WO2022088144A1 - 一种水性可焊型无机富锌底漆及其制备方法和应用 - Google Patents

一种水性可焊型无机富锌底漆及其制备方法和应用 Download PDF

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WO2022088144A1
WO2022088144A1 PCT/CN2020/125660 CN2020125660W WO2022088144A1 WO 2022088144 A1 WO2022088144 A1 WO 2022088144A1 CN 2020125660 W CN2020125660 W CN 2020125660W WO 2022088144 A1 WO2022088144 A1 WO 2022088144A1
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water
parts
rich primer
inorganic
zinc
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袁洪青
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河北比尔尼克新材料科技股份有限公司
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Priority to PCT/CN2020/125660 priority Critical patent/WO2022088144A1/zh
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/10Anti-corrosive paints containing metal dust

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  • the invention relates to a water-based paint, a preparation method and application, in particular to a water-based weldable inorganic zinc-rich primer and a preparation method and application thereof, belonging to the field of coatings.
  • solvent-based coatings contain a large amount of volatile organic solvents (VOCs), which are discharged into the atmosphere during use, which not only damages the atmospheric environment, but also endangers people's health. At the same time, it also wastes resources and wastes energy.
  • VOCs volatile organic solvents
  • water-based coatings, powder coatings, high-solid coatings and radiation-cured coatings are generally referred to as environmentally friendly coatings.
  • Coatings based on water-soluble resins or water-dispersible resins, including synthetic polymer emulsions, are called water-based coatings. Therefore, water-based coatings are also often referred to as water-based coatings. Coatings based on synthetic polymer emulsions are called water-based coatings.
  • the present invention provides a water-based weldable inorganic zinc-rich primer and a preparation method and application thereof
  • a water-based weldable inorganic zinc-rich primer comprising the following raw materials in parts by weight:
  • the raw materials of the following parts by weight are included:
  • the raw materials of the following parts by weight are included:
  • the anti-settling agent is SU-141;
  • the stabilizer is WT-6510;
  • the film-forming aid is CZ-012;
  • the adhesion promoter was TL-BPA.
  • the present invention also provides a preparation method of the above water-based solderable inorganic zinc-rich primer, comprising the following steps:
  • the rotational speed of the stirring in step 2) is 1000-1200 rpm, and the stirring time is 20-30 minutes.
  • step 3 the rotating speed of continuous stirring is 200-300 rpm, and the stirring time is 15-20 minutes.
  • step 4) also includes an operation of stirring while adding an anti-settling agent, a stabilizer, a film-forming aid, and an adhesion promoter.
  • the invention also provides the application of the above water-based weldable inorganic zinc-rich primer on steel.
  • the beneficial effect of the present invention is that the present invention uses water as a solvent, saves a lot of resources, does not contain VOC harmful substances such as benzene, xylene, ethane, formaldehyde, etc., and can be directly stirred without any grinding procedure, and the preparation method is simple and reliable. It eliminates the hidden danger of fire during construction and storage, reduces the pollution to the atmosphere, and can also be constructed as usual in a closed environment.
  • the invention has strong adhesion on the steel surface, strong weather resistance, simple operation performance, and the coating tools can be directly washed with water, which greatly reduces the damage to the construction personnel, can be widely used on steel, can be constructed in large areas outdoors, and the method is simple Easy construction (spray, brush, roller, electrostatic spray, etc.).
