WO2022041407A1 - High-speed silent flow distribution apparatus - Google Patents

High-speed silent flow distribution apparatus Download PDF

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Publication number
WO2022041407A1
WO2022041407A1 PCT/CN2020/120833 CN2020120833W WO2022041407A1 WO 2022041407 A1 WO2022041407 A1 WO 2022041407A1 CN 2020120833 W CN2020120833 W CN 2020120833W WO 2022041407 A1 WO2022041407 A1 WO 2022041407A1
Authority
WO
WIPO (PCT)
Prior art keywords
transmission
driving
shaft
wheel
shunt
Prior art date
Application number
PCT/CN2020/120833
Other languages
French (fr)
Chinese (zh)
Inventor
孙炳洙
Original Assignee
上海宝羽自动化系统设备有限公司
孙炳洙
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海宝羽自动化系统设备有限公司, 孙炳洙 filed Critical 上海宝羽自动化系统设备有限公司
Priority to KR1020237007973A priority Critical patent/KR102610899B1/en
Publication of WO2022041407A1 publication Critical patent/WO2022041407A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • B65G13/02Roller-ways having driven rollers
    • B65G13/06Roller driving means
    • B65G13/07Roller driving means having endless driving elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • B65G13/08Roller-ways of curved form; with branch-offs
    • B65G13/10Switching arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • B65G13/11Roller frames
    • B65G13/12Roller frames adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/64Switching conveyors
    • B65G47/644Switching conveyors by a pivoting displacement of the switching conveyor
    • B65G47/648Switching conveyors by a pivoting displacement of the switching conveyor about a vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0285Postal items, e.g. letters, parcels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors
    • B65G2203/044Optical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2207/00Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/32Noise prevention features
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2811/00Indexing codes relating to common features for more than one conveyor kind or type
    • B65G2811/06Devices controlling the relative position of articles
    • B65G2811/0647Changing the direction of movement of articles or bulk material
    • B65G2811/0657Deflectors

Definitions

  • the invention relates to the field of sorting, in particular to a high-speed mute shunt device.
  • the invention patent with the application number of 201910490752.3 discloses a logistics sorting unit, which includes a rotating transmission unit and a driving unit that are stacked up and down.
  • the driving unit is provided with an interval transmission mechanism, and the interval transmission mechanism transfers the transmission force provided by the driving unit to the transmission unit.
  • the overall horizontal phase angle is transmitted to the transmission unit during the rotation process, so that the transmission unit maintains the movement state of horizontally transporting the logistics package.
  • the spacer transmission mechanism includes a vertically arranged transmission shaft and a magnetic disk installed on the top of the transmission shaft through a key connection and rotating therewith. Above the magnetic disk, there is a transmission shaft located on one side of the axis and fixed by a key connection sleeve.
  • the axis of the magnetic wheel is orthogonal to the axis of the magnetic disc.
  • the magnetic disc and the magnetic wheel are embedded with magnetic strips or magnetic particles with the same magnetic poles at both ends.
  • the shunt device is driven by magnetic force to reduce noise and contact loss, but the two transmission shafts and the drive drum are still driven by the synchronous belt, which is still not a real non-contact transmission, and there will still be problems such as wear and tear, and the synchronous belt replacement problem.
  • the invention patent with the application number of 201811354424.2 discloses a sorting mechanism, a sorting machine and a sorting system.
  • the sorting mechanism includes a body, a driving mechanism, multiple rotary conveying unit groups and multiple steering mechanisms.
  • each steering mechanism is correspondingly connected with each rotating conveying unit group; each steering mechanism can independently drive each rotating conveying unit in the correspondingly connected rotating conveying unit group to rotate, Thereby changing the conveying direction of its conveying wheel.
  • the application drives the first transmission shaft connected to it through the driving mechanism, the first transmission shafts are connected by a synchronous belt to realize synchronous operation, the first transmission magnetic wheel rotates synchronously with the first transmission shaft, and the first transmission magnetic wheel is magnetically driven by the first transmission magnetic wheel.
  • the second transmission magnetic wheel is driven to rotate to drive the second transmission shaft to rotate, and the second transmission shaft drives the conveying wheel to rotate through the conveying pulley.
  • the first drive shafts are connected by a synchronous belt to achieve synchronous rotation.
  • the synchronous belt is unstable during operation and wears greatly.
  • the rotation of the conveying wheel is realized by the conveyor belt, which has low power transmission efficiency, large wear and easy failure.
  • the present invention provides a high-speed silent shunt device, which changes the original transmission mode, reduces the wear and tear during the operation of the equipment, prolongs the service life of the equipment, and ensures the smooth operation of the equipment.
  • the technical purpose of the present invention is achieved through the following technical solutions:
  • a high-speed silent shunt device its structure includes a main body bracket, several groups of shunt modules arranged side by side, a second drive unit, a second transmission rod, the shunt module and the second drive unit are both installed on the main body bracket, and the shunt module Output from one end to the other end, the second transmission rod is horizontally arranged on one side of the shunt modules arranged side by side, the second transmission rod is provided with a plurality of driving magnetic rings corresponding to the shunt module, and one end of the second transmission rod is provided with a transmission wheel;
  • the two drive units and the transmission wheel are connected by transmission; the magnetic ring is driven to drive the corresponding diverter module to operate;
  • the main frame is also provided with a drive roller, and the drive roller is arranged on the output direction side of the diverter module.
  • the diverter module includes a workbench and a diverter unit.
  • the five diverter units are evenly arranged in a row on the workbench.
  • the diverter units on the five sets of diverter modules are arranged in a matrix.
  • the diverter unit includes a fixed seat, a swing shaft connection seat, a drive unit, and a transmission shaft module.
  • the fixed seat is installed and fixed on the workbench
  • the swing shaft connection seat is movably installed in the middle of the upper end of the fixed seat, and the swing shaft connection seat can be relatively fixed.
  • the seat rotates the transmission shaft module is movably installed in the middle of the swing shaft connection seat, and the transmission shaft module can rotate relative to the swing shaft connection seat;
  • the drive unit is installed on the upper end of the swing shaft connection seat, the upper end of the transmission shaft module is located below the drive unit, and the transmission shaft module
  • the lower end of the transmission shaft module is also provided with a driving module, the driving module is arranged at the lower end of the transmission shaft module, and the magnetic transmission between the lower end of the transmission shaft module and the driving module;
  • the first drive unit that rotates the pendulum shaft connection base.
  • the driving unit includes a driving shaft, a magnetic ring, a driving wheel, and a driven wheel, the driving wheels are respectively installed on both ends of the driving shaft, the magnetic ring is installed on one side of the middle of the driving shaft, and the driven wheels are arranged on both sides of the driving shaft,
  • the drive shaft and the driven wheel are connected by transmission;
  • the upper end of the drive unit is also provided with a cover plate, and the lower end of the cover plate is also provided with a dust cover, the dust cover covers the outer side of the drive shaft and the magnetic ring between the driven wheels.
  • a multi-wedge wheel is also provided on the driving wheel, and one side of the driven wheel is also provided with a multi-wedge wheel.
  • the multi-wedge wheel on the driven wheel corresponds to the multi-wedge wheel on the driving shaft.
  • the transmission shaft module includes a transmission shaft and a magnetic disk, the transmission shaft is arranged vertically, the magnetic disk is arranged at the upper and lower ends of the transmission shaft, and the magnetic disk is arranged at the lower end of the magnetic ring.
  • the drive module includes a first transmission rod and a magnetic ring, a plurality of magnetic rings are mounted on the first transmission rod, the second driving unit is drivingly connected with the first transmission rod, and the first transmission rod is horizontally arranged below the magnetic disk at the lower end of the transmission shaft.
  • a magnetic ring is respectively arranged below the magnetic disk at the lower end of each transmission shaft; a transmission magnetic ring is arranged at one end of the first transmission rod.
  • the second transmission rod is horizontally arranged below the transmission magnetic ring, the second transmission rod and the first transmission rod are perpendicular to each other, and the driving magnetic ring on the second transmission rod drives the transmission magnetic ring to rotate.
  • the cover plate is installed on the upper end of the swing shaft connecting seat; the cover plate is provided with a driving wheel opening and a driven wheel opening corresponding to the driving wheel and the driven wheel respectively, and the upper end face of the driving wheel and the upper end face of the driven wheel are respectively It protrudes from the opening of the driving wheel and the opening of the driven wheel.
  • both sides of the swing shaft connection seat are respectively provided with swing shaft connection holes, and a rotating connecting rod is also arranged between the shunt units, and the two ends of the rotating connecting rod are respectively connected with the swing shafts on the two adjacent shunt units.
