WO2016203637A1 - Component-mounting system - Google Patents

Component-mounting system Download PDF

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Publication number
WO2016203637A1
WO2016203637A1 PCT/JP2015/067705 JP2015067705W WO2016203637A1 WO 2016203637 A1 WO2016203637 A1 WO 2016203637A1 JP 2015067705 W JP2015067705 W JP 2015067705W WO 2016203637 A1 WO2016203637 A1 WO 2016203637A1
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WO
WIPO (PCT)
Prior art keywords
unit
identification code
component
substrate
work
Prior art date
Application number
PCT/JP2015/067705
Other languages
French (fr)
Japanese (ja)
Inventor
知克 久保田
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to PCT/JP2015/067705 priority Critical patent/WO2016203637A1/en
Priority to JP2017524256A priority patent/JP6630729B2/en
Publication of WO2016203637A1 publication Critical patent/WO2016203637A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components

Definitions

  • the present invention relates to a component mounting system composed mainly of a component mounter for mounting components on a substrate.
  • Equipment that produces boards with a large number of components mounted on them includes solder printers, component mounters, reflow machines, and board inspection machines. It is common to configure a board production line by connecting these facilities in a row.
  • the component mounting machine includes a substrate transfer device, a component supply device, a component transfer device, and a control device.
  • the component mounter has a control device connected to a host computer in communication with a host computer or connected to equipment on the upstream side or downstream side of the line.
  • the component mounter functions in an organic manner as a component mounting system in cooperation with a host computer and facilities on the upstream and downstream of the line.
  • Each component mounting machine is often configured to include a detachable or replaceable work unit.
  • the component supply device includes a plurality of feeder units that supply a component by feeding out a carrier tape.
  • the component transfer apparatus includes a mounting nozzle unit that collects and mounts a component, a mounting head unit that holds the mounting nozzle unit in a replaceable manner, and the like.
  • These work units are provided with an identification code for identifying an individual, thereby facilitating the replacement work by the operator and the automatic replacement operation by the component mounter itself.
  • Japanese Patent Application Publication No. JP-A-2001-259542 discloses a technical example related to an identification code of a work unit installed in a component mounter.
  • the substrate support unit of Patent Document 1 is a unit that is detachably attached to the backup device, and ID information (identification code) that identifies itself is distinguished from others. Furthermore, a mode of storing this ID information in a storage medium and a mode of associating ID information with production program information are disclosed. According to this, the operator can surely select the substrate support unit based on the ID information, and can confirm that the appropriate substrate support unit is mounted with reference to the ID information.
  • a coordinate value on the component mounter of ID information attached to the work unit is stored in advance. Further, a camera, a barcode reader, or the like that reads the ID information is provided, and the ID information is automatically read to confirm the work unit to be replaced. Further, even in a configuration where the operator performs work unit replacement work, an ID information automatic reading function can be given to the component mounter.
  • the identification code of the work unit and the coordinate value on the component mounter representing the attached position are set in advance and stored in a memory in the control device or a storage device of the host computer.
  • a special work unit may be used depending on the type of substrate to be produced.
  • a warp correction unit may be used to press a positioned substrate to correct the warp. Since the warp correction unit can only press a limited area of the mounting surface of the board where no components are mounted, a new warp correction unit is manufactured and used in accordance with the newly designed board type. No special work unit identification code such as a warp correction unit is set anywhere. Even if the identification code is predetermined, it is difficult to unify the coordinate values to which the identification code is attached because the size and shape of the substrate are various.
  • the present invention has been made in view of the problems of the background art described above, and a component mounting system capable of automatically confirming the suitability of an equipped work unit when the component mounter is equipped with a special work unit. Providing is a problem to be solved.
  • the component mounting system of the present invention that solves the above-described problems is equipped with a plurality of work units that are detachably or replaceably mounted in a component mounter and that are provided with identification codes for identifying individuals, and
  • the code reading unit for reading the identification code, the mounting operation is controlled based on job data including information on the identification code of the work unit to be mounted and the mounting operation for mounting the component on the board, and the code reading
  • a component mounting system comprising: a control unit that controls a part; information on identification codes of a part of the work units; and the part on which the identification code is located when the part of the work units is equipped
  • Input means that enables input of coordinate value information on the mounting machine as a set, and the input identification code of the part of the work unit Information, storage means and the to and can be stored in the setting information of the coordinate values, further comprising a.
  • the component mounting system of the present invention is realized by providing an input unit and a storage unit for a special work unit in which an identification code and its attachment position are not set in advance.
  • the input means can input a set of information on identification codes of some special work units and information on coordinate values on the component mounting machine where the identification codes are located.
  • the storage means can store the input identification code information and coordinate value information as a set. According to this, since the code reading unit can read the identification code of the special work unit based on the stored coordinate value information, the suitability of the equipped special work unit is automatically confirmed.
  • FIG. 1 is a plan view showing a device configuration of a component mounter 1 that is the center of a component mounting system 10 according to an embodiment.
  • the direction from the left side to the right side in FIG. 1 is the X-axis direction for loading and unloading the substrate K, and the direction from the rear side on the lower side to the front side on the upper side is the Y-axis direction.
  • the component mounter 1 is configured by assembling a substrate transport device 2, a component supply device 3, a component transfer device 4, a component camera unit 5, a control device 6, and the like on a machine base 9.
  • the substrate transfer device 2, the component supply device 3, the component transfer device 4, and the component camera unit 5 are controlled by the control device 6, and each performs a predetermined operation.
  • the substrate transfer device 2 carries the substrate K (shown with hatching for convenience) into the mounting position, positions and carries it out.
  • the substrate transfer device 2 includes a conveyor unit 21 and a backup device 22 (see FIG. 2) that cannot be seen in FIG.
  • the conveyor unit 21 includes a pair of guide rails and a pair of conveyor belts.
  • the pair of guide rails extends across the center of the upper surface of the machine base 9 in the transport direction (X-axis direction) and is assembled to the machine base 9 in parallel with each other.
  • a pair of endless annular conveyor belts (not shown) are arranged side by side inside the pair of guide rails.
  • the pair of conveyor belts rotate in a state where the long sides facing the substrate K are respectively placed on the conveyor conveyance surface, and carry the substrate K into and out of the mounting position set in the central portion of the machine base 9.
  • the backup device 22 is disposed below the mounting position.
  • the backup device 22 drives the backup unit with the backup pins up and down.
  • the backup unit pushes up the substrate K, clamps it in a horizontal posture, and positions it at the mounting position.
  • the component transfer device 4 can perform the mounting operation at the mounting position.
  • the backup unit is appropriately replaced and installed.
  • An identification code for identifying the individual is attached to the upper surface of the backup unit.
  • As the identification code a general bar code, a two-dimensional code such as a QR code (registered trademark), or the like can be used. Similar identification codes are also attached to other work units described later.
  • the warp correction unit 25 is installed on the upper side of the mounting position.
  • the warp correction unit 25 includes a peripheral pressing portion 26, a linear central pressing portion 27, and a crank-shaped central pressing portion 28.
  • the peripheral pressing portion 26 is formed in a frame shape having an opening smaller than the outer shape of the substrate.
  • the warp correction unit 25 is equipped with the long sides facing the peripheral pressing portion 26 fixed to the guide rails.
  • the linear central pressing portion 27 is linearly arranged in the opening while connecting the long sides facing the peripheral pressing portion 26.
  • the crank-shaped central pressing portion 28 is arranged in a shape that bends twice at a right angle within the opening while connecting the long sides facing the peripheral pressing portion 26.
  • the warp correction unit 25 presses the substrate K positioned on the backup device 22 to correct the warp.
  • the peripheral pressing portion 26 presses a peripheral region of the mounting surface of the substrate K where no component is mounted.
  • the linear center pressing part 27 and the crank-shaped center pressing part 28 press the area
  • the warp correction unit 25 is detachably and replaceable depending on the type of substrate K to be produced. That is, when the type of the substrate K to be produced is changed, the warp correction unit 25 becomes unnecessary and is removed. If the type of the substrate K is further changed, another warp correction unit is equipped. As shown in FIG. 1, an identification code 29 is attached to one corner of the peripheral pressing portion 26 of the warp correction unit 25.
  • the warp correction unit 25 is not normally prepared in advance, and corresponds to a part of the working unit of the present invention.
  • the work units other than the warp correction unit 25 are prepared in advance as standard, and correspond to the remaining work units of the present invention.
  • the warp correction unit 25 can be referred to as a special work unit, and work units other than the warp correction unit 25 can be referred to as standard work units.
  • Fiducial marks Km are attached to the two corners on the diagonal line of the substrate K, respectively. Further, a substrate type identification code Kc for identifying the type of the substrate K is attached in the vicinity of one fiducial mark Km. The fiducial mark Km and the substrate type identification code Kc are arranged at positions that can be seen through the opening of the warp correction unit 25.
  • the component supply device 3 sequentially supplies components from the plurality of feeder units 30.
  • the feeder unit 30 has a flat shape with a small size in the width direction, and is arranged side by side on the pallet table 91 on the upper surface of the machine base 9. In the example of FIG. 1, nine feeder units 30 are arranged in a row, and actually a larger number of feeder units 30 are arranged in a row.
  • Each feeder unit 30 includes a main body 31, a tape reel 39 provided at the rear of the main body 31, an identification code 32 provided near the front end of the main body 31, and a component set on the rear side of the identification code 32. It has a supply position 33 and the like. A carrier tape is wound and held on the tape reel 39.
  • the carrier tape is fed out by a predetermined pitch, and the components are released from the stored state and sequentially supplied to the component supply position 33.
  • the plurality of feeder units 30 are appropriately replaced according to the type of substrate K to be produced, and the type of components to be supplied is changed.
  • the component transfer device 4 picks up and collects components from the component supply device 3, transports them to the positioned substrate K, and mounts them.
  • the component transfer device 4 is an XY robot type device that can move horizontally in the X-axis direction and the Y-axis direction.
  • the component transfer device 4 includes a pair of Y-axis rails 41 and 42 and a Y-axis slider 43, a mounting head unit 44, a mounting nozzle unit 45, a suction nozzle 46, and a substrate camera that constitute a head driving unit 48 (see FIG. 2).
  • the unit 47 is configured.
  • the pair of Y-axis rails 41 and 42 are disposed near both side surfaces of the machine base 9 and extend in the front-rear direction (Y-axis direction).
  • a Y-axis slider 43 is movably mounted on the Y-axis rails 41 and 42.
  • the Y-axis slider 43 is driven in the Y-axis direction by an unillustrated Y-axi
  • the mounting head unit 44 is movably mounted on the Y-axis slider 43.
  • the mounting head unit 44 is driven in the X-axis direction by an unillustrated X-axis ball screw mechanism.
  • the mounting nozzle unit 45 is held by the mounting head unit 44 in a replaceable manner.
  • the mounting nozzle unit 45 has one or a plurality of suction nozzles 46 for sucking components and mounting them on the substrate K.
  • An identification code is attached below the mounting nozzle unit 45.
  • the mounting nozzle unit 45 and the suction nozzle 46 can be replaced by an operator. However, the mounting nozzle unit 45 and the suction nozzle 46 may be automatically replaced. That is, a configuration of the component mounting machine 1 may be employed in which a replacement station for holding the replacement mounting nozzle unit 45 and the suction nozzle 46 is provided on the machine base 9 and the mounting head unit 44 has an automatic replacement function.
  • the substrate camera unit 47 is provided in the mounting head unit 44 along with the mounting nozzle unit 45.
  • the substrate camera unit 47 images the fiducial mark Km attached to the substrate K and detects the accurate position of the substrate K.
