WO2022130117A1 - 表示装置、表示装置の作製方法、及び電子機器 - Google Patents
表示装置、表示装置の作製方法、及び電子機器 Download PDFInfo
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- WO2022130117A1 WO2022130117A1 PCT/IB2021/061384 IB2021061384W WO2022130117A1 WO 2022130117 A1 WO2022130117 A1 WO 2022130117A1 IB 2021061384 W IB2021061384 W IB 2021061384W WO 2022130117 A1 WO2022130117 A1 WO 2022130117A1
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- layer
- display device
- insulator
- transistor
- light emitting
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Images
Classifications
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- H10K59/878—Arrangements for extracting light from the devices comprising reflective means
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
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- H10K50/11—OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
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- G09G3/20—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters
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- G09G3/22—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources
- G09G3/30—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels
- G09G3/32—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED]
- G09G3/3208—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED]
- G09G3/3225—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED] using an active matrix
- G09G3/3233—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED] using an active matrix with pixel circuitry controlling the current through the light-emitting element
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- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/7869—Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising an oxide semiconductor material, e.g. zinc oxide, copper aluminium oxide, cadmium stannate
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
- H05B33/04—Sealing arrangements, e.g. against humidity
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/10—Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/1201—Manufacture or treatment
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/121—Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements
- H10K59/1213—Active-matrix OLED [AMOLED] displays characterised by the geometry or disposition of pixel elements the pixel elements being TFTs
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/123—Connection of the pixel electrodes to the thin film transistors [TFT]
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/30—Devices specially adapted for multicolour light emission
- H10K59/35—Devices specially adapted for multicolour light emission comprising red-green-blue [RGB] subpixels
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/805—Electrodes
- H10K59/8051—Anodes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/805—Electrodes
- H10K59/8052—Cathodes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/875—Arrangements for extracting light from the devices
- H10K59/879—Arrangements for extracting light from the devices comprising refractive means, e.g. lenses
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/302—Details of OLEDs of OLED structures
- H10K2102/3023—Direction of light emission
- H10K2102/3026—Top emission
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
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- H10K59/131—Interconnections, e.g. wiring lines or terminals
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/805—Electrodes
- H10K59/8051—Anodes
- H10K59/80518—Reflective anodes, e.g. ITO combined with thick metallic layers
Definitions
- One aspect of the present invention relates to a display device and a method for manufacturing the display device.
- One aspect of the present invention relates to an electronic device.
- one aspect of the present invention is not limited to the above technical fields.
- the technical field of one aspect of the invention disclosed in the present specification and the like relates to a product, a method, or a manufacturing method.
- one aspect of the invention relates to a process, machine, manufacture, or composition (composition of matter). Therefore, more specifically, the technical fields of one aspect of the present invention disclosed in the present specification include semiconductor devices, display devices, light emitting devices, power storage devices, storage devices, driving methods thereof, or manufacturing methods thereof. Can be given as an example.
- display devices are expected to be applied to various applications.
- applications of a large display device include a television device for home use (also referred to as a television or television receiver), digital signage (electronic signage), PID (Public Information Display), and the like. ..
- a television device for home use also referred to as a television or television receiver
- digital signage electronic signage
- PID Public Information Display
- smartphones and tablet terminals equipped with a touch panel are being developed.
- Devices that require a high-definition display device include, for example, virtual reality (VR: Virtual Reality), augmented reality (AR: Augmented Reality), alternative reality (SR: Substitutional Reality), and mixed reality (MR: Mixed Reality). ) Is being actively developed.
- VR Virtual Reality
- AR Augmented Reality
- SR Substitutional Reality
- MR Mixed Reality
- a light emitting device having a light emitting element As a display device, for example, a light emitting device having a light emitting element (also referred to as a light emitting device) has been developed.
- a light emitting element also referred to as an EL element or an EL device
- EL electroluminescence
- Patent Document 1 discloses a display device for VR using an organic EL element (also referred to as an organic EL device).
- One aspect of the present invention is to provide a display device for displaying a high-quality image.
- one aspect of the present invention is to provide a display device having high light extraction efficiency.
- one aspect of the present invention is to provide a display device having a high aperture ratio.
- one aspect of the present invention is to provide a high-definition display device.
- one aspect of the present invention is to provide a low-priced display device.
- one aspect of the present invention is to provide a highly reliable display device.
- one aspect of the present invention is to provide a new display device.
- one aspect of the present invention is to provide a method for manufacturing a display device for displaying a high-quality image.
- one aspect of the present invention is to provide a method for manufacturing a display device having high light extraction efficiency.
- one aspect of the present invention is to provide a method for manufacturing a display device having a high aperture ratio.
- one aspect of the present invention is to provide a method for manufacturing a high-definition display device.
- one aspect of the present invention is to provide a method for manufacturing a display device having a simple process.
- one aspect of the present invention is to provide a method for manufacturing a highly reliable display device.
- one aspect of the present invention is to provide a method for manufacturing a new display device.
- One aspect of the present invention includes a first light emitting element, a second light emitting element, a first protective layer, a second protective layer, and a void, and the first light emitting element is a first light emitting element. It has a lower electrode of 1, a first EL layer on the first lower electrode, and a first upper electrode on the first EL layer, and the second light emitting element is a second lower electrode. A second EL layer on the second lower electrode and a second upper electrode on the second EL layer are provided, and the first light emitting element and the second light emitting element are adjacent to each other.
- the first protective layer is provided on the first light emitting element and the second light emitting element, and has a region in contact with the side surface of the first EL layer and the side surface of the second EL layer.
- the second protective layer is provided on the first protective layer, the void is provided between the first EL layer and the second EL layer, and the first protective layer and the first protective layer are provided. It is a display device provided between the two protective layers.
- the distance between the side surface of the first EL layer and the side surface of the second EL layer may have a region of 1 ⁇ m or less.
- the void may have one or more selected from nitrogen, oxygen, carbon dioxide, and Group 18 elements.
- the Group 18 element may have one or more selected from helium, neon, argon, xenon, and krypton.
- the refractive index of the first protective layer may be higher than the refractive index of the void.
- the microlens array may be provided, and the microlens array may be provided on the second protective layer.
- the first EL layer and the second EL layer may have a function of emitting light of different colors.
- the above embodiment has a first transistor and a second transistor, and one of the source or drain of the first transistor is electrically connected to the first lower electrode and the second transistor.
- One of the source or drain of is electrically connected to the second lower electrode, and the first transistor and the second transistor may each have silicon or metal oxide in the channel forming region. ..
- An electronic device having a display device and a lens according to an aspect of the present invention is also an aspect of the present invention.
- one embodiment of the present invention comprises a first light emitting device having a first lower electrode, a first EL layer on the first lower electrode, and a first upper electrode on the first EL layer.
- a second light emitting element having a second lower electrode, a second EL layer on the second lower electrode, and a second upper electrode on the second EL layer, and adjacent to the first light emitting element.
- Is provided on the first light emitting element and the second light emitting element and has a region in contact with the side surface of the first EL layer and the side surface of the second EL layer.
- This is a method for manufacturing a display device that forms a protective layer and forms a second protective layer so that a gap is provided between the first EL layer and the second EL layer.
- the first protective layer may be formed by using the ALD method
- the second protective layer may be formed by using the sputtering method or the CVD method.
- the microlens array may be formed on the second protective layer.
- the refractive index of the first protective layer may be higher than the refractive index of the void.
- the first EL layer and the second EL layer may have a function of emitting light of different colors.
- a display device for displaying a high-quality image it is possible to provide a display device having high light extraction efficiency.
- a display device having a high aperture ratio can be provided.
- a high-definition display device can be provided.
- a low-priced display device can be provided.
- one aspect of the present invention can provide a highly reliable display device.
- a novel display device can be provided by one aspect of the present invention.
- a method for manufacturing a display device that displays a high-quality image.
- a method for manufacturing a display device having high light extraction efficiency it is possible to provide a method for manufacturing a display device having a high aperture ratio.
- one aspect of the present invention can provide a method for manufacturing a high-definition display device.
- a method for manufacturing a display device having a simple process it is possible to provide a method for manufacturing a highly reliable display device.
- a method for manufacturing a novel display device can be provided.
- FIG. 1 is a cross-sectional view showing a configuration example of a display device.
- 2A to 2C are cross-sectional views showing a configuration example of a transistor.
- FIG. 3 is a cross-sectional view showing a configuration example of the display device.
- 4A and 4B are top views showing a configuration example of the display device.
- FIG. 5 is a perspective view showing a configuration example of the display device.
- FIG. 6 is a perspective view showing a configuration example of the display device.
- 7A to 7E are cross-sectional views showing an example of a method for manufacturing a display device.
- FIG. 8 is a cross-sectional view showing a configuration example of the display device.
- FIG. 9 is a cross-sectional view showing a configuration example of the display device.
- FIG. 1 is a cross-sectional view showing a configuration example of a display device.
- 2A to 2C are cross-sectional views showing a configuration example of a transistor.
- FIG. 3 is
- FIG. 10 is a cross-sectional view showing a configuration example of the display device.
- FIG. 11 is a cross-sectional view showing a configuration example of the display device.
- FIG. 12 is a cross-sectional view showing a configuration example of the display device.
- FIG. 13 is a cross-sectional view showing a configuration example of the display device.
- FIG. 14 is a cross-sectional view showing a configuration example of the display device.
- FIG. 15 is a cross-sectional view showing a configuration example of the display device.
- FIG. 16 is a cross-sectional view showing a configuration example of the display device.
- FIG. 17 is a cross-sectional view showing a configuration example of the display device.
- FIG. 18A is a perspective view showing a configuration example of the display device.
- FIG. 18B and 18C are cross-sectional views showing a configuration example of the display device.
- FIG. 19A is a perspective view showing an example of a method for manufacturing a display device.
- 19B and 19C are cross-sectional views showing an example of a method for manufacturing a display device.
- 20A1, FIG. 20A2, FIG. 20B1, FIG. 20B2, FIG. 20C1, and FIG. 20C2 are cross-sectional views showing an example of a method for manufacturing a display device.
- FIG. 21A is a perspective view showing an example of a method for manufacturing a display device.
- 21B and 21C are cross-sectional views showing an example of a method for manufacturing a display device.
- FIG. 22A is a perspective view showing an example of a method for manufacturing a display device.
- FIG. 22B and 22C are cross-sectional views showing an example of a method for manufacturing a display device.
- 23A1, FIG. 23A2, FIG. 23B1, and FIG. 23B2 are cross-sectional views showing an example of a method for manufacturing a display device.
- FIG. 24A is a perspective view showing a configuration example of the display device.
- 24B and 24C are cross-sectional views showing a configuration example of the display device.
- FIG. 25A is a perspective view showing an example of a method for manufacturing a display device.
- 25B and 25C are cross-sectional views showing an example of a method for manufacturing a display device. 26A1, FIG. 26A2, FIG. 26B1, FIG. 26B2, FIG. 26C1, and FIG.
- FIG. 26C2 are cross-sectional views showing an example of a method for manufacturing a display device.
- FIG. 27A is a perspective view showing an example of a method for manufacturing a display device.
- 27B and 27C are cross-sectional views showing an example of a method for manufacturing a display device.
- FIG. 28 is a cross-sectional view showing a configuration example of the display device.
- FIG. 29 is a cross-sectional view showing a configuration example of the display device.
- FIG. 30A is a block diagram showing a configuration example of the display device.
- FIG. 30B is a circuit diagram showing a configuration example of pixels.
- FIG. 31A is a top view showing a configuration example of the transistor.
- 31B and 31C are cross-sectional views showing a configuration example of a transistor.
- FIG. 32A to 32C are cross-sectional views showing a configuration example of the light emitting element.
- FIG. 33A is a diagram illustrating the classification of the crystal structure of IGZO.
- FIG. 33B is a diagram illustrating an XRD spectrum of the CAAC-IGZO film.
- FIG. 33C is a diagram illustrating a microelectron beam diffraction pattern of the CAAC-IGZO film.
- 34A to 34D are views showing an example of an electronic device.
- 35A and 35B are diagrams showing an example of an electronic device.
- 36A to 36C are views showing a method for producing a sample according to an example.
- 37A, 37B1 and 37B2 are STEM images of the sample according to the embodiment.
- the semiconductor device is a device utilizing semiconductor characteristics, and refers to a circuit including a semiconductor element (transistor, diode, photodiode, etc.), a device having the same circuit, and the like. It also refers to all devices that can function by utilizing semiconductor characteristics.
- a semiconductor element transistor, diode, photodiode, etc.
- the storage device, the display device, the light emitting device, the lighting device, the electronic device, and the like are themselves semiconductor devices, and may have a semiconductor device.
- an element for example, a switch, a transistor, a capacitive element, an inductor, a resistance element, a diode, a display
- an element for example, a switch, a transistor, a capacitive element, an inductor, a resistance element, a diode, a display
- One or more elements, light emitting elements, loads, etc. can be connected between X and Y.
- the switch has a function of controlling the on state and the off state. That is, the switch is in a conducting state (on state) or a non-conducting state (off state), and has a function of controlling whether or not a current flows.
- a circuit that enables functional connection between X and Y for example, a logic circuit (inverter, NAND circuit, NOR circuit, etc.), signal conversion) Circuits (digital-analog conversion circuit, analog-to-digital conversion circuit, gamma correction circuit, etc.), potential level conversion circuit (power supply circuit (boost circuit, step-down circuit, etc.), level shifter circuit that changes the signal potential level, etc.), voltage source, current source , Switching circuit, amplifier circuit (circuit that can increase signal amplitude or current amount, operational amplifier, differential amplifier circuit, source follower circuit, buffer circuit, etc.), signal generation circuit, storage circuit, control circuit, etc.) It is possible to connect one or more to and from. As an example, even if another circuit is sandwiched between X and Y, if the signal output from X is transmitted to Y, it is assumed that X and Y are functionally connected. do.
- X and Y are electrically connected, it means that X and Y are electrically connected (that is, another element between X and Y). Or when they are connected by sandwiching another circuit) and when X and Y are directly connected (that is, they are connected without sandwiching another element or another circuit between X and Y). If there is) and.
- the circuit diagram shows that the independent components are electrically connected to each other, the case where one component has the functions of a plurality of components together.
- one component has the functions of a plurality of components together.
- one conductive film has both the functions of the wiring and the functions of the components of the electrodes. Therefore, the electrical connection in the present specification also includes the case where one conductive film has the functions of a plurality of components in combination.
- the "node” can be paraphrased as a terminal, a wiring, an electrode, a conductive layer, a conductor, an impurity region or the like, depending on a circuit configuration, a device structure, or the like.
- terminals, wiring, etc. can be paraphrased as "nodes”.
- ground potential ground potential
- the potentials are relative, and when the reference potential changes, for example, the potential given to the wiring, the potential applied to the circuit, the potential output from the circuit, and the like also change.
- the ordinal numbers “first”, “second”, and “third” are added to avoid confusion of the constituent elements. Therefore, the number of components is not limited. Moreover, the order of the components is not limited. For example, the component referred to in “first” in one of the embodiments of the present specification and the like is assumed to be the component referred to in “second” in another embodiment or in the scope of claims. It is possible. Further, for example, the component referred to in “first” in one of the embodiments of the present specification and the like may be omitted in other embodiments, claims, and the like.
- the terms indicating the arrangement such as “above”, “below”, “above”, or “below” explain the positional relationship between the components with reference to the drawings. In order to do so, it may be used for convenience. Further, the positional relationship between the constituent elements changes appropriately depending on the direction in which each configuration is depicted. Therefore, the term is not limited to the words and phrases described in the present specification and the like, and can be appropriately paraphrased according to the situation. For example, in the expression of "insulator located on the upper surface of the conductor”, it can be paraphrased as "insulator located on the lower surface of the conductor” by rotating the direction of the drawing shown by 180 degrees.
- membrane and layer can be interchanged with each other depending on the situation.
- conductive layer to the term “conductive film”.
- insulating film to the term “insulating layer”.
- conductive layer or “conductive” to the term “conductor”.
- the terms “insulating layer” and “insulating film” may be changed to the term “insulator”.
- Electrode may be used as part of a “wiring” and vice versa.
- the term “electrode” or “wiring” includes the case where a plurality of “electrodes” or “wiring” are integrally formed.
- a “terminal” may be used as part of a “wiring” or “electrode” and vice versa.
- the term “terminal” includes, for example, a case where a plurality of "electrodes", “wiring”, “terminals” and the like are integrally formed.
- the "electrode” can be a part of “wiring” or “terminal”, and for example, “terminal” can be a part of “wiring” or “electrode”. Further, terms such as “electrode”, “wiring”, and “terminal” may be replaced with the term “region” in some cases.
- parallel means a state in which two straight lines are arranged at an angle of ⁇ 10 ° or more and 10 ° or less. Therefore, the case of ⁇ 5 ° or more and 5 ° or less is also included.
- substantially parallel or “approximately parallel” means a state in which two straight lines are arranged at an angle of -30 ° or more and 30 ° or less.
- vertical means a state in which two straight lines are arranged at an angle of 80 ° or more and 100 ° or less. Therefore, the case of 85 ° or more and 95 ° or less is also included.
- substantially vertical or “approximately vertical” means a state in which two straight lines are arranged at an angle of 60 ° or more and 120 ° or less.
- a metal oxide is a metal oxide in a broad sense. Metal oxides are classified into oxide insulators, oxide conductors (including transparent oxide conductors), oxide semiconductors (also referred to as Oxide Semiconductor or simply OS) and the like. For example, when a metal oxide is used for the semiconductor layer of a transistor, the metal oxide may be referred to as an oxide semiconductor. That is, when a metal oxide can form a channel forming region of a transistor having at least one of an amplification action, a rectifying action, and a switching action, the metal oxide can be referred to as a metal oxide semiconductor. can. Further, when the term "OS transistor" is used, it can be rephrased as a transistor having a metal oxide or an oxide semiconductor.
- a metal oxide having nitrogen may also be collectively referred to as a metal oxide. Further, the metal oxide having nitrogen may be referred to as metal oxynitride. Further, in the present specification and the like, the void means a region containing a gas.
- the configuration shown in each embodiment can be appropriately combined with the configuration shown in other embodiments to form one aspect of the present invention. Further, when a plurality of configuration examples are shown in one embodiment, the configuration examples can be appropriately combined with each other.
- the size, layer thickness, or area may be exaggerated for clarity. Therefore, it is not necessarily limited to its size or aspect ratio.
- the drawings schematically show ideal examples, and are not limited to the shapes, values, and the like shown in the drawings. For example, it is possible to include variations in the signal, voltage, or current due to noise, or variations in the signal, voltage, or current due to timing deviation.
- a device manufactured by using a metal mask or an FMM may be referred to as a device having an MM (metal mask) structure.
- a device manufactured without using a metal mask or FMM may be referred to as a device having an MML (metal maskless) structure.
- One aspect of the present invention relates to a display device in which pixels having a light emitting element such as an organic EL element are arranged in a matrix.
