WO2022127716A1 - 灯板模组及具有其的显示屏 - Google Patents

灯板模组及具有其的显示屏 Download PDF

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Publication number
WO2022127716A1
WO2022127716A1 PCT/CN2021/137230 CN2021137230W WO2022127716A1 WO 2022127716 A1 WO2022127716 A1 WO 2022127716A1 CN 2021137230 W CN2021137230 W CN 2021137230W WO 2022127716 A1 WO2022127716 A1 WO 2022127716A1
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WO
WIPO (PCT)
Prior art keywords
accommodating space
bracket
panel module
light panel
module according
Prior art date
Application number
PCT/CN2021/137230
Other languages
English (en)
French (fr)
Inventor
郑金龙
黄学祥
黄杰兰
刘亚斌
Original Assignee
深圳利亚德光电有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202023040116.8U external-priority patent/CN214336192U/zh
Priority claimed from CN202122356192.8U external-priority patent/CN216849159U/zh
Priority claimed from CN202111427925.0A external-priority patent/CN114120852A/zh
Application filed by 深圳利亚德光电有限公司 filed Critical 深圳利亚德光电有限公司
Priority to EP21905645.4A priority Critical patent/EP4266292A1/en
Priority to US18/267,472 priority patent/US20240064914A1/en
Publication of WO2022127716A1 publication Critical patent/WO2022127716A1/zh

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0217Mechanical details of casings
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/302Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements characterised by the form or geometrical disposition of the individual elements
    • G09F9/3026Video wall, i.e. stackable semiconductor matrix display modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/16Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting
    • F21V17/164Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting the parts being subjected to bending, e.g. snap joints
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/33Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20954Modifications to facilitate cooling, ventilating, or heating for display panels
    • H05K7/20963Heat transfer by conduction from internal heat source to heat radiating structure

Definitions

  • the invention relates to the field of LED display, in particular to a light panel module and a display screen having the same.
  • LED display technology is becoming more and more mature, and LED display has become a common display tool for indoor and outdoor. And all kinds of large-scale LED display screens have been widely installed in high-rise buildings, iron frames and other outdoor environments for display and advertising purposes.
  • the LED display screen is composed of several light panel modules.
  • the light panel module includes structures such as a light panel and a bracket.
  • the light board is generally connected to the bracket by means of screw connection.
  • the threaded connection method increases the number of processes, resulting in lower production efficiency and higher production costs.
  • the lamp board is easily damaged.
  • the light panel module connected by thread is easy to bend and deform, and the service life is short.
  • the main purpose of the present invention is to provide a lamp panel module and a display screen having the same, so as to solve the problems in the related art that the threaded connection is easy to damage the lamp panel and the lamp panel is easily deformed during use.
  • a light panel module which is characterized by comprising: a support; a light board, arranged on the front side of the support; an adhesive layer, arranged between the light board and the support , the light board is bonded to the bracket through the adhesive layer;
  • the rear cover is located on the rear side of the bracket and is clipped on the bracket through a clipping structure.
  • the adhesive layer is thermally conductive electronic adhesive.
  • the snap connection structure includes a snap button and a first snap groove matched with the snap button, the snap button is protrudingly arranged on the side of the back cover facing the bracket, and the first snap groove is arranged on the bracket.
  • the buckle includes an elastic clamping arm and a clamping block arranged on the elastic clamping arm.
  • the snap connection structure also includes an insert block and a second snap slot matched with the insert block, the insert block is protrudingly arranged on the side of the back cover facing the bracket, the second snap slot is arranged on the stand, and the snap and insert block located on opposite sides of the back cover.
  • the bracket includes a frame and a reinforcing rib
  • the reinforcing rib includes a horizontal reinforcing rib and a vertical reinforcing rib
  • the multiple horizontal reinforcing ribs intersect with the multiple vertical reinforcing ribs. set and both are set inside the frame.
  • the adhesive layer covers the side of the bracket facing the light board.
  • bracket is made of metal material.
  • the back cover is provided with a through hole; and/or, the back cover is provided with a notch, and the notch and the buckle are located on the same side of the back cover.
  • the clamping structure includes a buckle provided separately from the rear cover and a first clamping slot provided on the bracket.
  • the buckle is engaged with the first clamping slot, and the buckle is protrudingly arranged on the front side of the rear cover. .
  • the rear cover includes a rear cover body and a connecting piece arranged at the first edge of the rear cover body, the buckle includes a connecting portion connected with the connecting piece, and the light panel module further includes a second edge arranged on the rear cover body.
  • the connecting piece includes a first connecting piece that is connected to the rear cover body and is perpendicular to the rear cover body, the connecting part includes two oppositely arranged hooks, and the first connecting piece is clamped between the two hooks.
  • the connecting piece also includes a second connecting piece that is connected to the first connecting piece and is perpendicular to the first connecting piece, and the connecting portion further includes a slot provided between the two hooks, and part of the second connecting piece is inserted in the slot.
  • the second connecting piece includes a first piece and a second piece that are connected to each other, the first piece is connected to the first connecting piece, the width of the first piece is greater than the width of the second piece, and the second piece is inserted in the slot.
  • the buckle also includes an elastic clamping arm connected with the connecting portion and a clamping block arranged on the elastic clamping arm, and the clamping block is clamped in the first clamping slot.
  • the buckle also includes an elastic piece arranged on the connecting portion, and the elastic piece is abutted and matched with the bracket.
  • the back cover is made of metal material
  • the buckle is made of plastic material.
  • a buffer member is provided on the side of the bracket facing the rear cover.
  • the bracket includes a frame and a plurality of transverse reinforcement ribs and a plurality of vertical reinforcement ribs arranged in the frame, and the plurality of transverse reinforcement ribs and the plurality of vertical reinforcement ribs are intersected to form a plurality of accommodating spaces.
  • the space includes a first accommodating space located in the middle of the bracket, a second accommodating space located on the first side of the first accommodating space in the lateral direction, and a third accommodating space located on the second side of the first accommodating space in the lateral direction accommodating space, the cross-sectional area of the first accommodating space is smaller than the cross-sectional area of the second accommodating space, and the cross-sectional area of the first accommodating space is smaller than the cross-sectional area of the third accommodating space;
  • the light board includes a module circuit , the module circuit includes a power supply interface, a signal interface, a first row drive circuit, a second row drive circuit and a column drive circuit, wherein the power supply interface and the signal interface are arranged corresponding to the first accommodation space, and the main body of the first row drive circuit
  • the part and the main body part of the column driving circuit are arranged corresponding to the second accommodating space, and the main body part of the second row driving circuit is arranged corresponding to the third accommodating space.
  • the column driving circuit is located on a side of the first row driving circuit away from the first accommodating space.
  • the module circuit further includes a first signal driving circuit and a second signal driving circuit, the first signal driving circuit is arranged corresponding to the second accommodating space, and the second signal driving circuit is arranged correspondingly to the third accommodating space.
  • the plurality of accommodating spaces further include a fourth accommodating space located above the second accommodating space and a fifth accommodating space located below the second accommodating space, and the rest of the driving circuits of the first row are respectively arranged in the first accommodating space.
  • the plurality of accommodating spaces further include a sixth accommodating space above the third accommodating space and a seventh accommodating space below the third accommodating space, the second row The rest of the driving circuit is respectively arranged in the sixth accommodating space and the seventh accommodating space.
  • a side of the rear cover facing the bracket is provided with a reinforcing rib, the reinforcing rib includes a plurality of transverse reinforcing ribs and a plurality of vertical reinforcing ribs, and the plurality of horizontal reinforcing ribs and a plurality of vertical reinforcing ribs are arranged in a staggered manner;
  • the side is provided with a first component layout area and a second component layout area, the height of the components in the first component layout area is greater than the height of the components in the second component layout area, and the second component layout area corresponds to It is arranged at the position of the reinforcing rib on the back cover, and the first component layout area corresponds to the position other than the reinforcing rib of the back cover.
  • the light panel module glue layer includes a first glue layer arranged on the frame and a second glue layer arranged on the horizontal reinforcing rib and the vertical reinforcing rib, and the second glue layer is a plurality of sections arranged at intervals to Avoid the intersection of horizontal and vertical stiffeners.
  • the number of transverse reinforcement ribs is two, the distance between the two transverse reinforcement ribs is the first distance A1, the distance between each transverse reinforcement rib and the adjacent frame is the second distance A2, and the first distance
  • the ratio A1/A2 between A1 and the second distance A2 satisfies: 0.5 ⁇ A1/A2 ⁇ 0.8; and/or, the number of vertical stiffeners is two, and the distance between the two vertical stiffeners is the third
  • the distance B1 the distance between each vertical reinforcing rib and the adjacent frame is the fourth distance B2
  • the ratio B1/B2 between the third distance B1 and the fourth distance B2 satisfies: 1.8 ⁇ B1/B2 ⁇ 2.4.
  • an insulating coating is provided on the rear side of the light panel corresponding to the position of the bracket.
  • the distance between the IC chip in the module circuit and the frame, the lateral reinforcing rib and the vertical reinforcing rib is more than 2 mm.
  • a display screen comprising a plurality of light board modules, each of which is the above-mentioned light board module.
  • the lamp panel module includes a lamp panel, a bracket, a back cover, an adhesive layer and a clamping structure.
  • the adhesive layer is arranged between the lamp board and the bracket, so that the lamp board and the bracket are bonded together;
  • the clamping structure is arranged between the back cover and the bracket, so that the back cover and the bracket are clamped together.
  • the use of the glue layer and the clamping structure to realize the threadless assembly of the light board module can realize the rapid assembly and maintenance of the light board module, and at the same time effectively solve the problem that the use of threaded connection in the related art is easy to damage the light board and the long-term use of the light board. easily deformed.
  • FIG. 1 shows a schematic three-dimensional structure diagram of Embodiment 1 of a light panel module according to the present invention
  • FIG. 2 shows a schematic diagram of an exploded structure of the light panel module of FIG. 1;
  • FIG. 3 shows a schematic cross-sectional view of the light panel module of FIG. 1;
  • FIG. 4 shows an enlarged schematic view of the light panel module of FIG. 3 at place A;
  • Fig. 5 shows the enlarged schematic diagram of B of the light panel module of Fig. 3;
  • FIG. 6 shows a schematic three-dimensional structure diagram of the bracket, the adhesive layer and the light panel of the light panel module of FIG. 1;
  • FIG. 7 shows a schematic front view of the bracket of the light panel module of FIG. 1;
  • FIG. 8 shows a schematic three-dimensional structure diagram of the rear cover of the light panel module of FIG. 1;
  • FIG. 9 shows a schematic three-dimensional structure diagram of another angle of the back cover of FIG. 8;
  • Figure 10 shows a schematic rear view of the rear cover of Figure 8.
  • FIG. 11 shows an enlarged schematic view of the rear cover of FIG. 10 at C;
  • Figure 12 shows a schematic cross-sectional view of the rear cover of Figure 8.
