WO2022183771A1 - 柱塞泵 - Google Patents
柱塞泵 Download PDFInfo
- Publication number
- WO2022183771A1 WO2022183771A1 PCT/CN2021/130456 CN2021130456W WO2022183771A1 WO 2022183771 A1 WO2022183771 A1 WO 2022183771A1 CN 2021130456 W CN2021130456 W CN 2021130456W WO 2022183771 A1 WO2022183771 A1 WO 2022183771A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- chamber
- crankshaft
- plunger pump
- groove
- casing
- Prior art date
Links
- 239000010687 lubricating oil Substances 0.000 claims description 37
- 229910001018 Cast iron Inorganic materials 0.000 claims description 4
- 230000001050 lubricating effect Effects 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 5
- 238000005086 pumping Methods 0.000 description 4
- 239000003245 coal Substances 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 230000001154 acute effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/18—Lubricating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/16—Casings; Cylinders; Cylinder liners or heads; Fluid connections
- F04B53/162—Adaptations of cylinders
Definitions
- the invention relates to the technical field of mechanical engineering hydraulics, in particular to a plunger pump.
- the hydraulic power source designed for the supporting equipment of fully mechanized mining face in large coal enterprises generally uses high pressure and large flow emulsion pumps, and the continuity, stability and reliability of their work directly affect the production and economic benefits of coal enterprises.
- new requirements are also put forward for the emulsion pump station, not only to ensure the flow and pressure of the pump, but also to ensure the service life and reliability of the pump, that is, to improve the trouble-free work. time.
- the present invention aims to solve one of the technical problems in the related art at least to a certain extent.
- the embodiments of the present invention provide a plunger pump that can be firmly connected, has high air intake, and is safe and reliable.
- a plunger pump includes a casing, a crankshaft, a drive shaft and a plurality of connecting rods, the casing is provided with a chute, and the casing has a chamber, and the chamber includes a first chamber and a second chamber, the crankshaft is rotatably passed through the casing, the crankshaft is located in the first chamber, a plurality of first gears are arranged on the crankshaft, and the drive shaft can The drive shaft is rotatably penetrated on the box body, and the drive shaft is located in the second chamber, a plurality of second gears are arranged on the drive shaft, and a plurality of the second gears and a plurality of the first A gear meshes in a one-to-one correspondence, one end of the connecting rod is rotatably connected to the crankshaft, the other end of the connecting rod is provided with a slider, the slider is fitted in the sliding groove, and the connecting rod is The slider can be driven to reciprocate in the chute.
- the plunger pump according to the embodiment of the present invention can withstand high-speed operation to increase the pumping flow, and has the characteristics of stable operation, safety and reliability.
- the case body includes a first case body and a second case body, the first case body is provided with a first groove and a second groove, and the second case body is provided with a third groove and a fourth groove, the first case body and the second case body are connected, the first groove and the third groove are opposite to form a first cavity, and the second groove and the fourth groove are opposite A second chamber is formed.
- the bottom of the first groove is filled with lubricating oil.
- first case body and the second case body are positioned and fixedly connected together by fasteners.
- the fastener includes a positioning flange and a fixing bolt
- the positioning flange is used for locating the positions of the first box body and the second box body
- the fixing bolt passes through passing through the second box body and fixing the second box body on the first box body
- the crankshaft is provided with a plurality of lubricating oil passages, the lubricating oil passages form a plurality of lubricating oil holes on the surface of the crankshaft, and the lubricating oil passages are filled with lubricating oil, which is used to lubricate the Lubricate the crankshaft.
- the lubricating oil passage includes a straight hole and an inclined hole, and the included angle between the straight hole and the inclined hole is greater than 120 degrees.
- the plunger pump further includes an air filter, the air filter is provided on the casing and connected to the first chamber for communicating with the first chamber into the air.
- the air filter further includes a baffle, the baffle is located outside the air filter for protecting the air filter.
- the case is made of cast iron.
- FIG. 1 is a schematic structural diagram of a plunger pump according to an embodiment of the present invention.
- Fig. 2 is a left side view of the plunger pump according to the embodiment of the present invention.
