WO2022041636A1 - 一种轧制(FeCoNiCrRn/Al)-2024Al复合板材及其制备方法 - Google Patents

一种轧制(FeCoNiCrRn/Al)-2024Al复合板材及其制备方法 Download PDF

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WO2022041636A1
WO2022041636A1 PCT/CN2021/072031 CN2021072031W WO2022041636A1 WO 2022041636 A1 WO2022041636 A1 WO 2022041636A1 CN 2021072031 W CN2021072031 W CN 2021072031W WO 2022041636 A1 WO2022041636 A1 WO 2022041636A1
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feconicrr
powder
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王宏明
李桂荣
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江苏大学
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Abstract

一种轧制(FeCoNiCrRn/Al)-2024Al复合板材及其制备方法，以纯铝为基体，添加具有高强韧性的FeCoNiCrRn中熵合金为增强相，制成FeCoNiCrRn/Al复合材料，再将FeCoNiCrRn/Al复合材料与2024铝合金叠压，采用热轧复合的方式制备(FeCoNiCrRn/Al)-2024Al复合板材。

Description

一种轧制(FeCoNiCrR n/Al)-2024Al复合板材及其制备方法 技术领域
本发明属于复合板材制备领域，涉及轧制铝合金/铝基复合材料复合板的制备方法，尤其涉及一种(FeCoNiCrR n/Al)-2024Al复合板材及其制备方法。
背景技术
传统颗粒增强铝基复合材料由于增强体的引入使其具备高强度、高耐磨性、高比模量、高尺寸稳定性等优异性能在航空航天、汽车、医学、军事等制造领域取得了较为广泛的应用。低延展性和局部易瞬断性严重限制了其应用范围。因此开发一种兼具铝基复合材料高强度和铝合金良好塑性的复合板材得到了广泛关注，进一步提高其应用潜力。
新型中熵合金由两个到四个主元素以接近或者等原子比合金化得到。中熵合金具有许多优异的性能，如高温稳定性、高硬度、优异的抗腐蚀性及抗磨性，较之高熵合金相比，其改善了材料的疲劳及抗断裂性能，在保证获得高强度的同时，也拥有优良的塑性和韧性。若采用中熵合金作为铝基复合材料的增强体，一方面不仅利用金属了基增强体与铝合金基体之间良好的界面润湿，使增强体颗粒与铝基体之间产生稳定有效的界面，解决了现有非金属颗粒增强体与铝基难以生成有效界面和金属基增强相所存在的自身脆性以及烧结温度受到限制的问题，另一方面合理调控烧结参数控制中熵合金与铝基体在界面处生成有利于复合材料力学性能的FeCoNi 1.5CrAl系FCC结构高熵合金体系，实现材料强韧性同步提高。
金属复合板是一类具有高韧性、高阻尼性、强抗冲击性和疲劳裂纹扩展性、更高的耐腐蚀性和耐磨性的多功能金属复合材料。基于中熵合金增强铝基复合材料高强度、良好的塑性等优异性，以及2024铝合金材料的高塑性、较好强度的特性。以铝合金和铝基复合材料为组元轧制制备叠层材料，是开发一种新型兼具中熵合金铝基复合材料与铝合金综合性能的复合板材重要方向。
发明内容
