WO2022181454A1 - ポリオキシアルキレン鎖を有する化合物及びポリ(メタ)アクリレート鎖を有する化合物を含有する組成物 - Google Patents
ポリオキシアルキレン鎖を有する化合物及びポリ(メタ)アクリレート鎖を有する化合物を含有する組成物 Download PDFInfo
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- WO2022181454A1 WO2022181454A1 PCT/JP2022/006479 JP2022006479W WO2022181454A1 WO 2022181454 A1 WO2022181454 A1 WO 2022181454A1 JP 2022006479 W JP2022006479 W JP 2022006479W WO 2022181454 A1 WO2022181454 A1 WO 2022181454A1
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/10—Esters
- C08F222/1006—Esters of polyhydric alcohols or polyhydric phenols
- C08F222/106—Esters of polycondensation macromers
- C08F222/1061—Esters of polycondensation macromers of alcohol terminated polyesters or polycarbonates, e.g. polyester (meth)acrylates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/04—Polymers provided for in subclasses C08C or C08F
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
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- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
Definitions
- the present invention relates to a composition containing a compound having a polyoxyalkylene chain and a compound having a poly(meth)acrylate chain.
- a thermally conductive material (sometimes called a heat dissipation material) called a thermal interface material (TIM) is a material provided between a heat source and a heat dissipation member such as a heat sink. reduce and promote heat transfer from the heat source. Since the heat generated from the heat source is efficiently conducted to the cooling member via the TIM, the heat is easily radiated from the heat radiating member.
- thermally conductive materials are known to be liquid materials, and are also called heat dissipation grease or thermally conductive grease.
- Patent Document 1 discloses a thermally conductive grease composition containing a liquid hydrocarbon oil and/or a fluorohydrocarbon oil and a predetermined amount of a thermally conductive inorganic filler.
- Patent Document 2 discloses a thermally conductive grease containing a specific phenyl ether base oil, a specific phenolic antioxidant, and an inorganic powder filler.
- a pump-out phenomenon may occur in which the grease is pushed out from between the members due to dripping after application or deformation of the members to which the thermally conductive grease is applied.
- the dripping or pump-out phenomenon creates voids between the grease and the member, reduces the adhesion of the grease to the member, and causes an increase in thermal resistance between the thermal grease and the member. Dripping or pump-out phenomena can contaminate other parts with grease and cause insulation failures.
- a thermally conductive material formed into a solid shape such as a sheet may be used.
- a solid thermally conductive material By using a solid thermally conductive material, dripping or pump-out phenomena can be suppressed.
- a solid thermally conductive material is obtained, for example, by curing a composition containing a polymerizable compound in addition to a thermally conductive filler.
- the solid thermally conductive material is required to have excellent elongation so that it can follow the deformation of the member.
- the heat-conducting material is exposed to high temperatures due to the heat generated by the heat source, it may be required to have high heat resistance. According to studies by the present inventors, the selection of the polymerizable compound described above is important in order to obtain properties such as elongation and heat resistance.
- an object of the present invention is to provide a composition capable of obtaining a cured product having excellent elongation and excellent heat resistance.
- the present inventors have found that a specific compound having a polyoxyalkylene chain and two (meth) acryloyl groups, and a poly (meth) acrylate chain and (meth) It has been found that a cured product of a composition containing a specific compound having two acryloyl groups has excellent elongation and excellent heat resistance.
- the present invention provides the following [1] to [18].
- composition according to [1], wherein the polyoxyalkylene chain is a copolymer chain containing an oxyethylene group and an oxypropylene group.
- the composition according to [4], wherein the copolymer chain is a random copolymer chain.
- the mass ratio of the content of the compound represented by formula (1) to the content of the compound represented by formula (2) is 1 or more, according to any one of [1] to [8] Composition.
- R 31 and R 32 each independently represent a hydrogen atom or a monovalent organic group, and may combine with each other to form a ring.
- R33 represents a hydrogen atom or a methyl group.
- FIG. 1 is a schematic cross-sectional view showing an embodiment of an article
- FIG. 3 is a schematic cross-sectional view showing another embodiment of an article
- (meth)acryloyl means “acryloyl” and its corresponding “methacryloyl”, and the same applies to similar expressions such as “(meth)acrylate” and “(meth)acryl”. .
- the weight average molecular weight (Mw) and the ratio of the weight average molecular weight to the number average molecular weight (Mw/Mn) herein are measured using gel permeation chromatography (GPC) under the following conditions, and polystyrene is used as a standard substance.
- GPC gel permeation chromatography
- a composition according to one embodiment of the present invention contains a compound represented by the following formula (1).
- R 11 and R 12 each independently represent a hydrogen atom or a methyl group
- R 13 represents a divalent group having a polyoxyalkylene chain.
- R 11 and R 12 may be a hydrogen atom and the other may be a methyl group, in another embodiment both R 11 and R 12 may be a hydrogen atom, In another embodiment, both R 11 and R 12 can be methyl groups.
- the polyoxyalkylene chain includes a structural unit represented by formula (1a) below.
- R 13 may be a divalent group having a polyoxyethylene chain, and the compound represented by formula (1) is preferably a compound represented by the following formula (1-2) (polyethylene glycol di (meth)acrylate).
- formula (1-2) polyethylene glycol di (meth)acrylate
- R 11 and R 12 have the same definitions as R 11 and R 12 in formula (1), respectively, and m is an integer of 2 or more.
- the polyoxyalkylene chain comprises a structural unit represented by formula (1b) below. This can facilitate handling of the composition.
- R 13 may be a divalent group having a polyoxypropylene chain, and the compound represented by formula (1) is preferably a compound represented by the following formula (1-3) (polypropylene glycol di (meth)acrylate).
- formula (1-3) polypropylene glycol di (meth)acrylate.
- R 11 and R 12 have the same definitions as R 11 and R 12 in formula (1), respectively, and n is an integer of 2 or more.
- the polyoxyalkylene chain preferably has the above-mentioned formula ( It is a copolymer chain containing a structural unit represented by 1a) and a structural unit represented by formula (1b).
- the copolymer chains may be alternating copolymer chains, block copolymer chains, or random copolymer chains.
- the copolymer chain is preferably a random copolymer chain from the viewpoint of further reducing the crystallinity of the compound represented by formula (1) and further facilitating the handling of the composition.
- the polyoxyalkylene chain includes an oxytetramethylene group, an oxybutylene group, an oxypentylene group, in addition to the structural unit represented by the formula (1a) and the structural unit represented by the formula (1b). It may have an oxyalkylene group having 4 to 5 carbon atoms, such as, as a structural unit.
- R 13 may be a divalent group further having another organic group in addition to the polyoxyalkylene chain described above.
- Other organic groups may be chain groups other than polyoxyalkylene chains, such as methylene chains (chains having —CH 2 — as structural units), polyester chains (including chains), polyurethane chains (chains containing —OCON— in their structural units), and the like.
- the compound represented by Formula (1) may be a compound represented by Formula (1-4) below.
- R 11 and R 12 have the same definitions as R 11 and R 12 in formula (1), and R 14 and R 15 are each independently an alkylene group having 2 to 5 carbon atoms.
- k1, k2 and k3 are each independently an integer of 2 or more.
- k2 may be an integer of 16 or less, for example.
- a plurality of R 14 and R 15 may be the same as or different from each other. Multiple occurrences of R 14 and R 15 preferably contain an ethylene group and a propylene group, respectively. That is, the polyoxyalkylene chain represented by (R 14 O) k1 and the polyoxyalkylene chain represented by (R 15 O) k3 are each preferably an oxyethylene group (represented by formula (1a) above). ) and an oxypropylene group (structural unit represented by the above formula (1b)).
- the number of oxyalkylene groups in the polyoxyalkylene chain is preferably 100 or more.
- the main chain of the compound represented by the formula (1) becomes longer, so that the elongation of the cured product is further excellent and the strength of the cured product is increased. can be done.
- the number of oxyalkylene groups corresponds to m in formula (1-2), n in formula (1-3), and k1 and k3 in formula (1-4).
- the number of oxyalkylene groups in the polyoxyalkylene chain is more preferably 130 or more, 180 or more, 200 or more, 220 or more, 250 or more, 270 or more, 300 or more, or 320 or more.
- the number of oxyalkylene groups in the polyoxyalkylene chain may be 600 or less, 570 or less, or 530 or less.
- the weight average molecular weight of the compound represented by formula (1) is preferably 5000 or more, 6000 or more, 7000 or more, 8000 or more, 9000 or more, 10000 or more, from the viewpoint that the cured product has lower elasticity and further excellent elongation. , 11000 or more, 12000 or more, 13000 or more, 14000 or more, or 15000 or more.
- the weight average molecular weight of the compound represented by formula (1) is preferably 100,000 or less, 80,000 or less, 60,000 or less, 34,000 or less, 31,000 or less, or 28,000 or less from the viewpoint of facilitating adjustment of the viscosity of the composition. .
- the compound represented by Formula (1) may be liquid at 25°C.
- the viscosity of the compound represented by formula (1) at 25° C. is preferably 1000 Pa s or less from the viewpoint of facilitating application to the coating surface and enhancing the adhesion of the cured product to the coating surface. , 800 Pa ⁇ s or less, 600 Pa ⁇ s or less, 500 Pa ⁇ s or less, 350 Pa ⁇ s or less, 300 Pa ⁇ s or less, or 200 Pa ⁇ s or less.
- the viscosity at 25° C. of the compound represented by formula (1) is 0.1 Pa ⁇ s or more, 0.2 Pa ⁇ s or more, 0.3 Pa ⁇ s or more, 1 Pa ⁇ s or more, 2 Pa ⁇ s or more, or 3 Pa ⁇ s or more. s or more.
- the compound represented by formula (1) may be solid at 25°C.
- the compound represented by formula (1) is preferably liquid at 50° C. from the viewpoint of improving the handleability of the composition.
