WO2022033337A1 - 一种显影盒、鼓盒和图像形成装置 - Google Patents
一种显影盒、鼓盒和图像形成装置 Download PDFInfo
- Publication number
- WO2022033337A1 WO2022033337A1 PCT/CN2021/109825 CN2021109825W WO2022033337A1 WO 2022033337 A1 WO2022033337 A1 WO 2022033337A1 CN 2021109825 W CN2021109825 W CN 2021109825W WO 2022033337 A1 WO2022033337 A1 WO 2022033337A1
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- WIPO (PCT)
- Prior art keywords
- developing cartridge
- cartridge
- developing
- chip
- drum
- Prior art date
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
- G03G15/0863—Arrangements for preparing, mixing, supplying or dispensing developer provided with identifying means or means for storing process- or use parameters, e.g. an electronic memory
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
- G03G15/0877—Arrangements for metering and dispensing developer from a developer cartridge into the development unit
- G03G15/0881—Sealing of developer cartridges
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/06—Apparatus for electrographic processes using a charge pattern for developing
- G03G15/08—Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
- G03G15/0822—Arrangements for preparing, mixing, supplying or dispensing developer
- G03G15/0865—Arrangements for supplying new developer
Definitions
- the present invention relates to a developing cartridge, a drum cartridge used in cooperation with the developing cartridge, and an image forming apparatus.
- a tandem color laser printer including a plurality of photosensitive drums and a plurality of developing cartridges has been widely known as an image forming apparatus.
- a plurality of photosensitive drums may be accommodated in a drum cartridge movable relative to the image forming apparatus, the drum cartridge may accommodate a plurality of photosensitive drums capable of developing yellow, red, blue and black developer images, the plurality of photosensitive drums
- the drums are arranged in parallel in a predetermined direction and spaced apart by a certain distance; a plurality of developing cartridges containing yellow, red, blue and black developers can be inserted into the drum cartridges, respectively supplying the developer to the plurality of photosensitive drums to perform print job.
- the present invention further develops the above-mentioned prior art.
- the present invention provides a developing cartridge, which is detachably installed in a drum cartridge, and the developing cartridge and the drum cartridge can be pushed into the image forming apparatus along the push-in direction,
- the developing cartridge includes:
- a developing roller rotatable about an axis extending in the first direction
- a housing having a developer accommodating portion capable of accommodating a developer, including a first side and a second side opposite the first side in a first direction;
- a drive gear disposed on the first side of the housing
- a chip assembly including a chip mounted on the housing, the chip including electrical contacts located on the second side of the housing;
- a powder filling port and a dome cover are also provided on the second side of the casing, through which powder powder can be filled into the developer accommodating portion, and the dome cover is used to seal the powder filling port to prevent The developer leaks from the powder filling port.
- the chip includes an electrical contact portion, and when viewed from the second side of the housing along the first direction, at least a portion of the electrical contact portion overlaps with a portion of the dome.
- the chip assembly covers the right part of the dome cover, and exposes the left part of the dome cover, and the right part It is a part of the said dome located on the downstream side in the push-in direction of the said drum cartridge.
- the casing has a top wall, the top wall is provided with a mounting portion for mounting the chip components, and the dome is disposed on the surface of the casing adjacent to the top wall.
- the casing has a top wall, the top wall is provided with a mounting portion for mounting the chip assembly, and along the first direction, viewed from the second side of the casing, the chip assembly simultaneously covers The right side part and the upper side part of the dome cover, the upper side part is a part of the dome cover close to the top wall, and the right side part is the push-in of the dome cover on the drum case A part on the downstream side in the direction.
- the distance between the electrical contact portion and the top wall of the housing is greater than the distance between the electrical contact portion and the developing roller. The distance is smaller.
- the chip assembly overlaps with a part of the dome cover in a posture of covering a part of the dome cover.
- the casing has a virtual centerline, and the chip, the powder filling port and the dome cover are all arranged at the upper side of the virtual centerline.
- an anti-misinstallation portion is provided on the top wall of the housing, and the anti-misinstallation portion has a groove extending along the pushing direction.
- the chip assembly is L-shaped as a whole.
- the developing cartridge of the present invention can make the developing cartridge miniaturized by overlapping the chip assembly and the powder filling port and the round cover on the casing, and the chip assembly is installed on the axial outer side of the casing to cover the round cover, so that the The cover is limited to prevent the round cover from coming out, and the developing cartridge has a simple structure and stable performance.
- FIG. 1 is a simple schematic diagram of the developing cartridge and the drum cartridge being inserted into the image forming apparatus along the moving direction according to Embodiment 1 of the present invention
- Embodiment 2 is a schematic diagram of the developing cartridge provided in Embodiment 1 of the present invention being installed on the drum cartridge;
- FIG. 3 is a schematic diagram of a drum cartridge matched with the developing cartridge provided in Embodiment 1 of the present invention
- FIG. 4 is a perspective view of a developing cartridge provided in Embodiment 1 of the present invention.
- FIG. 5 is a schematic diagram of another angle of the developing cartridge provided in Embodiment 1 of the present invention.
- FIG. 6 is a schematic cross-sectional view of the developing cartridge provided in Embodiment 1 of the present invention.
- FIG. 7 is a schematic diagram of an upper casing and a separation assembly of the developing cartridge provided in Embodiment 1 of the present invention.
- FIG. 8 is a schematic diagram of the first side wall of the developing cartridge provided in Embodiment 1 of the present invention.
- FIG. 9 is a schematic diagram of the first side wall of the developing cartridge provided in Embodiment 1 of the present invention after the side cover is removed;
- Embodiment 10 is a schematic diagram of a detected component provided in Embodiment 1 of the present invention.
- FIG. 11 is a partial exploded schematic view of the developing cartridge provided in Embodiment 1 of the present invention at the second side wall;
- FIG. 12 is a schematic diagram of the first conductive member of the developing cartridge provided in Embodiment 1 of the present invention.
- FIG. 13 is a schematic diagram illustrating the movement of the separating assembly of the developing cartridge provided in Embodiment 1 of the present invention.
- FIG. 14 is a schematic diagram of the first side of the developing cartridge provided in Embodiment 1 of the present invention when it is inserted into the drum cartridge but not yet in contact with the photosensitive drum;
- FIG. 15 is a schematic diagram of the second side of the developing cartridge provided in Embodiment 1 of the present invention when it is inserted into the drum cartridge but not yet in contact with the photosensitive drum;
- FIG. 16 is a schematic diagram of the first side when the developing cartridge provided in Embodiment 1 of the present invention is inserted into the drum cartridge and in contact with the photosensitive drum;
- FIG. 17 is a schematic diagram of the second side of the developing cartridge provided in Embodiment 1 of the present invention when it is inserted into the drum cartridge and in contact with the photosensitive drum;
- FIG. 18 is a schematic diagram of the drum cartridge matched with the developing cartridge provided in Embodiment 2 of the present invention.
- FIG. 19 is a schematic three-dimensional structure diagram of the developing cartridge provided in Embodiment 2 of the present invention.
- FIG. 20 is a schematic diagram of a partial structure of the conductive end of the developing cartridge provided in Embodiment 2 of the present invention.
- FIG. 21 is a schematic side view of the conductive end of the developing cartridge provided in Embodiment 2 of the present invention.
- FIG. 22 is a schematic diagram of an exploded structure at the first cover of the developing cartridge provided in Embodiment 2 of the present invention.
- FIG. 23 is a schematic diagram of a partially exploded structure of a modified example of the developing cartridge provided in Embodiment 2 of the present invention.
- FIG. 24 is a partial structural schematic diagram of another modification of the developing cartridge provided in Embodiment 2 of the present invention.
- 25 and 26 are schematic partial exploded structural views of another modification of the developing cartridge provided in Embodiment 2 of the present invention.
- FIG. 27 is a schematic side view of the conductive end of the developing cartridge provided in Embodiment 2 of the present invention.
- the direction in which the axis of rotation of the developing roller extends is referred to as the first direction (also referred to as the axial direction), and the first direction is also the direction in which the axis of rotation of the photosensitive drum extends;
- the second direction is the direction in which the axis of rotation of the developing roller extends;
- the first direction and the second direction cross each other;
- the third direction is the mounting direction of the developing cartridge to the drum cartridge;
- the moving direction is the direction in which the drum cartridge is mounted into or taken out of the image forming apparatus.
- the developing cartridge 100 of the present invention can be inserted into the drum cartridge 200 and inserted into the main body of the image forming apparatus together with the drum cartridge 200 in the illustrated moving direction to Execute a print job.
- FIG. 3 is a schematic diagram of the drum cartridge 200 used in conjunction with the developing cartridge 100 of the present invention.
- the drum cartridge 200 includes a first frame 212, a second frame 213, and a third frame 214 and a fourth frame 215 connecting the first frame 212 and the second frame 213; wherein the first frame 212 and the second frame 213 are in the first frame
- the directions are spaced apart from each other and both extend in the moving direction; the third frame 214 and the fourth frame 215 are spaced apart from each other in the moving direction and extend in the first direction.
- the four photosensitive drums 216 are supported by the first frame 212 and the second frame 213, are disposed between the third frame 214 and the fourth frame 215 in the moving direction and are spaced from each other, and the fourth frame 215 is further provided with a gripping portion 210, the user can grasp the gripping portion 210 to push the drum cartridge 200 into the image forming apparatus in the moving direction.
- Each photosensitive drum 216 is rotatable about an axis extending in the first direction.
- the first frame 212 includes a first accommodating part 201 , a second through hole 202 and a third through hole 203 ; the first accommodating part 201 can allow the separation driving assembly in the image forming apparatus to pass through, so that the separation assembly on the developing cartridge 100 can pass through
- the first receiving portion 201 is configured as a through hole formed on the first frame 212, but may also be configured as other structures, for example, as a first accommodating portion 201.
- a recess on the frame 212 as long as it can allow the separation assembly on the developing cartridge 100 to be exposed from the first frame 212 to receive force from the separation drive assembly in the image forming apparatus;
- the second through hole 202 allows the image A developing cartridge driving force input unit (not shown) in the forming apparatus rotates by inputting a driving force to a driving gear of the developing cartridge 100;
- the third through hole 203 allows a drum cartridge driving force input unit in the image forming apparatus to pass to drive the photosensitive Drum 216 rotates.
- the second through hole 202 and the third through hole 203 may not be configured as hole structures, but may be configured as other structures, as long as they can enable the developing cartridge driving force input unit and the drum cartridge driving force input unit in the image forming apparatus to pass through That's it.
- the first frame 212 and the second frame 213 of the drum cartridge 200 are further provided with a first concave portion 217 and a second concave portion 218, respectively.
- the first recessed portion 217 and the second recessed portion 218 penetrate the first frame 212 and the second frame 213 in the first direction, respectively, so that at least a portion of the first side and at least a portion of the second side of the developing cartridge 100 can be respectively Exposed outside the first frame 212 and the second frame 213 .
- the detected member 60 of the developing cartridge 100 may be exposed outside the first frame 212 through the first recessed portion 217, so that the detected member 60 may be contacted by a detection unit (not shown) in the image forming apparatus and identify.
- the chip assembly 30 of the developing cartridge 100 is located in the second recessed portion 218 and partially exposed outside the second frame 213 . Further, the second recessed portion 218 is provided with a plurality of chip transfer electrical contact portions 204 on one side of the moving direction, and a contact portion 205 is provided on the other side of the second recessed portion 218 .
- the chip transfer electrical contact portion 204 is configured as a metal cylinder and can expand and contract a certain distance along the moving direction when receiving an external force; one end of the chip transfer electrical contact portion 204 is connected to the integrated circuit of the developing cartridge 100
- the chip 35 is electrically connected, and the other end of the chip transfer electrical contact portion 204 can be electrically connected to the processing unit in the image forming apparatus, so that the processing unit in the image forming apparatus can read and identify the integrated circuit chip 35 of the developing cartridge 100 Stores the information related to the developing cartridge, and establishes information exchange with the developing cartridge 100 .
- the abutting portion 205 may abut with one end of the chip assembly 30 (which will be described in detail later) and support the chip assembly 30 .
- the second frame 213 of the drum cartridge 200 is further provided with a first force receiving member 206 , a first pressing portion 207 , a supporting portion 208 and a pushing member 209 .
- the first force receiving member 206 is configured to protrude from the second frame 213 toward the first frame 212 in the first direction, and has an inclined surface 206a inclined with respect to the first direction, the first force receiving The member 206 can act with the separating component of the developing cartridge 100 to realize the separating function of the developing roller 16 in the developing cartridge 100 and the photosensitive drum 216 in the drum cartridge 200 .
- first force-receiving member 206 may also be disposed in the second concave portion 218, and the position and shape of the first force-receiving member 206 may be specifically set according to the position of the separation driving assembly in the image forming apparatus, and are not limited to Protruding from the inner side of the second frame 213 , it may be provided as an inclined surface in the second recessed portion 218 .
- the first pressing portion 207 is rotatable relative to a shaft provided on the second frame 213 and extending in the first direction, and the first pressing portion 207 is rotatable between a lock position and a release position.
- the first pressing portion 207 is also connected with a spring (not shown), and the first pressing portion 207 is pressed toward the locking position by the spring (not shown).
- the support portion 208 is configured as a protrusion extending from the inner surface of the second frame 213 toward the first frame 212 in the first direction, and the support portion 208 has a support surface that is perpendicular to the third direction and disposed in the direction opposite to the photosensitive drum 216 . opposite side.
- the supporting portion 208 can also be configured in other shapes and structures, as long as it can function to support the developing cartridge.