  • the substrate camera unit 47 moves within a movable range by driving from the head drive unit 48, and can image and read the identification code that has entered the imaging field of view. Specifically, the substrate camera unit 47 reads the substrate type identification code Kc of the substrate K, the identification code 29 of the warp correction unit 25, and the identification code 32 of the feeder unit 30. Further, the substrate camera unit 47 reads the identification code of the backup unit before the substrate K is loaded.
  • the board camera unit 47 is an embodiment of the code reading unit of the present invention.
  • the component camera unit 5 is provided upward on the upper surface of the machine base 9 between the substrate transfer device 2 and the component supply device 3.
  • the component camera unit 5 images the state of the component sucked by the suction nozzle 46 while the mounting head unit 44 moves from the component supply device 3 onto the substrate K.
  • the control device 6 finely adjusts the component mounting operation as necessary. Control to dispose of parts.
  • the component camera unit 5 can image and read the identification code of the mounted nozzle unit 45 equipped.
  • the control device 6 is a computer device having a CPU and operating with software.
  • FIG. 2 is a block diagram illustrating a control configuration of the component mounting system 10 according to the embodiment.
  • the control device 6 is communicatively connected to the substrate transfer device 2, the component supply device 3, the component transfer device 4, and the component camera unit 5. Further, the control device 6 is also connected to a host computer 7 for communication.
  • the control device 6 includes an input unit 61 that performs input settings by an operator, a display unit 63 that displays information to the operator, and a storage unit 62 that stores various programs and data.
  • the host computer 7 includes an input unit 71, a display unit 73, and a storage unit 72.
  • FIG. 3 is a diagram conceptually illustrating job data 64 for producing the substrate K.
  • the job data 64 is data that sequentially describes the mounting operation for mounting the component on the board K, and instructs the operation content of the component mounting machine 1.
  • the job data 64 is generated by, for example, application software that simulates the optimization of the mounting operation.
  • the name 65 of the job data 64 is represented by “JOBSP001” in which three fixed alphabetic characters “JOB” and five characters “SP001” representing the type of the substrate K are connected.
  • the name 65 of the job data 64 matches the board type identification code Kc. That is, the substrate type identification code Kc of the substrate K is “JOBSP001”.
  • the identification code of the mounting nozzle unit 45 which is a standard work unit
  • the identification code of the mounting nozzle unit 45 which is a standard work unit
  • the two characters “NA” on the front side indicate that it is the mounting nozzle unit 45
  • the three-digit number on the rear side indicates the individual of the mounting nozzle unit 45.
  • the identification code 32 of the feeder unit 30 which is a standard work unit is described by five characters such as “NB001”, “NB002”, “NB003”, and the like.
  • the two characters “NB” on the front side represent the feeder unit 30, and the three-digit number on the rear side represents the individual of the feeder unit 30.
  • the control device 6 refers to the unit data 67 when the job data 64 includes the identification code information of the standard work unit.
  • FIG. 4 is a diagram conceptually illustrating the unit data 67 in which the identification code of the standard work unit and the coordinate value are associated with each other.
  • the coordinate value on the component mounter 1 where the identification code is located when the standard work unit is installed is preset.
  • the same coordinate value PA (XA, YA) is uniformly set for all the identification codes (“NA001”, “NA002”, etc.) of the mounting nozzle unit 45. That is, all kinds of mounting nozzle units 45 are provided with identification codes at the same position.
  • the job data 64 and the unit data 67 are stored in the storage unit 62 of the control device 6.
  • the present invention is not limited to this. That is, the job data 64 and the unit data 67 may be stored in the storage unit 72 of the host computer 7 or an external storage device (not shown) accessible by the control device 6.
  • the identification code 29 nor the coordinate value is set in advance for the warp correction unit 25 which is a special work unit.
  • the identification code 29 and coordinate value information of the warp correction unit 25 are stored in the job data 64 by an input unit and a storage unit described later.
  • the identification code of the warp correction unit equipped when producing the substrate K whose substrate type identification code Kc is “JOBSP102” can be “SP102” of 5 characters.
  • a wild card (a symbol such as “*”) can be used to represent the identification code of the warp correction unit.
  • the identification code of a certain warp correction unit is set to “SP21”. * ".
  • the substrate type identification code of the substrate and the identification code of the warp correction unit are associated with each other, the operator can accurately determine the warp correction unit to be equipped in accordance with the type of substrate to be produced. Easy to select.
  • the operator attaches a label with an identification code 29 of “SP001” to the warp correction unit 25.
  • the method of attaching the identification code 29 is not limited to label affixing, and may be another method such as printing.
  • the operator calculates the coordinate value P1 (X1, Y1) on the component mounter 1 where the identification code 29 is located when the warp correction unit 25 is installed.
  • the coordinate value P1 (X1, Y1) can be calculated by measurement using an actual machine or a jig, calculation based on design data, or the like.
  • the determination of the identification code 29 of the warp correction unit 25 and the calculation of the coordinate value P1 (X1, Y1) are operations only at the first use, and are unnecessary at the second and subsequent uses.
  • the operator inputs information (“SP001”) of the identification code 29 of the warp correction unit 25 from the input unit 61 of the control device 6 and the coordinate value where the identification code 29 is located when the warp correction unit 25 is equipped.
  • the information of P1 (X1, Y1) is input as a set. Therefore, the input unit 61 corresponds to the input unit of the present invention.
  • the storage unit 62 the information (“SP001”) of the identification code 29 of the warp correction unit 25 and the information of the coordinate value P1 (X1, Y1) are stored in the job data 64 as a set.
  • the stored state is shown in FIG. Therefore, the storage unit 62 corresponds to the storage unit of the present invention.
  • the input operation and the storage operation corresponding to the input unit and the storage unit need to be performed for a plurality of types of warp correction units having different shapes and a plurality of job data different from each other. Since the job data 64 is stored in the storage unit 62, the input unit 61 is used as an input unit and the storage unit 62 is used as a storage unit. However, the present invention is not limited to this. That is, the input unit and the storage unit can be realized by using the input unit 71 and the storage unit 72 of the host computer 7.
  • FIG. 5 is a control flow diagram illustrating a procedure in which the control device 6 controls the mounting operation of the substrate K based on the job data 64. Based on the sequential instruction contents of the job data 64, the control device 6 performs control to perform the instructed operation using the instructed work unit.
  • step S1 of FIG. 5 the control device 6 determines whether or not the instruction content of the job data 64 includes a work unit identification code. If there is no identification code, the control device 6 advances the execution of the control flow to step S2, and if there is an identification code, advances the execution of the control flow to step S3. In step S2, the control device 6 performs control to perform the instructed operation, returns the execution of the control flow to step S1, and moves to the next instruction content.
  • step S3 the control device 6 determines whether or not the identification code represents a special work unit, that is, the warp correction unit 25.
  • the control device 6 determines whether it is a standard work unit or a special work unit based on the two front characters of the identification code represented by five characters. In the former case, the control flow proceeds to step S4. In this case, the control flow is advanced to step S7.
  • step S4 in the case of the standard work unit, the control device 6 specifies the type of the standard work unit based on the two characters on the front side of the identification code.
  • step S5 when the standard work unit is the mounting nozzle unit 45, the control device 6 controls the head drive unit 48 and the component camera unit 5 based on the coordinate value PA (XA, YA) in the unit data 67.
  • the head drive unit 48 recognizes the coordinate value PA (XA, YA) as an imaging position and moves the mounting nozzle unit 45.
  • the component camera unit 5 images and reads the actual identification code of the mounting nozzle unit 45.
  • the head drive unit 48 recognizes the coordinate value PBi (XBi, YB) as the imaging position based on the known line position i, and moves the board camera unit 47.
  • the substrate camera unit 47 images and reads the actual identification code 32 of the feeder unit 30.
  • the control device 6 similarly controls other standard work units to read an actual identification code.
  • step S7 in the case of a special work unit, the control device 6 determines the head drive unit 48 and the board camera unit based on the coordinate value P1 (X1, Y1) stored in the job data 64 as a set with the identification code 29. 47 is controlled.
  • the head drive unit 48 recognizes the coordinate value P1 (X1, Y1) as the imaging position and moves the substrate camera unit 47.
  • the substrate camera unit 47 images and reads the actual identification code 29 of the label attached to the warp correction unit 25.
  • Step S5, step S6, and step S7 in the control flow subsequently merge into step S8.
  • step S8 the control device 6 determines whether or not the read identification code information matches the identification code information in the job data. If they match, the control device 6 determines that the work unit is correctly equipped, returns the execution of the control flow to step S1, and moves to the next instruction content. If they do not match, and if the identification code cannot be read, the control device 6 advances the execution of the control flow to step S9.
  • step S9 the control device 6 determines that the work unit is misequipped or not equipped, and notifies the operator. It is preferable that the contents of the notification not only indicate misequipment or not equipped, but also display a correct work unit guidance display. For example, using the identification codes n, k, etc., a guidance display is displayed as “work unit k equipped with coordinate value P (n) is misequipped, so equip regular work unit n”. Further, for example, a guidance display is displayed as “Work unit n is not equipped at coordinate value P (n).
  • step S9 the control flow is interrupted until correction is performed by the operator. Then, based on the resume command input after the operator finishes the correction work, the control device 6 resumes the execution of the control flow from the commanded location of the job data 64.
  • the component mounting system 10 of the embodiment is detachably or replaceably mounted in the component mounter 1, and has a plurality of work units provided with an identification code for identifying an individual, and an identification code of the equipped work unit Mounting operation based on job data 64 describing mounting operation for mounting a component on a substrate K including information on the identification code of the work unit to be mounted and board camera unit 47 and component camera unit 5 (code reading unit) And a control device 6 for controlling the code reading unit, the component mounting system 10 including the identification code 29 information of the warp correction unit 25 (part of the work unit) and the warp correction unit 25.
  • Information of the coordinate value P1 (X1, Y1) on the component mounter 1 where the identification code 29 is located is set.
  • the input unit 61 input means
  • the input information of the identification code 29 of the warp correction unit 25 and the information of the coordinate value P1 (X1, Y1) can be stored as a set.
  • a unit 62 storage means
  • the component mounting system 10 is realized by including an input unit and a storage unit for a special warp correction unit 25 in which an identification code and an attached position thereof are not set in advance.
  • the input unit 61 (input means) can input the information of the identification code 29 of the warp correction unit 25 and the information of the coordinate value P1 (X1, Y1) on the component mounter 1 where the identification code 29 is located as a set.
  • the storage unit 62 (storage means) can store the input information of the identification code 29 and the information of the coordinate value P1 (X1, Y1) as a set.
  • the board camera unit 47 (code reading unit) can read the identification code 29 of the warp correction unit 25 based on the information of the stored coordinate value P1 (X1, Y1), it is equipped. Appropriateness of the warp correction unit 25 is automatically confirmed.
  • the storage unit 62 can store the information of the identification code 29 of the warp correction unit 25 and the information of the coordinate value P1 (X1, Y1) in the job data 64 as a set. According to this, since the information regarding the warp correction unit 25 is completed in the job data 64, the present invention can be implemented regardless of the type of application software that generates the job data 64. Further, there is no need to sequentially upgrade application software.
  • the control device 6 is stored as a set with the identification code 29.
  • the board camera unit 47 (code reading unit) reads the identification code 29 of the warp correction unit 25 based on the coordinate information P1 (X1, Y1), and the information of the read identification code 29 is the job data 64.
  • the warp correction unit 25 is determined to be correctly equipped, and the read identification code information does not match the identification code information in the job data 64, and If the substrate camera unit 47 cannot read the identification code 29, another work unit is erroneously installed, Rui will be notified to be unequipped.