- the light emitting elements provided in the adjacent pixels are separated from each other by a gap containing a gas such as air.
- the light emitted by the light emitting element in the oblique direction can be totally reflected by the voids. As a result, it is possible to suppress the light emitted by the light emitting element from being incident on the adjacent pixels.
- FIG. 1 is a cross-sectional view showing a configuration example of the display device 10.
- the left end of the cross-sectional view is A1 and the right end is A2.
- the display device 10 has a transistor 80 on the substrate 81 and an element separation layer 86. Further, an insulating layer 131, an insulating layer 133, an insulating layer 135, and an insulating layer 137 are provided on the substrate 81.
- the display device 10 has an insulating layer 71 on the insulating layer 137, an insulating layer 61 on the insulating layer 71, a light emitting element 20R, a light emitting element 20G, and a light emitting element 20B on the insulating layer 61, and a light emitting element 20R. Adhesion between the protective layer 31 on the light emitting element 20G and the light emitting element 20B, the protective layer 33 on the protective layer 31, the microlens array 35 on the protective layer 33, and the adhesive layer 41 on the microlens array 35.
- FIG. 1 illustrates a configuration in which the insulating layer 71 is provided, the present invention is not limited to this.
- the insulating layer 61 may be provided on the insulating layer 137 without providing the insulating layer 71.
- the display device 10 has a conductive layer 63, a conductive layer 65, a conductive layer 67, and a conductive layer 69.
- the conductive layer 67 is embedded in the insulating layer 131, the insulating layer 133, the insulating layer 135, and the insulating layer 137
- the conductive layer 69 is embedded in the insulating layer 71
- the conductive layer 63 and the conductive layer 65 are embedded in the insulating layer 61. It will be buried.
- the height of the conductive layer 67 and the height of the insulating layer 137 can be made the same, the height of the conductive layer 69 and the height of the insulating layer 71 can be made the same, and the height of the conductive layer 65 and the height of the insulating layer 61 can be made the same. Can be about the same.
- the A1-A2 direction is the x direction
- the height direction of the display device 10 is the z direction
- the direction perpendicular to the xz plane is defined as the y direction. Similar expressions may be used in other figures.
- the term “element” may be paraphrased as “device”.
- the light emitting element can be said to be a light emitting device.
- light emitting element 20 when the matters common to the light emitting element 20R, the light emitting element 20G, and the light emitting element 20B are described, or when it is not necessary to distinguish between the three, it is simply referred to as "light emitting element 20". In some cases. The same is true for other factors.
- the light emitting element 20 and the transistor 80 are provided in a laminated manner.
- the layer on which the light emitting element 20 is provided is referred to as a layer 121
- the layer on which the transistor 80 is provided is referred to as a layer 125.
- the light emitting element 20R has a lower electrode 21, an EL layer 23R, and an upper electrode 25.
- the light emitting element 20G has a lower electrode 21, an EL layer 23G, and an upper electrode 25.
- the light emitting element 20B has a lower electrode 21, an EL layer 23B, and an upper electrode 25.
- the light emitting element 20 can be a top emission type light emitting element.
- the lower electrode 21 has a function of reflecting visible light
- the upper electrode 25 has a function of transmitting visible light.
- the lower electrode 21 has a function as a pixel electrode of the display device 10.
- the display device 10 has a pixel 50R, a pixel 50G, and a pixel 50B.
- the pixel 50R is provided with a light emitting element 20R
- the pixel 50G is provided with a light emitting element 20G
- the pixel 50B is provided with a light emitting element 20B.
- a transistor 80 is provided in each of the pixel 50R, the pixel 50G, and the pixel 50B.
- One of the source and drain of the transistor 80 passes through the conductive layer 67, the conductive layer 69, the conductive layer 63, and the conductive layer 65, and is the lower electrode 21 of the light emitting element 20R, the lower electrode 21 of the light emitting element 20G, or the light emitting. It is electrically connected to the lower electrode 21 of the element 20B.
- the conductive layer 63 has a function as wiring, for example.
- the conductive layer 69 has a function as a plug for electrically connecting the conductive layer 67 and the conductive layer 63, for example, and the conductive layer 65 electrically connects the conductive layer 63 and the lower electrode 21, for example. It has a function as a plug for.
- the wiring and the plug electrically connected to the wiring may be integrated. That is, a part of the conductive layer may function as wiring, and another part may function as a plug.
- the layer 125 may be provided with a transistor included in a drive circuit such as a scanning line drive circuit.
- a transistor 80 the transistor provided in the layer 125 is referred to as a transistor 80.
- the transistor 80 can be a transistor (Si transistor) having silicon in the channel forming region.
- the silicon contained in the Si transistor can be single crystal silicon, polycrystalline silicon (polysilicon), amorphous silicon (amorphous silicon), or the like.
- the channel forming region of the transistor 80 is preferably formed of single crystal silicon.
- the transistor 80 has a conductive layer 82 having a function as a gate electrode, an insulating layer 83 having a function as a gate insulating layer, and a part of a substrate 81. Further, the transistor 80 has a low resistance region 85a having a function as one of a semiconductor region including a channel forming region, a source region or a drain region, and a low resistance region 85b having a function as the other of the source region or the drain region. ..
- the transistor 80 may be either a p-channel type or an n-channel type. Alternatively, the transistor 80 may be a so-called CMOS (Complementary Metal Oxide Transistor) transistor in which an n-channel type transistor and a p-channel type transistor are combined.
- CMOS Complementary Metal Oxide Transistor
- the transistor 80 is electrically separated from other transistors by the element separation layer 86.
- FIG. 1 shows a case where the transistors 80 are electrically separated from each other by the element separation layer 86.
- the element separation layer 86 can be formed by using a LOCOS (LOCOExidation of Silicon) method, an STI (Shallow Trench Isolation) method, or the like.
- FIG. 2A is a cross-sectional view showing a configuration example of the transistor 80 shown in FIG. 1 in the channel width direction (A3-A4 direction).
- the transistor 80 has a convex shape in the semiconductor region. Further, the side surface and the upper surface of the semiconductor region are provided so as to be covered with the conductive layer 82 via the insulating layer 83. A material for adjusting the work function can be used for the conductive layer 82.
- Transistors having a convex shape in the semiconductor region are called fin-type transistors because they utilize the convex portions of the semiconductor substrate.
- it may have an insulator which is in contact with the upper part of the convex portion and has a function as a mask for forming the convex portion.
- FIG. 1 shows a configuration in which a part of the substrate 81 is processed to form a convex portion
- an SOI (Silicon On Insulator) substrate may be processed to form a semiconductor having a convex shape.
- FIG. 2B and 2C are cross-sectional views showing a configuration example of the transistor 80 in the channel length direction (A1-A2 direction in FIG. 1), and are modified examples of the transistor 80 shown in FIG.
- the transistor 80 shown in FIG. 2B is different from the transistor 80 shown in FIG. 1 in that it is a planar type transistor.
- the configuration shown in FIG. 2C is different from the configuration shown in FIG. 1 in that the insulating layer 88 is provided on the substrate 81 and the transistor 80 is provided on the insulating layer 88.
- the transistor 80 shown in FIG. 2C has a semiconductor layer 87.
- the semiconductor layer 87 can be a thin film, for example, a thin film having silicon.
- the semiconductor layer 87 can be a thin film having amorphous silicon or low-temperature polysilicon.
- the semiconductor layer 87 can be a single crystal silicon (SOI) formed on the insulating layer 88.
- SOI single crystal silicon
- the insulating layer 131, the insulating layer 133, the insulating layer 135, the insulating layer 137, the insulating layer 71, and the insulating layer 61 shown in FIG. 1 have a function as an interlayer film. Further, the insulating layer 131, the insulating layer 133, the insulating layer 135, the insulating layer 137, the insulating layer 71, and the insulating layer 61 may have a function as a flattening layer that covers the uneven shape below each of them.
- the EL layer 23R, the EL layer 23G, and the EL layer 23B have at least a light emitting layer.
- the light emitting layer can have a function of emitting light of different colors.
- the light emitting layer of the EL layer 23R has a function of emitting red light
- the light emitting layer of the EL layer 23G has a function of emitting green light
- the light emitting layer of the EL layer 23B emits blue light. It has a function to emit.
- the light emitting layer of the EL layer 23R, the light emitting layer of the EL layer 23G, and the light emitting layer of the EL layer 23B may have a function of emitting light such as cyan, magenta, and yellow. Further, although FIG.
- the display device 10 may have four or more types of EL layers 23.
- the display device 10 has an EL layer 23R that emits red light, an EL layer 23G that emits green light, an EL layer 23B that emits blue light, and an EL layer 23 that emits white light. You may.
- the light emitted by the light emitting layer of the EL layer may be simply referred to as the light emitted by the EL layer.
- a structure in which the EL layer 23R, the EL layer 23G, and the EL layer 23B emit light of different colors is said to have an SBS (Side By Side) structure for the light emitting element 20.
- SBS ide By Side
- the power consumption of the display device 10 can be reduced as compared with the case where all the EL layers 23 emit light of the same color.
- a light-shielding layer 43 is provided at the boundary portion of the adjacent pixels 50 and the peripheral portion thereof. As a result, it is possible to prevent light of different colors from being mixed, so that the display device 10 can display a high-quality image.
- the configuration in which the light-shielding layer 43 is provided is illustrated, but the present invention is not limited to this, and a configuration in which the light-shielding layer 43 is not provided may be used.
- the protective layer 31 has a region in contact with the side surface of the light emitting element 20R, the side surface of the light emitting element 20G, and the side surface of the light emitting element 20B. Specifically, the protective layer 31 has a region in contact with the side surface of the lower electrode 21, the side surface of the EL layer 23R, the side surface of the EL layer 23G, the side surface of the EL layer 23B, and the side surface of the upper electrode 25.
- the protective layer 31 is formed so as to cover the opening that separates the adjacent light emitting elements 20.
- the protective layer 31 can be an insulating layer, and for example, a metal oxide film or a metal nitride film can be used.
- the metal oxide film may be, for example, a layer having aluminum oxide or hafnium oxide.
- the metal nitride film may be a layer having aluminum nitride or hafnium nitride.
- the protective layer 31 is a layer in which impurities such as water and hydrogen are difficult to diffuse.
- the protective layer 31 is a layer capable of capturing (also referred to as gettering) impurities such as water and hydrogen. As a result, it is possible to prevent impurities from entering the light emitting element 20, specifically, for example, the EL layer 23. Therefore, the reliability of the display device 10 can be improved.
- the protective layer 33 is formed on the protective layer 31.
- the protective layer 33 can be an insulating layer, and for example, oxides, nitrides, or oxynitrides can be used.
- the oxide may be a layer having silicon oxide, aluminum oxide, or hafnium oxide.
- the nitride may be a layer having silicon nitride or aluminum nitride.
- the oxynitride may be a layer having silicon oxide, silicon nitride, aluminum nitride, or aluminum nitride.
- silicon oxide refers to a material having a higher oxygen content than nitrogen as its composition
- silicon nitride as its composition means a material having a higher nitrogen content than oxygen as its composition. Is shown.
- aluminum nitride refers to a material having a composition higher in oxygen content than nitrogen
- aluminum nitride means a material having a composition higher in nitrogen content than oxygen. Is shown.
- the protective layer 33 can be a semiconductor layer, for example, a layer having a metal oxide (also referred to as IGZO) containing In, Ga, and Zn.
- the protective layer 33 may have a laminated structure of two or more layers. For example, it may be a laminated structure of an insulating layer and a semiconductor layer, or may be a laminated structure of, for example, a layer having silicon nitride and a layer having a metal oxide.
- the protective layer 33 may have a two-layer laminated structure in which, for example, the lower layer is a layer having silicon nitride and the upper layer is a layer having a metal oxide.
- IGZO When the above-mentioned IGZO is used as the protective layer 33, it can be processed by a wet etching method or a dry etching method.
- a chemical solution such as oxalic acid, phosphoric acid, or a mixed chemical solution (for example, a mixed chemical solution of phosphoric acid, acetic acid, nitric acid, and water (also referred to as a mixed acid aluminum etching solution)) is used.
- the protective layer 33 is preferably a layer in which impurities such as water and hydrogen are difficult to diffuse, or a layer capable of capturing (also referred to as gettering) impurities such as water and hydrogen. .. Thereby, the reliability of the display device 10 can be improved.
- the protective layer 33 is formed by a method having a lower coverage than the protective layer 31.
- the protective layer 31 is formed by an atomic layer deposition (ALD) method
- the protective layer 33 is formed by a sputtering method or a chemical vapor deposition (CVD) method.
- ALD atomic layer deposition
- CVD chemical vapor deposition
- the distance in the x direction is 1 ⁇ m or less, preferably 500 nm or less, more preferably 200 nm or less, 100 nm or less, 90 nm or less, 70 nm or less, 50 nm or less, 30 nm or less, 20 nm or less, 15 nm or less, or 10 nm. 30 can be suitably formed.
- the distance between the side surface of the EL layer 23R and the side surface of the EL layer 23G or the distance between the side surface of the EL layer 23G and the side surface of the EL layer 23B has a region of 1 ⁇ m or less, preferably 0.5 ⁇ m (500 nm). ), More preferably a region of 200 nm or less, or a region of 100 nm or less, and further preferably a region of 90 nm or less.
- the void 30 has one or more selected from, for example, air, nitrogen, oxygen, carbon dioxide, and Group 18 elements. Further, the void 30 may contain, for example, a gas used for forming the protective layer 33.
- the voids 30 may contain Group 18 elements (typically, helium, neon, argon, xenon, krypton, etc.).
- the gas can be identified by, for example, a gas chromatography method.
- the protective layer 33 is formed by the sputtering method, the gas used during sputtering may be contained in the film of the protective layer 33. In this case, when the protective layer 33 is analyzed by, for example, energy dispersive X-ray analysis (EDX analysis), an element such as argon may be detected.
- EDX analysis energy dispersive X-ray analysis
- the EL layer 23 emits and the light 51 incident on the interface between the protective layer 31 and the void 30 is totally reflected. As a result, it is possible to prevent the light 51 from incident on the adjacent pixels 50. Specifically, for example, the light 51 emitted by the EL layer 23G can be suppressed from being incident on the pixel 50R or the pixel 50B. As a result, it is possible to prevent light of different colors from being mixed, so that the display device 10 can display a high-quality image.
- the microlens can collect the light emitted by the EL layer 23.
- the light shielding layer 43 suppressing the color mixing of the light emitted by the EL layer 23. Therefore, the light extraction efficiency of the display device 10 can be made high while the display device 10 displays a high-quality image. Therefore, in particular, when the user of the display device 10 looks at the display surface from the front of the display surface of the display device 10, a bright image can be visually recognized.
- substrate There are no major restrictions on the materials used for the substrate 81 and the substrate 47. Depending on the purpose, it may be determined in consideration of the presence or absence of translucency and the heat resistance to the extent that it can withstand the heat treatment. For example, glass substrates such as barium borosilicate glass and aluminoborosilicate glass, ceramic substrates, quartz substrates, sapphire substrates and the like can be used. Further, a semiconductor substrate, a flexible substrate (flexible substrate), a laminated film, a base film, or the like may be used.
- glass substrates such as barium borosilicate glass and aluminoborosilicate glass, ceramic substrates, quartz substrates, sapphire substrates and the like can be used.
- a semiconductor substrate, a flexible substrate (flexible substrate), a laminated film, a base film, or the like may be used.
- the semiconductor substrate examples include a semiconductor substrate made of silicon, germanium, or the like, or a compound semiconductor substrate made of silicon carbide, silicon germanium, gallium arsenide, indium phosphide, zinc oxide, or gallium oxide. .. Further, the semiconductor substrate may be a single crystal semiconductor or a polycrystalline semiconductor.
- a flexible substrate flexible substrate
- a laminated film, a base film, or the like may be used for the substrate 81 and the substrate 47.
- polyester resins such as polyethylene terephthalate (PET) or polyethylene naphthalate (PEN), polyacrylonitrile resins, acrylic resins, polyimide resins, and polymethyl.
- Methacrylate resin polycarbonate (PC) resin, polyether sulfone (PES) resin, polyamide resin (nylon, aramid, etc.), polysiloxane resin, cycloolefin resin, polystyrene resin, polyamideimide resin, polyurethane resin, polyvinyl chloride resin, Polyvinylidene chloride resin, polypropylene resin, polytetrafluoroethylene (PTFE) resin, ABS resin, cellulose nanofibers and the like can be used.
- PC polycarbonate
- PES polyether sulfone
- polyamide resin nylon, aramid, etc.
- polysiloxane resin cycloolefin resin
- polystyrene resin polyamideimide resin
- polyurethane resin polyvinyl chloride resin
- Polyvinylidene chloride resin polypropylene resin
- PTFE polytetrafluoroethylene
- a lightweight display device can be provided. Further, by using the above material as the substrate, it is possible to provide a display device that is strong against impact. Further, by using the above material as the substrate, it is possible to provide a display device that is not easily damaged.
- the flexible substrate used for the substrate 81 and the substrate 47 As for the flexible substrate used for the substrate 81 and the substrate 47, the lower the coefficient of linear expansion, the more the deformation due to the environment is suppressed, which is preferable.
- the flexible substrate used for the substrate 81 and the substrate 47 is made of, for example, a material having a linear expansion coefficient of 1 ⁇ 10 -3 / K or less, 5 ⁇ 10 -5 / K or less, or 1 ⁇ 10 -5 / K or less. It may be used.
- aramid is preferable as a flexible substrate because it has a low coefficient of linear expansion.
- Each insulating layer is made of aluminum nitride, aluminum oxide, aluminum nitride oxide, aluminum oxide, magnesium oxide, silicon nitride, silicon oxide, silicon nitride oxide, silicon nitride nitride, gallium oxide, germanium oxide, yttrium oxide, zirconium oxide, and lanthanum oxide.
- Neodim oxide, Hafnium oxide, Tantal oxide, Aluminum silicate, etc. are used in a single layer or in a laminated manner.
- a material obtained by mixing a plurality of materials among an oxide material, a nitride material, an oxide nitride material, and a nitride oxide material may be used.
- the nitride oxide refers to a compound having a higher nitrogen content than oxygen.
- the oxidative nitride refers to a compound having a higher oxygen content than nitrogen.
- the content of each element can be measured, for example, by using the Rutherford backscattering method (RBS: Rutherford Backscattering Spectrum).
- the surface of the insulating layer may be subjected to CMP treatment.
- CMP treatment the unevenness of the sample surface can be reduced, and the covering property of the insulating layer and the conductive layer formed after that can be improved.
- conductive materials that can be used for conductive layers such as various wiring, plugs, and electrodes that make up display devices include aluminum, chromium, copper, silver, gold, platinum, and tantalum. , Nickel, titanium, molybdenum, tungsten, hafnium (Hf), vanadium (V), niobium (Nb), manganese, magnesium, zirconium, berylium, etc. An alloy or the like in which the above-mentioned metal elements are combined can be used. Further, a semiconductor typified by polycrystalline silicon containing an impurity element such as phosphorus, and a silicide such as nickel silicide may be used.
