WO2021238372A1 - 气缸组件和具有该气缸组件的压缩机 - Google Patents

气缸组件和具有该气缸组件的压缩机 Download PDF

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Publication number
WO2021238372A1
WO2021238372A1 PCT/CN2021/082984 CN2021082984W WO2021238372A1 WO 2021238372 A1 WO2021238372 A1 WO 2021238372A1 CN 2021082984 W CN2021082984 W CN 2021082984W WO 2021238372 A1 WO2021238372 A1 WO 2021238372A1
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WIPO (PCT)
Prior art keywords
cylinder
mounting portion
positioning
protrusion
cover
Prior art date
Application number
PCT/CN2021/082984
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English (en)
French (fr)
Inventor
胡彬彬
Original Assignee
安徽美芝制冷设备有限公司
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Application filed by 安徽美芝制冷设备有限公司 filed Critical 安徽美芝制冷设备有限公司
Priority to KR1020227016400A priority Critical patent/KR20220073852A/ko
Publication of WO2021238372A1 publication Critical patent/WO2021238372A1/zh
Priority to US17/730,725 priority patent/US20220260066A1/en

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/122—Cylinder block
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/125—Cylinder heads
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0027—Pulsation and noise damping means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0027—Pulsation and noise damping means
    • F04B39/0083—Pulsation and noise damping means using blow off silencers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/10—Adaptations or arrangements of distribution members
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/123—Fluid connections
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/14—Provisions for readily assembling or disassembling
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2210/00—Working fluid
    • F05B2210/10—Kind or type
    • F05B2210/14—Refrigerants with particular properties, e.g. HFC-134a

Definitions

  • the present invention relates to the field of compressors, and in particular, to a cylinder assembly and a compressor having the cylinder assembly.
  • the present invention aims to solve one of the technical problems in the related art at least to a certain extent.
  • the embodiment of the present invention proposes a cylinder assembly and a compressor having the cylinder assembly.
  • a cylinder assembly includes: a cylinder block; a valve assembly, the valve assembly is arranged in the cylinder; a cylinder head, a sealing ring is provided between the cylinder head and the valve assembly; a muffler, The muffler and the cylinder head are integrally molded by injection molding; and a gland, the gland is connected to the cylinder block, and the cylinder head is located between the cylinder block and the gland so that the gland The cylinder head is fixed on the cylinder body.
  • the cylinder assembly according to the embodiment of the present invention has the advantages of good sealing effect, small number of parts, low manufacturing difficulty and manufacturing cost, and the cylinder head and cylinder body are not deformed.
  • the cylinder assembly further includes an elastic member, the elastic member is ring-shaped, the elastic member is provided between the cylinder head and the gland, and the elastic member is in a compressed state.
  • one end of the cylinder body has a counterbore
  • the valve assembly is arranged in the counterbore
  • the cylinder assembly further includes a valve plate gasket
  • the valve plate gasket is disposed on the counterbore. Between the bottom wall surface and the valve assembly.
  • one of a first positioning protrusion and a positioning groove is provided on the peripheral wall of the counterbore, and the first positioning is provided on the peripheral surface of the valve plate gasket and the valve assembly.
  • the other of the protrusion and the positioning groove, and the first positioning protrusion is fitted in the positioning groove.
  • the sealing ring includes an annular portion and a partition, the partition has a first end and a second end, and each of the first end and the second end is connected to The inner edges of the ring portion are connected to divide the inner space of the ring portion into two parts.
  • the cylinder head is provided with a receiving groove, a part of the sealing ring is provided in the receiving groove, and the sealing ring is provided with one of a second positioning protrusion and a positioning hole, the The cylinder head is provided with the other of the second positioning protrusion and the positioning hole, and the second positioning protrusion is provided in the positioning hole.
  • the sealing ring further includes a positioning portion provided on the inner edge of the annular portion, and the positioning portion extends from the inner edge of the annular portion to the center of the annular portion, so The positioning portion is provided with the one of the second positioning protrusion and the positioning hole.
  • the elastic member is a disc spring.