  • a board type identification code Kc for identifying the type of the board K is attached to the board K, and the board type identification code Kc (“JOBSP001”) of the specific board K on which the component is mounted with the warp correction unit 25 mounted. And the identification code 29 (“SP001”) of the warp correction unit 25 are associated with each other. According to this, the operator can accurately and easily select the warp correction unit 25 to be equipped in accordance with the type of the substrate K to be produced, so that the possibility of misequipment or not equipped is reduced.
  • the standard work units (remaining work units) other than the warp correction unit 25 have the coordinate values (PA, PBi, etc.) on the component mounter 1 where the identification code is located in the unit data 67 in advance when equipped. It is set, and input setting by the input unit 61 (input means) is unnecessary. According to this, since the input setting only needs to be performed when a special work unit such as the warp correction unit 25 is equipped, the operator's setting work is light.
  • the component mounting system 10 includes a conveyor unit 21 that carries a substrate K in and out, a substrate transfer device 2 that has a backup unit that pushes up the substrate K and positions it at a mounting position, and a plurality of feeders that supply components.
  • a component supply device 3 having a unit 30, a mounting nozzle unit 45 that collects components from the component supply device 3 and mounts them on a positioned substrate K, and a mounting head unit 44 that holds the mounting nozzle unit 45 in a replaceable manner.
  • a component transfer device 4 and a warp correction unit 25 which corresponds to a special work unit and is detachably mounted on the upper side of the conveyor unit 21 and presses the substrate K positioned on the backup unit to correct the warp. It is provided in the mounting machine 1.
  • the present invention can be implemented for the component mounter 1 that is detachably equipped with the warp correction unit 25, and the above-described effects become remarkable.
  • the board camera unit 47 provided in the mounting head unit 44 images the fiducial mark Km attached to the board K to confirm the position of the board K, and also serves as a code reading unit. According to this, since a dedicated code reading unit for reading the identification code 29 of the warp correction unit 25 is not required, an increase in cost is suppressed.
  • the identification code 29 and the coordinate value P1 (X1, Y1) of the warp correction unit 25 do not necessarily have to be stored in the job data 64.
  • various modifications can be considered for the storage structure of various data relating to the mounting operation.
  • Component mounting machine 10 Component mounting system 2: Board transfer device 21: Conveyor unit 22: Backup device 25: Warpage correction unit 29: Identification code 3: Component supply device 30: Feeder unit 32: Identification code 4: Component transfer Device 44: Mounting head unit 45: Mounting nozzle unit 47: Board camera unit (code reading unit) 5: Component camera unit 6: Control device 61: Input unit (input unit) 62: Storage unit (storage unit) 64: Job data 67: Unit data 7: Host computer 9: Machine stand K: Substrate Kc: Substrate type identification code P1, PA, PBi: Coordinate value

Abstract

The present invention is a component mounting system (10) provided with: a plurality of work units, which are provided in a component mounting device (1) and are affixed with an identification code; a code reading unit (47) for reading the identification code of the provided work units; and a control unit (6) for controlling the mounting operation on the basis of job data (64) including information representing the identification code of the provided work units, and controlling the code reading unit, wherein the component mounting system is further provided with an input means (61) enabling input of information ("SP001") representing the identification code (29) of some of the work units (25) and information (P1) representing the coordinate values for the position of the identification code together as a set, and a memory means (62) capable of storing the inputted information representing the identification code and information representing the coordinate value together as a set. The code reading unit is thereby capable of reading the identification code of a special work unit on the basis of the stored information representing the coordinate values, and the suitability of the special work unit provided is therefore automatically checked.

Description

部品実装システムComponent mounting system
 本発明は、部品を基板に実装する部品実装機を主にして構成された部品実装システムに関する。 The present invention relates to a component mounting system composed mainly of a component mounter for mounting components on a substrate.
 多数の部品が実装された基板を生産する設備として、はんだ印刷機、部品実装機、リフロー機、基板検査機などがある。これらの設備を一列に連結して基板生産ラインを構成することが一般的になっている。このうち部品実装機は、基板搬送装置、部品供給装置、部品移載装置、および制御装置を備える。部品実装機は、一般的に、その制御装置が上位のホストコンピュータと通信接続され、またはライン上流側や下流側の設備と通信接続される。これにより、生産する基板および部品に関する情報や、生産の進捗状況に関する情報などが共有され、生産効率の向上および品質の維持が図られている。部品実装機は、ホストコンピュータやライン上下流の設備と協働し、部品実装システムとして有機的に機能する。 Equipment that produces boards with a large number of components mounted on them includes solder printers, component mounters, reflow machines, and board inspection machines. It is common to configure a board production line by connecting these facilities in a row. Among these, the component mounting machine includes a substrate transfer device, a component supply device, a component transfer device, and a control device. In general, the component mounter has a control device connected to a host computer in communication with a host computer or connected to equipment on the upstream side or downstream side of the line. As a result, information on the boards and components to be produced, information on the progress of production, and the like are shared, so that production efficiency is improved and quality is maintained. The component mounter functions in an organic manner as a component mounting system in cooperation with a host computer and facilities on the upstream and downstream of the line.
 部品実装機の各装置は、着脱可能または交換可能な作業ユニットを含んで構成される場合が多い。例えば、部品供給装置は、キャリアテープを繰り出して部品を供給する複数のフィーダユニットによって構成される。また例えば、部品移載装置は、部品を採取および装着する装着ノズルユニット、および装着ノズルユニットを交換可能に保持する実装ヘッドユニットなどによって構成される。これらの作業ユニットは、個体を識別する識別コードが付設されることで、オペレータによる交換作業や部品実装機自身による自動交換動作の便宜が図られている。部品実装機に装備される作業ユニットの識別コードに関する一技術例が特許文献1に開示されている。 各 Each component mounting machine is often configured to include a detachable or replaceable work unit. For example, the component supply device includes a plurality of feeder units that supply a component by feeding out a carrier tape. In addition, for example, the component transfer apparatus includes a mounting nozzle unit that collects and mounts a component, a mounting head unit that holds the mounting nozzle unit in a replaceable manner, and the like. These work units are provided with an identification code for identifying an individual, thereby facilitating the replacement work by the operator and the automatic replacement operation by the component mounter itself. Japanese Patent Application Publication No. JP-A-2001-259542 discloses a technical example related to an identification code of a work unit installed in a component mounter.
 特許文献1の基板支持ユニットは、バックアップ装置に離脱可能に取り付けられるユニットであり、他と区別して自身を特定するID情報(識別コード)が付加されている。さらに、このID情報を記憶媒体に記憶する態様や、ID情報を生産プログラム情報と関連付ける態様が開示されている。これによれば、オペレータは、基板支持ユニットをID情報に基づいて確実に選択でき、また、ID情報を参照して適切な基板支持ユニットが装着されていることを確認できる、とされている。 The substrate support unit of Patent Document 1 is a unit that is detachably attached to the backup device, and ID information (identification code) that identifies itself is distinguished from others. Furthermore, a mode of storing this ID information in a storage medium and a mode of associating ID information with production program information are disclosed. According to this, the operator can surely select the substrate support unit based on the ID information, and can confirm that the appropriate substrate support unit is mounted with reference to the ID information.
 特許文献1と異なり、作業ユニットの自動交換動作を行う部品実装機の構成においては、作業ユニットに付設されたID情報の部品実装機上の座標値が予め記憶される。さらに、ID情報を読み取るカメラやバーコードリーダなどが設けられ、ID情報が自動で読み取られることにより、交換する作業ユニットが確認される。また、オペレータが作業ユニットの交換作業を行う構成においても、部品実装機にID情報の自動読み取り機能を付与できる。 Unlike Patent Document 1, in the configuration of a component mounter that performs an automatic replacement operation of a work unit, a coordinate value on the component mounter of ID information attached to the work unit is stored in advance. Further, a camera, a barcode reader, or the like that reads the ID information is provided, and the ID information is automatically read to confirm the work unit to be replaced. Further, even in a configuration where the operator performs work unit replacement work, an ID information automatic reading function can be given to the component mounter.
国際公開第2005/051066号International Publication No. 2005/051066
 ところで、作業ユニットの識別コード、および付設位置を表す部品実装機上の座標値は、予め設定されて制御装置内のメモリやホストコンピュータの記憶装置などに記憶される。ここで、生産する基板の種類によって、特殊な作業ユニットを用いる場合がある。例えば、位置決めされた基板を押圧して反りを矯正するために、反り矯正ユニットを用いる場合がある。反り矯正ユニットは、基板の実装面のうち部品が実装されない限られた領域しか押圧できないので、新しく設計された基板の種類に対応して、新しい反り矯正ユニットが製作され、使用される。このような反り矯正ユニットを始めとする特殊な作業ユニットの識別コードは、どこにも設定されていない。また、仮に識別コードが予め定められていても、基板の大きさや形状が多様であることから、識別コードを付設する座標値の統一は難しい。 By the way, the identification code of the work unit and the coordinate value on the component mounter representing the attached position are set in advance and stored in a memory in the control device or a storage device of the host computer. Here, a special work unit may be used depending on the type of substrate to be produced. For example, a warp correction unit may be used to press a positioned substrate to correct the warp. Since the warp correction unit can only press a limited area of the mounting surface of the board where no components are mounted, a new warp correction unit is manufactured and used in accordance with the newly designed board type. No special work unit identification code such as a warp correction unit is set anywhere. Even if the identification code is predetermined, it is difficult to unify the coordinate values to which the identification code is attached because the size and shape of the substrate are various.
 このため、反り矯正ユニットが装備され、あるいは自動交換されたときに、当該の反り矯正ユニットが適正であるか否かを自動で判定することができない。現状では、反り矯正ユニットを始めとする特殊な作業ユニットが装備されると、その適否は人為的な方法によって確認されている。 For this reason, when a warp correction unit is installed or automatically replaced, it cannot be automatically determined whether or not the warp correction unit is appropriate. At present, when a special work unit such as a warp correction unit is installed, its suitability is confirmed by an artificial method.
 本発明は、上記背景技術の問題点に鑑みてなされたものであり、部品実装機に特殊な作業ユニットが装備されたときに、装備された作業ユニットの適否を自動で確認できる部品実装システムを提供することを解決すべき課題とする。 The present invention has been made in view of the problems of the background art described above, and a component mounting system capable of automatically confirming the suitability of an equipped work unit when the component mounter is equipped with a special work unit. Providing is a problem to be solved.
 上記課題を解決する本発明の部品実装システムは、部品実装機内に着脱可能または交換可能に装備され、かつ、個体を識別する識別コードが付設された複数の作業ユニットと、装備された作業ユニットの識別コードを読み取るコード読み取り部と、装備する作業ユニットの識別コードの情報を含んで前記部品を前記基板に実装する実装動作を記述したジョブデータに基づいて前記実装動作を制御するとともに、前記コード読み取り部を制御する制御部と、を備えた部品実装システムであって、一部の作業ユニットの識別コードの情報、および前記一部の作業ユニットが装備されたときに前記識別コードが位置する前記部品実装機上の座標値の情報をセットにして入力可能とした入力手段と、入力された前記一部の作業ユニットの識別コードの情報、および前記座標値の情報をセットにして記憶可能とした記憶手段と、をさらに備えた。 The component mounting system of the present invention that solves the above-described problems is equipped with a plurality of work units that are detachably or replaceably mounted in a component mounter and that are provided with identification codes for identifying individuals, and The code reading unit for reading the identification code, the mounting operation is controlled based on job data including information on the identification code of the work unit to be mounted and the mounting operation for mounting the component on the board, and the code reading A component mounting system comprising: a control unit that controls a part; information on identification codes of a part of the work units; and the part on which the identification code is located when the part of the work units is equipped Input means that enables input of coordinate value information on the mounting machine as a set, and the input identification code of the part of the work unit Information, storage means and the to and can be stored in the setting information of the coordinate values, further comprising a.
