WO2022097612A1 - 非水電解質蓄電素子用正極、非水電解質蓄電素子及び蓄電装置 - Google Patents
非水電解質蓄電素子用正極、非水電解質蓄電素子及び蓄電装置 Download PDFInfo
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- WO2022097612A1 WO2022097612A1 PCT/JP2021/040315 JP2021040315W WO2022097612A1 WO 2022097612 A1 WO2022097612 A1 WO 2022097612A1 JP 2021040315 W JP2021040315 W JP 2021040315W WO 2022097612 A1 WO2022097612 A1 WO 2022097612A1
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- positive electrode
- power storage
- aqueous electrolyte
- active material
- electrode active
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/366—Composites as layered products
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B25/00—Phosphorus; Compounds thereof
- C01B25/16—Oxyacids of phosphorus; Salts thereof
- C01B25/26—Phosphates
- C01B25/455—Phosphates containing halogen
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/26—Electrodes characterised by their structure, e.g. multi-layered, porosity or surface features
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/32—Carbon-based
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/133—Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
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- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
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- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a positive electrode for a non-aqueous electrolyte power storage element, a non-aqueous electrolyte power storage element, and a power storage device.
- Non-aqueous electrolyte secondary batteries represented by lithium-ion secondary batteries are widely used in personal computers, electronic devices such as communication terminals, automobiles, etc. due to their high energy density.
- the non-aqueous electrolyte secondary battery generally has a pair of electrodes electrically separated by a separator and a non-aqueous electrolyte interposed between the electrodes, and transfers ions between the two electrodes. It is configured to charge and discharge.
- capacitors such as lithium ion capacitors and electric double layer capacitors are also widely used as non-aqueous electrolyte storage elements other than non-aqueous electrolyte secondary batteries.
- the present invention has been made based on the above circumstances, and an object of the present invention is to provide a positive electrode for a non-aqueous electrolyte storage element capable of increasing the initial output performance of the non-aqueous electrolyte storage element in a low temperature environment. ..
- the positive electrode for a non-aqueous electrolyte power storage element includes a positive electrode mixture layer containing a composite positive electrode active material in which at least a part of the surface of the positive electrode active material is coated with carbon, and the composite positive electrode activity is described above.
- the ratio of the pore ratio surface area of carbon to the pore ratio surface area of the material is 20% or more and 50% or less, and the density of the positive electrode mixture layer is 1.80 g / cm 3 or more and 2.10 g / cm 3 or less.
- the positive electrode active material is a compound represented by the following formula 1. LiFe x Mn (1-x) PO 4 (0 ⁇ x ⁇ 1) ⁇ ⁇ ⁇ 1
- the positive electrode for a non-aqueous electrolyte power storage element can enhance the initial output performance of the non-water electrolyte power storage element and the power storage device in a low temperature environment.
- FIG. 1 is a perspective perspective view showing an embodiment of a non-aqueous electrolyte power storage device.
- FIG. 2 is a schematic view showing an embodiment of a power storage device in which a plurality of non-aqueous electrolyte power storage elements are assembled.
- the positive electrode for a non-aqueous electrolyte power storage element includes a positive electrode mixture layer containing a composite positive electrode active material in which at least a part of the surface of the positive electrode active material is coated with carbon, and the composite positive electrode activity is described above.
- the ratio of the pore ratio surface area of carbon to the pore ratio surface area of the material is 20% or more and 50% or less, and the density of the positive electrode mixture layer is 1.80 g / cm 3 or more and 2.10 g / cm 3 or less.
- the positive electrode active material is a compound represented by the following formula 1. LiFe x Mn (1-x) PO 4 (0 ⁇ x ⁇ 1) ⁇ ⁇ ⁇ 1
- the positive electrode for a non-aqueous electrolyte power storage element at least a part of the surface of the positive electrode active material having an olivine type crystal structure composed of the compound represented by the above formula 1 contains a composite positive electrode active material coated with carbon.
- the non-aqueous electrolyte power storage element is provided with a positive electrode mixture layer to be provided, and the ratio of the pore ratio surface area of carbon to the pore ratio surface area of the composite positive electrode active material and the density of the positive electrode mixture layer are within a specific range.
- the initial output performance in a low temperature environment can be increased. The reason for this is not clear, but it is presumed as follows.
- the composite positive electrode active material Since the composite positive electrode active material has good electron conductivity because at least a part of the surface is coated with carbon, the output in a low temperature environment is the output of lithium ions in the pores of the positive electrode mixture layer. It tends to be dominated by diffusivity.
- the ratio of the pore specific surface area of the carbon to the pore specific surface area of the composite positive electrode active material is 20% or more and 50% or less, so that the carbon has appropriate density. Has. Therefore, the positive electrode for the non-aqueous electrolyte power storage element can satisfactorily maintain the diffusivity of lithium ions of the non-aqueous electrolyte in the pores between the carbon particles while reducing the contact resistance between the carbon particles.
- the density of the positive electrode mixture layer is 1.80 g / cm 3 or more and 2.10 g / cm 3 or less, so that the positive electrode mixture layer has appropriate adhesion.
- the positive electrode for the non-aqueous electrolyte power storage element can maintain good diffusivity of lithium ions of the non-aqueous electrolyte in the pores of the positive electrode mixture layer while reducing the resistance.
- the positive electrode for the non-aqueous electrolyte storage element can enhance the initial output performance of the non-aqueous electrolyte storage element in a low temperature environment.
- the positive electrode for a non-aqueous electrolyte power storage element comprises a positive electrode mixture layer containing a composite positive electrode active material in which at least a part of the surface of the positive electrode active material is coated with carbon, and the above-mentioned composite is provided.
- the ratio of the pore ratio surface area of the carbon to the pore ratio surface area of the positive electrode active material is 20% or more and 50% or less, and the pore ratio surface area of the carbon is 1.0 m 2 / g or more and 5.5 m 2 / g or less.
- the positive electrode active material is a compound represented by the following formula 1. LiFe x Mn (1-x) PO 4 (0 ⁇ x ⁇ 1) ⁇ ⁇ ⁇ 1
- the pore specific surface area of the carbon is 1.0 m 2 / g or more and 5.5 m 2 / g or less, so that the elution of Fe ions from the composite positive electrode active material is suppressed. It can be measured. As a result, the amount of eluted Fe ions passing through the carbon covering the composite positive electrode active material is reduced, and the capacity retention rate after storage can be improved.
- the positive electrode for a non-aqueous electrolyte power storage element comprises a positive electrode mixture layer containing a composite positive electrode active material in which at least a part of the surface of the positive electrode active material is coated with carbon.
- the ratio of the pore ratio surface area of the carbon to the pore ratio surface area of the positive electrode active material is 20% or more and 50% or less, and the pore ratio surface area of the carbon is 1.0 m 2 / g or more and 5.5 m 2 / g or less.
- the density of the positive electrode mixture layer is 1.80 g / cm 3 or more and 2.10 g / cm 3 or less, and the positive electrode active material is a compound represented by the following formula 1. LiFe x Mn (1-x) PO 4 (0 ⁇ x ⁇ 1) ⁇ ⁇ ⁇ 1
- the positive electrode for the non-aqueous electrolyte power storage element can enhance the initial output performance of the non-aqueous electrolyte power storage element in a low temperature environment, and can improve the capacity retention rate after storage.
- the non-aqueous electrolyte power storage element includes the positive electrode. Since the non-aqueous electrolyte power storage element includes a positive electrode containing the composite positive electrode active material, it is excellent in initial output performance in a low temperature environment.
- the power storage device includes two or more power storage elements and one or more non-aqueous electrolyte power storage elements according to one aspect of the present invention. Since the power storage device includes the non-aqueous electrolyte power storage element according to one aspect of the present invention, it is excellent in initial output performance in a low temperature environment.
- the name of each component (each component) used in each embodiment may be different from the name of each component (each component) used in the background technique.
- the positive electrode for a non-aqueous electrolyte power storage element (hereinafter, also simply referred to as a positive electrode) has a positive electrode base material and a positive electrode mixture layer arranged directly on the positive electrode base material or via an intermediate layer.
- the positive electrode substrate has conductivity. Whether or not it has “conductivity” is determined with a volume resistivity of 107 ⁇ ⁇ cm measured in accordance with JIS-H-0505 (1975) as a threshold value.
- the material of the positive electrode base material metals such as aluminum, titanium, tantalum, and stainless steel, or alloys thereof are used. Among these, aluminum or an aluminum alloy is preferable from the viewpoint of potential resistance, high conductivity, and cost.
