WO2022061947A1 - Transmission manipulator - Google Patents
Transmission manipulator Download PDFInfo
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- WO2022061947A1 WO2022061947A1 PCT/CN2020/118900 CN2020118900W WO2022061947A1 WO 2022061947 A1 WO2022061947 A1 WO 2022061947A1 CN 2020118900 W CN2020118900 W CN 2020118900W WO 2022061947 A1 WO2022061947 A1 WO 2022061947A1
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- terminal
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- positive
- positive charge
- power supply
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6831—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using electrostatic chucks
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67736—Loading to or unloading from a conveyor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6831—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using electrostatic chucks
- H01L21/6833—Details of electrostatic chucks
Definitions
- the present application relates to the technical field of semiconductor processing, and in particular, to a transfer robot.
- a semiconductor refers to a material whose electrical conductivity is between that of a conductor and an insulator at room temperature.
- Wafers are silicon wafers used in the production of silicon semiconductor integrated circuits. Wafer thicknesses vary widely from fab to fab, and the wafer contactor contact area to the wafer is required to be as small as possible to avoid defects and exposure problems. The thickness of the wafers is different.
- one specification of the transfer robot is suitable for one specification of wafers. The round transmission cost is high, and the equipment investment is large.
- the present application aims to solve at least one of the technical problems existing in the prior art.
- the present application proposes a transfer manipulator, which uses Coulomb force to adsorb wafers, which can realize the transfer of wafers of various specifications, and can also eliminate residual Coulomb force through reversing components, which can reduce production costs and reduce damage to the wafer.
- a base body including a support portion for supporting the wafer
- Power supply including positive and negative terminals
- a static electricity generating device connected to a power supply, includes a positive charge terminal and an electronic terminal, and the positive charge terminal and the electronic terminal are both arranged on the support portion;
- a reversing component is arranged between the power supply and the static electricity generating device, the reversing component is in a first state, the positive charge terminal is connected to the positive terminal, and the electronic terminal is connected to the negative terminal ; The reversing component is in the second state, the positive charge terminal is connected to the negative terminal, and the electronic terminal is connected to the positive terminal.
- a group of the power supply is provided, the positive terminal is connected with a first wire, the negative terminal is connected with a second wire, the reversing component is a reversing switch, and the reversing switch The two ends of the first wire and the second wire are respectively, the reversing switch is turned off, the positive charge terminal is connected to the positive terminal, and the electronic terminal is connected to the negative terminal; the reversing switch The switch is open, the positive charge terminal is connected to the negative terminal, and the electronic terminal is connected to the positive terminal.
- the power supply includes a first DC power generator and a second DC power generator arranged in parallel, and the positive terminal of the first DC power generator and the second DC power source generate The positive terminal of the generator is reversed
- the reversing component includes a first switch and a second switch, the first switch is connected to the branch where the first DC power generator is located, and the second switch is connected to the The branch where the second DC power generator is located; the first switch is turned on and the second switch is turned off, the positive charge terminal is connected to the positive terminal of the first DC power generator, and the electronic terminal is connected to The negative terminal of the first DC power generator; the first switch is turned off and the second switch is turned on, the positive charge terminal is connected to the negative terminal of the second DC power generator, the electronic terminal The head is connected to the positive terminal of the second DC power generator.
- the support portion is provided with a wafer contactor, the wafer contactor protrudes from the surface of the support portion, and a pressure sensor is provided at the bottom of the wafer contactor.
- it further includes a central processing unit, the power supply and the pressure sensor are both connected to the central processing unit, and the central processing unit stores the input voltage of the static electricity generating device and the The relationship model between the output voltage of the pressure sensor, the power supply stops supplying power to the static electricity generating device, the input voltage of the static electricity generating device is obtained according to the relationship model and the output voltage of the pressure sensor, and the The state of the commutation member is adjusted so that the power supply supplies the input voltage to the static electricity generating device.
- the wafer contactors are alternately arranged with the positively charged terminals, and/or the wafer contactors are arranged alternately with the electronic terminals.
- a first adjustment resistor is connected to the first wire, and a second adjustment resistor is connected to the second wire.
- the base body is an insulating material.
- the positive charge terminals and the electronic terminals are alternately arranged.
- the base body is configured with a wiring groove, and a first wire connecting the power supply and the positive charge terminal and a second wire connecting the power supply and the electronic terminal are both disposed in the inside the wireway.
- a wiring distributor is connected to the base body, and the wiring distributor is arranged at one end of the wiring groove close to the power supply.
- An embodiment of the present application provides a conveying manipulator, including a base body, a power source, a static electricity generating device, and a reversing component.
- the static electricity generating device includes a positive charge terminal and an electronic terminal connected to the power source, and both the positive charge terminal and the electronic terminal are Coulomb force can be generated between the wafer and the wafer to realize the adsorption and fixation of the wafer. It can be applied to the transfer of wafers of various specifications and can reduce the production cost; when the power supply stops supplying power to the static electricity generating device, the positive charge terminal There may be residual Coulomb force between the head and the electronic end and the wafer. At this time, it is difficult for the wafer to overcome the static friction force and get out of the transfer robot.
- the head is connected to the negative terminal of the power supply and the electronic terminal is connected to the positive terminal of the power supply, so that the residual Coulomb force can be eliminated by the reverse Coulomb force, so that the wafer can smoothly leave the transfer robot and solve the problem of tape in the wafer transfer process. And the problem of fragmentation is helpful to save social resources and has great economic value.
- FIG. 1 is a schematic top-view structural diagram of a conveying manipulator provided in an embodiment of the present application
- FIG. 2 is a schematic side view of the structure of a conveying manipulator provided by an embodiment of the present application
- FIG. 3 is a schematic structural diagram of the first embodiment of the reversing component of the conveying manipulator provided in the embodiment of the present application;
- FIG. 4 is a schematic structural diagram of the second embodiment of the reversing component of the conveying manipulator provided in the embodiment of the present application;
- FIG. 5 is a schematic diagram of the control logic of the conveying manipulator provided by the embodiment of the present application.
- FIG. 6 is a schematic diagram of a relationship model between the input voltage of the static electricity generating device of the conveying manipulator and the output voltage of the pressure sensor provided by the embodiment of the present application;
- FIG. 8 is a schematic structural diagram of a distribution manner of positive charge terminals and electronic terminals of a transmission manipulator provided in an embodiment of the present application.
- 91 reversing switch
- 92 first switch
- 93 second switch.
- connection and “connected” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, Or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium.
- connection should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, Or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium.
- the first feature "on” or “under” the second feature may be in direct contact with the first and second features, or the first and second features pass through the middle indirect contact with the media.
- the first feature being “above”, “over” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
- the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
- An embodiment of the present application provides a conveying manipulator including: a base body 1 , a power source 8 , a static electricity generating device 2 and a reversing component.
- the power supply 8 supplies power to the static electricity generating device 2
- the reversing component is used to switch the connection relationship between the static electricity generating device 2 and the two ends of the power supply 8
- the base body 1 is used to install the static electricity generating device 2 .
- the base body 1 includes a support portion 11 for supporting the wafer;
- the power source 8 includes a positive terminal and a negative terminal, the positive terminal is connected with a first wire 5, and the negative terminal is connected with a second wire 6;
- the static electricity generating device 2 is connected to the power source 8, and the static electricity
- the generating device 2 includes a positive charge terminal 21 and an electronic terminal 22.
- the positive charge terminal 21 and the electronic terminal 22 are both arranged on the support portion 11; In the first state, the positive charge terminal 21 is connected to the positive terminal, and the electronic terminal 22 is connected to the negative terminal; the reversing component is in the second state, the positive charge terminal 21 is connected to the negative terminal, and the electronic terminal 22 is connected to the positive terminal.
- the wafer can be fixedly supported by the support portion 11 and move synchronously with the support portion 11, so as to realize the transfer of the wafer.
- the wafer and the supporting part 11 are provided with a fixed force by the electrostatic generating device 2.
- the electrostatic generating device 2 After the electrostatic generating device 2 is energized, the positive charge terminal 21 generates a positive charge, and the positive charge terminal 21 attracts electrons in the wafer, and the electronic terminal 22 Electrons are generated, and the electronic terminal 22 attracts the positive charges in the wafer to realize electrostatic adsorption and fixation between the wafer and the transfer robot.
- the power supply 8 stops supplying power to the static electricity generating device 2, and the positive charge terminal 21 and the electronic terminal 22 still have some residual charges.
- the positive terminal of the power supply 8 is connected through the reversing part
- the electron terminal 22 and the negative terminal of the power supply 8 are connected to the positive charge terminal 21 so that the power source 8 supplies positive charge to the electron terminal 22 and electrons to the positive charge terminal 21 to eliminate the positive charge terminal 21 and the electron terminal 22
- the residual positive charges and electrons make the force between the positive charge terminal 21 and the wafer, and between the electronic terminal 22 and the wafer zero, so that the wafer can be removed from the base 1 smoothly, solving the problem of residual wafer residues. Banding and fragmentation problems that may arise from Coulomb force.
- the double-electricity electrostatic generating device 2 is used to generate a Coulomb force to adsorb the wafer, so that a positive pressure is generated between the wafer and the support portion 11 to ensure the static friction during the wafer transfer process; the wafer moves to the target position Afterwards, the charge supplied by the power source 8 to the positive charge terminal 21 and the electronic terminal 22 can also be switched through the reversing component, so as to eliminate the residual Coulomb force of the positive charge terminal 21 and the electronic terminal 22 .
- the transfer manipulator of this embodiment is suitable for wafers of different thicknesses produced under different processes, which can ensure the static friction between the wafer and the support portion 11, realize the non-slip transmission of the wafer, and can realize the transfer of various wafers. Fully adaptable transfer solves the problem of high wafer transfer cost in related technologies, and also solves the problem of tapes and fragments during wafer transfer, which helps save social resources and has great economic value.
- a group of power sources 8 is provided, the positive terminal of the power source 8 is connected to the first wire 5, and the negative terminal of the power source 8 is connected to the second wire 6;
- the reversing component is a reversing switch 91, The two ends of the reversing switch 91 are the first wire 5 and the second wire 6 respectively.
- the reversing switch 91 is closed, the positive charge terminal 21 is connected to the positive terminal, and the electronic terminal 22 is connected to the negative terminal; the reversing switch 91 is opened, and the positive charge terminal is connected.
- the head 21 is connected to the negative terminal, and the electronic terminal 22 is connected to the positive terminal.
- the residual Coulomb force between the wafer and the static electricity generating device 2 is eliminated, the wafer is prevented from being damaged by the transfer robot, and the safety of wafer transfer is improved.
- the power source 8 provides direct current, and the power source 8 can be a direct current generator.
- the first wire 5 includes a first section and a second section, and the second wire 6 includes a third section and a fourth section.
- One end of the reversing switch 91 is connected to the position where the first section and the second section are butted. The other end is connected to the position where the third segment and the fourth segment are butted.
- the first segment When the reversing switch 91 is closed, the first segment is connected to the second segment, the third segment is connected to the fourth segment, the positive terminal is connected to the positive charge terminal 21, and the negative terminal is connected to the electronic terminal 22; when the reversing switch 91 is turned on , the first section is connected with the fourth section, the third section is connected with the second section, the positive terminal is connected with the electronic terminal 22, and the negative terminal is connected with the positive charge terminal 21, so as to eliminate the residual Coulomb force by reverse energization, The wafer can be separated from the base 1 without damage to the wafer.
- a first adjustment resistor is connected to the first wire 5
- a second adjustment resistor is connected to the second wire 6 .
- the first adjusting resistor is used to adjust the voltage of the positive charge terminal 21
- the second adjusting resistor is used to adjust the voltage of the electronic terminal 22 , so that the static electricity generating device 2 can provide different adsorption forces according to different wafer specifications.
- the resistance values of the first adjusting resistor and the second adjusting resistor can be adjusted.
- the first adjusting resistor includes a first resistor 51 and a second resistor 52, the first resistor 51 is connected to the first section, and the second resistor 52 is connected to the second section, and the voltages of each part can be adjusted independently.
- the second adjustment resistor includes a third resistor 61 and a fourth resistor 62. The third resistor 61 is connected to the third stage, and the fourth resistor 62 is connected to the fourth stage. The voltage of each part can also be adjusted independently.
- a first capacitor 53 is connected to the first wire 5
- a second capacitor 63 is connected to the second wire 6, so that the voltage is more stable.
- the power supply includes a first DC power generator 81 and a second DC power generator 82 arranged in parallel, and the first DC power supply
- the positive terminal of the generator 81 and the positive terminal of the second DC power generator 82 are arranged oppositely, and the negative terminal of the first DC power generator 81 and the negative terminal of the second DC power generator 82 are also arranged oppositely.
- the commutation component includes a first switch 92 and a second switch 93, the first switch 92 is connected to the branch where the first DC power generator 81 is located, the second switch 93 is connected to the branch where the second DC power generator 82 is located, and the first switch 92 is connected to the branch where the second DC power generator 82 is located.
- a switch 92 is turned on and the second switch 93 is turned off, the positive charge terminal 21 is connected to the positive terminal of the first DC power generator 81, and the electronic terminal 22 is connected to the negative terminal of the first DC power generator 81; the first switch 92 When turned off and the second switch 93 is turned on, the positive charge terminal 21 is connected to the negative terminal of the second DC power generator 82 , and the electronic terminal 22 is connected to the positive terminal of the second DC power generator 82 .
- two sets of power sources 8 arranged in opposite directions are provided, and the power supply direction to the static electricity generating device 2 is switched by switching the on-off of the first DC power generator 81 and the second DC power generator 82, so as to eliminate the residual Coulomb force , so that the wafer can be separated from the base 1 without damage to the wafer.
- the wires between the power source 8 and the static electricity generating device 2 are also connected with resistors and capacitors to ensure the stability of the circuit structure.
- the support portion 11 is provided with a wafer contactor 3 , the wafer contactor 3 protrudes from the surface of the support portion 11 , and the surface of the wafer contactor 3 is used for contacting the wafer, reducing the contact between the wafer and the wafer.
- the contact area of the base body 1 and the static friction force between the wafer and the surface of the wafer contactor 3 are used to prevent the wafer from moving relative to the base body 1 to ensure the transfer stability of the wafer.