 本発明の部品実装システムは、識別コードおよびその付設位置が予め設定されていない特殊な作業ユニットを対象として、入力手段および記憶手段を備えることで実現される。入力手段は、一部の特殊な作業ユニットの識別コードの情報、およびこの識別コードが位置する部品実装機上の座標値の情報をセットにして入力できる。記憶手段は、入力された識別コードの情報および座標値の情報をセットにして記憶できる。これによれば、コード読み取り部は、記憶された座標値の情報に基づいて特殊な作業ユニットの識別コードを読み取ることができるので、装備された特殊な作業ユニットの適否が自動で確認される。 The component mounting system of the present invention is realized by providing an input unit and a storage unit for a special work unit in which an identification code and its attachment position are not set in advance. The input means can input a set of information on identification codes of some special work units and information on coordinate values on the component mounting machine where the identification codes are located. The storage means can store the input identification code information and coordinate value information as a set. According to this, since the code reading unit can read the identification code of the special work unit based on the stored coordinate value information, the suitability of the equipped special work unit is automatically confirmed.
実施形態の部品実装システムの中心となる機部品実装機の装置構成を示す平面図である。It is a top view which shows the apparatus structure of the machine component mounting machine used as the center of the component mounting system of embodiment. 実施形態の部品実装システムの制御の構成を示すブロック図である。It is a block diagram which shows the structure of control of the component mounting system of embodiment. 基板を生産するためのジョブデータを概念的に説明する図である。It is a figure which illustrates conceptually the job data for producing a board | substrate. 標準作業ユニットの識別コードと座標値とを対応付けたユニットデータを概念的に説明する図である。It is a figure which illustrates conceptually the unit data which matched the identification code of the standard work unit, and the coordinate value. ジョブデータに基づいて制御装置が基板の実装動作を制御する手順を示した制御フローの図である。It is the figure of the control flow which showed the procedure in which a control apparatus controls the mounting operation of a board | substrate based on job data.
 (1.部品実装機1の装置構成)
 本発明の実施形態の部品実装システム10の中心となる部品実装機1の装置構成について、図1を参考にして説明する。図1は、実施形態の部品実装システム10の中心となる部品実装機1の装置構成を示す平面図である。図1の紙面左側から右側に向かう方向が基板Kを搬入出するX軸方向、紙面下側の後方から紙面上側の前方に向かう方向がY軸方向である。部品実装機1は、基板搬送装置2、部品供給装置3、部品移載装置4、部品カメラユニット5、および制御装置6などが機台9に組み付けられて構成されている。基板搬送装置2、部品供給装置3、部品移載装置4、および部品カメラユニット5は、制御装置6から制御され、それぞれが所定の作業を行うようになっている。
(1. Device configuration of the component mounting machine 1)
The apparatus configuration of the component mounter 1 which is the center of the component mounting system 10 according to the embodiment of the present invention will be described with reference to FIG. FIG. 1 is a plan view showing a device configuration of a component mounter 1 that is the center of a component mounting system 10 according to an embodiment. The direction from the left side to the right side in FIG. 1 is the X-axis direction for loading and unloading the substrate K, and the direction from the rear side on the lower side to the front side on the upper side is the Y-axis direction. The component mounter 1 is configured by assembling a substrate transport device 2, a component supply device 3, a component transfer device 4, a component camera unit 5, a control device 6, and the like on a machine base 9. The substrate transfer device 2, the component supply device 3, the component transfer device 4, and the component camera unit 5 are controlled by the control device 6, and each performs a predetermined operation.
 基板搬送装置2は、基板K(便宜的にハッチングを付して図示)を装着実施位置に搬入し位置決めし搬出する。基板搬送装置2は、コンベヤユニット21、および図1には見えないバックアップ装置22(図2参照)などで構成されている。コンベヤユニット21は、一対のガイドレールおよび一対のコンベアベルトを含んで構成される。一対のガイドレールは、機台9の上面中央を横断して搬送方向(X軸方向)に延在し、かつ互いに平行して機台9に組み付けられている。一対のガイドレールの向かい合う内側に、図略の無端環状の一対のコンベアベルトが並設されている。一対のコンベアベルトは、コンベア搬送面に基板Kの向かい合う長辺をそれぞれ戴置した状態で輪転して、基板Kを機台9の中央部に設定された装着実施位置に搬入および搬出する。 The substrate transfer device 2 carries the substrate K (shown with hatching for convenience) into the mounting position, positions and carries it out. The substrate transfer device 2 includes a conveyor unit 21 and a backup device 22 (see FIG. 2) that cannot be seen in FIG. The conveyor unit 21 includes a pair of guide rails and a pair of conveyor belts. The pair of guide rails extends across the center of the upper surface of the machine base 9 in the transport direction (X-axis direction) and is assembled to the machine base 9 in parallel with each other. A pair of endless annular conveyor belts (not shown) are arranged side by side inside the pair of guide rails. The pair of conveyor belts rotate in a state where the long sides facing the substrate K are respectively placed on the conveyor conveyance surface, and carry the substrate K into and out of the mounting position set in the central portion of the machine base 9.
 バックアップ装置22は、装着実施位置の下側に配設されている。バックアップ装置22は、バックアップピンが立設されたバックアップユニットを昇降駆動する。バックアップユニットは、基板Kを押し上げて水平姿勢でクランプし、装着実施位置に位置決めする。これにより、部品移載装置4が装着実施位置で装着動作を行えるようになる。基板Kの種類に応じ、バックアップユニットは、適宜交換して装備される。バックアップユニットの上面に、個体を識別する識別コードが付設されている。識別コードとして、一般的なバーコードや、QRコード(登録商標)を始めとする二次元コードなどを用いることができる。なお、後述する他の作業ユニットにも、同様の識別コードが付設されている。 The backup device 22 is disposed below the mounting position. The backup device 22 drives the backup unit with the backup pins up and down. The backup unit pushes up the substrate K, clamps it in a horizontal posture, and positions it at the mounting position. As a result, the component transfer device 4 can perform the mounting operation at the mounting position. Depending on the type of the substrate K, the backup unit is appropriately replaced and installed. An identification code for identifying the individual is attached to the upper surface of the backup unit. As the identification code, a general bar code, a two-dimensional code such as a QR code (registered trademark), or the like can be used. Similar identification codes are also attached to other work units described later.
 装着実施位置の上側に、反り矯正ユニット25が装備される。反り矯正ユニット25は、周囲押圧部26、直線状中央押圧部27、およびクランク状中央押圧部28からなる。周囲押圧部26は、基板外形よりも小さめの開口部を有した額縁形状に形成されている。反り矯正ユニット25は、周囲押圧部26の向かい合う長辺がそれぞれガイドレールに固定されて装備される。直線状中央押圧部27は、周囲押圧部26の向かい合う長辺を結びつつ、開口部内に直線状に配置されている。クランク状中央押圧部28は、周囲押圧部26の向かい合う長辺を結びつつ、開口部内で直角に2回折れ曲がる形状に配置されている。 The warp correction unit 25 is installed on the upper side of the mounting position. The warp correction unit 25 includes a peripheral pressing portion 26, a linear central pressing portion 27, and a crank-shaped central pressing portion 28. The peripheral pressing portion 26 is formed in a frame shape having an opening smaller than the outer shape of the substrate. The warp correction unit 25 is equipped with the long sides facing the peripheral pressing portion 26 fixed to the guide rails. The linear central pressing portion 27 is linearly arranged in the opening while connecting the long sides facing the peripheral pressing portion 26. The crank-shaped central pressing portion 28 is arranged in a shape that bends twice at a right angle within the opening while connecting the long sides facing the peripheral pressing portion 26.
 反り矯正ユニット25は、バックアップ装置22に位置決めされた基板Kを押圧して反りを矯正する。すなわち、周囲押圧部26は、基板Kの実装面のうち部品が実装されない周縁の領域を押圧する。また、直線状中央押圧部27およびクランク状中央押圧部28は、基板Kの実装面のうち部品が実装されない領域を押圧する。反り矯正ユニット25は、生産する基板Kの種類に応じて、着脱可能および交換可能に装備される。つまり、生産する基板Kの種類が変更されると、反り矯正ユニット25は、不要になって取り外される。基板Kの種類がさらに変更されると、別の反り矯正ユニットが装備される。図1に示されるように、反り矯正ユニット25の周囲押圧部26の一隅に、識別コード29が付設されている。 The warp correction unit 25 presses the substrate K positioned on the backup device 22 to correct the warp. In other words, the peripheral pressing portion 26 presses a peripheral region of the mounting surface of the substrate K where no component is mounted. Moreover, the linear center pressing part 27 and the crank-shaped center pressing part 28 press the area | region where components are not mounted among the mounting surfaces of the board | substrate K. As shown in FIG. The warp correction unit 25 is detachably and replaceable depending on the type of substrate K to be produced. That is, when the type of the substrate K to be produced is changed, the warp correction unit 25 becomes unnecessary and is removed. If the type of the substrate K is further changed, another warp correction unit is equipped. As shown in FIG. 1, an identification code 29 is attached to one corner of the peripheral pressing portion 26 of the warp correction unit 25.
 反り矯正ユニット25は、標準的に予め用意されたものでなく、本発明の一部の作業ユニットに相当する。反り矯正ユニット25以外の作業ユニットは、標準的に予め用意されており、本発明の残部の作業ユニットに相当する。反り矯正ユニット25は、特殊作業ユニットと言うことができ、反り矯正ユニット25以外の作業ユニットは、標準作業ユニットと言うことができる。 The warp correction unit 25 is not normally prepared in advance, and corresponds to a part of the working unit of the present invention. The work units other than the warp correction unit 25 are prepared in advance as standard, and correspond to the remaining work units of the present invention. The warp correction unit 25 can be referred to as a special work unit, and work units other than the warp correction unit 25 can be referred to as standard work units.
 基板Kの対角線上の2隅に、それぞれフィデューシャルマークKmが付設されている。さらに、一方のフィデューシャルマークKmの近傍に、基板Kの種類を識別する基板種識別コードKcが付設されている。フィデューシャルマークKmおよび基板種識別コードKcは、反り矯正ユニット25の開口部を通して見える位置に配置されている。 Fiducial marks Km are attached to the two corners on the diagonal line of the substrate K, respectively. Further, a substrate type identification code Kc for identifying the type of the substrate K is attached in the vicinity of one fiducial mark Km. The fiducial mark Km and the substrate type identification code Kc are arranged at positions that can be seen through the opening of the warp correction unit 25.
 部品供給装置3は、複数のフィーダユニット30からそれぞれ部品を順次供給する。フィーダユニット30は、幅方向寸法が小さな扁平形状であり、機台9の上面のパレット台91上に並べて装備される。図1の例で、9個のフィーダユニット30が列設されており、実際には、さらに多数のフィーダユニット30が列設される。各フィーダユニット30は、本体部31、本体部31の後部に設けられたテープリール39、本体部31の前端付近の上部に付設された識別コード32、識別コード32の後側に設定された部品供給位置33などを有している。テープリール39には、キャリアテープが巻回保持されている。このキャリアテープが所定ピッチずつ繰り出され、部品が収納状態を解除されて部品供給位置33に順次供給される。複数のフィーダユニット30は、生産する基板Kの種類に応じて適宜交換され、供給する部品の種類が変更される。 The component supply device 3 sequentially supplies components from the plurality of feeder units 30. The feeder unit 30 has a flat shape with a small size in the width direction, and is arranged side by side on the pallet table 91 on the upper surface of the machine base 9. In the example of FIG. 1, nine feeder units 30 are arranged in a row, and actually a larger number of feeder units 30 are arranged in a row. Each feeder unit 30 includes a main body 31, a tape reel 39 provided at the rear of the main body 31, an identification code 32 provided near the front end of the main body 31, and a component set on the rear side of the identification code 32. It has a supply position 33 and the like. A carrier tape is wound and held on the tape reel 39. The carrier tape is fed out by a predetermined pitch, and the components are released from the stored state and sequentially supplied to the component supply position 33. The plurality of feeder units 30 are appropriately replaced according to the type of substrate K to be produced, and the type of components to be supplied is changed.
