WO2022025071A1 - 化合物、樹脂、ポリカーボネート樹脂、および光学成形体 - Google Patents
化合物、樹脂、ポリカーボネート樹脂、および光学成形体 Download PDFInfo
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- WO2022025071A1 WO2022025071A1 PCT/JP2021/027779 JP2021027779W WO2022025071A1 WO 2022025071 A1 WO2022025071 A1 WO 2022025071A1 JP 2021027779 W JP2021027779 W JP 2021027779W WO 2022025071 A1 WO2022025071 A1 WO 2022025071A1
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- WIPO (PCT)
- Prior art keywords
- bis
- fluorene
- polycarbonate resin
- acid
- mmol
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- 150000001875 compounds Chemical class 0.000 title claims abstract description 64
- 239000004431 polycarbonate resin Substances 0.000 title claims description 88
- 229920005668 polycarbonate resin Polymers 0.000 title claims description 88
- 230000003287 optical effect Effects 0.000 title claims description 36
- 229920005989 resin Polymers 0.000 title claims description 34
- 239000011347 resin Substances 0.000 title claims description 34
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 22
- 125000005842 heteroatom Chemical group 0.000 claims abstract description 17
- 125000003118 aryl group Chemical group 0.000 claims abstract description 7
- 125000005647 linker group Chemical group 0.000 claims abstract description 7
- 125000001183 hydrocarbyl group Chemical group 0.000 claims abstract 18
- 230000000379 polymerizing effect Effects 0.000 claims description 5
- 239000012788 optical film Substances 0.000 claims description 4
- -1 naphthalene-2-yl Chemical group 0.000 description 45
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 36
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 33
- 238000006243 chemical reaction Methods 0.000 description 27
- 239000012153 distilled water Substances 0.000 description 24
- 238000000034 method Methods 0.000 description 24
- 238000005160 1H NMR spectroscopy Methods 0.000 description 21
- 230000006837 decompression Effects 0.000 description 20
- 150000002430 hydrocarbons Chemical group 0.000 description 20
- 239000000047 product Substances 0.000 description 20
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 19
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 19
- 150000002148 esters Chemical group 0.000 description 19
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 18
- 230000015572 biosynthetic process Effects 0.000 description 18
- 238000004128 high performance liquid chromatography Methods 0.000 description 18
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 18
- 239000003054 catalyst Substances 0.000 description 17
- 238000003786 synthesis reaction Methods 0.000 description 17
- UZVGSSNIUNSOFA-UHFFFAOYSA-N dibenzofuran-1-carboxylic acid Chemical compound O1C2=CC=CC=C2C2=C1C=CC=C2C(=O)O UZVGSSNIUNSOFA-UHFFFAOYSA-N 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 12
- 239000010410 layer Substances 0.000 description 12
- 239000006096 absorbing agent Substances 0.000 description 11
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 10
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 10
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 10
- 239000007787 solid Substances 0.000 description 10
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 238000012545 processing Methods 0.000 description 9
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 8
- 239000013078 crystal Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 8
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 7
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 7
- 238000001746 injection moulding Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- KPTRDYONBVUWPD-UHFFFAOYSA-N naphthalen-2-ylboronic acid Chemical compound C1=CC=CC2=CC(B(O)O)=CC=C21 KPTRDYONBVUWPD-UHFFFAOYSA-N 0.000 description 7
- 238000006068 polycondensation reaction Methods 0.000 description 7
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 6
- 229910001873 dinitrogen Inorganic materials 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
- 229930195729 fatty acid Natural products 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- 239000010408 film Substances 0.000 description 6
- 239000012760 heat stabilizer Substances 0.000 description 6
- 239000000155 melt Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 150000004650 carbonic acid diesters Chemical class 0.000 description 5
- 238000000748 compression moulding Methods 0.000 description 5
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 5
- 229920001225 polyester resin Polymers 0.000 description 5
- 239000004645 polyester resin Substances 0.000 description 5
- 229910000027 potassium carbonate Inorganic materials 0.000 description 5
- 235000011181 potassium carbonates Nutrition 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- 239000011593 sulfur Substances 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 150000001341 alkaline earth metal compounds Chemical class 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 4
- 239000012964 benzotriazole Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000003480 eluent Substances 0.000 description 4
- ANCBHJKEYPZCTE-UHFFFAOYSA-N ethyl 5-carbamoyl-4-methyl-2-[(2,3,4,5,6-pentafluorobenzoyl)amino]thiophene-3-carboxylate Chemical compound CC1=C(C(N)=O)SC(NC(=O)C=2C(=C(F)C(F)=C(F)C=2F)F)=C1C(=O)OCC ANCBHJKEYPZCTE-UHFFFAOYSA-N 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 150000004679 hydroxides Chemical class 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 4
- 150000004671 saturated fatty acids Chemical class 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 150000005846 sugar alcohols Polymers 0.000 description 4
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical compound OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 description 4
- 238000005809 transesterification reaction Methods 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- AVXFJPFSWLMKSG-UHFFFAOYSA-N 2,7-dibromo-9h-fluorene Chemical compound BrC1=CC=C2C3=CC=C(Br)C=C3CC2=C1 AVXFJPFSWLMKSG-UHFFFAOYSA-N 0.000 description 3
- GCUOLJOTJRUDIZ-UHFFFAOYSA-N 2-(2-bromoethoxy)oxane Chemical compound BrCCOC1CCCCO1 GCUOLJOTJRUDIZ-UHFFFAOYSA-N 0.000 description 3
- SFDGJDBLYNJMFI-UHFFFAOYSA-N 3,1-benzoxazin-4-one Chemical compound C1=CC=C2C(=O)OC=NC2=C1 SFDGJDBLYNJMFI-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- 241000209094 Oryza Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000004703 alkoxides Chemical class 0.000 description 3
- 230000004075 alteration Effects 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 3
- 239000012965 benzophenone Substances 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Substances [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 150000004678 hydrides Chemical class 0.000 description 3
- 239000004973 liquid crystal related substance Substances 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 239000006082 mold release agent Substances 0.000 description 3
- HXITXNWTGFUOAU-UHFFFAOYSA-N phenylboronic acid Chemical compound OB(O)C1=CC=CC=C1 HXITXNWTGFUOAU-UHFFFAOYSA-N 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- 125000001453 quaternary ammonium group Chemical group 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 235000017550 sodium carbonate Nutrition 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 150000003462 sulfoxides Chemical class 0.000 description 3
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 3
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 2
- NQXNYVAALXGLQT-UHFFFAOYSA-N 2-[4-[9-[4-(2-hydroxyethoxy)phenyl]fluoren-9-yl]phenoxy]ethanol Chemical compound C1=CC(OCCO)=CC=C1C1(C=2C=CC(OCCO)=CC=2)C2=CC=CC=C2C2=CC=CC=C21 NQXNYVAALXGLQT-UHFFFAOYSA-N 0.000 description 2
- LDLCZOVUSADOIV-UHFFFAOYSA-N 2-bromoethanol Chemical compound OCCBr LDLCZOVUSADOIV-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 229920001651 Cyanoacrylate Polymers 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- MWCLLHOVUTZFKS-UHFFFAOYSA-N Methyl cyanoacrylate Chemical compound COC(=O)C(=C)C#N MWCLLHOVUTZFKS-UHFFFAOYSA-N 0.000 description 2
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 2
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 238000006161 Suzuki-Miyaura coupling reaction Methods 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001339 alkali metal compounds Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 239000003242 anti bacterial agent Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 150000007514 bases Chemical class 0.000 description 2
- VBICKXHEKHSIBG-UHFFFAOYSA-N beta-monoglyceryl stearate Natural products CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 2
- 125000006267 biphenyl group Chemical group 0.000 description 2
- FQUNFJULCYSSOP-UHFFFAOYSA-N bisoctrizole Chemical compound N1=C2C=CC=CC2=NN1C1=CC(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)N2N=C3C=CC=CC3=N2)O)=C1O FQUNFJULCYSSOP-UHFFFAOYSA-N 0.000 description 2
- 235000010338 boric acid Nutrition 0.000 description 2
- ZADPBFCGQRWHPN-UHFFFAOYSA-N boronic acid Chemical compound OBO ZADPBFCGQRWHPN-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- XSIFPSYPOVKYCO-UHFFFAOYSA-N butyl benzoate Chemical compound CCCCOC(=O)C1=CC=CC=C1 XSIFPSYPOVKYCO-UHFFFAOYSA-N 0.000 description 2
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical class [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 2
- 235000010216 calcium carbonate Nutrition 0.000 description 2
- 238000011088 calibration curve Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000004440 column chromatography Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 239000005457 ice water Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 229940046892 lead acetate Drugs 0.000 description 2
- 229910003002 lithium salt Inorganic materials 0.000 description 2
- 159000000002 lithium salts Chemical class 0.000 description 2
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- UQDUPQYQJKYHQI-UHFFFAOYSA-N methyl laurate Chemical compound CCCCCCCCCCCC(=O)OC UQDUPQYQJKYHQI-UHFFFAOYSA-N 0.000 description 2
- HUMMCEUVDBVXTQ-UHFFFAOYSA-N naphthalen-1-ylboronic acid Chemical compound C1=CC=C2C(B(O)O)=CC=CC2=C1 HUMMCEUVDBVXTQ-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 239000005304 optical glass Substances 0.000 description 2
- 229910052763 palladium Inorganic materials 0.000 description 2
- PXDJXZJSCPSGGI-UHFFFAOYSA-N palmityl palmitate Chemical compound CCCCCCCCCCCCCCCCOC(=O)CCCCCCCCCCCCCCC PXDJXZJSCPSGGI-UHFFFAOYSA-N 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 235000011056 potassium acetate Nutrition 0.000 description 2
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000001632 sodium acetate Substances 0.000 description 2
- 235000017281 sodium acetate Nutrition 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 159000000000 sodium salts Chemical class 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
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- 239000004299 sodium benzoate Substances 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- 229910000033 sodium borohydride Inorganic materials 0.000 description 1
- 239000012279 sodium borohydride Substances 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- 239000012312 sodium hydride Substances 0.000 description 1
- 229910000104 sodium hydride Inorganic materials 0.000 description 1
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 229910000018 strontium carbonate Inorganic materials 0.000 description 1
- UUCCCPNEFXQJEL-UHFFFAOYSA-L strontium dihydroxide Chemical compound [OH-].[OH-].[Sr+2] UUCCCPNEFXQJEL-UHFFFAOYSA-L 0.000 description 1
- 229910001866 strontium hydroxide Inorganic materials 0.000 description 1
- WJMMDJOFTZAHHS-UHFFFAOYSA-L strontium;carbonic acid;carbonate Chemical compound [Sr+2].OC([O-])=O.OC([O-])=O WJMMDJOFTZAHHS-UHFFFAOYSA-L 0.000 description 1
- RXSHXLOMRZJCLB-UHFFFAOYSA-L strontium;diacetate Chemical compound [Sr+2].CC([O-])=O.CC([O-])=O RXSHXLOMRZJCLB-UHFFFAOYSA-L 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 125000001412 tetrahydropyranyl group Chemical group 0.000 description 1
- QEMXHQIAXOOASZ-UHFFFAOYSA-N tetramethylammonium Chemical compound C[N+](C)(C)C QEMXHQIAXOOASZ-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- QNMBSXGYAQZCTN-UHFFFAOYSA-N thiophen-3-ylboronic acid Chemical compound OB(O)C=1C=CSC=1 QNMBSXGYAQZCTN-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- CNUJLMSKURPSHE-UHFFFAOYSA-N trioctadecyl phosphite Chemical compound CCCCCCCCCCCCCCCCCCOP(OCCCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCCCC CNUJLMSKURPSHE-UHFFFAOYSA-N 0.000 description 1
- QOQNJVLFFRMJTQ-UHFFFAOYSA-N trioctyl phosphite Chemical compound CCCCCCCCOP(OCCCCCCCC)OCCCCCCCC QOQNJVLFFRMJTQ-UHFFFAOYSA-N 0.000 description 1
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- AJHKJOCIGPIJFZ-UHFFFAOYSA-N tris(2,6-ditert-butylphenyl) phosphite Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1OP(OC=1C(=CC=CC=1C(C)(C)C)C(C)(C)C)OC1=C(C(C)(C)C)C=CC=C1C(C)(C)C AJHKJOCIGPIJFZ-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- DCXXMTOCNZCJGO-UHFFFAOYSA-N tristearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- IFNXAMCERSVZCV-UHFFFAOYSA-L zinc;2-ethylhexanoate Chemical compound [Zn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O IFNXAMCERSVZCV-UHFFFAOYSA-L 0.000 description 1
- JDLYKQWJXAQNNS-UHFFFAOYSA-L zinc;dibenzoate Chemical compound [Zn+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JDLYKQWJXAQNNS-UHFFFAOYSA-L 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/16—Aliphatic-aromatic or araliphatic polycarbonates
- C08G64/1608—Aliphatic-aromatic or araliphatic polycarbonates saturated
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C33/00—Unsaturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
- C07C33/36—Polyhydroxylic alcohols containing six-membered aromatic rings and other rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C43/00—Ethers; Compounds having groups, groups or groups
- C07C43/02—Ethers
- C07C43/257—Ethers having an ether-oxygen atom bound to carbon atoms both belonging to six-membered aromatic rings
- C07C43/295—Ethers having an ether-oxygen atom bound to carbon atoms both belonging to six-membered aromatic rings containing hydroxy or O-metal groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D307/00—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
- C07D307/77—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom ortho- or peri-condensed with carbocyclic rings or ring systems
- C07D307/91—Dibenzofurans; Hydrogenated dibenzofurans
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D333/00—Heterocyclic compounds containing five-membered rings having one sulfur atom as the only ring hetero atom
- C07D333/50—Heterocyclic compounds containing five-membered rings having one sulfur atom as the only ring hetero atom condensed with carbocyclic rings or ring systems
- C07D333/76—Dibenzothiophenes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/02—Aliphatic polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/04—Aromatic polycarbonates
- C08G64/06—Aromatic polycarbonates not containing aliphatic unsaturation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/30—General preparatory processes using carbonates
- C08G64/307—General preparatory processes using carbonates and phenols
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
- G02B1/041—Lenses
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2603/00—Systems containing at least three condensed rings
- C07C2603/02—Ortho- or ortho- and peri-condensed systems
- C07C2603/04—Ortho- or ortho- and peri-condensed systems containing three rings
- C07C2603/06—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members
- C07C2603/10—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members containing five-membered rings
- C07C2603/12—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members containing five-membered rings only one five-membered ring
- C07C2603/18—Fluorenes; Hydrogenated fluorenes
Definitions
- the present invention relates to a compound, a resin obtained from the compound and a polycarbonate resin, and an optically molded body containing the resin and the polycarbonate resin.