  • a first mounting part and a second mounting part are provided on the cylinder
  • the gland includes a cover, a third mounting part and a fourth mounting part, the third mounting part and the fourth mounting part
  • the mounting portion is connected to the cover, wherein the cover abuts on the elastic member, the third mounting portion is connected to the first mounting portion by a fastener, and the fourth mounting portion is tightened
  • the firmware is connected to the second mounting part.
  • each of the third mounting portion and the fourth mounting portion is L-shaped, and the vertical portion of each of the third mounting portion and the fourth mounting portion is The cover body is connected, the horizontal part of the third installation part is connected to the first installation part through a fastener, and the horizontal part of the fourth installation part is connected to the second installation part through a fastener.
  • a first protrusion and a second protrusion are provided on the outer peripheral surface of one end of the cylinder body close to the valve assembly, and the gland includes a cover body, a third mounting part and a fourth mounting part.
  • the third mounting portion and the fourth mounting portion are connected to the cover, wherein the cover abuts on the elastic member, the third mounting portion is provided with a first buckle, and the fourth The mounting part is provided with a second buckle, the first buckle is engaged with the first protrusion, and the second buckle is engaged with the second protrusion.
  • the The first protrusion and the second protrusion are integrally formed into an annular flange.
  • the compressor according to the embodiment of the present invention includes the cylinder assembly according to the embodiment of the present invention.
  • the compressor according to the embodiment of the present invention has the advantages of no top cylinder phenomenon and no deformation of the cylinder.
  • Fig. 1 is a schematic structural diagram of a cylinder assembly according to an embodiment of the present invention
  • Figure 2 is an exploded view of a cylinder assembly according to an embodiment of the present invention.
  • Figure 3 is a schematic structural view of a cylinder assembly according to an embodiment of the present invention.
  • Figure 4 is an exploded view of a cylinder assembly according to an embodiment of the present invention.
  • Figure 5 is a schematic structural view of a cylinder block of a cylinder assembly according to an embodiment of the present invention.
  • Figure 6 is a schematic structural view of a gland of a cylinder assembly according to an embodiment of the present invention.
  • Fig. 7 is a schematic structural diagram of a cylinder block of a cylinder assembly according to an embodiment of the present invention.
  • Figure 8 is a schematic structural view of a gland of a cylinder assembly according to an embodiment of the present invention.
  • Figure 9 is a schematic structural view of a sealing ring of a cylinder assembly according to an embodiment of the present invention.
  • Fig. 10 is a partial structural diagram of a cylinder head of a cylinder assembly according to an embodiment of the present invention.
  • the cylinder assembly 100 includes a cylinder block 1, a valve assembly 2, a cylinder head 3, a gland 5 and a muffler 8.
  • the valve assembly 2 is arranged in the cylinder 1, and a sealing ring 4 is arranged between the cylinder head 3 and the valve assembly 2.
  • the muffler 8 and the cylinder head 3 are integrally injection molded.
  • the gland 5 is connected to the cylinder block 1, and the cylinder head 3 is located between the cylinder block 1 and the gland 5, so that the gland 5 fixes the cylinder head 3 on the cylinder block 1, that is, the cylinder head 3 is clamped between the cylinder block 1 and the cylinder block 1. Between the gland 5.
  • the muffler 8 and the cylinder head 3 are integrated by injection molding, so that the number of parts of the cylinder assembly 100 can be reduced, and the manufacturing difficulty and manufacturing cost of the cylinder assembly 100 can be reduced.
  • the cylinder assembly 100 fixes the cylinder head 3 on the cylinder block 1 by using the gland 5, thereby greatly reducing the force on the cylinder head 3, so as to avoid the cylinder head 3 from being deformed or even damaged.
  • the cylinder assembly 100 provides a sealing ring 4 with good sealing performance between the cylinder head 3 and the valve assembly 2, so that the gland 5 only needs to apply a small pressure to achieve the sealing of the valve assembly 2. .
  • the force of the gland 5 on the cylinder block 1 can be greatly reduced, so that deformation of the cylinder block 1 can be avoided, and the normal operation of the cylinder assembly 100 and the compressor can be ensured.