- the urging member 209 can move in the moving direction, and one end of the urging member 209 may be connected with an elastic member (not shown), so that when the urging member 209 receives a force from the developing cartridge 100, the elastic member can be forced to compress or Stretch to move in the direction of movement.
- the first frame 212 is also symmetrically provided with the first force receiving member 206 , the first pressing portion 207 , the supporting portion 208 and the urging member 209 , which are paired with the corresponding components on the second frame 213 .
- the second frame 213 of the drum cartridge 200 is also provided with a second conductive member 230 (as shown in FIG. 17 ).
- a conductive member 40 is electrically connected to transmit power to the first conductive member 40 on the developing cartridge 100 .
- the developing cartridge 100 in this embodiment includes a casing 11 , which is configured to accommodate the developer therein. the cavity of the agent.
- the housing 11 extends in a first direction and includes a first side wall 50 and a second side wall 20 that are separated from each other in the first direction.
- the housing 11 of the developing cartridge 100 also accommodates a stirring frame 18 including a stirring frame shaft 18a extending in the axial direction and stirring blades 18b extending radially outward from the shaft.
- a stirring frame 18 including a stirring frame shaft 18a extending in the axial direction and stirring blades 18b extending radially outward from the shaft.
- One end of the stirring blade 18b is located on the stirring frame shaft 18a, and the other end of the stirring blade 18b is a free end, which can be in contact with the inner wall of the housing 11.
- the stirring frame shaft 18a rotates
- the stirring blade 18b rotates along with the shaft to stir the developer accommodated in the housing 11 to prevent the developer in the housing 11 from agglomerating, and can direct the developer toward the powder feeding roller 17 and developing
- the rollers 16 are conveyed.
- the powder feeding roller 17 is accommodated in the housing 11 of the developing cartridge 100 and is rotatable relative to the powder feeding roller shaft extending in the first direction. 50 and the second side wall 20 are supported.
- the developing roller 16 is accommodated in the casing 11 of the developing cartridge 100 and is rotatable relative to the developing roller shaft extending in the first direction.
- the two side walls 20 are supported.
- the stirring frame 18 can transport the developer in the casing 11 to the powder feeding roller 17, the powder feeding roller 17 then transports the received developer to the developing roller 16, and the developing roller 16 receives the developer transmitted by the powder feeding roller 17 and then sends the developer to the powder feeding roller 17.
- the photosensitive drum 216 in the drum cartridge 200 conveys developer to develop an electrostatic latent image on the surface of the photosensitive drum 216 .
- a part of the developing roller 16 is located inside the casing 11 , and another part of the developing roller 16 is exposed outside the casing 11 .
- the developing cartridge 100 further includes a powder discharge knife 19 , which is mounted on the casing 11 and contacts the outer surface of the developing roller 16 to adjust the thickness of the developer on the surface of the developing roller 16 .
- the first side wall 50 of the developing cartridge 100 of the present invention is also provided with a gear train and a detected member 60; the second side wall 20 is provided with a first conductive member 40 and a chip assembly 30; The second side wall 20 is also provided with a plurality of protrusions symmetrically; the other end opposite to the developing roller 16 in the third direction is also provided with a handle 10, and the upper casing 11a of the developing cartridge 100 is also provided with a separation component. .
- a gear train is provided outside the first side wall 50 to transmit the driving force received from the image forming apparatus into the developing cartridge 100 .
- the gear train of the developing cartridge 100 of the present invention is disposed outside the first side wall 50 and includes an input gear 53 , a developing roller gear 51 , a powder feeding roller gear 52 , an idler gear 54 and a stirring frame gear 55 .
- the developing roller gear 51 is mounted on the first end of the developing roller 16 and can rotate together with the developing roller 16;
- the powder feeding roller gear 52 is mounted on the first end of the powder feeding roller 17 and can rotate together with the powder feeding roller 17;
- the input gear 53 Provided on the first side wall 50 and rotatable about a shaft (not shown) extending in the axial direction, the input gear 53 is engagable with a developing cartridge driving force input unit (not shown) in the image forming apparatus to receive an image from the image forming apparatus.
- the driving force of the device is formed to rotate.
- the input gear 53 meshes with the developing roller gear 51 and the powder feeding roller gear 52 respectively, so as to transmit the received driving force to the developing roller 16 and the powder feeding roller 17 respectively to drive the developing roller 16 and the powder feeding roller 17 to rotate;
- the stirring frame gear 55 is provided at the first end of the agitator shaft 18a and is configured to be rotatable with the agitator shaft 18a;
- an idler 54 is provided on the first side wall 50 and is rotatable about another axis extending in the axial direction, the idler
- the wheel 54 is provided with two different teeth in the axial direction, one of which meshes with the drive gear 53 and the other which meshes with the agitator gear 55 .
- the idler gear 54 can mesh with the input gear 53 and the stirring frame gear 55 respectively, so as to transmit the driving force of the input gear 53 to the stirring frame gear 55 to drive the stirring frame 18 to rotate together. Since the idler gear 54 is arranged between the input gear 53 and the stirring frame gear 55, the rotation speed of the stirring frame 18 can be adjusted by adjusting the number of teeth, tooth direction, outer diameter and other parameters of the two tooth portions of the idler gear, so that it can be adjusted according to the It is actually necessary to adjust parameters such as the speed and direction of rotation of the stirring frame 18 .
- the detected member of the developing cartridge of the present invention is configured as a detection gear 60 , including a gear portion 60 a , a tooth missing portion 60 b and a detection protrusion 60 c .
- the detection gear 60 can rotate around an axis on the first side wall 50 to rotate from the first position to the second position; In one position, the gear portion 60a is meshed with the stirring frame gear 55, and the detection gear 60 can receive the driving force to rotate, so that the detection protrusion 60c provided on the detection gear 60 collides with the detection device (not shown) in the image forming apparatus.
- the detection gear 60 When the detection gear 60 continues to rotate until the missing tooth portion 60b is opposite to the stirring frame gear 55, the detection gear 60 can no longer receive the driving force to rotate, and finally is in the second position where the detection is terminated.
- the detection gear 60 in this embodiment is arranged between the stirring frame 18 and the rear end of the casing 11 in the third direction of the casing 11 , so that the space of the developing cartridge can be reasonably utilized.
- the number of detection protrusions 60c is set to two; however, the number of detection protrusions 60c can be set to multiple according to the model of the developing cartridge, and the shape of the detection protrusions 60c is not limited to that listed in this embodiment. shape, and can also be set to other shapes.
- the first side wall 50 of the developing cartridge 100 of the present invention is also provided with a protective cover 59 covering the above-mentioned gear train.
- the protective cover 59 can prevent the gear train of the developing cartridge 100 from being disturbed by the outside world. , so that the gear train can be stably confined between the first side wall 50 and the cover 59 in the axial direction, and the gear train can stably transmit the driving force.
- a hole is provided in the cover 59 to expose a part of the input gear 53 so that the input gear 53 receives a driving force from the image forming apparatus; in addition, the detection protrusion 60c of the detection gear 60 may also be exposed outside the cover 59 In order to facilitate contact and identification with the detection device in the image forming apparatus.
- the protective cover 59 is also provided with a first protrusion 56, a second protrusion 57 and a third protrusion 58, which respectively extend outward from the protective cover 59 in the axial direction.
- the protrusions 58 are generally cylindrical in configuration.
- the first protrusion 56, the second protrusion 57 and the third protrusion 58 can be respectively contacted with the first pressing part 207, the urging member 209 and the supporting part 208 on the first frame 212 in the drum cartridge 200 (which will be described in detail later). its specific function).
- the first protrusion 56 , the second protrusion 57 and the third protrusion 58 may not be provided on the protective cover 59 , but the first protrusion 56 , the second protrusion 57 and the third protrusion 58 are respectively It extends directly from the first side wall 50 of the housing 11 , or one or both of the first protrusion 56 , the second protrusion 57 and the third protrusion 58 are provided on the protective cover 59 . It is not limited to the methods listed in this embodiment, as long as it can realize the functions described later.
- a chip assembly 30 is disposed on the second side wall 20 of the developing cartridge 100 , and the chip assembly 30 is detachably mounted on the second side wall 20 .
- the chip package 30 of the present invention includes an integrated circuit chip 35 as a storage medium and a holder for supporting the integrated circuit chip 35 .
- the holder is located between the second side wall 20 and the first cover portion 33 .
- the integrated circuit chip 35 can store various information related to the developing cartridge, and the integrated circuit chip 35 includes electrical contacts, which are made of conductive materials and can be in contact with the chip transfer electrical contacts 204, so that the image forming apparatus Information can be read from and written to the integrated circuit chip 35 .
- the holder of the present invention includes a first holding member 34 , a second holding member 31 , and a second elastic member 32 located between the first holding member 34 and the second holding member 31 .
- the first holding member 34 and the second holding member 31 are preferably made of resin.
- the first holding member 34 has a first end portion
- the second holding member 31 has a second end portion
- the integrated circuit chip 35 is located at the first end portion of the first holding member 34; the second end portion of the second holding member 31 can be
- the abutting portion 205 of the drum cartridge 200 abuts and supports.
- the second elastic member 32 can expand and contract between the first state and the second state; when the second elastic member 32 is in the first state, the first end of the first holding member 34 and the second end of the second holding member 31 The distance between the parts is D1; when the second elastic member 32 is in the second state, the distance between the first end of the first holding member 34 and the second end of the second holding member 31 is D2; and D2 is greater than D1.
- One end of the second elastic member 32 is abutted with the first holding member 34, the other end of the second elastic member 32 is abutted with the second holding member 31, and the first holding member 34 and the second holding member 31 are engaged with each other and can occur relative movement.
- a first boss 34 a is provided on the side of the first holding member 34 away from the second side wall 20 in the axial direction; two second bosses 34 b are provided on a side close to the second side wall 20 .
- the second side wall 20 of the developing cartridge 100 of the present invention is further provided with a first cover portion 33, the first cover portion 33 can be fixedly mounted on the second side wall 20 and can support and cover at least a part of the holder.
- the first cover portion 33 includes at least a first hole 33 a, and the diameter of the first hole 33 a is larger than the diameter of the first boss 34 a on the first holding member 34 .
- the second side wall 20 is provided with an accommodating hole 20b for accommodating the second boss 34b of the first holding member 34, and the diameter of the accommodating hole 20b is larger than the diameter of the second boss 34b.
- the second boss 34 b of the first holding member 34 can be inserted into the receiving hole 20 b of the second side wall 20
- the first boss 34 a of the first holding member 34 can be inserted into the first cover 33
- the first holder 34 is supported by the second side wall 20 and the first cover 33 at the same time, and since the accommodating holes 20b and the first holes 33a have larger diameters than the second bosses 34b and the first bosses
- the outer diameter of the table 34a is large, and the first boss 34a and the second boss 34b are movable relative to the first hole 33a and the receiving hole 20b, so the first holding member 34 can be relative to the first cover 33 and the second side wall 20 moves.
- the chip assembly 30 is integrally disposed outside the second side wall 20 of the casing 11 , alternatively, only a part of the chip assembly 30 may be disposed on the second side wall 20 of the casing 11 , for example, only integrated
- the electrical contacts of the circuit chip are arranged on the second side wall 20 of the housing 11 .
- the first conductive member 40 of the developing cartridge 100 in this embodiment is disposed on the second side wall 20 , and the first conductive member 40 is preferably made of conductive resin material, or can alternatively be made of conductive resin material. Made of conductive metal.
- the first conductive member 40 includes a first bearing hole 41 and a second bearing hole 42 for accommodating and supporting the second end of the powder feeding roller 17 and the second end of the developing roller 16, respectively.
- the first conductive member 40 is in direct contact with the developing roller 16 and the powder feeding roller 17 at the same time to supply electric power to the developing roller 16 and the powder feeding roller 17 .
- the first conductive member 40 integrally includes a base portion 44 and a protruding portion 43 extending outward from the base portion 44 in the axial direction.
- the base portion 44 is configured in a substantially flat plate shape and can be attached to the second side wall 20 of the housing 11 by fixing members such as screws;
- the large diameter portion 43b may be in contact with the second conductive member 230 (refer to FIG. 17 ) of the drum cartridge 200 to receive power transmitted from the second conductive member 230 .
- a plurality of protrusions are provided on the second side of the developing cartridge 100 in this embodiment, including a fourth protrusion 21 extending outward from the second side wall 20 in the axial direction,
- the fifth protrusions 22 and the sixth protrusions 23, preferably, the fourth protrusions 21 and the sixth protrusions 23 are configured in a substantially cylindrical shape.
- the fourth protrusion 21, the fifth protrusion 22 and the sixth protrusion 23 can be in contact with the first pressing portion 207, the urging member 209 and the supporting portion 208 on the second frame 213 in the drum cartridge 200, respectively. (The specific function will be described in detail later). As shown in FIGS.
- the first side of the developing cartridge 100 is provided with a first protrusion 56 , a second protrusion 57 and a third protrusion 58 , specifically from the protective cover in the axial direction 59 extends outward.
- the first protrusion 56 and the third protrusion 58 are configured as substantially cylindrical protrusions.
- the first protrusion 56 , the second protrusion 57 and the third protrusion 58 can be in contact with the first pressing portion 207 , the urging member 209 and the supporting portion 208 on the first frame 212 in the drum cartridge 200 , respectively.
- first protrusions 56 , the second protrusions 57 and the third protrusions 58 may also extend directly from the first side wall 50 , but not directly from the protective cover 59 . extension outside.
