WO2022021744A1 - 一种服装定制用胶膜烫压一体机 - Google Patents

一种服装定制用胶膜烫压一体机 Download PDF

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Publication number
WO2022021744A1
WO2022021744A1 PCT/CN2020/136298 CN2020136298W WO2022021744A1 WO 2022021744 A1 WO2022021744 A1 WO 2022021744A1 CN 2020136298 W CN2020136298 W CN 2020136298W WO 2022021744 A1 WO2022021744 A1 WO 2022021744A1
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ironing
pressing
garment
suction cup
vacuum suction
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PCT/CN2020/136298
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English (en)
French (fr)
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赵田力
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贝塔科技(苏州)有限公司
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Publication of WO2022021744A1 publication Critical patent/WO2022021744A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F16/00—Transfer printing apparatus
    • B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
    • B41F16/004—Presses of the reciprocating type
    • B41F16/0046—Presses of the reciprocating type with means for applying print under heat and pressure, e.g. using heat activable adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F16/00—Transfer printing apparatus
    • B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
    • B41F16/0093—Attachments or auxiliary devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F16/00—Transfer printing apparatus
    • B41F16/02—Transfer printing apparatus for textile material

Definitions

  • the invention relates to the technical field of clothing hot stamping, in particular to an all-in-one machine for hot stamping and pressing of rubber films for clothing customization.
  • the solution used in the prior art is that the vacuum sucker sucks the adhesive film.
  • the disadvantage is that it can only be applied to small adhesive films, the speed is slow, and a The vacuum suction cup can only absorb one film at a time, and a jersey is often printed in 3-5 places.
  • the round-trip pickup and delivery make the work inefficient, and there is no effective robotic arm fixture to stably and efficiently clamp different types.
  • the hot pressing of the plastic film adopts manual hot pressing, which has low hot pressing efficiency, inaccurate hot pressing, and low production efficiency of clothing customization.
  • the purpose of the present invention is to provide an all-in-one machine for ironing and pressing of adhesive films for garment customization.
  • an all-in-one machine for garment customization with film pressing A manipulator and a material feeding tray are connected in the frame of the machine, a grabbing device is installed on the manipulator, two sides of the frame are respectively provided with ironing frame bodies, and a hot pressing frame is installed between the upper ends of the ironing frame bodies.
  • a sliding rail on which a hot pressing support plate is slidably connected, the two ends of the sliding rail are respectively installed with a hot pressing support plate limit block, and the upper side of the hot pressing frame body is respectively connected with a hot pressing device,
  • a photographic identification device is installed on the upper end of the frame, the photographic identification device is located directly above the slide rail, and a universal wheel is installed at the lower end of the frame;
  • the grabbing device has a box-shaped structure, and the grabbing device includes an installation surface, a first grabbing surface, a second grabbing surface and a third grabbing surface, and the installation surface is connected with the manipulator through a flange, so the A first vacuum suction cup and a maintenance window are installed on the first grasping surface, a second vacuum suction cup is installed on one side of the second grasping surface through a fixing bracket, and the other side of the second grasping surface is connected with a a rotating cylinder, a third vacuum suction cup is rotatably connected to the rotating cylinder, a fourth vacuum suction cup is respectively installed around the third gripping surface, and a vacuum generator is installed inside the box-shaped structure;
  • the second vacuum suction cup and the third vacuum suction cup are used for grabbing small adhesive films
  • the second vacuum suction cup and the third vacuum suction cup are used for grasping the long strip of adhesive film, and the distance between the second vacuum suction cup and the third vacuum suction cup is adjustable;
  • the fourth vacuum suction cup on the third grasping surface is used to grasp the large and rectangular plastic film
  • the material feeding tray includes a base, an inclined frame is installed on the base, a plurality of material trays are installed on the inclined frame, and a limit rod is installed on the material installation plate on the upper side of the material tray;
  • the ironing support plate includes a first support plate and a second support plate, the front ends of the first support plate and the second support plate are respectively connected with handles, and the first support plate and the second support plate are respectively installed with a handle. garment tray;
  • the ironing device includes a stamping cylinder control installation box, a stamping cylinder is installed on the stamping cylinder control and installation box, the lower end of the stamping cylinder passes through a cylinder rod spring rod bracket, and springs are installed around the spring rod bracket. a rod, the lower end of the spring rod is connected with the ironing plate;
  • the camera identification device includes a control board, a camera mounting bracket is installed above the control board, an identification camera is installed on the camera mounting bracket, and a light source board is installed below the control board;
  • the material trays have different specifications, and can accommodate small-sized glue film stacking layers, large-sized glue-film stacking layers and strip-shaped glue-film stacking layers.