- the method for forming the conductive material is not particularly limited, and various forming methods such as a vapor deposition method, a CVD method, a sputtering method, and a spin coating method can be used.
- indium tin oxide ITO: Indium Tin Oxide
- indium oxide containing tungsten oxide indium zinc oxide containing tungsten oxide
- indium oxide containing titanium oxide Indium tin oxide containing titanium oxide, indium zinc oxide, or indium tin oxide added with silicon oxide, and other conductive materials having oxygen can also be used.
- a conductive material containing nitrogen such as titanium nitride, tantalum nitride, or tungsten nitride can also be used.
- a laminated structure may be formed in which a conductive material having oxygen, a conductive material containing nitrogen, and a material containing the above-mentioned metal element are appropriately combined.
- the conductive material that can be used for the conductive layer may be a single-layer structure or a laminated structure having two or more layers.
- an aluminum alloy containing one or more elements selected from titanium, tantalum, tungsten, molybdenum, chromium, neodymium, and scandium may be used.
- the lower electrode 21 is preferably formed by using a conductive material that efficiently reflects the light emitted by the EL layer 23.
- the structure of the lower electrode 21 is not limited to a single layer, and may be a laminated structure of a plurality of layers.
- the layer in contact with the EL layer 23 is a layer having translucency such as indium tin oxide, and a layer having high reflectance (aluminum and an alloy containing aluminum) in contact with the layer. , Or silver, etc.) may be provided.
- the upper electrode 25 using a conductive material having translucency, the light emitted by the EL layer 23 can be efficiently taken out to the outside of the display device 10.
- Examples of the conductive material that reflects visible light include metal materials such as aluminum, gold, platinum, silver, nickel, tungsten, chromium, molybdenum, iron, cobalt, copper, or palladium, or alloys containing these metal materials. Can be used. Further, lanthanum, neodymium, germanium or the like may be added to the above metal material and / or alloy. Further, it can be formed by using an alloy containing aluminum (aluminum alloy) such as an alloy of aluminum and titanium, an alloy of aluminum and nickel, or an alloy of aluminum and neodym. Further, it can be formed by using an alloy containing silver such as an alloy of silver and copper, an alloy of silver and palladium and copper, or an alloy of silver and magnesium.
- metal materials such as aluminum, gold, platinum, silver, nickel, tungsten, chromium, molybdenum, iron, cobalt, copper, or palladium, or alloys containing these metal materials. Can be used. Further, lanthanum,
- Alloys containing silver and copper are preferred because of their high heat resistance.
- a metal film or an alloy film and a metal oxide film may be laminated. For example, by laminating a metal film or a metal oxide film so as to be in contact with the aluminum alloy film, oxidation of the aluminum alloy film can be suppressed.
- Other examples of the metal film and the metal oxide film include titanium, titanium oxide and the like.
- a light-transmitting conductive film and a film made of a metal material may be laminated. For example, a laminated film of silver and indium tin oxide, a laminated film of an alloy of silver and magnesium and indium tin oxide, and the like can be used.
- a conductive oxide such as indium oxide, indium tin oxide, indium zinc oxide, zinc oxide, and zinc oxide to which gallium is added, or graphene can be used.
- an oxide conductor may be applied as the conductive material having translucency.
- a metal material such as gold, silver, platinum, magnesium, nickel, tungsten, chromium, molybdenum, iron, cobalt, copper, palladium, or titanium, and an alloy material containing the metal material can be used.
- a nitride of the metal material for example, titanium nitride
- the like may be used.
- the laminated film of the above material can be used as the conductive layer.
- a laminated film of an alloy of silver and magnesium and an indium tin oxide because the conductivity can be enhanced.
- a conductive layer such as various wirings and electrodes constituting a display device, and a conductive layer (a conductive layer that functions as a lower electrode or an upper electrode) of a light emitting element.
- oxide conductor which is a kind of metal oxide
- the oxide conductor may be referred to as OC (Oxide Conductor).
- OC Oxide Conductor
- the oxide conductor for example, when oxygen deficiency is formed in a metal oxide (typically IGZO) which is an oxide containing at least indium or zinc and hydrogen is added to the oxygen deficiency, a donor is provided in the vicinity of the conduction band. Levels are formed. As a result, the metal oxide becomes highly conductive and becomes a conductor. A metal oxide that has been made into a conductor can be called an oxide conductor.
- IGZO metal oxide
- a metal oxide that has been made into a conductor can be called an oxide conductor.
- a metal oxide (oxide semiconductor) having a function as a semiconductor has a large energy gap, and therefore has translucency with respect to visible light.
- the oxide conductor is a metal oxide having a donor level in the vicinity of the conduction band. Therefore, the oxide conductor has a small influence of absorption by the donor level and has the same level of translucency as the oxide semiconductor with respect to visible light.
- the EL layer 23 has at least a light emitting layer. Further, as a layer other than the light emitting layer, the EL layer 23 is a substance having a high hole injecting property, a substance having a high hole transporting property, a hole blocking material, a substance having a high electron transporting property, a substance having a high electron injecting property, or a substance having a high electron injecting property. It may have a layer containing a bipolar substance (a substance having high electron transport property and hole transport property) and the like.
- Either a low molecular weight compound or a high molecular weight compound can be used for the EL layer 23.
- the layers constituting the EL layer 23 can be formed by a method such as a thin film deposition method (including a vacuum thin film deposition method), a transfer method, a printing method, or a coating method, respectively.
- the EL layer 23 may have an inorganic compound such as a quantum dot.
- an inorganic compound such as a quantum dot.
- quantum dots in the light emitting layer it can be made to function as a light emitting material.
- Adhesive layer 41 various curable adhesives such as a photocurable adhesive such as an ultraviolet curable adhesive, a reaction curable adhesive, a thermosetting adhesive, or an anaerobic adhesive can be used.
- these adhesives include epoxy resin, acrylic resin, silicone resin, phenol resin, polyimide resin, imide resin, PVC (polyvinyl chloride) resin, PVB (polyvinyl butyral) resin, EVA (ethylene vinyl acetate) resin and the like. ..
- a material having low moisture permeability such as an epoxy resin is preferable.
- a two-component mixed type resin may be used.
- an adhesive sheet may be used.
- the light-shielding layer examples include carbon black, titanium black, metal, metal oxide, and a composite oxide containing a solid solution of a plurality of metal oxides.
- the light-shielding layer may be a film containing a resin material or a thin film of an inorganic material such as metal.
- a laminated film of a film containing a material of a colored layer can also be used.
- a laminated structure of a film containing a material used for a colored layer that transmits light of a certain color and a film containing a material used for a colored layer that transmits light of another color can be used.
- FIG. 3 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG.
- the display device 10 shown in FIG. 3 differs from the display device shown in FIG. 1 in that the layer 123 is provided between the layers 121 and 125.
- a transistor 70 is provided on the layer 123.
- the transistor 70 is provided in each of the pixel 50R, the pixel 50G, and the pixel 50B.
- one of the source and drain of the transistor 70 is the lower electrode 21 of the light emitting element 20R, the lower electrode 21 of the light emitting element 20G, or the lower electrode 21 of the light emitting element 20G via the conductive layer 63 and the conductive layer 65. It is electrically connected to the lower electrode 21 of the light emitting element 20B.
- the transistor 70 can be a transistor (OS transistor) having a metal oxide in the channel forming region.
- the metal oxide contained in the OS transistor preferably contains at least indium or zinc. In particular, it is preferable to contain indium and zinc. Moreover, in addition to them, it is preferable that aluminum, gallium, yttrium, tin and the like are contained. Further, one or more kinds selected from boron, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten, magnesium, cobalt and the like may be contained.
- FIG. 4A is a schematic top view of the display device 10 in the xy direction.
- FIG. 4A shows a light emitting element 20R, a light emitting element 20G, a light emitting element 20B, and a gap 30.
- FIG. 1 is a cross-sectional view corresponding to the alternate long and short dash line A1-A2 in FIG. 4A.
- the light emitting element 20R, the light emitting element 20G, and the light emitting element 20B are arranged in order in the x direction.
- the y direction light emitting elements 20 that emit the same color are arranged.
- no gap 30 is provided between the light emitting elements 20 that emit the same color. That is, it is possible to provide a gap 30 in the direction of stretching in the y direction and no gap 30 in the direction of stretching in the x direction.
- the length of the void 30 in the x direction is not particularly limited.
- the length of the gap 30 in the x direction can be shorter than the length of the light emitting element 20 in the x direction. The above is the same for the structures shown below.
- FIG. 4B is a modification of FIG. 4A, and the configuration shown in FIG. 4A is that a gap 30 is provided not only between the light emitting elements 20 that emit light of different colors but also between the light emitting elements 20 that emit the same color. Is different. That is, in the configuration shown in FIG. 4B, the void 30 is provided not only in the direction of stretching in the y direction but also in the direction of stretching in the x direction. In FIG. 4B, the void 30 extending in the y direction and the void 30 extending in the x direction are connected, but may not be connected.
- the arrangement of the voids 30 is not limited to the configuration shown in FIG. 4A or FIG. 4B.
- a gap 30 may be independently provided between two adjacent light emitting elements 20R.
- FIG. 5 is a perspective view showing a configuration example of the display device 10 shown in FIG. As shown in FIG. 5, the layer 121 is provided on the layer 125, and the microlens array 35 is provided on the layer 121. Further, a gap 30 is provided between the adjacent pixels 50.
- FIG. 6 is a perspective view showing a configuration example of the display device 10 shown in FIG. As shown in FIG. 6, a layer 123 is provided on the layer 125, a layer 121 is provided on the layer 123, and a microlens array 35 is provided on the layer 121. Further, a gap 30 is provided between the adjacent pixels 50.
- the insulating layer and semiconductor layer constituting the display device, as well as the electrode, the conductive layer for forming the wiring, etc., are a sputtering method, a CVD method, a vacuum vapor deposition method, a pulsed laser deposition (PLD) method, and the like. It can be formed by using an ALD method, a plasma ALD (PEALD: Plasma Enhanced ALD) method, or the like.
- the CVD method may be a plasma chemical vapor deposition (PECVD) method or a thermal CVD method.
- PECVD plasma chemical vapor deposition
- MOCVD organometallic chemical vapor deposition
- the insulating layer, semiconductor layer, electrodes, conductive layer for forming wiring, etc. that make up the display device include spin coating, dip, spray coating, inkjet, dispense, screen printing, offset printing, slit coating, and rolls. It may be formed by a method such as a coat, a curtain coat, or a knife coat.
- the PECVD method provides a high quality film at a relatively low temperature.
- a film forming method that does not use plasma at the time of film formation such as a MOCVD method, an ALD method, or a thermal CVD method
- damage to the surface to be formed is unlikely to occur.
- wiring, electrodes, elements (transistors, capacitances, etc.) and the like included in a semiconductor device may be charged up by receiving electric charges from plasma. At this time, the accumulated electric charge may destroy the wiring, electrodes, elements, or the like contained in the semiconductor device.
- the film forming method that does not use plasma such plasma damage does not occur, so that the yield of the semiconductor device can be increased. Further, since plasma damage does not occur during film formation, a film having few defects can be obtained.
- the film formation temperature is preferably RT (room temperature) or higher and 500 ° C. or lower, more preferably RT or higher and 300 ° C. or lower, and further preferably RT or higher and 200 ° C. or lower.
- the oxygen gas and argon gas used as the sputtering gas are gases having a dew point of -40 ° C or lower, preferably -80 ° C or lower, more preferably -100 ° C or lower, and more preferably -120 ° C or lower. By using it, it is possible to prevent water and the like from being taken into the oxide semiconductor film as much as possible.
- oxygen can be supplied to the cambium by using a sputtering gas containing oxygen.
- the layer (thin film) constituting the display device can be processed by using, for example, a photolithography method.
- an island-shaped layer may be formed by a film forming method using a shielding mask.
- the layer may be processed by a nanoimprint method, a sandblast method, a lift-off method, or the like.
- a photolithography method a resist mask is formed on a layer (thin film) to be processed, a resist mask is used as a mask, a part of the layer (thin film) is selectively removed, and then the resist mask is removed.
- a method and a method in which a layer having photosensitivity is formed, and then exposure and development are performed to process the layer into a desired shape.
- i-line wavelength 365 nm
- g-line wavelength 436 nm
- h-line wavelength 405 nm
- the exposure may be performed by the immersion exposure technique.
- extreme ultraviolet light EUV: Extreme Ultra-violet
- X-rays an electron beam can be used instead of the light used for exposure. It is preferable to use extreme ultraviolet light, X-rays, or an electron beam because extremely fine processing is possible.
- extreme ultraviolet light, X-rays, or an electron beam because extremely fine processing is possible.
- a dry etching method or a wet etching method can be used for removing (etching) the layer (thin film). Moreover, you may use these etching methods in combination.
- the element separation layer 86, the transistor 80, the insulating layer 131, the insulating layer 133, the insulating layer 135, and the insulating layer 137 are formed on the substrate 81, and the transistor 80 and the display device 10 are formed.
- the conductive layer 67 is formed so as to be electrically connected.
- the insulating layer 71 is formed on the conductive layer 67 and the insulating layer 137. After that, an opening reaching the conductive layer 67 is formed in the insulating layer 71, and the conductive layer 69 is formed in the opening.
- the transistor 70 is formed on the insulating layer 71.
- the conductive layer 63 is formed so as to be electrically connected to the transistor 80.
- the conductive layer 63 is formed so as to be electrically connected to the transistor 70.
- the insulating layer 61 is formed.
- an opening reaching the conductive layer 63 is formed in the insulating layer 61, and the conductive layer 65 is formed in the opening (FIG. 7A).
- the layer below the insulating layer 61 is omitted. The same applies to other drawings showing an example of a method for manufacturing the display device 10.
- the light emitting element 20R, the light emitting element 20G, and the light emitting element 20B are formed (FIG. 7B).
- the EL layer 23R, the EL layer 23G, and the EL layer 23B are formed without using a metal mask, specifically, a fine metal mask.
- a metal mask specifically, a fine metal mask.
- a resist mask is formed, and after etching these layers, the resist mask is removed. ..
- the lower electrode 21, the EL layer 23, and the upper electrode 25 can be made separately for each light emitting element 20.
- the productivity of the display device 10 can be increased. Further, after forming a layer to be the lower electrode 21, a layer to be the EL layer 23, and a layer to be the upper electrode 25, a resist mask is formed, and these layers are collectively etched. Therefore, the manufacturing cost can be reduced. By performing this process, the positions of the side surfaces of the lower electrode 21, the EL layer 23, and the upper electrode 25 are formed at substantially the same positions in the top view. However, the EL layer 23 may be formed at a position inside the lower electrode 21 and the upper electrode 25 when viewed from above due to etching conditions.
- the distance between adjacent light emitting elements 20 can be 20 ⁇ m or less.
- the distance between the adjacent light emitting elements 20 can be set to 0.5 ⁇ m or more and 15 ⁇ m or less, preferably 0.5 ⁇ m or more and 10 ⁇ m or less, and more preferably 0.5 ⁇ m or more and 5 ⁇ m or less. Therefore, it is possible to improve the pixel aperture ratio, increase the definition, reduce the size, and the like.
- the distance between the light emitting elements 20 is 100 nm or less, typically 90 nm or less, it is necessary to use an optimum exposure apparatus.
- the exposure device for example, a stepper, a scanner, or the like can be used.
- the wavelength of the light source that can be used in the exposure apparatus is 13 nm (EUV: Extreme Ultra Violet), 157 nm (F2), 193 nm (ArF), 248 nm (KrF), 308 nm (XeCl), 365 nm (i-line). And 436 nm (g line) and the like.
- the protective layer 31 is formed (FIG. 7C).
- the protective layer 31 is formed by using a film forming method having a high covering property.
- the ALD method is used to form the protective layer 31.
- the protective layer 31 is formed so as to cover the opening that separates the adjacent light emitting elements 20. That is, the protective layer 31 is formed so as to have a region in contact with the side surface of the upper electrode 25, the side surface of the EL layer 23, the side surface of the lower electrode 21, and the upper surface of the insulating layer 61 at the opening.
- the protective layer 31 can be, for example, an insulating layer having aluminum oxide.
- the protective layer 33 is formed (FIG. 7D).
- the protective layer 33 is formed by a method having a lower covering property than the protective layer 31.
- the protective layer 33 is formed by using a sputtering method or a CVD method.
- the opening that separates the adjacent light emitting elements 20 is not covered by the protective layer 33, and a gap 30 is formed.
- the film when a film is formed by using the PECVD method, the film can be formed at a low temperature, specifically, for example, 100 ° C. or lower, or at room temperature, so that deterioration due to heat of the EL layer 23 can be suppressed, which is preferable.
- the protective layer 33 may have a laminated structure of, for example, a layer having silicon nitride and a layer having a metal oxide containing In, Ga, and Zn.
- the microlens array 35 is formed (FIG. 7E).
- the microlens array 35 can be formed by, for example, forming a resist pattern by a photolithography method and then heating the substrate 81 to reflow the resist.
- the substrate 47 is prepared, the insulating layer 45 is formed on the substrate 47, and the light-shielding layer 43 is formed on the insulating layer 45.
- the adhesive layer 41 is formed on the insulating layer 45 and the light-shielding layer 43, and the microlens array 35 and the insulating layer 45 and the light-shielding layer 43 are bonded to each other by the adhesive layer 41.
- the adhesive layer 41 can be formed by a screen printing method, a dispensing method, or the like. From the above, the display device 10 shown in FIG. 1 can be manufactured.
- FIG. 8 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG.
- the length (height) of the insulating layer 61 in the region in contact with the protective layer 31 in the z direction is the length (height) of the insulating layer 61 in the region in contact with the lower electrode 21 in the z direction.
- the protective layer 31 has a region in contact with not only a part of the upper surface of the insulating layer 61 but also the side surface of the insulating layer 61.
- FIG. 9 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG.
- the display device 10 shown in FIG. 9 differs from the display device 10 shown in FIG. 8 in that it has a transistor 70 that can be, for example, an OS transistor.
- FIG. 10 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG.
- the display device 10 shown in FIG. 10 is different from the display device 10 shown in FIG. 1 in that it does not have the microlens array 35. Since the display device 10 does not have the microlens array 35, the manufacturing process of the display device 10 can be simplified. Therefore, the manufacturing cost of the display device 10 can be lowered and the yield can be increased. From the above, the price of the display device 10 can be reduced.
- FIG. 11 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG.
- the display device 10 shown in FIG. 11 differs from the display device 10 shown in FIG. 1 in that a partition wall 37 is provided on the insulating layer 61.
- the partition wall 37 can be, for example, an insulating layer.