 部品移載装置4は、部品供給装置3から部品を吸着採取し、位置決めされた基板Kまで搬送して装着する。部品移載装置4は、X軸方向およびY軸方向に水平移動可能なXYロボットタイプの装置である。部品移載装置4は、ヘッド駆動ユニット48(図2参照)を構成する一対のY軸レール41、42およびY軸スライダ43、実装ヘッドユニット44、装着ノズルユニット45、吸着ノズル46、ならびに基板カメラユニット47などで構成されている。一対のY軸レール41、42は、機台9の両方の側面寄りに配置されて、前後方向(Y軸方向)に延在している。Y軸レール41、42上に、Y軸スライダ43が移動可能に装架されている。Y軸スライダ43は、図略のY軸ボールねじ機構によってY軸方向に駆動される。 The component transfer device 4 picks up and collects components from the component supply device 3, transports them to the positioned substrate K, and mounts them. The component transfer device 4 is an XY robot type device that can move horizontally in the X-axis direction and the Y-axis direction. The component transfer device 4 includes a pair of Y- axis rails 41 and 42 and a Y-axis slider 43, a mounting head unit 44, a mounting nozzle unit 45, a suction nozzle 46, and a substrate camera that constitute a head driving unit 48 (see FIG. 2). The unit 47 is configured. The pair of Y- axis rails 41 and 42 are disposed near both side surfaces of the machine base 9 and extend in the front-rear direction (Y-axis direction). A Y-axis slider 43 is movably mounted on the Y- axis rails 41 and 42. The Y-axis slider 43 is driven in the Y-axis direction by an unillustrated Y-axis ball screw mechanism.
 実装ヘッドユニット44は、Y軸スライダ43に移動可能に装架されている。実装ヘッドユニット44は、図略のX軸ボールねじ機構によってX軸方向に駆動される。装着ノズルユニット45は、実装ヘッドユニット44に交換可能に保持される。装着ノズルユニット45は、部品を吸着して基板Kに装着する吸着ノズル46を1本または複数本有する。装着ノズルユニット45の下側には、識別コードが付設されている。 The mounting head unit 44 is movably mounted on the Y-axis slider 43. The mounting head unit 44 is driven in the X-axis direction by an unillustrated X-axis ball screw mechanism. The mounting nozzle unit 45 is held by the mounting head unit 44 in a replaceable manner. The mounting nozzle unit 45 has one or a plurality of suction nozzles 46 for sucking components and mounting them on the substrate K. An identification code is attached below the mounting nozzle unit 45.
 装着ノズルユニット45および吸着ノズル46は、オペレータによって交換可能とされている。これに限定されず、装着ノズルユニット45および吸着ノズル46は、自動交換されてもよい。つまり、交換用の装着ノズルユニット45や吸着ノズル46を保持する交換ステーションを機台9上に備えるとともに、実装ヘッドユニット44が自動交換機能を有する部品実装機1の構成を採用してもよい。 The mounting nozzle unit 45 and the suction nozzle 46 can be replaced by an operator. However, the mounting nozzle unit 45 and the suction nozzle 46 may be automatically replaced. That is, a configuration of the component mounting machine 1 may be employed in which a replacement station for holding the replacement mounting nozzle unit 45 and the suction nozzle 46 is provided on the machine base 9 and the mounting head unit 44 has an automatic replacement function.
 基板カメラユニット47は、実装ヘッドユニット44に装着ノズルユニット45と並んで設けられている。基板カメラユニット47は、基板Kに付設されたフィデューシャルマークKmを撮像して、基板Kの正確な位置を検出する。 The substrate camera unit 47 is provided in the mounting head unit 44 along with the mounting nozzle unit 45. The substrate camera unit 47 images the fiducial mark Km attached to the substrate K and detects the accurate position of the substrate K.
 さらに、基板カメラユニット47は、ヘッド駆動ユニット48からの駆動によって移動可能な範囲を移動し、撮像視野に入った識別コードを撮像して読み取ることができる。具体的に、基板カメラユニット47は、基板Kの基板種識別コードKc、反り矯正ユニット25の識別コード29、およびフィーダユニット30の識別コード32を読み取る。さらに、基板カメラユニット47は、基板Kが搬入される以前に、バックアップユニットの識別コードを読み取る。基板カメラユニット47は、本発明のコード読み取り部の一実施形態である。 Furthermore, the substrate camera unit 47 moves within a movable range by driving from the head drive unit 48, and can image and read the identification code that has entered the imaging field of view. Specifically, the substrate camera unit 47 reads the substrate type identification code Kc of the substrate K, the identification code 29 of the warp correction unit 25, and the identification code 32 of the feeder unit 30. Further, the substrate camera unit 47 reads the identification code of the backup unit before the substrate K is loaded. The board camera unit 47 is an embodiment of the code reading unit of the present invention.
 部品カメラユニット5は、基板搬送装置2と部品供給装置3との間の機台9の上面に、上向きに設けられている。部品カメラユニット5は、実装ヘッドユニット44が部品供給装置3から基板K上に移動する途中で、吸着ノズル46に吸着されている部品の状態を撮像する。部品カメラユニット5の撮像データによって部品の吸着姿勢の誤差や回転角のずれなどが判明すると、制御装置6は、必要に応じて部品装着動作を微調整し、装着が困難な場合には当該の部品を廃棄する制御を行う。部品カメラユニット5は、装備されている装着ノズルユニット45の識別コードを撮像して読み取ることができる。 The component camera unit 5 is provided upward on the upper surface of the machine base 9 between the substrate transfer device 2 and the component supply device 3. The component camera unit 5 images the state of the component sucked by the suction nozzle 46 while the mounting head unit 44 moves from the component supply device 3 onto the substrate K. When the image pickup data of the component camera unit 5 reveals an error in the component adsorption posture, a shift in the rotation angle, and the like, the control device 6 finely adjusts the component mounting operation as necessary. Control to dispose of parts. The component camera unit 5 can image and read the identification code of the mounted nozzle unit 45 equipped.
 (2.実施形態の部品実装システム10の制御の構成)
 制御装置6は、CPUを有してソフトウェアで動作するコンピュータ装置である。図2は、実施形態の部品実装システム10の制御の構成を示すブロック図である。図2に示されるように、制御装置6は、基板搬送装置2、部品供給装置3、部品移載装置4、および部品カメラユニット5と通信接続されている。さらに、制御装置6は、上位のホストコンピュータ7にも通信接続されている。制御装置6は、オペレータによる入力設定を行う入力部61、オペレータに情報を表示する表示部63、および各種のプログラムやデータを記憶する記憶部62を備えている。同様に、ホストコンピュータ7も、入力部71、表示部73、および記憶部72を備えている。
(2. Configuration of control of component mounting system 10 of embodiment)
The control device 6 is a computer device having a CPU and operating with software. FIG. 2 is a block diagram illustrating a control configuration of the component mounting system 10 according to the embodiment. As shown in FIG. 2, the control device 6 is communicatively connected to the substrate transfer device 2, the component supply device 3, the component transfer device 4, and the component camera unit 5. Further, the control device 6 is also connected to a host computer 7 for communication. The control device 6 includes an input unit 61 that performs input settings by an operator, a display unit 63 that displays information to the operator, and a storage unit 62 that stores various programs and data. Similarly, the host computer 7 includes an input unit 71, a display unit 73, and a storage unit 72.
 制御装置6は、ジョブデータ64に基づいて、各装置2~5に適宜指令を発して実装動作を制御する。図3は、基板Kを生産するためのジョブデータ64を概念的に説明する図である。ジョブデータ64は、部品を基板Kに実装する実装動作をシーケンシャルに記述したデータであり、部品実装機1の動作内容を指示するものである。ジョブデータ64は、例えば、実装動作の最適化をシミュレーションするアプリケーションソフトウェアによって生成される。 The control device 6 appropriately issues commands to the devices 2 to 5 based on the job data 64 to control the mounting operation. FIG. 3 is a diagram conceptually illustrating job data 64 for producing the substrate K. The job data 64 is data that sequentially describes the mounting operation for mounting the component on the board K, and instructs the operation content of the component mounting machine 1. The job data 64 is generated by, for example, application software that simulates the optimization of the mounting operation.
 ジョブデータ64の名称65は、固定のアルファベット3文字の「JOB」と、基板Kの種類を表す5文字の「SP001」とが連結された「JOBSP001」で表されている。ジョブデータ64の名称65は、基板種識別コードKcに一致している。つまり、基板Kの基板種識別コードKcは、「JOBSP001」である。 The name 65 of the job data 64 is represented by “JOBSP001” in which three fixed alphabetic characters “JOB” and five characters “SP001” representing the type of the substrate K are connected. The name 65 of the job data 64 matches the board type identification code Kc. That is, the substrate type identification code Kc of the substrate K is “JOBSP001”.
 ジョブデータ64内には、実装動作に使用する作業ユニットの識別コードの情報が記載されている。例えば、標準作業ユニットである装着ノズルユニット45の識別コードは、「NA001」、「NA002」、「NA003」などと5文字で記載される。前側の2文字の「NA」は、装着ノズルユニット45であることを表し、後側の3桁の数字は、装着ノズルユニット45の個体の別を表している。また例えば、標準作業ユニットであるフィーダユニット30の識別コード32は、「NB001」、「NB002」、「NB003」などと5文字で記載される。前側の2文字の「NB」は、フィーダユニット30であることを表し、後側の3桁の数字は、フィーダユニット30の個体の別を表している。さらに、フィーダユニット30の場合、部品供給装置3上の列設位置i(i=1~9)が、ジョブデータ64内の識別コード32の後ろに併記される。 In the job data 64, information on the identification code of the work unit used for the mounting operation is described. For example, the identification code of the mounting nozzle unit 45, which is a standard work unit, is described with five characters such as “NA001”, “NA002”, “NA003”, and the like. The two characters “NA” on the front side indicate that it is the mounting nozzle unit 45, and the three-digit number on the rear side indicates the individual of the mounting nozzle unit 45. Further, for example, the identification code 32 of the feeder unit 30 which is a standard work unit is described by five characters such as “NB001”, “NB002”, “NB003”, and the like. The two characters “NB” on the front side represent the feeder unit 30, and the three-digit number on the rear side represents the individual of the feeder unit 30. Further, in the case of the feeder unit 30, the arrangement position i (i = 1 to 9) on the component supply device 3 is written after the identification code 32 in the job data 64.
 制御装置6は、ジョブデータ64内に標準作業ユニットの識別コードの情報が有ると、ユニットデータ67を参照する。図4は、標準作業ユニットの識別コードと座標値とを対応付けたユニットデータ67を概念的に説明する図である。ユニットデータ67内には、標準作業ユニットが装備されたときに識別コードが位置する部品実装機1上の座標値が予め設定されている。図4の例で、装着ノズルユニット45の全ての識別コード(「NA001」、「NA002」等)に対して、同じ座標値PA(XA,YA)が統一して設定されている。つまり、全種類の装着ノズルユニット45は、同じ位置に識別コードが付設されている。 The control device 6 refers to the unit data 67 when the job data 64 includes the identification code information of the standard work unit. FIG. 4 is a diagram conceptually illustrating the unit data 67 in which the identification code of the standard work unit and the coordinate value are associated with each other. In the unit data 67, the coordinate value on the component mounter 1 where the identification code is located when the standard work unit is installed is preset. In the example of FIG. 4, the same coordinate value PA (XA, YA) is uniformly set for all the identification codes (“NA001”, “NA002”, etc.) of the mounting nozzle unit 45. That is, all kinds of mounting nozzle units 45 are provided with identification codes at the same position.