- the positive electrode base material include foils, thin-film deposition films, meshes, porous materials, and the like, and foils are preferable from the viewpoint of cost. Therefore, aluminum foil or aluminum alloy foil is preferable as the positive electrode base material. Examples of aluminum or aluminum alloy include A1085, A3003, and A1N30 specified in JIS-H-4000 (2014) or JIS-H4160 (2006).
- the average thickness of the positive electrode substrate is preferably 3 ⁇ m or more and 50 ⁇ m or less, more preferably 5 ⁇ m or more and 40 ⁇ m or less, further preferably 8 ⁇ m or more and 30 ⁇ m or less, and particularly preferably 10 ⁇ m or more and 25 ⁇ m or less.
- the intermediate layer is a layer arranged between the positive electrode base material and the positive electrode mixture layer.
- the intermediate layer contains a conductive agent such as carbon particles to reduce the contact resistance between the positive electrode base material and the positive electrode mixture layer.
- the composition of the intermediate layer is not particularly limited and includes, for example, a binder and a conductive agent.
- the positive electrode mixture layer contains a composite positive electrode active material in which at least a part of the surface of the positive electrode active material is coated with carbon.
- the positive electrode mixture layer contains optional components such as a conductive agent, a binder, a thickener, and a filler, if necessary.
- Composite positive electrode active material In the composite positive electrode active material, at least a part of the surface of the positive electrode active material is covered with carbon.
- the positive electrode active material is a compound represented by the following formula 1.
- the compound represented by the above formula 1 is a phosphate compound containing iron, manganese or a combination thereof and lithium.
- the compound represented by the above formula 1 has an olivine type crystal structure.
- the compound having an olivine type crystal structure has a crystal structure that can be attributed to the space group Pnma.
- the crystal structure that can be attributed to the space group Pnma means that it has a peak that can be attributed to the space group Pnma in the X-ray diffraction pattern. Since the compound represented by the above formula 1 is a polyanion salt in which the oxygen desorption reaction from the crystal lattice does not easily proceed, it is highly safe and inexpensive.
- the positive electrode active material examples include lithium iron phosphate (LiFePO 4 ), lithium manganese phosphate (LiMnPO 4 ), lithium iron manganese phosphate (LiFe x Mn 1-x PO 4 , 0 ⁇ x ⁇ 1) or any of these. Combinations can be mentioned. When the positive electrode active material contains iron, manganese, or a combination thereof as a transition metal, the charge / discharge capacity can be further increased.
- the compound represented by the above formula 1 may contain a transition metal element other than iron and manganese, and a typical element such as aluminum. However, it is preferable that the compound represented by the above formula 1 is substantially composed of iron, manganese or a combination thereof, lithium, phosphorus and oxygen.
- the upper limit of x is 1, preferably 0.95.
- the lower limit of x is 0, preferably 0.25.
- x may be substantially 1.
- the average particle size of the primary particles of the positive electrode active material is, for example, preferably 0.01 ⁇ m or more and 0.20 ⁇ m or less, and more preferably 0.02 ⁇ m or more and 0.10 ⁇ m or less.
- the average particle size of the secondary particles of the positive electrode active material is, for example, preferably 3 ⁇ m or more and 20 ⁇ m or less, and more preferably 5 ⁇ m or more and 15 ⁇ m or less.
- the “average particle size of the primary particles” is a value measured by observation with a scanning electron microscope.
- the “average particle size of secondary particles” is based on JIS-Z-8825 (2013), and is based on the particle size distribution measured by laser diffraction / scattering method for a diluted solution obtained by diluting particles with a solvent.
- -It means a value in which the volume-based integrated distribution calculated in accordance with Z-8819-2 (2001) is 50%.
- a crusher, a classifier, etc. are used to obtain powder with a predetermined particle size.
- the crushing method include a method using a mortar, a ball mill, a sand mill, a vibrating ball mill, a planetary ball mill, a jet mill, a counter jet mill, a swirling airflow type jet mill, a sieve, or the like.
- wet pulverization in which water or an organic solvent such as hexane coexists can also be used.
- a classification method a sieve, a wind power classifier, or the like is used as needed for both dry type and wet type.
- the electron conductivity can be improved by covering at least a part of the surface of the positive electrode active material with carbon.
- the carbon content in the composite positive electrode active material is preferably 0.5% by mass or more and 5% by mass or less.
- the lower limit of the specific surface area of carbon pores is preferably 0.1 m 2 / g, more preferably 0.5 m 2 / g, and even more preferably 1.0 m 2 / g.
- the upper limit of the specific surface area of carbon pores is preferably 5.7 m 2 / g, more preferably 5.6 m 2 / g, and even more preferably 5.5 m 2 / g.
- the lower limit of the ratio of the specific surface area of carbon to the specific surface area of the pores of the composite positive electrode active material is 20%, preferably 25%.
- the ratio of the specific surface area of the pores of the carbon is at least the above lower limit, the diffusivity of the non-aqueous electrolyte can be maintained satisfactorily, so that the lithium ion diffusivity in the positive electrode mixture layer is improved. Therefore, the initial output performance of the non-aqueous electrolyte power storage element in a low temperature environment can be improved.
- the upper limit of the ratio of the specific surface area of the pores of the carbon is 50%, preferably 45%. When the ratio of the specific surface area of the pores of the carbon is not more than the upper limit, the contact resistance between the carbon particles can be reduced. Therefore, the initial output performance of the non-aqueous electrolyte power storage element in a low temperature environment can be improved.
- the pore specific surface area of the composite positive electrode active material and the carbon is calculated based on the following procedure using a nitrogen gas adsorption method.
- "autosorb iQ” manufactured by Quantachrome and the control analysis software "ASiQwin” are used. 1.00 g of the sample to be measured is placed in a sample tube for measurement and dried at 120 ° C. for 12 hours under reduced pressure to sufficiently remove the water content in the measurement sample.
- the pore specific surface area is calculated by the BJH method using the isotherm on the desorption side. Further, by heat-treating the active material surface-coated with carbon in the air at 400 ° C. for 2 hours, only the surface-coated carbon can be removed. Therefore, since the specific surface area of only the active material can be measured after the heat treatment, the specific surface area ratio of the surface-coated carbon can be obtained from the difference in the specific surface area before and after the heat treatment.
- the powder is a pre-charge / discharge powder of the composite positive electrode active material before the positive electrode is manufactured, it is used as it is.
- the non-aqueous electrolyte storage element is energized with a constant current for 1 hour before the non-aqueous electrolyte storage element is disassembled.
- a current value (0.1C) that is one tenth of the current value that has the same amount of electricity as the nominal capacity of the non-aqueous electrolyte power storage element, and is the lower limit of the voltage specified in a 25 ° C environment.
- the non-aqueous electrolyte power storage element is disassembled, the positive electrode is taken out, a battery with a metallic lithium electrode as the counter electrode is assembled, the current value is 10 mA per 1 g of the positive electrode mixture, and the voltage between the terminals of the positive electrode is 2.0 V in a 25 ° C environment.
- a constant current discharge is performed until (vs. Li / Li + ) is reached, and the state is adjusted to a complete discharge state. After that, it is disassembled again and the positive electrode is taken out.
- the removed positive electrode is thoroughly washed with dimethyl carbonate to thoroughly wash the non-aqueous electrolyte adhering to the positive electrode, dried at room temperature for a whole day and night, and then the positive electrode mixture on the positive electrode substrate is collected.
- the work up to the disassembly of the battery, the positive electrode cleaning, and the drying work are performed in an argon atmosphere having a dew point of ⁇ 60 ° C. or lower.
- the obtained positive electrode mixture is dispersed in N-methylpyrrolidone (NMP), and the binder (PVdF) in the positive electrode mixture is removed. Further, the conductive agent is removed from the powder obtained by washing with dimethyl carbonate and then drying by using wind power classification or the like. In the measurement of the pore specific surface area, the positive electrode mixture thus collected can be used for the measurement.
- the lower limit of the density of the positive electrode mixture layer is 1.80 g / cm 3 , preferably 1.85 g / cm 3 .
- the density of the positive electrode mixture layer is at least the above lower limit, the adhesion of the positive electrode active material can be improved, so that the resistance of the positive electrode for the non-aqueous electrolyte power storage element can be reduced. Therefore, the initial output performance of the non-aqueous electrolyte power storage element in a low temperature environment can be improved.
