WO2022163352A1 - クリーニングシートおよびクリーナー - Google Patents
クリーニングシートおよびクリーナー Download PDFInfo
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- WO2022163352A1 WO2022163352A1 PCT/JP2022/000728 JP2022000728W WO2022163352A1 WO 2022163352 A1 WO2022163352 A1 WO 2022163352A1 JP 2022000728 W JP2022000728 W JP 2022000728W WO 2022163352 A1 WO2022163352 A1 WO 2022163352A1
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- Prior art keywords
- cleaning
- cleaning sheet
- adhesive
- water
- less
- Prior art date
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Images
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L25/00—Domestic cleaning devices not provided for in other groups of this subclass
- A47L25/005—Domestic cleaning devices not provided for in other groups of this subclass using adhesive or tacky surfaces to remove dirt, e.g. lint removers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L25/00—Domestic cleaning devices not provided for in other groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/29—Laminated material
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/20—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
- C09J2301/204—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive coating being discontinuous
Definitions
- the present invention relates to a cleaning sheet and a cleaner equipped with the cleaning sheet.
- adhesive cleaners that capture foreign matter such as dust and dirt on the surface to be cleaned with an adhesive are widely used.
- a roll-shaped catching member (adhesive roll) having an adhesive surface on its outer circumference is provided, and the roll is rolled while the adhesive surface is in contact with the surface to be cleaned, thereby catching foreign matter on the surface to be cleaned.
- Adhesive cleaners designed to be removable are known. Patent Documents 1 and 2 are cited as technical documents disclosing this type of adhesive cleaner.
- Patent Document 2 proposes an adhesive tape for cleaners that can effectively collect dust on the floor even when the floor is wet. There is room for consideration.
- an object of the present invention is to provide a cleaning sheet that can accurately remove both liquid such as water and solid foreign matter that may exist on the surface to be cleaned.
- Another related invention is to provide a cleaner comprising such a cleaning sheet.
- a cleaning sheet having a first side and a second side.
- the cleaning sheet includes a base material having a water-absorbing layer on at least the front surface thereof, and an adhesive partially disposed on the water-absorbing layer.
- the first surface of the cleaning sheet includes a cleaning surface having a first area where the adhesive is exposed and a second area where the water absorbing layer is exposed.
- the cleaning sheet has a water absorption of 0.5 g/dm 2 or more.
- “dm” stands for "decimeter”.
- a cleaning sheet having such a configuration has a cleaning surface having the first region (the adhesive-exposed region) and the second region (the water-absorbent layer-exposed region) on the first surface. It is possible to simultaneously remove liquid such as water and solid foreign matter. In addition, since the cleaning sheet is configured to ensure a water absorption amount equal to or greater than a predetermined amount, even a wet surface to be cleaned can be efficiently cleaned.
- the cleaning sheet according to some aspects is preferably configured as an adhesive sheet in which the cleaning surface is an adhesive surface. According to such a configuration, it is easy to achieve a high level of both liquid removability and solid foreign matter removability.
- the base material may further include a waterproof layer arranged on the back side of the water absorbing layer.
- a waterproof layer arranged on the back side of the water absorbing layer.
- the interlaminar strength between the waterproof layer and the water absorbing layer is approximately 0.5 N/25 mm or more. Thereby, it becomes easy to suppress that a waterproof layer and a water absorption layer separate carelessly.
- the cleaning sheet preferably has a tear strength of about 1.0 N or more.
- a tear strength of about 1.0 N or more.
- the cleaning sheet has a cut extending in a direction (for example, width direction) that intersects the longitudinal direction of the cleaning sheet.
- the part can be easily separated from the rest, and the usability of the cleaning sheet is improved.
- the cleaning sheet disclosed herein can be configured as a cleaning roll by being wound with the cleaning surface facing outward.
- a cleaning roll is used, for example, in a mode of rolling on the surface to be cleaned, and can efficiently remove liquid and solid foreign matter on the surface to be cleaned.
- a cleaner comprising a cleaning roll around which any one of the cleaning sheets disclosed herein is wound with the cleaning surface facing outward, and a jig that rotatably supports the cleaning roll.
- the cleaner is used in such a manner that the cleaning roll rolls on the surface to be cleaned, and can efficiently remove liquid and solid foreign matter on the surface to be cleaned.
- FIG. 1 is a perspective view schematically showing a cleaning roll around which a cleaning sheet according to one embodiment is wound with its cleaning surface facing outward;
- FIG. 2 is a sectional view taken along line II-II of FIG. 1;
- 1 is a front view schematically showing a cleaner according to one embodiment;
- FIG. FIG. 4 is a view in the direction of arrow IV in FIG. 3;
- FIG. 10 is a perspective view schematically showing a cleaning roll around which a cleaning sheet according to another embodiment is wound with the cleaning surface facing outward.
- FIG. 1 is a perspective view schematically showing a cleaning roll around which a cleaning sheet according to one embodiment is wound with the cleaning surface facing outward
- FIG. 2 is a cross section of the cleaning sheet cut along the width direction. It is a sectional view showing.
- the cleaning sheet 10 is tape-shaped (long strip-shaped) having a first surface 10A and a second surface 10B, and comprises a substrate 20 having a water absorbing layer 22 and an adhesive 31 partially disposed on the water absorbing layer 22. And prepare.
- the base material 20 further comprises a waterproof layer 24 arranged on the back side of the water absorbing layer 22 .
- the surface of the waterproof layer 24 may be subjected to a known release treatment (for example, a release treatment using a silicone-based release agent).
- the central portion of the width of the first surface 10A of the cleaning sheet 10 has a first area where the adhesive 31 is exposed (adhesive exposed area) and a second area where the water absorbing layer 22 is exposed (water absorbing layer exposed area) 32. It is a cleaning surface 11 having.
- the water-absorbing layer 22 is partially formed with the adhesive 31 arranged in stripes substantially parallel to the longitudinal direction of the cleaning sheet 10 to form the first regions. A second region 32 is provided between each line. Both ends of the first surface 10A in the width direction are adhesive non-arranged portions 12 and 13 where the adhesive 31 is not arranged.
- the upper end of the adhesive 31 protrudes higher than the surface of the water absorbing layer 22 (that is, the first region protrudes from the second region).
- the height relationship between the first region and the second region is not limited to this, and the first region may be lower than the second region. They may be approximately the same height.
- the first region is lower than the second region or the first region is the first region.
- a cleaning surface can be formed that is approximately the same height as the two regions.
- the first region protrudes from the second region or that the first and second regions are approximately the same height.
- the cleaning sheet configured in this manner can easily bring the adhesive into direct contact with the surface to be cleaned when the cleaning surface is brought into contact with the surface to be cleaned, so that solid foreign matter can be easily removed.
- solid foreign matter for example, hair, lint, etc.
- it is excellent in capturing solid foreign matter (for example, hair, lint, etc.) of a size that extends over a plurality of first regions.
- the adhesive 31 and the water absorbing layer 22 are separated by a straight line in FIG. It can be arranged in a penetrating manner.
- the cleaning roll 1 is formed by winding the cleaning sheet 10 around a core 40 in a roll shape with the cleaning surface 11 facing outward (the outer peripheral side of the roll).
- FIG. 1 shows a state in which a length corresponding to approximately one rotation of the cleaning roll 1 is pulled out from the cleaning roll 1 from the winding outer peripheral end (turning-up opening) 16 of the cleaning sheet 10 .
- the cleaning sheet 10 is pulled out (rewound) from the cleaning roll 1 in this way and cut off. A new cleaning surface 11 can be exposed on the surface of 1 .
- the cleaning roll 1 is constructed so that the performance can be maintained by renewing the surface by drawing and cutting.
- the cleaning sheet 10 is provided with cuts 14 for cutting at approximately every circumference of the cleaning roll 1 .
- the cut line 14 is a cutting means used to easily cut one end of the cleaning sheet 10 in the longitudinal direction from the remaining portion. can be
- the slit 14 is located at a position where the length measured along the longitudinal direction of the cleaning sheet 10 from the wound outer peripheral end 16 is slightly longer than the circumference of the cleaning roll 1 (for example, about 2 mm to 10 mm). It is preferable to provide according to such a configuration, the cut 14 on the outermost side of the cleaning roll 1 is covered with the cleaning sheet 10 forming the outermost periphery of the cleaning sheet 1 and does not come into direct contact with the surface to be cleaned. Therefore, by pulling out the cleaning sheet 10 from the cleaning roll 1 used for the wet surface to be cleaned and cutting it from the slit 14, the water-absorbed area of the cleaning sheet 10 is removed, leaving the remaining cleaning roll 1 dry. can be maintained. It is preferable to provide the cuts 14 so that this relationship is maintained substantially the same from the inner circumference to the outer circumference of the cleaning roll 1 .
- the slits 14 are provided along the width direction (direction perpendicular to the longitudinal direction) of the cleaning sheet 10, but they may be provided diagonally with respect to the width direction.
- the direction in which the cut extends may be constant or may change along the way.
- the cut 14 is provided across the entire width of the cleaning sheet 10, but the cut extends from one side of the width of the cleaning sheet halfway to provide a trigger for cutting. may be
- a core made of paper (typically made of cardboard) can be preferably used from the viewpoints of cost, ease of disposal, cushioning properties, and the like.
- the winding core may be made of other material (for example, synthetic resin, metal, etc.).
- a so-called coreless type cleaning roll in which only a cleaning sheet is wound into a roll without using a core, may be used. That is, in the cleaning roll disclosed here, the core is an optional component.
- the cleaning roll 1 can be used, for example, together with a jig 50 as shown in FIGS.
- the rotating member 52 is rod-shaped and is rotatably supported at one end of a rod-shaped grasping member 54 .
- the cleaner 100 is cleaned by inserting the rotating member 52 into a cavity provided at the winding center of the cleaning roll 1 (in a mode having a core, it may be the cavity of the core). 1 is configured to rotate in the roll circumferential direction in conjunction with the rotating member 52 .
- the cleaner 100 grips the other end of the gripping member 54 and brings the outer peripheral surface of the cleaning roll 1 into contact with the surface to be cleaned 56 while rolling the cleaning roll 1 along the surface to be cleaned 56 .
- the form of the jig that constitutes the cleaner together with the cleaning roll is not limited to those shown in FIGS.
- the gripping member 54 extends in the radial direction of the cleaning roll 1 in the embodiments shown in FIGS. 3 and 4
- the gripping member may extend along the winding axis of the cleaning roll. It may extend in a direction in which the angle formed by the two is approximately 60 degrees or less, or 45 degrees or less, or 30 degrees or less.
- the cleaner provided by this specification is not limited to the form including the jig and the cleaning roll as shown in FIG. 3, and the cleaning roll may be used as the cleaner as it is. That is, the cleaning roll can also be grasped as a cleaner.
- the cleaning roll disclosed herein may be a cleaning roll (refillable cleaning roll) that is attached to an appropriate jig in a replaceable or single-use form as needed to form a cleaner.
- the cleaning sheet disclosed herein may be used in a form that is not wound into a roll, for example, in a sheet form.
- a sheet-shaped cleaning sheet can be used as a cleaner by attaching it to an appropriate jig, or by using the cleaning sheet alone without using a jig.
- a sheet-shaped cleaning sheet may be used in the form of only one sheet, or may be used in the form of a laminate of two or more sheets.
- the laminate can be used in such a manner that one cleaning sheet located on the outermost surface thereof is brought into contact with the surface to be cleaned. When one sheet of the outermost surface is peeled off from the rest of the laminate, a new cleaning sheet becomes the outermost surface of the laminate. Thereby, the outermost surface of the laminate can be renewed.
- the cleaning sheet disclosed herein may constitute a cleaning roll wound with the cleaning surface inside, contrary to the example shown in FIG.