  • the connecting holes are hingedly connected; the first drive unit and one of the diverter units are also provided with a joint bearing for driving the swing shaft connecting seat to rotate; the diverter units rotate in the same direction.
  • the setting of the drive roller can avoid the problem that the package or express cannot be transferred to the next station in time after being conveyed by the diverter unit.
  • the express or package at the end of the conveying can be quickly removed by the drive roller to ensure the normal flow of the diversion.
  • One second drive unit drives several groups of flow modules, which reduces the production cost.
  • the second drive unit drives the second transmission rod, the second transmission rod drives the magnetic ring to drive the magnetic ring on the first transmission rod to rotate, and the magnetic ring on the first transmission rod drives the transmission shaft to rotate, and the transmission shaft and
  • the drive units are also driven by magnetic force and multi-layer magnetic drive, which reduces friction loss, prolongs the service life of the equipment, and ensures the smooth operation of the equipment.
  • the setting of the dust cover avoids dust on the magnetic ring or the drive shaft, and ensures the stable rotation of the magnetic ring.
  • the multi-ribbed belt is driven between the drive shaft and the driven wheel.
  • the multi-ribbed belt has large transmission power, low vibration and more stable operation.
  • the shunt unit arranged in a matrix of 5 rows and 6 columns can quickly realize the transmission of including or express delivery, with better transmission effect, not easy to be stuck, and a wide range of applications.
  • FIG. 1 is a schematic diagram of the structure of the diverter unit in the present invention.
  • Fig. 2 is a sectional view of the diverter unit in the present invention.
  • FIG. 3 is a schematic diagram of the installation of the first transmission rod in the present invention.
  • FIG. 4 is a top view of the flow splitting module in the present invention.
  • FIG. 5 is a schematic diagram of the installation of the second transmission rod in the present invention.
  • FIG. 6 is a schematic view of the structure of the dust cover in the present invention.
  • FIG. 7 is a top view of the high-speed silent flow diverting device in the present invention.
  • a high-speed mute shunt device as shown in Figures 1-7, includes 5 sets of shunt modules arranged side by side, and also includes a second drive unit 24, a second transmission rod 22, and both the shunt module and the second drive unit 24 are installed.
  • a driving roller 30 is also installed on the main body bracket 29, which is output from one end of the shunt module to the other end during transportation, the driving roller 30 is arranged on one side of the output direction of the shunt module, and the driving roller 30 is the power
  • the roller can be rotated independently; the second transmission rod 22 is horizontally arranged on one side of the 5-row shunt module, the second driving unit 24 is connected to the transmission wheel 23 arranged at one end of the second transmission rod 22 through a timing belt, and the second driving unit 24 In order to drive the motor, the second transmission rod 22 is driven to rotate by the second driving unit 24.
  • the position of the second transmission rod 22 corresponding to each row of shunt modules is respectively provided with a driving magnetic ring 26, and the 5 rows of shunts are driven by the rotation of the driving magnetic ring 26.
  • the mod runs.
  • the diverter module includes a workbench 14 and a diverter unit 27.
  • a group of six diverter units 27 are evenly arranged in a row and installed on the workbench 14.
  • the pendulum shaft connecting seat 2 is installed in the middle of the upper end of the fixed base 1.
  • a bearing is installed between the shaft connection seat 2 and the fixed seat 1, and the swing shaft connection seat 2 can rotate relative to the fixed seat 1;
  • the transmission shaft module is installed in the middle of the swing shaft connection seat 2, between the transmission shaft module and the swing shaft connection seat 2 Bearings are also provided, the transmission shaft module can rotate relative to the swing shaft connecting seat 2 , and the drive unit is installed on the upper end of the swing shaft connecting seat 2 .
  • the worktable of the 5-component flow module is mounted on the main body bracket by bolts.
  • the driving unit includes a driving shaft 7 , a magnetic ring 8 , a driving wheel 9 , and a driven wheel 10 .
  • the driving wheels 9 are respectively installed on both ends of the driving shaft 7
  • the magnetic ring 8 is installed on the driving shaft between the two driving wheels 9 .
  • the magnetic ring 8 is arranged close to one of the driving wheels 9
  • the two driven wheels 10 are respectively arranged on both sides of the driving shaft 7
  • the driving shaft 7 is also provided with two poly-wedge wheels 28, and one end of the driven wheel 10 is also provided with There are multi-ribbed wheels 28.
  • the multi-ribbed wheels 28 on the drive shaft 7 and the multi-ribbed wheels 28 on the two driven wheels 10 are connected by a multi-ribbed belt drive.
  • the multi-ribbed belt transmission power is relatively low Larger, less vibration, and more stable operation;
  • the drive shaft 7 is installed on the swing shaft connecting seat 2 through the bearing, and the driven wheel 10 is also installed on the swing shaft connecting seat 2; on the upper end of the drive unit, a cover plate 6 is also installed.
  • the plate 6 is installed on the pendulum shaft connecting seat 2, and the cover plate 6 is provided with a driving shaft opening 12 and a driven wheel opening 13, and the driving wheel opening 12 and the driven wheel opening 13 are respectively corresponding to the driving wheel 9 and the driven wheel 10.
  • the upper end surface of the driving wheel 9 and the upper end surface of the driven wheel 10 may protrude relative to the cover plate 6, and the lower end of the cover plate 6 is also provided with a dust cover 17.
  • the dust cover 17 can cover the two The drive shaft 7 between the drive wheels 9 and the magnetic ring 8 on the drive shaft 7, the dust cover 17 is composed of two rectangular plates 19 and two rectangular plates 20 with circular arc grooves 21, two with circular arc grooves 21.
  • the rectangular plates 20 of the arc groove 21 are disposed opposite to each other, and the circular arc groove 21 can cover the upper end of the drive shaft 7 without contacting the drive shaft 7 to protect the drive shaft 7 and the magnetic ring 8 on the drive shaft to the greatest extent.
  • the transmission shaft module includes a transmission shaft 3 and a magnetic disk 4, the transmission shaft 3 is arranged vertically, the two magnetic disks 4 are respectively installed on the upper and lower ends of the transmission shaft 3, and the magnetic disk 4 on the upper end of the transmission shaft 3 is located on the magnetic ring on the driving shaft Below 8, there is no contact between the magnetic disk 4 and the magnetic ring 8.
  • a first driving unit 18 is also provided at the lower end of the worktable 14, and the first driving unit 18 is a stepping motor;
  • the connection hole 11, the output shaft of the first drive unit 18 is hingedly connected with a swing shaft connection hole 11 of one of the diverter units through the joint bearing 15, and the diverter units are connected by a rotating connecting rod 16;
  • this embodiment selects a workbench
  • the first diverter unit at one end of 14 is connected to the first drive unit 18, one end of the joint bearing 15 is connected to a pendulum shaft connection hole 11 of the first diverter unit, and the pendulum on the other side of the first diverter unit is connected.
  • the shaft connecting hole 11 is connected to the swing shaft connecting hole 11 on the same side of the second diverter unit through the rotating link 16 , and the swing shaft connecting hole 11 on the other side of the second diverter unit is also connected to the second diverter unit through the rotating link 16 .
  • the three diverter units are located at the swing shaft connection hole 11 on the same side, and the swing shaft connection hole 11 on the other side of the third diverter unit is connected to the pendulum shaft connection hole on the same side of the fourth diverter unit through the rotating link 16 11.
  • the fourth diverter unit is connected to the pendulum shaft connection hole 11 on the other side of the fifth diverter unit through the rotating connecting rod 16, and the pendulum shaft connection hole 11 on the same side of the fifth diverter unit is connected.
  • the shaft connecting hole 11 is connected to the swing shaft connecting hole 11 on the same side of the sixth diverter unit through the rotating connecting rod 16 , and the rotating connecting rod 16 and the swing shaft connecting hole 11 are hingedly connected.
  • the first drive unit 18 drives the pendulum shaft connection base 2 of the first shunt unit to deflect, and the first shunt unit drives the remaining five shunt units to deflect synchronously by rotating the connecting rod 16. The direction, angle, The times are the same.
  • the drive module includes a first transmission rod 5 and a magnetic ring 8.
  • Six magnetic rings 8 are installed on the horizontally arranged first transmission rod 5.
  • the first transmission rod 5 is installed under the worktable 14 through a bearing.
  • the magnetic rings The installation position of 8 corresponds to the lower part of the magnetic disk 4 at the lower end of each transmission shaft module. There is no contact between the magnetic disk 4 and the magnetic ring 8.
  • a transmission magnetic ring 25 is also provided at one end of the first transmission rod 5, and the second transmission rod 22 is at the same time.