- Optical glass or optical resin is used as the material of the optical lens used in the optical system of various cameras such as cameras, film-integrated cameras, and video cameras.
- Optical glass is excellent in heat resistance, transparency, dimensional stability, chemical resistance, etc., and there are various kinds of materials having various refractive indexes and Abbe numbers.
- it has problems that the material cost is high, the molding processability is poor, and the productivity is low.
- an optical lens made of an optical resin has an advantage that it can be mass-produced by injection molding.
- a polycarbonate resin or the like is used in a camera lens.
- a resin having a high refractive index due to the lightness, thinness, shortness and miniaturization of products.
- a lens element having the same refractive index can be realized on a surface having a smaller curvature, so that the amount of aberration generated on this surface can be reduced.
- Examples of the technology related to the optical resin include those described in Patent Documents 1 and 2.
- Patent Document 1 Japanese Unexamined Patent Publication No. 2005-241962 describes an optical lens made of a polycarbonate resin having a fluorene structure.
- Patent Document 2 Japanese Unexamined Patent Publication No. 2005-187661 describes a method for easily improving the refractive index by blending (mixing and adding) a sulfur-containing compound with a fluorene-containing polyester.
- the polycarbonate resin as described in Patent Document 1 has a low refractive index and is not sufficiently satisfactory. Further, as described in Patent Document 2, when a sulfur-containing compound is blended with a fluorene-containing polyester, the refractive index is improved, but the thermal stability is lowered due to the addition of a low molecular weight component, and the compatibility of the two components to be blended is reduced. If it is bad, the transparency will decrease.
- the present invention has been made in view of the above circumstances, and provides a resin and a polycarbonate resin capable of realizing an optical molded body having a high refractive index and excellent transparency.
- the present inventors have diligently studied to provide a polycarbonate resin capable of realizing an optical molded body having a high refractive index and excellent transparency. As a result, they have found that a resin obtained by polymerizing a compound represented by the following formula (1) can realize an optical molded body having a high refractive index and excellent transparency, and have reached the present invention.
- a compound represented by the following general formula (1) a resin obtained from the compound, a polycarbonate resin derived from the compound, and an optically molded body are provided.
- Ar 1 and Ar 2 are independently Representing a group selected from, R 1 to R 6 represent a hydrogen atom, a hydrocarbon group or a hetero atom-containing hydrocarbon group, and A 1 to A 5 and B 1 to B 5 represent a hydrogen atom, a hydrocarbon group or Representing a heteroatomic hydrocarbon group, at least one of A 1 to A 5 is -Y 1 -Ar 3 and at least one of B 1 to B 5 is -Y 2 -Ar 4 and Y.
- Y 2 represent a single bond or linking group
- Ar 3 and Ar 4 represent an aromatic group
- X 1 to X 4 represent -O-, -S-, -NR'-, or -C (Me).
- 2- , Z 1 to Z 4 represent a hydrogen atom, a hydrocarbon group or a hetero atom-containing hydrocarbon group
- R' represents a hydrogen atom, a hydrocarbon group or a hetero atom-containing hydrocarbon group
- o and p are. Represents an integer from 1 to 4).
- O and p in the general formula (1) are 2, the compound according to the above [1] [3] Ar 1 and Ar 2 in the general formula (1) are independently.
- R 1 to R 6 represent a hydrogen atom, a hydrocarbon group or a heteroatom-containing hydrocarbon group, and o and p represent an integer of 1 to 4, the above [1] or [2].
- the compound described in. [4] A resin obtained by polymerizing a compound represented by the general formula (1) according to any one of the above [1] to [3].
- [5] A polycarbonate resin derived from the compound represented by the general formula (1) according to any one of the above [1] to [3].
- the compound according to this embodiment will be described.
- the compound according to this embodiment is a compound represented by the general formula (1).
- Ar 1 and Ar 2 are independently
- Represents a group selected from R 1 to R 6 represent hydrogen atoms, hydrocarbon groups or heteroatom-containing hydrocarbon groups.
- a 1 to A 5 and B 1 to B 5 represent hydrogen atoms, hydrocarbon groups or heteroatom-containing hydrocarbon groups, and at least one of A 1 to A 5 is -Y1 - Ar 3 groups.
- At least one of B 1 to B 5 is -Y 2 -Ar 4 units, Y 1 and Y 2 represent a single bond or linking group, Ar 3 and Ar 4 represent an aromatic group, and X 1 to X 4 represent -O-, -S-, -NR'-, or -C (Me). ) 2 -and Z 1 to Z 4 represent hydrogen atoms, hydrocarbon groups or heteroatom-containing hydrocarbon groups.
- R' represents a hydrogen atom, a hydrocarbon group or a heteroatom-containing hydrocarbon group.
- o and p represent integers from 1 to 4.
- R 1 to R 6 are preferably independently selected from a hydrogen atom and an alkyl group having 1 to 3 carbon atoms or an aryl group having 6 to 20 carbon atoms, and R 1 to R 6 are each independently selected. It is more preferable to independently select from a hydrogen atom, a methyl group, a phenyl group, a biphenyl group, and a naphthyl group, and it is further preferable that R 1 to R 6 are hydrogen atoms.
- o and p are integers of 1 to 4, preferably 1 or 2, and more preferably 2.
- the polycarbonate resin obtained from the compound of the general formula (1) has excellent heat resistance.
- Ar 1 and Ar 2 in the general formula (1) are independently Represents a group selected from, R 1 to R 6 represent a hydrogen atom, a hydrocarbon group or a heteroatom-containing hydrocarbon group, and o and p represent an integer of 1 to 4.
- Preferred embodiments of Ar 1 and Ar 2 in the general formula (1) include the following.
- Examples of the compound represented by the above general formula (1) include 9,9-bis (1'-hydroxymethyl) -2,7-dinaphthalene-2 "-yl-9H-fluorene and 9,9-bis. (1'-Hydroxymethyl) -2,7-Dinaphthalene-1 "-yl-9H-Fluorene, 9,9-Bis (1'-Hydroxymethyl) -3,6-Dinaphthalene-2" -Il-9H -Fluorene, 9,9-bis (1'-hydroxymethyl) -3,6-dinaphthalene-1 "-yl-9H-fluorene, 9,9-bis (1'-hydroxymethyl) -2,7-di -P-biphenyl-9H-fluorene, 9,9-bis (1'-hydroxymethyl) -2,7-di-m-biphenyl-9H-fluorene, 9,9-bis (1'-hydroxymethyl) -2, 7-bis (3 ", 5" -diphen
- 9,9-bis (2'-hydroxyethyl) -2,7-dinaphthalene-2 "-yl-9H-fluorene, 9,9-bis (2'-hydroxyethyl) -2 are preferable.
- 7-Zinaphthalene-1 "-Il-9H-Fluorene can be mentioned. These may be used alone or in combination of two or more.
- a solvent eg, tetrahydrofuran, 1,4-dioxane, N, N-dimethyl.
- N, N-dimethylacetamide, dimethyl sulfoxide, sulfolane, bases eg, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium hydride, potassium hydride, methoxysodium, ethoxysodium, t-
- bases eg, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium hydride, potassium hydride, methoxysodium, ethoxysodium, t-
- the hydrogen at the 9-position of dihalogeno-9H-fluorene is extracted, and then the hydroxyalkyl having a leaving group (here, the leaving group is referred to as hydroxyalkyl).
- Halogen such as chlorine, bromine, iodine, p-toluenesulfonyloxy group, methylsulfonyloxy group, trifluoromethylsulfonyloxy group, etc. can be mentioned) to act 9,9-bis (hydroxyalkyl) -2, Produces 7,9-bis (hydroxyalkyl) -dihalogeno-9H-fluorene such as 7-dibromo-9H-fluorene or 9,9-bis (hydroxyalkyl-3,6-9H-fluorene, etc.).
- Etc. 9,9-bis (hydroxyalkyl) -dihalogeno-9H-fluorene in a solvent eg, toluene and water, tetrahydrofuran and water, dimethyl sulfoxide and water
- bases eg, sodium carbonate, potassium carbonate, sodium acetate.
- the reaction of step (i) can be carried out at any temperature between ⁇ 78 ° C. and the boiling point of the solvent. Further, as the reaction conditions, general alkylation reaction conditions can be applied. If desired, the hydroxy group of hydroxyalkyl having a desorbing group is protected with an arbitrary protecting group (for example, an ester group such as an acetyl group, an ether group such as a tetrahydropyranyl group, a carbonic acid ester group such as a t-butoxycarbonyl group). It may be deprotected at the end.
- an ester group such as an acetyl group, an ether group such as a tetrahydropyranyl group, a carbonic acid ester group such as a t-butoxycarbonyl group.
- the reaction of step (ii) can be carried out at any temperature from room temperature to the boiling point of the solvent.
- the reaction conditions the reaction conditions generally used in the so-called Suzuki-Miyaura coupling can be applied.
- One aspect of the present invention is a resin obtained by polymerizing a compound represented by the general formula (1).
- examples of the resin obtained by polymerizing the compound represented by the general formula (1) include polyester resin, polyurethane resin, polycarbonate resin, and polyether resin.
- the polyester resin includes a compound represented by the general formula (1) and an aromatic dicarboxylic acid (eg, terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid), or an aliphatic dicarboxylic acid (eg, oxalic acid, malonic acid). It is obtained by reacting with an acid (, succinic acid).
- aromatic dicarboxylic acid eg, terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid
- an aliphatic dicarboxylic acid eg, oxalic acid, malonic acid
- the polyurethane resin includes a compound represented by the general formula (1) and an aromatic diisocyanate (for example, toluene diisocyanate or xylylene diisocyanate) or an aliphatic diisocyanate (for example, pentamethylene diisocyanate, hexamethylene diisocyanate, cyclohexanedimethylene diisocyanate). ) And the reaction.
- aromatic diisocyanate for example, toluene diisocyanate or xylylene diisocyanate
- an aliphatic diisocyanate for example, pentamethylene diisocyanate, hexamethylene diisocyanate, cyclohexanedimethylene diisocyanate.