- the partition wall 37 is provided between the adjacent pixels 50 and is provided so as to cover the end portion of the lower electrode 21.
- the EL layer 23 is provided on the lower electrode 21 and the partition wall 37.
- the protective layer 31 is provided on the light emitting element 20 and on the partition wall 37.
- the aperture ratio can be increased in the configuration without the partition wall 37.
- the aperture ratio of the pixel can be 70% or more, preferably 80% or more, and more preferably 90% or more.
- FIG. 12 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG.
- the display device 10 shown in FIG. 12 differs from the display device 10 shown in FIG. 11 in that it has a transistor 70 that can be, for example, an OS transistor.
- FIG. 13 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG.
- the display device 10 shown in FIG. 13 is different from the display device 10 shown in FIG. 1 in that it does not have the protective layer 33 and has the insulating layer 38.
- the insulating layer 38 is provided on the protective layer 31. Further, the void 30 is provided so as to be in contact with not only the side surface of the protective layer 31 but also the side surface of the insulating layer 38.
- the height (length in the z direction) of the gap 30 can be increased by increasing the thickness of the insulating layer 38.
- the height of the gap 30 it is possible to prevent the light 51 emitted by the EL layer 23 from being incident on the adjacent pixels 50. As a result, it is possible to prevent light of different colors from being mixed, so that the display device 10 can display a high-quality image.
- the thickness of the insulating layer 38 on the light emitting element 20 is preferably at least 1 times, for example, twice the total of the thickness of the lower electrode 21, the thickness of the EL layer 23, and the thickness of the upper electrode 25. It is preferably 3 times or more, for example, 4 times or more, for example, 5 times or more, for example, 6 times or more, for example, 10 times or more. The above is preferable. On the other hand, if the thickness of the insulating layer 38 is too thick, it takes a long time to form the insulating layer 38, and the productivity of the display device 10 is lowered.
- the thickness of the insulating layer 38 on the light emitting element 20 is preferably 50 times or less, for example, 50 times or less, which is the total of the thickness of the lower electrode 21, the thickness of the EL layer 23, and the thickness of the upper electrode 25. It is preferably 15 times or less, and preferably 12 times or less.
- the minimum value of the thickness of the insulating layer 38 on the light emitting element 20 Is preferably 300 nm or more, preferably 1000 nm or more, preferably 1500 nm or more, preferably 1800 nm or more, and preferably 2000 nm or more.
- the insulating layer 38 is formed after the protective layer 31 is formed.
- the void 30 in the region of the void 30 in contact with the side surface of the protective layer 31 is formed.
- an opening reaching the gap 30 is formed in the insulating layer 38.
- the opening can be formed, for example, by using a photolithography method and an etching method.
- the void 30 in the region of the void 30 in contact with the side surface of the insulating layer 38 is formed.
- the void 30 having not only the region in contact with the side surface of the protective layer 31 but also the region in contact with the side surface of the insulating layer 38 can be formed.
- the void 30 in the region in contact with the side surface of the protective layer 31 is referred to as the void 30a
- the void 30 in the region in contact with the side surface of the insulating layer 38 is referred to as the void 30b.
- the insulating layer 38 when the insulating layer 38 is formed into a film, the insulating layer 38 may enter the inside of the void 30. Even in such a case, when the opening is formed in the insulating layer 38, the insulating layer 38 contained in the gap 30 in the region in contact with the side surface of the protective layer 31 can be removed. Therefore, it is possible to prevent the void 30 in the region in contact with the side surface of the protective layer 31 from being blocked by the insulating layer 38.
- the insulating layer 38 can have a resin.
- the insulating layer 38 has one or more of acrylic resin, polyimide resin, epoxy resin, polyamide resin, polyimideamide resin, siloxane resin, benzocyclobutene resin, phenol resin, novolak resin, and precursors of these resins. be able to.
- the insulating layer 38 may use, for example, spin coating, dip, spray coating, inkjet, dispense, screen printing, offset printing, doctor knife, slit coating, roll coating, curtain coating, or knife coating. Can be formed.
- the insulating layer 38 has a resin because the film thickness of the insulating layer 38 can be increased.
- the insulating layer 38 may have the same material as the material that can be used as the protective layer 33. In this case, the insulating layer 38 can be formed by using the same film forming method as the protective layer 33.
- FIG. 14 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG.
- the display device 10 shown in FIG. 14 is different from the display device 10 shown in FIG. 13 in that it has a transistor 70 that can be, for example, an OS transistor.
- FIG. 15 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG.
- the display device 10 shown in FIG. 15 is different from the display device 10 shown in FIG. 13 in that the pixel 50R is provided with the colored layer 49R, the pixel 50G is provided with the colored layer 49G, and the pixel 50B is provided with the colored layer 49B. ..
- the colored layer 49 is provided on the protective layer 31. Further, an insulating layer 38 is provided on the colored layer 49. In the display device 10 shown in FIG. 15, the insulating layer 38 is formed after the colored layer 49 is formed.
- the colored layer 49 can change the hue of the transmitted light.
- the hue of light transmitted through the colored layer 49R can be red
- the hue of light transmitted through the colored layer 49G can be green
- the hue of light transmitted through the colored layer 49B can be blue. Can be done.
- the colored layer 49 may have a hue such as cyan, magenta, or yellow as the hue of the transmitted light.
- the coloring layer 49 on the display device 10 it is not necessary to separately create the EL layer 23 for each color.
- all EL layers 23 can be layers that emit white light. Therefore, the manufacturing process of the display device 10 can be simplified. Therefore, the manufacturing cost of the display device 10 can be lowered and the yield can be increased. From the above, the price of the display device 10 can be reduced.
- the EL layer 23 can be, for example, a tandem structure (stack structure). For example, by forming the EL layer 23 with a layer that emits yellow light and a layer that emits blue light, the EL layer 23 can emit white light.
- Examples of the material that can be used for the colored layer 49 include a metal material, a resin material, a resin material containing a pigment or a dye, and the like.
- FIG. 16 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG.
- the display device 10 shown in FIG. 16 is different from the display device 10 shown in FIG. 15 in that it has a transistor 70 that can be, for example, an OS transistor.
- FIG. 17 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG.
- the display device 10 shown in FIG. 17 differs from the display device 10 shown in FIG. 13 in that the protective layer 39 is provided on the insulating layer 38.
- the protective layer 39 can have the same material as the protective layer 33. Further, the protective layer 39 is preferably formed by, for example, a sputtering method or a CVD method, similarly to the protective layer 33. As described above, the coverage of the film formed by the sputtering method or the CVD method is lower than that of the film formed by, for example, the ALD method. Therefore, it is possible to prevent the void 30 from being covered with the protective layer 39.
- the protective layer 39 By providing the protective layer 39 on the insulating layer 38, it is possible to prevent the microlens array 35 or the adhesive layer 41 from entering the gap 30. Therefore, it can be said that the light emitting element 20 is protected by the protective layer 39.
- FIG. 18A is a perspective view showing a configuration example of the display device 10.
- FIG. 18B is a cross-sectional view in the x direction showing a configuration example of the display device 10.
- FIG. 18C is a cross-sectional view in the y direction showing a configuration example of the display device 10.
- FIG. 18A only the lower electrode 21, the EL layer 23, and the upper electrode 25 included in the light emitting element 20 are shown, and other elements are omitted.
- FIGS. 18B and 18C the lower layer below the insulating layer 61 is omitted, but the lower layer below the insulating layer 61 can have the same configuration as shown in FIG. 1 and the like.
- the conductive layer 63 and the conductive layer 65 are omitted in FIGS. 18B and 18C, for example, the conductive layer 63 and the conductive layer 65 can be formed inside the insulating layer 61.
- the display device 10 shown in FIGS. 18A to 18C has a protective layer 32, a protective layer 36, and a colored layer 49 (colored layer 49R, colored layer 49G, and colored layer 49B) in addition to the elements shown in FIG. Further, in the display device 10 shown in FIGS. 18A to 18C, a protective layer 32 is provided on the EL layer 23. Further, the upper electrode 25 is provided on the protective layer 32 and the protective layer 36, and the protective layer 31 is provided on the upper electrode 25. The colored layer 49 is provided between the light-shielding layers 43.
- the coloring layer 49 in the display device 10 it is not necessary to separately create the EL layer 23 for each color.
- all EL layers 23 can be layers that emit white light. Therefore, the manufacturing process of the display device 10 can be simplified. Therefore, the manufacturing cost of the display device 10 can be lowered and the yield can be increased. From the above, the price of the display device 10 can be reduced.
- the protective layer 32 is preferably a layer in which impurities such as water and hydrogen are difficult to diffuse, or a layer capable of capturing (also referred to as gettering) impurities such as water and hydrogen. .. Thereby, the reliability of the display device 10 can be improved.
- the upper electrode 25 and the EL layer 23 can be made conductive even if the protective layer 32 is used as an insulating layer.
- the thickness of the protective layer 32 For example, by setting the thickness of the protective layer 32 to 5 nm or less, 3 nm, or 1 nm or less, the upper electrode 25 and the EL layer 23 can be made conductive even if the protective layer 32 is used as an insulating layer.
- the protective layer 32 can have the same material as the protective layer 31, and can be formed by using the same film forming method as the protective layer 31. That is, the protective layer 32 can be, for example, a layer having aluminum oxide formed by the ALD method. Further, the protective layer 36 can have the same material as the protective layer 33, and can be formed by using the same film forming method as the protective layer 33. That is, the protective layer 36 can be, for example, a layer having silicon nitride formed by a sputtering method.
- the protective layer 31 has a region in contact with the side surface of the lower electrode 21, the side surface of the EL layer 23, the side surface of the protective layer 32, and the side surface of the upper electrode 25. .. Then, a gap 30 is provided between the protective layer 31 and the protective layer 33.
- the protective layer 32 has a region in contact with the side surface of the lower electrode 21, the side surface of the EL layer 23, and the side surface of the protective layer 36. Then, a gap 30 is provided between the protective layer 32 and the protective layer 36.
- the protective layer 36 it is possible to prevent the upper electrode 25 from entering the opening that separates the adjacent light emitting elements 20. Therefore, it can be said that the light emitting element 20 is protected by the protective layer 36.
- different upper electrodes 25 are used between the light emitting elements 20 arranged in the x direction.
- a common upper electrode is used among the light emitting elements 20 arranged in the y direction.
- a layer to be the lower electrode 21 and a layer to be the EL layer 23 are formed on the insulating layer 61. These layers are then processed, for example, using photolithography and etching methods.
- the layer 23A is formed by processing the layer to be the EL layer 23, and the layer 21A is formed by processing the layer to be the lower electrode 21 (FIGS. 19A to 19C). As shown in FIGS. 19A to 19C, the layers 21A and 23A have openings extending in the x direction.
- a layer 32A to be a protective layer 32 is formed (FIGS. 20A1 and 20A2).
- the layer 32A is formed by using a film forming method having high coverage.
- the ALD method is used to form layer 32A.
- the layer 32A is formed so as to cover the opening that separates the adjacent light emitting elements 20 in the y direction. That is, the layer 32A is formed so as to have a region in contact with the side surface of the layer 21A, the side surface of the layer 23A, and the upper surface of the insulating layer 61 at the opening.
- the layer 32A can be, for example, an insulating layer having aluminum oxide.
- a layer 36A to be a protective layer 36 is formed (FIGS. 20B1 and 20B2).
- the layer 36A is formed by a method having a lower coverage than the layer 32A. For example, a sputtering method or a CVD method is used to form the layer 36A. As a result, the opening that separates the adjacent light emitting elements 20 is not covered by the layer 36A, and a gap 30 is formed.
- the layer 36A on the layer 32A is processed.
- the layer 36A is etched using the layer 32A as an etching stopper.
- the protective layer 36 is formed (FIGS. 20C1 and 20C2).
- a layer 25A to be the upper electrode 25 is formed (FIGS. 21A to 21C).
- the layer 25A, the layer 32A, the layer 23A, and the layer 21A are processed by using, for example, a photolithography method and an etching method.
- the upper electrode 25 is formed by processing the layer 25A
- the protective layer 32 is formed by processing the layer 32A
- the EL layer 23 is formed by processing the layer 23A
- the lower portion is formed by processing the layer 21A.
- Electrodes 21 are formed (FIGS. 22A to 22C). In the steps shown in FIGS. 22A to 22C, an opening extending in the y direction is formed.
- the EL layer 23 can be formed without using a fine metal mask. This makes it possible to increase the productivity of the display device 10.
- the protective layer 31 is formed (FIGS. 23A1 and 23A2).
- the protective layer 33 is formed (FIGS. 23B1 and 23B2). The opening that separates the adjacent light emitting elements 20 is not covered by the protective layer 33, and a gap 30 is formed.
- the microlens array 35 is formed.
- the substrate 47 is prepared, the insulating layer 45 is formed on the substrate 47, and the light-shielding layer 43 and the colored layer 49 are formed on the insulating layer 45.
- the adhesive layer 41 is formed on the colored layer 49 and the light-shielding layer 43, and the microlens array 35 and the colored layer 49 and the light-shielding layer 43 are bonded to each other by the adhesive layer 41. From the above, the display device 10 shown in FIGS. 18A to 18C can be manufactured.
- FIG. 24A is a perspective view showing a configuration example of the display device 10.
- FIG. 24B is a cross-sectional view in the x direction showing a configuration example of the display device 10.
- FIG. 24C is a cross-sectional view in the y direction showing a configuration example of the display device 10.
- the display device 10 shown in FIGS. 24A to 24C is a modification of the display device 10 shown in FIGS. 18A to 18C.
- the display device 10 shown in FIGS. 24A to 24C uses a common upper electrode 25 not only among the light emitting elements 20 arranged in the y direction but also among the light emitting elements 20 arranged in the x direction. It is different from the display device 10 shown in 18A to 18C. That is, in the display device 10 shown in FIGS. 24A to 24C, it can be said that the upper electrode 25 is a common electrode.
- the display device 10 shown in FIGS. 24A to 24C does not have the protective layer 31 and the protective layer 33, but has the protective layer 34.
- the protective layer 34 is provided on the upper electrode 25. Further, the microlens array 35 is provided on the protective layer 34.
- the protective layer 34 can have the same material as the protective layer 31 or the protective layer 33, and can be formed by using the same film forming method as the protective layer 31 or the protective layer 33. Further, the protective layer 34 may have a laminated structure of a layer corresponding to the protective layer 31 and a layer corresponding to the protective layer 33.
- the protective layer 32 is the side surface of the lower electrode 21, the side surface of the EL layer 23, and the protective layer 36, as in the case of viewing the cross section in the y direction. Has an area in contact with the sides of the. Then, a gap 30 is provided between the protective layer 32 and the protective layer 36.
- a layer to be the lower electrode 21 and a layer to be the EL layer 23 are formed on the insulating layer 61. These layers are then processed, for example, using photolithography and etching methods.
- the EL layer 23 is formed by processing the layer to be the EL layer 23
- the lower electrode 21 is formed by processing the layer to be the lower electrode 21 (FIGS. 25A to 25C). As shown in FIGS. 25A to 25C, the lower electrode 21 and the EL layer 23 have openings extending in the x direction and the y direction.
- the EL layer 23 By forming the EL layer 23 by the method shown above, the EL layer 23 can be formed without using a fine metal mask. This makes it possible to increase the productivity of the display device 10.
- the protective layer 32 is formed (FIGS. 26A1 and 26A2).
- the protective layer 32 is formed by using a film forming method having a high covering property.
- the ALD method is used to form the protective layer 32.
- the protective layer 32 is formed so as to cover the opening that separates the adjacent light emitting elements 20. That is, the protective layer 32 is formed so as to have a region in contact with the side surface of the lower electrode 21, the side surface of the EL layer 23, and the upper surface of the insulating layer 61 at the opening.
- the protective layer 32 can be, for example, an insulating layer having aluminum oxide.
- a layer 36A to be a protective layer 36 is formed (FIGS. 26B1 and 26B2).
- the layer 36A is formed by a method having a lower coverage than the protective layer 32.
- a sputtering method or a CVD method is used to form the layer 36A.
- the opening that separates the adjacent light emitting elements 20 is not covered by the layer 36A, and a gap 30 is formed.
- the layer 36A on the protective layer 32 is processed.
- the layer 36A is etched using the protective layer 32 as an etching stopper.
- the protective layer 36 is formed (FIGS. 26C1 and 26C2).
- the protective layer 34 can be formed by using an ALD method or a sputtering method. Further, the protective layer 34 may have a laminated structure of a layer formed by the ALD method and a layer formed by the sputtering method.
- the microlens array 35 is formed.
- the substrate 47 is prepared, the insulating layer 45 is formed on the substrate 47, and the light-shielding layer 43 and the colored layer 49 are formed on the insulating layer 45.
- the adhesive layer 41 is formed on the colored layer 49 and the light-shielding layer 43, and the microlens array 35 and the colored layer 49 and the light-shielding layer 43 are bonded to each other by the adhesive layer 41. From the above, the display device 10 shown in FIGS. 24A to 24C can be manufactured.
- FIG. 28 is a cross-sectional view showing a configuration example of the display device 10, and in addition to the configuration shown in FIG. 1, a sealing material 91, a connection electrode 93, an anisotropic conductive layer 95, an FPC (Flexible Printed Circuit) 97, etc. Is shown.
- the substrate 47 and the insulating layer 61 are bonded to each other by the sealing material 91.
- a connection electrode 93 is provided on the insulating layer 61 and on the conductive layer 65 so as to be electrically connected to one of the source and drain of the transistor 80.
- the anisotropic conductive layer 95 is provided so as to be electrically connected to the connection electrode 93
- the FPC 97 is provided so as to be electrically connected to the anisotropic conductive layer 95.
- various signals are supplied to the display device 10 from the outside of the display device 10 by the FPC 97.
- the sealing material 91 may be omitted, and the FPC 97 may be wire bonding.
- FIG. 29 is a cross-sectional view showing a configuration example of the display device 10, and is a modification of the display device 10 shown in FIG. 28.
- the display device 10 shown in FIG. 29 is different from the display device 10 shown in FIG. 28 in that it has a transistor 70 that can be, for example, an OS transistor.
- FIG. 30A is a block diagram showing a configuration example of the display device 10.
- the display device 10 includes a display unit 100, a scanning line drive circuit 101, and a data line drive circuit 103. Pixels 50 are arranged in a matrix on the display unit 100.
- the scanning line driving circuit 101 and the data line driving circuit 103 can be configured to include the transistor 80.
- the scanning line drive circuit 101 is electrically connected to the pixel 50 via the wiring 105.
- the data line drive circuit 103 is electrically connected to the pixel 50 via the wiring 107.
- the wiring 105 and the wiring 107 can be configured to extend in orthogonal directions.
- the scanning line drive circuit 101 has a function of generating a selection signal for selecting a pixel 50 for writing image data.
- the data line drive circuit 103 has a function of generating a signal (data signal) representing image data.
