WO2022012452A1 - 高效斗提机 - Google Patents

高效斗提机 Download PDF

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Publication number
WO2022012452A1
WO2022012452A1 PCT/CN2021/105661 CN2021105661W WO2022012452A1 WO 2022012452 A1 WO2022012452 A1 WO 2022012452A1 CN 2021105661 W CN2021105661 W CN 2021105661W WO 2022012452 A1 WO2022012452 A1 WO 2022012452A1
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WO
WIPO (PCT)
Prior art keywords
feeding
receiving
receiving mechanism
discharging
bucket elevator
Prior art date
Application number
PCT/CN2021/105661
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English (en)
French (fr)
Inventor
岳徐龙
Original Assignee
昆山浩智玮业智能装备有限公司
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Publication of WO2022012452A1 publication Critical patent/WO2022012452A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/12Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
    • B65G17/126Bucket elevators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/16Devices for feeding articles or materials to conveyors for feeding materials in bulk
    • B65G47/18Arrangements or applications of hoppers or chutes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34Devices for discharging articles or materials from conveyor 
    • B65G47/38Devices for discharging articles or materials from conveyor  by dumping, tripping, or releasing load carriers
    • B65G47/40Devices for discharging articles or materials from conveyor  by dumping, tripping, or releasing load carriers by tilting conveyor buckets

Definitions

  • the invention relates to the technical field of lifting equipment, in particular to a high-efficiency bucket elevator.
  • Bucket elevator as a common conveying machine, is widely used in cement, mining, chemical and grain industries.
  • the material falls on the lower section of the bucket elevator, and the material does not completely fall from the top of the bucket elevator to the bucket elevator when it is discharged. the lower section, so the existing bucket elevator is prone to lower section stacking.
  • the hopper will dig up the material accumulated at the bottom when it climbs, which will increase the load of the motor.
  • the existing bucket elevator needs to manually nest materials in the lower section to reduce the load of the motor, which greatly affects the continuous operation of production.
  • the present invention proposes a high-efficiency bucket elevator, which is beneficial to reduce the stockpiling at the bottom of the bucket elevator.
  • a high-efficiency bucket elevator comprising: a transmission belt, a hopper, a discharging device and a feeding device, the transmission belt is arranged around, and a plurality of hoppers are installed on the transmission belt and Driven by the transmission belt to realize lifting and lowering, the discharge port of the discharging device is arranged on one side of the transmission belt, the feeding port of the feeding device is arranged on the other side of the transmission belt, and the feeding device is arranged on the side of the transmission belt.
  • a high-efficiency bucket elevator comprising: a transmission belt, a hopper, a discharging device and a feeding device, the transmission belt is arranged around, and a plurality of hoppers are installed on the transmission belt and Driven by the transmission belt to realize lifting and lowering, the discharge port of the discharging device is arranged on one side of the transmission belt, the feeding port of the feeding device is arranged on the other side of the transmission belt, and the feeding device is arranged on the side of the transmission belt.
  • the feeding device includes a feeding section cover; a feeding hopper, which is installed on the feeding section cover and is provided with a feeding channel connecting the outside and the inside of the feeding section cover; a feeding guide A feeding mechanism, the feeding and guiding mechanism includes a feeding rail located in the outer cover of the feeding section; a feeding and receiving mechanism, the feeding and receiving mechanism is located below the feeding hopper, the feeding
  • the receiving mechanism includes a main body of the receiving mechanism, and a receiving cavity is arranged in the main body of the receiving mechanism. The discharge port of the receiving mechanism communicated inside the section cover.
  • the top of the main body of the receiving mechanism abuts the bottom of the feeding hopper, and the top of the main body of the receiving mechanism is set as an inclined surface.
  • the feeding and receiving mechanism further includes a material collecting portion located in the receiving cavity, the material collecting portion is connected to the feeding port of the receiving mechanism and the discharging port of the receiving mechanism, and the receiving mechanism The feeding port of the feeding mechanism is located above the discharging port of the receiving mechanism.
  • the feeding and guiding mechanisms there are two groups of the feeding and guiding mechanisms, two feeding ports of the receiving mechanism, the guide rails and the feeding ports of the receiving mechanism are in one-to-one correspondence, and the collecting portion is connected to the feeding port of the receiving mechanism.
