WO2022105683A1 - 一种连续间歇性充油装置及使用方法 - Google Patents

一种连续间歇性充油装置及使用方法 Download PDF

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Publication number
WO2022105683A1
WO2022105683A1 PCT/CN2021/130265 CN2021130265W WO2022105683A1 WO 2022105683 A1 WO2022105683 A1 WO 2022105683A1 CN 2021130265 W CN2021130265 W CN 2021130265W WO 2022105683 A1 WO2022105683 A1 WO 2022105683A1
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WIPO (PCT)
Prior art keywords
sealing plate
sealing
oil filling
continuous
filling device
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PCT/CN2021/130265
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English (en)
French (fr)
Inventor
沈小平
李忠明
倪金龙
陈斌
沈林林
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通鼎互联信息股份有限公司
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Publication of WO2022105683A1 publication Critical patent/WO2022105683A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
    • B05C3/125—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length the work being a web, band, strip or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/11—Vats or other containers for liquids or other fluent materials

Definitions

  • the invention relates to the field of cable manufacturing, in particular to a continuous intermittent oil filling device and a use method.
  • Fiber optic cables are manufactured to meet optical, mechanical, or environmental performance specifications, and are telecommunication cable assemblies that utilize one or more optical fibers in a sheathing as the transmission medium and can be used individually or in groups.
  • Optical cable is a kind of communication line in which a certain number of optical fibers form a cable core according to a certain method, which is covered with a sheath, and some are also covered with an outer sheath to realize optical signal transmission.
  • the basic structure of optical cable is generally composed of cable core, reinforcing steel wire, filler and sheath, etc.
  • the purpose of the present invention is to provide a continuous intermittent oil filling device and a method of use in order to solve the above problems.
  • the present invention realizes above-mentioned purpose through following technical scheme:
  • a continuous intermittent oil filling device comprising a support mechanism, a sealing mechanism for sealing a passing cable core is arranged inside the support mechanism, a power mechanism and an injection mechanism are connected to the sealing mechanism, and the power Both the mechanism and the injection mechanism are arranged on the upper end of the support mechanism.
  • the front side of the support mechanism is provided with a control box, and the inner side of the support mechanism is located on the lower side of the sealing mechanism. mechanism;
  • the support mechanism includes a support frame, and through grooves are provided on the front and rear walls of the support frame, and connection plates are provided on both sides of the support frame, and the connection plates are connected with the sealing mechanism;
  • the sealing mechanism includes a first sealing plate and a second sealing plate, the first sealing plate and the second sealing plate are both in semi-circular arc shape, and the upper ends of the first sealing plate and the second sealing plate are connected by
  • the shaft is connected, the lower end surface of the first sealing plate is provided with a bump, the lower end surface of the second sealing plate is provided with a groove, and both sides of the first sealing plate and the second sealing plate are provided with edge plates , the first sealing plate and the second sealing plate are formed with a cavity inside, and the inner wall of the cavity is evenly provided with oil injection holes, and the upper ends of the first sealing plate and the second sealing plate are on both sides. meshing teeth are provided, and the connecting shaft is connected with the power mechanism;
  • the power mechanism includes a servo motor, the output end of the servo motor is provided with a driving sprocket, the lower side of the driving sprocket is provided with a driven sprocket, and the driven sprocket is connected with the connecting shaft;
  • the injection mechanism includes a suction pump, the inlet end of the suction pump is provided with a suction pipe, the other end of the suction pipe is inserted into the ointment barrel, and the outlet end of the suction pump is provided with an extrusion pipe, the extrusion pipe is The end of the pipe is provided with a connecting seat;
  • the recovery mechanism includes a recovery box, a slider is arranged on both sides of the recovery box, a handle is arranged on one side of the recovery box, and a slide rail is arranged on the inner wall of the bracket corresponding to the slider.
  • the support frame is welded with the connecting plate, the through grooves are symmetrically arranged front and rear, and the width of the through grooves is larger than the diameter of the extrusion pipe.