 同様に、フィーダユニット30の全ての識別コード32(「NB001」、「NB002」等)に対して、座標値PBi(XBi,YB)が統一して設定されている。つまり、全種類のフィーダユニット30は、同じ位置に識別コード32が付設されている。ただし、フィーダユニット30は、部品供給装置3上の列設位置i(i=1~9)が変化すると、X座標値XBiが対応して変化し、Y座標値YBは変化しない。 Similarly, coordinate values PBi (XBi, YB) are uniformly set for all the identification codes 32 (“NB001”, “NB002”, etc.) of the feeder unit 30. That is, all types of feeder units 30 are provided with the identification code 32 at the same position. However, in the feeder unit 30, when the arrangement position i (i = 1 to 9) on the component supply device 3 changes, the X coordinate value XBi changes correspondingly, and the Y coordinate value YB does not change.
 なお、図2において、ジョブデータ64およびユニットデータ67は、制御装置6の記憶部62に記憶されているが、これに限定されない。つまり、ジョブデータ64およびユニットデータ67は、ホストコンピュータ7の記憶部72、あるいは、制御装置6がアクセス可能な図略の外部記憶装置に記憶されていてもよい。 In FIG. 2, the job data 64 and the unit data 67 are stored in the storage unit 62 of the control device 6. However, the present invention is not limited to this. That is, the job data 64 and the unit data 67 may be stored in the storage unit 72 of the host computer 7 or an external storage device (not shown) accessible by the control device 6.
 一方、特殊作業ユニットである反り矯正ユニット25に関しては、識別コード29も座標値も予め設定されていない。本実施形態において、反り矯正ユニット25の識別コード29および座標値の情報は、後述する入力手段および記憶手段によって、ジョブデータ64内に記憶される。 On the other hand, neither the identification code 29 nor the coordinate value is set in advance for the warp correction unit 25 which is a special work unit. In the present embodiment, the identification code 29 and coordinate value information of the warp correction unit 25 are stored in the job data 64 by an input unit and a storage unit described later.
 (3.実施形態の部品実装システム10の動作および作用)
 次に、実施形態の部品実装システム10を用いて基板Kを生産するときの動作および作用について、実生産以前の段取り作業から順番に説明する。段取り作業の最初に、オペレータは、反り矯正ユニット25の識別コード29を決定する。識別コード29の決定方法に特別な制約は無いが、反り矯正ユニット25の使用範囲が限定的であることを考慮すると、基板Kの種類と反り矯正ユニット25とを対応付けるようにしておくことが得策である。具体的には、基板Kの基板種識別コードKcである「JOBSP001」の前側3文字を省略して、5文字の「SP001」を反り矯正ユニット25の識別コード29とする。
(3. Operation and Action of Component Mounting System 10 of Embodiment)
Next, operations and effects when the board K is produced using the component mounting system 10 of the embodiment will be described in order from the setup work before actual production. At the beginning of the setup operation, the operator determines the identification code 29 of the warp correction unit 25. Although there are no particular restrictions on the method of determining the identification code 29, it is advisable to associate the type of the substrate K with the warp correction unit 25 in view of the limited use range of the warp correction unit 25. It is. Specifically, the front three characters “JOBSP001”, which is the substrate type identification code Kc of the substrate K, are omitted, and the five characters “SP001” are used as the identification code 29 of the warp correction unit 25.
 同様に、基板種識別コードKcが「JOBSP102」という基板Kを生産する際に装備する反り矯正ユニットの識別コードは、5文字の「SP102」とすることができる。さらに、或る反り矯正ユニットが2種類以上の基板の生産に用いられるとき、ワイルドカード(「*」などの記号)を用いて反り矯正ユニットの識別コードを表すことができる。例えば、或る反り矯正ユニットが基板種識別コード「JOBSP211」、「JOBSP212」、および「JOBSP213」で表される3種類の基板の生産に用いられるとき、或る反り矯正ユニットの識別コードを「SP21*」とすることができる。このように、基板の基板種識別コードと、反り矯正ユニットの識別コードとが対応付けられていると、オペレータは、生産する基板の種類に対応して、装備すべき反り矯正ユニットを正確にかつ容易に選択できる。 Similarly, the identification code of the warp correction unit equipped when producing the substrate K whose substrate type identification code Kc is “JOBSP102” can be “SP102” of 5 characters. Furthermore, when a certain warp correction unit is used for the production of two or more types of substrates, a wild card (a symbol such as “*”) can be used to represent the identification code of the warp correction unit. For example, when a certain warp correction unit is used for the production of three types of substrates represented by board type identification codes “JOBSP211”, “JOBSP212”, and “JOBSP213”, the identification code of a certain warp correction unit is set to “SP21”. * ". As described above, when the substrate type identification code of the substrate and the identification code of the warp correction unit are associated with each other, the operator can accurately determine the warp correction unit to be equipped in accordance with the type of substrate to be produced. Easy to select.
 オペレータは、「SP001」という識別コード29を印したラベルを、反り矯正ユニット25に貼付する。識別コード29の付設方法は、ラベルの貼付に限定されず、印刷などの別法でもよい。さらに、オペレータは、反り矯正ユニット25が装備されたときに、識別コード29が位置する部品実装機1上の座標値P1(X1,Y1)を算出する。座標値P1(X1,Y1)は、実機または治具を用いた計測や、設計データに基づく演算などによって算出することができる。反り矯正ユニット25の識別コード29の決定および座標値P1(X1,Y1)の算出は、初回使用時のみの作業であり、2回目以降の使用時には不要である。 The operator attaches a label with an identification code 29 of “SP001” to the warp correction unit 25. The method of attaching the identification code 29 is not limited to label affixing, and may be another method such as printing. Further, the operator calculates the coordinate value P1 (X1, Y1) on the component mounter 1 where the identification code 29 is located when the warp correction unit 25 is installed. The coordinate value P1 (X1, Y1) can be calculated by measurement using an actual machine or a jig, calculation based on design data, or the like. The determination of the identification code 29 of the warp correction unit 25 and the calculation of the coordinate value P1 (X1, Y1) are operations only at the first use, and are unnecessary at the second and subsequent uses.
 次に、オペレータは、制御装置6の入力部61から、反り矯正ユニット25の識別コード29の情報(「SP001」)、および反り矯正ユニット25が装備されたときに識別コード29が位置する座標値P1(X1,Y1)の情報をセットにして入力する。したがって、入力部61は、本発明の入力手段に相当する。これにより、記憶部62では、反り矯正ユニット25の識別コード29の情報(「SP001」)、および座標値P1(X1,Y1)の情報がセットになってジョブデータ64内に記憶される。記憶された状態は、図3に示されている。したがって、記憶部62は、本発明の記憶手段に相当する。 Next, the operator inputs information (“SP001”) of the identification code 29 of the warp correction unit 25 from the input unit 61 of the control device 6 and the coordinate value where the identification code 29 is located when the warp correction unit 25 is equipped. The information of P1 (X1, Y1) is input as a set. Therefore, the input unit 61 corresponds to the input unit of the present invention. As a result, in the storage unit 62, the information (“SP001”) of the identification code 29 of the warp correction unit 25 and the information of the coordinate value P1 (X1, Y1) are stored in the job data 64 as a set. The stored state is shown in FIG. Therefore, the storage unit 62 corresponds to the storage unit of the present invention.
 なお、入力手段および記憶手段に相当する入力操作および記憶動作は、互いに形状が異なる複数種類の反り矯正ユニット、および互いに異なる複数のジョブデータについてそれぞれ実施する必要がある。また、ジョブデータ64が記憶部62に記憶されていることから、入力部61を入力手段とし、記憶部62を記憶手段としたが、これに限定されない。つまり、入力手段および記憶手段は、ホストコンピュータ7の入力部71および記憶部72を用いて実現することもできる。 Note that the input operation and the storage operation corresponding to the input unit and the storage unit need to be performed for a plurality of types of warp correction units having different shapes and a plurality of job data different from each other. Since the job data 64 is stored in the storage unit 62, the input unit 61 is used as an input unit and the storage unit 62 is used as a storage unit. However, the present invention is not limited to this. That is, the input unit and the storage unit can be realized by using the input unit 71 and the storage unit 72 of the host computer 7.
 その後、オペレータが実際に反り矯正ユニット25を基板搬送装置2のガイドレール上に装備すると、段取り作業が終了する。次に、制御装置6は、基板Kの生産に移行する。図5は、ジョブデータ64に基づいて制御装置6が基板Kの実装動作を制御する手順を示した制御フローの図である。制御装置6は、ジョブデータ64のシーケンシャルな指示内容に基づき、指示された作業ユニットを用いて指示された動作を実施すべく制御する。 Thereafter, when the operator actually installs the warp correction unit 25 on the guide rail of the substrate transport apparatus 2, the setup work is completed. Next, the control device 6 shifts to the production of the substrate K. FIG. 5 is a control flow diagram illustrating a procedure in which the control device 6 controls the mounting operation of the substrate K based on the job data 64. Based on the sequential instruction contents of the job data 64, the control device 6 performs control to perform the instructed operation using the instructed work unit.
 図5のステップS1で、制御装置6は、ジョブデータ64の指示内容に作業ユニットの識別コードが有るか否かを判定する。制御装置6は、識別コードが無ければ制御フローの実行をステップS2に進め、識別コードが有る場合に制御フローの実行をステップS3に進める。ステップS2で、制御装置6は、指示された動作を実施する制御を行い、制御フローの実行をステップS1に戻して次の指示内容に移る。 In step S1 of FIG. 5, the control device 6 determines whether or not the instruction content of the job data 64 includes a work unit identification code. If there is no identification code, the control device 6 advances the execution of the control flow to step S2, and if there is an identification code, advances the execution of the control flow to step S3. In step S2, the control device 6 performs control to perform the instructed operation, returns the execution of the control flow to step S1, and moves to the next instruction content.
 ステップS3で、制御装置6は、識別コードが特殊作業ユニット、すなわち反り矯正ユニット25を表すか否かを判定する。制御装置6は、5文字で表された識別コードの前側の2文字に基づいて、標準作業ユニットか特殊作業ユニットかを判別し、前者の場合に制御フローの実行をステップS4に進め、後者の場合に制御フローの実行をステップS7に進める。 In step S3, the control device 6 determines whether or not the identification code represents a special work unit, that is, the warp correction unit 25. The control device 6 determines whether it is a standard work unit or a special work unit based on the two front characters of the identification code represented by five characters. In the former case, the control flow proceeds to step S4. In this case, the control flow is advanced to step S7.
 標準作業ユニットの場合のステップS4で、制御装置6は、識別コードの前側の2文字に基づいて、標準作業ユニットの種類を特定する。標準作業ユニットが装着ノズルユニット45の場合のステップS5で、制御装置6は、ユニットデータ67内の座標値PA(XA,YA)に基づいて、ヘッド駆動ユニット48および部品カメラユニット5を制御する。ヘッド駆動ユニット48は、座標値PA(XA,YA)を撮像位置と認識して、装着ノズルユニット45を移動させる。次いで、部品カメラユニット5は、装着ノズルユニット45の実際の識別コードを撮像して読み取る。 In step S4 in the case of the standard work unit, the control device 6 specifies the type of the standard work unit based on the two characters on the front side of the identification code. In step S5 when the standard work unit is the mounting nozzle unit 45, the control device 6 controls the head drive unit 48 and the component camera unit 5 based on the coordinate value PA (XA, YA) in the unit data 67. The head drive unit 48 recognizes the coordinate value PA (XA, YA) as an imaging position and moves the mounting nozzle unit 45. Next, the component camera unit 5 images and reads the actual identification code of the mounting nozzle unit 45.