- the bottom of the wafer contactor 3 is provided with a pressure sensor 4, and the pressure sensor 4 is used to measure the pressure exerted by the wafer on the wafer contactor 3, and the friction coefficient between the pressure and the surface of the wafer contactor 3 is measured.
- the static friction force between the wafer and the surface of the wafer contactor 3 can be calculated, as shown in FIG. 7 .
- the pressure exerted by the wafer on the wafer contactor 3 is the sum of the gravity of the wafer and the attractive force of the electrostatic generating device 2 to the wafer. The gravity of the wafer remains unchanged.
- the user can adjust the attractive force of the electrostatic generating device 2 to the wafer according to the pressure measured by the pressure sensor 4, that is, adjust the voltage to the electrostatic generating device 2. .
- the power supply 8 stops supplying power to the static electricity generating device 2, and the pressure measured by the pressure sensor 4 is the sum of the gravity of the wafer and the residual Coulomb force, and the magnitude of the residual Coulomb force can be obtained.
- the power supply 8 can reversely supply power to make the static electricity generating device 2 generate a reverse force of the same magnitude to eliminate the residual Coulomb force, so that the wafer can smoothly leave the transfer robot.
- the conveying manipulator further includes a central processing unit, the power supply 8 and the pressure sensor 4 are both connected to the central processing unit, and the central processing unit stores a voltage between the input voltage of the static electricity generating device 2 and the output voltage of the pressure sensor 4 .
- the relationship model, the power supply 8 stops supplying power to the static electricity generating device 2, according to the relationship model and the output voltage of the pressure sensor 4, the input voltage of the static electricity generating device 2 is obtained, and the state of the commutation component is switched, and the power supply 8 is supplied to the static electricity generating device 2. Supply the reverse input voltage.
- the relationship model is a curve relationship between the input voltage of the static electricity generating device 2 and the output voltage of the pressure sensor 4 measured in the laboratory in advance according to the specifications of the wafer.
- FIG. 6 illustrates a relationship model between the input voltage of the static electricity generating device 2 of the wafer and the output voltage of the pressure sensor 4 .
- the central processing unit can store the relationship models of wafers of various specifications, and can retrieve the relationship models corresponding to the wafers to be transferred as needed.
- the central processing unit can also correct the relationship model according to the real-time data, so as to make the adjustment more accurate.
- the central processing unit transmits the input voltage required by the electrostatic generating device 2 to the electrostatic generating device controller, and the electrostatic generating device controller regulates the output voltage of the electrostatic generating device 2.
- the pressure sensor 4 measures the wafer pair.
- the pressure of the wafer contactor 3 is fed back to the central processing unit, which is the logical transmission relationship between the voltage signals, which can solve the problem of tape and fragmentation of the wafer that may be caused by the residual Coulomb force.
- a double-electricity electrostatic generating device 2 that can generate Coulomb force is used to generate positive pressure to ensure static friction during wafer transfer.
- the positive pressure can be converted into an electrical signal by the pressure sensor 4 at the bottom of the wafer contactor 3, and the central processing unit receives the electrical signal. Because the relationship model between the input voltage of the static electricity generating device 2 and the induced electrical signal of the pressure sensor 4 has been written in In the central processing unit, the central processing unit can control the voltage of the static electricity generating device 2 according to predetermined parameters, so as to realize the non-slip transfer of wafers of different thicknesses produced under various different processes.
- the transfer manipulator can perform the unwinding action.
- a plurality of wafer contactors 3 are evenly distributed on the support portion 11 , and the bottom of each wafer contactor 3 is provided with a pressure sensor 4 .
- the multiple wafer contactors 3 provide multiple support points for the wafer, so that the support of the wafer is more stable.
- multiple pressure sensors 4 can measure multiple sets of data, and the input voltage of the positive charge terminal 21 or electronic terminal 22 at this position can be adjusted according to the pressure at each position; the static electricity can also be obtained according to the average value of multiple sets of data.
- the average value of the input voltage of the generating device 2 is used to adjust the input voltages of multiple groups of positive charge terminals 21 and multiple groups of electronic terminals 22 synchronously; of course, the input voltage of the positive charge terminals 21 and the input voltage of the electronic terminals 22
- the adjustment method is not limited to the above, and can also be adjusted in other ways.
- the pressure sensor 4 is a piezoelectric ceramic sensor.
- the piezoelectric ceramic sensor has high sensitivity, high reliability, high stability, high temperature and low temperature resistance and good humidity resistance.
- the pressure sensor 4 is not limited to the use of piezoelectric ceramic sensors, and other sensors that deform under pressure and convert pressure into electrical signals may be used.
- a plurality of positive charge terminals 21 are distributed on the base body 1, and a plurality of electronic terminals 22 are also distributed on the base body 1, so that the wafer can be stressed at multiple positions to ensure that the wafer is in contact with the wafer The static friction between the devices 3.
- two positive charge terminals 21 are provided on the base body 1 , two electronic terminals 22 are also provided, and the positive charge terminals 21 and the electronic terminals 22 are symmetrically arranged.
- the wafer contactors 3 and the positively charged terminals 21 are alternately arranged, the positively charged terminals 21 provide a force for adsorbing the wafer, and the wafer contactor 3 provides a supporting force for the wafer, the adsorption force and the supporting force Alternate distribution helps the wafer to be uniformly stressed.
- the alternate arrangement of the wafer contactors 3 and the electronic terminals 22 also helps the wafer to be uniformly stressed.
- the wafer contactors 3 and the positive charge terminals 21 are alternately arranged, and the wafer contactors 3 and the electronic terminals 22 are arranged alternately, so that the wafer is subjected to more uniform force.
- the positive charge terminals 21 and the electronic terminals 22 are alternately arranged, and the positive charge terminals 21 , the electronic terminals 22 , the positive charge terminals 21 , the electronic terminals 22 . . . are sequentially arranged in a clockwise or counterclockwise direction. ...and so on, which is conducive to the uniform distribution of the electric field.
- the support portion 11 is provided with a preset path, and the positive charge terminals 21 and the electronic terminals 22 are alternately arranged on the same preset path.
- the positive charge terminals 21 and the electronic terminals 22 are alternately arranged, so that the electric field is evenly distributed, which helps the wafer to be uniformly stressed, ensures the stable transfer of the wafer, and also helps to reduce the impact on the wafer. damage.
- the positive charge terminal 21 and the electronic terminal 22 are alternately arranged, which can be understood as the positive charge terminal 21, the electronic terminal 22, the positive charge terminal 21, the electronic terminal 22 and so on in a clockwise or counterclockwise direction. .
- the wafers on the preset path are guaranteed to be uniformly stressed; when multiple positive charge terminals 21 and electronic terminals 22 are arranged evenly in the circumferential direction of the support portion 11 , the positive charge terminals 21 and the electronic The ends 22 are alternately arranged on the same circumference. When multiple preset paths are set, it is ensured that the electric field on each preset path is evenly distributed.
- a plurality of preset paths are set on the support portion 11 , and on adjacent preset paths, the positive charge terminals 21 and the electronic terminals 22 are in one-to-one correspondence.
- the two adjacent terminals on the two preset paths are the positive charge terminal 21 and the electronic terminal 22 respectively; when three or more preset paths are set, any two preset paths are The two adjacent terminals are the positive charge terminal 21 and the electronic terminal 22 respectively, which ensures that all the positive charge terminals 21 and the electronic terminals 22 are alternately arranged, so that the electric field on the entire support portion 11 is evenly distributed.
- the support portion 11 is a circular ring, and the electronic terminal 22 and the positive charge terminal 21 are arranged on one side of the circular ring in a clockwise direction, so that the electric field on both sides is evenly distributed.
- the base body 1 is configured with a wire routing slot 13 , and the first wire 5 and the second wire 6 are both arranged in the wire routing slot 13 .
- the arrangement of the wiring slot 13 is convenient to define the wiring path, and the assembly is simpler, and the wires are arranged in the wiring slot 13, which can make the wiring more tidy.
- the wiring slot 13 is a hollow cavity in the base body 1 , the upper and lower surfaces of the wiring slot 13 are closed, and the end of the wiring slot 13 is open so that the wires can be introduced into the wiring in slot 13.
- the upper and lower surfaces of the wiring slot 13 are closed to provide a relatively closed environment for the positive charge terminal 21 and the electronic terminal 22, so as to reduce the influence of the external environment on the positive charge terminal 21 and the electronic terminal 22, and improve the stability of the Coulomb force .
- the base body 1 may include an upper casing and a lower casing, and the wire groove 13 is restricted between the upper casing and the lower casing, which facilitates the processing of the wire groove 13 and facilitates the installation of wires.
- the wiring groove 13 is not limited to the structure of the hollow chamber, and may also be a groove recessed downward from the surface of the base body 1 .
- the wiring slot 13 extends along a straight line, a circular arc or a serpentine shape, that is, the preset path extends along a straight line, a circular arc or a serpentine shape.
- the preset path is arc-shaped, and a plurality of arc-shaped wiring slots 13 are arranged in the circumferential direction of the support portion 11 , and each wiring slot 13 is provided with a plurality of positive charge terminals 21 and a plurality of The electronic terminal 22 makes the Coulomb force evenly distributed.
- the preset path can be straight or serpentine.
- the contour shape of the support portion 11 can also be straight;
- the serpentine shape can increase the length of the preset path on the support portion 11 , so that the electric field is more uniform.
- the bottom of the wafer contactor 3 is provided with a pressure sensor 4 , and the pressure sensor 4 is arranged in the wiring groove 13 .
- the pressure sensor 4 is also set in a relatively closed environment to ensure the measurement accuracy of the pressure sensor 4 and reduce the influence of the environment on the measurement result.
- a wiring distributor 7 is connected to the base body 1 , and the wiring distributor 7 is arranged at one end of the wiring slot 13 close to the power supply 8 .
- the wiring distributor 7 is used to connect the wires.
- the pressure sensor 4 is connected to the power supply 8 through the wiring distributor 7.
- the wires of the positive charge terminal 21 and the electronic terminal 22 are also connected to the power supply 8 through the wiring distributor 7. At the same time, power is supplied to the pressure sensor 4 and the static electricity generating device 2, which simplifies the structure.
- the wiring distributor 7 on one side of the base body 1 can be connected to the positive terminal and the negative terminal of the power supply 8 at the same time, so that the positive charge terminal 21 and the electronic terminal 22 can be provided on one side of the support part 11 at the same time, which is helpful for The electric field is evenly distributed.
- the material of the base body 1 is an insulating material, and the insulating material may be ceramic, plastic, rubber, or the like.
- the base body 1 further includes a connecting portion 12, and the connecting portion 12 is used for connecting with driving components such as a motor and an air cylinder.
- the support portion 11 is a hollow annular structure, the wafer is supported by the annular support portion 11, the wafer is uniformly stressed, and other operations can also be performed on the wafer through the hollow portion.
- the connecting portion 12 is located on one side of the supporting portion 11 , and the connecting portion 12 and the supporting portion 11 can be integrally formed or spliced and installed, which can be selected as required.
- the transfer robot includes a power source 8, a base body 1, a static electricity generating device 2, a reversing component, a wafer contactor 3 and a piezoelectric ceramic sensor, and the wafer falls on the wafer contactor 3 of the support portion 11,
- the positive charge terminal 21 and the electronic terminal 22 of the static electricity generating device 2 are loaded with voltage under the action of the static electricity generating device controller to generate a Coulomb force, thereby generating a static friction force between the wafer contactor 3 and the wafer.
- the piezoelectric ceramic sensor can sense the actual Coulomb force and feedback it to the central processing unit.
- the transfer robot On the support part 11, the transfer robot carries the wafer to the designated position of the system.
- the piezoelectric ceramic sensor can sense whether the static electricity remains after the power supply 8 stops supplying power to the static electricity generating device 2 according to the induced voltage under pressure, and judge whether the reversing part is turned on. When the reversing part is turned on, the piezoelectric ceramic The induced voltage under pressure on the sensor becomes smaller. When the induced voltage reaches the safe voltage range, the transfer robot can perform the unloading action, and the wafer can be safely and completely placed in the designated position.
- An embodiment of the second aspect of the present application provides a wafer suction force adjustment system for a transfer robot, including: N pressure sensors 4, N wafer contactors 3, a central processing unit, a static electricity generating device controller, and The static electricity generating device 2, N is a positive integer not less than 3; the static electricity generating device 2 is connected to the voltage output terminal of the static electricity generating device controller, and is used for generating static charge to generate induced charge with the wafer; the N pressure sensors 4 are respectively connected with The N wafer contactors 3 are connected to obtain the pressure value of the wafer after it is determined that the wafer is placed on the wafer contactor 3; value and the preset relationship model to determine the corresponding current target voltage value, and use the current target voltage value to drive the static electricity generating device controller to output the current actual voltage value to make the static electricity generating device 2 generate corresponding static charge; wherein, the preset relationship The model has a corresponding relationship between the pressure value and the target voltage value.
- N pressure sensors 4 are arranged at the bottom of the wafer contactor 3 in a one-to-one correspondence, that is, the first pressure sensor, the second pressure sensor... the Nth pressure sensor, so that when the wafer contactor 3 is placed on the When a wafer is used, the wafer can generate pressure on the pressure sensor 4, and the pressure sensor 4 acquires the pressure value caused by the wafer.
- FIG. 6 and FIG. 7 it can be known that different types of wafers require different sizes of static friction, and there is a corresponding relationship between the static friction and the output voltage of the pressure sensor 4, and the output voltage of the pressure sensor 4 is related to the electrostatic force.
- the input voltage of the generator 2 has a corresponding relationship, so that the corresponding relationship between the static friction force and the input voltage of the static generator 2 can be found.
- the input voltage of the static generator 2 is the target voltage value to be generated by the static generator 2 . Therefore, different target voltage values can be input for different types of wafers, thereby generating corresponding static friction forces.
- the preset relationship model can be set in the form of a preset electrostatic control voltmeter, so that when the pressure sensor 4 transmits a voltage signal, that is, a pressure value signal, the preset electrostatic control voltage can be adjusted according to the pressure value.
- a voltage signal that is, a pressure value signal
- the preset electrostatic control voltage can be adjusted according to the pressure value.