- the viscosity of the compound represented by formula (1) at 50° C. is preferably 100 Pa ⁇ s or less, more preferably 50 Pa ⁇ s or less, still more preferably from the viewpoint of further improving the handleability of the composition. is 30 Pa ⁇ s or less, particularly preferably 20 Pa ⁇ s or less.
- the viscosity at 50° C. of the compound represented by Formula (1) may be 0.1 Pa ⁇ s or more, 0.2 Pa ⁇ s or more, or 0.3 Pa ⁇ s or more.
- viscosity means a value measured based on JIS Z8803, specifically, a value measured by an E-type viscometer (for example, PE-80L manufactured by Toki Sangyo Co., Ltd.) means The viscometer can be calibrated based on JIS Z8809-JS14000.
- the viscosity of the compound represented by formula (1) can be adjusted by adjusting the weight average molecular weight of the compound.
- the content of the compound represented by formula (1) is preferably 1% by mass or more, 1.3% by mass or more, and 1.5% by mass, based on the total amount of the composition, from the viewpoint that the cured product has excellent elongation. % or more, 1.7% by mass or more, 2% by mass or more, 5% by mass or more, 10% by mass or more, 15% by mass or more, or 20% by mass or more, for example, 40% by mass or less, 35% by mass or less, It may be 30% by mass or less, 25% by mass or less, 20% by mass or less, 15% by mass or less, 10% by mass or less, 5% by mass or less, 4% by mass or less, 3% by mass or less, or 2% by mass or less.
- the content of the compound represented by formula (1) is preferably 1 based on the total amount of the composition, from the viewpoint that the cured product has more excellent elongation. % by mass or more, 1.3% by mass or more, 1.5% by mass or more, or 1.7% by mass or more, for example, 5% by mass or less, 4% by mass or less, 3% by mass or less, or 2% by mass or less can be
- the content of the compound represented by formula (1) is preferably 10 mass based on the total amount of the composition, from the viewpoint that the cured product is more excellent in elongation. % or more, 15 mass % or more, or 20 mass % or more, and may be, for example, 40 mass % or less, 35 mass % or less, 30 mass % or less, 25 mass % or less, or 20 mass % or less.
- the composition further contains a compound represented by formula (2) in addition to the compound represented by formula (1) as a polymerizable compound, and in one embodiment, a compound represented by formula (3) may further contain a compound represented by the formula (1), a compound represented by the formula (2) and a polymerizable compound other than the compound represented by the formula (3). Good (more on that later).
- the content of the compound represented by formula (1) is the compound represented by formula (1), the compound represented by formula (2), and the compound represented by formula (3), from the viewpoint that the cured product has more excellent elongation.
- the total content of the polymerizable components preferably 5 parts by mass or more, 7 parts by mass or more, 10 parts by mass or more or 12 parts by mass or more, and may be, for example, 60 parts by mass or less, 55 parts by mass or less, 50 parts by mass or less, 45 parts by mass or less, or 40 parts by mass or less.
- a composition according to one embodiment of the present invention further contains a compound represented by the following formula (2) in addition to the compound represented by the formula (1).
- R21 and R22 each independently represent a hydrogen atom or a methyl group
- R23 represents a divalent group having a poly(meth)acrylate chain.
- R 21 and R 22 may be a hydrogen atom and the other may be a methyl group, in another embodiment both R 21 and R 22 may be a hydrogen atom, In another embodiment, both R 21 and R 22 can be methyl groups.
- a poly(meth)acrylate chain includes a structural unit represented by the following formula (2a).
- R24 represents a hydrogen atom or a monovalent organic group
- R25 represents a hydrogen atom or a methyl group.
- the monovalent organic group represented by R 24 may be, for example, a hydrocarbon group or an organic group having an oxygen atom, a nitrogen atom, or the like.
- the hydrocarbon group may be chain-shaped and may have a ring (eg, aromatic ring).
- the number of carbon atoms in the hydrocarbon group may be, for example, 1 or more and 18 or less.
- Hydrocarbon groups include, for example, methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, n-pentyl group, n-hexyl group and n-heptyl group.
- n-octyl group 2-ethylhexyl group, 2-propylheptyl group, nonyl group, decyl group, isodecyl group, dodecyl group, octadecyl group, phenyl group, toluyl group, and benzyl group.
- Organic groups having an oxygen atom include groups having an alkoxy group, groups having a hydroxyl group, groups having a carboxyl group, and groups having a glycidyl group.
- Examples of organic groups having an oxygen atom include 2-methoxyethyl group, 3-methoxybutyl group, 2-hydroxyethyl group, 2-hydroxypropyl group, 4-hydroxybutyl group, carboxyl group and glycidyl group.
- Examples of the organic group having a nitrogen atom include groups having an amino group and a nitrile group. Examples of the organic group having a nitrogen atom include a 2-aminoethyl group and a nitrile group.
- the monovalent organic group represented by R 24 may be a group having a polar group, and may be a group having a hydroxyl group or a carboxyl group.
- the compound represented by formula (2) may be a compound represented by formula (2-2) below.
- R 21 and R 22 have the same definitions as R 21 and R 22 in formula (2)
- R 24 and R 25 have the same definitions as R 24 and R 25 in formula (2a).
- a is an integer of 2 or more.
- the weight average molecular weight of the compound represented by formula (2) is preferably 3000 or more, 4000 or more, 5000 or more, 6000 or more, 7000 or more, 8000 or more, 9000 or more, 10000 or more, 11000 or more, 12000 or more, or 13000 That's it.
- the weight average molecular weight of the compound represented by formula (2) is preferably 100000 or less, 80000 or less, 60000 or less, 34000 or less, 31000 or less, or 28000 or less from the viewpoint of facilitating adjustment of the viscosity of the composition.
- a may be an integer such that the weight-average molecular weight of the compound represented by formula (2) falls within the above range.
- the ratio (Mw/Mn) between the weight average molecular weight (Mw) and the number average molecular weight (Mn) of the compound represented by formula (2) is preferably 1.4 or less or 1.2 or less.
- the compound represented by formula (2) may be liquid at 23°C.
- the viscosity of the compound represented by formula (2) at 23° C. is 1000 Pa s or less, 800 Pa s or less, from the viewpoint of facilitating application to the coating surface and from the viewpoint of enhancing adhesion of the cured product to the coating surface. s or less, 700 Pa ⁇ s or less, 600 Pa ⁇ s or less, or 550 Pa ⁇ s or less.
- the viscosity at 25° C. of the compound represented by formula (2) is 5 Pa s or more, 10 Pa s or more, 15 Pa s or more, 20 Pa s or more, 25 Pa s or more, 30 Pa s or more, or 35 Pa s. or more.
- the glass transition temperature (Tg) of the compound represented by formula (2) may be 0°C or lower, -10°C or lower, or -30°C or lower, and may be -60°C or higher, -50°C or higher, or -40°C. °C or higher.
- a glass transition temperature means a value measured by differential scanning calorimetry.
- the content of the compound represented by formula (2) is preferably 0.1% by mass or more, 0.3% by mass or more, 0 .5% by mass or more, 0.7% by mass or more, 1% by mass or more, 2% by mass or more, 3% by mass or more, 4% by mass or more, 5% by mass or more, 6% by mass or more, 7% by mass or more, 8% by mass % or more, or 9% by mass or more, for example, 30% by mass or less, 20% by mass or less, 15% by mass or less, 10% by mass or less, 5% by mass or less, 3% by mass or less, 2% by mass or less, or 1 % by mass or less.
- the content of the compound represented by formula (2) is preferably based on the total amount of the composition, from the viewpoint that the cured product has more excellent heat resistance, 0.1% by mass or more, 0.3% by mass or more, 0.5% by mass or more, or 0.7% by mass or more, for example, 3% by mass or less, 2% by mass or less, or 1% by mass or less you can
- the content of the compound represented by formula (2) is preferably 3 based on the total amount of the composition, from the viewpoint that the cured product has more excellent heat resistance.
- % by mass or more 4% by mass or more, 5% by mass or more, 6% by mass or more, 7% by mass or more, 8% by mass or more, or 9% by mass or more, for example, 30% by mass or less, 20% by mass or less, 15 % by mass or less, or 10% by mass or less.
- the content of the compound represented by formula (2) is preferably 1 part by mass or more and 3 parts by mass with respect to the total 100 parts by mass of the content of the polymerizable component, from the viewpoint that the cured product is more excellent in heat resistance. parts or more, 5 parts by mass or more, or 7 parts by mass or more, and may be, for example, 40 parts by mass or less, 20 parts by mass or less, or 10 parts by mass or less.
- Mass ratio of the content of the compound represented by the formula (1) to the content of the compound represented by the formula (2) (content (mass) of the compound represented by the formula (1) / in formula (2)
- the content (mass) of the represented compound is preferably 1 or more, 1.2 or more, 1.4 or more, 1.8 or more, or 2.2 or more from the viewpoint of the cured product being more excellent in elongation. and preferably 5 or less, 4.5 or less, 4 or less, 3.5 or less, 3 or less, 2.8 or less, or 2.4 or less from the viewpoint that the cured product has more excellent heat resistance.
- the composition may further contain a compound represented by the following formula (3).
- the cured product is superior in elongation and heat resistance.
- R 31 and R 32 each independently represent a hydrogen atom or a monovalent organic group, and may combine with each other to form a ring.
- R33 represents a hydrogen atom or a methyl group.
- one of R 31 and R 32 may be a hydrogen atom and the other may be a monovalent organic group, and in another embodiment both R 31 and R 32 are hydrogen atoms. may be, and in another embodiment, both R 31 and R 32 may be monovalent organic groups that may combine with each other to form a ring.
- the monovalent organic group may be, for example, a monovalent hydrocarbon group or an alkyl group.
- the number of carbon atoms in the monovalent hydrocarbon group (eg, alkyl group) may be, for example, 1 or more and 6 or less.