  • the two feeding ports of the receiving mechanism are connected.
  • the feeding and receiving mechanism further includes a material guide bar, which is installed on the main body of the receiving mechanism and can be slid laterally to be close to or away from the accommodating cavity, and the material guide bar At least partially disposed within the feed section housing.
  • the material guide bar passes through the main body of the receiving mechanism and is connected with a resilient member at the part located in the receiving cavity, and a spring is connected with the resilient member and the inner wall of the receiving cavity.
  • the number of the material guide bars is two, and the material collecting portion is located between the two material guide bars.
  • the feeding device further includes two lower scraping mechanisms disposed inside the cover of the feeding section, the lower scraping mechanisms include a lower receiving plate and a lower scraping mechanism disposed inside the lower receiving plate A scraper, a lower receiving rail is provided on the lower receiving plate, and the bottom end of the lower receiving rail is set as an opening located above the feeding hopper.
  • the discharging device includes: a casing for the discharging section, a discharge port is provided on the casing for the discharging section; an upper receiving mechanism, the upper receiving mechanism includes two upper receiving plates and a The upper scraper on the inner side of the upper receiving plate; the first discharging bottom plate, the first discharging bottom plate is arranged obliquely; the second discharging bottom plate, the second discharging bottom plate is inclined and located at the first discharging plate Below the bottom plate, the discharge port is located below the second discharge bottom plate.
  • the feeding device provided by the present invention and the bucket elevator having the same can collect the material falling from the upper hopper through the feeding guide mechanism and send it to the lower hopper again, avoiding the bottom of the bucket elevator. Stacking materials will not cause blockage and jamming, and reduce equipment failure rate. In addition, the bucket elevator does not need to manually nest materials in the lower section, so as to reduce the load of the motor and ensure the continuous operation of production.
  • Fig. 1 is the structural representation of the present invention
  • Fig. 2 is the top view of the present invention
  • Fig. 3 is the sectional perspective view of A-A in Fig. 2;
  • Fig. 4 is the structural representation of the feeding device
  • Figure 5 is an exploded view of the feeding device
  • Fig. 6 is the structural representation of the first angle of view of the feeding and receiving mechanism
  • Fig. 7 is the structural representation of the second angle of view of the feeding and receiving mechanism
  • Fig. 8 is the structural representation of discharging device
  • FIG. 9 is a schematic structural diagram of the inside of the casing of the discharging section in the discharging device.
  • Fig. 10 is the structural representation of the middle section
  • Feeding device 11. Cover of feeding section; 12.
  • Feeding hopper 121.
  • Feeding port 13.
  • Feeding and receiving mechanism; 141 the main body of the receiving mechanism; 1411, the receiving cavity; 1412, the feeding port of the receiving mechanism; 1413, the discharging port of the receiving mechanism; 142, the collecting part; 143, the material guide strip; ; 146, rebound slot; 15, lower scraper mechanism; 151, lower receiving plate; 1511, lower receiving track; 153, conveying track; 152, lower scraper; 2, discharging device; 21, discharging section Cover; 211, discharge port; 22, upper receiving mechanism; 221, upper receiving plate; 2211, upper receiving rail; 222, upper scraper; 23, first discharge bottom plate; 231, first front scraper ; 24, the second discharge bottom plate; 241, the second front scraper; 3, the hopper; 4, the transmission belt; 5, the motor; 6, the driving wheel; 7, the driven wheel;
  • the terms “installed”, “connected” and “connected” should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • installed should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements.
  • the present invention provides a high-efficiency bucket elevator, including a feeding device 1 , a discharging device 2 , a hopper 3 , and a transmission belt 4 .
  • the feeding device 1 is used to transport the material into the bucket elevator, the hopper 3 is used to transport the material, and the discharging device 2 is used to transport the material out of the bucket elevator.
  • the discharge port 211 of the discharge device 2 is set on the right side of the transmission belt 4 , the feed port 121 of the feed device 1 is set on the left side of the drive belt 4 , and the feed device 1 is set below the discharge device 2 .
  • a motor 5 is installed on the discharging device 2 , the output shaft of the motor 5 is connected with a driving wheel 6 , and a driven wheel 7 is arranged in the feeding device 1 .
