WO2021213557A2 - 一种淤泥治理用可双向送料的淤泥固化装置 - Google Patents

一种淤泥治理用可双向送料的淤泥固化装置 Download PDF

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Publication number
WO2021213557A2
WO2021213557A2 PCT/CN2021/104522 CN2021104522W WO2021213557A2 WO 2021213557 A2 WO2021213557 A2 WO 2021213557A2 CN 2021104522 W CN2021104522 W CN 2021104522W WO 2021213557 A2 WO2021213557 A2 WO 2021213557A2
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WIPO (PCT)
Prior art keywords
sludge
shaft
connection structure
right sides
fixed
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PCT/CN2021/104522
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English (en)
French (fr)
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WO2021213557A3 (zh
Inventor
程强强
赵志强
张领雷
郭玉
倪晓燕
闫高原
杜彬
王磊
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江苏建筑职业技术学院
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Application filed by 江苏建筑职业技术学院 filed Critical 江苏建筑职业技术学院
Priority to JP2021574757A priority Critical patent/JP7266918B2/ja
Priority to ZA2021/05565A priority patent/ZA202105565B/en
Publication of WO2021213557A2 publication Critical patent/WO2021213557A2/zh
Publication of WO2021213557A3 publication Critical patent/WO2021213557A3/zh

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/008Sludge treatment by fixation or solidification
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

Definitions

  • the invention relates to the technical field of sludge solidification, in particular to a sludge solidification device capable of bidirectional feeding for sludge treatment.
  • silt is often found at the bottom of ponds and rivers. Excessive silt will reduce the water capacity of ponds or rivers and deteriorate the water environment, which will make organisms difficult to survive. Therefore, regular cleaning is required. Existing silt cleaning usually relies on silt curing equipment to remove the sludge. After curing, it can be used for other purposes.
  • the existing sludge solidification device for sludge treatment is not convenient for further solidification treatment of the sludge, and it is not convenient to load the solidified sludge, and it is not convenient to treat the generated wastewater.
  • the existing sludge solidification device usually relies on mechanical extrusion The water in the sludge is filtered out, and the waste water produced is inconvenient for treatment. There may be pollutants in the mixture of sludge and rainwater, and the dewatered sludge is still relatively soft. There are few occasions for use, and the direct stacking of the treated sludge needs to be excavated The machine is loaded and transported.
  • the object of the present invention is to provide a sludge solidification device capable of bidirectional feeding for sludge treatment, so as to solve the problem that the existing sludge solidification device proposed in the background art is inconvenient for further solidification treatment of sludge and inconvenient for solidified sludge.
  • a sludge curing device capable of bidirectional feeding for sludge treatment, comprising a curing machine body, the rear end of the curing machine body is provided with a feed roller, and the curing machine body
  • the front end bearing is installed with a discharge roller
  • the curing machine body is fixedly installed with a water receiving tank on the lower side
  • the right side of the rear end of the curing machine body is fixedly installed with a peristaltic pump housing
  • the left and right side walls of the peristaltic pump housing are respectively
  • the left and right ends of the drive shaft constitute a bearing connection structure
  • the left end of the drive shaft and the right end of the feed roller shaft constitute a fixed connection structure.
  • Three fixed brackets are uniformly arranged in the form of a circle, and the fixed disk and the fixed bracket are both arranged on the inner side of the peristaltic pump housing.
  • the fixed brackets on the left and right sides are connected, and the outer sides of the fixed shaft are all bearing connected with rotating sleeves
  • the upper inner side of the peristaltic pump housing is provided with a peristaltic tube
  • the front side of the peristaltic tube is connected to the water receiving tank through a connecting tube
  • the rear side of the peristaltic tube is connected to the filter device through a connecting tube
  • the filter device is fixedly installed on the right side of the rear end of the curing machine body
  • the rear end of the filter device is provided with a connecting tube
  • the right end of the discharging roller shaft It forms a key connection structure with one end of the No.
  • the other end of the No. 1 belt transmission mechanism forms a key connection structure with the right end of the transmission shaft.
  • Both the left and right ends of the transmission shaft form a bearing connection structure with the mounting seat, and
  • One mounting seat is fixedly installed on the left and right sides of the front end of the main body of the curing machine, and the middle part of the drive shaft and the rear end of the No. 2 belt drive mechanism form a key connection structure, and the front end of the No. 2 belt drive mechanism passes through the drive opening.
  • the protective shell is arranged in the inner middle part of the transmission cylinder, and the lower end of the transmission cylinder is provided with a support frame, the upper side of the middle part of the transmission cylinder is provided with a feed opening, and the feed opening is provided
  • the lower side of the material roller shaft and the rear side of the feed opening are connected with the front end of the main body of the curing machine.
  • the left and right sides of the front end of the No. 2 transmission mechanism are fixedly connected with universal joints, and the universal joints are fixed to the inner
  • the plates constitute a bearing connection structure, and the inner fixing plates are arranged on the left and right sides of the front end of the No. 2 belt transmission mechanism.