  • the cylinder assembly 100 has the advantages of good sealing effect, small number of parts, low manufacturing difficulty and manufacturing cost, and the cylinder head 3 and the cylinder block 1 are not deformed.
  • the cylinder assembly 100 includes a cylinder block 1, a valve assembly 2, a cylinder head 3, a gland 5 and an elastic member 6.
  • the cylinder 1 has a counterbore 11 at one end, and the valve assembly 2 is provided in the counterbore 11.
  • the elastic member 6 is annular, the elastic member 6 is arranged between the cylinder head 3 and the gland 5, and the elastic member 6 is in a compressed state. In other words, the elastic member 6 is clamped between the cylinder head 3 and the gland 5.
  • the elastic member 6 is a disc spring.
  • the pressure exerted by the gland 5 can be evenly transmitted to the cylinder head 3 through the elastic member 6, so that the cylinder head 3 can seal the ring 4 It is pressed tightly on the valve assembly 2 to further improve the sealing effect.
  • the cylinder assembly 100 may further include a valve plate gasket 7 provided between the bottom wall surface 113 of the counterbore 11 and the valve assembly 2.
  • the bottom wall surface 113 of the counterbore 11 is the wall surface of the counterbore 11 opposite to its opening.
  • the peripheral wall surface 112 of the counterbore 11 is provided with one of the first positioning protrusion 111 and the positioning groove 21, the valve plate gasket 7 and the peripheral surface of the valve assembly 2
  • the other of the first positioning protrusion 111 and the positioning groove 21 is provided thereon, and the first positioning protrusion 111 is fitted in the positioning groove 21.
  • a first positioning protrusion 111 is provided on the peripheral wall surface 112 of the counterbore 11 to avoid reducing the structural strength of the cylinder 1.
  • a positioning groove 21 is provided on the peripheral surface of the valve plate gasket 7, and a positioning groove 21 is provided on the peripheral surface of the valve assembly 2.
  • the sealing ring 4 includes an annular portion 41 and a partition portion 42.
  • the partition portion 42 has a first end 43 and a second end 44, each of the first end 43 and the second end 44 Both are connected to the inner edge of the ring portion 41 so as to divide the inner space of the ring portion 41 into two parts.
  • the partition 42 is L-shaped.
  • a receiving groove 31 is provided on the cylinder head 3, and a part of the sealing ring 4 is provided in the receiving groove 31.
  • the sealing ring 4 can be installed more stably, avoiding the sealing ring 4 from being squeezed by the cylinder head 3 and the valve assembly 2 to produce large deformation in the radial direction of the sealing ring 4, that is, avoiding at least a part of the sealing ring 4 in the cylinder Under the squeezing of the cover 3 and the valve assembly 2, a relatively large displacement is generated in the radial direction of the sealing ring 4, so that the sealing effect can be further improved.
  • one of the second positioning protrusion 45 and the positioning hole 32 is provided on the sealing ring 4, and the other of the second positioning protrusion 45 and the positioning hole 32 is provided on the cylinder head 3.
  • the second positioning protrusion 45 is provided in the positioning hole 32.
  • the sealing ring 4 further includes a positioning portion 46.
  • the positioning portion 46 is provided on the inner edge of the ring portion 41, and the positioning portion 46 extends from the inner edge of the ring portion 41 to the center of the ring portion 41.
  • the positioning portion 46 may extend in the radial direction of the annular portion 41 (the seal ring 4).
  • One of the second positioning protrusion 45 and the positioning hole 32 is provided on the positioning portion 46. Therefore, the structure of the sealing ring 4 can be more reasonable.
  • the positioning portion 46 is provided with a second positioning protrusion 45, and the cylinder head 3 is provided with a positioning hole 32.
  • the sealing ring 4 can be integrally injection molded of rubber.
  • the cylinder 1 is provided with a first mounting portion 12 and a second mounting portion 13.
  • the cylinder 1, the first mounting portion 12 and the second mounting portion may be integrally formed, for example, the cylinder 1, the first mounting part 12 and the second mounting part 13 may be integrally sintered and formed.