- FIG. 3 is a schematic structural diagram of a first casing of a plunger pump according to an embodiment of the present invention.
- FIG 4 is a cross-sectional view of a chamber of the plunger pump according to the embodiment of the present invention.
- FIG. 5 is a schematic structural diagram of a fastener of a plunger pump according to an embodiment of the present invention.
- FIG. 6 is a schematic structural diagram of an air filter of a plunger pump according to an embodiment of the present invention.
- FIG. 7 is a front view of the crankshaft according to the embodiment of the present invention.
- FIG. 8 is a plan view of a crankshaft according to an embodiment of the present invention.
- FIG. 9 is a schematic diagram of the inclined state of the crankshaft according to the embodiment of the present invention.
- the plunger pump according to the embodiment of the present invention includes a casing 1, a crankshaft 2, a drive shaft 3 and a plurality of connecting rods 4.
- the casing 1 is provided with a chute 11, and the casing 1 has a chamber 12, and the chamber 12 includes In the first chamber 121 and the second chamber 122, the crankshaft 2 is rotatably passed through the casing 1, and the crankshaft 2 is located in the first chamber 121.
- the crankshaft 2 is provided with a plurality of first gears 21, and the drive shaft 3 is rotatably passed through the box body 1, and the drive shaft 3 is located in the second chamber 122.
- the drive shaft 3 is provided with a plurality of second gears 31, a plurality of second gears 31 and a plurality of first gears 21
- One end of the connecting rod 4 is rotatably connected with the crankshaft 2
- the other end of the connecting rod 4 is provided with a sliding block 41, the sliding block 41 fits in the sliding groove 11, and the connecting rod 4 can drive the sliding block 41 to slide
- the groove 11 reciprocates.
- a crankshaft 2 and a drive shaft 3 are penetrated in the left and right directions of the box body 1.
- the crankshaft 2 and the drive shaft 3 are parallel.
- the crankshaft 2 is provided with a plurality of first gears 21, and the drive shaft 3 is provided with A plurality of second gears 31, the second gear 31 meshes with the first gear 21, the drive shaft 3 is connected to the driver, the driver drives the drive shaft 3 to rotate, the second gear 31 rotates with the drive shaft 3, the first gear 21 rotates synchronously, and the first gear 21 rotates synchronously.
- a gear 21 drives the crankshaft 2 to rotate, the connecting rod 4 connected to the crankshaft 2 rotates, and the slider 41 connected to the connecting rod 4 moves back and forth in the chute 11 to complete the pumping.
- the plunger pump according to the embodiment of the present invention can withstand high-speed operation to increase the pumping flow, and has the characteristics of stable operation, safety and reliability.
- the box 1 includes a first box 13 and a second box 14 , the first box 13 is provided with a first groove 131 and a second groove 132 , and the second box 14 is provided with a third
- the groove 141 and the fourth groove 142, the first case 13 and the second case 14 are connected, the first groove 131 and the third groove 141 are opposite to form the first chamber 121, and the second groove 132 and the fourth groove 142 are opposite to form the first chamber 121.
- Two chambers 122 Two chambers 122 .
- the first box body 13 and the second box body 14 are oppositely connected together, the inner wall of the first chamber 121 is formed by the first groove 131 and the third groove 141 , and the inner wall of the second chamber 122 Formed by the second groove 132 and the fourth groove 142, dividing the box body 1 into the first box body 13 and the second box body 14 facilitates assembly and maintenance.
- the bottom of the first groove 131 is filled with lubricating oil.
- lubricating oil at the bottom of the first groove 131 , and when the crankshaft 2 rotates in the first chamber 121 , the lubricating oil can be driven to perform splash lubrication, so as to ensure the normal operation of the first gear 21 .
- first box body 13 and the second box body 14 are positioned and fixedly connected together by the fastener 5 .
- the connection surfaces of the first box 13 and the second box 14 form an included angle of 45 degrees with the horizontal direction.
- the first box 13 and the second box 14 need to be positioned to ensure the accuracy of assembly, and at the same time, they must be fixed. To prevent high-speed rotation from causing parts to come off and cause safety accidents.
- the fastener 5 includes a positioning flange 51 and a fixing bolt 52.
