WO2021227478A1 - 光伏槽式机及光伏槽式机兼容性设计方法 - Google Patents

光伏槽式机及光伏槽式机兼容性设计方法 Download PDF

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WO2021227478A1
WO2021227478A1 PCT/CN2020/135196 CN2020135196W WO2021227478A1 WO 2021227478 A1 WO2021227478 A1 WO 2021227478A1 CN 2020135196 W CN2020135196 W CN 2020135196W WO 2021227478 A1 WO2021227478 A1 WO 2021227478A1
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photovoltaic
overflow
trough
sets
enclosure
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PCT/CN2020/135196
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English (en)
French (fr)
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蒋新
陈国才
沈洪旗
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苏州晶洲装备科技有限公司
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Publication of WO2021227478A1 publication Critical patent/WO2021227478A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005—Apparatus not specifically provided for elsewhere
    • H01L21/67011—Apparatus for manufacture or treatment
    • H01L21/67017—Apparatus for fluid treatment
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

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  • This application relates to the field of photovoltaic equipment, for example, to a photovoltaic trough machine and a photovoltaic trough machine compatibility design method.
  • the workpiece (cell) is installed in the fixture (flower basket), and the manipulator completes the transportation from the loading section, the process section to the discharge section; in this process, the process treatment (pickling, alkali cleaning, manufacturing process) is completed in multiple process sections. Velvet, washing and drying, etc.).
  • the cell specifications are: cells are all square, with a thickness of 0.16-0.2mm, and side lengths of 156.75mm, 158.75mm, 167.75mm and 210mm.
  • the outer dimensions of the flower baskets are divided into two series, 210mm is one type, and the rest are the other.
  • the photovoltaic trough machine equipment In order to fully respond to market changes, the photovoltaic trough machine equipment must be compatible with two flower basket specifications.
  • This application provides a photovoltaic trough machine, which is compatible with flower baskets of two sizes.
  • the present application provides a photovoltaic trough machine, including a process tank, the process tank includes: a tank body; an overflow enclosure, the overflow enclosure is arranged in the tank body; the enclosure heightening board, the The enclosure heightening board is selectively arranged on the edge of the overflow enclosure; an overflow volume reduction box, the overflow volume reduction box is selectively arranged inside the overflow enclosure, the overflow volume reduction box It includes a plurality of side panels; and a nozzle, the nozzle is provided with two sets of different sizes, and the two sets of the nozzle are arranged in the tank in an alternative manner.
  • the heightening board of the enclosure is connected to the edge of the overflow enclosure by means of bolts or welding.
  • one side of the overflow volume reduction box is open.
  • the photovoltaic trough machine further includes two sets of support chassis with different sizes, and the two sets of support chassis are arranged at the bottom of the trough in an alternative manner.
  • the photovoltaic trough machine further includes a handling manipulator, and the handling manipulator is provided with two sets of installation stations.
  • the photovoltaic trough machine further includes a loading section and a loading section, and both the loading section and the loading section are provided with two sets of installation stations.
  • the photovoltaic trough machine of this application is equipped with a hoarding heightening board, an overflow reducing box and two sets of nozzles with different sizes.
  • the hoarding heightening board is set on the overflow hoarding
  • the overflow volume reduction box is not used, and large-size nozzles are used;
  • the overflow volume reduction box is used to reduce the storage space of the liquid medicine, thereby reducing the use of liquid medicine to reduce costs.
  • Use hoarding and heightening boards, and use small-size nozzles are well compatible with flower baskets of two sizes. Only need to replace fewer parts to achieve such compatibility, making the photovoltaic trough machine more suitable for market demand.
  • This application also provides a method for designing the compatibility of the photovoltaic trough machine, which can make the photovoltaic trough machine compatible with flower baskets of two sizes.
  • An embodiment provides a compatibility design method for a photovoltaic tank machine, which includes: setting two different chemical liquid storage spaces in the tank, two different nozzle sizes, and two different overflows for the tank body of the process tank. high.
  • the photovoltaic trough machine compatibility design method further includes: setting two sets of installation stations on the handling manipulator.
  • the photovoltaic trough machine compatibility design method further includes: setting two sets of installation stations in the loading section and the unloading section.
  • the method for designing compatibility of the photovoltaic tank machine further includes: preparing two sets of support chassis with different sizes for the process tank.
  • the compatibility design method of the photovoltaic tank machine of this application makes a small amount of modification to the process tank, that is, two different chemical liquid storage spaces in the tank, two different nozzle sizes, and two different tanks are set for the tank body of the process tank.
  • This kind of overflow height makes it compatible with flower baskets of two sizes. There is no need to replace the whole set of equipment, which can be applied to flower baskets of two sizes, which is very economical.
  • Fig. 1 is a preferred perspective schematic view of a photovoltaic trough machine provided by an embodiment of the present application
  • Fig. 2 is a schematic diagram of the state of a hollow groove in the process groove in Fig. 1;
