WO2022134367A1 - 一种控压型转动式罐装设备 - Google Patents

一种控压型转动式罐装设备 Download PDF

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Publication number
WO2022134367A1
WO2022134367A1 PCT/CN2021/085042 CN2021085042W WO2022134367A1 WO 2022134367 A1 WO2022134367 A1 WO 2022134367A1 CN 2021085042 W CN2021085042 W CN 2021085042W WO 2022134367 A1 WO2022134367 A1 WO 2022134367A1
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canning
pressure
head
beverage bottle
bottle
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PCT/CN2021/085042
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English (en)
French (fr)
Inventor
周梦见
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苏州恒燚惠科技有限公司
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Publication of WO2022134367A1 publication Critical patent/WO2022134367A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/24Devices for supporting or handling bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2657Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for filling cans
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2668Means for adapting the filling head to various sizes of containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2671Means for preventing foaming of the liquid

Definitions

  • the invention relates to the technical field of beverage production, and more particularly to a pressure-controlled rotary canning equipment.
  • the beverage industry is an emerging industry developed after the reform and opening up. In 1982, it was listed as a product under the national plan. The total output of beverages in the country was 400,000 tons.
  • my country's beverage industry has grown from small to large, and has begun to take shape and has a certain foundation. It is one of the key industries of the food industry that can better meet the needs of the market.
  • the rapid development of the beverage industry has made due contributions to the construction of the national economy and the improvement of people's quality of life. Beverages have become an indispensable consumer food in people's daily life. .
  • the liquid level in the bottle is unevenly distributed and a cavity is easily formed.
  • Such phenomena greatly affect the quality of canning and make canning extremely uneven.
  • milk type drinks whose polymer structure and high air pressure in the bottle are often concentrated, which can easily lead to beverage bottles. If the liquid level in the bottle is too low, it will affect the appearance of the product. On the contrary, if the air pressure in the bottle is too low, it is very easy to form a cavity. If there are too many bubbles in the bottle, it will cause imperfect phenomena such as excessive expansion and overflow. Therefore, for milk with high viscosity , honey drinks, the present invention discloses a pressure-controlled rotary canning equipment that can flexibly control the air pressure in the bottle and has a more complete canning process.
  • the purpose of the present invention is to disclose a pressure-controlled rotary canning equipment, which can avoid over-shrinkage, over-expansion, cavity and other phenomena in canning, and realize pressure-controlled, accurate and high-quality canning.
  • the present invention provides a pressure-controlled rotary canning equipment, comprising: a cross bar, and a conveyor belt arranged under the cross bar;
  • the cross bar can be horizontally lifted and moved horizontally, a plurality of canned heads are arranged at intervals at the bottom end of the cross bar, and the canned heads and the cross bar are rotatably connected, including: the canned heads Rotation occurs in the direction of movement of the crossbar and the canning head rotates itself;
  • the conveyor belt is provided with a number of fixed plates, the fixed plate is provided with a rotating bracket, the rotating bracket is used for accommodating the beverage bottles, and the rotating bracket is provided with a rotating plate, and the rotating plate is connected with the rotating bracket.
  • the frame is rotatably connected, and one end of the outer circumference of the rotating disk extends toward the bottle mouth of the beverage bottle to form a support arm, and the support arm is fixedly connected with the canning head;
  • One side of the bottom wall of the rotating bracket is rotatably connected with the fixed plate, so that the rotating bracket drags the beverage bottle to incline, and the inclination angle of the beverage bottle is changed by the rotation angle;
  • a liquid filling pipe and an air extraction pipe are respectively arranged on the cross bar, the canning head is a double joint structure, and a first channel and a second channel separated from each other are built in, and the liquid filling pipe is in phase with the first channel.
  • the suction pipe is connected to the second channel, the other end of the first channel is provided with a liquid filling head, the other end of the second channel is provided with a suction head, and the liquid filling head is connected to the suction head When the canned head is connected with the beverage bottle, it is placed in the beverage bottle.
  • a connecting part is provided at one end of the canning head that is connected to the crossbar, the connecting part and the crossbar are connected in rotation with the shaft pin through the shaft hole, and the canning head is opposite to the connecting part turn.