  • the inner fixing plates are fixedly connected to the inner side of the protective shell, and the left and right sides of the protective shell are fixedly connected with external fixing plates , And the middle part of the outer fixed plate and the stirring shaft constitute a bearing connection structure, the stirring shaft is symmetrically arranged on the left and right sides of the protective shell, and the stirring shaft and the universal joint form a fixed connection structure, and the inner part of the stirring shaft Conveying blades are arranged on the outer side of the end, 4 sets of mixing blades are arranged on the outer side of the outer end of the stirring shaft, and the outer end of the stirring shaft and the end cover form a bearing connection structure.
  • the left and right ends of the transmission cylinder, and both the left and right ends of the transmission cylinder are provided with discharge ports.
  • the left and right sides of the peristaltic pump housing are provided with openings, and the structural shapes of the openings on the left and right sides of the peristaltic pump housing are matched with the outer contour of the peristaltic tube.
  • the structural shape of the fixed disk is an annular shape, and the fixed disk and the fixed bracket form a Y-shaped structure.
  • the structural shape of the rotating sleeve is a circular tube shape, and the outer surface of the rotating sleeve is matched with the inner side wall of the peristaltic tube.
  • the No. 1 belt drive mechanism and the No. 2 belt drive mechanism are both prior art, and both the No. 1 belt drive mechanism and the No. 2 belt drive mechanism are composed of two pulleys and one drive belt.
  • the transmission opening is arranged on the rear side of the middle portion of the protective shell, and the transmission opening penetrates through the side wall of the rear side of the middle portion of the transmission cylinder.
  • the structural shape of the transmission cylinder is a V shape
  • the cross-sectional shape of the transmission cylinder is a circular ring.
  • the conveying blades are wound on the outside of the stirring shaft in a spiral form, and the conveying blades on the left and right sides of the conveying cylinder have opposite spiral directions.
  • the mixing blades are arranged uniformly on the outside of the mixing shaft in a group of six in a circular form, and the mixing blades are arranged obliquely on the outside of the mixing shaft, and the inclination direction of the mixing blades is opposite to the conveying blade.
  • the beneficial effects of the present invention are: the sludge solidification device capable of bidirectional feeding for sludge treatment can facilitate the further solidification treatment of sludge quickly and effectively, and can purify the waste water generated during the treatment of sludge. It is convenient for sewage discharge, and can quickly load the treated sludge: 1.
  • the transmission shaft is driven to rotate by the discharge roller shaft, and the transmission shaft drives the two inclined stirring shafts on the left and right sides through the universal joint to rotate and stir.
  • the shaft drives the conveying blades and the stirring blades to rotate to stir the sludge falling into the conveying cylinder from the feed opening, so that the sludge and the curing agent are fully mixed, so as to further solidify the sludge to make the solidified sludge
  • the load-bearing capacity is improved and it can be used in civil engineering; 2.
  • the drive shaft is driven by the feed roller to rotate, the drive shaft drives the fixed disk 7 and the fixed bracket to rotate, and the fixed disk and the fixed bracket drive 3 rotating sleeves to continuously counter the peristaltic tube Squeeze, so that the peristaltic pipe is connected to the connecting pipe to extract the waste water in the water tank, and then the waste water is transported to the filter device through the connecting pipe for filtration and purification, and then discharged, which can facilitate the pumping of water through the power of the feed roller when it is working.
  • the device is driven to improve energy utilization and reduce costs.
  • the sewage containing impurities can be pumped through the peristaltic tube to avoid the sewage with impurities from damaging the pump when the pump is used directly; 3.
  • the treated water can be treated by a V-shaped transmission tube.
  • the sludge is transported to the high places on the left and right sides, so that the sludge can directly fall into the vehicle body, so that there is no need for excavators to load the sludge into vehicles, reducing costs
  • Figure 1 is a schematic diagram of the three-dimensional structure of the present invention.
  • Figure 2 is a schematic view of the structure of the present invention from the right side.
  • Fig. 3 is a schematic diagram of the internal three-dimensional structure of the casing of the peristaltic pump of the present invention.
  • Fig. 4 is a schematic structural diagram of a side sectional view of the casing of the peristaltic pump of the present invention.
  • Fig. 5 is a schematic diagram of the front cross-sectional structure of the present invention.
  • Fig. 6 is a schematic diagram of a partial three-dimensional structure of the transmission cylinder of the present invention.
  • Fig. 7 is a schematic diagram of the internal three-dimensional structure of the transmission cylinder of the present invention.
  • Fig. 8 is a schematic diagram of the enlarged structure of point A in Fig. 7 of the present invention.
  • Fig. 9 is a schematic diagram of the front cross-sectional structure of the transmission cylinder of the present invention.
  • Fig. 10 is a schematic diagram of the enlarged structure of point B in Fig. 9 of the present invention.
  • a sludge solidification device capable of bidirectional feeding for sludge treatment, comprising a solidification machine main body 1, a feeding roller shaft 2, a discharge roller shaft 3, a water receiving tank 4, Peristaltic pump housing 5, drive shaft 6, fixed disk 7, fixed bracket 8, fixed shaft 9, rotating sleeve 10, peristaltic tube 11, connecting tube 12, filter device 13, belt drive mechanism #1, drive shaft 15, mounting seat 16.
