WO2022134368A1 - 一种分层式罐装的罐装设备及其使用方法 - Google Patents

一种分层式罐装的罐装设备及其使用方法 Download PDF

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Publication number
WO2022134368A1
WO2022134368A1 PCT/CN2021/085046 CN2021085046W WO2022134368A1 WO 2022134368 A1 WO2022134368 A1 WO 2022134368A1 CN 2021085046 W CN2021085046 W CN 2021085046W WO 2022134368 A1 WO2022134368 A1 WO 2022134368A1
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WIPO (PCT)
Prior art keywords
canning
head
layered
beverage bottle
filling head
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PCT/CN2021/085046
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English (en)
French (fr)
Inventor
周梦见
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苏州恒燚惠科技有限公司
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Publication of WO2022134368A1 publication Critical patent/WO2022134368A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2668—Means for adapting the filling head to various sizes of containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2671—Means for preventing foaming of the liquid

Definitions

  • the invention relates to the technical field of beverage production, and more particularly to a canning device for layered canning and a method for using the same.
  • the beverage industry is an emerging industry developed after the reform and opening up. In 1982, it was listed as a product under the national plan. The total output of beverages in the country was 400,000 tons.
  • my country's beverage industry has grown from small to large, and has begun to take shape and become a certain foundation. It is one of the key industries of the food industry that can better meet the needs of the market.
  • the rapid development of the beverage industry has made due contributions to the construction of the national economy and the improvement of people's quality of life. Beverages have become an indispensable consumer food in people's daily life. .
  • the purpose of the present invention is to disclose a canning equipment capable of stratified and high-efficiency stratified canning, which can accurately control the matching amount of materials and avoid the inconsistency of canning quality.
  • the present invention provides a layered canning equipment, including a rotating disk placed vertically, and a storage box laterally nested with the rotating disk;
  • One side of the rotating disk is provided with an accommodating cavity, and the accommodating cavity is used for the nesting of storage boxes.
  • a plurality of fan-shaped partitions are arranged in the storage box.
  • the canning head is connected to the canning head, the filling head and the fan-shaped partition are correspondingly arranged, the canning head is a double-joint structure, and are respectively: a liquid filling head and an air extraction head, and the filling head has two built-in heads that are separated from each other.
  • the liquid filling head is connected with the fan-shaped partition through the guide tube, and the air suction head is connected with the external air suction device through a hose;
  • the rotating disk is controlled by the control unit to rotate at a precise angle in the circumferential direction, the canned head expands and contracts with the rotation of the rotating disk, and the canned head located at the lowest point of the rotating disk can expand and contract and interact with the beverage. bottle plug.
  • both the liquid filling head and the air suction head have flexibility.
  • the size of the liquid filling head is larger than the size of the air suction head.
  • a pressure sensor is provided on the air extraction head, and the pressure sensor is connected to an external control terminal, and the external control terminal can control the operation of the air extraction head and perform air extraction.
  • the outer periphery of the filling head is provided with a sealing ring, and the sealing ring is matched with the mouth of the beverage bottle to form a seal.
  • the liquid filling head and the air extraction head are placed in the beverage bottle along with the connection between the canning head and the beverage bottle, and the liquid outlet of the liquid filling head is located at the neck and body of the beverage bottle.
  • the air extraction opening of the air extraction head is located between the bottle mouth and the neck of the beverage bottle, and the height of the liquid outlet is lower than the height of the air extraction opening.
  • materials with different densities are distributed in the fan-shaped partition, and the rotating disc rotates in a set direction and can be canned accordingly.
  • the present invention also discloses a method for using the canning equipment for layered canning, comprising the following steps:
  • the beverage bottle is placed vertically, the rotating disk rotates until the filling head is opposite to the mouth of the beverage bottle, and the filling head is retractable and connected to the beverage bottle;
  • the liquid filling head is extended and canned at a certain height in the beverage bottle to minimize foaming and splashing, the liquid filling head is retracted, the pressure sensor transmits the pressure value to the outside through data, and the external The control terminal controls the suction head to extend and perform suction and foam on the liquid surface, and the suction head retracts;
  • the air extraction head can extract excess materials, and accurately control the amount of materials in each layer of the beverage bottle.
  • the canning sequence is arranged according to the density of the materials, and the density is arranged from small to large.
  • the canning equipment for layered canning realizes the layered canning of materials with different densities, which not only ensures the multi-level taste of the materials, but also accurately controls the canning volume of the materials, so as to accurately The quality of canning is guaranteed, and manpower can be saved at the same time.