- a sheet-shaped cleaning sheet is obtained by pulling out (rewinding) the cleaning sheet from such a cleaning roll and cutting it to an appropriate length.
- the single-leaf cleaning sheet can be used as a cleaner by attaching it to a suitable jig or by itself without using a jig.
- the cleaning sheets disclosed herein are characterized by a water absorption of 0.5 g/dm 2 or greater.
- the water absorption amount is 0.5 g/dm 2 or more, so that from the surface to be cleaned Liquid such as water and solid foreign matter can be removed simultaneously and efficiently.
- the water absorption of the cleaning sheet is preferably 0.7 g/dm 2 or more, more preferably 0.9 g/dm 2 or more, and 1.0 g/dm 2 or more. 1.2 g/dm 2 or more, or 1.5 g/dm 2 or more.
- the upper limit of water absorption is not particularly limited, and may be, for example, 8 g/dm 2 or less.
- the water absorption is, for example, 5.0 g/dm 2 or less, from the viewpoint of achieving a good balance between the liquid removal performance and the solid foreign matter removal performance of the adhesive while suppressing the thickness of the cleaning sheet.
- the water absorption amount of the cleaning sheet is measured by the method described in Examples below.
- the amount of water absorption of the cleaning sheet can be adjusted by selecting the water-absorbing layer, the area ratio of the first region to the cleaning surface (adhesive area ratio), the amount of adhesive applied to the water-absorbing layer, and the like.
- the cleaning sheets disclosed herein comprise a substrate having a water absorbent layer on at least the front surface thereof.
- at least the front surface of the substrate is composed of the water absorbing layer.
- the entire substrate may be composed of the water absorbing layer.
- the back surface of the substrate is also composed of a water absorbing layer.
- the water absorption amount of the water absorbing layer is suitably about 0.5 g/dm 2 or more, and advantageously about 0.5 g/dm 2 or more.
- the water absorption of the water absorbing layer is preferably about 1.0 g/dm 2 or more, more preferably about 1.3 g/dm 2 or more, and about 1.5 g/dm 2 or more. or about 1.8 g/dm 2 or more.
- the upper limit of the water absorption amount of the water absorption layer is not particularly limited, and may be approximately 10.0 g/dm 2 or less, for example.
- the water absorption layer of the water absorption layer may be about 7.0 g/dm 2 or less, may be about 5.0 g/dm 2 or less, or may be about 5.0 g/dm 2 or less. It may be 3.0 g/dm 2 or less.
- the water absorption amount of the water absorption layer is measured in the same manner as the water absorption amount of the cleaning sheet, except that a test piece obtained by cutting the water absorption layer (for example, non-woven fabric) into a square with a side of 10 cm is used.
- the water absorption amount of the water absorbing layer can be adjusted by selecting the material, structure, basis weight, etc. of the water absorbing layer.
- the absorbent layer is porous.
- a porous water-absorbing layer tends to exhibit desired water-absorbing properties while suppressing changes in volume and reduction in strength due to water absorption, compared to, for example, a non-porous type of water-absorbing layer that absorbs water mainly by swelling. .
- This is preferable from the viewpoint of preventing the adhesive from falling off due to water absorption (which may cause the adhesive to remain on the surface to be cleaned).
- water-insoluble and non-water-swellable pressure-sensitive adhesives can be preferably used in the cleaning sheet disclosed herein.
- porous water-absorbing layers include water-absorbing layers made of various fiber aggregates.
- the fiber assembly is a concept including a material configured by accumulating a large number of fibers as well as a material configured by accumulating one or a small number of fibers.
- Such a fiber assembly is generally formed by physical actions such as entanglement, crossing, and bundling of fibers and/or chemical actions such as fusion, welding, binding by a binder, and bonding by chemical reaction. Designed to maintain shape.
- the fibrous assembly may be called nonwoven fabric, woven fabric, paper, felt, or the like.
- the material of the fibers constituting the fiber assembly is not particularly limited, and various natural fibers (typically cellulosic fibers such as cotton), chemical fibers (synthetic fibers, semi-synthetic fibers, regenerated fibers such as rayon, inorganic fibers, etc.) fiber, etc.).
- the fiber material constituting the fiber assembly may be of one type or two or more types.
- water-absorbing layers that can be preferably used from the viewpoint of water absorption, flexibility, compatibility with adhesives, etc. include cotton nonwoven fabrics and rayon nonwoven fabrics.
- a cotton nonwoven fabric is more preferable from the viewpoint of surface renewal workability when the cleaning sheet disclosed herein is in the form of a cleaning roll.
- Another example of the porous water-absorbing layer is a water-absorbing layer made of foam having an open-cell structure.
- the foam for example, polyurethane foam, polyvinyl alcohol (PVA) foam, or the like can be used.
- the basis weight of the water-absorbing layer is not particularly limited, and can be appropriately selected so as to realize a cleaning sheet with a desired water-absorbing capacity.
- the water-absorbing layer preferably has a basis weight of 15 g/m 2 or more, more preferably 25 g/m 2 or more, and may be 30 g/m 2 or more, or 35 g/m 2 or more.
- the basis weight of the water absorbing layer may be, for example, 150 g/m 2 or less, 100 g/m 2 or less, 80 g/m 2 or less, or 60 g/m 2 or less. Reducing the basis weight of the water absorbing layer is preferable from the viewpoint of thinning the cleaning sheet and saving resources.
- adhesive non-arranged portions 12 and 13 that do not have an adhesive and do not serve as cleaning surfaces may be provided along both widthwise ends of the substrate 20 . .
- the width of each of the non-adhesive portions 12 and 13 can be, for example, approximately 3 mm to 20 mm (typically 5 mm to 15 mm). The widths of the non-adhesive portions 12 and 13 may be the same or different.
- the non-adhesive portion may be provided only on one end side in the width direction of the base material 20 .
- a non-adhesive portion on at least one end side of the base material in the width direction, for example, when renewing the cleaning sheet exposed at the outermost periphery of the cleaning roll, the winding outer edge (turnover opening) of the cleaning sheet can be pinched. It is easy to cut off the cleaning sheet pulled out from the roll, and the like.
- the non-adhesive portion may be provided continuously or intermittently over only part of the total length of the substrate.
- the ratio of the area of the first region to the area of the entire cleaning surface (hereinafter also referred to as "adhesive area ratio") is obtained by the following formula: [(total area of the first region) / (total area of the first region + Total area of the second region)] ⁇ 100;
- the adhesive area ratio can be, for example, 5% or more, suitably 10% or more, 15% or more, 25% or more, 35% or more, or 45% or more. good. As the adhesive area ratio increases, the ability to capture solid foreign matter tends to improve. In some embodiments, the adhesive area ratio is suitably 95% or less, preferably 85% or less, may be 75% or less, may be 65% or less, or may be 55%. The following may be used. As the pressure-sensitive adhesive area ratio decreases, the cleaning sheet generally tends to absorb more water.
- the arrangement of the first regions on the cleaning surface is not particularly limited, and may be, for example, stripes, dots (a plurality of points or islands), lattices, patterns combining these, and the like.
- the arrangement pattern of the first regions may be regular or random.
- the arrangement pattern of the first regions may be the same over the entire cleaning surface, or may differ depending on the position (for example, the position in the width direction). From the viewpoint of ease of manufacture and ease of formation of the cleaning roll, it is advantageous to use the same arrangement pattern over the entire cleaning surface.
- the first regions may be provided substantially evenly over the entire cleaning surface. For example, by adjusting the arrangement frequency and size of the pattern, sparseness and fineness may occur depending on the position (for example, the position in the width direction). may be provided.
- the arrangement pattern of the first region can be controlled by, for example, the arrangement pattern of the adhesive.
- the arrangement of the first region and the arrangement of the adhesive are the same from the viewpoint of ease of manufacture, but the arrangement is not limited to this.
- the first regions are formed by adhesives arranged substantially parallel to each other (in stripes) at intervals in the width direction of the cleaning sheet. . Since the configuration (cross-sectional shape) of each part of the cleaning sheet in the longitudinal direction of the cleaning sheet of such a configuration is constant, the cleaning roll around which the cleaning sheet is wound is placed on the surface to be cleaned (surface to be cleaned). It is preferable because there is little variation in the feeling of use (response) in the case of rolling with. That is, the rolling can be performed smoothly. This is also advantageous from the viewpoint of preventing uneven cleaning.
- the width (width of the first region) W1 of the adhesive constituting each line of the stripe is not particularly limited, and can be designed according to the application.
- the width W1 (see FIG. 2) of the adhesive can be, for example, approximately 0.1 mm or more, and is advantageously approximately 0.3 mm or more from the viewpoint of enhancing the ability to capture solid foreign matter. Yes, it may be about 0.5 mm or more, or about 0.7 mm or more.
- the width W1 can be, for example, approximately 20 mm or less, and from the viewpoint of suppressing uneven removal of the liquid on the surface to be cleaned, it is suitable to be approximately 10 mm or less, and approximately 5 mm or less is preferable.
- the interval between adjacent lines (width of the second region) W2 is suitably about 0.1 mm or more, preferably about 0.3 mm or more, and about 0.5 mm. or more, or about 0.7 mm or more.
- the width W2 can be, for example, about 20 mm or less, and from the viewpoint of suppressing uneven removal of solid foreign matter on the surface to be cleaned, it is appropriate to be about 10 mm or less, and about 5 mm or less. , and may be about 2 mm or less.
- the shape of the dots is not particularly limited, and may be, for example, circular, elliptical, oval, fan-shaped (e.g. semi-circular), ring-shaped, quadrangular (square, rectangular, trapezoidal, rhomboidal). etc.), polygons other than squares (triangles, hexagons, etc.), shapes representing various designs, symbols, characters, etc., shapes combining one or more of these, and the like.
- the area of each dot can be, for example, approximately 0.1 mm 2 or more, preferably approximately 0.5 mm 2 or more from the viewpoint of capturing solid foreign matter, may be approximately 1 mm 2 or more, or approximately 3 mm 2 or more.
- each dot can be, for example, about 300 mm 2 or less, and preferably about 100 mm 2 or less (for example, about 30 mm 2 or less).
- the interval between each dot and an adjacent dot can be, for example, about 0.1 mm to 10 mm (typically about 0.5 mm to 5 mm, eg, about 1 mm to 3 mm).
- the amount of the adhesive contained per area of the cleaning surface is not particularly limited, and can be appropriately set so that the desired amount of water absorption is achieved and the effect of removing solid foreign matter is appropriately exhibited.
- the amount of adhesive per area of the cleaning surface can be, for example, 3 g/m 2 or more, preferably 5 g/m 2 or more from the viewpoint of coating stability, etc., and 10 g/m 2 or more. /m 2 or more, or 15 g/m 2 or more.
- the amount of the adhesive per area of the cleaning surface may be, for example, 120 g/m 2 or less, and from the viewpoint of appropriately suppressing the adhesive strength and facilitating the cleaning operation, it is preferably 90 g/m 2 or less.
- the amount of the adhesive contained per area of the cleaning surface can be obtained from the difference between the weight per area of the substrate and the weight per area of the cleaning sheet in the area where the cleaning surface is formed.
- the amount of the adhesive can be adjusted by the amount of adhesive applied per area of the first region and the area ratio of the adhesive.
- the amount of the adhesive per area of the first region can be, for example, 5 g/m 2 or more, and from the viewpoint of coating stability, etc., it is preferably 10 g/m 2 or more. Preferably, it may be 15 g/m 2 or more, or 25 g/m 2 or more. In addition, the amount of the adhesive per area of the first region may be, for example, 150 g/m 2 or less, and should be 120 g/m 2 or less from the viewpoint of moderately suppressing the adhesive force to facilitate cleaning operations. is preferable, and may be 100 g/m 2 or less, 70 g/m 2 or less, or 50 g/m 2 or less.