  • the water-based alkyl ester the model is HD-TH01, and the manufacturer is Qingdao Hengda Zhongcheng Technology Co., Ltd.;
  • Water-based inorganic resin the model is SU026, the manufacturer is Beijing Guzhengben Technology Co., Ltd.;
  • Zinc powder the manufacturer is Jiangsu Kecheng Nonferrous Metals Co., Ltd.;
  • Anti-settling agent the model is SU-141, the manufacturer is Beijing Guzhengben Technology Co., Ltd.;
  • Stabilizer the model is WT-6510, the manufacturer is Deqian (Shanghai Chemical Co., Ltd.);
  • Coalescent agent the model is CZ-012, the manufacturer is Tianjin Rongsheng Technology Co., Ltd.;
  • Adhesion promoter the model is TL-BPA, the manufacturer is Aokete Chemical Co., Ltd.;
  • the preparation method of water-based solderable inorganic zinc-rich primer comprises the following steps:
  • the preparation method of water-based solderable inorganic zinc-rich primer comprises the following steps:
  • the preparation method of water-based solderable inorganic zinc-rich primer comprises the following steps:
  • the preparation method of water-based solderable inorganic zinc-rich primer comprises the following steps:
  • the preparation method of water-based solderable inorganic zinc-rich primer comprises the following steps:
  • the preparation method of water-based solderable inorganic zinc-rich primer comprises the following steps:
  • the water-based paint of the present invention is a uniform and non-hard-block water-based liquid product with low fineness, high gloss and hardness, and excellent blocking resistance, scratch resistance, water resistance, alkali resistance and solvent resistance.
  • MDL means detection limit
  • ND means not detected.
  • the water-based paint of the present invention does not contain soluble heavy metal elements such as lead, arsenic, palladium, cadmium, chromium and mercury, nor does it contain soluble pollution elements such as selenium, and the water-based paint of the present invention is safe and environmentally friendly, and has no pollution.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