 また、標準作業ユニットがフィーダユニット30の場合のステップS6で、制御装置6は、ユニットデータ67内の座標値PBi(XBi,YB)に基づいて、ヘッド駆動ユニット48および基板カメラユニット47を制御する。ヘッド駆動ユニット48は、既知の列設位置iに基づいて座標値PBi(XBi,YB)を撮像位置と認識して、基板カメラユニット47を移動させる。次いで、基板カメラユニット47は、フィーダユニット30の実際の識別コード32を撮像して読み取る。なお、図5では省略したが、その他の標準作業ユニットに対しても同様に、制御装置6は、実際の識別コードを読み取らせる制御を行う。 Further, in step S <b> 6 when the standard work unit is the feeder unit 30, the control device 6 controls the head drive unit 48 and the substrate camera unit 47 based on the coordinate value PBi (XBi, YB) in the unit data 67. . The head drive unit 48 recognizes the coordinate value PBi (XBi, YB) as the imaging position based on the known line position i, and moves the board camera unit 47. Next, the substrate camera unit 47 images and reads the actual identification code 32 of the feeder unit 30. Although omitted in FIG. 5, the control device 6 similarly controls other standard work units to read an actual identification code.
 特殊作業ユニットの場合のステップS7で、制御装置6は、ジョブデータ64内に識別コード29とセットで記憶されている座標値P1(X1,Y1)に基づいて、ヘッド駆動ユニット48および基板カメラユニット47を制御する。ヘッド駆動ユニット48は、座標値P1(X1,Y1)を撮像位置と認識して、基板カメラユニット47を移動させる。次いで、基板カメラユニット47は、反り矯正ユニット25に貼付されたラベルの実際の識別コード29を撮像して読み取る。 In step S7 in the case of a special work unit, the control device 6 determines the head drive unit 48 and the board camera unit based on the coordinate value P1 (X1, Y1) stored in the job data 64 as a set with the identification code 29. 47 is controlled. The head drive unit 48 recognizes the coordinate value P1 (X1, Y1) as the imaging position and moves the substrate camera unit 47. Next, the substrate camera unit 47 images and reads the actual identification code 29 of the label attached to the warp correction unit 25.
 制御フロー中のステップS5、ステップS6、およびステップS7は、続いてステップS8に合流する。ステップS8で、制御装置6は、読み取らせた識別コードの情報がジョブデータ内の識別コードの情報に一致したか否かを判定する。一致した場合、制御装置6は、作業ユニットが正しく装備されていると判定し、制御フローの実行をステップS1に戻して次の指示内容に移る。一致しない場合、ならびに識別コードを読み取れなかった場合に、制御装置6は、制御フローの実行をステップS9に進める。 Step S5, step S6, and step S7 in the control flow subsequently merge into step S8. In step S8, the control device 6 determines whether or not the read identification code information matches the identification code information in the job data. If they match, the control device 6 determines that the work unit is correctly equipped, returns the execution of the control flow to step S1, and moves to the next instruction content. If they do not match, and if the identification code cannot be read, the control device 6 advances the execution of the control flow to step S9.
 ステップS9で、制御装置6は、作業ユニットの誤装備あるいは未装備と判定して、オペレータに報知する。報知の内容は、誤装備あるいは未装備を伝えるだけでなく、正しい作業ユニットの案内表示を併せて行うことが好ましい。例えば、識別コードn、k等を用いて「座標値P(n)に装備された作業ユニットkは誤装備ですので、正規の作業ユニットnを装備してください。」と案内表示する。また例えば、「座標値P(n)に作業ユニットnが未装備ですので、装備してください。」と案内表示する。 In step S9, the control device 6 determines that the work unit is misequipped or not equipped, and notifies the operator. It is preferable that the contents of the notification not only indicate misequipment or not equipped, but also display a correct work unit guidance display. For example, using the identification codes n, k, etc., a guidance display is displayed as “work unit k equipped with coordinate value P (n) is misequipped, so equip regular work unit n”. Further, for example, a guidance display is displayed as “Work unit n is not equipped at coordinate value P (n).
 ステップS9の後、オペレータによる訂正作業が行われるまで、制御フローは中断される。そして、オペレータが訂正作業を終了した後に入力する再開指令に基づいて、制御装置6は、ジョブデータ64の指令された箇所から制御フローの実行を再開する。 After step S9, the control flow is interrupted until correction is performed by the operator. Then, based on the resume command input after the operator finishes the correction work, the control device 6 resumes the execution of the control flow from the commanded location of the job data 64.
 (4.実施形態の部品実装システム10の態様および効果)
 実施形態の部品実装システム10は、部品実装機1内に着脱可能または交換可能に装備され、かつ、個体を識別する識別コードが付設された複数の作業ユニットと、装備された作業ユニットの識別コードを読み取る基板カメラユニット47および部品カメラユニット5(コード読み取り部)と、装備する作業ユニットの識別コードの情報を含んで部品を基板Kに実装する実装動作を記述したジョブデータ64に基づいて実装動作を制御するとともに、コード読み取り部を制御する制御装置6と、を備えた部品実装システム10であって、反り矯正ユニット25(一部の作業ユニット)の識別コード29の情報、および反り矯正ユニット25が装備されたときに識別コード29が位置する部品実装機1上の座標値P1(X1,Y1)の情報をセットにして入力可能とした入力部61(入力手段)と、入力された反り矯正ユニット25の識別コード29の情報、および座標値P1(X1、Y1)の情報をセットにして記憶可能とした記憶部62(記憶手段)と、をさらに備えた。
(4. Aspects and effects of the component mounting system 10 of the embodiment)
The component mounting system 10 of the embodiment is detachably or replaceably mounted in the component mounter 1, and has a plurality of work units provided with an identification code for identifying an individual, and an identification code of the equipped work unit Mounting operation based on job data 64 describing mounting operation for mounting a component on a substrate K including information on the identification code of the work unit to be mounted and board camera unit 47 and component camera unit 5 (code reading unit) And a control device 6 for controlling the code reading unit, the component mounting system 10 including the identification code 29 information of the warp correction unit 25 (part of the work unit) and the warp correction unit 25. Information of the coordinate value P1 (X1, Y1) on the component mounter 1 where the identification code 29 is located is set. The input unit 61 (input means) that can be input and the input information of the identification code 29 of the warp correction unit 25 and the information of the coordinate value P1 (X1, Y1) can be stored as a set. And a unit 62 (storage means).
 実施形態の部品実装システム10は、識別コードおよびその付設位置が予め設定されていない特殊な反り矯正ユニット25を対象として、入力手段および記憶手段を備えることで実現される。入力部61(入力手段)は、反り矯正ユニット25の識別コード29の情報、およびこの識別コード29が位置する部品実装機1上の座標値P1(X1、Y1)の情報をセットにして入力できる。記憶部62(記憶手段)は、入力された識別コード29の情報および座標値P1(X1、Y1)の情報をセットにして記憶できる。これによれば、基板カメラユニット47(コード読み取り部)は、記憶された座標値P1(X1、Y1)の情報に基づいて反り矯正ユニット25の識別コード29を読み取ることができるので、装備された反り矯正ユニット25の適否が自動で確認される。 The component mounting system 10 according to the embodiment is realized by including an input unit and a storage unit for a special warp correction unit 25 in which an identification code and an attached position thereof are not set in advance. The input unit 61 (input means) can input the information of the identification code 29 of the warp correction unit 25 and the information of the coordinate value P1 (X1, Y1) on the component mounter 1 where the identification code 29 is located as a set. . The storage unit 62 (storage means) can store the input information of the identification code 29 and the information of the coordinate value P1 (X1, Y1) as a set. According to this, since the board camera unit 47 (code reading unit) can read the identification code 29 of the warp correction unit 25 based on the information of the stored coordinate value P1 (X1, Y1), it is equipped. Appropriateness of the warp correction unit 25 is automatically confirmed.
 さらに、記憶部62は、反り矯正ユニット25の識別コード29の情報、および座標値P1(X1、Y1)の情報をセットにしてジョブデータ64内に記憶可能としている。これによれば、反り矯正ユニット25に関する情報がジョブデータ64内で完結しているので、ジョブデータ64を生成するアプリケーションソフトウェアの種類を問わずに本発明を実施できる。また、アプリケーションソフトウェアのバージョンアップを逐次行ってゆく必要が無い。 Further, the storage unit 62 can store the information of the identification code 29 of the warp correction unit 25 and the information of the coordinate value P1 (X1, Y1) in the job data 64 as a set. According to this, since the information regarding the warp correction unit 25 is completed in the job data 64, the present invention can be implemented regardless of the type of application software that generates the job data 64. Further, there is no need to sequentially upgrade application software.
 さらに、実施形態の部品実装システム10において、制御装置6は、ジョブデータ64内に反り矯正ユニット25の識別コード29の情報(「SP001」)が有ると、識別コード29とセットにされて記憶されている座標値P1(X1、Y1)の情報に基づいて、基板カメラユニット47(コード読み取り部)に反り矯正ユニット25の識別コード29を読み取らせ、読み取らせた識別コード29の情報がジョブデータ64内の識別コードの情報に一致した場合に、反り矯正ユニット25が正しく装備されていると判定し、読み取らせた識別コードの情報がジョブデータ64内の識別コードの情報に一致しない場合、ならびに、基板カメラユニット47が識別コード29を読み取れなかった場合に、別の作業ユニットが誤って装備され、あるいは未装備であると報知する。 Further, in the component mounting system 10 according to the embodiment, if the job data 64 includes the information (“SP001”) of the identification code 29 of the warp correction unit 25 in the job data 64, the control device 6 is stored as a set with the identification code 29. The board camera unit 47 (code reading unit) reads the identification code 29 of the warp correction unit 25 based on the coordinate information P1 (X1, Y1), and the information of the read identification code 29 is the job data 64. The warp correction unit 25 is determined to be correctly equipped, and the read identification code information does not match the identification code information in the job data 64, and If the substrate camera unit 47 cannot read the identification code 29, another work unit is erroneously installed, Rui will be notified to be unequipped.
 これによれば、反り矯正ユニット25以外の誤った作業ユニットを装備し、あるいは反り矯正ユニット25を未装備とするオペレータの作業誤りを確実に検知できる。したがって、誤った作業ユニットの使用あるいは作業ユニットの未使用に起因する基板Kの誤作が発生しない。 According to this, it is possible to reliably detect an operation error of an operator who is equipped with an erroneous work unit other than the warp correction unit 25 or which is not equipped with the warp correction unit 25. Therefore, the substrate K is not erroneously generated due to incorrect use of the work unit or non-use of the work unit.
 さらに基板Kの種類を識別する基板種識別コードKcが基板Kに付設されており、反り矯正ユニット25が装備されて部品が実装される特定の基板Kの基板種識別コードKc(「JOBSP001」)と、反り矯正ユニット25の識別コード29(「SP001」)とが対応付けられている。これによれば、オペレータは、生産する基板Kの種類に対応して、装備すべき反り矯正ユニット25を正確にかつ容易に選択できるので、誤装備や未装備のおそれが低減される。 Further, a board type identification code Kc for identifying the type of the board K is attached to the board K, and the board type identification code Kc (“JOBSP001”) of the specific board K on which the component is mounted with the warp correction unit 25 mounted. And the identification code 29 (“SP001”) of the warp correction unit 25 are associated with each other. According to this, the operator can accurately and easily select the warp correction unit 25 to be equipped in accordance with the type of the substrate K to be produced, so that the possibility of misequipment or not equipped is reduced.