- alkyl groups include methyl, ethyl, n-propyl and isopropyl groups.
- Examples of the compound represented by formula (3) when R 31 and R 32 are not combined to form a ring include dimethylacrylamide, diethylacrylamide and diisopropylacrylamide.
- R 31 and R 32 are preferably combined with each other to form a ring.
- the ring may be, for example, a 5-membered ring, a 6-membered ring, or a 7-membered ring, preferably a 6-membered ring.
- the ring is formed by a nitrogen atom and groups represented by R 31 and R 32 , and in addition to the nitrogen atom, may contain a carbon atom, a hydrogen atom, an oxygen atom, a sulfur atom, etc., preferably , contains only carbon, hydrogen and oxygen atoms.
- the group represented by R 31 and R 32 may be a group containing a carbon atom, a hydrogen atom, an oxygen atom, a sulfur atom, etc., preferably a group containing only a carbon atom, a hydrogen atom and an oxygen atom. It's okay.
- Examples of compounds represented by formula (3) in which R 31 and R 32 are bonded together to form a ring include N-(meth)acryloylmorpholine, N-acryloylthiomorpholine, N-acryloyloxazoline , N-acryloylthiazolidine, N-acryloylimidazolidine, N-(meth)acryloylpiperazine, N-vinylpyrrolidone, and N-vinylcaprolactam.
- the content of the compound represented by formula (3) is preferably 0.1% by mass or more and 0.2% by mass or more, based on the total amount of the composition, from the viewpoint that the cured product is more excellent in elongation and heat resistance. , 0.3% by mass or more, 0.5% by mass or more, 0.7% by mass or more, 1% by mass or more, 2% by mass or more, 4% by mass or more, 5% by mass or more, 6% by mass or more, 7% by mass or more, or 8% by mass or more, 30% by mass or less, 25% by mass or less, 20% by mass or less, 15% by mass or less, 10% by mass or less, 8% by mass or less, 5% by mass or less, 2% by mass or less, It may be 1.5% by mass or less, 1.3% by mass or less, or 1% by mass or less.
- the content of the compound represented by formula (3) is preferably based on the total amount of the composition, from the viewpoint that the cured product is more excellent in elongation and heat resistance. is 0.1% by mass or more, 0.2% by mass or more, 0.3% by mass or more, 0.5% by mass or more, 0.7% by mass or more, or 1% by mass or more, for example, 2% by mass 1.5% by mass or less, 1.3% by mass or less, or 1% by mass or less.
- the content of the compound represented by formula (3) is preferably , 1% by mass or more, 2% by mass or more, 4% by mass or more, 5% by mass or more, 6% by mass or more, 7% by mass or more, or 8% by mass or more, for example, 30% by mass or less, 25% by mass or less , 20% by weight or less, 15% by weight or less, or 10% by weight or less.
- the content of the compound represented by the formula (3) is preferably 1 part by mass or more with respect to the total 100 parts by mass of the content of the polymerizable component, from the viewpoint that the cured product is more excellent in elongation and heat resistance. 2 parts by mass or more, 5 parts by mass or more, 8 parts by mass or more, or 9 parts by mass or more, for example, 30 parts by mass or less, 25 parts by mass or less, 20 parts by mass or less, 15 parts by mass or less, or 10 parts by mass or less can be
- the composition is used together with the compound represented by the above-described formula (1), the compound represented by the formula (2), and the compound represented by the formula (3). It may further contain other polymerizable compounds that can be polymerized.
- the other polymerizable compound may be, for example, a compound having one (meth)acryloyl group other than the compound represented by formula (3).
- the compound may be, for example, an alkyl (meth)acrylate.
- Other polymerizable compounds include, in addition to one (meth)acryloyl group, an aromatic hydrocarbon group, a group containing a polyoxyalkylene chain, a group containing a heterocycle, an alkoxy group, a phenoxy group, a group containing a silane group, A compound having a group containing a siloxane bond, a halogen atom, a hydroxyl group, a carboxyl group, an amino group, or an epoxy group may be used.
- the viscosity of the composition can be adjusted by containing an alkyl (meth)acrylate in the composition.
- the composition contains a compound having a hydroxyl group, a carboxyl group, an amino group, or an epoxy group in addition to the (meth)acryloyl group, thereby further improving the adhesion of the composition and its cured product to members. can.
- the alkyl group (the alkyl group portion other than the (meth)acryloyl group) in the alkyl (meth)acrylate may be linear, branched, or alicyclic.
- the number of carbon atoms in the alkyl group may be, for example, 1-30.
- the number of carbon atoms in the alkyl group may be 1 to 11, 1 to 8, 1 to 6, or 1 to 4; ⁇ 14.
- Alkyl (meth)acrylates having a linear alkyl group include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, pentyl (meth)acrylate, n-hexyl ( meth)acrylate, n-heptyl (meth)acrylate, octyl (meth)acrylate, nonyl (meth)acrylate, decyl (meth)acrylate, undecyl (meth)acrylate, etc.
- Linear alkyl groups having 1 to 11 carbon atoms Alkyl (meth) acrylate, dodecyl (meth) acrylate (lauryl (meth) acrylate), tetradecyl (meth) acrylate, hexadecyl (meth) acrylate (cetyl (meth) acrylate), octadecyl (meth) acrylate (stearyl (meth) acrylate) Alkyl ( meth)acrylates.
- Alkyl (meth)acrylates having a branched alkyl group include s-butyl (meth)acrylate, t-butyl (meth)acrylate, isobutyl (meth)acrylate, isopentyl (meth)acrylate, isoamyl (meth)acrylate, isooctyl Alkyl (meth)acrylates and isomyristyl (meth)acrylates having a branched alkyl group having 1 to 11 carbon atoms such as (meth)acrylates, 2-ethylhexyl (meth)acrylates, isononyl (meth)acrylates, and isodecyl (meth)acrylates , 2-propylheptyl (meth)acrylate, isoundecyl (meth)acrylate, isododecyl (meth)acrylate, isotridecyl (meth)acrylate, isopentadecyl (meth)acrylate
- Alkyl (meth)acrylates having an alicyclic alkyl group include cyclohexyl (meth)acrylate, 3,3,5-trimethylcyclohexyl (meth)acrylate, isobornyl (meth)acrylate, terpene (meth)acrylate, ) acrylate, dicyclopentanyl (meth)acrylate and the like.
- Examples of compounds having a (meth)acryloyl group and an aromatic hydrocarbon group include benzyl (meth)acrylate.
- (Meth) acryloyl group and compounds having a group containing a polyoxyalkylene chain, polyethylene glycol (meth) acrylate, methoxypolyethylene glycol (meth) acrylate, polypropylene glycol (meth) acrylate, methoxypolypropylene glycol (meth) acrylate, Polybutylene glycol (meth)acrylate, methoxypolybutylene glycol (meth)acrylate and the like are included.
- Examples of compounds having a (meth)acryloyl group and a heterocyclic ring-containing group include tetrahydrofurfuryl (meth)acrylate and the like.
- 2-methoxyethyl acrylate and the like are examples of compounds having a (meth)acryloyl group and an alkoxy group.
- Examples of compounds having a (meth)acryloyl group and a phenoxy group include phenoxyethyl (meth)acrylate.
- Compounds having groups containing (meth)acryloyl groups and silane groups include 3-acryloxypropyltriethoxysilane, 10-methacryloyloxydecyltrimethoxysilane, 10-acryloyloxydecyltrimethoxysilane, 10-methacryloyloxydecyl triethoxysilane, 10-acryloyloxydecyltriethoxysilane, and the like.
- Examples of compounds having a (meth)acryloyl group and a group containing a siloxane bond include silicone (meth)acrylates.
- (Meth) compounds having an acryloyl group and a halogen atom include trifluoromethyl (meth) acrylate, 2,2,2-trifluoroethyl (meth) acrylate, 1,1,1,3,3,3-hexafluoro -2-propyl (meth)acrylate, perfluoroethylmethyl (meth)acrylate, perfluoropropylmethyl (meth)acrylate, perfluorobutylmethyl (meth)acrylate, perfluoropentylmethyl (meth)acrylate, perfluorohexylmethyl ( meth)acrylate, perfluoroheptylmethyl (meth)acrylate, perfluorooctylmethyl (meth)acrylate, perfluorononylmethyl (meth)acrylate, perfluorodecylmethyl (meth)acrylate, perfluoroundecylmethyl (meth)acrylate, Perfluorododecylmethyl (meth)acrylate,
- Compounds having a (meth)acryloyl group and a hydroxyl group include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, Hydroxyalkyl (meth)acrylate such as 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 10-hydroxydecyl (meth)acrylate, 12-hydroxylauryl (meth)acrylate, etc. ) acrylates; and hydroxyalkylcycloalkane (meth)acrylates such as (4-hydroxymethylcyclohexyl)methyl (meth)acrylate.
- Compounds having a (meth)acryloyl group and a carboxyl group include (meth)acrylic acid, carboxyethyl (meth)acrylate, carboxypentyl (meth)acrylate, monohydroxyethyl phthalate (e.g., Toagosei Co., Ltd. " Aronix M5400”), and 2-acryloyloxyethyl succinate (eg, "NK Ester A-SA” manufactured by Shin-Nakamura Chemical Co., Ltd.).
- Examples of compounds having a (meth)acryloyl group and an amino group include N,N-dimethylaminoethyl (meth)acrylate, N,N-diethylaminoethyl (meth)acrylate, and N,N-dimethylaminopropyl (meth)acrylate. , N,N-diethylaminopropyl (meth)acrylate and the like.