- the upper limit of the density of the positive electrode mixture layer is 2.10 g / cm 3 , preferably 2.05 g / cm 3 .
- the density of the positive electrode mixture layer is not more than the above lower limit, the diffusivity of the non-aqueous electrolyte can be maintained satisfactorily, so that the lithium ion diffusivity in the pores of the positive electrode mixture layer is improved. Therefore, the initial output performance of the non-aqueous electrolyte power storage element in a low temperature environment can be improved.
- the density of the positive electrode mixture layer For the density of the positive electrode mixture layer, the mass per unit area of the positive electrode mixture layer is measured, the average thickness of the positive electrode mixture layer is measured, and the mass per unit area obtained is divided by the average thickness. Calculated by. Before assembling the non-aqueous electrolyte power storage element, the density of the positive electrode mixture layer is measured as it is. After assembling the non-aqueous electrolyte power storage element, the density of the positive electrode mixture layer of the positive electrode adjusted to the completely discharged state by the above method is measured. The average thickness of the positive electrode mixture layer is obtained by measuring the thickness at any 10 points and calculating the average value of the measurement results.
- the content of the composite positive electrode active material in the positive electrode mixture layer is preferably 50% by mass or more and 99% by mass or less, more preferably 70% by mass or more and 98% by mass or less, and further preferably 80% by mass or more and 95% by mass or less.
- the carbon contained in the composite positive electrode active material also has conductivity, but the positive electrode mixture layer may contain a conductive agent in addition to the carbon contained in the composite positive electrode active material, if necessary.
- the conductive agent is not particularly limited as long as it is a conductive material. Examples of such a conductive agent include carbonaceous materials, metals, conductive ceramics and the like. Examples of the carbonaceous material include graphite, non-graphitic carbon, graphene-based carbon and the like. Examples of the non-planar carbon include carbon nanofibers, pitch-based carbon fibers, and carbon black. Examples of carbon black include furnace black, acetylene black, and ketjen black.
- Examples of graphene-based carbon include graphene, carbon nanotubes (CNT), fullerenes and the like.
- Examples of the shape of the conductive agent include powder and fibrous.
- As the conductive agent one of these materials may be used alone, or two or more thereof may be mixed and used. Further, these materials may be used in combination.
- a material in which carbon black and CNT are combined may be used. Among these, carbon black is preferable from the viewpoint of electron conductivity and coatability, and acetylene black is particularly preferable.
- the content of the conductive agent in the positive electrode mixture layer is preferably 1% by mass or more and 10% by mass or less, and more preferably 3% by mass or more and 9% by mass or less.
- binder examples include fluororesins (polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), etc.), thermoplastic resins such as polyethylene, polypropylene, polyacrylic, and polyimide; ethylene-propylene-diene rubber (EPDM), sulfone.
- EPDM ethylene-propylene-diene rubber
- elastomers such as polyethyleneized EPDM, styrene butadiene rubber (SBR), and fluororubber; and polysaccharide polymers.
- the binder content in the positive electrode mixture layer is preferably 1% by mass or more and 10% by mass or less, and more preferably 3% by mass or more and 9% by mass or less.
- the thickener examples include polysaccharide polymers such as carboxymethyl cellulose (CMC) and methyl cellulose.
- CMC carboxymethyl cellulose
- methyl cellulose examples include polysaccharide polymers such as carboxymethyl cellulose (CMC) and methyl cellulose.
- this functional group may be inactivated by methylation or the like in advance.
- the filler is not particularly limited.
- Fillers include polyolefins such as polypropylene and polyethylene, silicon dioxide, alumina, titanium dioxide, calcium oxide, strontium oxide, barium oxide, magnesium oxide, inorganic oxides such as aluminosilicate, magnesium hydroxide, calcium hydroxide, and hydroxide.
- Hydroxides such as aluminum, carbonates such as calcium carbonate, sparingly soluble ion crystals such as calcium fluoride, barium fluoride, barium sulfate, nitrides such as aluminum nitride and silicon nitride, talc, montmorillonite, boehmite, zeolite, etc.
- mineral resource-derived substances such as apatite, kaolin, mulite, spinel, olivine, sericite, bentonite, and mica, or man-made products thereof.
- the positive electrode mixture layer includes typical non-metal elements such as B, N, P, F, Cl, Br, I, Li, Na, Mg, Al, K, Ca, Zn, Ga, Ge, Sn, Sr, Ba and the like.
- Typical metal elements such as Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Mo, Zr, Nb, W and other transition metal elements are used as positive electrode active materials, conductive agents, binders, thickeners, fillers. It may be contained as a component other than.
- the method for producing a positive electrode according to an embodiment of the present invention comprises producing a positive electrode using a composite positive electrode active material in which at least a part of the surface of the positive electrode active material is coated with carbon.
- the positive electrode for the non-aqueous electrolyte power storage element is not particularly limited, but can be manufactured by, for example, the following method.
- the positive electrode can be produced, for example, by applying the positive electrode mixture paste directly to the positive electrode substrate or via an intermediate layer and drying it.
- the positive electrode mixture paste contains a composite positive electrode active material in which at least a part of the surface of the positive electrode active material is coated with carbon, and components constituting the positive electrode mixture layer such as a conductive agent and a binder which are optional components. included.
- the positive electrode mixture paste may further contain a dispersion medium.
- the composite positive electrode active material can be produced, for example, based on the following procedure. First, a mixed solution of FeSO 4 and MnSO 4 in an arbitrary ratio is dropped into a reaction vessel containing ion-exchanged water at a constant rate, and an aqueous NaOH solution and an aqueous NH 3 solution are added so that the pH between them is maintained at a constant value. And NH 2 NH 2 aqueous solution is added dropwise to prepare a Fe x Mn 1-x (OH) 2 precursor. Next, the prepared Fe x Mn (1-x) (OH) 2 precursor is solid-phase mixed with LiH 2 PO 4 and sucrose powder. Then, by firing at a firing temperature of 550 ° C. or higher and 750 ° C.
- the surface of the positive electrode active material having an olivine-type crystal structure and represented by the following formula 1 is coated with carbon.
- the composite positive electrode active material is produced. LiFe x Mn (1-x) PO 4 (0 ⁇ x ⁇ 1) ⁇ ⁇ ⁇ 1
- the pore specific surface area of the positive electrode active material can be set in a good range by using NH 3 as a complexing agent and NH 2 NH 2 as an antioxidant in the method for producing a composite positive electrode active material.
- NH 3 and NH 2 NH 2 are not used, the pore specific surface area of the positive electrode active material may become too small to obtain sufficient initial output in a low temperature environment.
- the specific surface area of carbon pores can be adjusted by controlling the firing temperature and firing time in the method for producing the composite positive electrode active material.
- the density of the positive electrode mixture layer can be adjusted by controlling the press pressure during compression molding using a roll press or the like.
- the initial output performance of the non-aqueous electrolyte storage element in a low temperature environment can be enhanced.
- the non-aqueous electrolyte storage element includes an electrode body having the positive electrode, the negative electrode, and a separator, a non-aqueous electrolyte, and a container for accommodating the electrode body and the non-aqueous electrolyte.
- the electrode body is usually a laminated type in which a plurality of positive electrodes and a plurality of negative electrodes are laminated via a separator, or a wound type in which a positive electrode and a negative electrode are laminated via a separator.
- the non-aqueous electrolyte exists in a state of being impregnated in the positive electrode, the negative electrode and the separator.
- a non-aqueous electrolyte secondary battery hereinafter, also simply referred to as “secondary battery” will be described.
- the positive electrode included in the non-aqueous electrolyte power storage element is as described above. Since the non-aqueous electrolyte power storage element includes a positive electrode containing the composite positive electrode active material, it is excellent in initial output performance in a low temperature environment.
- the negative electrode has a negative electrode base material and a negative electrode mixture layer arranged directly on the negative electrode base material or via an intermediate layer.
- the configuration of the intermediate layer is not particularly limited, and can be selected from, for example, the configurations exemplified by the positive electrode.
- the negative electrode base material has conductivity.
- metals such as copper, nickel, stainless steel, nickel-plated steel and aluminum, alloys thereof, carbonaceous materials and the like are used. Among these, copper or a copper alloy is preferable.
- the negative electrode base material include foils, thin-film deposition films, meshes, porous materials, and the like, and foils are preferable from the viewpoint of cost. Therefore, a copper foil or a copper alloy foil is preferable as the negative electrode base material.
