WO2022004852A1 - 樹脂フィルム及びその製造方法 - Google Patents

樹脂フィルム及びその製造方法 Download PDF

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Publication number
WO2022004852A1
WO2022004852A1 PCT/JP2021/024995 JP2021024995W WO2022004852A1 WO 2022004852 A1 WO2022004852 A1 WO 2022004852A1 JP 2021024995 W JP2021024995 W JP 2021024995W WO 2022004852 A1 WO2022004852 A1 WO 2022004852A1
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WO
WIPO (PCT)
Prior art keywords
film
resin composition
solution
composition solution
polyimide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2021/024995
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English (en)
French (fr)
Japanese (ja)
Inventor
治美 米虫
直樹 渡辺
郷司 前田
洋行 涌井
伝一朗 水口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyobo Co Ltd
Original Assignee
Toyobo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyobo Co Ltd filed Critical Toyobo Co Ltd
Priority to JP2021559601A priority Critical patent/JPWO2022004852A1/ja
Priority to CN202180037009.8A priority patent/CN115697575B/zh
Priority to KR1020227026497A priority patent/KR20230031811A/ko
Publication of WO2022004852A1 publication Critical patent/WO2022004852A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
    • B05D7/04—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C41/12—Spreading-out the material on a substrate, e.g. on the surface of a liquid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/34—Component parts, details or accessories; Auxiliary operations
    • B29C41/36—Feeding the material on to the mould, core or other substrate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2252/00—Sheets
    • B05D2252/02—Sheets of indefinite length

Definitions

  • the present invention relates to a resin film having good transparency, heat resistance, and mechanical strength, and a method for producing the same.
  • the present invention relates to a polyimide film and a method for producing the same, and a substrate for an optical member using this film is used for an electronic / optical device such as a liquid crystal display, an organic electroluminescence display, and an electronic paper.
  • Patent Document 1 As a method of imparting slipperiness to a film, there is a method of forming fine protrusions on the surface by adding an inorganic fine powder to the film as described in Patent Document 1.
  • Patent Document 2 there is a method of obtaining a film having improved slipperiness by forming irregularities on the surface of a support for applying a polyamic acid solution which is a raw material of a polyimide film.
  • Patent Document 3 As a slippery technology for polyimide films that require transparency, there is a method of adding fine particles such as alumina and silica having a volume average particle size in the range of 5 nm to 100 nm (Patent Document 3).
  • the protrusions formed on the film surface may deteriorate the optical characteristics.
  • the protrusions transferred to the film surface may deteriorate the optical characteristics.
  • the particle size is small, the amount of addition required to obtain the required slipperiness increases, and there is another problem that the increase in the amount of addition deteriorates the optical properties of the film.
  • the present invention has been made in view of the above-mentioned problems, and an object thereof is excellent in transparency that can be used as a transparent resin substrate used for applications of highly functional mobile phones, display devices and other various electronic devices. It is an object of the present invention to provide a method for producing a polyimide film which can be industrially produced, and a polyimide film.
  • the present inventors have conducted intensive research on the method for producing a resin film and the film before cutting. As a result, it has been found that by adopting the following configuration, it is possible to suppress appearance defects such as wrinkles when winding a film having excellent transparency into a roll shape, and to complete the present invention. I arrived.
  • the method for producing a resin film according to the present invention includes the following configurations.
  • Step A of applying the first resin composition solution to the central portion of the support Step B of applying the second resin composition solution containing the inorganic fine particles to both ends adjacent to the central portion.
  • Step C in which the first resin composition solution and the second resin composition solution are dried to obtain a pre-cut film laminate.
  • Step D in which the pre-cut film laminate is peeled off from the support to obtain a pre-cut film.
  • step D the step E of gripping both ends of the uncut film with a tenter type transport device, Step F of transporting the uncut film while grasping both ends of the uncut film, and After the step F, there is a step G for removing a part or all of the portion formed from the second resin composition solution from the uncut film.
  • a method for producing a resin film wherein the content of the inorganic fine particles at both ends is higher than the content of the inorganic fine particles at the center.
  • the method for producing a resin film according to [1] wherein the film thickness at both ends is larger than the film thickness at the center.
  • [3] The method for producing a resin film according to [1] or [2], wherein the first resin composition is a polyimide-based resin.
  • a central portion composed of the first resin composition and Both ends of the central portion have both end portions continuously formed from the central portion. Both ends thereof are composed of a second resin composition containing inorganic fine particles, and the content of the inorganic fine particles at both ends is higher than the content of the inorganic fine particles in the central portion before cutting. the film.
  • the pre-cut film according to [4] wherein the film thickness at both ends is larger than the film thickness at the center.
  • the pre-cut film according to [5] or [6], wherein the first resin composition is a polyimide-based resin.
  • the first resin composition solution is applied to the central portion of the support (step A), and the second resin composition solution containing inorganic fine particles is applied to both ends (step B).
  • the first resin composition solution and the second resin composition solution are dried to obtain a pre-cut film laminate (step C). Both ends of the uncut film laminate are portions formed only from the second resin composition solution.
  • the amount of the inorganic fine particles contained in the second resin composition solution is larger than the amount of the inorganic fine particles contained in the first resin composition solution.
  • the coefficient of friction at both ends can be made smaller than the coefficient of friction at the center.
  • the film thickness of both ends formed by the second resin composition solution is thicker than the film thickness of the central portion formed by the first resin composition. Since the film thickness at both ends is thicker than the film thickness at the center, both ends are in stronger contact with each other than at the center when the film is wound, and the film is wound without wrinkles or slack. be able to. Further, a step D of peeling the pre-cut film laminate from the support to obtain a pre-cut film, a step E of gripping both ends of the pre-cut film with a tenter type transport device after the step D, and the pre-cutting step.
  • a resin film is obtained through step G for removing all of the film.
  • the resin film from which a part of the portion formed from the second resin composition solution is removed is also referred to as a "partially cut film”
  • the resin film from which the entire portion is removed is also referred to as a "totally cut film”. That is, the resin film has a cut portion (cut surface).
  • the pre-cutting film and the partially cut film have excellent slipperiness at both ends even if the film has low slipperiness at the central portion. It can be used to wind up without any problems such as wrinkles.
  • the step E is a step of gripping both ends of the uncut film with the pins of the pin tenter type transport device.
  • the film thickness of the portion (both ends) formed from the second resin composition solution is the portion (central portion) formed from the first resin composition solution. It is preferable that the film thickness is larger than that of. As a result, the mechanical strength at both ends is improved, and for example, tearing due to the pins of the pin tenter type transfer device is more preferably suppressed.
  • the resin film is a polyimide resin film.
  • the pre-cut film and the partially cut film according to the present invention are The central part composed of the first resin composition and Both ends of the central portion have both end portions continuously formed from the central portion. Both ends thereof are made of a second resin composition having a higher content of inorganic fine particles than the first resin composition.
  • a more preferable configuration is characterized in that the film thickness at both ends is thicker than the film thickness at the center.
  • both ends of the uncut film are thicker than the central portion, they remain on the film when a part of both ends is removed to obtain a partially cut film.
  • both ends are wound, both ends are in stronger contact with each other than the central portion, and it is possible to wind the film without any trouble such as wrinkles by using a conventionally known winding device.
  • the first resin composition is preferably a polyimide resin.
  • the first resin composition is a polyimide resin
  • a polyimide resin film having a central portion having excellent transparency can be preferably obtained by removing a part of both ends after transporting by a tenter type transport device. Is possible.