- the polycarbonate resin is obtained by reacting the compound represented by the general formula (1) with a carbonic acid precursor such as a carbonic acid diester.
- the polyether resin is obtained by reacting a compound represented by the general formula (1) with an aliphatic dihalogen compound (for example, dibromoethane or dibromopropane) in the presence of a base.
- an aliphatic dihalogen compound for example, dibromoethane or dibromopropane
- reactants other than the compound represented by the general formula (1) of the present application may be used alone or in combination of two or more. It is also possible to polymerize the resin by using a dihydroxy compound other than the compound represented by the general formula (1) of the present application in combination.
- the ratio of the compound represented by the general formula (1) is preferably 5 mol% or more and 99 mol% or less, more preferably 10 mol% or more and 99 mol% or less, and further preferably 15 mol% or more and 99 mol% or less. ..
- examples of the dihydroxy compound other than the compound represented by the general formula (1) include 9,9-bis [4- (2-hydroxyethoxy) phenyl] fluorene and 9,9-bis [4- ( 2-Hydroxyethoxy) -3-methylphenyl] fluorene, 9,9-bis [4- (2-hydroxyethoxy) -3-ethylphenyl] fluorene, 9,9-bis [4- (2-hydroxyethoxy)- 3-n-propylphenyl] fluorene, 9,9-bis [4- (2-hydroxyethoxy) -3-isopropylphenyl] fluorene, 9,9-bis [4- (2-hydroxyethoxy) -3-n- Butylphenyl] fluorene, 9,9-bis [4- (2-hydroxyethoxy) -3-sec-butylphenyl] fluorene, 9,9-bis [4- (2-hydroxyethoxy) -3-tert-butylphenyl ]
- the polycarbonate resin according to the present embodiment is produced by using the compound represented by the general formula (1) of the present embodiment.
- the polycarbonate resin of the present embodiment has a structural unit derived from a compound represented by the general formula (1) represented by the formula (1p).
- Such a polycarbonate resin can realize an optically molded product having a high refractive index and excellent transparency. As a result, it can be suitably used as a material for an optical lens.
- Ar 1 and Ar 2 , R 1 and R 2 , and o and p are synonymous with those in formula (1). The same applies to the preferred embodiment.
- the polystyrene-equivalent weight average molecular weight (Mw) of the polycarbonate resin according to the present embodiment is preferably 1.5 ⁇ 10 3 or more and 2.0 ⁇ 105 or less, and more preferably 2.0 ⁇ 10 3 or more. It is 2 ⁇ 10 5 or less.
- Mw is at least the above lower limit value, it is preferable because the obtained molded product can be more suppressed from becoming brittle.
- Mw is not more than the above upper limit value, the melt viscosity becomes more appropriate, so that the resin can be taken out more easily after production, the fluidity becomes better, and injection molding becomes easier in the melted state, which is preferable.
- the refractive index (nD) of the polycarbonate resin according to the present embodiment at 23 ° C. and a wavelength of 633 nm is preferably 1.70 or more and 1.85 or less, more preferably 1.70 or more and 1.82 or less, and further preferably 1.71. More than 1.81 or less, particularly preferably 1.72 or more and 1.81 or less.
- the polycarbonate resin according to the present embodiment can be blended with another resin and used for manufacturing a molded product.
- other resins include polyamide, polyacetal, polycarbonate, modified polyphenylene ether, polyethylene terephthalate, polybutylene terephthalate and the like.
- an antioxidant may be added to the polycarbonate resin according to the present embodiment. can.
- Examples of the molding method include, in addition to injection molding, compression molding, casting, roll processing, extrusion molding, stretching, etc., but are not limited to these.
- the glass transition temperature (Tg) is preferably 80 ° C. or higher and 190 ° C. or lower, more preferably 85 ° C. or higher and 180 ° C. or lower, and further preferably 90 ° C. or higher. It is 170 ° C or lower.
- Tg is at least the above lower limit value, the operating temperature range becomes wider, which is preferable.
- Tg is not more than the above upper limit value, the melting temperature of the resin becomes lower, and decomposition and coloring of the resin are less likely to occur, which is preferable.
- Tg is not more than the above upper limit value, the difference between the mold temperature and the resin glass transition temperature can be reduced even with a general-purpose mold temperature controller. Therefore, it is easy to use and preferable in applications where strict surface accuracy is required for the product.
- the optically molded product obtained by using the polycarbonate resin according to the present embodiment has a total light transmittance of preferably 82% or more, more preferably 85%, as measured in accordance with JIS K-7361-1 (1997). As described above, it is comparable to bisphenol A type polycarbonate resin and the like.
- the polycarbonate resin according to the embodiment can be produced by using the compound represented by the above general formula (1) as a raw material. Specifically, the compound represented by the general formula (1) and a carbonate precursor such as a carbonic acid diester are mixed in the presence of a basic compound catalyst, a transesterification catalyst, or a mixed catalyst composed of both, or in the absence of a catalyst. It can be produced by reacting by a melt transesterification method.
- Examples of the carbonic acid diester used for producing the polycarbonate resin according to the present embodiment include diphenyl carbonate, di-p-tolyl carbonate, di-m-tolyl carbonate, di-o-tolyl carbonate, bis (p-chlorophenyl) carbonate, and bis. Examples thereof include (m-chlorophenyl) carbonate, bis (o-chlorophenyl) carbonate, m-cresyl carbonate, dimethyl carbonate, diethyl carbonate, di-n-butyl carbonate, dicyclohexyl carbonate and the like. Among these, diphenyl carbonate is preferable.
- the diphenyl carbonate is preferably used in a ratio of 0.97 to 1.20 mol, more preferably 0.98 to 1.10 mol, with respect to 1 mol of the compound represented by the general formula (1). be.
- Examples of the basic compound catalyst used in the production of the polycarbonate resin according to the present embodiment include alkali metal compounds, alkaline earth metal compounds, nitrogen-containing compounds and the like.
- Examples of such compounds include organic acid salts such as alkali metals and alkaline earth metal compounds, inorganic salts, oxides, hydroxides, hydrides or alkoxides, or quaternary ammonium hydroxides and salts thereof, amines and the like. Are preferably used, and these compounds can be used alone or in combination.
- alkali metal compound examples include alkali metal organic acid salts, inorganic salts, oxides, hydroxides, hydrides and alkoxides.
- alkaline earth metal compound examples include organic acid salts, inorganic salts, oxides, hydroxides, hydrides and alkoxides of alkaline earth metal compounds.
- Magnesium, calcium acetate, strontium acetate, barium acetate, magnesium stearate, calcium stearate, calcium benzoate, magnesium phenylphosphate and the like are used.
- nitrogen-containing compound examples include quaternary ammonium hydroxides and salts thereof, amines and the like. Specifically, quaternary ammonium having an alkyl group such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetran-propylammonium hydroxide, tetran-butylammonium hydroxide, trimethylbenzylammonium hydroxide, or an aryl group.
- alkyl group such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetran-propylammonium hydroxide, tetran-butylammonium hydroxide, trimethylbenzylammonium hydroxide, or an aryl group.
- Tertiary amines such as triethylamine, dimethylbenzylamine, triphenylamine; Secondary amines such as diethylamine and dibutylamine; Primary amines such as n-propylamine and n-butylamine; 2-Methylimidazole , 2-Phenylimidazoles, imidazoles such as benzoimidazoles; or bases such as ammonia, tetramethylammonium borohydrides, tetra n-butylammonium borohydrides, tetra n-butylammonium tetraphenylborates, tetraphenylammonium tetraphenylborates or Basic salts and the like are used.
- the transesterification catalyst salts of zinc, tin, zirconium, lead and the like are preferably used, and these can be used alone or in combination.
- Specific examples of the ester exchange catalyst include zinc acetate, zinc benzoate, zinc 2-ethylhexanate, tin chloride (II), tin chloride (IV), tin acetate (II), tin acetate (IV), and dibutyltin.
- Dilaurate, dibutyltin oxide, dibutyltin dimethoxyde, zirconium acetylacetonate, zirconium oxyacetate, zirconium tetrabutoxide, lead acetate (II), lead acetate (IV) and the like are used.
- These catalysts are used at a ratio of 10-9 to 10-3 mol, preferably 10-7 to 10-4 mol, with respect to a total of 1 mol of the compound represented by the general formula (1). ..
- the melt polycondensation method uses the above-mentioned raw materials and catalyst to perform melt polycondensation while removing by-products by a transesterification reaction under normal pressure or reduced pressure.
- the compound represented by the above general formula (1) and the carbonic acid diester are melted in a reaction vessel, and then the reaction is carried out in a state where the monohydroxy compound produced as a by-product is retained. Is desirable.
- the pressure can be controlled by closing the reactor, reducing the pressure, pressurizing, etc. in order to retain the reaction device.
- the reaction time in this step is preferably 20 minutes or more and 240 minutes or less, more preferably 40 minutes or more and 180 minutes or less, and particularly preferably 60 minutes or more and 150 minutes or less.
- the finally obtained polycarbonate resin contains a small amount of high molecular weight material.
- the finally obtained polycarbonate resin can be obtained in which the content of the high molecular weight substance is high.
- the melt polycondensation reaction is carried out in a multi-step process of two or more steps.
- the first-stage reaction is preferably carried out at a temperature of preferably 120 to 260 ° C., more preferably 180 to 240 ° C., preferably under normal pressure or pressure for 0.1 to 5 hours, more preferably 0. Allow to react for 5 to 3 hours.
- the reaction temperature is increased while increasing the decompression degree of the reaction system to carry out the reaction between the compound represented by the general formula (1) and the carbonic acid diester, and finally the decompression degree of 133 Pa (1 mmHg) or less, 200 to 350 ° C. It is preferable to carry out the polycondensation reaction at the above temperature for 0.05 to 2 hours.
- the melt polycondensation reaction may be carried out continuously or in a batch manner.
- the reactor used for carrying out the reaction is a vertical type equipped with an anchor type stirring blade, a max blend stirring blade, a helical ribbon type stirring blade, etc., but a horizontal type equipped with a paddle type blade, a lattice blade, a glasses blade, etc. It may be an extruder type equipped with a screw. Further, it is preferably carried out by using a reaction device in which these reaction devices are appropriately combined in consideration of the viscosity of the polymer.
- the polycarbonate resin according to the present embodiment may have the catalyst removed or inactivated in order to maintain thermal stability and hydrolysis stability after the polycondensation reaction is completed.
- a method of deactivating the catalyst by adding a known acidic substance can be preferably carried out.
- the acidic substance include esters such as butyl benzoate; aromatic sulfonic acids such as p-toluenesulfonic acid; aromatic sulfonic acid esters such as butyl p-toluenesulfonate and hexyl p-toluenesulfonic acid.
- Sulfonic acids such as sulphonic acid, sulphonic acid, and sulphonic acid; triphenyl sulphonic acid, monophenyl sulphonic acid, diphenyl sulphate, diethyl sulphonate, din-propyl sulphate, di sulphonic acid.
- Subphosphate esters such as n-butyl, din-hexyl sulfonate, din-octyl sulfonate, mono n-octyl sulfonate; triphenyl phosphate, diphenyl phosphate, monophenyl phosphate, phosphorus Phosphates such as di-n-butyl acid, di-n-octyl phosphate, mono-n-octyl phosphate; phosphonic acids such as diphenylphosphonic acid, din-octylphosphonic acid, din-butylphosphonic acid; phenylphosphon Phosphonic acid esters such as diethyl acid; phosphines such as triphenylphosphine and bis (diphenylphosphino) ethane; boric acids such as boric acid and phenylboric acid; aromatics such as n-dodecylbenzenesulfonic acid te
- deactivating agents are preferably used in an amount of 0.01 to 50 times by mole, more preferably 0.3 to 20 times by mole with respect to the amount of the catalyst. If it is less than 0.01 times the molar amount of the catalyst amount, the deactivation effect becomes insufficient, which is not preferable. Further, if the amount is more than 50 times the molar amount of the catalyst amount, the heat resistance of the resin is lowered and the molded product is easily colored, which is not preferable.
- a step of volatilizing and removing the low boiling point compound in the polymer at a pressure of 13 to 133 Pa (0.1 to 1 mmHg) and a temperature of 200 to 350 ° C. may be provided.
- a horizontal device equipped with a stirring blade having excellent surface renewal ability, such as a paddle blade, a lattice blade, and a glasses blade, or a thin film evaporator is preferably used.
- the polycarbonate resin according to the present embodiment has as little foreign matter content as possible, and filtration of the molten raw material, filtration of the catalyst solution, and the like are preferably performed.
