WO2022011632A1 - 一种多工位线下调整整机快换装置 - Google Patents

一种多工位线下调整整机快换装置 Download PDF

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Publication number
WO2022011632A1
WO2022011632A1 PCT/CN2020/102307 CN2020102307W WO2022011632A1 WO 2022011632 A1 WO2022011632 A1 WO 2022011632A1 CN 2020102307 W CN2020102307 W CN 2020102307W WO 2022011632 A1 WO2022011632 A1 WO 2022011632A1
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WIPO (PCT)
Prior art keywords
carrying
working machine
working
machine
station
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PCT/CN2020/102307
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English (en)
French (fr)
Inventor
高国武
Original Assignee
大连富地重工机械制造有限公司
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Priority to PCT/CN2020/102307 priority Critical patent/WO2022011632A1/zh
Publication of WO2022011632A1 publication Critical patent/WO2022011632A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
    • B23Q41/04—Features relating to relative arrangements of machines

Definitions

  • the invention relates to the technical field of strip steel production equipment, in particular to a quick change device for adjusting the whole machine under the multi-station line.
  • the production line is usually not limited to the production of one specification of steel pipe.
  • the steel pipe production line can automatically adjust and change the specification production within a small range of specifications, but change the specification of a large size or change the shape of the steel pipe.
  • the embodiment of the present invention provides a quick change device for adjusting the whole machine under the multi-station line, which can move the work of changing the specifications of the production line to be completed offline, thereby not occupying the working time of the production line and improving the working efficiency of the production line.
  • a quick-change device for adjusting a complete machine under the multi-station line comprising a carrying rail (1), two or more working machines, which may include a first working machine (2) and a second working machine (3) , also includes the online work position (4) and the offline adjustment position (5).
  • the plurality of working machines are all provided with equipment required for the production line to work, and different working machines are provided with working equipment of different specifications.
  • the technical solution is characterized in that it further comprises a carrier device (6) that can move up and down, the carrier device (6) can move up and down relative to the horizontal plane, and the carrier device (6) can carry the working machine to realize the connection between the working machine and the working machine. mutual replacement.
  • the carrying track (1) may be a transportation channel such as a steel rail or a virtual track such as a laser guide track
  • the online work position (4) and the offline adjustment position (5) are both Set on the carrying track (1)
  • the online work station (4) is also located in the work area of the production line, and the working machine transported to the online work station (4) can directly participate in the production line without additional adjustment work. production work.
  • the two or more working machines are all arranged on the carrying rail (1) and can run along the carrying rail (1).
  • a positioning device (41) is further provided on the online work station (4), and the positioning device may be various structures that can fix the working machine, including but not limited to bolts and screws Fixed positioning, fixed positioning and so on.
  • the positioning device (41) can be used to position the working machine, so as to ensure that the working machine can perfectly cooperate with other equipments on the production line when working in the work area of the production line.
  • the present invention further comprises a lift rail (7), the lift rail (7) is perpendicular to the ground, the lift rail (7) can be arranged on the lift frame (9), and the lift frame (9) It is fixed to the ground and extends in a direction perpendicular to the ground.
  • the carrying device (6) can drive the working machine to move up and down along the lifting track (7).
  • the carrying device (6) further includes a first carrying device (61) and a second carrying device (62), which are both arranged on the working machine, such as the first working machine (2)
  • a first carrying device (61) a second carrying device (62) is provided on the second working machine (3)
  • the carrying device (6) can be an electric crane, a rack and pinion transmission system, an air cylinder or a hydraulic cylinder transmission System, etc., which are set on the working machine and move synchronously with the working machine.
  • Both the first carrying device (61) and the second carrying device (62) can drive the working machine to move up and down along the lifting track (7).
  • the two or more working machines are all arranged on the carrying track (1) and can run along the carrying track (1), and can be disengaged from the carrying device under the action of the carrying device (6).
  • the rail (1) thus enters the lift rail (7) and moves up and down along the lift rail (7).
  • the offline adjustment position (5) is arranged above the lifting track (7), the online working position (4) is arranged at one end of the carrying track (1), and the offline The adjustment position (5) is further provided with a first locking device (51), which can lock the off-line adjustment position (5) carried by the carrying device (6) above the lifting rail (7). working machine.
  • the offline adjustment position (5) is arranged at one end of the carrying track (1), the online working position (4) is arranged at the other end of the carrying track (1), and the The offline adjustment position (5) is further provided with a first locking device (51), which can lock the carried device (6) to be carried to the offline adjustment position (5) through the carrying rail (1) work machine.
  • the standby position (8) is used to temporarily stop the working machine to be transported, and is used to avoid the carrying work of other working machines.
  • the carrying device (6) may further include two or more carrying spaces, which may include a first carrying space (66) and a second carrying space (67), the first carrying space (67)
  • a second locking device (661) is arranged in the carrying space (66)
  • a third locking device (671) is arranged in the second carrying space (67)
  • the second locking device (661) and the third locking device (671) can lock the work machine moving into its carrying space.
  • the offline adjustment position (5) is located in the carrying space provided in the carrying device (6).
  • the working machine is Delivered to the carrier space for offline adjustment work.