  • FIG. 13 shows an enlarged schematic view of the rear cover of FIG. 12 at D;
  • Fig. 14 shows an enlarged schematic view of the rear cover of Fig. 12 at E;
  • Fig. 15 shows the rear view of the lamp panel of the lamp panel module of Fig. 1;
  • FIG. 16 shows a division diagram of a component layout area at the rear of the LED light panel of FIG. 15;
  • FIG. 17 shows a schematic rear view of the lamp panel and the bracket of the lamp panel module of FIG. 1;
  • Figure 18 shows a front view of the stent of Figure 17 and a distribution diagram of the adhesive layer on the front side of the stent;
  • Fig. 19 shows a schematic diagram of the split structure of the second embodiment of the light panel module according to the present invention.
  • Figure 20 shows an enlarged view of the light panel module of Figure 19 at F;
  • Figure 21 shows a schematic rear view of the light panel module of Figure 19
  • Figure 22 shows an enlarged view of the light panel module of Figure 21 at G;
  • Figure 23 shows an enlarged schematic view of a part of the structure of the light panel module of Figure 19;
  • Figure 24 shows an enlarged schematic view of another part of the structure of the light panel module of Figure 19;
  • Fig. 25 shows a schematic diagram of the split structure of the rear cover and the buckle of the light panel module of Fig. 19;
  • Figure 26 shows an enlarged view of the rear cover and the H of the buckle of Figure 25;
  • FIG. 27 shows a schematic three-dimensional structure diagram of the rear cover and the buckle of the light panel module of FIG. 19 assembled together;
  • Figure 28 shows an enlarged view at I of the back cover and buckle of Figure 27;
  • Figure 29 shows an enlarged view of the rear cover and the J of the buckle of Figure 27;
  • FIG. 30 shows a schematic three-dimensional structure diagram of the bracket of the light panel module of FIG. 19;
  • Figure 31 shows an enlarged view of the stent of Figure 30 at K
  • Figure 32 shows an enlarged view of L of the stent of Figure 30.
  • FIG. 33 is a schematic three-dimensional structural diagram of the buckle of the light panel module of FIG. 19 .
  • the light panel module of this embodiment includes a bracket 10 , a light panel 20 , an adhesive layer 30 and a back cover 40 .
  • the lamp board 20 is arranged on the front side of the bracket 10; the glue layer 30 is arranged between the lamp plate 20 and the bracket 10, and the lamp plate 20 is bonded to the bracket 10 through the glue layer 30; the back cover 40 is located on the rear side of the bracket 10 and passes through The clamping structure 50 is clamped on the bracket 10 .
  • the light panel module includes a light panel 20 , a bracket 10 , a back cover 40 , an adhesive layer 30 and a clamping structure 50 .
  • the adhesive layer 30 is arranged between the light board 20 and the bracket 10, so that the light board 20 and the bracket 10 are bonded together;
  • the clamping structure 50 is arranged between the rear cover 40 and the bracket 10, so that the rear cover 40 and the bracket 10 are clipped together. Together. It is avoided to process threaded holes on the lamp board 20, the bracket 10 and the back cover 40, which simplifies the process, reduces the production cost, and improves the production efficiency and product quality.
  • the use of the adhesive layer 30 and the clamping structure 50 to realize the threadless assembly of the lamp panel module can realize the rapid assembly and maintenance of the lamp panel module, and at the same time effectively solve the problem that the lamp panel 20 and the lamp panel 20 are easily damaged by the thread connection in the related art. And the problem that the back cover 40 is easily deformed during long-term use.
  • the side where the light board 20 is located is the front side
  • the side where the rear cover 40 is located is the rear side
  • the front side is the side of the light panel module facing the user, and is not limited to the front in space.
  • the adhesive layer 30 is thermally conductive electronic adhesive, specifically 3M thermally conductive electronic adhesive.
  • the adhesive layer is made of thermally conductive electronic adhesive.
  • the thermally conductive electronic adhesive has good thermal conductivity, insulation and viscosity, so that the light board can be firmly bonded to the bracket, which enhances the heat dissipation performance of the light board module.
  • 3M thermal conductive electronic adhesive has good flame retardancy, and the flame retardancy level is V0, which improves the safety performance of the light panel module during use.
  • 3M electronic glue is preferred.
  • the use of other types of thermally conductive electronic adhesives that can firmly bond the light board to the bracket is within the scope of protection of the present application.
  • the back cover 40 can prevent the circuit of the lamp board from being exposed, effectively protect the components, and improve the service life of the product.
  • the back cover is made of plastic material.
  • the back cover may also be made of metal with good thermal conductivity, such as metal aluminum. The use of aluminum back cover can further improve the physical heat dissipation performance of the light panel module.
  • the clip structure 50 includes a clip 51 and a first clip slot 52 matched with the clip 51 .
  • the snap 51 is protrudingly disposed on the side of the back cover 40 facing the bracket 10 ; the first snap groove 52 is disposed on the bracket 10 .
  • the buckle 51 protrudes from the front surface of the rear cover 40 , that is, protrudes from the surface of the rear cover 40 on the side facing the bracket 10 .
  • the bracket 10 includes a frame 11 , and the first engaging groove 52 is provided on the lower surface of the top beam of the frame 11 , which may be a groove.
  • the user extends the above-mentioned buckle 51 to the bottom of the top beam of the frame 11 , so that the buckle 51 is locked in the first slot 52 , and the back cover 40 can be fixed on the bracket 10 .
  • the clip 51 is completely located in the space between the back cover 40 and the bracket 10 . That is, the buckle 51 is hidden in the space between the back cover 40 and the bracket 10 .
  • the above structure prevents the clip 51 from being exposed to the outside, and prolongs the service life of the clip 51 .
  • the back cover 40 will not be deformed due to the user accidentally touching the buckle 51 during use, so that the buckle 51 is deformed and disengaged from the first locking slot 52 , thereby causing the back cover 40 to fall off the bracket 10 .
  • the clip 51 includes an elastic clip arm 511 and a clip 512 disposed on the elastic clip arm 511 .
  • the front and rear sides of the above-mentioned clamping block 512 have inclined surfaces.
  • the user aligns the buckle 51 with the position of the first clamping slot 52, and the bracket 10 contacts the inclined surface on the front side of the clamping block 512.
  • the elastic clamping arm 511 is deformed, the buckle 51 moves downward under the driving of the elastic clamping arm 511, and finally the buckle 51 is clamped in the first clamping slot 52, so that the back cover 40 is fixed on the bracket 10. superior.
  • the clamping structure 50 further includes an insert block 53 and a second card slot 54 matched with the insert block 53 , and the insert block 53 is protrudingly disposed on the back cover 40 toward the bracket On one side of 10 , the second card slot 54 is disposed on the bracket 10 , and the buckle 51 and the insert block 53 are located on opposite sides of the back cover 40 .
  • the second clamping slot 54 is disposed on the upper surface of the bottom beam of the frame 11, and the insert block 53 extends downward. As shown in FIG. 3 , FIG. 7 and FIG.
  • the buckle 51 is arranged on the upper side wall of the rear cover 40
  • the insert block 53 is arranged on the lower side wall of the rear cover.
  • the buckle 51 is provided on the upper side wall of the rear cover 40 , the blocking block 512 of the buckle 51 extends upward, and the insert block 53 is arranged on the lower side wall of the rear cover 40 and extends downward.
  • the buckle may be arranged on the lower side wall of the rear cover, and correspondingly, the insert block is arranged on the upper side wall of the rear cover.
  • the buckle and the insert block can also be respectively arranged on the left and right side walls of the rear cover.
  • the fixing of the back cover on the bracket may also be realized by a plurality of snaps and a plurality of first snaps matched with the snaps.
  • the plurality of snaps are respectively arranged on the upper and lower side walls of the rear cover or on the left and right side walls of the rear cover.
  • the bracket 10 includes a frame 11 and a reinforcing rib 12.
  • the reinforcing rib 12 includes a horizontal reinforcing rib 121 and a vertical reinforcing rib 122. There are multiple horizontal reinforcing ribs 121 and multiple vertical reinforcing ribs 122.
  • the transverse reinforcement ribs 121 are arranged to intersect with a plurality of vertical reinforcement ribs 122 and are all arranged inside the frame 11 . As shown in FIG. 7 , in this embodiment, the transverse reinforcement ribs 121 and the vertical reinforcement ribs 122 are criss-crossed to form a “well-shaped” shape.
  • a three-dimensional annular space is formed between the plurality of reinforcing ribs 12, which increases the heat dissipation area and enhances the heat dissipation effect of the light panel module.
  • the arrangement of the above structure is conducive to the three-dimensional heat dissipation of the light panel module, and improves the service life of the product.
  • the adhesive layer 30 covers the side of the bracket 10 facing the light panel 20 .
  • the setting of the above-mentioned adhesive layer 30 makes the side surface of the bracket 10 facing the light board 20 all glued with the adhesive layer 30, and the light board 20 is firmly adhered to the bracket 10 through the above-mentioned adhesive layer 30, so that the light board 20 is not easily removed from the bracket 10. fall off.
  • the bracket 10 is made of a metal material, specifically, aluminum.
  • Aluminum has the advantages of low density, strong corrosion resistance, and good thermal conductivity, which makes the overall weight of the light panel module light and has good heat dissipation performance.
  • the bracket may also be made of other metals with good thermal conductivity.
  • the rear cover 40 is provided with a through hole 41 , when the buckle 51 is damaged due to long-term fatigue or accidental damage during use, and the light board 20 can continue to be used.
  • the user can set screws in the above-mentioned through holes 41 to fix the back cover 40 on the bracket 10 .
  • the setting of the above-mentioned through holes 41 takes into account the accidental damage of the buckle 51 that may occur during the user's use, and avoids that the entire lamp panel module cannot be used due to the damage of the buckle 51, or the user continues to use without the protection of the back cover 40. As a result, the occurrence of the light panel module with the lines directly exposed.
  • the user is provided with more ways to fix the back cover 40, which is convenient for the user to use.
  • the rear cover 40 is provided with a notch 42 , and the notch 42 and the buckle 51 are located on the same side of the rear cover 40 .
  • the notch 42 is located below the elastic clamping arm 511 .
  • the user can use a tool, such as a pen tip or other object with a certain strength to penetrate into it.
  • a tool such as a pen tip or other object with a certain strength to penetrate into it.
  • To the position of the notch 42 it is clamped on the side wall of the notch 42 and the side wall of the bracket 10 respectively, and a force is applied to the rear cover 40 towards the rear side of the light panel module, so that the buckle 51 slides along the inclined surface of the rear side of the clamping block 512.
  • the first card slot 52 is pulled out to realize the disassembly of the rear cover 40 .
  • a triangle mark is provided at the position of the notch 42, so that the user can quickly find the notch 42 when the back cover 40 needs to be removed, which is convenient for the user to use.
  • a display screen is provided, and an embodiment of the display screen according to the present application (not shown in the figure) includes a plurality of light panel modules, and each light panel module is the above-mentioned light panel module.
  • the above-mentioned lamp panel module realizes screwless assembly through the setting of the adhesive layer 30 and the clamping structure 50, which effectively solves the problem that the lamp panel 20 and the lamp panel 20 and the rear cover 40 are easily deformed during long-term use in the related art by using thread connection. The problem. Therefore, the display screen with the above-mentioned light panel module also has the above-mentioned advantages.