- the mesh of the filter is preferably 5 ⁇ m or less, more preferably 1 ⁇ m or less. Further, filtration of the produced resin with a polymer filter is preferably carried out.
- the mesh of the polymer filter is preferably 100 ⁇ m or less, more preferably 30 ⁇ m or less. Further, the step of collecting the resin pellets is naturally preferably a low dust environment, and more preferably a class 1000 or less cleanliness.
- the optical molded body according to the present embodiment contains the polycarbonate resin according to the present embodiment, and the optical molded body can be manufactured using the polycarbonate resin according to the present embodiment.
- it is molded by an arbitrary method such as an injection molding method, a compression molding method, an injection compression molding method, an extrusion molding method, or a solution casting method.
- the polycarbonate resin according to the present embodiment is excellent in moldability and heat resistance, it can be used particularly advantageously in an optical lens that requires injection molding.
- the polycarbonate resin according to the present embodiment can be mixed with other resins such as other polycarbonate resins and polyester resins and used.
- additives can be used in order to impart various properties within a range that does not impair the purpose of the present embodiment.
- Additives include antioxidants, processing stabilizers, mold release agents, UV absorbers, brewing agents, elastomeric metal deactivators, flame retardants, lubricants, antistatic agents, heat ray shields, and fluorescent dyes (enhanced fluorescence). (Including whitening agent), pigments, light scattering agents, strengthening fillers, surfactants, antibacterial agents, plasticizers, compatibilizers, other resins, elastomers and the like can be mentioned.
- antioxidants examples include triethylene glycol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate] and 1,6-hexanediol-bis [3- (3,5). -Di-tert-butyl-4-hydroxyphenyl) propionate], pentaerythritol-tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], octadecyl-3- (3,5-) Di-tert-butyl-4-hydroxyphenyl) propionate, 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, N, N- Hexamethylenebis (3,5-di-tert-butyl-4-hydroxy-hydrocinnamide), 3,5-di-tert-butyl-4-hydroxy-benzylphosphonate-diethyl ester
- processing stabilizer examples include phosphorus-based processing heat stabilizers and sulfur-based processing heat stabilizers.
- Examples of the phosphorus-based processing heat stabilizer include phosphorous acid, phosphoric acid, phosphonic acid, phosphonic acid and esters thereof. Specifically, triphenylphosphite, tris (nonylphenyl) phosphite, tris (2,4-di-tert-butylphenyl) phosphite, tris (2,6-di-tert-butylphenyl) phosphite, Tri-n-decylphosphite, tri-n-octylphosphite, tri-n-octadecylphosphite, din-decylmonophenylphosphite, din-octylmonophenylphosphite, diisopropylmonophenylphosphite, mono-n-butyldiphenyl Phenylphosphite, monodecyldiphenylphosphite
- sulfur-based processing heat stabilizer examples include pentaerythritol-tetrakis (3-laurylthiopropionate), pentaerythritol-tetrakis (3-myristylthiopropionate), and pentaerythritol-tetrakis (3-stearylthiopropionate). Nate), dilauryl-3,3'-thiodipropionate, dimyristyl-3,3'-thiodipropionate, disstearyl-3,3'-thiodipropionate and the like.
- the content of the sulfur-based processing heat stabilizer in the polycarbonate resin is preferably 0.001 to 0.2 parts by mass with respect to 100 parts by mass of the polycarbonate resin.
- the release agent it is preferable that 90% by mass or more thereof is composed of an ester of alcohol and fatty acid.
- the ester of the alcohol and the fatty acid include an ester of a monohydric alcohol and a fatty acid, a partial ester of a polyhydric alcohol and a fatty acid, or a total ester.
- the ester of the monohydric alcohol and the fatty acid an ester of a monohydric alcohol having 1 to 20 carbon atoms and a saturated fatty acid having 10 to 30 carbon atoms is preferable.
- partial ester or total ester of the polyhydric alcohol and the fatty acid a partial ester or total ester of the polyhydric alcohol having 1 to 25 carbon atoms and the saturated fatty acid having 10 to 30 carbon atoms is preferable.
- ester of the monohydric alcohol and the saturated fatty acid examples include stearyl stearate, palmityl palmitate, n-butyl stearate, methyl laurate, isopropyl palmitate and the like.
- Partial or total esters of polyhydric alcohol and saturated fatty acids include, for example, stearic acid monoglyceride, stearic acid monoglyceride, stearic acid diglyceride, stearic acid triglyceride, stearic acid monosorbitate, behenic acid monoglyceride, capric acid monoglyceride, lauric acid.
- Monoglyceride pentaerythritol monostearate, pentaerythritol tetrastearate, pentaerythritol tetrapelargonate, propylene glycol monostearate, biphenylbiphenate, sorbitan monostearate, 2-ethylhexyl stearate, dipentaerythritol hexastearate, etc. Examples thereof include full ester or partial ester of dipentaerythritol.
- the content of these mold release agents is preferably in the range of 0.005 to 2.0 parts by mass, more preferably in the range of 0.01 to 0.6 parts by mass, and 0.02 to 0.02 to 100 parts by mass of the polycarbonate resin.
- the range of 0.5 parts by mass is more preferable.
- the UV absorber is at least one UV absorber selected from the group consisting of a benzotriazole-based UV absorber, a benzophenone-based UV absorber, a triazine-based UV absorber, a cyclic iminoester-based UV absorber, and a cyanoacrylate-based UV absorber.
- Absorbents are preferred.
- One of the following ultraviolet absorbers may be used alone, or two or more thereof may be used in combination.
- benzotriazole-based ultraviolet absorber examples include 2- (2-hydroxy-5-methylphenyl) benzotriazol, 2- (2-hydroxy-5-tert-octylphenyl) benzotriazol, 2- (2- (2-). Hydroxy-3,5-dicumylphenyl) phenylbenzotriazole, 2- (2-hydroxy-3-tert-butyl-5-methylphenyl) -5-chlorobenzotriazole, 2,2'-methylenebis [4- (1) , 1,3,3-Tetramethylbutyl) -6- (2N-benzotriazole-2-yl) phenol], 2- (2-hydroxy-3,5-di-tert-butylphenyl) benzotriazol, 2 -(2-Hydroxy-3,5-di-tert-butylphenyl) -5-chlorobenzotriazole, 2- (2-hydroxy-3,5-di-tert-amylphenyl) benzotriazole, 2- (2)
- benzophenone-based ultraviolet absorber examples include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-n-octyloxybenzophenone, 2-hydroxy-4-benzyloxybenzophenone, and 2-.
- Hydroxy-4-methoxy-5-sulfoxybenzophenone 2-hydroxy-4-methoxy-5-sulfoxitrihydride benzophenone, 2,2'-dihydroxy-4-methoxybenzophenone, 2,2', 4,4' -Tetrahydroxybenzophenone, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2,2'-dihydroxy-4,4'-dimethoxy-5-sodium sulfoxybenzophenone, bis (5-benzoyl-4-) Hydroxy-2-methoxyphenyl) methane, 2-hydroxy-4-n-dodecyloxybenzophenone, 2-hydroxy-4-methoxy-2'-carboxybenzophenone and the like can be mentioned.
- triazine-based ultraviolet absorber examples include 2- (4,6-diphenyl-1,3,5-triazine-2-yl) -5-[(n-hexyl) oxy] -phenol, 2- (4, Examples thereof include 6-bis (2,4-dimethylphenyl) -1,3,5-triazine-2-yl) -5-[(n-octyl) oxy] -phenol.
- Examples of the cyclic iminoester-based ultraviolet absorber include 2,2'-bis (3,1-benzoxazine-4-one) and 2,2'-p-phenylenebis (3,1-benzoxazine-4-one).
- 2,2'-m-phenylene bis (3,1-benzoxazine-4-one), 2,2'-(4,4'-diphenylene) bis (3,1-benzoxazine-4-on)
- 2,2'-(2-methyl-p-phenylene) bis (3,1-benzoxazine-4-one), 2,2'-(2-nitro-p-phenylene) bis (3, 1-Benzoxazine-4-one) and 2,2'-(2-chloro-p-phenylene) bis
- cyanoacrylate-based ultraviolet absorber examples include 1,3-bis-[(2'-cyano-3', 3'-diphenylacryloyl) oxy] -2,2-bis [(2-cyano-3,3). -Diphenylacryloyl) oxy] methyl) propane, 1,3-bis-[(2-cyano-3,3-diphenylacryloyl) oxy] benzene and the like can be mentioned.
- the content of the ultraviolet absorber is preferably 0.01 to 3.0 parts by mass, more preferably 0.02 to 1.0 part by mass, and further preferably 0 with respect to 100 parts by mass of the polycarbonate resin. It is 0.05 to 0.8 parts by mass. Within the range of such a blending amount, it is possible to impart sufficient weather resistance to the polycarbonate resin depending on the application.
- bluing agent examples include Bayer's Macrolex Violet B and Macrolex Blue RR, and Clariant's Polysynthslen Blue RLS.
- the bluing agent is effective for eliminating the yellowness of the polycarbonate resin.
- a certain amount of UV absorber is mixed, so the polycarbonate resin molded product tends to be yellowish due to the "action and color of the UV absorber", especially for sheets and sheets.
- the blending amount of the bluing agent is, for example, preferably 0.05 to 1.5 ppm, more preferably 0.1 to 1.2 ppm, based on the polycarbonate resin.
- the polycarbonate resin according to this embodiment exhibits a high refractive index and excellent heat resistance, and has a fluidity suitable for molding. Furthermore, since optical distortion is unlikely to occur due to low compound refraction, in addition to optical lenses, transparent conductive substrates, optical disks, liquid crystal panels, optical cards, sheets, and films used in liquid crystal displays, organic EL displays, solar cells, etc. , Optical fiber, connector, vapor-deposited plastic reflector, structural material or functional material of optical parts such as displays, can be advantageously used as an optical molded body suitable for applications.
- a coat layer such as an antireflection layer or a hard coat layer may be provided on the surface of the optical molded body, if necessary.
- the antireflection layer may be a single layer or a multilayer layer, and may be an organic substance or an inorganic substance, but is preferably an inorganic substance. Specific examples thereof include oxides or fluorides such as silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, cerium oxide, magnesium oxide and magnesium fluoride.
- optical lens Since the optical lens manufactured by using the polycarbonate resin according to the present embodiment has a high refractive index and excellent heat resistance, an expensive high refractive index glass lens such as a telescope, binoculars, a television projector, etc. has been conventionally used. It can be used in various fields and is extremely useful. If necessary, it is preferably used in the form of an aspherical lens. Since it is possible to eliminate spherical aberration with a single lens for aspherical lenses, it is not necessary to remove spherical aberration by combining multiple spherical lenses, resulting in weight reduction and reduction of production costs. It will be possible. Therefore, the aspherical lens is particularly useful as a camera lens among optical lenses.
- the optical lens according to this embodiment is molded by an arbitrary method such as an injection molding method, a compression molding method, or an injection compression molding method. According to this embodiment, it is possible to more easily obtain a high refractive index low birefringence aspherical lens which is technically difficult to process with a glass lens.
- optical film The optical film produced by using the polycarbonate resin according to the present embodiment is excellent in transparency and heat resistance, and is therefore suitably used for a film for a liquid crystal substrate, an optical memory card, and the like.
- GPC gel permeation chromatograph
- Refractive index (n633): A chloroform solution of a resin having a concentration of 8.5 wt% was coated on a silicon wafer using a spin coater at 200 rpm for 20 seconds and 1000 rpm for 5 seconds, and baked at 120 ° C. for 5 minutes and at 200 ° C. for 2 minutes.
- GES5E spectroscopic ellipsometer
- Tg Glass transition temperature
- distilled water 250 g and dimethyl 400 g of sulfoxide was charged.
- methyl cellosolve 600 ml. 25 ml of distilled water and 7 ml of concentrated hydrochloric acid were charged, the temperature was raised to 115 ° C. with stirring, and the mixture was heated and stirred at the same temperature for 4 hours.
- Example 3 Synthesis of 9,9-bis (2'-hydroxyethyl) -2,7-bis [dibenzo [b, d] furan-4 "-yl] -9H-fluorene
- step (iii) of Example 2 2- The operation according to step (iii) of Example 2 except that 58.85 g (275 mmol) of dibenzo [b, d] furan-4-ylboronic acid was used instead of 47.29 g (275 mmol) of naphthaleneboronic acid.