  • a programmable controller is also connected to the left side of the rack.
  • the present invention also provides a method of using the adhesive film ironing and pressing integrated machine for garment customization, comprising the following steps:
  • S3 The system recognizes the clothing through the camera recognition device and lays it on the tray, and reads the background data to determine which materials need to be placed;
  • S4 The system recognizes the exact position and orientation of the clothing through the camera recognition device
  • S5 The system reads the background data and determines the exact position of all the materials that need to be placed relative to the clothing;
  • S6 The system calculates the exact position of all materials that need to be placed relative to the robotic arm
  • the invention proposes an all-in-one machine for garment customization with film pressing
  • the ironing and pressing functions are integrated, with high production efficiency, high film efficiency, high film precision and good film efficiency;
  • the grabbing device is designed to print small film, large film and strip film on the jersey.
  • Different types of fixture heads the manipulator can grab a variety of films at one time, which improves the production efficiency;
  • the material unloading tray saves space, reduces the working range of the manipulator, and reduces the working error of the manipulator;
  • the device is driven by a cylinder, with a high degree of automation and good ironing effect.
  • FIG. 1 is a schematic structural diagram of an all-in-one machine for hot pressing and pressing of adhesive film for garment customization according to the present invention.
  • FIG. 2 is a schematic structural diagram of a grabbing device of an all-in-one machine for garment customization with adhesive film ironing and pressing according to the present invention.
  • FIG. 3 is a schematic structural diagram of a third gripping surface of an integrated machine for garment customization with adhesive film ironing and pressing according to the present invention.
  • FIG. 4 is a schematic structural diagram of a material feeding tray of an all-in-one machine for garment customization with adhesive film ironing and pressing according to the present invention.
  • the terms “arranged”, “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, or an internal communication between two components.
  • the specific meanings of the above terms in the present invention can be understood in specific situations.
  • an all-in-one machine for garment customization with adhesive film ironing and pressing includes: a frame 1, a chassis 2 is installed on the lower side of the frame 1, and a frame 1 on the upper side of the chassis 2 is installed in the frame 1.
  • a manipulator 3 and a material discharging tray 4 are connected, a grabbing device 5 is installed on the manipulator 3, and ironing frame bodies 6 are respectively provided on both sides of the frame 1, and the upper end of the ironing frame body 6 is located between the two sides.
  • a sliding rail 7 is installed between the sliding rails 7, and a hot pressing support plate 8 is slidably connected to the sliding rail 7.
  • the two ends of the sliding rail 7 are respectively installed with hot pressing support plate limit blocks 9.
  • the upper side is respectively connected with the pressing device 10, the upper end of the frame 1 is installed with a photo identification device 11, the photo identification device 11 is located directly above the slide rail 7, and the lower end of the frame 1 is installed with a universal wheel 12;
  • the grabbing device 5 has a box-shaped structure, and the grabbing device 5 includes an installation surface 13, a first grabbing surface 14, a second grabbing surface 15 and a third grabbing surface 16.
  • the installation surface 13 passes through the The flange 17 is connected to the manipulator 3 , the first gripping surface 14 is provided with a first vacuum suction cup 18 and a maintenance window 19 , and a second vacuum suction cup is installed on one side of the second gripping surface 15 through the fixing bracket 20 21.
