WO2021128524A1 - 一种用于加气混凝土砌块垛的搬运机构 - Google Patents

一种用于加气混凝土砌块垛的搬运机构 Download PDF

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Publication number
WO2021128524A1
WO2021128524A1 PCT/CN2020/073147 CN2020073147W WO2021128524A1 WO 2021128524 A1 WO2021128524 A1 WO 2021128524A1 CN 2020073147 W CN2020073147 W CN 2020073147W WO 2021128524 A1 WO2021128524 A1 WO 2021128524A1
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Prior art keywords
walking
clamping
lifting
aerated concrete
concrete block
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PCT/CN2020/073147
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English (en)
French (fr)
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龚恒伟
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龚恒伟
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Publication of WO2021128524A1 publication Critical patent/WO2021128524A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for

Definitions

  • the utility model relates to the technical field of construction machinery and equipment, in particular to a transport mechanism for stacks of aerated concrete blocks.
  • the aerated concrete block is made of concrete with pores in the middle. It is a new type of building material with light weight, porous, good heat preservation and fire resistance. The use of this block can make the weight of the entire building more than ordinary The weight of the brick-concrete structure is reduced by more than 40%.
  • the aerated concrete blocks After the aerated concrete blocks are transported to the construction site, they are generally stacked and rotated. When fetching, the blocks need to be manually loaded onto the transport trolley and transported to the construction site. The loading and unloading process of the blocks is extremely labor intensive.
  • the present invention provides a transport mechanism for aerated concrete block stacks, which has its own walking mechanism and does not need to be connected with a driving platform.
  • the overall volume is small, free from space constraints, and easy to operate. High moving efficiency and strong practicability.
  • the technical solution adopted by the utility model to solve its technical problems is: a transport mechanism for aerated concrete block stacks, including a first beam and a clamping mechanism installed on the first beam for holding the block stacks A walking mechanism installed on the left and right ends of the first cross beam for the transport mechanism to travel; a vertical lifting mechanism for lifting and lowering the block stack is also provided between the first cross beam and the walking mechanism.
  • the clamping mechanism includes two clamping arms and a clamping arm drive element for driving the two clamping arms; the two clamping arms are respectively hinged on the first cross beam near the left and right ends; this is achieved by the clamping arm drive element
  • the two clamping arms do clamping and unclamping actions.
  • a clamping jaw mechanism is also provided on the clamping arm;
  • the clamping jaw mechanism includes a clamping jaw mounting beam, the clamping jaw mounting beam is hinged to the bottom end of the clamping arm; the bottom end of the clamping jaw mounting beam is fixed Lower splint;
  • the clamping jaw mounting beam is also equipped with an upper splint that can move up and down, and the two clamp arms realize the holding of the block stack through the two upper splints and the two lower splints.
  • the upper position between the clamping jaw mounting beam and the clamping arm is further provided with a reset coil spring, which is used to restrict the movement of the clamping jaw mounting beam relative to the clamping arm when it is not held.
  • the walking mechanism includes a walking frame composed of a walking vertical beam and a front-to-rear walking cross beam; the front and rear ends of the walking cross beam are respectively equipped with walking wheels through a wheel frame to realize the walking of the transport mechanism.
  • the wheel frame and the walking beam are rotatably connected; the first rotating shaft fixed on the top of the wheel frame passes through the walking beam and is fixed with a steering gear; the walking beam is also fixed with a steering drive element; the steering The driving end of the driving element is fixed with a rack gear meshing with the steering gear, and the rack is driven to move by the steering driving element, and then the steering gear is driven to rotate the traveling wheel, which is used to realize the traveling and steering of the conveying mechanism.
  • the walking vertical beam of the walking mechanism located on the left side of the first cross beam is also fixed with a supporting driving element; the bottom side of the driving end of the supporting driving element is connected with a supporting rod; the supporting driving element drives the supporting rod Keep the walking wheel of the left walking mechanism off the ground, which is used to rotate the handling mechanism to correspond to the front of the block stack with the support rod as the center before the block stack, which is convenient for the handling mechanism to move to the block stack. Carry out the clamping operation on the outside of the
  • the walking vertical beam of the walking mechanism on the left side of the first beam is rotatably connected to the corresponding vertical lifting mechanism through the rotating structure, and the walking vertical beam of the walking mechanism on the right side of the first beam is rotatably connected with the corresponding vertical lifting mechanism.
  • Fixed connection used to provide the transport mechanism with the function of four wheels contacting the ground even on uneven roads.