  • the blade 27, the stirring blade 28, the end cover 29 and the discharge port 30, the rear end of the curing machine body 1 is provided with a feed roller shaft 2, and the front end bearing of the curing machine body 1 is equipped with a discharge roller shaft 3, and the curing machine
  • the main body 1 is fixedly installed with a water receiving tank 4 on the lower side
  • a peristaltic pump casing 5 is fixedly installed on the right side of the rear end of the curing machine main body 1, and the left and right side walls of the peristaltic pump casing 5 are formed with the left and right ends of the drive shaft 6 respectively.
  • Bearing connection structure, and the left end of the drive shaft 6 and the right end of the feed roller shaft 2 form a fixed connection structure.
  • the left and right sides of the middle of the drive shaft 6 are provided with a fixed disk 7, and the fixed disk 7 is uniform in the form of a circle.
  • Three fixed brackets 8 are provided, and the fixed disk 7 and the fixed bracket 8 are both arranged inside the peristaltic pump housing 5.
  • the outer ends of the fixed bracket 8 are both provided with a fixed shaft 9, and the left and right ends of the fixed shaft 9 are respectively connected with The fixed brackets 8 on the left and right sides are connected, and the outer sides of the fixed shaft 9 are both bearing connected with a rotating sleeve 10, the upper inner side of the peristaltic pump housing 5 is provided with a peristaltic tube 11, and the front side of the peristaltic tube 11 is connected to the The water receiving tank 4 is connected, and the back side of the peristaltic tube 11 is connected to the filter device 13 through the connecting tube 12.
  • the filter device 13 is fixedly installed on the right side of the rear end of the curing machine body 1, and the rear end of the filter device 13 is provided with a connection Tube 12, the right end of the discharging roller shaft 3 and one end of the No. 1 belt transmission mechanism 14 constitute a key connection structure, and the other end of the No. 1 belt transmission mechanism 14 and the transmission shaft 15 form a key connection structure.
  • the left and right sides of the transmission shaft 15 Both ends are connected with the mounting seat 16 to form a bearing connection structure, and the mounting seat 16 is fixedly installed on both the left and right sides of the front end of the curing machine body 1, and the middle part of the drive shaft 15 and the rear end of the No. 2 belt drive mechanism 17 are formed In the key connection structure, the front end of the No.
  • 2 belt transmission mechanism 17 passes through the transmission opening 18 and is arranged in the inner middle of the protective shell 19, and the protective shell 19 is arranged in the inner middle of the transmission cylinder 20, and the lower end of the transmission cylinder 20 is provided with a support frame 21 ,
  • the upper side of the middle of the transfer cylinder 20 is provided with a feed opening 22, and the feed opening 22 is provided on the lower side of the discharge roller shaft 3, and the rear side of the feed opening 22 is connected with the front end of the curing machine body 1,
  • two The left and right sides of the front end of the No. transmission mechanism 17 are fixedly connected with universal joints 24, and the universal joints 24 and the inner fixed plate 23 form a bearing connection structure, and the inner fixed plate 23 is arranged on the left and right of the front end of the No. 2 belt transmission mechanism 17.
  • the inner fixing plate 23 is fixedly connected to the inner side of the protective shell 19, and the left and right sides of the protective shell 19 are fixedly connected with the outer fixing plate 26, and the middle of the outer fixing plate 26 and the stirring shaft 25 form a bearing connection structure, the stirring shaft 25 is arranged symmetrically on the left and right sides of the protective shell 19, and the stirring shaft 25 and the universal joint 24 constitute a fixed connection structure, and the inner end of the stirring shaft 25 is provided with conveying blades 27 outside the outer end of the stirring shaft 25 There are 4 sets of mixing blades 28 on the outside, and the outer end of the mixing shaft 25 and the end cover 29 form a bearing connection structure.
  • the end cover 29 is symmetrically arranged with the left and right ends of the transmission drum 20, and the transmission drum 20 is left and right. Discharge ports 30 are provided at both ends.
  • the left and right sides of the peristaltic pump housing 5 are provided with openings, and the structural shape of the openings on the left and right sides of the peristaltic pump housing 5 matches the outer contour of the peristaltic tube 11, which can facilitate the peristaltic tube through the openings on the left and right sides of the peristaltic pump housing 5.
  • the left and right ends of 11 can extend out of the peristaltic pump housing 5, so that the left and right ends of the peristaltic tube 11 are connected to the water receiving tank 4 and the filter device 13 through the connecting tube 12, respectively.
  • the structural shape of the fixed plate 7 is circular, and the fixed plate 7 and the fixed bracket 8 form a Y-shaped structure, which can facilitate the fixing of the fixed shaft 9 and the rotating sleeve 10 through the cooperation of the fixed plate 7 and the fixed bracket 8, so that the three are fixed.
  • the shaft 9 and the rotating sleeve 10 can sequentially squeeze the peristaltic tube 11.