  • welding improves the connection firmness of the connecting plate and the bracket, ensures the support of the connecting shaft, and enables the extrusion pipe to smoothly pass through the through groove, and can be inserted into the through groove. Freedom of movement within.
  • the first sealing plate is rotatably connected with the second sealing plate
  • the connecting shaft is in an interference connection with the first sealing plate
  • the connecting shaft is gap-connected with the second sealing plate
  • the protruding block and the first sealing plate are integrally formed, the groove and the second sealing plate are integrally formed, and the protrusion and the groove are gap-fitted.
  • the connecting shaft is connected with the driven sprocket key
  • the driving sprocket is connected with the driven sprocket chain
  • the connecting shaft is rotatably connected with the connecting plate.
  • the power of the servo motor is transmitted to the connecting shaft to rotate through the driving sprocket and the driven sprocket.
  • the connecting seat is respectively provided at one place on the first sealing plate and the second sealing plate, and communicates with the cavity.
  • the ointment enters the cavity of the first sealing plate and the second sealing plate respectively through the extrusion pipe, and fills the circumference of the cable core.
  • the sliding block is welded with the recovery box
  • the sliding rail is welded with the support frame
  • the sliding block is slidably connected with the sliding rail.
  • This arrangement facilitates pulling and placing the recycling box, and improves the convenience of taking and placing.
  • the length of the recovery box is greater than the length of the first sealing board and the second sealing board.
  • a PLC controller is arranged in the control box, and the PLC controller is electrically connected with the servo motor and the suction pump.
  • This arrangement facilitates intermittent operation control of the servo motor and the suction pump, so that the cable cores are filled with oil at intervals.
  • a method for using a continuous intermittent oil filling device comprising the following steps:
  • the ointment in the ointment barrel is extruded into the cavities in the first sealing plate and the second sealing plate through the extrusion pipe through the suction pump, and is filled in the inner side of the first sealing plate and the second sealing plate through the oil injection hole on the outer diameter of the cable core;
  • the ointment is intermittently pressed into the cavity formed by the first sealing plate and the second sealing plate through the suction pump of the injection mechanism for the passing cable core. Filling with oil ensures the water blocking effect of the cable, and also saves the usage of grease and reduces the production cost.
  • Fig. 1 is the first structural schematic diagram of a continuous intermittent oil filling device according to the present invention
  • Fig. 2 is the second structural schematic diagram of a continuous intermittent oil filling device according to the present invention.
  • FIG. 3 is a schematic structural diagram of a continuous intermittent oil filling device according to the present invention without a cable core;
  • FIG. 4 is a schematic top view of a continuous intermittent oil filling device according to the present invention.
  • Fig. 5 is the A-A sectional structure schematic diagram of Fig. 4;
  • FIG. 6 is a schematic structural diagram of a sealing mechanism of a continuous intermittent oil filling device according to the present invention.
  • FIG. 7 is a schematic structural diagram of a sealing mechanism of a continuous intermittent oil filling device according to the present invention in an open state
  • FIG. 8 is a schematic top view of the sealing mechanism of a continuous intermittent oil filling device according to the present invention.
  • Fig. 9 is the B-B sectional structure schematic diagram of Fig. 8.
  • FIG. 10 is a schematic view of the cross-sectional structure taken along the line C-C of FIG. 8 .
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • installed should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • a continuous and intermittent oil filling device includes a support mechanism 1, and a sealing mechanism 2 for sealing the passing cable core 7 is provided inside the support mechanism 1.
  • the sealing mechanism 2 is connected to the There are a power mechanism 3 and an injection mechanism 4. Both the power mechanism 3 and the injection mechanism 4 are arranged on the upper end of the support mechanism 1.
  • a control box 6 is arranged on the front side of the support mechanism 1. The inner side of the support mechanism 1 is located on the lower side of the sealing mechanism 2.
