粉または有機粒子粉の少なくとも1種を含む。また、非磁性粉は、カーボンブラック等の炭素粉を含んでいてもよい。なお、1種の非磁性粉を単独で用いてもよいし、2種以上の非磁性粉を組み合わせて用いてもよい。無機粒子は、例えば、金属、金属酸化物、金属炭酸塩、金属硫酸塩、金属窒化物、金属炭化物または金属硫化物等を含む。非磁性粉の形状としては、例えば、針状、球状、立方体状、板状等の各種形状が挙げられるが、これらの形状に限定されるものではない。
結着剤および潤滑剤は、上述の磁性層43と同様である。
帯電防止剤、硬化剤および防錆剤はそれぞれ、上述の磁性層43と同様である。
バック層44は、結着剤および非磁性粉を含む。バック層44が、必要に応じて潤滑剤、硬化剤および帯電防止剤等のうちの少なくとも1種の添加剤をさらに含んでいてもよい。結着剤および非磁性粉は、上述の下地層42と同様である。
tb[μm]=tT[μm]-tB[μm]
磁気テープ22の平均厚み(平均全厚)tTの上限値が、5.6μm以下、好ましくは5.0μm以下、より好ましくは4.6μm以下、さらにより好ましくは4.4μm以下である。磁気テープ22の平均厚みtTが5.6μm以下であると、1データカートリッジ内に記録できる記録容量を一般的な磁気テープよりも高めることができる。磁気テープ22の平均厚みtTの下限値は特に限定されるものではないが、例えば3.5μm以上である。なお、磁気テープ22の全長は、960m以上である。
磁気テープ22の長手方向における磁性層43の保磁力Hc2の上限値が、好ましくは2000Oe以下、より好ましくは1900Oe以下、さらにより好ましくは1800Oe以下である。長手方向における磁性層43の保磁力Hc2が2000Oe以下であると、高記録密度であっても十分な電磁変換特性を有することができる。
磁気テープ22の垂直方向(厚み方向)における磁性層43の角形比S1が、好ましくは65%以上、より好ましくは70%以上、さらにより好ましくは75%以上、特に好ましくは80%以上、最も好ましくは85%以上である。角形比S1が65%以上であると、磁性粉の垂直配向性が十分に高くなるため、さらに優れた電磁変換特性(例えばSNR)を得ることができる。
る。
角形比S1(%)=(Mr/Ms)×100
バック面の表面粗度(バック層44の表面粗度)Rbが、Rb≦6.0[nm]であることが好ましい。バック面の表面粗度Rbが上記範囲であると、さらに優れた電磁変換特性を得ることができる。
以上の実施形態では、LTO規格に準拠したテープカートリッジ用のテープリールを例に挙げて説明したが、LTO以外の規格に準拠したテープカートリッジ用のテープリールおよびこれを備えたテープカートリッジにも本技術は適用可能である。
(1) 第1のフランジと、
第2のフランジと、
前記第1のフランジと一体的に形成される第1の端部と、前記第2のフランジが接合される第2の端部と、磁気テープが巻装される外周面とを有する円筒状のリールハブと
を具備し、
前記リールハブの外周面は、
前記第1の端部から前記第2の端部に向かって拡径する第1の外周領域と、
前記第1の外周領域から前記第2の端部にわたって拡径し、前記第1の外周領域との境界上に前記リールハブの径外方に向かって凸なる形状の稜線部を形成する第2の外周領域と、を有する
テープリール。
(2)上記(1)に記載のテープリールであって、
前記稜線部は、前記リールハブの高さの中心よりも前記第1の端部側に位置する
テープリール。
(3)上記(1)又は(2)に記載のテープリールであって、
前記稜線部の外径と前記第1の端部の外径との差は、10μm以上50μm以下であり、
前記第1の端部の外径と前記第2の端部の外径との差は、30μm以上90μm以下である
テープリール。
(4)上記(3)に記載のテープリールであって、
前記第1のフランジおよび前記リールハブは、合成樹脂材料にガラスフィラーを含有した複合材料の成形体である
テープリール。
(5)上記(4)に記載のテープリールであって、
前記合成樹脂材料はポリカーボネート樹脂であり、前記ガラスフィラーの含有量は前記ポリカーボネート樹脂に対する重量比で10%以上20%以下である
テープリール。
(6)上記(1)~(5)のいずれか1つに記載のテープリールであって、
前記リールハブの高さは略13mmであり、
前記第1の端部から前記稜線部までの長さは、3mm以上5mm以下である
テープリール。
(7) 第1のフランジと、第2のフランジと、前記第1のフランジに接続される第1の端部と前記第2のフランジに接続される第2の端部と磁気テープが巻装される外周面とを有する円筒状のリールハブと、を有するテープリール
を具備し、
前記リールハブの外周面は、
前記第1の端部から前記第2の端部に向かって拡径する第1の外周領域と、
前記第1の外周領域から前記第2の端部にわたって拡径し、前記第1の外周領域との境界上に前記リールハブの径外方に向かって凸なる形状の稜線部を形成する第2の外周領域と、を有する
テープカートリッジ。
(8)上記(7)に記載のテープカートリッジであって、
