WO2022118453A1 - Data management system - Google Patents

Data management system Download PDF

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Publication number
WO2022118453A1
WO2022118453A1 PCT/JP2020/045163 JP2020045163W WO2022118453A1 WO 2022118453 A1 WO2022118453 A1 WO 2022118453A1 JP 2020045163 W JP2020045163 W JP 2020045163W WO 2022118453 A1 WO2022118453 A1 WO 2022118453A1
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WO
WIPO (PCT)
Prior art keywords
work
related data
board
machine
update
Prior art date
Application number
PCT/JP2020/045163
Other languages
French (fr)
Japanese (ja)
Inventor
智広 山▲崎▼
Original Assignee
株式会社Fuji
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to JP2022566596A priority Critical patent/JP7483051B2/en
Priority to PCT/JP2020/045163 priority patent/WO2022118453A1/en
Publication of WO2022118453A1 publication Critical patent/WO2022118453A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components

Definitions

  • the present invention relates to a data management system.
  • the data management system is applied to the production line that produces board products.
  • the production line is configured by arranging a plurality of anti-board work machines that perform predetermined anti-board work side by side. Each anti-board work performs a predetermined anti-board work based on preset work-related data.
  • Patent Document 1 discloses a configuration in which when work-related data is changed in one board-to-board work machine, the change in work-related data is automatically reflected in another board-to-board work machine.
  • This specification makes it possible to appropriately reflect the work-related data in the production line in the work-related data of other machines, maintain the stability of production, and prevent the production efficiency from deteriorating.
  • the purpose is to provide a data management system for.
  • This specification is applied to a production line configured by arranging a plurality of anti-board work machines that perform predetermined anti-board work based on preset work-related data side by side, and is applied to the plurality of anti-board work machines.
  • the editorial unit that accepts the editing of the work-related data used in one first work machine, and the first work machine among the plurality of anti-board work machines when the work-related data is edited are
  • the determination unit for determining whether or not the editing of the work-related data is affected by the work on the board by a different second working machine, and the determination unit when the determination unit determines that the editing of the work-related data is affected.
  • a data management system including a guide unit for guiding the update of the work-related data used in the second work machine.
  • the data management system 50 is applied to the production line Ln that produces the substrate product shown in FIG.
  • the production line Ln is configured by arranging a plurality of anti-board work machines that perform predetermined anti-board work side by side. Each board-to-board work executes a predetermined board-to-board work based on preset work-related data Rd.
  • the production line Ln is configured by installing a plurality of anti-board working machines in the transport direction of the substrate 91.
  • Each of the plurality of anti-board working machines is communicably connected to the management device 40 and the host computer 60.
  • the management device 40 manages the production line Ln in which the own machine is installed.
  • the host computer 60 controls a plurality of production lines Ln in an integrated manner.
  • the management device 40 includes a storage unit 41.
  • the storage unit 41 stores the production plan D1, the parts list D2, and the work-related data Rd.
  • the production plan D1, the parts list D2, and the work-related data Rd are stored in the host computer 60, and the data required for each production line Ln is downloaded and stored in the storage unit 41 of the corresponding management device 40. ..
  • the production plan D1, the parts list D2, and the work-related data Rd may be stored only in the storage unit 41 of the management device 40, or may be stored only in the host computer 60 and the management device as needed. It may be configured to be accessed from 40.
  • the production plan D1 describes the types of substrate products to be produced (U1, U2, U3, ...), the planned number of production (T1, T2, T3, %), And the production order thereof. show.
  • the component list D2 shows the types of components (Pa, Pb, Pc, ...) Required for each type of substrate product (U1, U2, U3, ).
  • the parts list D2 shows the number of parts consumed when one piece of a predetermined type of board product is produced for each type of parts.
  • the work-related data Rd is data that is preset before the execution of the mounting process. It corresponds to the control data D3 and component information described later.
  • the component information may include parameter data D4 indicating conditions for mounting the component on the substrate 91, and shape data D5 used for recognizing the appearance of the component and indicating the shape of the component.
  • the production line Ln includes a printing machine 11 as a plurality of board-to-board working machines, a plurality of component mounting machines 12, a reflow furnace 13, and an inspection machine 14.
  • the printing machine 11 prints the paste-like solder at the mounting position of the component on the carried-in substrate 91.
  • Each of the plurality of component mounting machines 12 mounts components on the substrate 91 conveyed from the upstream side of the production line Ln. The configuration of the component mounting machine 12 will be described later.
  • the reflow furnace 13 heats the substrate 91 conveyed from the upstream side of the production line Ln to melt the solder on the substrate 91 and perform soldering.
  • the inspection machine 14 inspects whether or not the appearance or function of the substrate product produced by the production line Ln is normal.
  • a plurality of production lines Ln may be configured in the substrate product factory.
  • the configuration of each of the plurality of production lines Ln can be appropriately added or changed according to, for example, the type of substrate product to be produced.
  • the plurality of production lines Ln include a buffer device, a board supply device, a board reversing device, various inspection devices, a shield mounting device, an adhesive coating device, and an ultraviolet irradiation device for temporarily holding the transferred board 91.
  • An anti-board working machine such as an apparatus can be appropriately installed.
  • the component mounting machine 12 includes a board transfer device 21 as shown in FIG.
  • the board transfer device 21 sequentially conveys the board 91 in the transfer direction, and positions the board 91 at a predetermined position in the machine.
  • the component mounting machine 12 includes a component supply device 22.
  • the component supply device 22 supplies components to be mounted on the substrate 91.
  • the component supply device 22 is equipped with a feeder 222 in each of a plurality of slots 221.
  • a tape feeder is applied to the feeder 222, for example, by feeding and moving a carrier tape containing a large number of parts so that the parts can be collected.
  • the parts mounting machine 12 includes a parts transfer device 23.
  • the component transfer device 23 transfers the components supplied by the component supply device 22 to a predetermined mounting position on the substrate 91.
  • the component transfer device 23 includes a head drive device 231, a moving table 232, and a mounting head 233.
  • the head drive device 231 moves the moving table 232 in the horizontal direction (X direction and Y direction) by the linear motion mechanism.
  • the mounting head 233 is detachably fixed to the moving table 232 by a clamp member (not shown), and is provided so as to be movable in the machine in the horizontal direction.
  • the mounting head 233 supports the plurality of holding members so as to be able to move up and down and rotatably around the rotation axis of each of the plurality of holding members.
  • the holding member is a suction nozzle 234 that holds the component by sucking the component with the supplied negative pressure air.
  • a chuck or the like that holds the component by gripping it may be adopted.
  • the component mounting machine 12 includes a component camera 24 and a board camera 25.
  • the component camera 24 and the substrate camera 25 are digital image pickup devices having an image pickup element such as CMOS.
  • the component camera 24 and the substrate camera 25 take an image based on the control signal and send out the image data acquired by the image pickup.
  • the component camera 24 is provided on a base fixed to the installation floor, and is configured so that the component held by the suction nozzle 234 can be imaged from below.
  • the board camera 25 is provided on the moving table 232 so as to be movable in the horizontal direction integrally with the mounting head 233.
  • the board camera 25 is configured so that the board 91 can be imaged from above.
  • the component mounting machine 12 includes a control device 30.
  • the control device 30 is mainly composed of a CPU, various memories, and a control circuit.
  • the control device 30 acquires and stores various data such as control data D3 and component information used for controlling the mounting process from the management device 40.
  • the control data D3 indicates the type, mounting position, mounting angle, and mounting order of the parts to be mounted on the substrate 91 in the mounting process.
  • a collecting operation of collecting the parts supplied by the parts supply device 22 by a holding member (suction nozzle 234) and mounting of the parts at a predetermined mounting position on the substrate 91 at a predetermined mounting angle are performed.
  • a PP cycle pick and place cycle
  • Parts information is information unique to each type of part. In addition to the type of parts, this part information may be classified in detail by indicators such as the producer of the parts, the production lot, the production time, and the control status. However, for parts of the same type, there are many parts in common in each part information due to their functions and characteristics.
  • the component information includes parameter data D4 and shape data D5.
  • the parameter data D4 indicates the conditions for mounting the component on the substrate 91.
  • the parameter data D4 may include a maximum allowable moving speed (may be an allowable acceleration) for each component, a sampling position (for example, a position in contact with the suction nozzle 234), and the like.
  • the shape data D5 indicates the shape of the part used for recognizing the appearance of the part.
  • the shape data D5 includes at least one of the outer edge shape of the part, the shape of the feature portion of the part, and the dimension of the part.
  • the "outer edge shape" of a part corresponds to the shape of the outer edge when the inside and the background of the part are separated by the outer edge of the part as a boundary.
  • the "shape of the feature portion” of the part corresponds to the boundary shape of the feature portion on the appearance caused by the shape, pattern, color, etc. of the part.
  • a corner portion, a bump, a terminal, a lead portion, or the like of the component may be applied.
  • the control device 30 includes a display device 31.
  • the display device 31 is provided so as to be visible to the operator and displays various information.
  • the display device 31 has a touch screen and a plurality of buttons, and receives an operation by an operator in cooperation with various input devices.
  • the control device 30 controls the mounting operation by the mounting head 233 so that the parts are mounted on the board 91 in a predetermined posture in the mounting process. At this time, the control device 30 controls the mounting operation based on the holding state of the parts by the suction nozzle 234 recognized by the parts camera 24 and various data. That is, the control device 30 brings the suction nozzle 234 into contact with the suction position on the component designated by the component information to collect the component. Further, the control device 30 performs image processing on the image data acquired by the image pickup of the component camera 24, and recognizes the holding state of the component based on the shape data D5.
  • control device 30 controls the operation of the mounting head so that the moving speed and acceleration of the parts are within the permissible range based on the parameter data D4. Further, the control device 30 lowers the suction nozzle 234 in the mounting operation based on the parameter data D4, and after the component comes into contact with the substrate 91, raises the suction nozzle 234 and supplies positive pressure air to the suction nozzle 234. And try to open the parts. Then, the control device 30 separates the suction nozzle 234 from the component and moves the mounting head 233 to mount the component at the next mounting position.
  • the component information may be edited in order to collect and mount the component with higher accuracy and efficiency.
  • the shape definition and tolerance in the shape data D5 are adjusted in order to improve the recognition accuracy in image processing. Further, even if the parts are of the same type, if the producers are different, the unevenness and the position of the center of gravity of the upper surface of the parts (the suction surface by the suction nozzle 234) may be different. Data D5 is adjusted.
  • Such editing of component information is preferably reflected in the component mounting machine 12, for example, when the same type of component is mounted or is scheduled to be mounted in another component mounting machine 12. There are many. However, it is not always optimal for various reasons to uniformly update the editing of component information to a board-to-board working machine such as another component mounting machine 12.
  • the content of editing for work-related data Rd corresponds to a shape or state peculiar to a predetermined production lot
  • mounting parts of another production lot are mounted. Even if it is applied to the process, the editing effect may not be obtained.
  • the data management system 50 of the present embodiment adopts a configuration that enables the work-related data Rd of the other machine to be appropriately reflected when the work-related data Rd is edited on the production line Ln. As a result, the data management system 50 maintains the stability of production and prevents the production efficiency from deteriorating.
  • the board-to-board work machine that was executing the board-to-board work using the edited original work-related data Rd, or the board-to-board work machine that is scheduled to perform the board-to-board work is referred to as the first work machine M1. do. Further, among a plurality of anti-board work machines, the anti-board work machine is different from the first work machine M1 and performs a predetermined anti-board work using the same type of data as the edited work-related data Rd. The machine is referred to as a second working machine M2.
  • Editorial department 51 As shown in FIG. 4, the data management system 50 includes an editorial unit 51.
  • the editorial unit 51 accepts editing of work-related data Rd.
  • the editorial unit 51 is provided in the first working machine M1.
  • Some of the plurality of anti-board work machines including the component mounting machine 12 have an editing unit 51 and have a function of editing work-related data Rd used for the anti-board work of the own machine.
  • the operator discovers that, for example, when an error occurs during the execution of the mounting process, the cause lies in the definition of the shape of the part in the shape data D5.
  • the operator causes the display device 31 to display the shape data D5 as the work-related data Rd, and adjusts the definition of the shape of the component in the shape data D5 via the input device.