- the positioning flange 51 is used to position the first box body 13 and the second box body 14, and the fixing bolt 52 passes through the second box body 14.
- the box body 14 and the second box body 14 are fixed on the first box body 13 .
- the left and right ends of the crankshaft 2 and the drive shaft 3 are provided with positioning flanges 51 to locate the installation positions of the crankshaft 2 and the drive shaft 3, so as to ensure the accuracy of assembly, and at the same time in the second box body 14 is provided with a plurality of fixing holes.
- the fixing bolts 52 fix the second box body 14 on the first box body 13 through the fixing holes.
- the bolt connection can ensure the fixing strength and facilitate later maintenance.
- the crankshaft 2 is provided with a plurality of lubricating oil passages 22 , and the lubricating oil passages 22 form a plurality of lubricating oil holes 221 on the surface of the crankshaft 2 .
- lubricating As shown in Figures 7-9, a lubricating oil passage 22 is provided in the crankshaft 2. The lubricating oil passage 22 penetrates the surface of the crankshaft 2 to form a lubricating oil hole 221. Lubricate.
- the lubricating oil passage 22 includes a straight hole 222 and an inclined hole 223, and the included angle between the straight hole 222 and the inclined hole 223 is greater than 120 degrees. As shown in Figures 7-9, the angle between the straight hole 222 and the inclined hole 223 in the lubricating oil passage 22 is greater than 120 degrees, so as to avoid the violent change in the direction of movement of the lubricating oil caused by the liquid passing through the acute angle, and obtain more stable lubrication output and Smaller pressure loss.
- the plunger pump further includes an air filter 6 .
- the air filter 6 is provided on the box body 1 and connected to the first chamber 121 for introducing air into the first chamber 121 . As shown in FIGS. 1-6 , the top of the first chamber 121 is provided with an air filter 6 , and the air filter 6 filters the air entering the first chamber 121 to prevent foreign matter in the air from entering the first chamber 121 .
- the air filter 6 further includes a baffle 61 , and the baffle 61 is located outside the air filter 6 for protecting the air filter 6 .
- the baffle 61 is provided with hinges and hollows, which protect the air filter 6 without affecting the entry of air.
- the case 1 is made of cast iron.
- Cast iron has good mechanical properties and economic value, and is suitable for making box 1.
- the plunger pump includes a casing 1 , a crankshaft 2 , a drive shaft 3 , a plurality of connecting rods 4 , a fastener 5 and an air filter 6 .
- a crankshaft 2 and a drive shaft 3 are penetrated in the left and right directions of the box body 1, and the crankshaft 2 and the drive shaft 3 are parallel.
- the crankshaft 2 is provided with a plurality of first gears 21, and the drive shaft 3 is provided with A plurality of second gears 31, the second gear 31 meshes with the first gear 21, the drive shaft 3 is connected to the driver, the driver drives the drive shaft 3 to rotate, the second gear 31 rotates with the drive shaft 3, the first gear 21 rotates synchronously, and the first gear 21 rotates synchronously.
- a gear 21 drives the crankshaft 2 to rotate, the connecting rod 4 connected to the crankshaft 2 rotates, and the slider 41 connected to the connecting rod 4 moves back and forth in the chute 11 to complete the pumping.
- the crankshaft 2 is provided with a plurality of lubricating oil passages 22.
- the lubricating oil passages 22 penetrate the surface of the crankshaft 2 to form lubricating oil holes 221.
- the lubricating oil flows out through the lubricating oil passages 22 through the lubricating oil holes 221 to lubricate the crankshaft 2.
- the lubricating oil passages 22 The angle between the inner straight hole 222 and the inclined hole 223 is greater than 120 degrees, so as to avoid drastic changes in the movement direction of the lubricating oil caused by the liquid passing through the acute angle, so as to safely and stably increase the rotation speed of the crankshaft 2 and increase the flow rate of the plunger pump.
- the box 1 includes a first box 13 and a second box 14.
- the first box 13 is provided with a first slot 131 and a second slot 132
- the second box 14 is provided with a third slot 141 and a fourth slot.
- the first box body 13 and the second box body 14 are oppositely connected together, the inner wall of the first chamber 121 is formed by the first groove 131 and the third groove 141, and the inner wall of the second chamber 122 is formed by the second groove 132 and the third groove 141.