  • the liquid outlet end of the liquid filling head is located between the neck of the beverage bottle and the bottle body, and the suction end of the air suction head is located between the bottle mouth and the neck of the beverage bottle, and all the The height of the liquid discharge end is lower than the height of the suction end.
  • the liquid outlet faces the side wall of the beverage bottle body, and is disposed inclined downward.
  • the outer periphery of the canning head is provided with a sealing ring, and the sealing ring is matched with the mouth of the beverage bottle to form a seal.
  • the rotating bracket As a further improvement of the present invention, as the cross bar is displaced, the rotating bracket also rotates accordingly.
  • both the liquid filling head and the air suction head have flexibility.
  • the end of the suction head is provided with a pressure measuring unit, the pressure measuring unit transmits the pressure value to an external console through an electrical signal, and controls the operation of the suction head through the console.
  • the present invention also provides a method for using the pressure-controlled rotary canning equipment, comprising the following steps:
  • the beverage bottle is placed vertically, and the canned head is inserted into the mouth of the beverage bottle;
  • the horizontal bar lifts and moves horizontally at the same time, the rotating bracket drags the beverage bottle and rotates to one side of the horizontal bar moving direction, the beverage bottle tilts and tilts to a certain angle, and the suction head starts to inflate properly, making the beer A certain saturated pressure is formed in the bottle for canning;
  • the rotating disk drives the support arm and the canning head to rotate, thereby driving the beverage bottle to rotate
  • the pressure measuring unit measures the pressure, and controls the internal pressure of the beverage bottle through the external console, so that the pressure value is stable Within a certain range.
  • the cross bar is intermittently reset and moved until the canning is completed.
  • the canned head with double joint structure adds a function. Specifically, when the liquid filling head is inflated, the air suction head is used to discharge the gas in the beverage bottle and the gas generated by the beverage during the filling process, so that the The liquid filling speed is increased, the air pressure in the beverage bottle is stabilized, and the overflow and concentration of the beverage are avoided.
  • the liquid outlet faces the side wall of the beverage bottle body, and is inclined downward, so that the beverage flows from the inner wall of the bottle body to the bottom of the bottle, preventing the liquid from falling vertically from the liquid outlet, thereby reducing the foam to a certain extent. generation volume.
  • the relative rotation of the rotating bracket and the fixed plate enables the beverage bottle to be stably tilted under the drive of the cross bar, the rotation of the rotating plate, and the support arm and the canning head drive the beverage bottle during the canning process.
  • the overall rotation occurs, making the canning effect more uniform, and the liquid in the beverage bottle is affected by the rotation, which greatly reduces the possibility of cavities and excessive gas content in the canning.
  • FIG. 1 is a schematic structural diagram of a pressure-controlled rotary canning equipment of the present invention
  • FIG. 2 is a schematic diagram of the connection relationship between the canning head and the cross bar in a pressure-controlled rotary canning equipment of the present invention
  • FIG. 3 is a positional relationship diagram between a fixed plate, a rotating bracket, a rotating disc and a support arm in a pressure-controlled rotary canning equipment according to the present invention
  • FIG. 4 is a schematic structural diagram of a canning head in a pressure-controlled rotary canning equipment according to the present invention.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two elements.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two elements.
  • the invention discloses a pressure-controlled rotary canning equipment.
  • FIGS. 1 to 4 Please refer to the specific embodiments of a pressure-controlled rotary canning equipment of the present invention shown in FIGS. 1 to 4 .