  • the editorial unit 51 accepts editing of work-related data Rd as described above.
  • the editorial unit 51 stores the edited work-related data Rd in the control device 30. At this time, the editorial unit 51 also stores the identification information unique to the edited work-related data Rd and the information related to the editing work.
  • the above-mentioned unique identification information is, for example, a character string assigned a code for numbering the original identification information so that it can be identified as being derived from the original work-related data Rd.
  • the above-mentioned related information includes the content of editing (for example, setting values before and after editing, adjustment amount, etc.) or motivation for editing (error occurrence, reduction of cycle time, improvement of mounting accuracy, etc.).
  • the editorial unit 51 can obtain effects on the board-to-board work such as an increase / decrease in the error occurrence rate and an increase / decrease in the cycle time. It may be stored in association with the edited work-related data Rd. As a result, by applying the work-related data Rd after editing, for example, the error occurrence rate can be reduced and the mounting accuracy can be improved, while the cycle time can be increased. It is stored as related information that the time can be shortened significantly.
  • the edited work-related data Rd is uploaded to the management device 40 and is stored in the storage unit 41 for editing work. It is stored with related information. As a result, the management device 40 recognizes that the work-related data Rd has been edited.
  • the data management system 50 includes a determination unit 52.
  • the determination unit 52 determines whether or not the editing of the work-related data Rd affects the work on the board by the second work machine M2.
  • the determination unit 52 is provided in the management device 40 that manages the production line Ln.
  • the determination unit 52 recognizes that the work-related data Rd has been edited by the editorial unit 51 of the first work machine M1 by inputting the edited work-related data Rd, the other board-to-board work. Whether or not the edit should be reflected on the machine (second working machine M2) is determined based on the presence or absence of the influence of the edit.
  • the work on the board by the second working machine M2 to be determined is the work on the board that is being executed or is scheduled to be executed, which is recognized based on the production plan D1 and the progress.
  • the determination unit 52 simply uses the work-related data Rd that is the same as or the same as the work-related data Rd edited by the editorial unit 51 for the work-to-board work by the second work machine M2. It may be determined that the editing of is affected. On the other hand, even if the work-related data Rd is the same or the same type, the editing of the work-related data Rd does not necessarily affect depending on the content of the work on the board by the second work machine M2.
  • the determination unit 52 has an influence degree V2 of the editing of the work-related data Rd by the editing unit 51 and the editing of the work-related data Rd based on the content of the work on the board by the second working machine M2.
  • V1 set in advance
  • the determination unit 52 first acquires the content of editing based on the difference between the work-related data Rd before and after editing or the information related to the editing work. Next, the determination unit 52 acquires the contents of the work on the board being executed or scheduled to be executed by the second working machine M2 based on the production plan D1. Then, the determination unit 52 calculates the influence degree V2 of the editing based on the content of the editing and the content of the work on the board. For example, if the content of the edit is related to the part type Pa and the part type Pa is not included in the work on the board scheduled to be executed in the second work machine M2, the determination unit 52 sets the degree of influence V2 of the edit to 0. calculate.
  • the determination unit 52 determines the degree of influence V2 based on the number of mounting of the component type Pa and the content of editing. Is calculated. At this time, the determination unit 52 may calculate the influence degree V2 based on the motive of the editing and the effect of the editing by using the information related to the editing work. For example, the determination unit 52 calculates the degree of influence V2 to be high if the editing content is related to the reduction of the error occurrence rate.
  • the determination unit 52 determines that the editing of the work-related data Rd affects the work on the board by the second work machine M2 when the calculated influence degree V2 exceeds the preset reference value V1. That is, the determination unit 52 determines that the update process should be executed for the second work machine M2 in order to reflect the editing of the work-related data Rd.
  • the determination unit 52 makes a determination for each of the plurality of second working machines M2 constituting the production line Ln.
  • the determination unit 52 may use a plurality of types of reference values V1 to determine in stages whether or not the update process is necessary according to the degree of influence V2.
  • the data management system 50 includes a guide unit 53.
  • the guide unit 53 guides the update of the work-related data Rd used in the second work machine M2 when the determination unit 52 determines that the editing of the work-related data Rd has an effect.
  • the guide unit 53 is provided in each of the plurality of second working machines M2.
  • the guide unit 53 indicates that the latest work-related data Rd exists for the work-related data Rd used for the work on the board being executed or scheduled to be executed by the own machine (second work machine M2). Displayed on the device 31. At this time, the guide unit 53 may also display various information when informing the operator of the update by the above display. The details of the displayed contents will be described later.
  • the data management system 50 includes a notification unit 54.
  • the notification unit 54 gives work-related data to the second work machine M2 according to the determination result by the determination unit 52. Notify the update information T1 regarding the update of Rd. That is, the notification unit 54 notifies the second work machine M2, which is determined by the determination unit 52 among the plurality of second work machines M2, that the editing of the work-related data Rd affects the work on the board.
  • the above-mentioned update information T1 may be the edited work-related data Rd itself, or may be information used to specify the edited content of the work-related data Rd.
  • the edited work-related data Rd is downloaded from the management device 40 to the second work machine M2.
  • the notification unit 54 may transmit the edited work-related data Rd, the editing work-related information, the result of the determination by the determination unit 52, and intermediate information such as the influence degree V2 to the second work machine M2.
  • the above-mentioned information transmission by the notification unit 54 may be performed, for example, in response to a request from the second working machine M2.
  • the guidance unit 53 of the second work machine M2 which has been notified by the notification unit 54, may also present the influence degree V2 when guiding the update of the work-related data Rd. Further, when the guide unit 53 guides the update of the work-related data Rd, at least one of the content of the work-related data Rd edited by the editorial unit 51 and the content of the work-related data Rd set in the second work machine M2 are set. It may be presented at the same time. As a result, the worker can determine whether or not to actually execute the update process by using the influence degree V2 or the like as a judgment material in addition to the existence of the latest work-related data Rd.
  • the data management system 50 includes an update unit 55.
  • the update unit 55 accepts the necessity of updating the work-related data Rd guided by the guide unit 53, and executes the update process of the work-related data Rd as necessary. That is, when the worker determines that the edited work-related data Rd should be applied to the on-board work of the second work machine M2 and instructs the worker to execute the update process, the update unit 55 updates at a predetermined timing. Execute the process.
  • the update unit 55 may stop the work on the board by the second working machine M2 at the timing instructed by the operator and execute the update process. Further, the update unit 55 may set the timing for executing the update process based on the progress level V3 of the work on the board which is repeatedly executed in the second work machine M2. That is, the update unit 55 acquires, for example, a period during which processing (image processing, etc.) using the work-related data Rd to be updated is not executed (during transport of the substrate 91, etc.) based on the progress level V3 recognized by the own machine. do. Then, the update unit sets the timing so that the update process is executed during that period. As a result, the update process can be executed without stopping the work on the board.
  • the update unit 55 may set various timings. For example, when the influence degree V2 of editing is high, but there is a margin until the time when the updated work-related data Rd is used, the update unit 55 is the first based on the production plan D1 and the progress degree V3 of the work on the board. (Ii) The time when the working machine M2 is put into hibernation may be estimated, and the hibernation time may be set as the update timing.
  • the update timing of the work-related data Rd may be automatically set by the update unit 55 as described above, or an instruction of the execution timing may be received together with the instruction of the operator to execute the update process. According to such a configuration, the update process can be executed at a more suitable timing, so that the initial productivity can be maintained. Further, since the worker instructs whether or not the final update process is necessary, it is possible to prevent unnecessary update process from being executed for the work-related data Rd of the second work machine M2, and the unnecessary update process can be performed. It is possible to prevent a decrease in production efficiency due to execution.
  • the management processing of the work-related data Rd by the data management system 50 will be described with reference to FIGS. 4 and 5.
  • the production plan D1 is generated in the host computer 60, and the type, quantity, and production order of the substrate products to be produced are set for each of the plurality of production lines Ln.
  • the management device 40 acquires the production plan D1, the parts list D2 corresponding to the production plan D1, the control data D3, and the work-related data Rd from the host computer 60, and stores them in the storage unit 41.
  • the management device 40 sends necessary data to each of the anti-board working machines constituting the production line Ln. Specifically, the management device 40 sends the control data D3 and the work-related data Rd necessary for the mounting process executed by the predetermined component mounting machine 12 to the component mounting machine 12. At this time, for example, when the same type of parts are mounted on the substrate 91 in the mounting process by the plurality of component mounting machines 12, work-related data Rd that is at least partially common is sent to the respective component mounting machines 12. It is stored in the control device 30.
  • the worker starts this production process when the setup work related to the production process scheduled to be executed on the production line Ln is completed.
  • the anti-board work machine including the component mounting machine 12 executes the anti-board work assigned to the own machine by using the work-related data Rd.
  • the worker replenishes necessary consumables, collects unnecessary items, and handles errors so that the production process on the production line Ln can be continued.
  • the operator determines that, for example, some parameters and the definition of the shape of the part should be adjusted based on the error generated during the execution of the mounting process by the component mounting machine 12 and the inspection result by the inspection machine 14.
  • the work-related data Rd is edited by the anti-board work machine (that is, the first work machine M1 provided with the editing unit 51) having the work-related data Rd editing function.
  • the editing unit 51 accepts editing of work-related data Rd (S11).
  • the editing unit 51 uploads the edited work-related data Rd, the unique identification information, and the editing work-related information to the management device 40.
  • the management device 40 recognizes that the work-related data Rd has been edited in the first work machine M1 (S12). ).
  • the determination unit 52 determines whether or not the editing of the work-related data Rd affects the work on the board by the second work machine M2 (S20). Specifically, the determination unit 52 determines the degree of influence V2 of the editing for each of the plurality of second working machines M2 based on the editing contents of the work-related data Rd and the contents of the work on the board in each of the second working machines M2. Calculate (S21).
  • the determination unit 52 edits the work-related data Rd for each of the plurality of second work machines M2 by comparing the reference value V1 with the influence degree V2 for each of the plurality of second work machines M2. It is determined whether or not it affects the work (S22).
  • the determination unit 52 stores the determination results for each of the plurality of second working machines M2 in the storage unit 41 together with the influence degree V2 calculated in S21.
  • the notification unit 54 notifies the second work machine M2 of the update information T1 regarding the update of the work-related data Rd according to the determination result by the determination unit 52 (S13).
  • the notification unit 54 notifies only the second work machine M2, which is determined by the determination unit 52 that the editing of the work-related data Rd affects the work on the board, among the plurality of second work machines M2.
  • the notification unit 54 notifies the identification information indicating the work-related data Rd before editing, the editing content, and the influence degree V2 calculated for the notification destination second work machine M2.
  • the guide unit 53 of the second work machine M2 which has received the notification among the plurality of second work machines M2, is the work-related data Rd used for the work on the board being executed or scheduled to be executed by the own machine (second work machine M2). (S14). Specifically, the guide unit 53 displays on the display device 31 that the latest updated work-related data Rd exists. At this time, the guide unit 53 displays the target work-related data Rd from a plurality of types of work-related data Rd so that the worker can identify it, and also guides the edited content and the degree of influence V2. At this time, in addition to or in place of the above contents, the guide unit 53 may guide the setting contents of the existing work-related data Rd and the time when the work-related data Rd is used.
  • the update unit 55 accepts the necessity of updating the work-related data Rd guided by the guide unit 53.
  • the update unit 55 determines that the edited work-related data Rd should be applied to the work on the board of the second work machine M2, and instructs the execution of the update process (S15: Yes).
  • the data Rd update process is executed (S16).
  • the update unit 55 may execute the update process at a predetermined timing in addition to receiving the instruction to execute the update process by the worker and executing the update process immediately. For example, the update unit 55 sets the execution time of the update process at a timing that does not affect the production, based on the required time of the update process and the progress level V3 of the work on the board.
  • the update unit 55 actually executes the update process, and when it ends normally, the work-related data Rd applied to the work on the board of the own machine (second work machine M2) is the edited one. Notify the management device 40. Further, the update unit 55 determines that it is unnecessary for the worker to apply the edited work-related data Rd to the work on the board of the second work machine M2, and does not instruct the execution of the update process (S15). : No), the work-related data Rd update process is not executed. In this case, the update unit 55 notifies the management device 40 that the work-related data Rd applied to the work on the board of the own machine (second work machine M2) is an existing one that has not been edited.