- the copper foil include rolled copper foil, electrolytic copper foil and the like.
- the average thickness of the negative electrode substrate is preferably 2 ⁇ m or more and 35 ⁇ m or less, more preferably 3 ⁇ m or more and 30 ⁇ m or less, further preferably 4 ⁇ m or more and 25 ⁇ m or less, and particularly preferably 5 ⁇ m or more and 20 ⁇ m or less.
- the negative electrode mixture layer contains a negative electrode active material.
- the negative electrode mixture layer contains optional components such as a conductive agent, a binder, a thickener, and a filler, if necessary.
- Optional components such as a conductive agent, a binder, a thickener, and a filler can be selected from the materials exemplified by the positive electrode.
- the negative electrode mixture layer is a typical non-metal element such as B, N, P, F, Cl, Br, I, Li, Na, Mg, Al, K, Ca, Zn, Ga, Ge, Sn, Sr, Ba, etc.
- Typical metal elements such as Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Mo, Zr, Ta, Hf, Nb, W and other transition metal elements are used as negative electrode active materials, conductive agents, binders, etc. It may be contained as a component other than a thickener and a filler.
- the negative electrode active material can be appropriately selected from known negative electrode active materials.
- the negative electrode active material for a lithium ion secondary battery a material capable of storing and releasing lithium ions is usually used.
- the negative electrode active material include metal Li; metal or semi-metal such as Si and Sn; metal oxide or semi-metal oxide such as Si oxide, Ti oxide and Sn oxide; Li 4 Ti 5 O 12 ; Titanium-containing oxides such as LiTIO 2 and TiNb 2 O 7 ; polyphosphoric acid compounds; silicon carbide; carbon materials such as graphite (graphite) and non-graphic carbon (easy graphitable carbon or non-graphitizable carbon) can be mentioned. Be done. Among these materials, graphite and non-graphitic carbon are preferable. In the negative electrode mixture layer, one of these materials may be used alone, or two or more thereof may be mixed and used.
- Graphite refers to a carbon material having an average lattice spacing (d 002 ) of (002) planes determined by X-ray diffraction method before charging / discharging or in a discharged state of 0.33 nm or more and less than 0.34 nm.
- Examples of graphite include natural graphite and artificial graphite. Artificial graphite is preferable from the viewpoint that a material having stable physical properties can be obtained.
- Non-graphitic carbon refers to a carbon material having an average lattice spacing (d 002 ) of the (002) plane determined by the X-ray diffraction method before charging / discharging or in a discharged state of 0.34 nm or more and 0.42 nm or less. ..
- Examples of non-graphitizable carbon include non-graphitizable carbon and easily graphitizable carbon.
- the non-planar carbon include a resin-derived material, a petroleum pitch or a petroleum pitch-derived material, a petroleum coke or a petroleum coke-derived material, a plant-derived material, an alcohol-derived material, and the like.
- the discharged state means a state in which the carbon material, which is the negative electrode active material, is discharged so as to sufficiently release lithium ions that can be occluded and discharged by charging and discharging.
- the open circuit voltage is 0.7 V or more.
- non-graphitizable carbon refers to a carbon material having d 002 of 0.36 nm or more and 0.42 nm or less.
- the “graphitizable carbon” refers to a carbon material having d 002 of 0.34 nm or more and less than 0.36 nm.
- the negative electrode active material is usually particles (powder).
- the average particle size of the negative electrode active material can be, for example, 1 nm or more and 100 ⁇ m or less.
- the negative electrode active material is a carbon material, a titanium-containing oxide or a polyphosphoric acid compound
- the average particle size thereof may be 1 ⁇ m or more and 100 ⁇ m or less.
- the negative electrode active material is Si, Sn, Si oxide, Sn oxide or the like
- the average particle size thereof may be 1 nm or more and 1 ⁇ m or less.
- the electron conductivity of the negative electrode mixture layer is improved.
- a crusher, a classifier, or the like is used to obtain a powder having a predetermined particle size.
- the pulverization method and the powder grade method can be selected from, for example, the methods exemplified for the positive electrode.
- the negative electrode active material is a metal such as metal Li
- the negative electrode active material may be in the form of a foil.
- the content of the negative electrode active material in the negative electrode mixture layer is preferably 60% by mass or more and 99% by mass or less, and more preferably 90% by mass or more and 98% by mass or less.
- the separator can be appropriately selected from known separators.
- a separator composed of only a base material layer a separator having a heat-resistant layer containing heat-resistant particles and a binder formed on one surface or both surfaces of the base material layer can be used.
- Examples of the shape of the base material layer of the separator include woven fabrics, non-woven fabrics, and porous resin films. Among these shapes, a porous resin film is preferable from the viewpoint of strength, and a non-woven fabric is preferable from the viewpoint of liquid retention of a non-aqueous electrolyte.
- polyolefins such as polyethylene and polypropylene are preferable from the viewpoint of shutdown function, and polyimide and aramid are preferable from the viewpoint of oxidative decomposition resistance.
- base material layer of the separator a material in which these resins are combined may be used.
- the heat-resistant particles contained in the heat-resistant layer preferably have a mass reduction of 5% or less when the temperature is raised from room temperature to 500 ° C. in an air atmosphere of 1 atm, and the mass reduction when the temperature is raised from room temperature to 800 ° C. Is more preferably 5% or less.
- Inorganic compounds can be mentioned as materials whose mass reduction is less than or equal to a predetermined value. Examples of the inorganic compound include oxides such as iron oxide, silicon oxide, aluminum oxide, titanium oxide, zirconium oxide, calcium oxide, strontium oxide, barium oxide, magnesium oxide and aluminosilicate; nitrides such as aluminum nitride and silicon nitride.
- Carbonates such as calcium carbonate; Sulfates such as barium sulfate; sparingly soluble ion crystals such as calcium fluoride, barium fluoride, barium titanate; covalent crystals such as silicon and diamond; talc, montmorillonite, boehmite, Examples thereof include substances derived from mineral resources such as zeolite, apatite, kaolin, mulite, spinel, olivine, sericite, bentonite, and mica, or man-made products thereof.
- the inorganic compound a simple substance or a complex of these substances may be used alone, or two or more kinds thereof may be mixed and used.
- silicon oxide, aluminum oxide, or aluminosilicate is preferable from the viewpoint of safety of the non-aqueous electrolyte power storage element.
- the porosity of the separator is preferably 80% by volume or less from the viewpoint of strength, and preferably 20% by volume or more from the viewpoint of discharge performance.
- the "porosity" is a volume-based value and means a measured value with a mercury porosity meter.
- a polymer gel composed of a polymer and a non-aqueous electrolyte may be used.
- the polymer include polyacrylonitrile, polyethylene oxide, polypropylene oxide, polymethyl methacrylate, polyvinyl acetate, polyvinylpyrrolidone, polyvinylidene fluoride and the like.
- the use of polymer gel has the effect of suppressing liquid leakage.
- a polymer gel may be used in combination with a porous resin film or a non-woven fabric as described above.
- Non-water electrolyte As the non-aqueous electrolyte, a known non-aqueous electrolyte can be appropriately selected. A non-aqueous electrolyte solution may be used as the non-aqueous electrolyte.
- the non-aqueous electrolyte solution contains a non-aqueous solvent and an electrolyte salt dissolved in the non-aqueous solvent.
- the non-aqueous solvent can be appropriately selected from known non-aqueous solvents.
- the non-aqueous solvent include cyclic carbonates, chain carbonates, carboxylic acid esters, phosphoric acid esters, sulfonic acid esters, ethers, amides, nitriles and the like.
- a solvent in which some of the hydrogen atoms contained in these compounds are replaced with halogen may be used.
- cyclic carbonate examples include ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC), vinylene carbonate (VC), vinyl ethylene carbonate (VEC), chloroethylene carbonate, fluoroethylene carbonate (FEC), and difluoroethylene carbonate.
- EC ethylene carbonate
- PC propylene carbonate
- BC butylene carbonate
- VC vinylene carbonate
- VEC vinyl ethylene carbonate
- FEC fluoroethylene carbonate
- DFEC difluoroethylene carbonate
- styrene carbonate 1-phenylvinylene carbonate
- 1,2-diphenylvinylene carbonate and the like can be mentioned.
- EC is preferable.
- chain carbonate examples include diethyl carbonate (DEC), dimethyl carbonate (DMC), ethylmethyl carbonate (EMC), diphenyl carbonate, trifluoroethylmethyl carbonate, bis (trifluoroethyl) carbonate and the like.