一种水性可焊型无机富锌底漆,包括:水性烷基酯、水性无机树脂、氢氧化钾、锌粉、防沉剂、稳定剂、成膜助剂、附着力促进剂。以水作溶剂,节省大量资源,不含苯、二甲苯、乙烷、甲醛等VOC有害物质,不经过任何研磨程序,直接搅拌即可,制备方法简单可靠,消除了施工、储存时火灾隐患,降低了对大气污染,在密闭环境中也可照常施工。在钢铁表面附着力强,耐候性强,操作性能简单,涂装工具可用水直接清洗,大大有效减少对施工人员的伤害,可以在钢铁上运用广泛,可在室外大面积施工,方法简单易施工。

Description

一种水性可焊型无机富锌底漆及其制备方法和应用 技术领域
本发明涉及一种水性漆、制备方法和应用,具体涉及一种水性可焊型无机富锌底漆及其制备方法和应用,属于涂料领域。
背景技术
进入21世纪以来环境保护越来越受到世人的关注,在涂料工业领域,溶剂型涂料含有大量的挥发性有机溶剂(VOC),在使用过程中排入大气,不仅破坏大气环境,危害人们健康,同时也浪费资源,浪费能源。目前,一般将水性涂料、粉末涂料、高固分涂料以及辐射固化涂料称为环保涂料。
以水溶性树脂或水分散性树脂,包括合成聚合物乳液为基料的涂料均称为水性涂料。因此水性涂料也常称为水基涂料。合成聚合物乳液为基料的涂料均称为水性涂料。
技术问题
现在钢铁上一直应用传统的油漆产品,主要成分为二甲苯、丁醇、石油树脂等,属于易燃易爆品,VOC严重超标,环保形势下属于禁用产品,现在大力倡导环保安全,全部改换成环保水性漆产品是必然趋势。水性漆在钢铁上的应用容易脱落,附着力达不到、防腐性能达不到等弊病。
技术解决方案
有鉴于此,本发明提供了一种水性可焊型无机富锌底漆及其制备方法和应用
为了实现上述目的,本发明采用如下技术方案:
一种水性可焊型无机富锌底漆,包括以下重量份数的原料:
水性烷基酯15-25份,水性无机树脂15-25份,氢氧化钾10-20份,锌粉50-60份,防沉剂3-5份,稳定剂2-5份,成膜助剂2-10份,附着力促进剂3-10份。
优选的,包括以下重量份数的原料:
水性烷基酯15-22份,水性无机树脂15-22份,氢氧化钾10-17份,锌粉50-57份,防沉剂3-4份,稳定剂2-4份,成膜助剂2-7份,附着力促进剂3-7份。
优选的,包括以下重量份数的原料:
水性烷基酯15-20份,水性无机树脂15-20份,氢氧化钾10-15份,锌粉50-55份,防沉剂3-4份,稳定剂2-4份,成膜助剂2-5份,附着力促进剂3-5份。
进一步,防沉剂为SU-141;
稳定剂为WT-6510;
成膜助剂为CZ-012;
附着力促进剂为TL-BPA。
本发明还提供了上述水性可焊型无机富锌底漆的制备方法,包括以下步骤:
1)按上述的重量份数称取原料;
2)将水性烷基酯与水性无机树脂、氢氧化钾混合搅拌;
3)向搅拌好的液体中加入锌粉,继续搅拌;
4)向搅拌好的液体中依次加入防沉剂、稳定剂、成膜助剂、附着力促进剂,搅拌均匀即得水性可焊型无机富锌底漆。
进一步,步骤2)中所述搅拌的转速为1000-1200转/分钟,搅拌时间为20-30分钟。
进一步,步骤3)中所述继续搅拌的转速为200-300转/分钟,搅拌时间为15-20分钟。
进一步,步骤4)还包括加入防沉剂、稳定剂、成膜助剂、附着力促进剂的同时进行搅拌的操作。
本发明还提供了上述水性可焊型无机富锌底漆在钢铁上的应用。
有益效果
本发明的有益效果在于,本发明以水作溶剂,节省大量资源,不含苯、二甲苯、乙烷、甲醛等VOC有害物质,不经过任何研磨程序,直接搅拌即可,制备方法简单可靠,消除了施工、储存时火灾隐患,降低了对大气污染,在密闭环境中也可照常施工。本发明在钢铁表面附着力强,耐候性强,操作性能简单,涂装工具可用水直接清洗,大大有效减少对施工人员的伤害,可以在钢铁上运用广泛,可在室外大面积施工,方法简单易施工(喷涂、刷涂、滚涂、静电喷涂等)。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
在以下实施例中,水性烷基酯,型号为HD-TH01,生产商为青岛恒达众诚科技有限公司;
水性无机树脂,型号为SU026,生产商为北京固正本科技有限公司;
