WO2021190040A1 - 显示模组、电子设备和显示模组的制造方法 - Google Patents

显示模组、电子设备和显示模组的制造方法 Download PDF

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Publication number
WO2021190040A1
WO2021190040A1 PCT/CN2020/140826 CN2020140826W WO2021190040A1 WO 2021190040 A1 WO2021190040 A1 WO 2021190040A1 CN 2020140826 W CN2020140826 W CN 2020140826W WO 2021190040 A1 WO2021190040 A1 WO 2021190040A1
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Prior art keywords
substrate
layer
display
protective layer
display module
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PCT/CN2020/140826
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English (en)
French (fr)
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李天龙
程前庚
石刚贵
邹传波
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京东方科技集团股份有限公司
重庆京东方智慧电子系统有限公司
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Publication of WO2021190040A1 publication Critical patent/WO2021190040A1/zh

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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/37Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being movable elements
    • G09F9/372Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being movable elements the positions of the elements being controlled by the application of an electric field

Definitions

  • This application relates to the field of display, and in particular to a manufacturing method of a display module, an electronic device, and a display module.
  • the outer peripheral wall of the substrate is easily bumped and cracked and damaged, and the defective rate of the product is relatively high.
  • the substrate is coated with waterproof glue, and only a small part of the waterproof glue is located between the substrate and the protective layer, so that the effective water blocking width of the waterproof glue is small, and the waterproof glue prevents external water vapor from entering the display layer. The effect is not ideal.
  • the first objective of the present application is to provide a display module, the substrate is not easy to be bumped and cracked and damaged, and the product has better water blocking performance.
  • the second purpose of the present application is to provide an electronic device including the above-mentioned display module.
  • the third objective of the present application is to provide a method for manufacturing the above-mentioned display module.
  • the display module includes: a substrate; a display layer, the display layer is provided on one side of the substrate and electrically connected to the substrate, and in a plane parallel to the substrate, the display layer
  • the projection of the layer is located within the projection of the substrate; the protective layer, the protective layer is provided on the side of the display layer away from the substrate, at least part of the protective layer extends beyond the outer peripheral wall of the substrate, in parallel
  • the projection of the display layer is located in the projection of the protective layer;
  • the sealing layer the sealing layer includes a first sealing part and a second sealing part connected, the first sealing part is provided On a portion of the protective layer that exceeds the outer peripheral wall of the substrate, the second sealing portion is provided between the substrate and the protective layer and located on the outer periphery of the display layer.
  • the part of the protective layer that exceeds the substrate can protect the substrate to a certain extent, so that it can be used in the manufacturing and processing of display modules or products.
  • the outer peripheral wall of the substrate is not easily damaged due to bumps.
  • the sealing layer includes a first sealing part and a second sealing part connected, the first sealing part is located at On the part of the protective layer that exceeds the outer peripheral wall of the substrate, the second sealing part is arranged between the substrate and the protective layer and is located on the outer periphery of the display layer, so that the sealing layer has a larger effective water blocking width and a better water blocking effect.
  • the second sealing portion is disposed around the display layer in the entire circumferential direction of the display layer and is connected to the outer peripheral wall of the display layer.
  • the portion of the protective layer that extends beyond the outer peripheral wall of the substrate is provided with the first sealing portion, and the first sealing portion is connected to the outer peripheral wall of the substrate.
  • the outer peripheral wall of the protective layer is formed with an escape notch, and in a plane parallel to the substrate, the projection of a part of the substrate is located in the projection of the escape notch, and the substrate The projection of the remaining part of the substrate is located within the projection of the protective layer, and the first sealing part is provided between the outer peripheral wall of the remaining part of the substrate and the outer peripheral wall of the protective layer.
  • the outer peripheral wall of the protective layer is formed with an escape notch, and in a plane parallel to the substrate, the projection of a part of the substrate is located in the projection of the escape notch, and the substrate The remaining part of the projection is located within the projection of the protective layer
  • the display module includes: a chip and a flexible circuit board, the chip is arranged on the substrate and located at the avoidance gap, and the substrate The portion directly opposite to the avoidance gap is electrically connected to the flexible circuit board.
  • the substrate and the display layer are connected by conductive glue.
  • the sealing layer is waterproof glue.
  • the substrate is a glass substrate or a plastic substrate
  • the display layer is an electronic ink film layer
  • the protective layer is a protective film layer or a glass layer.
  • the electronic device includes the above-mentioned display module.
  • the portion of the protective layer that exceeds the substrate can protect the substrate to a certain extent, thereby in the manufacturing of the display module During processing or product testing (such as drop test or vibration test), the outer peripheral wall of the substrate is not easy to be bumped and damaged.
  • the sealing layer includes the connected first sealing part and second sealing part, the first sealing Part of it is set on the part of the protective layer that extends beyond the outer peripheral wall of the substrate.
  • the second sealing part is set between the substrate and the protective layer and is located on the outer periphery of the display layer, so that the sealing layer has a larger effective water-blocking width and water-blocking effect. better.
  • the display module is the above-mentioned display module, and the manufacturing method includes: separately processing the display layer, the substrate, and the protective layer; The display layer is pasted to the substrate; the protective layer is pasted on the surface of the display layer facing away from the substrate; the waterproof glue is coated on the protective layer; the waterproof glue is cured to form the seal Floor.
  • the protective layer is coated with waterproof glue, it can better meet the structural requirements of the sealing layer in the display module, and the coating method is simple and easy to implement.
