WO2022143033A1 - 缝制工艺参数的控制系统及方法 - Google Patents
缝制工艺参数的控制系统及方法 Download PDFInfo
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- WO2022143033A1 WO2022143033A1 PCT/CN2021/135979 CN2021135979W WO2022143033A1 WO 2022143033 A1 WO2022143033 A1 WO 2022143033A1 CN 2021135979 W CN2021135979 W CN 2021135979W WO 2022143033 A1 WO2022143033 A1 WO 2022143033A1
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- sewing
- style
- information
- identification data
- job
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- 238000000034 method Methods 0.000 title claims abstract description 167
- 238000009958 sewing Methods 0.000 title claims abstract description 154
- 230000008569 process Effects 0.000 title claims abstract description 137
- 230000004048 modification Effects 0.000 claims abstract description 46
- 238000012986 modification Methods 0.000 claims abstract description 46
- 230000000007 visual effect Effects 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000012800 visualization Methods 0.000 claims description 4
- 238000000605 extraction Methods 0.000 claims description 2
- 239000011265 semifinished product Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000008859 change Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B19/00—Programme-controlled sewing machines
- D05B19/02—Sewing machines having electronic memory or microprocessor control unit
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
Definitions
- the invention belongs to the technical field of Internet of Things, and relates to a control system and method, in particular to a control system and method for sewing process parameters.
- the process parameters of sewing machines are developed from traditional mechanical adjustment to electronic adjustment.
- the original mechanical mechanism is replaced by stepper motor or electromagnet, which supports digital and precise adjustment.
- the Internet of Things sewing machine has appeared in the industry. This sewing machine can be connected to a specific network, and the above process parameters can also be adjusted remotely.
- the purpose of the present invention is to provide a control system and method for sewing process parameters, so as to solve the problem that the prior art cannot timely and effectively know when a certain piece of equipment starts to produce new styles , resulting in the problem that the function of remotely modifying parameters or batch modifying parameters based on the Internet of Things cannot be modified in time.
- one aspect of the present invention provides a control system for sewing process parameters, including sewing equipment; the control system for sewing process parameters further includes: a server for Different styles of clothing sewn by the equipment are configured with equipment process parameter information corresponding to the process, and according to the equipment process parameter information, information identification is generated for different pieces of clothing on the clothing; the information identification is used to tie the matching pieces.
- a visual terminal when the operator of the sewing equipment receives a style job, the visual terminal reads the information identification bound to the cutting piece by scanning the information identification added on the cutting piece and send the read identification data to the server; after receiving the identification data in the information identification, the server combines the identification data with the equipment process parameter information of the sewing equipment, A parameter modification instruction for the style job is generated and transmitted to the sewing device, so that the sewing device executes the parameter modification instruction.
- control system for the parameters of the sewing process further includes a network device, which is respectively connected to the server and the sewing equipment in communication for receiving the parameters for the style operation sent by the server.
- the instructions are modified and transmitted to the sewing equipment.
- the equipment process parameter information includes style information, process information matching the style information, piece information matching the style information, process configuration parameters matching the piece information, and operator and Correspondence of sewing equipment.
- control system for the sewing process parameters further includes a carrier for information identification, and the carrier includes an RFID chip, a two-dimensional code and/or a barcode.
- the server after receiving the identification data in the information identification, the server queries the operator who matches the identification data according to the identification data in the information identification, and determines that the operator has received the identification data. New style job.
- the server combines the identification data with the equipment process parameter information of the sewing equipment, and generating the parameter modification instruction for the style job includes: The identification data is compared with the identification data of the last style operation to determine whether a parameter modification command needs to be generated.
- the identification data for the new style job when the identification data for the new style job is consistent with the identification data for the previous style job, there is no need to modify the process parameters; when the identification data for the new style job is consistent with the identification data for the previous style job If the data is inconsistent, according to the identification data of the new style job, the matching technological parameter information is searched in the equipment technological parameter information of the sewing equipment, and a parameter modification instruction for the new style job is formed.
- Another aspect of the present invention provides a control method for sewing process parameters, which is applied to the control system for the sewing process parameters;
- the control method for the sewing process parameters includes: configuring different styles of garments sewn by sewing equipment The equipment process parameter information corresponding to the process, and according to the equipment process parameter information, information identification is generated for different pieces of the garment; the information identification is used to bind the matching pieces; in the sewing equipment
- the visual terminal reads the identification data in the information identification bound to the cutting piece by scanning the information identification added on the cutting piece, and converts the read data to the information identification.
- the identification data is sent to the server; after receiving the identification data in the information identification, the identification data is combined with the equipment process parameter information of the sewing equipment to generate a parameter modification instruction for the style operation, and transmit it to the sewing device so that the sewing device executes the parameter modification instruction.
