WO2022011928A1 - 一种独立控制窑炉排烟的结构 - Google Patents

一种独立控制窑炉排烟的结构 Download PDF

Info

Publication number
WO2022011928A1
WO2022011928A1 PCT/CN2020/132345 CN2020132345W WO2022011928A1 WO 2022011928 A1 WO2022011928 A1 WO 2022011928A1 CN 2020132345 W CN2020132345 W CN 2020132345W WO 2022011928 A1 WO2022011928 A1 WO 2022011928A1
Authority
WO
WIPO (PCT)
Prior art keywords
smoke exhaust
pipe
kiln
smoke
channel
Prior art date
Application number
PCT/CN2020/132345
Other languages
English (en)
French (fr)
Inventor
程希如
陶志坚
粱兴强
粱伟桦
荆海山
Original Assignee
佛山市德力泰科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 佛山市德力泰科技有限公司 filed Critical 佛山市德力泰科技有限公司
Publication of WO2022011928A1 publication Critical patent/WO2022011928A1/zh

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/001Extraction of waste gases, collection of fumes and hoods used therefor
    • F27D17/002Details of the installations, e.g. fume conduits or seals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J11/00Devices for conducting smoke or fumes, e.g. flues 
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/06Arrangements of devices for treating smoke or fumes of coolers

