WO2022116612A1 - 一种整体式双t梁浇筑模具拆装装置及拆装方法 - Google Patents

一种整体式双t梁浇筑模具拆装装置及拆装方法 Download PDF

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WO2022116612A1
WO2022116612A1 PCT/CN2021/116149 CN2021116149W WO2022116612A1 WO 2022116612 A1 WO2022116612 A1 WO 2022116612A1 CN 2021116149 W CN2021116149 W CN 2021116149W WO 2022116612 A1 WO2022116612 A1 WO 2022116612A1
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mold
power
traverse trolley
disassembly
traverse
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PCT/CN2021/116149
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English (en)
French (fr)
Inventor
方爱斌
朱爱珍
朱伟
俞冬云
周江龙
林澄
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上海建工建材科技集团股份有限公司
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Publication of WO2022116612A1 publication Critical patent/WO2022116612A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/26—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other
    • B28B7/266—Assemblies of separate moulds, i.e. of moulds or moulding space units, each forming a complete mould or moulding space unit independently from each other for making oblong objects, e.g. girders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04—Discharging the shaped articles
    • B28B13/06—Removing the shaped articles from moulds

Definitions

  • the invention belongs to the field of making prefabricated components, and in particular relates to an integral double-T beam casting mold disassembly device and a disassembly method.
  • the present invention provides an integral double-T beam casting mold disassembly and assembly device, which can save the cost of the traditional double-T beam casting mold and greatly improve the safety factor during demoulding. .
  • the present invention also provides a method for disassembling and assembling an integral double-T beam casting mold.
  • the present invention adopts the following technical solutions:
  • a first aspect of the present invention provides an integral double-T beam casting mold disassembly and assembly device, including a top mold disassembly mechanism and a side mold disassembly mechanism,
  • the top mold disassembly and assembly mechanism includes a bracket, a guide rail, a guide wheel, a power slider, a power slide rail, a power pulley block and a longitudinal pull rod. Installed on both ends of the bracket, perpendicular to the direction of the beam length, the top of the power slider is welded to the top mold, and a sliding groove is formed through the power slider, and the sliding groove runs along the length of the beam. The direction is inclined, and the guide wheels are installed on both sides of the power slider, and the guide wheels are installed in cooperation with the guide rails.
  • the power slide rail is parallel to the length of the beam
  • the power pulley set includes a first power pulley and a second power pulley integrally mounted on the link plate, and the first power pulley cooperates with the power slide rail installation, the second power pulley is installed in cooperation with the sliding groove, the longitudinal pull rod is connected to the linkage plate,
  • the side mold disassembly and assembly mechanism includes a first track, a second track, a first traverse trolley, and a second traverse trolley.
  • the first track and the second track are connected to the ground through embedded parts to form a whole.
  • the first track and the second track are arranged in parallel, the first track and the second track are perpendicular to the direction of the beam length, the first traverse trolley is installed on the first track, and the second traverse
  • the trolley is installed on the second track, the first traverse trolley is connected to the left outer mold and the right inner mold, and the second traverse trolley is connected to the right outer mold and the left inner mold.
  • the first traverse trolley and the left outer mold are connected by an outer mold diagonal brace, and the second traverse trolley and the right outer mold are connected.
  • the first traverse trolley is connected to the left outer die and the right inner die through a jack
  • the second traverse trolley is connected to the right outer die and the left inner die through a jack
  • the bracket is welded with the ground beam, and the elevation of the upper surface of the bracket is consistent.
  • the longitudinal tie rod is a pair of tie rods.
  • the length of the guide rail is greater than the height difference between the two ends of the sliding groove.
  • the power pulley set includes two first power pulleys, and the two first power pulleys are fitted in the power slide rail.
  • three guide wheels are arranged up and down on each side of the power slider.