  • a pressure-controlled rotary canning equipment includes: a cross bar 1, a conveyor belt 2 arranged under the cross bar 1; the cross bar 1 can be horizontally lifted and moved horizontally, A number of canned heads 3 are arranged at intervals at the bottom end of the crossbar 1, and the canned heads 3 and the crossbar 1 form a rotational connection, including: the canned heads rotate along the movement direction of the crossbar 1 and the canned heads turn themselves around; the conveyor belt 2 is provided with a number of fixed plates 4, the fixed plate 4 is provided with a rotating bracket 5, the rotating bracket 5 is used for accommodating the beverage bottles, the rotating bracket 5 is provided with a rotating disk 51, and the rotating disk 51 is formed with the rotating bracket 5 Rotating connection, one end of the outer circumference of the rotating plate 51 extends toward the bottle mouth of the beverage bottle to form a support arm 52, which is fixedly connected with the canned head; The rotating bracket 5 drags the beverage bottle to incline, and changes the inclination angle of the beverage bottle through the rotation angle; the horizontal
  • the relative rotation of the rotating bracket 5 and the fixed plate 4 enables the beverage bottle to be stably tilted under the driving of the horizontal bar 1 , and the rotation of the rotating plate 51 can be passed through the bracket
  • the arm 52 and the canning head 3 drive the beverage bottle to rotate as a whole during the canning process, so that the canning effect is more uniform, and the liquid in the beverage bottle is affected by the rotation, which greatly reduces the cavity and gas that may appear in the canning process.
  • the phenomenon of excessive content The canning head 3 of the double-joint structure adds a function.
  • the gas suction head 32 is used to discharge the gas in the beverage bottle and the gas generated by the beverage during the filling process, so that the The liquid filling speed is increased, the air pressure in the beverage bottle is stabilized, and the overflow and concentration of the beverage are avoided.
  • both the liquid filling head 31 and the air suction head 32 have flexibility.
  • the liquid filling head 31 with a telescopic function due to the height difference between the liquid filling head 31 and the bottom of the beverage bottle when the liquid is canned under high pressure, will increase the amount of foam due to collision. , so that the liquid filling head 31 is always flush with the pages in the beverage bottle, so as to achieve static canning and reduce the amount of foam; the scalability of the air extraction head 32 achieves two functions. Different heights in the beverage bottle are extracted or filled with gas, so that the canning is as complete and in place as possible, avoiding the uneven canning volume. On the other hand, it can extract the foam in the beverage bottle to minimize the reduction The effect of foam on canning.
  • the liquid outlet end of the liquid filling head 31 is located between the bottle neck and the bottle body in the beverage bottle, the air suction end of the air suction head 32 is located between the bottle mouth and the neck of the beverage bottle, and the height of the liquid outlet end is lower than the height of the air suction end.
  • the liquid outlet faces the side wall of the beverage bottle body and is inclined downward.
  • the liquid outlet faces the side wall of the beverage bottle body and is inclined downward, so that the beverage flows from the inner wall of the bottle body to the bottom of the bottle, preventing the liquid from falling vertically from the liquid outlet, thereby reducing the amount of foam generated to a certain extent.
  • the outer periphery of the canning head 3 is provided with a sealing ring, and the sealing ring is matched with the mouth of the beverage bottle to form a seal.
  • a pressure measuring unit (not shown) is arranged at the end of the air extraction head 32, and the pressure measurement unit transmits the pressure value to the external console through an electrical signal, and controls the operation of the air extraction head 32 through the console;
  • the air pressure in the beverage bottle is always controlled and stabilized within a certain value range, so as to avoid the corresponding excessive pressure of the beverage with high viscosity in the beverage bottle with too high or too low air pressure.
  • Phenomena that affect the result of canning such as shrinkage or expansion.
  • the present invention also provides a method for using a pressure-controlled rotary canning equipment, comprising the following steps: S1, the beverage bottle is placed vertically, and the canning head is inserted into the bottle mouth of the beverage bottle; S2, the horizontal bar 1 is placed horizontally Lift up and down and move laterally at the same time, the rotating bracket 5 drags the beverage bottle to the side of the moving direction of the cross bar 1 and rotates, the beverage bottle tilts and tilts to a certain angle, and the air suction head 32 starts to inflate properly, so that the beer bottle is formed.
  • a certain saturated pressure is carried out for canning; S3, during the canning process, the rotating disc 51 drives the support arm 52 and the canning head to rotate, thereby driving the beverage bottle to rotate, and the pressure measuring unit measures the pressure and conducts calibration through the external console.
  • the pressure in the beverage bottle is controlled, and the pressure value is stable within a certain range.
  • the cross bar 1 is intermittently reset and moved until the canning is completed.

