WO2022057921A1 - 雾化芯、雾化器和电子雾化装置 - Google Patents
雾化芯、雾化器和电子雾化装置 Download PDFInfo
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- WO2022057921A1 WO2022057921A1 PCT/CN2021/119319 CN2021119319W WO2022057921A1 WO 2022057921 A1 WO2022057921 A1 WO 2022057921A1 CN 2021119319 W CN2021119319 W CN 2021119319W WO 2022057921 A1 WO2022057921 A1 WO 2022057921A1
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- WIPO (PCT)
- Prior art keywords
- heating
- atomizing core
- liquid
- heating body
- core according
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/42—Cartridges or containers for inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/48—Fluid transfer means, e.g. pumps
Definitions
- the present application relates to the technical field of electronic atomization, and in particular, to an atomization core, an atomizer and an electronic atomization device.
- a commonly used electronic atomization device which can also be called aerosol generating device, includes an atomizer and a battery body.
- the atomizer is fixed on the upper surface of the battery body by threads.
- the atomizer includes a base, a base, and a base.
- a smoke channel is arranged in the center of the smoke channel, an atomizing core is arranged in the smoke channel, a cigarette holder is arranged on the upper part of the smoke channel, a casing is arranged on the edge of the base, and a liquid storage cavity is enclosed between the inner wall of the casing and the outer wall of the smoke channel.
- the gas channel is provided with a liquid inlet hole, the atomized liquid flows to the atomization core through the liquid inlet hole, and the atomized liquid flows out through the cigarette holder after being atomized.
- the atomizer is composed of an atomizing core, an air channel, etc. When working, the atomizing core atomizes the liquid or semi-liquid atomizing liquid into aerogel with certain functional components for use.
- the working principle of the atomizer is Change the state of the atomized liquid and evaporate from liquid to gas. This process is completed by the atomizing core.
- the atomizing core is composed of a heating body and a ceramic substrate. The heating body is energized and works to vaporize the atomized liquid.
- the ceramic substrate is used for conducting the liquid. Cotton can also be used to replace the ceramic substrate.
- the base of the atomizer is also provided with an air intake hole, which is located below the flue gas channel, and the air intake hole and the flue gas channel are connected, so that the outside air can be continuously replenished to the atomizing core.
- the atomizing core is connected to the battery through the circuit board, and the atomizing core continuously atomizes the adsorbed atomizing liquid, and the atomized atomizing liquid flows out through the flue gas channel and enters the human mouth.
- the atomizing core with cotton there are two types of atomizing cores on the market, one is the atomizing core with cotton, and the other is the atomizing core without cotton.
- the fundamental difference is whether the liquid-conducting material contains cotton or does not contain cotton.
- the liquid-guiding speed of cotton is fast and the taste is good, but it is easy to be damaged by dry burning.
- the liquid-conducting material of the cotton-free atomizing core is ceramic or silicon fiber rope, which can withstand dry burning, but the liquid-conducting speed is not as high as that of cotton, and the taste is poor.
- the ceramic atomizing core whose processing technology is fired at high temperature, has a certain porosity inside, and can have a certain liquid-conducting ability to prevent dry-burning damage, but it has the following defects.
- the working principle of the ceramic atomizing core is that the ceramic atomizing core includes a ceramic substrate and a heating wire arranged on the surface of the ceramic substrate.
- the atomizing liquid is usually transported to the heating body for atomization under the action of capillary, and the heating body directly transfers the atomizing liquid from the heating element.
- the room temperature is heated to the vaporization temperature (ie atomization temperature).
- the above oil intake is taken as an example.
- the atomizing liquid enters the ceramic substrate from the upper surface of the ceramic substrate, flows down along the gap between the ceramic molecules, and is heated and atomized by the heating wire on the lower surface of the ceramic substrate. The air is carried away and enters the person's mouth.
- the liquid storage chamber Since the atomized liquid is arranged in the liquid storage chamber, the liquid storage chamber is generally closed, the heating wire works, and the atomized liquid is consumed. When the negative pressure in the liquid storage chamber exceeds the ceramic resistance, the air will pass through the ceramic core from the outside to the outside. The downward movement enters the liquid storage cup to supplement the pressure in the liquid storage cup and ensure that the atomized liquid can be released into the ceramic core.
- the main reason for the slow liquid inlet speed is the resistance when the air returns to the liquid storage cup through the ceramic matrix.
- the ceramic matrix also has the following problems: due to the large temperature difference, it will cause frying oil, that is, there will be splashing of particle atomized liquid; often the atomized liquid cannot reach the heating body in time, causing the heating body to dry and produce burnt smell and other Hazardous substances, which in turn affect the user experience.
- the present application aims to solve at least one of the technical problems existing in the prior art.
- the present application proposes an atomizing core, an atomizer and an electronic atomization device.
- the outside air can be returned to the liquid storage chamber of the atomizer through the air return structure, so as to offset the negative pressure in the liquid storage chamber and accelerate the atomization.
- the chemical liquid flows into the ceramic matrix.
- the present application also proposes an atomizer including the above-mentioned atomizing core and an electronic atomization device having the atomizer.
- the atomizing core includes:
- the ceramic substrate has a first surface and a second surface arranged opposite to each other, a gas return structure is arranged between the first surface and the second surface, and at least one of the first surface and the second surface At least one heating body is provided on one side.
- the atomizing core according to the embodiment of the first aspect of the present application has at least the following beneficial effects: since the ceramic substrate has a first surface and a second surface arranged opposite to each other, and an air return structure is arranged between the first surface and the second surface, the ceramic substrate has the following advantages: The air return itself is slow, and the atomized liquid needs to be adsorbed in the ceramic matrix. According to the design of the air return structure, the outside air flows back into the liquid storage cavity of the atomizer through the air return structure, which can offset the negative pressure in the liquid storage cavity. , so that the air pressure in the liquid storage chamber is consistent with the atmospheric pressure, and the atomized liquid is accelerated to flow into the ceramic matrix.
- the ceramic base body is in the shape of a thin sheet
- the first surface and the second surface are the upper end surface and the lower end surface of the ceramic base body, respectively
- the air return structure penetrates through the ceramic body.
- At least one through hole of the upper end surface and the lower end surface of the base body is provided with an oil-conducting cotton in the through hole.
- the ceramic base body is cylindrical, and includes a first body and a second body that are coaxially arranged, the first body is located on the upper part of the second body, the first body and The second main body is provided with a flue gas channel along the axial direction, the outer diameter of the first main body is smaller than the outer diameter of the second main body, and the air return structure is as follows:
- the inner wall of the flue gas channel has a plurality of through holes opened outward, and the through holes penetrate through the outer wall of the first main body.
- an oil-conducting cotton is sleeved on the outer wall of the first body.
- the ceramic substrate is divided into a gas return area and a heating area
- the gas return structure is arranged in the gas return area
- the heating body is located in the heating area
- the heating area and the heating area The return air areas do not overlap.
- the air return structure is a through hole.
- the atomizing core of the present application is used for atomizing liquid or semi-liquid atomizing liquid, and the atomizing core further includes a first heating body and a second heating body, and the first heating body
- the second heating body is connected to the ceramic substrate for heating the atomized liquid to a first temperature; the second heating body is used for heating the atomized liquid to a second temperature; wherein, the atomized liquid can be heated by any
- the first heating body flows to the second heating body, the first temperature is lower than the atomization temperature of the atomization liquid, and the second temperature is higher than or equal to the atomization temperature of the atomization liquid.