  • the pressing cover 5 includes a cover body 51, a third mounting portion 52 and a fourth mounting portion 53, and the third mounting portion 52 and the fourth mounting portion 53 are connected to the cover body 51.
  • the cover 51 abuts on the elastic member 6, that is, the elastic member 6 is clamped between the cylinder head 3 and the cover 51.
  • the third mounting portion 52 is connected to the first mounting portion 12 by a fastener 9
  • the fourth mounting portion 53 is connected to the second mounting portion 13 by a fastener 9 so that the cover 51 can abut (press) against the elastic member 6 superior.
  • the fastener 9 since the sealing ring 4 has a good sealing effect, the fastener 9 only needs to have a small torque to achieve the sealing of the valve assembly 2. In this way, the deformation of the cylinder block 1 can be avoided, and the normal operation of the cylinder assembly 100 and the compressor can be ensured.
  • each of the third mounting portion 52 and the fourth mounting portion 53 is L-shaped, and the vertical portion 522 of the third mounting portion 52 and the fourth mounting portion
  • the vertical portion 532 of the portion 53 is connected to the cover 51
  • the horizontal portion 523 of the third mounting portion 52 is connected to the first mounting portion 12 through the fastener 9
  • the horizontal portion 533 of the fourth mounting portion 53 is connected to the first mounting portion 12 through the fastener 9
  • the second mounting part 13 is connected.
  • the cover 51, the third mounting portion 52, and the fourth mounting portion 53 may be integrally formed, and the fastener 9 may be a screw or a bolt.
  • the outer peripheral surface of the cylinder body 1 near the end of the valve assembly 2 is provided with a first protrusion and a second protrusion
  • the gland 5 includes a cover 51 and a third mounting Part 52 and the fourth mounting part 53, and the third mounting part 52 and the fourth mounting part 53 are connected to the cover 51.
  • the cover 51 abuts on the elastic member 6,
