WO2022134286A1 - 多层袋装弹簧串的焊接装置、制作方法及袋装弹簧垫制造设备 - Google Patents
多层袋装弹簧串的焊接装置、制作方法及袋装弹簧垫制造设备 Download PDFInfo
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- WO2022134286A1 WO2022134286A1 PCT/CN2021/075833 CN2021075833W WO2022134286A1 WO 2022134286 A1 WO2022134286 A1 WO 2022134286A1 CN 2021075833 W CN2021075833 W CN 2021075833W WO 2022134286 A1 WO2022134286 A1 WO 2022134286A1
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- welding
- cloth
- spring
- module
- welding module
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- 238000003466 welding Methods 0.000 title claims abstract description 240
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 82
- 239000004744 fabric Substances 0.000 claims abstract description 79
- 238000000926 separation method Methods 0.000 claims abstract description 22
- 230000033001 locomotion Effects 0.000 claims abstract description 6
- 238000005520 cutting process Methods 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 3
- 230000008859 change Effects 0.000 abstract description 10
- 230000000750 progressive effect Effects 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 26
- 238000010586 diagram Methods 0.000 description 12
- 230000005540 biological transmission Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
- A47C27/062—Spring inlays of different resiliencies
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
- A47C27/063—Spring inlays wrapped or otherwise protected
- A47C27/064—Pocketed springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G15/00—Auxiliary devices and tools specially for upholstery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G9/00—Placing upholstery springs in pockets; Fitting springs in upholstery
Definitions
- the invention relates to the technical field of production and manufacture of pocketed spring cushions, in particular to a welding device, a manufacturing method and a manufacturing equipment of pocketed spring cushions for multi-layered pocketed spring strings.
- Pocketed springs are formed by wrapping and encapsulating a single spring in a cloth bag.
- the pocketed springs are connected in sequence to form a pocketed spring string, and the pocketed spring strings are arranged and bonded to form a single-layer pocketed spring bed net.
- pocket spring bed nets In order to meet consumers' differences in the firmness of mattresses, there are currently pocket spring bed nets with upper and lower layers.
- Patent CN 206314880 U discloses an integrated multi-layer pocketed spring string with a continuous and progressive change in interval, which only discloses the structure of an integrated multi-layered pocket spring string with a continuous and progressive change in interval, but does not provide how to realize the continuous Production of progressively changing multilayered pocket spring skewers.
- the above-mentioned integrated multi-layered pocketed spring string with continuous and gradual change in interval includes a plurality of continuous and independent accommodating cavities formed by cloth and each group of springs wrapped in each accommodating cavity, and each of the accommodating cavities has at least one partition.
- the joints are used to separate the accommodating cavities to form at least two layers of independent cavities, and the separation joints in the two adjacent independent cavities are not on the same horizontal line, so that the heights of the left and right adjacent independent cavities are not equal.
- the springs in each group of springs are stacked and wrapped independently in the corresponding independent cavities.
- two independent single-layer pocket spring strings are bonded and combined together by an adhesive, thereby forming two-layer pocket spring strings. Creates the effect of a gradual change of separation seam.
- the purpose of the present invention is to solve at least one of the technical problems existing in the prior art, and to provide a welding device, a manufacturing method and a manufacturing equipment for a pocket spring pad for a multi-layered pocket spring string, which can realize the continuous and gradual change of the interval of multiple layers.
- a welding device for a multi-layered pocket spring string comprising:
- At least one first welding module is used for welding the cloth, so that the accommodating cavity for accommodating the spring is separated to form at least two layers of the first cavity;
- At least one first driving mechanism for driving the first welding module to move along the layered direction of the first cavity
- the second welding module is used for welding the cloth, so that the cloth forms spaced accommodating cavities for accommodating the spring;
- At least two spaced apart spring conveying mechanisms are used for clamping the springs and conveying them into the corresponding first cavities.
- the above-mentioned welding device for multi-layer pocketed spring strings has at least the following beneficial effects: the cloth is folded and wrapped on the spring conveying mechanism to move, the first welding module is driven by the first drive mechanism to move progressively, and the first welding module is adjusted. Position, the first welding module welds the cloth to form a separation seam, so that the accommodating cavity is separated to form a first cavity of at least two layers, and the second welding module welds the cloth, so that the cloth forms spaced accommodating cavities.
- the position of the separation seam is gradually changed, so as to realize the production of multi-layered pocket spring strings with continuous and gradual changes in interval.