- DEC diethyl carbonate
- DMC dimethyl carbonate
- EMC ethylmethyl carbonate
- diphenyl carbonate trifluoroethylmethyl carbonate
- bis (trifluoroethyl) carbonate bis (trifluoroethyl) carbonate and the like.
- EMC is preferable.
- the non-aqueous solvent it is preferable to use cyclic carbonate or chain carbonate, and it is more preferable to use cyclic carbonate and chain carbonate in combination.
- the cyclic carbonate By using the cyclic carbonate, the dissociation of the electrolyte salt can be promoted and the ionic conductivity of the non-aqueous electrolyte solution can be improved.
- the chain carbonate By using the chain carbonate, the viscosity of the non-aqueous electrolytic solution can be kept low.
- the volume ratio of the cyclic carbonate to the chain carbonate is preferably in the range of, for example, 5:95 to 50:50.
- the electrolyte salt can be appropriately selected from known electrolyte salts.
- Examples of the electrolyte salt include lithium salt, sodium salt, potassium salt, magnesium salt, onium salt and the like. Of these, lithium salts are preferred.
- lithium salt examples include inorganic lithium salts such as LiPF 6 , LiPO 2 F 2 , LiBF 4 , LiClO 4 , LiN (SO 2 F) 2 , lithium bis (oxalate) borate (LiBOB), and lithium difluorooxalate borate (LiFOB).
- inorganic lithium salts such as LiPF 6 , LiPO 2 F 2 , LiBF 4 , LiClO 4 , LiN (SO 2 F) 2 , lithium bis (oxalate) borate (LiBOB), and lithium difluorooxalate borate (LiFOB).
- Lithium oxalate salts such as lithium bis (oxalate) difluorophosphate (LiFOP), LiSO 3 CF 3 , LiN (SO 2 CF 3 ) 2 , LiN (SO 2 C 2 F 5 ) 2 , LiN (SO 2 CF 3 )
- LiFOP lithium bis (oxalate) difluorophosphate
- LiSO 3 CF 3 LiN (SO 2 CF 3 ) 2
- LiN (SO 2 C 2 F 5 ) 2 LiN (SO 2 CF 3 )
- lithium salts having a halogenated hydrocarbon group such as (SO 2 C 4 F 9 ), LiC (SO 2 CF 3 ) 3 , and LiC (SO 2 C 2 F 5 ) 3
- an inorganic lithium salt is preferable, and LiPF 6 is more preferable.
- the content of the electrolyte salt in the non-aqueous electrolyte solution is preferably 0.1 mol / dm 3 or more and 2.5 mol / dm 3 or less at 20 ° C. and 1 atm, and 0.3 mol / dm 3 or more and 2.0 mol / dm. It is more preferably 3 or less, more preferably 0.5 mol / dm 3 or more and 1.7 mol / dm 3 or less, and particularly preferably 0.7 mol / dm 3 or more and 1.5 mol / dm 3 or less.
- the non-aqueous electrolyte solution may contain additives in addition to the non-aqueous solvent and the electrolyte salt.
- additives include halogenated carbonate esters such as fluoroethylene carbonate (FEC) and difluoroethylene carbonate (DFEC); lithium bis (oxalate) borate (LiBOB), lithium difluorooxalate borate (LiFOB), and lithium bis (oxalate).
- Difluorophosphate LiFOP and other oxalates
- Lithiumbis (fluorosulfonyl) imide (LiFSI) and other imide salts Lithiumbis (fluorosulfonyl) imide (LiFSI) and other imide salts
- partial halides of the aromatic compounds such as 2-fluorobiphenyl, o-cyclohexylfluorobenzene, p-cyclohexylfluorobenzene; 2,4-difluoroanisole, 2 , 5-Difluoroanisol, 2,6-difluoroanisol, 3,5-difluoroanisol and other halogenated ani
- Citraconic acid glutaconic anhydride, itaconic anhydride, cyclohexanedicarboxylic acid anhydride; ethylene sulfite, propylene sulfite, dimethyl sulfite, methyl methanesulphonate, busulfan, methyl toluenesulfonate, dimethyl sulfate, ethylene sulfate, sulfolane, dimethylsulfone, diethyl Sulfonic acid, dimethylsulfoxide, diethylsulfoxide, tetramethylenesulfoxide, diphenylsulfide, 4,4'-bis (2,2-dioxo-1,3,2-dioxathiolane), 4-methylsulfonyloxymethyl-2,2-dioxo- 1,3,2-dioxathiolane, thioanisol, diphenyldisulfide, dipyridinium disulfide, 1,3-propensu
- the content of the additive contained in the non-aqueous electrolytic solution is preferably 0.01% by mass or more and 10% by mass or less, and is 0.1% by mass or more and 7% by mass or less with respect to the total mass of the non-aqueous electrolytic solution. It is more preferable to have it, more preferably 0.2% by mass or more and 5% by mass or less, and particularly preferably 0.3% by mass or more and 3% by mass or less.
- non-aqueous electrolyte a solid electrolyte may be used, or a non-aqueous electrolyte solution and a solid electrolyte may be used in combination.
- the solid electrolyte can be selected from any material having ionic conductivity such as lithium, sodium and calcium and being solid at room temperature (for example, 15 ° C to 25 ° C).
- Examples of the solid electrolyte include sulfide solid electrolytes, oxide solid electrolytes, oxynitride solid electrolytes, polymer solid electrolytes and the like.
- Examples of the sulfide solid electrolyte include Li 2 SP 2 S 5 , LiI-Li 2 SP 2 S 5 , Li 10 Ge-P 2 S 12 and the like.
- the shape of the non-aqueous electrolyte power storage element of the present embodiment is not particularly limited, and examples thereof include a cylindrical battery, a square battery, a flat battery, a coin battery, and a button battery.
- FIG. 1 shows a non-aqueous electrolyte power storage element 1 as an example of a square battery.
- the figure is a perspective view of the inside of the container.
- the electrode body 2 having the positive electrode and the negative electrode wound around the separator is housed in the square container 3.
- the positive electrode is electrically connected to the positive electrode terminal 4 via the positive electrode lead 41.
- the negative electrode is electrically connected to the negative electrode terminal 5 via the negative electrode lead 51.
- the non-aqueous electrolyte power storage element of the present embodiment is a power source for automobiles such as an electric vehicle (EV), a hybrid vehicle (HEV), and a plug-in hybrid vehicle (PHEV), a power source for electronic devices such as a personal computer and a communication terminal, or a power source. It can be mounted on a storage power source or the like as a power storage device configured by assembling a plurality of non-aqueous electrolyte power storage elements 1. In this case, the technique of the present invention may be applied to at least one non-aqueous electrolyte power storage element included in the power storage device.
- the power storage device is a power storage device including two or more power storage elements and one or more non-aqueous electrolyte power storage elements according to one embodiment of the present invention.
- FIG. 2 shows an example of a power storage device 30 in which a power storage unit 20 in which two or more electrically connected non-aqueous electrolyte power storage elements 1 are assembled is further assembled.
- the power storage device 30 includes a bus bar (not shown) for electrically connecting two or more non-aqueous electrolyte power storage elements 1, a bus bar (not shown) for electrically connecting two or more power storage units 20 and the like. May be good.
- the power storage unit 20 or the power storage device 30 may include a condition monitoring device (not shown) for monitoring the state of one or more non-aqueous electrolyte power storage elements.
- the non-aqueous electrolyte power storage element can be manufactured by a known method except that the above-mentioned positive electrode is used as the positive electrode.
- the method for manufacturing the non-aqueous electrolyte power storage element of the present embodiment can be appropriately selected from known methods.
- the method for manufacturing the non-aqueous electrolyte power storage element includes, for example, preparing an electrode body, preparing a non-aqueous electrolyte, and accommodating the electrode body and the non-aqueous electrolyte in a container.
- Preparing the electrode body includes preparing the positive electrode body and the negative electrode body, and forming the electrode body by laminating or winding the positive electrode body and the negative electrode body via a separator.
- the storage of the non-aqueous electrolyte in the container can be appropriately selected from known methods.
- the non-aqueous electrolyte may be injected from the injection port formed in the container, and then the injection port may be sealed.
- the non-aqueous electrolyte power storage device of the present invention is not limited to the above embodiment, and various modifications may be made without departing from the gist of the present invention.
- the configuration of one embodiment can be added to the configuration of another embodiment, and a part of the configuration of one embodiment can be replaced with the configuration of another embodiment or a well-known technique.