- the relationship between the pressure value and the target voltage value can also be expressed by a function, so as to obtain a more accurate target voltage value. That is, the preset relationship model is a functional relationship between the pressure value and the target voltage value. After obtaining the pressure value, use the functional relationship to calculate the target voltage value.
- the method of this embodiment is applicable to the transmission manipulator in the above-mentioned embodiment, and the positive charge terminal 21 and the electronic terminal 22 of the static electricity generating device 2 are both provided in the transmission manipulator; the power source 8 is used to supply the positive charge terminal 21 and electronic terminal 22 supply power.
- the embodiment of the present application is also provided with an alarm module connected to the central processing unit; the central processing unit is also used to obtain the current target voltage value and the current actual voltage value, and determine the current target voltage value and Whether the difference between the current actual voltage value exceeds the preset threshold; if it exceeds the current threshold, the alarm module will be triggered.
- the central processing unit is also used to obtain the current target voltage value and the current actual voltage value, and determine whether the difference between the current target voltage value and the current actual voltage value exceeds a preset threshold; if it does not exceed the preset threshold, use the current
- the target voltage value and the current actual voltage value are modified to a preset relationship model to obtain a modified voltage model.
- the central processing unit when revising the preset relationship model, is specifically configured to adjust the target voltage value in the preset relationship model to a smaller value if the current target voltage value is less than the current actual voltage value; if the current target voltage value is greater than For the current actual voltage value, increase the target voltage value in the preset relational model.
- the central processing unit in order to know whether there is a deviation in the placement position of the wafer, the central processing unit is also used for when any one of the N pressure values corresponding to the N pressure sensors 4 is different from other pressures A wafer placement error alert is issued when the deviation of the values exceeds a threshold. That is to say, if the wafer is placed in the correct position, the pressure values of the N pressure sensors 4 should be the same, but if one of them is abnormal, it means that the abnormal pressure sensor 4 has been subjected to too much or too little pressure. pressure, the wafer is placed in the wrong position.
- the following describes the wafer adsorption force adjustment method for the transfer robot provided by the embodiments of the present application, the wafer adsorption force adjustment method for the transfer robot described below and the wafer adsorption force adjustment for the transfer robot described above.
- the systems can refer to each other correspondingly.
- An embodiment of the present application provides a wafer adsorption force adjustment system and method for a conveying robot.
- the electrostatic charges generated by the electrostatic generating device 2 are controlled to be different, so as to be different from the electrostatic induction of the wafers.
- the adsorption force is generated to generate different positive pressures to ensure the static friction force during the wafer transfer process.
- the positive pressure can be converted into the pressure value of the electrical signal by the pressure sensor 4 under the wafer contactor 3, so as to realize various processes. Next, slip-free transport of wafers of different thicknesses.
- the embodiment of the present application also provides a method for adjusting the wafer adsorption force for a conveying robot, which is applied to any of the above wafer adsorption force adjustment systems, and is specifically executed by a central processing unit.
- the method specifically includes:
- Step S61 After determining that the wafer is placed on the wafer contactor 3, obtain the pressure value of the wafer;
- Step S62 determining the corresponding current target voltage value according to the pressure value and a preset relationship model
- Step S63 using the current target voltage value to drive the static electricity generating device controller to output the current actual voltage value so that the static electricity generating device 2 generates corresponding static charge;
- the preset relationship model has a corresponding relationship between the pressure value and the target voltage value.
- the method specifically further includes:
- Step S71 obtaining the current target voltage value and the current actual voltage value
- Step S72 judging whether the difference between the current target voltage value and the current actual voltage value exceeds a preset threshold
- Step S73 If the preset threshold value is not exceeded, modify the preset relationship model by using the current target voltage value and the current actual voltage value to obtain a modified voltage model.
- An embodiment of the third aspect of the present application provides a wafer inspection system for a transfer robot, comprising: N pressure sensors 4, N wafer contactors 3 and a central processing unit, where N is a positive integer not less than 3
- the N pressure sensors 4 are respectively connected with the N wafer contactors 3 for obtaining the pressure value of the wafer after the wafer is determined to be placed on the wafer contactor 3, and the pressure value is the output of the N pressure sensors 4
- the central processing unit is connected to the output ends of the N pressure sensors 4, and is used to judge the type of the wafer according to the pressure value and the preset pressure value table, and obtain the judgment result; wherein, the preset pressure value table has a pressure value range and corresponding wafer type.
- pressure sensors 4 are arranged at the bottom of each wafer contactor 3 in a one-to-one correspondence.
- the wafer can generate pressure on the pressure sensors 4 , the pressure sensor 4 obtains the pressure value caused by the wafer.
- the pressure value is the sum of the output values of N pressure sensors 4, that is to say, the pressure values measured by each pressure sensor 4 need to be summed.
- each pressure sensor 4 The measured pressure values are the same, but if the position of the wafer is not in the center, the pressure values of each pressure sensor 4 may be different, but even if they are not the same, the sum of the output values of the sensors corresponds to the position of the wafer. The resulting total pressure value.
- the central processing unit can specifically use the central processing unit to find the pressure value range corresponding to the pressure value in the preset pressure value table; if there is a corresponding pressure value in the pressure value table If the pressure value range is selected, the wafer type corresponding to the pressure value range is determined; if the corresponding pressure value range does not exist in the pressure value table, an abnormal alarm signal is issued.
- the pressure value is 5, and the preset pressure value table exists: the first pressure value range is 1 ⁇ 2, the second pressure value range is 2 ⁇ 3, and the third pressure value range is 3 ⁇ 4; if only these three If a pressure range is reached, it means that the current wafer is an abnormal wafer, and an abnormal alarm signal should be issued at this time. However, if there is a fourth pressure value range 4 to 5 in the preset pressure value table, then the current wafer belongs to the fourth pressure value range, and therefore, the type of the current wafer can be determined.
- the preset pressure value table there are also wafer types corresponding to the pressure value ranges such as the first pressure value range, the second pressure value range, etc. Specifically, the wafer type can be a processing type or a different customer type from.
- a camera device can also be set in the wafer inspection system.
- the camera device is used to capture the real-time image of the transfer robot; the central processing unit is also used to receive the real-time image, and Whether the wafer is placed on the wafer contactor 3 is judged according to the real-time image, and the pressure sensor 4 is activated when the wafer is placed on the wafer contactor 3 . That is to say, whether the wafer is in place is judged by means of image recognition of the wafer.
- a neural network needs to be set up in the central processing unit, and the neural network needs to be trained on image samples that identify the wafer in place.
- Embodiments of the present application further provide a wafer inspection method for a conveying robot, which is applied to the wafer inspection system in any of the above embodiments, including:
- Step S41 after determining that the wafer is placed on the wafer contactor 3, obtain the pressure value of the wafer;
- Step S42 judging the type of the wafer according to the pressure value and a preset pressure value table, and obtaining a judgment result; wherein the preset pressure value table has a pressure value range and a corresponding wafer type.
- the type of wafer is judged according to the pressure value and the preset pressure value table, and the obtained judgment result specifically includes the following:
- Step S51 looking up the pressure value range corresponding to the pressure value in the preset pressure value table
- Step S52 If there is a corresponding pressure value range in the pressure value table, determine the wafer type corresponding to the pressure value range;
- Step S53 If the corresponding pressure value range does not exist in the pressure value table, an abnormal alarm signal is issued.
- the wafer detection system and method for conveying a manipulator provided in the embodiment of the present application adds a pressure sensor 4, which can determine the type of the wafer and whether an abnormality occurs according to the pressure value of the wafer obtained by the pressure sensor 4. Effectively identify different wafer specifications and find wafer anomalies.
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Abstract
The present application relates to the technical field of semiconductor processing, and provides a transmission manipulator, comprising: a substrate, a power supply, an electrostatic generation device, and a reversing component. The substrate comprises a support portion used for supporting a wafer; the power supply comprises a positive terminal and a negative terminal; the electrostatic generation device is connected to the power supply and comprises a positive charge end and an electronic end; the positive charge end and the electronic end are both provided on the support portion; the reversing component is provided between the power supply and the electrostatic generation device; when the reversing component is in a first state, the positive charge end is connected to the positive terminal, and the electronic end is connected to the negative terminal; and when the reversing component is in a second state, the positive charge end is connected to the negative terminal, and the electronic end is connected to the positive terminal. According to the transmission manipulator provided in the present application, Coulomb force is used to suction wafers, the conveying of the wafers of various specifications can be realized, the residual Coulomb force can be eliminated by means of the reversing component, the production costs can be reduced, and the damage to the wafers can be reduced.
Description
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求于2020年9月27日提交的申请号为202011029264.1,发明名称为“传送机械手”的中国专利申请的优先权,其通过引用方式全部并入本文。This application claims the priority of the Chinese patent application with the application number 202011029264.1 filed on September 27, 2020, and the invention title is "Transmission Robot", which is fully incorporated herein by reference.
本申请涉及半导体加工技术领域,尤其涉及传送机械手。The present application relates to the technical field of semiconductor processing, and in particular, to a transfer robot.
半导体指常温下导电性能介于导体与绝缘体之间的材料。半导体产品繁多,工艺制程复杂,晶圆为硅半导体集成电路制作所用的硅晶片。晶圆厚度在不同的晶圆厂有很大的不同,加之和晶圆接触的晶圆接触器接触面积被要求尽量小以避免缺陷和曝光问题。晶圆的厚度不同,相关技术中,用于传送晶圆的传送机械手中,一种规格的传送机械手适应一种规格的晶圆,目前没有一种传送机械手可以传送不同规格的晶圆,使得晶圆的传送成本较高,设备投入大。A semiconductor refers to a material whose electrical conductivity is between that of a conductor and an insulator at room temperature. There are many semiconductor products and complex processes. Wafers are silicon wafers used in the production of silicon semiconductor integrated circuits. Wafer thicknesses vary widely from fab to fab, and the wafer contactor contact area to the wafer is required to be as small as possible to avoid defects and exposure problems. The thickness of the wafers is different. In the related art, in the transfer robot used for transferring wafers, one specification of the transfer robot is suitable for one specification of wafers. The round transmission cost is high, and the equipment investment is large.
发明内容SUMMARY OF THE INVENTION
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请提出一种传送机械手,利用库仑力对晶圆进行吸附,可实现多种规格的晶圆的传送,还可通过换向部件消除残余的库仑力,可降低生产成本并减小对晶圆的损伤。The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a transfer manipulator, which uses Coulomb force to adsorb wafers, which can realize the transfer of wafers of various specifications, and can also eliminate residual Coulomb force through reversing components, which can reduce production costs and reduce damage to the wafer.
根据本申请第一方面实施例的传送机械手,包括:The conveying manipulator according to the embodiment of the first aspect of the present application includes:
基体,包括用于支撑晶圆的支撑部;a base body, including a support portion for supporting the wafer;
电源,包括正极端和负极端;Power supply, including positive and negative terminals;
静电发生装置,连接于电源,包括正电荷端头和电子端头,所述正电荷端头和所述电子端头均设于所述支撑部;A static electricity generating device, connected to a power supply, includes a positive charge terminal and an electronic terminal, and the positive charge terminal and the electronic terminal are both arranged on the support portion;
换向部件,设于所述电源与所述静电发生装置之间,所述换向部件处于第一状态,所述正电荷端头连接所述正极端,所述电子端头连接所述负 极端;所述换向部件处于第二状态,所述正电荷端头连接所述负极端,所述电子端头连接所述正极端。A reversing component is arranged between the power supply and the static electricity generating device, the reversing component is in a first state, the positive charge terminal is connected to the positive terminal, and the electronic terminal is connected to the negative terminal ; The reversing component is in the second state, the positive charge terminal is connected to the negative terminal, and the electronic terminal is connected to the positive terminal.
根据本申请的一个实施例,所述电源设置一组,所述正极端连接有第一导线,所述负极端连接有第二导线,所述换向部件为换向开关,所述换向开关的两端分别所述第一导线与所述第二导线,所述换向开关关闭,所述正电荷端头连接所述正极端,所述电子端头连接所述负极端;所述换向开关打开,所述正电荷端头连接所述负极端,所述电子端头连接所述正极端。According to an embodiment of the present application, a group of the power supply is provided, the positive terminal is connected with a first wire, the negative terminal is connected with a second wire, the reversing component is a reversing switch, and the reversing switch The two ends of the first wire and the second wire are respectively, the reversing switch is turned off, the positive charge terminal is connected to the positive terminal, and the electronic terminal is connected to the negative terminal; the reversing switch The switch is open, the positive charge terminal is connected to the negative terminal, and the electronic terminal is connected to the positive terminal.
根据本申请的一个实施例,所述电源包括并联设置的第一直流电源发生器和第二直流电源发生器且所述第一直流电源发生器的正极端与所述第二直流电源发生器的正极端反向,所述换向部件包括第一开关和第二开关,所述第一开关连接于所述第一直流电源发生器所在支路,所述第二开关连接于所述第二直流电源发生器所在支路;所述第一开关打开且所述第二开关关闭,所述正电荷端头连接所述第一直流电源发生器的正极端,所述电子端头连接所述第一直流电源发生器的负极端;所述第一开关关闭且所述第二开关打开,所述正电荷端头连接所述第二直流电源发生器的负极端,所述电子端头连接所述第二直流电源发生器的正极端。According to an embodiment of the present application, the power supply includes a first DC power generator and a second DC power generator arranged in parallel, and the positive terminal of the first DC power generator and the second DC power source generate The positive terminal of the generator is reversed, the reversing component includes a first switch and a second switch, the first switch is connected to the branch where the first DC power generator is located, and the second switch is connected to the The branch where the second DC power generator is located; the first switch is turned on and the second switch is turned off, the positive charge terminal is connected to the positive terminal of the first DC power generator, and the electronic terminal is connected to The negative terminal of the first DC power generator; the first switch is turned off and the second switch is turned on, the positive charge terminal is connected to the negative terminal of the second DC power generator, the electronic terminal The head is connected to the positive terminal of the second DC power generator.
根据本申请的一个实施例,所述支撑部设有晶圆接触器,所述晶圆接触器凸出于所述支撑部的表面,所述晶圆接触器的底部设有压力传感器。According to an embodiment of the present application, the support portion is provided with a wafer contactor, the wafer contactor protrudes from the surface of the support portion, and a pressure sensor is provided at the bottom of the wafer contactor.