- the selection signal is supplied to the pixel 50 via the wiring 105, and the data signal is supplied to the pixel 50 via the wiring 107.
- FIG. 30B is a circuit diagram showing a configuration example of the pixel 50.
- the pixel 50 has a light emitting element 20 and a pixel circuit 110.
- the pixel circuit 110 includes a transistor 111, a transistor 140, a transistor 113, and a capacitance 115. Further, the pixel circuit 110 is electrically connected to one electrode of the light emitting element 20.
- the transistor 140 can be the transistor 80 shown in FIG. 1 or the like, or the transistor 70 shown in FIG. 3 or the like.
- One of the source or drain of transistor 111 is electrically connected to the gate of transistor 140.
- the gate of the transistor 140 is electrically connected to one electrode of the capacitance 115.
- One of the source or drain of the transistor 140 is electrically connected to one of the source or drain of the transistor 113.
- One of the source or drain of the transistor 113 is electrically connected to the other electrode of the capacitance 115.
- the other electrode of the capacitance 115 is electrically connected to one electrode of the light emitting device 20.
- a node in which one of the source or drain of the transistor 111, the gate of the transistor 140, and one electrode of the capacitance 115 is electrically connected is referred to as a node 117.
- a node in which one of the source or drain of the transistor 140, one of the source or drain of the transistor 113, the other electrode of the capacitance 115, and one electrode of the light emitting element 20 are electrically connected is connected to the node 119. And.
- the other of the source or drain of the transistor 111 is electrically connected to the wiring 107.
- the gate of the transistor 111 and the gate of the transistor 113 are electrically connected to the wiring 105.
- the other of the source or drain of the transistor 140 is electrically connected to the potential supply line VL_a.
- the other of the source or drain of the transistor 113 is electrically connected to the potential supply line VL0.
- the other electrode of the light emitting element 20 is electrically connected to the potential supply line VL_b.
- the transistor 111 has a function of controlling writing of image data to the node 117.
- the capacity 115 has a function as a holding capacity for holding the data written in the node 117.
- the pixel circuit 110 of each row is sequentially selected by the scanning line drive circuit 101, and the image data is written to the node 117 with the transistor 111 and the transistor 113 turned on.
- the pixel circuit 110 in which the image data is written in the node 117 is in a holding state when the transistor 111 and the transistor 113 are turned off. Further, the amount of current flowing between the drain and the source of the transistor 140 is controlled according to the potential of the node 119, and the light emitting element 20 emits light with the brightness corresponding to the current amount. By performing this sequentially line by line, an image can be displayed on the display unit 100.
- 31A, 31B, and 31C are a top view and a cross-sectional view of the transistor 70 and the periphery of the transistor 70.
- FIG. 31A is a top view of the transistor 70.
- 31B and 31C are cross-sectional views of the transistor 70.
- FIG. 31B is a cross-sectional view of the portion shown by the alternate long and short dash line of X1-X2 in FIG. 31A, and is also a cross-sectional view of the transistor 70 in the channel length direction.
- FIG. 31C is a cross-sectional view of the portion shown by the alternate long and short dash line of Y1-Y2 in FIG. 31A, and is also a cross-sectional view of the transistor 70 in the channel width direction.
- some elements are omitted for the sake of clarity of the figure.
- the transistor 70 has a metal oxide 230a arranged on a substrate (not shown) and a metal oxide 230b arranged on the metal oxide 230a. And the conductor 242a and the conductor 242b arranged apart from each other on the metal oxide 230b, and the conductor 242a and the conductor 242b arranged on the conductor 242a and the conductor 242b, and an opening between the conductor 242a and the conductor 242b.
- the upper surface of the conductor 260 substantially coincides with the upper surfaces of the insulator 250, the metal oxide 230c, and the insulator 280.
- the metal oxide 230a, the metal oxide 230b, and the metal oxide 230c may be collectively referred to as the metal oxide 230.
- the conductor 242a and the conductor 242b may be collectively referred to as a conductor 242.
- the transistor 70 can have an angle formed by the side surface and the bottom surface of the conductor 242a and the conductor 242b of 10 ° or more and 80 ° or less, preferably 30 ° or more and 60 ° or less. Further, the opposing side surfaces of the conductor 242a and the conductor 242b may have a plurality of surfaces.
- the insulator 254 includes a side surface of the metal oxide 230c, an upper surface and a side surface of the conductor 242a, an upper surface and a side surface of the conductor 242b, a metal oxide 230a and a metal oxide 230b. It is preferable to be in contact with the side surface of the insulator and the upper surface of the insulator 224.
- the transistor 70 has a configuration in which three layers of a metal oxide 230a, a metal oxide 230b, and a metal oxide 230c are laminated in a region where a channel is formed (hereinafter, also referred to as a channel formation region) and in the vicinity thereof.
- a two-layer structure of the metal oxide 230b and the metal oxide 230c, or a laminated structure of four or more layers may be provided.
- the conductor 260 is shown as a two-layer laminated structure, but the present invention is not limited to this.
- the conductor 260 may have a single-layer structure or a laminated structure of three or more layers.
- each of the metal oxide 230a, the metal oxide 230b, and the metal oxide 230c may have a laminated structure of two or more layers.
- the metal oxide 230c has a laminated structure consisting of a first metal oxide and a second metal oxide on the first metal oxide
- the first metal oxide is the metal oxide 230b. It has a similar composition
- the second metal oxide preferably has the same composition as the metal oxide 230a.
- the conductor 260 functions as a gate electrode of the transistor, and the conductor 242a and the conductor 242b function as a source electrode or a drain electrode, respectively.
- the conductor 260 is formed so as to be embedded in the opening of the insulator 280 and the region sandwiched between the conductor 242a and the conductor 242b.
- the arrangement of the conductor 260, the conductor 242a, and the conductor 242b is selected in a self-aligned manner with respect to the opening of the insulator 280. That is, in the transistor 70, the gate electrode can be arranged in a self-aligned manner between the source electrode and the drain electrode. Therefore, since the conductor 260 can be formed without providing the alignment margin, the occupied area of the transistor 70 can be reduced. As a result, the display device can be made high-definition. Further, the display device can be made into a narrow frame.
- the conductor 260 preferably has a conductor 260a provided inside the insulator 250 and a conductor 260b provided so as to be embedded inside the conductor 260a.
- the transistor 70 includes an insulator 214 arranged on a substrate (not shown), an insulator 216 arranged on the insulator 214, and a conductor 205 arranged so as to be embedded in the insulator 216. It is preferable to have an insulator 222 arranged on the insulator 216 and the conductor 205, and an insulator 224 arranged on the insulator 222. It is preferable that the metal oxide 230a is arranged on the insulator 224.
- the insulator 274 that functions as an interlayer film and the insulator 281 are arranged on the transistor 70.
- the insulator 274 is arranged in contact with the upper surface of the conductor 260, the insulator 250, the metal oxide 230c, and the insulator 280.
- the insulator 222, the insulator 254, and the insulator 274 have a function of suppressing the diffusion of hydrogen (for example, at least one of a hydrogen atom and a hydrogen molecule).
- the insulator 222, the insulator 254, and the insulator 274 preferably have lower hydrogen permeability than the insulator 224, the insulator 250, and the insulator 280.
- the insulator 222 and the insulator 254 have a function of suppressing the diffusion of oxygen (for example, at least one of an oxygen atom and an oxygen molecule).
- the insulator 222 and the insulator 254 preferably have lower oxygen permeability than the insulator 224, the insulator 250, and the insulator 280.
- the insulator 224, the metal oxide 230, and the insulator 250 are separated from the insulator 280 and the insulator 281 by the insulator 254 and the insulator 274. Therefore, in the insulator 224, the metal oxide 230, and the insulator 250, impurities such as hydrogen contained in the insulator 280 and the insulator 281 or excess oxygen are added to the insulator 224, the metal oxide 230a, and the metal oxide. It is possible to suppress contamination with 230b and the insulator 250.
- a conductor 240 (conductor 240a and conductor 240b) that is electrically connected to the transistor 70 and functions as a plug is provided.
- An insulator 241 (insulator 241a and insulator 241b) is provided in contact with the side surface of the conductor 240 that functions as a plug. That is, the insulator 241 is provided in contact with the inner wall of the opening of the insulator 254, the insulator 280, the insulator 274, and the insulator 281. Further, the first conductor of the conductor 240 may be provided in contact with the side surface of the insulator 241 and the second conductor of the conductor 240 may be further provided inside.
- the height of the upper surface of the conductor 240 and the height of the upper surface of the insulator 281 can be made equal to each other.
- the transistor 70 shows a configuration in which the first conductor of the conductor 240 and the second conductor of the conductor 240 are laminated, but the present invention is not limited to this.
- the conductor 240 may be provided as a single layer or a laminated structure having three or more layers. When the structure has a laminated structure, an ordinal number may be given in the order of formation to distinguish them.
- the transistor 70 is a metal oxide 230 (metal oxide 230a, metal oxide 230b, and metal oxide 230c) containing a channel forming region, and a metal oxide (hereinafter, also referred to as an oxide semiconductor) that functions as an oxide semiconductor. ) Is preferably used.
- a metal oxide serving as the channel forming region of the metal oxide 230, it is preferable to use a metal oxide having a band gap of 2 eV or more, preferably 2.5 eV or more.
- the metal oxide preferably contains at least indium (In) or zinc (Zn). In particular, it is preferable to contain indium (In) and zinc (Zn). Further, in addition to these, it is preferable that the element M is contained.
- Elements M include aluminum (Al), gallium (Ga), yttrium (Y), tin (Sn), boron (B), titanium (Ti), iron (Fe), nickel (Ni), germanium (Ge), and zirconium.
- Zr molybdenum
- Mo lanthanum
- La cerium
- Ce neodymium
- Hf hafnium
- tungsten (W) magnesium
- Mg cobalt
- the element M is preferably one or more of aluminum (Al), gallium (Ga), yttrium (Y), or tin (Sn). Further, it is more preferable that the element M has either one or both of Ga and Sn.
- the film thickness of the region of the metal oxide 230b that does not overlap with the conductor 242 may be thinner than the film thickness of the region that overlaps with the conductor 242. This is formed by removing a part of the upper surface of the metal oxide 230b when forming the conductor 242a and the conductor 242b.
- a region having low resistance may be formed in the vicinity of the interface with the conductive film. As described above, by removing the region having low resistance located between the conductor 242a and the conductor 242b on the upper surface of the metal oxide 230b, it is possible to prevent the formation of a channel in the region.
- a display device having a transistor having a small size and a high definition it is possible to provide a display device having a transistor having a large on-current and a high luminance. Alternatively, it is possible to provide a display device having a fast-moving transistor and a fast-moving display device. Alternatively, it is possible to provide a highly reliable display device having a transistor having stable electrical characteristics. Alternatively, it is possible to provide a display device having a transistor having a small off current and low power consumption.
- transistor 70 A detailed configuration of the transistor 70 that can be used in the display device according to one aspect of the present invention will be described.
- the conductor 205 is arranged so as to have a region overlapping with the metal oxide 230 and the conductor 260. Further, it is preferable that the conductor 205 is embedded in the insulator 216.
- the conductor 205 has a conductor 205a, a conductor 205b, and a conductor 205c.
- the conductor 205a is provided in contact with the bottom surface and the side wall of the opening provided in the insulator 216.
- the conductor 205b is provided so as to be embedded in the recess formed in the conductor 205a.
- the upper surface of the conductor 205b is lower than the upper surface of the conductor 205a and the upper surface of the insulator 216.
- the conductor 205c is provided in contact with the upper surface of the conductor 205b and the side surface of the conductor 205a.
- the height of the upper surface of the conductor 205c substantially coincides with the height of the upper surface of the conductor 205a and the height of the upper surface of the insulator 216. That is, the conductor 205b is wrapped in the conductor 205a and the conductor 205c.
- the conductor 205a and the conductor 205c suppress the diffusion of impurities such as hydrogen atom, hydrogen molecule, water molecule, nitrogen atom, nitrogen molecule, nitrogen oxide molecule ( N2O, NO, NO2 , etc.), or copper atom. It is preferable to use a conductive material having a function of Alternatively, it is preferable to use a conductive material having a function of suppressing the diffusion of oxygen (for example, at least one such as an oxygen atom and an oxygen molecule).
- impurities such as hydrogen contained in the conductor 205b are removed from the metal oxide 230 via the insulator 224 and the like. It can be suppressed from spreading to hydrogen. Further, by using a conductive material having a function of suppressing the diffusion of oxygen for the conductor 205a and the conductor 205c, it is possible to prevent the conductor 205b from being oxidized and the conductivity from being lowered.
- the conductive material having a function of suppressing the diffusion of oxygen for example, titanium, titanium nitride, tantalum, tantalum nitride, ruthenium, or ruthenium oxide is preferably used. Therefore, as the conductor 205a, the above-mentioned conductive material may be a single layer or a laminated material. For example, titanium nitride may be used for the conductor 205a.
- a conductive material containing tungsten, copper, or aluminum as a main component for the conductor 205b.
- tungsten may be used for the conductor 205b.
- the conductor 260 may function as a first gate (also referred to as a top gate) electrode.
- the conductor 205 may function as a second gate (also referred to as a bottom gate) electrode.
- the threshold voltage of the transistor 70 can be controlled by changing the potential applied to the conductor 205 independently without interlocking with the potential applied to the conductor 260.
- the threshold voltage of the transistor 70 can be made larger than 0V and the off-current can be made smaller. Therefore, when a negative potential is applied to the conductor 205, the drain current when the potential applied to the conductor 260 is 0 V can be made smaller than when it is not applied.
- the conductor 205 may be provided larger than the channel forming region in the metal oxide 230.
- the conductor 205 is also stretched in a region outside the end portion intersecting the channel width direction of the metal oxide 230. That is, it is preferable that the conductor 205 and the conductor 260 are superimposed via an insulator on the outside of the side surface of the metal oxide 230 in the channel width direction.
- the channel forming region of the metal oxide 230 is formed by the electric field of the conductor 260 having the function as the first gate electrode and the electric field of the conductor 205 having the function as the second gate electrode. Can be electrically surrounded.
- the conductor 205 is stretched to function as wiring.
- the present invention is not limited to this, and a conductor that functions as wiring may be provided under the conductor 205.
- the insulator 214 preferably functions as a barrier insulating film that prevents impurities such as water and hydrogen from being mixed into the transistor 70 from the substrate side. Therefore, the insulator 214 has a function of suppressing the diffusion of impurities such as hydrogen atom, hydrogen molecule, water molecule, nitrogen atom, nitrogen molecule, nitrogen oxide molecule ( N2O, NO, NO2 , etc.), or copper atom. It is preferable to use an insulating material having (the above impurities are difficult to permeate). Alternatively, it is preferable to use an insulating material having a function of suppressing the diffusion of oxygen (for example, at least one such as an oxygen atom and an oxygen molecule) (the above oxygen is difficult to permeate).
- the insulator 214 it is preferable to use aluminum oxide, silicon nitride, or the like as the insulator 214. This makes it possible to prevent impurities such as water and hydrogen from diffusing from the substrate side to the transistor 70 side of the insulator 214. Alternatively, it is possible to prevent oxygen contained in the insulator 224 or the like from diffusing toward the substrate side of the insulator 214.
- the insulator 216, the insulator 280, and the insulator 281 that function as the interlayer film preferably have a lower dielectric constant than the insulator 214.
- a material having a low dielectric constant as an interlayer film, it is possible to reduce the parasitic capacitance generated between the wirings.
- silicon oxide, silicon oxide nitride, silicon nitride oxide, silicon nitride, silicon oxide to which fluorine was added, silicon oxide to which carbon was added, carbon, and nitrogen were added. Silicon oxide, silicon oxide having pores, or the like may be appropriately used.
- the insulator 222 and the insulator 224 have a function as a gate insulator.
- the insulator 224 in contact with the metal oxide 230 desorbs oxygen by heating.
- oxygen released by heating may be referred to as excess oxygen.
- silicon oxide, silicon nitride, or the like may be appropriately used for the insulator 224.
- the insulator 224 it is preferable to use an oxide material in which a part of oxygen is desorbed by heating.
- Oxides that desorb oxygen by heating are those whose oxygen desorption amount in terms of oxygen atoms is 1.0 ⁇ 10 18 atoms / cm 3 or more, preferably 1 in TDS (Thermal Desorption Spectroscopy) analysis.
- the surface temperature of the film during the TDS analysis is preferably in the range of 100 ° C. or higher and 700 ° C. or lower, or 100 ° C. or higher and 400 ° C. or lower.
- the film thickness of the region of the insulator 224 that does not overlap with the insulator 254 and does not overlap with the metal oxide 230b may be thinner than the film thickness of the other regions.
- the film thickness of the region that does not overlap with the insulator 254 and does not overlap with the metal oxide 230b is preferably a film thickness that can sufficiently diffuse the oxygen.
- the insulator 222 preferably functions as a barrier insulating film that prevents impurities such as water and hydrogen from being mixed into the transistor 70 from the substrate side.
- the insulator 222 preferably has a lower hydrogen permeability than the insulator 224.
- the insulator 222 has a function of suppressing the diffusion of oxygen (for example, at least one of an oxygen atom and an oxygen molecule) (the oxygen is difficult to permeate).
- the insulator 222 preferably has a lower oxygen permeability than the insulator 224. Since the insulator 222 has a function of suppressing the diffusion of oxygen or impurities, it is possible to reduce the diffusion of oxygen contained in the metal oxide 230 toward the substrate side, which is preferable. Further, it is possible to suppress the conductor 205 from reacting with the oxygen contained in the insulator 224 or the oxygen contained in the metal oxide 230.
- the insulator 222 it is preferable to use an insulator containing oxides of one or both of aluminum and hafnium, which are insulating materials.
- an insulator containing an oxide of one or both of aluminum and hafnium it is preferable to use aluminum oxide, hafnium oxide, an oxide containing aluminum and hafnium (hafnium aluminate) and the like.
- the insulator 222 releases oxygen from the metal oxide 230 and mixes impurities such as hydrogen from the peripheral portion of the transistor 70 into the metal oxide 230. It functions as a suppressing layer.
- aluminum oxide, bismuth oxide, germanium oxide, niobium oxide, silicon oxide, titanium oxide, tungsten oxide, yttrium oxide, and zirconium oxide may be added to these insulators.
- these insulators may be nitrided. Silicon oxide, silicon nitride or silicon nitride may be laminated and used on the above-mentioned insulator.
- the insulator 222 is, for example, so-called aluminum oxide, hafnium oxide, tantalum oxide, zirconium oxide, lead zirconate titanate (PZT), strontium titanate (SrTiO 3 ), or (Ba, Sr) TiO 3 (BST).
- Insulators containing high-k material may be used in a single layer or laminated. As the miniaturization and high integration of transistors progress, problems such as leakage current may occur due to the thinning of the gate insulator. By using a high-k material for an insulator that functions as a gate insulator, it is possible to reduce the gate potential during transistor operation while maintaining the physical film thickness.