  • the air suction head By setting the air suction head, it has three functions: first, a certain saturated pressure is formed in the bottle, and the release amount of foam and gas is reduced by the pressure in the bottle; second, the gas in the bottle is extracted, Reduce the excessive pressure caused by gas release and reduce the difficulty of canning; third, before the end of canning, the expansion and contraction of the suction head can clear the liquid surface foam in the beverage bottle, making the beverage bottle beautiful during the packaging process .
  • the flexibility of the liquid filling head can reduce the height difference between the liquid outlet end of the liquid filling head and the bottom of the bottle, which can also slow down the impact force and reduce the amount of foam generated.
  • a number of filling heads are arranged on the outer circumference of the rotating disc.
  • the rotation of the rotating disc and the elasticity of the canning head enable the whole canning process to switch the canning heads many times, thereby realizing the layering of the beverage bottles. Canning saves manpower and time, improves canning quality, and makes canning more precise and intelligent.
  • Fig. 1 is the perspective schematic diagram of the canning equipment of a kind of layered canning of the present invention
  • Fig. 2 is a kind of layered canned canning equipment appearance schematic diagram of the present invention
  • FIG. 3 is a schematic structural diagram of a canning head in a layered canning canning device of the present invention.
  • Rotating disc In the figure: 1. Rotating disc; 2. Storage box; 20. Sector-shaped partition; 3. Canning head; 31. Liquid filling head; 32. Air extraction head; 321. Pressure sensor.
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two elements.
  • installed should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two elements.
  • FIGS. 1 to 3 Please refer to the specific embodiments of a layered canning device of the present invention shown in FIGS. 1 to 3 .
  • a canning equipment for layered canning includes a rotating disk 1 placed vertically, a storage box 2 laterally nested with the rotating disk 1; the rotating disk One side of 1 has a accommodating cavity, and the accommodating cavity is used for the storage box 2 to be nested.
  • the storage box 2 is provided with a plurality of fan-shaped partitions 20, and materials of different densities are distributed in the fan-shaped partitions 20. Turn in the direction and proceed with this canning.
  • the outer circumference of the rotating disk 1 is provided with a plurality of canning heads 3 that can be inserted into beverage bottles, and the filling heads are arranged corresponding to the sector-shaped partitions 20 .
  • a number of filling heads are arranged on the outer circumference of the rotating disk 1.
  • the rotation of the rotating disk 1 and the elasticity of the canning head 3 make the whole canning process switch the canning head 3 multiple times, so as to realize the separation of the beverage bottles.
  • Layer canning saves manpower and time, improves canning quality, and makes canning more precise and intelligent.
  • the canning head 3 has a double-joint structure, and is respectively a liquid filling head 31 and an air suction head 32, and both the liquid filling head 31 and the air suction head 32 are flexible.
  • the liquid filling head 31 with a telescopic function due to the height difference between the liquid filling head 31 and the bottom of the beverage bottle when the liquid is canned under high pressure, will increase the amount of foam due to collision. , so that the liquid filling head 31 is always flush with the pages in the beverage bottle, so as to achieve static canning and reduce the amount of foam; the scalability of the air extraction head 32 achieves two functions. Different heights in the beverage bottle extract the gas in the beverage bottle, so that the canning is as complete and in place as possible, avoiding the uneven canning volume. On the other hand, it can extract the foam in the beverage bottle to maximize the Reduced the effect of foam on canning.
  • the size of the liquid filling head 31 is larger than that of the air suction head 32 .
  • the liquid filling head 31 and the air extraction head 32 are placed in the beverage bottle along with the canning head 3 and the beverage bottle.
  • the liquid outlet of the liquid filling head 31 is located between the neck of the beverage bottle and the bottle body.
  • the air extraction head 32 The suction port is located between the bottle mouth and the neck of the beverage bottle, and the height of the liquid outlet is lower than the height of the suction port.
  • the air extraction head 32 By setting the air extraction head 32, it has three functions: first, a certain saturated pressure is formed in the bottle, and the release amount of foam and gas is reduced by the pressure in the bottle; second, the gas in the bottle is extracted to reduce the The excessive pressure generated by the gas release reduces the difficulty of canning; thirdly, before the end of canning, the expansion and contraction of the air extraction head 32 can clear the liquid surface foam in the beverage bottle, so that the beverage bottle has an aesthetic appearance during the packaging process.