  • the second transmission 22 is arranged horizontally below the transmission magnetic ring 25, and a driving magnetic ring 26 is respectively provided below each transmission magnetic ring 25, the driving magnetic ring 26 and the transmission magnetic ring 25 There is no contact between them, and the cross-type magnetic drive between the driving magnetic ring 26 and the transmission magnetic ring 25 is based on the principle of an orthogonal non-contact magnetic transmission device disclosed in the application number 201821634883.1. Set the side of the shunt module.
  • the second driving unit 24 drives the second transmission rod 22 to rotate, the second transmission rod 22 drives the five driving magnetic rings 26 to rotate, the driving magnetic rings 26 respectively push the corresponding transmission magnetic rings 25 to rotate through magnetic force, and then the first transmission shaft 5 rotates , the magnetic ring 8 on the first transmission shaft 5 rotates accordingly, the magnetic force of the magnetic ring 8 on the first transmission shaft 5 pushes the magnetic disk 4 at the lower end of the transmission shaft 3 to rotate, and then the magnetic disk 4 at the upper end of the rotating shaft 3 rotates, and the upper end of the transmission shaft 3 rotates.
  • a second drive unit 24 drives the diverter units on five or more groups of distribution modules to operate, and the first drive unit 18 on each group of distribution modules drives the diverter units to achieve synchronous deflection, so that packages or express delivery are directed to different directions.
  • the first package of the previous station is transported to the high-speed silent diversion device of the present application and then reaches the first group of diversion modules.
  • the position of each diversion module is provided with an infrared sensor. Initially, there are 5 sets of diversion modules. The units are deflected in the same direction.
  • the first package triggers the infrared sensor of the first shunt module 31, and the first package moves from the first shunt module 31 to the fifth shunt module 35 under the action of the driving wheel and the driven wheel; After the package leaves the first group of splitting modules 31, the splitter unit on the first splitting module 31 is deflected in another direction;
  • the second package can reach the first group of distribution modules 31, the first package continues to move forward, and after the first package leaves the second group of distribution modules 32, the diverter on the second group of distribution modules 32
  • the units are deflected in the same direction as the diverter units on the first set of splitter modules 31;
  • the diverter unit on the third group of splitter modules 33 is deflected to the same direction as the diverter unit on the second group of splitter modules 32;
  • the diverter unit on the fourth group of splitter modules 34 is deflected to the same direction as the diverter unit on the third group of splitter modules 33;
  • the diverter unit on the fifth group of splitter modules 35 is deflected to the same direction as the diverter unit on the fourth group of splitter modules 34.
  • the package is sent to one direction, and the second package is sent to the other direction according to the same method to achieve the purpose of rapid diversion.
  • the first package leaves the fifth group of distribution modules 35 and then enters the drive roller 30 to be sent to the next station; each group of distribution modules does not deflect when the package arrives for the first time, and only deflects when the package leaves the distribution module , that is, when the infrared sensor at a certain position detects the package for the first time, the shunt unit on the shunt module will not be deflected, and the shunt unit and the shunt unit on the latter group of shunt modules will deflect in the same direction until the The position will be deflected when there is no longer a package.
  • the shunt unit on this shunt module is in the same direction as the shunt unit on the previous set of shunt modules, and the second package passes through the five-component shunt module in this order. Group.
  • one package may occupy the positions of two or more diverter modules, and the diverter unit on the diverter module does not deflect until the package completely leaves the diverter module at the corresponding position.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)

Abstract

Disclosed is a high-speed silent flow distribution apparatus. A second driving unit (24) and several flow distribution modules are all mounted on a main body support (29); a second transmission rod (22) is horizontally arranged on one side of each of the flow distribution modules, which are arranged side by side; several driving magnetic rings (26) are arranged on the second transmission rod (22) and correspond to the flow distribution modules; a transmission wheel (23) is arranged at one end of the second transmission rod (22); the second driving unit (24) is in transmission connection with the transmission wheel (23); the driving magnetic rings (26) magnetically drive the flow distribution modules at corresponding positions to operate; and a driving roller (30) is further arranged on the main body support (29). The several flow distribution modules are simultaneously and magnetically driven by the second driving unit (24) to operate; the second driving unit (24) drives the second transmission rod (22); the second transmission rod (22) causes the driving magnetic rings (26) to magnetically drive a magnetic ring (8) on a first transmission rod (5) to rotate; the magnetic ring (8) on the first transmission rod (5) magnetically drives a transmission shaft (3) to rotate; and the transmission shaft (3) and the driving unit are also magnetically driven. By means of multi-layer magnetic driving, the loss due to friction is reduced, the service life of a device is prolonged, and stable operation of the device is ensured.

Description

一种高速静音分流装置A high-speed silent shunt device 技术领域technical field
本发明涉及分拣领域,具体涉及一种高速静音分流装置。The invention relates to the field of sorting, in particular to a high-speed mute shunt device.
背景技术Background technique
目前,快递、物流高速发展,业务量也逐年递增,大量的包裹、快递需要打包、分拣、输送,在分拣阶段,需要对包裹或者快递进行分流。At present, express delivery and logistics are developing rapidly, and the business volume is also increasing year by year. A large number of parcels and express delivery need to be packaged, sorted, and transported. In the sorting stage, the parcels or express delivery need to be divided.
申请号为201910490752.3的发明专利公开了一种物流分拣单元,包括上下叠置的转动传输单元和驱动单元,驱动单元内设有间隔传动机构,间隔传动机构把驱动单元提供的传输力在传输单元整体的水平的相位角转动过程中传递给传输单元使传输单元保持水平传输物流包裹的运动状态。间隔传动机构包括一根竖直设置的传输通轴和通过键连接安装在传输通轴顶部并随之转动的磁力盘,磁力盘上方具有一个位于传输通轴的轴线一侧且通过键连接套固定在传输二轴上的磁力轮,磁力轮的轴线与磁力盘的轴线呈正交状态,磁力盘和磁力轮上嵌装有相近两端磁极相同的磁条或磁性颗粒,在磁力盘随传输通轴转动时其磁条(颗粒)的磁性通过同级间的斥力将磁力轮上的磁条(颗粒)推动并最终带动传输二轴转动;驱动滚筒与传输二轴通过第一同步带连接。工作时,传输二轴带动驱动滚筒转动,进而驱动滚筒带动传输皮带运动,通过传输皮带带动从动滚筒运动。The invention patent with the application number of 201910490752.3 discloses a logistics sorting unit, which includes a rotating transmission unit and a driving unit that are stacked up and down. The driving unit is provided with an interval transmission mechanism, and the interval transmission mechanism transfers the transmission force provided by the driving unit to the transmission unit. The overall horizontal phase angle is transmitted to the transmission unit during the rotation process, so that the transmission unit maintains the movement state of horizontally transporting the logistics package. The spacer transmission mechanism includes a vertically arranged transmission shaft and a magnetic disk installed on the top of the transmission shaft through a key connection and rotating therewith. Above the magnetic disk, there is a transmission shaft located on one side of the axis and fixed by a key connection sleeve. In the magnetic wheel on the two transmission axes, the axis of the magnetic wheel is orthogonal to the axis of the magnetic disc. The magnetic disc and the magnetic wheel are embedded with magnetic strips or magnetic particles with the same magnetic poles at both ends. When the shaft rotates, the magnetism of its magnetic strips (particles) pushes the magnetic strips (particles) on the magnetic wheel through the repulsion between the same stages and finally drives the two transmission shafts to rotate; the driving drum and the two transmission shafts are connected by the first synchronous belt. When working, the two transmission shafts drive the driving drum to rotate, and then the driving drum drives the transmission belt to move, and the transmission belt drives the driven drum to move.
该分流设备利用磁力作用驱动减小了噪音、接触损耗,但是传动二轴和驱动滚筒之间仍旧是依赖同步带传动,依旧不是真正意义上的无接触传动,仍会有磨损等问题、同步带更换的问题。The shunt device is driven by magnetic force to reduce noise and contact loss, but the two transmission shafts and the drive drum are still driven by the synchronous belt, which is still not a real non-contact transmission, and there will still be problems such as wear and tear, and the synchronous belt replacement problem.