- the atomizing core according to the embodiment of the first aspect of the present application has at least the following beneficial effects: when the first heating body works to generate heat, the first heating body heats the atomizing liquid to achieve a preheating effect to reduce The temperature difference between the temperature of the atomized liquid and the second temperature reduces the probability of oil frying.
- the viscosity of the atomized liquid to be introduced into the ceramic matrix can be reduced by preheating, thereby reducing the resistance of the atomized liquid flowing through the ceramic matrix.
- the first heating body and the second heating body are respectively located on two opposite end surfaces of the ceramic base body.
- the ceramic substrate has an upper end surface, a lower end surface and a plurality of side surfaces, wherein the first heating body is located on the upper end surface, the second heating body is located at the lower end surface, at least part of the upper end surface
- the end face and at least part of the lower end face are permeable regions, and a plurality of the side faces are provided as sealing layers.
- the ceramic base body is provided with at least one blind hole, the blind hole is provided away from the first heating body and the second heating body, and at least part of the bottom wall of the blind hole is permeable zone.
- the blind hole is located on the end face where the second heating body is located, and at least on one side of the second heating body.
- the portions of the ceramic substrate located on both sides of the second heating body are set as thinning regions, and at least one of the blind holes is set in the thinning regions.
- the surface on which the blind hole is arranged on the thinned area is arranged as an arc surface or an inclined surface.
- the opening of the blind hole is covered with a breathable film.
- the first heating body is electrically connected with a temperature control element.
- the second heating body is configured as at least two heating resistors, and the heating modes of the at least two heating resistors include at least two of single resistance heating, parallel heating, and series heating.
- the atomizer includes the atomization core of the embodiment of the first aspect of the present application.
- the atomizer according to the embodiment of the second aspect of the present application has at least the following beneficial effects: when the atomizing core of the above-mentioned embodiment is used, the first heating body can realize the preheating effect, so as to reduce the temperature of the atomizing liquid and the second temperature The temperature difference between the two can reduce the probability of oil frying. In addition, the viscosity of the atomized liquid to be introduced into the ceramic matrix can be reduced through preheating, so as to avoid dry burning of the second heating body.
- An electronic atomizer device includes: a power source, a control circuit, and the atomizer of the embodiment of the second aspect of the present application, wherein the power source is connected to the atomizer, and the control circuit Used to control the heating of the first heating element and the second heating element.
- the electronic atomization device has at least the following beneficial effects: when the atomizer of the above-mentioned embodiment is used, the temperature difference between the atomized liquid and the second temperature can be reduced, and the probability of oil frying can be reduced, And can avoid dry burning of the second heating body, and improve the quality of the electronic atomization device.
- FIG. 1 is a perspective view of an atomizing core according to an embodiment of the present application.
- FIG. 2 is a perspective view of the atomizing core of an embodiment of the present application from another perspective;
- FIG. 3 is an exploded view of the configuration of the oil-guiding cotton in the atomizing core of an embodiment of the present application
- Fig. 4 is another morphological exploded view of the configuration of oil-guiding cotton in the atomizing core of an embodiment of the present application
- FIG. 5 is a cross-sectional view of the third form of the configuration of the oil-guiding cotton in the atomizing core according to an embodiment of the present application;
- FIG. 6 is a perspective view of an electronic atomization device according to an embodiment of the present application.
- FIG. 7 is a schematic cross-sectional structure diagram of an atomizing core according to an embodiment of the present application.
- Fig. 8 is the top view of the atomizing core of an embodiment of the present application.
- FIG. 9 is a schematic three-dimensional structure diagram of an atomizing core according to an embodiment of the present application.
- Fig. 10 is the left side view of Fig. 7;
- FIG. 11 is a schematic cross-sectional structure diagram of an atomizing core according to another embodiment of the present application.
- FIG. 12 is a schematic three-dimensional structure diagram of an atomizing core according to another embodiment of the present application.
- FIG. 13 is a schematic three-dimensional structure diagram of an atomizing core according to another embodiment of the present application.
- Ceramic base 1 through holes 2, heating wire 3, oil guiding cotton 4, first main body 11, second main body 12;
- the present application provides an atomizing core, an atomizer and an electronic atomization device, which are used for external air to flow back into the liquid storage chamber of the atomizer through a return air structure, so as to offset the negative pressure in the liquid storage chamber and accelerate the atomization liquid. into the ceramic matrix.
- the present application provides an atomizing core, comprising a ceramic substrate, the ceramic substrate has a first surface and a second surface arranged oppositely, a gas return structure is arranged between the first surface and the second surface, and the first surface and the second surface At least one heating body is provided on at least one of them.
- the present application provides an atomizing core, comprising a ceramic base 1, the ceramic base 1 is in the shape of a sheet, and has a first surface and a second surface arranged oppositely, the first surface and the second surface are respectively It is the upper end surface and the lower end surface of the ceramic base body 1, and the air return structure is at least one through hole 2 penetrating the upper end surface and the lower end surface of the ceramic base body.
- the through hole 2 is provided with an oil guiding cotton 4.
- a heating body for example, a heating wire 3, may be provided on the second surface of the ceramic substrate 1, that is, the upper end surface or the lower end surface.
- the oil guiding cotton 4 can ensure the smooth return of the air flow, and can also retain and contain the atomized liquid to prevent the leakage of the atomized liquid.
- the ceramic substrate 1 can be divided into a gas return area and a heating area.
- the through hole 2 is arranged in the gas return area.
- the heating body can be located in the heating area, and the heating area and the gas return area do not overlap.
- the dividing line, both sides are the gas return area, and the middle is the heating area.
- a heating wire 3 or a silk screen resistor can be set on the lower end face of the ceramic base 1, and the atomized liquid in the liquid storage chamber (not shown) flows downward through the upper end face of the ceramic base 1 and reaches the bottom of the ceramic base 1.
- the heating wire 3 is energized, the heating wire 3 heats the atomized liquid, and the atomized liquid flows upward from the front and rear sides of the ceramic base 1 and flows into the cigarette holder for smoking. Since the ceramic base 1 is provided with a through hole 2, the through hole 2 can offset the negative pressure in the liquid storage cavity. With the reduction of the atomized liquid in the liquid storage cavity, the air pressure of the liquid storage cavity decreases, and air needs to be supplemented to maintain the liquid storage cavity.
- the internal air pressure is equal to the external atmospheric pressure, so that the atomized liquid in the liquid storage chamber continues to flow into the ceramic substrate 1 smoothly. If the air is not replenished into the liquid storage chamber, the atomized liquid in the liquid storage chamber is difficult to enter the ceramic substrate 1, resulting in poor liquid inflow, and the external air continues to be supplied, and the air pressure in the liquid storage chamber and the external atmospheric pressure tend to be consistent. Such timely air return can ensure the rate and quantity of liquid supply.
- the outside air can directly enter the liquid storage chamber or return to the liquid storage chamber through a bent air path, for example, by turning sideways.