- some of the configurations of certain embodiments can be deleted.
- a well-known technique can be added to the configuration of a certain embodiment.
- non-aqueous electrolyte storage element is used as a chargeable / dischargeable non-aqueous electrolyte secondary battery (for example, a lithium ion secondary battery) has been described.
- the capacity etc. are arbitrary.
- the present invention can also be applied to capacitors such as various secondary batteries, electric double layer capacitors and lithium ion capacitors.
- the electrode body in which the positive electrode and the negative electrode are laminated via the separator has been described, but the electrode body does not have to be provided with the separator.
- the positive electrode and the negative electrode may be in direct contact with each other in a state where a non-conductive layer is formed on the mixture layer of the positive electrode or the negative electrode.
- Example 1 to 8 and Comparative Examples 1 to 7 (Preparation of composite positive electrode active material)
- a 1 mol / dm 3 FeSO 4 aqueous solution was added dropwise to a 2 dm 3 reaction vessel containing 750 cm 3 ion-exchanged water at a constant rate, and the pH during that period was 4 mol / 4 mol / so as to maintain the values shown in Table 1.
- a dm 3 NaOH aqueous solution, a 0.5 mol / dm 3 NH 3 aqueous solution, and a 0.5 mol / dm 3 NH 2 NH 2 aqueous solution were added dropwise to prepare an Fe (OH) 2 precursor.
- the temperature of the reaction vessel was set to 50 ° C. ( ⁇ 2 ° C.).
- the prepared Fe (OH) 2 precursor was solid-phase mixed with LiH 2 PO 4 and sucrose powder.
- the composite positive electrode of Examples 1 to 8 and Comparative Examples 1 to 7 in which the entire surface of the positive electrode active material LiFePO 4 represented by the above formula 1 is coated with carbon.
- the active material was prepared.
- the ratio of the specific surface area of carbon to the specific surface area of the pores of the composite positive electrode active material was adjusted according to the pH at the time of preparing the precursor, the firing temperature and the firing time.
- Table 1 shows the pH, firing temperature, and firing time at the time of preparing the precursors of Examples 1 to 8 and Comparative Examples 1 to 7.
- Table 1 shows the carbon pore specific surface area, the total pore specific surface area, and the carbon pore specific surface area to the pore specific surface area of the composite positive electrode active material of Examples 1 to 8 and Comparative Examples 1 to 7. Shows the ratio. The pore specific surface area was measured based on the above method.
- Examples 9 to 13 and Examples 1 were the same as in Example 1 except that the pore specific surface area of carbon was adjusted by adjusting the mixing amount of the sculose powder with respect to the firing temperature and the amount of the composite positive electrode active material.
- the composite positive electrode active material of Comparative Example 8 to Comparative Example 10 was prepared.
- Table 2 shows the mixing amount of the sucrose powder with respect to the firing temperature and the amount of the composite positive electrode active material of Examples 9 to 13 and Comparative Example 8 to 10.
- Table 2 shows the ratio of the specific surface area of carbon pores to the specific surface area of carbon pores of Examples 9 to 13 and Comparative Example 8 to 10 and the specific surface area of the composite positive electrode active material.
- the pore specific surface area was measured based on the above method.
- the value of x in the above formula 1 was set to 1, that is, LiFePO 4 .
- NMP N-Methylpyrrolidone
- the composite positive electrode active material was used as the positive electrode active material
- acetylene black was used as the conductive agent
- PVdF was used as the binder.
- the composite positive electrode active material, a conductive agent, a binder and a dispersion medium were mixed.
- the solid content mass ratio of the positive electrode active material: the conductive agent: the binder was set to 90: 5: 5.
- An appropriate amount of NMP was added to the obtained mixture to adjust the viscosity, and a positive electrode mixture paste was prepared.
- the positive electrode mixture paste is applied to both sides of the aluminum foil as the positive electrode base material, leaving an uncoated portion (positive electrode mixture layer non-forming portion), dried at 120 ° C., and roll-pressed.
- a positive electrode mixture layer was formed on the positive electrode substrate.
- the amount of the positive electrode mixture paste applied was 10 mg / cm 2 in terms of solid content.
- the density of the positive electrode mixture layer was adjusted by roll press molding.
- the densities of the positive electrode mixture layers of Examples 1 to 8 and Comparative Examples 1 to 7 were measured based on the above method. The results are shown in Table 1. In this way, positive electrodes of Example 13 to Example 13 and Comparative Example 1 to Comparative Example 10 were obtained from Example 1.
- Negative electrode active material, binder, thickener and water as a dispersion medium were mixed.
- the solid content mass ratio of the negative electrode active material: binder: thickener was set to 97: 2: 1.
- An appropriate amount of water was added to the obtained mixture to adjust the viscosity, and a negative electrode mixture paste was prepared.
- This negative electrode mixture paste was applied to both sides of the copper foil, leaving an uncoated portion (negative electrode mixture layer non-forming portion), and dried to prepare a negative electrode mixture layer. Then, a roll press was performed to prepare a negative electrode.
- a non-aqueous electrolyte was prepared by dissolving LiPF 6 at a concentration of 1 mol / dm 3 in a mixed solvent in which EC and EMC were mixed at a volume ratio of 3: 7.
- the positive electrode and the negative electrode were laminated via a separator composed of a polyethylene microporous membrane substrate and an inorganic layer formed on the polyethylene microporous membrane substrate to prepare an electrode body.
- the inorganic layer was arranged on the surface facing the positive electrode.
- This electrode body was housed in a square container made of aluminum, and a positive electrode terminal and a negative electrode terminal were attached. After injecting the non-aqueous electrolyte into the container, the container was sealed to obtain the non-aqueous electrolyte power storage elements of Examples and Comparative Examples.
- Example 1 to Example 8 and Comparative Example 1 to Comparative Example 7 is constantly charged to 3.6 V with a charging current of 0.1 C in a 25 ° C environment, and then 3.6 V. It was charged with a constant voltage. The charging end condition was until the charging current reached 0.02C. After a 10-minute rest period after charging, constant current discharge was performed with a discharge current of 0.1 C up to 2.0 V in a 25 ° C environment, and "0.1 C discharge capacity in a 25 ° C environment" was measured. ..
- Table 1 shows the initial output performance test results in a low temperature environment (0 ° C).
- this non-aqueous electrolyte power storage element was constantly charged to 3.6 V with a current of 0.1 C under an environment of 25 ° C., and then charged with a constant voltage at 3.6 V.
- the charging end condition was until the charging current reached 0.02C.
- it was stored in an environment of 85 ° C. for 10 days.
- a constant current discharge was performed at a current of 0.1 C to 2.0 V
- a constant current charge was further performed at a current of 0.1 C to 3.6 V
- a constant voltage charge was performed at 3.6 V.
- the charging end condition was until the charging current reached 0.02C.
- a constant current was discharged to 2.0 V with a current of 0.1 C.
- a 10-minute rest period was provided after each charge / discharge.
- the discharge capacity at this time was defined as “discharge capacity after storage”.
- the percentage of "discharge capacity after storage” to "discharge capacity before storage” is calculated by the formula of "discharge capacity after storage” / "discharge capacity before storage” x 100, and "capacity retention rate after storage”. And said.
- Table 2 shows the test results of the capacity retention rate after storage.
- Table 1 it contains a composite positive electrode active material in which at least a part of the surface of the positive electrode active material represented by the above formula 1 is coated with carbon, with respect to the pore specific surface area of the composite positive electrode active material.
- Examples 1 to 8 have a ratio of the specific surface area of carbon pores of 20% or more and 50% or less, and a density of the positive electrode mixture layer of 1.80 g / cm 3 or more and 2.10 g / cm 3 or less. It can be seen that the initial output performance in a low temperature environment is superior to that of Comparative Example 1 to Comparative Example 7.
- the composite positive electrode active material in which at least a part of the surface of the positive positive active material represented by the above formula 1 is coated with carbon, with respect to the pore specific surface area of the composite positive positive active material.
- Examples 9 to 13 have a carbon pore specific surface area ratio of 20% or more and 50% or less, and a carbon pore specific surface area of 1.0 m 2 / g or more and 5.5 m 2 / g or less. It can be seen that the capacity retention rate after storage is superior to that of Comparative Example 8 to Comparative Example 10.
- the composite positive electrode active material can enhance the initial output performance of the non-aqueous electrolyte power storage element in a low temperature environment.