前記テープリールに前記磁気テープが巻装された状態で、温度49℃、相対湿度80%の環境中に前記テープカートリッジを1週間保管した後における、前記第1の端部と前記第2の端部の半径差が10μm以下である
テープカートリッジ。
(9)上記(7)又は(8)に記載のテープリールであって、
前記磁気テープは、厚みが5.6μm以下、長さが960m以上である
テープカートリッジ。
(10)上記(1)に記載のリールハブを備えたテープリールの製造装置であって、
前記リールハブの外周面を成形する第1の金型と、
前記リールハブの内周面を成形する第2の金型と
を具備し、
前記第1の金型は、
前記第1の外周領域を形成するテーパ面で構成された第1成形面と、
前記第2の外周領域を形成する円筒面で構成された第2成形面と、を有する
テープリールの製造装置。
5…テープリール
6…リールハブ
6a…下端部
6b…上端部
6d…外周面
6d1…第1の外周領域
6d2…第2の外周領域
6d3…稜線部
7…下フランジ
8…上フランジ
22…磁気テープ
Claims (10)
- 第1のフランジと、
第2のフランジと、
前記第1のフランジと一体的に形成される第1の端部と、前記第2のフランジが接合される第2の端部と、磁気テープが巻装される外周面とを有する円筒状のリールハブと
を具備し、
前記リールハブの外周面は、
前記第1の端部から前記第2の端部に向かって拡径する第1の外周領域と、
前記第1の外周領域から前記第2の端部にわたって拡径し、前記第1の外周領域との境界上に前記リールハブの径外方に向かって凸なる形状の稜線部を形成する第2の外周領域と、を有する
テープリール。 - 請求項1に記載のテープリールであって、
前記稜線部は、前記リールハブの高さの中心よりも前記第1の端部側に位置する
テープリール。 - 請求項1に記載のテープリールであって、
前記稜線部の外径と前記第1の端部の外径との差は、10μm以上50μm以下であり、
前記第1の端部の外径と前記第2の端部の外径との差は、30μm以上90μm以下である
テープリール。 - 請求項3に記載のテープリールであって、
前記第1のフランジおよび前記リールハブは、合成樹脂材料にガラスフィラーを含有した複合材料の成形体である
テープリール。 - 請求項4に記載のテープリールであって、
前記合成樹脂材料はポリカーボネート樹脂であり、前記ガラスフィラーの含有量は前記ポリカーボネート樹脂に対する重量比で10%以上20%以下である
テープリール。 - 請求項1に記載のテープリールであって、
前記リールハブの高さは略13mmであり、
前記第1の端部から前記稜線部までの長さは、3mm以上5mm以下である
テープリール。 - 第1のフランジと、第2のフランジと、前記第1のフランジに接続される第1の端部と前記第2のフランジに接続される第2の端部と磁気テープが巻装される外周面とを有する円筒状のリールハブと、を有するテープリール
を具備し、
前記リールハブの外周面は、
前記第1の端部から前記第2の端部に向かって拡径する第1の外周領域と、
前記第1の外周領域から前記第2の端部にわたって拡径し、前記第1の外周領域との境界上に前記リールハブの径外方に向かって凸なる形状の稜線部を形成する第2の外周領域と、を有する
テープカートリッジ。 - 請求項7に記載のテープカートリッジであって、
前記テープリールに前記磁気テープが巻装された状態で、温度49℃、相対湿度80%の環境中に前記テープカートリッジを1週間保管した後における、前記第1の端部と前記第2の端部の半径差が10μm以下である
テープカートリッジ。 - 請求項7に記載のテープリールであって、
前記磁気テープは、厚みが5.6μm以下、長さが960m以上である
テープカートリッジ。 - 請求項1に記載のリールハブを備えたテープリールの製造装置であって、
前記リールハブの外周面を成形する第1の金型と、
前記リールハブの内周面を成形する第2の金型と
を具備し、
前記第1の金型は、
前記第1の外周領域を形成するテーパ面で構成された第1成形面と、
前記第2の外周領域を形成する円筒面で構成された第2成形面と、を有する
テープリールの製造装置。
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JP2009048692A (ja) * | 2007-08-17 | 2009-03-05 | Fujifilm Corp | リール及び記録テープカートリッジ |
WO2020202980A1 (ja) * | 2019-03-29 | 2020-10-08 | ソニー株式会社 | テープリール及びテープカートリッジ |
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JP2008276868A (ja) * | 2007-04-27 | 2008-11-13 | Fujifilm Corp | テープリール、記録テープカートリッジ、マシンリール、引出部材及びドライブ装置 |
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