  • the third mounting portion 52 is provided with a first buckle 521, and the fourth mounting portion 53 is provided with a second buckle 531, and the first buckle 521 is locked in the On the first protrusion, the second buckle 531 is engaged with the second protrusion.
  • the gland 5 can be installed on the cylinder 1 more conveniently and easily.
  • the first protrusion and the second protrusion are integrally formed into an annular flange 14, that is, an annular flange 14 is provided on the outer peripheral surface of the cylinder 1. Therefore, there is no need to install the gland 5 on the cylinder 1 in a specific position, so that the gland 5 can be installed on the cylinder 1 more conveniently and easily.
  • the flange 14 and the cylinder 1 may be integrally formed, and the cover 51, the third mounting portion 52 and the fourth mounting portion 53 may be integrally formed.
  • the invention also provides a compressor.
  • the compressor according to the embodiment of the present invention includes the cylinder assembly 100 according to the above-described embodiment of the present invention. Therefore, the compressor according to the embodiment of the present invention has the advantages of no top cylinder phenomenon, no deformation of the cylinder 1 and stable operation.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressor (AREA)

Abstract

一种气缸组件和具有该气缸组件的压缩机。该气缸组件包括缸体（1）、阀组件（2）、缸盖（3）、消音器（8）和压盖（5），阀组件（2）设在缸体（1）内，缸盖（3）与阀组件（2）之间设有密封圈（4），消音器（8）与缸盖（3）一体成型，压盖（5）与缸体（1）相连，缸盖（3）位于缸体（1）与压盖（5）之间以便压盖（5）将缸盖（3）固定在缸体（1）上。该气缸组件具有密封效果好、零件数量少、制造难度和制造成本低、缸盖和缸体不变形等优点。

Description

气缸组件和具有该气缸组件的压缩机
相关申请的交叉引用
本申请基于申请号为202010477112.1、申请日为2020年05月29日的中国专利申请提出，并要求上述中国专利申请的优先权，上述中国专利申请的全部内容在此引入本申请作为参考。
技术领域
本发明涉及压缩机领域，具体地，涉及气缸组件和具有该气缸组件的压缩机。
背景技术
相关技术中的冰箱、冷柜等制冷设备多数使用往复式压缩机。往复式压缩机的气缸的缸盖通过螺钉安装到气缸的缸体上，由于用于安装缸盖的螺钉的扭矩较大，会导致缸体变形，进而导致活塞卡死、压缩机无法运转。
申请内容
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此，本发明的实施例提出一种气缸组件和具有该气缸组件的压缩机。
根据本发明实施例的气缸组件包括：缸体；阀组件，所述阀组件设在所述缸体内；缸盖，所述缸盖与所述阀组件之间设有密封圈；消音器，所述消音器与所述缸盖一体注塑成型；和压盖，所述压盖与所述缸体相连，所述缸盖位于所述缸体与所述压盖之间以便所述压盖将所述缸盖固定在所述缸体上。