氢氧化钾,生产商为北京固正本科技有限公司;
锌粉,生产商为江苏科成有色金属有限公司;
防沉剂,型号为SU-141,生产商为北京固正本科技有限公司;
稳定剂,型号为WT-6510,生产商为德谦(上海化学有限公司);
成膜助剂,型号为CZ-012,生产商为天津融升科技有限公司;
附着力促进剂,型号为TL-BPA,生产商为奥克特化学有限公司;
实施例1
水性可焊型无机富锌底漆的制备方法,包括以下步骤:
1)按水性烷基酯25g,水性无机树脂25g,氢氧化钾20g,锌粉60g,防沉剂5g,稳定剂5g,成膜助剂10g,附着力促进剂10g称取原料;
2)将水性烷基酯与水性无机树脂、氢氧化钾混合搅拌20分钟,转速为1000转/分钟;
3)向搅拌好的液体中加入锌粉,继续搅拌20分钟,转速为200转/分钟;
4)向搅拌好的液体中边搅拌边依次加入防沉剂、稳定剂、成膜助剂、附着力促进剂,搅拌均匀即得水性可焊型无机富锌底漆。
实施例2
水性可焊型无机富锌底漆的制备方法,包括以下步骤:
1)按水性烷基酯15g,水性无机树脂15g,氢氧化钾10g,锌粉50g,防沉剂4.5g,稳定剂4.5g,成膜助剂9g,附着力促进剂9g称取原料;
2)将水性烷基酯与水性无机树脂、氢氧化钾混合搅拌20分钟,转速为1000转/分钟;
3)向搅拌好的液体中加入锌粉,继续搅拌20分钟,转速为200转/分钟;
4)向搅拌好的液体中边搅拌边依次加入防沉剂、稳定剂、成膜助剂、附着力促进剂,搅拌均匀即得水性可焊型无机富锌底漆。
实施例3
水性可焊型无机富锌底漆的制备方法,包括以下步骤:
1)按水性烷基酯15g,水性无机树脂15g,氢氧化钾10g,锌粉50g,防沉剂3g,稳定剂2g,成膜助剂2g,附着力促进剂3g称取原料;
2)将水性烷基酯与水性无机树脂、氢氧化钾混合搅拌20分钟,转速为1000转/分钟;
3)向搅拌好的液体中加入锌粉,继续搅拌20分钟,转速为200转/分钟;
4)向搅拌好的液体中边搅拌边依次加入防沉剂、稳定剂、成膜助剂、附着力促进剂,搅拌均匀即得水性可焊型无机富锌底漆。
实施例4
水性可焊型无机富锌底漆的制备方法,包括以下步骤:
1)按水性烷基酯15g,水性无机树脂15g,氢氧化钾10g,锌粉57g,防沉剂4g,稳定剂2g,成膜助剂2g,附着力促进剂3g称取原料;
2)将水性烷基酯与水性无机树脂、氢氧化钾混合搅拌20分钟,转速为1000转/分钟;
3)向搅拌好的液体中加入锌粉,继续搅拌20分钟,转速为200转/分钟;
4)向搅拌好的液体中边搅拌边依次加入防沉剂、稳定剂、成膜助剂、附着力促进剂,搅拌均匀即得水性可焊型无机富锌底漆。
实施例5
水性可焊型无机富锌底漆的制备方法,包括以下步骤:
1)按水性烷基酯21g,水性无机树脂15g,氢氧化钾16g,锌粉56g,防沉剂3g,稳定剂4g,成膜助剂6g,附着力促进剂6g称取原料;
2)将水性烷基酯与水性无机树脂、氢氧化钾混合搅拌20分钟,转速为1000转/分钟;
3)向搅拌好的液体中加入锌粉,继续搅拌20分钟,转速为200转/分钟;
4)向搅拌好的液体中边搅拌边依次加入防沉剂、稳定剂、成膜助剂、附着力促进剂,搅拌均匀即得水性可焊型无机富锌底漆。
实施例6
水性可焊型无机富锌底漆的制备方法,包括以下步骤:
1)按水性烷基酯20g,水性无机树脂20g,氢氧化钾10g,锌粉55g,防沉剂4g,稳定剂2g,成膜助剂5g,附着力促进剂5g称取原料;
2)将水性烷基酯与水性无机树脂、氢氧化钾混合搅拌20分钟,转速为1000转/分钟;
3)向搅拌好的液体中加入锌粉,继续搅拌20分钟,转速为200转/分钟;
4)向搅拌好的液体中边搅拌边依次加入防沉剂、稳定剂、成膜助剂、附着力促进剂,搅拌均匀即得水性可焊型无机富锌底漆。
性能检测
对上述实施例所制备的水性可焊型无机富锌底漆进行性能检测,检测项目及结果如下:
表1水性可焊型无机富锌底漆性能检测项目及结果
Figure dest_path_image002
通过表1可以看出,本发明水性漆为均匀无硬块水性液体产品,细度低,光泽度和硬度高,抗粘连性、耐划伤性、耐水性、耐碱性、耐溶剂性能优异。
按照GB/T 23986-2009《色漆和清漆化发行有机化合物(V0C)含量的测定气相色谱法》标准,对本发明各实施例所得水性漆中的挥发性有机化合物(V0C)含量进行检测,所得结果如表2:
表2水性可焊型无机富锌底漆挥发性有机化合物(V0C)含量检测结果
Figure dest_path_image004