  • a second aspect of the present invention provides a method for disassembling and assembling an integral double-T beam casting mould, using the above-mentioned integral double-T beam casting mould disassembling and assembling device, comprising the following steps:
  • Step 1 Arrange several top mold disassembly and assembly mechanisms along the beam length, weld the bracket to the ground beam, connect the first track and the second track to the ground through embedded parts to form a whole, and connect the first traverse trolley to the left outer The mold and the right inner mold are connected, and the second traverse trolley is connected with the right outer mold and the left inner mold;
  • Step 2 Initial mold clamping state; the second power pulley is located at the bottom end of the sliding groove, the top mold is located at the top end, the first traverse trolley and the second traverse trolley are in the initial position, and the top mold is clamped with the left inner mold and the right inner mold. Closed, in the closed state;
  • Step 3 Demoulding; pull the two ends of the longitudinal tie rod with a lever block respectively, manually control the lever block to be in a tensioned state, and continue to tighten the lever block at one end so that the second power pulley slides to the other end of the sliding groove, and the other One end of the lever hoist is slowly released, the second power pulley moves to the uppermost end of the sliding groove, and the top die is located at the lowermost end.
  • the trolley moves, the first traverse trolley moves to the designated position for fixing, the right power unit is activated to pull the second traverse trolley, the right outer mold and the left inner mold move with the second traverse trolley, and the second traverse trolley moves to The specified position is fixed, and the mold is in the demolding state;
  • Step 4 Clamp the mold; start the left power unit to push the first traverse trolley, the first traverse trolley drives the left outer mold and the right inner mold to move back to the initial position for fixing, and start the right power unit to push the second traverse trolley , the second traverse trolley drives the right outer mold and the left inner mold to move back to the initial positions for fixing, and the lever hoist is used in the opposite direction to drive the second power pulley to slide to the lowermost end of the sliding groove, and the top mold is connected to the left inner mold and the right inner mold. The inner mold is engaged and is in the mold clamping state.
  • the top mold disassembly and assembly mechanisms are arranged at equal intervals.
  • the beneficial effects of the present invention are as follows: the present invention improves the process of the original box girder inner mold, the original box girder inner mold needs to manually enter the inner mold cavity for disassembly, the internal structure is complex, and the safety hazard is extremely high.
  • the original box girder outer formwork is installed by lifting equipment, which has low installation accuracy and high safety hazard.
  • the present invention can simply realize the process of disassembling and assembling the mold with the help of external force, greatly shortening the installation time of the top mold and the side mold, and improving the work efficiency.
  • the device of the invention is easy to disassemble and assemble, has strong flexibility, simple operation and high practicability.
  • FIG. 1 is a schematic structural diagram of the top mold disassembly and assembly mechanism in the integral double T beam casting mold disassembly and assembly device of the present invention.
  • FIG. 2 is a schematic structural diagram of an integral double-T beam casting mold disassembly and assembly device according to the present invention.
  • bracket 1 guide rail 2, power slide rail 3, second power pulley 4, longitudinal pull rod 5, power slide block 6, guide wheel 7, top die 8, first power pulley 9, Sliding groove 10, first track 11, second track 12, first traverse trolley 13, second traverse trolley 14, outer die brace 15, left outer die 16, right outer die 17, left inner die 18, right Inner mold 19.
  • this embodiment provides an integral double-T beam casting mold disassembly and assembly device, including a top mold disassembly mechanism and a side mold disassembly mechanism. It is used to disassemble and assemble the double T beam casting mold.
  • the double T beam casting mold includes the left outer mold 16, the right outer mold 17, the left inner mold 18, the right inner mold 19 and the top mold 8.
  • the mold 18 and the right inner mold 19 are close to each other, the left outer mold 16 and the right outer mold 17 are close to each other, and the top mold 8 moves upwards and engages with the left inner mold 18 and the right inner mold 19 to form a closed inner mold.
  • demoulding the top mold 8 moves down, the two inner molds move closer to each other, and the two outer molds move away from each other to realize the demoulding process.
  • the top mold disassembly mechanism includes a bracket 1 , a guide rail 2 , a guide wheel 7 , a power slider 6 , a power slide rail 3 , a power pulley block and a longitudinal pull rod 5 .
  • the bracket 1 is used as a supporting carrier, which is welded to the ground beam and is arranged along the direction of the beam length, and the upper surface of the bracket 1 has the same elevation.
  • the bracket 1 includes a top support surface and support legs, and diagonal braces are arranged between the top support surface and the support legs for reinforcement.
  • the guide rails 2 are welded to both ends of the bracket 1 , one on each side of the two ends, four in total, and the guide rails 2 are arranged vertically.
  • the top of the power slider 6 is welded with the top die 8.