- the base material may include a waterproof layer arranged on the back side of the water-absorbing layer, that is, on the side (back side) opposite to the side on which the pressure-sensitive adhesive layer is provided.
- the waterproof layer may be a non-porous resin layer (for example, a resin film), a closed-cell foam layer, a metal foil, a composite of these, or the like.
- a waterproof layer containing a non-porous resin layer is preferable because the interlayer strength described later can be easily increased.
- non-porous resin layer refers to a layer in which the ratio of the volume of pores (voids) to the apparent volume of the layer is 3% by volume or less at 25°C.
- polyester resins such as polyethylene terephthalate (PET) and polybutylene terephthalate (PBT); polyethylene (PE), polypropylene (PP), ethylene-propylene copolymers, polyolefin resins such as polypropylene-polyethylene blend resins; other vinyl chloride resins (typically soft vinyl chloride resins), vinyl acetate resins, polyamide resins; and the like, but are not limited to these.
- a waterproof layer having at least the back side made of polyolefin resin can be preferably employed.
- the thickness of the waterproof layer is not particularly limited.
- the thickness of the waterproof layer may be, for example, 1 ⁇ m or more, and is suitably 5 ⁇ m or more from the viewpoint of facilitating the realization of a cleaning sheet having appropriate strength (e.g., tear strength, interlaminar strength, etc.). , is preferably 10 ⁇ m or more, more preferably 15 ⁇ m or more.
- the thickness of the waterproof layer may be, for example, 100 ⁇ m or less, preferably 50 ⁇ m or less, more preferably 30 ⁇ m or less, and may be 25 ⁇ m or less from the viewpoint of flexibility and thickness reduction of the cleaning sheet. It may be 20 ⁇ m or less, or 15 ⁇ m or less.
- the back surface of the substrate is composed of a waterproof layer (for example, a resin layer such as a resin film).
- the back surface of the substrate may be subjected to release treatment such as coating of a release agent.
- the release agent is not particularly limited, and for example, a silicone-based release agent, a fluorine-based release agent, a long-chain alkyl-based release agent, and other known or commonly used release agents may be used depending on the purpose and application. can be used.
- the peeling treatment for example, the unwinding force of the roll-shaped cleaning sheet can be adjusted.
- the interlaminar strength between the waterproof layer and the water absorbing layer is, for example, about 0.5 N/25 mm or more. Thereby, it becomes easy to suppress that a waterproof layer and a water absorption layer separate carelessly. This is particularly significant for a cleaning sheet whose cleaning surface is an adhesive surface. More preferably, the interlayer strength is about 1.0 N/25 mm or more (for example, about 1.5 N/25 mm or more, further 2.0 N/25 mm or more).
- the upper limit of the interlaminar strength is not particularly limited, and from the viewpoint of preventing accidental separation of the waterproof layer and the water absorbing layer, the higher the strength, the better.
- the interlaminar strength can be, for example, approximately 10 N/25 mm or less.
- the interlaminar strength can be measured by performing a T-peel test by the method described in Examples below. In this method, when the waterproof layer cannot be peeled off from the water absorbing layer by hand in preparation for measurement, it can be evaluated as having sufficiently high interlaminar strength for practical use. In addition, in the measurement of interlaminar strength, regardless of whether the water-absorbing layer is peeled off at the interface between the waterproof layer and the water-absorbing layer or destroyed inside the water-absorbing layer (for example, part of the water-absorbing layer remains on the waterproof layer side), the above T The measured value obtained by the letter peel test is recorded as the interlaminar strength.
- the interlaminar strength value can be affected not only by the bonding strength at the interface between the waterproof layer and the water-absorbing layer, but also by the internal destruction prevention property of the water-absorbing layer (which may be a water-absorbing layer partially impregnated with an adhesive). .
- the thickness of the cleaning sheet disclosed herein is not particularly limited, and can be set according to the purpose.
- the thickness of the cleaning sheet may be, for example, 15 ⁇ m or more, 30 ⁇ m or more, 45 ⁇ m or more, 60 ⁇ m or more, or 75 ⁇ m or more.
- the thickness of the cleaning sheet increases, it becomes easier to favorably achieve both good adhesion of the cleaning surface to the surface to be removed and strength (for example, tear strength) of the cleaning sheet.
- the thickness of the cleaning sheet is, for example, 250 ⁇ m or less from the viewpoint of reducing the size and weight of the cleaning roll or increasing the length of the cleaning sheet included in the cleaning roll. 200 ⁇ m or less, 150 ⁇ m or less, 130 ⁇ m or less, 120 ⁇ m or less, or 110 ⁇ m or less.
- the width of the cleaning sheet can be appropriately selected according to the purpose and is not particularly limited. From the viewpoint of work efficiency when used in the form of a cleaning roll, the width of the cleaning sheet is suitably 5 cm or more, preferably 10 cm or more, may be 12 cm or more, or may be 14 cm or more.
- the width of the cleaning sheet can be, for example, about 100 cm or less, typically about 70 cm or less, preferably about 50 cm or less, may be about 40 cm or less, about 35 cm or less, or even about 30 cm or less. (eg approximately 25 cm or less).
- the technique disclosed herein can be preferably implemented in a form in which the width of the cleaning sheet is, for example, about 10 cm or more and about 50 cm or less (preferably about 14 cm or more and about 40 cm or less).
- the width of the cleaning surface formed on the first surface of the cleaning sheet is preferably about 2.5 cm or more, may be about 4.5 cm or more, may be about 9.5 cm or more, or may be about 9.5 cm or more. It may be 11 cm or more, or approximately 13 cm or more.
- the width of the cleaning surface can be, for example, about 98 cm or less, preferably about 68 cm or less from the viewpoint of usability, about 48 cm or less, about 39 cm or less, about 34.5 cm or less, further about 29 cm or less. It may be 5 cm or less (eg approximately 24.5 cm or less).
- the technique disclosed herein can be preferably implemented in a form in which the width of the cleaning surface is, for example, about 9.5 cm or more and about 48 cm or less (preferably about 13 cm or more and about 39 cm or less).
- the tear strength of the cleaning sheet is, for example, approximately 1.0 N or greater.
- the tear strength of the cleaning sheet is, for example, approximately 1.0 N or greater.
- the cleaning sheet may be torn in the longitudinal direction (vertical direction) from the rotation outer peripheral end. It is advantageous from the viewpoint of suppressing the vertical tear that the tear strength of the cleaning sheet is at least a predetermined value.
- the tear strength is preferably 2.0 N or more, more preferably 3.0 N or more (for example, 4.0 N or more). The tear strength is measured by the method described in Examples below.
- the vertical tear can be prevented by using a reinforcing means such as a lead tape, which will be described later.
- the cleaning sheet disclosed herein is preferably configured as a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive surface as the cleaning surface. According to such a configuration, it is easy to achieve a high level of both liquid removability and solid foreign matter removability.
- the fact that the cleaning surface is an adhesive surface means that the adhesive strength (hereinafter also referred to as "adhesive strength to SUS") measured by pressing the cleaning surface against a stainless steel (SUS) plate is 0.05 N/ 25 mm or more.
- SUS stainless steel
- the adhesive strength to SUS is measured by a 180-degree peel test specified in JIS Z 0237 using a SUS304BA plate as the adherend.
- the adhesion to SUS is specifically measured by the following procedure. That is, a test piece is prepared by cutting a cleaning sheet to be measured into a strip having a width of 25 mm and a length of 100 to 200 mm. The cleaned surface of the test piece is attached to a SUS304BA plate as an adherend by reciprocating a 2 kg roller once. After holding this in an environment of 23°C and 50% RH for 30 minutes, a tensile tester was used, and in accordance with JIS Z 0237, under the conditions of 23°C and 50% RH and a tensile speed of 300 mm/min.
- 180 degree peel strength (N/25mm) is measured. The measurement is performed two or more times (preferably three or more times), and the arithmetic mean value thereof is taken as the adhesive strength value.
- a tensile tester is not particularly limited, and a known tensile tester can be used. For example, it can be measured using "Tensilon" manufactured by Shimadzu Corporation.
- the adhesive strength of the cleaning surface to SUS is suitably 0.1 N/25 mm or more, and 0.5 N/25 mm or more (for example, 1.0 N /25 mm or more).
- the adhesive strength of the cleaning surface to SUS is 5.0 N / 25 mm or less.
- the adhesive strength to SUS can be adjusted by, for example, the amount of adhesive contained per area of the cleaning surface, the area ratio of the adhesive, and the like.
- the cleaning sheet disclosed herein may be configured as a cleaning roll by being wound with the cleaning surface facing outward.
- a cleaning roll is used, for example, in a mode of rolling on the surface to be cleaned, and can efficiently remove liquid and solid foreign matter on the surface to be cleaned.
- the cleaning sheet used in this embodiment is preferably configured as an adhesive sheet whose cleaning surface is an adhesive surface.
- the diameter of the cleaning roll may be, for example, about 10 mm or more, usually 20 mm or more, 30 mm or more, 40 mm or more, or 50 mm or more.
- the diameter of the cleaning roll refers to the diameter (outer diameter) of the cleaning roll when not in use (that is, before the start of use of the product).
- the diameter of the cleaning roll may be, for example, about 200 mm or less, and from the viewpoint of operability, it is usually about 150 mm or less, 100 mm or less, about 80 mm or less, or about 70 mm or less.
- the inner peripheral diameter of the cleaning sheet constituting the cleaning roll may be, for example, about 5 mm or more, usually about 10 mm or more, and may be about 20 mm or more.
- the inner peripheral diameter of the cleaning sheet refers to the winding diameter of the cleaning sheet at the winding start end, and in the case of a cleaning roll in which the cleaning sheet is wound around the core, it approximately matches the outer diameter of the core.
- the inner diameter of the cleaning sheet may be, for example, approximately 180 mm or less, approximately 130 mm or less, approximately 90 mm or less, approximately 70 mm or less, or approximately 60 mm or less.
- the cleaning sheet that constitutes the cleaning roll may have a pattern that can be visually recognized when the cleaning roll is viewed from the outer peripheral side.
- pattern as used herein is meant to include figures, symbols, characters, combinations thereof, combinations of these with colors, and the like.
- the pattern may be provided to create a mismatch between the outer circumference of the cleaning sheet roll and the surface of the cleaning sheet adjacent to the outer circumference of the roll. By causing such a pattern mismatch, it is possible to easily find the wound outer edge of the cleaning sheet. Ease of finding the winding outer edge (turning-up opening) of the cleaning sheet can help improve work efficiency, for example, when renewing the adhesive exposed on the outermost periphery of the cleaning roll.
- the form of the pattern is not particularly limited, and may be, for example, lines or dots extending continuously or intermittently in the longitudinal direction of the cleaning sheet or in a direction crossing the longitudinal direction.
- the line can be a straight line, a curved line, a polygonal line, a wavy line, or the like.
- the thickness of the lines may be constant, or may vary regularly or irregularly.
- the pattern mismatch may be, for example, a difference in color.
- a pattern on the cleaning sheet along the cut for example, a pattern along the cut).
- Extending colored line a method of attaching a pattern on the side of the cut toward the winding inner circumference, a method of attaching a pattern on both sides of the cut (for example, triangles facing each other with the cut side as the vertex), etc. It is not particularly limited. These methods may be combined as appropriate.
- the cleaning sheet may have a label indicating the recommended rolling direction of the cleaning roll.
- the recommended rolling direction is such that the part of the cleaning sheet located at the outermost periphery of the cleaning roll contacts the surface to be cleaned in order from the inner peripheral end of the winding of the cleaning sheet to the outer peripheral end of the winding. It is the direction in which it rolls.
- the sign is not particularly limited as long as it can convey intended information to the user.