 さらに、反り矯正ユニット25以外の標準作業ユニット(残部の作業ユニット)は、装備されたときに識別コードが位置する部品実装機1上の座標値(PA、PBi等)が予めユニットデータ67内に設定されていて、入力部61(入力手段)による入力設定が不要である。これによれば、反り矯正ユニット25などの特殊作業ユニットを装備する場合にだけ入力設定を行えばよいので、オペレータの設定作業は軽微である。 Further, the standard work units (remaining work units) other than the warp correction unit 25 have the coordinate values (PA, PBi, etc.) on the component mounter 1 where the identification code is located in the unit data 67 in advance when equipped. It is set, and input setting by the input unit 61 (input means) is unnecessary. According to this, since the input setting only needs to be performed when a special work unit such as the warp correction unit 25 is equipped, the operator's setting work is light.
 さらに、実施形態の部品実装システム10は、基板Kを搬入出するコンベヤユニット21、および基板Kを押し上げて装着実施位置に位置決めするバックアップユニットを有する基板搬送装置2と、部品を供給する複数のフィーダユニット30を有する部品供給装置3と、部品供給装置3から部品を採取して位置決めされた基板Kに装着する装着ノズルユニット45、および装着ノズルユニット45を交換可能に保持する実装ヘッドユニット44を有する部品移載装置4と、特殊作業ユニットに該当してコンベヤユニット21の上側に着脱可能に装備され、バックアップユニットに位置決めされた基板Kを押圧して反りを矯正する反り矯正ユニット25と、を部品実装機1内に備えている。 Further, the component mounting system 10 according to the embodiment includes a conveyor unit 21 that carries a substrate K in and out, a substrate transfer device 2 that has a backup unit that pushes up the substrate K and positions it at a mounting position, and a plurality of feeders that supply components. A component supply device 3 having a unit 30, a mounting nozzle unit 45 that collects components from the component supply device 3 and mounts them on a positioned substrate K, and a mounting head unit 44 that holds the mounting nozzle unit 45 in a replaceable manner. A component transfer device 4 and a warp correction unit 25 which corresponds to a special work unit and is detachably mounted on the upper side of the conveyor unit 21 and presses the substrate K positioned on the backup unit to correct the warp. It is provided in the mounting machine 1.
 これによれば、反り矯正ユニット25を着脱可能に装備する部品実装機1を対象として本発明を実施でき、前述した各効果が顕著となる。 According to this, the present invention can be implemented for the component mounter 1 that is detachably equipped with the warp correction unit 25, and the above-described effects become remarkable.
 さらに、実装ヘッドユニット44に設けられた基板カメラユニット47は、基板Kに付設されたフィデューシャルマークKmを撮像して基板Kの位置を確認するとともに、コード読み取り部を兼ねる。これによれば、反り矯正ユニット25の識別コード29を読み取る専用のコード読み取り部が不要であるので、コストの上昇が抑制される。 Further, the board camera unit 47 provided in the mounting head unit 44 images the fiducial mark Km attached to the board K to confirm the position of the board K, and also serves as a code reading unit. According to this, since a dedicated code reading unit for reading the identification code 29 of the warp correction unit 25 is not required, an increase in cost is suppressed.
 (5.実施形態の応用および変形)
 なお、反り矯正ユニット25の識別コード29および座標値P1(X1,Y1)は、必ずしもジョブデータ64内に記憶されなくてもよい。例えば、識別コード29および座標値P1(X1,Y1)をセットにして記憶する特殊ユニットデータを生成し、ジョブデータ64内に識別コード29のみを指示するようにできる。この例からわかるように、実装動作に関する各種データの記憶構造には、様々な変形態様が考えられる。
(5. Application and modification of embodiment)
The identification code 29 and the coordinate value P1 (X1, Y1) of the warp correction unit 25 do not necessarily have to be stored in the job data 64. For example, it is possible to generate special unit data to be stored by setting the identification code 29 and the coordinate value P1 (X1, Y1), and indicate only the identification code 29 in the job data 64. As can be seen from this example, various modifications can be considered for the storage structure of various data relating to the mounting operation.
 さらになお、標準作業ユニットおよび特殊作業ユニットは、実施形態で説明した以外にも様々な種類があり、適宜本発明を応用できる。また、実施形態で説明した各種の識別コードは例であり、他にも様々な識別コードの体系を使用できる。本発明は、その他にも様々な応用や変形が可能である。 Furthermore, there are various types of standard work units and special work units other than those described in the embodiments, and the present invention can be applied as appropriate. The various identification codes described in the embodiments are examples, and various other identification code systems can be used. Various other applications and modifications are possible for the present invention.
  1:部品実装機  10:部品実装システム
  2:基板搬送装置  21:コンベヤユニット
  22:バックアップ装置  25:反り矯正ユニット
  29:識別コード  3:部品供給装置
  30:フィーダユニット  32:識別コード
  4:部品移載装置  44:実装ヘッドユニット
  45:装着ノズルユニット
  47:基板カメラユニット(コード読み取り部)
  5:部品カメラユニット  6:制御装置
  61:入力部(入力手段)  62:記憶部(記憶手段)
  64:ジョブデータ  67:ユニットデータ
  7:ホストコンピュータ  9:機台
  K:基板  Kc:基板種識別コード
  P1、PA、PBi:座標値
1: Component mounting machine 10: Component mounting system 2: Board transfer device 21: Conveyor unit 22: Backup device 25: Warpage correction unit 29: Identification code 3: Component supply device 30: Feeder unit 32: Identification code 4: Component transfer Device 44: Mounting head unit 45: Mounting nozzle unit 47: Board camera unit (code reading unit)
5: Component camera unit 6: Control device 61: Input unit (input unit) 62: Storage unit (storage unit)
64: Job data 67: Unit data 7: Host computer 9: Machine stand K: Substrate Kc: Substrate type identification code P1, PA, PBi: Coordinate value

Claims (7)

  1.  部品実装機内に着脱可能または交換可能に装備され、かつ、個体を識別する識別コードが付設された複数の作業ユニットと、
     装備された作業ユニットの識別コードを読み取るコード読み取り部と、
     装備する作業ユニットの識別コードの情報を含んで前記部品を前記基板に実装する実装動作を記述したジョブデータに基づいて前記実装動作を制御するとともに、前記コード読み取り部を制御する制御部と、を備えた部品実装システムであって、
     一部の作業ユニットの識別コードの情報、および前記一部の作業ユニットが装備されたときに前記識別コードが位置する前記部品実装機上の座標値の情報をセットにして入力可能とした入力手段と、
     入力された前記一部の作業ユニットの識別コードの情報、および前記座標値の情報をセットにして記憶可能とした記憶手段と、をさらに備えた部品実装システム。
    A plurality of work units that are detachably or replaceably mounted in the component mounter and that are each provided with an identification code for identifying an individual;
    A code reader for reading the identification code of the equipped work unit;
    A control unit for controlling the mounting operation based on job data including information on an identification code of a work unit to be equipped and describing the mounting operation for mounting the component on the board, and for controlling the code reading unit; A component mounting system comprising:
    Input means for enabling input of a set of identification code information of some work units and coordinate value information on the component mounter where the identification code is located when the some work units are equipped When,
    The component mounting system further comprising: a storage unit configured to store the input identification code information of the part of the work units and the coordinate value information as a set.
  2.  前記記憶手段は、前記一部の作業ユニットの識別コードの情報、および前記座標値の情報をセットにして前記ジョブデータ内に記憶可能とした請求項1に記載の部品実装システム。 2. The component mounting system according to claim 1, wherein the storage unit is capable of storing the identification code information of the part of the work units and the coordinate value information as a set in the job data.
  3.  前記制御部は、
     前記ジョブデータ内に前記一部の作業ユニットの識別コードの情報が有ると、当該の識別コードとセットにされて記憶されている座標値の情報に基づいて、前記コード読み取り部に前記一部の作業ユニットの識別コードを読み取らせ、
     読み取らせた識別コードの情報が前記ジョブデータ内の識別コードの情報に一致した場合に、前記一部の作業ユニットが正しく装備されていると判定し、
     読み取らせた識別コードの情報が前記ジョブデータ内の識別コードの情報に一致しない場合、ならびに、前記コード読み取り部が前記識別コードを読み取れなかった場合に、前記一部の作業ユニットが誤って装備され、あるいは未装備であると報知する請求項1または2に記載の部品実装システム。
    The controller is
    When there is information on the identification code of the part of the work unit in the job data, the code reading unit stores the part of the part of the code on the basis of the coordinate value information stored as a set with the identification code. Have the work unit identification code read,
    When the read identification code information matches the identification code information in the job data, it is determined that the part of the work units are correctly equipped;
    If the read identification code information does not match the identification code information in the job data, and if the code reading unit cannot read the identification code, the part of the work unit is erroneously equipped. 3. The component mounting system according to claim 1 or 2, wherein the component mounting system notifies that it is not equipped.
  4.  前記基板の種類を識別する基板種識別コードが前記基板に付設されており、
     前記一部の作業ユニットが装備されて前記部品が実装される特定の基板の基板種識別コードと、前記一部の作業ユニットの識別コードとが対応付けられている請求項1~3のいずれか一項に記載の部品実装システム。
    A substrate type identification code for identifying the type of the substrate is attached to the substrate,
    4. The board type identification code of a specific board on which the part of the work units are mounted and the component is mounted, and the identification code of the part of the work units are associated with each other. The component mounting system according to one item.
  5.  前記一部の作業ユニット以外の残部の作業ユニットは、装備されたときに前記識別コードが位置する前記部品実装機上の座標値が予め設定されていて前記入力手段による入力設定が不要である請求項1~4のいずれか一項に記載の部品実装システム。 The remaining work units other than the part of the work units are preset with coordinate values on the component mounter where the identification code is located when installed, and need not be input by the input means. Item 5. The component mounting system according to any one of Items 1 to 4.
  6.  前記基板を搬入出するコンベヤユニット、および前記基板を押し上げて装着実施位置に位置決めするバックアップユニットを有する基板搬送装置と、
     前記部品を供給する部品供給ユニットを有する部品供給装置と、
     前記部品供給装置から前記部品を採取して位置決めされた基板に装着する装着ノズルユニット、および前記装着ノズルユニットを交換可能に保持する実装ヘッドユニットを有する部品移載装置と、
     前記一部の作業ユニットに該当して、前記コンベヤユニットの上側に着脱可能に装備され、前記バックアップユニットに位置決めされた基板を押圧して反りを矯正する反り矯正ユニットと、を前記部品実装機内に備えた請求項1~5のいずれか一項に記載の部品実装システム。
    A substrate transfer device having a conveyor unit for carrying in and out the substrate, and a backup unit for pushing up the substrate and positioning it at a mounting position;
    A component supply device having a component supply unit for supplying the component;
    A component transfer device having a mounting nozzle unit that collects the component from the component supply device and mounts the component on a positioned substrate, and a mounting head unit that holds the mounting nozzle unit interchangeably;
    A warp correction unit that corresponds to the part of the work unit and that is detachably mounted on the upper side of the conveyor unit and that corrects the warp by pressing a board positioned on the backup unit. The component mounting system according to any one of claims 1 to 5, further comprising:
  7.  前記実装ヘッドユニットに設けられた基板カメラユニットは、前記基板に付設されたフィデューシャルマークを撮像して前記基板の位置を確認するとともに、前記コード読み取り部を兼ねる請求項6に記載の部品実装システム。 The component mounting according to claim 6, wherein the board camera unit provided in the mounting head unit captures a fiducial mark attached to the board to check the position of the board and also serves as the code reading unit. system.
PCT/JP2015/067705 2015-06-19 2015-06-19 Component-mounting system WO2016203637A1 (en)

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