  • the two sides of the power slide block 6 are equipped with guide wheels. 7.
  • Each side is provided with three guide wheels 7 arranged in parallel up and down, and the guide wheels 7 are installed in cooperation with the guide rail 2 .
  • the power slider 6 is provided with a sliding groove 10 , the sliding groove 10 is inclined along the direction of the beam length, and the length of the guide rail 2 is greater than the height difference between the two ends of the sliding groove 10 .
  • the power slide rails 3 are welded on the bracket 1 , and two power slide rails 3 are provided, which are respectively located directly under the power slide block 6 , and the power slide rails 3 are parallel to the direction of the beam length.
  • the power pulley set includes a first power pulley 9 and a second power pulley 4 integrated on the linkage plate.
  • the first power pulley 9 is arranged in two, the first power pulley 9 is installed in cooperation with the power slide rail 3, and the second power pulley
  • the power pulley 4 is installed in cooperation with the sliding groove 10 .
  • the longitudinal tie rod 5 is a pair of pull bolts, and the longitudinal tie rod 5 is connected to the linkage plate.
  • the side mold disassembly and assembly mechanism includes a first track 11, a second track 12, a first traverse trolley 13, and a second traverse trolley 14.
  • the first track 11 and the second track 12 are connected to the ground through embedded parts to form a whole.
  • the track 11 and the second track 12 are arranged in parallel, the first track 11 and the second track 12 are perpendicular to the direction of the beam length, the first traverse trolley 13 is installed on the first track 11, and the second traverse trolley 14 is installed on the second On the track 12, the first traverse trolley 13 connects the left outer die 16 and the right inner die 19 through a jack, and the second traverse trolley 14 connects the right outer die 17 and the left inner die 18 through a jack.
  • the first traverse trolley 13 and the left outer mold 16 and the second traverse trolley 14 and the right outer mold 17 are connected by the outer mold diagonal brace 15 .
  • the present embodiment provides a method for disassembling and assembling an integral double-T beam casting mold, comprising the following steps:
  • Step 1 Arrange a number of top mold disassembly and assembly mechanisms along the beam length direction, the top mold disassembly and assembly mechanisms are arranged at equal intervals, weld the bracket 1 to the ground beam, and connect the first rail 11 and the second rail 12 to the ground through embedded parts To form a whole, connect the first traverse trolley 13 with the left outer mold 16 and the right inner mold 19, and connect the second traverse trolley 14 with the right outer mold 17 and the left inner mold 18;
  • Step 2 the initial clamping state; the second power pulley 4 is located at the lowermost end of the sliding groove 10, the top mold 8 is located at the uppermost end, the first traverse trolley 13, the second traverse trolley 14 are in the initial position, the top mold 8 and the left inner The mold 18 and the right inner mold 19 are engaged and are in the mold clamping state;
  • Step 3 demoulding; respectively pull the two ends of the longitudinal tie rod 5 with a lever block, manually control the lever block to be in a tensioned state, and continue to tighten the lever block at one end to make the second power pulley 4 move to the other end of the sliding groove 10 Slide, slowly release the lever hoist at the other end, the second power pulley 4 moves to the uppermost end of the sliding groove 10, and the top die 8 is located at the lowermost end.
  • the hand hoist can be replaced with other power mechanisms, such as hydraulic jacks;
  • Step 4 Clamp the mold; start the left power unit to push the first traverse trolley 13, the first traverse trolley 13 drives the left outer mold 16 and the right inner mold 19 to move back to the initial position for fixing, and activate the right power unit to push the first traverse trolley 13.
  • Two traverse trolleys 14, the second traverse trolley 14 drives the right outer mold 17 and the left inner mold 18 to move back to their original positions, install the outer mold diagonal braces 15 for fixing, and use the lever hoist in the opposite direction to drive the second power pulley 4
  • the top mold 8 By sliding to the lowermost end of the sliding groove 10, the top mold 8 is engaged with the left inner mold 18 and the right inner mold 19, and is in a mold clamping state.