Definitions

  • the invention relates to a kiln, in particular to a structure for independently controlling the smoke exhaust of the kiln.
  • the exhaust gas from the branch pipes above and below the product is generally concentrated to a main pipe at the top of the kiln and then discharged from the exhaust fan. Due to the large interference between the branch pipes during adjustment, the kiln pressure is unstable, and at the same time, the kiln pressure is unstable. The temperature difference of the section is also large, resulting in product color difference, deformation, cracking, etc.
  • the smoke exhaust structure on the upper part of the kiln roof is almost always opened on the kiln roof, and then the smoke hood or the branch pipe at the top of the kiln is inserted into the hole on the kiln roof.
  • the kiln head flue gas contains corrosive gases such as sulfur dioxide and dust, water, etc. Steam and other impurities, and the temperature is high, after a period of use, the pipes and valves are easy to rust, and it is easy to collect powder. When the temperature fluctuation is large or the adjustment valve produces vibration, the rust or adhesion of the branch pipe will intermittently It falls off to the surface of the product, and after high-temperature sintering, defects such as "dirt” and "melt holes” are formed, which reduces the product qualification rate.
  • the purpose of the present invention is to provide a structure for independently controlling kiln exhaust smoke, so as to solve one or more technical problems existing in the prior art, and at least provide a beneficial choice or create conditions.
  • a structure for independently controlling smoke exhaust from a kiln including a kiln body and a smoke exhaust fan
  • the kiln body has a product upper channel and a product lower channel
  • the top of the kiln body is provided with an upper smoke exhaust main pipe
  • the upper smoke exhaust main pipe A plurality of upper cigarette pipes are arranged on the upper part, and the upper cigarette pipes are connected to the upper channel of the product.
  • the lower smoke pipe is connected to the channel below the product, and the upper smoke exhaust main pipe and the lower smoke exhaust main pipe are both connected to the air inlet end of the smoke exhaust fan.
  • the top and bottom of the kiln are respectively provided with an upper smoke exhaust pipe and a lower smoke exhaust pipe, which are drawn by a smoke exhaust fan, so that the upper and lower parts of the product can independently control the amount of flue gas, reducing mutual
  • multiple smoke pipes are arranged along the length of the kiln body, that is, the upper smoke exhaust pipe is connected to the kiln body through a plurality of upper smoke pipes, and the lower smoke exhaust pipe is connected to the kiln body through a plurality of lower smoke pipes.
  • the amount of smoke exhaust can be increased or decreased respectively, so as to change the airflow and temperature field, solve the problem of temperature difference, and effectively reduce the defect rate of products.
  • a transition flue is arranged between the upper cigarette pipe and the kiln body, the transition flue is fixed on the top side of the kiln body, and a transition flue is arranged in the transition flue.
  • the upper channel of the product is an air flow channel that communicates with each other, the end of the upper cigarette pipe away from the upper smoke exhaust main pipe is connected to the side wall of the transition flue, and the upper cigarette pipe is communicated with the air flow channel through the air flow channel.
  • the upper cigarette pipe used for air guiding is usually made of metal material in actual use, which is prone to rust and ash collection after long-term use, while the transition channel set independently here can be made of non-metallic material.
  • the problem of rust caused by erosion is effectively avoided.
  • the upper cigarette pipe is connected to the side wall of the transition cigarette pipe. Even if there is dirt in the upper cigarette pipe, it will not directly fall on the products in the kiln, which further reduces the Product defect rate.
  • the top side of the kiln body is provided with ceiling bricks
  • the ceiling bricks are provided with grooves
  • the bottom surface of the grooves is provided with thermal insulation blankets
  • the bottom end of the transition flue is fixed on the thermal blanket. Fixing the transition flue in the groove can reduce the outward loss of flue gas in the kiln, and use the thermal insulation blanket to be placed between the transition flue and the ceiling bricks to reduce heat loss.
  • the transition flue includes light bricks, and the light bricks are surrounded to form the airflow channel.
  • the transition flue is mainly made of light bricks, and the upper smoke pipe is connected to the side wall of the wall made of the light bricks.
  • the transition flue includes thermal insulation cotton and a fixed plate, the thermal insulation cotton surrounds to form the airflow channel, the fixed plate is located inside the thermal insulation cotton, and the fixed plate is located on the inner side of the thermal insulation cotton.
  • Bolts are provided and the thermal insulation cotton is tightened to the fixing plate.
  • the transition channel is mainly surrounded by thermal insulation cotton, and the fixing plate tightens the inner and outer sides of the thermal insulation cotton through bolts, and plays a role in fixing the whole, and the whole is fixed on the top side of the kiln body by the fixing plate.
  • the fixed plate is a heavy refractory plate. It can avoid the problem of rust and derusting of the fixed plate after long-term use.
  • the top end of the lower cigarette pipe is provided with a ventilation cap.
  • the ventilation pipe can prevent the objects in the kiln from falling directly into the lower cigarette pipe, and has a protective effect on the lower cigarette pipe.
  • the upper smoke exhaust main pipe or the upper smoke pipe is provided with a first cold air inlet.
  • the external cold air device can send cold air through the first cold air inlet to the upper smoke exhaust pipe or the inside of the upper smoke pipe, so that the temperature of the extracted flue gas is lowered, thereby prolonging the service life of the pipe.
  • a second cold air inlet is provided on the lower smoke exhaust main pipe or the lower smoke pipe.
  • the external cold air device can send cold air into the downward smoke main pipe or the lower smoke pipe through the second cold air inlet, so as to reduce the temperature of the extracted flue gas, thereby prolonging the service life of the pipe.
  • Fig. 1 is the overall front structure schematic diagram of the present invention
  • Fig. 2 is the connection schematic diagram of the upper cigarette pipe of the present invention and the transition flue;