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  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Vacuum Packaging (AREA)

Abstract

一种控压型转动式罐装设备,包括:横杆(1),设于横杆(1)下方的传送带(2);所述横杆(1)能够作水平升降并同时作横向移动,所述横杆(1)的底端间隔排布若干罐装头(3),所述罐装头(3)与所述横杆(1)构成转动连接,包括:所述罐装头(3)沿横杆(1)的运动方向发生转动以及所述罐装头(3)发生自身周转;所述传送带(2)上设有若干固定板(4),所述固定板(4)上设有转动托架(5),所述转动托架(5)供饮料瓶容置,所述转动托架(5)内设有转动盘(51),所述转动盘(51)与转动托架(5)构成转动连接,所述转动盘(51)外周的一端向饮料瓶瓶口的方向延伸形成一托臂(52),所述托臂(52)与罐装头(3)固定连接;所述转动托架(5)底壁的一侧与固定板(4)转动连接。该设备能够避免罐装出现过缩,过涨、空腔等现象,实现控压,精准型高质量罐装。

Description

一种控压型转动式罐装设备 技术领域
本发明涉及饮料生产技术领域,更具体涉及一种控压型转动式罐装设备。
背景技术
饮料工业是改革开放以后发展起来的新兴行业,1982年列为国家计划管理产品,当年全国饮料总产量40万吨,二十年来,我国饮料工业从小到大,已初具规模,成为有一定基础并能较好适应市场需要的食品工业重点行业之一,饮料工业的快速发展,对国民经济建设和提高人民生活质量做出了应有的贡献,饮料已成为人民日常生活中不可缺少的消费食品。
对于流动性较差的黏度较高的饮料品的罐装过程中,常常由于其流动性的较差,导致液位已到瓶口,而饮料瓶内的液体分布不均匀,且容易形成空腔等现象,极大的影响了罐装的质量,使得罐装极不均匀,例如:牛奶类型饮品,其高分子结构,瓶内气压过高,常易使其浓缩,从而很容易导致,饮料瓶内液位过低,影响产品的外观形象,相反,瓶内气压过低,极容易形成空腔,瓶内气泡过多形成过涨,外溢等不完善的现象,因此,针对黏度较高的牛奶、蜂蜜类饮品,本发明为公布一种能灵活控制瓶内气压,且罐装工艺更加完善的一种控压型转动式罐装设备。
有鉴于此,有必要对现有技术中的罐装设备予以改进,以解决上述问题。
发明内容
本发明的目的在于公开一种控压型转动式罐装设备,其能够避免罐装出现过缩,过涨、空腔等现象,实现控压,精准型高质量罐装。
为实现上述目的,本发明提供了一种控压型转动式罐装设备,包括:横杆,设于横杆下方的传送带;
所述横杆能够作水平升降并同时作横向移动,所述横杆的底端间隔排布若干罐装头,所述罐装头与所述横杆构成转动连接,包括:所述罐装头沿横杆的运动方向发生转动以及所述罐装头发生自身周转;
所述传送带上设有若干固定板,所述固定板上设有转动托架,所述转动托架供饮料瓶容置,所述转动托架内设有转动盘,所述转动盘与转动托架构成转动连接,所述转动盘外周的一端向饮料瓶瓶口的方向延伸形成一托臂,所述托臂与罐装头固定连接;
所述转动托架底壁的一侧与固定板转动连接,使转动托架拖动饮料瓶发生倾斜,并通过转动角度改变饮料瓶的倾斜角度;
所述横杆上分别排布有充液管与抽气管,所述罐装头为双接头结构,且内置有相互分离的第一通道与第二通道,所述充液管与第一通道相接,所述抽气管与第二通道相接,所述第一通道的另一端设有充液头,所述第二通道的另一端设有抽气头,所述充液头与抽气头随罐装头与饮料瓶相接而置入饮料瓶内。
作为本发明的进一步改进,所述罐装头与横杆相接的一端设有连接部,所述连接部与横杆通过轴孔与轴销构成转动连接,所述罐装头与连接部相对转动。