  • a resin film capable of effectively suppressing winding defects such as wrinkles entering the film can be produced.
  • Methods, pre-cut films, and resin films can be provided.
  • FIG. 7 is a plan view of FIG. 7.
  • FIG. 9 is a plan view of FIG. It is sectional drawing which shows the case where the end portion of the coating film 64a slightly overlaps on the coating film 64b, and the end portion of the coating film 64b slightly overlaps on the coating film 64c. It is a side sectional view for demonstrating the application method of the resin composition solution which concerns on 4th Embodiment.
  • FIG. 12 is a plan view of FIG.
  • the method for producing a resin film is Step A of applying the first resin composition solution to the central portion of the support, Step B of applying the second resin composition solution containing the inorganic fine particles to both ends adjacent to the central portion. Step C, in which the first resin composition solution and the second resin composition solution are dried to obtain a pre-cut film laminate. Step D, in which the pre-cut film laminate is peeled off from the support to obtain a pre-cut film.
  • step D the step E of gripping both ends of the uncut film with a tenter type transport device, Step F of transporting the uncut film while grasping both ends of the uncut film, and After the step F, there is a step G for removing a part or all of the portion formed from the second resin composition solution from the uncut film.
  • the content of the inorganic fine particles at both ends is higher than the content of the inorganic fine particles at the center.
  • ⁇ Process A, Process B> In the method for producing a resin film according to the present embodiment, first, the first resin composition solution is applied to the central portion of the support (step A). Further, a second resin composition solution containing inorganic fine particles is applied to both ends adjacent to the central portion (step B). The step A and the step B may be performed at the same time, the step B may be performed after the step A, or the step A may be performed after the step B is performed. The second resin composition solution needs to be in contact with both ends of the first resin composition solution.
  • the support is not particularly limited, but a support having resistance to the solvent of the first resin composition solution and the second resin composition solution is preferable, and for example, PET (polyethylene terephthalate) and the like.
  • PET polyethylene terephthalate
  • Examples include resin films, metal drums, endless steel belts, and the like.
  • the coating method of the step A and the step B is not particularly limited, and examples thereof include a comma coating method, a T die coating method, a spin coating method, a spray coating method, a bar coating method, a knife coating method, and a dip method. Be done. Two of these methods may be combined.
  • the comma coat method, the T die coat method, or a combination thereof is preferable from the viewpoint of productivity.
  • step A and step B will be described.
  • FIG. 1 is a side sectional view for explaining a method of applying the resin composition solution according to the first embodiment
  • FIG. 2 is a plan view thereof.
  • the coating device 10 has a backup roll 12, a comma roll 14, and three coating liquid storage portions 16 (16a, 16b, 16c).
  • the coating liquid storage unit 16 (16a, 16b, 16c) has four side plates 18 (18a, 18b, 18c, 18d) for fractionating the coating liquid storage unit 16 and a back plate 20.
  • the coating liquid storage unit 16 (16a, 16b, 16c) can store the coating liquid 62 in the region surrounded by the back plate 20 and the side plate 18.
  • the second resin composition solutions 62a and 62c are stored in the coating liquid storage portions 16a and 16c located on both ends of the three coating liquid storage portions 16 (16a, 16b and 16c) and are located in the center.
  • the first resin composition solution 62b is stored in the coating liquid storage unit 16b.
  • the backup roll 12 continuously conveys the support 60 by rotating.
  • the support 60 conveyed by the backup roll 12 passes through the gap 22 formed between the backup roll 12 and the comma roll 14.
  • the coating liquid 62 (second resin composition solutions 62a, 62c, first resin composition solution 62b) is supplied onto the support 60 from the coating liquid storage unit 16.
  • a coating film 64 (64a, 64b, 64c) is formed. Specifically, the coating film 64 corresponding to the thickness obtained by subtracting the thickness of the support 60 from the gap 22 is formed.
  • the thickness of the coating film 64 can be controlled by a gap 22 or the like between the backup roll 12 and the comma roll 14.
  • FIG. 3 is a partially enlarged plan view of the vicinity of the side plate 18b shown in FIG.
  • Each coating liquid 62 (second resin composition solution 62a, 62c, first resin composition solution 62b) is applied onto the support 60 and then spreads in the width direction.
  • the second resin composition solution 62a applied in the vicinity of the side plate 18b spreads inward in the width direction (right side in FIGS. 2 and 3).
  • the first resin composition solution 62b applied in the vicinity of the side plate 18b spreads outward in the width direction (left side in FIGS. 2 and 3). Then, at the place where the side plate 18b in the flow direction (upper side in FIGS.
  • the second resin composition solution 62a (coating film 64a) and the first resin composition solution 62b (coating film 64b) are formed. Is connected.
  • the first resin composition solution 62b applied in the vicinity of the side plate 18c spreads outward in the width direction (right side in FIG. 2).
  • the second resin composition solution 62c applied in the vicinity of the side plate 18c spreads inward in the width direction (left side in FIG. 2).
  • the first resin composition solution 62b (coating film 64b) and the second resin composition solution 62c (coating film 64c) are connected at a position where the side plate 18c in the flow direction disappears.
  • the coating film 64a and the coating film 64b are connected, and the coating film 64b and the coating film 64c are connected.
  • Examples of the connection include a case where each resin composition solution constituting each coating film 64 is connected by being compatible with each other, a case where each coating film 64 is connected by an adhesive force at an interface, and the like.
  • connection mode of each coating film 64 is not particularly limited, but when each coating film is connected only on the side surface (see FIG. 4), when one of the coating films slightly overlaps with the other coating film (see FIG. 4). (See FIGS. 5 and 6). A more preferable connection mode is FIG. 4 or FIG. 5, and a particularly preferable connection mode is FIG.
  • FIG. 4 is a cross-sectional view showing a case where the film thickness at both ends and the film thickness at the center are substantially the same, and each coating film is connected only on the side surface.
  • the coating film 64a and the coating film 64b are connected only on the side surface.
  • the coating film 64b and the coating film 64c are connected only on the side surface.
  • the second resin composition solution 62a (coating film 64a) and the first resin composition solution 62b (coating film 64b), or the first The composition gradient region is formed by mixing the resin composition solution 62b (coating film 64b) of 1 and the second resin composition solution 62c (coating film 64c).
  • the width of the composition inclined region is preferably in the range of 10 to 2500 times the thickness of the coating film 64b in the portion other than the composition inclined region. It is more preferably 100 to 1000 times, still more preferably 250 to 500 times. For example, when the thickness of the coating film 64b is 20 ⁇ m, the width of the composition inclined region is preferably 0.2 mm (10 times the thickness of the coating film 64b) to 5 cm (2,500 times the thickness of the coating film 64b). .. Within this range, breakage from the composition inclined region is less likely to occur during production.
  • FIG. 5 is a cross-sectional view showing a case where the film thickness at both ends is larger than the film thickness at the center and the coating film 64a and the coating film 64c slightly overlap on the coating film 64b.
  • the end portion of the coating film 64a slightly overlaps the coating film 64b.
  • the end portion of the coating film 64c slightly overlaps with the coating film 64b.
  • the overlapping portion is the second resin composition solution 62a (coating film 64a) and the first resin composition solution 62b (coating film 64b), or the first resin composition solution 62b (coating film 64b) and the second resin.
  • a composition gradient region is formed by mixing the composition solution 62c (coating film 64c).
  • the width of the composition inclined region is preferably in the range of 10 to 2500 times the thickness of the coating film 64b in the portion other than the composition inclined region. It is more preferably 100 to 1000 times, still more preferably 250 to 500 times.