  • the support mechanism 1 includes a support frame 11.
  • the front and rear walls of the support frame 11 are provided with through grooves 12 to provide a space for the extruding pipe 44 to move.
  • the support frame 11 is provided with connecting plates 13 on both sides to support the rotation of the connecting shaft 25.
  • the connecting plates 13 is connected with the sealing mechanism 2;
  • the sealing mechanism 2 includes a first sealing plate 21 and a second sealing plate 22 .
  • the first sealing plate 21 and the second sealing plate 22 are both semi-circular arc shapes.
  • the upper ends of the first sealing plate 21 and the second sealing plate 22 are connected by a connecting shaft 25 .
  • the lower end surface of the first sealing plate 21 is provided with a bump 23, the lower end surface of the second sealing plate 22 is provided with a groove 24, and both sides of the first sealing plate 21 and the second sealing plate 22 are provided with edge plates 26. Both ends of the first sealing plate 21 and the second sealing plate 22 are sealed.
  • the first sealing plate 21 and the second sealing plate 22 are internally formed with a cavity 27, and the inner wall of the cavity 27 is evenly provided with oil injection holes 28, so that The ointment in the cavity 27 enters into the cavity formed by the first sealing plate 21 and the second sealing plate 22.
  • the upper ends of the first sealing plate 21 and the second sealing plate 22 are provided with meshing teeth 29 on both sides, and the connecting shaft 25 and the power mechanism 3 connections;
  • the power mechanism 3 includes a servo motor 31, the output end of the servo motor 31 is provided with a driving sprocket 32, the lower side of the driving sprocket 32 is provided with a driven sprocket 33, and the driven sprocket 33 is connected with the connecting shaft 25;
  • the injection mechanism 4 includes a suction pump 41 , the inlet end of the suction pump 41 is provided with a suction pipe 42 , the other end of the suction pipe 42 is inserted into the ointment barrel 43 , and the outlet end of the suction pump 41 is provided with a pressure outlet pipe 44 , and the pressure outlet pipe 44 The end is provided with a connecting seat 45;
  • the recovery mechanism 5 includes a recovery box 51 , a slider 52 is arranged on both sides of the recovery box 51 , a handle 54 is arranged on one side of the recovery box 51 to facilitate pulling the recovery box 51 , and the inner wall of the bracket 11 is arranged at a position corresponding to the slider 52 There are slide rails 53 .
  • the support frame 11 is welded with the connecting plate 13, the through grooves 12 are symmetrically arranged in the front and rear, and the width of the through groove 12 is larger than the diameter of the extrusion pipe 44.
  • the welding improves the connection firmness of the connecting plate 13 and the support frame 11, and ensures the connection between the connecting shaft 25 and the connecting shaft 25.
  • connection shaft 25 is connected with the second sealing plate 22 in a gap, which is convenient to control the opening and closing of the first sealing plate 21 and the second sealing plate 22 through the rotation of the connecting shaft 25;
  • convex block 23 is integrally formed with the first sealing plate 21,
  • the grooves 24 and the second sealing plate 22 are integrally formed, and the protrusions 23 and the grooves 24 are gap-fitted.
  • the connecting shaft 25 is keyed to the driven sprocket 33, the driving sprocket 32 is chain-connected to the driven sprocket 33, and the connecting shaft 25 is rotatably connected to the connecting plate 13, so that the power of the servo motor 31 passes through the driving sprocket 32, the driven chain
  • the wheel 33 is transmitted to the connecting shaft 25 for rotation; the connecting seat 45 is respectively set at one place on the first sealing plate 21 and the second sealing plate 22, and communicates with the cavity 27, so that the grease enters the first sealing plate 44 through the extrusion pipe 44 respectively.