  • the arrangement of the above-mentioned adhesive layer 30 and the clamping structure 50 is conducive to the rapid assembly and maintenance of the lamp panel module, and improves the production efficiency of the components.
  • the light panel module of this embodiment includes: a bracket 10 , an accommodating space 70 , a light panel 20 , a module circuit 80 and a back cover 40 .
  • the bracket 10 includes a frame 11 and a plurality of transverse reinforcement ribs 121 and a plurality of vertical reinforcement ribs 122 arranged in the frame 11 , and the plurality of transverse reinforcement ribs 121 and the plurality of vertical reinforcement ribs 122 are intersected to form a plurality of accommodation Space 70
  • the plurality of accommodating spaces 70 include a first accommodating space 71 located in the middle of the bracket 10, a second accommodating space 72 located on the first side of the first accommodating space 71 in the lateral direction, and a second accommodating space 72 located in the first accommodating space 71.
  • the light board 20 is arranged on the front side of the bracket 10, the light board 20 includes a module circuit 80, and the module circuit 80 includes a power supply interface 81, a signal interface 82, and a first row drive circuit 83.
  • the second row driver circuit 84 and the column driver circuit 85 wherein the power supply interface 81 and the signal interface 82 are arranged corresponding to the first accommodating space 71, the main body part of the first row driver circuit 83 and the main body part of the column driver circuit 85 Corresponding to the second accommodating space 72 , the main body of the second row driving circuit 84 is disposed correspondingly to the third accommodating space 73 ; the rear cover 40 is disposed on the rear side of the bracket 10 .
  • the light panel module includes: a bracket 10 , an accommodating space 70 , a light panel 20 , a module circuit 80 and a back cover 40 .
  • the light board 20 is arranged on the front side of the bracket 10, and the rear cover 40 is arranged on the rear side of the bracket 10.
  • the rear cover 40 can effectively protect the components on the rear side of the light board 20, and prevent these components from being exposed to the outside and affecting the light board module. service life.
  • the bracket 10 includes a frame 11 and a plurality of transverse reinforcement ribs 121 and a plurality of vertical reinforcement ribs 122 arranged inside the frame 11, and the plurality of transverse reinforcement ribs 121 and the plurality of vertical reinforcement ribs 122 are intersected to form a plurality of cross-sectional area sizes.
  • different parts of the module circuit 80 are respectively arranged corresponding to different accommodating spaces 70 , so that the heat dissipation effect of the light panel module is better.
  • the main body parts of the first row driving circuit 83 and the column driving circuit 85 are arranged in the second accommodating space 72 with a larger cross-sectional area, and the main body part of the second row driving circuit 84 is It is arranged in the third accommodating space 73 with a larger cross-sectional area, and these circuits that generate more heat are arranged in the accommodating space with a larger cross-sectional area, so that the overall heat dissipation performance of the light panel module is better. Therefore, the technical solution of the present embodiment can effectively solve the problem of poor heat dissipation effect of the lamp panel module in the related art, which affects the service life.
  • the side where the light board 20 is located is the front side of the bracket 10
  • the side where the rear cover 40 is located is the rear side of the bracket 10 .
  • Two transverse reinforcement ribs 121 and two vertical reinforcement ribs 122 are arranged inside the frame 11.
  • the two transverse reinforcement ribs 121 and the two vertical reinforcement ribs 122 form a "well" shape structure.
  • the transverse reinforcement ribs 121 and the vertical reinforcement ribs A three-dimensional ring is formed between 122, which increases the heat dissipation area.
  • cross-sectional area of the first accommodating space 71 refers to the projected area of the first accommodating space 71 on a plane parallel to the front surface of the lamp panel 20 .
  • the cross-sectional areas of the second accommodating space 72 and the third accommodating space 73 are also projected areas on a plane parallel to the front surface of the lamp panel 20 .
  • the "main part" of the circuit refers to most of the IC chips of the circuit, that is, in this embodiment: most of the IC chips of the first row driver circuit 83 are arranged corresponding to the second accommodating space 72; Most of them are arranged corresponding to the second accommodating spaces 72 ; most of the second row driving circuits 84 are arranged correspondingly to the third accommodating spaces 73 .
  • FIG. 15 schematically outlines the composition of the first row driver circuit 83 , the second row driver circuit 84 and the column driver circuit 85 .
  • the actual circuit composition is not limited to the situation shown in the figure.
  • the first side of the first accommodating space 71 in the lateral direction is the left side of the first accommodating space 71 in FIG. 17
  • the second side of the first accommodating space 71 in the lateral direction is the right side of the first accommodating space 71 in FIG. 17
  • the second accommodating space can also be set on the right side of the first accommodating space
  • the third accommodating space can also be set on the left side of the first accommodating space, as long as It is sufficient that the second accommodating space and the third accommodating space are located on two lateral sides of the first accommodating space, respectively.
  • the column driving circuit 85 is located on the side of the first row driving circuit 83 away from the first accommodating space 71 . In this way, the circuit layout inside the light board 20 can be more reasonable.
  • the module circuit 80 further includes a first signal driving circuit 86 and a second signal driving circuit 87 .
  • the first signal driving circuit 86 is arranged corresponding to the second accommodating space 72
  • the second The signal driving circuit 87 is arranged corresponding to the third accommodating space 73 . In this way, the circuit layout inside the light board 20 can be more reasonable.
  • the plurality of accommodating spaces 70 further include a fourth accommodating space 74 located above the second accommodating space 72 and a fifth accommodating space located below the second accommodating space 72 75.
  • the rest of the first row of drive circuits 83 are respectively arranged in the fourth accommodating space 74 and the fifth accommodating space 75;
  • the plurality of accommodating spaces 70 also include a sixth accommodating space above the third accommodating space 73
  • the space 76 and the seventh accommodating space 77 located below the third accommodating space 73, and the rest of the second row driving circuit 84 are disposed in the sixth accommodating space 76 and the seventh accommodating space 77, respectively.
  • the first row driving circuit 83 and the second row driving circuit 84 are respectively arranged in the plurality of accommodating spaces 70, so that the IC chips in the circuit are scattered and arranged, so that the heat dissipation is more uniform, and the problem of uneven heat dissipation in the related art is solved. This makes the lamp panel module prone to the problem of high temperature ribbons.
  • the side of the rear cover 40 facing the bracket 10 is provided with a reinforcing rib 45 , and the reinforcing rib 45 includes a plurality of transverse reinforcing ribs 451 and a plurality of vertical reinforcing ribs 452 .
  • a plurality of transverse reinforcing ribs 451 and a plurality of vertical reinforcing ribs 452 are arranged alternately; a first component layout area 21 and a second component layout area 22 are provided on the rear side of the lamp panel 20 , and the components in the first component layout area 21
  • the height of the device is greater than the height of the components in the second component layout area 22
  • the second component layout area 22 is set corresponding to the position of the reinforcing rib 45 on the back cover 40
  • the first component layout area 21 corresponds to the back cover 40 .
  • the arrangement of the reinforcing ribs 45 can enhance the strength of the back cover 40, thereby enhancing the overall strength of the light panel module.
  • the second component layout area 22 is disposed corresponding to the position of the reinforcing ribs 45 , and components with lower heights are arranged in the second component layout area 22 to avoid interference between the components and the reinforcing ribs 45 .
  • the light panel module further includes an adhesive layer 30 disposed between the light panel 20 and the bracket 10 , and the light panel 20 is bonded to the light panel 20 through the adhesive layer 30 .
  • the adhesive layer 30 includes a first adhesive layer 31 arranged on the frame 11 and a second adhesive layer 32 arranged on the lateral reinforcing rib 121 and the vertical reinforcing rib 122, and the second adhesive layer 32 is an interval
  • the multiple sections are arranged to avoid the intersection of the transverse reinforcement rib 121 and the vertical reinforcement rib 122 .
  • the light board 20 and the bracket 10 are bonded together through the adhesive layer 30 .
  • the thermally conductive electronic glue has good thermal conductivity, insulation and viscosity, so that the light board 20 can be firmly bonded to the bracket 10 , and the bracket 10 is realized.
  • the second adhesive layer 32 includes multiple segments of adhesive layers, and the multiple segments of adhesive layers are arranged at intervals, which can reduce the precision requirement of the adhesive and ensure the bonding effect. Specifically, in this embodiment, the interval between the plurality of second adhesive layers 32 is less than 40 mm.
  • the number of transverse reinforcement ribs 121 is two, the distance between the two transverse reinforcement ribs 121 is the first distance A1, the distance between each transverse reinforcement rib 121 and the adjacent frame 11 is the second distance A2, the first distance A2
  • the ratio A1/A2 between the distance A1 and the second distance A2 satisfies: 0.5 ⁇ A1/A2 ⁇ 0.8
  • the number of vertical reinforcing ribs 122 is two, and the distance between the two vertical reinforcing ribs 122 is the third distance B1, the distance between each vertical reinforcing rib 122 and the adjacent frame 11 is the fourth distance B2, and the ratio B1/B2 between the third distance B1 and the fourth distance B2 satisfies: 1.8 ⁇ B1/B2 ⁇ 2.4 .
  • This arrangement can make the layout of circuits and electronic components inside the light panel module more reasonable on the premise of ensuring the strength of the bracket 10 .
  • the first accommodating space 71 is provided with a power supply interface 81 and a signal interface 82 that are plugged with external power lines and signal lines, it is necessary to make the structure enclosing the first accommodating space 71 stronger.
  • A1/A2 ⁇ 0.5 the distance between the two lateral reinforcing ribs 121 will be too small, so that the IC chips and other components in the first accommodating space 71 are arranged too closely, and the heat dissipation effect of the first accommodating space 71 will be too tight.
  • the layout of the power supply interface 81 and the signal interface 82 is too close, and it is inconvenient to perform the plugging and unplugging operations of the signal line and the power line.
  • A1/A2>0.8 the strength around the first accommodating space 71 will be smaller, and the second accommodating space 72 and the third accommodating space 73 will be smaller, and the second accommodating space 72 and the third accommodating space 72 will be smaller Components such as IC chips in the accommodating space 73 are relatively closely arranged, and the heat dissipation effect is not good.
  • the fourth accommodating space 74, the fifth accommodating space 75, the sixth accommodating space 76 and the seventh accommodating space 77 will be larger, correspondingly more IC chips will be arranged in these In the accommodating spaces, however, these accommodating spaces are relatively close to the frame 11 , the frame 11 is wider than the lateral reinforcing ribs 121 and the vertical reinforcing ribs 122 , and the heat dissipation effect is not good.
  • the fourth accommodating space 74 , the fifth accommodating space 75 , the sixth accommodating space 76 and the seventh accommodating space 77 are smaller, and fewer IC chips can be placed, so that the larger Some of the IC chips are placed in the middle of the longitudinal direction of the light board 20, so the layout is not reasonable enough.
  • the ratio A1/A2 between the first distance A1 and the second distance A2 may be 0.5, 0.6 or 0.8; the ratio B1/B2 between the third distance B1 and the fourth distance B2 is 1.8, 2.1 or 2.4.