  • FIG. 1 is a top view of a display module in the related art
  • Figure 2 is a cross-sectional view in the direction of A-A in Figure 1;
  • Figure 3 is an enlarged view of the part circled at B in Figure 2;
  • Figure 4 is a schematic diagram of the effective water blocking width of the waterproof glue in Figure 1;
  • Fig. 5 is a top view of a display module according to an embodiment of the present application.
  • Figure 6 is a cross-sectional view in the direction of C-C in Figure 5;
  • Figure 7 is an enlarged view of the part circled at D in Figure 6;
  • Fig. 8 is a bottom view of a display module according to an embodiment of the present application.
  • Fig. 9 is a schematic diagram of the effective water blocking width of the waterproof glue in Fig. 8.
  • FIG. 10 is a manufacturing method of a display module according to an embodiment of the present application.
  • Display layer 2 display area 21; screen area 211; border area 212; non-display area 22;
  • Sealing layer 4 first sealing portion 41; second sealing portion 42;
  • the display module 100 may be, for example, a display module 100 for electronic paper display.
  • Electronic paper display is a new emerging
  • the display technology is ultra-thin, rewritable, easy to carry, ultra-low power consumption, and can maintain the display even when the power is off.
  • the commonly used technology is E-Ink micro-capsules (Micro-capsules) electrophoresis technology.
  • the specific principle is to encapsulate charged white titanium oxide particles and black carbon powder particles in microcapsules, and The capsule and the electrolyte are encapsulated between two parallel conductive plates with a distance of 10mm-100mm.
  • the characteristic of the charged particles moving towards the opposite electrode under the action of an electric field is used to draw a black and white image.
  • the display module 100 includes a substrate 1, a display layer 2, a protective layer 3 and a sealing layer 4.
  • the display layer 2 is provided on one side of the substrate 1 (for example, the upper side of the substrate 1 in the figure) and is electrically connected to the substrate 1, so that the display layer can be driven after the substrate 1 is energized 2 shows.
  • the projection of the display layer 2 is located within the projection of the substrate 1, so that the display layer 2 will not exceed the substrate 1 and avoid affecting the normal display of the display layer 2.
  • the protective layer 3 is provided on the side of the display layer 2 away from the substrate 1 (for example, the upper side of the display layer 2 in the figure), and the protective layer 3 can protect the display layer 2 For example, it can prevent water vapor, dust, etc. from outside from contacting the display layer 2 to affect the normal display of the display layer 2 and also prevent the display layer 2 from being scratched by hard objects and causing damage to the display layer 2.
  • At least part of the protective layer 3 exceeds the outer peripheral wall of the substrate 1. Specifically, for example, the part of a certain side edge of the protective layer 3 may exceed the corresponding edge of the substrate 1, or the entire edge of a certain side of the protective layer 3 may exceed the peripheral wall of the substrate 1.
  • the corresponding edge of the substrate 1, or all the edges of the protective layer 3 extend beyond the corresponding edge of the substrate 1, so that the portion of the protective layer 3 that exceeds the substrate 1 can also protect the substrate 1 to a certain extent.
  • the outer peripheral wall of the substrate 1 is less likely to be bumped and damaged.
  • the projection of the display layer 2 is located within the projection of the protective layer 3, so the protective layer 3 can completely cover the display layer 2, so that the display layer 2 can be better protected.
  • the substrate 1 has a substantially square shape
  • the display layer 2 is located above the substrate 1
  • the protective layer 3 is located above the display layer 2
  • the outer peripheral edge of the substrate 1 exceeds the outer peripheral edge of the display layer 2.
  • the front edge of the protective layer 3 exceeds the front edge of the substrate 1
  • the rear edge of the protective layer 3 exceeds the rear edge of the substrate 1
  • the left edge of the protective layer 3 exceeds the left edge of the substrate 1, and the protective layer 3
  • the right side edge of is beyond the right side edge of the substrate 1.
  • the sealing layer 4 includes a first sealing portion 41 and a second sealing portion 42, which are connected to each other.
  • the second sealing portion 42 is provided between the substrate 1 and the protective layer 3 and located on the outer periphery of the display layer 2, so that the sealing layer 4 can play a sealing role, and can prevent water vapor from outside from entering the display layer 2 to affect the display layer 2.
  • the most important water blocking effect in the sealing layer 4 is the second sealing portion 42 located between the substrate 1 and the protective layer 3, so that the sealing layer 4 has a larger size. Effective water blocking width, good water blocking effect.
  • the sealing layer 4 is usually waterproof glue.
  • this waterproof glue is EC glue, which has strong viscosity and good fluidity, and can easily and quickly penetrate into the protective layer 3 and the substrate 1. And spread to the edge of the display layer 2.
  • the general structure of the display module 100 displayed by some electronic paper in the related art is shown in Figures 1 and 2.
  • the substrate 1 is provided with a display layer 2, and the display layer 2 is provided with a protective layer 3, and the outer peripheral edge of the substrate 1 exceeds the protective layer.
  • the outer peripheral edge of the layer 3 and the outer peripheral edge of the protective layer 3 exceed the outer peripheral edge of the display layer 2.
  • the outer peripheral wall of the substrate 1 is easily bumped and damaged. The phenomenon, the defective rate of the product is relatively high.
  • the substrate 1 is coated with waterproof glue (ie the sealing layer 4), and only a small part of the waterproof glue is located between the substrate 1 and the protective layer 3, thereby making The effective water blocking width of the waterproof glue is small, and the effect of the waterproof glue in preventing external water vapor from entering the display layer 2 is not ideal.