申请号为201811354424.2的发明专利公开了一种分拣机构和分拣机以及分拣系统,分拣机构包括机体、驱动机构、多个旋转输送单元组以及多个转向机构,机体上并排设有多个旋转输送单元,每个旋转输送单元中设置有多个旋转输送单元,驱动机构与其中一个旋转输送单元连接,通过依次连接在各个旋转输送单元上的同步带,并经过旋转输送单 元的传动机构,带动各个旋转输送单元的输送轮同步转动,每个转向机构与每个旋转输送单元组对应连接;每个转向机构能够单独带动与之对应连接的旋转输送单元组中的各个旋转输送单元旋转,从而改变其输送轮的输送方向。The invention patent with the application number of 201811354424.2 discloses a sorting mechanism, a sorting machine and a sorting system. The sorting mechanism includes a body, a driving mechanism, multiple rotary conveying unit groups and multiple steering mechanisms. There are several rotary conveying units, each of which is provided with a plurality of rotating conveying units, and the driving mechanism is connected to one of the rotating conveying units, through the synchronous belts connected to each rotating conveying unit in turn, and passing through the transmission mechanism of the rotating conveying unit. , drive the conveying wheels of each rotating conveying unit to rotate synchronously, each steering mechanism is correspondingly connected with each rotating conveying unit group; each steering mechanism can independently drive each rotating conveying unit in the correspondingly connected rotating conveying unit group to rotate, Thereby changing the conveying direction of its conveying wheel.
该申请通过驱动机构带动与之连接的第一传动轴,第一传动轴之间通过同步带连接,实现同步运行,第一传动磁力轮伴随第一传动轴同步转动,通过第一传动磁力轮磁力驱动第二传动磁力轮转动,以带动第二传动轴转动,第二传动轴通过传送带轮带动输送轮转动。第一传动轴之间通过同步带连接实现同步转动,同步带运行过程中运行不稳定,且磨损较大,通过输送带实现输送轮的转动,动力传递效率低,磨损大,易发生故障。The application drives the first transmission shaft connected to it through the driving mechanism, the first transmission shafts are connected by a synchronous belt to realize synchronous operation, the first transmission magnetic wheel rotates synchronously with the first transmission shaft, and the first transmission magnetic wheel is magnetically driven by the first transmission magnetic wheel. The second transmission magnetic wheel is driven to rotate to drive the second transmission shaft to rotate, and the second transmission shaft drives the conveying wheel to rotate through the conveying pulley. The first drive shafts are connected by a synchronous belt to achieve synchronous rotation. The synchronous belt is unstable during operation and wears greatly. The rotation of the conveying wheel is realized by the conveyor belt, which has low power transmission efficiency, large wear and easy failure.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明提供了一种高速静音分流装置,改变原有传动方式,减少设备运行过程中的磨损,延长设备的使用寿命,保证设备平稳运行,通过多级磁力驱动,噪音较小,本发明的技术目的是通过以下技术方案实现的:In order to solve the above technical problems, the present invention provides a high-speed silent shunt device, which changes the original transmission mode, reduces the wear and tear during the operation of the equipment, prolongs the service life of the equipment, and ensures the smooth operation of the equipment. Small, the technical purpose of the present invention is achieved through the following technical solutions:
一种高速静音分流装置,其结构包括主体支架、若干组并排设置的分流模组、第二驱动单元、第二传动杆,分流模组和第二驱动单元均安装在主体支架上,分流模组由一端向另外一端输出,第二传动杆水平设置在并排设置的分流模组一侧,第二传动杆上对应分流模组设有若干驱动磁环,第二传动杆一端设有传动轮;第二驱动单元和传动轮之间传动连接;驱动磁环磁力驱动对应位置的分流模组运转;主体支架上还设有驱动辊,驱动辊设置在分流模组输出方向一侧。A high-speed silent shunt device, its structure includes a main body bracket, several groups of shunt modules arranged side by side, a second drive unit, a second transmission rod, the shunt module and the second drive unit are both installed on the main body bracket, and the shunt module Output from one end to the other end, the second transmission rod is horizontally arranged on one side of the shunt modules arranged side by side, the second transmission rod is provided with a plurality of driving magnetic rings corresponding to the shunt module, and one end of the second transmission rod is provided with a transmission wheel; The two drive units and the transmission wheel are connected by transmission; the magnetic ring is driven to drive the corresponding diverter module to operate; the main frame is also provided with a drive roller, and the drive roller is arranged on the output direction side of the diverter module.
进一步地,分流模组为五组,分流模组包括工作台、分流机单元,5个分流机单元排成一列均匀布置在工作台上,五组分流模组上的分流机单元按矩阵排列。Further, there are five groups of diverter modules. The diverter module includes a workbench and a diverter unit. The five diverter units are evenly arranged in a row on the workbench. The diverter units on the five sets of diverter modules are arranged in a matrix.
进一步地,分流机单元包括固定座、摆轴连接座、驱动单元、传动轴模块,固定座安装固定在工作台上,摆轴连接座活动安装在固定座上 端中部,摆轴连接座可相对固定座转动,传动轴模块活动安装在摆轴连接座中部,传动轴模块可相对摆轴连接座转动;驱动单元安装在摆轴连接座的上端,传动轴模块的上端位于驱动单元下方,传动轴模块的上端和驱动单元之间磁力传动;传动轴模块的下端还设有驱动模块,驱动模块设置在传动轴模块下端,传动轴模块下端和驱动模块之间磁力传动;工作台下端还设有用以驱动摆轴连接座转动的第一驱动单元。Further, the diverter unit includes a fixed seat, a swing shaft connection seat, a drive unit, and a transmission shaft module. The fixed seat is installed and fixed on the workbench, the swing shaft connection seat is movably installed in the middle of the upper end of the fixed seat, and the swing shaft connection seat can be relatively fixed. The seat rotates, the transmission shaft module is movably installed in the middle of the swing shaft connection seat, and the transmission shaft module can rotate relative to the swing shaft connection seat; the drive unit is installed on the upper end of the swing shaft connection seat, the upper end of the transmission shaft module is located below the drive unit, and the transmission shaft module There is a magnetic transmission between the upper end of the transmission shaft module and the driving unit; the lower end of the transmission shaft module is also provided with a driving module, the driving module is arranged at the lower end of the transmission shaft module, and the magnetic transmission between the lower end of the transmission shaft module and the driving module; The first drive unit that rotates the pendulum shaft connection base.
进一步地,驱动单元包括驱动轴、磁环、驱动轮、从动轮,驱动轮分别安装在驱动轴的两端,磁环安装在驱动轴的中部一侧,从动轮设置在驱动轴的两侧,驱动轴和从动轮之间传动连接;驱动单元的上端还设有盖板,盖板下端还设有防尘罩,防尘罩罩在从动轮之间的驱动轴和磁环的外侧。Further, the driving unit includes a driving shaft, a magnetic ring, a driving wheel, and a driven wheel, the driving wheels are respectively installed on both ends of the driving shaft, the magnetic ring is installed on one side of the middle of the driving shaft, and the driven wheels are arranged on both sides of the driving shaft, The drive shaft and the driven wheel are connected by transmission; the upper end of the drive unit is also provided with a cover plate, and the lower end of the cover plate is also provided with a dust cover, the dust cover covers the outer side of the drive shaft and the magnetic ring between the driven wheels.
进一步地,驱动轮上还设有多楔轮,从动轮的一侧也设有多楔轮,从动轮上的多楔轮和驱动轴上的多楔轮相对应,驱动轮上的多楔轮和从动轮上的多楔轮之间还设有多楔带,驱动轴通过多楔带带动从动轮转动。Further, a multi-wedge wheel is also provided on the driving wheel, and one side of the driven wheel is also provided with a multi-wedge wheel. The multi-wedge wheel on the driven wheel corresponds to the multi-wedge wheel on the driving shaft. There is also a multi-ribbed belt between the multi-ribbed wheel and the multi-ribbed wheel on the driven wheel, and the driving shaft drives the driven wheel to rotate through the multi-ribbed belt.
进一步地,传动轴模块包括传动轴、磁盘,传动轴竖直设置,磁盘设置在传动轴的上下两端;磁盘设置在磁环下端。Further, the transmission shaft module includes a transmission shaft and a magnetic disk, the transmission shaft is arranged vertically, the magnetic disk is arranged at the upper and lower ends of the transmission shaft, and the magnetic disk is arranged at the lower end of the magnetic ring.
进一步地,驱动模块包括第一传动杆、磁环,若干磁环安装在第一传动杆上,第二驱动单元与第一传动杆传动连接,第一传动杆水平设置在传动轴下端的磁盘下方,每个传动轴下端的磁盘下方分别设有一个磁环;第一传动杆的一端设有传动磁环。Further, the drive module includes a first transmission rod and a magnetic ring, a plurality of magnetic rings are mounted on the first transmission rod, the second driving unit is drivingly connected with the first transmission rod, and the first transmission rod is horizontally arranged below the magnetic disk at the lower end of the transmission shaft. , a magnetic ring is respectively arranged below the magnetic disk at the lower end of each transmission shaft; a transmission magnetic ring is arranged at one end of the first transmission rod.