- Compounds having a (meth)acryloyl group and an epoxy group include, for example, glycidyl (meth)acrylate, ⁇ -ethyl glycidyl (meth)acrylate, ⁇ -n-propyl glycidyl (meth)acrylate, ⁇ -n-butyl Glycidyl (meth)acrylate, 3,4-epoxybutyl (meth)acrylate, 4,5-epoxypentyl (meth)acrylate, 6,7-epoxyheptyl (meth)acrylate, ⁇ -ethyl ( 6,7-epoxyheptyl meth)acrylate, 3-methyl-3,4-epoxybutyl (meth)acrylate, 4-methyl-4,5-epoxypentyl (meth)acrylate, (meth)acrylic acid-5-methyl-5,6-epoxyhexyl, ⁇ -methylglycidyl (meth)acrylate, ⁇ -ethy
- the content of the other polymerizable compound is based on the total amount of the composition, preferably 1 mass% or more, 2 mass % or more, 3% by mass or more, 4% by mass or more, 5% by mass or more, 10% by mass or more, 20% by mass or more, 30% by mass or more, 40% by mass or more, 50% by mass or more, or 55% by mass or more , For example, 80% by mass or less, 70% by mass or less, 65% by mass or less, 50% by mass or less, 30% by mass or less, 15% by mass or less, 10% by mass or less, 8% by mass or less, or 6% by mass or less you can
- the content of the other polymerizable compound is added to the composition from the viewpoint of facilitating adjustment of the viscosity of the composition or from the viewpoint of further increasing the adhesion of the composition. Based on the total amount, preferably 1% by mass or more, 2% by mass or more, 3% by mass or more, 4% by mass or more, 5% by mass or more, for example, 10% by mass or less, 8% by mass or less, or 6% by mass % or less.
- the content of the other polymerizable compound is the total amount of the composition from the viewpoint of facilitating adjustment of the viscosity of the composition or from the viewpoint of further increasing the adhesion of the composition. is preferably 40% by mass or more, 50% by mass or more, or 55% by mass or more, and may be, for example, 80% by mass or less, 70% by mass or less, or 65% by mass or less.
- the content of other polymerizable compounds is preferably , 30 parts by mass or more, 40 parts by mass or more, 50 parts by mass or more, 55 parts by mass or more, or 60 parts by mass or more, for example, 90 parts by mass or less, 80 parts by mass or less, 70 parts by mass or less, or 65 parts by mass may be:
- the composition may further contain a polymerization initiator.
- the polymerization initiator may be, for example, a thermal polymerization initiator that generates radicals by heat, a photopolymerization initiator that generates radicals by light, or the like.
- the polymerization initiator is preferably a thermal polymerization initiator.
- the composition contains a thermal polymerization initiator
- a cured product of the composition can be obtained by applying heat to the composition.
- the composition may be a composition that is cured by heating at preferably 105° C. or higher, more preferably 110° C. or higher, and even more preferably 115° C. or higher. It may be a composition that is cured by heating at 180° C. or less. The heating time for heating the composition may be appropriately selected according to the composition so that the composition is suitably cured.
- Thermal polymerization initiators include azo compounds such as azobisisobutyronitrile, azobis-4-methoxy-2,4-dimethylvaleronitrile, azobiscyclohexanone-1-carbonitrile, azodibenzoyl, benzoyl peroxide, peroxide lauroyl oxide, di-t-butyl peroxide, di-t-hexyl peroxide, di-t-butylperoxyhexahydroterephthalate, t-butylperoxy-2-ethylhexanoate, 1,1-t- Examples include organic peroxides such as butylperoxy-3,3,5-trimethylcyclohexane and t-butylperoxyisopropyl carbonate. Thermal polymerization initiators may be used alone or in combination of two or more.
- the composition contains a photopolymerization initiator
- a photopolymerization initiator for example, by irradiating the composition with light (for example, light containing at least part of the wavelength of 200 to 400 nm (ultraviolet light)), a cured product of the composition is obtained.
- light for example, light containing at least part of the wavelength of 200 to 400 nm (ultraviolet light)
- the conditions for light irradiation may be appropriately set according to the type of photopolymerization initiator.
- Photopolymerization initiators include, for example, benzoin ether-based photopolymerization initiators, acetophenone-based photopolymerization initiators, ⁇ -ketol-based photopolymerization initiators, aromatic sulfonyl chloride-based photopolymerization initiators, and photoactive oxime-based photopolymerization initiators. , benzoin-based photopolymerization initiators, benzyl-based photopolymerization initiators, benzophenone-based photopolymerization initiators, ketal-based photopolymerization initiators, thioxanthone-based photopolymerization initiators, acylphosphine oxide-based photopolymerization initiators, and the like. .
- Benzoin ether-based photopolymerization initiators include benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, benzoin isopropyl ether, benzoin isobutyl ether, 2,2-dimethoxy-1,2-diphenylethan-1-one (eg, BASF company "Irgacure 651”), anisole methyl ether and the like.
- Acetophenone-based photopolymerization initiators include 1-hydroxycyclohexylphenyl ketone (eg, "Irgacure 184" manufactured by BASF), 4-phenoxydichloroacetophenone, 4-t-butyl-dichloroacetophenone, 1-[4-(2- Hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one (eg, BASF "Irgacure 2959"), 2-hydroxy-2-methyl-1-phenyl-propane-1- On (for example, "Irgacure 1173” manufactured by BASF), methoxyacetophenone, and the like.
- 1-hydroxycyclohexylphenyl ketone eg, "Irgacure 184" manufactured by BASF
- 4-phenoxydichloroacetophenone 4-t-butyl-dichloroacetophenone
- Examples of ⁇ -ketol photopolymerization initiators include 2-methyl-2-hydroxypropiophenone, 1-[4-(2-hydroxyethyl)-phenyl]-2-hydroxy-2-methylpropan-1-one, and the like. is mentioned.
- Examples of aromatic sulfonyl chloride photopolymerization initiators include 2-naphthalenesulfonyl chloride.
- Examples of photoactive oxime-based photopolymerization initiators include 1-phenyl-1,1-propanedione-2-(o-ethoxycarbonyl)-oxime.
- benzoin-based photopolymerization initiators examples include benzoin. Benzyl etc. are mentioned as a benzyl-type photoinitiator. Benzophenone-based photopolymerization initiators include benzophenone, benzoylbenzoic acid, 3,3'-dimethyl-4-methoxybenzophenone, polyvinylbenzophenone, ⁇ -hydroxycyclohexylphenyl ketone, and the like. Benzyl dimethyl ketal etc. are mentioned as a ketal photoinitiator.
- Thioxanthone-based photopolymerization initiators include thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, 2,4-dimethylthioxanthone, isopropylthioxanthone, 2,4-dichlorothioxanthone, 2,4-diethylthioxanthone, isopropylthioxanthone, 2, 4-diisopropylthioxanthone, dodecylthioxanthone and the like.
- Acylphosphine-based photopolymerization initiators include bis(2,6-dimethoxybenzoyl)phenylphosphine oxide, bis(2,6-dimethoxybenzoyl)(2,4,4-trimethylpentyl)phosphine oxide, bis(2, 6-dimethoxybenzoyl)-n-butylphosphine oxide, bis(2,6-dimethoxybenzoyl)-(2-methylpropan-1-yl)phosphine oxide, bis(2,6-dimethoxybenzoyl)-(1-methylpropane) -1-yl)phosphine oxide, bis(2,6-dimethoxybenzoyl)-t-butylphosphine oxide, bis(2,6-dimethoxybenzoyl)cyclohexylphosphine oxide, bis(2,6-dimethoxybenzoyl)octylphosphine oxide, Bis(2-methoxybenzoyl)(2-methyl
- the photopolymerization initiators described above may be used singly or in combination of two or more.
- the content of the polymerization initiator is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more, relative to the total 100 parts by mass of the content of the polymerizable components, from the viewpoint of favorably progressing the polymerization. , more preferably 0.1 parts by mass or more, and particularly preferably 0.5 parts by mass or more.
- the content of the polymerization initiator is such that the molecular weight of the polymer in the cured product of the composition is in a suitable range, and from the viewpoint of suppressing decomposition products, the total content of the polymerizable component is 100 parts by mass, It is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 3 parts by mass or less.
- the composition may further contain a thermally conductive filler.
- a thermally conductive filler refers to a filler having a thermal conductivity of 10 W/m ⁇ K or more.
- the thermally conductive filler may be insulating or conductive, and is preferably an insulating filler.
- Materials constituting the insulating thermally conductive filler include aluminum oxide, aluminum hydroxide, magnesium oxide, beryllium oxide, boron nitride, aluminum nitride, silicon nitride, silicon carbide, silicon dioxide, aluminum fluoride, calcium fluoride, Zinc oxide and the like can be mentioned.
- Aluminum, silver, copper, etc. are mentioned as a material which comprises an electrically conductive thermally conductive filler.
- the shape of the thermally conductive filler may be spherical or polyhedral.
- the average particle diameter of the thermally conductive filler is preferably 50 ⁇ m or less, more preferably 40 ⁇ m or less, and still more preferably 30 ⁇ m or less, and is 0.05 ⁇ m or more and 0.1 ⁇ m or more, from the viewpoint of allowing the cured product of the composition to be arranged thinly. , or 0.3 ⁇ m or more.
- the average particle diameter of the thermally conductive filler means the particle diameter (D50) at which the volume cumulative particle size distribution is 50%, and is measured by a laser diffraction particle size distribution measuring device (eg SALD-2300 (manufactured by Shimadzu Corporation)). measured using a laser diffraction particle size distribution measuring device.
- the content of the thermally conductive filler is preferably 60% by mass or more, more preferably 70% by mass or more, and still more preferably 80% by mass, based on the total amount of the composition. % by mass or more, and may be 97% by mass or less, 95% by mass or less, or 93% by mass or less.
- the content of the thermally conductive filler is preferably 65% by volume or more, more preferably 70% by volume or more, and still more preferably, based on the total volume of the composition. is 75% by volume or more, and may be 90% by volume or less, 88% by volume or less, or 85% by volume or less.
- the composition may further contain a coupling agent.