  • a rotating cylinder 22 is connected to the other side of the second gripping surface 15, a third vacuum suction cup 23 is rotatably connected to the rotating cylinder 22, and a fourth a vacuum suction cup 24, a vacuum generator 25 is installed inside the box-shaped structure;
  • the second vacuum suction cup 21 and the third vacuum suction cup 22 are used for grabbing small adhesive films
  • the second vacuum suction cup 21 and the third vacuum suction cup 22 are used to grab the long strip of adhesive film, and the distance between the second vacuum suction cup 221 and the third vacuum suction cup 22 is adjustable;
  • the fourth vacuum suction cup 24 on the third grasping surface 16 is used to grasp the large and rectangular plastic film
  • the system will allocate suitable vacuum suction cups for different films according to the printing requirements of the current garment (especially the size of the printed film), and at the same time calculate how many times it needs to be clamped;
  • the assignment of the grips follows the minimum number of grips possible, usually no more than two grips for a hair garment;
  • the material feeding tray 4 includes a base 26 on which an inclined frame 27 is installed, a plurality of material trays 28 are installed on the inclined frame 27, and the material mounting plate 4 on the upper side of the material tray 28 has a limited installation position. rod 29;
  • the feeding tray 28 has different specifications, and can place small-sized adhesive film stacking layers, large-sized adhesive-film stacking layers and strip-shaped adhesive film stacking layers;
  • the oblique placement of the base 26 and the stacking of materials of different specifications greatly reduce the area of the material tray 28 in the automatic hot stamping machine, thereby saving costs, improving the accuracy of hot stamping, and reducing the difficulty of system work;
  • the ironing support plate 8 includes a first support plate 30 and a second support plate 31.
  • the front ends of the first support plate 30 and the second support plate 31 are respectively connected with handles 32.
  • Garment trays 33 are respectively installed on the two support plates 31;