基于铝基复合材料及金属复合板材都具有优异的力学性能，本发明采用中熵合金增强铝基复合材料与2024铝合金进行轧制制备复合板材，提供了一种轧制铝合金/中熵合金增强铝基复合材料复合板材及其制备方法，在提高材料力学性能同时，复合板材还具有轻质高效、节约成本等特性。
本发明是通过以下技术手段实现上述技术目的的。
一种轧制(FeCoNiCrR n/Al)-2024Al复合板材及其制备方法，其特征在于：以纯铝为基体， 添加具有高强韧性的FeCoNiCrR n中熵合金颗粒作增强相，制成FeCoNiCrR n/Al铝基复合材料，其中，R为Y，0＜n≤0.8；FeCoNiCrR n中熵合金增强相的添加量占材料总质量的10～30％；以2024Al铝合金板材和FeCoNiCrR n/Al铝基复合材料为原材料，采用热轧复合的方式制备金属复合板材。
进一步地，所述的FeCoNiCrR n中熵合金颗粒中R为B或C中的任一种，0＜n≤0.8。
进一步地，所述的制备方法，包括以下步骤：
(1)以高纯的金属粉末Fe、Co、Ni、Cr和R粉末为原料，按照设计的配比称重混粉；将配比好的混合粉末放入球磨罐中球磨，采用机械合金化的方法制备中熵合金粉末，球磨时抽真空，并通入氩气进行保护；
(2)将制得的中熵合金粉末进行真空干燥处理，将所述高熵合金粉末颗粒和基体铝粉末颗粒混合，采用球磨机低能球磨，得到混合粉末，球磨时抽真空，通氩气进行保护；
(3)将所述复合粉末干燥后利用超声波仪超声分散均匀，然后利用冷等静压工艺成型，制成块状固体复合材料；
(4)将所述块状固体复合材料放入坩埚中，采用微波烧结技术进行烧结固化，得到中熵合金颗粒增强铝基复合材料；
(5)将所述中熵合金颗粒增强铝基复合材料切割成板块，将其置于铝合金板块中间，利用铆钉对叠层板材进行固定后进行热轧制。
进一步地，所述的步骤(1)中，各种元素的粉末纯度≥99.95wt％，粉末粒径≤40μm。
进一步地，所述的步骤(1)中球磨过程实验参数为：球料质量比为8:1～15:1，球磨分为干磨和湿磨，先进行干磨，后进行湿磨，湿磨用无水乙醇作为过程控制剂，质量分数为10％～20％；其中干磨转速100～300r/min，时间20～40h。湿磨转速200～400r/min，时间10～20h；球磨后的粉末粒径范围为0.1～5μm，球磨结束后将粉体真空干燥48～72h后取出。
进一步地，所述的步骤(2)中，球磨参数为：球料质量比为5:1～10:1，湿磨10～30h，过程控制剂为无水乙醇，质量分数15～25％，转速120～180r/min。
进一步地，所述的步骤(3)中，压制成型过程的实验参数为：保压时间2～5min，成型压强为200～300Mpa。
进一步地，所述的步骤(4)中，微波烧结过程的实验参数为：烧结温度为400℃～600℃，保温30～50min，升温速率20℃/min～60℃/min，真空度<20Pa。
进一步地，所述的步骤(5)中，将微波烧结制成的FeCoNiCrR n/Al复合材料切割成直径3～5mm、厚度2～3mm的备用板材。将铝合金切割成长宽90mm×70mm、厚度1～2mm的备用板材，利用微波马弗炉对铝合金板材进行真空预先热处理，热处理参数为：预热温度为400℃ ～600℃、保温时间为1～3h。
进一步地，利用角磨机、砂纸以及丙酮对复合材料与铝合金板材进行表面清洁处理，处理完依次按照铝合金、FeCoNiCrR n/Al铝基复合材料、铝合金的顺序进行叠层并铆接结合。轧制参数为：将铆接好的复合板材置于温度为300℃～500℃的加热炉中保温5～10min，随后立即进行轧制复合。轧制压下量为20％～60％，轧制速度控制在20～40r/min，轧辊温度100℃～150℃。
与现有技术相比较本发明的有益效果体现如下：