  • the structural shape of the rotating sleeve 10 is a circular tube shape, and the outer surface of the rotating sleeve 10 is matched with the inner side wall of the peristaltic tube 11. 11 can roll along the side wall of the peristaltic tube 11 when squeezing to prevent damage to the wall of the peristaltic tube 11.
  • Both the No. 1 belt drive mechanism 14 and the No. 2 belt drive mechanism 17 are the prior art, and the No. 1 belt drive mechanism 14 and the No. 2 belt drive mechanism 17 are both composed of two pulleys and a drive belt, which can easily pass through the No. 1 belt.
  • the transmission mechanism 14 and the No. 2 belt transmission mechanism 17 transmit the power of the curing machine main body 1 to the stirring shaft 25 and drive the stirring shaft 25 to work, effectively using energy and reducing costs.
  • the transmission opening 18 is arranged on the rear side of the middle part of the protective shell 19, and the transmission opening 18 penetrates the rear side wall of the middle part of the transmission cylinder 20, which can facilitate the No. 2 belt transmission mechanism 17 to extend into the inside of the transmission cylinder 20 to drive through the transmission opening 18
  • the stirring shaft 25 rotates.
  • the structural shape of the transmission cylinder 20 is V-shaped, and the cross-sectional shape of the transmission cylinder 20 is a circular ring shape, which can facilitate the transportation of the processed sludge to the high places on the left and right sides through the V-shaped structure of the transmission cylinder 20.
  • the silt directly falls into the car hopper to increase the loading speed.
  • the conveying blades 27 are spirally wound on the outside of the mixing shaft 25, and the conveying blades 27 on the left and right sides of the conveying drum 20 have opposite spiral directions, which can facilitate the rotation of the conveying blades 27 by the mixing shaft 25 to squeeze and convey the sludge.
  • the mixing blades 28 are uniformly arranged on the outside of the mixing shaft 25 in a group of six in a circular form, and the mixing blades 28 are arranged obliquely on the outside of the mixing shaft 25, and the inclination direction of the mixing blades 28 is opposite to the conveying blades 27, which can facilitate
  • the stirring blade 28 stirs the sludge when the conveying blade 27 transports the sludge, so that the sludge is fully mixed with the curing agent, and the sludge is further solidified.
  • the drive shaft 6 drives the fixed disk 7 and the fixed bracket 8 to rotate, and the fixed disk 7 and the fixed bracket 8 drive the fixed shaft 9 and the rotating sleeve 10 at its end to perform circular movement.
  • the water inside the peristaltic tube 11 is driven to flow to the rear side. While the rotating sleeve 10 squeezes the peristaltic tube 11, the rotating sleeve 10 rolls along the wall of the peristaltic tube 11 to prevent damage to the wall of the peristaltic tube 11.
  • the three rotating sleeves 10 are driven by the fixed plate 7 and the fixed bracket 8 to continuously squeeze the peristaltic tube 11, so that the peristaltic tube 11 connects with the connecting tube 12 to extract waste water in the water tank 4.
  • the squeezed waste water enters the filter device 13 through the connecting pipe 12 to be filtered and purified, and then discharged.
  • the transmission shaft 15 drives the two universal joints 24 to rotate through the second belt transmission mechanism 17 when rotating.
  • the universal joint 24 drives the two inclined stirring shafts 25 on the left and right sides to rotate, and the stirring shaft 25 drives the conveying blade 27 and the stirring blade 28 to rotate.
  • the sludge squeezed from the discharging roller shaft 3 falls into the inside of the transfer drum 20 through the feed opening 22, and at the same time, a curing agent is put into the inside of the feed opening 22.