  • the width of the composition inclined region is preferably 0.2 mm (10 times the thickness of the coating film 64b) to 5 cm (2,500 times the thickness of the coating film 64b). .. Within this range, breakage from the composition inclined region is less likely to occur during production. Further, when the resin film is wound into a roll shape, the films in the central portion do not rub against each other, and wrinkles and sagging are less likely to occur.
  • FIG. 6 is a cross-sectional view showing a case where the film thickness at both ends is smaller than the film thickness at the center and the coating film 64b slightly overlaps the coating film 64a and the coating film 64c.
  • the end portion of the coating film 64b (the left end portion in FIG. 6) slightly overlaps the coating film 64a.
  • the end portion of the coating film 64b (the end portion on the right side in FIG. 6) slightly overlaps with the coating film 64c.
  • the width of the overlapping portion as in the case of FIG. 5, it is preferable that the width is in the range of 10 to 2500 times the coating film 64b of the portion which is not the composition inclined region. It is more preferably 100 to 1000 times, still more preferably 250 to 500 times. Within this range, breakage from the composition inclined region is less likely to occur during production.
  • the connection mode can be determined, for example, by the gap 22. If the gap 22 through which the second resin composition solutions 62a and 62c pass and the gap 22 through which the first resin composition solution 62b passes are the same, the connection mode shown in FIG. 4 is likely to be obtained. If the gap 22 through which the second resin composition solutions 62a and 62c pass is made slightly wider than the gap 22 through which the first resin composition solution 62b passes, the connection mode shown in FIG. 5 is likely to be obtained. If the gap 22 through which the first resin composition solution 62b passes is made slightly wider than the gap 22 through which the second resin composition solutions 62a and 62c pass, the connection mode shown in FIG. 6 is likely to be obtained.
  • the connection mode can be controlled not only by the gap 22 but also by the viscosities of the first resin composition solution 62b, the second resin composition solutions 62a and 62c, and the width of the side plate 18.
  • the step A and the step B are simultaneously performed by the coating device 10 described above.
  • FIG. 7 is a side sectional view for explaining a method of applying the resin composition solution according to the second embodiment
  • FIG. 8 is a plan view thereof.
  • the same reference numerals are given to the configurations common to the coating apparatus 10 of the first embodiment in the coating apparatus 30 of the second embodiment, and the description thereof will be omitted or simplified.
  • the coating apparatus 30 has a backup roll 12, a comma roll 14, and two coating liquid storage portions 16 (16a, 16c) on both sides in the width direction.
  • the coating liquid storage unit 16 (16a, 16c) can store the coating liquid 62 in the region surrounded by the back plate 20 and the side plate 18.
  • the second resin composition solutions 62a and 62c are stored in the two coating liquid storage portions 16 (16a and 16c).
  • the first resin composition solution is not stored in the coating liquid storage unit 16.
  • the backup roll 12 continuously conveys the support 60 by rotating.
  • the support 60 conveyed by the backup roll 12 passes through the gap 22 formed between the backup roll 12 and the comma roll 14.
  • the second resin composition solutions 62a and 62c are supplied onto the support 60 from the coating liquid storage portion 16, and the coating films 64a and 64c are formed.
  • the coating device 30 further includes a T die coater 32.
  • the T-die coater 32 is installed after the backup groll 12 and the comma roll 14.
  • the T-die coater 32 is installed so that the discharge port is located above the central portion of the support 60.
  • the T die coater 32 applies the first resin composition solution 62b to the central portion of the support 60.
  • the coating apparatus 30 described above first performs step B, and then performs step A.
  • the connection mode of each coating film 64 is likely to be the connection mode shown in FIG. 6, but is not limited thereto.
  • the first resin composition solution is first applied to the central portion of the support with a comma coater, and then the second resin composition solution is applied to both ends with a T-die coater. It may be applied.
  • FIG. 9 is a side sectional view for explaining a method of applying the resin composition solution according to the third embodiment
  • FIG. 10 is a plan view thereof.
  • the same reference numerals are given to the configurations common to the coating apparatus 30 of the second embodiment in the coating apparatus 40 of the third embodiment, and the description thereof will be omitted or simplified.
  • the coating device 40 includes a T die coater 42a, a T die coater 42b, and a T die coater 42c.
  • the T die coater 42a and the T die coater 42c are installed in front of the T die coater 42b.
  • the T-die coater 42a and the T-die coater 42c are each installed so that the discharge port is located above the end of the support 60.
  • the T die coater 42a is installed so that the discharge port is located above the left end portion of the support 60
  • the T die coater 42c is installed so that the discharge port is located above the right end portion of the support 60. It is installed in.
  • the T-die coater 42b is installed so that the discharge port is located above the central portion of the support 60.
  • the T die coater 42b coats the central portion of the support 60 with the first resin composition solution 62b.
  • the joining mode of each coating film 64 is likely to be the joining mode shown in FIG. 5, but is not limited thereto.
  • the second resin composition may be applied to both ends with a T-die coater, and then the first resin composition may be applied to the central portion with a T-die coater. ..
  • the bonding mode of each coating film 64 tends to be the bonding mode shown in FIG. 6, but the bonding mode is not limited to this.
  • the second resin composition is applied to one end with a T-die coater, then the first resin composition is applied to the center with a T-die coater, and then the other side.
  • the bonding mode of each coating film 64 tends to be the bonding mode shown in FIG. 11, but the bonding mode is not limited to this.
  • the end portion of the coating film 64a slightly overlaps the coating film 64b.
  • the end portion of the coating film 64b (the end portion on the right side in FIG. 11) slightly overlaps with the coating film 64c.
  • a plurality of T die coaters are arranged in a columnar manner, and the first resin composition and the second resin composition are arranged. It may be in the form of sequential application.
  • FIG. 12 is a side sectional view for explaining a method of applying the resin composition solution according to the fourth embodiment
  • FIG. 13 is a plan view thereof.
  • the same reference numerals are given to the configurations common to the coating apparatus 40 of the third embodiment in the coating apparatus 50 of the fourth embodiment, and the description thereof will be omitted or simplified.
  • the coating device 50 includes a T die coater 52 having a discharge port divided into three in the width direction.
  • the T-die coater 52 applies the first resin composition to the central portion of the support 60 and at the same time applies the second resin composition to both ends thereof.
  • the steps A and B in the fourth embodiment are forms in which the first resin composition and the second resin composition are simultaneously applied.
  • the joining mode of each coating film 64 is likely to be the joining mode shown in FIG. 4, but is not limited thereto.
  • the first resin composition solution and the second resin composition solution are dried to obtain a pre-cut film laminate (step C).
  • the drying conditions can be appropriately set within a range in which the solvent can be sufficiently volatilized.
  • the drying temperature is in the range of 60 ° C. to 140 ° C. and the drying time is in the range of 1 minute to 60 minutes. Can be done.
  • the drying conditions are particularly suitable when dimethylacetamide is used as a solvent because its boiling point is 165 ° C.
  • a step (step C-1) of winding the uncut film laminate together with the support in a roll shape may be performed.
  • the uncut film may be unwound again before the step D.
  • the content of the inorganic fine particles at both ends is higher than the content of the inorganic fine particles at the center. Therefore, in the configuration of FIG. 4 or 5, the slipperiness (coefficient of friction) at both ends is larger than the slipperiness at the central portion, so that wrinkles and sagging at the central portion can be prevented. ..