  • FIG. 3 is a schematic diagram of the overall side view of the structure of the present invention.
  • a structure for independently controlling smoke exhaust from a kiln includes a kiln body 400 and a smoke exhaust fan 300.
  • the kiln body 400 has a channel above the product and a channel below the product, and the top of the kiln body 400 is provided
  • There is an upper smoke exhaust main pipe 100 a plurality of upper smoke pipes 110 are arranged on the upper smoke exhaust main pipe 100, the upper smoke pipes 110 are connected to the upper channel of the product, and the bottom of the kiln body 400 is provided with a lower exhaust pipe
  • the smoke main pipe 200 in actual use, due to the large diameter of the lower smoke exhaust main pipe 200, in order to reduce the height of the operating surface, the lower smoke exhaust main pipe 200 is installed in the pit, and a plurality of lower smoke pipes are arranged on the lower smoke exhaust main pipe 200 Pipe 210, the lower smoke pipe 210 is connected to the channel below the product, the upper smoke exhaust main pipe 100 and the lower smoke exhaust main pipe 200 are both connected to the air inlet end of the smoke exhaust fan 300.
  • an upper smoke exhaust main pipe 100 and a lower smoke exhaust main pipe 200 are respectively arranged on the top and bottom of the kiln, and the exhaust fan 300 draws air, so that the upper and lower parts of the product can independently control the amount of flue gas, reduce mutual interference, and at the same time.
  • a plurality of chimney pipes are arranged along the extension direction of the length of the kiln body 400 , that is, the upper smoke exhaust pipe 100 is connected to the kiln body 400 through a plurality of upper smoke pipes 110 , and the lower smoke exhaust pipe 200 is connected through a plurality of lower smoke pipes 210
  • the smoke exhaust volume can be increased or decreased according to the temperature of the upper part, the lower part and the cross section of the product in the kiln body 400, so as to change the airflow and temperature field, solve the temperature difference problem, and effectively reduce the product defect rate.
  • a transition flue 120 is provided between the upper chimney pipe 110 and the kiln body 400 , and the transition flue 120 is fixed to the kiln body On the top side of 400, the transition flue 120 is provided with an air flow channel that communicates with the upper channel of the product, and the end of the upper cigarette pipe 110 away from the upper smoke exhaust main pipe 100 is connected to the transition flue 120, the upper cigarette pipe 110 communicates with the upper channel of the product through the airflow channel.
  • the upper cigarette pipe 110 used to guide the wind is usually made of metal material in actual use, and problems such as rust and ash collection are likely to occur after long-term use, while the transition channel independently provided here can be made of non-metallic material. , effectively avoid the problems of rust caused by erosion, connect the upper cigarette pipe 110 to the side wall of the transition cigarette pipe, even if there is dirt on the upper cigarette pipe 110, it will not directly fall on the products in the kiln , to further reduce the product defect rate.
  • a ceiling brick 410 is provided on the top side of the kiln body 400, a groove is provided on the ceiling brick 410, and a thermal insulation blanket is provided on the bottom surface of the groove 420, the bottom end of the transition flue 120 is fixed on the thermal insulation blanket 420 to form a curved seal structure, and the transition flue 120 is fixed in the groove, which can reduce the loss of flue gas in the kiln body 400 to the outside, and use
  • the thermal insulation blanket 420 is placed between the transition flue 120 and the ceiling tiles 410 to reduce heat dissipation.
  • the transition flue 120 includes light bricks, and the light bricks are surrounded to form the airflow channel.
  • the transition flue 120 is mainly made of light bricks, and the upper smoke pipe 110 is connected to the side wall of the wall made of the light bricks.
  • the transition flue 120 includes thermal insulation cotton and a fixed plate, the thermal insulation cotton surrounds the airflow channel, the fixed plate is located inside the thermal insulation cotton, and the fixed plate is located inside the thermal insulation cotton.
  • Bolts are arranged on the plate and the thermal insulation cotton is tightened to the fixing plate, and the other end of the bolts fix the thermal insulation cotton on the frame of the kiln body 400 .
  • the transition channel is mainly surrounded by thermal insulation cotton, and the fixing plate tightens the inner and outer sides of the thermal insulation cotton through bolts, and plays a role in fixing the whole, and the whole is fixed on the top side of the kiln body 400 by the fixing plate.
  • the fixing plate is a heavy-duty refractory plate with anti-smoke corrosion and good thermal stability. It can avoid the problem of rust and derusting of the fixed plate after long-term use.
  • a ventilation cap is provided at the top of the lower cigarette pipe 210.
  • the ventilation pipe can prevent objects in the kiln body 400 from falling directly into the lower cigarette pipe 210 , debris such as debris falling and blocking the lower cigarette pipe 210 , and protecting the lower cigarette pipe 210 .
  • the temperature of the flue gas extracted from the kiln body 400 is very high, and it is easy to damage the structure of the upper flue gas main pipe 100 or the upper flue gas pipe 110 under long-term use. Therefore, in this embodiment, the upper flue gas main pipe 100 or the upper cigarette pipe 110 is provided with a first cold air inlet.
  • the external cold air device can send cold air into the upper smoke exhaust pipe 100 or the upper smoke pipe 110 through the first cold air inlet to lower the temperature of the extracted flue gas, thereby prolonging the service life of the pipe.
  • the lower smoke exhaust pipe 200 or the lower smoke pipe 210 is provided with a second cold air inlet, and the external cold air device can pass the second cold air inlet to the downward smoke exhaust pipe 200 or the lower smoke pipe The cold air is sent into the 210 to reduce the temperature of the extracted flue gas, thereby prolonging the service life of the pipeline.
  • no less than one exhaust fan 300 is provided.
  • multiple smoke exhausting machines can be used, one set at the head of the kiln body 400 and one set at the middle and rear of the kiln body 400, so that the smoke exhausting force is larger, and the inside of the pipe Gas interference is smaller, and kiln pressure adjustment is more flexible.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Furnace Details (AREA)