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  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
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Abstract

本发明公开了一种整体式双T梁浇筑模具拆装装置，包括顶模拆装机构及侧模拆装机构，所述侧模拆装机构包括第一轨道、第二轨道、第一横移小车、第二横移小车，所述第一轨道、所述第二轨道通过埋件与地面连接形成整体，所述第一轨道与所述第二轨道平行设置，所述第一轨道、所述第二轨道与梁长的方向垂直，所述第一横移小车安装于第一轨道上，所述第二横移小车安装于第二轨道上，所述第一横移小车连接左外模与右内模，所述第二横移小车连接右外模与左内模。本发明能够根据生产需求对模具进行安装及拆卸，具有灵活拆装、操作简便等优点。

Description

一种整体式双T梁浇筑模具拆装装置及拆装方法 技术领域
本发明属于预制构件制作领域，具体涉及一种整体式双T梁浇筑模具拆装装置及拆装方法。
背景技术
随着市政工业化的发展,各种装配式的市政结构构件越来越多的转移到车间进行预制生产。装配式结构对成品的现场拼装要求也越来越高，这就要求我们不断改进生产工艺，保证构件生产过程中精度最大化的满足要求。同时我们需要不断开发新型生产工艺装置提升构件的生产效率，降低生产成本，减少安全隐患。
发明内容
针对现有技术中存在的问题，本发明提供一种整体式双T梁浇筑模具拆装装置，本发明能够节省传统双T梁浇筑模具的对模成本，同时大大提高了脱模时的安全系数。此外，本发明还要提供一种整体式双T梁浇筑模具拆装方法。
为实现上述目的，本发明采用以下技术方案：
本发明的第一方面，提供一种整体式双T梁浇筑模具拆装装置，包括顶模拆装机构及侧模拆装机构，
所述顶模拆装机构包括支架、导向轨、导向轮、动力滑块、动力滑轨、动力滑轮组及纵向拉杆，所述支架设置于地梁上，沿梁长的方向设置，所述导向轨安装于所述支架的两端，与梁长的方向垂直，所述动力滑块的顶部焊接于顶模上，所述动力滑块上贯穿开设有滑动槽，所述滑动槽沿着梁长的方向倾斜设置，所述动力滑块的两侧轴安装有所述导向轮，所述导向轮与所述导向轨配合安装，所述动力滑轨设置于支架上且位于所述动力滑块的正下方，所述动力滑轨与梁长的方向平行，所述动力滑轮组包括集成安装在连动板上的第一动力滑轮与第二动力滑轮，所述第一动力滑轮与所述动力滑轨配合安装，所述第二动力滑轮与滑动槽配合安装，所述纵向拉杆连接所述连动板，
所述侧模拆装机构包括第一轨道、第二轨道、第一横移小车、第二横移小车，所述第一轨道、所述第二轨道通过埋件与地面连接形成整体，所述第一轨道与所述第二轨道平行设置，所述第一轨道、所述第二轨道与梁长的方向垂直，所述第一横 移小车安装于第一轨道上，所述第二横移小车安装于第二轨道上，所述第一横移小车连接左外模与右内模，所述第二横移小车连接右外模与左内模。
作为优选的技术方案，所述第一横移小车与左外模之间、所述第二横移小车与右外模之间通过外模斜撑连接。
作为优选的技术方案，所述第一横移小车与左外模、右内模通过千斤顶连接，所述第二横移小车与右外模、左内模通过千斤顶连接。
作为优选的技术方案，所述支架与地梁焊接，所述支架的上表面标高一致。
作为优选的技术方案，所述纵向拉杆为对拉螺杆。
作为优选的技术方案，所述导向轨的长度大于所述滑动槽两端的高度差。
作为优选的技术方案，所述动力滑轮组包括两个第一动力滑轮，两个所述第一动力滑轮配合安装于所述动力滑轨内。
作为优选的技术方案，所述动力滑块的每侧上下并列设置有三个导向轮。
本发明的第二方面，提供一种整体式双T梁浇筑模具拆装方法，采用上述的整体式双T梁浇筑模具拆装装置，包括以下步骤：