  • the uncut film laminate is peeled off from the support to obtain a pre-cut film (step D).
  • the method of peeling the pre-cut film laminate from the support is not particularly limited, but a method of winding from the end with tweezers or the like, making a cut in the pre-cut film laminate, and attaching an adhesive tape to one side of the cut portion.
  • a method of winding from the tape portion after wearing the film, a method of vacuum-adsorbing one side of the cut portion of the pre-cut film and then winding from that portion can be adopted.
  • As a method of winding it is desirable to wind it while winding it on a roll.
  • a method of cutting the pre-cut film laminate with a cutting tool such as a cutting tool
  • a method of cutting the pre-cut film laminate with a laser and a method of cutting the pre-cut film laminate with a water jet.
  • a method of cutting the body there are methods such as cutting the body, but the method is not particularly limited.
  • the uncut film may be unwound again before the step E.
  • the slipperiness (coefficient of friction) at both ends is larger than the slipperiness at the central portion, so that it is possible to prevent the occurrence of wrinkles and sagging at the central portion. can. If the steps C-1 and / or the D-1 are carried out, it is possible to provide a certain period after the drying step (step C) until the cutting step (step G) is carried out.
  • the solvent distribution in the thickness direction of the film can be equalized. This point will be described below. As shown in FIGS. 5 and 6, when the two coating films slightly overlap, the solvent distribution in the film immediately after drying on the support is such that the residual amount of the solvent in the coating film on the support side is on the surface side. More than the residual amount of solvent in the coating film. If the heating step (for example, step F described later) is performed in this state, a difference in the amount of solvent volatilized occurs, and there is a possibility that tearing is likely to occur at this portion (overlapping portion).
  • the steps C-1 and / or the D-1 to equalize the solvent distribution in the thickness direction of the overlapping portion, the residual amount of the solvent in the two types of coating films becomes relatively uniform. It can be made difficult to tear at the overlapping part.
  • the period of holding in the roll state is preferably 30 minutes or more, more preferably 3 hours or more. If the solvent is held in a rolled state for the above period, the solvent can be suitably diffused in the thickness direction. Further, when the steps C-1 and / or the D-1 are carried out, the uncut film is once wound up in the middle of the step, so that the production apparatus can be made compact.
  • the production line becomes considerably long, and the factory location may be restricted.
  • the manufacturing line can be divided into two, and the two divided lines can be arranged in parallel, so that a relatively compact manufacturing apparatus can be obtained. Furthermore, by winding the product once during manufacturing, it is possible to check the quality during the process.
  • both ends of the uncut film are gripped by a tenter type transport device (step E).
  • a tenter type transport device When a pin tenter type transport device is used as the tenter type transport device, both ends of the pre-cutting film are gripped by piercing a plurality of pins of the pin tenter type transport device.
  • a clip tenter type transport device When a clip tenter type transport device is used as the tenter type transport device, both ends of the uncut film are gripped by being sandwiched between a plurality of clips of the clip tenter type transport device.
  • the tenter-type transfer device conventionally known ones (for example, the tenter-type transfer device disclosed in Japanese Patent No. 4843996 and Japanese Patent No. 4821960) can be used.
  • the pre-cut film is conveyed while gripping both ends of the pre-cut film (step F). It may be heated during transportation.
  • the heating temperature is not particularly limited, but when the first resin composition solution and the second resin composition solution are polyimide resin composition solutions, for example, 150 ° C. to 500 ° C., 1 minute to 60 minutes. It can be within the range.
  • the uncut film may or may not be stretched in the width direction.
  • the uncut film usually shrinks in the width direction during transportation. Therefore, tensile tension is applied to the portion gripped by the tenter type transport device. Since the film thickness at both ends of the pre-cut film is preferably thicker than the film thickness at the central portion, it is possible to suppress tearing of the pre-cut film at the gripped portion (both ends). Further, in the uncut film, the tear strength at both ends (the portion formed from the second resin composition solution) is higher than the tear strength at the central portion (the portion formed from the second resin composition solution). If the size is increased, the tearing of the pre-cut film at the gripped portions (both ends) can be further suppressed. In particular, when a pin tenter type transport device is used as the tenter type transport device, tearing due to the pins of the pin tenter type transport device is more preferably suppressed.
  • step G a part or all of the portion formed from the second resin composition solution is removed from the uncut film to obtain a resin film (step G).
  • step G at least a part or all of the portion formed from the second resin composition solution may be removed, and the first resin composition together with the portion formed from the second resin composition solution.
  • the portion formed from the physical solution may also be partially removed. That is, the resin film may have a part or all of both ends removed from the "end / center / end" configuration, for example, "partially cut end / center / end”.
  • the film thickness (thickness) of the central portion of the uncut film is not particularly limited, but is preferably 5 ⁇ m to 125 ⁇ m, more preferably 7.5 ⁇ m to 75 ⁇ m, still more preferably 12.5 ⁇ m to 50 ⁇ m.
  • the film thickness (thickness) of both ends is not particularly limited, but is preferably 10 ⁇ m to 200 ⁇ m, more preferably 15 ⁇ m to 180 ⁇ m, and even more preferably 20 ⁇ m to 150 ⁇ m.
  • the film thicknesses at both ends may be the same or different, but are preferably the same.
  • the film thickness at both ends is preferably larger than the film thickness at the center.
  • the ratio of the film thickness at both ends to the film thickness at the center is preferably more than 1. It is more preferably 1.25 or more, and further preferably 1.5 or more because it is easy to prevent wrinkles and sagging in the central portion. Further, in order to prevent a difference in the dry state between both ends and the central portion, it is preferably 20 or less, more preferably 10 or less, and further preferably 5 or less.
  • the film thickness of the uncut film is the film thickness of the resin film.
  • the method for removing the portion formed from the second resin composition solution from the uncut film is not particularly limited, and a conventionally known slitter or the like can be used. At this time, a cut portion (cut surface) is generated.
  • first resin composition solution and the second resin composition solution (hereinafter, also simply referred to as “resin composition solution”) will be described.
  • the first resin composition solution and the second resin composition solution contain inorganic fine particles in a portion formed from the second resin composition solution in the uncut film and the resin film.
  • the composition is such that the content of the inorganic fine particles in the portion formed from the first resin composition solution is larger than the content of the inorganic fine particles.
  • the resin composition solution includes a polyimide resin composition solution, a polyamide resin composition solution, a polyamide-imide resin composition solution, a polyester resin composition solution, a polyolefin resin composition solution, and a polystyrene resin composition solution. And so on.
  • a polyimide resin composition solution is preferable because it has good transparency, heat resistance, and mechanical strength.
  • the polyimide resin composition solution may be a polyamic acid (polyimide precursor) solution or a polyimide solution.
  • a polyamic acid solution is used, heat treatment is performed in step F to cause a dehydration ring closure reaction to obtain a polyimide film.
  • a polyimide solution is used, a polyimide film is obtained by volatilizing the solvent in step C.
  • the polyimide film in the present invention is a polymer film having an imide bond in the main chain, preferably a polyimide film, a polyamide-imide film, or a polyamide film, more preferably a polyimide film or a polyamide-imide film, and further preferably. It is a polyimide film.
  • a polyimide film is a green film (“precursor”) in which a polyamic acid (polyimide precursor) solution obtained by reacting diamines and tetracarboxylic acids in a solvent is applied to a support for producing a polyimide film and dried.
  • the green film is heat-treated at high temperature on a support for producing a polyimide film or in a state of being peeled off from the support to perform a dehydration ring closure reaction. can get.