  • each unit 51-54 may adopt various aspects provided in the devices capable of communicating with each other.
  • the arrangement of each part 51-54 and various processes will be described with reference to FIGS. 6-8.
  • the first modified mode data management system 150 of the embodiment as shown in FIG. 6, an editorial unit 51 is provided in the first working machine M1, a notification unit 54 is provided in the management device 40, a determination unit 52, and a guide unit. The 53 and the update unit 55 are provided on the plurality of second working machines M2, respectively.
  • the data management system 150 is common up to the recognition process (S12) by the management device 40 in the data management process (see FIG. 5).
  • the notification unit 54 is notified all at once. Specifically, the notification unit 54 notifies the plurality of second work machines M2 of the update information T1 regarding the update of the work-related data Rd. Then, the determination unit 52 provided in each of the plurality of second work machines M2 that received the notification determines whether or not the editing of the work-related data Rd affects the work on the board by the own machine.
  • the guide unit 53 determines that the work-related data Rd used by the own machine (second work machine M2) is based on the update information T1. I will inform you of the update. Since the determination process, the guidance process, and the update process after the guidance are substantially the same as those in the embodiment (S20, S14-S16 in FIG. 5), detailed description thereof will be omitted.
  • the second modified mode data management system 250 of the embodiment as shown in FIG. 7, an editorial unit 51 is provided in the first working machine M1, a determination unit 52, and a guide unit 53 are provided in the management device 40, and the data management system 250 is updated.
  • the portion 55 is provided in the second working machine M2.
  • the data management system 250 of this embodiment does not have a notification unit 54.
  • the data management system 250 is common up to the determination process (S20) in the data management process (see FIG. 5).
  • the determination unit 52 completes the determination for each of the plurality of second working machines M2
  • the data management system 250 executes the guidance process by the guidance unit 53.
  • the guide unit 53 is executing or is scheduled to execute the second work machine M2, which is determined by the determination unit 52 among the plurality of second work machines M2 that the editing of the work-related data Rd affects the work on the board.
  • the guide unit 53 provides guidance for each of the plurality of second working machines M2. Since the guidance process and the update process after the guidance are the same as those in the embodiment (S14-S16 in FIG. 5), detailed description thereof will be omitted.
  • the update unit 55 is provided in the second working machine M2 and executes the update process according to a command from the management device 40.
  • the update unit 55 may be provided in the management device 40 to remotely execute the update process on the target second working machine M2.
  • each unit 51-55 may be incorporated in the host computer 60 and shared by a plurality of production lines Ln.
  • each unit 51-55 may be configured to be provided in an overlapping manner on a plurality of anti-board working machines, a management device 40, a host computer 60, and the like. That is, for example, a plurality of anti-board working machines have a function of editing work-related data Rd, and each of the plurality of anti-board working machines is exemplified in the embodiment depending on which editing unit 51 is used. Each process will be executed as the first working machine M1 or the second working machine M2. Even in such a configuration, the same effect as that of the embodiment is obtained.

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Abstract

This data management system comprises: an editing unit receiving an edit to work-related data used in a first working machine, which is one of a plurality of substrate working machines; a determination unit determining, when the work-related data is edited, whether or not the edit to the work-related data affects substrate work by a second work machine differing from the first work machine of the plurality of substrate work machines; and an announcement unit announcing an update to work-related data used in the second work machine when the determination unit determines that the edit to the work-related data affects the substrate work by the second work machine.

Description

データ管理システムData management system
 本発明は、データ管理システムに関するものである。 The present invention relates to a data management system.
 データ管理システムは、基板製品を生産する生産ラインに適用される。生産ラインは、所定の対基板作業を実行する対基板作業機を複数並べて設置して構成される。それぞれの対基板作業は、予め設定された作業関連データに基づいて、所定の対基板作業を実行する。ここで、例えば生産ラインにおいて複数の対基板作業機が共通する対基板作業を実行する場合には、作業関連データの一部が共通する。特許文献1には、一の対基板作業機において作業関連データが変更された場合に、他の対基板作業機に作業関連データの変更を自動で反映させる構成が開示されている。 The data management system is applied to the production line that produces board products. The production line is configured by arranging a plurality of anti-board work machines that perform predetermined anti-board work side by side. Each anti-board work performs a predetermined anti-board work based on preset work-related data. Here, for example, when performing a board-to-board work common to a plurality of board-to-board work machines on a production line, some of the work-related data is common. Patent Document 1 discloses a configuration in which when work-related data is changed in one board-to-board work machine, the change in work-related data is automatically reflected in another board-to-board work machine.
特開2009-135176号公報Japanese Unexamined Patent Publication No. 2009-135176
 しかしながら、複数の対基板作業機においてそれぞれの対基板作業が共通していても、それぞれに最適なパラメータが相違することがある。これは、例えば対基板作業に使用される機器や消耗品の個体差、およびそれぞれの生産環境などに対応させたパラメータが存在し得ることに起因する。そのため、作業関連データによっては、対基板作業に応じて編集された内容を、その他の対基板作業機で用いられる作業関連データに一律に反映させることが最適とは限らないことがある。 However, even if each board-to-board work is common to multiple board-to-board work machines, the optimum parameters may differ for each. This is due to the fact that there may be parameters corresponding to, for example, individual differences in equipment and consumables used for board work, and each production environment. Therefore, depending on the work-related data, it may not always be optimal to uniformly reflect the content edited according to the work-related work on the board in the work-related data used in other work-related work machines.
 本明細書は、生産ラインにおいて作業関連データが編集された場合に、他機の作業関連データに適宜反映させることを可能として、生産の安定性を維持するとともに生産効率の低下を防止できる生産ラインのデータ管理システムを提供することを目的とする。 This specification makes it possible to appropriately reflect the work-related data in the production line in the work-related data of other machines, maintain the stability of production, and prevent the production efficiency from deteriorating. The purpose is to provide a data management system for.
 本明細書は、予め設定された作業関連データに基づいて所定の対基板作業を実行する対基板作業機を複数並べて設置して構成された生産ラインに適用され、複数の前記対基板作業機の一つである第一作業機で用いられる前記作業関連データの編集を受け付ける編集部と、前記作業関連データが編集された場合に、複数の前記対基板作業機のうち前記第一作業機とは異なる第二作業機による前記対基板作業に前記作業関連データの編集が影響するか否かを判定する判定部と、前記判定部により前記作業関連データの編集が影響すると判定された場合に、前記第二作業機で用いられる前記作業関連データの更新を案内する案内部と、を備えるデータ管理システムを開示する。 This specification is applied to a production line configured by arranging a plurality of anti-board work machines that perform predetermined anti-board work based on preset work-related data side by side, and is applied to the plurality of anti-board work machines. The editorial unit that accepts the editing of the work-related data used in one first work machine, and the first work machine among the plurality of anti-board work machines when the work-related data is edited are The determination unit for determining whether or not the editing of the work-related data is affected by the work on the board by a different second working machine, and the determination unit when the determination unit determines that the editing of the work-related data is affected. Disclosed is a data management system including a guide unit for guiding the update of the work-related data used in the second work machine.
 このような構成によると、作業関連データが編集された場合に、第二作業機で用いられる作業関連データの更新が案内されるので、作業者による指示に基づく作業関連データの更新処理を実行することができる。これにより、他機の作業関連データに対して不要な更新処理が実行されることを防止できる。よって、生産の安定性を維持することができるとともに、不要な更新処理の実行に伴う生産効率の低下を防止できる。 According to such a configuration, when the work-related data is edited, the update of the work-related data used in the second work machine is guided, so that the work-related data update process based on the instruction by the worker is executed. be able to. As a result, it is possible to prevent unnecessary update processing from being executed for the work-related data of the other machine. Therefore, the stability of production can be maintained, and the deterioration of production efficiency due to the execution of unnecessary update processing can be prevented.
実施形態におけるデータ管理システムを適用された生産ラインを示す模式図である。It is a schematic diagram which shows the production line to which the data management system in an embodiment is applied. 部品装着機を模式的に示す上面図である。It is a top view which shows typically the part mounting machine. 各種データを示す図である。It is a figure which shows various data. データ管理システムおよび生産ラインの機能ブロック図であるIt is a functional block diagram of a data management system and a production line. データ管理処理を示すフローチャートである。It is a flowchart which shows the data management process. 実施形態の第一変形態様におけるデータ管理システムおよび生産ラインの機能ブロック図である。It is a functional block diagram of the data management system and the production line in the 1st modification of embodiment. 実施形態の第一変形態様におけるデータ管理システムおよび生産ラインの機能ブロック図である。It is a functional block diagram of the data management system and the production line in the 1st modification of embodiment.
 1.データ管理システム50の概要
 以下、データ管理システムを具体化した実施形態について図面を参照して説明する。データ管理システム50は、図1に示す基板製品を生産する生産ラインLnに適用される。生産ラインLnは、所定の対基板作業を実行する対基板作業機を複数並べて設置して構成される。それぞれの対基板作業は、予め設定された作業関連データRdに基づいて、所定の対基板作業を実行する。
1. 1. Outline of Data Management System 50 Hereinafter, embodiments in which the data management system is embodied will be described with reference to the drawings. The data management system 50 is applied to the production line Ln that produces the substrate product shown in FIG. The production line Ln is configured by arranging a plurality of anti-board work machines that perform predetermined anti-board work side by side. Each board-to-board work executes a predetermined board-to-board work based on preset work-related data Rd.
 2.生産ラインLnの構成
 生産ラインLnは、図1に示すように、複数の対基板作業機を基板91の搬送方向に複数設置して構成される。複数の対基板作業機のそれぞれは、管理装置40およびホストコンピュータ60に通信可能に接続される。管理装置40は、自機が設置された生産ラインLnを管理対象とする。ホストコンピュータ60は、複数の生産ラインLnを統括して制御する。
2. 2. Configuration of Production Line Ln As shown in FIG. 1, the production line Ln is configured by installing a plurality of anti-board working machines in the transport direction of the substrate 91. Each of the plurality of anti-board working machines is communicably connected to the management device 40 and the host computer 60. The management device 40 manages the production line Ln in which the own machine is installed. The host computer 60 controls a plurality of production lines Ln in an integrated manner.
 管理装置40は、記憶部41を備える。記憶部41は、生産計画D1と、部品リストD2と、作業関連データRdとを記憶する。生産計画D1、部品リストD2、および作業関連データRdは、ホストコンピュータ60に記憶されており、それぞれの生産ラインLnに必要なデータが対応する管理装置40の記憶部41にダウンロードされて記憶される。このとき、生産計画D1、部品リストD2、および作業関連データRdは、管理装置40の記憶部41にのみ記憶される構成としてもよいし、ホストコンピュータ60にのみに記憶され必要に応じて管理装置40からアクセスされる構成としてもよい。 The management device 40 includes a storage unit 41. The storage unit 41 stores the production plan D1, the parts list D2, and the work-related data Rd. The production plan D1, the parts list D2, and the work-related data Rd are stored in the host computer 60, and the data required for each production line Ln is downloaded and stored in the storage unit 41 of the corresponding management device 40. .. At this time, the production plan D1, the parts list D2, and the work-related data Rd may be stored only in the storage unit 41 of the management device 40, or may be stored only in the host computer 60 and the management device as needed. It may be configured to be accessed from 40.
 生産計画D1は、図3に示すように、生産予定の基板製品の種類(U1,U2,U3,・・)、生産予定数(T1,T2,T3,・・)、およびこれらの生産順序を示す。部品リストD2は、基板製品の種類(U1,U2,U3,・・)ごとに必要な部品の種類(Pa,Pb,Pc,・・)を示す。部品リストD2は、所定種類の基板製品を1枚生産する場合に消費する部品数を部品の種類ごとに示す。作業関連データRdは、装着処理の実行前に予め設定されるデータである。後述する制御データD3および部品情報に相当する。なお、部品情報には、基板91に部品を装着する際の条件を示すパラメータデータD4、および部品の外観の認識に用いられ部品の形状を示す形状データD5が含まれ得る。 As shown in FIG. 3, the production plan D1 describes the types of substrate products to be produced (U1, U2, U3, ...), the planned number of production (T1, T2, T3, ...), And the production order thereof. show. The component list D2 shows the types of components (Pa, Pb, Pc, ...) Required for each type of substrate product (U1, U2, U3, ...). The parts list D2 shows the number of parts consumed when one piece of a predetermined type of board product is produced for each type of parts. The work-related data Rd is data that is preset before the execution of the mounting process. It corresponds to the control data D3 and component information described later. The component information may include parameter data D4 indicating conditions for mounting the component on the substrate 91, and shape data D5 used for recognizing the appearance of the component and indicating the shape of the component.