- FIG. 5 which includes a first main body 11 and a second main body 12 arranged coaxially, the first main body 11 is located on the upper part of the second main body 12 , and the first main body 11
- a flue gas channel is provided along the axial direction with the second main body 12
- the outer diameter of the first main body 11 is smaller than the outer diameter of the second main body 12
- the inner wall of the flue gas channel located in the first main body 11 is provided with a through hole 2 to the outside.
- the hole 2 penetrates through the outer wall of the first main body 11 , and an oil guiding cotton 4 is sleeved on the outer wall of the first main body.
- the heating wire 3 located inside the second main body 12 atomizes the atomized liquid adsorbed by the ceramic main body 1, and the through hole 2 located in the first main body 11 can supplement the outside air, and flow back to the storage tank through the oil guiding cotton 4.
- the liquid cavity keeps the air pressure in the liquid storage cavity balanced with the external atmospheric pressure, so that the atomized liquid can enter the ceramic body 1 continuously and smoothly.
- the atomizing core 100 is a key component of the atomizer.
- a liquid storage chamber and an atomizing chamber (not shown in the figure) are opened in the atomizer.
- the liquid storage chamber and the atomizing chamber are isolated from each other and are not connected.
- the liquid storage chamber It is used to store the atomizing liquid represented by the aerosol generating substrate, and the smoke formed after the atomization of the atomizing liquid overflows from the atomizing chamber.
- the atomizer is also provided with an intake channel and an intake channel (not shown in the figure), the intake channel is connected to the outside and the atomizing chamber, the intake channel is also connected to the outside and the atomizing chamber, and the outside air enters the mist through the intake channel.
- the atomizing chamber is used to carry the smoke in the atomizing chamber, and then the smoke is sucked out by the user through the suction channel.
- the atomizing core 100 When the atomizing core 100 is working, it directly atomizes the liquid or semi-liquid atomizing liquid into aerogel.
- the atomizing core 100 can use a ceramic core, the atomizing liquid is guided to the heating body through the micropores of the ceramic core, and the heating body directly heats the atomizing liquid from room temperature to the vaporization temperature, generally above 200°C, thus causing atomization
- the temperature difference from room temperature is large.
- the following defects are generated: due to the large temperature difference, it will cause frying oil, that is, there will be splashing of particle atomized liquid; due to the large amount of splashed particle atomized liquid, the condensed oil of the atomizer is more, which will flow back into the air passage, causing blockage. Airway; the oil conduction rate of the ceramic core is low, which is easy to cause dry burning.
- the atomizing core 100 is used for atomizing liquid or semi-liquid atomizing liquid, and includes a ceramic matrix 103 , a first heating Body 101 and second heating body 102, the first heating body 101 is connected to the ceramic base 103 for heating the atomized liquid to a first temperature; the second heating body 102 is used for heating the atomized liquid to a second temperature;
- the atomization liquid can flow from the first heating body 101 to the second heating body 102, the first temperature is lower than the atomization temperature of the atomization liquid, and the second temperature is higher than or equal to the atomization temperature of the atomization liquid.
- liquid or semi-liquid nebulized liquid can be oil or paste, and the difference between liquid and semi-liquid is mainly in viscosity. Items that act or enhance excitement, or e-liquid, e-liquid, etc.
- the atomization temperature is related to the type of atomized liquid.
- the atomization temperature is usually between 220°C and 250°C, for example, the atomization temperature is 220°C, 230°C or 250°C, etc. .
- the first temperature is lower than the atomization temperature of the atomizing liquid, and the second temperature is higher than or equal to the atomizing temperature of the atomizing liquid. 40°C, 70°C, 120°C or 180°C, etc.
- the first heating body 101 is used to preheat the atomized liquid and increase the temperature of the atomized liquid
- the second heating body 102 is used to atomize the atomized liquid, that is, to heat the atomized liquid from the first temperature to the second temperature.
- Two temperature thus avoiding the direct heating of the atomizing liquid from room temperature to the second temperature, reducing the temperature difference of the atomizing liquid before and after atomization, reducing the probability of oil frying during the atomization process, that is, reducing the splashing of the atomizing liquid particles, That is, the cooled atomized liquid particles are prevented from flowing back into the airway, thereby preventing the airway from being blocked.
- the ceramic matrix 103 can be made of porous ceramic materials, so the ceramic matrix 103 contains a large number of micropores and has a certain porosity.
- the porosity can be defined as the volume of pores in the object and the material in the natural state.
- the porosity of the ceramic matrix 103 is relatively low, for example, the porosity of the ceramic matrix 103 is 8% to 22%.
- the viscosity of the atomized liquid at room temperature is relatively large, and the value range of the viscosity can be 40mPa.S ⁇ 1300mPa.S. The higher the viscosity, the less the atomized liquid can be conducted to the heating body quickly.
- the first heating body 101 preheats the atomizing liquid.
- the viscosity will be lower than the viscosity of the atomized liquid at room temperature, thereby reducing the resistance of the atomized liquid to flow through the interior of the ceramic matrix 103.
- the atomized liquid with reduced viscosity will pass through the ceramic matrix 103 at a relatively faster speed in a short time.
- the internal micropores reach the second heating body 102 for atomization, so as to avoid dry burning in the ceramic matrix 103 due to insufficient infiltration of the atomized liquid per unit time.
- the first heating body 101 may be a membrane-shaped preheating film, or a linear preheating wire, such as a resistance wire, which may be made of stainless steel, titanium metal, or titanium alloy. According to actual needs, the first heating body 101 can be connected to the ceramic base 103 through a printing process, a spraying process or an electroplating process.
- the second heating body 102 may be a film-shaped heating film, or a linear heating wire, such as a resistance wire, which may be made of stainless steel, titanium metal, or titanium alloy.
- the second heating body 102 can be directly attached to the end surface of the ceramic base 103 , and according to actual needs, the second heating body 102 can be connected to the ceramic base 103 through a printing process, a spraying process or an electroplating process.
- pre-heating is performed by setting a secondary heating body, so that the atomized liquid is heated to a certain temperature before entering the second heating body 102 .
- It can be controlled artificially, so that the amount of the atomized liquid changes before vaporization without not vaporizing. It has two functions, one is to reduce the temperature difference, and the other is to catalyze the macromolecular groups in the atomized liquid under heating. Form small molecular clusters to improve the efficacy of the atomized liquid.
- the secondary heating can make the e-liquid more fully volatilize the flavor and nicotine. Due to sufficient oil supply, when the second heating body 102 is working, it will not cause a high temperature due to lack of oil locally, and at the same time, the carbon deposition at a local high temperature is reduced, so the service life will also be prolonged.
- the atomizing core 100 further includes a first electrical connector (not shown in the figure) for connecting the positive pole of the power supply and a second electrical connector (not shown in the figure) for connecting the negative pole of the power supply.
- An electrical connector and a second electrical connector are respectively connected to the first electrode 201 of the first heating element and the second electrode 301 of the second heating element, thereby realizing the power supply of the power supply to the atomizing core 100 .
- the first heating body 101 and the second heating body 102 are respectively located on two opposite end faces of the ceramic base 103 , for example, the first heating body 101 is located on the upper end face 104 of the ceramic base 103 .