- the insulator 222 and the insulator 224 may have a laminated structure of two or more layers.
- the laminated structure is not limited to the same material, and may be a laminated structure made of different materials.
- an insulator similar to the insulator 224 may be provided under the insulator 222.
- the metal oxide 230 has a metal oxide 230a, a metal oxide 230b on the metal oxide 230a, and a metal oxide 230c on the metal oxide 230b.
- the metal oxide 230a under the metal oxide 230b, it is possible to suppress the diffusion of impurities from the structure formed below the metal oxide 230a to the metal oxide 230b.
- the metal oxide 230c on the metal oxide 230b, it is possible to suppress the diffusion of impurities from the structure formed above the metal oxide 230c to the metal oxide 230b.
- the metal oxide 230 preferably has a laminated structure of a plurality of oxide layers having different atomic number ratios of each metal atom.
- the number of the elements M contained in the metal oxide 230a is the same as the number of atoms of all the elements constituting the metal oxide 230a.
- the ratio is preferably higher than the ratio of the number of atoms of the element M contained in the metal oxide 230b to the number of atoms of all the elements constituting the metal oxide 230b.
- the atomic number ratio of the element M contained in the metal oxide 230a to In is larger than the atomic number ratio of the element M contained in the metal oxide 230b to In.
- the metal oxide 230c a metal oxide that can be used for the metal oxide 230a or the metal oxide 230b can be used.
- the energy at the lower end of the conduction band of the metal oxide 230a and the metal oxide 230c is higher than the energy at the lower end of the conduction band of the metal oxide 230b.
- the electron affinity of the metal oxide 230a and the metal oxide 230c is smaller than the electron affinity of the metal oxide 230b.
- the metal oxide 230c it is preferable to use a metal oxide that can be used for the metal oxide 230a.
- the ratio of the number of atoms of the element M contained in the metal oxide 230c to the number of atoms of all the elements constituting the metal oxide 230c is the metal with respect to the number of atoms of all the elements constituting the metal oxide 230b. It is preferably higher than the ratio of the number of atoms of the element M contained in the oxide 230b. Further, it is preferable that the atomic number ratio of the element M contained in the metal oxide 230c to In is larger than the atomic number ratio of the element M contained in the metal oxide 230b to In.
- the energy level at the lower end of the conduction band changes gently.
- the energy level at the lower end of the conduction band at the junction of the metal oxide 230a, the metal oxide 230b, and the metal oxide 230c is continuously changed or continuously bonded.
- the metal oxide 230a and the metal oxide 230b, and the metal oxide 230b and the metal oxide 230c have a common element (main component) other than oxygen, so that the defect level density is low.
- a mixed layer can be formed.
- the metal oxide 230b is an In-Ga-Zn oxide, In-Ga-Zn oxide, Ga-Zn oxide, gallium oxide or the like may be used as the metal oxide 230a and the metal oxide 230c. ..
- the metal oxide 230c may have a laminated structure.
- a laminated structure with gallium oxide can be used.
- the laminated structure of the In-Ga-Zn oxide and the oxide containing no In may be used as the metal oxide 230c.
- the metal oxide 230c has a laminated structure
- the main path of the carrier is the metal oxide 230b.
- the defect level density at the interface between the metal oxide 230a and the metal oxide 230b and the interface between the metal oxide 230b and the metal oxide 230c can be determined. Can be lowered. Therefore, the influence of interfacial scattering on carrier conduction is reduced, and the transistor 70 can obtain high on-current and high frequency characteristics.
- the constituent elements of the metal oxide 230c are It is expected to suppress diffusion to the insulator 250 side.
- the metal oxide 230c has a laminated structure and the oxide containing no In is positioned above the laminated structure, In that can be diffused to the insulator 250 side can be suppressed. Since the insulator 250 functions as a gate insulator, if In is diffused, the characteristics of the transistor become poor. Therefore, by forming the metal oxide 230c in a laminated structure, it is possible to provide a highly reliable display device.
- a conductor 242 (conductor 242a and conductor 242b) that functions as a source electrode and a drain electrode is provided on the metal oxide 230b.
- the conductor 242 aluminum, chromium, copper, silver, gold, platinum, tantalum, nickel, titanium, molybdenum, tungsten, hafnium, vanadium, niobium, manganese, magnesium, zirconium, berylium, indium, ruthenium, iridium, strontium, lanthanum. It is preferable to use a metal element selected from the above, an alloy containing the above-mentioned metal element as a component, an alloy in which the above-mentioned metal element is combined, or the like.
- tantalum nitride, titanium nitride, tungsten, a nitride containing titanium and aluminum, a nitride containing tantalum and aluminum, ruthenium oxide, ruthenium nitride, an oxide containing strontium and ruthenium, or an oxide containing lanthanum and nickel is used. Is preferable.
- tantalum nitride, titanium nitride, nitrides containing titanium and aluminum, nitrides containing tantalum and aluminum, ruthenium oxide, ruthenium nitride, oxides containing strontium and ruthenium, and oxides containing lanthanum and nickel are difficult to oxidize. It is preferable because it is a conductive material or a material that maintains conductivity even if it absorbs oxygen.
- the oxygen concentration may be reduced in the vicinity of the conductor 242 of the metal oxide 230. Further, in the vicinity of the conductor 242 of the metal oxide 230, a metal compound layer containing the metal contained in the conductor 242 and the component of the metal oxide 230 may be formed. In such a case, the carrier density increases in the region near the conductor 242 of the metal oxide 230, and the region becomes a low resistance region.
- the region between the conductor 242a and the conductor 242b is formed so as to overlap with the opening of the insulator 280.
- the conductor 260 can be arranged in a self-aligned manner between the conductor 242a and the conductor 242b.
- the insulator 250 functions as a gate insulator.
- the insulator 250 is preferably arranged in contact with the upper surface of the metal oxide 230c.
- silicon oxide, silicon oxide, silicon nitride, silicon nitride, silicon oxide to which fluorine is added, silicon oxide to which carbon is added, silicon oxide to which carbon and nitrogen are added, and silicon oxide having holes are used. be able to.
- silicon oxide and silicon nitride nitride are preferable because they are stable against heat.
- the insulator 250 preferably has a reduced concentration of impurities such as water or hydrogen in the insulator 250.
- the film thickness of the insulator 250 is preferably 1 nm or more and 20 nm or less.
- a metal oxide may be provided between the insulator 250 and the conductor 260.
- the metal oxide preferably suppresses oxygen diffusion from the insulator 250 to the conductor 260. As a result, the oxidation of the conductor 260 by oxygen of the insulator 250 can be suppressed.
- the metal oxide may function as part of the gate insulator. Therefore, when silicon oxide, silicon oxynitride, or the like is used for the insulator 250, it is preferable to use a metal oxide which is a high-k material having a high relative permittivity.
- a metal oxide which is a high-k material having a high relative permittivity.
- metal oxides selected from hafnium, aluminum, gallium, ittrium, zirconium, tungsten, titanium, tantalum, nickel, germanium, magnesium and the like.
- metal oxides selected from hafnium, aluminum, gallium, ittrium, zirconium, tungsten, titanium, tantalum, nickel, germanium, magnesium and the like.
- the conductor 260 is shown as a two-layer structure in FIGS. 31B and 31C, it may have a single-layer structure or a laminated structure of three or more layers.
- the conductor 260a suppresses the diffusion of impurities such as hydrogen atom, hydrogen molecule, water molecule, nitrogen atom, nitrogen molecule, nitrogen oxide molecule ( N2O, NO, NO2 , etc.), or copper atom described above. It is preferable to use a conductive conductor having a function. Alternatively, it is preferable to use a conductive material having a function of suppressing the diffusion of oxygen (for example, at least one such as an oxygen atom and an oxygen molecule).
- the conductor 260a has a function of suppressing the diffusion of oxygen, it is possible to prevent the conductor 260b from being oxidized by the oxygen contained in the insulator 250 and the conductivity from being lowered.
- the conductive material having a function of suppressing the diffusion of oxygen for example, tantalum, tantalum nitride, ruthenium, ruthenium oxide and the like are preferably used.
- the conductor 260b it is preferable to use a conductive material containing tungsten, copper, or aluminum as a main component. Further, since the conductor 260 also functions as wiring, it is preferable to use a conductor having high conductivity. For example, a conductive material containing tungsten, copper, or aluminum as a main component can be used. Further, the conductor 260b may have a laminated structure, for example, a laminated structure of titanium or titanium nitride and the conductive material.
- the side surface of the metal oxide 230 is arranged so as to be covered with the conductor 260. There is. As a result, the electric field of the conductor 260 having a function as the first gate electrode can be easily applied to the side surface of the metal oxide 230. Therefore, the on-current of the transistor 70 can be increased and the frequency characteristics can be improved.
- the insulator 254 preferably functions as a barrier insulating film that prevents impurities such as water and hydrogen from being mixed into the transistor 70 from the insulator 280 side.
- the insulator 254 preferably has a lower hydrogen permeability than the insulator 224.
- the insulator 254 is a side surface of the metal oxide 230c, an upper surface and a side surface of the conductor 242a, an upper surface and a side surface of the conductor 242b, and a metal oxide 230a and a metal oxide 230b. It is preferable to be in contact with the side surface and the upper surface of the insulator 224.
- the insulator 254 has a function of suppressing the diffusion of oxygen (for example, at least one of an oxygen atom and an oxygen molecule) (the oxygen is difficult to permeate).
- the insulator 254 preferably has lower oxygen permeability than the insulator 280 or the insulator 224.
- the insulator 254 is preferably formed by a sputtering method.
- oxygen can be added to the vicinity of the region of the insulator 224 in contact with the insulator 254. Thereby, oxygen can be supplied from the region into the metal oxide 230 via the insulator 224.
- the insulator 254 has a function of suppressing the diffusion of oxygen upward, it is possible to prevent oxygen from diffusing from the metal oxide 230 to the insulator 280.
- the insulator 222 has a function of suppressing the diffusion of oxygen downward, it is possible to prevent oxygen from diffusing from the metal oxide 230 toward the substrate side. In this way, oxygen is supplied to the channel forming region of the metal oxide 230. As a result, the oxygen deficiency of the metal oxide 230 can be reduced and the normalization of the transistor can be suppressed.
- an insulator containing an oxide of one or both of aluminum and hafnium may be formed.
- the insulator containing one or both oxides of aluminum and hafnium it is preferable to use aluminum oxide, hafnium oxide, an oxide containing aluminum and hafnium (hafnium aluminate) and the like.
- the insulator 280 is separated from the insulator 224 and the metal oxide 230 by the insulator 254. There is. As a result, impurities such as hydrogen can be suppressed from entering from the outside of the transistor 70, so that good electrical characteristics and reliability can be given to the transistor 70.
- the insulator 280 is provided on the insulator 224 and the conductor 242 via the insulator 254.
- the insulator 280 silicon oxide, silicon oxide nitride, silicon nitride, silicon oxide to which fluorine is added, silicon oxide to which carbon is added, silicon oxide to which carbon and nitrogen are added, silicon oxide having holes, and the like are used. It is preferable to have.
- silicon oxide and silicon nitride nitride are preferable because they are thermally stable.
- materials such as silicon oxide, silicon oxide nitride, and silicon oxide having pores are preferable because they can easily form a region containing oxygen desorbed by heating.
- the concentration of impurities such as water or hydrogen in the insulator 280 is reduced. Further, the upper surface of the insulator 280 may be flattened.
- the insulator 274 preferably functions as a barrier insulating film that prevents impurities such as water and hydrogen from being mixed into the insulator 280 from above.
- the insulator 274 for example, an insulator that can be used for the insulator 214, the insulator 254, or the like may be used.
- the insulator 281 that functions as an interlayer film on the insulator 274.
- the insulator 281 preferably has a reduced concentration of impurities such as water and hydrogen in the membrane.
- the conductor 240a and the conductor 240b are arranged in the openings formed in the insulator 281, the insulator 274, the insulator 280, and the insulator 254.
- the conductor 240a and the conductor 240b are provided so as to face each other with the conductor 260 interposed therebetween.
- the upper surfaces of the conductor 240a and the conductor 240b may be flush with the upper surface of the insulator 281.
- the insulator 241a is provided in contact with the inner wall of the opening of the insulator 281, the insulator 274, the insulator 280, and the insulator 254, and the first conductor of the conductor 240a is formed in contact with the side surface thereof. ing.
- a conductor 242a is located at least a part of the bottom of the opening, and the conductor 240a is in contact with the conductor 242a.
- the insulator 241b is provided in contact with the inner wall of the opening of the insulator 281, the insulator 274, the insulator 280, and the insulator 254, and the first conductor of the conductor 240b is formed in contact with the side surface thereof.
- the conductor 242b is located at least a part of the bottom of the opening, and the conductor 240b is in contact with the conductor 242b.
- the conductor 240a and the conductor 240b it is preferable to use a conductive material containing tungsten, copper, or aluminum as a main component. Further, the conductor 240a and the conductor 240b may have a laminated structure.
- the conductor 240 has a laminated structure
- the above-mentioned diffusion of impurities such as water or hydrogen is suppressed in the conductor in contact with the conductor 242, the insulator 254, the insulator 280, the insulator 274, and the insulator 281.
- a conductor having a function For example, tantalum, tantalum nitride, titanium, titanium nitride, ruthenium, ruthenium oxide and the like are preferably used.
- the conductive material having a function of suppressing the diffusion of impurities such as water or hydrogen may be used in a single layer or in a laminated state.
- the conductive material By using the conductive material, it is possible to suppress the oxygen added to the insulator 280 from being absorbed by the conductor 240a and the conductor 240b. Further, it is possible to prevent impurities such as water or hydrogen from being mixed into the metal oxide 230 from the layer above the insulator 281 through the conductor 240a and the conductor 240b.
- the insulator 241a and the insulator 241b for example, an insulator that can be used for the insulator 254 or the like may be used. Since the insulator 241a and the insulator 241b are provided in contact with the insulator 280, impurities such as water or hydrogen from the insulator 280 and the like are suppressed from being mixed into the metal oxide 230 through the conductor 240a and the conductor 240b. can. Further, it is possible to suppress the oxygen contained in the insulator 280 from being absorbed by the conductor 240a and the conductor 240b.
- a conductor that functions as wiring may be arranged in contact with the upper surface of the conductor 240a and the upper surface of the conductor 240b.
- the conductor functioning as wiring it is preferable to use a conductive material containing tungsten, copper, or aluminum as a main component.
- the conductor may have a laminated structure, for example, titanium or titanium nitride may be laminated with the conductive material.
- the conductor may be formed so as to be embedded in an opening provided in the insulator.
- the EL layer 23 included in the light emitting element 20 can be composed of a plurality of layers such as a layer 4420, a light emitting layer 4411, and a layer 4430.
- the layer 4420 can have, for example, a layer containing a substance having high electron injectability (electron injection layer), a layer containing a substance having high electron transport property (electron transport layer), and the like.
- the light emitting layer 4411 has, for example, a luminescent compound.
- the layer 4430 can have, for example, a layer containing a substance having a high hole injection property (hole injection layer) and a layer containing a substance having a high hole transport property (hole transport layer).
- a configuration having a layer 4420, a light emitting layer 4411, and a layer 4430 provided between a pair of electrodes can function as a single light emitting unit, and the configuration of FIG. 32A is referred to herein as a single structure.
- a configuration in which a plurality of light emitting layers (light emitting layer 4411, light emitting layer 4412, light emitting layer 4413) are provided between the layer 4420 and the layer 4430 is also a variation of the single structure.
- tandem structure a configuration in which a plurality of light emitting units (EL layer 23a, EL layer 23b) are connected in series via an intermediate layer (charge generation layer) 4440 is referred to as a tandem structure in the present specification and the like.
- the configuration as shown in FIG. 32C is referred to as a tandem structure, but the structure is not limited to this, and for example, the tandem structure may be referred to as a stack structure.
- the tandem structure can be used as a light emitting element capable of high-luminance light emission.
- the SBS structure light emitting element can have lower power consumption than the white light emitting element. ..
- the white light emitting element is suitable because the manufacturing process is simpler than that of the light emitting element having an SBS structure, so that the manufacturing cost can be lowered or the manufacturing yield can be increased.
- the emission color of the light emitting element 20 may be red, green, blue, cyan, magenta, yellow, white, or the like, depending on the material constituting the EL layer 23. Further, the color purity can be further improved by imparting the microcavity structure to the light emitting element 20.
- the light emitting element that emits white light is preferably configured to contain two or more kinds of light emitting substances in the light emitting layer.
- a light emitting substance may be selected so that the light emission of each of the two or more light emitting substances has a complementary color relationship.
- the light emitting layer preferably contains two or more kinds of light emitting substances such as R (red), G (green), B (blue), Y (yellow), and O (orange).
- This embodiment can be carried out in combination with other embodiments described in the present specification, or examples thereof, at least in part thereof.
- FIG. 33A is a diagram illustrating the classification of the crystal structure of an oxide semiconductor, typically IGZO (a metal oxide containing In, Ga, and Zn).
- IGZO a metal oxide containing In, Ga, and Zn
- oxide semiconductors are roughly classified into “Amorphous”, “Crystalline”, and “Crystal”.
- Amorphous includes “completable amorphous”.
- Crystalline includes CAAC (c-axis-aligned crystalline), nc (nanocrystalline), and CAC (cloud-aligned composite).
- single crystal, poly crystal, and compactry amorphous are excluded from the classification of “Crystalline” (excluding single crystal and poly crystal).
- “Crystal” includes single crystal and poly crystal.
- the structure in the thick frame shown in FIG. 33A is an intermediate state between "Amorphous” and “Crystal", and belongs to a new boundary region (New crystal line phase). .. That is, the structure can be rephrased as a structure completely different from the energetically unstable "Amorphous” and "Crystal".
- the crystal structure of the film or substrate can be evaluated using an X-ray diffraction (XRD: X-Ray Diffraction) spectrum.
- XRD X-ray diffraction
- the GIXD method is also referred to as a thin film method or a Seemann-Bohlin method.
- the XRD spectrum obtained by the GIXD measurement shown in FIG. 33B is simply referred to as an XRD spectrum.
- the thickness of the CAAC-IGZO film shown in FIG. 33B is 500 nm.
- the horizontal axis is 2 ⁇ [deg. ], And the vertical axis is intensity [a. u. ].
- a peak showing clear crystallinity is detected in the XRD spectrum of the CAAC-IGZO film.
- the crystal structure of the film or substrate can be evaluated by a diffraction pattern (also referred to as a microelectron diffraction pattern) observed by a micro electron diffraction method (NBED: Nano Beam Electron Diffraction).
- the diffraction pattern of the CAAC-IGZO film is shown in FIG. 33C.
- FIG. 33C is a diffraction pattern observed by the NBED in which the electron beam is incident parallel to the substrate.
- electron beam diffraction is performed with the probe diameter set to 1 nm.