- the positive electrode is suitable for a positive electrode for a non-aqueous electrolyte power storage element used as a power source for personal computers, electronic devices such as communication terminals, automobiles and the like.
- Non-aqueous electrolyte power storage element 1
- Electrode body 3
- Container 4
- Positive terminal 4
- Negative terminal 51
- Negative lead 20
- Power storage unit 30
- Power storage device
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Abstract
Description
LiFexMn(1-x)PO4(0≦x≦1) ・・・1
LiFexMn(1-x)PO4(0≦x≦1) ・・・1
LiFexMn(1-x)PO4(0≦x≦1) ・・・1
LiFexMn(1-x)PO4(0≦x≦1) ・・・1
当該非水電解質蓄電素子用正極(以下、単に正極ともいう。)は、正極基材と、当該正極基材に直接又は中間層を介して配される正極合剤層とを有する。
正極基材は、導電性を有する。「導電性」を有するか否かは、JIS-H-0505(1975年)に準拠して測定される体積抵抗率が107Ω・cmを閾値として判定する。正極基材の材質としては、アルミニウム、チタン、タンタル、ステンレス鋼等の金属又はこれらの合金が用いられる。これらの中でも、耐電位性、導電性の高さ、及びコストの観点からアルミニウム又はアルミニウム合金が好ましい。正極基材としては、箔、蒸着膜、メッシュ、多孔質材料等が挙げられ、コストの観点から箔が好ましい。したがって、正極基材としてはアルミニウム箔又はアルミニウム合金箔が好ましい。アルミニウム又はアルミニウム合金としては、JIS-H-4000(2014年)又はJIS-H4160(2006年)に規定されるA1085、A3003、A1N30等が例示できる。
正極合剤層は、正極活物質の表面の少なくとも一部が炭素により被覆されている複合正極活物質を含有する。正極合剤層は、必要に応じて、導電剤、バインダ、増粘剤、フィラー等の任意成分を含む。
複合正極活物質は、正極活物質の表面の少なくとも一部が炭素により被覆されている。
LiFexMn(1-x)PO4(0≦x≦1) ・・・1
上記式1で表される化合物は、鉄、マンガン又はこれらの組み合わせとリチウムとを含むリン酸塩化合物である。上記式1で表される化合物は、オリビン型結晶構造を有する。オリビン型結晶構造を有する化合物は、空間群Pnmaに帰属可能な結晶構造を有する。空間群Pnmaに帰属可能な結晶構造とは、エックス線回折図において、空間群Pnmaに帰属可能なピークを有することをいう。上記式1で表される化合物は、結晶格子からの酸素脱離反応が容易に進行しないポリアニオン塩であるため、安全性が高く、また、安価である。
上記細孔比表面積の測定の際には、Quantachrome社製の「autosorb iQ」及び制御解析ソフト「ASiQwin」を用いる。測定対象の試料1.00gを測定用のサンプル管に入れ、120℃にて12時間減圧下で乾燥することで、測定試料中の水分を十分に除去する。次に、液体窒素を用いる窒素ガス吸着法により、相対圧力P/P0(P0=約770mmHg)が0から1の範囲内で吸着側及び脱離側の等温線を測定する。そして、脱離側の等温線を用いてBJH法により計算することにより細孔比表面積を算出する。また、炭素で表面被覆された活物質を空気中、400℃で2時間熱処理することで、表面被覆された炭素のみを除去することができる。よって、熱処理後からは活物質のみの比表面積が測定できることから、熱処理前後での比表面積の差分より、表面被覆された炭素の比表面積比率を求めることができる。
上記複合正極活物質に含まれる炭素も導電性を有するが、正極合剤層は、必要に応じて、上記複合正極活物質に含まれる炭素以外に導電剤を含有してもよい。導電剤としては、導電性を有する材料であれば特に限定されない。このような導電剤としては、例えば、炭素質材料、金属、導電性セラミックス等が挙げられる。炭素質材料としては、黒鉛、非黒鉛質炭素、グラフェン系炭素等が挙げられる。非黒鉛質炭素としては、カーボンナノファイバー、ピッチ系炭素繊維、カーボンブラック等が挙げられる。カーボンブラックとしては、ファーネスブラック、アセチレンブラック、ケッチェンブラック等が挙げられる。グラフェン系炭素としては、グラフェン、カーボンナノチューブ(CNT)、フラーレン等が挙げられる。導電剤の形状としては、粉状、繊維状等が挙げられる。導電剤としては、これらの材料の1種を単独で用いてもよく、2種以上を混合して用いてもよい。また、これらの材料を複合化して用いてもよい。例えば、カーボンブラックとCNTとを複合化した材料を用いてもよい。これらの中でも、電子伝導性及び塗工性の観点よりカーボンブラックが好ましく、中でもアセチレンブラックが好ましい。
本発明の一実施形態に係る正極の製造方法は、上記正極活物質の表面の少なくとも一部が炭素により被覆されている複合正極活物質を用いて正極を作製することを備える。当該非水電解質蓄電素子用正極は、特に限定されないが、例えば以下の方法により製造することができる。
始めに、イオン交換水が入った反応容器に、任意の比率のFeSO4及びMnSO4の混合溶液を一定速度で滴下しつつ、その間のpHが一定値を保つようにNaOH水溶液と、NH3水溶液と、NH2NH2水溶液を滴下し、FexMn1-x(OH)2前駆体を作製する。次に、作製されたFexMn(1-x)(OH)2前駆体をLiH2PO4及びスクロース粉と固相混合する。そして、窒素雰囲気下において550℃以上750℃以下の焼成温度で焼成することにより、オリビン型結晶構造を有し、下記式1で表される正極活物質の表面の少なくとも一部が炭素により被覆されている複合正極活物質が作製される。
LiFexMn(1-x)PO4(0≦x≦1) ・・・1
本発明の一実施形態に係る非水電解質蓄電素子は、当該正極、負極及びセパレータを有する電極体と、非水電解質と、上記電極体及び非水電解質を収容する容器とを備える。電極体は、通常、複数の正極及び複数の負極がセパレータを介して積層された積層型、又は、正極及び負極がセパレータを介して積層された状態で巻回された巻回型である。非水電解質は、正極、負極及びセパレータに含浸された状態で存在する。非水電解質蓄電素子の一例として、非水電解質二次電池(以下、単に「二次電池」ともいう。)について説明する。
当該非水電解質蓄電素子が備える正極は、上記したとおりである。当該非水電解質蓄電素子は、上記複合正極活物質を含む正極を備えるので、低温環境での初期の出力性能に優れる。
負極は、負極基材と、当該負極基材に直接又は中間層を介して配される負極合剤層とを有する。中間層の構成は特に限定されず、例えば上記正極で例示した構成から選択することができる。
セパレータは、公知のセパレータの中から適宜選択できる。セパレータとして、例えば、基材層のみからなるセパレータ、基材層の一方の面又は双方の面に耐熱粒子とバインダとを含む耐熱層が形成されたセパレータ等を使用することができる。セパレータの基材層の形状としては、例えば、織布、不織布、多孔質樹脂フィルム等が挙げられる。これらの形状の中でも、強度の観点から多孔質樹脂フィルムが好ましく、非水電解質の保液性の観点から不織布が好ましい。セパレータの基材層の材料としては、シャットダウン機能の観点から例えばポリエチレン、ポリプロピレン等のポリオレフィンが好ましく、耐酸化分解性の観点から例えばポリイミドやアラミド等が好ましい。セパレータの基材層として、これらの樹脂を複合した材料を用いてもよい。
非水電解質としては、公知の非水電解質の中から適宜選択できる。非水電解質には、非水電解液を用いてもよい。非水電解液は、非水溶媒と、この非水溶媒に溶解されている電解質塩とを含む。
本実施形態の非水電解質蓄電素子は、電気自動車(EV)、ハイブリッド自動車(HEV)、プラグインハイブリッド自動車(PHEV)等の自動車用電源、パーソナルコンピュータ、通信端末等の電子機器用電源、又は電力貯蔵用電源等に、複数の非水電解質蓄電素子1を集合して構成した蓄電装置として搭載することができる。この場合、蓄電装置に含まれる少なくとも一つの非水電解質蓄電素子に対して、本発明の技術が適用されていればよい。