- the welding device further includes an auxiliary part, and the auxiliary part is used for pressing the cloth, so that the cloth is pre-formed with a depression at the welding seam
- the first welding module includes a first welding head and a second welding head that cooperate with each other, the first welding head and the second welding head are matched with the depression, and the first welding module is located at the place. Weld at the recessed position to form a weld.
- the welding device further includes a guide member, and the guide member is arranged between the first welding head and the second welding head In between, the guide piece is provided with a slit, the auxiliary piece can be partially inserted into the slit, and the guide piece can be selectively extended along the front-rear direction.
- the welding device further includes a support member, and the first welding module, the guide member and the auxiliary member are installed on the On the support member, the first driving mechanism drives the support member to move, so that the first welding module, the auxiliary member and the guide member move simultaneously.
- the welding device further comprises a second driving mechanism, and the second driving mechanism is used for driving the second welding module to move, The second welding module is clamped to drive the cloth to move forward for a predetermined distance, and the predetermined distance is the width of the accommodating cavity.
- a shift block is provided at one end of the spring conveying mechanism close to the second welding module, and the shift block is connected to the first
- the two welding modules are fixedly connected to move up and down and back and forth with the second welding module, so as to move the toggle spring forward to the corresponding first cavity.
- the welding device includes a positioning member, the positioning member is parallel to the conveying direction of the spring conveying mechanism, and the positioning member is arranged at The position of the side edge of the cloth, the positioning piece is in the shape of protruding outward.
- the welding device includes a third welding module, and the third welding module is used for welding the side edges of the cloth to form a seal, so The third welding module is arranged on the outer side of the positioning member, and the welding seam formed by the third welding module is parallel to the positioning member.
- the welding device includes a cutting assembly for cutting off excess scrap, and the cutting assembly includes a cutting knife and a guide mechanism, the guide mechanism is used to avoid the swing of the scrap.
- the welding device includes a suction device, and the suction device is used to absorb the cloth cut by the cutting assembly, and the suction device The feeding device is arranged below the cutting assembly.
- a pocket spring pad manufacturing equipment including the above-mentioned welding device for a multi-layer pocket spring string.
- a method for manufacturing a multilayer pocketed spring string which is manufactured by the above-mentioned welding device for the multilayer pocketed spring string, comprising the following steps:
- the first driving mechanism drives the first welding module to move progressively, and adjusts the position of the first welding module
- the first welding module welds the cloth to form a separation seam, so that the accommodating cavity is separated to form a first cavity of at least two layers, and the position of the separation seam changes gradually with the movement of the cloth;
- the second welding module welds the cloth, so that the cloth forms spaced accommodating cavities
- the spring conveying mechanism clamps the spring and conveys the spring into the corresponding first cavity
- a third welding module is arranged, and the third welding module welds the sides of the cloth to form a seal.
- a cutting assembly is provided to cut the excess scrap after the third welding module welds the cloth, and the cutting assembly includes a cutter and a guide mechanism , Guide the moving direction of the edge material through the guiding mechanism to avoid the edge material swinging.
- FIG. 1 is a schematic structural diagram of a welding device for a multilayer pocket spring string according to an embodiment of the present invention
- FIG. 2 is a schematic front view of the structure of a welding device for a multilayer pocketed spring string according to an embodiment of the present invention
- FIG. 3 is a schematic diagram of forming a double-layer pocketed spring string with continuous and progressively changing intervals according to an embodiment of the present invention
- FIG. 4 is a schematic structural diagram of a double-layer pocketed spring string with a continuous and progressively changing interval according to an embodiment of the present invention
- FIG. 5 is a schematic structural diagram of a single double-layered pocket spring according to an embodiment of the present invention.
- FIG. 6 is a schematic structural diagram of welding performed by a first welding module according to an embodiment of the present invention.
- FIG. 7 is a schematic structural diagram of a first welding module, a guide and an auxiliary part according to an embodiment of the present invention.
- FIG. 8 is a schematic structural diagram of a first driving mechanism according to an embodiment of the present invention.
- Fig. 9 is the structural schematic diagram of the front end of the spring conveying mechanism according to the embodiment of the present invention.
- FIG. 10 is a schematic structural diagram of a positioning member and a spring conveying mechanism according to an embodiment of the present invention.
- FIG. 11 is a schematic diagram of forming a three-layer pocket spring string with continuous and progressively changing intervals according to an embodiment of the present invention
- FIG. 12 is a schematic structural diagram of a three-layer pocket spring string with continuous and gradual changes in interval according to an embodiment of the present invention
- FIG. 13 is a schematic structural diagram of a single three-layer pocketed spring according to an embodiment of the present invention.