Abstract

本发明公开了一种淤泥治理用可双向送料的淤泥固化装置,包括固化机主体,所述固化机主体的后端设置有进料辊轴,且固化机主体的前端轴承安装有出料辊轴,并且固化机主体得到下侧固定安装有接水槽,所述固化机主体的后端右侧固定安装有蠕动泵外壳,且蠕动泵外壳的左右两侧侧壁分别与驱动轴的左右两端构成轴承连接结构,并且驱动轴的左端与进料辊轴的右端构成固定连接结构,所述驱动轴的中部左右两侧均设置有1个固定盘。该淤泥治理用可双向送料的淤泥固化装置能便于快捷有效的对淤泥进行进一步固化处理,且能够对处理淤泥时产生的废水进行净化处理,便于污水排放,并且能够快速的将处理完成的淤泥进行装车。

Description

一种淤泥治理用可双向送料的淤泥固化装置 技术领域
本发明涉及淤泥固化技术领域,具体为一种淤泥治理用可双向送料的淤泥固化装置。
背景技术
淤泥常见于池塘与河道的底部,淤泥过多会使池塘或河道水体容量下降和水体环境变差,进而导致生物不易存活,因此要定期进行清理,现有的淤泥清理通常依靠淤泥固化设备将淤泥进行固化后用作其他用途。
技术问题
但是现有的淤泥治理用淤泥固化装置不便于对淤泥进行进一步固化处理,且不便于对固化后的淤泥进行装车,并且不便于处理产生的废水,现有的淤泥固化装置通常依靠机械挤压将淤泥中的水分滤出,而产生的废水不便于进行处理,淤泥雨水的混合物中可能存在污染物,且脱水后的淤泥仍然比较松软利用场合较少,并且处理后的淤泥直接堆放需要通过挖掘机进行装车运输。
技术解决方案
本发明的目的在于提供一种淤泥治理用可双向送料的淤泥固化装置,以解决上述背景技术中提出现有的淤泥固化装置不便于对淤泥进行进一步固化处理,且不便于对固化后的淤泥进行装车,并且不便于处理废水的问题。
为实现上述目的,本发明提供如下技术方案:一种淤泥治理用可双向送料的淤泥固化装置,包括固化机主体,所述固化机主体的后端设置有进料辊轴,且固化机主体的前端轴承安装有出料辊轴,并且固化机主体得到下侧固定安装有接水槽,所述固化机主体的后端右侧固定安装有蠕动泵外壳,且蠕动泵外壳的左右两侧侧壁分别与驱动轴的左右两端构成轴承连接结构,并且驱动轴的左端与进料辊轴的右端构成固定连接结构,所述驱动轴的中部左右两侧均设置有1个固定盘,且固定盘上以圆周形式均匀的设置有3个固定支架,并且固定盘与固定支架均设置于蠕动泵外壳的内侧,所述固定支架外端端头均设置有固定轴,且固定轴的左右两端分别与左右两侧的固定支架相连接,并且固定轴的外侧均轴承连接有转套,所述蠕动泵外壳的内部上侧设置有蠕动管,且蠕动管的前侧通过连接管与接水槽相连接,并且蠕动管的后侧通过连接管与过滤装置相连接,所述过滤装置固定安装于固化机主体的后端右侧,且滤装置的后端设置有连接管,所述出料辊轴的右端与一号皮带传动机构的一端构成键连接结构,且一号皮带传动机构的另一端与传动轴得到右端构成键连接结构,所述传动轴的左右两端均与安装座构成轴承连接结构,且安装座在固化机主体的前端左右两侧均固定安装有1个,并且传动轴的中部与二号皮带传动机构的后端构成键连接结构,所述二号皮带传动机构的前端穿过传动开口设置于防护壳的内侧中部,且防护壳设置于传输筒的内侧中部,并且传输筒的下端设置有支撑架,所述传输筒的中部上侧设置有进料开口,且进料开口设置于出料辊轴的下侧,并且进料开口的后侧与固化机主体的前端相连接,所述二号传动机构的前端左右两侧均固定连接有万向节,且万向节均与内固定板构成轴承连接结构,并且内固定板设置于二号皮带传动机构的前端左右两侧,所述内固定板固定连接于防护壳的内侧,且防护壳的左右两侧均固定连接有外固定板,并且外固定板的中部均与搅拌轴构成轴承连接结构,所述搅拌轴以对称形式设置于防护壳的左右两侧,且搅拌轴均与万向节构成固定连接结构,并且搅拌轴的内端外侧均设置有输送叶片,所述搅拌轴的外端外侧均设置有4组搅拌叶片,且搅拌轴的外端端头均与端盖构成轴承连接结构,所述端盖以对称形式设置与传输筒的左右两端,且传输筒左右两端均设置有出料口。
优选的,所述蠕动泵外壳的左右两侧均设置有开口,且蠕动泵外壳左右两侧的开口结构形状与蠕动管的外轮廓相配合。
优选的,所述固定盘的结构形状为圆环形,且固定盘与固定支架构成Y字形结构。
优选的,所述转套的结构形状为圆管形,且转套的外侧表面与蠕动管的内侧侧壁相配合。
优选的,所述一号皮带传动机构与二号皮带传动机构均为现有技术,且一号皮带传动机构与二号皮带传动机构均由2个皮带轮和一个传动皮带构成。
优选的,所述传动开口设置于防护壳的中部后侧,且传动开口贯穿传输筒中部后侧侧壁。
优选的,所述传输筒的结构形状为V字形,且传输筒的截面形状为圆环形。
优选的,所述输送叶片以螺旋形式缠绕设置于搅拌轴的外侧,且传输筒左右两侧的输送叶片螺旋方向相反。
优选的,所述搅拌叶片以6个一组按圆周形式均匀的设置于搅拌轴的外侧,且搅拌叶片为倾斜设置于搅拌轴的外侧,并且搅拌叶片的倾斜方向与输送叶片相对。