  • the cavities 27 of the sealing plate 21 and the second sealing plate 22 fill the 7 circumferences of the cable core;
  • the sliding block 52 is welded with the recovery box 51 , the sliding rail 53 is welded with the bracket 11 , and the sliding block 52 is slidably connected with the sliding rail 53 , it is convenient to pull and place the recovery box 51, which improves the convenience of picking and placing;
  • the ointment leaking from the top and bottom completely falls into the recovery box 51;
  • the control box 6 is provided with a PLC controller, and the PLC controller is electrically connected with the servo motor 31 and the suction pump 41, which is convenient for the servo motor 31 and suction pump 41.
  • the pump 41 performs intermittent operation control to make the cable core 7 perform oil filling operation at intervals.
  • a method for using a continuous intermittent oil filling device comprising the following steps:
  • the ointment in the ointment barrel 43 is squeezed into the cavity 27 in the first sealing plate 21 and the second sealing plate 22 through the extrusion pipe 44 by the suction pump 41, and is filled in the first sealing plate through the oil filling hole 28.

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  • Basic Packing Technique (AREA)
  • Manufacturing Of Electric Cables (AREA)

Abstract

本发明公开了一种连续间歇性充油装置及使用方法，包括支撑机构，所述支撑机构内侧设置有用于对经过缆芯进行封合的封合机构，所述封合机构上连接有动力机构、注入机构，所述动力机构、所述注入机构均设置在所述支撑机构上端，所述支撑机构前侧设置有控制盒，所述支撑机构内侧位于所述封合机构下侧设置有对填充多余油膏进行收集的回收机构。本发明通过封合机构的第一封合板、第二封合板的转动缝合，间歇的对经过的缆芯通过注入机构的抽吸泵将油膏压入第一封合板、第二封合板形成的腔体内进行充油，保证线缆的阻水效果，同时也节约了油膏的使用量，降低了生产成本。

Description

一种连续间歇性充油装置及使用方法
本申请要求2020年11月19日向中国国家知识产权局的申请号为202011306555.0的专利申请的优先权。
技术领域
本发明涉及线缆制造领域，特别是涉及一种连续间歇性充油装置及使用方法。
背景技术