在结构材料中，强度和塑韧性都是非常重要的性能指标，且都与晶粒内部缺陷及其位错运动有关。然而对于金属材料，通常情况下，其强度和塑韧性是很难兼而有之的。而FeCoNiCrR n系中熵合金的孪晶网络结构能够很好的解决这一问题，在保证获得高强度的同时，也拥有优良的塑性和韧性，同时适量的R元素的加入提高其强度并且有利于其与基体结合。采用FeCoNiCrR n系中熵合金作为铝基复合材料增强相，一方面，利用金属与金属天然界面结合特性解决了非金属颗粒增强铝基复合材料时难以生成有效界面和增强相自身所存在的脆性等限制性问题；另一方面，FeCoNiCrR n系中熵合金在调节烧结温度时界面处易于与基体产生有利于增强复合材料界面处力学性能的FeCoNiCrAl系FCC结构，从而达到复合材料强韧性同步提高。
复合材料材料在界面处易沿着增强体排布的方向发生裂纹扩展断裂已成为复合材料公认的主要断裂原因。2024Al合金是硬质铝材料，其具有良好的塑性且强度性能优异。为进一步提高材料抗疲劳裂纹扩展性及提高材料塑性等问题，采用轧制复合技术制备2024Al-FeCoNiCrR n/Al-2024Al金属复合板材。一方面，金属复合板材兼具了FeCoNiCrR n/Al铝基复合材料高强度、高耐磨性、高弹性量和2024Al合金高强高韧、易变形等力学性能特性，使得复合板材具有较强的综合力学性能；另一方面，2024Al和FeCoNiCrR n/Al原材料具有轻质、产量较高等特性，一定量的FeCoNiCrR n系中熵合金又极大的提高了铝基复合材料的力学性能，使得复合板材具有轻质高效、成本低廉等优势。
附图说明
图1是本发明所述方法制备的复合板材的光学金相组织图。
图2是本发明所述方法制备的复合板材的SEM分析结果图。
具体实施方式
下面结合附图以及具体实施例对本发明作进一步的说明，但本发明的保护范围并不限于此。
实施例1：
(1)制备中熵合金粉末：增强基选用FeCoNiCrC 0.2中熵合金，按照原子数1:1:1:1:0.2配比，计算并称量出相应质量的粉末，将混合好的粉末置于球磨罐中，抽真空并通入氩气，然后高能球磨机械合金化。球磨参数为，球料质量比12:1，先干磨30h，转速150r/min,后加入无水乙醇作为过程控制剂，湿磨12h，转速300r/min。干燥60h得到高熵合金粉末。
(2)制备复合粉末：将所述高熵合金粉末颗粒和纯铝粉末混合，增强相高熵合金粉末颗粒的添加量以质量分数计为20％。采用球磨机球磨，得到复合粉末，球磨在真空氩气保护下进行。球磨参数为：球料质量比比为6:1，湿磨12h，过程控制剂为无水乙醇，质量分数20％，转速150r/min。
(3)冷等静压成型：压制成型过程的实验参数为：保压时间2min，成型压强为250Mpa。
(4)烧结成型：将所述块状固体复合材料放入坩埚中，采用微波烧结技术进行烧结，得到磁性高熵合金颗粒增强铝基复合材料。微波烧结过程的实验参数为：烧结温度为500℃，保温40min，升温速率30℃/min，真空度<20Pa。
(5)将微波烧结制成的FeCoNiCrC 0.2/Al复合材料切割成直径4mm、厚度2.2mm的备用板材。将铝合金切割成长宽90mm×70mm、厚度1.2mm的备用板材，利用微波马弗炉对铝合金板材进行真空预先热处理，热处理参数为：预热温度为500℃、保温时间为2h。利用角磨机、砂纸以及丙酮对复合材料与铝合金板材进行表面清洁处理，处理完依次按照铝合金、FeCoNiCrC 0.2/Al铝基复合材料、铝合金的顺序进行叠层并铆接结合。轧制参数为：将铆接好的复合板材置于温度为450℃的加热炉中保温8min，随后立即进行轧制复合。轧制压下量为36％，轧制速度控制在30r/min，轧辊温度为120℃。图1是该实施例制备的复合板材的光学金相组织图，复合板在经历轧制复合过程中处于一个非常干燥的环境下且未使用任何润滑剂，导致轧制时辊表面与试样之间存在很大的摩擦力。大量的剪切应变通过轧制变形而形成的2024层的不均匀分布。图2是该实施例制备的复合板材的SEM分析结果图，可见中熵合金颗粒在热轧复合过程中明显沿轧制方向被轻微拉伸。