- the coupling agent may be, for example, a silane coupling agent, a titanate coupling agent, an aluminate coupling agent, and the like.
- the coupling agent is preferably a silane coupling agent.
- the silane coupling agent may be a compound having an alkoxysilyl group such as a dialkoxysilyl group or a trialkoxysilyl group.
- the silane coupling agent may have, for example, an organic functional group such as a vinyl group, (meth)acryloyl group, epoxy group, amino group, mercapto group, imidazole group; an alkyl group having 1 to 10 carbon atoms;
- the silane coupling agent preferably has a (meth)acryloyl group.
- the coupling agent mentioned above can be used individually by 1 type or in combination of 2 or more types.
- the content of the coupling agent is preferably 0.01 parts by mass or more and 0 02 parts by mass or more, or 0.025 parts by mass or more.
- the content of the coupling agent is preferably 2 parts by mass or less, 1.5 parts by mass or less, or 1 part by mass or less based on the total amount of the composition. If the content of the coupling agent is too high, the coupling agent tends to self-condense, resulting in an excessive increase in the breaking strength of the cured product, an increase in the tensile modulus, and an excessive decrease in the elongation at break. This is because of the nature of
- the coupling agent is chemically adsorbed on the surface of the thermally conductive filler.
- the viscosity of the composition is lowered, and the breaking strength of the cured product of the composition is increased.
- All or part of the coupling agent contained in the composition may be chemically adsorbed on the surface of the thermally conductive filler.
- Chemical adsorption of the coupling agent on the surface of the thermally conductive filler can be confirmed by IR measurement (diffuse reflection method) of the thermally conductive filler. Specifically, first, a solvent (for example, methyl ethyl ketone) is added to the composition to dissolve components other than the thermally conductive filler such as the polymerizable component, and then the thermally conductive filler is collected by filtration and vacuum dried. At this time, in order to prevent the unreacted coupling agent that is not chemically adsorbed on the surface of the thermally conductive filler from reacting, it is dried at less than 100°C.
- a solvent for example, methyl ethyl ketone
- the dried thermally conductive filler is added to excess methyl ethyl ketone (at least 40 times the mass of the thermally conductive filler contained in the composition), stirred, and allowed to stand at room temperature (20 to 30°C) for 12 hours or longer. After allowing the thermally conductive filler to settle, the supernatant liquid (90% by mass or more of the added methyl ethyl ketone) is removed. It is believed that this removes the coupling agent that is not chemically adsorbed on the surface of the thermally conductive filler. After drying the thermally conductive filler in an oven at 100° C., IR measurement (diffuse reflection method) of the thermally conductive filler is performed. When the coupling agent is chemically adsorbed on the surface of the thermally conductive filler, peaks of methoxy groups, methyl groups and methylene chains derived from the coupling agent are observed in the range of 2800 to 3000 cm ⁇ 1 .
- a liquid (hydrolysis treatment liquid) is prepared by hydrolyzing the coupling agent, and the hydrolysis treatment liquid is made thermally conductive.
- the thermally conductive filler is dried, pulverized as necessary, and classified.
- the composition can further contain a plasticizer.
- plasticizers include tackifiers such as butadiene rubber, isoprene rubber, silicone rubber, styrene-butadiene rubber, chloroprene rubber, nitrile rubber, butyl rubber, ethylene propylene rubber, urethane rubber, acrylic resin, rosin-based resin, terpene-based resin, or poly alkylene glycol and the like.
- the content of the plasticizer may be 0.1 parts by mass or more, 1 part by mass or more, or 3 parts by mass or more with respect to the total 100 parts by mass of the content of the polymerizable component, and may be 20 parts by mass or less, or 15 parts by mass. It may be 12 parts by mass or less, or 10 parts by mass or less.
- the composition may further contain an antioxidant from the viewpoint of improving the thermal reliability of the cured product of the composition.
- Antioxidants may be, for example, phenolic antioxidants, benzophenone antioxidants, benzoate antioxidants, hindered amine antioxidants, benzotriazole antioxidants, etc., preferably phenolic antioxidants. It is an inhibitor.
- Phenolic antioxidants have, for example, a hindered phenol structure (hindered phenol ring).
- the hindered phenol structure may be, for example, a structure in which a t-butyl group is bonded to one or both of the positions ortho to the hydroxyl group on the phenol ring.
- the phenolic antioxidant has one or more such hindered phenol rings, preferably two or more, more preferably three or more, still more preferably four or more.
- the content of the antioxidant may be 0.1% by mass or more, 0.2% by mass or more, or 0.3% by mass or more, 10% by mass or less, 9% by mass or less, It may be 8% by mass or less, or 7% by mass or less.
- the composition can further contain other additives as necessary.
- Other additives include, for example, surface treatment agents (excluding coupling agents), dispersants, curing accelerators, coloring agents, crystal nucleating agents, heat stabilizers, foaming agents, flame retardants, damping agents, dehydrating agents. , flame retardant aids (for example, metal oxides), and the like.
- the content of other additives may be 0.1% by mass or more and 30% by mass or less based on the total amount of the composition.
- the composition is preferably liquid at 25°C.
- the surface of an object such as a member serving as a heat source or a cooling member can be suitably coated, and adhesion to the coated surface can be enhanced.
- the composition may be solid at 25°C, in which case it is preferred that it becomes liquid upon heating (eg at 50°C or higher).
- composition set The composition described above may be in the form of a multiple-liquid composition (composition set).
- a composition set according to one embodiment is a composition set comprising a first liquid containing an oxidizing agent and a second liquid containing a reducing agent. At least one of the first liquid and the second liquid contains the compound represented by formula (1) described above. Moreover, at least one of the first liquid and the second liquid contains the compound represented by the formula (2) described above.
- the oxidizing agent and the reducing agent react to generate free radicals, and polymerize the compound represented by the formula (1), the compound represented by the formula (2), etc. Polymerization of the active component proceeds.
- composition set according to this embodiment by mixing the first liquid and the second liquid, a cured product of the mixture of the first liquid and the second liquid can be obtained immediately. That is, according to the composition set, a cured product of the composition can be obtained at a high speed.
- the first liquid preferably contains the oxidizing agent, the compound represented by the formula (1) and the compound represented by the formula (2), and the second liquid contains the reducing agent, the formula ( It contains the compound represented by 1) and the compound represented by formula (2).
- Content of the compound represented by the formula (1) based on the total amount of the liquids constituting the composition set may be the same as the content range of the compound represented by formula (1) based on the total amount of the composition described above. The same applies to the content of the compound represented by formula (2) contained in the composition set.
- the oxidizing agent contained in the first liquid has a role as a polymerization initiator (radical polymerization initiator).
- the oxidizing agent may be, for example, an organic peroxide or an azo compound.
- Organic peroxides may be, for example, hydroperoxides, peroxydicarbonates, peroxyesters, peroxyketals, dialkyl peroxides, diacyl peroxides, and the like.
- Azo compounds may be AIBN (2,2'-azobisisobutyronitrile), V-65 (azobisdimethylvaleronitrile), and the like.
- the oxidizing agents can be used singly or in combination of two or more.
- hydroperoxides examples include diisopropylbenzene hydroperoxide and cumene hydroperoxide.
- peroxydicarbonates examples include di-n-propyl peroxydicarbonate, diisopropyl peroxydicarbonate, bis(4-t-butylcyclohexyl) peroxydicarbonate, di-2-ethoxymethoxyperoxydicarbonate, di (2-ethylhexylperoxy)dicarbonate, dimethoxybutylperoxydicarbonate, di(3-methyl-3methoxybutylperoxy)dicarbonate and the like.
- Peroxyesters include cumyl peroxyneodecanoate, 1,1,3,3-tetramethylbutyl peroxyneodecanoate, 1-cyclohexyl-1-methylethyl peroxyneodecanoate, t -hexyl peroxyneodecanoate, t-butyl peroxypivalate, 1,1,3,3-tetramethylbutyl peroxy-2-ethylhexanoate, 2,5-dimethyl-2,5-di( 2-ethylhexanoylperoxy)hexane, 1-cyclohexyl-1-methylethylperoxy-2-ethylhexanoate, t-hexylperoxy-2-ethylhexanoate, t-butylperoxy-2 -ethylhexanoate, t-butylperoxyisobutyrate, 1,1-bis(t-butylperoxy)cyclohexan
- Peroxyketals include 1,1-bis(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-bis(t-hexylperoxy)cyclohexane, 1,1- bis(t-butylperoxy)-3,3,5-trimethylcyclohexane, 1,1-bis(t-butylperoxy)cyclododecane, 2,2-bis(t-butylperoxy)decane, etc. mentioned.
- Dialkyl peroxides include ⁇ , ⁇ '-bis(t-butylperoxy)diisopropylbenzene, dicumyl peroxide, 2,5-dimethyl-2,5-di(t-butylperoxy)hexane, t- butyl cumyl peroxide and the like.
- Diacyl peroxides include isobutyl peroxide, 2,4-dichlorobenzoyl peroxide, 3,5,5-trimethylhexanoyl peroxide, octanoyl peroxide, lauroyl peroxide, stearoyl peroxide and succinic peroxide. , benzoylperoxytoluene, and benzoyl peroxide.
- the oxidizing agent is preferably peroxide, more preferably hydroperoxide, and still more preferably cumene hydroperoxide.
- the content of the oxidizing agent may be 0.1% by mass or more, 0.5% by mass or more, or 1% by mass or more, and 10% by mass or less and 5% by mass, based on the total amount of the liquids constituting the composition set. % or less, or 3% by mass or less.
- the reducing agent contained in the second liquid may be, for example, a tertiary amine, a thiourea derivative, a transition metal salt, or the like.
- Tertiary amines include triethylamine, tripropylamine, tributylamine, N,N-dimethylp-toluidine and the like.
- Thiourea derivatives include 2-mercaptobenzimidazole, methylthiourea, dibutylthiourea, tetramethylthiourea, ethylenethiourea and the like.