 生産ラインLnは、複数の対基板作業機としての印刷機11、複数の部品装着機12、リフロー炉13、および検査機14を備える。印刷機11は、搬入された基板91における部品の装着位置にペースト状のはんだを印刷する。複数の部品装着機12のそれぞれは、生産ラインLnの上流側から搬送された基板91に部品を装着する。部品装着機12の構成については後述する。リフロー炉13は、生産ラインLnの上流側から搬送された基板91を加熱して、基板91上のはんだを溶融させてはんだ付けを行う。検査機14は、生産ラインLnにより生産された基板製品の外観または機能が正常であるか否かを検査する。 The production line Ln includes a printing machine 11 as a plurality of board-to-board working machines, a plurality of component mounting machines 12, a reflow furnace 13, and an inspection machine 14. The printing machine 11 prints the paste-like solder at the mounting position of the component on the carried-in substrate 91. Each of the plurality of component mounting machines 12 mounts components on the substrate 91 conveyed from the upstream side of the production line Ln. The configuration of the component mounting machine 12 will be described later. The reflow furnace 13 heats the substrate 91 conveyed from the upstream side of the production line Ln to melt the solder on the substrate 91 and perform soldering. The inspection machine 14 inspects whether or not the appearance or function of the substrate product produced by the production line Ln is normal.
 本実施形態において、基板製品の工場には、複数の生産ラインLnが構成されていてもよい。なお、複数の生産ラインLnのそれぞれは、例えば生産する基板製品の種別などに応じて、その構成を適宜追加、変更され得る。具体的には、複数の生産ラインLnには、搬送される基板91を一時的に保持するバッファ装置や基板供給装置や基板反転装置、各種検査装置、シールド装着装置、接着剤塗布装置、紫外線照射装置などの対基板作業機が適宜設置され得る。 In the present embodiment, a plurality of production lines Ln may be configured in the substrate product factory. The configuration of each of the plurality of production lines Ln can be appropriately added or changed according to, for example, the type of substrate product to be produced. Specifically, the plurality of production lines Ln include a buffer device, a board supply device, a board reversing device, various inspection devices, a shield mounting device, an adhesive coating device, and an ultraviolet irradiation device for temporarily holding the transferred board 91. An anti-board working machine such as an apparatus can be appropriately installed.
 3.部品装着機12の構成
 部品装着機12は、図2に示すように、基板搬送装置21を備える。基板搬送装置21は、基板91を搬送方向へと順次搬送するとともに、基板91を機内の所定位置に位置決めする。部品装着機12は、部品供給装置22を備える。部品供給装置22は、基板91に装着される部品を供給する。部品供給装置22は、複数のスロット221にフィーダ222をそれぞれ装備される。フィーダ222には、例えば多数の部品が収納されたキャリアテープを送り移動させて、部品を採取可能に供給するテープフィーダが適用される。
3. 3. Configuration of the component mounting machine 12 The component mounting machine 12 includes a board transfer device 21 as shown in FIG. The board transfer device 21 sequentially conveys the board 91 in the transfer direction, and positions the board 91 at a predetermined position in the machine. The component mounting machine 12 includes a component supply device 22. The component supply device 22 supplies components to be mounted on the substrate 91. The component supply device 22 is equipped with a feeder 222 in each of a plurality of slots 221. A tape feeder is applied to the feeder 222, for example, by feeding and moving a carrier tape containing a large number of parts so that the parts can be collected.
 部品装着機12は、部品移載装置23を備える。部品移載装置23は、部品供給装置22により供給された部品を基板91上の所定の装着位置に移載する。部品移載装置23は、ヘッド駆動装置231、移動台232、および装着ヘッド233を備える。ヘッド駆動装置231は、直動機構により移動台232を水平方向(X方向およびY方向)に移動させる。装着ヘッド233は、図示しないクランプ部材により移動台232に着脱可能に固定され、機内を水平方向に移動可能に設けられる。 The parts mounting machine 12 includes a parts transfer device 23. The component transfer device 23 transfers the components supplied by the component supply device 22 to a predetermined mounting position on the substrate 91. The component transfer device 23 includes a head drive device 231, a moving table 232, and a mounting head 233. The head drive device 231 moves the moving table 232 in the horizontal direction (X direction and Y direction) by the linear motion mechanism. The mounting head 233 is detachably fixed to the moving table 232 by a clamp member (not shown), and is provided so as to be movable in the machine in the horizontal direction.
 装着ヘッド233は、複数の保持部材を昇降可能に且つ複数の保持部材ごとの回転軸周りに回転可能に支持する。本実施形態において、保持部材は、供給される負圧エアにより部品を吸着することにより保持する吸着ノズル234である。なお、保持部材としては、部品を把持することにより保持するチャックなどが採用され得る。 The mounting head 233 supports the plurality of holding members so as to be able to move up and down and rotatably around the rotation axis of each of the plurality of holding members. In the present embodiment, the holding member is a suction nozzle 234 that holds the component by sucking the component with the supplied negative pressure air. As the holding member, a chuck or the like that holds the component by gripping it may be adopted.
 部品装着機12は、部品カメラ24、および基板カメラ25を備える。部品カメラ24、および基板カメラ25は、CMOSなどの撮像素子を有するデジタル式の撮像装置である。部品カメラ24、および基板カメラ25は、制御信号に基づいて撮像を行い、当該撮像により取得した画像データを送出する。部品カメラ24は、設置フロアに対して固定される基台に設けられ、吸着ノズル234に保持された部品を下方から撮像可能に構成される。基板カメラ25は、装着ヘッド233と一体的に水平方向に移動可能に移動台232に設けられる。基板カメラ25は、基板91を上方から撮像可能に構成される。 The component mounting machine 12 includes a component camera 24 and a board camera 25. The component camera 24 and the substrate camera 25 are digital image pickup devices having an image pickup element such as CMOS. The component camera 24 and the substrate camera 25 take an image based on the control signal and send out the image data acquired by the image pickup. The component camera 24 is provided on a base fixed to the installation floor, and is configured so that the component held by the suction nozzle 234 can be imaged from below. The board camera 25 is provided on the moving table 232 so as to be movable in the horizontal direction integrally with the mounting head 233. The board camera 25 is configured so that the board 91 can be imaged from above.
 部品装着機12は、制御装置30を備える。制御装置30は、主として、CPUや各種メモリ、制御回路により構成される。制御装置30は、装着処理の制御に用いられる制御データD3や部品情報などの各種データを、管理装置40から取得して記憶する。制御データD3は、図3に示すように、装着処理において基板91に装着される部品の種類、装着位置、装着角度、および装着順序を示す。上記の装着処理には、部品供給装置22により供給された部品を保持部材(吸着ノズル234)により採取する採取動作、および部品を基板91上の所定の装着位置に所定の装着角度で装着する装着動作を繰り返し実行するPPサイクル(ピックアンドプレースサイクル)が含まれる。 The component mounting machine 12 includes a control device 30. The control device 30 is mainly composed of a CPU, various memories, and a control circuit. The control device 30 acquires and stores various data such as control data D3 and component information used for controlling the mounting process from the management device 40. As shown in FIG. 3, the control data D3 indicates the type, mounting position, mounting angle, and mounting order of the parts to be mounted on the substrate 91 in the mounting process. In the above mounting process, a collecting operation of collecting the parts supplied by the parts supply device 22 by a holding member (suction nozzle 234) and mounting of the parts at a predetermined mounting position on the substrate 91 at a predetermined mounting angle are performed. A PP cycle (pick and place cycle) that repeatedly executes the operation is included.
 部品情報は、部品の種類ごとに固有の情報である。この部品情報は、部品の種類に加えて、部品の生産者、生産ロット、生産時期、管理状態などの指標により詳細に区分されてもよい。但し、同一種類の部品については、その機能や特性に起因して、それぞれの部品情報には共通する部分が多い。部品情報には、パラメータデータD4および形状データD5が含まれる。パラメータデータD4は、基板91に部品を装着する際の条件を示す。本実施形態において、パラメータデータD4には、部品ごとの最大の許容移動速度(許容加速度としてもよい)、採取位置(例えば、吸着ノズル234に接触する位置)などが含まれ得る。 Parts information is information unique to each type of part. In addition to the type of parts, this part information may be classified in detail by indicators such as the producer of the parts, the production lot, the production time, and the control status. However, for parts of the same type, there are many parts in common in each part information due to their functions and characteristics. The component information includes parameter data D4 and shape data D5. The parameter data D4 indicates the conditions for mounting the component on the substrate 91. In the present embodiment, the parameter data D4 may include a maximum allowable moving speed (may be an allowable acceleration) for each component, a sampling position (for example, a position in contact with the suction nozzle 234), and the like.
 形状データD5は、部品の外観の認識に用いられる部品の形状を示す。本実施形態において、形状データD5には、部品の外縁形状、部品の特徴部の形状、および部品の寸法の少なくとも一つが含まれる。部品の「外縁形状」とは、部品の外縁を境界として部品の内側と背景とを区分したときの当該外縁の形状に相当する。部品の「特徴部の形状」とは、部品が有する形状、模様、色彩などに起因する外観上の特徴部の境界形状に相当する。部品の特徴部としては、部品の角部やバンプ、端子、リード部などが適用され得る。 The shape data D5 indicates the shape of the part used for recognizing the appearance of the part. In the present embodiment, the shape data D5 includes at least one of the outer edge shape of the part, the shape of the feature portion of the part, and the dimension of the part. The "outer edge shape" of a part corresponds to the shape of the outer edge when the inside and the background of the part are separated by the outer edge of the part as a boundary. The "shape of the feature portion" of the part corresponds to the boundary shape of the feature portion on the appearance caused by the shape, pattern, color, etc. of the part. As the characteristic portion of the component, a corner portion, a bump, a terminal, a lead portion, or the like of the component may be applied.
 制御装置30は、表示装置31を備える。表示装置31は、作業者が視認可能に設けられ、各種情報を表示する。本実施形態において、表示装置31は、タッチスクリーンおよび複数のボタンを有するとともに、種々の入力デバイスと連携して、作業者による操作を受け付ける。 The control device 30 includes a display device 31. The display device 31 is provided so as to be visible to the operator and displays various information. In the present embodiment, the display device 31 has a touch screen and a plurality of buttons, and receives an operation by an operator in cooperation with various input devices.
 制御装置30は、装着処理において、基板91に部品が所定の姿勢で装着されるように装着ヘッド233による装着動作を制御する。このとき、制御装置30は、部品カメラ24を用いて認識された吸着ノズル234による部品の保持状態、および各種データに基づいて装着動作を制御する。つまり、制御装置30は、部品情報により指定される部品上の吸着位置に吸着ノズル234を接触させて部品を採取する。また、制御装置30は、部品カメラ24の撮像により取得された画像データを画像処理し、形状データD5に基づいて部品の保持状態を認識する。 The control device 30 controls the mounting operation by the mounting head 233 so that the parts are mounted on the board 91 in a predetermined posture in the mounting process. At this time, the control device 30 controls the mounting operation based on the holding state of the parts by the suction nozzle 234 recognized by the parts camera 24 and various data. That is, the control device 30 brings the suction nozzle 234 into contact with the suction position on the component designated by the component information to collect the component. Further, the control device 30 performs image processing on the image data acquired by the image pickup of the component camera 24, and recognizes the holding state of the component based on the shape data D5.