- the method for controlling the sewing process parameters further includes, after receiving the identification data in the information identification, querying the operator who matches the identification data according to the identification data in the information identification, And it is determined that the operator has received a new style job.
- the step of combining the identification data with the equipment process parameter information of the sewing equipment to generate a parameter modification instruction for the style job includes: The identification data of the new style job is compared with the identification data of the last style job to determine whether a parameter modification command needs to be generated; when the identification data for the new style job is consistent with the identification data of the previous style job, then (here may the style job change However, it is also possible that the process parameters remain unchanged, so this sentence is recommended to be deleted), no need to modify the process parameters;
- the matching process parameter information is searched in the equipment process parameter information of the sewing equipment, And form a parameter modification instruction for the new style job.
- control system and method for sewing process parameters of the present invention have the following beneficial effects:
- the control system and method of the sewing process parameters of the present invention can release the trigger of the modified process parameters to a specific station, and when the station starts to produce a new style, the parameters of the sewing machine can be adjusted in time without the need for additional Waiting time, improve production efficiency.
- FIG. 1 is a schematic diagram showing the principle structure of a control system for sewing process parameters of the present invention in an embodiment.
- FIG. 2 is a schematic flowchart of a method for controlling sewing process parameters according to an embodiment of the present invention.
- This embodiment provides a control system for sewing process parameters, including sewing equipment; the control system for sewing process parameters further includes:
- the server is configured to configure equipment process parameter information corresponding to the process for different styles of clothing sewn by the sewing equipment, and generate information identifiers for different pieces of clothing according to the equipment process parameter information; the information identifiers Used to bind the matching piece;
- the visual terminal when the operator of the sewing equipment receives the style job, can read the identification data in the information identification bound to the cutting piece, and transmit the read identification data to the server ;
- the server After receiving the identification data in the information identification, the server combines the identification data with the equipment process parameter information of the sewing equipment, generates a parameter modification instruction for the style operation, and transmits it to the a sewing device so that the sewing device executes the parameter modification instruction.
- FIG. 1 is a schematic diagram showing the principle structure of a control system for sewing process parameters in an embodiment.
- the control system 1 for sewing process parameters includes sewing equipment 11 , a server 12 , a carrier 13 for information identification, a visual terminal 14 and a network device 15 .
- the sewing equipment 11 includes but is not limited to pre-sewing equipment such as cutting beds, cloth spreading machines, sewing machines, lockstitch machines, overlock sewing machines, interlock sewing machines, thick material machines, template machines, pattern machines, Sewing equipment such as buttonhole machine, bar tacking machine, automatic sewing unit, and post-sewing equipment such as ironing.
- pre-sewing equipment such as cutting beds, cloth spreading machines, sewing machines, lockstitch machines, overlock sewing machines, interlock sewing machines, thick material machines, template machines, pattern machines, Sewing equipment such as buttonhole machine, bar tacking machine, automatic sewing unit, and post-sewing equipment such as ironing.
- the server 12 is used to configure the equipment process parameter information (such as upper thread tension, presser foot pressure, needle distance, etc.) corresponding to the process for different styles of clothing sewn by the sewing equipment, and according to the equipment process parameter information Generate information identification for different pieces on the garment (the identification data in the information identification is shown in Table 1). The information identification is used to bind the matching piece.
- equipment process parameter information such as upper thread tension, presser foot pressure, needle distance, etc.
- the information identifier is used to demarcate the order information to which a certain or a batch of pieces belongs and the corresponding process, which specifically includes the order number, style information, process name or process number.
- the information identifier can also include different production group, etc.
- the equipment process parameter information includes style information, process information matching the style information, piece information matching the style information, process configuration parameters matching the piece information, and operator and sewing equipment. corresponding relationship, etc.
- Table 1 Identification data in information identification
- the information identification carrier 13 is used to load the information identification generated by the server 12 .
- the carrier includes an RFID chip, a two-dimensional code and/or a barcode, and the like.
- the visual terminal 14 includes smart devices such as smart phones, tablet computers, and notebook computers.
- the server After receiving the identification data in the information identification, the server combines the identification data with the equipment process parameter information of the sewing equipment, generates a parameter modification instruction for the style operation, and transmits it to the a sewing device so that the sewing device executes the parameter modification instruction.
- the server 12 After receiving the identification data in the information identification, the server 12 queries the corresponding and preset style job configuration data according to the identification data in the information identification, and determines that the operator has received a new Style operation; compare the identification data of the new style operation with the identification data of the previous style operation to determine whether a parameter modification command needs to be generated.