根据本申请的一个实施例,还包括中央处理器,所述电源和所述压力传感器均连接于所述中央处理器,所述中央处理器内存储有所述静电发生装置的输入电压与所述压力传感器的输出电压之间的关系模型,所述电源停止向所述静电发生装置供电,根据所述关系模型和所述压力传感器的输出电压,获得所述静电发生装置的输入电压,并切换所述换向部件的状态,使得所述电源向所述静电发生装置供给所述输入电压。According to an embodiment of the present application, it further includes a central processing unit, the power supply and the pressure sensor are both connected to the central processing unit, and the central processing unit stores the input voltage of the static electricity generating device and the The relationship model between the output voltage of the pressure sensor, the power supply stops supplying power to the static electricity generating device, the input voltage of the static electricity generating device is obtained according to the relationship model and the output voltage of the pressure sensor, and the The state of the commutation member is adjusted so that the power supply supplies the input voltage to the static electricity generating device.
根据本申请的一个实施例,所述晶圆接触器与所述正电荷端头交替设置,和/或,所述晶圆接触器与所述电子端头交替设置。According to an embodiment of the present application, the wafer contactors are alternately arranged with the positively charged terminals, and/or the wafer contactors are arranged alternately with the electronic terminals.
根据本申请的一个实施例,所述第一导线上连接有第一调节电阻,所述第二导线上连接有第二调节电阻。According to an embodiment of the present application, a first adjustment resistor is connected to the first wire, and a second adjustment resistor is connected to the second wire.
根据本申请的一个实施例,所述基体为绝缘材料。According to an embodiment of the present application, the base body is an insulating material.
根据本申请的一个实施例,所述正电荷端头与所述电子端头交替设置。According to an embodiment of the present application, the positive charge terminals and the electronic terminals are alternately arranged.
根据本申请的一个实施例,所述基体构造出走线槽,连接所述电源与所述正电荷端头的第一导线以及连接所述电源与所述电子端头的第二导线均设于所述走线槽内。According to an embodiment of the present application, the base body is configured with a wiring groove, and a first wire connecting the power supply and the positive charge terminal and a second wire connecting the power supply and the electronic terminal are both disposed in the inside the wireway.
根据本申请的一个实施例,所述基体上连接有接线分配器,所述接线分配器设于所述走线槽靠近所述电源的一端。According to an embodiment of the present application, a wiring distributor is connected to the base body, and the wiring distributor is arranged at one end of the wiring groove close to the power supply.
本申请实施例中的上述一个或多个技术方案,至少具有如下技术效果之一:The above-mentioned one or more technical solutions in the embodiments of the present application have at least one of the following technical effects:
本申请的实施例提供一种传送机械手,包括基体、电源、静电发生装置和换向部件,静电发生装置包括与电源连接的正电荷端头和电子端头,正电荷端头与电子端头均可与晶圆之间产生库仑力,实现对晶圆的吸附固定,可适用于多种规格的晶圆的传送,可降低生产成本;当电源停止向静电发生装置供电时,此时正电荷端头和电子端头均可能与晶圆之间残留库仑力,此时晶圆难以克服静摩擦力而脱离传送机械手,通过调节换向部件使得电源向静电发生装置反向供电,也就是使正电荷端头与电源的负极端连通且电子端头与电源的正极端连通,以通过反向的库仑力以消除残余的库仑力,使得晶圆顺利离开传送机械手,解决了晶圆传送过程中的带片和破片的问题,有助于节约社会资源,经济价值大。An embodiment of the present application provides a conveying manipulator, including a base body, a power source, a static electricity generating device, and a reversing component. The static electricity generating device includes a positive charge terminal and an electronic terminal connected to the power source, and both the positive charge terminal and the electronic terminal are Coulomb force can be generated between the wafer and the wafer to realize the adsorption and fixation of the wafer. It can be applied to the transfer of wafers of various specifications and can reduce the production cost; when the power supply stops supplying power to the static electricity generating device, the positive charge terminal There may be residual Coulomb force between the head and the electronic end and the wafer. At this time, it is difficult for the wafer to overcome the static friction force and get out of the transfer robot. The head is connected to the negative terminal of the power supply and the electronic terminal is connected to the positive terminal of the power supply, so that the residual Coulomb force can be eliminated by the reverse Coulomb force, so that the wafer can smoothly leave the transfer robot and solve the problem of tape in the wafer transfer process. And the problem of fragmentation is helpful to save social resources and has great economic value.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the present application will be set forth, in part, from the following description, and in part will become apparent from the following description, or may be learned by practice of the present application.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本申请实施例提供的传送机械手的俯视结构示意图;1 is a schematic top-view structural diagram of a conveying manipulator provided in an embodiment of the present application;
图2是本申请实施例提供的传送机械手的侧视结构示意图;FIG. 2 is a schematic side view of the structure of a conveying manipulator provided by an embodiment of the present application;
图3是本申请实施例提供的传送机械手的换向部件的第一种实施方式的结构示意图;3 is a schematic structural diagram of the first embodiment of the reversing component of the conveying manipulator provided in the embodiment of the present application;
图4是本申请实施例提供的传送机械手的换向部件的第二种实施方式的结构示意图;4 is a schematic structural diagram of the second embodiment of the reversing component of the conveying manipulator provided in the embodiment of the present application;
图5是本申请实施例提供的传送机械手的控制逻辑示意图;5 is a schematic diagram of the control logic of the conveying manipulator provided by the embodiment of the present application;
图6是本申请实施例提供的传送机械手的静电发生装置的输入电压和压力传感器的输出电压的关系模型的示意图;6 is a schematic diagram of a relationship model between the input voltage of the static electricity generating device of the conveying manipulator and the output voltage of the pressure sensor provided by the embodiment of the present application;
图7是本申请实施例提供的传送机械手的压力传感器的输出电压与晶圆接触器表面的静摩擦力的关系图;7 is a graph showing the relationship between the output voltage of the pressure sensor of the transfer robot and the static friction force on the surface of the wafer contactor provided by the embodiment of the present application;
图8是本申请实施例提供的传送机械手的正电荷端头与电子端头的分布方式的结构示意图。FIG. 8 is a schematic structural diagram of a distribution manner of positive charge terminals and electronic terminals of a transmission manipulator provided in an embodiment of the present application.
附图标记:Reference number:
1:基体;11:支撑部;12:连接部;13:走线槽;1: Base body; 11: Support part; 12: Connection part; 13: Wiring slot;
2:静电发生装置;21:正电荷端头;22:电子端头;2: Static electricity generating device; 21: Positive charge terminal; 22: Electronic terminal;
3:晶圆接触器;4:压力传感器;3: wafer contactor; 4: pressure sensor;
5:第一导线;51:第一电阻;52:第二电阻;53:第一电容;5: the first wire; 51: the first resistor; 52: the second resistor; 53: the first capacitor;
6:第二导线;61:第三电阻;62:第四电阻;63:第二电容;6: the second wire; 61: the third resistor; 62: the fourth resistor; 63: the second capacitor;
7:接线分配器;7: Wiring distributor;
8:电源;81:第一直流电源发生器;82:第二直流电源发生器;8: Power supply; 81: First DC power generator; 82: Second DC power generator;
91:换向开关;92:第一开关;93:第二开关。91: reversing switch; 92: first switch; 93: second switch.
下面结合附图和实施例对本申请的实施方式作进一步详细描述。以下实施例用于说明本申请,但不能用来限制本申请的范围。The embodiments of the present application will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the application, but not to limit the scope of the application.
在本申请实施例的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present application, it should be noted that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left" and "right" , "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing this The application examples and simplified descriptions are not intended to indicate or imply that the indicated devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the embodiments of the present application. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限 定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of the present application, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, Or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application in specific situations.
在本申请实施例中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the embodiments of the present application, unless otherwise expressly specified and limited, the first feature "on" or "under" the second feature may be in direct contact with the first and second features, or the first and second features pass through the middle indirect contact with the media. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请实施例的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structures, materials, or features are included in at least one example or example of the embodiments of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
本申请的一个实施例,结合图1至图8所示,提供一种传送机械手,包括:基体1、电源8、静电发生装置2和换向部件。电源8为静电发生装置2供电,换向部件用于切换静电发生装置2与电源8两端的连接关系,基体1用于安装静电发生装置2。基体1包括用于支撑晶圆的支撑部11;电源8包括正极端和负极端,正极端连接有第一导线5,负极端连接有第二导线6;静电发生装置2连接于电源8,静电发生装置2包括正电荷端头21和电子端头22,正电荷端头21和电子端头22均设于支撑部11;换向部件设于电源8与静电发生装置2之间,换向部件处于第一状态,正电荷端头21连接正极端,电子端头22连接负极端;换向部件处于第二状态,正电荷端头21连接负极端,电子端头22连接正极端。An embodiment of the present application, as shown in FIG. 1 to FIG. 8 , provides a conveying manipulator including: a base body 1 , a power source 8 , a static electricity generating device 2 and a reversing component. The power supply 8 supplies power to the static electricity generating device 2 , the reversing component is used to switch the connection relationship between the static electricity generating device 2 and the two ends of the power supply 8 , and the base body 1 is used to install the static electricity generating device 2 . The base body 1 includes a support portion 11 for supporting the wafer; the power source 8 includes a positive terminal and a negative terminal, the positive terminal is connected with a first wire 5, and the negative terminal is connected with a second wire 6; the static electricity generating device 2 is connected to the power source 8, and the static electricity The generating device 2 includes a positive charge terminal 21 and an electronic terminal 22. The positive charge terminal 21 and the electronic terminal 22 are both arranged on the support portion 11; In the first state, the positive charge terminal 21 is connected to the positive terminal, and the electronic terminal 22 is connected to the negative terminal; the reversing component is in the second state, the positive charge terminal 21 is connected to the negative terminal, and the electronic terminal 22 is connected to the positive terminal.
晶圆可通过支撑部11进行固定支撑并与支撑部11同步移动,则实现 晶圆的传送。其中,晶圆与支撑部11通过静电发生装置2提供固定作用力,静电发生装置2通电后,正电荷端头21产生正电荷,正电荷端头21吸引晶圆中的电子,电子端头22产生电子,电子端头22吸引晶圆中的正电荷,实现晶圆与传送机械手的静电吸附固定。The wafer can be fixedly supported by the support portion 11 and move synchronously with the support portion 11, so as to realize the transfer of the wafer. The wafer and the supporting part 11 are provided with a fixed force by the electrostatic generating device 2. After the electrostatic generating device 2 is energized, the positive charge terminal 21 generates a positive charge, and the positive charge terminal 21 attracts electrons in the wafer, and the electronic terminal 22 Electrons are generated, and the electronic terminal 22 attracts the positive charges in the wafer to realize electrostatic adsorption and fixation between the wafer and the transfer robot.
当晶圆输送到目标位置时,电源8停止向静电发生装置2供电,正电荷端头21与电子端头22还会有一些电荷残留,此时,通过换向部件将电源8的正极端连接电子端头22且电源8的负极端连接正电荷端头21,以使电源8向电子端头22供给正电荷且向正电荷端头21供给电子,以消除正电荷端头21和电子端头22残留的正电荷与电子,使得正电荷端头21与晶圆、电子端头22与晶圆之间的作用力为零,进而晶圆可以顺利从基体1上移走,解决晶圆因残余库仑力可能产生的带片和破片问题。When the wafer is transported to the target position, the power supply 8 stops supplying power to the static electricity generating device 2, and the positive charge terminal 21 and the electronic terminal 22 still have some residual charges. At this time, the positive terminal of the power supply 8 is connected through the reversing part The electron terminal 22 and the negative terminal of the power supply 8 are connected to the positive charge terminal 21 so that the power source 8 supplies positive charge to the electron terminal 22 and electrons to the positive charge terminal 21 to eliminate the positive charge terminal 21 and the electron terminal 22 The residual positive charges and electrons make the force between the positive charge terminal 21 and the wafer, and between the electronic terminal 22 and the wafer zero, so that the wafer can be removed from the base 1 smoothly, solving the problem of residual wafer residues. Banding and fragmentation problems that may arise from Coulomb force.
本实施例是利用双电性的静电发生装置2产生库伦力来吸附晶圆,使晶圆与支撑部11之间产生正压力,保证晶圆转送过程中的静摩擦力;晶圆移动到目标位置后,还可以通过换向部件,切换电源8向正电荷端头21和电子端头22供给的电荷,消除正电荷端头21与电子端头22残留的库仑力。本实施例的传送机械手,适用于不同工艺下生产的不同厚度的晶圆,能保证晶圆与支撑部11之间的静摩擦力,实现晶圆的无滑动传输,可以做到各种晶圆的全适应传送,解决了相关技术中晶圆传送成本高的问题,还解决了晶圆传送过程中的带片和破片的问题,有助于节约社会资源,经济价值大。In this embodiment, the double-electricity electrostatic generating device 2 is used to generate a Coulomb force to adsorb the wafer, so that a positive pressure is generated between the wafer and the support portion 11 to ensure the static friction during the wafer transfer process; the wafer moves to the target position Afterwards, the charge supplied by the power source 8 to the positive charge terminal 21 and the electronic terminal 22 can also be switched through the reversing component, so as to eliminate the residual Coulomb force of the positive charge terminal 21 and the electronic terminal 22 . The transfer manipulator of this embodiment is suitable for wafers of different thicknesses produced under different processes, which can ensure the static friction between the wafer and the support portion 11, realize the non-slip transmission of the wafer, and can realize the transfer of various wafers. Fully adaptable transfer solves the problem of high wafer transfer cost in related technologies, and also solves the problem of tapes and fragments during wafer transfer, which helps save social resources and has great economic value.