  • the value of A1/A2 and the value of B1/B2 are comprehensively set to ensure both the heat dissipation effect and the structural strength.
  • an insulating coating 23 is provided on the rear side of the lamp board 20 corresponding to the position of the bracket 10 .
  • the bracket 10 is a metal bracket, specifically an aluminum bracket.
  • the width of the insulating coating 23 is greater than the width of the lateral reinforcing rib 121 and the vertical reinforcing rib 122, so that the circuit or components on the light board 20 can be prevented from touching the metal bracket, which affects the display effect of the LED limiting module.
  • the distance between the IC chip 90 in the module circuit 80 and the frame 11 , the lateral reinforcing rib 121 and the vertical reinforcing rib 122 is more than 2 mm. This arrangement can prevent the components from touching the metal bracket and affecting the display effect of the LED limiting module.
  • the light panel module of this embodiment includes: a bracket 10 , a light panel 20 , a back cover 40 and a clip structure 50 .
  • the light board 20 is arranged on the front side of the bracket 10 ;
  • the rear cover 40 is arranged on the rear side of the bracket 10 and is clipped on the bracket 10 through the clamping structure 50 .
  • the clip 55 is engaged with the first clip slot 52 provided on the bracket 10 , the clip 55 is engaged with the first clip slot 52 , and the clip 55 is protrudingly disposed on the front side of the back cover 40 .
  • the light panel module includes a bracket 10 , a light panel 20 , a back cover 40 and a clamping structure 50 .
  • the snap connection structure 50 is arranged between the bracket 10 and the back cover 40, and the installation between the back cover 40 and the bracket 10 is realized through the snap connection structure 50, so that the quick assembly and maintenance between the back cover 40 and the bracket 10 can be realized, and the reduction of Production costs and improved production efficiency.
  • the buckle 55 and the back cover 40 are provided separately, which facilitates the processing of the buckle 55 independently, so that the structure of the back cover 40 is simple and the processing is easier. Therefore, the technical solution of this embodiment can effectively solve the problems in the related art that the metal back cover is provided with a buckle structure, which makes the back cover difficult to process and has a high cost.
  • the clip structure 50 further includes a first clip slot 52 provided on the bracket 10.
  • the clip 55 is completely located in the space between the rear cover 40 and the bracket 10, that is, the clip The clasp 55 is hidden in the space between the back cover 40 and the bracket 10 , which can prevent the buckle 55 from being exposed and prolong the service life of the buckle 55 .
  • the side where the light board 20 is located is the front side
  • the side where the rear cover 40 is located is the rear side
  • the front side is the side of the light panel module facing the user, and is not limited to the front in space.
  • the back cover 40 is made of metal material
  • the buckle 55 is made of plastic material.
  • the arrangement of the back cover 40 can prevent the circuit of the lamp board from being exposed, can effectively protect the components, and improve the service life of the product.
  • the back cover 40 may be made of metal with good thermal conductivity, such as metal aluminum.
  • the aluminum back cover 40 is used, so that the light panel module has better physical heat dissipation performance.
  • the buckle 55 is made of plastic material, which has good elasticity, low cost, and is easy to manufacture.
  • the light board 20 is bonded to the bracket 10 by thermally conductive electronic glue (such as 3M thermally conductive electronic glue).
  • thermally conductive electronic glue such as 3M thermally conductive electronic glue.
  • the thermally conductive electronic glue has good thermal conductivity, insulation and viscosity, so that the light board can be firmly bonded to on the stand 10.
  • the back cover 40 includes a back cover body 43 and a connecting piece 44 disposed at the first edge of the back cover body 43
  • the buckle 55 includes The connecting portion 551 connected with the connecting piece 44
  • the light panel module further includes a plug-in structure disposed between the second edge of the rear cover body 43 and the bracket 10, wherein the first edge and the second edge are oppositely disposed.
  • the above-mentioned first edge is the upper edge in FIG. 23
  • the second edge is the lower edge in FIG. 25 .
  • the connecting piece 44 and the back cover body 43 are integrally formed, and the connecting piece 44 has the advantage of simple structure, which makes the processing and manufacture of the back cover 40 easier.
  • the buckle 55 is connected with the connecting piece 44 through the connecting portion 551 , so as to realize the connection between the buckle 55 and the back cover 40 .
  • the light panel module further includes a plug-in structure disposed between the second edge of the rear cover body 43 and the bracket 10 .
  • the insertion structure includes an insertion block 53 and a second card slot 54 , wherein the insertion block 53 and the rear cover body 43 are integrally formed, and the second card slot 54 is provided on the bracket 10 .
  • the rear cover 40 is mounted on the bracket 10 through the plug-in structure and the snap-in structure 50 , and has the advantages of simple structure and easy installation.
  • the second card slot 54 and the first card slot 52 are both disposed on the front side of the bracket 10 (that is, the side of the bracket 10 facing the light board 20 ), the buckle 55 and the plug 53 are located on opposite sides of the rear cover 40, respectively.
  • the second clamping groove 54 is provided on the lower surface of the bottom beam of the bracket 10
  • the first clamping groove 52 is provided on the lower surface of the upper beam of the bracket 10 .
  • the buckle 55 is arranged on the upper side wall of the rear cover 40 and extends upward, and the insert block 53 is arranged on the lower side wall of the rear cover 40 and extends downward.
  • the buckle can also be arranged on the lower side wall of the rear cover, and correspondingly, the insert block is arranged on the upper side wall of the rear cover.
  • the buckle and the insert block can also be respectively arranged on the left and right side walls of the rear cover.
  • the number of the buckles 55 is two, and the number of the insertion blocks 53 is also two.
  • the connecting piece 44 includes a first connecting piece 441 that is connected to the rear cover body 43 and is perpendicular to the rear cover body 43 , and the connecting portion 551 includes two hooks 5511 disposed opposite to each other.
  • the first connecting piece The 441 is clamped between the two hooks 5511.
  • the connection between the connection piece 44 and the buckle 55 can be realized by clamping the first connection piece 441 with the two hooks 5511 , and the structure is simple and easy to operate.
  • the connecting piece 44 further includes a second connecting piece 442 connected to the first connecting piece 441 and perpendicular to the first connecting piece 441
  • the connecting portion 551 further includes a second connecting piece 442 disposed between the two hooks 5511
  • a slot 5512 is provided, and part of the second connecting piece 442 is inserted into the slot 5512 .
  • the connecting piece 44 includes a first connecting piece 441 and a second connecting piece 442 that are connected to each other, and has a simple structure and is easy to manufacture. At the same time, part of the second connecting piece 442 is inserted into the slot 5512 , and the two hooks 5511 are used to clamp the first connecting piece 441 to realize the fast connection between the buckle 55 and the connecting piece 44 .
  • the above-mentioned “perpendicular” means that the angle between the first connecting piece 441 and the back cover body 43 is about 90°.
  • the angle between the first connecting piece 441 and the back cover body 43 The angle between them can be between 80° and 100°.
  • the included angle between the first connecting piece 441 and the second connecting piece 442 may also be between 80° and 100°.
  • the second connecting piece 442 includes a first piece 4421 and a second piece 4422 connected to each other, and the first piece 4421 and the first connecting piece 441
  • the width of the first sheet body 4421 is greater than the width of the second sheet body 4422
  • the second sheet body 4422 is inserted into the slot 5512 .
  • the inner sides of the two hooks 5511 are provided with guide slopes.
  • the second piece 4422 only needs to be aligned with the slot 5512, and the first piece 4421 pushes the guide slopes so that the two hooks 5511 expand outward.
  • the two ends of the first connecting piece 441 are stuck, so that the installation between the buckle 55 and the connecting piece 44 can be realized, and the operation is simple and fast.
  • the buckle 55 further includes an elastic clamping arm 552 connected with the connecting portion 551 and a clamping block 553 arranged on the elastic clamping arm 552 , and the clamping block 553 is clamped on the first inside a card slot 52 .
  • the front and rear sides of the above-mentioned clamping block 553 have inclined surfaces.
  • the buckle 55 further includes an elastic piece 554 disposed on the connecting portion 551 , and the elastic piece 554 abuts against and cooperates with the bracket 10 .
  • the elastic pieces 554 can abut against the lower side wall of the upper beam of the bracket, which can prevent the rear cover 40 from shaking and ensure the stability between the rear cover 40 and the bracket 10 .
  • a buffer 60 is provided on the side of the bracket 10 facing the rear cover 40 .
  • the buffer member 60 is arranged between the bracket 10 and the rear cover 40 , which can avoid collision between the bracket 10 and the rear cover 40 during the installation process.
  • the buffer member 60 may be EVA buffer cotton, so that no sound is produced when the back cover 40 is fastened.
  • the rear cover 40 is provided with ribs, which can increase the heat dissipation area of the rear cover 40 on the one hand, and increase the strength of the rear cover 40 on the other hand.
  • a display screen is provided.
  • An embodiment of the display screen according to the present application includes a light panel module, and the light panel module is the above-mentioned light panel module.
  • the light board module includes a bracket 10 , a light board 20 , a back cover 40 and a clip structure 50 .
  • the clamping structure 50 is arranged between the bracket 10 and the back cover 40, and the installation between the rear cover 40 and the bracket 10 is realized through the clamping structure 50, which can realize the rapid assembly between the rear cover 40 and the bracket 10, and reduce the production cost , Improve production efficiency.
  • the buckle 55 and the back cover 40 are provided separately, which facilitates the processing of the buckle 55 independently, so that the structure of the back cover 40 is simple and the processing is easier. Therefore, the technical solution of this embodiment can effectively solve the problems in the related art that the metal back cover is provided with a buckle structure, which makes the back cover difficult to process and has a high cost. Therefore, the display screen with the above-mentioned light panel module also has the above-mentioned advantages.