- the first protrusion 56 , the second protrusion 57 , and the third protrusion 58 are separated from the developing roller 16 by different distances in the third direction, which can make the structure of the developing cartridge more compact and the function more stable.
- the first protrusion 56 is the farthest from the developing roller 16 in the third direction, and is closest to the rear end of the developing cartridge 100 , so that the drum cartridge 200
- the first pressing part 207 can press the developing cartridge 100 more easily so that the developing cartridge 100 is in a locked position, and when the user takes out the developing cartridge, only a small force can be applied to move the developing cartridge from the locking position to the releasing position. Take out from the image forming apparatus.
- the third protrusion 58 is closest to the developing roller 16 in the third direction, so that when the developing cartridge 100 is mounted to the drum cartridge 200, the third protrusion 58 may first come into contact with the supporting portion 208 of the drum cartridge 200 and be supported to undertake development Therefore, the impact of the weight of the developing cartridge 100 on the photosensitive drum 216 during the installation of the developing cartridge 100 can be minimized, thereby avoiding damage to the photosensitive drum 216 .
- the developing cartridge of the present invention is further provided with a handle 10 on one end away from the developing roller 16 in the third direction, and is also provided on the casing 11 corresponding to the handle 10 There is a depression 10a.
- a handle 10 When the user needs to install the developing cartridge 100 into the drum cartridge 200 , the user can hold the handle 10 to insert the developing cartridge 100 into the drum cartridge 200 .
- the concave portion 10a can accommodate the user's fingers so as to better hold the developing cartridge 100 firmly.
- the handle 10 of the developing cartridge 100 of this embodiment can be elastically deformed and can be deformed toward the concave portion 10a in the third direction.
- the separating assembly of the developing cartridge of the present invention includes a shaft 12, a first cam 15, a second cam 13 and a first elastic member 16a.
- the shaft 12 may be installed in the upper casing 11a, and the upper casing 11a is provided with a receiving portion having a diameter larger than that of the shaft 12, the shaft 12 is movably disposed in the upper casing 11a, and can be relative to the shaft 11a in the axial direction.
- the upper case 11a moves.
- a first cam 15 is connected to the first end of the shaft 12
- a second cam 13 is connected to the second end of the shaft 12 .
- the first cam 15 and the second cam 13 are configured to be respectively mounted to two ends of the shaft 12 .
- the member 16a is provided between the first cam 15 and the upper housing 11a in the axial direction.
- the shaft 12 and the second cam 13 follow the first cam 15 relative to the upper casing
- the 11a moves axially and moves toward the second side, and at the same time, the first elastic member 16a is compressed to generate an elastic restoring force.
- the first cam 15 is configured to receive the force of the separation drive assembly in the image forming apparatus to move, and alternatively, the second cam 13 may receive the force of the separation drive assembly of the image forming apparatus.
- the developing cartridge separation assembly only needs to cooperate with the separation driving assembly provided on one side of the image forming apparatus, and is not limited to whether the first cam 15 or the second cam 13 cooperates with the separation driving assembly in the image forming apparatus.
- the first cam 15 may be provided in other structures, for example, the first cam 15 and the second cam 13 need not be provided, but It is only required that the two ends of the shaft 12 are configured as bosses with inclined surfaces and other similar structures.
- the first protrusion 56 moves in the third direction while being in contact with the first pressing portion 207 of the first frame 212; the fourth protrusion 21 is in contact with the second frame 213
- the first pressing part 207 of the 1 moves to the third direction while contacting.
- the first pressing portion 207 of the first frame 212 and the first pressing portion 207 of the second frame 213 temporarily move to the release position; then, when the first protrusion 56 and the fourth protrusion 21 pass through the first pressing portion 207 respectively , the first pressing portion 207 moves from the release position to the lock position due to the elastic force of the spring.
- the first pressing portion 207 on the first frame 212 presses the first protrusion 56 toward the photosensitive drum 216 in the third direction.
- the first pressing portion 207 of the second frame 213 also presses the fourth protrusion 21 toward the photosensitive drum 216 in the third direction.
- the housing 11 of the developing cartridge 100 rotates around the third protrusion 58 and the sixth protrusion 23 relative to the drum cartridge 200; when the positioning protrusions (not shown) provided on the developing cartridge 100 are in contact with the second frame 213 , the housing 11 of the developing cartridge 100 stops rotating; then, the protruding portion 43 of the first conductive member 40 is brought into contact with the second conductive member 230 of the drum cartridge 200 .
- the developing cartridge 100 is pressed by the urging member 209 of the first frame 212 and the urging member 209 of the second frame 213 in the second direction while the casing 11 of the developing cartridge 100 is rotated about the third protrusion 58 or after the rotation is stopped.
- the urging member 209 on the first frame 212 of the drum cartridge 200 presses the second protrusion 57
- the urging member 209 on the second frame 213 of the drum cartridge 200 presses the fifth protrusion 22, so that the developing cartridge 100
- the middle developing roller 16 is pressed toward the photosensitive drum 216 so that the outer peripheral surface of the photosensitive drum 216 and the outer peripheral surface of the developing roller 16 better contact each other.
- the second protrusions 57 and the fifth protrusions 22 of the developing cartridge 100 are only to better keep the developing roller 16 in contact with the photosensitive drum 216.
- even the second protrusions 57 and the fifth protrusions It is also possible to start from 22 without setting.
- the user may not install one or more of the multiple developing cartridges 100 into the drum cartridge 200 due to improper operation.
- the predetermined position of the drum cartridge 200 makes the developing roller 16 and the photosensitive drum 216 in a non-contact position to be installed in the image forming apparatus; the developing cartridge 100 cannot be normally developed in the image forming apparatus; in order to prevent the developing cartridge 100 from being installed in the image forming apparatus After that, the developing roller 16 and the photosensitive drum 216 are still in a non-contact position and cannot achieve normal printing.
- the image forming apparatus in this embodiment is also provided with a guide bump 300 , and the developing cartridge 100 is provided with a handle 10 that cooperates with it.
- the guide protrusion 300 in the image forming apparatus presses the handle at the rear end of the developing cartridge 100 10. Since the handle 10 protrudes from the rear end of the casing 11 and is elastically deformed after being forced, the casing 11 of the developing cartridge 100 rotates around the third protrusion 58 and the sixth protrusion 23, which forces the developing roller 16 to contact the photosensitive material. The drum 216 is moved from the disengaged position to the contact position. Thus, the error that the developing cartridge cannot normally perform the printing task due to improper user operation can be avoided.
- the developing cartridge When the developing cartridge is located in the image forming device to perform printing tasks, if only black images need to be printed but not color images, it is necessary to move the developing roller in the color developing cartridge away from the photosensitive drum, so that the developing roller is out of contact with the photosensitive drum .
- the separation driving assembly in the image forming apparatus includes a separation driving member 301 and a pressing member 302 . Separating the drive member 301 can drive the pressing member 302 to extend in the first direction and apply a force to the first cam 15 , forcing the first cam 15 together with the shaft 12 connected to the first cam 15 and the second cam 13 connected to the shaft 12 Axial movement occurs relative to the upper housing 11a; at the same time the first elastic member 16a is compressed.
- the shaft 12 When the developing roller 16 and the photosensitive drum 216 in the developing cartridge 100 are in the separated position, the shaft 12, the first and second cams 15 and 13, and the first elastic member 16a are in the second position in the first direction, and the first elastic Member 16a has a second length.
- the separation driving member 301 drives the pressing member 302 to move in the axial direction away from the first cam 15, the pressing force exerted by the pressing member 302 on the first cam 15 is released, and the first cam 15 is released.
- the cam 15 moves in the axial direction away from the second side wall 20 under the action of the elastic restoring force of the first elastic member 16a, the first elastic member 16a extends from the second length to the first length, and the first length greater than the second length.
- the developing roller 16 and the photosensitive drum 216 in the developing cartridge 100 move from the contact position to the separation position; the integrated circuit chip 35 in the developing cartridge 100 and the The chip transfer electrical contacts 204 in the drum cartridge 200 are always in electrical contact and do not move relative to the chip transfer electrical contacts 204 .
- the developing roller 16 and the photosensitive drum 216 are in the contact position as shown in FIG. 17 , one end of the integrated circuit chip 35 of the developing cartridge 100 is supported by the first holding member 34 , and the other end is rotated with the chip of the drum cartridge 200 .
- the electrical contact portion 204 abuts; and the second holding member 31 is abutted by the abutting portion 205 of the drum cartridge 200, at this time, the chip assembly 30 is located in the second recess 218 of the drum cartridge 200, and both ends of the chip assembly 30 are It is fixedly supported by the drum cartridge 200; when the image forming apparatus needs to perform a separation action, the developing cartridge 100 can move toward the side away from the photosensitive drum 216 along the second direction under the forced pushing of the image forming apparatus separation driving member 301 and the pressing member 302 The developing roller 16 in the developing cartridge 100 is separated from the photosensitive drum 216; however, at this time, the chip assembly 30 does not move with the casing 11 of the developing cartridge 100, and both ends of the chip assembly 30 are blocked by the drum cartridge 200.
- the second frame 213 of the The diameter of the receiving hole 20b of the second boss 34b supporting the first holding member 34 is also larger than the diameter of the second boss 34b of the first holding member 34, so the chip assembly 30 has a space for free movement relative to the housing 11. When the developing cartridge 100 moves along the second direction, the chip assembly 30 will not move together with the developing cartridge 100 .
- the side where the first side wall 50 where the input gear 53 is located is referred to as the driving end of the developing cartridge 100
- the second side wall 20 where the first conductive member 40 is located is referred to as the driving end of the developing cartridge 100.
- the side where it is located is called the conductive end of the developing cartridge 100.
- the integrated circuit chip 35 of the developing cartridge 100 is also arranged on the conductive end of the developing cartridge 100.
- the orientation of the electrical contacts 35a on the integrated circuit chip 35 is different from that in the first embodiment.
- the direction in which the electrical contact portion 35a of the integrated circuit chip 35 faces is the push-in direction in which the drum cartridge 200 is pushed from the outside of the image forming apparatus into the inside of the image forming apparatus, while in this embodiment, in order to further enable The electrical contact portion 35a of the integrated circuit chip 35 may be far away from the first conductive member 40, and the electrical contact portion 35a of the integrated circuit chip 35 faces the direction opposite to the pushing direction of the drum cartridge 200.
- the facing direction of the electrical contact portion 35a of the integrated circuit chip 35 is toward the upstream side of the push-in direction of the drum cartridge 200, so that the signal of the first conductive member 40 to the electrical contact portion 35a of the integrated circuit chip 35 can be reduced as much as possible.
- the above arrangement can reduce the interference of the high voltage to the electrical signal between the electrical contact portion 35a of the integrated circuit chip 35 and the image forming apparatus .
- the developing cartridge 100 also has a developer accommodating portion, the first side wall 50 and the second side wall 20 are two side walls opposite to the developer accommodating portion in the first direction, and the developer accommodating portion is upstream in the third direction.
- a top wall 75 is provided on the side, and a chip cover mounting portion 76 is provided on the top wall 75.
- the top wall 75 and the second side wall 20 have a junction, and the chip cover mounting portion 76 is provided on the top wall 75 and is close to the junction. the location of the department.
- the chip cover mounting portion 76 is provided with a plurality of holes 76a, and the first cover portion 3301 of the integrated circuit chip 35 is provided with a plurality of elastic snap-fit portions 3301d that can be inserted into the plurality of holes 76a.
- the first cover part 3301 is provided with a second installation guide part 3301a on the upstream side of the third direction, the second installation guide part 3301a extends along the push-in direction of the drum cartridge 200, and defines the push-in direction of the drum cartridge 200 as the fourth direction In the fourth direction, the front end of the second installation guide portion 3301a is provided with a first inclined guide portion 3301b, and the extension direction of the first inclined guide portion 3301b is configured to form an obtuse angle a with the fourth direction.
- a protective cover 5901 is provided on the first side wall 50, and a first installation guide portion 5901a is provided on the protective cover 5901.
- the first installation guide portion 5901a extends along a fourth direction, and the first installation guide portion 5901a extends in the fourth direction.
- the front end of the is provided with a second inclined guide portion 5901b, and the extending direction of the second inclined guide portion 5901b is configured to form an obtuse angle a with the fourth direction.
- the first installation guide part 5901a and the second installation guide part 3301a are in contact with the abutment parts (not shown in the figure) in the image forming apparatus, which can ensure that when the user installs the developing cartridge 100 into the drum cartridge 200, when the developing cartridge is installed When the 100 is not installed to the predetermined position, the developing cartridge 100 is forced to continue to move a certain distance relative to the drum cartridge 200 through the abutment of the first mounting guide portion 5901a and the second mounting guide portion 3301a with the abutting portion, so that the developing cartridge 100 It can be installed to a predetermined position to prevent the problem of wrong positioning of the developing cartridge caused by the user not installing it in place.
- the first installation guide portion 5901a and the second installation guide portion 3301a are disposed at opposite side ends of the developing cartridge 100 in the first direction, and can guide the developing cartridge to be installed in the drum cartridge 200 more stably.
- only one of the first mounting guide portion 5901a and the second mounting guide portion 3301a may be provided separately, and the above-mentioned one mounting guide portion can be contacted with the abutting portion in the image forming apparatus, and the same can be achieved. The above technical effect.
- the developing roller 16 is located in the fifth direction in the fifth direction.
- the handle 10 is located on the upper end side in the fifth direction, and the upper end surfaces of the first mounting guide portion 5901 a and the second mounting guide portion 3301 a are the uppermost end side of the developing cartridge 100 in the fifth direction.