  • Serial number description carrying track (1), first working machine (2), second working machine (3), online working position (4), positioning device (41), offline adjustment position (5), first locking device (51), carrying device (6), first carrying device (61), second carrying device (62), first carrying space (66), second locking device (661), second carrying space (67) , a third locking device (671), a lift rail (7), and a standby position (8).
  • Fig. 1 is a schematic diagram of the working state of a first working machine (2) according to a specific embodiment 1 of a multi-station offline adjustment device for quick change of the whole machine according to an embodiment of the present invention.
  • Fig. 2 is a schematic diagram of a first working machine (2) in a state in which the first working machine (2) is removed, according to a specific embodiment of a multi-station offline adjustment device for quick changer according to an embodiment of the present invention.
  • Fig. 3 is a schematic diagram of a first working machine (2) and a second working machine (3) moving down synchronously according to a specific embodiment of a multi-station offline adjustment device for quick changer according to an embodiment of the present invention.
  • Fig. 4 is a schematic diagram of a second working machine (3) in the completed replacement state of a specific embodiment of a multi-station offline adjustment device for quick change of the whole machine according to an embodiment of the present invention.
  • Fig. 5 is a schematic diagram of a state in which the first working machine (2) moves to the offline adjustment position (5) according to the specific embodiment 1 of a quick-change device for multi-station offline adjustment of the whole machine according to the embodiment of the present invention.
  • Fig. 6 is a schematic diagram of the working state of the first working machine (2) according to the second embodiment of a multi-station offline adjustment device for quick change of the whole machine according to the embodiment of the present invention.
  • Fig. 7 is a schematic diagram of a state in which the first working machine (2) is removed according to the second embodiment of a multi-station offline adjustment device for quick change of the whole machine according to the embodiment of the present invention.
  • Fig. 8 is a schematic diagram of the second working machine (3) moving down state of the second embodiment of a multi-station offline adjustment device for quick change of the whole machine according to the embodiment of the present invention.
  • Fig. 9 is a schematic diagram of the second working machine (3) in the completed replacement state of the second embodiment of a multi-station offline adjustment device for quick change of the whole machine according to the embodiment of the present invention.
  • Fig. 10 is a schematic diagram of a state in which the first working machine (2) is moved to the lifting track (7) according to the second embodiment of a multi-station offline adjustment of the quick-change device for the whole machine according to the embodiment of the present invention.
  • FIG. 11 is a schematic diagram of the second embodiment of a multi-station offline adjustment complete machine quick-change device according to an embodiment of the present invention.
  • the first working machine (2) is moved to the offline adjustment position (5).
  • Fig. 12 is a schematic diagram of the working state of the first working machine (2) according to the fourth embodiment of a multi-station offline adjustment device for quick change of the whole machine according to the embodiment of the present invention.
  • Fig. 13 is a schematic diagram of a state in which the first working machine (2) is removed according to the fourth embodiment of a multi-station offline adjustment device for quick change of the whole machine according to the embodiment of the present invention.
  • Fig. 14 is a schematic diagram of a state where the first working machine (2) and the second working machine (3) move down synchronously according to the fourth embodiment of a multi-station offline adjustment device for quick change of the whole machine according to the embodiment of the present invention.
  • FIG. 15 is a schematic diagram of the completed replacement state of the second working machine (3) according to the fourth embodiment of a multi-station offline adjustment device for quick change of the whole machine according to the embodiment of the present invention.
  • Fig. 1 is a schematic diagram of the working state of a first working machine (2) according to a specific embodiment 1 of a multi-station offline adjustment device for quick change of the whole machine according to an embodiment of the present invention.
  • a multi-station offline adjustment device for quick change of the whole machine, includes a carrying rail (1), two or more working machines, which may include but are not limited to the first A working machine (2) and a second working machine (3), and the first working machine (2) and the second working machine (3) are used as examples for further description here. It also includes an online work position (4) and an offline adjustment position (5). The plurality of working machines are all provided with equipment required for the production line to work, and different working machines are provided with working equipment of different specifications. It also includes a carrier device (6) that can move up and down, the carrier device (6) can move up and down relative to the horizontal plane, and the carrier device (6) can carry the working machine to realize the mutual replacement between the working machine and the working machine.
  • the carrying rail (1) is two steel rails arranged in parallel, the two steel rails are mounted on a support frame located on the ground, and the first working machine (2) and the second working machine (3) are provided with pulleys that can cooperate with the two steel rails, the pulleys and the steel rails cooperate with each other, and the driving device can drive the pulleys to drive the working machine to move to realize the first working machine ( 2) and the second working machine (3) move left and right on the carrying track (1).
  • the above-mentioned rails and pulleys can be replaced by linear slide rails and linear sliders.
  • the online work station (4) is located on a side of the carrying track close to the production line, and the online work station (4) is also located in the work area of the production line, and is transported to the production line.
  • the working machine on the upper working position (4) can directly participate in the production work of the production line without additional adjustment work.
  • a positioning device (41) is further provided on the online work station (4), and the positioning device may be a variety of structures that can fix the working machine, including but not limited to bolts and screws Fixed positioning, fixed positioning of the stop, positioning of the baffle, etc.
  • the baffle is used for positioning.