步骤一、沿梁长的方向布置若干个顶模拆装机构，将支架与地梁焊接，将第一轨道、第二轨道通过埋件与地面连接形成整体，将第一横移小车与左外模、右内模连接，将第二横移小车与右外模、左内模连接；
步骤二、初始合模状态；第二动力滑轮位于滑动槽的最下端，顶模位于最上端第一横移小车、第二横移小车处于初始位，顶模与左内模、右内模卡合，处于合模状态；
步骤三、脱模；用手扳葫芦分别拉住纵向拉杆的两端，手动控制手扳葫芦处于拉紧状态，一端对手扳葫芦继续拉紧使第二动力滑轮向滑动槽的另一端滑动，另一端缓慢释放手扳葫芦，第二动力滑轮移动至滑动槽的最上端，顶模位于最下端，启动左侧动力装置拉动第一横移小车，左外模与右内模随着第一横移小车移动，第一横移小车运动到指定位置进行固定，启动右侧动力装置拉动第二横移小车，右外模与左内模随着第二横移小车移动，第二横移小车运动到指定位置进行固定，模具处于脱模状态；
步骤四、合模；启动左侧动力装置推动第一横移小车，第一横移小车带动左外模与右内模运动回到初始位置进行固定，启动右侧动力装置推动第二横移小车，第二横移小车带动右外模、左内模运动回到初始位置进行固定，反向使用手扳葫芦， 带动第二动力滑轮向滑动槽的最下端滑动，顶模与左内模、右内模卡合，处于合模状态。
作为优选的技术方案，所述步骤一中，顶模拆装机构等间距布置。
与现有技术相比，本发明的有益效果为：本发明在原箱梁内模工艺上进行了改进，原箱梁内模需要人工进入内模空腔进行拆装，内部结构复杂，安全隐患极高，原箱梁外模采用起重设备进行安装，安装精度不高、安全隐患高，本发明借助外力可简单实现拆装模过程，大大缩短了顶模与侧模的安装时间，提高了工作效率。本发明的装置便于拆装、灵活性强、操作简便、实用性高。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明整体式双T梁浇筑模具拆装装置中顶模拆装机构的结构示意图。
图2为本发明整体式双T梁浇筑模具拆装装置的结构示意图。
其中，附图标记具体说明如下：支架1、导向轨2、动力滑轨3、第二动力滑轮4、纵向拉杆5、动力滑块6、导向轮7、顶模8、第一动力滑轮9、滑动槽10、第一轨道11、第二轨道12、第一横移小车13、第二横移小车14、外模斜撑15、左外模16、右外模17、左内模18、右内模19。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
在本发明的描述中，需要理解的是，术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
实施例1
如图1及图2所示，本实施例提供一种整体式双T梁浇筑模具拆装装置，包括顶模拆装机构及侧模拆装机构。用于对双T梁浇筑模具进行拆装，双T梁浇筑模具包括左外模16、右外模17、左内模18、右内模19及顶模8，在合模状态下，左内模18、右内模19相互靠拢，左外模16、右外模17相互靠拢，顶模8向上运动，与左内模18、右内模19卡合形成封闭的内模。脱模时，顶模8下移，两个内侧模相互靠拢，两个外侧模相互远离，实现脱模过程。
顶模拆装机构包括支架1、导向轨2、导向轮7、动力滑块6、动力滑轨3、动力滑轮组及纵向拉杆5。其中支架1作为支撑的载体，其焊接于地梁上，沿着梁长的方向设置，支架1的上表面标高一致。支架1包括顶部支撑面与支撑腿，顶部支撑面与支撑腿之间通过设置斜撑进行加强。导向轨2焊接于支架1的两端，两端的每侧各设置一个，共设置四个，导向轨2垂直设置。动力滑块6的顶部与顶模8焊接，动力滑块6设置有两个，分别焊接于顶模8的两侧，位于导向轨2之间，动力滑块6的两侧轴安装有导向轮7，每侧各设置有三个上下并列设置的导向轮7，导向轮7与导向轨2配合安装。动力滑块6上贯穿开设有滑动槽10，滑动槽10沿着梁长的方向倾斜设置，导向轨2的长度大于滑动槽10两端的高度差。动力滑轨3焊接于支架1上，动力滑轨3设置为两条，分别位于所述动力滑块6的正下方，动力滑轨3与梁长的方向平行。动力滑轮组包括集成安装在连动板上的第一动力滑轮9与第二动力滑轮4，第一动力滑轮9设置为两个，第一动力滑轮9与所述动力滑轨3配合安装，第二动力滑轮4与滑动槽10配合安装。纵向拉杆5为对拉螺栓，纵向拉杆5连接连动板。