- the unwinding force of the cleaning roll disclosed herein is not particularly limited, and can be, for example, approximately 2.0 N/25 mm or less. From the viewpoint of workability when intentionally pulling out the cleaning sheet to renew the cleaning surface appearing on the outer periphery of the cleaning roll, the unwinding force is suitably about 1.5 N/25 mm or less. It is preferably about 1.0 N/25 mm or less, more preferably about 0.7 N/25 mm or less. In some embodiments, the unwind force may be, for example, approximately 0.5 N/25 mm or less, approximately 0.3 N/25 mm or less, or approximately 0.2 N/25 mm or less.
- the unwinding force of the cleaning roll may be, for example, 0.005 N/25 mm or more, and from the viewpoint of suppressing rail pulling, etc., it is suitable to be about 0.01 N/25 mm or more, and about 0.02 N/ It may be 25 mm or more, or about 0.05 N/25 mm or more.
- the unwinding force of the cleaning roll is measured as follows. That is, in an environment of 23° C. and 50% RH, the cleaning roll to be measured was set in a tensile tester, and the outer circumferential edge of the cleaning sheet wound was attached to the chuck of the tensile tester at a speed of 300 mm/min (rolling speed). The cleaning roll is tangentially rewound by pulling at the return speed).
- the unwinding force [N/25 mm] can be obtained by converting the tensile strength observed at this time into a value per width of 25 mm of the cleaning surface.
- the cleaning sheet that constitutes the cleaning roll may be provided with a rail pull preventing portion that partially suppresses the stickiness of the cleaning surface of the cleaning sheet.
- the above-mentioned rail pull means that when the cleaning roll is transferred over the surface to be cleaned, the adhesive force between the cleaning sheet and the surface to be cleaned loses the rewinding force, and the cleaning sheet sticks to the surface to be cleaned and rolls. It means the phenomenon that is solved. It is effective to dispose the rail pull preventing portion in the vicinity of the winding outer peripheral end of the cleaning sheet.
- the rail pull preventing portion is arranged within a range of 1/4 turn (preferably 1/6 turn, more preferably 1/8 turn) along the outer circumference of the cleaning roll from the winding outer peripheral end of the cleaning sheet. can be done.
- the rail pulling phenomenon of the cleaning roll occurs starting from the winding outer peripheral edge of the cleaning sheet. Therefore, by suppressing the adhesiveness of the cleaning sheet near the winding outer peripheral end, the relationship between the adhesiveness to the surface to be cleaned and the adhesiveness to the back surface of the cleaning sheet (which can be related to the unwinding force) can be locally improved. can be adjusted to effectively prevent the occurrence of rail pulling.
- the cleaning sheet constituting the cleaning roll has predetermined cutting positions (for example, the cut line 14 shown in FIG.
- the rail pulling prevention unit cuts the cleaning sheet at each scheduled cutting position (i.e., the planned cutting position). By doing so, it can be arranged within a range of 1/4 turn along the outer circumference of the cleaning roll from the point that can be the winding outer circumference end.
- the rail pull preventing portion is formed continuously or intermittently so as to extend in the direction (typically the width direction) that intersects the longitudinal direction of the cleaning sheet.
- the rail pull prevention portion having such a shape, it is possible to effectively prevent the rail pull phenomenon while suppressing deterioration of solid foreign matter trapping performance and water absorption performance.
- the rail pulling prevention portion can be formed at a position on the side toward the inner circumference of winding of the cleaning sheet along the outer circumference of winding of the cleaning sheet.
- the rail pulling prevention part may be provided over the entire length of the winding outer peripheral end, or may be provided continuously or intermittently along a part of the entire length.
- the configuration of the rail pulling prevention portion is not particularly limited as long as it can partially suppress the adhesive force of the cleaning surface.
- a rail pull preventing portion can be formed in the cleaning roll having the configuration shown in FIG. 1, as shown in FIG.
- a similar lead tape 18 is also arranged on the adhesive surface on the side facing the winding inner circumference in contact with each cut.
- the lead tape 18 is not particularly limited, and for example, various resin films, paper, cloth, rubber sheets, foam sheets, metal foils, composites thereof, and the like can be used.
- the shape of the lead tape 18 may be, for example, a strip shape as shown in FIG. 5, but is not limited to this, and may be any shape extending in the width direction of the cleaning sheet.
- a lead tape By arranging such a lead tape, in addition to preventing rail pulling, it also prevents the cleaning sheet from tearing in the longitudinal direction (longitudinal tear) from the outer peripheral end of the winding when the outer peripheral surface (adhesive surface) of the cleaning roll is renewed. can do.
- the lead tape By arranging the lead tape at a position on the side toward the inner circumference of the winding of the outer circumference of the cleaning sheet (and a portion that can be the outer circumference of the winding by cutting the cleaning sheet from the cut line), The outer edge can be reinforced with a lead tape.
- a lead tape having higher strength (tensile strength, tear strength, etc.) than the cleaning sheet can be preferably employed.
- a lead tape made of a resin film such as PET or PP can be used.
- the resin film forming the lead tape may contain an antistatic agent to prevent dust from adhering to it.
- a lead tape colored differently than the cleaning sheet may preferably be used. As a result, it is possible to easily determine the position of the winding outer peripheral end of the cleaning sheet or the position of the break.
- the width of the rail pulling prevention part can be, for example, 1 mm or more, and it is usually appropriate to set it to 2 mm or more (eg, 3 mm or more). By increasing the width of the rail pull prevention portion, the rail pull prevention performance tends to be improved.
- the width of the rail pull preventing portion can be set to 50 mm or less, for example. From the standpoint of maintaining adhesive performance and preventing unwinding, the width of the rail pulling prevention portion is usually 30 mm or less, preferably 15 mm or less (for example, 10 mm or less).
- the rail pulling prevention part is also provided at the position on the winding outer circumference side (winding outer circumference end side) from the planned cutting point. good too.
- the rail pull preventing portion may be provided so as to straddle the planned cutting portion and extend along the planned cutting portion.
- the adhesive used in the cleaning sheet disclosed herein is not particularly limited.
- the adhesive for example, an acrylic adhesive, a rubber adhesive, a polyester adhesive, a urethane adhesive, a polyether adhesive, a silicone adhesive, or the like can be used.
- the rubber-based pressure-sensitive adhesive refers to a pressure-sensitive adhesive containing a rubber-based polymer as a base polymer.
- the base polymer refers to the main component (the component with the highest compounding ratio) among the polymer components.
- the ratio of the base polymer to the polymer components contained in the pressure-sensitive adhesive disclosed herein is typically about 50% by weight or more, usually about 70% by weight or more, based on the solid content. It may be 90% by weight or more.
- the upper limit of the proportion of the base polymer is 100% by weight, and may be, for example, approximately 99% by weight or less.
- the form of the adhesive is not particularly limited. It can be of various types such as an emulsion type), a solvent type in which the adhesive component is dissolved in an organic solvent, and the like.
- Preferable adhesives from the viewpoint of productivity and environmental load reduction include hot-melt adhesives and active energy ray-curable adhesives. Among them, hot-melt pressure-sensitive adhesives are preferred.
- the method of partially disposing the adhesive on the water-absorbing layer of the substrate is not particularly limited.
- a method of transferring the pressure-sensitive adhesive layer formed on the surface to the substrate (transfer method) or the like can be used.
- Conventionally known coating means such as a die coater and a gravure coater can be used for coating the adhesive.
- a hot-melt pressure-sensitive adhesive is used to form the pressure-sensitive adhesive layer, the hot-melt pressure-sensitive adhesive can be applied in the form of a heated melt containing substantially no organic solvent.
- rubber-based adhesives or acrylic-based adhesives can be preferably used as the adhesive from the viewpoint of adhesive performance and cost.
- a rubber-based pressure-sensitive adhesive and an acrylic pressure-sensitive adhesive may be used in combination by mixing (blending) or laminating.
- the rubber-based pressure-sensitive adhesive and the acrylic pressure-sensitive adhesive that can be used in the cleaning sheet disclosed herein will be described in more detail below, but are not intended to limit the scope of the present invention.
- rubber adhesive examples include natural rubber polymers such as natural rubber and modified products thereof, isoprene rubber, chloroprene rubber, styrene-isoprene-styrene block copolymer (SIS), styrene-butadiene-styrene block copolymer.
- natural rubber polymers such as natural rubber and modified products thereof, isoprene rubber, chloroprene rubber, styrene-isoprene-styrene block copolymer (SIS), styrene-butadiene-styrene block copolymer.
- SBS coalesced
- SEBS styrene-ethylene/butylene-styrene block copolymers
- CEBC crystalline polyolefin-ethylene/butylene-crystalline polyolefin block copolymers
- SEBC styrene-ethylene/butylene-crystalline polyolefin block copolymers
- SEBC styrene-ethylene/butylene-crystalline polyolefin block copolymers
- a rubber-based pressure-sensitive adhesive may contain, in addition to a rubber-based polymer as a base polymer, for example, a tackifying resin (tackifier) and process oil as main components.
- a tackifying resin tackifier
- process oil as main components.
- the type and compounding ratio of each component can be set so as to obtain the desired solid foreign matter trapping performance on the cleaning surface.
- tackifying resin various tackifying resins such as general rosin-based, terpene-based, hydrocarbon-based, epoxy-based, polyamide-based, elastomer-based, phenol-based, and ketone-based resins may be used singly or in combination of two or more. can be used in combination as appropriate.
- the amount of the tackifying resin to be blended with respect to 100 parts by weight of the base polymer may be, for example, about 40 parts by weight or more, about 70 parts by weight or more, or about 100 parts by weight or more.
- the amount of the tackifying resin to be blended with respect to 100 parts by weight of the base polymer is, for example, about 250 parts by weight or less, preferably about 200 parts by weight or less, from the viewpoint of avoiding deterioration of low-temperature properties. It may be about 160 parts by weight or less, may be about 140 parts by weight or less, or may be about 120 parts by weight or less.
- the process oil for example, general paraffinic, naphthenic, aromatic process oils can be used singly or in combination of two or more.
- the blending amount of the process oil relative to 100 parts by weight of the base polymer can be, for example, about 30 parts by weight or more, about 50 parts by weight or more, or about 70 parts by weight or more.
- the amount of process oil blended with respect to 100 parts by weight of the base polymer can be, for example, about 200 parts by weight or less, and from the viewpoint of preventing contamination of the surface to be cleaned, etc., it is preferably about 150 parts by weight or less, and about 120 parts by weight. It may be not more than about 100 parts by weight, or about 80 parts by weight or less.
- additives such as antioxidants, antioxidants, UV absorbers, light stabilizers, antistatic agents, colorants (pigments, dyes, etc.) are further added to rubber-based adhesives (for example, SIS-based adhesives). may be blended.
- rubber-based adhesives for example, SIS-based adhesives.
- the types and blending amounts of these additives can be the same as the usual types and blending amounts in the field of general pressure-sensitive adhesives.
- An acrylic pressure-sensitive adhesive is a pressure-sensitive adhesive containing an acrylic polymer as a base polymer.
- the acrylic polymer means that 50% by weight or more (preferably 70% by weight or more, for example 90% by weight or more) of the total amount of monomer components constituting the polymer contains at least one (meth)acryloyl per molecule.
- a polymer that is a monomer having a group hereinafter sometimes referred to as an "acrylic monomer").
- the (meth)acryloyl group is meant to comprehensively refer to an acryloyl group and a methacryloyl group.
- (meth)acrylate in this specification is meant to comprehensively refer to acrylates and methacrylates.
- the acrylic polymer may be a random copolymer, a block copolymer, a graft copolymer, or the like when the monomer component constituting the polymer contains two or more types of monomers. Random copolymers and block copolymers are preferable acrylic polymers from the viewpoint of ease of production and ease of adjustment of adhesive properties. Acrylic polymers can be used singly or in combination of two or more.
- the acrylic polymer contains an acrylic random copolymer synthesized from a monomer raw material containing alkyl (meth)acrylate having an alkyl group as a main monomer.