  • the flexibility of the liquid filling head 31 can reduce the height difference between the liquid outlet end of the liquid filling head 31 and the bottom of the bottle, which also reduces the impact force and reduces the amount of foam generated.
  • the filling head has built-in two mutually separated channels (not shown), and the filling head 31 is connected to the fan-shaped spacer through a guide tube (not shown). 20 is connected, and the suction head 32 is connected with the external suction device through a hose; the rotating disc 1 is controlled by the control unit to rotate at a precise angle in the circumferential direction, and the canning head 3 expands and contracts with the rotation of the rotating disc 1, and is located in the rotating The canning head 3 at the lowest point of the tray 1 can be retracted and inserted into the beverage bottle.
  • the outer periphery of the filling head is provided with a sealing ring, and the sealing ring is matched with the mouth of the beverage bottle to form a seal.
  • the air suction head 32 is provided with a pressure sensor 321 , the pressure sensor 321 is connected to an external control terminal, and the external control terminal can control the operation of the air suction head 32 and perform air extraction.
  • the present invention also discloses a method of using a canning equipment for layered canning, which includes the following steps: S1, the beverage bottle is placed vertically, the rotating disk 1 is rotated until the filling head is opposite to the mouth of the beverage bottle, and the filling head Telescopic and connected to the beverage bottle; S2, the liquid filling head 31 is extended, and canned at a certain height in the beverage bottle to minimize foaming and splashing, the liquid filling head 31 is retracted, and the pressure sensor 321 will The pressure value is transmitted to the outside through the data, the external control terminal controls the suction head 32 to extend and perform suction and foam on the surface of the liquid, and the suction head 32 retracts; S3, the filling head retracts, and the rotating disc 1 rotates at a certain angle , proceed to the canning of the next material, in turn until the canning is completed.