- the electrical contact portion 35a of the integrated circuit chip 35 is located between the sixth bump 23 and the second mounting guide portion 3301a.
- the developing cartridge 100 has a round cover 71 for sealing, the round cover 71 is arranged on the conductive end of the developing cartridge 100, the round cover 71 is used for sealing the powder filling port 72 on the developer accommodating part of the developing cartridge 100,
- the developer can be filled with powder from the powder filling port 72 to the developer accommodating portion, and the dome 71 is used to seal the powder filling port 72 to prevent the developer from leaking.
- the dome 71 and the electrical contact portion 35a of the integrated circuit chip 35 are both disposed on the conductive end of the developing cartridge 100, and project along the first direction from the conductive end of the developing cartridge 100 to the driving end. At least a part of the electrical contact portion of the integrated circuit chip 35 35a overlaps with the dome 71 and the powder filling port 72 .
- the electrical contact portion 35a of the integrated circuit chip 35 and the first conductive member 40 are separated from each other by a portion that does not overlap each other.
- the electrical contact portion 35a of the integrated circuit chip 35 is located outside the first conductive member 40, that is, the electrical contact portion 35a is closer to the development than the first conductive member 40 in the first direction outside of the box 100 . All of the above settings can make the electrical contact portion 35a of the integrated circuit chip 35 as far away as possible from the first conductive member 40 to reduce electrical signal interference.
- the chip cover mounting portion 76 is located above the dome cover 71 .
- first installation guide portion 5901a is also provided with a first developing cartridge misinstallation preventing portion 5901c
- the second mounting guide portion 3301a is provided with a second developing cartridge misinstallation preventing portion 3301c
- the first developing cartridge misinstallation preventing portion is provided.
- 5901c and the second developing cartridge misinstallation preventing portion 3301c are configured as groove structures extending along the fourth direction
- the image forming apparatus is provided with the first developing cartridge misinstalling preventing portion 5901c and the second developing cartridge misinstalling preventing portion 5901c.
- the chip assembly 30 covers the right part of the dome cover 71 and exposes the left part of the dome cover 71 , which is the right part of the dome cover 71 on the drum cartridge 200 .
- the chip assembly 30 is mounted on the outer side of the dome 71 to restrict the dome 71 from moving outward from the powder filling port 72 of the housing 11 and prevent the dome 71 from moving from the The powder filling port 72 comes out.
- the chip assembly 30 is L-shaped as a whole, along the first direction, viewed from the conductive end of the developing cartridge 100, the chip assembly 30 will cover both the right part and the upper part of the dome cover 71, and the upper part is the dome cover. A part of the dome 71 close to the top wall 75 can more stably restrict the dome 71 from coming out.
- the position of the integrated circuit chip 35 should be set as close to the upper side of the top wall 75 as possible, so as to reduce the integrated circuit chip that may be caused during the installation of the developing cartridge 100
- the electrical contact portion 35a of 35 and the scraping of the drum cartridge 200 specifically, along the first direction, viewed from the conductive end of the developing cartridge 100, the electrical contact portion 35a of the integrated circuit chip 35 is closer to the upper end side of the developing cartridge 100, In other words, in the fifth direction, the distance of the electrical contact portion 35 a from the top wall 75 is smaller than the distance of the electrical contact portion 35 a from the developing roller 16 , that is, the electrical contact portion 35 a is closer to the top wall than the developing roller 16 75.
- the round cover 71 and the powder filling port 72 should also be arranged as close to the upper end of the developing box 100 as possible, that is, the round cover 71 is arranged adjacent to the top wall 75. That is to say, the powder filling port 72 and the round cover 71 are arranged on the surface of the casing 11 adjacent to the surface where the chip cover mounting portion 76 is located. Preferably, the powder filling port 72 and the chip cover mounting portion 76 are arranged adjacent to each other. It is beneficial to design the size of the powder filling port 72 to be larger to facilitate the powder filling operation. Further, as shown in FIG. 19 and FIG.
- the integrated circuit chip 35 , the powder filling port 72 and the dome 71 are arranged on the upper part of the center line of the casing 11 in the fifth direction, specifically, along the first direction, viewed from the conductive end of the developing cartridge 100, flush with the top wall 75 of the casing 11 and perpendicular to the
- the fifth direction extends as a first imaginary line p, which is flush with the bottom end of the casing 11 and extends perpendicular to the fifth direction as a second imaginary line r.
- the center line of the casing 11 in the fifth direction is located in the A third imaginary line q at the center between the imaginary line p and the second imaginary line r, the integrated circuit chip 35, the powder filling port 72 and the dome 71 are all arranged on the third imaginary line q, that is, with the third imaginary line q
- the virtual line q divides the casing 11 into upper and lower parts.
- the integrated circuit chip 35, the powder filling port 72 and the dome 71 are all arranged on the upper half of the casing 11 near the top wall 75.
- the chip assembly 30 includes an extension portion 3001 extending in the third direction
- the electrode 40 includes a developing roller bearing portion 40a and a powder feeding roller bearing portion 40b
- the developing roller shaft 16a is inserted into the developing roller
- the bearing portion 40a is supported by the developing roller bearing portion 40a
- the powder feeding roller shaft 17a is inserted into the powder feeding roller bearing portion 40b and is supported by the powder feeding roller bearing portion 40b.
- the electrode 40 is provided with a screw hole 40c
- the lower case 11b is provided with a screw hole 11b1
- a screw 45 is passed through the screw hole 40c and fastened in the screw hole 11b1 to install the electrode 40 on the lower case 11b.
- the extension portion 3001 covers the screw 45.
- the screw 45 when viewed from the conductive end of the developing cartridge 100 along the axis of the developing roller 16, the screw 45 is covered and shielded by the extension portion 3001. Since the screw 45 is installed on the electrode 40, a tip discharge effect may occur. This design can avoid the electrical interference of the tip discharge of the screw 45 to the integrated circuit chip 35 .
- rollers 2101 and 2301 for the protrusion 21 and the sixth protrusion 23 to rotate In the fourth direction, the fourth protrusion 21 is located on the upstream side of the dome 71, and in the fifth direction, the fourth protrusion 21 and the sixth protrusion 23 are located on the downstream side of the dome 71, and in the fourth direction , both the fourth bump 21 and the sixth bump 23 are disposed on the upstream side of the electrical contact portion 35 a of the integrated circuit chip 35 , and the electrical contact portion 35 a faces the side of the fourth bump 21 and the sixth bump 23 .
- the electrical contact portion 35a of the integrated circuit chip 35 is relatively movable relative to the second side wall 20.
- the electrical contact portion 35a of the integrated circuit chip 35 may also be relatively movable relative to the second side wall 20.
- a pushing mechanism is installed on the chip assembly 30 or the shell 11 of the developing cartridge 100.
- the pushing mechanism includes a spring 73 and an abutting block 74. The contact between the contact block 74 and the inner wall of the drum case 200 forces the spring 73 to elastically deform, and the elastic force of the elastic deformation of the spring 73 provides a pushing force to push the integrated circuit chip 35 to the chip transfer electrical contact part 204 in the drum case 200 .
- the integrated circuit chip is provided on the developing cartridge, the detected member on the developing cartridge can be eliminated. Since the integrated circuit chip has the characteristic of being able to write information, the information written in the integrated circuit chip can be read by the image forming device, and the volume can be made very small, so it has the effect of small size and full functions.
- the electrical contact part of the integrated circuit chip faces outwards and contacts with the electrical information exchange part (not shown in the figure) in the image forming apparatus, and the developing cartridge directly forms the image through the integrated circuit chip.
- the device is in electrical contact and is read and recognized by the image forming device, so as to realize the function of detecting whether the developing cartridge is a new cartridge and the page yield of the developing cartridge.
- the developing cartridge of the present invention is provided with a separation assembly;
- the cam is in contact with the first force receiving member in the drum cartridge, causing the entire developing cartridge to move along the second direction, realizing the separation of the developing roller and the photosensitive drum in the developing cartridge;
- the image forming apparatus only needs to set the separation driving member on one side, and does not need to set the separation driving member on the left and right sides as in the prior art, which simplifies the structure of the image forming apparatus and can make the structure of the image forming apparatus more miniaturized.
- the present invention provides the cartridge chip assembly to be movable relative to the cartridge housing.
- the chip assembly When the developing cartridge casing moves relative to the electrical contact portion of the chip in the second direction, the chip assembly will not move in the second direction along with the developing cartridge casing, so that when the developing cartridge performs the separation action, the chip assembly and the chip
- the electrical contact part of the device is in a fixed position and will not move relatively, and always maintains a stable electrical connection with the electrical contact part of the chip, which can achieve good information exchange with the image forming device;
- the chip assembly moves together with the developer cartridge housing, causing the electrical contact part of the chip to be scratched, affecting the conductive connection between the chip and the electrical contact part of the chip, thereby affecting the information of the developing cartridge and the image forming device.
- the chip assembly can always maintain stable electrical contact with the electrical contact point of the chip, and maintain good information exchange with the image forming device; at the same time, the developing cartridge separating assembly is simple and easy to operate.
- the image forming apparatus of the developing cartridge of the present invention is used, only one separation driving member needs to be provided on one side of the image forming apparatus, and it is not necessary to set the separation driving member on the left and right sides of the image forming apparatus as in the prior art, Thereby, the separation driving member in the image forming apparatus can be simplified, and the image forming apparatus can be further miniaturized.
- the detected member of the developing cartridge and the gear train including the input gear are arranged on the same side of the casing, and the chip assembly and the first conductive member are arranged on the other side of the casing.
- the arrangement solves the problem that the chip assembly and the input gear are arranged on the same side in the prior art, and the detected member is arranged on the other side of the casing.
- the detected member needs to be driven by the rotating member arranged between the two sides of the casing.
- the detection member rotates; therefore, gears need to be provided on both sides of the rotating member, resulting in a complicated driving force transmission system for the developing cartridge.
- Gears are arranged on the side of the casing, so that the gear train of the developing cartridge can be set more simply; the chip assembly and the conductive member electrically connected to the power delivery unit in the image forming apparatus are all arranged on the second side of the casing, so that the image forming apparatus only needs to be
- the power delivery unit is provided on one side of the casing, and the power supply unit does not need to be provided on both sides of the image forming apparatus, so that the image forming apparatus can be more miniaturized.
- the chip of the developing cartridge is arranged on the side away from the gear train, so that the chip is prevented from being subjected to the rotation of the gear, which causes the vibration of the nearby area and affects the stability of the electrical contact between the chip and the image forming apparatus. In this way, the space of the developing cartridge is reasonably utilized, so that the developing cartridge is more miniaturized and the detection structure is more stable.
- each side of the developing cartridge of the present invention is provided with protrusions.
- the protrusions are spaced apart from the developing roller by a predetermined distance in the third direction.
- the third and sixth protrusions in both sides of the developing cartridge are in contact with the supporting parts on both sides of the drum cartridge respectively to bear the weight of the developing cartridge and can wrap around the third
- the protrusion and the sixth protrusion rotate, so that the photosensitive drum does not need to bear the weight of the developing cartridge to cause damage during the installation process, so that the service life and image quality of the developing cartridge and the drum cartridge can be improved.
- the developing box is provided with an idler gear between the input gear and the stirring frame gear, so that the rotation speed and rotation direction of the stirring frame in the developing box can be conveniently adjusted by setting parameters such as the number of teeth and radius of the idler gear; In order to better control the efficiency of the agitator frame to convey the developer to the powder feed roller and developer roller.
- the handle of the developing cartridge is arranged at one end away from the developing roller in the third direction, and a recessed portion is provided near the handle, so that the user can better place his finger when grasping the developing cartridge, and more Aspect user action.
- the handle of the present invention can be elastically deformed under force.
- the handle When the developing cartridge is inserted into the image forming apparatus without being seated in the drum cartridge, the handle may be pressed by the guide tabs in the image forming apparatus to receive force from the guide tabs to force the developing cartridge around the third tab and the sixth tab
- the protrusion rotates to move the developing roller and the photosensitive drum from the separation position to the contact position. Since the handle is elastically deformable, it does not break after being stressed, and the force in the image forming apparatus can be received stably.
- the detected member is set as a toothless gear, including a gear portion and a toothless portion, and the driving force can only be transmitted to the toothed portion but cannot be transmitted to the toothless portion, so the detected member rotates around the rotating shaft for at most one turn , which can only be recognized and detected by the image forming device once to prompt the customer whether the developing cartridge is a new one and the type of the toner cartridge, which is convenient for the customer to identify various types of toner cartridges.
- the first conductive member of the developing cartridge is made of conductive resin material, which can support the developing roller and the powder feeding roller at the same time, and is provided with a protruding portion that can contact the second conductive member of the drum cartridge.
- the second conductive member is made of an elastically deformable material.
- the developing cartridge When the developing cartridge is installed, it can rotate around the third protrusion on the first side wall and the sixth protrusion on the second side wall, so that the developing roller and the photosensitive drum move from a separation position to a contact position, while the first The conductive member is moved from a position not in contact with the second conductive member to a position in contact with the second conductive member so that the drum cartridge can recognize whether the developing cartridge is in place in the drum cartridge according to whether the developing cartridge is in electrical contact with the drum cartridge.