  • waterproof glue ie the sealing layer 4
  • the part of the protective layer 3 that exceeds the substrate 1 can protect the substrate 1 to a certain extent, thereby displaying
  • product testing such as a drop test or a vibration test
  • the outer peripheral wall of the substrate 1 is not susceptible to being bumped and damaged.
  • the sealing layer 4 includes the connected first sealing portion 41 and The second sealing portion 42, the first sealing portion 41 is provided on the portion of the protective layer 3 that extends beyond the outer peripheral wall of the substrate 1, and the second sealing portion 42 is provided between the substrate 1 and the protective layer 3 and located on the outer periphery of the display layer 2, Therefore, the sealing layer 4 has a larger effective water blocking width, and the water blocking effect is better.
  • the second sealing portion 42 is arranged around the display layer 2 in the entire circumferential direction of the display layer 2 and is connected to the outer peripheral wall of the display layer 2, thereby further improving The water blocking effect of the sealing layer 4.
  • the portion of the protective layer 3 that extends beyond the outer peripheral wall of the substrate 1 is provided with a first sealing portion 41, and the first sealing portion 41 is connected to the outer peripheral wall of the substrate 1.
  • This not only facilitates the waterproof glue to quickly penetrate between the protective layer 3 and the substrate 1 and spread to the entire outer peripheral edge of the display layer 2 during the manufacturing process, but also when the waterproof glue is cured, it adheres to the protective layer 3 beyond the substrate
  • the first sealing portion 41 on the outer peripheral wall portion of 1 can improve the deformation resistance of the protective layer 3 in this area to a certain extent, thereby improving the protective effect of the protective layer 3 on the substrate 1.
  • the outer peripheral wall of the protective layer 3 (for example, the left side wall of the protective layer 3 in the figure) is formed with an escape notch 31, which is in a plane parallel to the substrate 1.
  • the projection of a part of the substrate 1 is located in the projection of the avoidance gap 31, the projection of the rest of the substrate 1 is located in the projection of the protective layer 3, and the outer peripheral wall of the remaining part of the substrate 1 and the outer peripheral wall of the protective layer 3 are provided
  • the first sealing portion 41 that is to say, for the substrate 1, the substrate 1 is located in the area of the avoidance gap 31 without the first sealing portion 41.
  • the avoidance gap 31 is provided to prevent the protective layer 3 from affecting the display module. Other components of 100 interfere.
  • only the first sealing portion 41 is provided between the outer peripheral wall of the remaining part of the substrate 1 and the outer peripheral wall of the protective layer 3 to facilitate the coating of the sealing layer 4.
  • the outer peripheral wall of the protective layer 3 is formed with a avoidance notch 31.
  • the projection of a part of the substrate 1 is located within the projection of the avoidance notch 31,
  • the projection of the remaining part of the substrate 1 is located within the projection of the protective layer 3.
  • the display module 100 includes a chip 5 and a flexible circuit board 6.
  • the chip 5 is arranged on the substrate 1 and is located at the avoidance gap 31.
  • the opposite part is electrically connected to the flexible circuit board 6, so that after the avoidance notch 31 is provided, the protective layer 3 can prevent the chip 5 and the flexible circuit board 6 bonded to the substrate 1 from interfering.
  • the chip 5 and the flexible circuit board 6 are electrically connected to the thin film transistor array on the substrate 1, the chip 5 is used to control the display of the display layer 2 through the thin film transistor array, and the flexible circuit board 6 is used to connect to the printed circuit board.
  • the related processes and principles of the chip 5 and the flexible circuit board 6 controlling the display of the display layer 2 through the thin film transistor array are well known to those skilled in the art, and will not be repeated here.
  • UV glue ultraviolet curing glue
  • RTV glue room temperature vulcanized silicone rubber glue
  • the substrate 1 is a glass substrate 1, or in some flexible electronic paper products, the substrate 1 may also be a plastic substrate 1.
  • the glass substrate 1 Alternatively, a thin film transistor (TFT) array is fabricated on the plastic substrate 1 to drive the display layer 2 to display.
  • TFT thin film transistor
  • the material of the substrate 1 is not limited to glass or plastic, and can also be other materials, such as ceramics or flexible fiber cloth, etc., which can be specifically selected according to the type of electronic paper product or processing requirements.
  • the display layer 2 is an electronic ink film layer.
  • electronic ink made of microcapsules or microcups encapsulated with liquid and charged particles is usually coated on a plastic film to form an electronic ink film layer, and then the electronic ink film layer is attached to On the substrate 1.
  • This application does not limit the types of electronic inks.
  • electronic inks can be electronic inks that can only display black and white colors, or electronic inks that can display colors, etc., which can be selected according to the types of electronic paper products or processing requirements.
  • the protective layer 3 is a protective film layer.
  • the protective layer 3 may be a protective film layer composed of multiple film structures.
  • the protective layer 3 may include a water blocking film and an optical film, wherein the water blocking film is located on the display layer 2 and can be in contact with the display layer 2, and the optical film is located on the water blocking film. The water blocking film is used to prevent water vapor from entering the display layer 22.
  • the water blocking film can be made of inorganic ceramic materials, organic polymer materials or organic-inorganic composite materials, such as silicon oxide (SiOx), silicon nitride (SiNx), poly Para-xylene (Parylene), polypropylene (Polypropylene), amorphous silicon/parylene composite (aSi/Parylene) or polypropylene/polyacrylate/aluminum composite (Polypropylene/polyacrylate/Al):
  • Optical film has The function of absorbing ultraviolet light, for example, the optical film can be a non-interference cut filter that absorbs ultraviolet light, or an interference cut filter that can interfere with ultraviolet light.