Abstract

一种独立控制窑炉排烟的结构,包括窑体(400)与排烟风机(300),窑体(400)内具有产品上方通道与产品下方通道,窑体(400)顶部设置有上排烟主管(100),上排烟主管(100)上设置有多条上支烟管(110),上支烟管(110)连通于产品上方通道,窑体(400)底部设置有下排烟主管(200),下排烟主管(200)上设置有多条下支烟管(210),下支烟管(210)连通于产品下方通道,上排烟主管(100)与下排烟主管(200)均连通于排烟风机(300)的进风端,可根据窑体(400)内产品上部、下部、截面的温度情况分别增加或减少排烟量,从而改变气流、温度场,解决温差问题,有效降低产品缺陷率。

Description

一种独立控制窑炉排烟的结构 技术领域
本发明涉及一种窑,尤其涉及一种独立控制窑炉排烟的结构。
背景技术
现有窑炉的排烟方式,在产品上方、下方支管的废气一般集中到窑顶的一根主管后从排烟风机排出,由于支管调节时相互干扰大,使窑压不稳定,同时窑内截面温差也大,导致产品色差、变形、开裂等。另外,窑顶上部的排烟结构,几乎都是在窑顶开孔,然后将抽烟罩或抽烟顶部支管插入窑顶的孔洞内,由于窑头烟气中含二氧化硫等腐蚀性气体和粉尘、水蒸汽等杂质,并且温度较高,使用一段时间后,管道、阀门容易生锈,并且容易集粉,当温度波动冷热交替大或调节阀门产生震动时,支管铁锈或粘结物会间歇性地脱落到产品表面,经高温烧结后,形成“落脏”、“熔洞”等缺陷,降低产品合格率。
技术解决方案
本发明目的在于提供一种独立控制窑炉排烟的结构,以解决现有技术中所存在的一个或多个技术问题,至少提供一种有益的选择或创造条件。
本发明解决其技术问题的解决方案是:
一种独立控制窑炉排烟的结构,包括窑体与排烟风机,所述窑体内具有产品上方通道与产品下方通道,所述窑体顶部设置有上排烟主管,所述上排烟主管上设置有多条上支烟管,所述上支烟管连通于所述产品上方通道,所述窑体底部设置有下排烟主管,所述下排烟主管上设置有多条下支烟管,所述下支烟管连通于所述产品下方通道,所述上排烟主管与所述下排烟主管均连通于所述排烟风机的进风端。
该技术方案至少具有如下的有益效果:在窑顶和窑底分别设置有上排烟主管与下排烟主管并由排烟风机抽风,使产品的上、下方可独立控制烟气量,减少相互干扰,同时沿窑体的长度延伸方向排列多条支烟管,即上排烟主管通过多条上支烟管连接至窑体内,下排烟主管通过多条下支烟管连接至窑体内,可根据窑体内产品上部、下部、截面的温度情况分别增加或减少排烟量,从而改变气流、温度场,解决温差问题,有效降低产品缺陷率。
作为上述技术方案的进一步改进,所述上支烟管与所述窑体之间设置有过渡烟道,所述过渡烟道固定于所述窑体的顶侧,所述过渡烟道内设置有与所述产品上方通道相互连通的气流通道,所述上支烟管远离所述上排烟主管的一端连接于所述过渡烟道的侧壁,所述上支烟管通过所述气流通道连通于所述产品上方通道。用于进行导风的上支烟管在实际使用中通常是使用金属材质,在长时间使用后容易出现生锈、集灰等问题,而此处独立设置的过渡通道则可以使用非金属材质,有效避免了因侵蚀而造成的生锈等问题,将上支烟管连接至过渡烟管的侧壁上,即使上支烟管存在脏物也不会直接落入到窑内产品上,进一步降低产品缺陷率。
作为上述技术方案的进一步改进,所述窑体的顶侧设置有吊顶砖,所述吊顶砖上设置有凹槽,所述凹槽的底面设置有保温毯,所述过渡烟道的底端固定于所述保温毯上。将过渡烟道固定在凹槽内,可降低窑体内烟气向外流失,并且利用保温毯放置于过渡烟道与吊顶砖之间,进下减少热量的散失。