- alkyl (meth)acrylate an alkyl (meth)acrylate having a chain alkyl group having 1 to 20 carbon atoms at the ester end, that is, a C 1-20 alkyl (meth)acrylate can be preferably used.
- C 1-12 (eg, C 2-10 , typically C 4-8 ) alkyl (meth)acrylates are preferred from the viewpoint of the storage modulus of the adhesive. These can be used individually by 1 type or in combination of 2 or more types.
- Preferred alkyl (meth)acrylates include n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isooctyl (meth)acrylate, isononyl (meth)acrylate, lauryl (meth)acrylate and the like. Among them, it is preferable to use one or both of n-butyl acrylate (BA) and 2-ethylhexyl acrylate (2EHA).
- the ratio of the main monomer to all monomer components constituting the acrylic random copolymer is preferably about 60% by weight or more, more preferably about 80% by weight or more, and about 90% by weight or more. is more preferred.
- the upper limit of the ratio of the main monomer to the total monomer components is not particularly limited, but from the viewpoint of facilitating adjustment of the properties of the adhesive (adhesive strength, cohesive strength, etc.), it is usually about 99% by weight or less (e.g., about 98% by weight). % or less, typically about 95% by weight or less).
- the acrylic random copolymer may be obtained by polymerizing substantially only main monomers.
- the monomer raw material may further contain, in addition to the main monomer, a sub-monomer copolymerizable with the main monomer.
- Suitable examples of such sub-monomers include monomers having functional groups (hereinafter also referred to as functional group-containing monomers).
- functional group-containing monomers include carboxy group-containing monomers, acid anhydride group-containing monomers, hydroxyl group-containing monomers, amide group-containing monomers, amino group-containing monomers, epoxy group-containing monomers, alkoxy group-containing monomers, and alkoxysilyl group-containing monomers. etc. These can be used individually by 1 type or in combination of 2 or more types.
- Preferred functional group-containing monomers because they are easy to introduce cross-linking points into acrylic polymers and easy to adjust cross-linking density include carboxy group-containing monomers such as acrylic acid and methacrylic acid; 2-hydroxyethyl acrylate, 4-hydroxybutyl acrylate, and the like. hydroxyl group-containing monomer; and the like.
- the amount of the functional group-containing monomer (for example, the carboxyl group-containing monomer) used may be, for example, about 1 to 10% by weight, or about 2 to 8% by weight, based on the total monomer components for synthesizing the acrylic polymer. It may be approximately 3-7% by weight.
- the raw material for the monomer may contain, as a sub-monomer, a monomer other than the functional group-containing monomer, for example, for the purpose of increasing the cohesion of the acrylic polymer.
- a monomer other than the functional group-containing monomer for example, for the purpose of increasing the cohesion of the acrylic polymer.
- monomers include vinyl ester monomers such as vinyl acetate and vinyl propionate; aromatic vinyl compounds such as styrene, ⁇ -methylstyrene and vinyltoluene; cyclohexyl (meth)acrylate, isobornyl (meth)acrylate and the like. cycloalkyl (meth)acrylate; and the like. These can be used individually by 1 type or in combination of 2 or more types.
- the amount of sub-monomers other than the functional group-containing monomer may be appropriately selected according to the purpose and application, and is not particularly limited. about 2 to 20% by weight, typically about 3 to 10% by weight).
- the acrylic polymer includes an acrylic block copolymer.
- the acrylic block copolymer may exhibit the properties of a thermoplastic polymer (typically a thermoplastic elastomer).
- a pressure-sensitive adhesive containing such an acrylic block copolymer as a base polymer can be suitable for hot-melt coating. It is preferable to use a hot-melt adhesive for forming the adhesive layer from the viewpoint of productivity and reduction of environmental load. From the viewpoint of reduction in melt viscosity and the like, acrylic block copolymers with linear structures are more advantageous than those with star structures or branched structures.
- acrylic block copolymer examples include those having at least one acrylate block (hereinafter also referred to as Ac block) and at least one methacrylate block (hereinafter also referred to as MAc block) in one molecule. can be preferably employed.
- About 50% by weight or more, preferably about 75% by weight or more of the total monomer units constituting the Ac block are monomer units derived from alkyl acrylate.
- About 50% by weight or more, preferably about 75% by weight or more of the total monomer units constituting the MAc block are monomer units derived from alkyl methacrylate.
- alkyl acrylates that make up the Ac block include C 1-20 alkyl acrylates.
- Ac blocks containing C 4-14 alkyl acrylates as constituent monomer units are preferred, and Ac blocks containing C 4-9 alkyl acrylates are more preferred.
- Suitable examples of C4-9 alkyl acrylates include BA, 2EHA, n-hexyl acrylate, n-octyl acrylate, isooctyl acrylate (IOA), n-nonyl acrylate and isononyl acrylate (INA).
- BA and 2EHA are preferred.
- the proportion of C 4-14 alkyl acrylate among the monomer units constituting the Ac block is, for example, 50% by weight or more, may be 75% by weight or more, and is substantially 100% by weight (for example, 99% by weight). % and 100% by weight or less).
- a configuration in which the monomer unit constituting the Ac block is substantially only BA a configuration in which 2EHA is alone, a configuration in which two types of BA and 2EHA are used, and the like can be preferably employed.
- the weight ratio between BA and 2EHA is not particularly limited.
- the weight ratio of BA/2EHA is, for example, 10/90 to 90/10, preferably 80/20 to 20/80, more preferably 30/70 to 70/30, and 60/40 to 40/60. good too.
- Alkyl methacrylates that make up the MAc block include C 1-20 (preferably C 1-14 ) alkyl methacrylates.
- the proportion of C 1-4 (preferably C 1-3 ) alkyl methacrylate among the monomers constituting the MAc block may be, for example, approximately 50% by weight or more, approximately 75% by weight or more, and substantially 100% by weight. % (for example, more than 99% by weight and 100% by weight or less).
- the preferred alkyl methacrylates are methyl methacrylate (MMA) and ethyl methacrylate (EMA).
- MMA methyl methacrylate
- EMA ethyl methacrylate
- a configuration in which the monomer unit is substantially only MMA a configuration in which EMA is alone, a configuration in which two types of MMA and EMA are used, and the like can be preferably employed.
- the C 6-12 alkyl acrylate and the C 2-5 alkyl acrylate are 20/80 to 80/20 (more preferably 30/70 to 70/30, more preferably 40/60 to 60/40, such as Acrylic block copolymers having Ac blocks composed of monomer units in a weight ratio of 45/55 to 55/45) can be used.
- Such an acrylic block copolymer can have an excellent balance between low-temperature performance and cohesiveness.
- an acrylic block copolymer having an Ac block composed of monomer units containing 2EHA and BA in the above weight ratio can be preferably used.
- the Ac block may consist of only 2EHA and BA.
- the weight ratio of Ac block/MAc block in the acrylic block copolymer is not particularly limited, and may be, for example, 4/96 to 90/10, 7/93 to 70/30, or 10/90 to 50. /50, 15/85 to 40/60, or 15/85 to 25/75.
- the weight ratio of the total weight of the MAc blocks to the Ac block is preferably within the above range. The same applies to acrylic block copolymers containing two or more Ac blocks.
- Acrylic block copolymers may be copolymerized with monomers other than alkyl (meth)acrylates (other monomers).
- the other monomers include vinyl compounds having functional groups such as alkoxy groups, epoxy groups, hydroxyl groups, amino groups, amide groups, cyano groups, carboxy groups, and acid anhydride groups; vinyl esters such as vinyl acetate; Examples include aromatic vinyl compounds and vinyl group-containing heterocyclic compounds such as N-vinylpyrrolidone.
- the content of the other monomer may be about 20% by weight or less, may be about 10% by weight or less, or may be about 5% by weight or less based on the total monomer components constituting the acrylic block copolymer.
- the acrylic block copolymer does not substantially contain the other monomers.
- an acrylic block copolymer in which the content of the above-mentioned other monomers is less than 1% by weight (typically 0 to 0.5% by weight) of the total monomer components or below the detection limit is preferred.
- Such acrylic block copolymers can be easily synthesized by known methods (see, for example, Japanese Patent Application Publication No. 2001-234146 and Japanese Patent Application Publication No. 11-323072). , or a commercially available product can be easily obtained.
- Examples of the commercially available products include Kuraray's product name "Clarity" series (for example, product numbers such as LA2140e and LA2250) and Kaneka's product name "NABSTAR".
- the acrylic adhesive can contain a tackifier as needed.
- tackifier various tackifying resins such as general rosin-based, terpene-based, hydrocarbon-based, epoxy-based, polyamide-based, elastomer-based, phenol-based, and ketone-based resins may be used alone or in combination of two. The above can be used in combination as appropriate.
- the amount of the tackifier resin compounded with respect to 100 parts by weight of the base polymer may be, for example, about 1 part by weight or more, may be about 5 parts by weight or more, or may be about 10 parts by weight or more.
- the amount of the tackifier used with respect to 100 parts by weight of the base polymer is usually about 50 parts by weight or less, may be about 30 parts by weight or less, or about 20 parts by weight or less. , or about 10 parts by weight or less.
- the adhesive may be substantially free of tackifiers.
- the acrylic pressure-sensitive adhesive can contain a plasticizer as needed.
- a plasticizer can be useful for suppressing adhesion, lowering melt viscosity, and the like.
- plasticizers include phthalates such as dioctyl phthalate, diisononyl phthalate, diisodecyl phthalate, and dibutyl phthalate; adipates such as dioctyl adipate and diisononyl adipate; and trimellitic acids such as trioctyl trimellitate.
- a plasticizer can be used individually by 1 type or in combination of 2 or more types.
- the amount of the plasticizer to be used is not particularly limited, and can be, for example, approximately 1 part by weight or more, approximately 5 parts by weight or more, approximately 7 parts by weight or more, or approximately 10 parts by weight or more with respect to 100 parts by weight of the base polymer.
- the amount of the plasticizer used with respect to 100 parts by weight of the base polymer is appropriately about 100 parts by weight or less, may be about 50 parts by weight or less, or about 30 parts by weight. or less, or approximately 10 parts by weight or less.
- the adhesive may be substantially free of plasticizer. Adhesives other than acrylic adhesives (for example, rubber-based adhesives) can also contain appropriate amounts of plasticizers as described above, if necessary.
- the acrylic adhesive may further contain various additives such as antioxidants, antioxidants, UV absorbers, light stabilizers, antistatic agents, colorants (pigments, dyes, etc.).
- additives such as antioxidants, antioxidants, UV absorbers, light stabilizers, antistatic agents, colorants (pigments, dyes, etc.).
- the types and blending amounts of these additives can be the same as the usual types and blending amounts in the field of general pressure-sensitive adhesives.
- the cleaning sheet disclosed herein can be applied to cleaning (cleaning) various surfaces to be cleaned.
- it can be used to clean floors and walls in washrooms, dressing rooms, unit baths, toilets, kitchens, etc., taking advantage of its ability to accurately remove both liquids and solid foreign matter that may exist on the surface to be cleaned. It can be preferably used.
- a cleaning sheet having a first side and a second side, A base material having a water-absorbing layer on at least the front surface, and a pressure-sensitive adhesive partially disposed on the water-absorbing layer, the first surface includes a cleaning surface having a first area where the adhesive is exposed and a second area where the water absorbing layer is exposed; A cleaning sheet having a water absorption of 0.5 g/dm 2 or more.
- the cleaning surface is configured as an adhesive sheet having an adhesive surface.
- the substrate further includes a waterproof layer arranged on the back side of the water absorbing layer.
- Example 1 A polyethylene (PE) sheet with a thickness of 20 ⁇ m is laminated on the back surface of a nonwoven fabric F1 (“Oikos AP2040” manufactured by Nisshinbo Textile Co., Ltd., a cotton nonwoven fabric manufactured by a spunlace method, a basis weight of 40 g/m 2 , and absorbent), Further, a substrate S1 having a width of 160 mm was prepared, in which the PE sheet surface was subjected to release treatment with a silicone-based release agent.