  • a polyimide solution obtained by a dehydration ring closure reaction between diamines and tetracarboxylic acids in a solvent is applied to a support for producing a polyimide film, dried, and a polyimide film containing 1 to 50% by mass of a solvent. Further, it can also be obtained by subjecting a polyimide film containing a solvent of 1 to 50% by mass to a high temperature and drying it on a support for producing a polyimide film or in a state of being peeled off from the support.
  • a polyamide-imide film is prepared by applying a polyamide-imide solution obtained by reacting diisocyanates and tricarboxylics in a solvent to a support for producing a polyamide-imide film and drying the mixture in an amount of 1 to 50% by mass.
  • a polyamide-imide film containing a solvent and further obtained by treating a polyamide-imide film containing 1 to 50% by mass of a solvent at a high temperature and drying it on a support for producing a polyamide-imide or in a state of being peeled off from the support. Be done.
  • a polyamide film is a polyamide containing 1 to 50% by mass of a solvent after applying a polyamide solution obtained by reacting diamines and dicarboxylic acids in a solvent to a support for producing a polyamide film and drying it. It is obtained by treating a polyamide film containing a solvent of 1 to 50% by mass at a high temperature and drying it on a support for producing a polyamide or in a state of being peeled off from the support.
  • tetracarboxylic acids examples include aromatic tetracarboxylic acids (including acid anhydrides thereof) and aliphatic tetracarboxylic acids (acid anhydrides thereof) usually used for polyimide synthesis, polyamideimide synthesis and polyamide synthesis.
  • aromatic tetracarboxylic acids including its acid anhydride
  • aromatic tricarboxylic acids including its acid anhydride
  • aliphatic tricarboxylic acids including its acid anhydride
  • alicyclic tricarboxylic acids including its acid anhydride
  • aromatic dicarboxylic acids aliphatic dicarboxylic acids, alicyclic dicarboxylic acids and the like can be used.
  • aromatic tetracarboxylic acid anhydrides and aliphatic tetracarboxylic acid anhydrides are preferable, aromatic tetracarboxylic acid anhydrides are more preferable from the viewpoint of heat resistance, and alicyclic type from the viewpoint of light transmission.
  • Tetracarboxylic acids are more preferred.
  • the tetracarboxylic acids are acid anhydrides, the number of anhydride structures in the molecule may be one or two, but those having two anhydride structures (dianhydride) are preferable. ) Is good.
  • Tetracarboxylic acids, tricarboxylic acids, and dicarboxylic acids may be used alone or in combination of two or more.
  • dianhydride having two acid anhydride structures is preferable, and in particular, 4,4'-(2,2-hexafluoroisopropylidene) diphthalic acid dianhydride and 4,4'-oxydiphthal.
  • Acid dianhydride is preferred.
  • the aromatic tetracarboxylic acids may be used alone or in combination of two or more. When heat resistance is important, the aromatic tetracarboxylic acids are preferably, for example, 50% by mass or more, more preferably 60% by mass or more, still more preferably 70% by mass or more, still more preferably 70% by mass or more of all tetracarboxylic acids. It is 80% by mass or more.
  • alicyclic tetracarboxylic acids examples include 1,2,3,4-cyclobutanetetracarboxylic acid, 1,2,3,4-cyclopentanetetracarboxylic acid, 1,2,3,4-cyclohexanetetracarboxylic acid, and 1 , 2,4,5-Cyclohexanetetracarboxylic acid, 3,3', 4,4'-bicyclohexyltetracarboxylic acid, bicyclo [2,2,1] heptane-2,3,5,6-tetracarboxylic acid, Bicyclo [2,2,2] octane-2,3,5,6-tetracarboxylic acid, bicyclo [2,2,2] octo-7-en-2,3,5,6-tetracarboxylic acid, tetrahydroanthracene -2,3,6,7-tetracarboxylic acid, tetradecahydro-1,4: 5,8: 9,10-trimethanoanth
  • a double-decker type silsesquioxane derivative containing an acid anhydride group represented by the structure of the formula (1) can also be mentioned.
  • dianhydride having two acid anhydride structures is preferable, and in particular, 1,2,3,4-cyclobutanetetracarboxylic acid dianhydride and 1,2,3,4-cyclohexanetetracarboxylic are preferable.
  • 1,2,4,5-cyclohexanetetracarboxylic acid dianhydride is preferred, 1,2,3,4-cyclobutanetetracarboxylic acid dianhydride, 1,2,4,5-cyclohexanetetracarboxylic Acid dianhydride is more preferred, and 1,2,3,4-cyclobutanetetracarboxylic acid dianhydride is even more preferred.
  • these may be used alone or in combination of two or more.
  • the alicyclic tetracarboxylic acids are preferably, for example, 50% by mass or more, more preferably 60% by mass or more, still more preferably 70% by mass or more, still more preferably 70% by mass or more of all tetracarboxylic acids. Is 80% by mass or more.
  • tricarboxylic acids examples include aromatic tricarboxylic acids such as trimellitic acid, 1,2,5-naphthalene tricarboxylic acid, diphenyl ether-3,3', 4'-tricarboxylic acid, and diphenylsulfone-3,3', 4'-tricarboxylic acid.
  • An acid or an alkylene such as a hydrogenated additive of the above aromatic tricarboxylic acid such as hexahydrotrimellitic acid, ethylene glycol bistrimerite, propylene glycol bistrimerite, 1,4-butanediol bistrimerite, polyethylene glycol bistrimerite.
  • Glycolbitrimeritate and these monoanhydrides and esterified products can be mentioned.
  • monoanhydride having one acid anhydride structure is preferable, and in particular, trimellitic acid anhydride and hexahydrotrimellitic acid anhydride are preferable. These may be used alone or in combination of two or more.
  • dicarboxylic acids examples include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, orthophthalic acid, naphthalenedicarboxylic acid, 4,4'-oxydibenzenecarboxylic acid, and the above aromatic dicarboxylic acid such as 1,6-cyclohexanedicarboxylic acid.
  • Hydrogen additives oxalic acid, succinic acid, glutaric acid, adipic acid, heptanedioic acid, octanedioic acid, azelaioic acid, sebacic acid, undecadioic acid, dodecanedioic acid, 2-methylsuccinic acid, and their acid salts.
  • an esterified product or the like can be mentioned.
  • aromatic dicarboxylic acids and hydrogen additives thereof are preferable, and terephthalic acid, 1,6-cyclohexanedicarboxylic acid, and 4,4'-oxydibenzenecarboxylic acid are particularly preferable.
  • the dicarboxylic acids may be used alone or in combination of two or more.
  • the diamines or isocyanates for obtaining a polyimide having high colorless transparency in the present invention are not particularly limited, and are aromatic diamines, aliphatic diamines, and fats usually used for polyimide synthesis, polyamide-imide synthesis, and polyamide synthesis. Cyclic diamines, aromatic diisocyanates, aliphatic diisocyanates, alicyclic diisocyanates and the like can be used. From the viewpoint of heat resistance, aromatic diamines are preferable, and from the viewpoint of transparency, alicyclic diamines are preferable. Further, when aromatic diamines having a benzoxazole structure are used, it is possible to exhibit high elastic modulus, low coefficient of thermal expansion, and low linear expansion coefficient as well as high heat resistance. Diamines and isocyanates may be used alone or in combination of two or more.