作为上述技术方案的进一步改进,所述过渡烟道包括轻质砖,所述轻质砖围拢形成所述气流通道。过渡烟道主要由轻质砖砌成,上支烟管连接至该轻质砖砌成的墙体侧壁上。
作为上述技术方案的另一种改进,所述过渡烟道包括保温棉与固定板,所述保温棉围拢形成所述气流通道,所述固定板位于所述保温棉的内侧,所述固定板上设置有螺栓并将所述保温棉拉紧至所述固定板上。过渡通道主要由保温棉围拢而成,而固定板则将保温棉的内外侧通过螺栓拉紧,并对整体起到固定作用,通过固定板将整体固定在窑体的顶侧。
作为上述技术方案的进一步改进,所述固定板为重质耐火板。可避免固定板在长时间使用后产生生锈、脱锈的问题。
作为上述技术方案的进一步改进,所述下支烟管的顶端设置有通气帽。通气管可防止窑体内的物体直接掉落至下支烟管内,对下支烟管起到保护作用。
作为上述技术方案的进一步改进,所述上排烟主管或所述上支烟管上设置有第一冷进风口。外设的冷风装置可通过第一冷进风口向上排烟主管或上支烟管内部送入冷风,使抽出的烟气温度有所降低,从而延长管道的使用寿命。
作为上述技术方案的进一步改进,所述下排烟主管或所述下支烟管上设置有第二冷进风口。同样的,外设的冷风装置可通过第二冷进风口向下排烟主管或下支烟管内部送入冷风,使抽出的烟气温度有所降低,从而延长管道的使用寿命。
作为上述技术方案的进一步改进,所述排烟风机设置有不少于一台。在产量较大的窑体中,可采用多台排烟见机,在窑体的头部设置一台,在窑体的中后部设置一台,使得排烟抽力更大,管内气体干扰更小,调节窑压更加灵活。
附图说明
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单说明。显然,所描述的附图只是本发明的一部分实施例,而不是全部实施例,本领域的技术人员在不付出创造性劳动的前提下,还可以根据这些附图获得其他设计方案和附图。
图1是本发明的整体正视结构示意图;
图2是本发明的上支烟管与过渡烟道连接示意图;
图3是本发明的整体侧视结构示意图。
附图中:100-上排烟主管、110-上支烟管、120-过渡烟道、200-下排烟主管、210-下支烟管、300-排烟风机、400-窑体、410-吊顶砖、420-保温毯。
本发明的实施方式
以下将结合实施例和附图对本发明的构思、具体结构及产生的技术效果进行清楚、完整地描述,以充分地理解本发明的目的、特征和效果。显然,所描述的实施例只是本发明的一部分实施例,而不是全部实施例,基于本发明的实施例,本领域的技术人员在不付出创造性劳动的前提下所获得的其他实施例,均属于本发明保护的范围。另外,文中所提到的所有连接关系,并非单指构件直接相接,而是指可根据具体实施情况,通过添加或减少连接辅件,来组成更优的连接结构。本发明创造中的各个技术特征,在不互相矛盾冲突的前提下可以交互组合。
参照图1与图3,一种独立控制窑炉排烟的结构,包括窑体400与排烟风机300,所述窑体400内具有产品上方通道与产品下方通道,所述窑体400顶部设置有上排烟主管100,所述上排烟主管100上设置有多条上支烟管110,所述上支烟管110连通于所述产品上方通道,所述窑体400底部设置有下排烟主管200,在实际使用中,由于下排烟主管200直径大,为降低操作面高度,将下排烟主管200安装于地坑内,所述下排烟主管200上设置有多条下支烟管210,所述下支烟管210连通于所述产品下方通道,所述上排烟主管100与所述下排烟主管200均连通于所述排烟风机300的进风端。
由上述可知,在窑顶和窑底分别设置有上排烟主管100与下排烟主管200并由排烟风机300抽风,使产品的上、下方可独立控制烟气量,减少相互干扰,同时沿窑体400的长度延伸方向排列多条支烟管,即上排烟主管100通过多条上支烟管110连接至窑体400内,下排烟主管200通过多条下支烟管210连接至窑体400内,可根据窑体400内产品上部、下部、截面的温度情况分别增加或减少排烟量,从而改变气流、温度场,解决温差问题,有效降低产品缺陷率。