- the azimuth description such as the azimuth or position relationship indicated by up, down, front, rear, left, right, etc.
- the azimuth description is based on the azimuth or position relationship shown in the drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
- the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
- an embodiment of the present invention provides a welding device for multilayer pocket spring strings, including a first welding module 200 , a second welding module 100 , a first driving mechanism 400 and two spaced apart Spring feed mechanism 500 .
- the spring conveying mechanism 500 clamps the spring 60 and conveys it forward, and the cloth 10 is folded and wrapped on the spring conveying mechanism 500 to move; the first driving mechanism 400 drives the first welding module 200 to move progressively along the left and right directions, and adjusts the first welding mould At the position of the group 200, the first welding module 200 welds the cloth 10 to form the separation seam 40, so that the accommodating cavity 30 for accommodating the spring 60 is separated to form a two-layer first cavity 31 (equivalent to the independent cavity in the patent CN 206314880 U).
- the spring conveying mechanism 500 corresponds to the first cavity 31, each spring conveying mechanism 500 conveys the spring 60, the spring 60 is loaded into the corresponding first cavity 31, the spring 60 stretches and unfolds; the cloth 10 moves forward , the second welding module 100 welds the cloth 10 to form the first welding seam 20, so that the cloth 10 forms spaced accommodating cavities 30, the second welding module 100 and the first welding module 200 are perpendicular to each other; , the position of the separation seam 40 is adjusted by a gradual change, such as a roughly S-shaped curve change, so as to realize the welding and production of multi-layered pocket spring strings whose interval is continuously and gradually changed. And compared with the traditional bonding method, it can improve the production efficiency and reduce the production cost.
- the spring conveying mechanism 500 clamps the spring 60 for conveying, and can adopt different structures, as long as the conveying of the spring 60 can be realized.
- the spring conveying mechanism 500 includes two conveying members 510 arranged at intervals, and the two conveying members 510 clamp the spring 60 for conveying.
- the conveying member 510 may be a common conveyor belt or a flexible conveyor belt. or chain etc.
- the welding device further includes an auxiliary member 700 , and the auxiliary member 700 is used for pressing the cloth 10 , so that the cloth 10 forms a depression at the welding seam, specifically the separation seam 40 (refer to FIG. 3 and A in FIG. 6 ),
- the first welding module 200 includes a first welding head 210 and a second welding head 220 that cooperate with each other, and the first welding head 210 and the second welding head 220 are matched and arranged with the recess, Corresponding to the recessed position, the first welding head 210 and the second welding head 220 are welded at the recess to form a welding seam.
- the auxiliary member 700 forms a recess at the separation seam 40 in advance, which facilitates the cutting action of the first welding head 210 and the second welding head 220 and makes the welding more secure.
- the cloth 10 is formed with a depression in advance, which can well prevent the first welding head 210 or the second welding head 220 from breaking the cloth 10. .
- the welding device further includes a guide member 600, the guide member 600 is disposed between the first welding head 210 and the second welding head 220, and the guide member 600 is provided with a slit 610 for guiding the auxiliary member 700 to press
- the fabric 10 forms the separation seam 40, and the auxiliary member 700 is partially inserted into the gap 610.
- the position of the gap 610 is the position where the separation seam 40 is formed, so as to avoid the position of the welding seam between the first welding head 210 and the second welding head 220 and the position of the welding seam. An error occurs in the predetermined position, and the welding accuracy is improved.
- the guide member 600 may be selectively provided, that is, the guide member 600 may not be provided, and only the auxiliary member 700 may be provided.
- the guide member 600 includes two first plate members 620 arranged in parallel at intervals. The upper and lower ends of the two first plate members 620 are bent to form a figure-eight guide opening.
- the piece 600 is between the two spring delivery mechanisms 500 .
- the auxiliary member 700 adopts a plate member, and there are two auxiliary members 700, which are respectively arranged above and below the guide member 600. First, the guide member 600 is inserted into the inside of the folded cloth 10, and then the auxiliary member 700 is installed, and the auxiliary member 700 is partially inserted. in the slot 610 of the guide 600 .
- the slit 610 of the guide member 600 can be selectively extended along the front-rear direction, and the extension length can be set as required. In this embodiment, the slit 610 extends to the second welding module 100 .