  • aromatic diamines examples include 2,2'-dimethyl-4,4'-diaminobiphenyl, 1,4-bis [2- (4-aminophenyl) -2-propyl] benzene, and 1,4-bis. (4-Amino-2-trifluoromethylphenoxy) benzene, 2,2'-bis (trifluoromethyl) -4,4'-diaminobiphenyl, 4,4'-bis (4-aminophenoxy) biphenyl, 4, 4'-bis (3-aminophenoxy) biphenyl, bis [4- (3-aminophenoxy) phenyl] ketone, bis [4- (3-aminophenoxy) phenyl] sulfide, bis [4- (3-aminophenoxy) Phenyl] sulfone, 2,2-bis [4- (3-aminophenoxy) Phenyl] sulfone, 2,2-bis [4- (3-aminophenoxy) Phenyl]
  • Part or all of the hydrogen atom on the aromatic ring of the diamine is a halogen atom, an alkyl group or an alkoxyl group having 1 to 3 carbon atoms, a cyano group, or a part or all of a hydrogen atom of an alkyl group or an alkoxyl group is a halogen atom.
  • Examples thereof include an alkyl halide group having 1 to 3 carbon atoms substituted with benzene, an aromatic diamine substituted with an alkoxyl group, and the like.
  • aromatic diamines having the benzoxazole structure are not particularly limited, and are, for example, 5-amino-2- (p-aminophenyl) benzoxazole and 6-amino-2- (p-aminophenyl) benzo.
  • aromatic diamines may be used alone or in combination of two or more.
  • alicyclic diamines examples include 1,4-diaminocyclohexane, 1,4-diamino-2-methylcyclohexane, 1,4-diamino-2-ethylcyclohexane, and 1,4-diamino-2-n-propyl.
  • Cyclohexane 1,4-diamino-2-isopropylcyclohexane, 1,4-diamino-2-n-butylcyclohexane, 1,4-diamino-2-isobutylcyclohexane, 1,4-diamino-2-sec-butylcyclohexane, Examples thereof include 1,4-diamino-2-tert-butylcyclohexane and 4,4'-methylenebis (2,6-dimethylcyclohexylamine).
  • 1,4-diaminocyclohexane and 1,4-diamino-2-methylcyclohexane are particularly preferable, and 1,4-diaminocyclohexane is more preferable.
  • the alicyclic diamines may be used alone or in combination of two or more.
  • diisocyanates examples include diphenylmethane-2,4'-diisocyanate, 3,2'-or 3,3'-or 4,2'-or 4,3'-or 5,2'-or 5,3'. -Or 6,2'-or 6,3'-dimethyldiphenylmethane-2,4'-diisocyanate, 3,2'-or 3,3'-or 4,2'-or 4,3'-or 5,2 '-Or 5,3'-or 6,2'-or 6,3'-diethyldiphenylmethane-2,4'-diisocyanate, 3,2'-or 3,3'-or 4,2'-or 4, 3'-or 5,2'-or 5,3'-or 6,2'-or 6,3'-dimethoxydiphenylmethane-2,4'-diisocyanate, diphenylmethane-4,4'-diisocyanate, diphenylmethane-3, 3'-diisocyanate, di
  • Didimethylbiphenyl-4,4'-diisocyanate, naphthalene-2,6-diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, and 1,4-cyclohexanediisocyanate are preferable.
  • the diisocyanates may be used alone or in combination of two or more.
  • the first resin composition solution and the second resin composition solution may be the same or different from each other.
  • the polyimide resin composition solution is adopted as the first resin composition solution
  • the polyimide resin composition solution is also used as the second resin composition solution from the viewpoint of close heat resistance and the like. It is preferable to use it. It is preferable that the second resin composition solution has a heat resistance equal to or higher than the heat resistance of the first resin composition solution.
  • the second resin composition solution used at both ends may be the same or different, but a polyimide resin composition solution having the same composition is preferable.
  • the first resin composition solution can contain inorganic fine particles. Since it is easy to obtain a highly transparent polyimide resin film, the content is preferably 0.1 ppm or more, more preferably 1 ppm or more, further preferably 5 ppm or more, and particularly preferably 10 ppm or more. Is. Further, since it does not reduce the transparency, it is preferably 1000 ppm or less, more preferably 800 ppm or less, further preferably 500 ppm or less, and particularly preferably 300 ppm or less. The method for measuring the content of the inorganic fine particles is according to the method of the example.
  • the second resin composition solution contains inorganic fine particles.
  • the content is preferably 1000 ppm or more, more preferably 3000 ppm or more, still more preferably 5000 ppm or more, because the slipperiness when made into a film roll is good. Further, from the viewpoint of cost, it is preferably 50,000 ppm or less, more preferably 30,000 ppm or less, and further preferably 20,000 ppm or less.
  • the method for measuring the content of the inorganic fine particles is according to the method of the example.
  • the content of the inorganic fine particles contained in the second resin composition solution is higher than the content of the inorganic fine particles contained in the first resin composition solution.
  • the first resin composition solution may or may not contain inorganic fine particles.
  • the ratio of the inorganic fine particles contained in the first resin composition solution and the second resin composition solution (second resin composition solution / first).
  • the resin composition solution of 1) is preferably 100 or more, more preferably 200 or more, still more preferably 300 or more, and particularly preferably 500 or more. Further, it is preferably 500,000 or less, more preferably 300,000 or less, and further preferably 100,000 or less.
  • the content of the inorganic fine particles contained in the first resin composition solution and the second resin composition solution is the content of the inorganic fine particles contained in the central portion and both ends of the uncut film and the resin film. It becomes.
  • the inorganic fine particles are not particularly limited, and examples thereof include silica, carbon, and ceramic, and silica is preferable. These may be used alone or in combination of two or more.
  • the average particle size of the inorganic fine particles is preferably 10 nm or more, more preferably 30 nm or more, and further preferably 50 nm or more. Further, it is preferably 1 ⁇ m or less, more preferably 500 nm or less, still more preferably 100 nm or less.
  • an organosilica sol “Snowtex (registered trademark) DMAc-ST-ZL” manufactured by Nissan Chemical Industries, Ltd. can be used.
  • the uncut film according to this embodiment is The central part composed of the first resin composition and Both ends of the central portion have both end portions continuously formed from the central portion. Both ends thereof are composed of a second resin composition containing inorganic fine particles. The amount of inorganic fine particles added at both ends is larger than the amount of inorganic fine particles added at the center.
  • the uncut film can be obtained by the steps A to C of the resin film manufacturing method according to the present embodiment.
  • cutting is to remove a part or all of the portion formed from the second resin composition solution, and specifically means trimming both ends in the width direction of the film.
  • first resin composition refers to a composition (sheet-like material) after the first resin composition solution is dried in the step C
  • second resin composition is the above-mentioned. The composition (sheet-like material) after the second resin composition solution is dried in the step C.
  • the width of both ends is not particularly limited as long as it can be gripped by a conventionally known tenter type transport device, and is generally more preferably 5 mm or more and preferably 10 mm. That is all.
  • the upper limit of the width is not particularly limited, and for example, the total of both ends may be 50% or less of the total width of the film, more preferably 30% or less, still more preferably 10% or less. Further, it is preferably 0.1% or more, more preferably 0.5% or more, still more preferably 1% or more.
  • the pre-cutting film according to this embodiment has been described above.
  • the central part composed of the first resin composition and Both ends of the central portion have both end portions continuously formed from the central portion. Both ends thereof are composed of a second resin composition containing inorganic fine particles, and the content of the inorganic fine particles at both ends is higher than the content of the inorganic fine particles in the central portion. Further, a resin film characterized by having cut portions (cut surfaces) at either both ends or the center portion.