  • Fig. 3 is a perspective schematic view of the process tank of Fig. 2 being switched to a state of loading small flower baskets;
  • Fig. 4 is a perspective schematic view of the process tank of Fig. 2 being switched to a state where a large flower basket is loaded.
  • the photovoltaic trough machine includes an upper material section 10, a lower material section 11 and a process section arranged between the upper material section 10 and the lower material section 11.
  • the process section includes a plurality of process tanks 1 and a handling robot 9 arranged to transfer flower baskets between the process tanks 1.
  • the process tank 1 is in an empty tank state.
  • the process tank 1 includes a tank body 2 and an overflow enclosure 3 arranged in the tank body 2.
  • the liquid inlet mechanism provided at the bottom of the process tank 1 is not shown.
  • the liquid medicine is loaded in the overflow enclosure 3, and the flower baskets (see Figs. 3 and 4) containing the cells are arranged in the overflow enclosure 3, and the dirt overflows from the upper edge of the overflow enclosure 3.
  • the nozzle 6, the overflow volume reduction box 5 and the supporting chassis 8 are loaded in the process tank 1.
  • the nozzle 6 is configured to spray the liquid medicine to the battery slices 14 in the small flower basket 12. For the sake of simplicity, only one battery slice 14 loaded in a single small flower basket 12 is shown in the figure. The size of the nozzle 6 is smaller than that of the nozzle 6 in FIG. 4.
  • the overflow volume reduction box 5 is arranged on the inner side of the overflow enclosure 3, and the three sides of the overflow volume reduction box 5 are provided with side plates 7, and the side plates 7 have a preset thickness, thereby reducing the overflow.
  • the volume in the flow enclosure 3 reduces the amount of liquid medicine that needs to be loaded, thereby saving the amount of liquid medicine, and thereby reducing the production cost.
  • the other side of the overflow volume reduction box 5 is open, which facilitates the installation of other pipes (not shown in the figure).
  • side plates 7 may be provided on all four sides of the overflow volume reduction box 5.
  • the supporting chassis 8 is arranged at the bottom of the tank body 2, and the supporting chassis 8 is also called a flow plate.
  • the supporting chassis 8 is provided with densely distributed through holes so that the liquid medicine can evenly flow into the overflow enclosure 3 from the bottom. Inside.
  • the size of the nozzle 6 is larger than the size of the nozzle 6 in FIG. 3 to adapt to the large flower basket 13.
  • the hoarding heightening board 4 is arranged on the upper edge of the overflow hoarding 3 to form a circle, which heightens the overflow hoarding 3, thereby increasing the overflow height, and adapting to the large flower basket 13. Because the size of the large flower basket 13 is small, the size of the flower basket 12 is large.
  • the function of adjusting the overflow height can be realized by simple components such as the hoarding heightening board 4, which is economical and convenient.
  • the heightening board 4 is connected to the upper edge of the overflow coaming 3 by bolts, that is, the heightening board 4 is detachably connected to the upper edge of the overflow coaming 3 by bolts.
  • the enclosure heightening plate 4 can also be detachably connected to the upper edge of the overflow enclosure 3 by welding.
  • the support chassis 8 is set at the bottom of the tank 2.
  • the support chassis 8 is also called a flow plate.
  • the support chassis 8 is provided with densely distributed through holes to allow the liquid medicine to flow evenly into the overflow enclosure from the bottom. ⁇ 3 ⁇ .
  • the size of the supporting chassis 8 in FIG. 4 and the distribution of the through holes are different from those of the supporting chassis 8 in FIG. 3 to adapt to the large flower basket 13.
  • the distribution of the through holes in the support chassis 8 has a certain impact on the water flow, thereby affecting the quality of the process. Therefore, when switching between a large flower basket and a small flower basket, the corresponding support chassis 8 should be replaced.
  • two sets of installation stations are provided on the handling manipulator 9 (see FIG. 1), so that corresponding flower basket hooks can be selectively installed for the flower basket.
  • two sets of installation stations are provided on the loading section 10 and the unloading section 11 (see FIG. 1), so that corresponding basket trays can be selectively installed for the flower baskets.
  • This example also provides a compatibility design method for photovoltaic trough machines.
  • two different liquid containing spaces in the tank, two different nozzle sizes, and two different overflow heights are provided for the tank body of the process tank.
  • the overflow and volume reduction box 5 is used to set different storage spaces for the liquid medicine in the tank, so as to save the amount of liquid medicine when the small flower basket 12 is used; two sets of nozzles with different sizes are prepared to adapt to the large flower basket 13 and Small flower basket 12; through the hoarding heightening board 4 to realize the switching of different overflow heights.
  • two sets of installation stations are provided on the handling manipulator so that the corresponding flower basket hooks can be installed.
  • the loading section and the unloading section of the photovoltaic trough machine are equipped with two sets of installation stations, so that the corresponding flower basket trays can be selectively installed for the flower baskets.
  • the photovoltaic trough machine and the photovoltaic trough machine compatibility design method of this embodiment can adapt the photovoltaic trough machine to large flower baskets and small flower baskets by changing only a few components, so that the photovoltaic trough The type machine is more suitable for market demand.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Electromagnetism (AREA)
  • Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)
  • Photovoltaic Devices (AREA)