通过表2可以看出,本发明水性漆中的挥发性有机化合物(VOC)含量远低于GB/T 23986-2009要求的标准,本发明水性漆具有优异的绿色、环保效果。
按照美国材料与试验协会-ASTM F 963-11-基材/油墨或涂层中的可溶性重金属 含量标准,对本发明各实施例所得水性漆中的可溶性重金属含量进行检测,可溶性重金属含量(目录4.3.5)-根据ASTM F 963-11(i录8.3)样品用稀盐酸萃取,采用ICP-OES进行分析,所得结果如表3所示:
表3本发明水性漆中的可溶性重金属含量检测结果
Figure dest_path_image006
注:MDL表示检测限,ND表示未检出。
通过表3可以看出,本发明水性漆中不含铅、砷、钯、镉、铬和汞等可溶性重金属元素,也不含硒等可溶性污染元素,本发明水性漆安全环保,无污染。
尽管已用具体实施例来说明和描述了本发明,然而应意识到,以上各实施例仅用以说明本发明的技术方案,而非对其限制;本领域的普通技术人员应当理解:在不背离本发明的精神和范围的情况下,可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围;因此,这意味着在所附权利要求中包括属于本发明范围内的所有这些替换和修改。

Claims (9)

  1. 一种水性可焊型无机富锌底漆,其特征在于,包括以下重量份数的原料:
    水性烷基酯15-25份,水性无机树脂15-25份,氢氧化钾10-20份,锌粉50-60份,防沉剂3-5份,稳定剂2-5份,成膜助剂2-10份,附着力促进剂3-10份。
  2. 根据权利要求1所述的水性可焊型无机富锌底漆,其特征在于,包括以下重量份数的原料:
    水性烷基酯15-22份,水性无机树脂15-22份,氢氧化钾10-17份,锌粉50-57份,防沉剂3-4份,稳定剂2-4份,成膜助剂2-7份,附着力促进剂3-7份。
  3. 根据权利要求1所述的水性可焊型无机富锌底漆,其特征在于,包括以下重量份数的原料:
    水性烷基酯15-20份,水性无机树脂15-20份,氢氧化钾10-15份,锌粉50-55份,防沉剂3-4份,稳定剂2-4份,成膜助剂2-5份,附着力促进剂3-5份。
  4. 根据权利要求1-3任一项所述的水性可焊型无机富锌底漆,其特征在于,所述防沉剂为SU-141;
    所述稳定剂为WT-6510;
    所述成膜助剂为CZ-012;
    所述附着力促进剂为TL-BPA。
  5. 一种水性可焊型无机富锌底漆的制备方法,其特征在于,包括以下步骤:
    1)按权利要求1-4任一项所述的重量份数称取原料;
    2)将水性烷基酯与水性无机树脂、氢氧化钾混合搅拌;
    3)向搅拌好的液体中加入锌粉,继续搅拌;
    4)向搅拌好的液体中依次加入防沉剂、稳定剂、成膜助剂、附着力促进剂,搅拌均匀即得水性可焊型无机富锌底漆。
  6. 根据权利要求5所述的水性可焊型无机富锌底漆的制备方法,其特征在于,步骤2)中所述搅拌的转速为1000-1200转/分钟,搅拌时间为20-30分钟。
  7. 根据权利要求5所述的水性可焊型无机富锌底漆的制备方法,其特征在于,步骤3)中所述继续搅拌的转速为200-300转/分钟,搅拌时间为15-20分钟。
  8. 根据权利要求5所述的水性可焊型无机富锌底漆的制备方法,其特征在于,步骤4)还包括加入防沉剂、稳定剂、成膜助剂、附着力促进剂的同时进行搅拌的操作。
  9. 一种如权利要求1-4任一项所述水性可焊型无机富锌底漆在钢铁上的应用。
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CN104830103A (zh) * 2015-05-21 2015-08-12 田福东 一种无机硅酸锌涂料
KR20180103582A (ko) * 2017-03-10 2018-09-19 주식회사 케이씨씨 무기 징크 도료 조성물
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CN1840586A (zh) * 2005-03-28 2006-10-04 宁波黑鸟涂料有限公司 水性无机硅酸盐富锌底漆
CN101328387A (zh) * 2008-08-01 2008-12-24 河海大学 一种改性自固化型无铬锌基防腐涂料及其制备方法
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