- transition metal salts include cobalt naphthenate, copper naphthenate, vanadyl acetylacetonate, and the like.
- One type of reducing agent can be used alone or two or more types can be used in combination.
- the reducing agent is preferably a thiourea derivative or a transition metal salt.
- a thiourea derivative may be, for example, ethylenethiourea.
- the transition metal salt is preferably vanadyl acetylacetonate.
- the content of the reducing agent may be 0.05% by mass or more, 0.1% by mass or more, or 0.3% by mass or more, based on the total amount of the liquids constituting the composition set, and 5% by mass or less, It may be 3% by mass or less, or 1% by mass or less.
- the composition set may further contain the compound represented by formula (3), other polymerizable compounds, and additives that can be used in the composition described above. Moreover, the composition set may further contain a thermally conductive filler that can be used in the composition described above, and a coupling agent may be chemically adsorbed on the surface of the thermally conductive filler. These components may be contained in one or both of the first and second liquids, or may be contained in a third liquid different from the first and second liquids. The content of these components based on the total amount of liquids constituting the composition set may be the same as the range of the content of these components based on the total amount of the composition described above.
- the above-mentioned composition and composition set can achieve high elongation and high heat resistance in the cured product, it can be used as a thermal conductive material (also called heat dissipation material), adhesive, die attach material, structural adhesive, battery. It is suitable for applications such as binders for electronic devices, stress relieving agents, sealants, coating agents, and paints.
- a cured product of the composition described above and a cured product of the mixture of the composition set can achieve high elongation and high heat resistance, and are therefore suitable for each of the above uses.
- the composition and composition set contain a thermally conductive filler
- the composition, composition set, and cured product thereof are particularly preferably used as a thermally conductive material (also called a heat dissipation material).
- a thermally conductive material also called a heat dissipation material.
- the coupling agent is chemically adsorbed on the surface of the thermally conductive filler
- the composition and composition set have low viscosity, and the cured product thereof has high breaking strength, which is particularly suitable for the above applications. is.
- FIG. 1 is a schematic cross-sectional view showing one embodiment of an electronic component including a cured product.
- An electronic component 1A shown in FIG. 1 includes a semiconductor chip 21 as a heat source and a heat sink 22 as a heat radiation section.
- the electronic component 1A includes a cured product 11 provided between a semiconductor chip 21 and a heat sink 22.
- the cured product 11 is a cured product of the composition described above or a cured product of a mixture of composition sets.
- the cured product 11 Since the cured product 11 has thermal conductivity, the cured product 11 functions as a thermally conductive material (thermal interface material) in the electronic component 1A, and heat is conducted from the semiconductor chip 21 to the heat sink 22. Then, heat is radiated from the heat sink 22 to the outside.
- thermally conductive material thermal interface material
- the cured product 11 Since the cured product 11 has excellent elongation and heat resistance, it has high followability to deformation of the electronic component 1A caused by heat, etc., and deterioration due to heat is suppressed. Therefore, heat generated from the semiconductor chip 21 can be effectively conducted to the heat sink 22 .
- the cured product 11 can also be obtained by placing a liquid composition (composition set) between the semiconductor chip 21 and the heat sink 22 and then curing. Therefore, the generation of voids due to dripping and pump-out phenomenon can be suppressed, and as a result, the adhesion of the cured product 11 (adhesion to the surfaces of the semiconductor chip 21 and the heat sink 22) can be improved. .
- the curing means and curing conditions of the composition may be adjusted according to the composition of the composition or the type of polymerization initiator.
- the cured product 11 is arranged so as to be in direct contact with the semiconductor chip 21 and the heat sink 22, but the cured product 11 only needs to be in thermal contact with the heat source. In embodiments, it may be arranged so as to be in contact with a heat source (for example, a semiconductor chip) via another member.
- a heat source for example, a semiconductor chip
- FIG. 2 is a schematic cross-sectional view showing another embodiment of an electronic component provided with a cured product.
- the electronic component 1B shown in FIG. 2 includes a semiconductor chip 21 as a heat source, a heat sink 22 as a heat radiation section, and a heat sink 22 disposed between the semiconductor chip 21 and the heat sink 22 on one surface of a substrate 23 with an underfill 24 interposed therebetween. and a heat spreader 25 provided.
- a first cured product 11 is provided between the semiconductor chip 21 and the heat spreader 25 so as to be in contact with the semiconductor chip 21 .
- a second cured product 11 is provided between the heat spreader 25 and the heat sink 22 .
- the substrate 23, the underfill 24, and the heat spreader 25 may be made of materials commonly used in the technical field.
- the substrate 23 may be a laminate substrate or the like
- the underfill 24 may be made of resin such as epoxy resin, or the like
- the heat spreader 25 may be a metal plate or the like.
- the first cured product 11 and the second cured product 11 are cured products of the curable composition described above or a mixture of the curable composition set described above.
- the first cured product 11 is in direct contact with the semiconductor chip 21 which is the heat source, but the second cured product 11 is in thermal contact with the semiconductor chip 21 which is the heat source via the first cured product 11 and the heat spreader 25 . bordering on
- the first cured product 11 and the second cured product 11 have thermal conductivity, they work as thermally conductive materials (thermal interface materials) in the electronic component 1B. That is, the first cured product 11 promotes heat conduction from the semiconductor chip 21 to the heat spreader 25 . Also, the second cured product 11 promotes heat conduction from the heat spreader 25 to the heat sink 22 . Then, heat is radiated from the heat sink 22 to the outside.
- the first cured product 11 and the second cured product 11 are also excellent in elongation and heat resistance, the first cured product 11 and the second cured product 11 follow the deformation of the electronic component 1B caused by heat. It is high, and deterioration due to heat is suppressed. Therefore, the heat generated from the semiconductor chip 21 can be more effectively conducted to the heat spreader 25 and furthermore, the heat can be more effectively conducted to the heat sink 22 .
- a liquid composition (composition set) is placed between the semiconductor chip 21 and the heat spreader 25 or between the heat spreader 25 and the heat sink 22, and then cured.
- composition composition set
- Adhesion Adhesion to the surfaces of the semiconductor chip 21, the heat spreader 25 and/or the heat sink 22
- a compound represented by the following formula (1-5) synthesized by the procedure shown below (weight average molecular weight: 15000, m1 + m2 in formula (1-5) is approximately 252 ⁇ 5, n1 + n2 is approximately Integer of 63 ⁇ 5 (where m1, m2, n1 and n2 are each independently integers of 2 or more, m1 + n1 ⁇ 100, m2 + n2 ⁇ 100), viscosity at 25 ° C.: 50 Pa s)
- -r- is a sign representing random copolymerization.
- a compound represented by the following formula (1-6) synthesized by the procedure shown below (weight average molecular weight: 15000, m in formula (1-6) is generally 230 ⁇ 5, n is generally A mixture that is an integer of 98 ⁇ 5, viscosity at 25 ° C.: 50 Pa s)
- -r- is a sign representing random copolymerization.
- a compound represented by the above formula (1-6) synthesized by the procedure shown below weight average molecular weight: 16000, m in formula (1-6) is approximately 246 ⁇ 5, n is approximately A mixture that is an integer of 105 ⁇ 5, viscosity at 25 ° C.: 55 Pa s)
- (B) a compound represented by the following formula (2-3) ("RC200C” manufactured by Kaneka Corporation, weight average molecular weight: 18000, R 21 and R 22 in formula (2-3) are hydrogen atoms or methyl groups and R 24 is a group having a polar group, viscosity at 23° C.: 530 Pa s, Tg: ⁇ 39° C.)
- Examples 1a to 21a and Comparative Examples 1a to 4a [Preparation of composition and cured product] Each component was mixed at the compounding ratio shown in Tables 1 and 2 to obtain compositions of Examples 1a to 21a and Comparative Examples 1a to 4a (compositions containing no thermally conductive filler). Next, each composition is filled in a mold (made of SUS plate) of 10 cm ⁇ 10 cm ⁇ 0.2 mm, covered with a SUS plate, and then cured by heating at 135 ° C. for 15 minutes to obtain a thickness. A cured product of the composition having a thickness of 0.2 mm was obtained.
- Tables 1 and 2 show the measurement results of the physical properties of the cured products of Examples 1a to 21a and Comparative Examples 1a to 4a.
- the composition containing the compound represented by the formula (1) and the compound represented by the formula (2) has the formula ( The cured product has better heat resistance than the composition containing only the compound represented by 1), and the cured product has better elongation than the composition containing only the compound represented by formula (2), and It had low elasticity.
- Examples 1b to 21b and Comparative Examples 1b to 4b [Preparation of composition and cured product]
- Each composition of Examples 1b-21b and Comparative Examples 1b-4b ( A composition containing a thermally conductive filler) and its cured product were obtained.
- "resin” described in Tables 3 and 4 corresponds to Examples 1b to 21b and Comparative Examples 1b to 4b (the numbers of Examples and Comparative Examples correspond)
- Examples 1a to 21a and Comparative Example 1a means the sum of all components in each of -4a.
- Example 1b when the “resin” in Example 1b is “4.18 parts by mass”, the total of the corresponding components in Example 1a (the compounding ratio is as shown in Table 1) is 4.18 parts by mass. It means that it was blended so as to be
- the prepared cured product was cut into a size of 10 mm ⁇ 10 mm ⁇ 0.2 mm, blackened with graphite spray, and then subjected to a xenon flash method (“LFA447 nanoflash” manufactured by NETZSCH-Geratebau GmbH, Selb/Bayern) for 25 minutes.
- the thermal diffusivity was measured under the condition of °C. From the product of this value, the density measured by the Archimedes method, and the specific heat at 25 ° C. measured with a differential scanning calorimeter ("DSC250" manufactured by TA Instruments), the thickness of the cured product is calculated based on the following formula.