  • the air extraction head 32 can extract excess materials, and accurately control the amount of materials in each layer of the beverage bottle.
  • the canning sequence is arranged according to the density of the items, and the density is arranged from small to large.
  • the canning equipment for layered canning realizes the layered canning of materials with different densities, which not only ensures the multi-level taste of the materials, but also accurately controls the canning volume of the materials, thus accurately ensuring the canning.
  • the quality of the installation can be saved at the same time.

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Abstract

一种分层式罐装的罐装设备，包括竖直放置的转动盘（1），转动盘的一侧具有容纳腔，容纳腔与存储盒（2）相嵌套，存储盒内设有多个扇形隔层（20），转动盘的外周设有若干与饮料瓶相插接的罐装头（3），罐装头与扇形隔层对应设置，且罐装头为具有充液头（31）与抽气头（32）的双接头结构，抽气头通过软管与外部抽气装置相连；控制单元控制转动盘沿周向作精确角度转动，罐装头随着转动盘的转动而进行伸缩，位于转动盘最低点处的罐装头能够伸缩并与饮料瓶插接。该罐装设备能实现分层罐装，能精确控制料品的搭配量，保证罐装质量的统一。

Description

一种分层式罐装的罐装设备及其使用方法 技术领域
本发明涉及饮料生产技术领域，更具体涉及一种分层式罐装的罐装设备及其使用方法。
背景技术
饮料工业是改革开放以后发展起来的新兴行业，1982年列为国家计划管理产品，当年全国饮料总产量40万吨，二十年来，我国饮料工业从小到大，已初具规模，成为有一定基础并能较好适应市场需要的食品工业重点行业之一，饮料工业的快速发展，对国民经济建设和提高人民生活质量做出了应有的贡献，饮料已成为人民日常生活中不可缺少的消费食品。
在罐装的过程中，常由于瓶内的气压过高，造成罐装困难，除此之外，对于流动性较差的黏度较高的饮料品的罐装过程中，常常由于其流动性的较差，导致液位已到瓶口，而饮料瓶内的液体分布不均匀，且容易形成空腔等现象，极大的影响了罐装的质量，使得罐装极不均匀，对于鸡尾酒或奶茶等包含有多种料品的罐装，手工罐装耗时耗力，而传统的罐装工艺仅只是针对混合型料品，无法做到分层式，多层次口感的罐装。
有鉴于此，有必要对现有技术中的罐装设备予以改进，以解决上述问题。
发明内容
本发明的目的在于公开一种能够分层且高效率的分层式罐装的罐装设备，其能够精确控制料品的搭配量，避免了罐装质量的不统一。
为实现上述目的，本发明提供了一种分层式罐装的罐装设备，包括，竖直放置的转动盘，与转动盘侧向嵌套设置的存储盒；
所述转动盘的一侧具有容纳腔，所述容纳腔供存储盒相嵌套，所述存储盒内设有多个扇形隔层，所述转动盘的外周设有若干能够与饮料瓶相插接的罐装头，所述灌装头与扇形隔层对应设置，所述罐装头为双接头结构，且分别为：充液头与抽气头，所述灌装头内置两条相互分离的通道，所述充液头通过导流管与扇形隔层相连通，所述抽气头通过软管与外部抽气装置相连；
所述转动盘通过控制单元控制沿周向作精确角度转动，所述罐装头随着转动盘的转动而进行伸缩，位于所述转动盘最低点处的所述罐装头能够伸缩并与饮料瓶插接。
作为本发明的进一步改进，所述充液头与所述抽气头均具有伸缩性。
作为本发明的进一步改进，所述充液头的尺寸大于所述抽气头的尺寸。
作为本发明的进一步改进，所述抽气头上设有压力感应器，所述压力感应器与外部控制终端相连，所述外部控制终端能够控制抽气头运作并进行抽气。
作为本发明的进一步改进，所述灌装头外周设有密封圈，所述密封圈与饮料瓶瓶口相配接并形成密封。
作为本发明的进一步改进，所述充液头与抽气头随罐装头与饮料瓶相接而置入饮料瓶内，所述充液头的出液口位于饮料瓶内的瓶颈与瓶身之间，所述抽气头的抽气口位于饮料瓶的瓶口与瓶颈之间，且所述出液口的高度低于所述抽气口的高度。
作为本发明的进一步改进，所述扇形隔层内分布不同密度的料品，所述转动盘以设定的方向转动并以此进行以此罐装。
本发明还公布了一种分层式罐装的罐装设备的使用方法，包括以下步骤：
S1，饮料瓶竖直放置，所述转动盘转动至灌装头与饮料瓶瓶口相对，所述灌装头伸缩并与饮料瓶相接；