  • the vertical lifting mechanism includes a sliding sleeve frame and a lifting vertical beam passing through the sliding sleeve frame; the sliding sleeve frame is also fixed with a second cross beam fixed to the walking mechanism, and the lifting vertical beam
  • the top end is fixed to the first cross beam; the second cross beam and the sliding sleeve frame are also fixed with a lifting drive element; the top side of the driving end of the lifting drive element is fixed to the lifting vertical beam; the lifting vertical beam drives the second beam through the lifting drive element
  • a cross beam performs lifting motion relative to the walking mechanism.
  • the front and rear sides of the lifting vertical beam are respectively provided with convex rails; the sliding sleeve frame is also equipped with guide wheels at positions on the left and right sides of the convex rail.
  • a transport mechanism for aerated concrete block stacks of the utility model has its own walking mechanism and does not need to be connected with a driving platform.
  • the overall volume is small, and it is not restricted by space and can be accessed.
  • the construction elevator directly sends the aerated concrete block stack to the designated position on the corresponding floor, without transferring for loading and unloading;
  • the clamping jaw mechanism is set on the clamping arm, the clamping jaw mechanism is hinged with the clamping arm, and the clamping jaw mechanism is equipped with a liftable
  • the upper splint greatly facilitates the clamping arm to hold the block stacks of different heights;
  • the four wheels of the walking mechanism can be adjusted by the steering gear and rack through the steering drive element to adjust the direction, which is convenient for the walking and steering of the handling mechanism , It is also convenient for the conveying mechanism to enter the periphery of the block stack; under the action of supporting the driving element, the set supporting rod can support the walking wheel on one side of the conveying mechanism off the ground, and
  • the vertical lifting mechanism composed of the sliding sleeve frame and the lifting vertical beam has a strong structure and strong torsion resistance, which can realize the raising or lowering of the first beam, corresponding It can raise or lower the held block stack, and increase the convex rail and guide wheel structure to ensure the smooth lifting action;
  • the overall structure of the handling mechanism is simple, and the processing of each part is easy; the operation is convenient when used, the moving efficiency is high, and it is practical Strong sex.
  • Figure 1 is a schematic front view of an embodiment of a transport mechanism for aerated concrete block stacks
  • Figure 2 is a schematic left view of an embodiment of a transport mechanism for aerated concrete block stacks
  • Figure 3 is a schematic right side view of an embodiment of a transport mechanism for aerated concrete block stacks
  • Figure 4 is a schematic diagram of a steering function component of a transport mechanism for aerated concrete block stacks according to an embodiment
  • Figure 5 is a schematic diagram of a state in which a transport mechanism for aerated concrete block stacks is adjusted to be parallel to the block stacks before the block stacks according to the embodiment;
  • Fig. 6 is a schematic diagram showing the state of adjusting the left and right positions of the conveying mechanism for the aerated concrete block stack according to the embodiment before the block stack
  • Fig. 7 is a schematic diagram of a state in which a transport mechanism for aerated concrete block stacks of the embodiment walks in and holds the block stacks;
  • FIG. 8 is a schematic diagram of a state in which a holding block stack of a conveying mechanism for aerated concrete block stacks according to an embodiment is lifted;
  • Fig. 9 is a schematic diagram of a state in the conveyance of a conveying mechanism for aerated concrete block stacks according to the embodiment.
  • Fig. 10 is a schematic diagram of a transport mechanism for aerated concrete block stacks transporting small-volume block stacks according to an embodiment.
  • this embodiment provides a transport mechanism for aerated concrete block stacks, including: a first beam 1, installed on the first beam 1 for holding the block stack A clamping mechanism, a walking mechanism installed on the left and right ends of the first cross beam 1 for the transport mechanism to travel; a vertical lift for lifting and lowering the block stack is also provided between the first cross beam 1 and the walking mechanism mechanism.
  • the clamping mechanism includes two clamping arms 2, a clamping arm driving element 3 for driving the two clamping arms 2 to move;
  • the arm driving element 3 is preferably two clamping arm driving cylinders; the two clamping arms 2 are respectively hinged on the first cross beam 1 near the left and right ends; the bottom end of the clamping arm driving cylinder 3 is hinged to the first cross beam 1 through a cylinder seat , The driving end is hinged with the top end of the corresponding clamp arm; the two clamp arms 2 are clamped and released through two clamp arm drive cylinders.