  • the positioning device (41) is arranged in the area of the online work station (4). After the working machine moves to the online working position (4), in order to accurately locate the position of the working machine in the production line, the positioning device will be positioned.
  • the baffle of the device (41) is arranged at the end of the carrying track (1). When the working machine moves to contact with the baffle, the working machine is forced to stop moving. At this time, the position where the working machine stays is the position of the working machine in the production line. The best position to ensure that the working machine can perfectly cooperate with other equipment on the production line when working in the work area of the production line.
  • the lifting rail (7) is a steel rail arranged in a vertical direction, and the steel rail is arranged on a steel frame vertically inserted into the ground and extending upwards .
  • the working machine is provided with a sliding block which cooperates with the steel rail. The cooperation of the sliding block and the steel rail enables the working machine to move up and down on the lifting rail (7).
  • the carrying device (6) further comprises a first carrying device (61) and a second carrying device (62), both of which are arranged on the working machine, for example, the first working machine (2) is provided with a first carrying device (61), The second working machine (3) is provided with a second carrying device (62), the carrying device (6) can be an electric crane, a rack and pinion transmission system, a cylinder or a hydraulic cylinder transmission system, etc.
  • the bar transmission system is provided with a gear and its driving device on one side of the working machine, and it is arranged on the working machine to move synchronously with the working machine, and a rack is set on the lifting track (7), and the rack can be connected with the working machine.
  • the gears mesh with each other, and the gears on the working machine rotate, which can drive the working machine to move up and down on the lifting track (7).
  • Both the first carrying device (61) and the second carrying device (62) can drive the working machine to move up and down along the lifting track (7).
  • the offline adjustment position (5) is arranged above the lifting rail (7), and the offline adjustment position (5) is used to park the replaced working machine, so that the staff can conveniently work at this working position. Replace the replaced working machine with new working equipment for the next replacement.
  • the offline adjustment position (5) is further provided with a first locking device (51), and the first locking device (51) can lock the offline adjustment position carried by the carrying device (6) to the top of the lifting track (7).
  • the first locking device (51) can be fixed by bolts and screws, fixed by electromagnets or fixed by a card plate. Clamping plate, when the working machine moves to the offline adjustment position (5), the clamping plate extends, the clamping plate is stuck and fixes the working machine, so as to realize the fixed positioning of the working machine.
  • the specific working process of this embodiment is that the first working machine (2) is removed from the production line, and the first working machine (2) moves along the carrying track (1) under the action of the driving device to the position of the lift track (7), and then the slider on the first working machine (2) and the rail on the lift track (7) cooperate with each other and the gear of the first carrier (61) and the lift track (7)
  • the upper racks mesh with each other, the pulley is disengaged from the carrying track (1), and the gear rotates to drive the first working machine (2) to move downward.
  • the second working machine (3) moves downwards synchronously with the first working machine (2).
  • both the first working machine (2) and the second working machine (3) stop moving, and the second working machine (3) stops moving.
  • the slider on the ) is disengaged from the lifting rail (7), and the driving device on the second working machine (3) drives the pulley to drive the second working machine (3) to move to the online working position (4).
  • the baffle of the positioning device (41) accurately locates the position of the second work machine (3) in the production line. (2) replacement, and participate in the production work of the production line.
  • the first locking device (51) locks the first working machine (2), and the staff can use the time of the production line to complete the adjustment of the first working machine (5). 2) The adjustment work is ready for the next replacement of the working machine.
  • the technical feature that is different from the first embodiment is that it further comprises a standby position (8), and the standby position (8) is arranged on a side of the carrying track (1) away from the production line,
  • the lifting rail (7) is a steel rail arranged in a vertical direction, and the steel rail is arranged on a steel frame extending upward on the ground.
  • the working machine is provided with a sliding block which cooperates with the steel rail.
  • the specific working process of the second embodiment is that the first working machine (2) is removed from the production line, and the first working machine (2) moves along the carrying track (1) under the action of the driving device to the standby position (8), while the second working machine (3) moves downward.
  • the second working machine (3) moves to the point where its pulley and the carrying rail (1) are in contact with each other, the second working machine (3) stops moving, and the slider on the second working machine (3) is in contact with the lifting rail ( 7)
  • the driving device on the second working machine (3) drives the pulley to drive the second working machine (3) to move to the online working position (4).
  • the baffle of the rear positioning device (41) accurately locates the position of the second working machine (3) in the production line.
  • the second working machine (3) has completed the replacement of the first working machine (2) and participates in the production line. production work.
  • the first working machine (2) synchronously follows the second working machine (3) to move to the lifting track (7), and then the slider on the first working machine (2) cooperates with the rail on the lifting track (7).
  • the gear of the first carrying device (61) meshes with the rack on the lifting rail (7), the pulley is disengaged from the carrying rail (1), and the gear rotates to drive the first working machine (2) upward Move to the off-line adjustment position (5), the first locking device (51) locks the first working machine (2), and the staff can use the time of the production line to complete the adjustment of the first working machine (2) for the next working machine be prepared in advance for the replacement.
  • the technical feature that is different from the second embodiment is that the standby position (8) is arranged above the lift rail (7), and the offline adjustment position (5) is arranged at The side of the carrier rail (1) away from the production line.