为了进一步降低窑内产品的缺陷率,如图2所示,所述上支烟管110与所述窑体400之间设置有过渡烟道120,所述过渡烟道120固定于所述窑体400的顶侧,所述过渡烟道120内设置有与所述产品上方通道相互连通的气流通道,所述上支烟管110远离所述上排烟主管100的一端连接于所述过渡烟道120的侧壁,所述上支烟管110通过所述气流通道连通于所述产品上方通道。用于进行导风的上支烟管110在实际使用中通常是使用金属材质,在长时间使用后容易出现生锈、集灰等问题,而此处独立设置的过渡通道则可以使用非金属材质,有效避免了因侵蚀而造成的生锈等问题,将上支烟管110连接至过渡烟管的侧壁上,即使上支烟管110存在脏物也不会直接落入到窑内产品上,进一步降低产品缺陷率。
为了提高过渡烟道120与窑体400的连接密封效果,所述窑体400的顶侧设置有吊顶砖410,所述吊顶砖410上设置有凹槽,所述凹槽的底面设置有保温毯420,所述过渡烟道120的底端固定于所述保温毯420上,形成曲封结构,将过渡烟道120固定在凹槽内,可降低窑体400内烟气向外流失,并且利用保温毯420放置于过渡烟道120与吊顶砖410之间,进下减少热量的散失。
作为对过渡烟道120的实施例一,所述过渡烟道120包括轻质砖,所述轻质砖围拢形成所述气流通道。过渡烟道120主要由轻质砖砌成,上支烟管110连接至该轻质砖砌成的墙体侧壁上。
作为对过渡烟道120的实施例二,所述过渡烟道120包括保温棉与固定板,所述保温棉围拢形成所述气流通道,所述固定板位于所述保温棉的内侧,所述固定板上设置有螺栓并将所述保温棉拉紧至所述固定板上,螺栓的另一端将保温棉固定在窑体400框架上。过渡通道主要由保温棉围拢而成,而固定板则将保温棉的内外侧通过螺栓拉紧,并对整体起到固定作用,通过固定板将整体固定在窑体400的顶侧。
作为对实施例二的进一步改进,所述固定板为抗烟气腐蚀、热稳定性好的重质耐火板。可避免固定板在长时间使用后产生生锈、脱锈的问题。
为了保持下支烟管210的通畅性,所述下支烟管210的顶端设置有通气帽。通气管可防止窑体400内的物体直接掉落至下支烟管210内、杂物等碎屑掉落阻塞下支烟管210,对下支烟管210起到保护作用。
从窑体400内抽出的烟气温度非常高,在长时使用下容易对上排烟主管100或上支烟管110的结构造成损坏,因此,在本实施例中,所述上排烟主管100或所述上支烟管110上设置有第一冷进风口。外设的冷风装置可通过第一冷进风口向上排烟主管100或上支烟管110内部送入冷风,使抽出的烟气温度有所降低,从而延长管道的使用寿命。
同样的,所述下排烟主管200或所述下支烟管210上设置有第二冷进风口,外设的冷风装置可通过第二冷进风口向下排烟主管200或下支烟管210内部送入冷风,使抽出的烟气温度有所降低,从而延长管道的使用寿命。
在一些实施例中,所述排烟风机300设置有不少于一台。在产量较大的窑体400中,可采用多台排烟见机,在窑体400的头部设置一台,在窑体400的中后部设置一台,使得排烟抽力更大,管内气体干扰更小,调节窑压更加灵活。
以上对本发明的较佳实施方式进行了具体说明,但本发明创造并不限于所述实施例,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出种种的等同变型或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。