进一步地,第二传动杆水平设置在传动磁环下方,第二传动杆与第一传动杆相互垂直,第二传动杆上的驱动磁环驱动传动磁环转动。Further, the second transmission rod is horizontally arranged below the transmission magnetic ring, the second transmission rod and the first transmission rod are perpendicular to each other, and the driving magnetic ring on the second transmission rod drives the transmission magnetic ring to rotate.
进一步地,盖板安装在摆轴连接座上端;盖板上设有分别与驱动轮和从动轮相对应的驱动轮开孔和从动轮开孔,驱动轮的上端面和从动轮的上端面分别从驱动轮开孔和从动轮开孔凸出。Further, the cover plate is installed on the upper end of the swing shaft connecting seat; the cover plate is provided with a driving wheel opening and a driven wheel opening corresponding to the driving wheel and the driven wheel respectively, and the upper end face of the driving wheel and the upper end face of the driven wheel are respectively It protrudes from the opening of the driving wheel and the opening of the driven wheel.
进一步地,摆轴连接座的两侧分别设有摆轴连接孔,分流机单元之间还设有转动连杆,转动连杆的两端分别与相邻的两个分流机单元上的摆轴连接孔铰接连接;第一驱动单元和其中一个分流机单元之间还设有 用以驱动摆轴连接座转动的关节轴承;分流机单元的转动方向相同。Further, both sides of the swing shaft connection seat are respectively provided with swing shaft connection holes, and a rotating connecting rod is also arranged between the shunt units, and the two ends of the rotating connecting rod are respectively connected with the swing shafts on the two adjacent shunt units. The connecting holes are hingedly connected; the first drive unit and one of the diverter units are also provided with a joint bearing for driving the swing shaft connecting seat to rotate; the diverter units rotate in the same direction.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
1、驱动辊的设置可以避免包裹或者快递经过分流机单元输送后不能及时传输到下一工位的问题,通过驱动辊可以将输送末端的快递或者包裹快速移除,保证分流的正常进行。1. The setting of the drive roller can avoid the problem that the package or express cannot be transferred to the next station in time after being conveyed by the diverter unit. The express or package at the end of the conveying can be quickly removed by the drive roller to ensure the normal flow of the diversion.
2、一个第二驱动单元驱动若干组分流模组,降低了生产成本。2. One second drive unit drives several groups of flow modules, which reduces the production cost.
3、第二驱动单元驱动第二传动杆,第二传动杆带动驱动磁环磁力驱动第一传动杆上的磁环转动,通过第一传动杆上的磁环磁力驱动传动轴转动,传动轴和驱动单元之间也通过磁力驱动,多层磁力驱动,减少了摩擦损耗,延长了设备的使用寿命,保证设备平稳运行。3. The second drive unit drives the second transmission rod, the second transmission rod drives the magnetic ring to drive the magnetic ring on the first transmission rod to rotate, and the magnetic ring on the first transmission rod drives the transmission shaft to rotate, and the transmission shaft and The drive units are also driven by magnetic force and multi-layer magnetic drive, which reduces friction loss, prolongs the service life of the equipment, and ensures the smooth operation of the equipment.
4、防尘罩的设置,避免了磁环或者驱动轴上占有灰尘,保证磁环平稳转动。4. The setting of the dust cover avoids dust on the magnetic ring or the drive shaft, and ensures the stable rotation of the magnetic ring.
5、驱动轴和从动轮之间通过多楔带传动,多楔带传动功率较大、振动小,运行更加平稳。5. The multi-ribbed belt is driven between the drive shaft and the driven wheel. The multi-ribbed belt has large transmission power, low vibration and more stable operation.
6、按照5排6列矩阵排列的分流机单元可快速实现包括或快递的传输,传输效果较好,不易卡顿,适用范围较广。6. The shunt unit arranged in a matrix of 5 rows and 6 columns can quickly realize the transmission of including or express delivery, with better transmission effect, not easy to be stuck, and a wide range of applications.
附图说明Description of drawings
图1是本发明中的分流机单元结构示意图。FIG. 1 is a schematic diagram of the structure of the diverter unit in the present invention.
图2是本发明中的分流机单元剖面图。Fig. 2 is a sectional view of the diverter unit in the present invention.
图3是本发明中的第一传动杆安装示意图。FIG. 3 is a schematic diagram of the installation of the first transmission rod in the present invention.
图4是本发明中的分流模组俯视图。FIG. 4 is a top view of the flow splitting module in the present invention.
图5是本发明中的第二传动杆安装示意图。FIG. 5 is a schematic diagram of the installation of the second transmission rod in the present invention.
图6是本发明中的防尘罩结构示意图。FIG. 6 is a schematic view of the structure of the dust cover in the present invention.
图7是本发明中的高速静音分流装置的俯视图。FIG. 7 is a top view of the high-speed silent flow diverting device in the present invention.
图中,1、固定座;2、摆轴连接座;3、传动轴;4、磁盘;5、第一传动杆;6、盖板;7、驱动轴;8、磁环;9、驱动轮;10、从动轮;11、摆轴连接孔;12、驱动轮开孔;13、从动轮开孔;14、工作台;15、关节轴承;16、转动连杆;17、防尘罩;18、第一驱动单元;19、矩形板; 20、矩形板;21、圆弧槽;22、第二传动杆;23、传动轮;24、第二驱动单元;25、传动磁环;26、驱动磁环;27、分流机单元;28、多楔轮;29、主体支架;30、驱动辊;31、第一组分流模组;32、第二组分流模组;33、第三组分流模组;34、第四组分流模组;35、第五组分流模组。In the figure, 1, the fixed seat; 2, the pendulum shaft connection seat; 3, the transmission shaft; 4, the magnetic disk; 5, the first transmission rod; 6, the cover plate; 7, the driving shaft; 8, the magnetic ring; 9, the driving wheel ;10, driven wheel; 11, swing shaft connection hole; 12, drive wheel opening; 13, driven wheel opening; 14, worktable; 15, joint bearing; 16, rotating connecting rod; 17, dust cover; 18 , the first drive unit; 19, the rectangular plate; 20, the rectangular plate; 21, the arc groove; 22, the second transmission rod; 23, the transmission wheel; 24, the second drive unit; 25, the transmission magnetic ring; 26, the drive Magnetic ring; 27, shunt unit; 28, multi-wedge wheel; 29, main body bracket; 30, driving roller; 31, the first group of flow modules; 32, the second group of flow modules; group; 34, the fourth group of flow modules; 35, the fifth group of flow modules.
具体实施方式detailed description
下面结合具体实施方式对本发明的技术方案进行进一步描述:Below in conjunction with specific embodiment, the technical scheme of the present invention is further described:
一种高速静音分流装置,如图1-7所示,包括5组并排设置的分流模组,还包括第二驱动单元24、第二传动杆22,分流模组和第二驱动单元24均安装在主体支架29上;在主体支架29上还安装有驱动辊30,运输时由分流模组的一端向另外一端输出,驱动辊30设置在分流模组输出方向的一侧,驱动辊30为动力辊,可独立转动;第二传动杆22水平设置在5排分流模组的一侧,第二驱动单元24通过同步带连接设置在第二传动杆22一端的传动轮23,第二驱动单元24为驱动电机,通过第二驱动单元24带动第二传动杆22转动,第二传动杆22上对应每排分流模组的位置分别设有驱动磁环26,通过驱动磁环26转动驱动5排分流模组运行。A high-speed mute shunt device, as shown in Figures 1-7, includes 5 sets of shunt modules arranged side by side, and also includes a second drive unit 24, a second transmission rod 22, and both the shunt module and the second drive unit 24 are installed. On the main body bracket 29; a driving roller 30 is also installed on the main body bracket 29, which is output from one end of the shunt module to the other end during transportation, the driving roller 30 is arranged on one side of the output direction of the shunt module, and the driving roller 30 is the power The roller can be rotated independently; the second transmission rod 22 is horizontally arranged on one side of the 5-row shunt module, the second driving unit 24 is connected to the transmission wheel 23 arranged at one end of the second transmission rod 22 through a timing belt, and the second driving unit 24 In order to drive the motor, the second transmission rod 22 is driven to rotate by the second driving unit 24. The position of the second transmission rod 22 corresponding to each row of shunt modules is respectively provided with a driving magnetic ring 26, and the 5 rows of shunts are driven by the rotation of the driving magnetic ring 26. The mod runs.