作为本发明的进一步改进,所述充液头的出液端位于饮料瓶内的瓶颈与瓶身之间,所述抽气头的抽气端位于饮料瓶的瓶口与瓶颈之间,且所述出液端的高度低于所述抽气端的高度。
作为本发明的进一步改进,所述出液口朝向饮料瓶瓶身的侧壁,并倾斜朝下设置。
作为本发明的进一步改进,所述罐装头外周设有密封圈,所述密封圈与饮料瓶瓶口相配接并形成密封。
作为本发明的进一步改进,随着所述横杆发生位移,所述转动托架也相 应发生转动。
作为本发明的进一步改进,所述充液头与抽气头均具有伸缩性。
作为本发明的进一步改进,所述抽气头端部设有测压单元,所述测压单元将压力数值通过电信号传播至外部的控制台,并通过控制台调控抽气头运作。
本发明还提供了一种控压型转动式罐装设备的使用方法,包括以下步骤:
S1,饮料瓶竖直放置,罐装头与饮料瓶瓶口相插接;
S2,横杆作水平升降并同时作横向移动,转动托架拖着饮料瓶朝横杆移动方向的一侧发生转动,饮料瓶发生倾斜并倾斜到一定角度,抽气头开始适当充气,使啤酒瓶内形成一定的饱压,进行罐装;
S3,罐装过程中,所述转动盘驱动托臂与罐装头转动,从而带动饮料瓶发生转动,测压单元进行测压并通过外部的控制台进行对饮料瓶内控压,是压力数值稳定在一定范围内。
作为本发明的进一步改进,在所述S3中,横杆作间断性复位移动,直到罐装完成。
与现有技术相比,本发明的有益效果是:
(1)控压型转动式罐装设备,在罐装过程中,时刻控制饮料瓶内的气压,并使其稳定在一定数值范围内,避免了黏度较高的饮料在气压过高或过低的饮料瓶内出现相对应的过缩过或涨等影响罐装结果的现象。
(2)双接头结构的罐装头增加了一项功能,具体的,在充液头充气的同时,利用抽气头,排出饮料瓶内的气体以及充液过程中饮料所产生的气体,使得充液速度提高,稳定饮料瓶内的气压,避免了饮料出现外溢以及浓缩的现象。
(3)具有伸缩功能的充液头,由于液体在高压罐装时,由于充液头与饮料瓶的瓶底之间的高度差,由于碰撞会使得浮沫量增多,利用充液头的伸缩,使充液头与饮料瓶内的页面始终保持齐平,从而做到了静态罐装, 减少了浮沫量;抽气头的可伸缩性,实现了两个功能,一方面,能够在饮料瓶内的不同高度抽取或充入气体,使得罐装尽可能的完善,到位,避免了罐装量参差不齐,另一方面,能够对饮料瓶内的浮沫进行抽取,最大程度的减少了浮沫对罐装的影响。
(4)出液口朝向饮料瓶瓶身的侧壁,并倾斜朝下设置,使得饮料自瓶身的内壁流向瓶底,避免了液体从出液口垂直下落,从而一定程度的减少了浮沫的生成量。
(5)转动托架与固定板的相对转动,使得饮料瓶在横杆的带动下,能够稳定的发生倾斜,转动盘的转动,并通过托臂以及罐装头驱动饮料瓶在罐装过程中发生整体转动,使得罐装效果更加均匀,饮料瓶内的液体受转动的影响,极大的减少了罐装可能出现的空腔以及气体含量过高的现象。
附图说明
图1为本发明一种控压型转动式罐装设备的结构示意图;
图2为本发明一种控压型转动式罐装设备中罐装头与横杆的连接关系示意图;
图3为本发明一种控压型转动式罐装设备中固定板、转动托架、转动盘、托臂之间的位置关系图;
图4为本发明一种控压型转动式罐装设备中罐装头的结构示意图。
图中:1、横杆;2、传送带;3、罐装头;4、固定板;5、转动托架;51、转动盘;52、托臂;6、充液管;7、抽气管;31、充液头;32、抽气头;33、连接部;8、轴销。
具体实施方式
下面结合附图所示的各实施方式对本发明进行详细说明,但应当说明的是,这些实施方式并非对本发明的限制,本领域普通技术人员根据这些实施 方式所作的功能、方法、或者结构上的等效变换或替代,均属于本发明的保护范围之内。
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明创造的描述中,除非另有说明,“多个”的含义是两个或两个以上。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本申请中的具体含义。