  • the interference cut filter can include a multilayer refractive film with a change in refractive index, and the material of these refractive films can include magnesium tetrafluoride (MgF4) and zirconium dioxide (ZrO2) And cerium trifluoride (CeF3) and so on.
  • MgF4 magnesium tetrafluoride
  • ZrO2 zirconium dioxide
  • CeF3 cerium trifluoride
  • the protective layer 3 is not limited to the above-mentioned materials.
  • the protective layer 3 may also be a glass layer.
  • the type of the protective layer 3 can be selected according to the type of electronic paper product or processing requirements.
  • the protective layer 3 is also provided with electrodes, so that the protective layer 3 can form an electrode layer as a whole, which can be used for the display layer together with the thin film transistor array on the substrate 1. 2. Drive, the related structure and technical principles are already well known by those skilled in the art, and will not be repeated here.
  • the display layer 2 includes a display area 21 and a non-display area 22, where the display area 21 is a displayable area of the display layer 2, for example, it can display text, images, or
  • the non-display area 22 is an area of the display layer 2 that is not displayed.
  • the display area 21 includes a screen area 211 and a frame area 212.
  • the frame area 212 is located between the screen area 211 and the non-display area 22.
  • the picture area 211 is approximately a square shape
  • the frame area 212 is approximately a square ring shape
  • the frame area 212 is located between the picture area 211 and the non-display area 22, and the frame area 212 surrounds the picture area 211.
  • the frame area 212 can be used as a transition area between the screen area 211 and the non-display area 22.
  • the substrate 1 and the display layer 2 are connected through the conductive glue 7, so that the display layer 2 can be controlled by the thin film transistor array on the substrate 1 to realize the display function.
  • the display layer 2 is provided with conductive adhesive coating dots, the conductive adhesive coating dots are located in the non-display area 22, and there are two conductive adhesive coating dots distributed on both sides of the avoidance gap 31 ,
  • the conductive glue 7 is coated at the point where the conductive glue is applied, and the conductive glue 7 is located between the display layer 2 and the substrate 1 to conduct the display layer 2 and the substrate 1.
  • the conductive glue 7 is usually silver glue, which is a kind of bonding of conductive particles through matrix resin to form a conductive path to realize the conductive connection of the adhered material. It is widely used in the display field. .
  • the electronic device includes the above-mentioned display module 100.
  • the part of the protective layer 3 of the display module 100 exceeds the outer peripheral wall of the substrate 1, the part of the protective layer 3 that exceeds the substrate 1 can protect the substrate 1 to a certain extent.
  • the manufacturing process or product test of the display module 100 for example, drop test or vibration test
  • the outer peripheral wall of the substrate 1 is not easily damaged due to bumps.
  • the sealing layer 4 includes the connected first sealing part 41 and the second sealing portion 42, the first sealing portion 41 is provided on the portion of the protective layer 3 that extends beyond the outer peripheral wall of the substrate 1, and the second sealing portion 42 is provided between the substrate 1 and the protective layer 3 and located on the display layer 2
  • the outer periphery therefore, makes the sealing layer 4 have a larger effective water-blocking width, and the water-blocking effect is better.
  • the display module 100 is the above-mentioned display module 100, and the manufacturing method includes:
  • the display layer 2, the substrate 1 and the protective layer 3 are respectively processed.
  • the processing sequence of the display layer 2, the substrate 1 and the protective layer 3 may be simultaneous processing or sequential processing.
  • the display layer 2 is processed first, then the substrate 1 is processed, and the protective layer 3 is processed finally.
  • the substrate 1 may be processed first, and then the display layer 2 and the protective layer 3 may be processed at the same time.
  • the processing sequence of the display layer 2, the substrate 1 and the protective layer 3 can be limited according to actual production needs.
  • the waterproof glue is cured to form the sealing layer 4.
  • the display layer 2 is usually attached to the substrate 1 first, then the protective layer 3 is attached to the display layer 2, and then the protective layer 3 is attached to the protective layer 3.
  • Waterproof glue is applied to the outer peripheral edge of the, because there is a gap between the protective layer 3 and the substrate 1, the waterproof glue can penetrate between the protective layer 3 and the substrate 1 until it spreads to the edge of the display layer 2.
  • the coating method of this waterproof glue is simple, easy to implement, and can better meet the structural requirements of the sealing layer 4 in the display module 100 .
  • the protective layer 3 is coated with waterproof glue, it can better meet the structural requirements of the sealing layer 4 in the display module 100, and the coating method is simple , Easy to implement.
  • first feature and second feature may include one or more of these features.
  • first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features.
  • the features defined with “first” and “second” may explicitly or implicitly include one or more of these features.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , Or integrated; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship between two elements.
  • installed can be a fixed connection or a detachable connection , Or integrated; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship between two elements.