- step (iv) of Example 2 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-dinaphthalene-2 "-yl-9H-fluorene 60.00 g (88). .9 mmol), instead of using 600 ml of methyl cellosolve, 25 ml of distilled water and 7 ml of concentrated hydrochloric acid, 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-bis [dibenzo [b].
- Example 4 Synthesis of 9,9-bis (2'-hydroxyethyl) -2,7-bis [4- (naphthalene-2-yl-) phenyl] -9H-fluorene
- 2-naphthalene Following the procedure described in step (iii) of Example 2 except that instead of using 47.29 g (275 mmol) of boronic acid, 68.22 g (275 mmol) of 4- (naphthalene-2-yl) phenylboronic acid was used.
- step (iv) of Example 2 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-dinaphthalene-2 "-yl-9H-fluorene 60.00 g (88). .9 mmol), 600 ml of methyl cellosolve, 25 ml of distilled water and 7 ml of concentrated hydrochloric acid, instead of 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-bis [4- ( Naphthalene-2-yl-) phenyl] -9H-fluorene 60.00 g, methyl cellosolve 500 ml, distilled water 20 ml and concentrated hydrochloric acid 6 ml, but according to the operation described in the step (iv) of Example 2, the target product 41.
- Example 5 Synthesis of 9,9-bis (2'-hydroxyethyl) -2,7-bis [3- (naphthalene-2-yl-) phenyl] -9H-fluorene
- 2-naphthalene Following the procedure described in step (iii) of Example 2 except that instead of using 47.29 g (275 mmol) of boronic acid, 68.22 g (275 mmol) of 3- (naphthalene-2-yl) phenylboronic acid was used.
- step (iv) of Example 2 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-dinaphthalene-2 "-yl-9H-fluorene 60.00 g (88). .9 mmol), 600 ml of methyl cellosolve, 25 ml of distilled water and 7 ml of concentrated hydrochloric acid, instead of 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-bis [3-( Naphthalene-2-yl-) phenyl] -9H-fluorene 60.00 g (72.5 mmol), 500 ml of methyl cellosolve, 20 ml of distilled water and 5.7 g of concentrated hydrochloric acid are described in the step (iv) of Example 2.
- Example 6 Synthesis of 9,9-bis (2'-hydroxyethyl) -2,7-diphenanthrene-9 "-yl-9H-fluorene
- step (iii) of Example 2 47.29 g (275 mmol) of 2-naphthalenboronic acid.
- phenanthrene-9-ylboronic acid 61.06 g (275 mmol) instead of using phenanthrene-9-ylboronic acid 61.06 g (275 mmol), according to the operation described in step (iii) of Example 2, 9,9-bis [2- (2'-). Tetrahydropyranyloxy) ethyl] -2,7-diphenanthrene 9 "-yl-9H-fluorene 73.62 g was obtained.
- Example 7 Synthesis of 9,9-bis (2'-hydroxyethyl) -2,7-bis [dibenzo [b, d] thiophene-4 "-yl] -9H-fluorene
- 2- The operation according to step (iii) of Example 2 except that 62.72 g (275 mmol) of dibenzo [b, d] thiophene-4-ylboronic acid was used instead of 47.29 g (275 mmol) of naphthaleneboronic acid.
- step (iv) of Example 2 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-dinaphthalene-2 "-yl-9H-fluorene 60.00 g (88). .9 mmol), 600 ml of methyl cellosolve, 25 ml of distilled water and 7 ml of concentrated hydrochloric acid instead of 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-bis [dibenzo [b].
- Example 8 Synthesis of 9,9-bis (2'-hydroxyethyl) -2,7-bis [4 "-phenoxyphenyl] -9H-fluorene
- step (iii) of Example 2 47.29 g of 2-naphthaleneboronic acid (iii). 9.9-bis [2- (2') according to the procedure described in step (iii) of Example 2 except that 58.86 g (275 mmol) of 4-phenoxyphenylboronic acid was used instead of 275 mmol).
- step (iv) of Example 2 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-dinaphthalene-2 "-yl-9H-fluorene 60.00 g (88). .9 mmol), instead of using 600 ml of methyl cellosolve, 25 ml of distilled water and 7 ml of concentrated hydrochloric acid, 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-bis [4 "- Phenoxyphenyl] -9H-fluorene 60.00 g (79.1 mmol), 530 ml of methyl cellosolve, 22 ml of distilled water and 6.2 ml of concentrated hydrochloric acid were used.
- Example 9 Synthesis of 9,9-bis (2'-hydroxyethyl) -2,7-bis [4 "-phenylnaphthalene-1" -yl] -9H-fluorene
- 2-naphthalene boron Following the procedure described in step (iii) of Example 2, 9,9, except that 68.22 g (275 mmol) of 4-phenylnaphthalene-1-ylboronic acid was used instead of 47.29 g (275 mmol) of acid.
- step (iv) of Example 2 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-dinaphthalene-2 "-yl-9H-fluorene 60.00 g (88). .9 mmol), 600 ml of methyl cellosolve, 25 ml of distilled water and 7 ml of concentrated hydrochloric acid, instead of 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-bis [4 "- Described in step (iv) of Example 2 except that 70.00 g (84.6 mmol) of phenylnaphthalene-1 "-yl] -9H-fluorene, 570 ml of methyl cellosolve, 24 ml of distilled water and 7.0 ml of concentrated hydrochloric acid were used.
- Example 10 Synthesis of 9,9-bis (2'-hydroxyethyl) -2,7-bis [9 ", 9" -dimethyl-9 "H-fluorene-2" -yl] -9H-fluorene Step 2 of Example 2 ( In iii), except that 49.29 g (275 mmol) of 2-naphthalenboronic acid was used instead of 65.47 g (275 mmol) of 9,9-dimethyl-9H-fluorene-2-ylboronic acid.
- step (iii) 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-bis [9 ", 9" -dimethyl-9 "H-fluorene- 2 "-Il] -9H-fluorene 76.67 g was obtained. Yield 76%, HPLC purity 91.0%, viscous solid, 1 1 H-NMR (CDCl 3 ) ⁇ 1.25-1.50 (12H, m), 1.58 (12H, s), 2.56 (4H, t), 2.87 (2H, q), 3.
- Example 11 Synthesis of 9,9-bis (2'-hydroxyethyl) -2,7-dinaphthalene-1 "yl-9H-fluorene
- step (iii) of Example 2 47.29 g (275 mmol) of 2-naphthalene boronic acid.
- 9,9-Bis [2- (2'-tetrahydro) according to the operation described in the step (iii) of Example 2 except that 47.29 g (275 mmol) of 1-naphthalene ruboronic acid was used instead of using.
- Pyranyloxy) ethyl] -2,7-dinaphthyl-1 "-yl-9H-fluorene 65.80 g was obtained.
- step (iv) of Example 2 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-dinaphthalene-2 "-yl-9H-fluorene 60.00 g (88). Instead of using .9 mmol), 9,9-bis [2- (2'-tetrahydropyranyloxy) ethyl] -2,7-dinaphthalene-1 "yl-9H-fluorene 60.00 g (88.9 mmol) ) was used, and 35.13 g of the target product was obtained according to the operation described in the step (iv) of Example 2.
- Example 1 (Comparative synthesis example 1) In Example 1, according to the operation described in Example 1, except that 13.41 g (0.11 mol) of phenylboronic acid was used instead of 19.17 g (0.11 mol) of naphthalene-2-boronic acid. 19.9 g of 9,9-bis (2'-hydroxyethyl) -2,7-didiphenyl-9H-fluorene was obtained as colorless crystals.
- the degree of decompression was adjusted to 19 kPa and reacted for 20 minutes, and then the reaction was carried out at the same temperature and pressure for 70 minutes. Next, the degree of decompression was adjusted to 16 kPa, reacted for 20 minutes, and further reduced. After adjusting the degree to 13 kPa and reacting for 20 minutes, the degree of decompression was set to 130 Pa over 40 minutes, and the reaction was carried out at the same pressure for 30 minutes, and when the predetermined torque was reached, the vacuum was released with nitrogen gas to release the polycarbonate resin. I pulled it out.
- the weight average molecular weight (Mw) of the obtained polycarbonate resin was 32300, and the Tg was 135 ° C.
- the refractive index (n633) of this polycarbonate resin was 1.7608.
- Example 12 (Comparative Example 2) In Example 12, instead of using 9,9-bis (2'-hydroxyethyl) -2,7-dinaphthalene-2 "-yl-9H-fluorene 20.26 g (40 mmol) obtained in Example 1. The operation described in Example 12 was carried out except that 9,9-bis (2'-hydroxyethyl) -2,7-diphenyl-9H-fluorene 16.26 g (40 mmol) was used, but a polycarbonate resin was obtained. rice field. The weight average molecular weight (Mw) of the obtained polycarbonate resin was 28300, and the Tg was 112 ° C. The refractive index (n633) of this polycarbonate resin was 1.6959.
- Mw weight average molecular weight
- Tg was 112 ° C.
- the refractive index (n633) of this polycarbonate resin was 1.6959.
- the decompression degree was adjusted to 22 kPa and reacted for 20 minutes, and then the reaction was carried out at the same temperature and pressure for 60 minutes.
- the decompression degree was adjusted to 16 kPa, the reaction was carried out for 20 minutes, and the decompression degree was further adjusted to 13 kPa.
- the degree of decompression was set to 130 Pa over 40 minutes, and the reaction was carried out at the same pressure for 30 minutes, and when a predetermined torque was reached, the vacuum was released with nitrogen gas to extract the polycarbonate resin.
- the obtained polycarbonate resin had a weight average molecular weight (Mw) of 4250, and was a crystalline polymer having a Tg of 115 ° C. and a Tm of 172 ° C. (calorific value: 1.87 J / g).
- the refractive index (n633) of this polycarbonate resin was 1.7708.
- the decompression degree was set to 130 Pa over 40 minutes, and the reaction was carried out at the same pressure for 30 minutes to give a predetermined torque. At that point, the vacuum was released with nitrogen gas to extract the polycarbonate resin.
- the weight average molecular weight (Mw) of the obtained polycarbonate resin was 8430, and the Tg was 118 ° C.
- the refractive index (n633) of this polycarbonate resin was 1.730.
- Example 15 In Example 14, 9,9-bis (2'-hydroxyethyl) -2,7-bis [dibenzo [b, d] furan-4 "-yl] -9H-fluorene obtained in Example 3 23. Instead of using 46 g (40 mmol), 9,9-bis (2'-didroxyethyl) -2,7-bis [3- (naphthalene-2-yl-) phenyl] -9H- obtained in Example 5 A polycarbonate resin was produced according to the procedure described in Example 14, except that 26.35 g (40 mmol) of fluorene was used. The weight average molecular weight (Mw) of the obtained polycarbonate resin was 5240, and the Tg was 105 ° C. The refractive index (n633) of this polycarbonate resin was 1.735.
- Example 16 9,9-bis (2'-hydroxyethyl) -2,7-bis [dibenzo [b, d] furan-4 "-yl] -9H-fluorene obtained in Example 3 23. Instead of using 46 g (40 mmol), the 9,9-bis (2'-didroxyethyl) -2,7-diphenanthrene-9 "-yl-9H-fluorene obtained in Example 6 was 24.27 g (40 mmol).
- a polycarbonate resin was produced according to the operation described in Example 14 except that the above was used.
- the weight average molecular weight (Mw) of the obtained polycarbonate resin was 5550, and the Tg was 126 ° C.
- the refractive index (n633) of this polycarbonate resin was 1.718.
- Example 17 In Example 14, 9,9-bis (2'-hydroxyethyl) -2,7-bis [dibenzo [b, d] furan-4 "-yl] -9H-fluorene obtained in Example 3 23. Instead of using 46 g (40 mmol), 23.63 g (40 mmol) of 9,9-bis (2'-didroxyethyl) -2,7-bis (4 "-phenoxyphenyl) -9H-fluorene obtained in Example 8 ) was used, but the polycarbonate resin was produced according to the operation described in Example 14. The weight average molecular weight (Mw) of the obtained polycarbonate resin was 4870, and the Tg was 67 ° C. The refractive index (n633) of this polycarbonate resin was 1.715.