- oxide semiconductors When focusing on the crystal structure, oxide semiconductors may be classified differently from FIG. 33A.
- oxide semiconductors are divided into single crystal oxide semiconductors and other non-single crystal oxide semiconductors.
- the non-single crystal oxide semiconductor include the above-mentioned CAAC-OS and nc-OS.
- the non-single crystal oxide semiconductor includes a polycrystal oxide semiconductor, a pseudo-amorphous oxide semiconductor (a-like OS: atomous-like oxide semiconductor), an amorphous oxide semiconductor and the like.
- CAAC-OS CAAC-OS
- nc-OS nc-OS
- a-like OS the details of the above-mentioned CAAC-OS, nc-OS, and a-like OS will be described.
- CAAC-OS is an oxide semiconductor having a plurality of crystal regions, the plurality of crystal regions having the c-axis oriented in a specific direction.
- the specific direction is the thickness direction of the CAAC-OS film, the normal direction of the surface to be formed of the CAAC-OS film, or the normal direction of the surface of the CAAC-OS film.
- the crystal region is a region having periodicity in the atomic arrangement. When the atomic arrangement is regarded as a lattice arrangement, the crystal region is also a region in which the lattice arrangement is aligned. Further, the CAAC-OS has a region in which a plurality of crystal regions are connected in the ab plane direction, and the region may have distortion.
- the strain refers to a region in which a plurality of crystal regions are connected in which the orientation of the lattice arrangement changes between a region in which the lattice arrangement is aligned and a region in which another grid arrangement is aligned. That is, CAAC-OS is an oxide semiconductor that is c-axis oriented and not clearly oriented in the ab plane direction.
- Each of the plurality of crystal regions is composed of one or a plurality of minute crystals (crystals having a maximum diameter of less than 10 nm).
- the maximum diameter of the crystal region is less than 10 nm.
- the size of the crystal region may be about several tens of nm.
- CAAC-OS is a layer having indium (In) and oxygen (element M).
- indium In
- oxygen element M
- a layered crystal structure also referred to as a layered structure
- an In layer and a layer having elements M, zinc (Zn), and oxygen
- (M, Zn) layer are laminated.
- the (M, Zn) layer may contain indium.
- the In layer may contain the element M.
- the In layer may contain Zn.
- the layered structure is observed as a grid image, for example, in a high-resolution TEM image.
- the position of the peak indicating the c-axis orientation may vary depending on the type or composition of the metal element constituting CAAC-OS.
- a plurality of bright spots are observed in the electron diffraction pattern of the CAAC-OS film. Note that a certain spot and another spot are observed at point-symmetrical positions with the spot of the incident electron beam transmitted through the sample (also referred to as a direct spot) as the center of symmetry.
- the lattice arrangement in the crystal region is based on a hexagonal lattice, but the unit lattice is not limited to a regular hexagon and may be a non-regular hexagon. Further, in the above strain, it may have a lattice arrangement such as a pentagon or a heptagon.
- a clear grain boundary cannot be confirmed even in the vicinity of strain. That is, it can be seen that the formation of grain boundaries is suppressed by the distortion of the lattice arrangement. This is because the CAAC-OS can tolerate distortion due to the fact that the arrangement of oxygen atoms is not dense in the ab plane direction and that the bond distance between the atoms changes due to the substitution of metal atoms. It is thought that this is the reason.
- CAAC-OS for which no clear crystal grain boundary is confirmed, is one of the crystalline oxides having a crystal structure suitable for the semiconductor layer of the transistor.
- a configuration having Zn is preferable.
- In-Zn oxide and In-Ga-Zn oxide are more suitable than In oxide because they can suppress the generation of grain boundaries.
- CAAC-OS is an oxide semiconductor having high crystallinity and no clear grain boundary is confirmed. Therefore, it can be said that CAAC-OS is unlikely to cause a decrease in electron mobility due to grain boundaries. Further, since the crystallinity of the oxide semiconductor may be deteriorated due to the mixing of impurities or the generation of defects, CAAC-OS can be said to be an oxide semiconductor having few impurities or defects (oxygen deficiency, etc.). Therefore, the oxide semiconductor having CAAC-OS has stable physical properties. Therefore, the oxide semiconductor having CAAC-OS is resistant to heat and has high reliability. CAAC-OS is also stable against high temperatures (so-called thermal budgets) in the manufacturing process. Therefore, if CAAC-OS is used for the OS transistor, the degree of freedom in the manufacturing process can be expanded.
- nc-OS has periodicity in the atomic arrangement in a minute region (for example, a region of 1 nm or more and 10 nm or less, particularly a region of 1 nm or more and 3 nm or less).
- nc-OS has tiny crystals. Since the size of the minute crystal is, for example, 1 nm or more and 10 nm or less, particularly 1 nm or more and 3 nm or less, the minute crystal is also referred to as a nanocrystal.
- nc-OS has no regularity in crystal orientation between different nanocrystals. Therefore, no orientation is observed in the entire film.
- nc-OS may be indistinguishable from a-like OS or amorphous oxide semiconductor depending on the analysis method.
- a peak indicating crystallinity is not detected in the Out-of-plane XRD measurement using a ⁇ / 2 ⁇ scan.
- electron beam diffraction also referred to as limited field electron diffraction
- a diffraction pattern such as a halo pattern is performed. Is observed.
- electron diffraction also referred to as nanobeam electron diffraction
- an electron beam having a probe diameter for example, 1 nm or more and 30 nm or less
- An electron diffraction pattern in which a plurality of spots are observed in a ring-shaped region centered on a direct spot may be acquired.
- the a-like OS is an oxide semiconductor having a structure between nc-OS and an amorphous oxide semiconductor.
- the a-like OS has a void or low density region. That is, the a-like OS has lower crystallinity than the nc-OS and CAAC-OS.
- a-like OS has a higher hydrogen concentration in the membrane than nc-OS and CAAC-OS.
- CAC-OS relates to the material composition.
- CAC-OS is, for example, a composition of a material in which the elements constituting the metal oxide are unevenly distributed in a size of 0.5 nm or more and 10 nm or less, preferably 1 nm or more and 3 nm or less, or in the vicinity thereof.
- the metal oxide one or more metal elements are unevenly distributed, and the region having the metal element is 0.5 nm or more and 10 nm or less, preferably 1 nm or more and 3 nm or less, or a size in the vicinity thereof.
- the mixed state is also called a mosaic shape or a patch shape.
- the CAC-OS has a structure in which the material is separated into a first region and a second region to form a mosaic, and the first region is distributed in the film (hereinafter, also referred to as a cloud shape). It is said.). That is, the CAC-OS is a composite metal oxide having a structure in which the first region and the second region are mixed.
- the atomic number ratios of In, Ga, and Zn with respect to the metal elements constituting CAC-OS in the In-Ga-Zn oxide are expressed as [In], [Ga], and [Zn], respectively.
- the first region is a region where [In] is larger than [In] in the composition of the CAC-OS film.
- the second region is a region in which [Ga] is larger than [Ga] in the composition of the CAC-OS film.
- the first region is a region in which [In] is larger than [In] in the second region and [Ga] is smaller than [Ga] in the second region.
- the second region is a region in which [Ga] is larger than [Ga] in the first region and [In] is smaller than [In] in the first region.
- the first region is a region containing indium oxide, indium zinc oxide, or the like as a main component.
- the second region is a region containing gallium oxide, gallium zinc oxide, or the like as a main component. That is, the first region can be rephrased as a region containing In as a main component. Further, the second region can be rephrased as a region containing Ga as a main component.
- a region containing In as a main component (No. 1) by EDX mapping acquired by using energy dispersive X-ray spectroscopy (EDX: Energy Dispersive X-ray spectroscopy). It can be confirmed that the region (1 region) and the region containing Ga as a main component (second region) have a structure in which they are unevenly distributed and mixed.
- EDX Energy Dispersive X-ray spectroscopy
- the conductivity caused by the first region and the insulating property caused by the second region act in a complementary manner to switch the switching function (On / Off function).
- the CAC-OS has a conductive function in a part of the material and an insulating function in a part of the material, and has a function as a semiconductor in the whole material. By separating the conductive function and the insulating function, both functions can be maximized. Therefore, by using CAC-OS for the transistor, high on -current (Ion), high field effect mobility ( ⁇ ), and good switching operation can be realized.
- Oxide semiconductors have various structures, and each has different characteristics.
- the oxide semiconductor of one aspect of the present invention has two or more of amorphous oxide semiconductor, polycrystalline oxide semiconductor, a-like OS, CAC-OS, nc-OS, and CAAC-OS. You may.
- the oxide semiconductor as a transistor, a transistor having high field effect mobility can be realized. In addition, a highly reliable transistor can be realized.
- the carrier concentration of the oxide semiconductor is 1 ⁇ 10 17 cm -3 or less, preferably 1 ⁇ 10 15 cm -3 or less, more preferably 1 ⁇ 10 13 cm -3 or less, and more preferably 1 ⁇ 10 11 cm ⁇ . It is 3 or less, more preferably less than 1 ⁇ 10 10 cm -3 , and more preferably 1 ⁇ 10 -9 cm -3 or more.
- the impurity concentration in the oxide semiconductor film may be lowered to lower the defect level density.
- a low impurity concentration and a low defect level density is referred to as high-purity intrinsic or substantially high-purity intrinsic.
- An oxide semiconductor having a low carrier concentration may be referred to as a high-purity intrinsic or substantially high-purity intrinsic oxide semiconductor.
- the trap level density may also be low.
- the charge captured at the trap level of the oxide semiconductor takes a long time to disappear and may behave as if it were a fixed charge. Therefore, a transistor in which a channel forming region is formed in an oxide semiconductor having a high trap level density may have unstable electrical characteristics.
- the impurities include hydrogen, nitrogen, alkali metal, alkaline earth metal, iron, nickel, silicon and the like.
- the concentration of silicon or carbon in the oxide semiconductor and the concentration of silicon or carbon near the interface with the oxide semiconductor are determined. , 2 ⁇ 10 18 atoms / cm 3 or less, preferably 2 ⁇ 10 17 atoms / cm 3 or less.
- the concentration of the alkali metal or alkaline earth metal in the oxide semiconductor obtained by SIMS is set to 1 ⁇ 10 18 atoms / cm 3 or less, preferably 2 ⁇ 10 16 atoms / cm 3 or less.
- the nitrogen concentration in the oxide semiconductor obtained by SIMS is less than 5 ⁇ 10 19 atoms / cm 3 , preferably 5 ⁇ 10 18 atoms / cm 3 or less, and more preferably 1 ⁇ 10 18 atoms / cm 3 or less. , More preferably 5 ⁇ 10 17 atoms / cm 3 or less.
- Hydrogen contained in an oxide semiconductor reacts with oxygen bonded to a metal atom to form water, which may form an oxygen deficiency.
- oxygen deficiency When hydrogen enters the oxygen deficiency, electrons that are carriers may be generated.
- a part of hydrogen may be combined with oxygen that is bonded to a metal atom to generate an electron as a carrier. Therefore, a transistor using an oxide semiconductor containing hydrogen tends to have a normally-on characteristic. Therefore, it is preferable that hydrogen in the oxide semiconductor is reduced as much as possible.
- the hydrogen concentration obtained by SIMS is less than 1 ⁇ 10 20 atoms / cm 3 , preferably less than 1 ⁇ 10 19 atoms / cm 3 , and more preferably 5 ⁇ 10 18 atoms / cm. Less than 3 , more preferably less than 1 ⁇ 10 18 atoms / cm 3 .
- This embodiment can be carried out in combination with other embodiments described in the present specification, or examples thereof, at least in part thereof.
- FIG. 34A is a diagram showing the appearance of the head-mounted display 8200.
- the head-mounted display 8200 has a mounting unit 8201, a lens 8202, a main body 8203, a display unit 8204, a cable 8205, and the like. Further, the battery 8206 is built in the mounting portion 8201.
- the cable 8205 supplies electric power from the battery 8206 to the main body 8203.
- the main body 8203 is provided with, for example, a wireless receiver, and for example, an image corresponding to the received image data can be displayed on the display unit 8204.
- the user's line of sight can be used as an input means by capturing the movement of the user's eyeball or eyelid with a camera provided on the main body 8203 and calculating the coordinates of the user's line of sight based on the information. can.
- the mounting portion 8201 may be provided with a plurality of electrodes at positions where it touches the user.
- the main body 8203 may have a function of recognizing the line of sight of the user by detecting the current flowing through the electrodes with the movement of the eyeball of the user. Further, it may have a function of monitoring the pulse of the user by detecting the current flowing through the electrode.
- the mounting unit 8201 may have various sensors such as a temperature sensor, a pressure sensor, or an acceleration sensor, and may have a function of displaying the biometric information of the user on the display unit 8204. Further, for example, the movement of the user's head may be detected and the image displayed on the display unit 8204 may be changed according to the movement.
- a display device can be applied to the display unit 8204. As a result, a high-quality image can be displayed on the display unit 8204.
- 34B, 34C, and 34D are views showing the appearance of the head-mounted display 8300.
- the head-mounted display 8300 has a housing 8301, a display unit 8302, a band-shaped fixture 8304, and a pair of lenses 8305.
- the battery 8306 is built in the housing 8301, and power can be supplied from the battery 8306 to, for example, the display unit 8302.
- the user can visually recognize the display of the display unit 8302 through the lens 8305. It is preferable that the display unit 8302 is arranged in a curved shape. By arranging the display unit 8302 in a curved shape, the user can feel a high sense of presence.
- the configuration in which one display unit 8302 is provided has been illustrated, but the present invention is not limited to this, and for example, a configuration in which two display units 8302 may be provided may be used. In this case, if one display unit is arranged in one eye of the user and one display unit is arranged in the other eye, it is possible to perform three-dimensional display using parallax, for example.
- the display device of one aspect of the present invention can be applied to the display unit 8302. As a result, a high-quality image can be displayed on the display unit 8302.
- FIGS. 35A and 35B an example of an electronic device different from the electronic device shown in FIGS. 34A to 34D is shown in FIGS. 35A and 35B.
- the electronic devices shown in FIGS. 35A and 35B include a housing 9000, a display unit 9001, a speaker 9003, an operation key 9005 (including a power switch or an operation switch), a connection terminal 9006, and a sensor 9007 (force, displacement, position, speed). , Acceleration, angular velocity, rotation speed, distance, light, liquid, magnetism, temperature, chemical substance, voice, time, hardness, electric field, current, voltage, power, radiation, flow rate, humidity, gradient, vibration, smell, or infrared rays. It has a function to measure), a battery 9009, and the like.
- the electronic devices shown in FIGS. 35A and 35B have various functions. For example, a function to display various information (still images, moving images, text images, etc.) on the display unit, a touch panel function, a function to display a calendar, date, time, etc., and a function to control processing by various software (programs).
- Wireless communication function function to connect to various computer networks using wireless communication function, function to transmit or receive various data using wireless communication function, read out program or data recorded on recording medium It can have a function of displaying on a display unit, and the like.
- the functions that the electronic devices shown in FIGS. 35A and 35B can have are not limited to these, and can have various functions. Further, although not shown in FIGS.
- the electronic device may have a configuration having a plurality of display units.
- the electronic device is provided with a camera or the like, and has a function of shooting a still image, a function of shooting a moving image, a function of saving the shot image on a recording medium (external or built in the camera), and displaying the shot image on the display unit. It may have a function to perform, etc.
- FIGS. 35A and 35B The details of the electronic devices shown in FIGS. 35A and 35B will be described below.
- FIG. 35A is a perspective view showing a mobile information terminal 9101.
- the mobile information terminal 9101 has one or more functions selected from, for example, a telephone, a notebook, an information browsing device, and the like. Specifically, it can be used as a smartphone. Further, the mobile information terminal 9101 can display characters or images on a plurality of surfaces thereof.
- the operation button 9050 also referred to as an operation icon or simply an icon
- the information 9051 indicated by the broken line rectangle can be displayed on the other surface of the display unit 9001.
- an e-mail As an example of information 9051, an e-mail, an SNS (social networking service), a display for notifying an incoming call, a title such as an e-mail or an SNS, a sender name such as an e-mail or an SNS, a date and time, and a time. , Battery level, antenna reception strength, etc.
- the operation button 9050 or the like may be displayed instead of the information 9051 at the position where the information 9051 is displayed.
- a display device can be applied to the mobile information terminal 9101. As a result, a high-quality image can be displayed on the display unit 9001.
- FIG. 35B is a perspective view showing a wristwatch-type portable information terminal 9200.
- the personal digital assistant 9200 can execute various applications such as mobile phone, e-mail, text viewing and creation, music playback, Internet communication, and computer games.
- the display unit 9001 is provided with a curved display surface, and can display along the curved display surface.
- FIG. 35B shows an example in which the time 9251, the operation button 9252 (also referred to as an operation icon or simply an icon), and the content 9253 are displayed on the display unit 9001.
- the content 9253 can be, for example, a moving image.
- the mobile information terminal 9200 can execute short-range wireless communication standardized for communication. For example, by communicating with a headset capable of wireless communication, it is possible to make a hands-free call. Further, the mobile information terminal 9200 has a connection terminal 9006, and can directly exchange data with another information terminal via a connector. It is also possible to charge via the connection terminal 9006. The charging operation may be performed by wireless power supply without going through the connection terminal 9006.
- a display device can be applied to the portable information terminal 9200. As a result, a high-quality image can be displayed on the display unit 9001.
- This embodiment can be carried out in combination with other embodiments described in the present specification, or examples thereof, at least in part thereof.
- 36A to 36C are views showing a method for producing a sample according to this embodiment.
- a silicon oxide nitride layer having a diameter of 500 nm was formed on a substrate 151, which is a semiconductor substrate (silicon substrate) made of silicon, by using a PECVD method (FIG. 36A).
- the silicon oxide layer is referred to as layer 153A.
- the layer 153A was processed by an etching method so that an opening having a length L1 in the cross-sectional direction of 90 nm was formed in the layer 153A to form an insulating layer 153 (FIG. 36B).
- a 20 nm silicon nitride layer was formed at room temperature by using a sputtering method.
- the silicon nitride layer is referred to as an insulating layer 155.
- a 50 nm aluminum oxide layer was formed at 100 ° C.
- the aluminum oxide layer is referred to as a protective layer 157.
- a silicon nitride layer having a diameter of 50 nm was formed at room temperature by using a sputtering method.
- the silicon nitride layer is designated as a protective layer 159 (FIG. 36C).
- a sample was prepared by the above method.
- FIG. 37A is a scanning transmission electron microscope (STEM) image of the prepared sample cross section. As shown in FIG. 37A, it was confirmed that in the sample according to this example, a void 160 was formed so as to be surrounded by the protective layer 157.
- STEM scanning transmission electron microscope
- the thickness L2 of the insulating layer 155, the thickness L3 of the protective layer 157, and the thickness L4 of the protective layer 159 on the insulating layer 153 were 20 nm, 48 nm, and 45 nm, respectively.