根据本发明实施例的气缸组件具有密封效果好、零件数量少、制造难度和制造成本低、缸盖和缸体不变形的优点。
可选地，所述气缸组件进一步包括弹性件，所述弹性件为环形，所述弹性件设在所述缸盖与所述压盖之间，所述弹性件处于压缩状态。
可选地，所述缸体的一端具有沉孔，所述阀组件设在所述沉孔内，所述气缸组件进一步包括阀板垫片，所述阀板垫片设在所述沉孔的底壁面与所述阀组件之间。
可选地，所述沉孔的周壁面上设有第一定位凸起和定位凹槽中的一者，所述阀板垫片和所述阀组件的周面上设有所述第一定位凸起和所述定位凹槽中的另一者，所述第一定位凸起配合在所述定位凹槽内。
可选地，所述密封圈包括环形部和分隔部，所述分隔部具有第一端部和第二端部，所述第一端部和所述第二端部中的每一者均与所述环形部的内沿相连以便将所述环形部的内侧 空间分隔为两部分。
可选地，所述缸盖上设有容纳槽，所述密封圈的一部分设在所述容纳槽内，所述密封圈上设有第二定位凸起和定位孔中的一者，所述缸盖上设有所述第二定位凸起和所述定位孔中的另一者，所述第二定位凸起设在所述定位孔内。
可选地，所述密封圈进一步包括定位部，所述定位部设在所述环形部的内沿上，所述定位部从所述环形部的内沿向所述环形部的中心延伸，所述定位部上设有所述第二定位凸起和所述定位孔中的所述一者。
可选地，所述弹性件为碟簧。
可选地，所述缸体上设有第一安装部和第二安装部，所述压盖包括盖体、第三安装部和第四安装部，所述第三安装部和所述第四安装部与所述盖体相连，其中所述盖体抵靠在所述弹性件上，所述第三安装部通过紧固件与所述第一安装部相连，所述第四安装部通过紧固件与所述第二安装部相连。
可选地，所述第三安装部和所述第四安装部中的每一者为L型，所述第三安装部和所述第四安装部中的每一者的竖直部与所述盖体相连，所述第三安装部的水平部通过紧固件与所述第一安装部相连，所述第四安装部的水平部通过紧固件与所述第二安装部相连。
可选地，所述缸体靠近所述阀组件一端的外周面上设有第一凸起和第二凸起，所述压盖包括盖体、第三安装部和第四安装部，所述第三安装部和所述第四安装部与所述盖体相连，其中所述盖体抵靠在所述弹性件上，所述第三安装部上设有第一卡扣，所述第四安装部上设有第二卡扣，所述第一卡扣卡合在所述第一凸起上，所述第二卡扣卡合在所述第二凸起上，可选地，所述第一凸起和所述第二凸起一体成型为环形的凸缘。
根据本发明实施例的压缩机包括根据本发明实施例的气缸组件。
根据本发明实施例的压缩机具有无顶缸现象、缸体不变形的优点。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图示出的结构获得其他的附图。
图1是根据本发明实施例的气缸组件的结构示意图；
图2是根据本发明实施例的气缸组件的爆炸图；
图3是根据本发明实施例的气缸组件的结构示意图；
图4是根据本发明实施例的气缸组件的爆炸图；
图5是根据本发明实施例的气缸组件的缸体的结构示意图；
图6是根据本发明实施例的气缸组件的压盖的结构示意图；
图7是根据本发明实施例的气缸组件的缸体的结构示意图；
图8是根据本发明实施例的气缸组件的压盖的结构示意图；
图9是根据本发明实施例的气缸组件的密封圈的结构示意图；
图10是根据本发明实施例的气缸组件的缸盖的局部结构示意图。
本申请目的的实现、功能特点及优点将结合实施例，参照附图做进一步说明。
具体实施方式
下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本申请的一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
需要说明，本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等，如果该特定姿态发生改变时，则该方向性指示也相应地随之改变。
另外，在本申请中涉及“第一”、“第二”等的描述仅用于描述目的，而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外，各个实施例之间的技术方案可以相互结合，但是必须是以本领域普通技术人员能够实现为基础，当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在，也不在本申请要求的保护范围之内。
下面参考附图描述根据本发明实施例的气缸组件100。如图1-图10所示，根据本发明实施例的气缸组件100包括缸体1、阀组件2、缸盖3、压盖5和消音器8。
阀组件2设在缸体1内，缸盖3与阀组件2之间设有密封圈4。消音器8与缸盖3一体注塑成型。压盖5与缸体1相连，缸盖3位于缸体1与压盖5之间，以便压盖5将缸盖3固定在缸体1上，即缸盖3被夹持在缸体1与压盖5之间。