  • the transmission belt 4 is arranged around, and is sleeved on the driving pulley 6 and the driven pulley 7 .
  • the transmission belt 4 can be rotated under the action of the driving pulley 6 .
  • a plurality of hoppers 3 are mounted on the transmission belt 4 and are driven by the transmission belt 4 to realize lifting. Since the transmission belt 4 is arranged around, when the hopper 3 runs to the top of the transmission belt 4, it will turn over, and the material in the hopper 3 will be poured out, so that the discharging device 2 can send the material out.
  • the structure of the feeding device 1 will be described below with reference to FIGS. 4 to 7 .
  • the feeding device 1 includes a feeding section housing 11 , a feeding hopper 12 , a feeding guiding mechanism 13 , and a feeding and receiving mechanism 14 .
  • a cavity for accommodating the transmission belt 4 , the hopper 3 and the driven wheel 7 .
  • the function of the feeding hopper 12 is feeding, and a feeding port 121 with an upward opening is provided outside the housing 11 of the feeding section.
  • the feed hopper 12 is installed on the feed section housing 11 and is provided with a feed channel that communicates the outside and the inside of the feed section housing 11 .
  • the feeding hopper 12 is located to the right of the drive belt 4 .
  • the feeding and guiding mechanism 13 includes a guiding rail 131 located in the housing 11 of the feeding section.
  • the function of the material guide rail 131 is to recover the material leaking from both sides of the hopper 3 .
  • the feeding and receiving mechanism 14 is located below the feeding hopper 12 .
  • the feeding and receiving mechanism 14 includes a receiving mechanism body 141 .
  • a receiving cavity 1411 is provided in the main body 141 of the receiving mechanism.
  • the main body 141 of the receiving mechanism is provided with a feeding port 1412 of the receiving mechanism communicating with the material guide rail 131 and a discharging port 1413 of the receiving mechanism communicating with the inside of the cover 11 of the feeding section.
  • the material guide rail 131 transports the material into the receiving cavity 1411 through the feeding port 1412 of the receiving mechanism and into the housing 11 of the feeding section through the discharging port 1413 of the receiving mechanism, and the material finally enters the hopper 3 below.
  • the feeding hopper 12 is partially arranged in the outer cover 11 of the feeding section, the top of the main body 141 of the receiving mechanism abuts the bottom of the feeding hopper 12, and the top of the main body 141 of the receiving mechanism is set as an inclined surface, which can guide the feeding Material orientation. Further, the side of the inclined surface of the top surface of the main body 141 of the receiving mechanism close to the hopper 3 is the bottom end.
  • the feeding and receiving mechanism 14 further includes a collecting portion 142 located in the accommodating cavity 1411 .
  • the material collecting part 142 communicates with the feeding port 1412 of the receiving mechanism and the discharging port 1413 of the receiving mechanism.
  • the feeding port 1412 of the receiving mechanism is located above the discharging port 1413 of the receiving mechanism.
  • the material collecting part 142 can transport the material from the feeding port 1412 of the receiving mechanism to the discharging port 1413 of the receiving mechanism.
  • the two groups of feeding guide mechanisms 13 are located on the front and rear sides of the hopper 3 respectively, that is, the hopper 3 passes through between the two groups of feeding guide mechanisms 13 when rising and falling.
  • the collecting part 142 is connected to the feeding ports 1412 of the two receiving mechanisms.
  • the material feeding and receiving mechanism 14 further includes a material guide bar 143 , and the material guide bar 143 is installed on the main body 141 of the material receiving mechanism and can slide laterally to approach or be away from the receiving cavity 1411 .
  • the material guide bar 143 is at least partially arranged in the housing 11 of the feeding section. The function of the guide bar 143 is to fill the gap between the hopper 3 and the main body 141 of the receiving mechanism. The material falling from the top of the feeding hopper 12 and the main body 141 of the receiving mechanism is received by the guide bar 143 located in the housing 11 of the feeding section, preventing the material from falling from the gap between the hopper 3 and the main body 141 of the receiving mechanism.
  • the width of the portion of the material guide bar 143 located in the housing 11 of the feeding section is smaller than the width of the gap between the hopper 3 and the main body 141 of the receiving mechanism.