  • the resin film is a film obtained by removing a part or all of a portion formed from the second resin composition solution from the uncut film, and a cut portion (cut surface) at either both ends or the center portion. Has. Specifically, it is obtained by removing a part or all of both ends from the configuration of "end / center / end", for example, “partially excised end / center / end", ". Partially excised end / central part / partially excised end ",” end / central part “,” partially excised end / central part ",” central part “, or” partially excised It has one of the "central parts" configurations.
  • the coefficient of static friction at the center of the uncut film and the resin film is preferably 1 to 2.7, more preferably 1.3 to 2.5.
  • the coefficient of friction at both ends is preferably 0.5 to 2.5, more preferably 0.7 to 2.0.
  • the ratio of the coefficient of friction between the central portion and both ends (central portion / both ends) is preferably 1 to 5, and more preferably 1.5 to 4. Within the above range, it is possible to suppress the occurrence of wrinkles and sagging when winding as a film roll.
  • the coefficient of friction is measured by the following measurement method.
  • the total light transmittance of the resin film is preferably 75% or more. It is more preferably 80% or more, further preferably 85% or more, further preferably 87% or more, and particularly preferably 88% or more.
  • the upper limit of the total light transmittance is not particularly limited, but industrially, 98% or less is sufficient, and 97% or less may be sufficient.
  • the haze ratio of the resin film is preferably 2 or less, more preferably 1.5 or less, further preferably 1 or less, and even more preferably 0.8 or less.
  • the lower limit of the haze rate is not particularly limited, but industrially, 0.01 or more is sufficient, and 0.05 or more may be sufficient.
  • the yellowness (YI) of the resin film is preferably 10 or less, more preferably 7 or less, and further preferably 5 or less.
  • the lower limit of the yellowness index is not particularly limited, but industrially, 0.1 or more is sufficient, and 0.2 or more may be sufficient.
  • the film thickness was measured using an electronic micrometer Millitron 1245D manufactured by Seiko em.
  • ⁇ Measurement method for total light transmittance and haze rate The total light transmittance and haze ratio of the film were measured using a HAZE meter NDH2000 manufactured by Nippon Denshoku Co., Ltd. and a CIE standard D65 light source. The same measurement was performed three times, and the arithmetic mean value was adopted.
  • YI yellowness of the film was measured using a color difference meter ZE2000 manufactured by Nippon Denshoku Co., Ltd. and a CIE standard C2 light source. The same measurement was performed three times, and the arithmetic mean value was adopted.
  • a mass portion of biphenyltetracarboxylic dianhydride (BPDA) was added over about 10 minutes, and the polymerization reaction was carried out by continuing stirring for 6 hours while adjusting the temperature so that it was in the temperature range of 20 to 40 ° C.
  • a viscous polyamic acid solution was obtained.
  • 410 parts by mass of DMAC was added to the obtained polyimide solution to dilute it, 25.83 parts by mass of isoquinoline was added as an imidization accelerator, and the polyamic acid solution was stirred at 30 to 40 ° C. Keep the temperature range, and add 122.5 parts by mass of acetic anhydride as an imidizing agent while slowly dropping it over about 10 minutes, and then keep the solution temperature at 30-40 ° C and stir for 12 hours.
  • the chemical imidization reaction was continuously carried out to obtain a polyimide solution.
  • 1000 parts by mass of the obtained polyimide solution containing the imidizing agent and the imidization accelerator was transferred to a reaction vessel equipped with a stirring device and a stirring blade, and the temperature was 15 to 25 ° C. while stirring at a speed of 120 rpm.
  • the temperature was maintained at the above, and 1500 parts by mass of methanol was added dropwise at a rate of 10 g / min.
  • turbidity of the polyimide solution was confirmed, and precipitation of powdery polyimide was confirmed.
  • 1500 parts by mass of methanol was added to complete the precipitation of polyimide.
  • the contents of the reaction vessel were filtered off by a suction filtration device, and further washed and filtered using 1000 parts by mass of methanol. Then, 50 parts by mass of the filtered polyimide powder was dried at 50 ° C. for 24 hours using a dryer equipped with a local exhaust device, and further dried at 260 ° C. for 2 hours to remove the remaining volatile components. , Polyimide powder was obtained. The reduced viscosity of the obtained polyimide powder was 2.1 dl / g. Next, 42 parts by mass of the obtained polyimide powder was dissolved in 168 parts by mass of DMAC to obtain a polyimide solution B1 having a solid content of 20% by mass.
  • Example 1 A polyamic acid solution A1 and a polyamic acid solution A2 were prepared. Using the comma coater shown in FIGS. 1 and 2, the clearance was adjusted so that the polyamic acid solution A1 had a final thickness of 25 ⁇ m in the central width of 500 mm of the PET film (A4100 manufactured by Toyobo Co., Ltd.) as a support. At the same time as the coating, the polyamic acid solution A2 was applied to each of both ends having a width of 50 mm so that the final film thickness was 35 ⁇ m. At this time, a side plate having a width of 10 mm was used. Then, it was dried at 100 to 110 ° C.
  • the PET film was wound around a 6-inch ABS core to obtain a polyamic acid film roll.
  • the polyamic acid film and the PET film were unwound from the obtained polyamic acid film roll, and the self-supporting polyamic acid film was peeled off from the PET film to obtain a polyamic acid film.
  • the obtained polyamic acid film is passed through a pin tenter having a pin sheet in which pins are arranged so that the pin spacing becomes constant when the pin sheets are lined up, and the film end is gripped by inserting the pin into the pin to break the film.
  • the first stage is 200 ° C for 3 minutes
  • the second stage is 250 ° C for 3 minutes.
  • the imidization reaction was allowed to proceed by heating under the conditions of 300 ° C. for 3 minutes as the third stage and 350 ° C. for 3 minutes as the fourth stage.
  • the film was cooled to room temperature in 2 minutes, and then a part of the end of the film formed by the polyamic acid solution A2 was slit and wound together with the center, leaving 25 mm at both ends, and the thickness was 25 ⁇ m and the width was 550 mm.
  • a polyimide film was obtained.
  • Example 2 A polyamic acid solution A1 and a polyamic acid solution A2 were prepared. With the comma coater shown in FIGS. 7 and 8, the polyamic acid solution A2 was applied to both ends on a mirror-finished stainless steel belt so that the final film thickness was 35 ⁇ m, and then the polyamic acid solution A1 was applied with a T-die. Was applied to the central portion with an adjusted clearance so that the final film thickness was 25 ⁇ m. At this time, the coating was applied so that the width of the central portion was 1000 mm and the width of both ends was 50 mm. Then, it was dried at 100 to 110 ° C.
  • the obtained uncut film is passed through a pin tenter having a pin sheet in which pins are arranged so that the pin spacing becomes constant when the pin sheets are lined up, and the film end is gripped by inserting the pin into the pin to break the film. Adjust the pin sheet spacing so that it does not occur and unnecessary tarmi is not generated, and transport it so that the final pin spacing is 1080 mm.
  • the first stage is 200 ° C for 3 minutes, and the second stage is 250 ° C for 3 minutes.
  • the imidization reaction was allowed to proceed by heating under the conditions of 300 ° C. for 3 minutes as the third stage and 350 ° C.
  • the film was cooled to room temperature in 2 minutes, and then a part of the end of the film formed by the polyamic acid solution A2 was slit to leave 25 mm at both ends and rolled into a 3-inch ABS resin core together with the center.