- the identification data for the new style job is consistent with the identification data for the previous style job, it means that the style job has not changed, and there is no need to modify the process parameters of the sewing equipment;
- the identification data for the new style job is inconsistent with the identification data of the previous style job, it means that the style job has changed.
- search for the same in the equipment process parameter information of the sewing equipment search for the same in the equipment process parameter information of the sewing equipment. Matching process parameter information, and form parameter modification instructions for new style jobs.
- the parameter modification instruction for the style job sent by the server 12 is received by the network device 15 respectively connected to the sewing equipment 11 and the server 12 in communication, and transmitted to the sewing machine device 11.
- the sewing equipment 11 After receiving the parameter modification instruction for the new style job, the sewing equipment 11 executes the parameter modification instruction, so that the sewing equipment operates according to the modified process parameter information.
- the control system for sewing process parameters described in this embodiment can assign the trigger of the modified process parameters to a specific station.
- the parameters of the sewing machine can be adjusted in time without additional waiting. time and improve production efficiency.
- This embodiment also provides a method for controlling sewing process parameters, using the above-mentioned control system for sewing process parameters; the method for controlling sewing process parameters includes:
- FIG. 2 is a schematic flowchart of a method for controlling sewing process parameters in an embodiment.
- the control method of the sewing process parameters specifically includes the following steps:
- the server configures the equipment process parameter information (such as upper thread tension, presser foot pressure, stitch distance, etc.) corresponding to the process for different styles of clothing sewn by the sewing equipment, and according to the equipment process parameter information: Different pieces on the garment generate information identification (the identification data in the information identification is shown in Table 1). The information identification is used to bind the matching piece.
- equipment process parameter information such as upper thread tension, presser foot pressure, stitch distance, etc.
- the equipment process parameter information includes style information, process information matching the style information, piece information matching the style information, process configuration parameters matching the piece information, and operator and sewing equipment. corresponding relationship, etc.
- the visualization terminal reads the identification data bound to the cutting piece by scanning the information mark added on the cutting piece, and converts the read identification data to the cutting piece.
- the obtained identification data is sent to the server.
- the server after receiving the identification data returned by the visualization terminal, the server generates a parameter modification instruction for the style job by combining the server with the equipment process parameter information of the sewing equipment, and transmits it to the Sewing equipment.
- the server after receiving the identification data of the information identification, the server searches for an operator matching the identification data according to the identification data in the information identification, and determines that the operator has received a new style job ; Compare the identification data for the new style job with the identification data for the previous style job to determine whether a parameter modification command needs to be generated.
- the identification data for the new style job is consistent with the identification data for the previous style job, it means that the process parameters of the sewing equipment do not need to be modified;
- the parameter modification for the new style job is sent to the sewing equipment instruction.
- the network device receives the parameter modification instruction for the style job sent by the server, and transmits the instruction to the sewing equipment.
- the sewing equipment executes the parameter modification instruction, so that the sewing equipment operates according to the modified process parameter information.
- the protection scope of the method for controlling the parameters of the sewing process of the present invention is not limited to the execution sequence of the steps listed in this embodiment. Included in the protection scope of the present invention.
- the present invention also provides a sewing process parameter control system, the sewing process parameter control system can realize the sewing process parameter control method of the present invention, but the sewing process parameter control of the present invention
- the implementation device of the method includes but is not limited to the structure of the control system for the sewing process parameters listed in this embodiment. Any structural deformation and replacement of the prior art made according to the principles of the present invention are included in the protection scope of the present invention. .
- a sewing process parameter control system further includes a style sample database and a sensor.
- the style sample database stores standard sample models of different styles of clothing at each sewing stage.
- Parameters in the standard sample model include: cost/semi-finished shape, pattern location, sewing location and stitch spacing.
- the sensor is used to acquire pictures of the garments at each sewing stage and the actual parameters of the sewing equipment according to the configured equipment parameters, and transmit them to the server.
- the sensor is a camera.
- the server compares the clothing pictures at each sewing stage with the corresponding standard sample models, and obtains the link errors; and generates new parameter configuration instructions according to the link errors, and sends them to the corresponding sewing equipment and users to modify the unlocked controller parameters. .
- the link error includes position error and precision error.
- the position error is obtained by comparing the pattern position/sewing position on the garment picture with the corresponding standard sample model.
- the boundary stitch image is pixelated by the least dichotomy method to obtain boundary pixels
- Accuracy error is obtained by comparing the number of pixels between the border pixels corresponding to the two border pins and the blank threshold.
- the corresponding parameters will be compared to determine whether the difference exceeds the modification threshold of the corresponding controller parameters. If so, an alarm will be provided to the corresponding user; Holds locked controller parameters.
- the negative feedback correction content of the product is added, and the others are the same as those in the first embodiment.