换向部件的两种实施方式:Two implementations of the reversing element:
在一个实施例中,参考图3所示,电源8设置的一组,电源8的正极端连接第一导线5,电源8的负极端连接第二导线6;换向部件为换向开关91,换向开关91的两端分别第一导线5与第二导线6,换向开关91关闭,正电荷端头21连接正极端,电子端头22连接负极端;换向开关91打开,正电荷端头21连接负极端,电子端头22连接正极端。通过调节电源8向静电发生装置2的通电方向,消除晶圆与静电发生装置2之间的残留库仑力,避免传送机械手损伤晶圆,提升晶圆传送的安全性。In one embodiment, as shown in FIG. 3, a group of power sources 8 is provided, the positive terminal of the power source 8 is connected to the first wire 5, and the negative terminal of the power source 8 is connected to the second wire 6; the reversing component is a reversing switch 91, The two ends of the reversing switch 91 are the first wire 5 and the second wire 6 respectively. The reversing switch 91 is closed, the positive charge terminal 21 is connected to the positive terminal, and the electronic terminal 22 is connected to the negative terminal; the reversing switch 91 is opened, and the positive charge terminal is connected. The head 21 is connected to the negative terminal, and the electronic terminal 22 is connected to the positive terminal. By adjusting the energization direction of the power supply 8 to the static electricity generating device 2, the residual Coulomb force between the wafer and the static electricity generating device 2 is eliminated, the wafer is prevented from being damaged by the transfer robot, and the safety of wafer transfer is improved.
其中,电源8提供直流电,电源8可以为直流电源发生器。第一导线5包括第一段和第二段,第二导线6包括第三段和第四段,换向开关91 的一端连接于第一段与第二段对接的位置,换向开关91的另一端连接于第三段和第四段对接的位置。当换向开关91关闭,第一段与第二段连通,第三段与第四段连通,正极端与正电荷端头21连通,负极端与电子端头22连通;当换向开关91打开,第一段与第四段连通,第三段与第二段连通,正极端与电子端头22连通,负极端与正电荷端头21连通,以通过反向通电的方式消除残留库仑力,使得晶圆可脱离基体1,并且对晶圆无损伤。The power source 8 provides direct current, and the power source 8 can be a direct current generator. The first wire 5 includes a first section and a second section, and the second wire 6 includes a third section and a fourth section. One end of the reversing switch 91 is connected to the position where the first section and the second section are butted. The other end is connected to the position where the third segment and the fourth segment are butted. When the reversing switch 91 is closed, the first segment is connected to the second segment, the third segment is connected to the fourth segment, the positive terminal is connected to the positive charge terminal 21, and the negative terminal is connected to the electronic terminal 22; when the reversing switch 91 is turned on , the first section is connected with the fourth section, the third section is connected with the second section, the positive terminal is connected with the electronic terminal 22, and the negative terminal is connected with the positive charge terminal 21, so as to eliminate the residual Coulomb force by reverse energization, The wafer can be separated from the base 1 without damage to the wafer.
在一个实施例中,第一导线5上连接有第一调节电阻,第二导线6上连接有第二调节电阻。第一调节电阻用于调节正电荷端头21的电压,第二调节电阻用于调节电子端头22的电压,使得静电发生装置2可根据晶圆规格不同提供不同大小的吸附作用力。第一调节电阻和第二调节电阻的阻值大小均可调节。In one embodiment, a first adjustment resistor is connected to the first wire 5 , and a second adjustment resistor is connected to the second wire 6 . The first adjusting resistor is used to adjust the voltage of the positive charge terminal 21 , and the second adjusting resistor is used to adjust the voltage of the electronic terminal 22 , so that the static electricity generating device 2 can provide different adsorption forces according to different wafer specifications. The resistance values of the first adjusting resistor and the second adjusting resistor can be adjusted.
第一调节电阻包括第一电阻51和第二电阻52,第一电阻51连接于第一段,第二电阻52连接于第二段,可独立调节各部分电压。第二调节电阻包括第三电阻61和第四电阻62,第三电阻61连接于第三段,第四电阻62连接于第四段,也可独立调节各部分电压。The first adjusting resistor includes a first resistor 51 and a second resistor 52, the first resistor 51 is connected to the first section, and the second resistor 52 is connected to the second section, and the voltages of each part can be adjusted independently. The second adjustment resistor includes a third resistor 61 and a fourth resistor 62. The third resistor 61 is connected to the third stage, and the fourth resistor 62 is connected to the fourth stage. The voltage of each part can also be adjusted independently.
进一步的,第一导线5上连接有第一电容53,第二导线6上连接有第二电容63,使得电压更稳定。Further, a first capacitor 53 is connected to the first wire 5, and a second capacitor 63 is connected to the second wire 6, so that the voltage is more stable.
在一个实施例中,参考图4所示,与图3所示实施例的区别在于,电源包括并联设置的第一直流电源发生器81和第二直流电源发生器82且第一直流电源发生器81的正极端与第二直流电源发生器82的正极端反向设置,同时,第一直流电源发生器81的负极端与第二直流电源发生器82的负极端也反向设置。换向部件包括第一开关92和第二开关93,第一开关92连接于第一直流电源发生器81所在支路,第二开关93连接于第二直流电源发生器82所在支路,第一开关92打开且第二开关93关闭,正电荷端头21连接第一直流电源发生器81的正极端,电子端头22连接第一直流电源发生器81的负极端;第一开关92关闭且第二开关93打开,正电荷端头21连接第二直流电源发生器82的负极端,电子端头22连接第二直流电源发生器82的正极端。本实施例设置两组反向设置的电源8,通过转换第一直流电源发生器81与第二直流电源发生器82的通断来转换向静 电发生装置2的供电方向,以消除残留库仑力,使得晶圆可脱离基体1,并且对晶圆无损伤。In one embodiment, referring to FIG. 4 , the difference from the embodiment shown in FIG. 3 is that the power supply includes a first DC power generator 81 and a second DC power generator 82 arranged in parallel, and the first DC power supply The positive terminal of the generator 81 and the positive terminal of the second DC power generator 82 are arranged oppositely, and the negative terminal of the first DC power generator 81 and the negative terminal of the second DC power generator 82 are also arranged oppositely. The commutation component includes a first switch 92 and a second switch 93, the first switch 92 is connected to the branch where the first DC power generator 81 is located, the second switch 93 is connected to the branch where the second DC power generator 82 is located, and the first switch 92 is connected to the branch where the second DC power generator 82 is located. A switch 92 is turned on and the second switch 93 is turned off, the positive charge terminal 21 is connected to the positive terminal of the first DC power generator 81, and the electronic terminal 22 is connected to the negative terminal of the first DC power generator 81; the first switch 92 When turned off and the second switch 93 is turned on, the positive charge terminal 21 is connected to the negative terminal of the second DC power generator 82 , and the electronic terminal 22 is connected to the positive terminal of the second DC power generator 82 . In this embodiment, two sets of power sources 8 arranged in opposite directions are provided, and the power supply direction to the static electricity generating device 2 is switched by switching the on-off of the first DC power generator 81 and the second DC power generator 82, so as to eliminate the residual Coulomb force , so that the wafer can be separated from the base 1 without damage to the wafer.
本实施例中,电源8与静电发生装置2之间的导线上也连接有电阻和电容,以保证电路结构的稳定性。In this embodiment, the wires between the power source 8 and the static electricity generating device 2 are also connected with resistors and capacitors to ensure the stability of the circuit structure.
在一个实施例中,支撑部11设有晶圆接触器3,晶圆接触器3凸出于支撑部11的表面,晶圆接触器3的表面用于与晶圆接触,减小晶圆与基体1的接触面积,晶圆与晶圆接触器3的表面的静摩擦力用于阻止晶圆相对于基体1移动,保证晶圆的传送稳定性。In one embodiment, the support portion 11 is provided with a wafer contactor 3 , the wafer contactor 3 protrudes from the surface of the support portion 11 , and the surface of the wafer contactor 3 is used for contacting the wafer, reducing the contact between the wafer and the wafer. The contact area of the base body 1 and the static friction force between the wafer and the surface of the wafer contactor 3 are used to prevent the wafer from moving relative to the base body 1 to ensure the transfer stability of the wafer.
在一个实施例中,晶圆接触器3的底部设有压力传感器4,压力传感器4用于测量晶圆作用于晶圆接触器3上的压力,通过压力与晶圆接触器3表面的摩擦系数可以计算得出晶圆与晶圆接触器3表面的静摩擦力,参考图7所示。其中,晶圆作用于晶圆接触器3的压力为晶圆的重力与静电发生装置2对晶圆的吸引力之和。晶圆的重力不变,依据设定的静摩擦力不同,用户可根据压力传感器4测得的压力大小,调节静电发生装置2对晶圆的吸引力大小,也就是调节到静电发生装置2的电压。并且,当晶圆传送至目标位置,电源8停止向静电发生装置2供电,此时压力传感器4测得的压力为晶圆的重力与残余的库仑力之和,可得出残余库仑力的大小,根据残余库伦力大小,电源8可反向供电使得静电发生装置2产生同等大小的反向作用力,以消除残余的库仑力,使得晶圆可顺利离开传送机械手。In one embodiment, the bottom of the wafer contactor 3 is provided with a pressure sensor 4, and the pressure sensor 4 is used to measure the pressure exerted by the wafer on the wafer contactor 3, and the friction coefficient between the pressure and the surface of the wafer contactor 3 is measured. The static friction force between the wafer and the surface of the wafer contactor 3 can be calculated, as shown in FIG. 7 . The pressure exerted by the wafer on the wafer contactor 3 is the sum of the gravity of the wafer and the attractive force of the electrostatic generating device 2 to the wafer. The gravity of the wafer remains unchanged. According to the set static friction force, the user can adjust the attractive force of the electrostatic generating device 2 to the wafer according to the pressure measured by the pressure sensor 4, that is, adjust the voltage to the electrostatic generating device 2. . In addition, when the wafer is transferred to the target position, the power supply 8 stops supplying power to the static electricity generating device 2, and the pressure measured by the pressure sensor 4 is the sum of the gravity of the wafer and the residual Coulomb force, and the magnitude of the residual Coulomb force can be obtained. , according to the residual Coulomb force, the power supply 8 can reversely supply power to make the static electricity generating device 2 generate a reverse force of the same magnitude to eliminate the residual Coulomb force, so that the wafer can smoothly leave the transfer robot.
在一个实施例中,传送机械手还包括中央处理器,电源8和压力传感器4均连接于中央处理器,中央处理器内存储有静电发生装置2的输入电压与压力传感器4的输出电压之间的关系模型,电源8停止向静电发生装置2供电,根据关系模型和压力传感器4的输出电压,获得静电发生装置2的输入电压,并切换换向部件的状态,并使电源8向静电发生装置2供给反向的输入电压。In one embodiment, the conveying manipulator further includes a central processing unit, the power supply 8 and the pressure sensor 4 are both connected to the central processing unit, and the central processing unit stores a voltage between the input voltage of the static electricity generating device 2 and the output voltage of the pressure sensor 4 . The relationship model, the power supply 8 stops supplying power to the static electricity generating device 2, according to the relationship model and the output voltage of the pressure sensor 4, the input voltage of the static electricity generating device 2 is obtained, and the state of the commutation component is switched, and the power supply 8 is supplied to the static electricity generating device 2. Supply the reverse input voltage.
其中,关系模型是依据晶圆的规格,在实验室预先测得的静电发生装置2的输入电压与压力传感器4的输出电压之间的曲线关系。参考图6所示,图6示意了一种晶圆的静电发生装置2的输入电压与压力传感器4的输出电压之间的关系模型。中央处理器中可以存储多种规格的晶圆的关系模型,可根据需要调取待传送的晶圆对应的关系模型。The relationship model is a curve relationship between the input voltage of the static electricity generating device 2 and the output voltage of the pressure sensor 4 measured in the laboratory in advance according to the specifications of the wafer. Referring to FIG. 6 , FIG. 6 illustrates a relationship model between the input voltage of the static electricity generating device 2 of the wafer and the output voltage of the pressure sensor 4 . The central processing unit can store the relationship models of wafers of various specifications, and can retrieve the relationship models corresponding to the wafers to be transferred as needed.
进一步的,经过实验室预先测得的关系模型,中央处理器还可以根据实时数据对关系模型进行修正,以使调节更加精确。Further, through the relationship model pre-measured in the laboratory, the central processing unit can also correct the relationship model according to the real-time data, so as to make the adjustment more accurate.
参考图5所示,中央处理器向静电发生装置控制器输送静电发生装置2所需的输入电压,静电发生装置控制器调控静电发生装置2的输出电压,此时压力传感器4测得晶圆对晶圆接触器3的压力并反馈到中央处理器,此为电压信号之间的逻辑传送关系,可解决晶圆因残余库仑力可能产生的带片和破片问题。Referring to FIG. 5, the central processing unit transmits the input voltage required by the electrostatic generating device 2 to the electrostatic generating device controller, and the electrostatic generating device controller regulates the output voltage of the electrostatic generating device 2. At this time, the pressure sensor 4 measures the wafer pair. The pressure of the wafer contactor 3 is fed back to the central processing unit, which is the logical transmission relationship between the voltage signals, which can solve the problem of tape and fragmentation of the wafer that may be caused by the residual Coulomb force.
本实施例是利用可产生库伦力的双电性的静电发生装置2,来产生正压力,保证晶圆转送过程中的静摩擦力。正压力可以被晶圆接触器3底部的压力传感器4转化为电信号,中央处理器接收到电信号,因静电发生装置2输入电压与压力传感器4的感应电信号之间的关系模型已经写在中央处理器中,中央处理器可根据预定的参数控制静电发生装置2的电压,从而实现各种不同工艺下生产的不同厚度晶圆的无滑动传输。同时在静电发生装置2的输入电压为零时,可根据压力传感器4的输出电压感知静电是否有残余,然后开启换向部件,同时压力传感器4输出的感应电压变小,当该感应电压到达安全电压范围时,传送机械手可以进行放片动作。In this embodiment, a double-electricity electrostatic generating device 2 that can generate Coulomb force is used to generate positive pressure to ensure static friction during wafer transfer. The positive pressure can be converted into an electrical signal by the pressure sensor 4 at the bottom of the wafer contactor 3, and the central processing unit receives the electrical signal. Because the relationship model between the input voltage of the static electricity generating device 2 and the induced electrical signal of the pressure sensor 4 has been written in In the central processing unit, the central processing unit can control the voltage of the static electricity generating device 2 according to predetermined parameters, so as to realize the non-slip transfer of wafers of different thicknesses produced under various different processes. At the same time, when the input voltage of the static electricity generating device 2 is zero, it can sense whether there is residual static electricity according to the output voltage of the pressure sensor 4, and then turn on the reversing component, and the induced voltage output by the pressure sensor 4 becomes smaller. When the induced voltage reaches a safe level When the voltage is within the range, the transfer manipulator can perform the unwinding action.