当該非水電解質蓄電素子は、正極として上述の当該正極を用いること以外は、公知の方法により製造することができる。本実施形態の非水電解質蓄電素子の製造方法は、公知の方法から適宜選択できる。当該非水電解質蓄電素子の製造方法は、例えば、電極体を準備することと、非水電解質を準備することと、電極体及び非水電解質を容器に収容することと、を備える。電極体を準備することは、当該正極及び負極を準備することと、セパレータを介して当該正極及び負極を積層又は巻回することにより電極体を形成することとを備える。
なお、本発明の非水電解質蓄電素子は、上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加えてもよい。例えば、ある実施形態の構成に他の実施形態の構成を追加することができ、また、ある実施形態の構成の一部を他の実施形態の構成又は周知技術に置き換えることができる。さらに、ある実施形態の構成の一部を削除することができる。また、ある実施形態の構成に対して周知技術を付加することができる。
(複合正極活物質の作製)
始めに、750cm3のイオン交換水が入った2dm3の反応容器に、1mol/dm3のFeSO4水溶液を一定速度で滴下しつつ、その間のpHが表1に示す値を保つように4mol/dm3のNaOH水溶液と、0.5mol/dm3のNH3水溶液と、0.5mol/dm3のNH2NH2水溶液を滴下し、Fe(OH)2前駆体を作製した。反応容器の温度は50℃(±2℃)に設定した。次に、作製されたFe(OH)2前駆体をLiH2PO4及びスクロース粉と固相混合した。そして、窒素雰囲気下において焼成することにより、上記式1で表される正極活物質LiFePO4の表面全体が炭素により被覆された実施例1から実施例8及び比較例1から比較例7の複合正極活物質を作製した。
分散媒としてN-メチルピロリドン(NMP)、正極活物質として上記複合正極活物質、導電剤としてアセチレンブラック、及びバインダとしてPVdFを用いた。上記複合正極活物質、導電剤、バインダ及び分散媒を混合した。その際、正極活物質:導電剤:バインダの固形分質量比率を90:5:5とした。得られた混合物にNMPを適量加えて粘度を調整し、正極合剤ペーストを作製した。次に、上記正極合剤ペーストを、正極基材であるアルミニウム箔の両面に、未塗布部(正極合剤層非形成部)を残して塗布し、120℃で乾燥し、ロールプレスすることにより、正極基材上に正極合剤層を形成した。正極合剤ペーストの塗布量は、固形分で10mg/cm2とした。また、ロールプレス成型により、正極合剤層の密度を調整した。実施例1から実施例8及び比較例1から比較例7の正極合剤層の密度を上記の方法に基づいて測定した。結果を表1に示す。このようにして、実施例1から実施例13及び比較例1から比較例10の正極を得た。
負極活物質としてグラファイト、バインダとしてSBR、増粘剤としてCMCを用いた。負極活物質、バインダ、増粘剤及び分散媒としての水を混合した。その際、負極活物質:バインダ:増粘剤の固形分質量比率を97:2:1とした。得られた混合物に水を適量加えて粘度を調整し、負極合剤ペーストを作製した。この負極合剤ペーストを、銅箔の両面に、未塗布部(負極合剤層非形成部)を残して塗布し、乾燥することにより負極合剤層を作製した。その後、ロールプレスを行い、負極を作製した。
ECとEMCを体積比3:7の割合で混合した混合溶媒に、LiPF6を1mol/dm3の濃度で溶解させ、非水電解質を調製した。
次に、ポリエチレン製微多孔膜基材及び上記ポリエチレン製微多孔膜基材上に形成された無機層からなるセパレータを介して、上記正極と上記負極とを積層し、電極体を作製した。なお、上記無機層は、正極と対向する面に配設されるようにした。この電極体をアルミニウム製の角形容器に収納し、正極端子及び負極端子を取り付けた。この容器内部に上記非水電解質を注入した後、封口し、実施例及び比較例の非水電解質蓄電素子を得た。
下記の手順により、低温環境における初期の出力性能[W]を評価した。
実施例1から実施例8及び比較例1から比較例7の各非水電解質蓄電素子について、25℃環境下で3.6Vまで0.1Cの充電電流で定電流充電したのちに、3.6Vで定電圧充電した。充電の終了条件は、充電電流が0.02Cになるまでとした。充電後に10分間の休止期間を設けたのちに、25℃環境下で2.0Vまで0.1Cの放電電流で定電流放電を行い、「25℃環境下における0.1C放電容量」を測定した。つぎに、この「25℃環境下における0.1C放電容量」の半分の電気量をSOC50%とし、完全放電状態から0.1Cの充電電流でSOC50%になるまで定電流充電をおこなった。その後、0℃環境下で3時間保管した後、0.1Cの放電電流で30秒間放電し、10分間の休止期間を設けたのちに、0.1Cの充電電流で30秒間補充電をおこなった。同様に、放電電流を0.3C、0.5Cに調整し、それぞれ30秒間放電し、10分間の休止期間を設けたのちに、0.1Cの充電電流でSOC50%になるまで補充電をおこなった。各放電における電流と放電開始後10秒目の電池電圧から「初期における0℃出力」(表1には「初期出力0℃」と示す)を算出した。
下記の手順により、保存後容量維持率[%]を評価した。
実施例9から実施例13及び比較例8から比較例10の各非水電解質蓄電素子について、25℃環境下、0.1Cの電流で3.6Vまで定電流充電した後、3.6Vで定電圧充電を行った。充電の終了条件は、充電電流が0.02Cになるまでとした。充電後に10分間の休止期間を設けた後、0.1Cの電流で2.0Vまで定電流放電した。このときの放電容量を「保存前の放電容量」とした。
その後、この非水電解質蓄電素子を25℃環境下、0.1Cの電流で3.6Vまで定電流充電した後、3.6Vで定電圧充電を行った。充電の終了条件は、充電電流が0.02Cになるまでとした。その後、85℃環境下で10日保存した。その後、25℃環境下、0.1Cの電流で2.0Vまで定電流放電し、さらに0.1Cの電流で3.6Vまで定電流充電した後、3.6Vで定電圧充電を行った。充電の終了条件は、充電電流が0.02Cになるまでとした。その後、0.1Cの電流で2.0Vまで定電流放電した。各充放電後に10分間の休止期間を設けた。このときの放電容量を「保存後の放電容量」とした。
「保存前の放電容量」に対する「保存後の放電容量」の百分率を、「保存後の放電容量」/「保存前の放電容量」×100の式にて算出し、「保存後容量維持率」とした。
2 電極体
3 容器
4 正極端子
41 正極リード
5 負極端子
51 負極リード
20 蓄電ユニット
30 蓄電装置
Claims (5)
- 正極活物質の表面の少なくとも一部が炭素により被覆されている複合正極活物質を含有する正極合剤層を備え、
上記複合正極活物質の細孔比表面積に対する上記炭素の細孔比表面積の割合が20%以上50%以下であり、
上記正極合剤層の密度が1.80g/cm3以上2.10g/cm3以下であり、
上記正極活物質が下記式1で表される化合物である非水電解質蓄電素子用正極。
LiFexMn(1-x)PO4(0≦x≦1) ・・・1 - 正極活物質の表面の少なくとも一部が炭素により被覆されている複合正極活物質を含有する正極合剤層を備え、
上記複合正極活物質の細孔比表面積に対する上記炭素の細孔比表面積の割合が20%以上50%以下であり、
上記炭素の細孔比表面積が1.0m2/g以上5.5m2/g以下であり、
上記正極活物質が下記式1で表される化合物である非水電解質蓄電素子用正極。
LiFexMn(1-x)PO4(0≦x≦1) ・・・1 - 上記炭素の細孔比表面積が1.0m2/g以上5.5m2/g以下である請求項1に記載の非水電解質蓄電素子用正極。
- 請求項1、請求項2又は請求項3のいずれか1項に記載の正極を備える非水電解質蓄電素子。
- 蓄電素子を二以上備え、且つ請求項4に記載の非水電解質蓄電素子を一以上備える蓄電装置。
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JP2014032803A (ja) * | 2012-08-02 | 2014-02-20 | Hitachi Metals Ltd | リチウム二次電池用正極活物質、及びリチウム二次電池 |
JP2017069177A (ja) * | 2015-09-30 | 2017-04-06 | 住友大阪セメント株式会社 | リチウムイオン二次電池用電極材料、リチウムイオン二次電池用電極およびリチウムイオン二次電池 |
JP2018163762A (ja) * | 2017-03-24 | 2018-10-18 | 住友大阪セメント株式会社 | リチウムイオン二次電池用電極材料、その製造方法、リチウムイオン二次電池用電極およびリチウムイオン二次電池 |
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