- feedback correction it is possible to fine-tune and adapt to the inherent characteristics of different sewing equipment, such as service life, mechanical error, etc., while batch modification, to ensure uniform product quality and targeted personalized parameter adjustment.
- control system and method for sewing process parameters of the present invention can release the trigger of the modified process parameters to a specific station, and when the station starts to produce a new style, the parameters of the sewing machine can be adjusted in time , no additional waiting time is required, and production efficiency is improved.
- the invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
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- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
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Abstract
本发明提供一种缝制工艺参数的控制系统及方法,控制系统包括:缝制设备;服务器,用于为缝制设备缝制的不同款式服装配置与工序对应的设备工艺参数信息,并根据设备工艺参数信息为该款服装上不同裁片生成信息标识;可视化终端,在缝制设备的操作人员收到款式作业时,读取与裁片绑定的信息标识中的标识数据,并将读取到的标识数据传输至服务器;服务器在接收到信息标识中的标识数据后,将标识数据与缝制设备的设备工艺参数信息相结合,生成针对款式作业的参数修改指令,并予以传输至缝制设备。本发明可以将修改的工艺参数的触发下放给具体的工位,当工位开始新的款式生产时,可以及时的调整缝纫机的参数,不需要额外的等待时间,提升生产效率。
Description
本发明属于物联网技术领域,涉及一种控制系统及方法,特别是涉及一种缝制工艺参数的控制系统及方法。
缝纫机的工艺类参数由传统的机械式调节向电子化调节进行发展,由步进电机或电磁铁取代了原有的机械机构,支持数字化、精准化的调节。行业里出现了物联网缝纫机,这种缝纫机可以接入到特定的网络中,上述的工艺类参数也可以远程进行调节。
但是也存在一个矛盾的情况,一方面,服装的生产呈现小订单、快交付的趋势,过去,单个流水线上仅有一种款式进行生产,现在,一个流水线上有多个款式同时进行,当部分工位生产某一类款式时,部分工位可能已经开始了新的款式生产,这部分造成的影响就是混线生产线,无法及时有效的知道某一台设备在何时开始生产新款式,那么基于物联网的远程修改参数或批量修改参数功能,并不能及时的进行。
因此,如何提供一种缝制工艺参数的控制系统及方法,以解决现有技术无法及时有效的知道某一台设备在何时开始生产新款式,造成基于物联网的远程修改参数或批量修改参数功能无法及时的进行修改等缺陷,实已成为本领域技术人员亟待解决的技术问题。
发明内容
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种缝制工艺参数的控制系统及方法,用于解决现有技术无法及时有效的知道某一台设备在何时开始生产新款式,造成基于物联网的远程修改参数或批量修改参数功能无法及时的进行修改的问题。
为实现上述目的及其他相关目的,本发明一方面提供一种缝制工艺参数的控制系统,包括缝制设备;所述缝制工艺参数的控制系统还包括:服务器,用于为所述缝制设备缝制的不同款式服装配置与工序对应的设备工艺参数信息,并根据所述设备工艺参数信息为该款服装上不同裁片生成信息标识;所述信息标识用于与之匹配的裁片绑定;可视化终端,在所述缝制设备的操作人员收到款式作业时,所述可视化终端通过扫描添加在所述裁片上的信息标识来读取与所述裁片绑定的所述信息标识中标识数据,并将所读取到的标识数据发送给服务器;所述服务器在接收到信息标识中的标识数据后,将所述标识数据与所述缝制设备的设备工艺参数信息相结合,生成针对所述款式作业的参数修改指令,并予以传输至所述缝制设备,以便所述缝制设备执行所述参数修改指令。