- a fourth groove 142 is formed.
- the fastener 5 connects the first case 13 and the second case 14 together.
- the fastener 5 includes a positioning flange 51 and a fixing bolt 52. As shown in Figures 1-6, the left and right sides of the crankshaft 2 and the drive shaft 3 There are positioning flanges 51 at both ends to locate the installation positions of the crankshaft 2 and the drive shaft 3 to ensure the accuracy of the assembly. At the same time, a plurality of fixing holes are provided on the second box body 14, and the fixing bolts 52 pass through the fixing holes.
- the second box body 14 is fixed on the first box body 13 .
- the air filter 6 is arranged on the top of the first chamber 121 , and the air filter 6 filters the air entering the first chamber 121 to prevent foreign matter in the air from entering the first chamber 121 .
- first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with “first”, “second” may expressly or implicitly include at least one of that feature.
- plurality means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
- the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified.
- installed installed
- connected connected
- fixed a detachable connection
- it can be a mechanical connection or an electrical connection or can communicate with each other
- it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified.
- the specific meanings of the above terms in the present invention can be understood according to specific situations.
- a first feature "on” or “under” a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch.
- the first feature being “above”, “over” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
- the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
- the terms “one embodiment,” “some embodiments,” “example,” “specific example,” or “some examples” and the like mean a specific feature, structure, material, or description described in connection with the embodiment or example. Features are included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