 さらに、制御装置30は、パラメータデータD4に基づいて、部品の移動速度および加速度が許容範囲に収まるように装着ヘッドの動作を制御する。また、制御装置30は、パラメータデータD4に基づいて、装着動作において吸着ノズル234を下降させて部品が基板91に接触した後に、吸着ノズル234を上昇させるとともに吸着ノズル234に正圧エアを供給して部品の開放を試行する。そして、制御装置30は、吸着ノズル234を部品から離間させ、次の装着位置に部品を装着すべく装着ヘッド233を移動させる。 Further, the control device 30 controls the operation of the mounting head so that the moving speed and acceleration of the parts are within the permissible range based on the parameter data D4. Further, the control device 30 lowers the suction nozzle 234 in the mounting operation based on the parameter data D4, and after the component comes into contact with the substrate 91, raises the suction nozzle 234 and supplies positive pressure air to the suction nozzle 234. And try to open the parts. Then, the control device 30 separates the suction nozzle 234 from the component and moves the mounting head 233 to mount the component at the next mounting position.
 4.データ管理システム50の構成
 上記のような装着処理では、部品の採取や装着をより高精度に且つ高効率で実行すべく、部品情報が編集されることがある。具体的には、所定種類の部品について、画像処理における認識精度を向上させるために、形状データD5における形状の定義や許容誤差が調整される。また、同一種類の部品であっても生産者が異なると、部品の上面(吸着ノズル234による吸着面)の凹凸や重心位置が相違することがあり、これに対応するためにパラメータデータD4や形状データD5が調整される。
4. Configuration of Data Management System 50 In the mounting process as described above, the component information may be edited in order to collect and mount the component with higher accuracy and efficiency. Specifically, for a predetermined type of component, the shape definition and tolerance in the shape data D5 are adjusted in order to improve the recognition accuracy in image processing. Further, even if the parts are of the same type, if the producers are different, the unevenness and the position of the center of gravity of the upper surface of the parts (the suction surface by the suction nozzle 234) may be different. Data D5 is adjusted.
 このような部品情報の編集は、例えば同一種類の部品を他の部品装着機12において装着しているまたは装着の予定がある場合に、その部品装着機12にも反映させることが好適である場合が多い。しかしながら、部品情報の編集を他の部品装着機12などの対基板作業機に一律に更新することは、種々の理由により必ずしも最適とは限らない。 Such editing of component information is preferably reflected in the component mounting machine 12, for example, when the same type of component is mounted or is scheduled to be mounted in another component mounting machine 12. There are many. However, it is not always optimal for various reasons to uniformly update the editing of component information to a board-to-board working machine such as another component mounting machine 12.
 例えば、作業関連データRd(制御データD3、部品情報など)に対する編集の内容が所定の生産ロットに特有の形状や状態に対応するものである場合には、他の生産ロットの部品を装着する装着処理に適用しても編集の効果を得られないことがある。その他に、装着処理に使用される機器の個体差や部品装着機12ごとの生産環境などに対応させる編集内容である場合にも同様であり、却って生産性を低下させる要因になり得る。 For example, if the content of editing for work-related data Rd (control data D3, parts information, etc.) corresponds to a shape or state peculiar to a predetermined production lot, mounting parts of another production lot are mounted. Even if it is applied to the process, the editing effect may not be obtained. In addition, the same applies when the edited content corresponds to the individual difference of the equipment used for the mounting process, the production environment of each component mounting machine 12, and the like, which may be a factor of lowering the productivity.
 そこで、本実施形態のデータ管理システム50は、生産ラインLnにおいて作業関連データRdが編集された場合に、他機の作業関連データRdに適宜反映させることを可能とする構成を採用する。これにより、データ管理システム50は、生産の安定性を維持するとともに生産効率低下の防止を図るものである。 Therefore, the data management system 50 of the present embodiment adopts a configuration that enables the work-related data Rd of the other machine to be appropriately reflected when the work-related data Rd is edited on the production line Ln. As a result, the data management system 50 maintains the stability of production and prevents the production efficiency from deteriorating.
 なお、以下では、編集された元の作業関連データRdを用いて対基板作業を実行していた対基板作業機、または対基板作業を実行予定である対基板作業機を第一作業機M1とする。また、複数の対基板作業機のうち第一作業機M1とは異なる対基板作業機であって、編集された作業関連データRdと同種のデータを用いて所定の対基板作業を行う対基板作業機を第二作業機M2とする。 In the following, the board-to-board work machine that was executing the board-to-board work using the edited original work-related data Rd, or the board-to-board work machine that is scheduled to perform the board-to-board work is referred to as the first work machine M1. do. Further, among a plurality of anti-board work machines, the anti-board work machine is different from the first work machine M1 and performs a predetermined anti-board work using the same type of data as the edited work-related data Rd. The machine is referred to as a second working machine M2.
 4-1.編集部51
 データ管理システム50は、図4に示すように、編集部51を備える。編集部51は、作業関連データRdの編集を受け付ける。本実施形態において、編集部51は、第一作業機M1に設けられる。部品装着機12を含む複数の対基板作業機には、編集部51を備えることによって、自機の対基板作業に用いる作業関連データRdを編集する機能を有するものがある。
4-1. Editorial department 51
As shown in FIG. 4, the data management system 50 includes an editorial unit 51. The editorial unit 51 accepts editing of work-related data Rd. In the present embodiment, the editorial unit 51 is provided in the first working machine M1. Some of the plurality of anti-board work machines including the component mounting machine 12 have an editing unit 51 and have a function of editing work-related data Rd used for the anti-board work of the own machine.
 ここで、作業者は、例えば装着処理の実行中にエラーが発生した場合に、その原因が形状データD5における部品の形状の定義にあることを発見したとする。このような場合に、作業者は、表示装置31に作業関連データRdとしての形状データD5を表示させ、入力デバイスを介して形状データD5における部品の形状の定義を調整する。編集部51は、上記のように作業関連データRdの編集を受け付ける。 Here, it is assumed that the operator discovers that, for example, when an error occurs during the execution of the mounting process, the cause lies in the definition of the shape of the part in the shape data D5. In such a case, the operator causes the display device 31 to display the shape data D5 as the work-related data Rd, and adjusts the definition of the shape of the component in the shape data D5 via the input device. The editorial unit 51 accepts editing of work-related data Rd as described above.
 編集部51は、編集された作業関連データRdを制御装置30に記憶させる。このとき、編集部51は、編集された作業関連データRdに固有の識別情報、および編集作業の関連情報を併せて記憶させる。上記の固有の識別情報は、例えば元の作業関連データRdの派生であることが識別されるように、元の識別情報をナンバリングする符号を付与された文字列である。また、上記の関連情報には、編集の内容(例えば、編集の前後の設定値、調整量など)、または編集の動機(エラー発生、サイクルタイムの短縮、装着精度の向上など)が含まれる。 The editorial unit 51 stores the edited work-related data Rd in the control device 30. At this time, the editorial unit 51 also stores the identification information unique to the edited work-related data Rd and the information related to the editing work. The above-mentioned unique identification information is, for example, a character string assigned a code for numbering the original identification information so that it can be identified as being derived from the original work-related data Rd. In addition, the above-mentioned related information includes the content of editing (for example, setting values before and after editing, adjustment amount, etc.) or motivation for editing (error occurrence, reduction of cycle time, improvement of mounting accuracy, etc.).
 さらに、編集部51は、編集後の作業関連データRdを用いて対基板作業が繰り返し実行された場合に、例えばエラー発生率の増減やサイクルタイムの増減などの対基板作業に生じた効果を、編集された作業関連データRdに関連付けて記憶させてもよい。これにより、編集後の作業関連データRdの適用によって、例えばエラー発生率を低減し装着精度を向上できる一方でサイクルタイムが増加することや、反対に装着精度は許容範囲内において低下する一方でサイクルタイムを大幅に短縮できることなどが関連情報として記憶される。 Further, when the work-to-board work is repeatedly executed using the work-related data Rd after editing, the editorial unit 51 can obtain effects on the board-to-board work such as an increase / decrease in the error occurrence rate and an increase / decrease in the cycle time. It may be stored in association with the edited work-related data Rd. As a result, by applying the work-related data Rd after editing, for example, the error occurrence rate can be reduced and the mounting accuracy can be improved, while the cycle time can be increased. It is stored as related information that the time can be shortened significantly.
 また、編集部51を備える第一作業機M1において、作業関連データRdが編集された場合には、編集後の作業関連データRdは、管理装置40にアップロードされて記憶部41に、編集作業の関連情報とともに記憶される。これにより、管理装置40には、作業関連データRdが編集されたことが認識される。 Further, when the work-related data Rd is edited in the first work machine M1 provided with the editing unit 51, the edited work-related data Rd is uploaded to the management device 40 and is stored in the storage unit 41 for editing work. It is stored with related information. As a result, the management device 40 recognizes that the work-related data Rd has been edited.
 4-2.判定部52
 データ管理システム50は、図4に示すように、判定部52を備える。判定部52は、作業関連データRdが編集された場合に、第二作業機M2による対基板作業に作業関連データRdの編集が影響するか否かを判定する。本実施形態において、判定部52は、生産ラインLnを管理する管理装置40に設けられる。
4-2. Judgment unit 52
As shown in FIG. 4, the data management system 50 includes a determination unit 52. When the work-related data Rd is edited, the determination unit 52 determines whether or not the editing of the work-related data Rd affects the work on the board by the second work machine M2. In the present embodiment, the determination unit 52 is provided in the management device 40 that manages the production line Ln.
 より詳細には、判定部52は、第一作業機M1の編集部51により作業関連データRdが編集されたことを編集後の作業関連データRdの入力によって認識した場合に、他の対基板作業機(第二作業機M2)に当該編集を反映させるべきか否かを、当該編集の影響の有無に基づいて判定する。判定の対象となる第二作業機M2による対基板作業は、生産計画D1と進行度に基づいて認識される実行中または実行予定の対基板作業である。 More specifically, when the determination unit 52 recognizes that the work-related data Rd has been edited by the editorial unit 51 of the first work machine M1 by inputting the edited work-related data Rd, the other board-to-board work. Whether or not the edit should be reflected on the machine (second working machine M2) is determined based on the presence or absence of the influence of the edit. The work on the board by the second working machine M2 to be determined is the work on the board that is being executed or is scheduled to be executed, which is recognized based on the production plan D1 and the progress.
 また、当該編集の影響の有無の判定手段としては、種々の態様を採用し得る。例えば、判定部52は、単に編集部51により編集された作業関連データRdと同一または同種の作業関連データRdが第二作業機M2による対基板作業に用いられている場合に、作業関連データRdの編集が影響すると判定してもよい。これに対して、作業関連データRdが同一または同種であっても、第二作業機M2による対基板作業の内容によっては作業関連データRdの編集が影響するとは限らない。 In addition, various modes can be adopted as a means for determining the presence or absence of the influence of the editing. For example, the determination unit 52 simply uses the work-related data Rd that is the same as or the same as the work-related data Rd edited by the editorial unit 51 for the work-to-board work by the second work machine M2. It may be determined that the editing of is affected. On the other hand, even if the work-related data Rd is the same or the same type, the editing of the work-related data Rd does not necessarily affect depending on the content of the work on the board by the second work machine M2.
 そこで、本実施形態において、判定部52は、編集部51による作業関連データRdの編集の内容、および第二作業機M2による対基板作業の内容に基づく作業関連データRdの編集の影響度V2が、予め設定された基準値V1を超える場合に、作業関連データRdの編集が第二作業機M2による対基板作業に影響すると判定する。 Therefore, in the present embodiment, the determination unit 52 has an influence degree V2 of the editing of the work-related data Rd by the editing unit 51 and the editing of the work-related data Rd based on the content of the work on the board by the second working machine M2. When the reference value V1 set in advance is exceeded, it is determined that the editing of the work-related data Rd affects the work on the board by the second work machine M2.
 つまり、判定部52は、先ず編集前後の作業関連データRdの差分、または編集作業の関連情報に基づいて、編集の内容を取得する。次に、判定部52は、生産計画D1に基づいて第二作業機M2による実行中または実行予定の対基板作業の内容を取得する。そして、判定部52は、編集の内容および対基板作業の内容に基づいて編集の影響度V2を算出する。例えば、編集の内容が部品種Paに関するものであり、第二作業機M2において実行予定の対基板作業に部品種Paが含まれていなければ、判定部52は、編集の影響度V2を0と算出する。 That is, the determination unit 52 first acquires the content of editing based on the difference between the work-related data Rd before and after editing or the information related to the editing work. Next, the determination unit 52 acquires the contents of the work on the board being executed or scheduled to be executed by the second working machine M2 based on the production plan D1. Then, the determination unit 52 calculates the influence degree V2 of the editing based on the content of the editing and the content of the work on the board. For example, if the content of the edit is related to the part type Pa and the part type Pa is not included in the work on the board scheduled to be executed in the second work machine M2, the determination unit 52 sets the degree of influence V2 of the edit to 0. calculate.