  • the polyimide film having a thickness of 25 ⁇ m, a width of 1050 mm, and a length of 500 m was obtained by continuously winding the film.
  • Example 3 A polyamic acid solution A1 and a polyamic acid solution A2 were prepared.
  • the polyamic acid solution A2 was applied to both ends of the T-die shown in FIGS. 9 and 10 on a mirror-finished stainless steel belt so that the final film thickness was 35 ⁇ m, and the polyamic acid solution A1 was centered on the T-die.
  • the clearance was adjusted and applied to the portion so that the final thickness was 25 ⁇ m.
  • the coating was applied so that the width of the central portion was 1000 mm and the width of both ends was 50 mm. Then, it was dried at 100 to 110 ° C. for 10 minutes, and after drying, it was peeled off from the support to obtain a self-supporting polyamic acid film.
  • the obtained uncut film is passed through a pin tenter having a pin sheet in which pins are arranged so that the pin spacing becomes constant when the pin sheets are lined up, and the film end is gripped by inserting the pin into the pin to break the film. Adjust the pin sheet spacing so that it does not occur and unnecessary tarmi is not generated, and transport it so that the final pin spacing is 1080 mm.
  • the first stage is 200 ° C for 3 minutes, and the second stage is 250 ° C for 3 minutes.
  • the imidization reaction was allowed to proceed by heating under the conditions of 300 ° C. for 3 minutes as the third stage and 350 ° C. for 3 minutes as the fourth stage.
  • the film was cooled to room temperature in 2 minutes, and then a part of the end of the film formed by the polyamic acid solution A2 was slit to leave 25 mm at both ends and rolled into a 3-inch ABS resin core together with the center.
  • the polyimide film having a thickness of 25 ⁇ m, a width of 1050 mm, and a length of 500 m was obtained by continuously winding the film.
  • Example 4 Polyimide solution B1 and polyimide solution B2 were prepared. Except for the fact that the polyimide solution B1 was applied instead of the polyamic acid solution A1 with the clearance adjusted so that the final film thickness was 45 ⁇ m, and the polyimide solution B2 was used instead of the polyamic acid solution A2 so that the final film thickness was 60 ⁇ m. In the same manner as in Example 1, a polyimide film having a thickness of 25 ⁇ m and a width of 550 mm was obtained.
  • Example 5 Polyimide solution C1 and polyimide solution C2 were prepared. Except for the fact that the polyimide solution C1 was applied instead of the polyamic acid solution A1 with the clearance adjusted so that the final film thickness was 20 ⁇ m, and the polyimide solution C2 was used instead of the polyamic acid solution A2 so that the final film thickness was 30 ⁇ m. The same procedure as in Example 1 was carried out to obtain a polyimide film having a thickness of 25 ⁇ m and a width of 550 mm.
  • Example 6 A polyamic acid solution D1 and a polyamic acid solution D2 were prepared. Except for the fact that the polyamic acid solution D1 was applied instead of the polyamic acid solution A1 with the clearance adjusted so that the final film thickness was 20 ⁇ m, and the polyimide solution D2 was used instead of the polyamic acid solution A2 so that the final film thickness was 30 ⁇ m. Was carried out in the same manner as in Example 1 to obtain a polyimide film having a thickness of 25 ⁇ m and a width of 550 mm.
  • Example 7 A polyamic acid solution E1 and a polyamic acid solution E2 were prepared. Instead of the polyamic acid solution A1, the polyamic acid solution E1 was applied with the clearance adjusted so as to have a final thickness of 22 ⁇ m, and the polyamic acid solution E2 was used instead of the polyamic acid solution A2 so as to have a final thickness of 35 ⁇ m.
  • a polyimide film having a thickness of 25 ⁇ m and a width of 550 mm was obtained in the same manner as in Example 1 except for the above.
  • Example 8 A polyimide film having a thickness of 25 ⁇ m and a width of 550 mm was obtained in the same manner as in Example 1 except that the polyamic acid solution A2 was applied so as to have a final film thickness of 25 ⁇ m.
  • Example 1 A polyimide film having a thickness of 25 ⁇ m and a width of 550 mm was obtained in the same manner as in Example 1 except that the polyamic acid solution A1 was used instead of the polyamic acid solution A2, and the entire width of the central portion and both ends was free of lubricant. ..
  • Example 2 A polyimide film having a thickness of 25 ⁇ m and a width of 550 mm was obtained in the same manner as in Example 1 except that the polyamic acid solution A2 was used instead of the polyamic acid solution A1. ..
  • TFMB 2,2'-Ditrifluoromethyl-4,4'-diaminobiphenyl
  • Example 9 A polyamic acid solution F1 and a polyamic acid solution F2 were prepared. Instead of the polyamic acid solution A1, the polyamic acid solution F1 was applied with the clearance adjusted so that the final thickness was 22 ⁇ m, and instead of the polyamic acid solution A2, the polyamic acid solution F2 was used so that the final thickness was 35 ⁇ m.
  • a polyimide film having a thickness of 25 ⁇ m and a width of 550 mm was obtained in the same manner as in Example 1 except for the above.
  • a double-decker type silsesquioxane derivative (AASQ1) containing an acid anhydride group represented by the structure of the formula (1) was obtained from Japan Material Technologies Corporation.
  • a nitrogen substitution in the reaction vessel equipped with a nitrogen introduction tube, a thermometer, and a stirring rod 327.2 parts by mass of pyromellitic dianhydride (PMDA), 490.2, was placed in the reaction vessel under a nitrogen atmosphere.
  • PMDA pyromellitic dianhydride
  • Example 10 A polyamic acid solution G1 and a polyamic acid solution G2 were prepared.
  • the polyamic acid solution G1 was applied instead of the polyamic acid solution A1 with the clearance adjusted so as to have a final thickness of 22 ⁇ m, and the polyamic acid solution G2 was used instead of the polyamic acid solution A2 so as to have a final film thickness of 35 ⁇ m.
  • a polyimide film having a thickness of 25 ⁇ m and a width of 550 mm was obtained in the same manner as in Example 1 except for the above.
  • Example 11 A polyamic acid solution H1 and a polyamic acid solution H2 were prepared.
  • the polyamic acid solution H1 was applied instead of the polyamic acid solution A1 with the clearance adjusted so as to have a final thickness of 22 ⁇ m, and the polyamic acid solution H2 was used instead of the polyamic acid solution A2 so as to have a final film thickness of 35 ⁇ m.
  • a polyimide film having a thickness of 25 ⁇ m and a width of 550 mm was obtained in the same manner as in Example 1 except for the above.
  • the thickness of both ends formed from the second resin composition solution is larger than the thickness of the central portion formed from the first resin composition solution, and the first
  • a lubricant to both ends formed from the resin composition solution of No. 2
  • the polyimide film of Example 8 has the same film thickness at the center and both ends, fine wrinkles are generated during winding, but a lubricant is added to both ends formed from the second resin composition solution. As a result, winding was possible without deteriorating the optical characteristics.
  • the polyimide films of Comparative Examples 1 to 3 since the addition of lubricants at both ends and the center was not appropriate, there was a problem of wrinkles or deterioration of optical characteristics.

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  • Laminated Bodies (AREA)
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WO2024135780A1 (ja) * 2022-12-23 2024-06-27 東洋紡株式会社 ポリイミドフィルム、積層体、フレキシブル電子デバイス、及びフレキシブル電子デバイスの製造方法

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JP2014159137A (ja) * 2013-02-20 2014-09-04 Dainippon Printing Co Ltd フィルム材及びフィルム材の製造方法
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