在一个实施例中,晶圆接触器3在支撑部11上均匀分布多个,每个晶圆接触器3的底部均设有压力传感器4。多个晶圆接触器3为晶圆提供多个支撑点,使晶圆的支撑更加稳定。同时,多个压力传感器4可测得多组数据,可根据每个位置的压力调节此位置的正电荷端头21或电子端头22的输入电压;还可根据多组数据的平均值得出静电发生装置2的输入电压的平均值,对多组正电荷端头21与多组电子端头22的输入电压进行同步调节;当然,正电荷端头21的输入电压与电子端头22的输入电压的调节方式不限于上述,还可以采用其他方式调节。In one embodiment, a plurality of wafer contactors 3 are evenly distributed on the support portion 11 , and the bottom of each wafer contactor 3 is provided with a pressure sensor 4 . The multiple wafer contactors 3 provide multiple support points for the wafer, so that the support of the wafer is more stable. At the same time, multiple pressure sensors 4 can measure multiple sets of data, and the input voltage of the positive charge terminal 21 or electronic terminal 22 at this position can be adjusted according to the pressure at each position; the static electricity can also be obtained according to the average value of multiple sets of data. The average value of the input voltage of the generating device 2 is used to adjust the input voltages of multiple groups of positive charge terminals 21 and multiple groups of electronic terminals 22 synchronously; of course, the input voltage of the positive charge terminals 21 and the input voltage of the electronic terminals 22 The adjustment method is not limited to the above, and can also be adjusted in other ways.
在一个实施例中,压力传感器4为压电陶瓷传感器。压电陶瓷传感器的灵敏度高、可靠性高、稳定性高、耐高温和低温并且耐湿性好。In one embodiment, the pressure sensor 4 is a piezoelectric ceramic sensor. The piezoelectric ceramic sensor has high sensitivity, high reliability, high stability, high temperature and low temperature resistance and good humidity resistance.
当然,压力传感器4不限于采用压电陶瓷传感器,其他受压变形并将压力转化为电信号的传感器均可。Of course, the pressure sensor 4 is not limited to the use of piezoelectric ceramic sensors, and other sensors that deform under pressure and convert pressure into electrical signals may be used.
在一个实施例中,正电荷端头21在基体1上分布多个,电子端头22也在基体1上分布多个,使得晶圆可以在多个位置受力,保证晶圆与晶圆 接触器3之间的静摩擦力。In one embodiment, a plurality of positive charge terminals 21 are distributed on the base body 1, and a plurality of electronic terminals 22 are also distributed on the base body 1, so that the wafer can be stressed at multiple positions to ensure that the wafer is in contact with the wafer The static friction between the devices 3.
参考图1所示,正电荷端头21在基体1上设置两个,电子端头22也设置两个,正电荷端头21与电子端头22对称设置。Referring to FIG. 1 , two positive charge terminals 21 are provided on the base body 1 , two electronic terminals 22 are also provided, and the positive charge terminals 21 and the electronic terminals 22 are symmetrically arranged.
在一个实施例中,晶圆接触器3与正电荷端头21交替设置,正电荷端头21提供吸附晶圆的作用力,晶圆接触器3给晶圆提供支撑力,吸附力与支撑力交替分布,有助于晶圆均匀受力。In one embodiment, the wafer contactors 3 and the positively charged terminals 21 are alternately arranged, the positively charged terminals 21 provide a force for adsorbing the wafer, and the wafer contactor 3 provides a supporting force for the wafer, the adsorption force and the supporting force Alternate distribution helps the wafer to be uniformly stressed.
同理,晶圆接触器3与电子端头22交替设置,也有助于晶圆均匀受力。Similarly, the alternate arrangement of the wafer contactors 3 and the electronic terminals 22 also helps the wafer to be uniformly stressed.
结合图1所示,晶圆接触器3与正电荷端头21交替设置,且晶圆接触器3与电子端头22交替设置,晶圆受力更加均匀。在一个实施例中,正电荷端头21与电子端头22交替设置,按照顺时针或逆时针方向依次设置正电荷端头21、电子端头22、正电荷端头21、电子端头22……依次类推,有利于电场均匀分布。Referring to FIG. 1 , the wafer contactors 3 and the positive charge terminals 21 are alternately arranged, and the wafer contactors 3 and the electronic terminals 22 are arranged alternately, so that the wafer is subjected to more uniform force. In one embodiment, the positive charge terminals 21 and the electronic terminals 22 are alternately arranged, and the positive charge terminals 21 , the electronic terminals 22 , the positive charge terminals 21 , the electronic terminals 22 . . . are sequentially arranged in a clockwise or counterclockwise direction. ...and so on, which is conducive to the uniform distribution of the electric field.
在一个实施例中,参考图8所示,支撑部11上设置有预设路径,正电荷端头21与电子端头22在同一预设路径上交替设置。在同一预设路径上,正电荷端头21与电子端头22交替设置,使得电场均匀分布,有助于晶圆均匀受力,保证晶圆稳定传送,还有助于减小对晶圆的损伤。正电荷端头21与电子端头22交替设置,可以理解为按照顺时针或逆时针方向依次设置正电荷端头21、电子端头22、正电荷端头21、电子端头22……依次类推。In one embodiment, as shown in FIG. 8 , the support portion 11 is provided with a preset path, and the positive charge terminals 21 and the electronic terminals 22 are alternately arranged on the same preset path. On the same preset path, the positive charge terminals 21 and the electronic terminals 22 are alternately arranged, so that the electric field is evenly distributed, which helps the wafer to be uniformly stressed, ensures the stable transfer of the wafer, and also helps to reduce the impact on the wafer. damage. The positive charge terminal 21 and the electronic terminal 22 are alternately arranged, which can be understood as the positive charge terminal 21, the electronic terminal 22, the positive charge terminal 21, the electronic terminal 22 and so on in a clockwise or counterclockwise direction. .
当预设路径设置一条,则保证此预设路径上晶圆均匀受力;当正电荷端头21和电子端头22均在支撑部11的周向均布设置多个,正电荷端头21与电子端头22在同一圆周上交替设置。当预设路径设置多条,则保证每条预设路径上的电场均匀分布。When one preset path is set, the wafers on the preset path are guaranteed to be uniformly stressed; when multiple positive charge terminals 21 and electronic terminals 22 are arranged evenly in the circumferential direction of the support portion 11 , the positive charge terminals 21 and the electronic The ends 22 are alternately arranged on the same circumference. When multiple preset paths are set, it is ensured that the electric field on each preset path is evenly distributed.
参考图8所示,支撑部11上设置多条预设路径,在相邻预设路径上,正电荷端头21与电子端头22一一对应。当预设路径设置两条,两条预设路径上相邻的两个端头分别为正电荷端头21与电子端头22;当预设路径设置三条及以上,任意两条预设路径上相邻的两个端头分别为正电荷端头21与电子端头22,保证全部的正电荷端头21与电子端头22均交替设置,使得整个支撑部11上电场均匀分布。Referring to FIG. 8 , a plurality of preset paths are set on the support portion 11 , and on adjacent preset paths, the positive charge terminals 21 and the electronic terminals 22 are in one-to-one correspondence. When two preset paths are set, the two adjacent terminals on the two preset paths are the positive charge terminal 21 and the electronic terminal 22 respectively; when three or more preset paths are set, any two preset paths are The two adjacent terminals are the positive charge terminal 21 and the electronic terminal 22 respectively, which ensures that all the positive charge terminals 21 and the electronic terminals 22 are alternately arranged, so that the electric field on the entire support portion 11 is evenly distributed.
参考图1所示,支撑部11为圆环形,在圆环形的一侧沿顺时针方向设置电子端头22和正电荷端头21,使两侧的电场均匀分布。Referring to FIG. 1 , the support portion 11 is a circular ring, and the electronic terminal 22 and the positive charge terminal 21 are arranged on one side of the circular ring in a clockwise direction, so that the electric field on both sides is evenly distributed.
在一个实施例中,基体1构造出走线槽13,第一导线5和第二导线6均设于走线槽13内。走线槽13的设置,方便限定走线路径,装配更加简便,并且导线设置在走线槽13内,可使走线更加整齐。In one embodiment, the base body 1 is configured with a wire routing slot 13 , and the first wire 5 and the second wire 6 are both arranged in the wire routing slot 13 . The arrangement of the wiring slot 13 is convenient to define the wiring path, and the assembly is simpler, and the wires are arranged in the wiring slot 13, which can make the wiring more tidy.
在一个实施例中,参考图2所示,走线槽13为基体1内的中空腔室,走线槽13的上下表面均封闭,走线槽13的端部开口以使导线可引入走线槽13内。走线槽13的上下表面封闭为正电荷端头21与电子端头22提供相对封闭的环境,以减小外界环境对正电荷端头21和电子端头22的影响,提升库仑力的稳定性。In one embodiment, as shown in FIG. 2 , the wiring slot 13 is a hollow cavity in the base body 1 , the upper and lower surfaces of the wiring slot 13 are closed, and the end of the wiring slot 13 is open so that the wires can be introduced into the wiring in slot 13. The upper and lower surfaces of the wiring slot 13 are closed to provide a relatively closed environment for the positive charge terminal 21 and the electronic terminal 22, so as to reduce the influence of the external environment on the positive charge terminal 21 and the electronic terminal 22, and improve the stability of the Coulomb force .
其中,基体1可以包括上壳体和下壳体两部分,上壳体与下壳体之间限制出走线槽13,方便走线槽13加工,也方便导线安装。The base body 1 may include an upper casing and a lower casing, and the wire groove 13 is restricted between the upper casing and the lower casing, which facilitates the processing of the wire groove 13 and facilitates the installation of wires.
需要说明的是,走线槽13不限定为中空腔室的结构,还可以为从基体1表面向下凹陷的凹槽。It should be noted that, the wiring groove 13 is not limited to the structure of the hollow chamber, and may also be a groove recessed downward from the surface of the base body 1 .
在一个实施例中,走线槽13沿直线型、圆弧形或蛇形延伸,也就是预设路径沿直线型、圆弧形或蛇形延伸。参考图8所示,预设路径为圆弧形,支撑部11的周向设置多条圆弧形的走线槽13,每条走线槽13内设置多个正电荷端头21和多个电子端头22,使得库仑力均匀分布。当然,预设路径可以为直线型或蛇形,当预设路径为直线型,支撑部11的轮廓形状也可以为直线型;当预设路径为蛇形,蛇形也可以理解为S型,蛇形可增加支撑部11上预设路径的长度,使得电场更加均匀。In one embodiment, the wiring slot 13 extends along a straight line, a circular arc or a serpentine shape, that is, the preset path extends along a straight line, a circular arc or a serpentine shape. Referring to FIG. 8 , the preset path is arc-shaped, and a plurality of arc-shaped wiring slots 13 are arranged in the circumferential direction of the support portion 11 , and each wiring slot 13 is provided with a plurality of positive charge terminals 21 and a plurality of The electronic terminal 22 makes the Coulomb force evenly distributed. Of course, the preset path can be straight or serpentine. When the preset path is straight, the contour shape of the support portion 11 can also be straight; The serpentine shape can increase the length of the preset path on the support portion 11 , so that the electric field is more uniform.
在一个实施例中,当支撑部11设有晶圆接触器3,晶圆接触器3的底部设有压力传感器4,压力传感器4设于走线槽13内。压力传感器4也设于相对封闭的环境中,保证压力传感器4的测量准确性,减小环境对测量结果的影响。In one embodiment, when the support portion 11 is provided with the wafer contactor 3 , the bottom of the wafer contactor 3 is provided with a pressure sensor 4 , and the pressure sensor 4 is arranged in the wiring groove 13 . The pressure sensor 4 is also set in a relatively closed environment to ensure the measurement accuracy of the pressure sensor 4 and reduce the influence of the environment on the measurement result.
在一个实施例中,基体1上连接有接线分配器7,接线分配器7设于走线槽13靠近电源8的一端。接线分配器7用于连接导线,压力传感器4通过接线分配器7与电源8连接,正电荷端头21与电子端头22的导线也通过接线分配器7与电源8连接,可通过一个电源8同时为压力传感器4和静电发生装置2供电,简化结构。In one embodiment, a wiring distributor 7 is connected to the base body 1 , and the wiring distributor 7 is arranged at one end of the wiring slot 13 close to the power supply 8 . The wiring distributor 7 is used to connect the wires. The pressure sensor 4 is connected to the power supply 8 through the wiring distributor 7. The wires of the positive charge terminal 21 and the electronic terminal 22 are also connected to the power supply 8 through the wiring distributor 7. At the same time, power is supplied to the pressure sensor 4 and the static electricity generating device 2, which simplifies the structure.
其中,基体1一侧的接线分配器7,可以同时连接到电源8的正极端和负极端,以使支撑部11的一侧可以同时设置正电荷端头21和电子端头22,有助于电场均匀分布。Wherein, the wiring distributor 7 on one side of the base body 1 can be connected to the positive terminal and the negative terminal of the power supply 8 at the same time, so that the positive charge terminal 21 and the electronic terminal 22 can be provided on one side of the support part 11 at the same time, which is helpful for The electric field is evenly distributed.
在一个实施例中,基体1的材料为绝缘材料,绝缘材料可以为陶瓷、塑料、橡胶等。基体1还包括连接部12,连接部12用于与电机、气缸等驱动部件连接。支撑部11为中空的圆环状结构,通过圆环形的支撑部11支撑晶圆,晶圆受力均匀,并且还可以通过中空的部位对晶圆进行其他操作。连接部12位于支撑部11的一侧,连接部12与支撑部11可以一体成型或拼接安装,可根据需要选择。In one embodiment, the material of the base body 1 is an insulating material, and the insulating material may be ceramic, plastic, rubber, or the like. The base body 1 further includes a connecting portion 12, and the connecting portion 12 is used for connecting with driving components such as a motor and an air cylinder. The support portion 11 is a hollow annular structure, the wafer is supported by the annular support portion 11, the wafer is uniformly stressed, and other operations can also be performed on the wafer through the hollow portion. The connecting portion 12 is located on one side of the supporting portion 11 , and the connecting portion 12 and the supporting portion 11 can be integrally formed or spliced and installed, which can be selected as required.