- Mw weight average molecular weight
- Example 18 In Example 14, 9,9-bis (2'-hydroxyethyl) -2,7-bis [dibenzo [b, d] furan-4 "-yl] -9H-fluorene obtained in Example 3 23. Instead of using 46 g (40 mmol), 9,9-bis (2'-didroxyethyl) -2,7-bis (4 "-phenylnaphthalene-1" -yl) -9H-fluorene obtained in Example 9 A polycarbonate resin was produced according to the procedure described in Example 14, except that 26.35 g (40 mmol) was used.
- the obtained polycarbonate resin was a crystalline polymer having a weight average molecular weight (Mw) of 6170, a Tg of 122 ° C., and a Tm of 273 ° C. (calorific value: 8.82 J / g).
- the refractive index (n633) of this polycarbonate resin was 1.796.
- the decompression degree was adjusted to 22 kPa and reacted for 20 minutes, the decompression degree was further adjusted to 13 kPa and reacted for 20 minutes, then the decompression degree was adjusted to 130 Pa over 40 minutes, and the reaction was carried out at the same pressure for 30 minutes to give a predetermined value.
- the vacuum was released with nitrogen gas to extract the polycarbonate resin.
- the weight average molecular weight (Mw) of the obtained polycarbonate resin was 32500, and the Tg was 139 ° C.
- the refractive index (n633) of this polycarbonate resin was 1.713. Further, the total light transmittance of the 500 ⁇ m thick sheet of the polycarbonate resin heat-pressed at 250 ° C. was 82%.
- the degree of decompression was adjusted to 22 kPa, and the reaction was carried out for 20 minutes, and further.
- the decompression degree was set to 130 Pa over 40 minutes, and the reaction was carried out at the same pressure for 70 minutes, and when the predetermined torque was reached, the vacuum was released with nitrogen gas to release the polycarbonate resin. I pulled it out.
- the weight average molecular weight (Mw) of the obtained polycarbonate resin was 27,800, and the Tg was 157 ° C.
- the appearance of the polycarbonate resin was colorless and transparent.
- the degree of decompression was adjusted to 20 kPa and reacted for 20 minutes, the degree of decompression was further adjusted to 13 kPa, and the reaction was carried out for 20 minutes.
- the vacuum was released with nitrogen gas to extract the polyester resin.
- the weight average molecular weight (Mw) of the obtained polyester resin was 6300, and the Tg was 118 ° C.
- the polycarbonate resin obtained from the compound represented by the general formula (1) according to the present embodiment has a high refractive index.
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Abstract
Description
また、特許文献2に記載のように、フルオレン含有ポリエステルに硫黄含有化合物をブレンドすると屈折率が向上するが、低分子量成分を添加するために熱安定性が低下し、ブレンドする二成分の相溶性が悪い場合、透明性が低下してしまう。
[2]上記一般式(1)中のoおよびpは、2である、上記[1]に記載の化合物
[3]上記一般式(1)中のAr1およびAr2は、独立して、
[4]上記[1]~[3]のいずれかに記載の一般式(1)で表される化合物を重合してなる樹脂。
[5]上記[1]~[3]のいずれかに記載の一般式(1)で表される化合物から誘導されるポリカーボネート樹脂。
[6]上記[4]または[5]に記載の樹脂を含む光学成形体。
[7]光学レンズである上記[6]に記載の光学成形体。
[8]光学フィルムである上記[6]に記載の光学成形体。
R1~R6は、水素原子、炭化水素基またはヘテロ原子含有炭化水素基を表し、
A1~A5およびB1~B5は、水素原子、炭化水素基またはヘテロ原子含有炭化水素基を表し、A1~A5の少なくとも一つは-Y1-Ar3基であり、
B1~B5の少なくとも一つは-Y2-Ar4基であり、
Y1およびY2は単結合または連結基を表し、Ar3およびAr4は芳香族基を表し、X1~X4は-O-、-S-、-NR'-、または-C(Me)2-であり、
Z1~Z4は水素原子、炭化水素基またはヘテロ原子含有炭化水素基を表し、
R'は水素原子、炭化水素基またはヘテロ原子含有炭化水素基を表し、
oおよびpは1~4の整数を表す。
本実施形態の一般式(1)で表される化合物は、以下の工程(i)および工程(ii)により合成することができる。
工程(i):2,7-ジブロモ-9H-フルオレンまたは3,6-ジブロモ-9H-フルオレン等のジハロゲノ-9H-フルオレンを、溶媒(例えば、テトラヒドロフラン、1,4-ジオキサン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、ジメチルスルホキシド、スルホラン)中、塩基(例えば、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸カリウム、水素化ナトリウム、水素化カリウム、メトキシナトリウム、エトキシナトリウム、t-ブトキシナトリウム、t-ブトキシカリウム、n-ブチルリチウム)で処理することにより、ジハロゲノ-9H-フルオレンの9位の水素を引き抜き、その後、脱離基を有するヒドロキシアルキル(ここで脱離基としては、塩素、臭素、ヨウ素等のハロゲン、p-トルエンスルホニルオキシ基、メチルスルホニルオキシ基、トリフルオロメチルスルホニルオキシ基等を挙げることができる)を作用させ、9,9-ビス(ヒドロキシアルキル)-2,7-ジブロモ-9H-フルオレンまたは9,9-ビス(ヒドロキシアルキル-3,6-9H-フルオレン等の9,9-ビス(ヒドロキシアルキル)-ジハロゲノ-9H-フルオレンを製造する。
本発明の一つの態様は、一般式(1)で表される化合物を重合してなる樹脂である。
ここで、一般式(1)で表される化合物を重合して得られる樹脂としては、ポリエステル樹脂、ポリウレタン樹脂、ポリカーボネート樹脂、ポリエーテル樹脂などが挙げられる。
本実施形態に係るポリカーボネート樹脂は、本実施形態の一般式(1)で表される化合物を用いて製造される。本実施形態のポリカーボネート樹脂は、式(1p)で表される、一般式(1)で表される化合物由来の構造単位を有する。このようなポリカーボネート樹脂は、高屈折率であり、かつ、透明性に優れた光学成形体を実現できる。その結果、光学レンズの材料として好適に使用することができる。
実施形態に係るポリカーボネート樹脂は、上記一般式(1)で表される化合物を原料として使用して製造することができる。具体的には、一般式(1)で表される化合物および炭酸ジエステル等のカーボネート前駆物質を、塩基性化合物触媒もしくはエステル交換触媒もしくはその双方からなる混合触媒の存在下、または無触媒下において、溶融重縮合法により反応させて製造することができる。
これらの触媒は、一般式(1)で表される化合物の合計1モルに対して、10-9~10-3モルの比率で、好ましくは10-7~10-4モルの比率で用いられる。
本実施形態に係る溶融重縮合法は、上記一般式(1)で表される化合物、および炭酸ジエステルを反応容器中で溶融後、副生するモノヒドロキシ化合物を滞留させた状態で、反応を行うことが望ましい。
反応を行うに際して用いられる反応装置は、錨型攪拌翼、マックスブレンド攪拌翼、ヘリカルリボン型攪拌翼等を装備した縦型であっても、パドル翼、格子翼、メガネ翼等を装備した横型であっても、スクリューを装備した押出機型であってもよい。また、重合物の粘度を勘案してこれらの反応装置を適宜組み合わせた反応装置を使用することが好適に実施される。
本実施形態に係る光学成形体は本実施形態に係るポリカーボネート樹脂を含むものであり、本実施形態に係るポリカーボネート樹脂を用いて光学成形体を製造できる。
例えば、射出成形法、圧縮成形法、射出圧縮成形法、押出成形法、溶液キャスティング法等任意の方法により成形される。
本実施形態に係るポリカーボネート樹脂は、成形性および耐熱性に優れているので、射出成形が必要となる光学レンズにおいて特に有利に使用することができる。成形の際には、本実施形態に係るポリカーボネート樹脂を他のポリカーボネート樹脂やポリエステル樹脂等の他の樹脂と混合して使用することができる。
ポリカーボネート樹脂中の酸化防止剤の含有量は、ポリカーボネート樹脂100質量部に対して0.001~0.3質量部であることが好ましい。
ポリカーボネート樹脂中のリン系加工熱安定剤の含有量は、ポリカーボネート樹脂100質量部に対して0.001~0.2質量部が好ましい。
ポリカーボネート樹脂中の硫黄系加工熱安定剤の含有量は、ポリカーボネート樹脂100質量部に対して0.001~0.2質量部が好ましい。
ブルーイング剤の配合量は、例えば、ポリカーボネート樹脂に対して、好ましくは0.05~1.5ppmであり、より好ましくは0.1~1.2ppmである。
本実施形態に係るポリカーボネート樹脂を用いて製造される光学レンズは、高屈折率であり、耐熱性に優れるため、望遠鏡、双眼鏡、テレビプロジェクター等、従来、高価な高屈折率ガラスレンズが用いられていた分野に用いることができ、極めて有用である。必要に応じて、非球面レンズの形で用いることが好ましい。非球面レンズは、1枚のレンズで球面収差を実質的にゼロとすることが可能であるため、複数の球面レンズの組み合わせによって球面収差を取り除く必要がなく、軽量化および生産コストの低減化が可能になる。したがって、非球面レンズは、光学レンズの中でも特にカメラレンズとして有用である。
本実施形態に係る光学レンズは、例えば、射出成形法、圧縮成形法、射出圧縮成形法等任意の方法により成形される。本実施形態により、ガラスレンズでは技術的に加工の困難な高屈折率低複屈折非球面レンズをより簡便に得ることができる。
本実施形態に係るポリカーボネート樹脂を用いて製造される光学フィルムは、透明性および耐熱性に優れるため、液晶基板用フィルム、光メモリーカード等に好適に使用される。
以下の実施例・比較例において、各物性の測定および評価は、以下の方法により行った。
(光学モデル)
積層構造:フィルム/SiO2(2nm厚)/Si基板(500μm厚)
フィルムの分散式:コーシー + ローレンツ振動子モデル
(実施例1)
9,9-ビス(2'-ヒドロキシエチル)-2,7-ジナフタレン-2"-イル-9H-フルオレンの合成
工程(i):9,9-ビス(2'-ヒドロキシエチル)-2,7-ジブロモ-9H-フルオレンの合成
500mlのフラスコに2,7-ジブロモ-9H-フルオレン66.5g(0.2mol)、水酸化カリウム(粉末状)56g(0.998mol)、ヨウ化カリウム3.4g(0.02mol)、ジメチルスルホキシド150mlを装入し、氷水で10℃に冷却した。その後、2-ブロモエタノール58.4g(0.467mol)を45分かけて滴下し、その後、室温で一晩攪拌した。その後、反応液を50℃に加熱して40時間加熱攪拌した。反応混合物を蒸留水2リットルに排出し、濃塩酸でpHを6に合わせた。得られた固体を濾別して水3リットルで洗浄した。得られた固体を酢酸エチル1リットルに溶解し、蒸留水500mlで洗浄後、エバポレーターで濃縮し、クロロホルムを添加することで、9,9-ビス(2'-ヒドロキシエチル)-2,7-ジブロモ-9H-フルオレンを34.8gの無色の結晶として得た。