具体的,分流模组包括工作台14、分流机单元27,6个分流机单元27一组均匀列成一排安装在工作台14上,摆轴连接座2安装在固定座1的上端中部,摆轴连接座2和固定座1之间安装有轴承,摆轴连接座2可以相对固定座1转动;传动轴模块安装在摆轴连接座2的中部,传动轴模块和摆轴连接座2之间也设有轴承,传动轴模块可相对摆轴连接座2转动,驱动单元安装在摆轴连接座2的上端。5组分流模组的工作台通过螺栓安装在主体支架上。Specifically, the diverter module includes a workbench 14 and a diverter unit 27. A group of six diverter units 27 are evenly arranged in a row and installed on the workbench 14. The pendulum shaft connecting seat 2 is installed in the middle of the upper end of the fixed base 1. A bearing is installed between the shaft connection seat 2 and the fixed seat 1, and the swing shaft connection seat 2 can rotate relative to the fixed seat 1; the transmission shaft module is installed in the middle of the swing shaft connection seat 2, between the transmission shaft module and the swing shaft connection seat 2 Bearings are also provided, the transmission shaft module can rotate relative to the swing shaft connecting seat 2 , and the drive unit is installed on the upper end of the swing shaft connecting seat 2 . The worktable of the 5-component flow module is mounted on the main body bracket by bolts.
具体的,驱动单元包括驱动轴7、磁环8、驱动轮9、从动轮10,驱动轮9分别安装在驱动轴7的两端,磁环8安装在两个驱动轮9之间的驱动轴7上,磁环8靠近其中一个驱动轮9设置,两个从动轮10分别设置在驱动轴7的两侧,驱动轴7上还设有2个多楔轮28,从动轮10的一端也设有多楔轮28,驱动轴7上的多楔轮28分别和两个从动轮10上 的多楔轮28之间通过多楔带传动连接,相比传统的同步带,多楔带传动功率较大、振动小,运行更加平稳;驱动轴7通过轴承安装在摆轴连接座2上,从动轮10也安装在摆轴连接座2上;在驱动单元的上端,还安装有盖板6,盖板6安装在摆轴连接座2上,盖板6上设有驱动轴开孔12和从动轮开孔13,驱动轮开孔12和从动轮开孔13分别与驱动轮9和从动轮10相对应,驱动轮9的上端面和从动轮10的上端面可以相对盖板6凸出,盖板6的下端还设有防尘罩17,如图5所示,防尘罩17可以罩住两个驱动轮9之间的驱动轴7以及驱动轴7上的磁环8,防尘罩17由两块矩形板19和两块带有圆弧槽21的矩形板20组成,两块带有圆弧槽21的矩形板20相对设置,圆弧槽21可以罩在驱动轴7的上端,但不接触驱动轴7,最大程度对驱动轴7及驱动轴上的磁环8进行防护。Specifically, the driving unit includes a driving shaft 7 , a magnetic ring 8 , a driving wheel 9 , and a driven wheel 10 . The driving wheels 9 are respectively installed on both ends of the driving shaft 7 , and the magnetic ring 8 is installed on the driving shaft between the two driving wheels 9 . 7, the magnetic ring 8 is arranged close to one of the driving wheels 9, the two driven wheels 10 are respectively arranged on both sides of the driving shaft 7, the driving shaft 7 is also provided with two poly-wedge wheels 28, and one end of the driven wheel 10 is also provided with There are multi-ribbed wheels 28. The multi-ribbed wheels 28 on the drive shaft 7 and the multi-ribbed wheels 28 on the two driven wheels 10 are connected by a multi-ribbed belt drive. Compared with the traditional synchronous belt, the multi-ribbed belt transmission power is relatively low Larger, less vibration, and more stable operation; the drive shaft 7 is installed on the swing shaft connecting seat 2 through the bearing, and the driven wheel 10 is also installed on the swing shaft connecting seat 2; on the upper end of the drive unit, a cover plate 6 is also installed. The plate 6 is installed on the pendulum shaft connecting seat 2, and the cover plate 6 is provided with a driving shaft opening 12 and a driven wheel opening 13, and the driving wheel opening 12 and the driven wheel opening 13 are respectively corresponding to the driving wheel 9 and the driven wheel 10. Correspondingly, the upper end surface of the driving wheel 9 and the upper end surface of the driven wheel 10 may protrude relative to the cover plate 6, and the lower end of the cover plate 6 is also provided with a dust cover 17. As shown in FIG. 5, the dust cover 17 can cover the two The drive shaft 7 between the drive wheels 9 and the magnetic ring 8 on the drive shaft 7, the dust cover 17 is composed of two rectangular plates 19 and two rectangular plates 20 with circular arc grooves 21, two with circular arc grooves 21. The rectangular plates 20 of the arc groove 21 are disposed opposite to each other, and the circular arc groove 21 can cover the upper end of the drive shaft 7 without contacting the drive shaft 7 to protect the drive shaft 7 and the magnetic ring 8 on the drive shaft to the greatest extent.
具体的,传动轴模块包括传动轴3、磁盘4,传动轴3竖直设置,两个磁盘4分别安装在传动轴3的上下两端,传动轴3上端的磁盘4位于驱动轴上的磁环8的下方,磁盘4与磁环8之间不接触。Specifically, the transmission shaft module includes a transmission shaft 3 and a magnetic disk 4, the transmission shaft 3 is arranged vertically, the two magnetic disks 4 are respectively installed on the upper and lower ends of the transmission shaft 3, and the magnetic disk 4 on the upper end of the transmission shaft 3 is located on the magnetic ring on the driving shaft Below 8, there is no contact between the magnetic disk 4 and the magnetic ring 8.
为了实现分流机单元的输送角度变化,在工作台14的下端还设置有第一驱动单元18,第一驱动单元18选用步进电机;在摆轴连接座2的两侧分别设置两个摆轴连接孔11,第一驱动单元18的输出轴通过关节轴承15与其中一个分流机单元的一个摆轴连接孔11铰接连接,分流机单元之间通过转动连杆16连接;本实施例选取工作台14一端第一个的分流机单元与第一驱动单元18连接,关节轴承15的一端连接在第一个分流机单元的一个摆轴连接孔11上,第一个分流机单元另外一侧的摆轴连接孔11通过转动连杆16连接第二个分流机单元位于同侧的摆轴连接孔11处,第二个分流机单元另外一侧的摆轴连接孔11也通过转动连杆16连接第三个分流机单元位于同侧的摆轴连接孔11处,第三个分流机单元另外一侧的摆轴连接孔11通过转动连杆16连接第四个分流机单元同侧的摆轴连接孔11,第四个分流机单元通另外一侧的摆轴连接孔11通过转动连杆16连接第五个分流机单元同侧的摆轴连接孔11,第五个分流机单元另外一侧的摆轴连接孔11通过转动连杆16连接第六个分流 机单元同侧的摆轴连接孔11,转动连杆16与摆轴连接孔11之间铰接连接。通过第一驱动单元18驱动第一个分流机单元的摆轴连接座2发生偏转,第一个分流机单元通过转动连杆16依次带动其余五个分流机单元同步偏转,偏转的方向、角度、时间均相同。In order to realize the change of the conveying angle of the diverter unit, a first driving unit 18 is also provided at the lower end of the worktable 14, and the first driving unit 18 is a stepping motor; The connection hole 11, the output shaft of the first drive unit 18 is hingedly connected with a swing shaft connection hole 11 of one of the diverter units through the joint bearing 15, and the diverter units are connected by a rotating connecting rod 16; this embodiment selects a workbench The first diverter unit at one end of 14 is connected to the first drive unit 18, one end of the joint bearing 15 is connected to a pendulum shaft connection hole 11 of the first diverter unit, and the pendulum on the other side of the first diverter unit is connected. The shaft connecting hole 11 is connected to the swing shaft connecting hole 11 on the same side of the second diverter unit through the rotating link 16 , and the swing shaft connecting hole 11 on the other side of the second diverter unit is also connected to the second diverter unit through the rotating link 16 . The three diverter units are located at the swing shaft connection hole 11 on the same side, and the swing shaft connection hole 11 on the other side of the third diverter unit is connected to the pendulum shaft connection hole on the same side of the fourth diverter unit through the rotating link 16 11. The fourth diverter unit is connected to the pendulum shaft connection hole 11 on the other side of the fifth diverter unit through the rotating connecting rod 16, and the pendulum shaft connection hole 11 on the same side of the fifth diverter unit is connected. The shaft connecting hole 11 is connected to the swing shaft connecting hole 11 on the same side of the sixth diverter unit through the rotating connecting rod 16 , and the rotating connecting rod 16 and the swing shaft connecting hole 11 are hingedly connected. The first drive unit 18 drives the pendulum shaft connection base 2 of the first shunt unit to deflect, and the first shunt unit drives the remaining five shunt units to deflect synchronously by rotating the connecting rod 16. The direction, angle, The times are the same.