  • the technical feature that is different from the second embodiment is that the first working machine (2) is removed from the production line, and the first working machine (2) moves along the carrying track (2) under the action of the driving device. 1) Move to the position of the lifting track (7), and then the slider on the first working machine (2) and the rail on the lifting track (7) cooperate with each other and the gear of the first carrier (61) is connected to the lifting track. The racks on (7) mesh with each other, the pulley is disengaged from the carrying rail (1), and the gear rotates to drive the first working machine (2) to move upward to the standby position (8).
  • the driving pulley on the second working machine (3) drives the second working machine (3) to move from the off-line adjustment position (5) to the online working position (4).
  • the baffle of the rear positioning device (41) of the upper working position (4) accurately locates the position of the second working machine (3) in the production line.
  • the second working machine (3) has completed the positioning of the first working machine (2). Replacement, and participate in the production work of the production line.
  • the first working machine (2) moves downward.
  • the first working machine (2) stops moving, and the first working machine (2) stops moving.
  • the slider on the working machine (2) is disengaged from the lifting rail (7), and the drive device on the first working machine (2) drives the pulley to drive the first working machine (2) to move to the off-line adjustment position (5), and the first working machine (2) is locked.
  • the device (51) locks the first working machine (2), and the staff can complete the adjustment work of the first working machine (2) by using the time of the production line to prepare in advance for the next working machine replacement.
  • the technical feature that is different from the first embodiment is that it further includes a first carrying space (66), a second locking device (661), a second carrying space (67), and a third carrying space (66).
  • the locking device (671) is characterized in that the carrying device (6) is a carrying vehicle arranged on the lift rail (7), and the carrying vehicle has a plurality of carrying spaces, including a first carrying space (66) and a second carrying space (66) A carrying space (67), the first carrying space (66) is provided with a second locking device (661), the second carrying space (67) is provided with a third locking device (671), the second The locking device (661) and the third locking device (671) are used to lock the working machine close to them, and play the role of stabilizing the working machine during the up and down movement of the carrier device (6).