1リットルのフラスコに9,9-ビス(2'-ヒドロキシエチル)-2,7-ジブロモ-9H-フルオレン20.75g(50mmol)、ナフタレン-2-ボロン酸19.17g(0.11mol)、炭酸カリウム15.3g(0.11mol)、蒸留水250gおよびジメチルスルホキシド400gを装入した。この反応混合物にテトラキス(トリフェニルホスフィン)パラジウム3.0gを添加して、100℃に加熱して5時間加熱攪拌した。冷却後、生成した固体を濾別して、水500gで洗浄し、50℃で真空乾燥した。乾燥後、固体をクロロホルムで懸濁洗浄し、9,9-ビス(2'-ヒドロキシエチル)-2,7-ジナフタレン-2"-イル-9H-フルオレン20.87gを無色の結晶として得た。DSCで測定した融点は236℃であった。
9,9-ビス(2'-ヒドロキシエチル)-2,7-ジナフタレン-2"-イル-9H-フルオレンの合成
工程(i):2-(2'-ブロモエトキシ)テトラヒドロピランの合成
撹拌機、温度計および滴下ロートを備えた2リットルの丸底フラスコに、2-ブロモエタノール150g(1.20mol)およびジクロロメタン800mlを装入し、氷水により冷却した。その後、内温が5℃になった時点で、3,4-ジヒドロ-2H-ピラン130g(1.56mol)を10℃以下で滴下した。滴下終了後、ピリジニウムp-トルエンスルホネート30g(0.12mol)を添加し、室温で一晩攪拌した。その後、炭酸水素ナトリウム飽和水を添加し、ジクロロメタン層を水洗した。得られたジクロロメタン層をエバポレーターにより濃縮して、淡黄色の油状物として、2-(2'-ブロモエトキシ)テトラヒドロピラン255gを得た。
撹拌機、温度計および還流管を備えた2リットル丸底フラスコに2-(2'-ブロモエトキシ)テトラヒドロピラン255g、トルエン270mlおよび2,7-ジブロモ-9H-フルオレン164g(0.506mol)を仕込み、ここに50%水酸化ナトリウム水溶液270mlを添加した。その後、テトラブチルアンモニウムブロマイド8.5g(26.2mmol)を添加し、100℃に加熱して、11.5時間加熱攪拌した。その後、反応混合物を室温まで冷却し、水層を分液した後、酢酸エチル700mlおよび蒸留水700mlを添加し、水洗を行った。さらに水洗を繰り返した後、酢酸エチルおよびトルエンからなる層を分離し、エバポレーターにて濃縮した。濃縮後得られた粘調な液体に、9,9-ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ジブロモ-9H-フルオレンの種結晶を少量添加し、メタノールを添加した結晶化を行った。得られた結晶をろ過し、少量のメタノールで洗浄した後、メタノール500mlから加熱再結晶を行い、目的とする9,9-ビス〔2-(2'-テトラヒドロピラニル)エトキシ〕-2,7-ジブロモ-9H-フルオレン246gを淡黄色結晶として得た。
m.p.98.5℃
1H-NMR(CDCl3) δ1.30-1.53(m,12H)、2.34-2.38(t,4H)、2.70-3.5(m、8H)、4.1(t、2H)、7.43-7.55(m、6H)
撹拌機、温度計および還流管を備えた1リット丸底フラスコに9,9-ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ジブロモ-9H-フルオレン72.55g(125mmol)、トルエン475ml、炭酸カリウム61g(442mmol)、2-ナフタレンボロン酸47.29g(275mmol)および蒸留水211mlを仕込み攪拌しながら、この反応混合物にテトラキス(トリフェニルホスフィン)パラジウム1.4gを添加して、80℃まで昇温した。80℃で12時間加熱攪拌を行い、その後、室温まで冷却した。水層を分液した後、蒸留水でトルエン層を洗浄し、その後、トルエン層をエバポレーターにより濃縮した。濃縮残渣にメタノール730mlを添加し、生じた固体を濾別し、メタノールで洗浄した。その後、シリカゲルカラムクロマトグラフィー(溶出液トルエン~トルエン/酢酸エチル=9/1)にて精製し、その後、メチルセロソルブから再結晶して目的物を121.01g得た。収率72%、HPLC純度99.3%、m.p.148℃、
1H-NMR(CDCl3) δ1.20-1.70(m、12H)、2,55(t、4H)、2.8-3.5(m、8H)、4.16(m,2H)、7.40-7.65(m、4H)、7.70-8.05(m、14H)、8.1(s、2H)
撹拌機、温度計および還流管を備えた1リットル丸底フラスコに、9,9‐ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ジナフタレン-2"-イル‐9H-フルオレン60.00g(88.9mmol)、メチルセロソルブ600ml、蒸留水25mlおよび濃塩酸7mlを仕込み、攪拌しながら115℃に昇温し、同温度で4時間加熱攪拌した。その後、室温まで冷却し、水180mlを添加して、生じた結晶を濾別した。得られた結晶を蒸留水で洗浄した後、50℃で減圧乾燥し、その後、熱メチルセロソルブで懸濁洗浄を行い、目的物38.73gを得た。収率85%、m.p.249.5℃、
1H-NMR(DMSO-d6) δ2.43(t、4H)、2.80(t、4H)、4.16(t、2H)、7.50-7.60(m,4H)、7.8-8.1(m,12H)、8.35(s,2H)
9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔ジベンゾ[b,d]フラン-4"-イル〕-9H-フルオレンの合成
実施例2の工程(iii)において、2-ナフタレンボロン酸47.29g(275mmol)を使用する代わりに、ジベンゾ[b,d]フラン-4-イルボロン酸58.85g(275mmol)を使用した以外は実施例2の工程(iii)に記載の操作に従い、9,9-ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ビス〔ジベンゾ[b,d]フラン-4"-イル〕-9H-フルオレン66.05gを得た。収率70%、HPLC純度97.5%、m.p.176.7℃、
1H-NMR(CDCl3) δ1.29-1.45 (10H, m), 1.58 (2H, m), 2.58 (4H, t), 2.98 (2H, q), 3.24 (2H, dt), 3.40 (2H, q), 3.55 (2H, dt), 4.23 (2H, s), 7.39 (2H, t), 7.48 (4H, q), 7.64 (2H, d), 7.68-7.71 (2H, m), 7.90-8.03 (10H, m)
1H-NMR(DMSO-d6) δ2.40 (4H, t), 2.98 (4H, m), 4.24 (2H, t), 7.46 (2H, t), 7.58 (4H, dt), 7.82 (4H, dd), 8.03-8.10 (6H, m), 8.22 (4H, dd)
9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔4-(ナフタレン-2-イル-)フェニル〕-9H-フルオレンの合成
実施例2の工程(iii)において、2-ナフタレンボロン酸47.29g(275mmol)を使用する代わりに、4-(ナフタレン-2-イル)フェニルボロン酸68.22g(275mmol)を使用した以外は実施例2の工程(iii)に記載の操作に従い、9,9-ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ビス〔4-(ナフタレン-2-イル-)フェニル〕-9H-フルオレン68.23gを得た。収率66%、HPLC純度99.2%、m.p.209.4℃、
1H-NMR(CDCl3) δ1.26-1.61 (12H, m), 2.55 (4H, t), 2.86 (2H, q), 3.22-3.32 (4H, m), 3.51-3.56 (2H, m), 4.17 (2H, t), 7.49-7.55 (4H, m), 7.67 (2H, d), 7.75 (2H, d), 7.78-7.82 (6H, m), 7.84-7.90 (8H, m), 7.95 (4H, t), 8.13 (2H, s)
1H-NMR(DMSO-d6) δ2.41 (4H, t), 2.83 (4H, q), 4.20 (2H, t), 7.53-7.60 (4H, m), 7.83 (2H, d), 7.94-8.00 (16H, m), 8.06 (4H, d), 8.33 (2H, s)
9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔3-(ナフタレン-2-イル-)フェニル〕-9H-フルオレンの合成
実施例2の工程(iii)において、2-ナフタレンボロン酸47.29g(275mmol)を使用する代わりに、3-(ナフタレン-2-イル)フェニルボロン酸68.22g(275mmol)を使用した以外は実施例2の工程(iii)に記載の操作に従い、9,9-ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ビス〔3-(ナフタレン-2-イル-)フェニル〕-9H-フルオレン70.30gを得た。収率68%、HPLC純度98.9%、m.p.171.6℃、
1H-NMR(CDCl3) δ1.26-1.58 (12H, m), 2.54 (4H, t), 2.86 (2H, q), 3.22-3.30 (4H, m), 3.49-3.54 (2H, m), 4.16 (2H, t), 7.51-7.61 (6H, m), 7.66-7.74 (8H, m), 7.81 (2H, d), 7.84 (2H, dd), 7.90 (2H, d), 7.94-7.99 (6H, m), 8.14 (2H, s)
1H-NMR(DMSO-d6) δ: 2.52 (4H, t), 3.17 (4H, q), 7.51-7.54 (4H, m), 7.60 (2H, t), 7.67-7.69 (2H, m), 7.74 (2H, dd), 7.76 (2H, s), 7.82-7.91 (6H, m), 7.94-7.99 (6H, m), 8.14 (2H, s)
9,9-ビス(2'-ヒドロキシエチル)-2,7-ジフェナントレン-9"-イル-9H-フルオレンの合成
実施例2の工程(iii)において、2-ナフタレンボロン酸47.29g(275mmol)を使用する代わりに、フェナントレン-9-イルボロン酸61.06g(275mmol)を使用した以外は実施例2の工程(iii)に記載の操作に従い、9,9-ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ジフェナントレン9"-イル-9H-フルオレン73.62gを得た。収率76%、HPLC純度95.9%、粘調固体、
1H-NMR(CDCl3) δ1.36-1.64 (12H, m), 2.50 (4H, t), 2.99 (2H, q), 3.30-3.43 (4H, m), 3.58 (2H, dt), 4.29 (2H, s), 7.57 (4H, d), 7.63-7.72 (8H, m), 7.77 (2H, s), 7.90 (2H, d), 7.93-7.95 (2H, m), 8.03 (2H, d), 8.79 (4H, dd)
1H-NMR(DMSO-d6) δ2.48 (4H, t), 3.31 (4H, q), 7.57-7.73 (12H, m), 7.77 (2H, s), 7.95 (6H, dd), 8.79 (4H, dd)
9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔ジベンゾ[b,d]チオフェン-4"-イル〕-9H-フルオレンの合成
実施例2の工程(iii)において、2-ナフタレンボロン酸47.29g(275mmol)を使用する代わりに、ジベンゾ[b,d]チオフェン-4-イルボロン酸62.72g(275mmol)を使用した以外は実施例2の工程(iii)に記載の操作に従い、9,9-ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ビス〔ジベンゾ[b,d]チオフェン-4"-イル〕-9H-フルオレン68.87gを得た。収率70%、HPLC純度99.1%、粘調固体、
1H-NMR(CDCl3) δ1.28-1.43 (10H, m), 1.55 (2H, m), 2.56 (4H, t), 2.95 (2H, q), 3.22 (2H, dt), 3.37 (2H, q), 3.52 (2H, dt), 4.20 (2H, s), 7.51 (2H, t), 7.68 (4H, q), 7.85 (2H, d), 7.82-7.89 (2H, m), 8.11-8.24 (10H, m)
1H-NMR(DMSO-d6) δ2.38 (4H, t), 2.93 (4H, dt), 4.26 (2H, t), 7.57 (4H, dd), 7.69-7.71 (4H, m), 7.79 (2H, d), 7.97 (2H, s), 8.04 (2H, dd), 8.10 (2H, d), 8.43-8.47 (4H, dd)
9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔4"-フェノキシフェニル〕-9H-フルオレンの合成
実施例2の工程(iii)において、2-ナフタレンボロン酸47.29g(275mmol)を使用する代わりに、4-フェノキシフェニルボロン酸58.86g(275mmol)を使用した以外は実施例2の工程(iii)に記載の操作に従い、9,9-ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ビス〔4-フェノキシフェニル〕-9H-フルオレン68.31gを得た。収率72%、HPLC純度98.8%、粘調固体、
1H-NMR(CDCl3) δ1.24-1.59 (12H, m), 2.48 (4H, t), 2.81 (2H, q), 3.20-3.27 (4H, m), 3.48-3.54 (2H, m), 4.14 (2H, t), 7.07-7.15 (10H, m), 7.37 (4H, dt), 7.55 (2H, d), 7.60-7.63 (6H, m), 7.74 (2H, d)
1H-NMR(DMSO-d6) δ2.34 (4H, t), 2.76 (4H, q), 4.14 (2H, t), 7.07-7.20 (10H, m), 7.43 (4H, t), 7.67 (2H, dd), 7.81 (6H, t), 7.90 (2H, d)
9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔4"-フェニルナフタレン-1"-イル〕-9H-フルオレンの合成