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。
本发明公布了一种控压型转动式罐装设备。
请参图1至图4所示出的本发明的一种控压型转动式罐装设备的具体实施方式。
参照图1,在本实施例中,一种控压型转动式罐装设备,包括:横杆1,设于横杆1下方的传送带2;横杆1能够作水平升降并同时作横向移动,横杆1的底端间隔排布若干罐装头3,罐装头3与横杆1构成转动连接,包括:罐装头沿横杆1的运动方向发生转动以及罐装头发生自身周转;传送带2上设有若干固定板4,固定板4上设有转动托架5,转动托架5供饮料瓶容置,转动托架5内设有转动盘51,转动盘51与转动托架5构成转动连接,转动盘51外周的一端向饮料瓶瓶口的方向延伸形成一托臂52,托臂52与罐装头固定连接;转动托架5底壁的一侧与固定板4转动连接,使转动托架5拖动饮料瓶发生倾斜,并通过转动角度改变饮料瓶的倾斜角度;横杆1上分别排布有充液管6与抽气管7,罐装头3为双接头结构,且内置有相互分离的第一通道与第二通道,充液管6与第一通道相接,抽气管7与第二通道相接,第一通道的另一端设有充液头31,第二通道的另一端设有抽气头32,充液头31与抽气头32随罐装头3与饮料瓶相接而置入饮料瓶内。罐装头与横杆1相接的一端设有连接部33,连接部33与横杆1通过轴孔与轴销8构成转动连接,罐装头与连接部33相对转动。随着横杆1发生位移,转动托架5也相应发生转动。
具体的,参图2、图3所示,转动托架5与固定板4的相对转动,使得饮料瓶在横杆1的带动下,能够稳定的发生倾斜,转动盘51的转动,并通过托臂52以及罐装头3驱动饮料瓶在罐装过程中发生整体转动,使得罐装效果更加均匀,饮料瓶内的液体受转动的影响,极大的减少了罐装可能出现的空腔以及气体含量过高的现象。双接头结构的罐装头3增加了一项功能,具体的,在充液头31充气的同时,利用抽气头32,排出饮料瓶内的气体以及充液过程中饮料所产生的气体,使得充液速度提高,稳定饮料瓶内的气压,避免了饮料出现外溢以及浓缩的现象。
需要注意的是,参图4所示,在本实施例中,充液头31与抽气头32均具有伸缩性。具有伸缩功能的充液头31,由于液体在高压罐装时,由于充液头31与饮料瓶的瓶底之间的高度差,由于碰撞会使得浮沫量增多,利用充 液头31的伸缩,使充液头31与饮料瓶内的页面始终保持齐平,从而做到了静态罐装,减少了浮沫量;抽气头32的可伸缩性,实现了两个功能,一方面,能够在饮料瓶内的不同高度抽取或充入气体,使得罐装尽可能的完善,到位,避免了罐装量参差不齐,另一方面,能够对饮料瓶内的浮沫进行抽取,最大程度的减少了浮沫对罐装的影响。
充液头31的出液端位于饮料瓶内的瓶颈与瓶身之间,抽气头32的抽气端位于饮料瓶的瓶口与瓶颈之间,且出液端的高度低于抽气端的高度。出液口朝向饮料瓶瓶身的侧壁,并倾斜朝下设置。出液口朝向饮料瓶瓶身的侧壁,并倾斜朝下设置,使得饮料自瓶身的内壁流向瓶底,避免了液体从出液口垂直下落,从而一定程度的减少了浮沫的生成量。罐装头3外周设有密封圈,密封圈与饮料瓶瓶口相配接并形成密封。
抽气头32端部设有测压单元(未示出),测压单元将压力数值通过电信号传播至外部的控制台,并通过控制台调控抽气头32运作;控压型转动式罐装设备,在罐装过程中,时刻控制饮料瓶内的气压,并使其稳定在一定数值范围内,避免了黏度较高的饮料在气压过高或过低的饮料瓶内出现相对应的过缩过或涨等影响罐装结果的现象。