  • the ironing device 10 includes a punching cylinder control installation box 34, a punching cylinder 35 is installed on the punching cylinder control installation box 34, the lower end of the punching cylinder 35 passes through the cylinder rod 36 and the spring rod bracket 37, the spring A spring rod 38 is installed around the rod bracket 37, and the lower end of the spring rod 38 is connected with the ironing plate 39;
  • the camera identification device 11 includes a control board 40 , a camera mounting bracket 41 is installed above the control board 40 , an identification camera 42 is installed on the camera mounting bracket 41 , and a light source board 43 is installed below the control board 40 . , the left side of the rack 1 is also connected with a programmable controller 44;
  • the camera identification device 11 can locate the origin of the hot stamping coordinates on clothes of different sizes. After the hot stamping coordinate origin is confirmed, the hot stamping process becomes digitized and visualized, and the clothes produced will be more standardized to meet the production needs of different customers. In addition, it also improves production efficiency, production yield, and reduces labor costs.
  • the present embodiment also provides a method for using the adhesive film ironing and pressing integrated machine for clothing customization, which includes the following steps:
  • S3 The system recognizes the clothing through the camera recognition device and lays it on the tray, and reads the background data to determine which materials need to be placed;
  • S4 The system recognizes the exact position and orientation of the clothing through the camera recognition device
  • S5 The system reads the background data and determines the exact position of all the materials that need to be placed relative to the clothing;
  • S6 The system calculates the exact position of all materials that need to be placed relative to the robotic arm

Abstract