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Abstract

一种灯板模组及具有其的显示屏,其中灯板模组包括:支架(10);灯板(20),设置在支架(10)的前侧;胶层(30),设置在灯板(20)和支架(10)之间,灯板(20)通过胶层(30)粘接在支架(10)上;后盖(40),位于支架(10)的后侧且通过卡接结构(50)卡接在支架(10)上。有效地解决了相关技术中采用螺纹连接容易损坏灯板(20)以及灯板(20)在长期使用过程中容易变形的问题。

Description

灯板模组及具有其的显示屏
相关申请
本申请要求2020年12月15日申请的申请号为202023040116.8,名称为“灯板模组及具有其的显示屏”的中国专利申请、2021年09月27日申请的申请号为202122356192.8,名称为“灯板模组及具有其的显示屏”的中国专利申请和2021年11月26日申请的申请号为202111427925.0,名称为“LED显示模组”的中国专利申请的优先权,在此将其原文引用作为参考。
技术领域
本发明涉及LED显示领域,具体而言,涉及一种灯板模组及具有其的显示屏。
背景技术
LED显示屏技术越来越成熟,LED显示屏成为了室内及户外的常用显示工具。并且各类大型LED显示屏已被广泛安装于高楼、铁架等室外环境用作展示、广告之用。
在相关技术中,LED显示屏由若干灯板模组组成。灯板模组包括灯板和支架等结构。灯板一般通过螺纹连接的方式连接在支架上。螺纹连接的方式增加了工序,使得生产效率较低、生产成本增加。在灯板上加工螺纹孔以及灯板装配的过程中,容易损坏灯板。同时在长期使用过程中,螺纹连接的灯板模组容易弯曲变形,使用寿命较短。
发明内容
本发明的主要目的在于提供一种灯板模组及具有其的显示屏,以解决相关技术中的螺纹连接容易损坏灯板且灯板使用过程中容易变形问题。
为了实现上述目的,根据本发明的一个方面,提供了一种灯板模组,其特征在于,包括:支架;灯板,设置在支架的前侧;胶层,设置在灯板和支架之间,灯板通过胶层粘接在支架上;
后盖,位于支架的后侧且通过卡接结构卡接在支架上。
进一步地,胶层为导热电子胶。
进一步地,卡接结构包括卡扣以及与卡扣配合的第一卡槽,卡扣凸出地设置在后盖朝向支架的一侧,第一卡槽设置在支架上。
进一步地,卡扣包括弹性卡臂及设置在弹性卡臂上的卡块。
进一步地,卡接结构还包括插块以及与插块配合的第二卡槽,插块凸出地设置在后盖朝向支架的一侧,第二卡槽设置在支架上,卡扣和插块位于后盖的相对的两侧。
进一步地,支架包括框架和加强筋,加强筋包括横向加强筋和竖向加强筋,横向加强筋为多个,竖向加强筋为多个,多个横向加强筋与多个竖向加强筋相交设置并且均设置在框架内部。
进一步地,胶层布满支架朝向灯板的一侧。
进一步地,支架由金属材质制成。
进一步地,后盖设置有通孔;和/或,后盖设置有缺口,缺口与卡扣位于后盖的同一侧。
进一步地,卡接结构包括与后盖分体设置的卡扣以及与设置于支架的第一卡槽,卡扣和第一卡槽卡接配合,卡扣凸出地设置在后盖的前侧。
进一步地,后盖包括后盖本体以及设置在后盖本体的第一边沿处的连接片,卡扣包括与连接片连接的连接部,灯板模组还包括设置在后盖本体的第二边沿和支架之间的插接结构,其中,第一边沿和第二边沿相对设置。
进一步地,连接片包括与后盖本体连接并垂直于后盖本体的第一连接片,连接部包括相对设置的两个卡钩,第一连接片卡设在两个卡钩之间。
进一步地,连接片还包括与第一连接片连接并垂直于第一连接片的第二连接片,连接部还包括设置于两个卡钩之间设置有插槽,部分第二连接片插设在插槽内。
进一步地,第二连接片包括相互连接的第一片体和第二片体,第一片体与第一连接片连接,第一片体的宽度大于第二片体的宽度,第二片体插设在插槽内。
进一步地,卡扣还包括与连接部连接的弹性卡臂以及设置在弹性卡臂上的卡块,卡块卡设在第一卡槽内。
进一步地,卡扣还包括设置于连接部的弹片,弹片与支架抵接配合。
进一步地,后盖由金属材料制成,卡扣由塑胶材料制成。
进一步地,支架朝向后盖的一侧设置有缓冲件。
进一步地,支架包括框架和设置在框架内的多个横向加强筋和多个竖向加强筋,多个横向加强筋与多个竖向加强筋相交设置形成多个容置空间,多个容置空间包括位于支架的中间位置的第一容置空间、位于第一容置空间沿横向方向的第一侧的第二容置空间和位于第一容置空间沿横向方向的第二侧的第三容置空间,第一容置空间的横截面积小于第二容置空间的横截面积,第一容置空间的横截面积小于第三容置空间的横截面积;灯板包括模组电路,模组电路包括供电接口、信号接口、第一行驱动电路、第二行驱动电路和列驱动电路,其中,供电接口和信号接口与第一容置空间对应设置,第一行驱动电路的主体部分和列驱动电路的主体部分与第二容置空间对应设置,第二行驱动电路的主体部分与第三容置空间对应设置。
进一步地,列驱动电路位于第一行驱动电路远离第一容置空间的一侧。
进一步地,模组电路还包括第一信号驱动电路和第二信号驱动电路,第一信号驱动电路与第二容置空间对应设置,第二信号驱动电路与第三容置空间对应设置。
进一步地,多个容置空间还包括位于第二容置空间上方的第四容置空间和位于第二容置空间下方的第五容置空间,第一行驱动电路的其余部分分别设置在第四容置空间和第五容置空间内;多个容置空间还包括位于第三容置空间上方的第六容置空间和位于第三容置空间下方的第七容置空间,第二行驱动电路的其余部分分别设置在第六容置空间和第七容置空间内。
进一步地,后盖朝向支架的一侧设置有加强筋,加强筋包括多个横向加强筋和多个竖向加强筋,多个横向加强筋和多个竖向加强筋交错设置;灯板的后侧设置有第一元器件布局区和第二元器件布局区,第一元器件布局区内的元器件的高度大于第二元器件布局区内的元器件的高度,第二元器件布局区对应于后盖上加强筋的位置设置,第一元器件布局区对应于后盖的加强筋以外的位置。
进一步地,灯板模组胶层包括设置在框架上的第一胶层以及设置在横向加强筋上和设置在竖向加强筋上的第二胶层,第二胶层为间隔设置的多段以避让横向加强筋和竖向加强筋的相交位置。
进一步地,横向加强筋的数量为两个,两个横向加强筋之间的距离为第一距离A1,每个横向加强筋与相邻的框架之间的距离为第二距离A2,第一距离A1和第二距离A2之间的比值A1/A2满足:0.5≤A1/A2≤0.8;和/或,竖向加强筋的数量为两个,两个竖向加强筋之间的距离为第三距离B1,每个竖向加强筋与相邻的框架之间的距离为第四距离B2,第三距离B1和第四距离B2之间的比值B1/B2满足:1.8≤B1/B2≤2.4。
进一步地,灯板的后侧对应于支架的位置设置有绝缘涂层。
进一步地,模组电路中的IC芯片与框架、横向加强筋和竖向加强筋之间的距离在2mm以上。
根据本发明的另一方面,提供了一种显示屏,包括多个灯板模组,每个灯板模组为上述的灯板模组。
应用本发明的技术方案,灯板模组包括灯板、支架、后盖、胶层和卡接结构。胶层设置在灯板和支架之间,使得灯板和支架粘接在一起;卡接结构设置在后盖和支架之间,使得后盖和支架卡接在一起。上述结构使得灯板模组在组装时无需使用螺钉,进而避免了在灯板、支架和后盖上加工螺纹孔,简化了工序,降低了生产成本,提高了生产效率和产品质量。使用胶层和卡接结构实现灯板模组的无螺纹装配,能够实现灯板模组的快速装配和维修,同时有效解决了相关技术中采用螺纹连接容易损坏灯板以及灯板在长期使用过程中容易变形的问题。
附图说明
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:
图1示出了根据本发明的灯板模组的实施例一的立体结构示意图;
图2示出了图1的灯板模组的分解结构示意图;
图3示出了图1的灯板模组的剖视示意图;
图4示出了图3的灯板模组的A处放大示意图;
图5示出了图3的灯板模组的B处放大示意图;
图6示出了图1的灯板模组的支架、胶层和灯板的立体结构示意图;
图7示出了图1的灯板模组的支架的主视示意图;
图8示出了图1的灯板模组的后盖的立体结构示意图;
图9示出了图8的后盖的另一角度的立体结构示意图;
图10示出了图8的后盖的后视示意图;
图11示出了图10的后盖的C处放大示意图;
图12示出了图8的后盖的剖视示意图;
图13示出了图12的后盖的D处放大示意图;
图14示出了图12的后盖的E处放大示意图;
图15示出了图1的灯板模组的灯板的后视图;
图16示出了图15的LED灯板的后部的元器件布局区的划分图;
图17示出了图1的灯板模组的灯板和支架的后视示意图;
图18示出了图17的支架的前视图和支架前侧的胶层的分布图;
图19示出了根据本发明的灯板模组的实施例二的分体结构示意图;
图20示出了图19的灯板模组的F处的放大图;
图21示出了图19的灯板模组的后视示意图;
图22示出了图21的灯板模组的G处的放大图;
图23示出了图19的灯板模组的部分结构的放大示意图;
图24示出了图19的灯板模组的另一部分结构的放大示意图;
图25示出了图19的灯板模组的后盖和卡扣的分体结构示意图;
图26示出了图25的后盖和卡扣的H处的放大图;
图27示出了图19的灯板模组的后盖和卡扣装配在一起的立体结构示意图;
图28示出了图27的后盖和卡扣的I处的放大图;
图29示出了图27的后盖和卡扣的J处的放大图;
图30示出了图19的灯板模组的支架的立体结构示意图;
图31示出了图30的支架的K处的放大图;
图32示出了图30的支架的L处的放大图;以及
图33示出了图19的灯板模组的卡扣的立体结构示意图。
其中,上述附图包括以下附图标记:
10、支架;11、框架;12、加强筋;121、横向加强筋;122、竖向加强筋;20、灯板;21、第一元器件布局区;22、第二元器件布局区;23、绝缘涂层;30、胶层;31、第一胶层;32、第二胶层;40、后盖;41、通孔;42、缺口;43、后盖本体;44、连接片;441、第一连接片;442、第二连接片;4421、第一片体;4422、第二片体;45、加强筋;451、横向加强筋;452、竖向加强筋;50、卡接结构;51、卡扣;511、弹性卡臂;512、卡块;52、第一卡槽;53、插块;54、第二卡槽;55、卡扣;551、连接部;5511、卡钩;5512、插槽;552、弹性卡臂;553、卡块;554、弹片;60、缓冲件;70、容置空间;71、第一容置空间;72、第二容置空间;73、第三容置空间;74、第四容置空间;75、第五容置空间;76、第六容置空间;77、第七容置空间;80、模组电路;81、供电接口;82、信号接口;83、第一行驱动电路;84、第二行驱动电路;85、列驱动电路;86、第一信号驱动电路;87、第二信号驱动电路;90、IC芯片。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
如图1至图3所示,本实施例的灯板模组包括:支架10、灯板20、胶层30和后盖40。灯板20设置在支架10的前侧;胶层30设置在灯板20和支架10之间,灯板20通过胶层30粘接在支架10上;后盖40位于支架10的后侧且通过卡接结构50卡接在支架10上。