S2，所述充液头伸出，在饮料瓶内的一定高度进行罐装，以最大程度减少浮沫，以及飞溅，充液头缩回，压力感应器将压力数值通过数据传播至外 部，外部控制终端控制抽气头伸出并进行抽气与液面表层浮沫，抽气头缩回；
S3，灌装头缩回，转动盘转动一定角度，进行下一料品的罐装，依次直至罐装完成。
作为本发明的进一步改进，在S2、S3中，所述抽气头能够抽取多余的料品，对饮料瓶中每层的料品量进行精确控制。
作为本发明的进一步改进，在S3中，所述罐装顺序根据料品的密度大小排布，且密度自小到大排布。
与现有技术相比，本发明的有益效果是：
(1)分层式罐装的罐装设备，实现了对密度不同的料品进行分层罐装，既保证了料品的多层次口味，又能够精确控制料品的罐装量，从而精确保证了罐装的质量，同时能够节省人力。
(2)通过设置抽气头，起到三个作用：第一，使瓶内形成一定的饱压，通过瓶内压力，减少了浮沫与气体的释放量；第二，抽取瓶内气体，降低由于气体释放而产生的过高压力，降低罐装难度；第三，在罐装结束前，抽气头的伸缩能够清理饮料瓶内的液面浮沫，使得饮料瓶在封装过程具有美观性。充液头的伸缩性，能够减小充液头的出液端与瓶底的高度差，同样起到减缓冲击力，减少泡沫生成量的问题。
(3)具有伸缩功能的充液头，由于液体在高压罐装时，由于充液头与饮料瓶的瓶底之间的高度差，由于碰撞会使得浮沫量增多，利用充液头的伸缩，使充液头与饮料瓶内的页面始终保持齐平，从而做到了静态罐装，减少了浮沫量；抽气头的可伸缩性，实现了两个功能，一方面，能够在饮料瓶内的不同高度抽取饮料瓶内的气体，使得罐装尽可能的完善，到位，避免了罐装量参差不齐，另一方面，能够对饮料瓶内的浮沫进行抽取，最大程度的减少了浮沫对罐装的影响。
(4)在转动盘的外周设有若干灌装头，利用转动盘的转动以及罐装头的伸缩性，使得整个罐装过程，通过多次切换罐装头，从而实现对饮料瓶的分层罐装，节省人力耗时，提升罐装质量，使得罐装更加精确，智能 化。
附图说明
图1为本发明一种分层式罐装的罐装设备的透视示意图；
图2为本发明一种分层式罐装的罐装设备外观示意图；
图3为本发明一种分层式罐装的罐装设备中罐装头的结构示意图。
图中：1、转动盘；2、存储盒；20、扇形隔层；3、罐装头；31、充液头；32、抽气头；321、压力感应器。
具体实施方式
下面结合附图所示的各实施方式对本发明进行详细说明，但应当说明的是，这些实施方式并非对本发明的限制，本领域普通技术人员根据这些实施方式所作的功能、方法、或者结构上的等效变换或替代，均属于本发明的保护范围之内。
需要说明的是，在不冲突的情况下，本申请中的实施例及实施例中的特征可以相互组合。
在本申请的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请保护范围的限制。此外，术语“第一”、“第二”等仅用于描述目的，而不能理解为指示或暗示相对重要性或隐含指明所指示的技术特征的数量。因此，限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明创造的描述中，除非另有说明，“多个”的含义是两个或两个以上。
在本申请的描述中，需要说明的是，除非另有明确的规定和限定，术语 “安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以通过具体情况理解上述术语在本申请中的具体含义。
为了便于理解本发明，下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是，本发明可以以许多不同的形式来实现，并不限于本文所描述的实施方式。相反地，提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。
请参图1至图3所示出的本发明的一种分层式罐装的罐装设备具体实施方式。
参图1所示，在本实施例中，一种分层式罐装的罐装设备，包括，竖直放置的转动盘1，与转动盘1侧向嵌套设置的存储盒2；转动盘1的一侧具有容纳腔，容纳腔供存储盒2相嵌套，存储盒2内设有多个扇形隔层20，扇形隔层20内分布不同密度的料品，转动盘1以设定的方向转动并以此进行以此罐装。转动盘1的外周设有若干能够与饮料瓶相插接的罐装头3，灌装头与扇形隔层20对应设置。在转动盘1的外周设有若干灌装头，利用转动盘1的转动以及罐装头3的伸缩性，使得整个罐装过程，通过多次切换罐装头3，从而实现对饮料瓶的分层罐装，节省人力耗时，提升罐装质量，使得罐装更加精确，智能化。罐装头3为双接头结构，且分别为：充液头31与抽气头32，充液头31与抽气头32均具有伸缩性。具有伸缩功能的充液头31，由于液体在高压罐装时，由于充液头31与饮料瓶的瓶底之间的高度差，由于碰撞会使得浮沫量增多，利用充液头31的伸缩，使充液头31与饮料瓶内的页面始终保持齐平，从而做到了静态罐装，减少了浮沫量；抽气头32的可伸缩性，实现了两个功能，一方面，能够在饮料瓶内的不同高度抽取饮料瓶内的气体，使得罐装尽可能的完善，到位，避免了罐装量参差不齐，另一方面，能够对饮料瓶内的浮沫进行抽取，最大程度的减少了浮沫对罐装的 影响。充液头31的尺寸大于抽气头32的尺寸。充液头31与抽气头32随罐装头3与饮料瓶相接而置入饮料瓶内，充液头31的出液口位于饮料瓶内的瓶颈与瓶身之间，抽气头32的抽气口位于饮料瓶的瓶口与瓶颈之间，且出液口的高度低于抽气口的高度。通过设置抽气头32，起到三个作用：第一，使瓶内形成一定的饱压，通过瓶内压力，减少了浮沫与气体的释放量；第二，抽取瓶内气体，降低由于气体释放而产生的过高压力，降低罐装难度；第三，在罐装结束前，抽气头32的伸缩能够清理饮料瓶内的液面浮沫，使得饮料瓶在封装过程具有美观性。充液头31的伸缩性，能够减小充液头31的出液端与瓶底的高度差，同样起到减缓冲击力，减少泡沫生成量的问题。