一种服装定制用胶膜烫压一体机，包括：机架(1)，机架(1)的下侧安装有机箱(2)，所述机箱(2)上侧的机架(1)内连接有机械手(3)和素材放料盘(4)，所述机械手(3)上安装有抓取装置(5)，所述机架(1)的两侧分别设有烫压架体(6)，所述烫压架体(6)的上端之间安装有滑轨(7)，所述滑轨(7)上滑动连接有烫压支撑板(8)，所述滑轨(7)的两端分别安装有烫压支撑板限位块(9)，所述烫压架体(6)上分别安装有烫压装置(10)。该服装定制用胶膜烫压一体机的有益效果：机体上安装有机械手(3)、素材放料盘(4)、抓取装置(5)、拍照识别装置(11)和烫压装置(10)，集服装胶膜选取、胶膜定位，胶膜烫压功能为一体，生产效率高，胶膜效率高，胶膜精度高，胶膜效率好。

Description

一种服装定制用胶膜烫压一体机 技术领域
本发明涉及服装烫印技术领域，特别涉及一种服装定制用胶膜烫压一体机。
背景技术
现在很多服装生产定制的用户，多在服装上胶印图案、字母等，字母尤其是球衣用户，喜欢把球员的名字、号码、球队名称印制在球衣上面。而目前最常用的印制方式是胶印，即将有颜色、有图案的胶质膜通过烫压的方式固定在服装表面，实现用户的私人定制。当前，胶膜的放置又分为人工放置与使用机械臂放置，工去放置是很容易放偏、放歪的，工人是无法保证其放置位置，同时，工人需要花很长时间，在一个订单的诸多印制素材中找到应用于这一件的素材并放在对应位置上，现有技术使用的方案是真空吸盘吸取胶膜，缺点在于只能应用于小型的胶膜、速率慢，并且一个真空吸盘一次只能吸取一个胶膜，而一件球衣往往会进行3-5处印制，往返的取送使得工作效率低下，缺少一种有效的机械臂夹具来稳定、高效地夹取不同类型的胶膜；另外，胶膜的烫压采用人工烫压，烫压效率低，烫压不精准，服装定制生产效率低。
因此，针对现有技术存在的不足，有必要设计一种服装定制用胶膜烫压一体机，以解决上述问题，提高生产效率。
发明内容
为克服上述现有技术中的不足，本发明目的在于提供一种服装定制用胶膜烫压一体机。
为实现上述目的及其他相关目的，本发明提供的技术方案是：一种服装定制用胶膜烫压一体机，包括：机架，所述机架的下侧安装有机箱，所述机箱上侧的机架内连接有机械手和素材放料盘，所述机械手上安装有抓取装置，所述机架的两侧分别设有烫压架体，所述烫压架体的上端之间安装有滑轨，所述滑轨上滑动连接有烫压支撑板，所述滑轨的两端分别安装有烫压支撑板限位块， 所述烫压架体的上侧分别连接有烫压装置，所述机架的上端安装有照相识别装置，所述照相识别装置位于滑轨的正上方，所述机架的下端安装有万向轮；
所述抓取装置呈箱形结构，所述抓取装置包括安装面、第一抓取面、第二抓取面和第三抓取面，所述安装面通过法兰与机械手相连接，所述第一抓取面上安装有第一真空吸盘和维修窗口，所述第二抓取面的一侧通过固定支架安装有第二真空吸盘，所述第二抓取面的另一侧连接有旋转气缸，所述旋转气缸上转动连接有第三真空吸盘，所述第三抓取面的四周分别安装有第四真空吸盘，所述箱型结构的内部安装有真空发生器；
所述第二真空吸盘和第三真空吸盘用于抓取小型胶膜；
所述第二真空吸盘和第三真空吸盘用于抓取长条状胶膜，所述第二真空吸盘和所述第三真空吸盘之间的距离可调；
所述第三抓取面上的第四真空吸盘用于抓取大型并呈矩形状胶膜；
所述素材放料盘包括底座，所述底座上安装有斜面框架，所述斜面框架上安装有若干料盘，所述料盘上侧的素材安装板安装有限位杆；
所述烫压支撑板包括第一支撑板和第二支撑板，所述第一支撑板和第二支撑板的前端分别连接有把手，所述第一支撑板和第二支撑板上分别安装有服装托盘；
所述烫压装置包括冲压气缸控制安装箱体，所述冲压气缸控制安装箱体上安装有冲压气缸，所述冲压气缸的下端通过气缸杆弹簧杆支架，所述弹簧杆支架的四周安装有弹簧杆，所述弹簧杆的下端与烫压板相连接；
所述照相识别装置包括控制板，所述控制板的上方安装有摄像头安装架，所述摄像头安装架上安装有识别摄像头，所述控制板的下方安装有光源板；
优选的，所述料盘具有不同规格，可放置小型胶膜叠放层、大型胶膜叠放层和条状胶膜叠放层。
优选的，所述机架的左侧还连接有可编程控制器。
本发明还提供了一种服装定制用胶膜烫压一体机的使用方法，包括以下步 骤：
S1：工人将整个待定制服装用的所有印制素材，按照顺序放置于料盘处；
S2：工人按顺序将第一件服装正面平铺于服装托盘；
S3：系统通过照相识别装置识别出服装以平铺托盘上，读取后台数据确定需要摆放哪些素材；
S4：系统通过照相识别装置识别出服装所被摆放的准确位置和朝向；
S5：系统读取后台数据，确定所有素材需要摆放的相对于服装的准确位置；
S6：系统计算出所有素材需要摆放的相对于机械臂的准确位置；
S7：机械臂于素材料盘处通过素材抓手上的真空吸盘抓取素材；
S8：机械臂将素材放置于服装上；
S9：将服装托盘自动推至压烫机下进行烫印，同时将下一托盘推至工作区域；
S10：如有需要，对服装反面进行相同操作；
S11：对下一件服装进行同样操作，直到所有服装完成加工。
有益效果
本发明提出一种服装定制用胶膜烫压一体机，机体上安装有机械手、素材放料盘、抓取装置、拍照识别装置和烫压装置，集服装胶膜选取、胶膜定位，胶膜烫压功能为一体，生产效率高，胶膜效率高，胶膜精度高，胶膜效率好；抓取装置针对球衣上需要印制小型胶膜、大型胶膜以及条状胶膜，设计了三种不同的夹具头，机械手进行抓取时可一次性抓取多种胶膜，提高了生产效率；素材放料盘节省空间，并使得机械臂工作范围缩小，减小机械臂工作误差；烫压装置采用气缸驱动，自动化程度高，烫压效果好。