- the directional thermal conductivity was determined.
- Thermal conductivity ⁇ (W / (m K)) ⁇ ⁇ ⁇ ⁇ Cp ⁇ : thermal diffusivity (m 2 /s) ⁇ : Density (kg/cm 3 ) Cp: Specific heat (capacity) (kJ/(kg K))
- Tables 3 and 4 show the measurement results of the physical properties of the cured products of Examples 1b to 21b and Comparative Examples 1b to 4b.
- the composition containing the compound represented by formula (1) and the compound represented by formula (2) has the formula ( The cured product has better heat resistance than the composition containing only the compound represented by 1), and has excellent elongation and low elasticity than the composition containing only the compound represented by formula (2). there were.
- thermally conductive filler (H) was used.
- Examples 22 and 24 [Preparation of composition and cured product]
- cured products of Examples 22 and 24 were obtained in the same manner as in Examples 1a to 21a and Comparative Examples 1a to 4a.
- the thermally conductive filler (H) was put into a 10 L planetary mixer (inner wall and stirring blades made of stainless steel), stirred at a rotation speed of 200 rpm to 500 rpm for 10 minutes, and then the coupling prepared by the method described later.
- the agent hydrolyzed solution was added and stirred for 10 minutes at a rotation speed of 200 rpm to 500 rpm. After that, it was transferred to a vat, dried in an oven at 120° C. for 8 hours, pulverized as necessary, and classified to obtain a thermally conductive filler after surface treatment.
- aqueous acetic acid/methanol/coupling agent (I) were mixed in a beaker at a mixing ratio of 38/56/6 (% by mass), and stirred and mixed at 50° C. for 1 hour. After cooling the resulting mixed solution, methanol and, when coupling agent (J) is used, the coupling agent (J) is further blended and mixed with stirring at 25° C. for 10 minutes to form a hydrolysis treatment solution. made.
- the hydrolysis treatment liquid of the coupling agent was added to the thermally conductive filler (H) within 30 minutes.
- thermally conductive filler (after surface treatment) was mixed with each component having the compounding ratio shown in Table 5 (7.65% by mass in total).
- Examples 23 and 25 to 29 compositions containing thermally conductive fillers
- cured products of Examples 23 and 25 to 29 were obtained in the same manner as in Examples 1a to 21a and Comparative Examples 1a to 4a.
- Examples 22 to 29> Measurement of heat resistance, elongation, breaking strength and tensile modulus.
- the cured products of Examples 22-29 were measured for heat resistance, elongation, breaking strength and tensile modulus in the same manner as in Examples 1a-21a and Comparative Examples 1a-4a.
- Table 5 shows the measurement results of each physical property of the compositions and cured products of Examples 22-29.
- SYMBOLS 1A, 1B Electronic components, 11... Cured material of composition, 21... Semiconductor chip (heat source), 22... Heat sink, 23... Substrate, 24... Underfill, 25... Heat spreader.
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Abstract
Description
下記式(2)で表される化合物と、を含有する、組成物。
[2] ポリオキシアルキレン鎖がオキシエチレン基を含む、[1]に記載の組成物。
[3] ポリオキシアルキレン鎖がオキシプロピレン基を含む、[1]に記載の組成物。
[4] ポリオキシアルキレン鎖が、オキシエチレン基及びオキシプロピレン基を含む共重合鎖である、[1]に記載の組成物。
[5] 共重合鎖がランダム共重合鎖である、[4]に記載の組成物。
[6] 式(1)で表される化合物の重量平均分子量が5000以上である、[1]~[5]のいずれかに記載の組成物。
[7] ポリオキシアルキレン鎖におけるオキシアルキレン基の数が100以上である、[1]~[6]のいずれかに記載の組成物。
[8] 式(1)で表される化合物の25℃における粘度が1000Pa・s以下である、[1]~[7]のいずれかに記載の組成物。
[9] 式(2)で表される化合物の含有量に対する式(1)で表される化合物の含有量の質量比が1以上である、[1]~[8]のいずれかに記載の組成物。
[10] 式(3)で表される化合物を更に含有する、[1]~[9]のいずれかに記載の組成物。
[11] 式(3)におけるR31及びR32が互いに結合して環を形成している、[10]に記載の組成物。
[12] 熱伝導性フィラーを更に含有する、[1]~[11]のいずれかに記載の組成物。
[13] 熱伝導性フィラーの表面にカップリング剤が化学吸着している、[12]に記載の組成物。
[14] カップリング剤がシランカップリング剤を含む、[13]に記載の組成物。
[15] シランカップリング剤が(メタ)アクリロイル基を有する、[14]に記載の組成物。
[16] 熱伝導性フィラーが酸化アルミニウムを含む、[12]~[15]のいずれかに記載の組成物。
[17] [1]~[16]のいずれかに記載の組成物の硬化物。
[18] 熱源と、熱源に熱的に接触している[17]に記載の硬化物と、を備える物品。
・測定機器:HLC-8320GPC(製品名、東ソー(株)製)
・分析カラム:TSKgel SuperMultipore HZ-H(3本連結)(製品名、東ソー(株)製)
・ガードカラム:TSKguardcolumn SuperMP(HZ)-H(製品名、東ソー(株)製)
・溶離液:THF
・測定温度:25℃
上述した組成物は、複数液型の組成物(組成物セット)の状態であってもよい。一実施形態に係る組成物セットは、酸化剤を含有する第一液と、還元剤を含有する第二液とを備える組成物セットである。第一液及び第二液の少なくとも一方は、上述した式(1)で表される化合物を含有する。また、第一液及び第二液の少なくとも一方は、上述した式(2)で表される化合物を含有する。第一液と第二液を混合することにより、酸化剤及び還元剤が反応して遊離ラジカルが発生し、式(1)で表される化合物、式(2)で表される化合物等の重合性成分の重合が進行する。本実施形態に係る組成物セットによれば、第一液と第二液を混合することにより、直ちに第一液と第二液との混合物の硬化物が得られる。すなわち、組成物セットによれば、速い速度で組成物の硬化物が得られる。
続いて、上述した組成物又は組成物セットの硬化物(以下、単に「硬化物」ともいう)を備える物品について説明する。一実施形態に係る物品は、熱源と、熱源に熱的に接触している硬化物と、を備える。以下、当該物品のより具体的な例として電子部品を例に挙げて説明する。図1は、硬化物を備える電子部品の一実施形態を示す模式断面図である。図1に示す電子部品1Aは、熱源としての半導体チップ21と、放熱部としてのヒートシンク22を備える。
(A-1)下記に示す手順で合成された下記式(1-5)で表される化合物(重量平均分子量:15000、式(1-5)中のm1+m2が概ね252±5、n1+n2が概ね63±5の整数(ただし、m1、m2、n1及びn2はそれぞれ独立に2以上の整数、m1+n1≧100、m2+n2≧100)である混合物、25℃における粘度:50Pa・s)
(A-2)下記に示す手順で合成された下記式(1-6)で表される化合物(重量平均分子量:15000、式(1-6)中のmが概ね230±5、nが概ね98±5の整数である混合物、25℃における粘度:50Pa・s)
(A-3)下記に示す手順で合成された上記式(1-6)で表される化合物(重量平均分子量:16000、式(1-6)中のmが概ね246±5、nが概ね105±5の整数である混合物、25℃における粘度:55Pa・s)
(D-2)4-ヒドロキシブチルアクリレート(大阪有機化学工業(株)製)
(D-3)2-アクリロイルオキシエチルサクシネート(新中村工業(株)製「NKエステル A-SA」)
(E-1)可塑剤(荒川化学工業(株)製「タッキファイヤーKE311」)
(E-2)可塑剤(荒川化学工業(株)製「タッキファイヤーPE590」)
(F)フェノール系酸化防止剤(BASFジャパン(株)製「Irganox1010」)
(G)熱重合開始剤(ジ-t-ブチルパーオキサイド)
(H-2)アルミナ製フィラー(住友化学(株)製「アドバンストアルミナ AA-3」)
(H-3)アルミナ製フィラー(住友化学(株)製「アドバンストアルミナ AA-04」)
(H-4)アルミナ製フィラー(昭和電工(株)製「アルミナビーズ CB-A30S」)
(I)下記式(4-1)で表されるシランカップリング剤(信越化学工業(株)製「KBM-5803」)