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Abstract
一种柱塞泵,包括箱体(1)、曲轴(2)、驱动轴(3)和多个连杆(4),箱体(1)内设有滑槽(11),箱体(1)内具有腔室(12),腔室(12)包括第一腔室(121)和第二腔室(122),曲轴(2)可转动地穿设在箱体(1)上,且曲轴(2)位于第一腔室(121)内,曲轴(2)上设有多个第一齿轮(21),驱动轴(3)可转动地穿设在箱体(1)上,且驱动轴(3)位于第二腔室(122)内,驱动轴(3)上设有多个第二齿轮(31),多个第二齿轮(31)与多个第一齿轮(21)一一对应地啮合,连杆(4)的一端与曲轴(2)转动连接,连杆(4)的另一端设有滑块(41),滑块(41)配合在滑槽(11)内,且连杆(4)可驱动滑块(41)在滑槽(11)内往复运动。该结构的柱塞泵具有结构简单、流量大、安全可靠的特点。
Description
相关申请的交叉引用
本申请要求申请号为202110227282.9、申请日为2021年3月1日的中国专利申请的优先权和权益,上述中国专利申请的全部内容在此通过引用并入本申请。
本发明涉及机械工程液压技术领域,具体地,涉及一种柱塞泵。
目前大型煤炭企业综采工作面支护设备设计的液压动力源普遍使用高压大流量乳化液泵,其工作的连续性、稳定性与可靠性直接影响煤炭企业的生产和经济效益。随着采煤技术向高科技方向发展,对乳化液泵站也提出了新的要求,不仅要保证泵的流量和压力,同时还要求保证泵的使用寿命和可靠性,即提高无故障的工作时间。
发明内容
本发明是基于发明人对以下事实和问题的发现和认识做出的:
大流量乳化液泵多使用柱塞泵形式进行动力提供,柱塞泵的转速提高的情况下,可增大流量供应,但是提高转速时,会使泵内的润滑油飞溅,影响空滤的进气效果,同时箱体的紧固连接也会随着转速的提升而受到影响,极易发生安全事故。
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本发明的实施例提出一种能够牢固连接、高效进气、安全可靠的柱塞泵。
根据本发明实施例的柱塞泵包括箱体、曲轴、驱动轴和多个连杆,所述箱体内设有滑槽,所述箱体内具有腔室,所述腔室包括第一腔室和第二腔室,所述曲轴可转动地穿设在所述箱体上,且所述曲轴位于所述第一腔室内,所述曲轴上设有多个第一齿轮,所述驱动轴可转动地穿设在所述箱体上,且所述驱动轴位于所述第二腔室内,所述驱动轴上设有多个第二齿轮,多个所述第二齿轮与多个所述第一齿轮一一对应地啮合,所述连杆的一端与所述曲轴转动连接,所述连杆的另一端设有滑块,所述滑块配合在所述滑槽内,且所述连杆可驱动所述滑块在所述滑槽内往复运动。
根据本发明实施例的柱塞泵能够承受高速运转,以增大泵送流量,具有运行稳定、安全可靠的特点。
在一些实施例中,所述箱体包括第一箱体和第二箱体,所述第一箱体上设有第一槽和第二槽,所述第二箱体上设有第三槽和第四槽,所述第一箱体和所述第二箱体连接,所述第一槽和所述第三槽相对形成第一腔室,所述第二槽和所述第四槽相对形成第二腔室。
在一些实施例中,所述第一槽底部充有润滑油。
在一些实施例中,所述第一箱体和所述第二箱体通过紧固件进行定位和固定连接在一起。
在一些实施例中,所述紧固件包括定位法兰和固定螺栓,所述定位法兰用于对所述第一箱体和所述第二箱体的位置进行定位,所述固定螺栓穿过所述第二箱体且将所述第二箱体固定在所述第一箱体上。
在一些实施例中,所述曲轴内设有多条润滑油道,所述润滑油道在所述曲轴表面形成多个润滑油孔,所述润滑油道内充有润滑油,用于对所述曲轴进行润滑。
在一些实施例中,所述润滑油道包括直孔和斜孔,所述直孔与所述斜孔的夹角大于120度。
在一些实施例中,所述柱塞泵还包括空气过滤器,所述空气过滤器设在所述箱体上,且与所述第一腔室相连,用于向所述第一腔室内通入空气。
在一些实施例中,所述空气过滤器还包括挡板,所述挡板位于所述空气过滤器外部,用于对所述空气过滤器进行保护。
在一些实施例中,所述箱体由铸铁制成。
图1是本发明实施例的柱塞泵的结构示意图。
图2是本发明实施例的柱塞泵的左视图。
图3是本发明实施例的柱塞泵的第一箱体的结构示意图。
图4是本发明实施例的柱塞泵的腔室的剖视图。
图5是本发明实施例的柱塞泵的紧固件的结构示意图。
图6是本发明实施例的柱塞泵的空气过滤器的结构示意图。
图7是本发明实施例的曲轴的主视图。