- 37B2 is an enlarged view of the region 162 shown in FIG. 37A.
- the length L5 of the protective layer 157 in the cross-sectional direction was 29 nm.
- the present embodiment may be carried out at least in part thereof in combination with other embodiments described in the present specification or examples as appropriate.
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Abstract
Description
図2A乃至図2Cは、トランジスタの構成例を示す断面図である。
図3は、表示装置の構成例を示す断面図である。
図4A、及び図4Bは、表示装置の構成例を示す上面図である。
図5は、表示装置の構成例を示す斜視図である。
図6は、表示装置の構成例を示す斜視図である。
図7A乃至図7Eは、表示装置の作製方法の一例を示す断面図である。
図8は、表示装置の構成例を示す断面図である。
図9は、表示装置の構成例を示す断面図である。
図10は、表示装置の構成例を示す断面図である。
図11は、表示装置の構成例を示す断面図である。
図12は、表示装置の構成例を示す断面図である。
図13は、表示装置の構成例を示す断面図である。
図14は、表示装置の構成例を示す断面図である。
図15は、表示装置の構成例を示す断面図である。
図16は、表示装置の構成例を示す断面図である。
図17は、表示装置の構成例を示す断面図である。
図18Aは、表示装置の構成例を示す斜視図である。図18B、及び図18Cは、表示装置の構成例を示す断面図である。
図19Aは、表示装置の作製方法の一例を示す斜視図である。図19B、及び図19Cは、表示装置の作製方法の一例を示す断面図である。
図20A1、図20A2、図20B1、図20B2、図20C1、及び図20C2は、表示装置の作製方法の一例を示す断面図である。
図21Aは、表示装置の作製方法の一例を示す斜視図である。図21B、及び図21Cは、表示装置の作製方法の一例を示す断面図である。
図22Aは、表示装置の作製方法の一例を示す斜視図である。図22B、及び図22Cは、表示装置の作製方法の一例を示す断面図である。
図23A1、図23A2、図23B1、及び図23B2は、表示装置の作製方法の一例を示す断面図である。
図24Aは、表示装置の構成例を示す斜視図である。図24B、及び図24Cは、表示装置の構成例を示す断面図である。
図25Aは、表示装置の作製方法の一例を示す斜視図である。図25B、及び図25Cは、表示装置の作製方法の一例を示す断面図である。
図26A1、図26A2、図26B1、図26B2、図26C1、及び図26C2は、表示装置の作製方法の一例を示す断面図である。
図27Aは、表示装置の作製方法の一例を示す斜視図である。図27B、及び図27Cは、表示装置の作製方法の一例を示す断面図である。
図28は、表示装置の構成例を示す断面図である。
図29は、表示装置の構成例を示す断面図である。
図30Aは、表示装置の構成例を示すブロック図である。図30Bは、画素の構成例を示す回路図である。
図31Aは、トランジスタの構成例を示す上面図である。図31B、及び図31Cは、トランジスタの構成例を示す断面図である。
図32A乃至図32Cは、発光素子の構成例を示す断面図である。
図33Aは、IGZOの結晶構造の分類を説明する図である。図33Bは、CAAC−IGZO膜のXRDスペクトルを説明する図である。図33Cは、CAAC−IGZO膜の極微電子線回折パターンを説明する図である。
図34A乃至図34Dは、電子機器の一例を示す図である。
図35A及び図35Bは、電子機器の一例を示す図である。
図36A乃至図36Cは、実施例に係るサンプルの作製方法を示す図である。
図37A、図37B1、及び図37B2は、実施例に係るサンプルのSTEM像である。
本実施の形態では、本発明の一態様の表示装置、及びその作製方法について、図面を用いて説明する。
図1は、表示装置10の構成例を示す断面図である。図1において、断面図の左端をA1とし、右端をA2とする。
基板81及び基板47に用いる材料に大きな制限はない。目的に応じて、透光性の有無及び加熱処理に耐えうる程度の耐熱性等を勘案して決定すればよい。例えばバリウムホウケイ酸ガラス及びアルミノホウケイ酸ガラス等のガラス基板、セラミック基板、石英基板、サファイア基板等を用いることができる。また、半導体基板、可撓性基板(フレキシブル基板)、貼り合わせフィルム、又は基材フィルム等を用いてもよい。
各絶縁層は、窒化アルミニウム、酸化アルミニウム、窒化酸化アルミニウム、酸化窒化アルミニウム、酸化マグネシウム、窒化シリコン、酸化シリコン、窒化酸化シリコン、酸化窒化シリコン、酸化ガリウム、酸化ゲルマニウム、酸化イットリウム、酸化ジルコニウム、酸化ランタン、酸化ネオジム、酸化ハフニウム、酸化タンタル、アルミニウムシリケート等から選ばれた材料を、単層で又は積層して用いる。また、酸化物材料、窒化物材料、酸化窒化物材料、窒化酸化物材料のうち、複数の材料を混合した材料を用いてもよい。
トランジスタのゲート、ソース及びドレインのほか、表示装置を構成する各種配線、プラグ、及び電極等の導電層に用いることのできる導電性材料としては、アルミニウム、クロム、銅、銀、金、白金、タンタル、ニッケル、チタン、モリブデン、タングステン、ハフニウム(Hf)、バナジウム(V)、ニオブ(Nb)、マンガン、マグネシウム、ジルコニウム、ベリリウム等から選ばれた金属元素、上述した金属元素を成分とする合金、又は上述した金属元素を組み合わせた合金等を用いることができる。また、リン等の不純物元素を含有させた多結晶シリコンに代表される半導体、ニッケルシリサイド等のシリサイドを用いてもよい。導電性材料の形成方法は特に限定されず、蒸着法、CVD法、スパッタリング法、又はスピンコート法等の各種形成方法を用いることができる。
前述のように、EL層23は少なくとも発光層を有する。また、EL層23は、発光層以外の層として、正孔注入性の高い物質、正孔輸送性の高い物質、正孔ブロック材料、電子輸送性の高い物質、電子注入性の高い物質、又はバイポーラ性の物質(電子輸送性及び正孔輸送性が高い物質)等を含む層を有していてもよい。
接着層41としては、紫外線硬化型等の光硬化型接着剤、反応硬化型接着剤、熱硬化型接着剤、又は嫌気型接着剤等の各種硬化型接着剤を用いることができる。これら接着剤としてはエポキシ樹脂、アクリル樹脂、シリコーン樹脂、フェノール樹脂、ポリイミド樹脂、イミド樹脂、PVC(ポリビニルクロライド)樹脂、PVB(ポリビニルブチラル)樹脂、又はEVA(エチレンビニルアセテート)樹脂等が挙げられる。特に、エポキシ樹脂等の透湿性が低い材料が好ましい。また、二液混合型の樹脂を用いてもよい。また、接着シートを用いてもよい。
遮光層として用いることのできる材料としては、カーボンブラック、チタンブラック、金属、金属酸化物、及び複数の金属酸化物の固溶体を含む複合酸化物等が挙げられる。遮光層は、樹脂材料を含む膜であってもよいし、金属等の無機材料の薄膜であってもよい。また、遮光層に、着色層の材料を含む膜の積層膜を用いることもできる。例えば、ある色の光を透過する着色層に用いる材料を含む膜と、他の色の光を透過する着色層に用いる材料を含む膜との積層構造を用いることができる。着色層と遮光層の材料を共通化することで、装置を共通化できるほか工程を簡略化できるため好ましい。
以下では、図1に示す表示装置10の作製方法の一例を、図面を用いて説明する。
図8は、表示装置10の構成例を示す断面図であり、図1に示す表示装置10の変形例である。図8に示す表示装置10は、保護層31が接する領域における絶縁層61のz方向の長さ(高さ)が、下部電極21が接する領域における絶縁層61のz方向の長さ(高さ)より短い点が、図1に示す表示装置10と異なる。図8に示す表示装置10では、隣接する発光素子20を隔てる開口部において、保護層31が絶縁層61の上面の一部だけでなく、絶縁層61の側面と接する領域を有する。
図18Aは、表示装置10の構成例を示す斜視図である。図18Bは、表示装置10の構成例を示すx方向の断面図である。図18Cは、表示装置10の構成例を示すy方向の断面図である。
以下では、図18A乃至図18Cに示す表示装置10の作製方法の一例を、図面を用いて説明する。
図24Aは、表示装置10の構成例を示す斜視図である。図24Bは、表示装置10の構成例を示すx方向の断面図である。図24Cは、表示装置10の構成例を示すy方向の断面図である。図24A乃至図24Cに示す表示装置10は、図18A乃至図18Cに示す表示装置10の変形例である。図24A乃至図24Cに示す表示装置10は、y方向に配列される発光素子20間だけでなく、x方向に配列される発光素子20間でも、共通の上部電極25が用いられる点が、図18A乃至図18Cに示す表示装置10と異なる。つまり、図24A乃至図24Cに示す表示装置10では、上部電極25は共通電極であるということができる。
以下では、図24A乃至図24Cに示す表示装置10の作製方法の一例を、図面を用いて説明する。
図28は、表示装置10の構成例を示す断面図であり、図1に示す構成に加えて、シール材91、接続電極93、異方性導電層95、及びFPC(Flexible Printed Circuit)97等を示している。
図31A、図31B、及び図31Cは、トランジスタ70、及びトランジスタ70周辺の上面図及び断面図である。
発光素子20が有するEL層23は、図32Aに示すように、層4420、発光層4411、及び層4430等の複数の層で構成できる。層4420は、例えば電子注入性の高い物質を含む層(電子注入層)及び電子輸送性の高い物質を含む層(電子輸送層)等を有することができる。発光層4411は、例えば発光性の化合物を有する。層4430は、例えば正孔注入性の高い物質を含む層(正孔注入層)及び正孔輸送性の高い物質を含む層(正孔輸送層)を有することができる。
本実施の形態では、上記の実施の形態で説明したOSトランジスタに用いることができる金属酸化物について説明する。
まず、酸化物半導体における、結晶構造の分類について、図33Aを用いて説明を行う。図33Aは、酸化物半導体、代表的にはIGZO(Inと、Gaと、Znと、を含む金属酸化物)の結晶構造の分類を説明する図である。
なお、酸化物半導体は、結晶構造に着目した場合、図33Aとは異なる分類となる場合がある。例えば、酸化物半導体は、単結晶酸化物半導体と、それ以外の非単結晶酸化物半導体と、に分けられる。非単結晶酸化物半導体として、例えば、上述のCAAC−OS、及びnc−OSがある。また、非単結晶酸化物半導体には、多結晶酸化物半導体、擬似非晶質酸化物半導体(a−like OS:amorphous−like oxide semiconductor)、及び非晶質酸化物半導体等が含まれる。
CAAC−OSは、複数の結晶領域を有し、当該複数の結晶領域はc軸が特定の方向に配向している酸化物半導体である。なお、特定の方向とは、CAAC−OS膜の厚さ方向、CAAC−OS膜の被形成面の法線方向、又はCAAC−OS膜の表面の法線方向である。また、結晶領域とは、原子配列に周期性を有する領域である。なお、原子配列を格子配列とみなすと、結晶領域とは、格子配列の揃った領域でもある。さらに、CAAC−OSは、a−b面方向において複数の結晶領域が連結する領域を有し、当該領域は歪みを有する場合がある。なお、歪みとは、複数の結晶領域が連結する領域において、格子配列の揃った領域と、別の格子配列の揃った領域と、の間で格子配列の向きが変化している箇所を指す。つまり、CAAC−OSは、c軸配向し、a−b面方向には明らかな配向をしていない酸化物半導体である。
nc−OSは、微小な領域(例えば、1nm以上10nm以下の領域、特に1nm以上3nm以下の領域)において原子配列に周期性を有する。別言すると、nc−OSは、微小な結晶を有する。なお、当該微小な結晶の大きさは、例えば、1nm以上10nm以下、特に1nm以上3nm以下であることから、当該微小な結晶をナノ結晶ともいう。また、nc−OSは、異なるナノ結晶間で結晶方位に規則性が見られない。そのため、膜全体で配向性が見られない。したがって、nc−OSは、分析方法によっては、a−like OS又は非晶質酸化物半導体と区別が付かない場合がある。例えば、nc−OS膜に対し、XRD装置を用いて構造解析を行うと、θ/2θスキャンを用いたOut−of−plane XRD測定では、結晶性を示すピークが検出されない。また、nc−OS膜に対し、ナノ結晶よりも大きいプローブ径(例えば50nm以上)の電子線を用いる電子線回折(制限視野電子線回折ともいう。)を行うと、ハローパターンのような回折パターンが観測される。一方、nc−OS膜に対し、ナノ結晶の大きさと近いかナノ結晶より小さいプローブ径(例えば1nm以上30nm以下)の電子線を用いる電子線回折(ナノビーム電子線回折ともいう。)を行うと、ダイレクトスポットを中心とするリング状の領域内に複数のスポットが観測される電子線回折パターンが取得される場合がある。
a−like OSは、nc−OSと非晶質酸化物半導体との間の構造を有する酸化物半導体である。a−like OSは、鬆又は低密度領域を有する。即ち、a−like OSは、nc−OS及びCAAC−OSと比べて、結晶性が低い。また、a−like OSは、nc−OS及びCAAC−OSと比べて、膜中の水素濃度が高い。
次に、上述のCAC−OSの詳細について、説明を行う。なお、CAC−OSは材料構成に関する。
CAC−OSとは、例えば、金属酸化物を構成する元素が、0.5nm以上10nm以下、好ましくは、1nm以上3nm以下、又はその近傍のサイズで偏在した材料の一構成である。なお、以下では、金属酸化物において、一つ又は複数の金属元素が偏在し、該金属元素を有する領域が、0.5nm以上10nm以下、好ましくは、1nm以上3nm以下、又はその近傍のサイズで混合した状態をモザイク状、又はパッチ状ともいう。
続いて、上記酸化物半導体をトランジスタに用いる場合について説明する。
ここで、酸化物半導体中における各不純物の影響について説明する。
本実施の形態では、本発明の一態様である表示装置を備える電子機器について説明する。
Claims (15)
- 第1の発光素子と、第2の発光素子と、第1の保護層と、第2の保護層と、空隙と、を有し、
前記第1の発光素子は、第1の下部電極と、前記第1の下部電極上の第1のEL層と、前記第1のEL層上の第1の上部電極と、を有し、
前記第2の発光素子は、第2の下部電極と、前記第2の下部電極上の第2のEL層と、前記第2のEL層上の第2の上部電極と、を有し、
前記第1の発光素子と、前記第2の発光素子と、は隣接し、
前記第1の保護層は、前記第1の発光素子上、及び前記第2の発光素子上に設けられ、且つ前記第1のEL層の側面、及び前記第2のEL層の側面と接する領域を有し、
前記第2の保護層は、前記第1の保護層上に設けられ、
前記空隙は、前記第1のEL層と、前記第2のEL層と、の間に設けられ、且つ前記第1の保護層と、前記第2の保護層と、の間に設けられる表示装置。 - 請求項1において、
前記第1のEL層の側面と、前記第2のEL層の側面との距離は、1μm以下の領域を有する、表示装置。 - 請求項1又2において、
前記空隙は、窒素、酸素、二酸化炭素、及び第18族元素の中から選ばれるいずれか一又は複数を有する、表示装置。 - 請求項3において、
前記第18族元素は、ヘリウム、ネオン、アルゴン、キセノン、及びクリプトンの中から選ばれるいずれか一又は複数を有する、表示装置。 - 請求項1乃至4のいずれか一項において、
前記第1の保護層の屈折率は、前記空隙の屈折率より高い表示装置。 - 請求項1乃至5のいずれか一項において、
マイクロレンズアレイを有し、
前記マイクロレンズアレイは、前記第2の保護層上に設けられる表示装置。 - 請求項1乃至6のいずれか一項において、
前記第1のEL層と、前記第2のEL層と、は異なる色の光を発する機能を有する表示装置。 - 請求項1乃至7のいずれか一項において、
第1のトランジスタと、第2のトランジスタと、を有し、
前記第1のトランジスタのソース又はドレインの一方は、前記第1の下部電極と電気的に接続され、
前記第2のトランジスタのソース又はドレインの一方は、前記第2の下部電極と電気的に接続され、
前記第1のトランジスタと、前記第2のトランジスタと、はそれぞれチャネル形成領域にシリコンを有する表示装置。 - 請求項1乃至7のいずれか一項において、
第1のトランジスタと、第2のトランジスタと、を有し、
前記第1のトランジスタのソース又はドレインの一方は、前記第1の下部電極と電気的に接続され、
前記第2のトランジスタのソース又はドレインの一方は、前記第2の下部電極と電気的に接続され、
前記第1のトランジスタと、前記第2のトランジスタと、はそれぞれチャネル形成領域に金属酸化物を有する表示装置。 - 請求項1乃至9のいずれか一項に記載の表示装置と、レンズと、を有する電子機器。
- 第1の下部電極、前記第1の下部電極上の第1のEL層、及び前記第1のEL層上の第1の上部電極を有する第1の発光素子と、第2の下部電極、前記第2の下部電極上の第2のEL層、及び前記第2のEL層上の第2の上部電極を有し、前記第1の発光素子と隣接する第2の発光素子と、を形成し、
前記第1の発光素子上、及び前記第2の発光素子上に設けられ、且つ前記第1のEL層の側面、及び前記第2のEL層の側面と接する領域を有するように第1の保護層を形成し、
前記第1のEL層と、前記第2のEL層と、の間に空隙が設けられるように、第2の保護層を形成する表示装置の作製方法。 - 請求項11において、
前記第1の保護層は、ALD法を用いて形成し、
前記第2の保護層は、スパッタリング法、又はCVD法を用いて形成する表示装置の作製方法。 - 請求項11又は12において、
前記第2の保護層上に、マイクロレンズアレイを形成する表示装置の作製方法。 - 請求項11乃至13のいずれか一項において、
前記第1の保護層の屈折率は、前記空隙の屈折率より高い表示装置の作製方法。 - 請求項11乃至14のいずれか一項において、
前記第1のEL層と、前記第2のEL層と、は異なる色の光を発する機能を有する表示装置の作製方法。
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JP2010251117A (ja) * | 2009-04-15 | 2010-11-04 | Jsr Corp | 有機el素子用透明封止材 |
JP2013222599A (ja) * | 2012-04-17 | 2013-10-28 | Canon Inc | 有機el表示装置 |
JP2019215541A (ja) * | 2018-06-11 | 2019-12-19 | エルジー ディスプレイ カンパニー リミテッド | 表示装置およびヘッドマウントディスプレイ |
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JP2007184251A (ja) * | 2005-12-07 | 2007-07-19 | Sony Corp | 表示装置 |
JP2010251117A (ja) * | 2009-04-15 | 2010-11-04 | Jsr Corp | 有機el素子用透明封止材 |
JP2013222599A (ja) * | 2012-04-17 | 2013-10-28 | Canon Inc | 有機el表示装置 |
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