附图说明
图1为本发明一种服装定制用胶膜烫压一体机结构示意图。
图2为本发明一种服装定制用胶膜烫压一体机的抓取装置的结构示意图。
图3为本发明一种服装定制用胶膜烫压一体机的第三抓取面的结构示意图。
图4为本发明一种服装定制用胶膜烫压一体机的素材放料盘的结构示意图。
具体实施方式
以下由特定的具体实施例说明本发明的实施方式，熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。
在本发明的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，或者是该发明产品使用时惯常摆放的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”、“第三”等仅用于区分描述，而不能理解为指示或暗示相对重要性。术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂，而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平，并不是表示该结构一定要完全水平，而是可以稍微倾斜。
在本发明的描述中，还需要说明的是，除非另有明确的规定和限定，术语“设置”、“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接，可以是机械连接，也可以是电连接，可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
实施例：
下面结合附图对本发明进行说明：
如图1-4所示，一种服装定制用胶膜烫压一体机，包括：机架1，所述机架1的下侧安装有机箱2，所述机箱2上侧的机架1内连接有机械手3和素材放料 盘4，所述机械手3上安装有抓取装置5，所述机架1的两侧分别设有烫压架体6，所述烫压架体6的上端之间安装有滑轨7，所述滑轨7上滑动连接有烫压支撑板8，所述滑轨7的两端分别安装有烫压支撑板限位块9，所述烫压架体1的上侧分别连接有烫压装置10，所述机架1的上端安装有照相识别装置11，所述照相识别装置11位于滑轨7的正上方，所述机架1的下端安装有万向轮12；
所述抓取装置5呈箱形结构，所述抓取装置5包括安装面13、第一抓取面14、第二抓取面15和第三抓取面16，所述安装面13通过法兰17与机械手3相连接，所述第一抓取面14上安装有第一真空吸盘18和维修窗口19，所述第二抓取面15的一侧通过固定支架20安装有第二真空吸盘21，所述第二抓取面15的另一侧连接有旋转气缸22，所述旋转气缸22上转动连接有第三真空吸盘23，所述第三抓取面16的四周分别安装有第四真空吸盘24，所述箱型结构的内部安装有真空发生器25；
所述第二真空吸盘21和第三真空吸盘22用于抓取小型胶膜；
所述第二真空吸盘21和第三真空吸盘22用于抓取长条状胶膜，所述第二真空吸盘221和所述第三真空吸盘22之间的距离可调；
所述第三抓取面16上的第四真空吸盘24用于抓取大型并呈矩形状胶膜；
当自动烫印系统工作时，系统会根据当前服装的印制需求(尤其是印制胶膜的尺寸)，为不同胶膜分配合适的真空吸盘，同时计算出需要几次夹取；
夹具的分配遵从尽可能少的夹取次数，通常来说，对于一件发装，夹取次数不超过两次；
所述素材放料盘4包括底座26，所述底座26上安装有斜面框架27，所述斜面框架27上安装有若干料盘28，所述料盘28上侧的素材安装板4安装有限位杆29；
料盘28具有不同规格，可放置小型胶膜叠放层、大型胶膜叠放层和条状胶膜叠放层；
底座26的斜置、不同规格素材的叠放，大幅减小自动烫印机中料盘28的 面积，从而节约成本，提高烫印精确程度，降低体系工作难度；
所述烫压支撑板8包括第一支撑板30和第二支撑板31，所述第一支撑板30和第二支撑板31的前端分别连接有把手32，所述第一支撑板30和第二支撑板31上分别安装有服装托盘33；
所述烫压装置10包括冲压气缸控制安装箱体34，所述冲压气缸控制安装箱体34上安装有冲压气缸35，所述冲压气缸35的下端通过气缸杆36弹簧杆支架37，所述弹簧杆支架37的四周安装有弹簧杆38，所述弹簧杆38的下端与烫压板39相连接；
所述照相识别装置11包括控制板40，所述控制板40的上方安装有摄像头安装架41，所述摄像头安装架41上安装有识别摄像头42，所述控制板40的下方安装有光源板43，所述机架1的左侧还连接有可编程控制器44；
照相识别装置11能够定位不同尺码衣服上的烫印坐标原点，烫印坐标原点得以确认后，烫印工序变得数据化、可视化，所生产的衣服也将更加标准化，满足了不同客户的生产需求外，还提高了生产效率、生产良率、降低了劳动力成本。
本实施例还提供了一种服装定制用胶膜烫压一体机的使用方法，包括以下步骤：
S1：工人将整个待定制服装用的所有印制素材，按照顺序放置于料盘处；
S2：工人按顺序将第一件服装正面平铺于服装托盘；
S3：系统通过照相识别装置识别出服装以平铺托盘上，读取后台数据确定需要摆放哪些素材；
S4：系统通过照相识别装置识别出服装所被摆放的准确位置和朝向；