应用本实施例的技术方案,灯板模组包括灯板20、支架10、后盖40、胶层30和卡接结构50。胶层30设置在灯板20和支架10之间,使得灯板20和支架10黏合在一起;卡接结构 50设置在后盖40和支架10之间,使得后盖40和支架10卡接在一起。避免了在灯板20、支架10和后盖40上加工螺纹孔,简化了工序,降低了生产成本、提高了生产效率和产品质量。使用胶层30和卡接结构50实现灯板模组的无螺纹装配,能够实现灯板模组的快速装配和维修,同时有效解决了相关技术中采用螺纹连接容易损坏灯板20以及灯板20和后盖40在长期使用过程中容易变形的问题。
在本实施例中,如图2所示,灯板20所在的一侧为前侧,后盖40所在的一侧为后侧。另外需要说明的是,前侧是灯板模组面向用户的一侧,并不局限于位于空间上的前方。当灯板模组沿竖直方向放置时,灯板位于后盖的前方,当灯板模组沿水平方向放置时,灯板位于后盖的上方或者下方。
在本实施例中,胶层30为导热电子胶,具体为3M导热电子胶。胶层采用导热电子胶,导热电子胶具有良好的导热性、绝缘性以及粘性,使得灯板能够牢固地粘接在支架上,增强了灯板模组的散热性能。同时,3M导热电子胶具有良好的阻燃性,阻燃等级为V0级,提高了灯板模组在使用过程中的安全性能。
需要说明的是,在本实施例中,为了兼顾粘接的牢固性以及灯板模组的散热性能,优选3M电子胶。同时,能够将灯板牢固地粘接在支架上的其他型号的导热电子胶的使用均在本申请的保护范围内。
上述后盖40的设置能够避免灯板线路裸露在外,能够有效地保护元器件,提高产品的使用寿命。在本实施例中,考虑到成本合理问题,后盖采用塑胶材质。在其他实施方式中,后盖也可以由金属铝等具有良好的导热性能的金属制成。采用铝制后盖,可以进一步提升灯板模组的物理散热性能。
如图3和图4所示,在本实施例中,卡接结构50包括卡扣51以及与卡扣51配合的第一卡槽52。卡扣51凸出地设置在后盖40朝向支架10的一侧;第一卡槽52设置在支架10上。卡扣51凸出于后盖40的前表面,即凸出于后盖40朝向支架10一侧的表面。如图7所示,支架10包括框架11,第一卡槽52设置在框架11的顶部横梁的下表面,可以为凹槽。在安装过程中,用户将上述卡扣51伸入至框架11的顶部横梁的下方,使卡扣51卡设在第一卡槽52内,即可将后盖40固定在支架10上。安装完成后,卡扣51完全位于后盖40和支架10之间的空间内。也即卡扣51隐藏在后盖40和支架10之间的空间内。上述结构避免了卡扣51暴露在外,延长了卡扣51的使用寿命。同时,使用过程中后盖40不会因为用户不小心碰到卡扣51,使得卡扣51变形而从第一卡槽52中脱出,进而使得后盖40从支架10上脱落。
如图3、图11和图13所示,在本实施例中,卡扣51包括弹性卡臂511及设置在弹性卡臂511上的卡块512。上述卡块512的前后两侧具有斜面,在安装过程中,用户将卡扣51对准第一卡槽52的位置,支架10与卡块512前侧的斜面接触,在用户施加的朝向支架10的力的作用下,弹性卡臂511发生变形,卡扣51在弹性卡臂511的带动下朝向下移动,最终卡扣51卡设在第一卡槽52内,使后盖40固定在支架10上。
如图5和图14所示,在本实施例中,卡接结构50还包括插块53以及与插块53配合的第二卡槽54,插块53凸出地设置在后盖40朝向支架10的一侧,第二卡槽54设置在支架10上,卡扣51和插块53位于后盖40的相对的两侧。第二卡槽54设置在框架11的底部横梁的上表面,插块53向下延伸。如图3、图7和图12所示,在本实施例中,卡扣51设置在后盖40的上侧壁,插块53设置在后盖的下侧壁。用户在安装的时候,先将插块53插入到第二卡槽54内,再使卡扣51卡设在第一卡槽52内,即可实现后盖40的固定。
在本实施例中,卡扣51设置在后盖40的上侧壁,并且卡扣51的卡块512向上延伸,插块53设置在后盖40的下侧壁,并且向下延伸。在其他可行的实施方式中,卡扣可以设置在后盖的下侧壁,相应地,插块设置在后盖的上侧壁。同时,卡扣和插块也可以分别设置在后盖的左右侧壁。
如图9所示,在本实施例中,卡扣51为两个,相应的插块53也为两个。
在其他可行的实施方式中,也可以由多个卡扣以及与多个卡扣配合的多个第一卡槽实现后盖在支架上的固定。多个卡扣分别设置在后盖的上下侧壁或者设置在后盖的左右侧壁。在安装过程中,用户先将一侧的卡扣卡入第一卡槽内,再将另一侧的卡扣卡入第一卡槽内,即可实现后盖的固定。
如图7所示,支架10包括框架11和加强筋12,加强筋12包括横向加强筋121和竖向加强筋122,横向加强筋121为多个,竖向加强筋122为多个,多个横向加强筋121与多个竖向加强筋122相交设置并且均设置在框架11内部。如图7所示,在本实施例中,横向加强筋121和竖向加强筋122横纵交错形成“井字形”。多个加强筋12之间形成立体环形空间,加大了散热面积,加强了灯板模组的散热效果。上述结构的设置有利于灯板模组的立体散热,提高产品的使用寿命。
如图6所示,在本实施例中,胶层30布满支架10朝向灯板20的一侧。上述胶层30的设置,使得支架10朝向灯板20的一侧表面全都粘上胶层30,灯板20通过上述胶层30牢固地粘接在支架10上,使得灯板20不易从支架10上脱落。
在本实施例中,支架10由金属材质制成,具体为铝。铝具有密度小、抗腐蚀性能强、导热性能好等优点,使得灯板模组整体质量轻,同时具有良好的散热性能。
在本实施例未示出的其他实施方式中,支架也可以由其他导热性能良好的金属制成。
如图8至图11所示,在本实施例中,后盖40设置有通孔41,当卡扣51由于长期使用疲劳损坏或者使用过程中意外损坏,且灯板20还可以继续使用时。用户可以在上述通孔41中设置螺钉以使后盖40固定在支架10上。上述通孔41的设置考虑到了用户使用过程中可能出现的卡扣51意外损坏的情形,避免了由于卡扣51的损坏导致的整个灯板模组无法使用、或者用户继续使用没有后盖40保护以致于线路直接裸露在外的灯板模组的情况的发生。同时,给用户提供了更多的固定后盖40的方式,方便了用户的使用。
同时,后盖40设置有缺口42,缺口42与卡扣51位于后盖40的同一侧。如图8至图13所示,在本实施例中,缺口42位于弹性卡臂511的下方,在需要拆下后盖40的时候,用户可以使用工具,比如笔尖等具有一定强度的物体伸入至缺口42位置,分别卡在缺口42的侧壁以及支架10的侧壁上,向后盖40施加朝向灯板模组后侧的力,使得卡扣51沿着卡块512后侧的斜面滑出第一卡槽52,实现后盖40的拆卸。
同时,在缺口42的位置设置有三角形标识,以方便用户需要拆下后盖40的时候能够快速找到缺口42,方便了用户的使用。
根据本申请的另一个方面,提供了一种显示屏,根据本申请的显示屏的实施例(图中未示出)包括多个灯板模组,每个灯板模组为上述的灯板模组。上述灯板模组通过胶层30和卡接结构50的设置实现无螺纹装配,有效解决了相关技术中采用螺纹连接容易损坏灯板20以及灯板20和后盖40在长期使用过程中容易变形的问题。因此具有上述的灯板模组的显示屏也具有上述的优点。
同时上述胶层30和卡接结构50的设置有利于灯板模组的快速装配和维修,使元器件生产效率提高。
如图1、图2、图15和图17所示,本实施例的灯板模组包括:支架10、容置空间70、灯板20、模组电路80以及后盖40。其中,支架10包括框架11和设置在框架11内的多个横向加强筋121和多个竖向加强筋122,多个横向加强筋121与多个竖向加强筋122相交设置形成多个容置空间70,多个容置空间70包括位于支架10的中间位置的第一容置空间71、位于第一容置空间71沿横向方向的第一侧的第二容置空间72和位于第一容置空间71沿横向方向的第二侧的第三容置空间73,第一容置空间71的横截面积小于第二容置空间72的横截面积,第一容置空间71的横截面积小于第三容置空间73的横截面积;灯板20设置在支架10的前侧,灯板20包括模组电路80,模组电路80包括供电接口81、信号接口82、第一行驱动电路83、第二行驱动电路84和列驱动电路85,其中,供电接口81和信号接口82与第一容置空间71对应设置,第一行驱动电路83的主体部分和列驱动电路85的主体部分与第二容置空间72对应设置,第二行驱动电路84的主体部分与第三容置空间73对应设置;后盖40设置在支架10的后侧。
应用本实施例的技术方案,灯板模组包括:支架10、容置空间70、灯板20、模组电路80以及后盖40。灯板20设置在支架10的前侧,后盖40设置在支架10的后侧,后盖40能够有效地保护灯板20后侧的元器件,避免这些元器件裸露在外影响灯板模组的使用寿命。支架10包括框架11以及设置在框架11内部的多个横向加强筋121和多个竖向加强筋122,多个横向加强筋121和多个竖向加强筋122相交设置形成多个横截面积大小不同的容置空间70,模组电路80的不同部分分别对应不同的容置空间70设置,使得灯板模组的散热效果更好。具体地,在本实施例中,将第一行驱动电路83和列驱动电路85的主体部分设置在横截面积较大的第二容置空间72内、将第二行驱动电路84的主体部分设置在横截面积较大的第三容置空间73内,将这些发热较多的电路设置在横截面积较大的容置空间内部,使得灯板模组整 体的散热性能较好。因此,本实施例的技术方案能够有效地解决相关技术中的灯板模组散热效果较差影响使用寿命的问题。
在本实施例中,如图1和图2所示,灯板20所在的一侧为支架10的前侧,后盖40所在的一侧为支架10的后侧。框架11内部设置有两个横向加强筋121和两个竖向加强筋122,两个横向加强筋121和两个竖向加强筋122形成“井”字形结构,横向加强筋121和竖向加强筋122之间形成立体环形,加大了散热面积。
需要说明的是,上述的“第一容置空间71的横截面积”是指第一容置空间71在平行于灯板20的前表面的平面上的投影面积。对应地,第二容置空间72和第三容置空间73的横截面积也是在平行于灯板20的前表面的平面上的投影面积。电路的“主体部分”是指该电路的大部分的IC芯片,即在本实施例中:第一行驱动电路83的大部分IC芯片与第二容置空间72对应设置;列驱动电路85的大部分与第二容置空间72对应设置;第二行驱动电路84的大部分与第三容置空间73对应设置。图15中示意性地框出了第一行驱动电路83、第二行驱动电路84以及列驱动电路85的组成,当然实际电路组成并不限于图中示出的情况。
在本实施例中,“第一容置空间71沿横向方向的第一侧”为图17中的第一容置空间71的左侧,“第一容置空间71沿横向方向的第二侧”为图17中的第一容置空间71的右侧。当然,在其他可行的实施方案中,第二容置空间也可以设置在第一容置空间的右侧,对应地,第三容置空间也可以设置在第一容置空间的左侧,只要使得第二容置空间和第三容置空间分别位于第一容置空间横向上的两侧即可。
如图15所示,在本实施例中,列驱动电路85位于第一行驱动电路83远离第一容置空间71的一侧。这样可以使得灯板20内部的电路布局更加合理。