  • the material guide strip 143 passes through the main body 141 of the receiving mechanism and is connected with a resilient member 144 at the portion located in the accommodating cavity 1411 , and a spring 145 is connected with the resilient member 144 and the inner wall of the accommodating cavity 1411 .
  • the function of the spring 145 is to push the resilient member 144 to drive the material guide bar 143 to return to the left.
  • the receiving cavity 1411 is provided with a rebound slot 146 , and the bottom of the rebound member 144 is inserted into the rebound slot 146 .
  • the function of the rebound slot 146 is to limit the position to prevent the rebound member 144 from being displaced too much when the rebound member 144 is moved to the right by the material guide bar 143 .
  • the number of the material guide bars 143 is two, and the material collecting portion 142 is located between the two material guide bars 143 .
  • the lower material guide bar 143 can also carry the material falling from the discharge port 1413 of the receiving mechanism to prevent the material falling from the discharge port 1413 of the receiving mechanism from falling from the gap between the hopper 3 and the main body 141 of the receiving mechanism.
  • the feeding device 1 also includes two lower scraping mechanisms 15 disposed in the housing 11 of the feeding section.
  • the two lower scraping mechanisms 15 are respectively located on the front and rear sides of the hopper 3 , that is, the interval between the two lower scraping mechanisms 15 is the passage through which the hopper 3 passes when it is raised and lowered.
  • the lower scraping mechanism 15 includes a lower receiving plate 151 and a lower scraping plate 152 disposed inside the lower receiving plate 151 .
  • the inner side of the lower receiving plate 151 is defined as the side facing the hopper 3 .
  • the lower receiving plate 151 is provided with a lower receiving rail 1511 , and the bottom end of the lower receiving rail 1511 is set as an opening located above the feeding hopper 12 .
  • the function of the lower scraper 152 is to scrape off the material on the front and rear sides of the rising hopper 3 , and then the material falls onto the feeding hopper 12 from the lower receiving track 1511 .
  • the lower scraping mechanism 15 further includes a conveying rail 153 communicating with the bottom opening of the lower receiving rail 1511 , and the conveying rail 153 conveys the material to the feeding hopper 12 .
  • the structure of the discharging device 2 will be described below with reference to FIG. 8 and FIG. 9 .
  • the discharging device 2 includes a discharging section cover 21 , an upper discharging mechanism 22 , a first discharging bottom plate 23 , and a second discharging bottom plate 24 .
  • the discharge section cover 21 is provided with a discharge port 211, the discharge port 211 is located on the left side of the transmission belt 4, and the discharge port 211 opens downward. Inside the discharge section housing 21 is a cavity through which the transmission belt 4 and the hopper 3 pass.
  • the upper receiving mechanism 22 , the first discharging bottom plate 23 and the second discharging bottom plate 24 are all arranged in the outer cover 21 of the discharging section.
  • the upper receiving mechanism 22 includes two upper receiving plates 221 and an upper scraper 222 installed on the inner side of the upper receiving plates 221 .
  • a space is set between the two upper receiving plates 221 , and the hopper 3 can pass through between the two upper receiving plates 221 when descending.
  • the upper receiving plate 221 is provided with an upper receiving rail 2211 .
  • the upper scraper 222 can scrape the materials on the front and rear sides of the hopper 3 , and the scraped materials enter the upper receiving rail 2211 and fall down along the upper receiving rail 2211 .
  • the first discharge bottom plate 23 is inclined.
  • the second discharge bottom plate 24 is inclined and located below the first discharge bottom plate 23 , and the discharge port 211 is located below the second discharge bottom plate 24 .
  • the upper receiving mechanism 22 is two sets arranged up and down, one upper receiving mechanism 22 is located above the first discharging bottom plate 23, and the other upper receiving mechanism 22 is located on the second discharging bottom plate 24 and the first discharging bottom plate between 23.
  • the material is poured onto the first discharge bottom plate 23 .
  • the upper receiving mechanism 22 scrapes off the materials on both sides of the hopper 3 and transfers them to the first discharging bottom plate 23 .
  • the material slides from the first discharge bottom plate 23 to the second discharge bottom plate 24 , and finally slides from the second discharge bottom plate 24 to the discharge port 211 .