在一个实施例中,传送机械手包括电源8、基体1、静电发生装置2、换向部件、晶圆接触器3和压电陶瓷传感器,晶圆落到支撑部11的晶圆接触器3上,静电发生装置2的正电荷端头21与电子端头22在静电发生装置控制器的作用下加载电压,产生库仑力,从而产生晶圆接触器3和晶圆之间的静摩擦力。同时在库仑力的作用下,压电陶瓷传感器可以感知实际产生的库仑力大小并反馈会中央处理器,中央处理器根据预制的关系模型,调解静电发生装置2的输入电压,保证晶圆始终在支撑部11上,传送机械手携带晶圆到系统指定的位置。到达指定位置后,压电陶瓷传感器根据受压的感应电压可以感知电源8停止向静电发生装置2供电后,静电是否有残余,判断是否开启换向部件,当开启换向部件时,压电陶瓷传感器受压的感应电压变小,当该感应电压到达安全电压范围时,传送机械手可以进行放片动作,晶圆可以安全且完整地放置到指定位置。In one embodiment, the transfer robot includes a power source 8, a base body 1, a static electricity generating device 2, a reversing component, a wafer contactor 3 and a piezoelectric ceramic sensor, and the wafer falls on the wafer contactor 3 of the support portion 11, The positive charge terminal 21 and the electronic terminal 22 of the static electricity generating device 2 are loaded with voltage under the action of the static electricity generating device controller to generate a Coulomb force, thereby generating a static friction force between the wafer contactor 3 and the wafer. At the same time, under the action of the Coulomb force, the piezoelectric ceramic sensor can sense the actual Coulomb force and feedback it to the central processing unit. On the support part 11, the transfer robot carries the wafer to the designated position of the system. After reaching the designated position, the piezoelectric ceramic sensor can sense whether the static electricity remains after the power supply 8 stops supplying power to the static electricity generating device 2 according to the induced voltage under pressure, and judge whether the reversing part is turned on. When the reversing part is turned on, the piezoelectric ceramic The induced voltage under pressure on the sensor becomes smaller. When the induced voltage reaches the safe voltage range, the transfer robot can perform the unloading action, and the wafer can be safely and completely placed in the designated position.
本申请的第二方面的实施例提供一种用于传送机械手的晶圆吸附力调节系统,包括:N个压力传感器4、N个晶圆接触器3、中央处理器、静电发生装置控制器和静电发生装置2,N为不小于3的正整数;静电发生装置2与静电发生装置控制器的电压输出端连接,用于产生静电荷以与晶圆产生感应电荷;N个压力传感器4分别与N个晶圆接触器3连接,用于当确定晶圆放置到晶圆接触器3上后,获取晶圆的压力值;中央处理器与N个压力传感器4的输出端连接,用于根据压力值与预设的关系模型确定对应的当前目标电压值,并利用当前目标电压值驱动静电发生装置控制器输出当前实际电压值以使静电发生装置2产生对应的静电荷;其中,预 设的关系模型设有压力值与目标电压值的对应关系。An embodiment of the second aspect of the present application provides a wafer suction force adjustment system for a transfer robot, including: N pressure sensors 4, N wafer contactors 3, a central processing unit, a static electricity generating device controller, and The static electricity generating device 2, N is a positive integer not less than 3; the static electricity generating device 2 is connected to the voltage output terminal of the static electricity generating device controller, and is used for generating static charge to generate induced charge with the wafer; the N pressure sensors 4 are respectively connected with The N wafer contactors 3 are connected to obtain the pressure value of the wafer after it is determined that the wafer is placed on the wafer contactor 3; value and the preset relationship model to determine the corresponding current target voltage value, and use the current target voltage value to drive the static electricity generating device controller to output the current actual voltage value to make the static electricity generating device 2 generate corresponding static charge; wherein, the preset relationship The model has a corresponding relationship between the pressure value and the target voltage value.
具体地,在晶圆接触器3的底部设置一一对应地N个压力传感器4,也就是第1压力传感器、第2压力传感器……第N压力传感器,从而当晶圆接触器3上放置了晶圆时,晶圆能够对压力传感器4产生压力,压力传感器4获取到晶圆造成的压力值。Specifically, N pressure sensors 4 are arranged at the bottom of the wafer contactor 3 in a one-to-one correspondence, that is, the first pressure sensor, the second pressure sensor... the Nth pressure sensor, so that when the wafer contactor 3 is placed on the When a wafer is used, the wafer can generate pressure on the pressure sensor 4, and the pressure sensor 4 acquires the pressure value caused by the wafer.
进一步地,如图6、图7所示,可以知道,不同类型的晶圆需要不同大小的静摩擦力,而静摩擦力与压力传感器4的输出电压存在对应关系,压力传感器4的输出电压又与静电发生装置2的输入电压存在对应关系,从而可以找到静摩擦力与静电发生装置2的输入电压之间的对应关系,静电发生装置2的输入电压也就是静电发生装置2要产生的目标电压值。从而可以对不同类型的晶圆输入不同的目标电压值,从而产生对应的静摩擦力。Further, as shown in FIG. 6 and FIG. 7 , it can be known that different types of wafers require different sizes of static friction, and there is a corresponding relationship between the static friction and the output voltage of the pressure sensor 4, and the output voltage of the pressure sensor 4 is related to the electrostatic force. The input voltage of the generator 2 has a corresponding relationship, so that the corresponding relationship between the static friction force and the input voltage of the static generator 2 can be found. The input voltage of the static generator 2 is the target voltage value to be generated by the static generator 2 . Therefore, different target voltage values can be input for different types of wafers, thereby generating corresponding static friction forces.
具体地,可以将述预设的关系模型设置为预设静电控制电压表的形式,从而当压力传感器4传输电压信号,也就是说压力值的信号后,可以根据压力值在预设静电控制电压表中查找对应的目标电压值;预设静电控制电压表设有压力值范围与对应的目标电压值。Specifically, the preset relationship model can be set in the form of a preset electrostatic control voltmeter, so that when the pressure sensor 4 transmits a voltage signal, that is, a pressure value signal, the preset electrostatic control voltage can be adjusted according to the pressure value. Find the corresponding target voltage value in the table; the preset electrostatic control voltmeter has a pressure value range and a corresponding target voltage value.
当然,也可以使用函数的方式进行压力值和目标电压值的关系表达,从而得到更加精准的目标电压值,也就是说,预设的关系模型为压力值与目标电压值的函数关系式。在得到压力值后,使用该函数关系式计算得到目标电压值。Of course, the relationship between the pressure value and the target voltage value can also be expressed by a function, so as to obtain a more accurate target voltage value. That is, the preset relationship model is a functional relationship between the pressure value and the target voltage value. After obtaining the pressure value, use the functional relationship to calculate the target voltage value.
值得说明的是,本实施例的方法适用于上述实施例中的传送机械手,静电发生装置2的正电荷端头21和电子端头22均设于传送机械手;电源8用于向正电荷端头21和电子端头22供电。It is worth noting that the method of this embodiment is applicable to the transmission manipulator in the above-mentioned embodiment, and the positive charge terminal 21 and the electronic terminal 22 of the static electricity generating device 2 are both provided in the transmission manipulator; the power source 8 is used to supply the positive charge terminal 21 and electronic terminal 22 supply power.
在上述任一实施例的基础上本申请实施例中还设置有与中央处理器连接的报警模块;中央处理器还用于将获取当前目标电压值与当前实际电压值,判断当前目标电压值与当前实际电压值的差值是否超过预设阈值;若超过当前阈值则触发报警模块。On the basis of any of the above embodiments, the embodiment of the present application is also provided with an alarm module connected to the central processing unit; the central processing unit is also used to obtain the current target voltage value and the current actual voltage value, and determine the current target voltage value and Whether the difference between the current actual voltage value exceeds the preset threshold; if it exceeds the current threshold, the alarm module will be triggered.
进一步地,中央处理器还用于将获取当前目标电压值与当前实际电压值,判断当前目标电压值与当前实际电压值的差值是否超过预设阈值;若没有超过预设阈值,则利用当前目标电压值与当前实际电压值对预设的关 系模型进行修正,得到修正电压模型。Further, the central processing unit is also used to obtain the current target voltage value and the current actual voltage value, and determine whether the difference between the current target voltage value and the current actual voltage value exceeds a preset threshold; if it does not exceed the preset threshold, use the current The target voltage value and the current actual voltage value are modified to a preset relationship model to obtain a modified voltage model.
具体在进行预设的关系模型的修正时,中央处理器具体用于若当前目标电压值小于当前实际电压值,则将预设的关系模型中的目标电压值调小;若当前目标电压值大于当前实际电压值,则将预设的关系模型中的目标电压值调大。Specifically, when revising the preset relationship model, the central processing unit is specifically configured to adjust the target voltage value in the preset relationship model to a smaller value if the current target voltage value is less than the current actual voltage value; if the current target voltage value is greater than For the current actual voltage value, increase the target voltage value in the preset relational model.
在上述实施例的基础上,本实施例中,为了知晓晶圆放置的位置是否存在偏差,中央处理器还用于当N个压力传感器4对应的N个压力值中的任一个与其他的压力值的偏差超过阈值时发出晶圆放置错误告警。也就是说,如果晶圆放置的位置正确,那么N个压力传感器4的压力值应该是相同的,然而如果其中一个发生异常,则说明该发生异常的压力传感器4的承受了过大或过小的压力,晶圆放置的位置不对。On the basis of the above-mentioned embodiment, in this embodiment, in order to know whether there is a deviation in the placement position of the wafer, the central processing unit is also used for when any one of the N pressure values corresponding to the N pressure sensors 4 is different from other pressures A wafer placement error alert is issued when the deviation of the values exceeds a threshold. That is to say, if the wafer is placed in the correct position, the pressure values of the N pressure sensors 4 should be the same, but if one of them is abnormal, it means that the abnormal pressure sensor 4 has been subjected to too much or too little pressure. pressure, the wafer is placed in the wrong position.
下面对本申请实施例提供的用于传送机械手的晶圆吸附力调节方法进行描述,下文描述的用于传送机械手的晶圆吸附力调节方法与上文描述的用于传送机械手的晶圆吸附力调节系统可相互对应参照。The following describes the wafer adsorption force adjustment method for the transfer robot provided by the embodiments of the present application, the wafer adsorption force adjustment method for the transfer robot described below and the wafer adsorption force adjustment for the transfer robot described above. The systems can refer to each other correspondingly.
本申请实施例提供的一种用于传送机械手的晶圆吸附力调节系统及方法,通过利用不同规格的晶圆的重量不同,从而控制静电发生装置2产生的静电荷不同,以与晶圆静电感应产生吸附力,来产生不同的正压力,保证晶圆转送过程中的静摩擦力,正压力可以被晶圆接触器3底下的压力传感器4转化为电信号的压力值,从而实现产生各种不同工艺下,不同厚度晶圆的无滑动传输。An embodiment of the present application provides a wafer adsorption force adjustment system and method for a conveying robot. By utilizing the different weights of wafers with different specifications, the electrostatic charges generated by the electrostatic generating device 2 are controlled to be different, so as to be different from the electrostatic induction of the wafers. The adsorption force is generated to generate different positive pressures to ensure the static friction force during the wafer transfer process. The positive pressure can be converted into the pressure value of the electrical signal by the pressure sensor 4 under the wafer contactor 3, so as to realize various processes. Next, slip-free transport of wafers of different thicknesses.
本申请实施例还提供一种用于传送机械手的晶圆吸附力调节方法,应用于如上任一种晶圆吸附力调节系统,具体地由中央处理器执行,该方法具体包括:The embodiment of the present application also provides a method for adjusting the wafer adsorption force for a conveying robot, which is applied to any of the above wafer adsorption force adjustment systems, and is specifically executed by a central processing unit. The method specifically includes:
步骤S61:当确定晶圆放置到晶圆接触器3上后,获取晶圆的压力值;Step S61: After determining that the wafer is placed on the wafer contactor 3, obtain the pressure value of the wafer;
步骤S62:根据压力值与预设的关系模型确定对应的当前目标电压值;Step S62: determining the corresponding current target voltage value according to the pressure value and a preset relationship model;
步骤S63:利用当前目标电压值驱动静电发生装置控制器输出当前实际电压值以使静电发生装置2产生对应的静电荷;Step S63: using the current target voltage value to drive the static electricity generating device controller to output the current actual voltage value so that the static electricity generating device 2 generates corresponding static charge;
其中,预设的关系模型设有压力值与目标电压值的对应关系。Wherein, the preset relationship model has a corresponding relationship between the pressure value and the target voltage value.
进一步地,具体地由中央处理器执行,该方法具体还包括:Further, specifically executed by the central processing unit, the method specifically further includes:
步骤S71:获取当前目标电压值与当前实际电压值;Step S71: obtaining the current target voltage value and the current actual voltage value;
步骤S72:判断当前目标电压值与当前实际电压值的差值是否超过预设阈值;Step S72: judging whether the difference between the current target voltage value and the current actual voltage value exceeds a preset threshold;
步骤S73:若没有超过预设阈值,则利用当前目标电压值与当前实际电压值对预设的关系模型进行修正,得到修正电压模型。Step S73: If the preset threshold value is not exceeded, modify the preset relationship model by using the current target voltage value and the current actual voltage value to obtain a modified voltage model.
本申请第三方面的实施例,提供一种用于传送机械手的晶圆检测系统,包括:N个压力传感器4,N个晶圆接触器3以及中央处理器,N为不小于3的正整数;N个压力传感器4分别与N个晶圆接触器3连接,用于当确定晶圆放置到晶圆接触器3上后,获取晶圆的压力值,压力值为N个压力传感器4的输出值之和;中央处理器与N个压力传感器4的输出端连接,用于根据压力值与预设压力值表判断晶圆的类型,得到判断结果;其中,预设压力值表设有压力值范围与对应的晶圆类型。An embodiment of the third aspect of the present application provides a wafer inspection system for a transfer robot, comprising: N pressure sensors 4, N wafer contactors 3 and a central processing unit, where N is a positive integer not less than 3 The N pressure sensors 4 are respectively connected with the N wafer contactors 3 for obtaining the pressure value of the wafer after the wafer is determined to be placed on the wafer contactor 3, and the pressure value is the output of the N pressure sensors 4 The central processing unit is connected to the output ends of the N pressure sensors 4, and is used to judge the type of the wafer according to the pressure value and the preset pressure value table, and obtain the judgment result; wherein, the preset pressure value table has a pressure value range and corresponding wafer type.