根据本发明实施例的气缸组件100通过使消音器8和缸盖3一体注塑成型，从而可以减小气缸组件100的零件数量、降低气缸组件100的制造难度和制造成本。
但是如果利用紧固件(例如螺钉或螺栓)将塑料制成的缸盖3安装在缸体1上，会导致缸盖3变形、甚至损坏。根据本发明实施例的气缸组件100通过利用压盖5将缸盖3固定在缸体1上，从而可以极大地减小缸盖3的受力，以便避免缸盖3变形、甚至损坏。
而且，根据本发明实施例的气缸组件100通过在缸盖3与阀组件2之间设置密封性能良好的密封圈4，从而压盖5只需要施加较小的压力就能实现阀组件2的密封。由此可以极大地减小压盖5对缸体1的作用力，从而可以避免缸体1产生变形，确保气缸组件100和压缩机能够正常运转。
因此，根据本发明实施例的气缸组件100具有密封效果好、零件数量少、制造难度和制造成本低、缸盖3和缸体1不变形等优点。
如图1-图10所示，气缸组件100包括缸体1、阀组件2、缸盖3、压盖5和弹性件6。缸体1的一端具有沉孔11，阀组件2设在沉孔11内。
弹性件6为环形，弹性件6设在缸盖3与压盖5之间，弹性件6处于压缩状态。换言之，弹性件6被夹持在缸盖3与压盖5之间。可选地，弹性件6为碟簧。
通过在缸盖3与压盖5之间设置环形的弹性件6，从而可以使压盖5施加的压力通过弹性件6均匀地传递到缸盖3上，进而可以使缸盖3将密封圈4压紧在阀组件2上，以便进一步提高密封效果。
如图2和图4所示，气缸组件100可以进一步包括阀板垫片7，阀板垫片7设在沉孔11的底壁面113与阀组件2之间。沉孔11的底壁面113是沉孔11的与其开口相对的壁面。由此可以进一步提高阀组件2的密封性。
如图2、图4和图5所示，沉孔11的周壁面112上设有第一定位凸起111和定位凹槽21中的一者，阀板垫片7和阀组件2的周面上设有第一定位凸起111和定位凹槽21中的另一者，第一定位凸起111配合在定位凹槽21内。由此可以降低阀板垫片7和阀组件2的定位难度、提高阀板垫片7和阀组件2的定位精度。
可选地，沉孔11的周壁面112上设有第一定位凸起111，以便避免降低缸体1的结构强度。阀板垫片7的周面上设有定位凹槽21，阀组件2的周面上设有定位凹槽21。
如图9所示，密封圈4包括环形部41和分隔部42，分隔部42具有第一端部43和第二端部44，第一端部43和第二端部44中的每一者均与环形部41的内沿相连以便将环形部41的内侧空间分隔为两部分。由此可以有效地将阀组件2的吸气侧和排气侧分隔开，从而使气缸组件100具有更好的密封性能。可选地，分隔部42为L型。
如图10所示，缸盖3上设有容纳槽31，密封圈4的一部分设在容纳槽31内。由此可以更加稳固地安装密封圈4，避免密封圈4在缸盖3和阀组件2的挤压下、在密封圈4的径向上产生较大变形，即避免密封圈4的至少一部分在缸盖3和阀组件2的挤压下、在密封圈4的径向上产生较大的位移，从而可以进一步提高密封效果。
如图9和图10所示，密封圈4上设有第二定位凸起45和定位孔32中的一者，缸盖3上设有第二定位凸起45和定位孔32中的另一者，第二定位凸起45设在定位孔32内。由 此可以更加稳固地安装密封圈4，进一步避免密封圈4在缸盖3和阀组件2的挤压下、在密封圈4的径向上产生较大变形，从而可以进一步提高密封效果。
如图9所示，密封圈4进一步包括定位部46。定位部46设在环形部41的内沿上，定位部46从环形部41的内沿向环形部41的中心延伸。可选地，定位部46可以沿环形部41(密封圈4)的径向延伸。定位部46上设有第二定位凸起45和定位孔32中的一者。由此可以使密封圈4的结构更加合理。
可选地，定位部46上设有第二定位凸起45，缸盖3上设有定位孔32。密封圈4可以由橡胶一体注塑成型。
如图1、图2、图5和图6所示，缸体1上设有第一安装部12和第二安装部13，可选地，缸体1、第一安装部12和第二安装部13可以一体成型，例如，缸体1、第一安装部12和第二安装部13可以一体烧结成型。
压盖5包括盖体51、第三安装部52和第四安装部53，第三安装部52和第四安装部53与盖体51相连。其中，盖体51抵靠在弹性件6上，即弹性件6被夹持在缸盖3与盖体51之间。第三安装部52通过紧固件9与第一安装部12相连，第四安装部53通过紧固件9与第二安装部13相连，以便盖体51能够抵靠(压)在弹性件6上。
由于密封圈4具有良好的密封效果，因此紧固件9只需具有较小的扭矩就能实现阀组件2的密封。由此可以避免缸体1产生变形，确保气缸组件100和压缩机能够正常运转。
可选地，如图1、图2和图6所示，第三安装部52和第四安装部53中的每一者为L型，第三安装部52的竖直部522和第四安装部53的竖直部532与盖体51相连，第三安装部52的水平部523通过紧固件9与第一安装部12相连，第四安装部53的水平部533通过紧固件9与第二安装部13相连。
具体地，盖体51、第三安装部52和第四安装部53可以一体成型，紧固件9可以是螺钉或螺栓。