- a nonwoven fabric F1 (“Oikos AP2040” manufactured by Nisshinbo Textile Co., Ltd., a cotton nonwoven fabric manufactured by a spunlace method, a basis weight of 40 g/m 2 , and absorbent)
- an adhesive-coated portion (first region) with a width of 1 mm and an adhesive-uncoated portion with a width of 1 mm are formed.
- a cleaning surface having alternating portions (second regions) was formed (adhesive area ratio: 50%).
- the adhesive coating range (width of the cleaning surface) was set to 150 mm, and the range of 5 mm from each width end of the substrate S1 was a dry edge where no adhesive was coated.
- the coating amount of the adhesive is about 15 to 25 g per 1 m 2 of the area of the substrate S1 in the coating range, and the adhesive strength of the cleaning surface (adhesive surface) to SUS is 0.1 to 1.0 N /. It was adjusted to be within the range of 25 mm. Thus, a cleaning sheet according to Example 1 was produced.
- Example 2 A PE sheet having a thickness of 20 ⁇ m is laminated on the back surface of nonwoven fabric F2 (“Oikos AP2050” manufactured by Nisshinbo Textile Co., Ltd., cotton nonwoven fabric manufactured by spunlace method, basis weight of 50 g/m 2 , with water absorption), and the above PE sheet is laminated.
- a substrate S2 having a width of 160 mm was prepared, the sheet surface of which was subjected to release treatment with a silicone-based release agent.
- a cleaning sheet according to this example was produced in the same manner as in Example 1, except that the base material S2 was used instead of the base material S1.
- Example 3 A PE sheet with a thickness of 20 ⁇ m is laminated on the back surface of nonwoven fabric F3 (“#404WJ” manufactured by Futamura Chemical Co., Ltd., rayon nonwoven fabric manufactured by wet staple fiber spunbond method, basis weight 40 g/m 2 , with water absorption), Further, a substrate S3 having a width of 160 mm was prepared, in which the PE sheet surface was subjected to release treatment with a silicone-based release agent. A cleaning sheet according to this example was produced in the same manner as in Example 1, except that the base material S3 was used instead of the base material S1.
- Examples 4 and 5 Cleaning sheets according to Examples 4 and 5 were produced in the same manner as in Examples 1 and 3, respectively, except that the adhesive coating pattern was changed to a dot shape with a diameter of about 3 mm (lattice point arrangement, adhesive area ratio of 60%). did.
- Example 6 A PET film (thickness 10 ⁇ m) and a PE sheet (thickness 20 ⁇ m) were placed on the back of nonwoven fabric F6 (polypropylene (PP) nonwoven fabric “SP-1040E” manufactured by Maeda Kosen Co., Ltd., basis weight 40 g/m 2 , no water absorption).
- F6 polypropylene (PP) nonwoven fabric “SP-1040E” manufactured by Maeda Kosen Co., Ltd., basis weight 40 g/m 2 , no water absorption.
- a long substrate S6 having a width of 160 mm was prepared by laminating in this order and further subjecting the surface of the PE sheet to release treatment with a silicone-based release agent.
- a cleaning sheet according to this example was produced in the same manner as in Example 1, except that the base material S6 was used instead of the base material S1.
- Examples 7-9 As the cleaning sheets according to Examples 7 to 9, the substrates S1 to S3 used in the production of the cleaning sheets according to Examples 1 to 3 were used as they were (that is, without applying an adhesive to the nonwoven fabric surface of the substrate). did.
- a PE sheet having a thickness of 20 ⁇ m is laminated on the back surface of nonwoven fabric F10 (PP nonwoven fabric “Eltas PO3040” manufactured by Asahi Kasei Corporation, basis weight 40 g/m 2 , no water absorption), and the above PE
- F10 PP nonwoven fabric “Eltas PO3040” manufactured by Asahi Kasei Corporation, basis weight 40 g/m 2 , no water absorption
- a long substrate S10 having a width of 160 mm and having a sheet surface subjected to a release treatment with a silicone-based release agent was used as it was (that is, without applying an adhesive to the nonwoven fabric surface of the substrate).
- a cleaning roll according to each example was produced by winding the cleaning sheet according to each example about 50 times around a cylindrical core made of cardboard with an outer diameter of 38 mm, with the nonwoven fabric surface of the substrate facing outward.
- ⁇ Evaluation> 1 Measurement of Water Absorption A cleaning sheet was pulled out from the cleaning roll according to each example, and three square test pieces each having a side of 10 cm were taken. Measure the weight of the test piece (weight before water absorption), immerse the test piece in water for 1 minute with the nonwoven fabric side of the base material facing down, remove the test piece from the water, hang it in the air for 1 minute or more, and After dripping, its weight (weight after water absorption) was measured. The difference between the weight after water absorption and the weight before water absorption was obtained for each test piece, and the average value of the three test pieces is shown in Table 1 as the water absorption amount [g/dm 2 ] of the cleaning sheet.
- Interlaminar Strength A cleaning sheet was pulled out from the cleaning roll according to each example, and cut into strips with a width of 25 mm to prepare test pieces. At this time, the longitudinal direction of the test piece was made to coincide with the longitudinal direction of the cleaning sheet. As preparation for measurement, the laminate layer (waterproof layer) was manually peeled off from the nonwoven fabric at one longitudinal end of the test piece. Next, using a tensile tester, the nonwoven fabric side and the laminate layer side of the peeled portion were pinched with chucks, and a T-peel test was performed at a tensile speed of 300 mm/min to measure the interlaminar strength. Table 1 shows the results.
- the cleaning rolls of Examples 1, 4, and 7 using the same substrate S1 were subjected to the water removal test described above, and then the cleaning sheet constituting the outermost circumference of the cleaning roll (i.e., the water removal test
- the interlaminar strength between the nonwoven fabric and the laminate layer was similarly evaluated by manual peeling
- the interlaminar strength of the cleaning sheet of Example 7 was greatly reduced due to water absorption compared to the cleaning sheets of Examples 1 and 4.
- a tendency to This indicates that the pressure-sensitive adhesive partially coated on the nonwoven fabric contributes to suppressing the decrease in interlaminar strength due to water absorption.
- Tear Strength A cleaning sheet was pulled out from the cleaning roll according to each example and cut into strips with a width of 50 mm to prepare test pieces. At this time, the longitudinal direction of the test piece was made to coincide with the longitudinal direction of the cleaning sheet. An incision was made in the test piece along the width center of the test piece from one end to the middle in the longitudinal direction. Using a tensile tester, the tear strength of the cleaning sheet was measured by gripping each of the right and left ends of the slit in the longitudinal direction with a chuck and pulling it in the T-shaped direction at a tensile speed of 300 mm/min. . Table 1 shows the results.
- Peripheral Surface Adhesive Surface Renewal Workability After evaluating the hair removal performance (without water) by the method described above, the outer peripheral edge of the wound cleaning sheet was turned over with the cleaning roll to which the hair was still adhered, and the hair was removed. It was evaluated whether or not longitudinal tearing of the cleaning sheet would occur due to the presence of the cleaning sheet. The test was performed 10 times, and the renewal workability was evaluated according to the following two levels based on the number of times longitudinal cracks occurred. G (good): 0 or 1 occurrence of longitudinal tear (good renewal workability). A (acceptable): 2 to 4 vertical cracks occurred (having practical renewal workability).
- the cleaning sheets of Examples 1 to 5 which have a configuration in which an adhesive is partially arranged on a water-absorbent nonwoven fabric and have a water absorption of 0.5 g/dm 2 or more, are water-absorbent. Removability was good, and not only the hair on the dry surface to be cleaned but also the hair on the wet surface to be cleaned could be removed satisfactorily.
- the cleaning sheets of Examples 1, 2 and 4 had higher tear strength than the cleaning sheets of Examples 3 and 5, and exhibited better adhesive surface renewal workability in the form of cleaning rolls.
- the cleaning sheet of Example 6, in which the pressure-sensitive adhesive was partially arranged on the non-absorbent non-woven fabric and had a small amount of water absorption could not remove water.
- the cleaning sheets of Examples 7-10 which had no adhesive, could not remove the hair.