于本发明的一实施例中,所述缝制工艺参数的控制系统还包括网络装置,分别与所述 服务器和所述缝制设备通信连接,用于接收服务器发送的针对所述款式作业的参数修改指令,并将其传输至所述缝制设备。
于本发明的一实施例中,所述设备工艺参数信息包括款式信息、与款式信息匹配的工序信息、与该款式信息匹配的裁片信息、与裁片信息匹配的工艺配置参数及操作人员与缝制设备的对应关系。
于本发明的一实施例中,所述缝制工艺参数的控制系统还包括信息标识的载体,所述载体包括RFID芯片、二维码和/或条形码。
于本发明的一实施例中,所述服务器在接收到信息标识中的标识数据后,根据所述信息标识中的标识数据查询与该标识数据匹配的操作人员,并判定为该操作人员接收到新的款式作业。
于本发明的一实施例中,所述服务器将所述标识数据与所述缝制设备的设备工艺参数信息相结合,生成针对所述款式作业的参数修改指令包括:将针对新的款式作业的标识数据与上一次款式作业的标识数据进行比对,以判断是否需生成参数修改指令。
于本发明的一实施例中,当针对新的款式作业的标识数据与上一次款式作业的标识数据一致,则无需修改工艺参数;当针对新的款式作业的标识数据与上一次款式作业的标识数据不一致,则根据新的款式作业的标识数据,于所述缝制设备的设备工艺参数信息中查找与之匹配的工艺参数信息,并形成针对新的款式作业的参数修改指令。
本发明另一方面提供一种缝制工艺参数的控制方法,应用于所述缝制工艺参数的控制系统;所述缝制工艺参数的控制方法包括:为缝制设备缝制的不同款式服装配置与工序对应的设备工艺参数信息,并根据所述设备工艺参数信息为该款服装上不同裁片生成信息标识;所述信息标识用于与之匹配的裁片绑定;在所述缝制设备的操作人员收到款式作业时,所述可视化终端通过扫描添加在所述裁片上的信息标识来读取与所述裁片绑定的所述信息标识中标识数据,并将所读取到的标识数据发送给服务器;在接收到信息标识中的标识数据后,将所述标识数据与所述缝制设备的设备工艺参数信息相结合,生成针对所述款式作业的参数修改指令,并予以传输至所述缝制设备,以便所述缝制设备执行所述参数修改指令。
于本发明的一实施例中,所述缝制工艺参数的控制方法还包括在接收到信息标识中的标识数据后,根据所述信息标识中的标识数据查询与该标识数据匹配的操作人员,并判定为该操作人员接收到新的款式作业。
于本发明的一实施例中,所述将所述标识数据与所述缝制设备的设备工艺参数信息相结合,生成针对所述款式作业的参数修改指令的步骤包括:将针对新的款式作业的标识数据 与上一次款式作业的标识数据进行比对,以判断是否需生成参数修改指令;当针对新的款式作业的标识数据与上一次款式作业的标识数据一致,则(这里可能款式作业变了,但是工艺参数不变,也有可能的,所以这一句建议删除),无需修改工艺参数;
当针对新的款式作业的标识数据与上一次款式作业的标识数据不一致,则根据新的款式作业的标识数据,于所述缝制设备的设备工艺参数信息中查找与之匹配的工艺参数信息,并形成针对新的款式作业的参数修改指令。
如上所述,本发明所述的缝制工艺参数的控制系统及方法,具有以下有益效果:
本发明所述缝制工艺参数的控制系统及方法可以将修改的工艺参数的触发下放给具体的工位,当工位开始新的款式生产时,可以及时的调整缝纫机的参数,不需要额外的等待时间,提升生产效率。
图1显示为本发明的缝制工艺参数的控制系统于一实施例中的原理结构示意图。
图2显示为本发明的缝制工艺参数的控制方法于一实施例中的流程示意图。
元件标号说明
1 | 缝制工艺参数的控制系统 |
11 | 缝制设备 |
12 | 服务器 |
13 | 信息标识的载体 |
14 | 可视化终端 |
15 | 网络装置 |
S21~S25 | 步骤 |
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需说明的是,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。
需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。
实施例一
本实施例提供一种缝制工艺参数的控制系统,包括缝制设备;所述缝制工艺参数的控制系统还包括:
服务器,用于为所述缝制设备缝制的不同款式服装配置与工序对应的设备工艺参数信息,并根据所述设备工艺参数信息为该款服装上不同裁片生成信息标识;所述信息标识用于与之匹配的裁片绑定;
可视化终端,当所述缝制设备的操作人员收到款式作业时,可供读取与所述裁片绑定的信息标识中的标识数据,并将读取到的标识数据传输至所述服务器;