- the welding device further includes a support member, the first welding module 200, the guide member 600 and the auxiliary member 700 are mounted on the support member, and the first drive mechanism 400 drives the support member to move, so that the first welding module is moved 200 , the auxiliary member 700 and the guide member 600 move simultaneously in the left-right direction.
- the supporting member includes a supporting seat 850, a connecting seat 880, a guide mounting seat 870 and a sliding seat 820, a seat 810 is provided for installing the first driving mechanism 400, a sliding seat 820 is provided on the seat 810, and the sliding seat 820 slides with the seat 810
- the slide rail 830 is installed on the base 810
- the slide block 840 matched with the slide rail 830 is installed on the bottom of the slide base 820
- the support base 850 is fixedly connected with the slide base 820
- the first welding head 210 is installed on the upper part of the support base 850
- the first The second welding head 220 is installed at the lower part of the support base 850
- the first welding head 210 and the second welding head 220 can move up and down
- the two auxiliary parts 700 are respectively connected to the support base 850 through the connecting member 860
- the side surfaces of the sliding base 820 are connected to each other.
- a guide mounting seat 870 is provided on the connecting seat 880 , and one end of the guide 600 is fixed on the guide mounting seat 870 .
- the first driving mechanism 400 drives the sliding seat 820 to move, so as to drive the first welding module 200 , the guide member 600 and the auxiliary member 700 to move at the same time.
- the first driving mechanism 400 can adopt different structures as long as it can realize linear reciprocating motion, for example, a screw nut transmission mechanism, a rack and pinion transmission mechanism, or a cylinder telescopic device can be used.
- the first driving mechanism 400 adopts a link mechanism, including a motor and a reducer 410 , a runner 420 and a connecting rod 430 .
- the runner 420 is provided with a chute 421 and slides with the chute 421
- the connection is provided with a shaft member.
- the shaft member can be a bolt.
- the shaft member is rotatably connected to one end of the connecting rod 430, and the other end of the connecting rod 430 is rotatably connected to the sliding seat 820.
- the motor drives the runner 420 to rotate.
- the transmission of the lever mechanism can drive the sliding seat 820 to move, and the sliding seat 820 gradually moves a small distance every time the runner 420 rotates by an angle.
- auxiliary member 700 is partially inserted into the slot 610 of the guide member 600 , and the auxiliary member 700 can be optionally set to be adjusted up and down.
- the welding device further includes a second driving mechanism (not shown), the second welding module 100 includes a third welding head 110 and a fourth welding head 120 that cooperate with each other, and the third welding head 110 and the fourth welding head
- the welding head 120 can move up and down, and the second driving mechanism is used to drive the second welding module 100 to move, so that after the welding of the third welding head 110 and the fourth welding head 120 is completed, the clamping drives the cloth 10 to move forward a predetermined distance, thereby The forward conveyance of the cloth 10 is realized.
- the predetermined distance is the width of the accommodating cavity 30 .
- the second welding module 100 performs one welding, and a plurality of accommodating cavities 30 are formed in the cloth 10 at continuous intervals.
- the second driving mechanism can adopt different structures, as long as it can drive the second welding module 100 to perform linear reciprocating motion.
- a second driving mechanism may not be provided to drive the second welding module 100, and another driving mechanism may be provided to directly drive the cloth to move.
- a toggle block 520 is provided at one end of the spring conveying mechanism 500 close to the second welding module 100, that is, at the front end, the toggle block 520 is configured to move up and down and back and forth, and the toggle block 520 toggles the spring 60 moves forward to load the spring 60 into the first cavity 31 .
- each spring conveying mechanism 500 may be provided with a corresponding toggle block 520 , and the toggle block 520 simultaneously moves the spring 60 into the corresponding first cavity 31 .
- the shifting block 520 is fixedly connected with the second welding module 100 , the shifting block 520 moves up and down and back and forth with the second welding module 100 , and the second driving mechanism drives the second welding module 100 and the shifting block 520 move at the same time.
- one dial 520 When one dial 520 is provided, it can be set at a position above or below the front end of the spring conveying mechanism 500; or two dials 520 are provided, one at the top and one at the bottom.
- the welding device includes a third welding module 300
- the third welding module 300 includes a fifth welding head 310 and a sixth welding head 320
- the fabric 10 is folded in half in a U-shape
- the first The three welding modules 300 are used for welding the side edges of the cloth 10 to form a seal.
- the third welding module 300 is arranged at the upstream position of the second welding module 100 and the first welding module 200, and the third welding module The welding module 300 is welded to form the second welding seam 50 .