本发明还提供了一种控压型转动式罐装设备的使用方法,包括以下步骤:S1,饮料瓶竖直放置,罐装头与饮料瓶瓶口相插接;S2,横杆1作水平升降并同时作横向移动,转动托架5拖着饮料瓶朝横杆1移动方向的一侧发生转动,饮料瓶发生倾斜并倾斜到一定角度,抽气头32开始适当充气,使啤酒瓶内形成一定的饱压,进行罐装;S3,罐装过程中,转动盘51驱动托臂52与罐装头转动,从而带动饮料瓶发生转动,测压单元进行测压并通过外部的控制台进行对饮料瓶内控压,是压力数值稳定在一定范围内。在S3中,横杆1作间断性复位移动,直到罐装完成。
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也 可以经适当组合,形成本领域技术人员可以理解的其他实施方式。

Claims (10)

  1. 一种控压型转动式罐装设备,其特征在于,包括:横杆,设于横杆下方的传送带;
    所述横杆能够作水平升降并同时作横向移动,所述横杆的底端间隔排布若干罐装头,所述罐装头与所述横杆构成转动连接,包括:所述罐装头沿横杆的运动方向发生转动以及所述罐装头发生自身周转;
    所述传送带上设有若干固定板,所述固定板上设有转动托架,所述转动托架供饮料瓶容置,所述转动托架内设有转动盘,所述转动盘与转动托架构成转动连接,所述转动盘外周的一端向饮料瓶瓶口的方向延伸形成一托臂,所述托臂与罐装头固定连接;
    所述转动托架底壁的一侧与固定板转动连接,使转动托架拖动饮料瓶发生倾斜,并通过转动角度改变饮料瓶的倾斜角度;
    所述横杆上分别排布有充液管与抽气管,所述罐装头为双接头结构,且内置有相互分离的第一通道与第二通道,所述充液管与第一通道相接,所述抽气管与第二通道相接,所述第一通道的另一端设有充液头,所述第二通道的另一端设有抽气头,所述充液头与抽气头随罐装头与饮料瓶相接而置入饮料瓶内。
  2. 根据权利要求1所述的一种控压型转动式罐装设备,其特征在于,所述罐装头与横杆相接的一端设有连接部,所述连接部与横杆通过轴孔与轴销构成转动连接,所述罐装头与连接部相对转动。
  3. 根据权利要求1所述的一种控压型转动式罐装设备,其特征在于,所述充液头的出液端位于饮料瓶内的瓶颈与瓶身之间,所述抽气头的抽气端位于饮料瓶的瓶口与瓶颈之间,且所述出液端的高度低于所述抽气端的高度。
  4. 根据权利要求3所述的一种控压型转动式罐装设备,其特征在于,所述出液口朝向饮料瓶瓶身的侧壁,并倾斜朝下设置。
  5. 根据权利要求1所述的一种控压型转动式罐装设备,其特征在于,所 述罐装头外周设有密封圈,所述密封圈与饮料瓶瓶口相配接并形成密封。
  6. 根据权利要求1所述的一种控压型转动式罐装设备,其特征在于,随着所述横杆发生位移,所述转动托架也相应发生转动。
  7. 根据权利要求1所述的一种控压型转动式罐装设备,其特征在于,所述充液头与抽气头均具有伸缩性。
  8. 根据权利要求1所述的一种控压型转动式罐装设备,其特征在于,所述抽气头端部设有测压单元,所述测压单元将压力数值通过电信号传播至外部的控制台,并通过控制台调控抽气头运作。
  9. 根据权利要求1所述的一种控压型转动式罐装设备的使用方法,其特征在于,包括以下步骤:
    S1,饮料瓶竖直放置,罐装头与饮料瓶瓶口相插接;
    S2,横杆作水平升降并同时作横向移动,转动托架拖着饮料瓶朝横杆移动方向的一侧发生转动,饮料瓶发生倾斜并倾斜到一定角度,抽气头开始适当充气,使啤酒瓶内形成一定的饱压,进行罐装;
    S3,罐装过程中,所述转动盘驱动托臂与罐装头转动,从而带动饮料瓶发生转动,测压单元进行测压并通过外部的控制台进行对饮料瓶内控压,是压力数值稳定在一定范围内。
  10. 根据权利要求9所述的一种控压型转动式罐装设备的使用方法,其特征在于,在所述S3中,横杆作间断性复位移动,直到罐装完成。
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