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Abstract
Description
ここに開示されるクリーニングシートは、吸水量が0.5g/dm2以上であることによって特徴づけられる。粘着剤露出領域(第1領域)と吸水層露出領域(第2領域)とを有するクリーニング面を備えたクリーニングシートにおいて、吸水量が0.5g/dm2以上であることにより、清掃対象面から水等の液体と固形異物とを同時にかつ効率よく除去することができる。
ここに開示されるクリーニングシートは、基材を含み、該基材は少なくとも前面に吸水層を有する。換言すると、基材の少なくとも前面は吸水層により構成されている。基材全体が吸水層により構成されていてもよい。かかる形態の基材は、該基材の背面もまた吸水層により構成されている。
多孔質の吸水層の他の例として、オープンセル構造の発泡体からなる吸水層が挙げられる。上記発泡体としては、例えばポリウレタンフォーム、ポリビニルアルコール(PVA)フォーム等を利用し得る。
上記吸水層の上には、部分的に粘着剤が配置されている。これにより、クリーニングシートの第1面に、粘着剤が露出する第1領域および吸水層が露出する第2領域を有するクリーニング面が形成されている、上記クリーニング面は、クリーニングシートの第1面の全範囲であってもよく、一部を除いた範囲であってもよい。例えば、図1,2に示すように、基材20の幅方向の両端に沿って、粘着剤が配置されずクリーニング面となっていない粘着剤非配置部12,13が設けられていてもよい。粘着剤非配置部12,13の幅は、各々、例えば3mm~20mm(典型的には5mm~15mm)程度とすることができる。粘着剤非配置部12,13の幅は、同程度でもよく異なってもよい。基材20の幅方向のいずれか一端側にのみ粘着剤非配置部が設けられていてもよい。基材の幅方向の少なくとも一端側に粘着剤非配置部を設けることにより、例えばクリーニングロールの最外周に露出するクリーニングシートを更新する際に、クリーニングシートの巻回外周端(めくり口)をつまみやすい、ロールから引き出したクリーニングシートを切り取りやすい、等の効果が実現され得る。粘着剤非配置部は、基材の全長のうち一部の長さのみに、連続してまたは断続的に設けられていてもよい。
基材は、吸水層の背面側、すなわち粘着剤層が設けられる側とは反対側(背面側)に配置された防水層を含んでいてもよい。上記防水層は、非多孔質の樹脂層(例えば樹脂フィルム)、クローズドセル構造の発泡体層、金属箔、これらの複合体等であり得る。後述する層間強度を高めやすいことから、非多孔質の樹脂層を含む防水層が好ましい。ここで、非多孔質の樹脂層とは、25℃において、当該層の見かけの体積に占める孔(空隙)の体積の割合が3体積%以下である層をいう。非多孔質の樹脂層を構成する樹脂材料としては、例えば、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)等のポリエステル樹脂;ポリエチレン(PE)、ポリプロピレン(PP)、エチレン-プロピレン共重合体、ポリプロピレン-ポリエチレンブレンド樹脂等のポリオレフィン樹脂;その他、塩化ビニル樹脂(典型的には、軟質塩化ビニル樹脂)、酢酸ビニル樹脂、ポリアミド系樹脂;等が挙げられるが、これらに限定されない。いくつかの態様において、少なくとも背面側がポリオレフィン樹脂により構成された防水層を好ましく採用し得る。
いくつかの態様において、上記防水層と上記吸水層との層間強度は、例えば凡そ0.5N/25mm以上であることが好ましい。これにより、防水層と吸水層とが不用意に分離することを抑制しやすくなる。このことは、クリーニング面が粘着面となっているクリーニングシートにおいて特に有意義である。層間強度が凡そ1.0N/25mm以上(例えば凡そ1.5N/25mm以上、さらには2.0N/25mm以上)であることがより好ましい。層間強度の上限は特に制限されず、防水層と吸水層とが不用意に分離する事態を防ぐ観点からは高いほど有利である。いくつかの態様において、層間強度は、例えば凡そ10N/25mm以下であり得る。層間強度は、後述の実施例に記載の方法でT字剥離試験を行うことにより測定することができる。この方法において、測定準備として吸水層から防水層を手で剥がすことができない場合は、実用上十分に高い層間強度を有するものと評価できる。また、層間強度の測定においては、防水層と吸水層との界面で剥がれるか、吸水層の内部で破壊する(例えば、吸水層の一部が防水層側に残る)かを問わず、上記T字剥離試験により得られる測定値を層間強度として記録する。よって、層間強度の値には、防水層と吸水層との界面における接合強度のほか、吸水層(部分的に粘着剤が含浸した吸水層であり得る。)の内部破壊防止性も影響し得る。
ここに開示されるクリーニングシートの厚さは特に限定されず、目的に応じて設定することができる。クリーニングシートの厚さは、例えば15μm以上であってよく、30μm以上でもよく、45μm以上でもよく、60μm以上でもよく、75μm以上でもよい。クリーニングシートの厚さが大きくなると、クリーニング面の除去対象面への良好な密着性と、クリーニングシートの強さ(例えば引裂き強さ)とを好適に両立させやすくなる。また、例えばクリーニングシートをクリーニングロールの形態とする場合における該クリーニングロールの小型軽量化または該クリーニングロールに含まれるクリーニングシートの長尺化の観点から、クリーニングシートの厚さは、例えば250μm以下であってよく、200μm以下でもよく、150μm以下でもよく、130μm以下でもよく、120μm以下または110μm以下でもよい。
いくつかの態様において、クリーニングシートの引裂き強さは、例えば凡そ1.0N以上であることが好ましい。これにより、例えばクリーニング面が粘着面となっているクリーニングシートを巻回したクリーニングロールの外周面の更新時に、上記クリーニングシートの巻回外周端(めくり口)をその内周のクリーニングシートから剥がす際の縦裂けを防止しやすくなり、外周面の更新作業性が向上する。すなわち、髪の毛や糸くず等がクリーニングシートの巻回外周端を跨ぐように付着した状態のクリーニングロールからクリーニングシートの巻回外周端を剥がそうとすると、上記髪の毛や糸くず等が引っ掛かって上記巻回外周端からクリーニングシートが長手方向(縦方向)に裂けてしまうことがある。クリーニングシートの引裂き強さが所定以上であることは、上記縦裂けを抑制する観点から有利である。上記引裂き強さは、2.0N以上であることが好ましく、3.0N以上(例えば4.0N以上)であることがより好ましい。引裂き強さは、後述の実施例に記載の方法で測定される。なお、例えば後述するリードテープ等のような補強手段を用いることによっても上記縦裂けを防止することができる。
ここに開示されるクリーニングシートは、上記クリーニング面が粘着面である粘着シートとして構成されていることが好ましい。このような構成によると、液体の除去性と固形異物の除去性とを高レベルで両立させやすい。ここで、クリーニング面が粘着面であるとは、該クリーニング面をステンレス鋼(SUS)板に圧着して測定される粘着力(以下、「対SUS粘着力」ともいう。)が0.05N/25mm以上であることをいう。クリーニング面が粘着面であるクリーニングシートは、クリーニング面の第1領域が第2領域より突出するかまたは概ね同じ高さであることが好ましい。
ここに開示されるクリーニングシートは、上記クリーニング面を外側にして巻回されることによりクリーニングロールとして構成されたものであり得る。かかるクリーニングロールは、例えば清掃対象面上を転動させる態様で用いられて、該清掃対象面上の液体および固形異物を効率よく除去することができる。かかる態様で使用されるクリーニングシートは、上記転動時におけるクリーニングロールの形状維持性の観点から、クリーニング面が粘着面である粘着シートとして構成されていることが好ましい。
ここに開示されるクリーニングロールの巻戻し力は、特に限定されず、例えば凡そ2.0N/25mm以下とすることができる。クリーニングロールの外周に表れるクリーニング面の更新等のためにクリーニングシートを意図的に引き出す際の作業性の観点から、上記巻戻し力は、凡そ1.5N/25mm以下であることが適当であり、凡そ1.0N/25mm以下であることが好ましく、凡そ0.7N/25mm以下であることがより好ましい。いくつかの態様において、巻戻し力は、例えば凡そ0.5N/25mm以下であってよく、凡そ0.3N/25mm以下でもよく、凡そ0.2N/25mm以下でもよい。また、クリーニングロールの巻戻し力は、例えば0.005N/25mm以上であってよく、レール引き抑制等の観点から、凡そ0.01N/25mm以上であることが適当であり、凡そ0.02N/25mm以上でもよく、凡そ0.05N/25mm以上でもよい。
いくつかの態様において、クリーニングロールを構成するクリーニングシートには、該クリーニングシートのクリーニング面の粘着性が部分的に抑制されたレール引き防止部が設けられていてもよい。上記レール引きとは、清掃対象面上でクリーニングロールを転送させる際に、クリーニングシートと清掃対象面との間の粘着力に巻戻し力が負けてしまい、クリーニングシートが清掃対象面に貼りついてロールが解けてしまう現象をいう。上記レール引き防止部は、クリーニングシートの巻回外周端近傍の領域に配置することが効果的である。一態様において、クリーニングシートの巻回外周端からクリーニングロールの外周沿いに1/4周(好ましくは1/6周、より好ましくは1/8周)の範囲内にレール引き防止部を配置することができる。クリーニングロールのレール引き現象は、クリーニングシートの巻回外周端を起点として発生する。そこで、この巻回外周端付近においてクリーニングシートの粘着性を抑制することにより、清掃対象面に対する粘着力とクリーニングシートの背面に対する粘着力(巻戻し力に関連し得る。)との関係を局所的に調節し、レール引きの発生を効果的に防止することができる。クリーニングロールを構成するクリーニングシートに切断予定箇所(例えば、図1に示す切れ目14)が設定されている場合、レール引き防止部は、各切断予定箇所(すなわち、該切断予定箇所でクリーニングシートを切断することによって巻回外周端となり得る箇所)からクリーニングロールの外周沿いに1/4周の範囲内に配置することができる。
ここに開示されるクリーニングシートに用いられる粘着剤は、特に限定されない。上記粘着剤としては、例えば、アクリル系粘着剤、ゴム系粘着剤、ポリエステル系粘着剤、ウレタン系粘着剤、ポリエーテル系粘着剤、シリコーン系粘着剤等を用いることができる。ここで、ゴム系粘着剤とは、ベースポリマーとしてゴム系ポリマーを含む粘着剤をいう。他の粘着剤についても同様である。なお、本明細書においてベースポリマーとは、ポリマー成分のなかの主成分(最も配合割合の高い成分)を指す。ここに開示される粘着剤に含まれるポリマー成分に占めるベースポリマーの割合は、固形分基準で、典型的には凡そ50重量%以上であり、通常は凡そ70重量%以上が適当であり、凡そ90重量%以上であってもよい。上記ベースポリマーの割合は、上限が100重量%であり、例えば凡そ99重量%以下であってもよい。
ゴム系粘着剤の例としては、天然ゴムやその変性物等の天然ゴム系重合体、イソプレンゴム、クロロプレンゴム、スチレン-イソプレン-スチレンブロック共重合体(SIS)、スチレン-ブタジエン-スチレンブロック共重合体(SBS)、スチレン-エチレン/ブチレン-スチレンブロック共重合体(SEBS)、結晶性ポリオレフィン-エチレン/ブチレン-結晶性ポリオレフィンブロック共重合体(CEBC)、およびスチレン-エチレン/ブチレン-結晶性ポリオレフィンブロック共重合体(SEBC)等のゴム系ポリマーの1種または2種以上をベースポリマーとする粘着剤が挙げられる。ゴム系粘着剤の一好適例として、SISをベースポリマーとする粘着剤(SIS系粘着剤)が挙げられる。
アクリル系粘着剤は、ベースポリマーとしてアクリル系ポリマーを含む粘着剤である。ここでアクリル系ポリマーとは、該ポリマーを構成するモノマー成分の総量のうち50重量%以上(好ましくは70重量%以上、例えば90重量%以上)が、一分子中に少なくともひとつの(メタ)アクリロイル基を有するモノマー(以下、これを「アクリル系モノマー」ということがある。)であるポリマーを指す。なお、本明細書中において(メタ)アクリロイル基とは、アクリロイル基およびメタクリロイル基を包括的に指す意味である。同様に、本明細書中において(メタ)アクリレートとは、アクリレートおよびメタクリレートを包括的に指す意味である。
なお、アクリル系粘着剤以外の粘着剤(例えば、ゴム系粘着剤)においても、必要に応じて上述のような可塑剤を適量含有させることができる。
ここに開示されるクリーニングシートは、各種の清掃対象面の清掃(クリーニング)に適用することができる。例えば、清掃対象面上に存在し得る液体および固形異物をいずれも的確に除去できるという特長を活かして、洗面所、脱衣所、ユニットバス、トイレ、台所等において、床面や壁面等の清掃に好ましく用いられ得る。
〔1〕 第1面および第2面を有するクリーニングシートであって、
少なくとも前面に吸水層を有する基材と、該吸水層上に部分的に配置された粘着剤とを備え、
上記第1面は、上記粘着剤が露出する第1領域と、上記吸水層が露出する第2領域と、を有するクリーニング面を含み、
吸水量が0.5g/dm2以上である、クリーニングシート。
〔2〕 上記クリーニング面が粘着面である粘着シートとして構成されている、上記〔1〕に記載のクリーニングシート。
〔3〕 上記基材は、上記吸水層の背面側に配置された防水層をさらに含む、上記〔1〕または〔2〕に記載のクリーニングシート。
〔4〕 上記防水層は、少なくとも背面側がポリオレフィン樹脂により構成されている、上記〔3〕に記載のクリーニングシート。
〔5〕 上記基材の背面が防水層により構成されている、上記〔3〕または〔4〕に記載のクリーニングシート。