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Abstract
一种显影盒(100),包括:显影辊(16),可绕在第一方向上延伸的轴线旋转;壳体(11),具有可容纳显影剂的显影剂容纳部,包括有第一侧和在第一方向上与第一侧相对设置的的第二侧;驱动齿轮(53),设置在壳体(11)的第一侧;包括有芯片(35)的芯片组件(30),安装在壳体(11)上,芯片(35)包括电接触部(35a),电接触部(35a)位于壳体(11)的第二侧;在壳体的第二侧还设置有灌粉口(72)和圆盖(71),通过灌粉口(72)可向显影剂容纳部灌粉,圆盖(71)用于密封灌粉口(72)以防止显影剂从灌粉口(72)泄露,沿着第一方向从壳体(11)的第二侧观察,至少芯片组件(30)的一部分与圆盖(71)的一部分重叠。
Description
本发明涉及一种显影盒、与显影盒配合使用的鼓盒,以及图像形成装置。
包含多个感光鼓和多个显影盒的串联式彩色激光打印机作为图像形成装置已经广为人知。其中多个感光鼓可容纳在一个可相对于图像形成装置移动的鼓盒中,该鼓盒可容纳可显影黄色、红色、蓝色和黑色显影剂图像的多个感光鼓,所述多个感光鼓沿预定方向平行设置并间隔一定距离;容纳有黄色、红色、蓝色和黑色显影剂的多个显影盒可插入至所述鼓盒中,分别向所述多个感光鼓供应显影剂以执行打印任务。
随着现在图像形成技术的发展,不仅要求对鼓盒材质以及结构提出了更高的要求,同时对于显影盒也提出了更高的要求,不仅要求显影盒可以向鼓盒稳定地供应显影剂,同时要求与鼓盒或者图像形成装置进行信息交流以便于掌握显影盒的相关信息,并且要求显影盒在安装、执行打印任务、停止打印任务后等各个环节进行操作时,不会对显影盒和鼓盒的零部件造成损伤,可以精准而稳定地执行各项动作。所以需要对现有显影盒进一步改进,以使得显影盒可以更好地与鼓盒配合以配合图像形成装置配合执行打印任务形成更好地图像。
发明内容
本发明进一步发展了上述现有技术,本发明提供了一种显影盒,可拆卸的安装在鼓盒中,所述显影盒可和所述鼓盒沿推入方向一起推入图像形成装置中,所述显影盒包括:
显影辊,可绕在第一方向上延伸的轴线旋转;
壳体,具有可容纳显影剂的显影剂容纳部,包括有第一侧和在第一方向上与所述第一侧相对设置的的第二侧;
驱动齿轮,设置在所述壳体的第一侧;
包括有芯片的芯片组件,安装在所述壳体上,所述芯片包括电接触部,所述电接触部位于所述壳体的第二侧;
在所述壳体的第二侧还设置有灌粉口和圆盖,通过所述灌粉口可向所述显影剂容纳部灌粉,所述圆盖用于密封所述灌粉口以防止显影剂从所述灌粉口泄露,沿着第一方向从所述壳体的的第二侧观察,至少所述芯片组件的一部分与所述圆盖的一部分重叠。
优选的,所述芯片包括电接触部,沿着第一方向,从所述壳体的第二侧观察,至少所述电接触部的一部分与所述圆盖的一部分重叠。
优选的,沿着第一方向,从所述壳体的第二侧观察,所述芯片组件覆盖所述圆盖的右侧部分,并暴露所述圆盖的左侧部分,所述右侧部分是所述圆盖在所述鼓盒的推入方向上位于下游侧的一部分。
优选的,所述壳体具有顶壁,所述顶壁上设置有安装所述芯片组件的安装部,所述圆盖设置在所述壳体上与所述顶壁相邻的面上。
优选的,所述壳体具有顶壁,所述顶壁上设置有安装所述芯片组件的安装部,沿着第一方向,从所述壳体的第二侧观察,所述芯片组件同时覆盖所述圆盖的右侧部分和上侧部分,所述上侧部分是所述圆盖的靠近所述顶壁的一部分,所述右侧部分是所述圆盖在所述鼓盒的推入方向上位于下游侧的一部分。
优选的,在同时垂直于所述鼓盒的推入方向和第一方向的方向上,所述电接触部距离所述壳体的顶壁的距离比所述电接触部距离所述显影辊的距离更小。
优选的,在第一方向上,从所述壳体的第二侧观察,所述芯片组件以覆盖所述圆盖的一部分的姿态和所述圆盖的一部分重叠。
优选的,在同时垂直于所述鼓盒的推入方向和第一方向的方向上,所述壳体具有一个虚拟中心线,所述芯片和所述灌粉口以及所述圆盖均设置在所述虚拟中心线的上侧。
优选的,所述壳体的顶壁上设置有防误装部,所述防误装部具有沿着所述推入方向延伸的凹槽。优选的,所述芯片组件整体呈L型。
本发明的显影盒,通过将芯片组件和壳体上的灌粉口和圆盖重叠设计,可以使得显影盒可以小型化,并且芯片组件安装在壳体的轴向外侧覆盖圆盖,可以对圆盖进行限位防止圆盖脱出,显影盒结构简单,性能稳定。
图1是本发明实施例1提供的显影盒与鼓盒一起沿移动方向插入至图像形成装置中的简易示意图;
图2是本发明实施例1提供的显影盒安装至鼓盒的示意图;
图3是与本发明实施例1提供的显影盒配合的鼓盒的示意图;
图4是本发明实施例1提供的显影盒的立体示意图;
图5是本发明实施例1提供的显影盒的另一角度的示意图;
图6是本发明实施例1提供的显影盒的剖面示意图;
图7是本发明实施例1提供的显影盒上壳体以及分离组件的示意图;
图8是本发明实施例1提供的显影盒第一侧壁的示意图;
图9是本发明实施例1提供的显影盒摘掉边盖后第一侧壁处的示意图;
图10是本发明实施例1提供的被检测构件的示意图;
图11是本发明实施例1提供的显影盒在第二侧壁处的局部分解示意图;
图12是本发明实施例1提供的显影盒第一导电构件的示意图;
图13是本发明实施例1提供的显影盒示意分离组件移动的示意图;
图14是本发明实施例1提供的显影盒插入至鼓盒但是还未与感光鼓接触时的第一侧的示意图;
图15是本发明实施例1提供的显影盒插入至鼓盒但是还未与感光鼓接触时的第二侧的示意图;
图16是本发明实施例1提供的显影盒插入至鼓盒且与感光鼓接触时第一侧的示意图;
图17是本发明实施例1提供的显影盒插入至鼓盒且与感光鼓接触时第二侧的示意图;
图18是本发明实施例2提供的显影盒配合的鼓盒的示意图;
图19是本发明实施例2提供的显影盒的立体结构示意图;
图20是本发明实施例2提供的显影盒导电端的局部结构示意图;
图21是本发明实施例2提供的显影盒导电端的侧视示意图;
图22是本发明实施例2提供的显影盒的第一盖部处的分解结构示意图;
图23是本发明实施例2提供的显影盒变形例的局部分解结构示意图;
图24是本发明实施例2提供的显影盒另一变形例的局部结构示意图;
图25和图26是本发明实施例2提供的显影盒另一变形例的局部分解结构示意图;
图27是本发明实施例2提供的显影盒导电端的侧视示意图。
为了使本发明实施例的目的,技术方案和技术效果更加清楚,下面将结合附图对本发明显影盒的技术方案进行清楚、完整地描述。显然,描述的实施例仅仅是本发明的一个较佳实施例,而不是全部实施例,基于本发明的实施例,本领域技术人员在没有付出创造性劳动而获得的其它实施例,都属于本发明的保护范围。
在以下描述中,显影辊的旋转轴线延伸的方向称之为第一方向(也可称为轴向方向),第一方向也为感光鼓的旋转轴线延伸的方向;第二方向为显影辊的外圆周表面与感光鼓的外圆周表面分离和/或接触的方向。第一方向和第二方向彼此交叉;第三方向为显影盒安装至鼓盒的安装方向;移动方向为鼓盒安装至图像形成装置中或者从图像形成装置中取出的方向。
实施例1
鼓盒
如图1至图4及图6至图13所示,本发明的显影盒100可插入至鼓盒200中并与鼓盒200一起沿着图示的移动方向插入至图像形成装置的主体中以执行打印任务。
图3是本发明显影盒100配合使用的鼓盒200示意图。鼓盒200包括第一框架212,第二框架213,以及连接第一框架212和第二框架213的第三框架214和第四框架215;其中,第一框架212和第二框架213在第一方向上彼此间隔并且都在移动方向上延伸;第三框架214和第四框架215在移动方向上彼此间隔并且在第一方向上延伸。四个感光鼓216被第一框架212和第二框架213支撑,在移动方向上设置在第三框架214和第四框架215之间并且彼此间隔,在第四框架215上还设置有抓握部210,用户可抓握抓握部210沿移动方向将鼓盒200推入至图像形成装置中。每一个感光鼓216可绕在第一方向上延伸的轴线旋转。第一框架212包括有第一容纳部201、第二通孔202和第三通孔203;第一容纳部201可允许图像形成装置中的分离驱动组件通过,以使显影盒100上的分离组件可接收图像形成装置中的分离驱动组件的力,在本实施例中,第一容纳部201构造为形成在第一框架212上的一个通孔,但是也可以构造为其他结构,例如形成为第一框架212上的凹陷部,只要其可以使得显影盒100上的分离组件可以从第一框架212中暴露以接收来自图像形成装置中的分离驱动组件的力即可;第二通孔202允许图像形成装置中显影盒驱动力输入单元(未示出)通过以向显影盒100的驱动齿轮输入驱动力而旋转;第三通孔203允许图像形成装置中的鼓盒驱动力输入单元通过以驱动感光鼓216旋转。其中第二通孔202,第三通孔203可以不设置为孔状结构,而设置为其他结构,只要其可以使得图像形成装置中的显影盒驱动力输入单元以及鼓盒驱动力输入单元可以通过即可。
鼓盒200的第一框架212和第二框架213上还分别设置有第一凹陷部217和第二凹陷部218。第一凹陷部217和第二凹陷部218在第一方向上分别穿透第一框架212和第二框架213,从而使得显影盒100的第一侧的至少一部分和第二侧的至少一部分可分别暴露在第一框架212 和第二框架213外。在本实施例中,显影盒100的被检测构件60可通过第一凹陷部217暴露在第一框架212之外,从而使得被检测构件60可以被图像形成装置中检测单元(未示出)接触并识别。显影盒100的芯片组件30位于第二凹陷部218中并且部分暴露在第二框架213之外。进一步地,第二凹陷部218在移动方向的一侧设置有多个芯片转接电接触部204,在第二凹陷部218的另一侧设置有一个抵接部205。具体地说,芯片转接电接触部204构造为金属制成的圆柱体并且当收到外力作用时可沿移动方向伸缩一定距离;芯片转接电接触部204的一端与显影盒100的集成电路芯片35电连接,芯片转接电接触部204的另一端可与图像形成装置中的处理单元电连接,从而使得图像形成装置中的处理单元可以读取和识别显影盒100的集成电路芯片35内存储的与显影盒相关信息,并与显影盒100建立信息交流。抵接部205可与芯片组件30(后面将详细描述)的一端抵接并支撑芯片组件30。
鼓盒200的第二框架213上还设置有第一力接收构件206、第一按压部207、支撑部208以及迫推构件209。
在本实施例中,第一力接收构件206构造从第二框架213在第一方向上朝向第一框架212凸出,并且具有一个斜面206a,斜面206a相对于第一方向倾斜,第一力接收构件206可与显影盒100的分离组件作用以实现显影盒100中显影辊16与鼓盒200中感光鼓216分离作用。当然,第一力接收构件206也可以设置在第二凹陷部218中,第一力接收构件206的位置和形状可以根据图像形成装置中的分离驱动组件的位置而具体设定,并不限定于从第二框架213的内侧凸出,其可以设置为在第二凹陷部218内的一个斜面。
第一按压部207能够相对于设置在第二框架213上且在第一方向上延伸的轴转动,第一按压部207能够在锁定位置与解除位置之间转动。第一按压部207还连接有弹簧(未示出),第一按压部207被弹簧(未示出)朝向锁定位置加压。
支撑部208构造为从第二框架213的内表面在第一方向上朝向第一框架212延伸的凸起,支撑部208具有支撑面,支撑面相对于第三方向垂直且设置在朝向与感光鼓216相反的一侧。可选择的,支撑部208也可构造为其他形状和结构,只要其能起到支撑显影盒的作用即可。
迫推构件209能够在移动方向上发生移动,迫推构件209的一端可连接有弹性构件(未示出),从而当迫推构件209受到来自显影盒100的力时,可以迫使弹性构件压缩或者伸展而在移动方向上移动。
在本实施例中,第一框架上212也对称地设置有第一力接收构件206、第一按压部207、支撑部208以及迫推构件209,与第二框架213上的相应部件成对设置。
鼓盒200的第二框架213上还设置有第二导电构件230(如图17所示),第二导电构件230由导电金属制成,可发生弹性变形,且可与显影盒100上的第一导电构件40电连接,以向显影盒100上第一导电构件40输送电力。
显影盒
如图3-8所示,本实施例中的显影盒100包括壳体11,壳体11构造为在其内容纳显影剂,由上壳体11a和下壳体11b焊接而成一个可容纳显影剂的腔体。壳体11在第一方向上延伸,包括有在第一方向上彼此分离的第一侧壁50和第二侧壁20。