参图2所示，需要注意的是，在本实施例中，灌装头内置两条相互分离的通道(未示出)，充液头31通过导流管(未示出)与扇形隔层20相连通，抽气头32通过软管与外部抽气装置相连；转动盘1通过控制单元控制沿周向作精确角度转动，罐装头3随着转动盘1的转动而进行伸缩，位于转动盘1最低点处的罐装头3能够伸缩并与饮料瓶插接。灌装头外周设有密封圈，密封圈与饮料瓶瓶口相配接并形成密封。
具体的参图3所示，抽气头32上设有压力感应器321，压力感应器321与外部控制终端相连，外部控制终端能够控制抽气头32运作并进行抽气。
本发明还公布了一种分层式罐装的罐装设备的使用方法，包括以下步骤：S1，饮料瓶竖直放置，转动盘1转动至灌装头与饮料瓶瓶口相对，灌装头伸缩并与饮料瓶相接；S2，充液头31伸出，在饮料瓶内的一定高度进行罐装，以最大程度减少浮沫，以及飞溅，充液头31缩回，压力感应器321将压力数值通过数据传播至外部，外部控制终端控制抽气头32伸出并进行抽气与液面表层浮沫，抽气头32缩回；S3，灌装头缩回，转动盘1转动一定角度，进行下一料品的罐装，依次直至罐装完成。具体的，在S2、S3中，抽气头32能够抽取多余的料品，对饮料瓶中每层的料品量进行精确控制。在S3中，罐装顺序根据料品的密度大小排布，且密度自小到大排布。分层式罐装的罐装设备，实现了对密度不同的料品进行分 层罐装，既保证了料品的多层次口味，又能够精确控制料品的罐装量，从而精确保证了罐装的质量，同时能够节省人力。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (10)

  1. 一种分层式罐装的罐装设备，其特征在于，包括，竖直放置的转动盘，与转动盘侧向嵌套设置的存储盒；
    所述转动盘的一侧具有容纳腔，所述容纳腔供存储盒相嵌套，所述存储盒内设有多个扇形隔层，所述转动盘的外周设有若干能够与饮料瓶相插接的罐装头，所述灌装头与扇形隔层对应设置，所述罐装头为双接头结构，且分别为：充液头与抽气头，所述灌装头内置两条相互分离的通道，所述充液头通过导流管与扇形隔层相连通，所述抽气头通过软管与外部抽气装置相连；
    所述转动盘通过控制单元控制沿周向作精确角度转动，所述罐装头随着转动盘的转动而进行伸缩，位于所述转动盘最低点处的所述罐装头能够伸缩并与饮料瓶插接。
  2. 根据权利要求1所述的一种分层式罐装的罐装设备，其特征在于，所述充液头与所述抽气头均具有伸缩性。
  3. 根据权利要求2所述的一种分层式罐装的罐装设备，其特征在于，所述充液头的尺寸大于所述抽气头的尺寸。
  4. 根据权利要求1所述的一种分层式罐装的罐装设备，其特征在于，所述抽气头上设有压力感应器，所述压力感应器与外部控制终端相连，所述外部控制终端能够控制抽气头运作并进行抽气。
  5. 根据权利要求1所述的一种分层式罐装的罐装设备，其特征在于，所述灌装头外周设有密封圈，所述密封圈与饮料瓶瓶口相配接并形成密封。
  6. 根据权利要求1所述的一种分层式罐装的罐装设备，其特征在于，所述充液头与抽气头随罐装头与饮料瓶相接而置入饮料瓶内，所述充液头的出液口位于饮料瓶内的瓶颈与瓶身之间，所述抽气头的抽气口位于饮料瓶的瓶口与瓶颈之间，且所述出液口的高度低于所述抽气口的高度。
  7. 根据权利要求1所述的一种分层式罐装的罐装设备，其特征在于，所述扇形隔层内分布不同密度的料品，所述转动盘以设定的方向转动并以此进 行以此罐装。
  8. 一种如权利要求1所述的分层式罐装的罐装设备的使用方法，其特征在于，包括以下步骤：
    S1，饮料瓶竖直放置，所述转动盘转动至灌装头与饮料瓶瓶口相对，所述灌装头伸缩并与饮料瓶相接；
    S2，所述充液头伸出，在饮料瓶内的一定高度进行罐装，以最大程度减少浮沫，以及飞溅，充液头缩回，压力感应器将压力数值通过数据传播至外部，外部控制终端控制抽气头伸出并进行抽气与液面表层浮沫，抽气头缩回；
    S3，灌装头缩回，转动盘转动一定角度，进行下一料品的罐装，依次直至罐装完成。
  9. 根据权利要求8所述的一种分层式罐装的罐装设备的使用方法，其特征在于，在S2、S3中，所述抽气头能够抽取多余的料品，对饮料瓶中每层的料品量进行精确控制。
  10. 根据权利要求9所述的一种分层式罐装的罐装设备的使用方法，其特征在于，在S3中，所述罐装顺序根据料品的密度大小排布，且密度自小到大排布。
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