具体地,如图1所示,在每个晶圆接触器3的底部设置一一对应地压力传感器4,当晶圆接触器3上放置了晶圆时,晶圆能够对压力传感器4产生压力,压力传感器4获取到晶圆造成的压力值。压力值为N个压力传感器4的输出值之和,也就是说,每个压力传感器4测量到的压力值需要进行求和,如果晶圆的位置放置正确,处于正中央,则每个压力传感器4测量到的压力值相同,但是如果晶圆的位置不是正中央,则每个压力传感器4的压力值则有可能不相同,但是即使不相同,传感器的输出值求和也是对应于晶圆所产生的总压力值。Specifically, as shown in FIG. 1 , pressure sensors 4 are arranged at the bottom of each wafer contactor 3 in a one-to-one correspondence. When a wafer is placed on the wafer contactor 3 , the wafer can generate pressure on the pressure sensors 4 , the pressure sensor 4 obtains the pressure value caused by the wafer. The pressure value is the sum of the output values of N pressure sensors 4, that is to say, the pressure values measured by each pressure sensor 4 need to be summed. If the wafer is placed correctly and is in the center, then each pressure sensor 4 The measured pressure values are the same, but if the position of the wafer is not in the center, the pressure values of each pressure sensor 4 may be different, but even if they are not the same, the sum of the output values of the sensors corresponds to the position of the wafer. The resulting total pressure value.
具体地,中央处理器在利用压力传感器4产生的压力进行判断时,可以中央处理器具体用于在预设压力值表中查找与压力值对应的压力值范围;若压力值表中存在对应的压力值范围,则确定与压力值范围对应的晶圆类型;若压力值表中不存在对应的压力值范围,则发出异常报警信号。例如,压力值为5,而预设压力值表中存在:第一压力值范围为1~2、第二压力值范围为2~3、第三压力值范围为3~4;如果只有这三个压力范围,则说明当前的晶圆是异常的晶圆,这时应当发出异常报警信号。而如果预设压力值表中存在第四压力值范围4~5,那么当前的晶圆则属于第四压力值范围,因此,可以判定当前的晶圆的类型。当然,在预设压力值表中还存在于第一压力值范围、第二压力值范围……等压力值范围对应的晶圆类型。具体地,晶圆类型可以是加工类型,也可以是来自的不同客户类型。Specifically, when the central processing unit uses the pressure generated by the pressure sensor 4 to make judgments, the central processing unit can specifically use the central processing unit to find the pressure value range corresponding to the pressure value in the preset pressure value table; if there is a corresponding pressure value in the pressure value table If the pressure value range is selected, the wafer type corresponding to the pressure value range is determined; if the corresponding pressure value range does not exist in the pressure value table, an abnormal alarm signal is issued. For example, the pressure value is 5, and the preset pressure value table exists: the first pressure value range is 1~2, the second pressure value range is 2~3, and the third pressure value range is 3~4; if only these three If a pressure range is reached, it means that the current wafer is an abnormal wafer, and an abnormal alarm signal should be issued at this time. However, if there is a fourth pressure value range 4 to 5 in the preset pressure value table, then the current wafer belongs to the fourth pressure value range, and therefore, the type of the current wafer can be determined. Of course, in the preset pressure value table, there are also wafer types corresponding to the pressure value ranges such as the first pressure value range, the second pressure value range, etc. Specifically, the wafer type can be a processing type or a different customer type from.
值得说明的是,为了确认晶圆是否放置在了传送机械手上,还可以在晶圆检测系统设置摄像装置,摄像装置用于拍摄传送机械手的实时图像;中央处理器还用于接收实时图像,并根据实时图像判断晶圆是否放置到晶圆接触器3上,当晶圆放置到晶圆接触器3上时启动压力传感器4。也就是说,采用图像识别晶圆的方式对晶圆是否就位进行判断。当然,需要在中央处理器中设置神经网络,并且对该神经网络进行标识号晶圆就位的图像样本进行训练。It is worth noting that, in order to confirm whether the wafer is placed on the transfer robot, a camera device can also be set in the wafer inspection system. The camera device is used to capture the real-time image of the transfer robot; the central processing unit is also used to receive the real-time image, and Whether the wafer is placed on the wafer contactor 3 is judged according to the real-time image, and the pressure sensor 4 is activated when the wafer is placed on the wafer contactor 3 . That is to say, whether the wafer is in place is judged by means of image recognition of the wafer. Of course, a neural network needs to be set up in the central processing unit, and the neural network needs to be trained on image samples that identify the wafer in place.
本申请实施例还提供一种用于传送机械手的晶圆检测方法,应用于上述任一种实施例中的晶圆检测系统,包括:Embodiments of the present application further provide a wafer inspection method for a conveying robot, which is applied to the wafer inspection system in any of the above embodiments, including:
步骤S41:当确定晶圆放置到晶圆接触器3上后,获取晶圆的压力值;Step S41: after determining that the wafer is placed on the wafer contactor 3, obtain the pressure value of the wafer;
步骤S42:根据压力值与预设压力值表判断晶圆的类型,得到判断结果;其中,预设压力值表设有压力值范围与对应的晶圆类型。Step S42 : judging the type of the wafer according to the pressure value and a preset pressure value table, and obtaining a judgment result; wherein the preset pressure value table has a pressure value range and a corresponding wafer type.
进一步地,根据压力值与预设压力值表判断晶圆的类型,得到判断结果具体包括以下Further, the type of wafer is judged according to the pressure value and the preset pressure value table, and the obtained judgment result specifically includes the following:
步骤:step:
步骤S51:在预设压力值表中查找与压力值对应的压力值范围;Step S51 : looking up the pressure value range corresponding to the pressure value in the preset pressure value table;
步骤S52:若压力值表中存在对应的压力值范围,则确定与压力值范围对应的晶圆类型;Step S52: If there is a corresponding pressure value range in the pressure value table, determine the wafer type corresponding to the pressure value range;
步骤S53:若压力值表中不存在对应的压力值范围,则发出异常报警信号。Step S53: If the corresponding pressure value range does not exist in the pressure value table, an abnormal alarm signal is issued.
本申请实施例提供的用于传送机械手的晶圆检测系统及方法,增加了压力传感器4,能够根据压力传感器4获取到的晶圆的压力值判断该晶圆的类型以及是否发生异常,从能够有效地辨别不同地晶圆规格,并且能够发现晶圆异常情况。The wafer detection system and method for conveying a manipulator provided in the embodiment of the present application adds a pressure sensor 4, which can determine the type of the wafer and whether an abnormality occurs according to the pressure value of the wafer obtained by the pressure sensor 4. Effectively identify different wafer specifications and find wafer anomalies.
以上实施方式仅用于说明本申请,而非对本申请的限制。尽管参照实施例对本申请进行了详细说明,本领域的普通技术人员应当理解,对本申请的技术方案进行各种组合、修改或者等同替换,都不脱离本申请技术方案的精神和范围,均应涵盖在本申请的权利要求范围中。The above embodiments are only used to illustrate the present application, but not to limit the present application. Although the present application has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that various combinations, modifications or equivalent replacements are made to the technical solutions of the present application without departing from the spirit and scope of the technical solutions of the present application, and should cover within the scope of the claims of this application.
Claims (10)
- 一种传送机械手,其特征在于,包括:A conveying manipulator, characterized in that it includes:基体,包括用于支撑晶圆的支撑部;a base body, including a support portion for supporting the wafer;电源,包括正极端和负极端;Power supply, including positive and negative terminals;静电发生装置,连接于电源,包括正电荷端头和电子端头,所述正电荷端头和所述电子端头均设于所述支撑部;A static electricity generating device, connected to a power supply, includes a positive charge terminal and an electronic terminal, and the positive charge terminal and the electronic terminal are both arranged on the support portion;换向部件,设于所述电源与所述静电发生装置之间,所述换向部件处于第一状态,所述正电荷端头连接所述正极端,所述电子端头连接所述负极端;所述换向部件处于第二状态,所述正电荷端头连接所述负极端,所述电子端头连接所述正极端。A reversing component is arranged between the power supply and the static electricity generating device, the reversing component is in a first state, the positive charge terminal is connected to the positive terminal, and the electronic terminal is connected to the negative terminal ; the reversing component is in the second state, the positive charge terminal is connected to the negative terminal, and the electronic terminal is connected to the positive terminal.
- 根据权利要求1所述的传送机械手,其特征在于,所述电源设置一组,所述正极端连接有第一导线,所述负极端连接有第二导线,所述换向部件为换向开关,所述换向开关的两端分别所述第一导线与所述第二导线,所述换向开关关闭,所述正电荷端头连接所述正极端,所述电子端头连接所述负极端;所述换向开关打开,所述正电荷端头连接所述负极端,所述电子端头连接所述正极端。The conveying manipulator according to claim 1, wherein the power supply is provided with one group, the positive terminal is connected with a first wire, the negative terminal is connected with a second wire, and the reversing component is a reversing switch , the two ends of the reversing switch are the first wire and the second wire respectively, the reversing switch is turned off, the positive charge terminal is connected to the positive terminal, and the electronic terminal is connected to the negative terminal terminal; the reversing switch is turned on, the positive charge terminal is connected to the negative terminal, and the electronic terminal is connected to the positive terminal.
- 根据权利要求1所述的传送机械手,其特征在于,所述电源包括并联设置的第一直流电源发生器和第二直流电源发生器且所述第一直流电源发生器的正极端与所述第二直流电源发生器的正极端反向,所述换向部件包括第一开关和第二开关,所述第一开关连接于所述第一直流电源发生器所在支路,所述第二开关连接于所述第二直流电源发生器所在支路;所述第一开关打开且所述第二开关关闭,所述正电荷端头连接所述第一直流电源发生器的正极端,所述电子端头连接所述第一直流电源发生器的负极端;所述第一开关关闭且所述第二开关打开,所述正电荷端头连接所述第二直流电源发生器的负极端,所述电子端头连接所述第二直流电源发生器的正极端。The conveying manipulator according to claim 1, wherein the power source comprises a first DC power generator and a second DC power generator arranged in parallel, and the positive terminal of the first DC power generator is connected to the The positive pole of the second DC power generator is reversed, and the reversing component includes a first switch and a second switch, the first switch is connected to the branch where the first DC power generator is located, and the first switch is connected to the branch where the first DC power generator is located. Two switches are connected to the branch where the second DC power generator is located; the first switch is turned on and the second switch is turned off, and the positive charge terminal is connected to the positive terminal of the first DC power generator, The electronic terminal is connected to the negative terminal of the first DC power generator; the first switch is turned off and the second switch is turned on, and the positive charge terminal is connected to the negative terminal of the second DC power generator. At the end, the electronic terminal is connected to the positive end of the second DC power generator.
- 根据权利要求1所述的传送机械手,其特征在于,所述支撑部设有晶圆接触器,所述晶圆接触器凸出于所述支撑部的表面,所述晶圆接触器的底部设有压力传感器。The transfer robot according to claim 1, wherein the support portion is provided with a wafer contactor, the wafer contactor protrudes from the surface of the support portion, and the bottom of the wafer contactor is provided with a wafer contactor. There are pressure sensors.
- 根据权利要求4所述的传送机械手,其特征在于,还包括中央处 理器,所述电源和所述压力传感器均连接于所述中央处理器,所述中央处理器内存储有所述静电发生装置的输入电压与所述压力传感器的输出电压之间的关系模型,所述电源停止向所述静电发生装置供电,根据所述关系模型和所述压力传感器的输出电压,获得所述静电发生装置的输入电压,并切换所述换向部件的状态,使得所述电源向所述静电发生装置供给所述输入电压。The conveying manipulator according to claim 4, further comprising a central processing unit, the power supply and the pressure sensor are both connected to the central processing unit, and the central processing unit stores the static electricity generating device The relationship model between the input voltage of the pressure sensor and the output voltage of the pressure sensor, the power supply stops supplying power to the static electricity generating device, and the output voltage of the static electricity generating device is obtained according to the relationship model and the output voltage of the pressure sensor. The input voltage is input, and the state of the commutation member is switched, so that the power supply supplies the input voltage to the static electricity generating device.
- 根据权利要求4所述的传送机械手,其特征在于,所述晶圆接触器与所述正电荷端头交替设置,和/或,所述晶圆接触器与所述电子端头交替设置。The transfer robot according to claim 4, wherein the wafer contactors and the positive charge terminals are alternately arranged, and/or the wafer contactors and the electronic terminals are arranged alternately.
- 根据权利要求2所述的传送机械手,其特征在于,所述第一导线上连接有第一调节电阻,所述第二导线上连接有第二调节电阻。The transmission manipulator according to claim 2, wherein a first adjustment resistor is connected to the first wire, and a second adjustment resistor is connected to the second wire.
- 根据权利要求1所述的传送机械手,其特征在于,所述基体为绝缘材料。The conveying robot according to claim 1, wherein the base body is an insulating material.
- 根据权利要求1至8中任意一项所述的传送机械手,其特征在于,所述基体构造出走线槽,连接所述电源与所述正电荷端头的第一导线以及连接所述电源与所述电子端头的第二导线均设于所述走线槽内。The conveying manipulator according to any one of claims 1 to 8, wherein the base body is configured with a wire slot, a first wire connecting the power supply and the positive charge terminal, and connecting the power supply and the The second wires of the electronic terminal are all arranged in the wiring groove.
- 根据权利要求9所述的传送机械手,其特征在于,所述基体上连接有接线分配器,所述接线分配器设于所述走线槽靠近所述电源的一端。The conveying manipulator according to claim 9, wherein a wiring distributor is connected to the base body, and the wiring distributor is arranged at one end of the wiring groove close to the power supply.
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