所述服务器在接收到信息标识中的标识数据后,将所述标识数据与所述缝制设备的设备工艺参数信息相结合,生成针对所述款式作业的参数修改指令,并予以传输至所述缝制设备,以便所述缝制设备执行所述参数修改指令。
以下将结合图示对本实施例所提供的缝制工艺参数的控制系统进行详细描述。请参阅图1,显示为缝制工艺参数的控制系统于一实施例中的原理结构示意图。如图1所示,所述缝制工艺参数的控制系统1包括缝制设备11、服务器12、信息标识的载体13、可视化终端14及网络装置15。
于实际应用中,所述缝制设备11包含但不限于裁床、铺布机等缝前设备、缝纫机、平缝机、包缝机、绷缝机、厚料机、模板机、花样机、锁眼机、套结机、自动缝纫单元等缝中设备,及熨烫等缝后设备。
所述服务器12用于为所述缝制设备缝制的不同款式服装配置与工序对应的设备工艺参数信息(例如面线张力、压脚压力、针距等),并根据所述设备工艺参数信息为该款服装上不同裁片生成信息标识(信息标识中的标识数据如表1所示)。所述信息标识用于与之匹配的裁片绑定。
所述信息标识用于标定某个或某批次裁片所属的订单信息及对应的工序,具体的包括订单编号、款式信息、工序名称或工序编号,可选的,信息标识还可以包括不同的生产组别等信息。
在本实施例中,所述设备工艺参数信息包括款式信息、与款式信息匹配的工序信息、与该款式信息匹配的裁片信息、与裁片信息匹配的工艺配置参数及操作人员与缝制设备的对应关系等等。
表1:信息标识中的标识数据
所述信息标识的载体13用于加载所述服务器12生成的信息标识。于实际应用中,所述载体包括RFID芯片、二维码和/或条形码等。
所述可视化终端14。于实际应用中,所述可视化终端14包括智能手机、平板电脑、笔记本电脑等智能设备。
所述服务器在接收到信息标识中的标识数据后,将所述标识数据与所述缝制设备的设备工艺参数信息相结合,生成针对所述款式作业的参数修改指令,并予以传输至所述缝制设备,以便所述缝制设备执行所述参数修改指令。
具体地,所述服务器12在接收到信息标识中的标识数据后,根据所述信息标识中的标识数据查询与之对应并预设的款式作业配置数据,并判定为该操作人员接收到新的款式作业;将针对新的款式作业的标识数据与上一次款式作业的标识数据进行比对,以判断是否需生成参数修改指令。
具体地,当针对新的款式作业的标识数据与上一次款式作业的标识数据一致,则表示款式作业未变,无需修改所述缝制设备的工艺参数;
当针对新的款式作业的标识数据与上一次款式作业的标识数据不一致,则表示款式作业已变,根据新的款式作业的标识数据,于所述缝制设备的设备工艺参数信息中查找与之匹配的工艺参数信息,并形成针对新的款式作业的参数修改指令。
在本实施例中,通过分别与所述缝制设备11和所述服务器12通信连接的网络装置15接收服务器12发送的针对所述款式作业的参数修改指令,并将其传输至所述缝制设备11。
所述缝制设备11在收到针对新的款式作业的参数修改指令后,执行该参数修改指令,以使所述缝制设备按照修改后的工艺参数信息进行运行。
本实施例所述缝制工艺参数的控制系统可以将修改的工艺参数的触发下放给具体的工位,当工位开始新的款式生产时,可以及时的调整缝纫机的参数,不需要额外的等待时间,提升生产效率。
本实施例还提供一种缝制工艺参数的控制方法,应用上述缝制工艺参数的控制系统;所述缝制工艺参数的控制方法包括:
为缝制设备缝制的不同款式服装配置与工序对应的设备工艺参数信息,并根据所述设备工艺参数信息为该款服装上不同裁片生成信息标识;所述信息标识用于与之匹配的裁片绑定;
在所述缝制设备的操作人员收到款式作业时,读取与所述裁片绑定的信息标识中的标识数据,并将读取到的标识数据传输至所述服务器;
在接收到信息标识中的标识数据后,将所述标识数据与所述缝制设备的设备工艺参数信息相结合,生成针对所述款式作业的参数修改指令,并予以传输至所述缝制设备,以便所述缝制设备执行所述参数修改指令。
以下将结合图示对本实施例所提供的缝制工艺参数的控制方法进行详细描述。请参阅图2,显示为缝制工艺参数的控制方法于一实施例中的流程示意图。如图2所示,所述缝制工艺参数的控制方法具体包括以下几个步骤:
S21,所述服务器为所述缝制设备缝制的不同款式服装配置与工序对应的设备工艺参数信息(例如面线张力、压脚压力、针距等),并根据所述设备工艺参数信息为该款服装上不同裁片生成信息标识(信息标识中的标识数据如表1所示)。所述信息标识用于与之匹配的裁片绑定。
在本实施例中,所述设备工艺参数信息包括款式信息、与款式信息匹配的工序信息、与该款式信息匹配的裁片信息、与裁片信息匹配的工艺配置参数及操作人员与缝制设备的对应关系等等。
S22,在所述缝制设备的操作人员收到款式作业时,所述可视化终端通过扫描添加在所述裁片上的信息标识来读取与所述裁片绑定的标识数据,并将所读取到的标识数据发送给服务器。