具体的,驱动模块包括第一传动杆5、磁环8,6个磁环8安装在水平设置的第一传动杆5上,第一传动杆5通过轴承安装在工作台14的下方,磁环8的安装位置对应每个传动轴模块下端的磁盘4的下方,磁盘4与磁环8之间不接触,在第一传动杆5的一端还设有传动磁环25,第二传动杆22同时与5根第一传动杆5垂直,第二传动22水平设置在传动磁环25的下方,每个传动磁环25的下方分别设有一个驱动磁环26,驱动磁环26和传动磁环25之间不接触,驱动磁环26和传动磁环25之间交叉式磁力驱动,原理如申请号为201821634883.1公开的一种直交型非接触磁力传动装置,第二传动杆通过轴承安装在5组并排设置的分流模组的一侧。Specifically, the drive module includes a first transmission rod 5 and a magnetic ring 8. Six magnetic rings 8 are installed on the horizontally arranged first transmission rod 5. The first transmission rod 5 is installed under the worktable 14 through a bearing. The magnetic rings The installation position of 8 corresponds to the lower part of the magnetic disk 4 at the lower end of each transmission shaft module. There is no contact between the magnetic disk 4 and the magnetic ring 8. A transmission magnetic ring 25 is also provided at one end of the first transmission rod 5, and the second transmission rod 22 is at the same time. Vertical to the five first transmission rods 5, the second transmission 22 is arranged horizontally below the transmission magnetic ring 25, and a driving magnetic ring 26 is respectively provided below each transmission magnetic ring 25, the driving magnetic ring 26 and the transmission magnetic ring 25 There is no contact between them, and the cross-type magnetic drive between the driving magnetic ring 26 and the transmission magnetic ring 25 is based on the principle of an orthogonal non-contact magnetic transmission device disclosed in the application number 201821634883.1. Set the side of the shunt module.
第二驱动单元24带动第二传动杆22转动,第二传动杆22带动五个驱动磁环26转动,驱动磁环26分别通过磁力推动对应的传动磁环25转动,进而第一传动轴5转动,第一传动轴5上的磁环8随之转动,第一传动轴5上的磁环8磁力推动传动轴3下端的磁盘4转动,进而转动轴3上端的磁盘4转动,传动轴3上端的磁盘4磁力驱动驱动轴7上的磁环8转动,进而带动驱动轴7上的驱动轮9转动;驱动轴7通过多楔带带动两侧的从动轮10转动。通过一个第二驱动单元24驱动五组甚至更多组分流模组上的分流机单元运行,每组分流模组上的第一驱动单元18驱动分流机单元实现同步偏转,将包裹或者快递朝不同方向输送,进而实现快速分流。The second driving unit 24 drives the second transmission rod 22 to rotate, the second transmission rod 22 drives the five driving magnetic rings 26 to rotate, the driving magnetic rings 26 respectively push the corresponding transmission magnetic rings 25 to rotate through magnetic force, and then the first transmission shaft 5 rotates , the magnetic ring 8 on the first transmission shaft 5 rotates accordingly, the magnetic force of the magnetic ring 8 on the first transmission shaft 5 pushes the magnetic disk 4 at the lower end of the transmission shaft 3 to rotate, and then the magnetic disk 4 at the upper end of the rotating shaft 3 rotates, and the upper end of the transmission shaft 3 rotates. The magnetic force of the magnetic disk 4 drives the magnetic ring 8 on the drive shaft 7 to rotate, thereby driving the drive wheel 9 on the drive shaft 7 to rotate; the drive shaft 7 drives the driven wheels 10 on both sides to rotate through the V-ribbed belt. A second drive unit 24 drives the diverter units on five or more groups of distribution modules to operate, and the first drive unit 18 on each group of distribution modules drives the diverter units to achieve synchronous deflection, so that packages or express delivery are directed to different directions. Directional conveying, thereby realizing rapid diversion.
工作时:when working:
以包裹为例,上一工位的第一个包裹输送至本申请的高速静音分流装置后到达第一组分流模组,每个分流模组的位置均设有红外传感器,初始时5组分流单元的偏转方向相同。Taking the package as an example, the first package of the previous station is transported to the high-speed silent diversion device of the present application and then reaches the first group of diversion modules. The position of each diversion module is provided with an infrared sensor. Initially, there are 5 sets of diversion modules. The units are deflected in the same direction.
1、第一个包裹触发第一分流模组31的红外传感器,第一个包裹在驱动轮和从动轮的作用下由第一分流模组31向第五分流模组35移动;当第一个包裹离开第一组分流模组31后,第一分流模组31上的分流机单元向另外一个方向偏转;1. The first package triggers the infrared sensor of the first shunt module 31, and the first package moves from the first shunt module 31 to the fifth shunt module 35 under the action of the driving wheel and the driven wheel; After the package leaves the first group of splitting modules 31, the splitter unit on the first splitting module 31 is deflected in another direction;
2、第二个包裹可以抵达第一组分流模组31,第一个包裹继续向前移动,第一个包裹离开第二组分流模组32后,第二组分流模组32上的分流机单元偏转至与第一组分流模组31上的分流机单元相同的方向;2. The second package can reach the first group of distribution modules 31, the first package continues to move forward, and after the first package leaves the second group of distribution modules 32, the diverter on the second group of distribution modules 32 The units are deflected in the same direction as the diverter units on the first set of splitter modules 31;
3、第一个包裹离开第三组分流模组33后,第三组分流模组33上的分流机单元偏转至与第二组分流模组32上的分流机单元相同的方向;3. After the first package leaves the third group of splitter modules 33, the diverter unit on the third group of splitter modules 33 is deflected to the same direction as the diverter unit on the second group of splitter modules 32;
4、第一个包裹离开第四组分流模组34后,第四组分流模组34上的分流机单元偏转至与第三组分流模组33上的分流机单元相同的方向;4. After the first package leaves the fourth group of splitter modules 34, the diverter unit on the fourth group of splitter modules 34 is deflected to the same direction as the diverter unit on the third group of splitter modules 33;
5、第一个包裹离开第五组分流模组35后,第五组分流模组35上的分流机单元偏转至与第四组分流模组34上的分流机单元相同的方向,第一个包裹被送往一个方向,第二个包裹按照同样的方法被送往另外一个方向,实现快速分流的目的。5. After the first package leaves the fifth group of splitter modules 35, the diverter unit on the fifth group of splitter modules 35 is deflected to the same direction as the diverter unit on the fourth group of splitter modules 34. The package is sent to one direction, and the second package is sent to the other direction according to the same method to achieve the purpose of rapid diversion.
第一个包裹离开第五组分流模组35后进驱动辊30送往下一工位;每组分流模组在包裹第一次抵达时不发生偏转,当包裹离开该分流模组时才发生偏转,也即某个位置的红外传感器第一次探测到包裹时不会引发分流模组上的分流机单元偏转,分流机单元与后一组分流模组上的分流机单元偏转方向相同,直到该位置不再有包裹存在才会偏转,此时该分流模组上的分流机单元与前一组分流模组上的分流机单元偏转方向保持一致,第二个包裹依照此顺序经过五组分流模组。当包裹较大时,一个包裹可能占据了两组甚至更多分流模组的位置,则该包裹完全离开相应位置的分流模组后该分流模组上的分流机单元才发生偏转。The first package leaves the fifth group of distribution modules 35 and then enters the drive roller 30 to be sent to the next station; each group of distribution modules does not deflect when the package arrives for the first time, and only deflects when the package leaves the distribution module , that is, when the infrared sensor at a certain position detects the package for the first time, the shunt unit on the shunt module will not be deflected, and the shunt unit and the shunt unit on the latter group of shunt modules will deflect in the same direction until the The position will be deflected when there is no longer a package. At this time, the shunt unit on this shunt module is in the same direction as the shunt unit on the previous set of shunt modules, and the second package passes through the five-component shunt module in this order. Group. When the package is large, one package may occupy the positions of two or more diverter modules, and the diverter unit on the diverter module does not deflect until the package completely leaves the diverter module at the corresponding position.
本实施例只是对本发明的进一步解释,并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性的修改,但是只要在本发明的权利要求范围内都受到专利法的保护。This embodiment is only a further explanation of the present invention, not a limitation of the present invention. Those skilled in the art can make non-creative modifications to this embodiment as required after reading this specification, but only within the scope of the claims of the present invention are protected by patent law.