- the welding device includes a positioning member 910, the positioning member 910 is elongated, the positioning member 910 is parallel to the conveying direction of the spring conveying mechanism 500, and the positioning member 910 is disposed at the side sealing position of the fabric 10, and the fabric 10 is wrapped
- the positioning member 910 forms a convex shape on the outside of the positioning member 910, which is convenient for the third welding module 300 to perform welding.
- the third welding module 300 is arranged on the outside of the positioning member 910, and the second welding seam 50 formed by welding is parallel to Positioning member 910 . Referring to FIG. 10 , specifically, the positioning member 910 is bent to form a shape that is symmetrically inclined and protrudes outward.
- the welding device includes a cutting assembly and a material suction device 930, wherein the cutting assembly cuts off excess scrap after welding by the third welding module 300, and the cutting assembly includes a cutting knife 920 and a guide mechanism 921.
- the guide mechanism 921 uses In order to avoid swinging during the cutting process of the edge material, specifically, the guiding mechanism 921 can adopt two upper and lower guide blocks, and there is a small gap between the two guide blocks for the cloth to pass through, so that the cloth is kept straight, and the guide block is placed on the guide block. A notch is provided for the cutting knife 920 to pass through; or the guiding mechanism may adopt a structure such as two guide wheels arranged up and down.
- the suction device 930 is arranged below the cutting assembly, and absorbs the cloth 10 cut by the cutting assembly to prevent the cloth 10 from being scattered on the ground.
- the suction device 930 may include a suction pipe, which is connected to a vacuum generator, so that a negative pressure is formed inside the suction pipe, and an adsorption force is provided to suck off the cut cloth 10.
- the first welding module 200 welds one separation seam 40, and the accommodating cavity 30 is separated to form a two-layer first cavity 31; a plurality of separation seams 40 can be welded in the accommodating cavity 30 to form three
- the first cavity 31 above the layer correspondingly, the first welding module 200 , the first driving mechanism 400 , the guide member 600 , the auxiliary member 700 and the spring conveying mechanism 500 may be provided in multiples, for example: refer to FIG. 11 to FIG. 13. Two separate seams 40 are welded in the accommodating cavity 30.
- the first welding module 200, the first driving mechanism 400, the guide member 600 and the auxiliary member 700 are arranged in two correspondingly.
- three spring conveying mechanisms 500 are correspondingly provided; similarly, more than three guide members 600 and auxiliary members 700 can be provided according to this principle to divide the cloth into more layers of pocket spring strings.
- An embodiment of the present invention also provides a manufacturing equipment for a pocketed spring pad, including the above-mentioned welding device for a multi-layered pocketed spring string.
- the pocket spring mattress manufacturing equipment comprising the welding device of the above-mentioned multi-layered pocket spring strings can produce spring mattresses with gradual changes in softness and hardness, so as to make the mattress more comfortable.
- An embodiment of the present invention also provides a method for manufacturing a multilayer pocketed spring string, which is manufactured by the above-mentioned welding device for the multilayer pocketed spring string, including the following steps:
- the third welding module 300 welds the side edge of the cloth 10 to form a second welding seam 50, and seals the cloth 10;
- the first driving mechanism 400 drives the first welding module 200 to move progressively along the length direction of the accommodating cavity 30, and adjusts the position of the first welding module 200;
- the first welding module 200 welds the cloth 10 to form the separation seam 40, so that the accommodating cavity 30 is separated to form at least two layers of the first cavity 31;
- the spring conveying mechanism 500 clamps the spring 60 to convey, and loads the spring 60 into the corresponding first cavity 31 through the dial 520;
- the second welding module 100 welds the cloth 10 to form the first welding seam 20, so that the cloth forms spaced accommodating cavities, and encapsulates a single pocket spring;
- the second driving mechanism drives the second welding module 100 to move forward by a predetermined distance, where the predetermined distance is the width of the accommodating cavity 30;
- the cutting assembly cuts off the excess scrap, wherein the moving direction of the scrap is guided by the guiding mechanism 921 to avoid the scrap swing, and the suction device 930 sucks the cut cloth 10.
- Steps S200 to S800 are repeated, with the movement of the fabric 10, a plurality of accommodating cavities 30 with continuous intervals are formed inside the fabric 10, and the position of the separation seam 40 is gradually changed, so as to obtain a multi-layer bag with a continuous and progressive change in interval Spring skewers.