実施例2の工程(iii)において、2-ナフタレンボロン酸47.29g(275mmol)を使用する代わりに、4-フェニルナフタレン-1-イルボロン酸68.22g(275mmol)を使用した以外は実施例2の工程(iii)に記載の操作に従い、9,9-ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ビス〔4"-フェニルナフタレン-1"-イル〕-9H-フルオレン73.4gを得た。収率71%、HPLC純度99.8%、m.p.230.3℃、
1H-NMR(CDCl3) δ1.36-1.61 (12H, m), 2.50 (4H, t), 2.97 (2H, q), 3.30 (2H, dt), 3.38 (2H, q), 3.57 (2H, dt), 4.27 (2H, s), 7.45-7.58 (20H, m), 7.66 (2H, s), 7.89 (2H, d), 7.98-8.00 (2H, m), 8.05-8.10 (2H, m)
1H-NMR(DMSO-d6) δ2.34 (4H, t), 2.95 (4H, dt), 4.24 (2H, t), 7.51-7.63 (20H, m), 7.72 (2H, s), 7.90-7.93 (2H, m), 7.99-8.01 (2H, m), 8.08 (2H, d)
9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔9",9"-ジメチル-9"H-フルオレン-2"-イル〕-9H-フルオレンの合成
実施例2の工程(iii)において、2-ナフタレンボロン酸47.29g(275mmol)を使用する代わりに、9,9-ジメチル-9H-フルオレン-2-イルボロン酸65.47g(275mmol)を使用した以外は実施例2の工程(iii)に記載の操作に従い、9,9-ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ビス〔9",9"-ジメチル-9"H-フルオレン-2"-イル〕-9H-フルオレン76.67gを得た。収率76%、HPLC純度91.0%、粘調固体、
1H-NMR(CDCl3) δ1.25-1.50 (12H, m), 1.58 (12H, s), 2.56 (4H, t), 2.87 (2H, q), 3.23-3.32 (4H, m), 3.51-3.57 (2H, m), 4.16 (2H, t), 7.32-7.39 (4H, m), 7.47 (2H, dd), 7.62-7.67 (4H, m), 7.69-7.72 (4H, m), 7.76-7.82 (6H, m)
1H-NMR(DMSO-d6) δ1.55 (12H, s), 2.42 (4H, t), 2.79 (4H, m), 4.18 (2H, t), 7.33-7.40 (4H, m), 7.59 (2H, dd), 7.76-7.79 (4H, m), 7.88 (2H, d), 7.95 (8H, dd)
9,9-ビス(2'-ヒドロキシエチル)-2,7-ジナフタレン-1"イル-9H-フルオレンの合成
実施例2の工程(iii)において、2-ナフタレンボロン酸47.29g(275mmol)を使用する代わりに、1-ナフタレンルボロン酸47.29g(275mmol)を使用した以外は実施例2の工程(iii)に記載の操作に従い、9,9-ビス〔2-(2'-テトラヒドロピラニルオキシ)エチル〕-2,7-ジナフチル-1"-イル-9H-フルオレン65.80gを得た。収率78%、HPLC純度91.0%、粘調固体、
1H-NMR(CDCl3) δ1.14-1.46(m、12H)、2.47(t、4H)、2.9-3.6(m、8H)、4.2(s、2H)、7.5-8.1(m、20H)
1H-NMR(DMSO-d6) δ2.3 (t、4H), 2.9 (t、4H), 4.2 (2,2H), 7.5-8.2(m、20H)
実施例1において、ナフタレン-2-ボロン酸を19.17g(0.11mol)使用する代わりに、フェニルボロン酸13.41g(0.11mol)を使用した以外は実施例1に記載の操作に従い、9,9-ビス(2'-ヒドロキシエチル)-2,7-ジジフェニル-9H-フルオレン19.9gを無色の結晶として得た。
(実施例12)
実施例1で得られた9,9-ビス(2'-ヒドロキシエチル)-2,7-ジナフタレン-2"-イル-9H-フルオレン20.26g(40mmol)、ジフェニルカーボネート(以下、"DPC"と略記することがある)8.56g(40mmol)および0.02M-炭酸水素ナトリウム水溶液15μL(3×10-6モル)を留出装置付きの反応器に装入して、240℃、100kPaで1時間反応させた。その後、減圧度を19kPaに調整し20分間反応させた後、同温度同圧力で70分間反応させた。次に減圧度を16kPaに調整し、20分間反応させ、さらに減圧度を13kPaに調整し20分間反応させた後、40分かけて減圧度を130Paとし、同圧力で30分間反応させて所定のトルクになったところで窒素ガスにより真空を放圧して、ポリカーボネート樹脂を抜き出した。
得られたポリカーボネート樹脂の重量平均分子量(Mw)は32300であり、Tgは135℃であった。
このポリカーボネート樹脂の屈折率(n633)は1.7608であった。
実施例12において、実施例1で得られた9,9-ビス(2'-ヒドロキシエチル)-2,7-ジナフタレン-2"-イル-9H-フルオレン20.26g(40mmol)を使用する代わりに、9,9-ビス(2'-ヒドロキシエチル)-2,7-ジフェニル-9H-フルオレン16.26g(40mmol)を使用した以外は実施例12に記載の操作にしたが、ポリカーボネート樹脂を得た。
得られたポリカーボネート樹脂の重量平均分子量(Mw)は28300であり、Tgは112℃であった。
このポリカーボネート樹脂の屈折率(n633)は1.6959であった。
実施例2で得られた9,9-ビス(2'-ヒドロキシエチル)-2,7-ジナフタレン-2"-イル-9H-フルオレン20.26g(40mmol)、ジフェニルカーボネート8.56g(40mmol)および0.02M-炭酸水素ナトリウム水溶液15μL(3×10-6モル)を留出装置付きの反応器に装入して、260℃、100kPaで20分間、270℃、100kPaで30分間反応させた。その後、減圧度を22kPaに調整し20分間反応させた後、同温度同圧力で60分間反応させた。次に減圧度を16kPaに調整し、20分間反応させ、さらに減圧度を13kPaに調整し20分間反応させた後、40分かけて減圧度を130Paとし、同圧力で30分間反応させて所定のトルクになったところで窒素ガスにより真空を放圧して、ポリカーボネート樹脂を抜き出した。
得られたポリカーボネート樹脂の重量平均分子量(Mw)は4250であり、Tgは115℃、Tmが172℃(熱量:1.87J/g)の結晶性のポリマーであった。
このポリカーボネート樹脂の屈折率(n633)は1.7708であった。
実施例3で得られた9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔ジベンゾ[b,d]フラン-4"-イル〕-9H-フルオレン23.46g(40mmol),DPC8.56g(40mmol)および0.02M-炭酸水素ナトリウム水溶液15μL(3×10-6モル)を留出装置付きの反応器に装入して、240℃、100kPaで1時間反応させた。その後、減圧度を22kPaに調製し、20分間反応させ、さらに減圧度を13kPaに調製し20分間反応させた後、40分間かけて減圧度を130Paとし、同圧力で30分間反応させて所定のトルクになったところで窒素ガスにより真空を放圧して、ポリカーボネート樹脂を抜き出した。
得られたポリカーボネート樹脂の重量平均分子量(Mw)は8430であり、Tgは118℃であった。
このポリカーボネート樹脂の屈折率(n633)は1.730であった。
実施例14において、実施例3で得られた9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔ジベンゾ[b,d]フラン-4"-イル〕-9H-フルオレン23.46g(40mmol)を使用する代わりに、実施例5で得られた9,9-ビス(2'-ジドロキシエチル)-2,7-ビス〔3-(ナフタレン-2-イル-)フェニル〕-9H-フルオレン26.35g(40mmol)を使用した以外は、実施例14に記載の操作に従いポリカーボネート樹脂を製造した。
得られたポリカーボネート樹脂の重量平均分子量(Mw)は5240であり、Tgは105℃であった。
このポリカーボネート樹脂の屈折率(n633)は1.735であった。
実施例14において、実施例3で得られた9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔ジベンゾ[b,d]フラン-4"-イル〕-9H-フルオレン23.46g(40mmol)を使用する代わりに、実施例6で得られた9,9-ビス(2'-ジドロキシエチル)-2,7-ジフェナントレン-9"-イル-9H-フルオレン24.27g(40mmol)を使用した以外は、実施例14に記載の操作に従いポリカーボネート樹脂を製造した。
得られたポリカーボネート樹脂の重量平均分子量(Mw)は5550であり、Tgは126℃であった。
このポリカーボネート樹脂の屈折率(n633)は1.718であった。
実施例14において、実施例3で得られた9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔ジベンゾ[b,d]フラン-4"-イル〕-9H-フルオレン23.46g(40mmol)を使用する代わりに、実施例8で得られた9,9-ビス(2'-ジドロキシエチル)-2,7-ビス(4"-フェノキシフェニル)-9H-フルオレン23.63g(40mmol)を使用した以外は、実施例14に記載の操作に従いポリカーボネート樹脂を製造した。
得られたポリカーボネート樹脂の重量平均分子量(Mw)は4870であり、Tgは67℃であった。
このポリカーボネート樹脂の屈折率(n633)は1.715であった。
実施例14において、実施例3で得られた9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔ジベンゾ[b,d]フラン-4"-イル〕-9H-フルオレン23.46g(40mmol)を使用する代わりに、実施例9で得られた9,9-ビス(2'-ジドロキシエチル)-2,7-ビス(4"―フェニルナフタレン-1"-イル)-9H-フルオレン26.35g(40mmol)を使用した以外は、実施例14に記載の操作に従いポリカーボネート樹脂を製造した。
得られたポリカーボネート樹脂の重量平均分子量(Mw)は6170であり、Tgは122℃であり、Tmが273℃(熱量:8.82J/g)の結晶性のポリマーであった。
このポリカーボネート樹脂の屈折率(n633)は1.796であった。
実施例2で得られた9,9-ビス(2'-ヒドロキシエチル)-2,7-ジナフタレン-2"イル-9H-フルオレン4.04g(8mmol)、9,9-ビス〔4'-(2"-ヒドロキシエトキシ)フェニル〕-9H-フルオレン10.52g(24mmol)、ビスフェノールA1.32g(8mmol)、DPC8.57g(40mmol)および0.02M-炭酸水素ナトリウム水溶液15μL(3×10-6モル)を留出装置付きの反応器に装入して、240℃、100kPaで1時間反応させた。その後、減圧度を22kPaに調製し、20分間反応させ、さらに減圧度を13kPaに調製し20分間反応させた後、40分間かけて減圧度を130Paとし、同圧力で30分間反応させて所定のトルクになったところで窒素ガスにより真空を放圧して、ポリカーボネート樹脂を抜き出した。
得られたポリカーボネート樹脂の重量平均分子量(Mw)は32500であり、Tgは139℃であった。
このポリカーボネート樹脂の屈折率(n633)は1.713であった。
また、250℃で熱プレスしたポリカーボネート樹脂の500μm厚のシートの全光線透過率は82%であった。
実施例4で得られた9,9-ビス(2'-ヒドロキシエチル)-2,7-ビス〔4-(ナフタレン-2-イル-)フェニル〕-9H-フルオレン4.00g(6mmol)、9,9ビス〔4'-(2"-ヒドロキシエトキシ)フェニル〕-9H-フルオレン7.98g(18mmol)、ビスフェノールA1.39g(6mmol)、DPC6.55g(30mmol)および0.02M-炭酸水素ナトリウム水溶液10μL(2×10-6mol)を留出装置付きの反応器に装入して、270℃、100kPaで1時間反応させた。その後、減圧度を22kPaに調製し、20分間反応させ、さらに減圧度を13kPaに調製し20分間反応させた後40分間かけて減圧度を130Paとし、同圧力で70分間反応させて所定のトルクになったところで窒素ガスにより真空を放圧して、ポリカーボネート樹脂を抜き出した。
得られたポリカーボネート樹脂の重量平均分子量(Mw)は27800であり、Tgは157℃であった。ポリカーボネート樹脂の外観は無色透明であった。
実施例2で得られた9,9-ビス(2'-ヒドロキシエチル)-2,7-ジナフタレン-2"イル-9H-フルオレン3.0375g(6mmol)、9,9-ビス〔4'-(2"-ヒドロキシエトキシ)フェニル〕-9H-フルオレン6.1380g(14mmol)、2,6-ナフタレンジカルボン酸ジメチルエステル4.8850g(8mmol)およびチタンテトライソプロポキシド3.7μl(Tiとして50ppm)からなる混合物を留出装置付きの反応器に装入して、280℃、100kPaで1時間反応させた。その後、減圧度を20kPaに調製し、20分間反応させ、さらに減圧度を13kPaに調製し、20分間反応させた後、30分間かけて減圧度を130Paとし、同圧力で30分間反応させて、所定のトルクになったところで窒素ガスにより真空を放圧して、ポリエステル樹脂を抜き出した。
得られたポリエステル樹脂の重量平均分子量(Mw)は6300であり、Tgは118℃であった。
Claims (8)
- 一般式(1)で表される化合物。
- 前記一般式(1)中のoおよびpは、2である、請求項1に記載の化合物。
- 請求項1~3のいずれか一項に記載の一般式(1)で表される化合物を重合してなる樹脂。
- 請求項1~3のいずれか一項に記載の一般式(1)で表される化合物から誘導されるポリカーボネート樹脂。
- 請求項4または5に記載の樹脂を含む光学成形体。
- 光学レンズである請求項6に記載の光学成形体。
- 光学フィルムである請求項6に記載の光学成形体。
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