 一方で、第二作業機M2において実行予定の対基板作業に部品種Paの装着が含まれている場合に、判定部52は、部品種Paの装着回数や編集の内容に基づいて影響度V2を算出する。このとき、判定部52は、編集作業の関連情報を用いて、編集の動機や編集による効果に基づいて、影響度V2を算出してもよい。例えば、判定部52は、エラー発生率の低減に関する編集内容であれば影響度V2を高く算出する。 On the other hand, when the on-board work scheduled to be executed in the second work machine M2 includes the mounting of the component type Pa, the determination unit 52 determines the degree of influence V2 based on the number of mounting of the component type Pa and the content of editing. Is calculated. At this time, the determination unit 52 may calculate the influence degree V2 based on the motive of the editing and the effect of the editing by using the information related to the editing work. For example, the determination unit 52 calculates the degree of influence V2 to be high if the editing content is related to the reduction of the error occurrence rate.
 さらに、判定部52は、算出した影響度V2が予め設定された基準値V1を超える場合に、作業関連データRdの編集が第二作業機M2による対基板作業に影響すると判定する。つまり、判定部52は、その第二作業機M2については作業関連データRdの編集を反映させるべく更新処理を実行すべきであると判定する。判定部52は、生産ラインLnを構成する複数の第二作業機M2のそれぞれについて判定を行う。なお、判定部52は、複数種類の基準値V1を用いて影響度V2に応じた更新処理の要否を段階的に判定してもよい。 Further, the determination unit 52 determines that the editing of the work-related data Rd affects the work on the board by the second work machine M2 when the calculated influence degree V2 exceeds the preset reference value V1. That is, the determination unit 52 determines that the update process should be executed for the second work machine M2 in order to reflect the editing of the work-related data Rd. The determination unit 52 makes a determination for each of the plurality of second working machines M2 constituting the production line Ln. The determination unit 52 may use a plurality of types of reference values V1 to determine in stages whether or not the update process is necessary according to the degree of influence V2.
 4-3.案内部53
 データ管理システム50は、図4に示すように、案内部53を備える。案内部53は、判定部52により作業関連データRdの編集が影響すると判定された場合に、第二作業機M2で用いられる作業関連データRdの更新を案内する。本実施形態において、案内部53は、複数の第二作業機M2のそれぞれに設けられる。
4-3. Information unit 53
As shown in FIG. 4, the data management system 50 includes a guide unit 53. The guide unit 53 guides the update of the work-related data Rd used in the second work machine M2 when the determination unit 52 determines that the editing of the work-related data Rd has an effect. In the present embodiment, the guide unit 53 is provided in each of the plurality of second working machines M2.
 具体的には、案内部53は、自機(第二作業機M2)で実行中または実行予定の対基板作業に用いられる作業関連データRdについて、最新の作業関連データRdが存在することを表示装置31に表示する。このとき、案内部53は、上記のような表示により作業者に更新を案内する際に、併せて種々の情報を表示してもよい。表示内容の詳細については、後述する。 Specifically, the guide unit 53 indicates that the latest work-related data Rd exists for the work-related data Rd used for the work on the board being executed or scheduled to be executed by the own machine (second work machine M2). Displayed on the device 31. At this time, the guide unit 53 may also display various information when informing the operator of the update by the above display. The details of the displayed contents will be described later.
 4-4.通知部54
 データ管理システム50は、図4に示すように、通知部54を備える。通知部54は、本実施形態のように、判定部52と案内部53とが別々の装置に設けられている構成において、判定部52による判定結果に応じて第二作業機M2に作業関連データRdの更新に関する更新情報T1を通知する。つまり、通知部54は、複数の第二作業機M2のうち判定部52により作業関連データRdの編集が対基板作業に影響すると判定された第二作業機M2に通知を行う。
4-4. Notification unit 54
As shown in FIG. 4, the data management system 50 includes a notification unit 54. In the configuration in which the determination unit 52 and the guide unit 53 are provided in separate devices as in the present embodiment, the notification unit 54 gives work-related data to the second work machine M2 according to the determination result by the determination unit 52. Notify the update information T1 regarding the update of Rd. That is, the notification unit 54 notifies the second work machine M2, which is determined by the determination unit 52 among the plurality of second work machines M2, that the editing of the work-related data Rd affects the work on the board.
 また、上記の更新情報T1は、編集後の作業関連データRdそのものであってもよいし、作業関連データRdの編集内容の特定に用いられる情報としてもよい。後者の場合には、後の更新処理において、編集後の作業関連データRdが管理装置40から第二作業機M2にダウンロードされる。また、通知部54は、編集後の作業関連データRdや編集作業の関連情報、判定部52による判定の結果および影響度V2などの中間情報を第二作業機M2に送信してもよい。通知部54による上記の情報送信は、例えば第二作業機M2による要求に応じて行うものとしてもよい。 Further, the above-mentioned update information T1 may be the edited work-related data Rd itself, or may be information used to specify the edited content of the work-related data Rd. In the latter case, in the later update process, the edited work-related data Rd is downloaded from the management device 40 to the second work machine M2. Further, the notification unit 54 may transmit the edited work-related data Rd, the editing work-related information, the result of the determination by the determination unit 52, and intermediate information such as the influence degree V2 to the second work machine M2. The above-mentioned information transmission by the notification unit 54 may be performed, for example, in response to a request from the second working machine M2.
 通知部54による通知をうけた第二作業機M2の案内部53は、作業関連データRdの更新を案内する際に、影響度V2を併せて提示してもよい。また、案内部53は、作業関連データRdの更新を案内する際に、編集部51による作業関連データRdの編集の内容、および第二作業機M2における作業関連データRdの設定内容の少なくとも一方を併せて提示してもよい。これにより、作業者は、最新の作業関連データRdが存在することに加えて、影響度V2などを判断材料として、実際に更新処理を実行するか否かの判断を行うことができる。 The guidance unit 53 of the second work machine M2, which has been notified by the notification unit 54, may also present the influence degree V2 when guiding the update of the work-related data Rd. Further, when the guide unit 53 guides the update of the work-related data Rd, at least one of the content of the work-related data Rd edited by the editorial unit 51 and the content of the work-related data Rd set in the second work machine M2 are set. It may be presented at the same time. As a result, the worker can determine whether or not to actually execute the update process by using the influence degree V2 or the like as a judgment material in addition to the existence of the latest work-related data Rd.
 4-5.更新部55
 データ管理システム50は、図4に示すように、更新部55を備える。更新部55は、案内部53により案内された作業関連データRdの更新についての要否を受け付けて、必要に応じて作業関連データRdの更新処理を実行する。つまり、更新部55は、作業者が編集後の作業関連データRdを第二作業機M2の対基板作業に適用すべきと判断し、更新処理の実行を指示した場合に、所定のタイミングで更新処理を実行する。
4-5. Update 55
As shown in FIG. 4, the data management system 50 includes an update unit 55. The update unit 55 accepts the necessity of updating the work-related data Rd guided by the guide unit 53, and executes the update process of the work-related data Rd as necessary. That is, when the worker determines that the edited work-related data Rd should be applied to the on-board work of the second work machine M2 and instructs the worker to execute the update process, the update unit 55 updates at a predetermined timing. Execute the process.
 なお、更新部55は、作業者に指示されたタイミングで第二作業機M2による対基板作業を停止して、更新処理を実行してもよい。また、更新部55は、第二作業機M2において繰り返し実行される対基板作業の進行度V3に基づいて、更新処理を実行するタイミングを設定してもよい。つまり、更新部55は、例えば更新する作業関連データRdを用いる処理(画像処理など)が実行されない期間(基板91の搬送時など)を、自機が認識している進行度V3に基づいて取得する。そして、更新部は、その期間において更新処理が実行されるようにタイミングを設定する。これにより、対基板作業を停止することなく更新処理を実行することができる。 The update unit 55 may stop the work on the board by the second working machine M2 at the timing instructed by the operator and execute the update process. Further, the update unit 55 may set the timing for executing the update process based on the progress level V3 of the work on the board which is repeatedly executed in the second work machine M2. That is, the update unit 55 acquires, for example, a period during which processing (image processing, etc.) using the work-related data Rd to be updated is not executed (during transport of the substrate 91, etc.) based on the progress level V3 recognized by the own machine. do. Then, the update unit sets the timing so that the update process is executed during that period. As a result, the update process can be executed without stopping the work on the board.
 また、更新部55は、上記のように対基板作業に並行して更新処理を実行する他に、種々のタイミングを設定してもよい。例えば、編集の影響度V2は高いものの、更新後の作業関連データRdが用いられる時期まで余裕がある場合に、更新部55は、生産計画D1および対基板作業の進行度V3に基づいて、第二作業機M2が休止状態となる時期を推定し、その休止時期を更新のタイミングに設定してもよい。 In addition to executing the update process in parallel with the board-to-board work as described above, the update unit 55 may set various timings. For example, when the influence degree V2 of editing is high, but there is a margin until the time when the updated work-related data Rd is used, the update unit 55 is the first based on the production plan D1 and the progress degree V3 of the work on the board. (Ii) The time when the working machine M2 is put into hibernation may be estimated, and the hibernation time may be set as the update timing.
 なお、作業関連データRdの更新のタイミングについては、更新部55が上記のように自動設定してもよいし、作業者による更新処理の実行指示と併せて実行タイミングの指示を受け付けてもよい。このような構成によると、更新処理をより好適なタイミングで実行できるので、当初の生産性を維持することができる。また、作業者により最終的な更新処理の要否が指示されるので、第二作業機M2の作業関連データRdに対して不要な更新処理が実行されることを防止でき、不要な更新処理の実行に伴う生産効率の低下を防止できる。 The update timing of the work-related data Rd may be automatically set by the update unit 55 as described above, or an instruction of the execution timing may be received together with the instruction of the operator to execute the update process. According to such a configuration, the update process can be executed at a more suitable timing, so that the initial productivity can be maintained. Further, since the worker instructs whether or not the final update process is necessary, it is possible to prevent unnecessary update process from being executed for the work-related data Rd of the second work machine M2, and the unnecessary update process can be performed. It is possible to prevent a decrease in production efficiency due to execution.
 5.データ管理システム50によるデータ管理処理
 データ管理システム50による作業関連データRdの管理処理について、図4および図5を参照して説明する。先ず、ホストコンピュータ60において生産計画D1が生成され、複数の生産ラインLnごとに生産する基板製品の種類、数量、および生産順序が設定される。管理装置40は、ホストコンピュータ60から生産計画D1、生産計画D1に対応する部品リストD2、制御データD3、および作業関連データRdを取得し、記憶部41に記憶する。
5. Data management processing by the data management system 50 The management processing of the work-related data Rd by the data management system 50 will be described with reference to FIGS. 4 and 5. First, the production plan D1 is generated in the host computer 60, and the type, quantity, and production order of the substrate products to be produced are set for each of the plurality of production lines Ln. The management device 40 acquires the production plan D1, the parts list D2 corresponding to the production plan D1, the control data D3, and the work-related data Rd from the host computer 60, and stores them in the storage unit 41.
 管理装置40は、生産ラインLnを構成する対基板作業機のそれぞれに、必要なデータを送出する。具体的には、管理装置40は、所定の部品装着機12が実行する装着処理に必要な制御データD3および作業関連データRdを部品装着機12に送出する。このとき、例えば複数の部品装着機12による装着処理において同一種類の部品が基板91に装着される場合には、少なくとも一部が共通する作業関連データRdがそれぞれの部品装着機12に送出され、制御装置30に記憶される。 The management device 40 sends necessary data to each of the anti-board working machines constituting the production line Ln. Specifically, the management device 40 sends the control data D3 and the work-related data Rd necessary for the mounting process executed by the predetermined component mounting machine 12 to the component mounting machine 12. At this time, for example, when the same type of parts are mounted on the substrate 91 in the mounting process by the plurality of component mounting machines 12, work-related data Rd that is at least partially common is sent to the respective component mounting machines 12. It is stored in the control device 30.