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Abstract

一种显示模组(100)、电子设备和显示模组(100)的制造方法,显示模组(100)包括基板(1)、显示层(2)、保护层(3)和密封层(4),显示层(2)设在基板(1)的一侧,保护层(3)设在显示层(2)的远离基板(1)的一侧,保护层(3)的至少部分超出基板(1)的外周壁,密封层(4)包括相连的第一密封部分(41)和第二密封部分(42),第一密封部分(41)设在保护层(3)的超出基板(1)的外周壁的部分上,第二密封部分(42)设在基板(1)和保护层(3)之间且位于显示层(2)的外周。

Description

显示模组、电子设备和显示模组的制造方法
本申请基于申请号为202010209139.2,申请日为2020年3月23日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
技术领域
本申请涉及显示领域,尤其是涉及一种显示模组、电子设备和显示模组的制造方法。
背景技术
相关技术中一些电子纸显示的显示模组在制造加工或者产品测试中,基板的外周壁很容易受到磕碰而发生破裂损坏的现象,产品的不良率较高。此外,基板上涂布有防水胶,而防水胶只有较少的部分位于基板和保护层之间,由此使得防水胶的有效阻水宽度较小,防水胶的阻止外界水汽等进入显示层的效果不够理想。
发明内容
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请的第一个目的在于提供一种显示模组,基板不容易受到磕碰而发生破裂损坏的现象而且产品的阻水性能较好。
本申请的第二个目的在于提供一种包括上述显示模组的电子设备。
本申请的第三个目的在于提供一种上述显示模组的制造方法。
根据本申请实施例的显示模组,包括:基板;显示层,所述显示层设在所述基板的一侧且与所述基板电连接,在平行于所述基板的平面内,所述显示层的投影位于所述基板的投影内;保护层,所述保护层设在所述显示层的远离所述基板的一侧,所述保护层的至少部分超出所述基板的外周壁,在平行于所述基板的平面内,所述显示层的投影位于所述保护层的投影内;密封层,所述密封层包括相连的第一密封部分和第二密封部分,所述第一密封部分设在所述保护层的超出所述基板的外周壁的部分上,所述第二密封部分设在所述基板和所述保护层之间且位于所述显示层的外周。
根据本申请实施例的显示模组,由于保护层的至少部分超出基板的外周壁,因此保护层的超出基板的部分能对基板起到一定的防护作用,从而在显示模组的制造加工或者产品测试(例如跌落测试或者震动测试)中,基板的外周壁便不容易受到磕碰而发生损坏的现象,此外,由于密封层包括相连的第一密封部分和第二密封部分,第一密封部分 设在保护层的超出基板的外周壁的部分上,第二密封部分设在基板和保护层之间且位于显示层的外周,因此使得密封层具有较大的有效阻水宽度,阻水效果较好。
在本申请的一些实施例中,所述第二密封部分在所述显示层的整个周向方向上环绕所述显示层设置且与所述显示层的外周壁相连。
在本申请的一些实施例中,所述保护层的超出所述基板的外周壁的部分均设有所述第一密封部分,所述第一密封部分与所述基板的外周壁相连。
在本申请的一些实施例中,所述保护层的外周壁形成有避让缺口,在平行于所述基板的平面内,所述基板的一部分的投影位于所述避让缺口的投影内,所述基板的其余部分的投影位于所述保护层的投影内,所述基板的其余部分的外周壁与所述保护层的外周壁之间均设有所述第一密封部分。
在本申请的一些实施例中,所述保护层的外周壁形成有避让缺口,在平行于所述基板的平面内,所述基板的一部分的投影位于所述避让缺口的投影内,所述基板的其余部分的投影位于所述保护层的投影内,所述显示模组包括:芯片和柔性电路板,所述芯片设在所述基板上且位于所述避让缺口处,所述基板的与所述避让缺口正对的部分与所述柔性电路板电连接。
在本申请的一些实施例中,所述基板与所述显示层通过导电胶相连。
在本申请的一些实施例中,所述密封层为防水胶。
在本申请的一些实施例中,所述基板为玻璃基板或塑料基板,所述显示层为电子墨水薄膜层,所述保护层为保护膜层或玻璃层。
根据本申请实施例的电子设备,包括上述的显示模组。
根据本申请实施例的电子设备,由于显示模组的保护层的至少部分超出基板的外周壁,因此保护层的超出基板的部分能对基板起到一定的防护作用,从而在显示模组的制造加工或者产品测试(例如跌落测试或者震动测试)中,基板的外周壁便不容易受到磕碰而发生损坏的现象,此外,由于密封层包括相连的第一密封部分和第二密封部分,第一密封部分设在保护层的超出基板的外周壁的部分上,第二密封部分设在基板和保护层之间且位于显示层的外周,因此使得密封层具有较大的有效阻水宽度,阻水效果较好。
根据本申请实施例的显示模组的制造方法,所述显示模组为上述的显示模组,所述制造方法包括:分别加工出所述显示层、所述基板和所述保护层;将所述显示层粘贴至所述基板;在所述显示层的背离所述基板的一侧表面粘贴所述保护层;在所述保护层上涂覆防水胶;固化所述防水胶以形成所述密封层。
根据本申请实施例的显示模组的制造方法,由于是在保护层上涂覆防水胶,因此能 较好地满足显示模组中密封层的结构形式需求,而且涂布方法简单,便于实现。
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。
附图说明
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1是相关技术中的显示模组的俯视图;