Claims (10)

  1. 一种独立控制窑炉排烟的结构,其特征在于:包括窑体(400)与排烟风机(300),所述窑体(400)内具有产品上方通道与产品下方通道,所述窑体(400)顶部设置有上排烟主管(100),所述上排烟主管(100)上设置有多条上支烟管(110),所述上支烟管(110)连通于所述产品上方通道,所述窑体(400)底部设置有下排烟主管(200),所述下排烟主管(200)上设置有多条下支烟管(210),所述下支烟管(210)连通于所述产品下方通道,所述上排烟主管(100)与所述下排烟主管(200)均连通于所述排烟风机(300)的进风端。
  2. 根据权利要求1所述的一种独立控制窑炉排烟的结构,其特征在于:所述上支烟管(110)与所述窑体(400)之间设置有过渡烟道(120),所述过渡烟道(120)固定于所述窑体(400)的顶侧,所述过渡烟道(120)内设置有与所述产品上方通道相互连通的气流通道,所述上支烟管(110)远离所述上排烟主管(100)的一端连接于所述过渡烟道(120)的侧壁,所述上支烟管(110)通过所述气流通道连通于所述产品上方通道。
  3. 根据权利要求2所述的一种独立控制窑炉排烟的结构,其特征在于:所述窑体(400)的顶侧设置有吊顶砖(410),所述吊顶砖(410)上设置有凹槽,所述凹槽的底面设置有保温毯(420),所述过渡烟道(120)的底端固定于所述保温毯(420)上。
  4. 根据权利要求2所述的一种独立控制窑炉排烟的结构,其特征在于:所述过渡烟道(120)包括轻质砖,所述轻质砖围拢形成所述气流通道。
  5. 根据权利要求2所述的一种独立控制窑炉排烟的结构,其特征在于:所述过渡烟道(120)包括保温棉与固定板,所述保温棉围拢形成所述气流通道,所述固定板位于所述保温棉的内侧,所述固定板上设置有螺栓并将所述保温棉拉紧至所述固定板上。
  6. 根据权利要求5所述的一种独立控制窑炉排烟的结构,其特征在于:所述固定板为重质耐火板。
  7. 根据权利要求1所述的一种独立控制窑炉排烟的结构,其特征在于:所述下支烟管(210)的顶端设置有通气帽。
  8. 根据权利要求1所述的一种独立控制窑炉排烟的结构,其特征在于:所述上排烟主管(100)或所述上支烟管(110)上设置有第一冷进风口。
  9. 根据权利要求1所述的一种独立控制窑炉排烟的结构,其特征在于:所述下排烟主管(200)或所述下支烟管(210)上设置有第二冷进风口。
  10. 根据权利要求1所述的一种独立控制窑炉排烟的结构,其特征在于:所述排烟风机(300)设置有不少于一台。
PCT/CN2020/132345 2020-07-13 2020-11-27 一种独立控制窑炉排烟的结构 WO2022011928A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010667233.2A CN111829353A (zh) 2020-07-13 2020-07-13 一种独立控制窑炉排烟的结构
CN202010667233.2 2020-07-13

Publications (1)

Publication Number Publication Date
WO2022011928A1 true WO2022011928A1 (zh) 2022-01-20

Family

ID=72901260

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/132345 WO2022011928A1 (zh) 2020-07-13 2020-11-27 一种独立控制窑炉排烟的结构

Country Status (2)

Country Link
CN (1) CN111829353A (zh)
WO (1) WO2022011928A1 (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111829353A (zh) * 2020-07-13 2020-10-27 佛山市德力泰科技有限公司 一种独立控制窑炉排烟的结构