图8是本发明实施例的曲轴的俯视图。
图9是本发明实施例的曲轴的倾斜状态示意图。
附图标记:
箱体1,滑槽11,腔室12,第一腔室121,第二腔室122,第一箱体13,第一槽131,第二槽132,第二箱体14,第三槽141,第四槽142,曲轴2,第一齿轮21,润滑油道22,润滑油孔221,直孔222,斜孔223,驱动轴3,第二齿轮31,连杆4,滑块41,紧固件5,定位法兰51,固定螺栓52,空气过滤器6,挡板61。
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图 描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。
下面参考附图描述根据本发明实施例的柱塞泵。
根据本发明实施例的柱塞泵包括箱体1、曲轴2、驱动轴3和多个连杆4,箱体1内设有滑槽11,箱体1内具有腔室12,腔室12包括第一腔室121和第二腔室122,曲轴2可转动地穿设在箱体1上,且曲轴2位于第一腔室121内,曲轴2上设有多个第一齿轮21,驱动轴3可转动地穿设在箱体1上,且驱动轴3位于第二腔室122内,驱动轴3上设有多个第二齿轮31,多个第二齿轮31与多个第一齿轮21一一对应地啮合,连杆4的一端与曲轴2转动连接,连杆4的另一端设有滑块41,滑块41配合在滑槽11内,且连杆4可驱动滑块41在滑槽11内往复运动。
如图1-3所示,箱体1左右方向上穿设有曲轴2和驱动轴3,曲轴2和驱动轴3平行,曲轴2上设有多个第一齿轮21,驱动轴3上设有多个第二齿轮31,第二齿轮31与第一齿轮21啮合,驱动轴3与驱动器相连,驱动器带动驱动轴3转动,第二齿轮31随驱动轴3转动,第一齿轮21同步转动,第一齿轮21带动曲轴2转动,连接在曲轴2上的连杆4转动,与连杆4相连的滑块41在滑槽11内前后移动,完成泵送。
根据本发明实施例的柱塞泵能够承受高速运转,以增大泵送流量,具有运行稳定、安全可靠的特点。
在一些实施例中,箱体1包括第一箱体13和第二箱体14,第一箱体13上设有第一槽131和第二槽132,第二箱体14上设有第三槽141和第四槽142,第一箱体13和第二箱体14连接,第一槽131和第三槽141相对形成第一腔室121,第二槽132和第四槽142相对形成第二腔室122。
如图1-4所示,第一箱体13与第二箱体14相对连接在一起,第一腔室121的内壁由第一槽131和第三槽141形成,第二腔室122的内壁由第二槽132和第四槽142形成,将箱体1分为第一箱体13与第二箱体14有利于装配和维修。
在一些实施例中,第一槽131底部充有润滑油。在第一槽131的底部存有润滑油,曲轴2在第一腔室121内转动时,可以带动润滑油进行飞溅润滑,保证了第一齿轮21的正常工作。
在一些实施例中,第一箱体13和第二箱体14通过紧固件5进行定位和固定连接在一起。第一箱体13和第二箱体14的连接面与水平方向成45度夹角,第一箱体13和第二箱体14之间通过需要进行定位以保证装配的精度,同时要进行固定连接,以防止高速转动造成零件脱出,引起安全事故。
在一些实施例中,紧固件5包括定位法兰51和固定螺栓52,定位法兰51用于对第一箱体13和第二箱体14的位置进行定位,固定螺栓52穿过第二箱体14且将第二箱体14固 定在第一箱体13上。如图1-6所示,曲轴2和驱动轴3的左右两端设有定位法兰51,对曲轴2和驱动轴3的安装位置进行定位,确保了装配的精确,同时在第二箱体14上设有多个固定孔,固定螺栓52通过固定孔将第二箱体14固定在第一箱体13上,采用螺栓连接可以在保证固定强度的同时利于后期维修。
在一些实施例中,曲轴2内设有多条润滑油道22,润滑油道22在曲轴2表面形成多个润滑油孔221,润滑油道22内充有润滑油,用于对曲轴2进行润滑。如图7-9所示,在曲轴2内设有润滑油道22,润滑油道22穿出曲轴2表面形成润滑油孔221,润滑油通过润滑油道22经润滑油孔221流出对曲轴2进行润滑。
在一些实施例中,润滑油道22包括直孔222和斜孔223,直孔222与斜孔223的夹角大于120度。如图7-9所示,润滑油道22内的直孔222与斜孔223的夹角大于120度,避免锐角过液造成的润滑油液运动方向剧烈变化,可以获得更稳定的润滑输出和更小的压力损失。
在一些实施例中,柱塞泵还包括空气过滤器6,空气过滤器6设在箱体1上,且与第一腔室121相连,用于向第一腔室121内通入空气。如图1-6所示,第一腔室121的顶部设有空气过滤器6,空气过滤器6将进入第一腔室121的空气进行过滤,防止空气中的异物进入第一腔室121内。