显影盒100的壳体11还容纳有搅拌架18,搅拌架18包括有在轴向方向上延伸的搅拌架轴18a和从轴径向向外延伸的搅拌叶片18b。搅拌叶片18b的一端位于搅拌架轴18a上,搅拌叶片18b的另一端为自由端,可与壳体11的内壁接触。当搅拌架轴18a旋转时,搅拌叶片18b跟随轴一起旋转以搅拌容纳在壳体11内的显影剂以防止壳体11内的显影剂结块,并且可以将显影剂朝向送粉辊17和显影辊16输送。
送粉辊17容纳在显影盒100的壳体11内,并且可相对于在第一方向上延伸的送粉辊轴旋转,送粉辊轴的两个末端分别被壳体11的第一侧壁50和第二侧壁20支撑。
显影辊16容纳在显影盒100的壳体11内,并且可相对于在第一方向上延伸的显影辊轴旋转,显影辊16的轴向两末端被壳体11的第一侧壁50和第二侧壁20支撑。搅拌架18可将壳体11内的显影剂向送粉辊17输送,送粉辊17再将接收的显影剂向显影辊16输送,显影辊16接收送粉辊17传递的显影剂后再向鼓盒200中的感光鼓216输送显影剂以在感光鼓216的表面显影静电潜像。在本实施例中,显影辊16的一部分位于壳体11的内侧,显影辊16的另一部分暴露在壳体11的外侧。
显影盒100还包括有出粉刀19,出粉刀19安装在壳体11上并与显影辊16的外表面接触以调节显影辊16表面的显影剂厚度。
本发明显影盒100的第一侧壁50外还设置有齿轮传动系以及被检测构件60;第二侧壁20外设置有第一导电构件40和芯片组件30;而且在第一侧壁50和第二侧壁20外还对称地设置有多个凸起;在第三方向上与显影辊16相对的另一个末端还设置有把手10,在显影盒100 的上壳体11a上还设置有分离组件。下面将结合附图详细描述显影盒中各个部件的结构以及功能。
齿轮传动系
如图6、图9所示,第一侧壁50外设置有齿轮传动系以将从图像形成装置中接收的驱动力传递至显影盒100内。本发明显影盒100的齿轮系设置在第一侧壁50外,包括有输入齿轮53,显影辊齿轮51,送粉辊齿轮52,惰轮54和搅拌架齿轮55。显影辊齿轮51安装在显影辊16的第一末端,可与显影辊16一起旋转;送粉辊齿轮52安装在送粉辊17的第一末端,可与送粉辊17一起旋转;输入齿轮53设置在第一侧壁50上并可绕一轴向方向延伸的轴(未示出)旋转,输入齿轮53可与图像形成装置中显影盒驱动力输入单元(未示出)啮合以接收来自图像形成装置的驱动力而旋转。输入齿轮53分别与显影辊齿轮51和送粉辊齿轮52啮合,以将接收到的驱动力分别传递至显影辊16与送粉辊17从而带动显影辊16和送粉辊17旋转;搅拌架齿轮55设置在搅拌架轴18a的第一末端,构造为可与搅拌架轴18a一起旋转;惰轮54设置在第一侧壁50上并可绕在轴向方向上延伸的另一轴旋转,惰轮54在轴向方向设置有两个不同的齿部,其中一个齿部与驱动齿轮53啮合,另一个齿部与搅拌架齿轮55啮合。从而惰轮54可分别与输入齿轮53和搅拌架齿轮55啮合,实现将输入齿轮53的驱动力传递至搅拌架齿轮55以带动搅拌架18一起旋转。由于在输入齿轮53与搅拌架齿轮55之间设置有惰轮54,从而通过调整惰轮的两齿部的齿数,齿向,外径等参数而实现调节搅拌架18的旋转速度,从而可以根据实际需要调整搅拌架18旋转的速度和方向等参数。
被检测构件
如图6、9和10所示,本发明显影盒的被检测构件构造为检测齿轮60,包括有齿轮部60a,缺齿部60b和检测凸起60c。当输入齿轮53从图像形成装置中接收驱动力旋转并带动搅拌架齿轮55旋转时,检测齿轮60可绕第一侧壁50上的一轴旋转而从第一位置旋转至第二位置;在第一位置时,齿轮部60a与搅拌架齿轮55啮合,检测齿轮60可接收驱动力而旋转,从而设置在检测齿轮60上的检测凸起60c会与图像形成装置中的检测装置(未示出)接触并被识别;而当检测齿轮60继续旋转至缺齿部60b与搅拌架齿轮55相对时,检测齿轮60不能再接受驱动力而旋转,并最终处于检测终止的第二位置。为了避免检测齿轮60影响驱动齿轮系的旋转,本实施例的检测齿轮60在壳体11的第三方向上设置在搅拌架18和壳体11后端之间,这样可以合理的利用显影盒的空间。在本实施例中,检测凸起60c设置为2个;但是检测凸起60c的 个数可以根据显影盒的型号而设置为多个,以及检测凸起60c的形状也不局限本实施例列举的形状,也可以设置为其它形状。
护盖
如图2-4以及图8所示,本发明显影盒100的第一侧壁50外还设置有覆盖上述齿轮系的护盖59,护盖59可以避免显影盒100的齿轮系受到外界的干扰,以将齿轮系在轴向方向上稳定地限于第一侧壁50和护盖59之间,齿轮系可以稳定地传递驱动力。
在护盖59上设置有孔部以将输入齿轮53的一部分暴露在外以便于输入齿轮53从图像形成装置接收驱动力;另外,检测齿轮60的检测凸起60c也可以暴露在护盖59之外以便于与图像形成装置中的检测装置接触并识别。护盖59上还设置有第一凸起56、第二凸起57和第三凸起58,在轴向方向上分别从护盖59向外延伸,优选的,第一凸起56和第三凸起58构造为大致圆柱形。第一凸起56、第二凸起57和第三凸起58可分别与鼓盒200中第一框架212上的第一按压部207,迫推构件209和支撑部208接触(后面将详细描述其具体的功能)。可选择的,护盖59上也可不设置有第一凸起56、第二凸起57和第三凸起58,而将第一凸起56、第二凸起57和第三凸起58分别从壳体11的第一侧壁50上直接延伸,或者在护盖59上设置第一凸起56、第二凸起57和第三凸起58中的一个或者两个。并不限于本实施例所列举的方式,只要其能实现后面描述的功能即可。
芯片组件
如图4和图11所示,显影盒100的第二侧壁20上设置有芯片组件30,芯片组件30可拆卸地安装至第二侧壁20上。本发明的芯片组件30包括有作为存储介质的集成电路芯片35和支撑集成电路芯片35的保持器。
保持器位于第二侧壁20和第一盖部33之间。集成电路芯片35可存储与显影盒相关的各种信息,集成电路芯片35包括有电接触部,电接触部由导电材料制成,可与芯片转接电接触部204接触,以使得图像形成装置能够从集成电路芯片35读取信息和写入信息。本发明的保持器包括有第一保持构件34、第二保持构件31和位于第一保持构件34和第二保持构件31之间的第二弹性构件32。第一保持构件34和第二保持构件31优选地由树脂制成。第一保持构件34具有第一端部,第二保持构件31具有第二端部,集成电路芯片35位于第一保持构件34的第一端部;第二保持构件31的第二端部可被鼓盒200的抵接部205抵接并支撑。
第二弹性构件32可在第一状态和第二状态之间伸缩;当第二弹性构件32位于第一状态时,第一保持构件34的第一端部和第二保持构件31的第二端部在之间的距离为D1;当第二弹性构件32位于第二状态时,第一保持构件34的第一端部和第二保持构件31的第二端部之间的距离为D2;且D2大于D1。第二弹性构件32的一端与第一保持构件34抵接,第二弹性构件32的另一端与第二保持构件31抵接,且第一保持构件34与第二保持构件31彼此啮合并且可以发生相对移动。
第一保持构件34在轴向方向上远离第二侧壁20的一侧设置有第一凸台34a;在靠近第二侧壁20的一侧设置有两个第二凸台34b。本发明显影盒100的第二侧壁20上还设置有一个第一盖部33,第一盖部33可固定安装至第二侧壁20上并可支撑并覆盖保持器的至少一部分。第一盖部33至少包括有第一孔33a,第一孔33a的孔径大于第一保持构件34上第一凸台34a的直径。第二侧壁20上设置有容纳第一保持构件34的第二凸台34b的容纳孔20b,容纳孔20b的孔径大于第二凸台34b的直径。在本实施例中,第一保持构件34的第二凸台34b可插入至第二侧壁20的容纳孔20b中,第一保持构件34的第一凸台34a可插入至第一盖部33的第一孔33a中,从而第一保持器34同时被第二侧壁20和第一盖部33支撑,而且由于容纳孔20b和第一孔33a的孔径比第二凸台34b和第一凸台34a的外径大,第一凸台34a和第二凸台34b可相对于第一孔33a和容纳孔20b移动,所以第一保持构件34可相对于第一盖部33和第二侧壁20移动。
在本实施例中,芯片组件30整体设置在壳体11的第二侧壁20外,可选择的,芯片组件30也可以只有一部分设置在壳体11的第二侧壁20,例如,只有集成电路芯片的电接触部设置在壳体11的第二侧壁20。
第一导电构件40
如图2-图12所示,本实施例显影盒100的第一导电构件40设置在第二侧壁20上,第一导电构件40优选地为导电树脂材料制成,可选择地也可以由导电金属制成。第一导电构件40包括有第一轴承孔41和第二轴承孔42可分别容纳并支撑送粉辊17的第二末端和显影辊16的第二末端。在本实施例中,第一导电构件40同时与显影辊16和送粉辊17直接接触以向显影辊16和送粉辊17提供电力。第一导电构件40一体地包括有基部44和在轴向方向上从基部44向外延伸的凸出部43。基部44构造为大致平板状,可通过螺钉等固定构件而安装至壳体 11的第二侧壁20上;凸出部43构造为环状构件,包括大径部43b和小径部43a。大径部43b可与鼓盒200的第二导电构件230(参照图17)接触以接收来自第二导电构件230传递的电力。
多个凸起
如图2-4所示,本实施例所示显影盒100的第二侧上设置有多个凸起,包括在轴向方向上从第二侧壁20向外延伸的第四凸起21,第五凸起22和第六凸起23,优选的,第四凸起21和第六凸起23构造为大致圆柱状。第四凸起21,第五凸起22和第六凸起23可分别与鼓盒200中第二框架213上第一按压部207,迫推构件209和支撑部208接触。(后面将详细描述其具体的功能)。如图4、图6和图8所示,显影盒100的第一侧设置有第一凸起56、第二凸起57和第三凸起58,具体的为在轴向方向上从护盖59向外延伸,优选的,第一凸起56和第三凸起58构造为大致圆柱形的凸起。第一凸起56、第二凸起57和第三凸起58可分别与鼓盒200中第一框架212上第一按压部207,迫推构件209和支撑部208接触。可选择性的,第一凸起56,第二凸起57,第三凸起58中的一个或者多个也可以直接从第一侧壁50向外延伸,而不从护盖59上直接向外延伸。第一凸起56、第二凸起57、第三凸起58在第三方向上与显影辊16相隔不同的距离,可以使得显影盒的结构更加紧凑,功能更加稳定。在本实施例中,显影盒100的第一侧的多个凸起中,第一凸起56在第三方向上距离显影辊16最远,而距离显影盒100的后端最近,从而鼓盒200的第一按压部207可以更容易的按压显影盒100使得显影盒100处于一个锁定位置,而且用户取显影盒时,只需要施加很小的力就可以使得显影盒从锁定位置移动至释放位置而从图像形成装置中取出。第三凸起58在第三方向上距离显影辊16最近,从而当安装显影盒100至鼓盒200时,第三凸起58可以最先与鼓盒200的支撑部208接触并被支撑以承担显影盒100的重量,从而可以最大限度的减少显影盒100安装过程中显影盒100的重量对感光鼓216的冲击,从而避免损伤感光鼓216。
把手
如图2、图6、图8所示,本发明的显影盒在第三方向上在远离显影辊16的一末端上还设置有把手10,并且在壳体11上与把手10相对应处还设置有一个凹陷部10a。当用户需要将显影盒100安装至鼓盒200中时,可以手持把手10以将显影盒100插入至鼓盒200中。其中凹陷部10a可以容纳用户的手指以便于更好地拿稳显影盒100。本实施例显影盒100的把手10在受到外力作用下,可发生弹性变形并可在第三方向上朝向凹陷部10a变形。
分离组件
如图2至7所示,本发明显影盒的分离组件包括有轴12,第一凸轮15,第二凸轮13和第一弹性构件16a。轴12可安装在上壳体11a中,并且上壳体11a设置有的容纳部直径大于轴12的直径,轴12可活动地设置在上壳体11a中,并可在轴向方向上相对于上壳体11a移动。轴12的第一端连接有第一凸轮15,轴12的第二端连接有第二凸轮13,第一凸轮15和第二凸轮13构造为分别安装至轴12的两个末端,第一弹性构件16a在轴向方向上设置在第一凸轮15和上壳体11a之间。在本实施例中,当第一凸轮15受到一个轴向方向上的力而靠近第二侧壁20轴向移动时,轴12与第二凸轮13一起跟随第一凸轮15而相对于上壳体11a发生轴向移动而朝向第二侧移动,与此同时第一弹性构件16a被压缩而产生弹性回复力。在本实施例中,第一凸轮15构造为接收图像形成装置中分离驱动组件的力而移动,可选择地,也可以是第二凸轮13接收图像形成装置的分离驱动组件的力。总之,显影盒分离组件只需要与设置在图像形成装置中一侧的分离驱动组件配合即可,并不限于是第一凸轮15还是第二凸轮13与图像形成装置中的分离驱动组件配合。虽然在本实施例中,从图像形成装置中接收分离驱动力的是第一凸轮15,但是第一凸轮15也可以设置为其他结构,例如不需要设置第一凸轮15和第二凸轮13,而只是需要轴12的两个末端构造为带有斜面的凸台等其他类似的结构。