撹拌機、温度計、窒素ガス導入管、排出管及び加熱ジャケットから構成された500mLフラスコを反応器とし、ポリオキシアルキレン鎖を有するグリコール(三洋化成(株)製「ニューポール75H-90000」)225g、トルエン300gを反応器に加え、45℃、撹拌回転数250回/分で撹拌し、窒素を100mL/分で流し、30分撹拌した。その後、25℃に降温し、降温完了後、塩化アクリロイル2.9gを反応器に滴下し、30分撹拌した。その後、トリエチルアミン3.8gを滴下し、2時間撹拌した。その後、45℃に昇温し、2時間反応させた。反応液を濾過し、濾液を脱溶し、式(1-5)で表される化合物を得た。
式(1-5)で表される化合物の合成方法において、ポリオキシアルキレン鎖を有するグリコールを、ポリオキシエチレンポリオキシプロピレングリコール(分子量15000)240gに変更した以外は同様の方法により、式(1-6)で表される化合物である上記(A-2)成分を得た。また、式(1-5)で表される化合物の合成方法において、ポリオキシアルキレン鎖を有するグリコールを、ポリオキシエチレンポリオキシプロピレングリコール(分子量16000)240gに変更した以外は同様の方法により、式(1-6)で表される化合物である上記(A-3)成分を得た。
[組成物及び硬化物の作製]
表1~表2に示す配合比で各成分を混合し、実施例1a~21a及び比較例1a~4aの各組成物(熱伝導性フィラーを含有しない組成物)を得た。次に、組成物をそれぞれ10cm×10cm×0.2mmの型枠(SUS板製)に充填し、SUS板で上蓋をした後に135℃の条件で15分間加熱して硬化させることにより、厚さ0.2mmの組成物の硬化物を得た。
上記で得られた硬化物を3cm×3cmに切断し、重量(初期重量)を測定した後、160℃の恒温槽に入れ、600時間後に取り出し、重量(600時間後重量)を再度測定した。下記式により重量減少量を求めた。
重量減少量(%)=(600時間後重量/初期重量)×100
引っ張り試験機((株)島津製作所製「Autograph EZ-TEST EZ-S」)を用いて、硬化物の25℃における伸び(破断伸び率)、破断強度及び引張弾性率を測定した。測定は、0.2mm(厚さ)×5mm(幅)×30mm(長さ)の形状の硬化物について、チャック間距離20mm、引張速度5mm/分の条件で、JIS K7161に基づき実施した。
[組成物及び硬化物の作製]
表3~表4に示す配合比で各成分を混合した以外は、実施例1a~21a及び比較例1a~4aと同様にして、実施例1b~21b及び比較例1b~4bの各組成物(熱伝導性フィラーを含有する組成物)及びその硬化物を得た。なお、表3~表4に記載の「樹脂」は、実施例1b~21b及び比較例1b~4bに対応する(実施例・比較例の番号が対応する)実施例1a~21a及び比較例1a~4aのそれぞれにおける全成分の合計を意味する。すなわち、例えば、実施例1bにおける「樹脂」が「4.18質量部」は、それに対応する実施例1aにおける成分(配合比は表1に示されているとおり)を合計で4.18質量部となるように配合したことを意味する。
実施例1b~21b及び比較例1b~4bの各硬化物について、実施例1a~21a及び比較例1a~4aと同様にして、耐熱性、伸び、破断強度及び引張弾性率を測定した。
作製した硬化物を10mm×10mm×0.2mmの大きさに切断し、グラファイトスプレーにて黒化処理した後、キセノンフラッシュ法(NETZSCH-Geratebau GmbH,Selb/Bayern製「LFA447 nanoflash」)にて25℃の条件での熱拡散率を測定した。この値と、アルキメデス法で測定した密度と、示差走査熱量計(TAインストルメント社製「DSC250」)にて測定した25℃の比熱との積から、下記式に基づいて、硬化物の厚さ方向の熱伝導率を求めた。
熱伝導率λ(W/(m・K))=α×ρ×Cp
α:熱拡散率(m2/s)
ρ:密度(kg/cm3)
Cp:比熱(容量)(kJ/(kg・K))
[組成物及び硬化物の作製]
上記熱伝導性フィラー(H)及び表5に示す量(熱伝導性フィラー100質量部に対する質量部)のカップリング剤(合計で79体積%(92.35質量%))と、表5に示す配合比の各成分(合計で7.65質量%)とを混合し、実施例22及び24の各組成物(熱伝導性フィラーを含有する組成物)を得た。さらに、実施例1a~21a及び比較例1a~4aと同様にして、実施例22及び24の硬化物を得た。
[組成物及び硬化物の作製]
まず、上記熱伝導性フィラー(H)と、表5に示す種類及び量(熱伝導性フィラー100質量部に対する質量部)のカップリング剤を用いて、熱伝導性フィラー(H)の表面処理(フィラー表面処理)を行った。すなわち、実施例23、25~29では、カップリング剤を重合性成分等と共に組成物に配合するのではなく、組成物を調製する前に、熱伝導性フィラー(H)の表面に予めカップリング剤を化学吸着させた。なお、表5中の「カップリング剤の量」は、熱伝導性フィラー100質量部に対する量(質量部)を表す。
具体的には、10Lプラネタリミキサー(内壁、攪拌羽はステンレス製)に上記熱伝導性フィラー(H)を投入し、回転数200rpm~500rpmで10分間攪拌した後、後述する方法により調製したカップリング剤の加水分解処理液を投入し、回転数200rpm~500rpmで10分間攪拌した。その後、バットに移し、オーブンにより120℃で8時間乾燥し、必要に応じて粉砕し、分級することにより、表面処理後の熱伝導性フィラーを得た。
0.1mol/Lの酢酸水/メタノール/カップリング剤(I)を38/56/6(質量%)の配合比でビーカーに配合し、50℃で1時間攪拌混合した。得られた混合液を冷却した後、メタノールと、カップリング剤(J)を用いる場合はカップリング剤(J)とを更に配合し、25℃で10分間攪拌混合して、加水分解処理液を作製した。カップリング剤の加水分解処理液は、30分以内に熱伝導性フィラー(H)に添加した。
次に、得られた(表面処理後の)熱伝導性フィラー79体積%(92.35質量%)と、表5に示す配合比の各成分(合計で7.65質量%)とを混合し、実施例23、25~29の各組成物(熱伝導性フィラーを含有する組成物)を得た。さらに、実施例1a~21a及び比較例1a~4aと同様にして、実施例23、25~29の硬化物を得た。
[耐熱性、伸び、破断強度及び引張弾性率の測定]
実施例22~29の各硬化物について、実施例1a~21a及び比較例1a~4aと同様にして、耐熱性、伸び、破断強度及び引張弾性率を測定した。
JIS Z8803に基づき、E型粘度計(東機産業(株)製、PE-80L)を用いて実施例22~29の各組成物の25℃における粘度を測定した。なお、測定に当たり、JIS Z8809-JS14000に基づいて粘度計の校正を行った。
Claims (18)
- 前記ポリオキシアルキレン鎖がオキシエチレン基を含む、請求項1に記載の組成物。
- 前記ポリオキシアルキレン鎖がオキシプロピレン基を含む、請求項1に記載の組成物。
- 前記ポリオキシアルキレン鎖が、オキシエチレン基及びオキシプロピレン基を含む共重合鎖である、請求項1に記載の組成物。
- 前記共重合鎖がランダム共重合鎖である、請求項4に記載の組成物。
- 前記式(1)で表される化合物の重量平均分子量が5000以上である、請求項1~5のいずれか一項に記載の組成物。
- 前記ポリオキシアルキレン鎖におけるオキシアルキレン基の数が100以上である、請求項1~6のいずれか一項に記載の組成物。
- 前記式(1)で表される化合物の25℃における粘度が1000Pa・s以下である、請求項1~7のいずれか一項に記載の組成物。
- 前記式(2)で表される化合物の含有量に対する前記式(1)で表される化合物の含有量の質量比が1以上である、請求項1~8のいずれか一項に記載の組成物。
- 前記式(3)におけるR31及びR32が互いに結合して環を形成している、請求項10に記載の組成物。
- 熱伝導性フィラーを更に含有する、請求項1~11のいずれか一項に記載の組成物。
- 前記熱伝導性フィラーの表面にカップリング剤が化学吸着している、請求項12に記載の組成物。
- 前記カップリング剤がシランカップリング剤を含む、請求項13に記載の組成物。
- 前記シランカップリング剤が(メタ)アクリロイル基を有する、請求項14に記載の組成物。
- 前記熱伝導性フィラーが酸化アルミニウムを含む、請求項12~15のいずれか一項に記載の組成物。
- 請求項1~16のいずれか一項に記載の組成物の硬化物。
- 熱源と、
前記熱源に熱的に接触している請求項17に記載の硬化物と、を備える物品。
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CN202280015990.9A CN116917363A (zh) | 2021-02-26 | 2022-02-17 | 含有具有聚氧亚烷基链的化合物及具有聚(甲基)丙烯酸酯链的化合物的组合物 |
JP2023502339A JPWO2022181454A1 (ja) | 2021-02-26 | 2022-02-17 | |
KR1020237031094A KR20230150308A (ko) | 2021-02-26 | 2022-02-17 | 폴리옥시알킬렌쇄를 갖는 화합물 및 폴리(메트)아크릴레이트쇄를 갖는 화합물을 함유하는 조성물 |
US18/546,187 US20240132645A1 (en) | 2021-02-26 | 2022-02-17 | Composition containing compound having polyoxyalkylene chain and compound having poly(meth)acrylate chain |
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WO2023032866A1 (ja) * | 2021-08-30 | 2023-03-09 | 株式会社レゾナック | 硬化性組成物及びその硬化物、並びに圧電素子 |
WO2023223978A1 (ja) * | 2022-05-19 | 2023-11-23 | 株式会社レゾナック | ポリオキシアルキレン鎖を有する化合物及びエステル系チキソ付与剤を含有する組成物 |
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WO2016051915A1 (ja) * | 2014-09-29 | 2016-04-07 | 株式会社スリーボンド | 硬化性樹脂組成物 |
JP2017122139A (ja) * | 2016-01-05 | 2017-07-13 | セメダイン株式会社 | 光硬化性組成物 |
JP2018172565A (ja) * | 2017-03-31 | 2018-11-08 | コニシ株式会社 | アクリル系硬化性樹脂組成物 |
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JP5318733B2 (ja) | 2009-11-26 | 2013-10-16 | コスモ石油ルブリカンツ株式会社 | 熱伝導性グリース |
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WO2016051915A1 (ja) * | 2014-09-29 | 2016-04-07 | 株式会社スリーボンド | 硬化性樹脂組成物 |
JP2017122139A (ja) * | 2016-01-05 | 2017-07-13 | セメダイン株式会社 | 光硬化性組成物 |
JP2018172565A (ja) * | 2017-03-31 | 2018-11-08 | コニシ株式会社 | アクリル系硬化性樹脂組成物 |
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WO2023032866A1 (ja) * | 2021-08-30 | 2023-03-09 | 株式会社レゾナック | 硬化性組成物及びその硬化物、並びに圧電素子 |
WO2023223978A1 (ja) * | 2022-05-19 | 2023-11-23 | 株式会社レゾナック | ポリオキシアルキレン鎖を有する化合物及びエステル系チキソ付与剤を含有する組成物 |
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US20240132645A1 (en) | 2024-04-25 |
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