  • the upper receiving mechanism 22 at the bottom can send the material that falls into the first discharging bottom plate 23 in time to the second discharging bottom plate 24 .
  • first discharge bottom plate 23 is provided with a first front scraper 231
  • second front scraper 241 can prevent the material from falling into the gap between the second discharge bottom plate 24 and the hopper 3 .
  • the feeding device 1 and the discharging device 2 are connected by a plurality of intermediate sections 8 .
  • the middle section 8 is a cylinder with upper and lower openings, and the transmission belt 4 and the hopper 3 pass through the middle section 8 .
  • At least one intermediate segment 8 is provided with two limiting plates 81 .
  • the two limit plates 81 are located between the left and right parts of the transmission belt 4 , and there is a space between the two limit plates 81 .
  • the limit plates 81 can prevent the left and right parts of the transmission belt 4 from colliding during operation.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Articles To Conveyors (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

一种高效斗提机,包括传动带(4)、料斗(3)、出料装置(2)和进料装置(1),复数个料斗(3)安装在传动带(4)上并被传动带(4)带动实现升降,出料装置(2)的出料口(211)设置于传动带(4)的一侧,进料装置(1)的进料口(121)设置于传动带(4)的另一侧,进料装置(1)设置于出料装置(2)的下方。

Description

高效斗提机 技术领域
本发明涉及提升设备技术领域,尤其涉及一种高效斗提机。
背景技术
斗提机作为常见的输送机械,被广泛的应用于水泥,矿山,化工和粮食等行业,其通过升降设置的料斗实现物料的提升。现有的斗提机在实际工作过程中,由于斗提机进料部分存在间隙使物料落在斗提机下部段,并且物料出料时不完全从斗提机内的顶部落到斗提机的下部段,因此现有的斗提机容易出现下部段堆料。此时,料斗在爬升时会挖底部堆积的物料,增大电机的负荷,一旦入料过快,还会造成堵料、卡料,引起设备故障。因此,现有的斗提机需要人工在下部段套料,以减少电机的负荷,极大地影响了生产的连续运转。
发明内容
为解决上述技术问题,本发明提出一种高效斗提机,有利于减少斗提机底部的堆料。
为了达到上述目的,本发明的技术方案如下:一种高效斗提机,包括:传动带、料斗、出料装置和进料装置,所述传动带环绕设置,且复数个料斗安装在所述传动带上并被传动带带动实现升降,所述出料装置的出料口设置于所述传动带的一侧,所述进料装置的进料口设置于所述传动带的另一侧,所述进料装置设置于所述出料装置的下方;
所述进料装置包括进料段外罩;进料斗,所述进料斗安装在所述进料段外罩上并设置有连通所述进料段外罩外部和内部的进料通道;进料导料机构, 所述进料导料机构包括位于所述进料段外罩内的导料轨道;进料收料机构,所述进料收料机构位于所述进料斗的下方,所述进料收料机构包括收料机构主体,所述收料机构主体内设置有收容腔,所述收料机构主体上开设有与所述导料轨道连通的收料机构进料口和与所述进料段外罩内部连通的收料机构出料口。