下面将结合附图详细描述显影盒100是如何安装至鼓盒200,以及在图像形成装置中是如何实现显影辊16与感光鼓216进行分离的。
关于显影盒安装至鼓盒时动作
如图2-4、图14-17所示,当显影盒100沿着第三方向插入至鼓盒200;首先第三凸起58与第一框架212上的支撑部208接触并被支撑;另外,第六凸起23与第二框架213的支撑部208接触并被支撑;显影盒100的重量由第一框架212的支撑部208和第二框架213的支撑部208支撑。在显影盒100向鼓盒200进一步插入的过程中,第一凸起56一边与第一框架212的第一按压部207接触一边向第三方向移动;第四凸起21一边与第二框架213的第一按压部207接触一边向第三方向移动。此时,第一框架212的第一按压部207和第二框架213的第一按压部207暂时向解除位置移动;然后当第一凸起56和第四凸起21分别通过第一按压部207时,由于弹簧的弹力,第一按压部207从解除位置向锁定位置移动。由此,第一框架212上的第一按压部207将第一凸起56在第三方向上朝向感光鼓216按压。同样地,第二框架213的第一按压部207也将第四凸起21沿第三方向朝向感光鼓216按压。并且显影盒100的壳体11相对于鼓盒200绕第三凸起58和第六凸起23转动;当设置于显影盒100上的定位用突起(未 示出)与第二框架213接触时,显影盒100的壳体11停止转动;然后,第一导电构件40的凸出部43与鼓盒200的第二导电构件230接触。在显影盒100壳体11绕第三凸起58转动时或者停止转动之后,显影盒100在第二方向上被第一框架212的迫推构件209和第二框架213的迫推构件209按压。具体而言,鼓盒200的第一框架212上的迫推构件209按压第二凸起57,鼓盒200的第二框架213上的迫推构件209按压第五凸起22,使得显影盒100中显影辊16朝向感光鼓216按压,从而感光鼓216的外周面与显影辊16的外周面更好地彼此接触。本实施例中,显影盒100的第二凸起57和第五凸起22只是为了更好地使得显影辊16与感光鼓216保持接触,可选择的,即使第二凸起57和第五凸起22不设置也是可以的。
显影盒和鼓盒一起安装至图像形成装置时的动作
结合图1以及图14-17,当将四个容纳有不同颜色的显影盒100安装至鼓盒200中,用户可能由于操作不当而导致将多个显影盒100中的一个或者多个没有安装至鼓盒200的预定位置而使得显影辊16与感光鼓216处于非接触位置就安装至图像形成装置中;导致显影盒100无法在图像形成装置中正常显影;为了避免显影盒100安装至图像形成装置后,显影辊16与感光鼓216依然处于非接触位置而不能实现正常打印,本实施例中的图像形成装置中还设置有导向凸块300,显影盒100上设置有与其配合的把手10。如图1所示,当用户将未安装到位的某个显影盒100与鼓盒200沿着移动方向安装至图像形成装置中时,图像形成装置中的导向凸块300按压显影盒100后端的把手10,由于把手10凸出壳体11后端并且受力后发生弹性变形,使得显影盒100的壳体11绕第三凸起58和第六凸起23旋转,而迫使得显影辊16与感光鼓216从分离位置而移动至接触位置。从而可以避免显影盒因用户操作不当而导致无法正常执行打印任务的错误。
关于显影盒中显影辊远离感光鼓的分离动作
当显影盒位于图像形成装置中执行打印任务时,如果只需要打印黑色图像而不需要打印彩色图像时,需要将彩色显影盒中的显影辊朝向远离感光鼓移动,使显影辊与感光鼓脱离接触。
如图2至图13所示,详细描述显影盒100中的显影辊16与鼓盒200中的感光鼓216是如何实现脱离接触的。
图像形成装置中分离驱动组件包括分离驱动构件301和按压构件302。分离驱动构件301可驱动按压构件302沿第一方向伸出并施加力至第一凸轮15,迫使第一凸轮15和与第一凸轮15连接的轴12以及与轴12连接的第二凸轮13一起相对于上壳体11a发生轴向移动;同时第一弹性构件16a被压缩。当第一凸轮表面15a与第一力接收构件206的倾斜表面206a抵接时,第二凸轮13的凸轮表面13a也与第二框架213上的第一力接收构件206的倾斜表面206a抵接,此时由于第一 凸轮15继续受到按压构件302的轴向力作用,轴12继续朝向鼓盒200的第二框架213移动,使得显影盒100的壳体11以及设置在壳体11上的显影辊16也与分离组件一起沿着第二方向移动,迫使显影辊16与感光鼓216从接触位置移动至分离位置。当显影盒100中显影辊16与感光鼓216处于分离位置时,轴12、第一凸轮15和第二凸轮13和第一弹性构件16a在第一方向上位于第二位置,此时第一弹性构件16a具有第二长度。
当显影盒需要执行打印任务时,分离驱动构件301驱动按压构件302在轴向方向上朝向远离第一凸轮15的方向移动,按压构件302施加在第一凸轮15上的按压力被释放,第一凸轮15在第一弹性构件16a的弹性回复力作用下,在轴向方向上朝向远离第二侧壁20方向上移动,第一弹性构件16a从第二长度延伸到第一长度,且第一长度大于第二长度。从而轴12与第一凸轮15和第二凸轮13一起从第二位置移回到第一位置时,轴12、第一凸轮15和第二凸轮13的这些移动致使壳体11和显影辊16也在第二方向上移动,并且使得显影辊16在第二方向上接近感光鼓216,结果,显影辊16的外周表面与感光鼓216的外周表面接触,因而,显影辊16和感光鼓216进入接触位置。
在本发明实施例中,当显影盒100沿着第二方向移动,显影盒100中的显影辊16与感光鼓216从接触位置朝向分离位置移动过程中;显影盒100中的集成电路芯片35与鼓盒200中的芯片转接电接触部204一直保持电接触且不会相对于芯片转接电接触部204发生移动。具体地说,当显影辊16与感光鼓216处于如图17所示的接触位置,此时显影盒100的集成电路芯片35一端被第一保持构件34支撑,另一端与鼓盒200的芯片转接电接触部204抵接;且第二保持构件31被鼓盒200的抵接部205抵接,此时芯片组件30位于鼓盒200的第二凹陷部218中,芯片组件30的两端都被鼓盒200固定支撑;当图像形成装置需要执行分离动作时,显影盒100在图像形成装置分离驱动构件301和按压构件302的迫推下,可沿着第二方向朝向远离感光鼓216一侧移动,从而位于显影盒100中的显影辊16与感光鼓216分离;但是此时,芯片组件30并不会跟随显影盒100的壳体11而移动,芯片组件30的两端都被鼓盒200的第二框架213抵接,但是由于支撑第一保持构件34的第一盖部33的第一孔33a的孔径大于第一保持构件34的第一凸台34a的直径,第二侧壁20上支撑第一保持构件34的第二凸台34b的容纳孔20b的直径也大于第一保持构件34的第二凸台34b的直径,所以芯片组件30相对于壳体11有自由活动的空间,在显影盒100沿着第二方向移动时,芯片组件30不会跟随显影盒100一起移动。
实施例2
下面介绍本发明的实施例2,为了方便描述,将输入齿轮53所在的第一侧壁50所在的一侧称为显影盒100的驱动端,将第一导电构件40所在的第二侧壁20所在的一侧称为显影盒100的导电端,如图4-6、图18至图26所示,本实施例中,显影盒100的集成电路芯片35同样设置在显影盒100的导电端,但是本实施例中,集成电路芯片35上的电接触部35a的朝向与实施例1中不同。在实施例1中,集成电路芯片35的电接触部35a面向的方向是鼓盒200从图像形成装置的外侧推入图像形成装置中的内侧的推入方向,而本实施例中,为了进一步使得集成电路芯片35的电接触部35a可以远离第一导电构件40,集成电路芯片35的电接触部35a面向的方向是与鼓盒200的推入方向相反的方向,换句话说,本实施例中,集成电路芯片35的电接触部35a的面对方向为朝向鼓盒200的推入方向的上游侧,这样设置可以尽量减小第一导电构件40对集成电路芯片35的电接触部35a的信号干扰,例如,当第一导电构件40对显影辊16和送粉辊17输入高压时,上述设置可以减小该高压对于集成电路芯片35的电接触部35a与图像形成装置之间的电信号干扰。显影盒100还具有显影剂容纳部,第一侧壁50和第二侧壁20为显影剂容纳部在第一方向上相对设置在的两个侧壁,显影剂容纳部在第三方向上的上游侧设置有顶壁75,顶壁75上设置有芯片盖安装部76,具体的,顶壁75和第二侧壁20具有一个交界部,芯片盖安装部76设置在顶壁75上靠近该交界部的位置。芯片盖安装部76上设置有多个孔76a,集成电路芯片35的第一盖部3301上设置有多个可插入多个孔76a中的弹性卡接部3301d。第一盖部3301在第三方向上的上游侧设置有第二安装导向部3301a,该第二安装导向部3301a沿鼓盒200的推入方向延伸,定义鼓盒200的推入方向为第四方向,在第四方向上该第二安装导向部3301a的前端设置有第一倾斜导向部3301b,该第一倾斜导向部3301b的延伸方向构造为与第四方向成钝角a。在第一侧壁50上设置有护盖5901,护盖5901上设置有第一安装导向部5901a,第一安装导向部5901a沿第四方向延伸,在第四方向上该第一安装导向部5901a的前端设置有第二倾斜导向部5901b,该第二倾斜导向部5901b的延伸方向构造为与第四方向成钝角a。第一安装导向部5901a和第二安装导向部3301a与图像形成装置中的抵接部(图中未示出)抵接,可以保证用户在安装显影盒100进入鼓盒200中时,当显影盒100未安装到预定位置的情况下,通过第一安装导向部5901a和第二安装导向部3301a与该抵接部的抵接迫使显影盒100相对于鼓盒200继续移动一段距离,使得显影盒100可以安装到预定位置,防止出现由于用户未安装到位引起的显影盒定位错误的问题。第一安装导向部 5901a和第二安装导向部3301a在第一方向上设置在显影盒100的相对的两侧末端,可以更加稳定的导向显影盒安装入鼓盒200中。可选择性的,也可以单独只设置第一安装导向部5901a和第二安装导向部3301a中的其中一个,通过上述一个安装导向部与图像形成装置中的抵接部的抵接,同样可以达到上述技术效果。为了保证安装导向部与图像形成装置中的抵接部的抵接,本实施例中,在同时垂直于第一方向和第四方向的第五方向上,定义在第五方向上显影辊16位于显影盒100的下端侧,把手10位于第五方向上的上端侧,在第五方向上,第一安装导向部5901a和第二安装导向部3301a的上端面为显影盒100的最上端侧。在第五方向上,集成电路芯片35的电接触部35a位于第六凸起23和第二安装导向部3301a之间。进一步的,显影盒100具有一个用于密封的圆盖71,该圆盖71设置在显影盒100的导电端,圆盖71用于密封显影盒100的显影剂容纳部上的灌粉口72,显影剂可以从该灌粉口72向显影剂容纳部灌粉,圆盖71用于密封该灌粉口72防止显影剂泄露。圆盖71与集成电路芯片35的电接触部35a都设置在显影盒100的导电端,沿着第一方向从显影盒100的导电端向驱动端投影,至少一部分集成电路芯片35的电接触部35a与圆盖71和灌粉口72重叠。并且,沿着第一方向从显影盒100的导电端向驱动端投影,集成电路芯片35的电接触部35a与第一导电构件40相互分隔没有相互重叠的部分。沿着第四方向观察,在第一方向上,集成电路芯片35的电接触部35a位于第一导电构件40的外侧,即在第一方向上电接触部35a比第一导电构件40更靠显影盒100的外侧。以上设置,都可以使得集成电路芯片35的电接触部35a尽量远离第一导电构件40以减小电信号干扰。在第五方向上,芯片盖安装部76位于圆盖71的上方。进一步的,第一安装导向部5901a上还设置有第一显影盒防误装部5901c,第二安装导向部3301a上设置有第二显影盒防误装部3301c,第一显影盒防误装部5901c和第二显影盒防误装部3301c构造为沿着第四方向延伸的凹槽结构,在图像形成装置中设置有与第一显影盒防误装部5901c和第二显影盒防误装部3301c匹配的突起部(图中未示出),在显影盒100安装入鼓盒200中并且随鼓盒200一起推入图像形成装置中时,若第一显影盒防误装部5901c和第二显影盒防误装部3301c与图像形成装置中的突起部匹配则可正确安装,若不能匹配,则图像形成装置中的突起部会阻挡该显影盒100的安装。