侧模拆装机构包括第一轨道11、第二轨道12、第一横移小车13、第二横移小车14，第一轨道11、第二轨道12通过埋件与地面连接形成整体，第一轨道11与第二轨道12平行设置，第一轨道11、第二轨道12与梁长的方向垂直，第一横移小车13安装于第一轨道11上，第二横移小车14安装于第二轨道12上，第一横移小车13通过千斤顶连接左外模16与右内模19，第二横移小车14通过千斤顶连接右外模17与左内模18。第一横移小车13与左外模16之间、第二横移小车14与右外模17之间通过外模斜撑15连接。
实施例2
本实施例提供一种整体式双T梁浇筑模具拆装方法，包括以下步骤：
步骤一、沿梁长的方向布置若干个顶模拆装机构，顶模拆装机构等间距布置， 将支架1与地梁焊接，将第一轨道11、第二轨道12通过埋件与地面连接形成整体，将第一横移小车13与左外模16、右内模19连接，将第二横移小车14与右外模17、左内模18连接；
步骤二、初始合模状态；第二动力滑轮4位于滑动槽10的最下端，顶模8位于最上端第一横移小车13、第二横移小车14处于初始位，顶模8与左内模18、右内模19卡合，处于合模状态；
步骤三、脱模；用手扳葫芦分别拉住纵向拉杆5的两端，手动控制手扳葫芦处于拉紧状态，一端对手扳葫芦继续拉紧使第二动力滑轮4向滑动槽10的另一端滑动，另一端缓慢释放手扳葫芦，第二动力滑轮4移动至滑动槽10的最上端，顶模8位于最下端，根据使用需要，可以将手板葫芦替换为其他动力机构，例如液压千斤顶；人工拆卸左外模16与第一横移小车13之间的外模斜撑15，启动左侧动力装置拉动第一横移小车13，左外模16与右内模19随着第一横移小车13移动，第一横移小车13运动到指定位置进行固定，人工拆卸右外模17与第二横移小车14之间的外模斜撑15，启动右侧动力装置拉动第二横移小车14，右外模17与左内模18随着第二横移小车14移动，第二横移小车14运动到指定位置进行固定，模具处于脱模状态；
步骤四、合模；启动左侧动力装置推动第一横移小车13，第一横移小车13带动左外模16与右内模19运动回到初始位置进行固定，启动右侧动力装置推动第二横移小车14，第二横移小车14带动右外模17、左内模18运动回到初始位置，安装外模斜撑15进行固定，反向使用手扳葫芦，带动第二动力滑轮4向滑动槽10的最下端滑动，顶模8与左内模18、右内模19卡合，处于合模状态。
尽管上述实施例已对本发明作出具体描述，但是对于本领域的普通技术人员来说，应该理解为可以在不脱离本发明的精神以及范围之内基于本发明公开的内容进行修改或改进，这些修改和改进都在本发明的精神以及范围之内。

Claims (10)

  1. 一种整体式双T梁浇筑模具拆装装置，其特征在于，包括顶模拆装机构及侧模拆装机构，
    所述顶模拆装机构包括支架(1)、导向轨(2)、导向轮(7)、动力滑块(6)、动力滑轨(3)、动力滑轮组及纵向拉杆(5)，所述支架(1)设置于地梁上，沿梁长的方向设置，所述导向轨(2)安装于所述支架(1)的两端，与梁长的方向垂直，所述动力滑块(6)的顶部焊接于顶模(8)上，所述动力滑块(6)上贯穿开设有滑动槽(10)，所述滑动槽(10)沿着梁长的方向倾斜设置，所述动力滑块(6)的两侧轴安装有所述导向轮(7)，所述导向轮(7)与所述导向轨(2)配合安装，所述动力滑轨(3)设置于支架(1)上且位于所述动力滑块(6)的正下方，所述动力滑轨(3)与梁长的方向平行，所述动力滑轮组包括集成安装在连动板上的第一动力滑轮(9)与第二动力滑轮(4)，所述第一动力滑轮(9)与所述动力滑轨(3)配合安装，所述第二动力滑轮(4)与滑动槽(10)配合安装，所述纵向拉杆(5)连接所述连动板，