〔6〕 上記防水層と上記吸水層との層間強度が0.5N/25mm以上である、上記〔3〕~〔5〕のいずれかに記載のクリーニングシート。
〔7〕 引裂き強さが1.0N以上である、上記〔1〕~〔6〕のいずれかに記載のクリーニングシート。
〔8〕 上記クリーニングシートは、該クリーニングシートの長手方向と交差する方向に延びる切れ目を有する、上記〔1〕~〔7〕のいずれかに記載のクリーニングシート。
〔9〕 上記クリーニング面を外側にして巻回されることによりクリーニングロールとして構成されている、上記〔1〕~〔8〕のいずれかに記載のクリーニングシート。
〔10〕 上記吸水層は多孔質である、上記〔1〕~〔9〕のいずれかに記載のクリーニングシート。
〔11〕 上記吸水層は不織布である、上記〔1〕~〔10〕のいずれかに記載のクリーニングシート。
〔12〕 上記吸水層はコットン不織布である、上記〔11〕に記載のクリーニングシート。
〔13〕 上記クリーニング面に占める上記第1領域の面積割合(粘着剤面積率)が5%以上95%以下、15%以上85%以下、または35%以上75%以下である、上記〔1〕~〔12〕のいずれかに記載のクリーニングシート。
〔14〕 上記第1領域はストライプ状に設けられている、上記〔1〕~〔13〕のいずれかに記載のクリーニングシート。
〔15〕 上記クリーニング面の対SUS粘着力が0.1N/25mm以上5N/25mm以下である、上記〔1〕~〔14〕のいずれかに記載のクリーニングシート。
〔16〕 上記粘着剤は、ゴム系粘着剤またはアクリル系粘着剤である、上記〔1〕~〔15〕のいずれかに記載のクリーニングシート。
〔17〕 上記粘着剤は、ゴム系粘着剤(例えば、SIS系粘着剤)である、上記〔16〕に記載のクリーニングシート。
〔18〕 上記〔1〕~〔17〕のいずれかに記載のクリーニングシートが上記クリーニング面を外側にして巻回されたクリーニングロールと、
上記クリーニングロールを転動可能に支持する治具と、
を備える、クリーナー。
不織布F1(日清紡テキスタイル社製「オイコス AP2040」、スパンレース法により製造されたコットン不織布、坪量40g/m2、吸水性あり)の背面に厚さ20μmのポリエチレン(PE)シートがラミネート加工され、さらに上記PEシート面にシリコーン系剥離処理剤による剥離処理が施された、幅160mmの基材S1を用意した。この基材S1の不織布面(前面)にSIS系粘着剤を溶融状態でストライプ状に塗工することにより、幅1mmの粘着剤塗工部(第1領域)と幅1mmの粘着剤非塗工部(第2領域)とを交互に有するクリーニング面を形成した(粘着剤面積率50%)。粘着剤の塗工範囲(クリーニング面の幅)は150mmとし、上記基材S1の幅両端から各5mmの範囲は、粘着剤を塗工しないドライエッジとした。粘着剤の塗工量は、上記塗工範囲における基材S1の面積1m2あたり15~25g程度を目安として、上記クリーニング面(粘着面)の対SUS粘着力が0.1~1.0N/25mmの範囲内となるように調整した。このようにして例1に係るクリーニングシートを作製した。
不織布F2(日清紡テキスタイル社製「オイコス AP2050」、スパンレース法により製造されたコットン不織布、坪量50g/m2、吸水性あり)の背面に厚さ20μmのPEシートがラミネート加工され、さらに上記PEシート面にシリコーン系剥離処理剤による剥離処理が施された、幅160mmの基材S2を用意した。基材S1に替えて基材S2を使用した他は例1と同様にして、本例に係るクリーニングシートを作製した。
不織布F3(フタムラ化学社製「#404WJ」、湿式短繊維スパンボンド法により製造されたレーヨン不織布、坪量40g/m2、吸水性あり)の背面に厚さ20μmのPEシートがラミネート加工され、さらに上記PEシート面にシリコーン系剥離処理剤による剥離処理が施された、幅160mmの基材S3を用意した。基材S1に替えて基材S3を使用した他は例1と同様にして、本例に係るクリーニングシートを作製した。
粘着剤の塗工パターンを直径約3mmのドット状(格子点配置、粘着剤面積率60%)に変更した他は例1,3とそれぞれ同様にして、例4,5に係るクリーニングシートを作製した。
不織布F6(前田工繊社製のポリプロピレン(PP)不織布「SP-1040E」、坪量40g/m2、吸水性なし)の背面にPETフィルム(厚さ10μm)およびPEシート(厚さ20μm)がこの順にラミネートされ、さらに上記PEシート面にシリコーン系剥離処理剤による剥離処理が施された、幅160mmの長尺状の基材S6を用意した。基材S1に替えて基材S6を使用した他は例1と同様にして、本例に係るクリーニングシートを作製した。
例7~9に係るクリーニングシートとしては、例1~3に係るクリーニングシートの作製に使用した基材S1~S3をそのまま(すなわち、基材の不織布面に粘着剤を塗工することなく)使用した。
本例に係るクリーニングシートとしては、不織布F10(旭化成社製のPP不織布「エルタス PO3040」、坪量40g/m2、吸水性なし)の背面に厚さ20μmのPEシートがラミネートされ、さらに上記PEシート面にシリコーン系剥離処理剤による剥離処理が施された、幅160mmの長尺状の基材S10をそのまま(すなわち、基材の不織布面に粘着剤を塗工することなく)使用した。
各例に係るクリーニングシートを、基材の不織布面を外側として、外径38mmの円筒状のボール紙製巻芯の周囲に約50周巻き付けることにより、各例に係るクリーニングロールを作製した。
1.吸水量測定
各例に係るクリーニングロールからクリーニングシートを引き出し、一辺10cmの正方形状の試験片を3枚採取した。試験片の重量(吸水前重量)を測定し、基材の不織布面側を下側として上記試験片を水に1分間浸漬させ、該試験片を水から取り出して空中に1分間以上吊るして水を滴り落とした後、その重量(吸水後重量)を測定した。各試験片につき吸水後重量と吸水前重量との差を求め、3枚の試験片の平均値をクリーニングシートの吸水量[g/dm2]として表1に示した。
[水の除去性能]
ワックス加工されていないフローリング材(永大産業者製、「DXRD-1451UR」。幅30cm、長さ90cmの長方形状。以下同じ。)の表面を清掃対象面とし、該清掃対象面に霧吹きで水を5回噴霧した。1回当たりの噴霧量は約0.5gとし、水の除去程度を目視で把握しやすくするために赤く着色した水を使用した。その後、各例に係るクリーニングロールを図3、4に示す概略形状の治具50の回転部52に取り付け、上記清掃対象面の右半分を1往復、次いで左半分を1往復させて、以下の3水準で水の除去性能を評価した。結果を表1に示した。
E(Excellent):水をほぼ除去できた(優れた水除去性能を有する)。
G(Good):一部残っているが、大部分の水を除去できた(良好な水除去性能を有する)。
P(Poor):水を除去できなかった(水除去性能は乏しい)。
乾いた状態の上記清掃対象面上に、長さ約5cmの髪の毛を10本散布した後、各例に係るクリーニングロールを図3、4に示す概略形状の治具50の回転部52に取り付け、上記清掃対象面の右半分を1往復、次いで左半分を1往復させた。この試験を10回行い、使用した髪の毛の合計本数(100本)に対する合計除去本数の百分率を表1に示した。数値が大きいほど除去性能が高いことを示す。評価結果100%とは、100本の髪の毛をすべて除去できたことを示している。
乾いた状態の上記清掃対象面上に、長さ約5cmの髪の毛を10本散布し、さらに霧吹きで水を5回噴霧した(1回当たりの噴霧量は約0.5g)。その後、各例に係るクリーニングロールを図3、4に示す概略形状の治具50の回転部52に取り付け、上記清掃対象面の右半分を1往復、次いで左半分を1往復させた。この試験を10回行い、使用した髪の毛の合計本数(100本)に対する合計除去本数の百分率を表1に示した。数値が大きいほど除去性能が高いことを示す。評価結果100%とは、100本の髪の毛をすべて除去できたことを示している。
各例に係るクリーニングロールからクリーニングシートを引き出し、幅25mmの帯状に裁断して試験片を作製した。このとき、試験片の長手方向がクリーニングシートの長尺方向と一致するようにした。測定準備として、試験片の長手方向の一端において不織布からラミネート層(防水層)を手で剥がした。次いで、引張試験機を用いて、剥がした部分の不織布側およびラミネート層側をチャックで挟み、引張速度300mm/分の条件でT字剥離試験を行うことにより、層間強度を測定した。結果を表1に示した。
なお、例2、4、8のクリーニングシートでは、測定準備として試験片の長手方向の一端において不織布からラミネート層を手で剥がすことができなかったため、層間強度を示す欄には「測定不可」と記載した。これらのクリーニングシートについては、実用上十分に高い層間強度を有すると考えられる。
各例に係るクリーニングロールからクリーニングシートを引き出し、幅50mmの帯状に裁断して試験片を作製した。このとき、試験片の長手方向がクリーニングシートの長尺方向と一致するようにした。上記試験片に、その長尺方向の一端から途中まで、該試験片の幅中央に沿って切り込みを入れた。引張試験機を用いて、上記切込みの右側および左側の長尺方向の一端をそれぞれチャックで掴み、引張速度300mm/分の速度でT字方向に引っ張ることにより、クリーニングシートの引裂き強さを測定した。結果を表1に示した。
上述した方法により髪の毛の除去性能(水なし)を評価した後、髪の毛が付着したままのクリーニングロールにおいてクリーニングシートの巻回外周端をめくり、髪の毛が付着していることによるクリーニングシートの縦裂けが生じるか否かを評価した。試験は10回行い、縦裂けの生じた回数により、以下の2水準で更新作業性を評価した。
G(good):縦裂けの生じた回数が0回または1回(更新作業性良好)。
A(acceptable):縦裂けの生じた回数が2~4回(実用可能な更新作業性を有する)。
一方、非吸水性の不織布上に粘着剤が部分的に配置され、吸水量が少ない例6のクリーニングシートでは、水を除去することができなかった。粘着剤を有しない例7~10のクリーニングシートでは、髪の毛を除去することができなかった。
10 クリーニングシート
10A 第1面
10B 第2面
11 クリーニング面
12,13 粘着剤非配置部
14 切れ目
16 巻回外周端(めくり口)
18 リードテープ
20 基材
22 吸水層
24 防水層
31 粘着剤(第1領域)
32 吸水層露出部(第2領域)
40 巻芯
50 治具
52 回転部材
54 把持部材
56 清掃対象面
100 クリーナー
W1 第1領域の幅
W2 第2領域の幅
Claims (8)
- 第1面および第2面を有するクリーニングシートであって、
少なくとも前面に吸水層を有する基材と、該吸水層上に部分的に配置された粘着剤とを備え、
前記第1面は、前記粘着剤が露出する第1領域と、前記吸水層が露出する第2領域と、を有するクリーニング面を含み、
吸水量が0.5g/dm2以上である、クリーニングシート。 - 前記クリーニング面が粘着面である粘着シートとして構成されている、請求項1に記載のクリーニングシート。
- 前記基材は、前記吸水層の背面側に配置された防水層をさらに含む、請求項1または2に記載のクリーニングシート。
- 前記防水層と前記吸水層との層間強度が0.5N/25mm以上である、請求項3に記載のクリーニングシート。
- 引裂き強さが1.0N以上である、請求項1~4のいずれか一項に記載のクリーニングシート。
- 前記クリーニングシートは、該クリーニングシートの長手方向と交差する方向に延びる切れ目を有する、請求項1~5のいずれか一項に記載のクリーニングシート。
- 前記クリーニング面を外側にして巻回されることによりクリーニングロールとして構成されている、請求項1~6のいずれか一項に記載のクリーニングシート。
- 請求項1~6のいずれか一項に記載のクリーニングシートが前記クリーニング面を外側にして巻回されたクリーニングロールと、
前記クリーニングロールを転動可能に支持する治具と、
を備える、クリーナー。
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS61160856U (ja) * | 1985-03-25 | 1986-10-04 | ||
JPS61228820A (ja) * | 1985-04-02 | 1986-10-13 | 東郷 修 | 清掃具 |
JPH11313792A (ja) * | 1998-05-07 | 1999-11-16 | Lion Corp | 清掃用具 |
JP2018000963A (ja) * | 2017-06-30 | 2018-01-11 | 株式会社ニトムズ | 粘着クリーナー |
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JPS61160856A (ja) | 1984-12-29 | 1986-07-21 | Pioneer Electronic Corp | カセツト式テ−ププレ−ヤ |
JP6305468B2 (ja) | 2016-07-06 | 2018-04-04 | 株式会社ニトムズ | 粘着クリーナー |
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JPS61160856U (ja) * | 1985-03-25 | 1986-10-04 | ||
JPS61228820A (ja) * | 1985-04-02 | 1986-10-13 | 東郷 修 | 清掃具 |
JPH11313792A (ja) * | 1998-05-07 | 1999-11-16 | Lion Corp | 清掃用具 |
JP2018000963A (ja) * | 2017-06-30 | 2018-01-11 | 株式会社ニトムズ | 粘着クリーナー |
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