光缆是为了满足光学、机械或环境的性能规范而制造的，它是利用置于包覆护套中的一根或多根光纤作为传输媒质并可以单独或成组使用的通信线缆组件。光缆是一定数量的光纤按照一定方式组成缆芯，外包有护套，有的还包覆外护层，用以实现光信号传输的一种通信线路。光缆的基本结构一般是由缆芯、加强钢丝、填充物和护套等几部分组成，另外根据需要还有防水层、缓冲层、绝缘金属导线等构件。
目前光缆行业竞争日益激烈，需不停的创新、开源节流。在满足光缆的各项性能、试验条件的前提下尽可能的降低制造成本，扩大竞争力度。在光缆成缆过程中为了提高光缆的防水效果，需要在缆芯成缆过程中进行充油填充作业，目前主要是对缆芯外径上进行全部充油，作业效率低，且生产成本高。
发明内容
本发明的目的就在于为了解决上述问题而提供一种连续间歇性充油装置及使用方法。
本发明通过以下技术方案来实现上述目的：
一种连续间歇性充油装置，包括支撑机构，所述支撑机构内侧设置有用于对经过缆芯进行封合的封合机构，所述封合机构上连接有动力机构、注入机构， 所述动力机构、所述注入机构均设置在所述支撑机构上端，所述支撑机构前侧设置有控制盒，所述支撑机构内侧位于所述封合机构下侧设置有对填充多余油膏进行收集的回收机构；
所述支撑机构包括撑架，所述撑架前后壁面上设置有通槽，所述撑架两侧设置有连接板，所述连接板与所述封合机构连接；
所述封合机构包括第一封合板、第二封合板，所述第一封合板、所述第二封合板均呈半圆弧状，所述第一封合板、所述第二封合板上端通过连接轴连接，所述第一封合板下端面上设置有凸块，所述第二封合板下端面上设置有凹槽，所述第一封合板、所述第二封合板两侧面均设置有缘板，所述第一封合板、所述第二封合板内部成型有空腔，且该空腔内壁面上均匀设置有注油孔，所述第一封合板、所述第二封合板上端两侧均设置有啮合齿，所述连接轴与所述动力机构连接；
所述动力机构包括伺服电机，所述伺服电机输出端设置有主动链轮，所述主动链轮下侧设置有从动链轮，所述从动链轮与所述连接轴连接；
所述注入机构包括抽吸泵，所述抽吸泵进口端设置有抽入管，所述抽入管另一端插入油膏桶内，所述抽吸泵出口端设置有压出管，所述压出管端部设置有连接座；
所述回收机构包括回收盒，所述回收盒两侧设置有滑块，所述回收盒一侧设置有手柄，所述撑架内壁上与所述滑块对应位置设置有滑轨。
进一步设置：所述撑架与所述连接板焊接，所述通槽前后对称设置，且所述通槽宽度大于所述压出管直径。
如此设置，焊接提高所述连接板与所述撑架的连接牢固性，保证对所述连接轴的支撑，使所述压出管顺畅的穿过所述通槽，并可在所述通槽内活动自由。
进一步设置：所述第一封合板与所述第二封合板转动连接，所述连接轴与所述第一封合板过盈连接，所述连接轴与所述第二封合板间隙连接。
如此设置，便于通过所述连接轴的转动控制所述第一封合板、所述第二封合板的开启闭合。
进一步设置：所述凸块与所述第一封合板一体成型，所述凹槽与所述第二封合板一体成型，所述凸块与所述凹槽间隙配合。
如此设置，通过所述凸块与所述凹槽的配合设置，使所述第一封合板、所述第二封合板下端闭合牢靠。
进一步设置：所述连接轴与所述从动链轮键连接，所述主动链轮与所述从动链轮链条连接，所述连接轴与所述连接板转动连接。
如此设置，使所述伺服电机的动力通过所述主动链轮、所述从动链轮传递给所述连接轴转动。
进一步设置：所述连接座分别在所述第一封合板、所述第二封合板上各设置一处，且与所述空腔连通。
如此设置，使油膏通过所述压出管分别进入所述第一封合板、所述第二封合板的所述空腔，对所述缆芯周圈进行填充。
进一步设置：所述滑块与所述回收盒焊接，所述滑轨与所述撑架焊接，所述滑块与所述滑轨滑动连接。
如此设置，便于对所述回收盒进行抽拉放置，提高取放的便利性。
进一步设置：所述回收盒的长度大于所述第一封合板、所述第二封合板的长度。
如此设置，使所述第一封合板、所述第二封合板上漏下的油膏完全落入所述回收盒内。
进一步设置：所述控制盒内设置有PLC控制器，且该PLC控制器与所述伺服电机、所述抽吸泵电性连接。
如此设置，便于对所述伺服电机、所述抽吸泵进行间歇性动作控制，使所述缆芯进行间隔的进行充油操作。
一种连续间歇性充油装置的使用方法，包括以下几个步骤：