图2是图1中A-A方向的剖视图;
图3是图2中B处圈示部位的放大图;
图4是图1中防水胶有效阻水宽度的示意图;
图5是根据本申请实施例的显示模组的俯视图;
图6是图5中C-C方向的剖视图;
图7是图6中D处圈示部位的放大图;
图8是根据本申请实施例的显示模组的仰视图;
图9是图8中防水胶有效阻水宽度的示意图;
图10是根据本申请实施例的显示模组的制造方法。
附图标记:
显示模组100;
基板1;
显示层2;显示区域21;画面区211;边框区212;非显示区域22;
保护层3;避让缺口31;
密封层4;第一密封部分41;第二密封部分42;
芯片5;柔性电路板6;导电胶7;RTV胶8。
具体实施方式
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。
下面参考附图描述根据本申请实施例的显示模组100、电子设备和显示模组100的制造方法,显示模组100例如可为电子纸显示的显示模组100,电子纸显示是一种新兴 的显示技术,具有超轻薄、可重写、便于携带、超低功耗、断电时也能保持显示等特性。实现电子纸显示的技术有很多,常用技术是E-Ink微胶囊(Micro-capsules)式电泳技术,具体原理是将带电的白色氧化钛颗粒和黑色碳粉粒子封装在微胶囊中,并将微胶囊和电解液封装在两块间距为10mm~100mm的平行导电板之间,利用带电颗粒在电场作用下向着与其电性相反的电极移动的特性,绘制出黑白图像。
如图5和图8所示,根据本申请实施例的显示模组100,包括基板1、显示层2、保护层3和密封层4。
如图5、图6和图7所示,显示层2设在基板1的一侧(例如图中基板1的上侧)且与基板1电连接,由此基板1通电后便可驱动显示层2显示。在平行于基板1的平面内,显示层2的投影位于基板1的投影内,由此使得显示层2不会超出基板1,避免影响到显示层2的正常显示。
如图5、图7和图8所示,保护层3设在显示层2的远离基板1的一侧(例如图中显示层2的上侧),保护层3可对显示层2起到保护作用,例如可防止外界的水汽、灰尘等与显示层2接触从而影响显示层2的正常显示以及还可避免有硬物等划伤显示层2导致显示层2损坏。保护层3的至少部分超出基板1的外周壁,具体而言,例如可以是保护层3的某一侧边缘的部分超出基板1的相应边缘,或者是保护层3的某一侧的整个边缘超出基板1的相应边缘,也可以是保护层3的全部边缘均超出基板1的相应边缘,由此使得保护层3的超出基板1的部分还能对基板1起到一定的防护作用,从而在显示模组100的制造加工或者产品测试(例如跌落测试或者震动测试)中,基板1的外周壁便不容易受到磕碰而发生损坏的现象。在平行于基板1的平面内,显示层2的投影位于保护层3的投影内,由此保护层3可完全覆盖显示层2,从而能对显示层2起到更好的保护作用。
具体而言,例如,参照图5和图8,基板1大致呈方形形状,显示层2位于基板1上方,保护层3位于显示层2上方,基板1的外周边缘超出显示层2的外周边缘,保护层3的前侧边缘超出基板1的前侧边缘,保护层3的后侧边缘超过基板1的后侧边缘,保护层3的左侧边缘的部分超出基板1的左侧边缘,保护层3的右侧边缘超过基板1的右侧边缘。
如图7、图8和图9所示,密封层4包括相连的第一密封部分41和第二密封部分42,第一密封部分41设在保护层3的超出基板1的外周壁的部分上,第二密封部分42设在基板1和保护层3之间且位于显示层2的外周,由此密封层4可起到密封作用,能阻止外界的水汽等进入显示层2从而对显示层2造成不良影响,而且对于显示层2而言, 密封层4中最主要起到阻水效果的是位于基板1和保护层3之间的第二密封部分42,因此使得密封层4具有较大的有效阻水宽度,阻水效果较好。
实际应用中,密封层4通常为防水胶,在电子纸产品的制造生产中,这种防水胶为EC胶,黏性强,而且流动性好,能够方便快速地渗入保护层3与基板1之间并扩散到显示层2的边缘。
相关技术中一些电子纸显示的显示模组100的大致结构如图1和图2所示,基板1上设有显示层2,显示层2上设有保护层3,基板1的外周边缘超出保护层3的外周边缘,保护层3的外周边缘超过显示层2的外周边缘,这种结构形式的显示模组100在制造加工或者产品测试中,基板1的外周壁很容易受到磕碰而发生破裂损坏的现象,产品的不良率较高。此外,如图1、图3和图4所示,基板1上涂布有防水胶(即密封层4),而防水胶只有较少的部分位于基板1和保护层3之间,由此使得防水胶的有效阻水宽度较小,防水胶的阻止外界水汽等进入显示层2的效果不够理想。
而根据本申请实施例的显示模组100,由于保护层3的至少部分超出基板1的外周壁,因此保护层3的超出基板1的部分能对基板1起到一定的防护作用,从而在显示模组100的制造加工或者产品测试(例如跌落测试或者震动测试)中,基板1的外周壁便不容易受到磕碰而发生损坏的现象,此外,由于密封层4包括相连的第一密封部分41和第二密封部分42,第一密封部分41设在保护层3的超出基板1的外周壁的部分上,第二密封部分42设在基板1和保护层3之间且位于显示层2的外周,因此使得密封层4具有较大的有效阻水宽度,阻水效果较好。
在本申请的一些实施例中,如图9所示,第二密封部分42在显示层2的整个周向方向上环绕显示层2设置且与显示层2的外周壁相连,由此可进一步提高密封层4的阻水效果。
在本申请的一些实施例中,如图8和图9所示,保护层3的超出基板1的外周壁的部分均设有第一密封部分41,第一密封部分41与基板1的外周壁相连,由此不仅方便在制造过程中使防水胶能迅速渗入保护层3与基板1之间并扩散到显示层2的整个外周边缘,而且当防水胶固化后,粘连在保护层3的超出基板1的外周壁的部分上的第一密封部分41可在一定程度上提高保护层3该区域的抗变形能力,从而能提高保护层3对于基板1的保护效果。