作为优选,所述收料机构主体的顶部抵持所述进料斗底部,所述收料机构主体的顶部设置为斜面。
作为优选,所述进料收料机构还包括位于所述收容腔内的汇料部,所述汇料部连通所述收料机构进料口和所述收料机构出料口,所述收料机构进料口位于所述收料机构出料口的上方。
作为优选,所述进料导料机构为两组,所述收料机构进料口为两个,所述导料轨道与所述收料机构进料口一一对应,所述汇料部与两个所述收料机构进料口均相连。
作为优选,所述进料收料机构还包括导料条,所述导料条安装在所述收料机构主体上且可在横向上滑动以靠近或远离所述收容腔,所述导料条至少部分设置于所述进料段外罩内。
作为优选,所述导料条穿过所述收料机构主体且其位于所述收容腔的部分连接有回弹件,所述回弹件与所述收容腔的内壁连接有弹簧。
作为优选,所述导料条的数量为两个,所述汇料部位于两个所述导料条之间。
作为优选,所述进料装置还包括两个设置于所述进料段外罩内部的下侧刮机构,所述下侧刮机构包括下收料板和设置于所述下收料板内侧的下刮板, 所述下收料板上设置有下收料轨道,所述下收料轨道的底端设置为位于所述进料斗上方的开口。
作为优选,所述出料装置包括:出料段外罩,所述出料段外罩上设置有出料口;上收料机构,所述上收料机构包括两个上收料板和安装于所述上收料板内侧的上刮板;第一出料底板,所述第一出料底板倾斜设置;第二出料底板,所述第二出料底板倾斜设置且位于所述第一出料底板的下方,所述出料口位于所述第二出料底板的下方。
本发明的有益效果:本发明提供的进料装置及具有其的斗提机,通过进料导料机构收集从上方料斗内落下的物料并重新送至下方的料斗内,避免了斗提机底部堆料,不会造成堵料、卡料,降低设备故障率。另外,斗提机不需要人工在下部段套料,以减少电机的负荷,可以保证生产的连续运转。
附图说明
图1为本发明的结构示意图;
图2为本发明的俯视图;
图3为图2中A-A的剖视立体图;
图4为进料装置的结构示意图;
图5为进料装置的分解图;
图6为进料收料机构第一视角的结构示意图;
图7为进料收料机构第二视角的结构示意图;
图8为出料装置的结构示意图;
图9为出料装置中出料段外罩内部的结构示意图;
图10为中间段的结构示意图;
其中:1、进料装置;11、进料段外罩;12、进料斗;121、进料口;13、进料导料机构;131、导料轨道;14、进料收料机构;141、收料机构主体;1411、收容腔;1412、收料机构进料口;1413、收料机构出料口;142、汇料部;143、导料条;144、回弹件;145、弹簧;146、反弹插槽;15、下侧刮机构;151、下收料板;1511、下收料轨道;153、传送轨道;152、下刮板;2、出料装置;21、出料段外罩;211、出料口;22、上收料机构;221、上收料板;2211、上收料轨道;222、上刮板;23、第一出料底板;231、第一前刮板;24、第二出料底板;241、第二前刮板;3、料斗;4、传动带;5、电机;6、主动轮;7、从动轮;8、中间段;81、限位板。
具体实施方式
下面结合具体实施方式对本发明作进一步详细的说明。
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中 的具体含义。
如图1至图10所示,本发明提供了一种高效斗提机,包括进料装置1、出料装置2、料斗3、传动带4。
进料装置1用于将物料运进斗提机内,料斗3用于运输物料,出料装置2用于将物料运出斗提机。出料装置2的出料口211设置于传动带4的右侧,进料装置1的进料口121设置于传动带4的左侧,进料装置1设置于出料装置2的下方。
出料装置2上安装有电机5,电机5的输出轴连接有主动轮6,进料装置1内设置有从动轮7。传动带4环绕设置,且套装在主动轮6和从动轮7上。在主动轮6的作用下传动带4可旋转。复数个料斗3安装在传动带4上并被传动带4带动实现升降。由于传动带4是环绕设置的,当料斗3运行至传动带4顶端时会翻转,将料斗3内的物料倒出,以便于出料装置2将物料送出。
下面结合图4至图7对进料装置1的结构展开说明。
参考图4和图5,进料装置1包括进料段外罩11、进料斗12、进料导料机构13、进料收料机构14。
进料段外罩11内部为收容传动带4、料斗3和从动轮7的空腔。