复合板材的性能值为：硬度：90.4HV，抗拉强度：176MPa，屈服强度：120MPa，应变：19.7％。
实施例2：
(1)制备中熵合金粉末：增强基选用FeCoNiCrC 0.5中熵合金，按照原子数1:1:1:1:0.5配比，计算并称量出相应质量的粉末，将混合好的粉末置于球磨罐中，抽真空并通入氩气，然后高能球磨机械合金化。球磨参数为，球料质量比12:1，先干磨30h，转速150r/min,后加入无水乙醇作为过程控制剂，湿磨12h，转速300r/min。干燥60h得到高熵合金粉末。
(2)制备复合粉末：将所述高熵合金粉末颗粒和纯铝粉末混合，增强相高熵合金粉末颗 粒的添加量以质量分数计为20％。采用球磨机球磨，得到复合粉末，球磨在真空氩气保护下进行。球磨参数为：球料质量比比为6:1,湿磨12h，过程控制剂为无水乙醇，质量分数20％，转速150r/min。
(3)冷等静压成型：压制成型过程的实验参数为：保压时间2min，成型压强为250Mpa。
(4)烧结成型：将所述块状固体复合材料放入坩埚中，采用微波烧结技术进行烧结，得到磁性高熵合金颗粒增强铝基复合材料。微波烧结过程的实验参数为：烧结温度为500℃，保温40min，升温速率30℃/min，真空度<20Pa。
(5)将微波烧结制成的FeCoNiCrC 0.5/Al复合材料切割成直径4mm、厚度2.2mm的备用板材。将铝合金切割成长宽90mm×70mm、厚度1.2mm的备用板材，利用微波马弗炉对铝合金板材进行真空预先热处理，热处理参数为：预热温度为500℃、保温时间为2h。利用角磨机、砂纸以及丙酮对复合材料与铝合金板材进行表面清洁处理，处理完依次按照铝合金、FeCoNiCrC 0.5/Al铝基复合材料、铝合金的顺序进行叠层并铆接结合。轧制参数为：将铆接好的复合板材置于温度为450℃的加热炉中保温8min，随后立即进行轧制复合。轧制压下量为36％，轧制速度控制在30r/min，轧辊温度为120℃。
复合板材的性能值为：硬度：99.8HV，抗拉强度：189MPa，屈服强度：135MPa，应变：22.1％。
实施例3：
(1)制备中熵合金粉末：增强基选用FeCoNiCrB 0.5中熵合金，按照原子数1:1:1:1:0.5配比，计算并称量出相应质量的粉末，将混合好的粉末置于球磨罐中，抽真空并通入氩气，然后高能球磨机械合金化。球磨参数为，球料质量比12:1，先干磨30h，转速150r/min,后加入无水乙醇作为过程控制剂，湿磨12h，转速300r/min。干燥60h得到高熵合金粉末。
(2)制备复合粉末：将所述高熵合金粉末颗粒和纯铝粉末混合，增强相高熵合金粉末颗粒的添加量以质量分数计为20％。采用球磨机球磨，得到复合粉末，球磨在真空氩气保护下进行。球磨参数为：球料质量比比为6:1，湿磨12h，过程控制剂为无水乙醇，质量分数20％，转速150r/min。
(3)冷等静压成型：压制成型过程的实验参数为：保压时间2min，成型压强为250Mpa。
(4)烧结成型：将所述块状固体复合材料放入坩埚中，采用微波烧结技术进行烧结，得到磁性高熵合金颗粒增强铝基复合材料。微波烧结过程的实验参数为：烧结温度为500℃，保温40min，升温速率30℃/min，真空度<20Pa。