a、将缆芯穿过第一封合板、第二封合板间的中心区域，在缆芯移动停止时，通过伺服电机带动主动链轮将动力传递给从动链轮，带动连接轴转动，使第一封合板的凸块插入第二封合板的凹槽内；
b、通过抽吸泵将油膏桶内的油膏通过压出管挤压入第一封合板、第二封合板内的空腔，通过注油孔填充在第一封合板、第二封合板内侧的缆芯外径上；
c、通过伺服电机反转带动第一封合板、第二封合板开启，然后缆芯向前移动0.5m，继续重复上述充油动作；
d、通过手柄抽拉回收盒，将充油过程中从第一封合板、第二封合板上漏下的油膏进行回收利用。
与现有技术相比，本发明的有益效果如下：
通过封合机构的第一封合板、第二封合板的转动缝合，间歇的对经过的缆芯通过注入机构的抽吸泵将油膏压入第一封合板、第二封合板形成的腔体内进行充油，保证线缆的阻水效果，同时也节约了油膏的使用量，降低了生产成本。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。
图1是本发明所述一种连续间歇性充油装置的第一结构示意图；
图2是本发明所述一种连续间歇性充油装置的第二结构示意图；
图3是本发明所述一种连续间歇性充油装置的无缆芯状态下结构示意图；
图4是本发明所述一种连续间歇性充油装置的俯视结构示意图；
图5是图4的A-A剖视结构示意图；
图6是本发明所述一种连续间歇性充油装置的封合机构的结构示意图；
图7是本发明所述一种连续间歇性充油装置的封合机构的开启状态下结构示意图；
图8是本发明所述一种连续间歇性充油装置的封合机构俯视结构示意图；
图9是图8的B-B剖视结构示意图；
图10是图8的C-C剖视结构示意图。
附图标记说明如下：
1、支撑机构；11、撑架；12、通槽；13、连接板；2、封合机构；21、第一封合板；22、第二封合板；23、凸块；24、凹槽；25、连接轴；26、缘板；27、空腔；28、注油孔；29、啮合齿；3、动力机构；31、伺服电机；32、主动链轮；33、从动链轮；4、注入机构；41、抽吸泵；42、抽入管；43、油膏桶；44、压出管；45、连接座；5、回收机构；51、回收盒；52、滑块；53、滑轨；54、手柄；6、控制盒；7、缆芯。
具体实施方式
在本发明的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方 位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”等仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中，除非另有说明，“多个”的含义是两个或两个以上。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以通过具体情况理解上述术语在本发明中的具体含义。
下面结合附图对本发明作进一步说明：
如图1-图10所示，一种连续间歇性充油装置，包括支撑机构1，支撑机构1内侧设置有用于对经过缆芯7进行封合的封合机构2，封合机构2上连接有动力机构3、注入机构4，动力机构3、注入机构4均设置在支撑机构1上端，支撑机构1前侧设置有控制盒6，支撑机构1内侧位于封合机构2下侧设置有对填充多余油膏进行收集的回收机构5；
支撑机构1包括撑架11，撑架11前后壁面上设置有通槽12，为压出管44提供活动的空间，撑架11两侧设置有连接板13，支撑连接轴25的转动，连接板13与封合机构2连接；
封合机构2包括第一封合板21、第二封合板22，第一封合板21、第二封合板22均呈半圆弧状，第一封合板21、第二封合板22上端通过连接轴25连接，第一封合板21下端面上设置有凸块23，第二封合板22下端面上设置有凹槽24，第一封合板21、第二封合板22两侧面均设置有缘板26，对第一封合板21、第 二封合板22两端进行封合，第一封合板21、第二封合板22内部成型有空腔27，且该空腔27内壁面上均匀设置有注油孔28，使空腔27内油膏进入第一封合板21、第二封合板22形成的腔体内，第一封合板21、第二封合板22上端两侧均设置有啮合齿29，连接轴25与动力机构3连接；
动力机构3包括伺服电机31，伺服电机31输出端设置有主动链轮32，主动链轮32下侧设置有从动链轮33，从动链轮33与连接轴25连接；