  • the carrying device (6) is provided with a sliding block that cooperates with the steel rail. The cooperation of the sliding block and the steel rail enables the carrying device (6) to move up and down on the
  • the offline adjustment position (5) is located in the carrying space provided in the carrying device (6).
  • the working machine is Delivered to the carrier space for offline adjustment work.
  • the specific working process of this embodiment is that the first working machine (2) is removed from the production line, and the first working machine (2) moves along the carrying track (1) under the action of the driving device
  • the second locking device (661) locks the first working machine (2)
  • the carrying device (6) moves downward.
  • the second working machine (3) moves downwards synchronously with the first working machine (2).
  • the carrying device (6) stops moving, and the third locking device (671) unlocks the second working machine (3)
  • the drive pulley on the second working machine (3) drives the second working machine (3) to move to the online working position (4).
  • the positioning device When the second working machine (3) moves to the online working position (4), the positioning device The baffle of (41) accurately locates the position of the second working machine (3) in the production line. At this time, the second working machine (3) completes the replacement of the first working machine (2) and participates in the production work of the production line.
  • the first working machine (2) is locked in the first carrying space (66), and the staff can use the time of the production line to complete the adjustment of the first working machine (2) and prepare in advance for the next working machine replacement.

Abstract

本发明实施例提供一种多工位线下调整整机快换装置，包括运载轨道、两个及以上的工作机、线上工作位和线下调整位和可上下移动的运载装置。所述多个工作机上均设置有生产线工作时需要的设备，并且不同的工作机上设置有不同规格的工作设备。所述运载装置可以运载工作机实现工作机和工作机之间的相互替换，能够将生产线更换规格的工作移到线下完成，从而不占用生产线的工作时间，提高生产线的工作效率。

Description

一种多工位线下调整整机快换装置 技术领域
本发明涉及带钢生产设备技术领域，具体涉及一种多工位线下调整整机快换装置。
 背景技术
在现在的冷轧钢管生产线中，生产线通常不限于一种规格钢管的的生产，通常钢管生产线可以在小范围规格内可以实现自动调整改变规格生产，但是大规格的改变规格或者改变钢管形状的改变通常无法实现，或者实现起来都非常麻烦，更换规格配制的需要的时间很长，劳动强度很大，而且有非常多的限制。所以为了更快速的实现生产线更换规格，变更品种，设计一种多工位线下调整整机快换成为了必然的需求。
 技术问题
本发明实施例提供一种多工位线下调整整机快换装置，能够将生产线更换规格的工作移到线下完成，从而不占用生产线的工作时间，提高生产线的工作效率。
 技术解决方案
一方面，一种多工位线下调整整机快换装置，包括运载轨道（1），两个及以上的工作机，其中可以包括第一工作机（2）和第二工作机（3），还包括线上工作位（4）和线下调整位（5）。所述多个工作机上均设置有生产线工作时需要的设备，并且不同的工作机上设置有不同规格的工作设备。本技术方案其特征在于还包括可上下移动的运载装置（6），所述运载装置（6）可以相对于水平面上下移动，所述运载装置（6）可以运载工作机实现工作机和工作机之间的相互替换。
根据本发明实施例的一个方面，所述运载轨道（1）可以是钢轨等运输通道也可以是激光引导轨道等虚拟轨道，所述线上工作位（4）和线下调整位（5）均设置在运载轨道（1）上，所述线上工作位（4）也同时位于生产线的工作区，被运送到线上工作位（4）的工作机无需额外的调整工作即可直接参与生产线的生产工作。