S5：系统读取后台数据，确定所有素材需要摆放的相对于服装的准确位置；
S6：系统计算出所有素材需要摆放的相对于机械臂的准确位置；
S7：机械臂于素材料盘处通过素材抓手上的真空吸盘抓取素材；
S8：机械臂将素材放置于服装上；
S9：将服装托盘自动推至压烫机下进行烫印，同时将下一托盘推至工作区域；
S10：如有需要，对服装反面进行相同操作；
S11：对下一件服装进行同样操作，直到所有服装完成加工。
上述实施例仅例示性说明本发明的原理及其功效，而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下，对上述实施例进行修饰或改变。因此，举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神和技术思想下所完成的一切等效修饰或改变，仍应由本发明的权利要求所涵盖。

Claims (4)

  1. 一种服装定制用胶膜烫压一体机，其特征在于，包括：机架(1)，所述机架(1)的下侧安装有机箱(2)，所述机箱(2)上侧的机架(1)内连接有机械手(3)和素材放料盘(4)，所述机械手(3)上安装有抓取装置(5)，所述机架(1)的两侧分别设有烫压架体(6)，所述烫压架体(6)的上端之间安装有滑轨(7)，所述滑轨(7)上滑动连接有烫压支撑板(8)，所述滑轨(7)的两端分别安装有烫压支撑板限位块(9)，所述烫压架体(1)的上侧分别连接有烫压装置(10)，所述机架(1)的上端安装有照相识别装置(11)，所述照相识别装置(11)位于滑轨(7)的正上方，所述机架(1)的下端安装有万向轮(12)；
    所述抓取装置(5)呈箱形结构，所述抓取装置(5)包括安装面(13)、第一抓取面(14)、第二抓取面(15)和第三抓取面(16)，所述安装面(13)通过法兰(17)与机械手(3)相连接，所述第一抓取面(14)上安装有第一真空吸盘(18)和维修窗口(19)，所述第二抓取面(15)的一侧通过固定支架(20)安装有第二真空吸盘(21)，所述第二抓取面(15)的另一侧连接有旋转气缸(22)，所述旋转气缸(22)上转动连接有第三真空吸盘(23)，所述第三抓取面(16)的四周分别安装有第四真空吸盘(24)，所述箱型结构的内部安装有真空发生器(25)；
    所述第二真空吸盘(21)和第三真空吸盘(22)用于抓取小型胶膜；
    所述第二真空吸盘(21)和第三真空吸盘(22)用于抓取长条状胶膜，所述第二真空吸盘(221)和所述第三真空吸盘(22)之间的距离可调；
    所述第三抓取面(16)上的第四真空吸盘(24)用于抓取大型并呈矩形状胶膜；
    所述素材放料盘(4)包括底座(26)，所述底座(26)上安装有斜面框架(27)，所述斜面框架(27)上安装有若干料盘(28)，所述料盘(28)上侧的素材安装板(4)安装有限位杆(29)；
    所述烫压支撑板(8)包括第一支撑板(30)和第二支撑板(31)，所述第 一支撑板(30)和第二支撑板(31)的前端分别连接有把手(32)，所述第一支撑板(30)和第二支撑板(31)上分别安装有服装托盘(33)；
    所述烫压装置(10)包括冲压气缸控制安装箱体(34)，所述冲压气缸控制安装箱体(34)上安装有冲压气缸(35)，所述冲压气缸(35)的下端通过气缸杆(36)弹簧杆支架(37)，所述弹簧杆支架(37)的四周安装有弹簧杆(38)，所述弹簧杆(38)的下端与烫压板(39)相连接；
    所述照相识别装置(11)包括控制板(40)，所述控制板(40)的上方安装有摄像头安装架(41)，所述摄像头安装架(41)上安装有识别摄像头(42)，所述控制板(40)的下方安装有光源板(43)；
  2. 根据权利要求1所述的一种服装定制用胶膜烫压一体机，其特征在于：所述料盘(28)具有不同规格，可放置小型胶膜叠放层、大型胶膜叠放层和条状胶膜叠放层。
  3. 根据权利要求1所述的一种服装定制用胶膜烫压一体机，其特征在于：所述机架(1)的左侧还连接有可编程控制器(44)。
  4. 根据权利要求1所述的一种服装定制用胶膜烫压一体机的使用方法，其特征在于：包括以下步骤：
    S1：工人将整个待定制服装用的所有印制素材，按照顺序放置于料盘处；
    S2：工人按顺序将第一件服装正面平铺于服装托盘；
    S3：系统通过照相识别装置识别出服装以平铺托盘上，读取后台数据确定需要摆放哪些素材；
    S4：系统通过照相识别装置识别出服装所被摆放的准确位置和朝向；
    S5：系统读取后台数据，确定所有素材需要摆放的相对于服装的准确位置；
    S6：系统计算出所有素材需要摆放的相对于机械臂的准确位置；
    S7：机械臂于素材料盘处通过素材抓手上的真空吸盘抓取素材；
    S8：机械臂将素材放置于服装上；
    S9：将服装托盘自动推至压烫机下进行烫印，同时将下一托盘推至工作区域；
    S10：如有需要，对服装反面进行相同操作；
    S11：对下一件服装进行同样操作，直到所有服装完成加工。
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