- the second heating body 102 is located on the lower end surface 105 of the ceramic base 103, so that the atomized liquid can flow from the first heating body 101 to the second heating body 102 under the action of its own gravity and capillary action, which is convenient for the atomized liquid flow.
- the first heating body 101 and the second heating body 102 may be located on the front and rear surfaces of the ceramic base 103 (not shown in the figure), or on the left and right ends, respectively. face (not shown in the figure).
- the ceramic substrate 103 has an approximately square structure as a whole, which has an upper end surface 104 , a lower end surface 105 and a plurality of side surfaces 107 , wherein the first heating body 101 is located on the upper end surface 104 , the The two heating bodies 102 are located on the lower end surface 105, and at least part of the upper end surface 104 and at least part of the lower end surface 105 are permeable areas, so that the atomized liquid can be preheated from the upper end surface 104 and enter the interior of the ceramic substrate 103, and flow to the lower end surface 103.
- the end face 105 is heated and atomized by the second heating body 102 .
- multiple sides 107 of the ceramic base 103 are provided as sealing layers, for example, a silica gel coating is provided on the sides 107 of the ceramic base 103 .
- the ceramic substrate 103 is provided with two blind holes 108, the two blind holes 108 are respectively located on both sides of the second heating body 102, and at least part of the bottom walls 302 of the blind holes 108 are permeable areas,
- a return air passage can be provided for the liquid storage chamber of the atomizer.
- the air pressure of the liquid storage chamber decreases.
- the air pressure decreases too much, the atomized liquid cannot flow to the second heating body 102 smoothly.
- the blind hole 108 the bottom wall 302 is a permeable area.
- the gas can be reduced to a convenient permeation, so as to be supplemented into the liquid storage cavity to achieve the effect of returning gas, as shown in FIG. 7 .
- the vertical arrows on both sides in Figure 10 are the direction of the return air.
- the upper end surface 104 of the ceramic substrate 103 corresponding to the bottom wall 302 of the blind hole 108 is the permeable area.
- at least one blind hole 108 is provided, for example, one, three or more blind holes 108 should be provided away from the first heating body 101 and the second heating body 102 .
- the blind hole 108 is located on the lower end surface 105 where the second heating body 102 is located, and is located on one side of the second heating body 102 .
- the depth of the blind hole 108 can be set to be one-half to four-fifth of the thickness of the ceramic substrate 103 , so as to avoid liquid leakage and at the same time achieve a better air return effect.
- the parts of the ceramic substrate 103 located on both sides of the second heating body 102 are set as the thinning area 109 , and the two blind holes 108 are both set in the thinning area 109 .
- the processing cost can be saved .
- the surface on which the blind hole 108 is arranged on the thinned region 109 is arranged as an arc-shaped surface 106 .
- the second heating body 102 heats the atomized liquid to generate an aerosol. The aerosol is sucked out by the user and then used, and an airflow is generated during the aerosol sucking process.
- the two oblique arrows in the lower part of Figure 1 show the flow direction of the aerosol. It should be noted that the lower side surface 107 of the thinning region 109 is also set as a slope (not shown in the figure), thereby reducing the flow resistance of the aerosol.
- the opening of the blind hole 108 is covered with a breathable film 601 .
- a breathable film 601 By arranging the breathable film 601, it is possible to prevent the aerosol airflow from entering the blind holes 108 while ensuring the smooth entry of the gas into the blind holes 108, thereby reducing the airflow resistance, and at the same time, it can also prevent excessive aerosols from adhering to the blind holes.
- the return air passage On the side wall or bottom wall 302 of 108, the return air passage is blocked.
- the suction effect is large and the air flow speed is fast, the existence of the blind hole 108 is likely to cause noise, such as whistle, by setting the breathable film 601, can avoid the above-mentioned situation arises.
- the first heating body 101 is electrically connected with a temperature control element (not shown in the figure), so as to prevent dry burning by performing temperature control.
- the principle is that the first heating body 101 is electrically connected with a temperature control element.
- the control element if the second heating body 102 lacks the atomizing liquid, the temperature of the first heating body 101 will rise rapidly, therefore, it is necessary to judge whether it is necessary to add the atomizing liquid in the liquid storage chamber of the atomizer, or Do pause and other controls first.
- the second heating body 102 is configured as a first resistance wire 701 and a second resistance wire 702, and the first resistance wire 701 and the second resistance wire 702 can work alternately as required.
- the connection circuit of the first resistance wire 701 and the second resistance wire 702 can make the first resistance wire 701 or the second resistance wire 702 work alone, or the first resistance wire 701 and the second resistance wire 702 work in parallel, or the first resistance wire 701 and the second resistance wire 702 act in series, that is, four working modes of single resistance heating, parallel heating, and series heating are realized for users to choose according to their needs.
- the resistances of the first resistance wire 701 and the second resistance wire 702 may be the same or different, and the second heating body 102 may also be set to have more than three resistance wires to realize more working modes.
- the atomizer includes the atomizing core 100 according to the first aspect of the present application.
- the first heating body 101 can realize the preheating effect, so as to reduce the difference between the temperature of the atomizing liquid and the second temperature The temperature difference can reduce the probability of oil frying.
- the viscosity of the atomized liquid to be introduced into the ceramic substrate 103 can be reduced by preheating, so as to avoid dry burning of the second heating body 102 .
- the blind hole 108 in the embodiment shown in FIGS. 7 to 13 can also offset the negative pressure in the liquid storage chamber and maintain the air pressure in the liquid storage chamber It is equal to the external atmospheric pressure, so as to ensure that the atomized liquid flows into the ceramic matrix smoothly, quickly and in large quantities, which improves the taste of the smoke after atomization and optimizes the performance of the atomizer.
- the electronic atomization device includes: a power source, a control circuit, and the atomizer according to the second aspect of the present application.
- the heater is powered, and the control circuit is used to control the heating of the first heating element and the second heating element.
- the electronic atomization device of the third aspect of the present application when the atomizer of the above embodiment is used, the temperature difference between the atomized liquid and the second temperature can be reduced, the probability of oil frying can be reduced, and the second heating can be avoided.
- the body 102 is dry-fired, which improves the quality of the electronic atomization device.