沿着第一方向,从显影盒100的导电端观察,芯片组件30覆盖圆盖71的右侧部分,并暴露圆盖71的左侧部分,上述右侧部分是圆盖71在鼓盒200的推入方向上位于下游侧的一部分,并且芯片组件30安装在圆盖71的外侧,以限制圆盖71从壳体11的灌粉口72处向外移动,防止圆盖71从壳体11的灌粉口72脱出。进一步的,芯片组件30整体呈 L型,沿着第一方向,从显影盒100的导电端观察,芯片组件30会同时覆盖圆盖71的右侧部分和上侧部分,上侧部分是圆盖71的靠近顶壁75的一部分,可以更加稳定的限制圆盖71的脱出。由于显影盒100是从上往下安装入鼓盒200中,因此集成电路芯片35的位置应该尽量设置在靠近顶壁75的上侧,以减小显影盒100安装过程中可能造成的集成电路芯片35的电接触部35a和鼓盒200的刮擦,具体的,沿着第一方向,从显影盒100的导电端观察,集成电路芯片35的电接触部35a更靠近显影盒100的上端侧,换句话说,在第五方向上,电接触部35a距离顶壁75的距离比电接触部35a距离显影辊16的距离更小,也就是说,电接触部35a比显影辊16更靠近顶壁75,同时由于显影盒100采用上端大下端小的设计,圆盖71和灌粉口72也应该尽量靠近显影盒100的上端设置,即圆盖71设置在邻近顶壁75的位置,具体的来说,灌粉口72和圆盖71设置在壳体11上与芯片盖安装部76所在的面相邻的面上,优选的,灌粉口72和芯片盖安装部76相邻设置,这样设计有利于将灌粉口72的尺寸设计的更大以便于灌粉操作,进一步的,如图19、图27所示,在第五方向上,集成电路芯片35和灌粉口72以及圆盖71均设置在壳体11在第五方向上的中心线的上部,具体的来说,沿着第一方向,从显影盒100的导电端观察,与壳体11的顶壁75平齐并垂直于第五方向延伸做第一虚拟线p,与壳体11的最底端平齐并垂直于第五方向延伸做第二虚拟线r,壳体11在第五方向上的中心线即为位于第一虚拟线p和第二虚拟线r之间的中心位置的第三虚拟线q,集成电路芯片35和灌粉口72以及圆盖71均设置在第三虚拟线q之上,即以第三虚拟线q将壳体11分成上下两个部分,集成电路芯片35和灌粉口72以及圆盖71均设置在壳体11的靠近顶壁75的上半部,这样设计使得显影盒的结构更加紧凑,利于显影盒的小型化。
如图23至图26所示,芯片组件30包括一个延伸部3001,延伸部3001在第三方向上延伸,电极40包含显影辊轴承部40a和送粉辊轴承部40b,显影辊轴16a插入显影辊轴承部40a中被显影辊轴承部40a支撑,送粉辊轴17a插入送粉辊轴承部40b中被送粉辊轴承部40b支撑。电极40上设置有螺钉过孔40c,下壳体11b上设置有螺钉孔11b1,螺钉45穿过螺钉过孔40c拧紧在螺钉孔11b1中将电极40安装在下壳体11b上。延伸部3001覆盖螺钉45,具体的,从显影盒100的导电端沿着显影辊16的轴线方向观察,螺钉45被延伸部3001覆盖遮挡,由于螺钉45安装在电极40可能会产生尖端放电效应,此种设计可以避免螺钉45的尖端放电对于集成电路芯片35的电干扰。
进一步的,为了使得显影盒安装入鼓盒中可以更加顺畅并且使得显影盒进一步小型化,如图19所示,在第四凸起21和第六凸起23上设置一个可以分别绕着第四凸起21和第六凸起23旋转的滚轮2101和2301。在第四方向上,第四凸起21位于圆盖71的上游侧,在第五方向上,第四凸起21和第六凸起23位于圆盖71的下游侧,并且在第四方向上,第四凸起21和第六凸起23都设置在集成电路芯片35的电接触部35a的上游侧,并且电接触部35a面向第四凸起21和第六凸起23的一侧。
将集成电路芯片35的电接触部35a相对于第二侧壁20是相对活动的设置是优选设置,可选择性的,集成电路芯片35的电接触部35a相对于第二侧壁20也可以是固定设置,此时,如图23、图26所示,在芯片组件30或者显影盒100的壳体11上安装一个迫推机构,该迫推机构包括弹簧73和抵接块74,通过该抵接块74与鼓盒200内壁的抵接迫使弹簧73弹性变形,利用弹簧73的弹性变形的弹性力提供迫推力将集成电路芯片35推向鼓盒200中的芯片转接电接触部204。
值得一提的是,由于显影盒上设置了集成电路芯片,显影盒上的被检测构件是可以取消的。由于集成电路芯片具有可写入信息的特性,集成电路芯片中写入的信息可以被图像形成装置读取,并且体积可以做的很小,因此具有体积小功能全的效果。当显影盒安装至图像形成装置中,集成电路芯片的电接触部朝外,并与图像形成装置中的电信息交流部(图中未示出)接触,显影盒直接通过集成电路芯片与图像形成装置电接触并被图像形成装置读取识别,从而实现检测显影盒是否为新盒以及显影盒的页产量等信息的功能。通过取消被检测构件,单独在显影盒上安装集成电路芯片,通过该集成电路芯片与图像形成装置进行信息交流来实现确认显影盒是否为新盒以及确认显影盒的页产量等信息,可以进一步的降低显影盒的尺寸和降低显影盒的制作成本。
本发明显影盒具有以下有益效果:
(1)为提高显影盒、鼓盒以及图像形成装置的成像质量,本发明显影盒上设置有分离组件;分离组件在图像形成装置的作用下发生轴向移动,从而迫使显影盒分离组件上的凸轮与鼓盒中第一力接收构件接触,导致显影盒整体沿着第二方向移动,实现显影盒中显影辊与感光鼓的分离;显影盒的结构简单,可以高效地执行显影辊与感光鼓分离;同时图像形成装置只需在一侧设置分离驱动构件,而不需要像现有技术一样需要在左右两侧都设置分离驱动构件,简化了图像形成装置的结构,可以使得图像形成装置的结构更加小型化。而且,为了使显影盒芯片在显 影盒沿着第二方向移动而实现鼓辊分离时依然可以与芯片的电接触部保持良好接触,芯片不会跟随显影盒的移动而相对于芯片的电接触部发生滑动以损伤芯片的电接触部,本发明将显影盒芯片组件设置为可相对于显影盒壳体移动。当显影盒壳体在第二方向上相对于芯片的电接触部移动时,芯片组件不会跟随显影盒壳体一起在第二方向上移动,从而显影盒在执行分离动作时,芯片组件与芯片的电接触部处于固定位置不会发生相对移动,始终与芯片的电接触部保持稳定电连接,可与图像形成装置实现良好的信息交流;解决了现有技术中因显影盒壳体相对于芯片的电接触部发生移动时,芯片组件与显影盒壳体一起移动而导致芯片的电接触部被划伤,影响芯片与芯片的电接触部的导电连接,从而影响显影盒与图像形成装置的信息交流的技术问题。所以本发明的显影盒,芯片组件可以始终与芯片电接触点保持稳定电接触,保持与图像形成装置的良好的信息交流;同时,显影盒分离组件简单易操作。并且如果采用本发明显影盒的图像形成装置,只需要在图像形成装置的一侧设置一个分离驱动构件,而不需要像现有技术一样需要在图像形成装置的左右两侧都设置分离驱动构件,从而可以简化图像形成装置中的分离驱动构件,可以使得图像形成装置更加小型化。
(2)更进一步的,显影盒的被检测构件与包括输入齿轮在内的齿轮传动系设置在壳体的同一侧,芯片组件和第一导电构件设置在壳体的另一侧,显影盒这样设置解决了现有技术中芯片组件与输入齿轮设置在同一侧,而被检测构件设置在壳体另一侧,被检测构件需要通过设置在壳体两侧之间的旋转构件传递驱动力带动被检测构件旋转;从而需要在旋转构件的两侧都设置齿轮,导致显影盒驱动力传递系复杂化,而本发明显影盒只需要在壳体的第一侧设置齿轮传动系而不需要在第二侧设置齿轮,从而显影盒齿轮传动系可以设置得更加简单;与图像形成装置中的电力输送单元电连接的芯片组件和导电构件都设置在壳体第二侧,从而使得图像形成装置只需要在壳体一侧设置电力输送单元,而不需要在图像形成装置的两侧都设置电力供应单元,可以使得图像形成装置更加小型化。显影盒芯片设置在远离齿轮传动系的一侧,从而使得芯片避免受到齿轮转动而导致附近区域振动而影响芯片与图像形成装置电接触的稳定性。这样设置合理地利用了显影盒的空间,使得显影盒更加小型化,检测结构更加稳定。
(3)进一步的,本发明显影盒中每一个侧都设置有都凸起。所述凸起在第三方向上与显影辊相隔预定距离。当显影盒沿着第三方向插入至鼓盒时,显影盒两侧中的第三凸起和第六凸起分别与鼓盒两侧的支撑部接触以承担显影盒的重量并且可绕第三凸起和第六凸起旋转,从而使得 感光鼓不需要在安装过程中承担显影盒的重量而造成损伤,从而可以提高显影盒和鼓盒的使用寿命和成像质量。
(4)进一步的,显影盒在输入齿轮与搅拌架齿轮之间设置有惰轮,从而可以通过设置惰轮的齿数、半径等参数,方便地调节搅拌架在显影盒的旋转速度和旋转方向;以更好地控制搅拌架向送粉辊和显影辊输送显影剂的效率。
(5)进一步的,显影盒的把手在第三方向上设置在远离显影辊的一末端,且在靠近把手处设置有一个凹陷部,以便于用户抓取显影盒时更好地放置其手指,更方面用户操作。而且本发明的把手受力可弹性变形。当显影盒在鼓盒中未安装到位就插入至图像形成装置中时,把手可被图像形成装置中导向凸块按压以接收来自导向凸块的力而迫使显影盒围绕第三凸起和第六凸起旋转而使得显影辊与感光鼓从分离位置移动至接触位置。由于把手可弹性变形,所以受力后不会发生断裂,可以稳定地接收图像形成装置中的力。
(6)进一步地,被检测构件设置为缺齿齿轮,包括有齿轮部和缺齿部,驱动力只能传递到有齿部但是不能传递缺齿部,所以被检测构件绕旋转轴旋转至多一周,只能被图像形成装置识别检测一次从而提示客户显影盒是否为新盒以及粉盒的类型,便于客户识别各种类型的粉盒。
(7)进一步地,显影盒的第一导电构件由导电树脂材料制成,可同时支撑显影辊与送粉辊,并设置有可与鼓盒第二导电构件接触的凸出部。第二导电构件由可弹性变形的材料制成。当显影盒绕安装时可绕第一侧壁上第三凸起和第二侧壁上第六凸起旋转而使得显影辊与感光鼓从一个分离位置移动至接触位置,同时显影盒的第一导电构件从不与第二导电构件接触的位置移动至与第二导电构件接触的位置,以便于鼓盒可以根据显影盒与鼓盒是否电接触而识别显影盒是否在鼓盒中安装到位。
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。
Claims (10)
- 一种显影盒,可拆卸的安装在鼓盒中,所述显影盒可和所述鼓盒沿推入方向一起推入图像形成装置中,所述显影盒包括:显影辊,可绕在第一方向上延伸的轴线旋转;壳体,具有可容纳显影剂的显影剂容纳部,包括有第一侧和在第一方向上与所述第一侧相对设置的的第二侧;驱动齿轮,设置在所述壳体的第一侧;包括有芯片的芯片组件,安装在所述壳体上,所述芯片包括电接触部,所述电接触部位于所述壳体的第二侧;其特征在于,在所述壳体的第二侧还设置有灌粉口和圆盖,通过所述灌粉口可向所述显影剂容纳部灌粉,所述圆盖用于密封所述灌粉口以防止显影剂从所述灌粉口泄露,沿着第一方向从所述壳体的的第二侧观察,至少所述芯片组件的一部分与所述圆盖的一部分重叠。
- 根据权利要求1所述的显影盒,其特征在于,沿着第一方向,从所述壳体的第二侧观察,至少所述电接触部的一部分与所述圆盖的一部分重叠。
- 根据权利要求1所述的显影盒,其特征在于,沿着第一方向,从所述壳体的第二侧观察,所述芯片组件覆盖所述圆盖的右侧部分,并暴露所述圆盖的左侧部分,所述右侧部分是所述圆盖在所述鼓盒的推入方向上位于下游侧的一部分。
- 根据权利要求1所述的显影盒,其特征在于,所述壳体具有顶壁,所述顶壁上设置有安装所述芯片组件的安装部,所述圆盖设置在所述壳体上与所述顶壁相邻的面上。
- 根据权利要求1所述的显影盒,其特征在于,所述壳体具有顶壁,所述顶壁上设置有安装所述芯片组件的安装部,沿着第一方向,从所述壳体的第二侧观察,所述芯片组件同时覆盖所述圆盖的右侧部分和上侧部分,所述上侧部分是所述圆盖的靠近所述顶壁的一部分,所述右侧部分是所述圆盖在所述鼓盒的推入方向上位于下游侧的一部分。
- 根据权利要求1所述的显影盒,其特征在于,在同时垂直于所述鼓盒的推入方向和第一方向的方向上,所述电接触部距离所述壳体的顶壁的距离比所述电接触部距离所述显影辊的距离更小。
- 根据权利要求1所述的显影盒,其特征在于,在第一方向上,从所述壳体的第二侧观察,所述芯片组件以覆盖所述圆盖的一部分的姿态和所述圆盖的一部分重叠。
- 根据权利要求1所述的显影盒,其特征在于,在同时垂直于所述鼓盒的推入方向和第一方向的方向上,所述壳体具有一个虚拟中心线,所述芯片和所述灌粉口以及所述圆盖均设置在所述虚拟中心线的上侧。
- 根据权利要求1所述的显影盒,其特征在于,所述壳体的顶壁上设置有防误装部,所述防误装部具有沿着所述推入方向延伸的凹槽。
- 根据权利要求1所述的显影盒,其特征在于,所述芯片组件整体呈L型。
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