S23,所述服务器在接收到可视化终端返回的标识数据后,在服务器的与所述缝制设备的设备工艺参数信息相结合,生成针对所述款式作业的参数修改指令,并予以传输至所述缝制设备。
在本实施例中,所述服务器在接收到信息标识的标识数据后,根据所述信息标识中的标识数据查询与该标识数据匹配的操作人员,并判定为该操作人员接收到新的款式作业;将针对新的款式作业的标识数据与上一次款式作业的标识数据进行比对,以判断是否需生成参数修改指令。
具体地,当针对新的款式作业的标识数据与上一次款式作业的标识数据一致,则表示无需修改所述缝制设备的工艺参数;
当针对新的款式作业的标识数据与上一次款式作业的标识数据不一致,则表示款式作业已变,根据新的款式作业的标识数据,向所述缝制设备发送针对新的款式作业的参数修改指令。
S24,所述网络装置接收服务器发送的针对所述款式作业的参数修改指令,并将其传输至所述缝制设备。
S25,所述缝制设备在收到针对新的款式作业的参数修改指令后,执行该参数修改指令,以使所述缝制设备按照修改后的工艺参数信息进行运行。
本发明所述的缝制工艺参数的控制方法的保护范围不限于本实施例列举的步骤执行顺序,凡是根据本发明的原理所做的现有技术的步骤增减、步骤替换所实现的方案都包括在本发明的保护范围内。
本发明还提供一种缝制工艺参数的控制系统,所述缝制工艺参数的控制系统可以实现本发明所述的缝制工艺参数的控制方法,但本发明所述的缝制工艺参数的控制方法的实现装置包括但不限于本实施例列举的缝制工艺参数的控制系统的结构,凡是根据本发明的原理所做的现有技术的结构变形和替换,都包括在本发明的保护范围内。
实施例二
在本实施例中,一种缝制工艺参数的控制系统还包括款式样本数据库和传感器。
款式样本数据库,存储有不同款式服装的各缝制阶段的标准样本模型。
标准样本模型中的参数包括:成本/半成品形状、图案位置、缝制位置和针脚间距。
传感器,用于获取根据配置后的设备参数进行缝制的各缝制阶段的服装图片以及缝制设备的实际参数,并传输给服务器。在本实施例中,传感器为摄像头。
服务器分别将各缝制阶段的服装图片与对应的标准样本模型进行比较,获取环节误差;并根据环节误差生成新的参数配置指令,发送给对应缝制设备与用户,修改未锁定的控制器参数。
环节误差包括位置误差与精度误差。
通过服装图片上的图案位置/缝制位置与对应的标准样本模型比较,获得位置误差。
精度误差的获取过程为:
边缘提取,获得图案边界针脚图像;
以固定的分辨率,采用最小二分法进行边界针脚图像像素化,获得边界像素;
通过两边界针脚对应的边界像素之间的像素与数量与空白阈值相比较,获得精度误差。
若生成新的参数配置指令中包含锁定的控制器参数,则将对应的参数作差,判断差值是否超过对应控制器参数的修改阈值,若是,则对相应的用户提供警报;若否,则保持锁定的控制器参数。
在本实施例中,增加了产品的负反馈修正内容,其他同实施例一。通过反馈修正,能够在批量修改的同时,针对不同缝纫设备的固有特征,例如使用年限、机械误差等进行微调适配,保证产品质量统一,有针对性地个性化参数调节。
综上所述,本发明所述缝制工艺参数的控制系统及方法可以将修改的工艺参数的触发下放给具体的工位,当工位开始新的款式生产时,可以及时的调整缝纫机的参数,不需要额外的等待时间,提升生产效率。本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。
Claims (13)
- 一种缝制工艺参数的控制系统;其特征在于,还包括:可视化终端,在收到款式作业时,可视化终端通过扫描添加在裁片上的信息标识来读取对应绑定的信息标识中标识数据,并将所读取到的标识数据发送给服务器;服务器,用于为不同款式服装配置与工序对应的设备工艺参数信息,并根据设备工艺参数信息为相应款式服装的不同裁片生成信息标识;服务器在接收到信息标识中的标识数据后,将标识数据与设备工艺参数信息相结合,生成针对相应款式服装作业的参数修改指令,并传输至对应的缝制设备。
- 根据权利要求1所述的缝制工艺参数的控制系统,其特征在于,所述缝制工艺参数的控制系统还包括:网络装置,用于接收服务器发送的针对相应款式服装作业的参数修改指令,并将其传输至对应的缝制设备。
- 根据权利要求1或2所述的缝制工艺参数的控制系统,其特征在于,所述设备工艺参数信息包括款式信息、与款式信息匹配的工序信息、与该款式信息匹配的裁片信息、与裁片信息匹配的工艺配置参数及操作人员与缝制设备的对应关系。
- 根据权利要求1所述的缝制工艺参数的控制系统,其特征在于,所述缝制工艺参数的控制系统还包括信息标识的载体,所述载体包括RFID芯片、二维码和/或条形码。
- 根据权利要求1或4所述的缝制工艺参数的控制系统,其特征在于,所述服务器在接收到信息标识中的标识数据后,根据所述信息标识中的标识数据查询与该标识数据匹配的操作人员,并判定为该操作人员接收到新的款式作业。