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- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
Abstract
一种雾化芯(100)、雾化器和电子雾化装置,雾化芯(100)包括陶瓷基体(1),陶瓷基体(1)具有相对设置的第一面和第二面,第一面和第二面之间设置有回气结构,第一面和第二面之中的至少一面设置有至少一个加热体(101,102),由于陶瓷基体(1)具有相对设置的第一面和第二面,第一面和第二面之间设置有回气结构,陶瓷本身回气较慢,且陶瓷基体(1)内还需要吸附雾化液,根据回气结构的设计,外界空气通过回气结构回流到雾化器的储液腔内,可以抵消储液腔内的负压,使储液腔内的气压和大气压保持一致,加速雾化液流入陶瓷基体(1)。
Description
本申请要求于2020年9月18日申请的、申请号为202022053263.2,以及2020年11月23日申请的、申请号为202011323329.3的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本申请涉及电子雾化技术领域,特别是涉及一种雾化芯、雾化器和电子雾化装置。
目前雾化器及电子雾化装置已经被广泛应用。常用的一种电子雾化装置,也可以称作气雾发生装置,其包括雾化器和电池主体,雾化器通过螺纹固定于电池主体的上表面,雾化器包括底座,底座的,底座的中心设置烟气通道,烟气通道内设置雾化芯,烟气通道的上部设置有烟嘴,底座的边缘设置有外壳,外壳的内壁和烟气通道的外壁之间围成储液腔,烟气通道开设进液孔,雾化液通过进液孔流向雾化芯,雾化液雾化后通过烟嘴流出。雾化器由雾化芯、气道等组成,工作时,由雾化芯把液体或者半液态的雾化液雾化成具有一定功能成分的气凝胶以供使用,雾化器的工作原理就是让雾化液发生状态变化,从液态蒸发成气态。这个过程由雾化芯来完成,雾化芯由加热体、陶瓷基体等组成,加热体通电工作,将雾化液汽化,陶瓷基体用于导液,还可以用棉花替代陶瓷基体。
雾化器底座还开设进气孔,进气孔位于烟气通道的下方,且进气孔和烟气通道二者连通,便于外界空气源源不断补充到雾化芯。雾化芯通过电路板连接至电池,雾化芯持续将吸附的雾化液雾化,雾化后的雾化液通过烟气通道流出,进入人的口腔。
目前市场上有两类雾化芯,一类是有棉的雾化芯,一类是无棉的雾化芯,其根本的区别是导液材料是含棉的还是不含棉的。有棉的导液速度快、口感好,但是容易干烧损坏。无棉的雾化芯的导液材料是陶瓷或者硅制纤维绳,能耐干烧,但是导液速度没有棉花的高,口感差。特别是陶瓷雾化芯,其加工工艺是通过高温烧制出来的,其内部含有一定的孔隙率,能够具有一定的导液能力,防止干烧损坏,但是存在如下缺陷。
陶瓷雾化芯工作原理是,陶瓷雾化芯包括陶瓷基体和设置于陶瓷基体表面的发热丝,雾化液通常是在毛细作用下输送至加热体进行雾化,加热体直接将雾化液从室温加热到汽化温度(即雾化温度)。以上进油为例,雾化液从陶瓷基体的上表面进入陶瓷基体,沿着陶瓷分子之间的间隙向下流动,在陶瓷基体的下表面被发热丝加热雾化,雾化后的烟雾被空气带走,进入人的口腔。由于雾化液是配置在储液腔内的,储液腔一般是封闭的,发热丝工作,消耗雾化液,当储液腔内负压超过陶瓷阻力时,空气会从外部通过陶瓷芯向下运动进入到储液杯内,以补充储液杯内的压强,确保雾化液能够释放到陶瓷芯里。
造成进液速度慢的主要原因是,空气通过陶瓷基体回到储液杯时的阻力,阻力越大供液越不好,因为储液杯是密封状态的,雾化芯在工作时消耗雾化液,造成储液杯内负压,负压越大,雾化液越不容易进入到陶瓷芯上,而负压大小取决于陶瓷对空气的阻力,孔隙率大,阻力则小,孔隙率小,则阻力大。孔隙率太大就会漏液,因此很难控制平衡。
此外,陶瓷基体还存在如下问题:由于温差大,会造成炸油,也就是有颗粒雾化液飞溅;时常会出现雾化液无法及时抵达加热体处,导致加热体干烧产生焦味和其它有害物质,进而影响用户体验。
因此有必要设计一种雾化芯,以解决上述问题。
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请提出一种雾化芯、雾化器和电子雾化装置,外界空气能够通过回气结构回流到雾化器的储液腔内,抵消储液腔内的负压,加速雾化液流入陶瓷基体。
本申请还提出一种包括上述雾化芯的雾化器以及具有该雾化器的电子雾化装置。
根据本申请的第一方面实施例的雾化芯,包括:
一陶瓷基体,所述陶瓷基体具有相对设置的第一面和第二面,第一面和第二面之间设置有回气结构,所述第一面和所述第二面之中的至少一面设置有至少一个加热体。
根据本申请第一方面实施例的雾化芯,至少具有如下有益效果:由于陶瓷基体具有相对设置的第一面和第二面,第一面和第二面之间设置有回气结构,陶瓷本身回气较慢,且陶瓷基体内还需要吸附雾化液,根据回气结构的设计,外界空气通过回气结构回流到雾化器的储液腔内,可以抵消储液腔内的负压,使储液腔内的气压和大气压保持一致,加速雾化液流入陶瓷基体。
根据本申请的一些实施例,所述陶瓷基体呈薄片状,所述第一面和所述第二面分别为所述陶瓷基体的上端面和下端面,所述回气结构为贯穿所述陶瓷基体的所述上端面和所述下端面的至少一个通孔,所述通孔内设置有导油棉。
根据本申请的一些实施例,所述陶瓷基体呈圆柱状,其包括同轴设置的第一主体和第二主体,所述第一主体位于所述第二主体的上部,所述第一主体和所述第二主体沿轴向方向开设一烟气通道,所述第一主体的外径小于所述第二主体的外径,所述回气结构为,在位于所述第一主体内的所述烟气通道的内壁向外开设的若干个通孔,所述通孔贯穿所述第一主体的外壁。
根据本申请的一些实施例,所述第一主体的外壁套设一导油棉。
根据本申请的一些实施例,所述陶瓷基体分为回气区和加热区,所述回气结构设置于所述回气区,所述加热体位于加热区,且所述加热区和所述回气区不重叠。
根据本申请的一些实施例,所述回气结构为通孔。
根据本申请的一些实施例,本申请所述雾化芯用于雾化液态或者半液态类雾化液,所述雾化芯还包括第一加热体和第二加热体,所述第一加热体连接于所述陶瓷基体,用于加热所述雾化液至第一温度;所述第二加热体用于加热所述雾化液至第二温度;其中,所述雾化液能由所述第一加热体流向所述第二加热体,所述第一温度低于所述雾化液的雾化温度,所述第二温度高于或等于所述雾化液的雾化温度。
根据本申请第一方面实施例的雾化芯,至少具有如下有益效果:当第一加热体工作产生热量时,第一加热体将所述雾化液加热,以实现预热作用,以减小雾化液的温度与第二温度之间的温差,减少炸油几率,另外,通过预热作用能降低待导入陶瓷基体的雾化液的粘度,从而减低雾化液流经陶瓷基体内部的阻力,使得粘度降低的雾化液在陶瓷基体内的传输速度增大,以便雾化液能够及时抵达第二加热体附近以被第二加热体加热雾化,避免陶瓷基体内因单位时间内雾化液渗入量不够而导致干烧。