Abstract

一种光伏槽式机，包括工艺槽，所述工艺槽包括：槽体；溢流围板，所述溢流围板设置在所述槽体内；围板加高板，所述围板加高板选择性设置在所述溢流围板上边缘；溢流减容盒，所述溢流减容盒选择性设置在所述溢流围板内侧，所述溢流减容盒包括多个侧边板；及喷管，所述喷管设置有尺寸大小不同的两套，两套所述喷管以择一的方式设置在所述槽体中。

Description

光伏槽式机及光伏槽式机兼容性设计方法
本申请要求申请日为2020年5月9日、申请号为202010387549.6的中国专利申请的优先权，该申请的全部内容通过引用结合在本申请中。
技术领域
本申请涉及光伏设备领域，例如涉及一种光伏槽式机及一种光伏槽式机兼容性设计方法。
背景技术
工件(电池片)装在夹具中(花篮)，由机械手完成上料段、工艺段到出料段的搬运；在这过程中，在多个工艺段完成工艺处理(酸洗、碱洗、制绒、清洗及干燥等)。
虽然工艺不同，每个工艺段数量及规格不同，设备名称不同，但基本原理都类似。
电池片根据市场需求变化，相关技术中有多种规格，导致花篮尺寸也有多种规格。
电池片规格有：电池片均为正方形，厚度0.16-0.2mm，边长有156.75mm、158.75mm、167.75mm及210mm等尺寸。花篮外形尺寸分为两大系列，210mm为一种，其余为另一种。
为充分应对市场变化，光伏槽式机设备上要实现两种花篮规格的兼容。
相关技术上，是在确定更换产品时，更换整台设备，或是整体更换工艺槽及相关部分。
发明内容
本申请提供了一种光伏槽式机，能够兼容两种大小规格的花篮。
本申请提供了一种光伏槽式机，包括工艺槽，所述工艺槽包括：槽体；溢流围板，所述溢流围板设置在所述槽体内；围板加高板，所述围板加高板选择性设置在所述溢流围板上边缘；溢流减容盒，所述溢流减容盒选择性设置在所述溢流围板内侧，所述溢流减容盒包括多个侧边板；及喷管，所述喷管设置有尺寸大小不同的两套，两套所述喷管以择一的方式设置在所述槽体中。
可选地，所述围板加高板以螺栓方式或焊接方式连接在所述溢流围板上边缘。
可选地，所述溢流减容盒的一侧面为开放。
可选地，所述光伏槽式机还包括尺寸大小不同的两套支撑底盘，两套所述支撑底盘以择一的方式设置在所述槽体内的底部。
可选地，所述光伏槽式机还包括搬运机械手，所述搬运机械手上设置有两套安装工位。
可选地，所述光伏槽式机还包括上料段和下料段，所述上料段和所述下料段均设置有两组安装工位。
本申请的光伏槽式机，由于设置了围板加高板、溢流减容盒以及尺寸大小不同的两套喷管，在使用大花篮时，将围板加高板设置在溢流围板上边缘，不使用溢流减容盒，且使用大规格的喷管；在使用小花篮时，使用溢流减容盒而减小药液容纳空间，从而减少药液的使用以降低成本，不使用围板加高板，使用小规格的喷管。这样的光伏槽式机能够很好地兼容两种大小规格的花篮。只需更换较少的部件即可实现这样的兼容，使得光伏槽式机更适应市场需求。
本申请还提供了一种光伏槽式机兼容性设计方法，能够使光伏槽式机兼容两种大小规格的花篮。
一实施例提供了一种光伏槽式机兼容性设计方法，包括：针对工艺槽的槽体设置不同的两种槽内药液容纳空间、不同的两种喷管尺寸以及不同的两种溢流高度。
可选地，所述光伏槽式机兼容性设计方法还包括：在搬运机械手上设置两套安装工位。
可选地，所述光伏槽式机兼容性设计方法还包括：在上料段和下料段设置两组安装工位。
可选地，所述光伏槽式机兼容性设计方法还包括：针对工艺槽准备两套尺寸大小不同的支撑底盘。
本申请的光伏槽式机兼容性设计方法，对工艺槽进行少量的改动，即针对工艺槽的槽体设置不同的两种槽内药液容纳空间、不同的两种喷管尺寸以及不同的两种溢流高度，从而很好地兼容两种大小规格的花篮。无需更换整套设备即可适用大小两种规格的花篮，具有很大的经济性。
附图说明
附图中：
图1是本申请一实施例提供的一种光伏槽式机优选的立体示意图；
图2是图1中工艺槽中空槽状态示意图；
图3是图2的工艺槽切换为装载小花篮状态的立体示意图；
图4是图2的工艺槽切换为装载大花篮状态的立体示意图。
其中，附图标记说明如下：
1、工艺槽；
2、槽体；
3、溢流围板；
4、围板加高板；
5、溢流减容盒；
6、喷管；