如图15所示,在本实施例中,模组电路80还包括第一信号驱动电路86和第二信号驱动电路87,第一信号驱动电路86与第二容置空间72对应设置,第二信号驱动电路87与第三容置空间73对应设置。这样可以使得灯板20内部的电路布局更加合理。
如图15所示,在本实施例中,多个容置空间70还包括位于第二容置空间72上方的第四容置空间74和位于第二容置空间72下方的第五容置空间75,第一行驱动电路83的其余部分分别设置在第四容置空间74和第五容置空间75内;多个容置空间70还包括位于第三容置空间73上方的第六容置空间76和位于第三容置空间73下方的第七容置空间77,第二行驱动电路84的其余部分分别设置在第六容置空间76和第七容置空间77内。将第一行驱动电路83和第二行驱动电路84分别设置在多个容置空间70内,这样将电路中的IC芯片打散设置,使得散热更加均匀,解决相关技术中的由于散热不均使得灯板模组容易产生高温色带的问题。
如图1、图2、图16和图9所示,后盖40朝向支架10的一侧设置有加强筋45,加强筋45包括多个横向加强筋451和多个竖向加强筋452,多个横向加强筋451和多个竖向加强筋452交错设置;灯板20的后侧设置有第一元器件布局区21和第二元器件布局区22,第一元器件布局区21内的元器件的高度大于第二元器件布局区22内的元器件的高度,第二元器件布局区22对应于后盖40上加强筋45的位置设置,第一元器件布局区21对应于后盖40的加 强筋45以外的位置。加强筋45的设置能够增强后盖40的强度,进而提升灯板模组的整体强度。第二元器件布局区22对应于加强筋45的位置设置,在第二元器件布局区22内设置高度较低的元器件,能够避免元器件与加强筋45之间产生干涉。
如图1、图2、和图18所示,在本实施例中,灯板模组还包括设置在灯板20和支架10之间的胶层30,灯板20通过胶层30粘接在支架10上;胶层30包括设置在框架11上的第一胶层31以及设置在横向加强筋121上和设置在竖向加强筋122上的第二胶层32,第二胶层32为间隔设置的多段以避让横向加强筋121和竖向加强筋122的相交位置。通过胶层30将灯板20和支架10粘接在一起,具体地,导热电子胶具有良好的导热性、绝缘性以及粘性,使得灯板20能够牢固地粘接在支架10上,实现支架10和灯板20之间的无螺丝连接。能够有效地避免采用螺丝固定连接容易损伤LED灯板。第二胶层32包括多段胶层,且多段胶层之间间隔设置,这样能够降低粘胶的精度要求同时保证粘接效果。具体地,在本实施例中,多段第二胶层32之间的间隔在40mm以下。
横向加强筋121的数量为两个,两个横向加强筋121之间的距离为第一距离A1,每个横向加强筋121与相邻的框架11之间的距离为第二距离A2,第一距离A1和第二距离A2之间的比值A1/A2满足:0.5≤A1/A2≤0.8;竖向加强筋122的数量为两个,两个竖向加强筋122之间的距离为第三距离B1,每个竖向加强筋122与相邻的框架11之间的距离为第四距离B2,第三距离B1和第四距离B2之间的比值B1/B2满足:1.8≤B1/B2≤2.4。这样设置能够在保证支架10的强度的前提下,使得灯板模组内部的电路以及电子元器件的布局更加合理。由于第一容置空间71内设置了与外界电源线和信号线插接的供电接口81和信号接口82,因此需要使得围成第一容置空间71的结构强度较大。当A1/A2<0.5时,会使得两个横向加强筋121之间的距离过小,使得第一容置空间71内的IC芯片等元器件布局过于紧密,第一容置空间71的散热效果不好;同时会使得供电接口81和信号接口82布局过于紧密,不方便进行信号线和电源线的插拔操作。当A1/A2>0.8时,会使得第一容置空间71四周的强度较小,也会使得第二容置空间72和第三容置空间73较小,第二容置空间72和第三容置空间73内的IC芯片等元器件布局较为紧密,散热效果不好。当B1/B2<1.8时,会使得第四容置空间74、第五容置空间75、第六容置空间76和第七容置空间77较大,对应会设置更多的IC芯片在这些容置空间内,然而这些容置空间距离框架11较近,框架11相较于横向加强筋121和竖向加强筋122宽度更大,散热效果不好。当B1/B2>2.4时,会使得第四容置空间74、第五容置空间75、第六容置空间76和第七容置空间77较小,能够放置的IC芯片较少,使得大部分的IC芯片均放置在灯板20的纵向的中间位置,这样布局不够合理。
具体地,在本实施例中,第一距离A1和第二距离A2之间的比值A1/A2可以为0.5、0.6或者0.8;第三距离B1和第四距离B2之间的比值B1/B2为1.8、2.1或者2.4。综合设定A1/A2的值和B1/B2的值以兼顾保证散热效果和结构强度。
如图1、图2、图15和图17所示,在本实施例中,灯板20的后侧对应于支架10的位置设置有绝缘涂层23。支架10为金属支架,具体为铝制支架。绝缘涂层23的宽度大于横向加 强筋121和竖向加强筋122的宽度,这样能够避免灯板20上的电路或者元器件触碰到金属支架,影响LED限制模组的显示效果。
在本实施例中,模组电路80中的IC芯片90与框架11、横向加强筋121和竖向加强筋122之间的距离在2mm以上。这样设置能够避免元器件触碰到金属支架影响LED限制模组的显示效果。
如图19、图20、图23和图24所示,本实施例的灯板模组包括:支架10、灯板20、后盖40以及卡接结构50。其中,灯板20设置在支架10的前侧;后盖40,设置在支架10的后侧并通过卡接结构50卡接在支架10上,卡接结构50包括与后盖40分体设置的卡扣55以及与设置于支架10的第一卡槽52,卡扣55和第一卡槽52卡接配合,卡扣55凸出地设置在后盖40的前侧。
应用本实施例的技术方案,灯板模组包括支架10、灯板20、后盖40以及卡接结构50。卡接结构50设置在支架10和后盖40之间,通过卡接结构50实现后盖40和支架10之间的安装,能够实现后盖40和支架10之间的快速装配和维修,降低了生产成本、提高了生产效率。同时,卡扣55与后盖40分体设置,便于单独进行卡扣55的加工,使得后盖40的结构简单,更加容易加工。因此,本实施例的技术方案能够有效地解决相关技术中的金属后盖上设置卡扣结构使得后盖加工困难、成本高的问题。
卡接结构50还包括设置在支架10上的第一卡槽52,将后盖40安装至支架10上之后,卡扣55完全位于后盖40和支架10之间的空间内,也即卡扣55隐藏在后盖40和支架10之间的空间内,这样能够避免卡扣55暴露在外,延长了卡扣55的使用寿命。同时,也避免了使用过程中因为用户不小心碰到卡扣55,使得卡扣55变形而从第一卡槽52中脱出,进而使得后盖40从支架10上脱落。
在本实施例中,如图19、图23和图24所示,灯板20所在的一侧为前侧,后盖40所在的一侧为后侧。另外需要说明的是,前侧是灯板模组面向用户的一侧,并不局限于位于空间上的前方。当灯板模组沿竖直方向放置时,灯板位于后盖的前方,当灯板模组沿水平方向放置时,灯板位于后盖的上方或者下方。
在本实施例中,后盖40由金属材料制成,卡扣55由塑胶材料制成。后盖40的设置能够避免灯板线路裸露在外,能够有效地保护元器件,提高产品的使用寿命。后盖40可以由金属铝等具有良好的导热性能的金属制成。采用铝制的后盖40,使得灯板模组具有较好的物理散热性能。同时,卡扣55由塑胶材料制成,塑胶材料弹性较好,同时成本低,易于生产制造。
在本实施例中,灯板20通过导热电子胶(例如3M导热电子胶)粘接在支架10上,导热电子胶具有良好的导热性、绝缘性以及粘性,使得灯板能够牢固地粘接在支架10上。
如图21、图22、图25、图26、图29和图32所示,后盖40包括后盖本体43以及设置在后盖本体43的第一边沿处的连接片44,卡扣55包括与连接片44连接的连接部551,灯板模组还包括设置在后盖本体43的第二边沿和支架10之间的插接结构,其中,第一边沿和第 二边沿相对设置。具体地,上述的第一边沿为图23中的上边沿,第二边沿为图25中的下边沿。连接片44与后盖本体43为一体成型结构,且连接片44具有结构简单的优点,使得后盖40的加工制造更加容易。卡扣55通过连接部551与连接片44连接,实现了卡扣55和后盖40之间的连接。
如图24、图29和图32所示,灯板模组还包括设置在后盖本体43的第二边沿和支架10之间的插接结构。具体地,插接结构包括插块53和第二卡槽54,其中插块53与后盖本体43为一体成型结构,第二卡槽54设置在支架10上。后盖40通过插接结构和卡接结构50安装在支架10上,具有结构简单、易于安装的优点。
如图30所示,在本实施例中,第二卡槽54和第一卡槽52均设置在支架10的前侧(即支架10朝向灯板20的一侧),卡扣55和插块53分别位于后盖40上相对的两侧。第二卡槽54设置在支架10底部横梁的下表面上,第一卡槽52设置在支架10上部横梁的下表面上。用户在安装的时候,先将插块53插入至第二卡槽54中,再使得卡扣55卡设在第一卡槽52内即可实现后盖40的安装。
在本实施例中,卡扣55设置在后盖40的上侧壁并向上延伸,插块53设置在后盖40的下侧壁并向下延伸。在其他可行的实施方案中,卡扣也可以设置在后盖的下侧壁,相应地,插块设置在后盖的上侧壁。同时,卡扣和插块也可以分别设置在后盖的左右侧壁。
如图27至图29所示,在本实施例中,卡扣55的数量为两个,插块53的数量也为两个。
如图25至图28所示,连接片44包括与后盖本体43连接并垂直于后盖本体43的第一连接片441,连接部551包括相对设置的两个卡钩5511,第一连接片441卡设在两个卡钩5511之间。通过两个卡钩5511卡住第一连接片441即可实现连接片44和卡扣55之间的连接,结构简单且易于操作。
如图25至图28所示,连接片44还包括与第一连接片441连接并垂直于第一连接片441的第二连接片442,连接部551还包括设置于两个卡钩5511之间设置有插槽5512,部分第二连接片442插设在插槽5512内。连接片44包括相互连接的第一连接片441和第二连接片442,结构简单,易于进行生产制造。同时部分第二连接片442插设在插槽5512内,配合两个卡钩5511卡住第一连接片441能够实现卡扣55和连接片44之间的紧固连接。
需要说明的是,上述的“垂直于”是指第一连接片441与后盖本体43之间的夹角大约为90°,当然由于制造误差等,第一连接片441与后盖本体43之间的夹角可以在80°至100°之间。同样地,第一连接片441和第二连接片442之间的夹角也可以在80°至100°之间。
如图25、图26以及图33所示,在本实施例中,第二连接片442包括相互连接的第一片体4421和第二片体4422,第一片体4421与第一连接片441连接,第一片体4421的宽度大于第二片体4422的宽度,第二片体4422插设在插槽5512内。具体地,两个卡钩5511的内侧设置有导向斜面,安装时,只需要将第二片体4422对准插槽5512,第一片体4421推动导向斜 面,使得两个卡钩5511向外扩张并最终卡住第一连接片441的两端,即可实现卡扣55和连接片44之间的安装,操作简单、快捷。