- 根据权利要求5所述的缝制工艺参数的控制系统,其特征在于,所述服务器将所述标识数据与所述缝制设备的设备工艺参数信息相结合,生成针对所述款式作业的参数修改指令包括:将针对新的款式作业的标识数据与上一次款式作业的标识数据进行比对,以判断是否需生成参数修改指令。
- 根据权利要求1或6所述的缝制工艺参数的控制系统,其特征在于,当针对新的款式作业的标识数据与上一次款式作业的标识数据一致,则表示款式作业未变,无需修改工艺参数;当针对新的款式作业的标识数据与上一次款式作业的标识数据不一致,则表示款式作业已变,根据新的款式作业的标识数据,于所述缝制设备的设备工艺参数信息中查找与之匹配的工艺参数信息,并形成针对新的款式作业的参数修改指令。
- 根据权利要求1或6或7所述的缝制工艺参数的控制系统,其特征在于,还包括 款式样本数据库,存储有不同款式服装的各缝制阶段的标准样本模型;传感器,用于获取根据修改后的工艺参数进行缝制的各缝制阶段的服装图片以及缝制设备的实际参数,并传输给服务器;服务器分别将各缝制阶段的服装图片与对应的标准样本模型进行比较,获取环节误差;并根据环节误差修改设备工艺参数信息,获取新的参数修改指令,发送给缝制设备。
- 根据权利要求8所述的缝制工艺参数的控制系统,其特征在于,标准样本模型中的参数包括:成本/半成品形状、图案位置、缝制位置和针脚间距。
- 根据权利要求9所述的缝制工艺参数的控制系统,其特征在于,所述的环节误差包括位置误差与精度误差;通过服装图片上的图案位置/缝制位置与对应的标准样本模型比较,获得位置误差;精度误差的获取过程为:边缘提取,获得图案边界针脚图像;以固定的分辨率,采用最小二分法进行边界针脚图像像素化,获得边界像素;通过两边界针脚对应的边界像素之间的像素与数量与空白阈值相比较,获得精度误差。
- 一种缝制工艺参数的控制方法,其特征在于,应用于如权利要求1至权利要求10任一项所述缝制工艺参数的控制系统;所述缝制工艺参数的控制方法包括:为缝制设备缝制的不同款式服装配置与工序对应的设备工艺参数信息,并根据所述设备工艺参数信息为该款服装上不同裁片生成信息标识;所述信息标识用于与之匹配的裁片绑定;在所述缝制设备的操作人员收到款式作业时,所述可视化终端通过扫描添加在所述裁片上的信息标识来读取与所述裁片绑定的所述信息标识中标识数据,并将所读取到的标识数据发送给服务器;在接收到信息标识中的标识数据后,将所述标识数据与所述缝制设备的设备工艺参数信息相结合,生成针对所述款式作业的参数修改指令,并予以传输至所述缝制设备,以便所述缝制设备执行所述参数修改指令。
- 根据权利要求11所述的缝制工艺参数的控制方法,其特征在于,所述缝制工艺参数的控制方法还包括在接收到信息标识中的标识数据后,根据所述信息标识中的标识数据查询与该标识数据匹配的操作人员,并判定为该操作人员接收到新的款式作业。
- 根据权利要求12所述的缝制工艺参数的控制方法,其特征在于,所述将所述标识数据与所述缝制设备的设备工艺参数信息相结合,生成针对所述款式作业的参数修改指令的步骤包括:将针对新的款式作业的标识数据与上一次款式作业的标识数据进行比对,以判断是否需生成参数修改指令;当针对新的款式作业的标识数据与上一次款式作业的标识数据一致,则表示款式作业未变,无需修改工艺参数;当针对新的款式作业的标识数据与上一次款式作业的标识数据不一致,则表示款式作业已变,根据新的款式作业的标识数据,于所述缝制设备的设备工艺参数信息中查找与之匹配的工艺参数信息,并形成针对新的款式作业的参数修改指令。
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CN116596242A (zh) * | 2023-05-18 | 2023-08-15 | 钰深(北京)科技有限公司 | 服装无人化生产的方法、系统和生产线 |
WO2024027224A1 (zh) * | 2022-08-02 | 2024-02-08 | 杰克科技股份有限公司 | 基于缝纫计件的智能生产系统、方法、介质及计算机设备 |
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CN116479586A (zh) * | 2023-03-31 | 2023-07-25 | 杰克科技股份有限公司 | 一种缝纫机控制方法及系统 |
CN117875081B (zh) * | 2024-02-05 | 2024-05-31 | 广东职业技术学院 | 一种牛仔服装的数字化生产仿真方法及系统 |
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