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Abstract
Description
Claims (13)
- 一种多层袋装弹簧串的焊接装置,其特征在于,包括:至少一个第一焊接模组,用于焊接布料,使容纳弹簧的容纳腔体分隔形成至少两层的第一腔体;至少一个第一驱动机构,用于驱动所述第一焊接模组沿所述第一腔体的层列方向移动;第二焊接模组,用于焊接布料,使布料形成间隔的容纳腔体;以及至少两个间隔设置的弹簧输送机构,所述弹簧输送机构用于夹持弹簧输送进入相应的所述第一腔体内。
- 根据权利要求1所述的多层袋装弹簧串的焊接装置,其特征在于:所述焊接装置还包括辅助件,所述辅助件用于戳压布料,使布料在焊缝处预先形成凹陷,所述第一焊接模组包括相互配合的第一焊接头和第二焊接头,所述第一焊接头和所述第二焊接头与所述凹陷匹配设置,所述第一焊接模组在所述凹陷的位置焊接形成焊缝。
- 根据权利要求2所述的多层袋装弹簧串的焊接装置,其特征在于:所述焊接装置还包括引导件,所述引导件设置在所述第一焊接头和所述第二焊接头之间,所述引导件上设有缝隙,所述辅助件可部分插入所述缝隙中,所述引导件可沿前后方向选择性延伸设置。
- 根据权利要求3所述的多层袋装弹簧串的焊接装置,其特征在于:所述焊接装置还包括支撑部件,所述第一焊接模组、所述引导件和所述辅助件安装在所述支撑部件上,所述第一驱动机构通过驱动所述支撑部件移动,使所述第一焊接模组、所述辅助件和所述引导件同时移动。
- 根据权利要求1所述的多层袋装弹簧串的焊接装置,其特征在于:所述焊接装置还包括第二驱动机构,所述第二驱动机构用于驱动所述第二焊接模组移动,使所述第二焊接模组夹持带动布料向前输送预定距离,所述预定距离为所述容纳腔体的宽度。
- 根据权利要求5所述的多层袋装弹簧串的焊接装置,其特征在于:在所述弹簧输送机构靠近所述第二焊接模组的一端设有拨块,所述拨块与所述第二焊接模组固定连接,以随所述第二焊接模组上下以及前后动作,用以拨动弹簧向前移动至相应的所述第一腔体中。
- 根据权利要求1所述的多层袋装弹簧串的焊接装置,其特征在于:所述焊接装置包括 定位件,所述定位件平行于所述弹簧输送机构的输送方向,所述定位件设置在布料的侧边位置,所述定位件呈向外侧凸出的形状。
- 根据权利要求7所述的多层袋装弹簧串的焊接装置,其特征在于:所述焊接装置包括第三焊接模组,所述第三焊接模组用于焊接布料的侧边形成封口,所述第三焊接模组设置在所述定位件的外侧,所述第三焊接模组焊接形成的焊缝平行于所述定位件。
- 根据权利要求1至8中任意一项所述的多层袋装弹簧串的焊接装置,其特征在于:所述焊接装置包括切割组件,所述切割组件用于切除多余的边料,所述切割组件包括切刀和引导机构,所述引导机构用于引导边料的移动方向,避免边料摆动。
- 根据权利要求9所述的多层袋装弹簧串的焊接装置,其特征在于:所述焊接装置包括吸料装置,所述吸料装置用于吸取所述切割组件切下的布料,所述吸料装置设置在所述切割组件的下方。
- 一种袋装弹簧垫制造设备,其特征在于:包括权利要求1至10中任意一项所述的多层袋装弹簧串的焊接装置。
- 一种多层袋装弹簧串的制作方法,其特征在于,通过权利要求1至10中任意一项所述的多层袋装弹簧串的焊接装置制作,包括以下步骤:将布料对折包裹在所述弹簧输送机构上移动;所述第一驱动机构驱动所述第一焊接模组渐进式移动,调节所述第一焊接模组的位置;所述第一焊接模组焊接布料形成分隔接缝,使容纳腔体分隔形成至少两层的第一腔体,随着布料的移动,所述分隔接缝的位置渐进式变化;所述第二焊接模组焊接布料,使布料形成间隔的容纳腔体;所述弹簧输送机构夹持弹簧输送进入相应的所述第一腔体内;设置第三焊接模组,所述第三焊接模组焊接布料的侧边形成封口。
- 根据权利要求12所述的多层袋装弹簧串的制作方法,其特征在于:设置切割组件切割所述第三焊接模组焊接布料后多余的边料,所述切割组件包括切刀和引导机构,通过所述引导机构引导边料的移动方向,避免边料摆动。
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