(5)将微波烧结制成的FeCoNiCrB 0.5/Al复合材料切割成直径4mm、厚度2.2mm的备用板材。将铝合金切割成长宽90mm×70mm、厚度1.2mm的备用板材，利用微波马弗炉对铝 合金板材进行真空预先热处理，热处理参数为：预热温度为500℃、保温时间为2h。利用角磨机、砂纸以及丙酮对复合材料与铝合金板材进行表面清洁处理，处理完依次按照铝合金、FeCoNiCrB 0.5/Al铝基复合材料、铝合金的顺序进行叠层并铆接结合。轧制参数为：将铆接好的复合板材置于温度为450℃的加热炉中保温8min，随后立即进行轧制复合。轧制压下量为56.8％，轧制速度控制在30r/min，轧辊温度为120℃。
复合板材的性能值为：硬度：124.8HV，抗拉强度：247MPa，屈服强度：180MPa，应变：30.8％。
实施例4：
(1)制备中熵合金粉末：增强基选用FeCoNiCrY 0.5中熵合金，按照原子数1:1:1:1:0.5配比，计算并称量出相应质量的粉末，将混合好的粉末置于球磨罐中，抽真空并通入氩气，然后高能球磨机械合金化。球磨参数为，球料质量比12:1，先干磨30h，转速150r/min,后加入无水乙醇作为过程控制剂，湿磨12h，转速300r/min。干燥60h得到高熵合金粉末。
(2)制备复合粉末：将所述高熵合金粉末颗粒和纯铝粉末混合，增强相高熵合金粉末颗粒的添加量以质量分数计为20％。采用球磨机球磨，得到复合粉末，球磨在真空氩气保护下进行。球磨参数为：球料质量比比为6:1，湿磨12h，过程控制剂为无水乙醇，质量分数20％，转速150r/min。
(3)冷等静压成型：压制成型过程的实验参数为：保压时间2min，成型压强为250Mpa。
(4)烧结成型：将所述块状固体复合材料放入坩埚中，采用微波烧结技术进行烧结，得到磁性高熵合金颗粒增强铝基复合材料。微波烧结过程的实验参数为：烧结温度为500℃，保温40min，升温速率30℃/min，真空度<20Pa。
(5)将微波烧结制成的FeCoNiCrY 0.5/Al复合材料切割成直径4mm、厚度2.2mm的备用板材。将铝合金切割成长宽90mm×70mm、厚度1.2mm的备用板材，利用微波马弗炉对铝合金板材进行真空预先热处理，热处理参数为：预热温度为500℃、保温时间为2h。利用角磨机、砂纸以及丙酮对复合材料与铝合金板材进行表面清洁处理，处理完依次按照铝合金、FeCoNiCrY 0.5/Al铝基复合材料、铝合金的顺序进行叠层并铆接结合。轧制参数为：将铆接好的复合板材置于温度为500℃的加热炉中保温8min，随后立即进行轧制复合。轧制压下量为56.8％，轧制速度控制在30r/min，轧辊温度为120℃。
复合板材的性能值为：硬度：135.2HV，抗拉强度：278MPa，屈服强度：198MPa，应变：37.8％。
所述实施例为本发明的优选的实施方式，但本发明并不限于上述实施方式，在不背离本发明的实质内容的情况下，本领域技术人员能够做出的任何显而易见的改进、替换或变型均 属于本发明的保护范围。

Claims (10)

  1. 一种轧制(FeCoNiCrR n/Al)-2024Al复合板材的制备方法，其特征在于：以纯铝为基体，添加具有高强韧性的FeCoNiCrR n中熵合金颗粒作增强相，制成FeCoNiCrR n/Al铝基复合材料，其中，R为Y，0＜n≤0.8；FeCoNiCrR n中熵合金增强相的添加量占材料总质量的10～30％，以2024Al铝合金板材和FeCoNiCrR n/Al铝基复合材料为原材料，采用热轧复合的方式制备金属复合板材。
  2. 根据权利要求1所述的轧制(FeCoNiCrR n/Al)-2024Al复合板材的制备方法，其特征在于，所述的FeCoNiCrR n中熵合金颗粒，其中R还可以为B或C，0＜n≤0.8。
  3. 根据权利要求1或2所述的轧制(FeCoNiCrR n/Al)-2024Al复合板材的制备方法，其特征在于，包括以下步骤：