与现有技术相比,本发明的有益效果是:该淤泥治理用可双向送料的淤泥固化装置能便于快捷有效的对淤泥进行进一步固化处理,且能够对处理淤泥时产生的废水进行净化处理,便于污水排放,并且能够快速的将处理完成的淤泥进行装车:1、通过出料辊轴带动传动轴进行转动,传动轴通过万向节带动左右两侧2个倾斜的搅拌轴进行转动,搅拌轴带动输送叶片和搅拌叶片进行转动,对从进料开口落入到传输筒内部的淤泥进行搅拌,使淤泥与固化剂进行充分的混合,从而对淤泥进行进一步的固化处理,使固化后的淤泥承载能力提高,可以用于土木工程;2、通过进料辊轴带动驱动轴进行转动,驱动轴带动固定盘7和固定支架进行转动,固定盘和固定支架带动3个转套不断的对蠕动管进行挤压,使得蠕动管通过连接管对接水槽内的废水进行抽取,再将废水通过连接管输送到过滤装置中进行过滤净化,然后进行排放,能便于通过进料辊轴工作时的动力对抽水装置进行驱动,提高能源利用率,降低成本,且通过蠕动管可以抽取含有杂质的污水,避免直接使用水泵时带有杂质的污水损伤抽水泵;3、通过V字形结构的传输筒将处理后的淤泥输送到左右两侧的高处,使淤泥可以直接落入到车斗中,从而不需要挖掘机来将淤泥进行装车,降低成本提高处理和运输效率。
附图说明
图1为本发明立体结构示意图。
图2为本发明右视结构示意图。
图3为本发明蠕动泵外壳内部立体结构示意图。
图4为本发明蠕动泵外壳侧视剖面结构示意图。
图5为本发明主视剖面结构示意图。
图6为本发明传输筒局部立体结构示意图。
图7为本发明传输筒内部立体结构示意图。
图8为本发明图7中A点放大结构示意图。
图9为本发明传输筒主视剖面结构示意图。
图10为本发明图9中B点放大结构示意图。
图中:1、固化机主体;2、进料辊轴;3、出料辊轴;4、接水槽;5、蠕动泵外壳;6、驱动轴;7、固定盘;8、固定支架;9、固定轴;10、转套;11、蠕动管;12、连接管;13、过滤装置;14、一号皮带传动机构;15、传动轴;16、安装座;17、二号皮带传动机构;18、传动开口;19、防护壳;20、传输筒;21、支撑架;22、进料开口;23、内固定板;24、万向节;25、搅拌轴;26、外固定板;27、输送叶片;28、搅拌叶片;29、端盖;30、出料口。
本发明的最佳实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1-10,本发明提供一种技术方案:一种淤泥治理用可双向送料的淤泥固化装置,包括固化机主体1、进料辊轴2、出料辊轴3、接水槽4、蠕动泵外壳5、驱动轴6、固定盘7、固定支架8、固定轴9、转套10、蠕动管11、连接管12、过滤装置13、一号皮带传动机构14、传动轴15、安装座16、二号皮带传动机构17、传动开口18、防护壳19、传输筒20、支撑架21、进料开口22、内固定板23、万向节24、搅拌轴25、外固定板26、输送叶片27、搅拌叶片28、端盖29和出料口30,固化机主体1的后端设置有进料辊轴2,且固化机主体1的前端轴承安装有出料辊轴3,并且固化机主体1得到下侧固定安装有接水槽4,固化机主体1的后端右侧固定安装有蠕动泵外壳5,且蠕动泵外壳5的左右两侧侧壁分别与驱动轴6的左右两端构成轴承连接结构,并且驱动轴6的左端与进料辊轴2的右端构成固定连接结构,驱动轴6的中部左右两侧均设置有1个固定盘7,且固定盘7上以圆周形式均匀的设置有3个固定支架8,并且固定盘7与固定支架8均设置于蠕动泵外壳5的内侧,固定支架8外端端头均设置有固定轴9,且固定轴9的左右两端分别与左右两侧的固定支架8相连接,并且固定轴9的外侧均轴承连接有转套10,蠕动泵外壳5的内部上侧设置有蠕动管11,且蠕动管11的前侧通过连接管12与接水槽4相连接,并且蠕动管11的后侧通过连接管12与过滤装置13相连接,过滤装置13固定安装于固化机主体1的后端右侧,且滤装置13的后端设置有连接管12,出料辊轴3的右端与一号皮带传动机构14的一端构成键连接结构,且一号皮带传动机构14的另一端与传动轴15得到右端构成键连接结构,传动轴15的左右两端均与安装座16构成轴承连接结构,且安装座16在固化机主体1的前端左右两侧均固定安装有1个,并且传动轴15的中部与二号皮带传动机构17的后端构成键连接结构,二号皮带传动机构17的前端穿过传动开口18设置于防护壳19的内侧中部,且防护壳19设置于传输筒20的内侧中部,并且传输筒20的下端设置有支撑架21,传输筒20的中部上侧设置有进料开口22,且进料开口22设置于出料辊轴3的下侧,并且进料开口22的后侧与固化机主体1的前端相连接,二号传动机构17的前端左右两侧均固定连接有万向节24,且万向节24均与内固定板23构成轴承连接结构,并且内固定板23设置于二号皮带传动机构17的前端左右两侧,内固定板23固定连接于防护壳19的内侧,且防护壳19的左右两侧均固定连接有外固定板26,并且外固定板26的中部均与搅拌轴25构成轴承连接结构,搅拌轴25以对称形式设置于防护壳19的左右两侧,且搅拌轴25均与万向节24构成固定连接结构,并且搅拌轴25的内端外侧均设置有输送叶片27,搅拌轴25的外端外侧均设置有4组搅拌叶片28,且搅拌轴25的外端端头均与端盖29构成轴承连接结构,端盖29以对称形式设置与传输筒20的左右两端,且传输筒20左右两端均设置有出料口30。