7、侧边板；
8、支撑底盘；
9、搬运机械手；
10、上料段；
11、下料段；
12、小花篮；
13、大花篮；
14、电池片。
具体实施方式
在本申请的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。此外，术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性。
此外，下面所描述的本申请不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。
如图1所示光伏槽式机，包括上料段10、下料段11以及设置在上料段10和下料段11之间的工艺段。工艺段包括多个工艺槽1以及设置为在工艺槽1之间转运花篮的搬运机械手9。
如图2所示工艺槽1，为空槽状态，工艺槽1包括槽体2和设置在槽体2内的溢流围板3，工艺槽1底部设置的进液机构未显示。药液装载在溢流围板3内，装载电池片的花篮(参见图3、4)设置在溢流围板3内，玷污物从溢流围板3上缘溢出。
如图3所示，当需要使用小花篮12时，在工艺槽1内装载喷管6、溢流减容盒5以及支撑底盘8。
其中，喷管6设置为向小花篮12内的电池片14喷射药液，图中为了简便只显示单个小花篮12中装载的一片电池片14。喷管6的尺寸相对于图4中的喷管6尺寸较小。
其中，溢流减容盒5设置在溢流围板3内侧，溢流减容盒5的三个侧面均设置了侧边板7，侧边板7具有预设的厚度，从而减小了溢流围板3内的容积，减小了需要装载的药液量，从而节约了药液用量，进而减少了生产成本。溢流减容盒5的另一侧面为开放，从而方便于设置其它管道(图中未示出)。其它实施方式中，还可以使溢流减容盒5的四面均设置侧边板7。
其中，支撑底盘8设置在槽体2内的底部，支撑底盘8也称为匀流板，支撑底盘8中开设有密布的通孔，以使药液从底部均匀地流进溢流围板3内。
如图4所示，当需要使用大花篮13时，在工艺槽1内装载喷管6、围板加高板4以及支撑底盘8。
其中，喷管6的尺寸比图3中喷管6的尺寸大，以适应于大花篮13。
其中，围板加高板4设置在溢流围板3的上边缘，形成为一圈，加高了溢流围板3，从而提高了溢流高度，从而适应于大花篮13。因为大花篮13的尺寸较小花篮12的尺寸大。通过围板加高板4这样简单的部件即可实现调节溢流高度的功能，具有经济性和便利性。围板加高板4以螺栓方式连接在溢流围板3上边缘，即通过螺栓将围板加高板4可拆卸地连接在溢流围板3上边缘。其它实施方式中，也可以通过焊接的方式将围板加高板4可拆卸地连接在溢流围板3上边缘。
如图4，支撑底盘8设置在槽体2内的底部，支撑底盘8也称为匀流板，支撑底盘8中开设有密布的通孔，以使药液从底部均匀地流进溢流围板3内。图4的支撑底盘8尺寸以及通孔分布与图3中支撑底盘8不相同，以适应于大花篮13。支撑 底盘8中通孔的分布对水流有一定的影响，从而影响工艺质量，因此在切换大花篮与小花篮时，应该更换对应的支撑底盘8。
为了适应小花篮12与大花篮13，搬运机械手9(参见图1)上设置有两套安装工位，从而针对花篮可选择性安装对应的花篮吊钩。
为了适应小花篮12与大花篮13，上料段10和下料段11(参见图1)上设置有两组安装工位，从而针对花篮可选择性安装对应的花篮托盘。
本例还提供了光伏槽式机兼容性设计方法，针对工艺槽的槽体设置两种不同的槽内药液容纳空间、两种不同的喷管尺寸以及两种不同的溢流高度。如前所述，通过溢流减容盒5设置不同的槽内药液容纳空间，从而在使用小花篮12时节省药液用量；通过预备两套尺寸大小不同的喷管来适应大花篮13与小花篮12；通过围板加高板4实现不同溢流高度的切换。
为了匹配大花篮与小花篮，准备了两套大小尺寸不同的支撑底盘8，也称匀流板。
为了匹配大花篮与小花篮而不更换整个搬运机械手，在搬运机械手上设置两套安装工位，从而可以安装对应的花篮吊钩。
为了适应大花篮与小花篮，光伏槽式机的上料段和下料段上均设置有两组安装工位，从而针对花篮可选择性安装对应的花篮托盘。
综上所述，本实施例的光伏槽式机及光伏槽式机兼容性设计方法，只通过改变极少的部件，即可使光伏槽式机适应于大花篮和小花篮，从而使光伏槽式机更适应市场需求。