根据本发明实施例的一个方面，所述两个及以上的工作机均设置在运载轨道（1）上并可沿运载轨道（1）运行。
根据本发明实施例的一个方面，所述线上工作位（4）上还设有定位装置（41），所述定位装置可以是多种可以实现固定工作机的结构，包括但不限于螺栓螺钉固定定位、止口固定定位等方式。所述定位装置（41）可用于定位正在工作的工作机，以保证工作机在生产线工作区工作时可以与生产线上其它设备完美的配合。
根据本发明实施例的一个方面，还包括升降轨道（7），所述升降轨道（7）垂直于地面，升降轨道（7）可设置在升降框架（9）上，所述升降框架（9）与地面固定，在垂直于地面的方向上延伸。所述运载装置（6）可带动工作机沿升降轨道（7）上下运动。
根据本发明实施例的一个方面，所述运载装置（6）还包括第一运载装置（61）和第二运载装置（62）并均设置在工作机上，例如第一工作机（2）上设置有第一运载装置（61），第二工作机（3）上设置有第二运载装置（62），所述运载装置（6）可以是电动吊车、齿轮齿条传动系统、气缸或液压缸传动系统等，其设置在工作机上与工作机同步移动。所述第一运载装置（61）和第二运载装置（62）均能带动工作机沿升降轨道（7）上下运动。
根据本发明实施例的一个方面，所述两个及以上的工作机均设置在运载轨道（1）上并可沿运载轨道（1）运行，同时在运载装置（6）的作用下可以脱离运载轨道（1）从而进入升降轨道（7）并沿升降轨道（7）上下运动。
根据本发明实施例的一个方面，所述线下调整位（5）设于升降轨道（7）上方，所述线上工作位（4）设于运载轨道（1）的一端，所述线下调整位（5）还设有第一锁定装置（51），所述第一锁定装置（51）可锁定被运载装置（6）运载至升降轨道（7）上方的线下调整位（5）的工作机。
根据本发明实施例的一个方面，所述线下调整位（5）设于运载轨道（1）的一端，所述线上工作位（4）设于运载轨道（1）的另一端，所述线下调整位（5）还设有第一锁定装置（51），所述第一锁定装置（51）可锁定被运载装置（6）通过运载轨道（1）运载至线下调整位（5）的工作机。
根据本发明实施例的一个方面，其特征在于还包括待机位（8），所述待机位（8）用于暂时停靠待运输的工作机，用于躲避其它工作机的运载工作。
根据本发明实施例的一个方面，所述运载装置（6）还可以包括两个及以上的运载空间，其中可包括第一运载空间（66）和第二运载空间（67），所述第一运载空间（66）内设置有第二锁定装置（661），所述第二运载空间（67）内设置有第三锁定装置（671），所述第二锁定装置（661）和第三锁定装置（671）均可锁定移动到其运载空间内的工作机。
根据本发明实施例的一个方面，所述线下调整位（5）位于所述运载装置（6）内设置的运载空间内，当被替换下来的工作机需要做线下调整时，工作机被运送到运载空间内进行线下调整工作。
 附图说明
下面将参考附图来描述本发明示例性实施例的特征、优点和技术效果。
序号说明：运载轨道（1）、第一工作机（2）、第二工作机（3）、线上工作位（4）、定位装置（41）、线下调整位（5）、第一锁定装置（51）、运载装置（6）、第一运载装置（61）、第二运载装置（62）、第一运载空间（66）、第二锁定装置（661）、第二运载空间（67）、第三锁定装置（671）、升降轨道（7）、待机位（8）。
图1是本发明实施例的一种多工位线下调整整机快换装置具体实施例一第一工作机（2）正在工作状态的示意图。
图2是本发明实施例的一种多工位线下调整整机快换装置具体实施例一第一工作机（2）移除状态的示意图。
图3是本发明实施例的一种多工位线下调整整机快换装置具体实施例一第一工作机（2）和第二工作机（3）同步下移状态的示意图。
图4是本发明实施例的一种多工位线下调整整机快换装置具体实施例一第二工作机（3）完成替换状态的示意图。
图5是本发明实施例的一种多工位线下调整整机快换装置具体实施例一第一工作机（2）移动到线下调整位（5）状态的示意图。
图6是本发明实施例的一种多工位线下调整整机快换装置具体实施例二第一工作机（2）正在工作状态的示意图。
图7是本发明实施例的一种多工位线下调整整机快换装置具体实施例二第一工作机（2）移除状态的示意图。
图8是本发明实施例的一种多工位线下调整整机快换装置具体实施例二第二工作机（3）下移状态的示意图。
图9是本发明实施例的一种多工位线下调整整机快换装置具体实施例二第二工作机（3）完成替换状态的示意图。
图10是本发明实施例的一种多工位线下调整整机快换装置具体实施例二第一工作机（2）移动到升降轨道（7）状态的示意图。
图11是本发明实施例的一种多工位线下调整整机快换装置具体实施例二第一工作机（2）移动到线下调整位（5）状态的示意图。
图12是本发明实施例的一种多工位线下调整整机快换装置具体实施例四第一工作机（2）正在工作状态的示意图。
图13是本发明实施例的一种多工位线下调整整机快换装置具体实施例四第一工作机（2）移除状态的示意图。
图14是本发明实施例的一种多工位线下调整整机快换装置具体实施例四第一工作机（2）和第二工作机（3）同步下移状态的示意图。
图15是本发明实施例的一种多工位线下调整整机快换装置具体实施例四第二工作机（3）完成替换状态的示意图。
在附图中，相同的部件使用相同的附图标记。附图并未按照实际的比例绘制。
 本发明的最佳实施方式
下面结合附图和实施例对本发明的实施方式作进一步详细描述。以下实施例的详细描述和附图用于示例性地说明本发明的原理，但不能用来限制本发明的范围，即本发明不限于所描述的优选实施例，本发明的范围由权利要求书限定。
在本发明实施例的描述中，需要说明的是，除非另有说明，“垂直”、“平行”不只是数学意义上的绝对意义，可以理解为“大致垂直”、“大致平行”。
图1是本发明实施例的一种多工位线下调整整机快换装置具体实施例一第一工作机（2）正在工作状态的示意图。
根据图1可见，本发明实施例一的一个方面，一种多工位线下调整整机快换装置，包括运载轨道（1），两个及以上的工作机，其中可以包括且不限于第一工作机（2）和第二工作机（3），这里以第一工作机（2）和第二工作机（3）为实施例来做进一步描述。其还包括线上工作位（4）和线下调整位（5）。所述多个工作机上均设置有生产线工作时需要的设备，并且不同的工作机上设置有不同规格的工作设备。其还包括可上下移动的运载装置（6），所述运载装置（6）可以相对于水平面上下移动，所述运载装置（6）可以运载工作机实现工作机和工作机之间的相互替换。