 作業者は、生産ラインLnにおいて実行予定の生産処理に関する段取り作業を終えると、この生産処理を開始する。部品装着機12を含む対基板作業機は、作業関連データRdを用いて自機に割り当てられた対基板作業を実行する。作業者は、生産ラインLnにおける生産処理が継続されるように、必要な消耗品の補給や不用品の回収、エラー対処などを行う。 The worker starts this production process when the setup work related to the production process scheduled to be executed on the production line Ln is completed. The anti-board work machine including the component mounting machine 12 executes the anti-board work assigned to the own machine by using the work-related data Rd. The worker replenishes necessary consumables, collects unnecessary items, and handles errors so that the production process on the production line Ln can be continued.
 そして、作業者は、部品装着機12による装着処理の実行中に発生したエラーや、検査機14による検査結果に基づいて、例えば一部のパラメータや部品の形状の定義などを調整すべきと判断した場合に、作業関連データRdの編集機能を有する対基板作業機(即ち、編集部51が設けられた第一作業機M1)において、作業関連データRdの編集作業を行う。図5に示すように、編集部51は、作業関連データRdの編集を受け付ける(S11)。編集部51は、編集作業が終了すると、編集後の作業関連データRd、固有の識別情報、および編集作業の関連情報を管理装置40にアップロードする。 Then, the operator determines that, for example, some parameters and the definition of the shape of the part should be adjusted based on the error generated during the execution of the mounting process by the component mounting machine 12 and the inspection result by the inspection machine 14. In this case, the work-related data Rd is edited by the anti-board work machine (that is, the first work machine M1 provided with the editing unit 51) having the work-related data Rd editing function. As shown in FIG. 5, the editing unit 51 accepts editing of work-related data Rd (S11). When the editing work is completed, the editing unit 51 uploads the edited work-related data Rd, the unique identification information, and the editing work-related information to the management device 40.
 次に、管理装置40は、編集部51により作業関連データRd等がアップロードされて記憶部41に記憶されると、第一作業機M1において作業関連データRdが編集されたことを認識する(S12)。続いて、判定部52は、第二作業機M2による対基板作業に作業関連データRdの編集が影響するか否かを判定する(S20)。詳細には、判定部52は、複数の第二作業機M2ごとに、作業関連データRdの編集の内容およびそれぞれの第二作業機M2における対基板作業の内容に基づいて編集の影響度V2を算出する(S21)。 Next, when the work-related data Rd or the like is uploaded by the editorial unit 51 and stored in the storage unit 41, the management device 40 recognizes that the work-related data Rd has been edited in the first work machine M1 (S12). ). Subsequently, the determination unit 52 determines whether or not the editing of the work-related data Rd affects the work on the board by the second work machine M2 (S20). Specifically, the determination unit 52 determines the degree of influence V2 of the editing for each of the plurality of second working machines M2 based on the editing contents of the work-related data Rd and the contents of the work on the board in each of the second working machines M2. Calculate (S21).
 そして、判定部52は、基準値V1と複数の第二作業機M2ごとの影響度V2とを比較することによって、複数の第二作業機M2ごとに作業関連データRdの編集がそれぞれの対基板作業に影響するか否かを判定する(S22)。判定部52は、複数の第二作業機M2ごとの判定結果を、S21にて算出された影響度V2とともに記憶部41に記憶する。 Then, the determination unit 52 edits the work-related data Rd for each of the plurality of second work machines M2 by comparing the reference value V1 with the influence degree V2 for each of the plurality of second work machines M2. It is determined whether or not it affects the work (S22). The determination unit 52 stores the determination results for each of the plurality of second working machines M2 in the storage unit 41 together with the influence degree V2 calculated in S21.
 通知部54は、判定部52による判定結果に応じて第二作業機M2に作業関連データRdの更新に関する更新情報T1を通知する(S13)。ここでは、通知部54は、複数の第二作業機M2のうち判定部52により作業関連データRdの編集が対基板作業に影響すると判定された第二作業機M2のみに対して通知を行う。通知部54は、更新情報T1として、編集前の作業関連データRdを示す識別情報、編集内容、通知先の第二作業機M2を対象に算出された影響度V2を通知する。 The notification unit 54 notifies the second work machine M2 of the update information T1 regarding the update of the work-related data Rd according to the determination result by the determination unit 52 (S13). Here, the notification unit 54 notifies only the second work machine M2, which is determined by the determination unit 52 that the editing of the work-related data Rd affects the work on the board, among the plurality of second work machines M2. As the update information T1, the notification unit 54 notifies the identification information indicating the work-related data Rd before editing, the editing content, and the influence degree V2 calculated for the notification destination second work machine M2.
 複数の第二作業機M2のうち通知を受けた第二作業機M2の案内部53は、自機(第二作業機M2)で実行中または実行予定の対基板作業に用いられる作業関連データRdの更新を案内する(S14)。詳細には、案内部53は、更新された最新の作業関連データRdが存在することを表示装置31に表示する。このとき、案内部53は、複数種類の作業関連データRdから対象の作業関連データRdを作業者が特定可能となるように表示するとともに、その編集内容、影響度V2を併せて案内する。このとき、案内部53は、上記の内容に加えて、または替えて、既存の作業関連データRdの設定内容や、その作業関連データRdが使用される時期を案内してもよい。 The guide unit 53 of the second work machine M2, which has received the notification among the plurality of second work machines M2, is the work-related data Rd used for the work on the board being executed or scheduled to be executed by the own machine (second work machine M2). (S14). Specifically, the guide unit 53 displays on the display device 31 that the latest updated work-related data Rd exists. At this time, the guide unit 53 displays the target work-related data Rd from a plurality of types of work-related data Rd so that the worker can identify it, and also guides the edited content and the degree of influence V2. At this time, in addition to or in place of the above contents, the guide unit 53 may guide the setting contents of the existing work-related data Rd and the time when the work-related data Rd is used.
 更新部55は、案内部53により案内された作業関連データRdの更新についての要否を受け付ける。更新部55は、作業者が編集後の作業関連データRdを第二作業機M2の対基板作業に適用すべきと判断し、更新処理の実行を指示した場合に(S15:Yes)、作業関連データRdの更新処理を実行する(S16)。更新部55は、作業者による更新処理の実行の指示を受け付けて即時に実行する他に、所定のタイミングで更新処理を実行してもよい。例えば、更新部55は、更新処理の所要時間と対基板作業の進行度V3に基づいて、生産に影響しないタイミングで更新処理の実行時期を設定する。 The update unit 55 accepts the necessity of updating the work-related data Rd guided by the guide unit 53. The update unit 55 determines that the edited work-related data Rd should be applied to the work on the board of the second work machine M2, and instructs the execution of the update process (S15: Yes). The data Rd update process is executed (S16). The update unit 55 may execute the update process at a predetermined timing in addition to receiving the instruction to execute the update process by the worker and executing the update process immediately. For example, the update unit 55 sets the execution time of the update process at a timing that does not affect the production, based on the required time of the update process and the progress level V3 of the work on the board.
 更新部55は、実際に更新処理を実行し、正常に終了した場合に、自機(第二作業機M2)の対基板作業に適用される作業関連データRdが編集後のものであることを管理装置40に通知する。また、更新部55は、作業者が編集後の作業関連データRdを第二作業機M2の対基板作業に適用することを不要と判断し、更新処理の実行を指示しなかった場合に(S15:No)、作業関連データRdの更新処理を実行しない。この場合に、更新部55は、自機(第二作業機M2)の対基板作業に適用される作業関連データRdが編集されていない既存のものであることを管理装置40に通知する。 The update unit 55 actually executes the update process, and when it ends normally, the work-related data Rd applied to the work on the board of the own machine (second work machine M2) is the edited one. Notify the management device 40. Further, the update unit 55 determines that it is unnecessary for the worker to apply the edited work-related data Rd to the work on the board of the second work machine M2, and does not instruct the execution of the update process (S15). : No), the work-related data Rd update process is not executed. In this case, the update unit 55 notifies the management device 40 that the work-related data Rd applied to the work on the board of the own machine (second work machine M2) is an existing one that has not been edited.
 このような構成によると、作業関連データRdが編集された場合に、第二作業機M2で用いられる作業関連データRdの更新が案内されるので(S14)、作業者による指示に基づく作業関連データRdの更新処理を実行することができる(S15,S16)。これにより、他機の作業関連データRdに対して不要な更新処理が実行されることを防止できる。よって、生産の安定性を維持することができるとともに、不要な更新処理の実行に伴う生産効率の低下を防止できる。 According to such a configuration, when the work-related data Rd is edited, the update of the work-related data Rd used in the second work machine M2 is guided (S14), so that the work-related data based on the instruction by the worker is guided. Rd update processing can be executed (S15, S16). As a result, it is possible to prevent unnecessary update processing from being executed for the work-related data Rd of the other machine. Therefore, the stability of production can be maintained, and the deterioration of production efficiency due to the execution of unnecessary update processing can be prevented.
 6.実施形態の変形態様
 実施形態において、データ管理システム50は、編集部51が第一作業機M1に設けられ、判定部52および通知部54が管理装置40に設けられ、案内部53および更新部55が第二作業機M2に設けられる態様を例示した。これに対して、各部51-54は、互いに通信可能な装置にそれぞれ設けられる種々の態様を採用し得る。以下に、各部51-54の配置と各種処理について図6-図8を参照して説明する。
6. Modifications of the Embodiment In the embodiment, in the data management system 50, the editorial unit 51 is provided in the first working machine M1, the determination unit 52 and the notification unit 54 are provided in the management device 40, and the guide unit 53 and the update unit 55 are provided. Illustrated the embodiment provided in the second working machine M2. On the other hand, each unit 51-54 may adopt various aspects provided in the devices capable of communicating with each other. Hereinafter, the arrangement of each part 51-54 and various processes will be described with reference to FIGS. 6-8.
 6-1.実施形態の第一変形態様
 データ管理システム150は、図6に示すように、編集部51が第一作業機M1に設けられ、通知部54が管理装置40に設けられ、判定部52、案内部53、および更新部55が複数の第二作業機M2にそれぞれ設けられる。データ管理システム150は、データ管理処理(図5を参照)における管理装置40による認識処理(S12)までは共通する。
6-1. In the first modified mode data management system 150 of the embodiment, as shown in FIG. 6, an editorial unit 51 is provided in the first working machine M1, a notification unit 54 is provided in the management device 40, a determination unit 52, and a guide unit. The 53 and the update unit 55 are provided on the plurality of second working machines M2, respectively. The data management system 150 is common up to the recognition process (S12) by the management device 40 in the data management process (see FIG. 5).
 データ管理システム150は、作業関連データRdの更新を認識すると、全ての対基板作業機または第一作業機M1と同種の全ての対基板作業機(例えば、部品装着機12)を第二作業機M2として、通知部54に一斉に通知させる。詳細には、通知部54は、複数の第二作業機M2に作業関連データRdの更新に関する更新情報T1を通知する。そして、通知を受けた複数の第二作業機M2にそれぞれ設けられた判定部52が、自機による対基板作業に作業関連データRdの編集が影響するか否かを判定する。 When the data management system 150 recognizes the update of the work-related data Rd, all the anti-board work machines or all the anti-board work machines (for example, the component mounting machine 12) of the same type as the first work machine M1 are used as the second work machine. As M2, the notification unit 54 is notified all at once. Specifically, the notification unit 54 notifies the plurality of second work machines M2 of the update information T1 regarding the update of the work-related data Rd. Then, the determination unit 52 provided in each of the plurality of second work machines M2 that received the notification determines whether or not the editing of the work-related data Rd affects the work on the board by the own machine.
 また、案内部53は、判定部52により作業関連データRdの編集が影響すると判定された場合に、更新情報T1に基づいて、自機(第二作業機M2)で用いられる作業関連データRdの更新を案内する。なお、上記の判定処理、案内処理、および案内後の更新処理については、実施形態と実質的に同様であるため(図5のS20、S14-S16)、詳細な説明を省略する。 Further, when the determination unit 52 determines that the editing of the work-related data Rd is affected, the guide unit 53 determines that the work-related data Rd used by the own machine (second work machine M2) is based on the update information T1. I will inform you of the update. Since the determination process, the guidance process, and the update process after the guidance are substantially the same as those in the embodiment (S20, S14-S16 in FIG. 5), detailed description thereof will be omitted.