注入机构4包括抽吸泵41，抽吸泵41进口端设置有抽入管42，抽入管42另一端插入油膏桶43内，抽吸泵41出口端设置有压出管44，压出管44端部设置有连接座45；
回收机构5包括回收盒51，回收盒51两侧设置有滑块52，回收盒51一侧设置有手柄54，便于对回收盒51进行拉取，撑架11内壁上与滑块52对应位置设置有滑轨53。
优选的：撑架11与连接板13焊接，通槽12前后对称设置，且通槽12宽度大于压出管44直径，焊接提高连接板13与撑架11的连接牢固性，保证对连接轴25的支撑，使压出管44顺畅的穿过通槽12，并可在通槽12内活动自由；第一封合板21与第二封合板22转动连接，连接轴25与第一封合板21过盈连接，连接轴25与第二封合板22间隙连接，便于通过连接轴25的转动控制第一封合板21、第二封合板22的开启闭合；凸块23与第一封合板21一体成型，凹槽24与第二封合板22一体成型，凸块23与凹槽24间隙配合，通过凸块23与凹槽24的配合设置，使第一封合板21、第二封合板22下端闭合牢靠；连接轴25与从动链轮33键连接，主动链轮32与从动链轮33链条连接，连接轴25与连接板13转动连接，使伺服电机31的动力通过主动链轮32、从动链轮33传递给连接轴25转动；连接座45分别在第一封合板21、第二封合板22上各设置一 处，且与空腔27连通，使油膏通过压出管44分别进入第一封合板21、第二封合板22的空腔27，对缆芯7周圈进行填充；滑块52与回收盒51焊接，滑轨53与撑架11焊接，滑块52与滑轨53滑动连接，便于对回收盒51进行抽拉放置，提高取放的便利性；回收盒51的长度大于第一封合板21、第二封合板22的长度，使第一封合板21、第二封合板22上漏下的油膏完全落入回收盒51内；控制盒6内设置有PLC控制器，且该PLC控制器与伺服电机31、抽吸泵41电性连接，便于对伺服电机31、抽吸泵41进行间歇性动作控制，使缆芯7进行间隔的进行充油操作。
一种连续间歇性充油装置的使用方法，包括以下几个步骤：
a、将缆芯7穿过第一封合板21、第二封合板22间的中心区域，在缆芯7移动停止时，通过伺服电机31带动主动链轮32将动力传递给从动链轮33，带动连接轴25转动，使第一封合板21的凸块23插入第二封合板22的凹槽24内；
b、通过抽吸泵41将油膏桶43内的油膏通过压出管44挤压入第一封合板21、第二封合板22内的空腔27，通过注油孔28填充在第一封合板21、第二封合板22内侧的缆芯7外径上；
c、通过伺服电机31反转带动第一封合板21、第二封合板22开启，然后缆芯7向前移动0.5m，继续重复上述充油动作；
d、通过手柄54抽拉回收盒51，将充油过程中从第一封合板21、第二封合板22上漏下的油膏进行回收利用。
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。

Claims (10)

  1. 一种连续间歇性充油装置，其特征在于：包括支撑机构(1)，所述支撑机构(1)内侧设置有用于对经过缆芯(7)进行封合的封合机构(2)，所述封合机构(2)上连接有动力机构(3)、注入机构(4)，所述动力机构(3)、所述注入机构(4)均设置在所述支撑机构(1)上端，所述支撑机构(1)前侧设置有控制盒(6)，所述支撑机构(1)内侧位于所述封合机构(2)下侧设置有对填充多余油膏进行收集的回收机构(5)；
    所述支撑机构(1)包括撑架(11)，所述撑架(11)前后壁面上设置有通槽(12)，所述撑架(11)两侧设置有连接板(13)，所述连接板(13)与所述封合机构(2)连接；
    所述封合机构(2)包括第一封合板(21)、第二封合板(22)，所述第一封合板(21)、所述第二封合板(22)均呈半圆弧状，所述第一封合板(21)、所述第二封合板(22)上端通过连接轴(25)连接，所述第一封合板(21)下端面上设置有凸块(23)，所述第二封合板(22)下端面上设置有凹槽(24)，所述第一封合板(21)、所述第二封合板(22)两侧面均设置有缘板(26)，所述第一封合板(21)、所述第二封合板(22)内部成型有空腔(27)，且该空腔(27)内壁面上均匀设置有注油孔(28)，所述第一封合板(21)、所述第二封合板(22)上端两侧均设置有啮合齿(29)，所述连接轴(25)与所述动力机构(3)连接；