根据本申请的一些实施例,所述第一加热体和所述第二加热体分别位于所述陶瓷基体的相对的两个端面上。
根据本申请的一些实施例,所述陶瓷基体具有上端面、下端面以及多个侧面,其中,所述第一加热体位于上端面,所述第二加热体位于下端面,至少部分所述上端面和至少部分所述下端面为可渗透区,多个所述侧面设置为密封层。
根据本申请的一些实施例,所述陶瓷基体设置有至少一个盲孔,所述盲孔避开所述第一加热体和所述第二加热体设置,至少部分所述盲孔的底壁为可渗透区。
根据本申请的一些实施例,所述盲孔位于所述第二加热体所在的端面,并至少位于所述第二加热体的一侧。
根据本申请的一些实施例,所述陶瓷基体位于所述第二加热体两侧的部位设置为减薄区,至少一个所述盲孔设置于所述减薄区。
根据本申请的一些实施例,所述减薄区上设置所述盲孔的面设置为弧形面或者斜面。
根据本申请的一些实施例,所述盲孔的开口处罩设有透气膜。
根据本申请的一些实施例,所述第一加热体电连接有温度控制元件。
根据本申请的一些实施例,所述第二加热体设置为至少两条发热电阻,至少两条发热电阻的发热模式包括单个电阻发热、并联发热、串联发热的至少两种。
根据本申请第二方面实施例的雾化器,所述雾化器包括本申请第一方面实施例的雾化芯。
根据本申请第二方面实施例的雾化器,至少具有如下有益效果:当采用上述实施例的雾化芯,第一加热体能实现预热作用,以减小雾化液的温度与第二温度之间的温差,减少炸油几率,另外,通过预热作用能降低待导入陶瓷基体的雾化液的粘度,避免第二加热体发生干烧。
根据本申请第三方面实施例的电子雾化装置,包括:电源、控制电路和本申请第二方面实施例的雾化器,其中,所述电源与所述雾化器连接,所述控制电路用于控制第一加热元件和第二加热元件加热。
根据本申请第三方面实施例的电子雾化装置,至少具有如下有益效果:当采用上述实施例的雾化器,能减小雾化液与第二温度之间的温差,减少炸油几率,并能避免第二加热体发生干烧,提高电子雾化装置的品质。
本申请的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本申请而了解。
本申请的上述方面和优点结合下面附图对实施例的描述将变得明显和容易理解,其中:
图1是本申请一实施例的雾化芯的立体图;
图2是本申请一实施例的雾化芯另一视角的立体图;
图3是本申请一实施例的雾化芯配置导油棉的爆炸图;
图4是本申请一实施例的雾化芯配置导油棉的另一形态爆炸图;
图5是本申请一实施例的雾化芯配置导油棉的第三形态剖视图;
图6是本申请一实施例的电子雾化装置的立体图;
图7是本申请一实施例的雾化芯的剖面结构示意图;
图8是本申请一实施例的雾化芯的上视图;
图9是本申请一实施例的雾化芯的立体结构示意图;
图10是图7的左视图;
图11是本申请另一实施例的雾化芯的剖面结构示意图;
图12是本申请另一实施例的雾化芯的立体结构示意图;
图13是本申请再一实施例的雾化芯的立体结构示意图。
附图标记:
陶瓷基体1,通孔2,发热丝3,导油棉4,第一主体11,第二主体12;
雾化芯100,第一加热体101,第二加热体102,陶瓷基体103,上端面104,下端面105,弧形面106,侧面107,盲孔108,减薄区109;
第一电极201;
第二电极301,底壁302;
透气膜601;
第一电阻丝701,第二电阻丝702。
本申请提供一种雾化芯、雾化器和电子雾化装置,用于外界空气通过回气结构回流到雾化器的储液腔内,抵消储液腔内的负压,加速雾化液流入陶瓷基体。
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。
在本申请的描述中,如果有描述到第一、第二等只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。
在本申请的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
本申请的描述中,需要说明的是,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本申请中的具体含义。
本申请提供一种雾化芯,包括一陶瓷基体,陶瓷基体具有相对设置的第一面和第二面,第一面和第二面之间设置有回气结构,第一面和第二面之中的至少一面设置有至少一个加热体。
如图1至6所示,本申请提供一种雾化芯,包括陶瓷基体1,陶瓷基体1呈薄片状,其具有相对设置的第一面和第二面,第一面和第二面分别为陶瓷基体1的上端面和下端面,回气结构为贯穿陶瓷基体的上端面和下端面的至少一个通孔2,通孔2内设置有导油棉4。
本实施例中,可以在陶瓷基体1的第二面,即上端面或者下端面设置一加热体,例如可以设置发热丝3。这样,导油棉4可以保证气流的顺利回流,还可以保持并包含雾化液,防止雾化液的外泄。陶瓷基体1可以分为回气区和加热区,通孔2设置于回气区,加热体可以位于加热区,且加热区和回气区不重叠,可参见图4中的虚线,以此为分界线,两边是回气区,中间是发热区。
使用时,可以将陶瓷基体1的下端面设置发热丝3,或者设置丝印电阻,储液腔(未图示)中的雾化液通过陶瓷基体1的上端面向下流动,到达陶瓷基体1的下端面,发热丝3通电,发热丝3加热雾化雾化液,雾化后的雾化液从陶瓷基体1的前后两个侧面向上流动,流入烟嘴供吸食。由于陶瓷基体1开设有通孔2,通孔2可以抵消储液腔内的负压,随着储液腔内雾化液的减少,储液腔的气压减少,需要补充空气以保持储液腔内的气压和外界大气压持平,使储液腔的雾化液继续顺利流入到陶瓷基体1。如果未补充空气进储液腔,储液腔内的雾化液则难以进入陶瓷基体1,导致进液不畅,外界空气持续补入,储液腔内的气压和外界大气压趋于一致,通过这样及时的回气,能够保证供液的速率以及供液的量。
进一步地,外界空气经过通孔2后可以直接进入储液腔或者通过弯折的气路,例如侧向转弯回流到储液腔内。
本申请提供的雾化芯的另一实施例,请参见图5,其包括同轴设置的第一主体11和第二主体12,第一主体11位于第二主体12的上部,第一主体11和第二主体12沿轴向开设一烟气通道,第一主体11的外径小于第二主体12的外径,位于第一主体11内的烟气通道的内壁向外开设通孔2,通孔2贯穿第一主体11的外壁,第一主体的外壁套设一导油棉4。使用时,位于第二主体12内侧的发热丝3将陶瓷主体1吸附的雾化液雾化,位于第一主体11的通孔2可以将外界的空气补充进来,通过导油棉4回流到储液腔,保持储液腔内气压和外界大气压平衡,便于雾化液持续地、顺利地进入陶瓷主体1。
以上对本申请提供的雾化芯中的陶瓷基体上设有通孔的实施例进行详细描述,以下对本申请提供的另一种雾化芯进行具体说明。参考图1至图7描述本申请实施例的雾化芯100。
雾化芯100为雾化器的关键构成部件,雾化器内开设有储液腔和雾化腔(图中未示出),储液腔和雾化腔彼此隔离而不连通,储液腔用于存储以气溶胶生成基质为代表的雾化液,雾化液雾化后形成的烟雾从雾化腔溢出。雾化器还开设有进气通道和吸气通道(图中未示出),进气通道连通外界和雾化腔,吸气通道同样连通外界和雾化腔,外界空气经进气通道进入雾化腔以携带雾化腔中的烟雾,然后烟雾再经吸气通道以被用户吸出。