Claims (10)

  1. 一种高速静音分流装置,其特征在于,其结构包括主体支架、若干组并排设置的分流模组、第二驱动单元、第二传动杆,所述分流模组和第二驱动单元均安装在主体支架上,所述分流模组由一端向另外一端输出,所述第二传动杆水平设置在并排设置的分流模组一侧,所述第二传动杆上对应分流模组设有若干驱动磁环,所述第二传动杆一端设有传动轮;所述第二驱动单元和传动轮之间传动连接;所述驱动磁环磁力驱动对应位置的分流模组运转;所述主体支架上还设有驱动辊,所述驱动辊设置在分流模组输出方向一侧。A high-speed silent shunt device is characterized in that its structure includes a main body support, several groups of shunt modules arranged side by side, a second drive unit, and a second transmission rod, and the shunt modules and the second drive unit are installed on the main body. On the bracket, the shunt module is output from one end to the other end, the second transmission rod is horizontally arranged on one side of the shunt module arranged side by side, and the second transmission rod is provided with a number of driving magnetic rings corresponding to the shunt module , one end of the second transmission rod is provided with a transmission wheel; the second driving unit and the transmission wheel are connected by transmission; the driving magnetic ring magnetically drives the operation of the shunt module at the corresponding position; the main body bracket is also provided with The driving roller is arranged on one side of the output direction of the splitting module.
  2. 根据权利要求1所述的一种高速静音分流装置,其特征在于,所述分流模组为五组,所述分流模组包括工作台、分流机单元,5个分流机单元排成一列均匀布置在工作台上,五组分流模组上的分流机单元按矩阵排列。The high-speed mute shunt device according to claim 1, wherein the shunt modules are in five groups, and the shunt modules include a workbench and a shunt unit, and the 5 shunt units are evenly arranged in a row On the workbench, the splitter units on the five-component splitter module are arranged in a matrix.
  3. 根据权利要求2所述的一种高速静音分流装置,其特征在于,所述分流机单元包括固定座、摆轴连接座、驱动单元、传动轴模块,所述固定座安装固定在工作台上,所述摆轴连接座活动安装在固定座上端中部,摆轴连接座可相对固定座转动,所述传动轴模块活动安装在摆轴连接座中部,传动轴模块可相对摆轴连接座转动;所述驱动单元安装在摆轴连接座的上端,所述传动轴模块的上端位于驱动单元下方,所述传动轴模块的上端和驱动单元之间磁力传动;所述传动轴模块的下端还设有驱动模块,所述驱动模块设置在传动轴模块下端,所述传动轴模块下端和驱动模块之间磁力传动;所述工作台下端还设有用以驱动摆轴连接座转动的第一驱动单元。The high-speed mute shunt device according to claim 2, wherein the shunt unit comprises a fixed seat, a swing shaft connection seat, a drive unit, and a transmission shaft module, and the fixed seat is installed and fixed on the workbench, The swing shaft connection seat is movably installed in the middle of the upper end of the fixed seat, the swing shaft connection seat can rotate relative to the fixed seat, the transmission shaft module is movably installed in the middle of the swing shaft connection seat, and the transmission shaft module can rotate relative to the swing shaft connection seat; The drive unit is installed on the upper end of the swing shaft connection seat, the upper end of the transmission shaft module is located below the drive unit, and the upper end of the transmission shaft module and the drive unit are magnetically driven; the lower end of the transmission shaft module is also provided with a drive The driving module is arranged at the lower end of the transmission shaft module, and the lower end of the transmission shaft module and the driving module are magnetically driven; the lower end of the worktable is also provided with a first driving unit for driving the rotation of the pendulum shaft connecting seat.
  4. 根据权利要求3所述的一种高速静音分流装置,其特征在于,所述驱动单元包括驱动轴、磁环、驱动轮、从动轮,所述驱动轮分别安装在驱动轴的两端,所述磁环安装在驱动轴的中部一侧,所述从动轮设置在驱动轴的两侧,所述驱动轴和从动轮之间传动连接;所述驱动单元的上端还设有盖板,所述盖板下端还设有防尘罩,所述防尘罩罩在从动轮之间 的驱动轴和磁环的外侧。The high-speed mute shunt device according to claim 3, wherein the driving unit comprises a driving shaft, a magnetic ring, a driving wheel, and a driven wheel, the driving wheels are respectively installed at both ends of the driving shaft, and the The magnetic ring is installed on one side of the middle of the drive shaft, the driven wheels are arranged on both sides of the drive shaft, and the drive shaft and the driven wheels are connected in a transmission; the upper end of the drive unit is also provided with a cover plate, the cover The lower end of the plate is also provided with a dust cover, and the dust cover is outside the drive shaft and the magnetic ring between the driven wheels.
  5. 根据权利要求4所述的一种高速静音分流装置,其特征在于,所述驱动轮上还设有多楔轮,所述从动轮的一侧也设有多楔轮,所述从动轮上的多楔轮和驱动轴上的多楔轮相对应,所述驱动轮上的多楔轮和从动轮上的多楔轮之间还设有多楔带,所述驱动轴通过多楔带带动从动轮转动。The high-speed mute flow diverting device according to claim 4, characterized in that, a multi-wedge wheel is further provided on the driving wheel, and a poly-wedge wheel is also provided on one side of the driven wheel, and the The multi-ribbed wheel corresponds to the multi-ribbed wheel on the driving shaft, and a multi-ribbed belt is also provided between the multi-ribbed wheel on the driving wheel and the multi-ribbed wheel on the driven wheel, and the driving shaft is driven by the multi-ribbed belt through the multi-ribbed belt. Wheel turns.
  6. 根据权利要求4所述的一种高速静音分流装置,其特征在于,所述传动轴模块包括传动轴、磁盘,所述传动轴竖直设置,所述磁盘设置在传动轴的上下两端;所述磁盘设置在磁环下端。The high-speed mute shunt device according to claim 4, wherein the transmission shaft module comprises a transmission shaft and a magnetic disk, the transmission shaft is arranged vertically, and the magnetic disk is arranged at the upper and lower ends of the transmission shaft; The magnetic disk is arranged at the lower end of the magnetic ring.
  7. 根据权利要求6所述的一种高速静音分流装置,其特征在于,所述驱动模块包括第一传动杆、磁环,若干磁环安装在第一传动杆上,所述第二驱动单元与第一传动杆传动连接,所述第一传动杆水平设置在传动轴下端的磁盘下方,每个传动轴下端的磁盘下方分别设有一个磁环;所述第一传动杆的一端设有传动磁环。The high-speed silent diverter device according to claim 6, wherein the driving module comprises a first transmission rod and a magnetic ring, a plurality of magnetic rings are mounted on the first transmission rod, and the second driving unit is connected to the first transmission rod. A transmission rod is connected for transmission, the first transmission rod is horizontally arranged under the magnetic disk at the lower end of the transmission shaft, and a magnetic ring is respectively provided under the magnetic disk at the lower end of each transmission shaft; one end of the first transmission rod is provided with a transmission magnetic ring .
  8. 根据权利要求7所述的一种高速静音分流装置,其特征在于,所述第二传动杆水平设置在传动磁环下方,所述第二传动杆与第一传动杆相互垂直,所述第二传动杆上的驱动磁环驱动传动磁环转动。The high-speed silent diverter device according to claim 7, wherein the second transmission rod is horizontally arranged below the transmission magnetic ring, the second transmission rod and the first transmission rod are perpendicular to each other, and the second transmission rod is perpendicular to the first transmission rod. The drive magnetic ring on the transmission rod drives the transmission magnetic ring to rotate.
  9. 根据权利要求4所述的一种高速静音分流装置,其特征在于,所述盖板安装在摆轴连接座上端;所述盖板上设有分别与驱动轮和从动轮相对应的驱动轮开孔和从动轮开孔,所述驱动轮的上端面和从动轮的上端面分别从驱动轮开孔和从动轮开孔凸出。The high-speed silent diverting device according to claim 4, wherein the cover plate is installed on the upper end of the swing shaft connecting seat; the cover plate is provided with a drive wheel opening corresponding to the drive wheel and the driven wheel The hole and the driven wheel are opened, and the upper end surface of the driving wheel and the upper end surface of the driven wheel respectively protrude from the opening of the driving wheel and the opening of the driven wheel.
  10. 根据权利要求3-9任意一项权利要求所述的一种高速静音分流装置,其特征在于,所述摆轴连接座的两侧分别设有摆轴连接孔,所述分流机单元之间还设有转动连杆,所述转动连杆的两端分别与相邻的两个分流机单元上的摆轴连接孔铰接连接;所述第一驱动单元和其中一个分流机单元之间还设有用以驱动摆轴连接座转动的关节轴承;所述分流机单元的转动方向相同。The high-speed mute shunt device according to any one of claims 3-9, wherein the swing shaft connecting seat is provided with swing shaft connecting holes on both sides, and there are also connecting holes between the shunt units. A rotating connecting rod is provided, and both ends of the rotating connecting rod are hingedly connected with the connecting holes of the swing shafts on the two adjacent shunt units; The joint bearing is used to drive the swing shaft connection base to rotate; the rotation direction of the diverter unit is the same.
PCT/CN2020/120833 2020-08-25 2020-10-14 High-speed silent flow distribution apparatus WO2022041407A1 (en)

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