    所述侧模拆装机构包括第一轨道(11)、第二轨道(12)、第一横移小车(13)、第二横移小车(14)，所述第一轨道(11)、所述第二轨道(12)通过埋件与地面连接形成整体，所述第一轨道(11)与所述第二轨道(12)平行设置，所述第一轨道(11)、所述第二轨道(12)与梁长的方向垂直，所述第一横移小车(13)安装于第一轨道(11)上，所述第二横移小车(14)安装于第二轨道(12)上，所述第一横移小车(13)连接左外模(16)与右内模(19)，所述第二横移小车(14)连接右外模(17)与左内模(18)。
  2. 如权利要求1所述的一种整体式双T梁浇筑模具拆装装置，其特征在于，所述第一横移小车(13)与左外模(16)之间、所述第二横移小车(14)与右外模(17)之间通过外模斜撑(15)连接。
  3. 如权利要求1所述的一种整体式双T梁浇筑模具拆装装置，其特征在于，所述第一横移小车(13)与左外模(16)、右内模(19)通过千斤顶连接，所述第二横移小车(14)与右外模(17)、左内模(18)通过千斤顶连接。
  4. 如权利要求1所述的一种整体式双T梁浇筑模具拆装装置，其特征在于，所述支架(1)与地梁焊接，所述支架(1)的上表面标高一致。
  5. 如权利要求1所述的一种整体式双T梁浇筑模具拆装装置，其特征在于，所述纵向拉杆(5)为对拉螺杆。
  6. 如权利要求1所述的一种整体式双T梁浇筑模具拆装装置，其特征在于，所述导向轨(2)的长度大于所述滑动槽(10)两端的高度差。
  7. 如权利要求1所述的一种整体式双T梁浇筑模具拆装装置，其特征在于，所述动力滑轮组包括两个第一动力滑轮(9)，两个所述第一动力滑轮(9)配合安装于所述动力滑轨(3)内。
  8. 如权利要求1所述的一种整体式双T梁浇筑模具拆装装置，其特征在于，所述动力滑块(6)的每侧上下并列设置有三个导向轮(7)。
  9. 一种整体式双T梁浇筑模具拆装方法，采用权利要求1-8任一项所述的整体式双T梁浇筑模具拆装装置，其特征在于，包括以下步骤：
    步骤一、沿梁长的方向布置若干个顶模拆装机构，将支架(1)与地梁焊接，将第一轨道(11)、第二轨道(12)通过埋件与地面连接形成整体，将第一横移小车(13)与左外模(16)、右内模(19)连接，将第二横移小车(14)与右外模(17)、左内模(18)连接；
    步骤二、初始合模状态；第二动力滑轮(4)位于滑动槽(10)的最下端，顶模(8)位于最上端第一横移小车(13)、第二横移小车(14)处于初始位，顶模(8)与左内模(18)、右内模(19)卡合，处于合模状态；
    步骤三、脱模；用手扳葫芦分别拉住纵向拉杆(5)的两端，手动控制手扳葫芦处于拉紧状态，一端对手扳葫芦继续拉紧使第二动力滑轮(4)向滑动槽(10)的另一端滑动，另一端缓慢释放手扳葫芦，第二动力滑轮(4)移动至滑动槽(10)的最上端，顶模(8)位于最下端，启动左侧动力装置拉动第一横移小车(13)，左外模(16)与右内模(19)随着第一横移小车(13)移动，第一横移小车(13)运动到指定位置进行固定，启动右侧动力装置拉动第二横移小车(14)，右外模(17)与左内模(18)随着第二横移小车(14)移动，第二横移小车(14)运动到指定位置进行固定，模具处于脱模状态；
    步骤四、合模；启动左侧动力装置推动第一横移小车(13)，第一横移小车(13)带动左外模(16)与右内模(19)运动回到初始位置进行固定，启动右侧动力装置推动第二横移小车(14)，第二横移小车(14)带动右外模(17)、左内模(18)运动回到初始位置进行固定，反向使用手扳葫芦，带动第二动力滑轮(4)向滑动槽(10) 的最下端滑动，顶模(8)与左内模(18)、右内模(19)卡合，处于合模状态。
  10. 如权利要求9所述的一种整体式双T梁浇筑模具拆装方法，其特征在于，所述步骤一中，顶模拆装机构等间距布置。
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