根据本发明实施例一的一个方面，所述运载轨道（1）为两条钢轨平行设置，所述两条钢轨安装在一个坐落在地面上的支撑架上，所述第一工作机（2）和第二工作机（3） 均设置有可以与所述两条钢轨相互配合的滑轮，所述滑轮和所述钢轨相互配合，驱动装置可驱动所述滑轮带动工作机运动实现第一工作机（2）和第二工作机（3）在运载轨道（1）上左右移动。
根据本发明实施例一的一个方面，如上所述的钢轨和滑轮，可以采用直线滑轨和直线滑块来代替。
根据本发明实施例一的另一个方面，所述线上工作位（4）位于运载轨道靠近生产线的一侧，所述线上工作位（4）也同时位于生产线的工作区，被运送到线上工作位（4）的工作机无需额外的调整工作即可直接参与生产线的生产工作。
根据本发明实施例的一个方面， 所述线上工作位（4）上还设有定位装置（41），所述定位装置可以是多种可以实现固定工作机的结构，包括但不限于螺栓螺钉固定定位、止口固定定位、挡板定位等方式。本方案中采用挡板方式定位。所述定位装置（41）设置在所述线上工作位（4）的区域内，当工作机移动到线上工作位（4）后，为了便于精确定位工作机在生产线中的位置，将定位装置（41）的挡板设置在运载轨道（1）的端部，当工作机移动到与挡板接触后，工作机被迫停止移动，此时工作机停留的位置就是工作机在生产线中的最佳位置，以保证工作机在生产线工作区工作时可以与生产线上其它设备完美的配合。
根据本发明实施例的另一个方面，还包括升降轨道（7），所述升降轨道（7）为竖直方向设置的钢轨，所述钢轨设置在竖直插入地下的且向上延伸的钢架上。所述工作机上设置有与所述钢轨相互配合的滑块。所述滑块和钢轨配合可使工作机在升降轨道（7）上实现上下移动。所述运载装置（6）还包括第一运载装置（61）和第二运载装置（62）并均设置在工作机上，例如第一工作机（2）上设置有第一运载装置（61），第二工作机（3）上设置有第二运载装置（62），所述运载装置（6）可以是电动吊车、齿轮齿条传动系统、气缸或液压缸传动系统等，本实施方案采用齿轮齿条传动系统，在工作机一侧设置有齿轮及其驱动装置，在其设置在工作机上与工作机同步移动，在升降轨道（7）上设置有齿条，所述齿条可以与工作机上的齿轮相互啮合，工作机上的齿轮转动，即可带动工作机在升降轨道（7）上上下移动。所述第一运载装置（61）和第二运载装置（62）均能带动工作机沿升降轨道（7）上下运动。
根据本发明实施例的一个方面，所述线下调整位（5）设于升降轨道（7）上方，线下调整位（5）用于停靠替换下来的工作机，方便工作人员在此工作位上为替换下来的工作机更换新的工作设备，以便下一次替换使用。所述线下调整位（5）还设有第一锁定装置（51），所述第一锁定装置（51）可锁定被运载装置（6）运载至升降轨道（7）上方的线下调整位（5）的工作机。所述第一锁定装置（51）可以是螺栓螺钉固定、电磁铁固定或者是卡板固定，本实施方案采用的是卡板方式固定，在升降轨道（7）的相应位置上设置有可伸缩的卡板，当工作机移动到线下调整位（5）后，卡板伸出，卡板卡住并固定工作机，实现对工作机的固定定位。
根据图1至图5可见，本实施方案具体工作流程为，第一工作机（2）从生产线上撤下，第一工作机（2）在驱动装置的作用下沿着运载轨道（1）移动到升降轨道（7）位置处，而后所述第一工作机（2）上的滑块与升降轨道（7）上的钢轨相互配合且第一运载装置（61）的齿轮与升降轨道（7）上的齿条相互啮合，所述滑轮与所述运载轨道（1）脱离，所述齿轮转动，带动第一工作机（2）向下运动。同时第二工作机（3）同步跟随第一工作机（2）向下运动。当第二工作机（3）移动到其滑轮与所述运载轨道（1）相互贴合时，第一工作机（2）和第二工作机（3）均停止移动，第二工作机（3）上的滑块与升降轨道（7）脱离，第二工作机（3）上驱动装置驱动滑轮带动第二工作机（3）向线上工作位（4）移动，当第二工作机（3）移动到线上工作位（4）后定位装置（41）的挡板准确定位第二工作机（3）在生产线中的位置，此时第二工作机（3）完成了对第一工作机（2）的替换，并参与生产线的生产工作。然后第一工作机（2）向上运动到线下调整位（5），第一锁定装置（51）锁定第一工作机（2），工作人员可以利用生产线工作的时间完成对第一工作机（2）调整工作为下一次工作机的替换做好提前准备。
 本发明的实施方式
根据本发明的另一个实施例二，其区别于实施例一的区别技术特征在于，还包括待机位（8），所述待机位（8）设于运载轨道（1）远离生产线的一侧，所述升降轨道（7）为竖直方向设置的钢轨，所述钢轨设置在地面上且向上延伸的钢架上。所述工作机上设置有与所述钢轨相互配合的滑块。
根据图6至图11可见，实施方案二具体工作流程为，第一工作机（2）从生产线上撤下，第一工作机（2）在驱动装置的作用下沿着运载轨道（1）移动到待机位（8）位置处，同时第二工作机（3）向下运动。当第二工作机（3）移动到其滑轮与所述运载轨道（1）相互贴合时，第二工作机（3）停止移动，第二工作机（3）上的滑块与升降轨道（7）脱离，第二工作机（3）上驱动装置驱动滑轮带动第二工作机（3）向线上工作位（4）移动，当第二工作机（3）移动到线上工作位（4）后定位装置（41）的挡板准确定位第二工作机（3）在生产线中的位置，此时第二工作机（3）完成了对第一工作机（2）的替换，并参与生产线的生产工作。同时第一工作机（2）同步跟随第二工作机（3）向升降轨道（7）移动，而后所述第一工作机（2）上的滑块与升降轨道（7）上的钢轨相互配合且第一运载装置（61）的齿轮与升降轨道（7）上的齿条相互啮合，所述滑轮与所述运载轨道（1）脱离，所述齿轮转动，带动第一工作机（2）向上运动到线下调整位（5），第一锁定装置（51）锁定第一工作机（2），工作人员可以利用生产线工作的时间完成对第一工作机（2）调整工作为下一次工作机的替换做好提前准备。
根据本发明的另一个实施例三，其区别于实施例二的区别技术特征在于，所述待机位（8）设于升降轨道（7）的上方，所述线下调整位（5）设于运载轨道（1）远离生产线的一侧。