如图27、图28、图30以及图31所示,卡扣55还包括与连接部551连接的弹性卡臂552以及设置在弹性卡臂552上的卡块553,卡块553卡设在第一卡槽52内。上述卡块553的前后两侧具有斜面,在安装过程中,用户将卡扣55对准第一卡槽52的位置,支架10与卡块553前侧的斜面接触,在用户施加的朝向支架10的力的作用下,弹性卡臂552发生变形,卡扣55在弹性卡臂552的带动下朝向下移动,最终卡扣55卡设在第一卡槽52内,使后盖40固定在支架10上。
如图21和图22所示,卡扣55还包括设置于连接部551的弹片554,弹片554与支架10抵接配合。将卡扣55安装至支架10上之后,弹片554能够抵住支架上侧横梁的下侧壁,能够避免后盖40晃动,保证后盖40和支架10之间的稳定性。
如图19、图20以及图23至图24所示,在本实施例中,支架10朝向后盖40的一侧设置有缓冲件60。缓冲件60设置在支架10和后盖40之间,能够避免安装过程中支架10和后盖40之间的磕碰。具体地,缓冲件60可以为EVA缓冲棉,这样在扣合后盖40的时候不会发出声响。
同时,在本实施例中,后盖40上设置有凸筋,凸筋的设置一方面能够加大后盖40的散热面积,另一方面能够增加后盖40的强度。
根据本申请的另一个方面,提供了一种显示屏,根据本申请的显示屏的实施例(图中未示出)包括灯板模组,灯板模组为上述的灯板模组。灯板模组包括支架10、灯板20、后盖40以及卡接结构50。卡接结构50设置在支架10和后盖40之间,通过卡接结构50实现后盖40和支架10之间的安装,能够实现后盖40和支架10之间的快速装配,降低了生产成本、提高了生产效率。同时,卡扣55与后盖40分体设置,便于单独进行卡扣55的加工,使得后盖40的结构简单,更加容易加工。因此,本实施例的技术方案能够有效地解决相关技术中的金属后盖上设置卡扣结构使得后盖加工困难、成本高的问题。因此具有上述的灯板模组的显示屏也具有上述的优点。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (22)

  1. 一种灯板模组,其特征在于,包括:
    支架(10);
    灯板(20),设置在所述支架(10)的前侧;
    胶层(30),设置在所述灯板(20)和所述支架(10)之间,所述灯板(20)通过所述胶层(30)粘接在所述支架(10)上;
    后盖(40),位于所述支架(10)的后侧且通过卡接结构(50)卡接在所述支架(10)上。
  2. 根据权利要求1所述的灯板模组,其特征在于,所述胶层(30)为导热电子胶。
  3. 根据权利要求1所述的灯板模组,其特征在于,所述卡接结构(50)包括卡扣(51)以及与所述卡扣(51)配合的第一卡槽(52),所述卡扣(51)凸出地设置在所述后盖(40)朝向所述支架(10)的一侧,所述第一卡槽(52)设置在所述支架(10)上。
  4. 根据权利要求3所述的灯板模组,其特征在于,所述卡扣(51)包括弹性卡臂(511)及设置在所述弹性卡臂(511)上的卡块(512)。
  5. 根据权利要求3所述的灯板模组,其特征在于,所述卡接结构(50)还包括插块(53)以及与所述插块(53)配合的第二卡槽(54),所述插块(53)凸出地设置在所述后盖(40)朝向所述支架(10)的一侧,所述第二卡槽(54)设置在所述支架(10)上,所述卡扣(51)和所述插块(53)位于所述后盖(40)的相对的两侧。
  6. 根据权利要求1所述的灯板模组,其特征在于,所述支架(10)包括框架(11)和加强筋(12),所述加强筋(12)包括横向加强筋(121)和竖向加强筋(122),所述横向加强筋(121)为多个,所述竖向加强筋(122)为多个,多个所述横向加强筋(121)与多个所述竖向加强筋(122)相交设置并且均设置在所述框架(11)内部。
  7. 根据权利要求3所述的灯板模组,其特征在于,
    所述后盖(40)设置有通孔(41);和/或,
    所述后盖(40)设置有缺口(42),所述缺口(42)与所述卡扣(51)位于所述后盖(40)的同一侧。
  8. 根据权利要求1所述的灯板模组,其特征在于,所述卡接结构(50)包括与所述后盖(40)分体设置的卡扣(55)以及与设置于所述支架(10)的第一卡槽(52),所述卡扣(55)和所述第一卡槽(52)卡接配合,所述卡扣(55)凸出地设置在所述后盖(40)的前侧。
  9. 根据权利要求8所述的灯板模组,其特征在于,所述后盖(40)包括后盖本体(43)以及设置在所述后盖本体(43)的第一边沿处的连接片(44),所述卡扣(55)包括与所述连接片(44)连接的连接部(551),所述灯板模组还包括设置在所述后盖本体(43)的 第二边沿和所述支架(10)之间的插接结构,其中,所述第一边沿和所述第二边沿相对设置。
  10. 根据权利要求9所述的灯板模组,其特征在于,所述连接片(44)包括与所述后盖本体(43)连接并垂直于所述后盖本体(43)的第一连接片(441),所述连接部(551)包括相对设置的两个卡钩(5511),所述第一连接片(441)卡设在两个所述卡钩(5511)之间。
  11. 根据权利要求10所述的灯板模组,其特征在于,所述连接片(44)还包括与所述第一连接片(441)连接并垂直于所述第一连接片(441)的第二连接片(442),所述连接部(551)还包括设置于两个所述卡钩(5511)之间设置有插槽(5512),部分所述第二连接片(442)插设在所述插槽(5512)内。
  12. 根据权利要求11所述的灯板模组,其特征在于,所述第二连接片(442)包括相互连接的第一片体(4421)和第二片体(4422),所述第一片体(4421)与所述第一连接片(4422)连接,所述第一片体(4421)的宽度大于所述第二片体(4422)的宽度,所述第二片体(4422)插设在所述插槽(5512)内。
  13. 根据权利要求9所述的灯板模组,其特征在于,所述卡扣(55)还包括设置于所述连接部(551)的弹片(554),所述弹片(554)与所述支架(10)抵接配合。
  14. 根据权利要求1所述的灯板模组,其特征在于,
    所述支架(10)包括框架(11)和设置在所述框架(11)内的多个横向加强筋(121)和多个竖向加强筋(122),多个所述横向加强筋(121)与多个所述竖向加强筋(122)相交设置形成多个容置空间(70),多个所述容置空间(70)包括位于所述支架(10)的中间位置的第一容置空间(71)、位于所述第一容置空间(71)沿横向方向的第一侧的第二容置空间(72)和位于所述第一容置空间(71)沿所述横向方向的第二侧的第三容置空间(73),所述第一容置空间(71)的横截面积小于所述第二容置空间(72)的横截面积,所述第一容置空间(71)的横截面积小于所述第三容置空间(73)的横截面积;
    所述灯板(20)包括模组电路(80),所述模组电路(80)包括供电接口(81)、信号接口(82)、第一行驱动电路(83)、第二行驱动电路(84)和列驱动电路(85),其中,所述供电接口(81)和所述信号接口(82)与所述第一容置空间(71)对应设置,所述第一行驱动电路(83)的主体部分和所述列驱动电路(85)的主体部分与所述第二容置空间(72)对应设置,所述第二行驱动电路(84)的主体部分与所述第三容置空间(73)对应设置。
  15. 根据权利要求14所述的灯板模组,其特征在于,所述列驱动电路(85)位于所述第一行驱动电路(83)远离所述第一容置空间(71)的一侧;所述模组电路(80)还包括第一信号驱动电路(86)和第二信号驱动电路(87),所述第一信号驱动电路(86)与所述第二容置空间(72)对应设置,所述第二信号驱动电路(87)与所述第三容置空间(73)对应设置。
  16. 根据权利要求15所述的灯板模组,其特征在于,
    多个所述容置空间(70)还包括位于所述第二容置空间(72)上方的第四容置空间(74)和位于所述第二容置空间(72)下方的第五容置空间(75),所述第一行驱动电路(83)的其余部分分别设置在所述第四容置空间(74)和所述第五容置空间(75)内;
    多个所述容置空间(70)还包括位于所述第三容置空间(73)上方的第六容置空间(76)和位于所述第三容置空间(73)下方的第七容置空间(77),所述第二行驱动电路(84)的其余部分分别设置在所述第六容置空间(76)和所述第七容置空间(77)内。
  17. 根据权利要求14所述的灯板模组,其特征在于,
    所述后盖(40)朝向所述支架(10)的一侧设置有加强筋(45),所述加强筋(45)包括多个横向加强筋(451)和多个竖向加强筋(452),多个所述横向加强筋(451)和多个所述竖向加强筋(452)交错设置;
    所述灯板(20)的后侧设置有第一元器件布局区(21)和第二元器件布局区(22),所述第一元器件布局区(21)内的元器件的高度大于所述第二元器件布局区(22)内的元器件的高度,所述第二元器件布局区(22)对应于所述后盖(40)上加强筋(45)的位置设置,所述第一元器件布局区(21)对应于所述后盖(40)的加强筋(45)以外的位置。
  18. 根据权利要求14所述的灯板模组,其特征在于,灯板模组所述胶层(30)包括设置在所述框架(11)上的第一胶层(31)以及设置在所述横向加强筋(121)上和设置在所述竖向加强筋(122)上的第二胶层(32),所述第二胶层(32)为间隔设置的多段以避让所述横向加强筋(121)和所述竖向加强筋(122)的相交位置。
  19. 根据权利要求14所述的灯板模组,其特征在于,
    所述横向加强筋(121)的数量为两个,两个所述横向加强筋(121)之间的距离为第一距离A1,每个所述横向加强筋(121)与相邻的所述框架(11)之间的距离为第二距离A2,所述第一距离A1和所述第二距离A2之间的比值A1/A2满足:0.5≤A1/A2≤0.8;和/或
    所述竖向加强筋(122)的数量为两个,两个所述竖向加强筋(122)之间的距离为第三距离B1,每个所述竖向加强筋(122)与相邻的所述框架(11)之间的距离为第四距离B2,所述第三距离B1和所述第四距离B2之间的比值B1/B2满足:1.8≤B1/B2≤2.4。
  20. 根据权利要求14所述的灯板模组,其特征在于,所述灯板(20)的后侧对应于所述支架(10)的位置设置有绝缘涂层(23)。
  21. 根据权利要求14所述的灯板模组,其特征在于,所述模组电路(80)中的IC芯片(90)与所述框架(11)、所述横向加强筋(121)和所述竖向加强筋(122)之间的距离在2mm以上。
  22. 一种显示屏,包括多个灯板模组,其特征在于,每个所述灯板模组为权利要求1至21中任一项所述的灯板模组。
PCT/CN2021/137230 2020-12-15 2021-12-10 灯板模组及具有其的显示屏 WO2022127716A1 (zh)

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