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2725724Y (zh) * 2004-09-04 2005-09-14 张家港长力机械有限公司 用于矿热电炉的废气处理装置
JP2006010107A (ja) * 2004-06-22 2006-01-12 Nippon Steel Corp 炉内ライニング
CN202470785U (zh) * 2012-02-15 2012-10-03 佛山中鹏机械有限公司 高洁净窑炉排烟装置
JP2015040642A (ja) * 2013-08-20 2015-03-02 株式会社エフテック・ティーエム セラミックファイバーライニングの補修方法
CN204902608U (zh) * 2015-07-08 2015-12-23 佛山市佳韵窑业技术有限公司 一种可有效排除窑炉内灰尘杂质的窑炉排烟结构
CN208059578U (zh) * 2018-04-02 2018-11-06 江苏格兰环境科技有限公司 一种炉膛体保温结构
CN208652553U (zh) * 2018-06-28 2019-03-26 岳阳恒盛石化科技有限公司 一种可在线更换高效节能超低NOx气体燃烧器
CN111829353A (zh) * 2020-07-13 2020-10-27 佛山市德力泰科技有限公司 一种独立控制窑炉排烟的结构

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006010107A (ja) * 2004-06-22 2006-01-12 Nippon Steel Corp 炉内ライニング
CN2725724Y (zh) * 2004-09-04 2005-09-14 张家港长力机械有限公司 用于矿热电炉的废气处理装置
CN202470785U (zh) * 2012-02-15 2012-10-03 佛山中鹏机械有限公司 高洁净窑炉排烟装置
JP2015040642A (ja) * 2013-08-20 2015-03-02 株式会社エフテック・ティーエム セラミックファイバーライニングの補修方法
CN204902608U (zh) * 2015-07-08 2015-12-23 佛山市佳韵窑业技术有限公司 一种可有效排除窑炉内灰尘杂质的窑炉排烟结构
CN208059578U (zh) * 2018-04-02 2018-11-06 江苏格兰环境科技有限公司 一种炉膛体保温结构
CN208652553U (zh) * 2018-06-28 2019-03-26 岳阳恒盛石化科技有限公司 一种可在线更换高效节能超低NOx气体燃烧器
CN111829353A (zh) * 2020-07-13 2020-10-27 佛山市德力泰科技有限公司 一种独立控制窑炉排烟的结构

Also Published As

Publication number Publication date
CN111829353A (zh) 2020-10-27

Similar Documents

Publication Publication Date Title
JP2006188608A (ja) コークス炉煙道内部補修方法及び作業用断熱ボックス、並びに、補修時のコークス炉操業方法
WO2022011928A1 (zh) 一种独立控制窑炉排烟的结构
CN107143867A (zh) 一种用于锅炉水平烟道的吹灰系统及吹灰方法
CN107747731A (zh) 一种防止锅炉水冷壁高温腐蚀的贴壁方法及装置
CN110107911B (zh) 一种用于对冲燃烧锅炉的二次风系统及其工作方法
JPS609203B2 (ja) 過給ボイラの構造
CN109539225A (zh) 一种用于炉底密封的挡灰板及其密封结构
CN209558312U (zh) 一种发电厂锅炉的吹管系统
CN208042782U (zh) 一种敞开式阴极焙烧炉炉底
CN207945984U (zh) 一种多层干燥窑炉抽湿烟气利用系统
CN208735910U (zh) 一种节能型预混式冷凝锅炉
CN201368458Y (zh) 新型蓄热式烧嘴
CN106322371A (zh) 一种生物质锅炉干式排渣系统的防堵方法及装置
CN207391514U (zh) 竖式侧吹熔炼炉
CN207062318U (zh) 安装在电弧炉下料口内的密封装置
CN207962626U (zh) Cfb锅炉炉膛插管迎风面气膜防磨装置
CN201992679U (zh) 基于解决重燃油供热炉空气预热器管道腐蚀问题的装置
CN208225509U (zh) 高端耐久型消音器
CN111121508A (zh) 耐酸搪瓷热管低温烟气余热回收装置
CN214972983U (zh) 脱硝入口水平烟道与锅炉出口烟道的连接装置
CN216890622U (zh) 窑炉应急助燃风系统
CN220817780U (zh) 一种防止锅炉吹灰带水的蒸汽吹灰器
CN204513438U (zh) 一种锅炉原煤仓除湿流化系统
CN214468544U (zh) 一种余热锅炉用风帽
CN202757429U (zh) 拱顶型隧道窑冷却带排烟气装置

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20944906

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20944906

Country of ref document: EP

Kind code of ref document: A1