Claims (10)

  1. 一种光伏槽式机，包括工艺槽(1)，所述工艺槽(1)包括：
    槽体(2)；
    溢流围板(3)，所述溢流围板(3)设置在所述槽体(2)内；
    围板加高板(4)，所述围板加高板(4)选择性设置在所述溢流围板(3)上边缘；
    溢流减容盒(5)，所述溢流减容盒(5)选择性设置在所述溢流围板(3)内侧，所述溢流减容盒(5)包括多个侧边板(7)；及
    喷管(6)，所述喷管(6)设置有尺寸大小不同的两套，两套所述喷管(6)以择一的方式设置在所述槽体(2)中。
  2. 根据权利要求1所述的光伏槽式机，其中：所述围板加高板(4)以螺栓方式或焊接方式连接在所述溢流围板(3)上边缘。
  3. 根据权利要求1所述的光伏槽式机，其中：所述溢流减容盒(5)的一侧面为开放。
  4. 根据权利要求1所述的光伏槽式机，还包括尺寸大小不同的两套支撑底盘(8)，两套所述支撑底盘(8)以择一的方式设置在所述槽体(2)内的底部。
  5. 根据权利要求1所述的光伏槽式机，还包括搬运机械手(9)，所述搬运机械手(9)上设置有两套安装工位。
  6. 根据权利要求1所述的光伏槽式机，还包括上料段(10)和下料段(11)，所述上料段(10)和所述下料段(11)均设置有两组安装工位。
  7. 一种光伏槽式机兼容性设计方法，包括：针对工艺槽的槽体设置两种不同的槽内药液容纳空间、两种不同的喷管尺寸以及两种不同的溢流高度。
  8. 根据权利要求7所述的光伏槽式机兼容性设计方法，还包括：在搬运机械手上设置两套安装工位。
  9. 根据权利要求7所述的光伏槽式机兼容性设计方法，还包括：在上料段和下料段设置两组安装工位。
  10. 根据权利要求7所述的光伏槽式机兼容性设计方法，还包括：针对工艺槽准备两套尺寸大小不同的支撑底盘。
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