实施方案三具体工作流程中其区别于实施例二的区别技术特征在于，第一工作机（2）从生产线上撤下，第一工作机（2）在驱动装置的作用下沿着运载轨道（1）移动到升降轨道（7）位置处，而后所述第一工作机（2）上的滑块与升降轨道（7）上的钢轨相互配合且第一运载装置（61）的齿轮与升降轨道（7）上的齿条相互啮合，所述滑轮与所述运载轨道（1）脱离，所述齿轮转动，带动第一工作机（2）向上运动到待机位（8）。同时第二工作机（3）上驱动装置驱动滑轮带动第二工作机（3）从线下调整位（5）向线上工作位（4）移动，当第二工作机（3）移动到线上工作位（4）后定位装置（41）的挡板准确定位第二工作机（3）在生产线中的位置，此时第二工作机（3）完成了对第一工作机（2）的替换，并参与生产线的生产工作。此时第一工作机（2）向下运动，当第一工作机（2）移动到其滑轮与所述运载轨道（1）相互贴合时，第一工作机（2）停止移动，第一工作机（2）上的滑块与升降轨道（7）脱离，第一工作机（2）上驱动装置驱动滑轮带动第一工作机（2）移动到线下调整位（5），第一锁定装置（51）锁定第一工作机（2），工作人员可以利用生产线工作的时间完成对第一工作机（2）调整工作为下一次工作机的替换做好提前准备。
根据本发明的另一个实施例四，其区别于实施例一的区别技术特征在于，还包括第一运载空间（66）、第二锁定装置（661）、第二运载空间（67）和第三锁定装置（671），其特征在于所述运载装置（6）为设置在升降轨道（7）上的运载车所述运载车有多个运载空间，其中包含第一运载空间（66）和第二运载空间（67），所述第一运载空间（66）中设置有第二锁定装置（661），所述第二运载空间（67）中设置有第三锁定装置（671），所述第二锁定装置（661）和第三锁定装置（671）用于锁定靠近其的工作机，起到在运载装置（6）上下移动过程中稳定工作机的作用。所述运载装置（6）上设置有与所述钢轨相互配合的滑块。所述滑块和钢轨配合可使运载装置（6）在升降轨道（7）上实现上下移动。
根据本发明实施例的一个方面，所述线下调整位（5）位于所述运载装置（6）内设置的运载空间内，当被替换下来的工作机需要做线下调整时，工作机被运送到运载空间内进行线下调整工作。
根据图12至图15可见，本实施方案具体工作流程为，第一工作机（2）从生产线上撤下，第一工作机（2）在驱动装置的作用下沿着运载轨道（1）移动到第一运载空间（66）位置处，而后第二锁定装置（661）锁定第一工作机（2），运载装置（6）向下运动。同时第二工作机（3）同步跟随第一工作机（2）向下运动。当第二工作机（3）移动到其滑轮与所述运载轨道（1）可以相互贴合时，运载装置（6）停止移动，第三锁定装置（671）解锁第二工作机（3），第二工作机（3）上驱动装置驱动滑轮带动第二工作机（3）向线上工作位（4）移动，当第二工作机（3）移动到线上工作位（4）后定位装置（41）的挡板准确定位第二工作机（3）在生产线中的位置，此时第二工作机（3）完成了对第一工作机（2）的替换，并参与生产线的生产工作。第一工作机（2）被锁定在第一运载空间（66）内，工作人员可以利用生产线工作的时间完成对第一工作机（2）调整工作为下一次工作机的替换做好提前准备。
虽然已经参考优选实施例对本发明进行了描述，但在不脱离本发明的范围的情况下，可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是，只要不存在结构冲突，各个实施例中所提到的各项技术特征均可以任意方式组合起来。本发明并不局限于文中公开的特定实施例，而是包括落入权利要求的范围内的所有技术方案。

Claims (10)

  1. 一种多工位线下调整整机快换装置，包括运载轨道（1），两个及以上的工作机，其中包括第一工作机（2）和第二工作机（3），线上工作位（4）和线下调整位（5），其特征在于还包括可上下移动的运载装置（6），所述运载装置（6）可以相对于水平面上下移动，所述运载装置（6）可以运载工作机实现工作机和工作机之间的相互替换。
  2. 根据权利要求1所述的一种多工位线下调整整机快换装置，其特征在于所述两个及以上的工作机均设置在运载轨道（1）上并可沿运载轨道（1）运行。
  3. 根据权利要求2所述的一种多工位线下调整整机快换装置，其特征在于所述线上工作位（4）上还设有定位装置（41），所述定位装置（41）可用于定位正在工作的工作机。
  4. 根据权利要求3所述的一种多工位线下调整整机快换装置，其特征在于还包括升降轨道（7），所述运载装置（6）可带动工作机沿升降轨道（7）上下运动。
  5. 根据权利要求4所述的一种多工位线下调整整机快换装置，其特征在于所述运载装置（6）还包括第一运载装置（61）和第二运载装置（62）并均设置在工作机上，第一工作机（2）上设置有第一运载装置（61），第二工作机（3）上设置有第二运载装置（62），所述第一运载装置（61）和第二运载装置（62）均能带动工作机沿升降轨道（7）上下运动。
  6. 根据权利要求5所述的一种多工位线下调整整机快换装置，其特征在于所述线下调整位（5）设于升降轨道（7）上方，所述线上工作位（4）设于运载轨道（1）的一端，所述线下调整位（5）还设有第一锁定装置（51），所述第一锁定装置（51）可锁定被运载装置（6）运载至升降轨道（7）上方的线下调整位（5）的工作机。
  7. 根据权利要求5所述的一种多工位线下调整整机快换装置，其特征在于所述线下调整位（5）设于运载轨道（1）的一端，所述线上工作位（4）设于运载轨道（1）的另一端，所述线下调整位（5）还设有第一锁定装置（51），所述第一锁定装置（51）可锁定被运载装置（6）通过运载轨道（1）运载至线下调整位（5）的工作机。
  8. 根据权利要求6或权利要求7所述的一种多工位线下调整整机快换装置，其特征在于还包括待机位（8），所述待机位（8）用于暂时停靠待运输的工作机，用于躲避其它工作机的运载工作。
  9. 根据权利要求4所述的一种多工位线下调整整机快换装置，其特征在于所述运载装置（6）还包括两个及以上的运载空间，其中可包括第一运载空间（66）和第二运载空间（67），所述第一运载空间（66）内设置有第二锁定装置（661），所述第二运载空间（67）内设置有第三锁定装置（671），所述第二锁定装置（661）和第三锁定装置（671）均可锁定移动到其运载空间内的工作机。
  10. 根据权利要求9所述的一种多工位线下调整整机快换装置，其特征在于所述线下调整位（5）位于所述运载装置（6）内设置的运载空间内，当被替换下来的工作机需要做线下调整时，工作机被运送到运载空间内进行线下调整工作。
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