    (1)以高纯的金属粉末Fe、Co、Ni、Cr和R粉末为原料，按照设计的配比称重混粉；将配比好的混合粉末放入球磨罐中球磨，采用机械合金化的方法制备中熵合金粉末，球磨时抽真空，并通入氩气进行保护；
    (2)将制得的中熵合金粉末进行真空干燥处理，将所述高熵合金粉末颗粒和基体铝粉末颗粒混合，采用球磨机低能球磨，得到混合粉末，球磨时抽真空，通氩气进行保护；
    (3)将所述复合粉末干燥后利用超声波仪超声分散均匀，然后利用冷等静压工艺成型，制成块状固体复合材料；
    (4)将所述块状固体复合材料放入坩埚中，采用微波烧结技术进行烧结固化，得到中熵合金颗粒增强铝基复合材料FeCoNiCrR n/Al；
    (6)将所述中熵合金颗粒增强铝基复合材料FeCoNiCrR n/Al切割成板块，将其置于铝合金板块中间，利用铆钉对叠层板材进行固定后进行热轧制。
  4. 如权利要求3所述的轧制(FeCoNiCrR n/Al)-2024Al复合板材的制备方法，其特征在于：
    所述的步骤(1)中，各种元素的粉末纯度≥99.95wt％，粉末粒径≤40μm。
  5. 如权利要求3所述的轧制(FeCoNiCrR n/Al)-2024Al复合板材的制备方法，其特征在于：步骤(1)中球磨过程实验参数为：球料质量比为8:1～15:1，球磨分为干磨和湿磨，先进行干磨，后进行湿磨，湿磨用无水乙醇作为过程控制剂，质量分数为10％～20％；其中干磨转速100～300r/min，时间20～40h。湿磨转速200～400r/min，时间10～20h；球磨后的粉末粒径范围为0.1～5μm，球磨结束后将粉体真空干燥48～72h后取出；
    所述的步骤(2)中，球磨参数为：球料质量比为5:1～10:1，湿磨10～30h，过程控制剂为无水乙醇，质量分数15～25％，转速120～180r/min。
  6. 如权利要求3所述的轧制(FeCoNiCrR n/Al)-2024Al复合板材的制备方法，其特征在于：所述的步骤(3)中，压制成型过程的实验参数为：保压时间2～5min，成型压强为200～300Mpa。
  7. 如权利要求3所述的轧制(FeCoNiCrR n/Al)-2024Al复合板材的制备方法，其特征在于：所述的步骤(4)中，微波烧结过程的实验参数为：烧结温度为400℃～600℃，保温30～50min，升温速率20℃/min～60℃/min，真空度<20Pa。
  8. 如权利要求7所述的轧制(FeCoNiCrR n/Al)-2024Al复合板材的制备方法，其特征在于：所述步骤(5)中，将微波烧结制成的FeCoNiCrR n/Al复合材料切割成直径3～5mm、厚度2～3mm的备用板材；将铝合金切割成长宽90mm×70mm、厚度1～2mm的备用板材，利用微波马弗炉对铝合金板材进行真空预先热处理再进行铆接，热处理参数为：预热温度为400℃～600℃、保温时间为1～3h。
  9. 如权利要求8所述的轧制(FeCoNiCrR n/Al)-2024Al复合板材的制备方法，其特征在于：利用角磨机、砂纸以及丙酮对复合材料与铝合金板材进行表面清洁处理，处理完依次按照铝合金、FeCoNiCrR n/Al铝基复合材料、铝合金的顺序进行叠层并铆接结合；轧制参数为：将铆接好的复合板材置于温度为300℃～500℃的加热炉中保温5～10min，随后立即进行轧制复合；轧制压下量为20％～60％，轧制速度控制在20～40r/min，轧辊温度100℃～150℃。
  10. 如权利要求1-9中任一项所述的制备方法制备的轧制(FeCoNiCrR n/Al)-2024Al复合板材。
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