雾化芯100在工作时,直接把液态或者半液态的雾化液雾化成气凝胶。雾化芯100可采用陶瓷芯,雾化液通过陶瓷芯的微孔被引导至加热体处,加热体将雾化液从室温直接加热到汽化温度,一般是200℃以上,由此造成雾化温度与室温的温差较大。从而产生如下缺陷:由于温差大,会造成炸油,也就是有颗粒雾化液飞溅;由于飞溅的颗粒雾化液比较多,雾化器的冷凝油比较多,会回流到气道内,造成阻塞气道;陶瓷芯的导油速率较低,容易造成干烧。
参照图7-图13所示,本申请的第一方面实施例的雾化芯100,该雾化芯100用于雾化液态或者半液态类雾化液,其包括陶瓷基体103、第一加热体101和第二加热体102,第一加热体101连接于陶瓷基体103,用于加热雾化液至第一温度;第二加热体102用于加热雾化液至第二温度;其中,雾化液能由第一加热体101流向第二加热体102,第一温度低于雾化液的雾化温度,第二温度高于或等于雾化液的雾化温度。
需要说明的是,液态或者半液态类雾化液可以为油状物或者膏状物,液态或者半液态的区别主要在粘度上,雾化液可以为治疗呼吸道及肺部疾病的药品,或者具有镇定作用或提升兴奋性的物品,或者烟油、烟膏等。
还需要说明的是,雾化温度跟雾化液的类型相关,例如对于烟油,其雾化温度通常在220℃到250℃之间,例如雾化温度为220℃、230℃或250℃等。第一温度低于雾化液的雾化温度,第二温度高于或等于雾化液的雾化温度,第一温度的取值范围可以为40℃~180℃,例如预热温度取值为40℃、70℃、120℃或180℃等。由此实现,第一加热体101用于预热雾化液,提高雾化液的温度,第二加热体102用于对雾化液进行雾化,即将雾化液由第一温度加热至第二温度,从而避免了雾化液从室温直接加热到第二温度,减少了雾化液在雾化前后的温差,减少了雾化过程中的炸油几率,即减少了雾化液颗粒飞溅,即避免了冷却后的雾化液颗粒回流到气道内,防止造成阻塞气道。
还需要说明的是,陶瓷基体103可采用多孔陶瓷材料制成,故陶瓷基体103内包含有大量的微孔而具有一定的孔隙率,孔隙率可以定义为物体中孔隙的体积与材料在自然状态下总体积的百分比,该陶瓷基体103的孔隙率较低,例如陶瓷基体103的孔隙率为8%~22%。同时,雾化液在常温下的粘度较大,该粘度的取值范围可以为40mPa.S~1300mPa.S。粘度较大,会导致雾化液不能较快的传导至加热体处。本申请的上述实施例中的雾化芯100中,在雾化器工作时,第一加热体101对雾化液预热,由于液体的粘度与温度成反比,故预热后雾化液的粘度将低于常温下雾化液的粘度,从而减低雾化液流经陶瓷基体103内部的阻力,此时,粘度降低的雾化液将以相对更快的速度在短时间内通过陶瓷基体103内部的微孔抵达至第二加热体102处进行雾化,以避免陶瓷基体103内因单位时间内雾化液的渗入量不够而导致干烧。可以理解的是,第一加热体101可以为膜片状的预热膜,还可以为线条状的预热丝,例如电阻丝,可以采用不锈钢材料、钛金属材料或钛合金材料等制成。根据实际情况的需要,第一加热体101可以通过印刷工艺、喷涂工艺或电镀工艺与陶瓷基体103连接。进一步说明的是,第二加热体102可以为膜片状的加热膜,还可以为线条状的加热丝,例如电阻丝,可以采用不锈钢材料、钛金属材料或钛合金材料等制成。第二加热体102可以直接贴附在陶瓷基体103的端面上,根据实际情况的需要,第二加热体102可以通过印刷工艺、喷涂工艺或电镀工艺与陶瓷基体103连接。
在一些实施例中,当雾化液可以供吸用的物质时,通过设置二级加热体,进行预加热,使雾化液在进入第二加热体102前先加热到一定的温度,该温度可以人为的控制,让雾化液在汽化前发生量变而不不汽化,它的作用有两个,一个是降低温差,另一个是在加热的情况下会把雾化液里面的大分子团催化成小分子团,以提高雾化液的功效,例如雾化液为烟油时,二级加热能使得烟油更充分的挥发香味和尼古丁。由于供油充足,第二加热体102工作时,不会造成局部欠油高温,也同时减少了局部高温时的积碳,因此使用寿命也会延长。
需要说明的是,雾化芯100还包括用于连接电源正极的第一电连接件(图中未示出)和用于连接电源负极的第二电连接件(图中未示出),第一电连接件和第二电连接件分别跟第一加热元件的第一电极201和第二加热元件的第二电极301连接,由此实现了电源对雾化芯100的供电。
参照图7、图10所示,第一加热体101和第二加热体102分别位于陶瓷基体103的相对的两个端面上,例如具体为第一加热体101位于陶瓷基体103的上端面104上、第二加热体102位于陶瓷基体103的下端面105上,由此,使得雾化液能在自身重力的作用以及毛细作用下由第一加热体101流向第二加热体102,便于雾化液的流动。可以理解的是,根据雾化器的具体结构设计,第一加热体101和第二加热体102可分别位于陶瓷基体103的前端面和后端面(图中未示出),或者左端面和右端面(图中未示出)。
参照图7、图9、图10所示,陶瓷基体103整体呈近似方形体结构,其具有上端面104、下端面105以及多个侧面107,其中,第一加热体101位于上端面104,第二加热体102位于下端面105,至少部分上端面104和至少部分下端面105为可渗透区,以使得雾化液能够由上端面104处被预热并进入陶瓷基体103内部,并流动到下端面105处,由第二加热体102加热雾化。为了避免雾化液不必要的从陶瓷基体103中渗出,陶瓷基体103多个侧面107设置为密封层,例如在陶瓷基体103的侧面107设置硅胶涂层。
参照图7、图10所示,陶瓷基体103设置有两个盲孔108,两个盲孔108分别位于第二加热体102的两侧,至少部分盲孔108的底壁302为可渗透区,通过设置盲孔108,能为雾化器的储液腔提供一个回气通道。当雾化液被逐渐消耗时,储液腔的气压降低,当气压降低太多,雾化液将无法顺利流向第二加热体102处,通过设置盲孔108,底壁302为可渗透区,由于盲孔108的底壁302与陶瓷基体103的上端面104之间的距离较小,从而使得气体能够降为方便的透过,以补充到储液腔中,达到回气的效果,图7和图10中两侧竖直箭头即为回气的方向。可以理解的是,跟盲孔108的底壁302相对应的陶瓷基体103的上端面104为可渗透区。需要说明的是,盲孔108至少设置为1个,例如1个,3个或者更多,盲孔108应避开第一加热体101和第二加热体102设置。
参照图10所示,在一些实施例中,盲孔108位于第二加热体102所在的下端面105,并位于第二加热体102的一侧。盲孔108的深度,可以设置为陶瓷基体103厚度的二分之一至五分之四,在避免漏液的同时,达到较好的回气效果。