在本申请的一些实施例中,如图5和图8所示,保护层3的外周壁(例如图中保护层3的左侧壁)形成有避让缺口31,在平行于基板1的平面内,基板1的一部分的投影位于避让缺口31的投影内,基板1的其余部分的投影位于保护层3的投影内,基板 1的其余部分的外周壁与保护层3的外周壁之间均设有第一密封部分41,也就是说,对于基板1而言,基板1位于避让缺口31的区域内部不设有第一密封部分41,一方面设置避让缺口31是为了避免保护层3对显示模组100的其他部件产生干涉,另一方面只在基板1的其余部分的外周壁与保护层3的外周壁之间设有第一密封部分41,可方便密封层4的涂布。
在本申请的一些实施例中,如图5所示,保护层3的外周壁形成有避让缺口31,在平行于基板1的平面内,基板1的一部分的投影位于避让缺口31的投影内,基板1的其余部分的投影位于保护层3的投影内,显示模组100包括芯片5和柔性电路板6,芯片5设在基板1上且位于避让缺口31处,基板1的与避让缺口31正对的部分与柔性电路板6电连接,由此设置避让缺口31后,可避免保护层3对邦定到基板1上的芯片5和柔性电路板6产生干涉。
具体而言,芯片5和柔性电路板6均与基板1上的薄膜晶体管阵列电连接,芯片5用于通过薄膜晶体管阵列控制显示层2显示,柔性电路板6用于与印刷电路板相连,关于芯片5和柔性电路板6通过薄膜晶体管阵列控制显示层2显示的相关过程和原理已被本领域技术人员所熟知,此处不再赘述。
此外,在制造过程中,在柔性电路板6的折弯处涂布有紫外光固化胶(即UV胶)以防止在使用过程中柔性电路板6撕裂,在芯片5上以及芯片5周围涂布有室温硫化硅橡胶胶水(即RTV胶8),用于保护芯片5。
在本申请的一些实施例中,基板1为玻璃基板1,或者在一些柔性电子纸产品中,基板1也可为塑料基板1,在显示模组100的制造过程中,还会在玻璃基板1或者塑料基板1上制作薄膜晶体管(TFT)阵列,以用于驱动显示层2显示。当然,基板1的材质并不限于玻璃或者塑料,也可为其他材质,例如陶瓷或者柔性纤维布等等,具体可根据电子纸产品的种类或者加工需求等选择。
在本申请的一些实施例中,显示层2为电子墨水薄膜层。相关技术中,通常是将封装有液体和带电粒子的微胶囊或微杯等制成的电子墨水涂布于一层塑料薄膜上以构成电子墨水薄膜层,然后再将电子墨水薄膜层贴附到基板1上。本申请对于电子墨水的种类不作限制,例如电子墨水可为只能显示黑白颜色的电子墨水,也可为能显示彩色的电子墨水等,具体可根据电子纸产品的种类或者加工需求等选择。
在本申请的一些实施例中,保护层3为保护膜层,具体而言,为了使保护层3对显示层2具有更好的保护效果以及使保护层3具有较优异的性能,保护层3可为由多种膜结构复合而成的保护膜层。例如保护层3可包含阻水膜与光学膜,其中阻水膜位于显示 层2上可与显示层2相接触,而光学膜是位于阻水膜上。阻水膜用于阻止水汽进入显示层22,阻水膜可由无机陶瓷材料、有机高分子材料或有机无机复合材料来制造,这些材料例如为氧化硅(SiOx)、氮化硅(SiNx)、聚对二甲苯(Parylene)、聚丙烯(Polypropylene)、非晶硅/聚对二甲苯复合材料(aSi/Parylene)或聚丙烯/聚丙烯酸酯/铝复合材料(Polypropylene/polyacrylate/Al):光学膜具有吸收紫外光的功能,例如光学膜可以是吸收紫外光的非干涉型截止滤光片,或者是可干涉紫外光的干涉型截止滤光片,当光学膜为干涉型截止滤光片时,可以通过干涉效应达到阻隔紫外光的功能,干涉型截止滤光片可包含有折射率变化的多层折射膜,而这些折射膜的材质可包含四氟化镁(MgF4)、二氧化锆(ZrO2)以及三氟化铈(CeF3)等。
当然,保护层3并不限于上述材质,例如在一些实施例中,保护层3还可为或玻璃层,具体应用时,保护层3的种类可根据电子纸产品的种类或者加工需求等选择。此外在一些电子纸产品例如柔性电子纸中,根据产品特性,保护层3还设有电极,从而可使得保护层3整体形成电极层,由此可和基板1上的薄膜晶体管阵列共同对显示层2进行驱动,相关的结构和技术原理已被本领域技术人员所熟知,此处不再赘述。
在本申请的一些实施例中,如图5所示,显示层2包括显示区域21和非显示区域22,其中显示区域21为显示层2的可进行显示的区域,例如可显示文字、图像或者颜色等内容,非显示区域22则为显示层2的不进行显示的区域,显示区域21包括画面区211和边框区212,边框区212位于画面区211和非显示区域22之间。
具体而言,例如,参照图5,画面区211大致呈方形形状,边框区212大致呈方环形形状,边框区212位于画面区211和非显示区域22之间,并且边框区212环绕画面区211设置,对于电子纸显示而言,边框区212可作为画面区211与非显示区域22之间的过渡区域。
在本申请的一些实施例中,基板1与显示层2通过导电胶7相连,由此便可通过基板1上的薄膜晶体管阵列对显示层2进行控制,以实现显示功能。
具体而言,例如,参照图5,显示层2上设有导电胶涂布点,导电胶涂布点位于非显示区域22,导电胶涂布点为两个并分布在避让缺口31的两侧,导电胶7涂布在导电胶涂布点处,导电胶7位于显示层2与基板1之间以导通显示层2和基板1。
实际应用中,导电胶7通常为银胶,银胶是一种通过基体树脂的粘接作用把导电粒子结合在一起,形成导电通路,实现被粘材料的导电连接,在显示领域中被广泛使用。
根据本申请实施例的电子设备,包括上述的显示模组100。