蠕动泵外壳5的左右两侧均设置有开口,且蠕动泵外壳5左右两侧的开口结构形状与蠕动管11的外轮廓相配合,能便于通过蠕动泵外壳5左右两侧的开口使蠕动管11得左右两端可以伸出蠕动泵外壳5,从而通过连接管12将蠕动管11的左右两端分别与接水槽4和过滤装置13相连接。
固定盘7的结构形状为圆环形,且固定盘7与固定支架8构成Y字形结构能便于通过固定盘7与固定支架8的配合对固定轴9和转套10进行固定,使3个固定轴9和转套10可以依次对蠕动管11进行挤压。
转套10的结构形状为圆管形,且转套10的外侧表面与蠕动管11的内侧侧壁相配合,能便于通过转套10与固定轴9的轴承连接结构使转套10对蠕动管11进行挤压时可以沿着蠕动管11的侧壁进行滚动,防止损伤蠕动管11管壁。
一号皮带传动机构14与二号皮带传动机构17均为现有技术,且一号皮带传动机构14与二号皮带传动机构17均由2个皮带轮和一个传动皮带构成,能便于通过一号皮带传动机构14与二号皮带传动机构17将固化机主体1的动力传输给搅拌轴25,带动搅拌轴25进行工作,有效的利用能源,降低成本。
传动开口18设置于防护壳19的中部后侧,且传动开口18贯穿传输筒20中部后侧侧壁,能便于通过传动开口18使二号皮带传动机构17可以伸入到传输筒20的内部带动搅拌轴25进行转动。
传输筒20的结构形状为V字形,且传输筒20的截面形状为圆环形,能便于通过传输筒20的V字形结构使处理完成的淤泥可以在内部输送到左右两侧的高处,便于淤泥直接落入到车斗中,提高装车速度。
输送叶片27以螺旋形式缠绕设置于搅拌轴25的外侧,且传输筒20左右两侧的输送叶片27螺旋方向相反,能便于通过搅拌轴25带动输送叶片27转动对淤泥进行挤压输送。
搅拌叶片28以6个一组按圆周形式均匀的设置于搅拌轴25的外侧,且搅拌叶片28为倾斜设置于搅拌轴25的外侧,并且搅拌叶片28的倾斜方向与输送叶片27相对,能便于通过搅拌叶片28在输送叶片27对淤泥进行输送时对淤泥进行搅拌,使淤泥跟固化剂充分混合,从而对淤泥进行进一步固化处理。
工作原理:根据图1,图3和图4,固化机主体1进行工作时,进料辊轴2进行转动,进料辊轴2在转动的同时带动驱动轴6进行转动。
驱动轴6带动固定盘7和固定支架8进行转动,固定盘7和固定支架8带动其端头的固定轴9和转套10进行圆周运动。
固定轴9与转套10在进行圆周运动时,转套10与上方的蠕动管11相接触,并对蠕动管11进行挤压。
带动蠕动管11内部的水流向后侧进行流动,转套10对蠕动管11进行挤压的同时,转套10沿着蠕动管11的管壁进行滚动,防止对蠕动管11管壁造成损伤。
通过固定盘7和固定支架8带动3个转套10不断的对蠕动管11进行挤压,使得蠕动管11通过连接管12对接水槽4内的废水进行抽取。
挤压出去的废水通过连接管12进入到过滤装置13中进行过滤净化,然后进行排放。
根据图5,固化机主体1在工作时,出料辊轴3进行转动,出料辊轴3转动的同时通过一号皮带传动机构14带动传动轴15进行转动。
根据图6、图7和图8,传动轴15在转动时通过二号皮带传动机构17带动2个万向节24进行转动。
根据图9和图10,万向节24带动左右两侧2个倾斜的搅拌轴25进行转动,搅拌轴25带动输送叶片27和搅拌叶片28进行转动。
从出料辊轴3处挤压而出的淤泥通过进料开口22落入到传输筒20的内部,同时向进料开口22内部放入固化剂。
然后通过输送叶片27将初步处理的淤泥相左右两侧进行挤压输送。
当淤泥遇到搅拌叶片28时,通过搅拌叶片28与输送叶片27相反的倾斜结构对淤泥和固化剂进行搅拌混合。
随着输送叶片27不断的推动淤泥向两侧输送,经过搅拌后的淤泥通过出料口30直接落入到下方的运输车车斗内,便于直接进行运输,本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。
需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明和简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。

Claims (9)