如图3、图4、图7和图8所示，缸体1靠近阀组件2一端的外周面上设有第一凸起和第二凸起，压盖5包括盖体51、第三安装部52和第四安装部53，第三安装部52和第四安装部53与盖体51相连。其中，盖体51抵靠在弹性件6上，第三安装部52上设有第一卡扣521，第四安装部53上设有第二卡扣531，第一卡扣521卡合在该第一凸起上，第二卡扣531卡合在该第二凸起上。由此可以更加方便地、更加容易地将压盖5安装到缸体1上。
可选地，该第一凸起和该第二凸起一体成型为环形的凸缘14，即缸体1的外周面上设有环形的凸缘14。由此无需以特定位置来将压盖5安装到缸体1上，从而可以更加方便地、更加容易地将压盖5安装到缸体1上。凸缘14和缸体1可以一体成型，盖体51、第三安装部52和第四安装部53可以一体成型。
本发明还提供压缩机。根据本发明实施例的压缩机包括根据本发明上述实施例的气缸组件100。因此，根据本发明实施例的压缩机具有无顶缸现象、缸体1不变形、运行稳定等优点。
以上所述仅为本申请的优选实施例，并非因此限制本申请的专利范围，凡是在本申请的发明构思下，利用本申请说明书及附图内容所作的等效结构变换，或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。

Claims (12)

  1. 一种气缸组件，其特征在于，包括：
    缸体；
    阀组件，所述阀组件设在所述缸体内；
    缸盖，所述缸盖与所述阀组件之间设有密封圈；
    消音器，所述消音器与所述缸盖一体注塑成型；和
    压盖，所述压盖与所述缸体相连，所述缸盖位于所述缸体与所述压盖之间以便所述压盖将所述缸盖固定在所述缸体上。
  2. 根据权利要求1所述的气缸组件，其特征在于，进一步包括弹性件，所述弹性件为环形，所述弹性件设在所述缸盖与所述压盖之间，所述弹性件处于压缩状态。
  3. 根据权利要求1所述的气缸组件，其特征在于，所述缸体的一端具有沉孔，所述阀组件设在所述沉孔内，所述气缸组件进一步包括阀板垫片，所述阀板垫片设在所述沉孔的底壁面与所述阀组件之间。
  4. 根据权利要求3所述的气缸组件，其特征在于，所述沉孔的周壁面上设有第一定位凸起和定位凹槽中的一者，所述阀板垫片和所述阀组件的周面上设有所述第一定位凸起和所述定位凹槽中的另一者，所述第一定位凸起配合在所述定位凹槽内。
  5. 根据权利要求1所述的气缸组件，其特征在于，所述密封圈包括环形部和分隔部，所述分隔部具有第一端部和第二端部，所述第一端部和所述第二端部中的每一者均与所述环形部的内沿相连以便将所述环形部的内侧空间分隔为两部分。
  6. 根据权利要求5所述的气缸组件，其特征在于，所述缸盖上设有容纳槽，所述密封圈的一部分设在所述容纳槽内，所述密封圈上设有第二定位凸起和定位孔中的一者，所述缸盖上设有所述第二定位凸起和所述定位孔中的另一者，所述第二定位凸起设在所述定位孔内。
  7. 根据权利要求6所述的气缸组件，其特征在于，所述密封圈进一步包括定位部，所述定位部设在所述环形部的内沿上，所述定位部从所述环形部的内沿向所述环形部的中心延伸，所述定位部上设有所述第二定位凸起和所述定位孔中的所述一者。
  8. 根据权利要求1所述的气缸组件，其特征在于，所述弹性件为碟簧。
  9. 根据权利要求1所述的气缸组件，其特征在于，所述缸体上设有第一安装部和第二安装部，所述压盖包括盖体、第三安装部和第四安装部，所述第三安装部和所述第四安装部与所述盖体相连，其中所述盖体抵靠在所述弹性件上，所述第三安装部通过紧固件与所述第一安装部相连，所述第四安装部通过紧固件与所述第二安装部相连。
  10. 根据权利要求9所述的气缸组件，其特征在于，所述第三安装部和所述第四安装部中的每一者为L型，所述第三安装部和所述第四安装部中的每一者的竖直部与所述盖体相连，所述第三安装部的水平部通过紧固件与所述第一安装部相连，所述第四安装部的水平部通过紧固件与所述第二安装部相连。
  11. 根据权利要求1所述的气缸组件，其特征在于，所述缸体靠近所述阀组件一端的外周面上设有第一凸起和第二凸起，所述压盖包括盖体、第三安装部和第四安装部，所述第三安装部和所述第四安装部与所述盖体相连，其中所述盖体抵靠在所述弹性件上，所述第三安装部上设有第一卡扣，所述第四安装部上设有第二卡扣，所述第一卡扣卡合在所述第一凸起上，所述第二卡扣卡合在所述第二凸起上，可选地，所述第一凸起和所述第二凸起一体成型为环形的凸缘。
  12. 一种压缩机，其特征在于，包括根据权利要求1-11中任一项所述的气缸组件。
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KR20220073852A (ko) 2022-06-03

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