参照图7所示,陶瓷基体103位于第二加热体102两侧的部位设置为减薄区109,两个盲孔108均设置于减薄区109,通过设置减薄区109,能够节省加工成本。在一些实施例中,减薄区109上设置盲孔108的面设置为弧形面106。第二加热体102将雾化液加热,产生气溶胶,气溶胶被使用者吸出后使用,就在气溶胶吸出过程中产生气流,通过将减薄区109的下侧面107设置为弧形面106,能够使得气流的流动过程更为顺畅,减少气溶胶排出过程中的阻力,也能避免气溶胶过多的黏附在陶瓷基体103的下端面105上,提升使用者的体验性。图1中下部的两斜向箭头即示出了气溶胶的流动方向。需要说明的是,减薄区109的下侧面107也设置为斜面(图中未示出),以此,减小气溶胶的流动阻力。
参照图12所示,在一些实施例中,盲孔108的开口处罩设有透气膜601。通过设置透气膜601,能够在保证气体顺畅进入盲孔108中的同时,避免气溶胶气流进入到盲孔108中,由此减少气流阻力,同时,也能避免气溶胶过多的黏附在盲孔108的侧壁或者底壁302上,堵塞回气通道,另外,当吸出作用较大,气流速度较快,盲孔108的存在容易形成噪音,例如哨音,通过设置透气膜601,能避免上述情况出现。
在一些实施例中,第一加热体101电连接有温度控制元件(图中未示出),由此实现通过进行温控来防止干烧,其原理是,第一加热体101电连接有温度控制元件,如果第二加热体102处缺少雾化液时,第一加热体101的温度上升会很快,因此,来判断是否需要在雾化器的储液腔中是否添加雾化液,或者先做暂停等控制。
参照图13所示,在一些实施例中,第二加热体102设置为第一电阻丝701和第二电阻丝702,第一电阻丝701和第二电阻丝702可根据需要交替工作,另外,第一电阻丝701和第二电阻丝702的连接电路可使得第一电阻丝701或第二电阻丝702单独作用,或者第一电阻丝701和第二电阻丝702并联作用,或者第一电阻丝701和第二电阻丝702串联作用,即实现了单个电阻发热、并联发热、串联发热四种工作模式,供使用者根据需要选择。需要说明的是,第一电阻丝701和第二电阻丝702的电阻可以相同,或者不同,第二加热体102还可以设置为3个以上的电阻丝,以实现更多的工作模式。
本申请的第二方面实施例的雾化器,该雾化器包括本申请第一方面实施例的雾化芯100。根据本申请第二方面实施例的雾化器,当采用上述实施例的雾化芯100,第一加热体101能实现预热作用,以减小雾化液的温度与第二温度之间的温差,减少炸油几率,另外,通过预热作用能降低待导入陶瓷基体103的雾化液的粘度,避免第二加热体102发生干烧。此外,图1至图6所示实施例中的通孔2、以及图7至图13所示实施例中的盲孔108还可以抵消储液腔内的负压,保持储液腔内的气压和外界大气压持平,从而保证雾化液顺利快速、并大量地流入到陶瓷基体中,提升了雾化后的烟雾口感,优化了雾化器的性能。
本申请第三方面实施例的电子雾化装置,请参见图6,包括:电源、控制电路和本申请第二方面实施例的雾化器,其中,电源与雾化器连接,并给雾化器供电,控制电路用于控制第一加热元件和第二加热元件加热。根据本申请第三方面实施例的电子雾化装置,当采用上述实施例的雾化器,能减小雾化液与第二温度之间的温差,减少炸油几率,并能避免第二加热体102发生干烧,提高电子雾化装置的品质。
上面结合附图对本申请实施例作了详细说明,但是本申请不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本申请宗旨的前提下作出各种变化在此处键入本发明的实施方式描述段落。
Claims (18)
- 一种雾化芯,其中,所述雾化芯包括:一陶瓷基体,所述陶瓷基体具有相对设置的第一面和第二面,第一面和第二面之间设置有回气结构,所述第一面和所述第二面之中的至少一面设置有至少一个加热体。
- 根据权利要求1所述的雾化芯,其中,所述陶瓷基体呈薄片状,所述第一面和所述第二面分别为所述陶瓷基体的上端面和下端面,所述回气结构为贯穿所述陶瓷基体的所述上端面和所述下端面的至少一个通孔,所述通孔内设置有导油棉。
- 根据权利要求1所述的雾化芯,其中,所述陶瓷基体呈圆柱状,其包括同轴设置的第一主体和第二主体,所述第一主体位于所述第二主体的上部,所述第一主体和所述第二主体沿轴向方向开设一烟气通道,所述第一主体的外径小于所述第二主体的外径,所述回气结构为,在位于所述第一主体内的所述烟气通道的内壁向外开设的若干个通孔,所述通孔贯穿所述第一主体的外壁。
- 根据权利要求3所述的雾化芯,其中,所述第一主体的外壁套设一导油棉。
- 根据权利要求1所述的雾化芯,其中,所述陶瓷基体分为回气区和加热区,所述回气结构设置于所述回气区,所述加热体位于加热区,且所述加热区和所述回气区不重叠。
- 根据权利要求5所述的雾化芯,其中,所述回气结构为通孔。
- 根据权利要求1所述的雾化芯,所述雾化芯用于雾化液态或者半液态类雾化液,其中,所述雾化芯还包括:第一加热体,连接于所述陶瓷基体,用于加热所述雾化液至第一温度;第二加热体,用于加热所述雾化液至第二温度;其中,所述雾化液能由所述第一加热体流向所述第二加热体,所述第一温度低于所述雾化液的雾化温度,所述第二温度高于或等于所述雾化液的雾化温度。
- 根据权利要求7所述的雾化芯,其中,所述第一加热体和所述第二加热体分别位于所述陶瓷基体的相对的两个端面上。
- 根据权利要求8所述的雾化芯,其中,所述陶瓷基体具有上端面、下端面以及多个侧面,其中,所述第一加热体位于上端面,所述第二加热体位于下端面,至少部分所述上端面和至少部分所述下端面为可渗透区,多个所述侧面设置为密封层。
- 根据权利要求8所述的雾化芯,其中,所述回气结构为盲孔,所述陶瓷基体设置有至少一个盲孔,所述盲孔避开所述第一加热体和所述第二加热体设置,至少部分所述盲孔的底壁为可渗透区。
- 根据权利要求10所述的雾化芯,其中,所述盲孔位于所述第二加热体所在的端面,并至少位于所述第二加热体的一侧。
- 根据权利要求10所述的雾化芯,其中,所述陶瓷基体位于所述第二加热体两侧的部位设置为减薄区,至少一个所述盲孔设置于所述减薄区。
- 根据权利要求12所述的雾化芯,其中,所述减薄区上设置所述盲孔的面为弧形面或者斜面。
- 根据权利要求11或12所述的雾化芯,其中,所述盲孔的开口处罩设有透气膜。
- 根据权利要求7所述的雾化芯,其中,所述第一加热体电连接有温度控制元件。
- 根据权利要求7至13任一项所述的雾化芯,其中,所述第二加热体设置为至少两条发热电阻,至少两条发热电阻的发热模式包括单个电阻发热、并联发热、串联发热的至少两种。
- 一种雾化器,其中,所述雾化器包括根据权利要求1至16中任一项所述的雾化芯。
- 一种电子雾化装置,其中,所述电子雾化装置包括:电源;控制电路;及根据权利要求17所述的雾化器;其中,所述电源与所述雾化器连接,所述控制电路用于控制所述第一加热元件和所述第二加热元件加热。
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