根据本申请实施例的电子设备,由于显示模组100的保护层3的至少部分超出基板 1的外周壁,因此保护层3的超出基板1的部分能对基板1起到一定的防护作用,从而在显示模组100的制造加工或者产品测试(例如跌落测试或者震动测试)中,基板1的外周壁便不容易受到磕碰而发生损坏的现象,此外,由于密封层4包括相连的第一密封部分41和第二密封部分42,第一密封部分41设在保护层3的超出基板1的外周壁的部分上,第二密封部分42设在基板1和保护层3之间且位于显示层2的外周,因此使得密封层4具有较大的有效阻水宽度,阻水效果较好。
如图10所示,根据本申请实施例的显示模组100的制造方法,显示模组100为上述的显示模组100,制造方法包括:
分别加工出显示层2、基板1和保护层3。这里,显示层2、基板1和保护层3的加工顺序可以是同时进行加工,也可以是先后进行加工,例如,先加工出显示层2,然后加工基板1,最后加工保护层3。当然,在另一些示例中,还可以是先加工出基板1,而后同时加工出显示层2以及保护层3。关于显示层2、基板1和保护层3的加工顺序可以根据实际生产需要进行限定。
将显示层2粘贴至基板1;
在显示层2的背离基板1的一侧表面粘贴保护层3;
在保护层3上涂覆防水胶;
固化防水胶以形成密封层4。
具体而言,在制造显示模组100时,通常是先将显示层2贴附在基板1上,然后将保护层3贴附到显示层2上,再在保护层3上沿着保护层3的外周边缘涂布防水胶,由于保护层3与基板1之间存在间隙,因此防水胶便可渗入保护层3与基板1之间,直至扩散到显示层2边缘。相较于现有技术中在基板1上涂布防水胶的方式而言,这种防水胶的涂布方法简单,便于实现,能较好地满足显示模组100中密封层4的结构形式需求。
根据本申请实施例的显示模组100的制造方法,由于是在保护层3上涂覆防水胶,因此能较好地满足显示模组100中密封层4的结构形式需求,而且涂布方法简单,便于实现。
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
在本申请的描述中,“第一特征”、“第二特征”可以包括一个或者更多个该特征。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性 或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本说明书的描述中,参考术语“一些实施例”、“可选的实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。

Claims (10)

  1. 一种显示模组,其中,包括:
    基板;
    显示层,所述显示层设在所述基板的一侧且与所述基板电连接,在平行于所述基板的平面内,所述显示层的投影位于所述基板的投影内;
    保护层,所述保护层设在所述显示层的远离所述基板的一侧,所述保护层的至少部分超出所述基板的外周壁,在平行于所述基板的平面内,所述显示层的投影位于所述保护层的投影内;
    密封层,所述密封层包括相连的第一密封部分和第二密封部分,所述第一密封部分设在所述保护层的超出所述基板的外周壁的部分上,所述第二密封部分设在所述基板和所述保护层之间且位于所述显示层的外周。
  2. 根据权利要求1所述的显示模组,其中,所述第二密封部分在所述显示层的整个周向方向上环绕所述显示层设置且与所述显示层的外周壁相连。
  3. 根据权利要求1-2中任一项所述的显示模组,其中,所述保护层的超出所述基板的外周壁的部分均设有所述第一密封部分,所述第一密封部分与所述基板的外周壁相连。
  4. 根据权利要求1-3中任一项所述的显示模组,其中,所述保护层的外周壁形成有避让缺口,在平行于所述基板的平面内,所述基板的一部分的投影位于所述避让缺口的投影内,所述基板的其余部分的投影位于所述保护层的投影内,所述基板的其余部分的外周壁与所述保护层的外周壁之间均设有所述第一密封部分。
  5. 根据权利要求1-4中任一项所述的显示模组,其中,所述保护层的外周壁形成有避让缺口,在平行于所述基板的平面内,所述基板的一部分的投影位于所述避让缺口的投影内,所述基板的其余部分的投影位于所述保护层的投影内,所述显示模组包括:芯片和柔性电路板,所述芯片设在所述基板上且位于所述避让缺口处,所述基板的与所述避让缺口正对的部分与所述柔性电路板电连接。
  6. 根据权利要求1-5中任一项所述的显示模组,其中,所述基板与所述显示层通过导电胶相连。
  7. 根据权利要求1-6中任一项所述的显示模组,其中,所述密封层为防水胶。
  8. 根据权利要求1-7中任一项所述的显示模组,其中,所述基板为玻璃基板或塑料基板,所述显示层为电子墨水薄膜层,所述保护层为保护膜层或玻璃层。
  9. 一种电子设备,其中,包括根据权利要求1-8中任一项所述的显示模组。
  10. 一种显示模组的制造方法,其中,所述显示模组为根据权利要求1-9中任一项所述的显示模组,所述制造方法包括:
    分别加工出所述显示层、所述基板和所述保护层;
    将所述显示层粘贴至所述基板;
    在所述显示层的背离所述基板的一侧表面粘贴所述保护层;
    在所述保护层上涂覆防水胶;
    固化所述防水胶以形成所述密封层。
PCT/CN2020/140826 2020-03-23 2020-12-29 显示模组、电子设备和显示模组的制造方法 WO2021190040A1 (zh)

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