 6-2.実施形態の第二変形態様
 データ管理システム250は、図7に示すように、編集部51が第一作業機M1に設けられ、判定部52、および案内部53が管理装置40に設けられ、更新部55が第二作業機M2に設けられる。なお、本態様のデータ管理システム250は、通知部54を有しない。データ管理システム250は、データ管理処理(図5を参照)における判定処理(S20)までは共通する。データ管理システム250は、判定部52による複数の第二作業機M2ごとの判定が終了すると、案内部53による案内処理を実行する。
6-2. In the second modified mode data management system 250 of the embodiment, as shown in FIG. 7, an editorial unit 51 is provided in the first working machine M1, a determination unit 52, and a guide unit 53 are provided in the management device 40, and the data management system 250 is updated. The portion 55 is provided in the second working machine M2. The data management system 250 of this embodiment does not have a notification unit 54. The data management system 250 is common up to the determination process (S20) in the data management process (see FIG. 5). When the determination unit 52 completes the determination for each of the plurality of second working machines M2, the data management system 250 executes the guidance process by the guidance unit 53.
 つまり、案内部53は、複数の第二作業機M2のうち判定部52により作業関連データRdの編集が対基板作業に影響すると判定された第二作業機M2について、実行中または実行予定の対基板作業に用いられる作業関連データRdの更新を案内する。対象の第二作業機M2が複数の場合には、案内部53は、複数の第二作業機M2ごとの案内を行う。なお、上記の案内処理、および案内後の更新処理については、実施形態と同様であるため(図5のS14-S16)、詳細な説明を省略する。 That is, the guide unit 53 is executing or is scheduled to execute the second work machine M2, which is determined by the determination unit 52 among the plurality of second work machines M2 that the editing of the work-related data Rd affects the work on the board. We will guide you to update the work-related data Rd used for board work. When there are a plurality of target second working machines M2, the guide unit 53 provides guidance for each of the plurality of second working machines M2. Since the guidance process and the update process after the guidance are the same as those in the embodiment (S14-S16 in FIG. 5), detailed description thereof will be omitted.
 6-3.その他の変形態様
 実施形態の第一変形態様および第二変形態様において、更新部55は、第二作業機M2に設けられ、管理装置40からの指令により更新処理を実行する。これに対して、更新部55は、管理装置40に設けられ、対象の第二作業機M2に遠隔から更新処理を実行するようにしてもよい。さらに上記の他に、各部51-55は、ホストコンピュータ60に組み込まれ、複数の生産ラインLnに共用される構成としてもよい。
6-3. Other Modifications In the first modification and the second modification of the embodiment, the update unit 55 is provided in the second working machine M2 and executes the update process according to a command from the management device 40. On the other hand, the update unit 55 may be provided in the management device 40 to remotely execute the update process on the target second working machine M2. Further, in addition to the above, each unit 51-55 may be incorporated in the host computer 60 and shared by a plurality of production lines Ln.
 さらに、各部51-55は、複数の対基板作業機、管理装置40、およびホストコンピュータ60などに重複して設けられる構成としてもよい。つまり、例えば、複数の対基板作業機が作業関連データRdを編集する機能を有し、何れの編集部51が用いられるかによって、複数の対基板作業機のそれぞれは、実施形態にて例示した第一作業機M1または第二作業機M2として各処理を実行されることになる。このような構成においても実施形態と同様の効果を奏する。 Further, each unit 51-55 may be configured to be provided in an overlapping manner on a plurality of anti-board working machines, a management device 40, a host computer 60, and the like. That is, for example, a plurality of anti-board working machines have a function of editing work-related data Rd, and each of the plurality of anti-board working machines is exemplified in the embodiment depending on which editing unit 51 is used. Each process will be executed as the first working machine M1 or the second working machine M2. Even in such a configuration, the same effect as that of the embodiment is obtained.
 Ln:生産ライン、 11:印刷機、 12:部品装着機、 13:リフロー炉、 14:検査機、 M1:第一作業機、 M2:第二作業機、 30:制御装置、 31:表示装置、 40:管理装置、 41:記憶部、 50:データ管理システム、 51:編集部、 52:判定部、 53:案内部、 54:通知部、 55:更新部、 60:ホストコンピュータ、 91:基板、 Rd:作業関連データ、 D1:生産計画、 D2:部品リスト、 D3:制御データ、 D4:パラメータデータ、 D5:形状データ、 M1:更新情報 Ln: Production line, 11: Printing machine, 12: Parts mounting machine, 13: Reflow furnace, 14: Inspection machine, M1: First working machine, M2: Second working machine, 30: Control device, 31: Display device, 40: Management device, 41: Storage unit, 50: Data management system, 51: Editing department, 52: Judgment unit, 53: Information unit, 54: Notification unit, 55: Update unit, 60: Host computer, 91: Board, Rd: Work-related data, D1: Production plan, D2: Parts list, D3: Control data, D4: Parameter data, D5: Shape data, M1: Update information

Claims (13)

  1.  予め設定された作業関連データに基づいて所定の対基板作業を実行する対基板作業機を複数並べて設置して構成された生産ラインに適用され、
     複数の前記対基板作業機の一つである第一作業機で用いられる前記作業関連データの編集を受け付ける編集部と、
     前記作業関連データが編集された場合に、複数の前記対基板作業機のうち前記第一作業機とは異なる第二作業機による前記対基板作業に前記作業関連データの編集が影響するか否かを判定する判定部と、
     前記判定部により前記作業関連データの編集が影響すると判定された場合に、前記第二作業機で用いられる前記作業関連データの更新を案内する案内部と、
     を備える生産ラインのデータ管理システム。
    It is applied to a production line configured by arranging a plurality of anti-board work machines that perform predetermined anti-board work based on preset work-related data side by side.
    An editorial unit that accepts editing of the work-related data used in the first work machine, which is one of the plurality of board-to-board work machines.
    Whether or not the editing of the work-related data affects the work on the board by the second work machine different from the first work machine among the plurality of work machines on the board when the work-related data is edited. Judgment unit to determine
    When the determination unit determines that the editing of the work-related data is affected, the guide unit for guiding the update of the work-related data used in the second work machine, and the guide unit.
    Production line data management system.
  2.  前記編集部は、前記第一作業機に設けられる、請求項1に記載のデータ管理システム。 The data management system according to claim 1, wherein the editorial department is provided in the first working machine.
  3.  前記判定部は、前記生産ラインを管理する管理装置に設けられる、請求項1または2に記載のデータ管理システム。 The data management system according to claim 1 or 2, wherein the determination unit is provided in a management device that manages the production line.
  4.  前記データ管理システムは、前記管理装置に設けられ、前記判定部による判定結果に応じて前記第二作業機に前記作業関連データの更新に関する更新情報を通知する通知部をさらに備え、
     前記案内部は、前記第二作業機に設けられ、前記更新情報に基づいて前記作業関連データの更新を案内する、請求項3に記載のデータ管理システム。
    The data management system is provided in the management device, and further includes a notification unit for notifying the second working machine of update information regarding the update of the work-related data according to the determination result by the determination unit.
    The data management system according to claim 3, wherein the guide unit is provided in the second work machine and guides the update of the work-related data based on the update information.
  5.  前記案内部は、前記管理装置に設けられ、前記判定部による判定結果に基づいて前記作業関連データの更新を案内する、請求項3に記載のデータ管理システム。 The data management system according to claim 3, wherein the guide unit is provided in the management device and guides the update of the work-related data based on the determination result by the determination unit.
  6.  前記データ管理システムは、複数の前記対基板作業機に前記作業関連データの更新に関する更新情報を通知する通知部をさらに備え、
     前記判定部および前記案内部は、複数の前記対基板作業機にそれぞれ設けられ、
     前記案内部は、前記判定部により前記作業関連データの編集が自機における前記対基板作業に影響すると判定された場合に、前記更新情報に基づいて前記作業関連データの更新を案内する、請求項1または2に記載のデータ管理システム。
    The data management system further includes a notification unit for notifying a plurality of the anti-board work machines of update information regarding the update of the work-related data.
    The determination unit and the guide unit are provided on the plurality of anti-board working machines, respectively.
    A claim that the guide unit guides the update of the work-related data based on the update information when the determination unit determines that the editing of the work-related data affects the work on the board in the own machine. The data management system according to 1 or 2.
  7.  前記判定部は、前記編集部による前記作業関連データの編集の内容、および前記第二作業機による前記対基板作業の内容に基づく前記作業関連データの編集の影響度が、予め設定された基準値を超える場合に、前記作業関連データの編集が前記第二作業機による前記対基板作業に影響すると判定する、請求項1-6の何れか一項に記載のデータ管理システム。 In the determination unit, the degree of influence of the editing of the work-related data by the editing unit and the editing of the work-related data based on the content of the work on the board by the second working machine is set to a preset reference value. The data management system according to any one of claims 1-6, wherein it is determined that the editing of the work-related data affects the work on the board by the second working machine.
  8.  前記案内部は、前記作業関連データの更新を案内する際に、前記影響度を併せて提示する、請求項7に記載のデータ管理システム。 The data management system according to claim 7, wherein the guide unit also presents the degree of influence when guiding the update of the work-related data.
  9.  前記案内部は、前記作業関連データの更新を案内する際に、前記編集部による前記作業関連データの編集の内容、および前記第二作業機における前記作業関連データの設定内容の少なくとも一方を併せて提示する、請求項1-8の何れか一項に記載のデータ管理システム。 When guiding the update of the work-related data, the guide unit combines at least one of the content of editing the work-related data by the editorial unit and the content of setting the work-related data in the second work machine. The data management system according to any one of claims 1-8 to be presented.
  10.  前記データ管理システムは、前記案内部により案内された前記作業関連データの更新についての要否を受け付けて、必要に応じて前記作業関連データの更新処理を実行する更新部をさらに備える、請求項1-9の何れか一項に記載のデータ管理システム。 The data management system further includes an update unit that accepts the necessity of updating the work-related data guided by the guide unit and executes the update process of the work-related data as needed. -The data management system according to any one of 9.
  11.  前記更新部は、前記第二作業機において繰り返し実行される前記対基板作業の進行度に基づいて、前記更新処理を実行するタイミングを設定する、請求項10に記載のデータ管理システム。 The data management system according to claim 10, wherein the update unit sets a timing for executing the update process based on the progress of the work on the board that is repeatedly executed in the second work machine.
  12.  前記対基板作業機は、前記対基板作業として基板に部品を装着する部品装着機である、請求項1-11の何れか一項に記載のデータ管理システム。 The data management system according to any one of claims 1-11, wherein the anti-board work machine is a component mounting machine that mounts components on a board as the anti-board work.
  13.  前記作業関連データは、前記基板に前記部品を装着する順序および位置を示す制御データ、前記基板に前記部品を装着する際の条件を示すパラメータデータ、および前記部品の外観の認識に用いられ前記部品の形状を示す形状データの少なくとも1つである、請求項12に記載のデータ管理システム。 The work-related data is used for controlling control data indicating the order and position of mounting the component on the board, parameter data indicating the conditions for mounting the component on the board, and recognition of the appearance of the component. The data management system according to claim 12, which is at least one of the shape data indicating the shape of the above.
PCT/JP2020/045163 2020-12-04 2020-12-04 Data management system WO2022118453A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
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JP2004327585A (en) * 2003-04-23 2004-11-18 Matsushita Electric Ind Co Ltd System and method for electronic component packaging
JP2009135177A (en) * 2007-11-29 2009-06-18 Panasonic Corp Component mounting system and method of changing data in component mounting system
JP2015142032A (en) * 2014-01-29 2015-08-03 オムロン株式会社 Quality management apparatus and control method for quality management apparatus

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004327585A (en) * 2003-04-23 2004-11-18 Matsushita Electric Ind Co Ltd System and method for electronic component packaging
JP2009135177A (en) * 2007-11-29 2009-06-18 Panasonic Corp Component mounting system and method of changing data in component mounting system
JP2015142032A (en) * 2014-01-29 2015-08-03 オムロン株式会社 Quality management apparatus and control method for quality management apparatus

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