进料斗12的作用是进料,其在进料段外罩11外设置有开口向上的进料口121。进料斗12安装在进料段外罩11上并设置有连通进料段外罩11外部和内部的进料通道。在本实施例中,进料斗12位于传动带4的右方。
进料导料机构13包括位于进料段外罩11内的导料轨道131。导料轨道131的作用是将料斗3两侧漏下的物料回收。
进料收料机构14位于进料斗12的下方。
参考图6和图7,进料收料机构14包括收料机构主体141。收料机构主体141内设置有收容腔1411。收料机构主体141上开设有与导料轨道131连通的收料机构进料口1412和与进料段外罩11内部连通的收料机构出料口1413。
导料轨道131将物料通过收料机构进料口1412运送至收容腔1411内并通过收料机构出料口1413送至进料段外罩11内,物料最终进入下方的料斗3内。
进一步地,进料斗12部分设置于进料段外罩11内,收料机构主体141的顶部抵持进料斗12底部,收料机构主体141的顶部设置为斜面,该斜面可以引导进料的物料方向。进一步地,收料机构主体141顶面斜面靠近料斗3的一侧为底端。
进一步地,进料收料机构14还包括位于收容腔1411内的汇料部142。汇料部142连通收料机构进料口1412和收料机构出料口1413。收料机构进料口1412位于收料机构出料口1413的上方。汇料部142可将收料机构进料口1412的物料运送至收料机构出料口1413。
进一步地,进料导料机构13为两组。两组进料导料机构13分别位于料斗3的前后两侧,即料斗3升降时从两组进料导料机构13之间穿过,如此设置可以将料斗3前后两侧落下的物料收集。收料机构进料口1412为两个,导料轨道131与收料机构进料口1412一一对应。汇料部142与两个收料机构进料口1412均相连。
进一步地,进料收料机构14还包括导料条143,导料条143安装在收料机构主体141上且可在横向上滑动以靠近或远离收容腔1411。导料条143至 少部分设置于进料段外罩11内。导料条143的作用是填充料斗3与收料机构主体141之间的缝隙。从进料斗12和收料机构主体141顶部落下的物料,被导料条143位于进料段外罩11承接,避免了物料从料斗3与收料机构主体141之间的缝隙落下。
进一步地,导料条143位于进料段外罩11内的部分的宽度小于料斗3与收料机构主体141之间缝隙的宽度。当料斗3向上运动时,料斗3挤压导料条143,使导料条143向右运动,导料条143上的物料进入料斗3内。
进一步地,导料条143穿过收料机构主体141且其位于收容腔1411的部分连接有回弹件144,回弹件144与收容腔1411的内壁连接有弹簧145。弹簧145的作用是推动回弹件144带动导料条143向左回位。
进一步地,收容腔1411内设置有反弹插槽146,回弹件144的底部插设在反弹插槽146内。反弹插槽146的作用是限位,防止回弹件144被导料条143带动向右移动时位移过大。
进一步地,导料条143的数量为两个,汇料部142位于两个导料条143之间。下方的导料条143还可以承载从收料机构出料口1413落下的物料,避免收料机构出料口1413落下的物料从料斗3与收料机构主体141之间的缝隙落下。
进一步地,进料装置1还包括两个设置于进料段外罩11内的下侧刮机构15。两个下侧刮机构15分别位于料斗3的前后两侧,即两个下侧刮机构15之间的间隔为料斗3升降时通过的通道。
下侧刮机构15包括下收料板151和设置于下收料板151内侧的下刮板152。本实施例中定义下收料板151的内侧为朝向料斗3的一侧。下收料板151 上设置有下收料轨道1511,下收料轨道1511的底端设置为位于进料斗12上方的开口。下刮板152的作用是将上升中的料斗3前后两侧的物料刮下,然后该物料从下收料轨道1511落入进料斗12上。
进一步地,下侧刮机构15还包括与下收料轨道1511底部开口连通的传送轨道153,传送轨道153将物料运送至进料斗12上。
下面结合图8和图9对出料装置2的结构做展开说明。
如图8和图9所示,出料装置2包括出料段外罩21、上收料机构22、第一出料底板23、第二出料底板24。
出料段外罩21上设置有出料口211,出料口211位于传动带4的左侧,且出料口211开口朝下。出料段外罩21内部为使传动带4和料斗3穿过的腔体。
上收料机构22、第一出料底板23、第二出料底板24均设置于出料段外罩21内。上收料机构22包括两个上收料板221和安装于上收料板221内侧的上刮板222。两个上收料板221之间设置有间隔,料斗3下降时可从两个上收料板221之间穿过。上收料板221内设置有上收料轨道2211。上刮板222可以将料斗3前后两侧的物料刮下,刮下的物料进入上收料轨道2211内,并沿着上收料轨道2211落下。