    所述动力机构(3)包括伺服电机(31)，所述伺服电机(31)输出端设置有主动链轮(32)，所述主动链轮(32)下侧设置有从动链轮(33)，所述从动链轮(33)与所述连接轴(25)连接；
    所述注入机构(4)包括抽吸泵(41)，所述抽吸泵(41)进口端设置有抽入管(42)，所述抽入管(42)另一端插入油膏桶(43)内，所述抽吸泵(41)出口端设置有压出管(44)，所述压出管(44)端部设置有连接座(45)；
    所述回收机构(5)包括回收盒(51)，所述回收盒(51)两侧设置有滑块(52)，所述回收盒(51)一侧设置有手柄(54)，所述撑架(11)内壁上与所述滑块(52)对应位置设置有滑轨(53)。
  2. 根据权利要求1所述的一种连续间歇性充油装置，其特征在于：所述撑架(11)与所述连接板(13)焊接，所述通槽(12)前后对称设置，且所述通槽(12)宽度大于所述压出管(44)直径。
  3. 根据权利要求1所述的一种连续间歇性充油装置，其特征在于：所述第一封合板(21)与所述第二封合板(22)转动连接，所述连接轴(25)与所述第一封合板(21)过盈连接，所述连接轴(25)与所述第二封合板(22)间隙连接。
  4. 根据权利要求1所述的一种连续间歇性充油装置，其特征在于：所述凸块(23)与所述第一封合板(21)一体成型，所述凹槽(24)与所述第二封合板(22)一体成型，所述凸块(23)与所述凹槽(24)间隙配合。
  5. 根据权利要求1所述的一种连续间歇性充油装置，其特征在于：所述连接轴(25)与所述从动链轮(33)键连接，所述主动链轮(32)与所述从动链轮(33)链条连接，所述连接轴(25)与所述连接板(13)转动连接。
  6. 根据权利要求1所述的一种连续间歇性充油装置，其特征在于：所述连接座(45)分别在所述第一封合板(21)、所述第二封合板(22)上各设置一处，且与所述空腔(27)连通。
  7. 根据权利要求1所述的一种连续间歇性充油装置，其特征在于：所述滑块(52)与所述回收盒(51)焊接，所述滑轨(53)与所述撑架(11)焊接，所述滑块(52)与所述滑轨(53)滑动连接。
  8. 根据权利要求1所述的一种连续间歇性充油装置，其特征在于：所述回收盒(51)的长度大于所述第一封合板(21)、所述第二封合板(22)的长度。
  9. 根据权利要求1所述的一种连续间歇性充油装置，其特征在于：所述控制盒(6)内设置有PLC控制器，且该PLC控制器与所述伺服电机(31)、所述抽吸泵(41)电性连接。
  10. 一种连续间歇性充油装置的使用方法，其特征在于：包括以下几个步骤：
    a、将缆芯(7)穿过第一封合板(21)、第二封合板(22)间的中心区域，在缆芯(7)移动停止时，通过伺服电机(31)带动主动链轮(32)将动力传递给从动链轮(33)，带动连接轴(25)转动，使第一封合板(21)的凸块(23)插入第二封合板(22)的凹槽(24)内；
    b、通过抽吸泵(41)将油膏桶(43)内的油膏通过压出管(44)挤压入第一封合板(21)、第二封合板(22)内的空腔(27)，通过注油孔(28)填充在第一封合板(21)、第二封合板(22)内侧的缆芯(7)外径上；
    c、通过伺服电机(31)反转带动第一封合板(21)、第二封合板(22)开启，然后缆芯(7)向前移动0.5m，继续重复上述充油动作；
    d、通过手柄(54)抽拉回收盒(51)，将充油过程中从第一封合板(21)、第二封合板(22)上漏下的油膏进行回收利用。
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CN112619996A (zh) * 2020-11-19 2021-04-09 通鼎互联信息股份有限公司 一种连续间歇性充油装置及使用方法
CN214164117U (zh) * 2020-11-19 2021-09-10 通鼎互联信息股份有限公司 一种连续间歇性充油装置

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