  1. 一种淤泥治理用可双向送料的淤泥固化装置,包括固化机主体(1),其特征在于:所述固化机主体(1)的后端设置有进料辊轴(2),且固化机主体(1)的前端轴承安装有出料辊轴(3),并且固化机主体(1)得到下侧固定安装有接水槽(4),所述固化机主体(1)的后端右侧固定安装有蠕动泵外壳(5),且蠕动泵外壳(5)的左右两侧侧壁分别与驱动轴(6)的左右两端构成轴承连接结构,并且驱动轴(6)的左端与进料辊轴(2)的右端构成固定连接结构,所述驱动轴(6)的中部左右两侧均设置有1个固定盘(7),且固定盘(7)上以圆周形式均匀的设置有3个固定支架(8),并且固定盘(7)与固定支架(8)均设置于蠕动泵外壳(5)的内侧,所述固定支架(8)外端端头均设置有固定轴(9),且固定轴(9)的左右两端分别与左右两侧的固定支架(8)相连接,并且固定轴(9)的外侧均轴承连接有转套(10),所述蠕动泵外壳(5)的内部上侧设置有蠕动管(11),且蠕动管(11)的前侧通过连接管(12)与接水槽(4)相连接,并且蠕动管(11)的后侧通过连接管(12)与过滤装置(13)相连接,所述过滤装置(13)固定安装于固化机主体(1)的后端右侧,且滤装置(13)的后端设置有连接管(12),所述出料辊轴(3)的右端与一号皮带传动机构(14)的一端构成键连接结构,且一号皮带传动机构(14)的另一端与传动轴(15)得到右端构成键连接结构,所述传动轴(15)的左右两端均与安装座(16)构成轴承连接结构,且安装座(16)在固化机主体(1)的前端左右两侧均固定安装有1个,并且传动轴(15)的中部与二号皮带传动机构(17)的后端构成键连接结构,所述二号皮带传动机构(17)的前端穿过传动开口(18)设置于防护壳(19)的内侧中部,且防护壳(19)设置于传输筒(20)的内侧中部,并且传输筒(20)的下端设置有支撑架(21),所述传输筒(20)的中部上侧设置有进料开口(22),且进料开口(22)设置于出料辊轴(3)的下侧,并且进料开口(22)的后侧与固化机主体(1)的前端相连接,所述二号传动机构(17)的前端左右两侧均固定连接有万向节(24),且万向节(24)均与内固定板(23)构成轴承连接结构,并且内固定板(23)设置于二号皮带传动机构(17)的前端左右两侧,所述内固定板(23)固定连接于防护壳(19)的内侧,且防护壳(19)的左右两侧均固定连接有外固定板(26),并且外固定板(26)的中部均与搅拌轴(25)构成轴承连接结构,所述搅拌轴(25)以对称形式设置于防护壳(19)的左右两侧,且搅拌轴(25)均与万向节(24)构成固定连接结构,并且搅拌轴(25)的内端外侧均设置有输送叶片(27),所述搅拌轴(25)的外端外侧均设置有4组搅拌叶片(28),且搅拌轴(25)的外端端头均与端盖(29)构成轴承连接结构,所述端盖(29)以对称形式设置与传输筒(20)的左右两端,且传输筒(20)左右两端均设置有出料口(30)。
  2. 根据权利要求1所述的一种淤泥治理用可双向送料的淤泥固化装置,其特征在于:所述蠕动泵外壳(5)的左右两侧均设置有开口,且蠕动泵外壳(5)左右两侧的开口结构形状与蠕动管(11)的外轮廓相配合。
  3. 根据权利要求1所述的一种淤泥治理用可双向送料的淤泥固化装置,其特征在于:所述固定盘(7)的结构形状为圆环形,且固定盘(7)与固定支架(8)构成Y字形结构。
  4. 根据权利要求1所述的一种淤泥治理用可双向送料的淤泥固化装置,其特征在于:所述转套(10)的结构形状为圆管形,且转套(10)的外侧表面与蠕动管(11)的内侧侧壁相配合。
  5. 根据权利要求1所述的一种淤泥治理用可双向送料的淤泥固化装置,其特征在于:所述一号皮带传动机构(14)与二号皮带传动机构(17)均为现有技术,且一号皮带传动机构(14)与二号皮带传动机构(17)均由2个皮带轮和一个传动皮带构成。
  6. 根据权利要求1所述的一种淤泥治理用可双向送料的淤泥固化装置,其特征在于:所述传动开口(18)设置于防护壳(19)的中部后侧,且传动开口(18)贯穿传输筒(20)中部后侧侧壁。
  7. 根据权利要求1所述的一种淤泥治理用可双向送料的淤泥固化装置,其特征在于:所述传输筒(20)的结构形状为V字形,且传输筒(20)的截面形状为圆环形。
  8. 根据权利要求1所述的一种淤泥治理用可双向送料的淤泥固化装置,其特征在于:所述输送叶片(27)以螺旋形式缠绕设置于搅拌轴(25)的外侧,且传输筒(20)左右两侧的输送叶片(27)螺旋方向相反。
  9. 根据权利要求1所述的一种淤泥治理用可双向送料的淤泥固化装置,其特征在于:所述搅拌叶片(28)以6个一组按圆周形式均匀的设置于搅拌轴(25)的外侧,且搅拌叶片(28)为倾斜设置于搅拌轴(25)的外侧,并且搅拌叶片(28)的倾斜方向与输送叶片(27)相对。
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