第一出料底板23倾斜设置。第二出料底板24倾斜设置且位于第一出料底板23的下方,出料口211位于第二出料底板24的下方。
其中,上收料机构22为上下设置的两组,一上收料机构22位于第一出料底板23的上方,另一上收料机构22位于第二出料底板24与第一出料底板23之间。
料斗3在传动带4的顶部翻转后,物料被倒到第一出料底板23上。上方的上收料机构22将料斗3两侧的物料刮下并传送至第一出料底板23上。然后物料从第一出料底板23滑到第二出料底板24上,并最终从第二出料底板24滑到出料口211处。下方的上收料机构22可以将位及时落入第一出料底板23的物料送至第二出料底板24上。
进一步地,第一出料底板23的顶部设置有第一前刮板231,第二出料底板24的顶部设置有第二前刮板241。第一前刮板231可以避免物料落到第一出料底板23和料斗3之间的缝隙,第二前刮板241可以避免物料落到第二出料底板24和料斗3之间的缝隙。
进料装置1和出料装置2之间通过复数个中间段8连接。如图10所示,中间段8为上下开口的筒体,传动带4和料斗3从中间段8内穿过。至少一个中间段8上设置有两个限位板81。两个限位板81位于传动带4的左部和右部之间,两个限位板81之间设置有间隔,限位板81可以避免传动带4在运行过程中左部和右部碰撞。
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (9)

  1. 一种高效斗提机,其特征在于,包括传动带、料斗、出料装置和进料装置,所述传动带环绕设置,且复数个料斗安装在所述传动带上并被传动带带动实现升降,所述出料装置的出料口设置于所述传动带的一侧,所述进料装置的进料口设置于所述传动带的另一侧,所述进料装置设置于所述出料装置的下方;所述进料装置包括进料段外罩;进料斗,所述进料斗安装在所述进料段外罩上并设置有连通所述进料段外罩外部和内部的进料通道;进料导料机构,所述进料导料机构包括位于所述进料段外罩内的导料轨道;进料收料机构,所述进料收料机构位于所述进料斗的下方,所述进料收料机构包括收料机构主体,所述收料机构主体内设置有收容腔,所述收料机构主体上开设有与所述导料轨道连通的收料机构进料口和与所述进料段外罩内部连通的收料机构出料口。
  2. 根据权利要求1所述的一种高效斗提机,其特征在于,所述收料机构主体的顶部抵持所述进料斗底部,所述收料机构主体的顶部设置为斜面。
  3. 根据权利要求1所述的一种高效斗提机,其特征在于,所述进料收料机构还包括位于所述收容腔内的汇料部,所述汇料部连通所述收料机构进料口和所述收料机构出料口,所述收料机构进料口位于所述收料机构出料口的上方。
  4. 根据权利要求3所述的一种高效斗提机,其特征在于,所述进料导料机构为两组,所述收料机构进料口为两个,所述导料轨道与所述收料机构进料口一一对应,所述汇料部与两个所述收料机构进料口均相连。
  5. 根据权利要求3所述的一种高效斗提机,其特征在于,所述进料收料机构还包括导料条,所述导料条安装在所述收料机构主体上且可在横向上滑 动以靠近或远离所述收容腔,所述导料条至少部分设置于所述进料段外罩内。
  6. 根据权利要求5所述的一种高效斗提机,其特征在于,所述导料条穿过所述收料机构主体且其位于所述收容腔的部分连接有回弹件,所述回弹件与所述收容腔的内壁连接有弹簧。
  7. 根据权利要求6所述的一种高效斗提机,其特征在于,所述导料条的数量为两个,所述汇料部位于两个所述导料条之间。
  8. 根据权利要求1所述的一种高效斗提机,其特征在于,所述进料装置还包括两个设置于所述进料段外罩内部的下侧刮机构,所述下侧刮机构包括下收料板和设置于所述下收料板内侧的下刮板,所述下收料板上设置有下收料轨道,所述下收料轨道的底端设置为位于所述进料斗上方的开口。
  9. 根据权利要求1所述的一种高效斗提机,其特征在于,所述出料装置包括:出料段外罩,所述出料段外罩上设置有出料口;上收料机构,所述上收料机构包括两个上收料板和安装于所述上收料板内侧的上刮板;第一出料底板,所述第一出料底板倾斜设置;第二出料底板,所述第二出料底板倾斜设置且位于所述第一出料底板的下方,所述出料口位于所述第二出料底板的下方。
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