在一些实施例中,空气过滤器6还包括挡板61,挡板61位于空气过滤器6外部,用于对空气过滤器6进行保护。如图6所示,挡板61上带有合页和镂空,在保护空气过滤器6的同时不影响空气进入。
在一些实施例中,箱体1由铸铁制成。铸铁具有较好的力学性能和经济价值,适合制作箱体1。
下面参考图1-9描述本实用新型一些具体示例的定向钻孔防喷滤渣系统。
根据本发明实施例的柱塞泵包括箱体1、曲轴2、驱动轴3、多个连杆4、紧固件5和空气过滤器6。
如图1-9所示,箱体1左右方向上穿设有曲轴2和驱动轴3,曲轴2和驱动轴3平行,曲轴2上设有多个第一齿轮21,驱动轴3上设有多个第二齿轮31,第二齿轮31与第一齿轮21啮合,驱动轴3与驱动器相连,驱动器带动驱动轴3转动,第二齿轮31随驱动轴3转动,第一齿轮21同步转动,第一齿轮21带动曲轴2转动,连接在曲轴2上的连杆4转动,与连杆4相连的滑块41在滑槽11内前后移动,完成泵送。
曲轴2内设有多条润滑油道22,润滑油道22穿出曲轴2表面形成润滑油孔221,润滑油通过润滑油道22经润滑油孔221流出对曲轴2进行润滑,润滑油道22内的直孔222与斜孔223的夹角大于120度,避免锐角过液造成的润滑油液运动方向剧烈变化,以安全稳 定地提高曲轴2的转速,增大柱塞泵的流量。
箱体1包括第一箱体13和第二箱体14,第一箱体13上设有第一槽131和第二槽132,第二箱体14上设有第三槽141和第四槽142,第一箱体13与第二箱体14相对连接在一起,第一腔室121的内壁由第一槽131和第三槽141形成,第二腔室122的内壁由第二槽132和第四槽142形成。
紧固件5将第一箱体13和第二箱体14连接在一起,紧固件5包括定位法兰51和固定螺栓52,如图1-6所示,曲轴2和驱动轴3的左右两端设有定位法兰51,对曲轴2和驱动轴3的安装位置进行定位,确保了装配的精确,同时在第二箱体14上设有多个固定孔,固定螺栓52通过固定孔将第二箱体14固定在第一箱体13上。
空气过滤器6设在第一腔室121的顶部,空气过滤器6将进入第一腔室121的空气进行过滤,防止空气中的异物进入第一腔室121内。
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
在本发明中,术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。
Claims (10)
- 一种柱塞泵,其特征在于,包括:箱体,所述箱体内设有滑槽,所述箱体内具有腔室,所述腔室包括第一腔室和第二腔室;曲轴,所述曲轴可转动地穿设在所述箱体上,且所述曲轴位于所述第一腔室内,所述曲轴上设有多个第一齿轮;驱动轴,所述驱动轴可转动地穿设在所述箱体上,且所述驱动轴位于所述第二腔室内,所述驱动轴上设有多个第二齿轮,多个所述第二齿轮与多个所述第一齿轮一一对应地啮合;多个连杆,所述连杆的一端与所述曲轴转动连接,所述连杆的另一端设有滑块,所述滑块配合在所述滑槽内,且所述连杆可驱动所述滑块在所述滑槽内往复运动。
- 根据权利要求1所述的柱塞泵,其特征在于,所述箱体包括第一箱体和第二箱体,所述第一箱体上设有第一槽和第二槽,所述第二箱体上设有第三槽和第四槽,所述第一箱体和所述第二箱体连接,所述第一槽和所述第三槽相对形成第一腔室,所述第二槽和所述第四槽相对形成第二腔室。
- 根据权利要求2所述的柱塞泵,其特征在于,所述第一槽底部充有润滑油。
- 根据权利要求2所述的柱塞泵,其特征在于,所述第一箱体和所述第二箱体通过紧固件进行定位和固定连接在一起。
- 根据权利要求4述的柱塞泵,其特征在于,所述紧固件包括定位法兰和固定螺栓,所述定位法兰用于对所述第一箱体和所述第二箱体的位置进行定位,所述固定螺栓穿过所述第二箱体且将所述第二箱体固定在所述第一箱体上。
- 根据权利要求1-5中任一项所述的柱塞泵,其特征在于,所述曲轴内设有多条润滑油道,所述润滑油道在所述曲轴表面形成多个润滑油孔,所述润滑油道内充有润滑油,用于对所述曲轴进行润滑。
- 根据权利要求6所述的柱塞泵,其特征在于,所述润滑油道包括直孔和斜孔,所述直孔与所述斜孔的夹角大于120度。
- 根据权利要求1-7中任一项所述的柱塞泵,其特征在于,还包括空气过滤器,所述空气过滤器设在所述箱体上,且与所述第一腔室相连,用于向所述第一腔室内通入空气。
- 根据权利要求8所述的柱塞泵,其特征在于,所述空气过滤器还包括挡板,所述挡板位于所述空气过滤器外部,用于对所述空气过滤器进行保护。
- 据权利要求1-9中任一项所述的柱塞泵,其特征在于,所述箱体由铸铁制成。
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