  • the clamping arm 2 is also provided with a clamping claw mechanism;
  • the clamping claw mechanism includes a clamping claw mounting beam 4, the clamping claw mounting beam 4 is hinged to the bottom end of the clamping arm 2;
  • the clamping jaw mounting beam 4 is fixed with a lower splint 17 at the bottom end;
  • the clamping jaw mounting beam 4 is also provided with a screw rod 18, and is provided with a screw rod 18 at the top for driving
  • the screw 18 is equipped with an upper splint 20 that can move up and down along the screw 18, two clamping arms 2 through two upper splints 20 and two lower splints 17 to achieve the stack of blocks Holding;
  • the screw drive element 19 is preferably a motor;
  • the lower splint 17 and the upper splint 20 have a certain degree of freedom of adjustment, so that the lower splint and the upper splint in the holding block stack, the greatest degree of fit
  • the upper position between the clamping jaw mounting beam 4 and the clamping arm 2 is also provided with a reset coil spring 21, which is used to The movement restriction of the clamping jaw mounting beam 4 relative to the clamping arm 2 is formed at a time.
  • the walking mechanism includes a walking frame composed of a walking vertical beam 8 and a walking beam 9 in the front-to-rear direction; the front end of the walking beam 9 and The rear ends are respectively installed with traveling wheels 11 through the wheel frame 10 for realizing the traveling of the conveying mechanism.
  • the wheel frame 10 is rotatably connected with the walking beam 9; the first rotating shaft fixed on the top of the wheel frame 10 passes through the walking beam 9 A steering gear 28 is fixed; the walking beam 9 is also fixed with a steering drive element 12; the drive end of the steering drive element 12 is fixed with a rack 29 meshing with the steering gear 28, and the rack 29 is driven by the steering drive element 12 Move, and then drive the steering gear 28 to drive the traveling wheel 11 to rotate, which is used to realize the traveling steering of the conveying mechanism; the steering driving element 12 may be a driving element that can drive the rack to move, such as an oil cylinder or an electric push rod.
  • the walking vertical beam 8 of the walking mechanism located on the left side of the first cross beam 1 is also fixed with a prop up driving element 13; the prop up driving element The bottom side of the driving end of 13 is connected with a strut 14; the propping up driving element 13 drives the strut 14 to make the walking wheel of the left side walking mechanism leave the ground, and is used to pass the other side with the strut as the center before the block stack
  • the walking mechanism makes the handling mechanism rotate to correspond to the front of the block stack, which is convenient for the handling mechanism to move to the outside of the block stack for holding and clamping operations; among them, the propping up drive element 13 can be supported by a hydraulic cylinder or an electric push rod.
  • the driving element preferably an oil cylinder
  • the top end of the strut 14 and the driving end of the supporting driving element 13 can be connected by a bearing, or the bottom side of the strut 14 can be connected to the strut head through a tapered bearing, so that the transport mechanism can rotate
  • the bottom end of the time support rod 14 does not rotate with the ground, making it easier to rotate the transport mechanism.
  • the walking vertical beam 8 of the walking mechanism located on the left side of the first cross beam 1 is rotatably connected with the corresponding vertical lifting mechanism through the rotating structure 15 and is located at
  • the walking vertical beam 8 of the walking mechanism on the right side of the first cross beam 1 is fixedly connected with the corresponding vertical lifting mechanism; it is used to provide the transport mechanism with the function of contacting the ground with four wheels even on uneven roads.
  • the vertical lifting mechanism includes a sliding sleeve frame 6, a lifting vertical beam 5 passing through the sliding sleeve frame 6; the sliding sleeve frame A second cross beam 7 fixed to the traveling mechanism is also fixed on 6, the top end of the lifting vertical beam 5 is fixed to the first cross beam 1; a lifting driving element 22 is also fixed on the second cross beam 7 and the sliding sleeve 6; The top side of the driving end of the lifting driving element 22 is fixed to the lifting vertical beam 5; the lifting vertical beam 5 is implemented by the lifting driving element 22 to drive the first cross beam 1 to perform lifting actions relative to the traveling mechanism, wherein the lifting driving element 22 can be electric
  • the push rod or the oil cylinder is preferably an oil cylinder.
  • the raised rails 16 are respectively provided on the front and rear sides of the lifting vertical beam 5; the sliding sleeve 6 is located on the left and right sides of the raised rails 16.
  • a guide wheel 23 is also installed at the side position.
  • the first beam is also fixed with a hydraulic station 25 that provides a hydraulic source for each cylinder; a sliding sleeve frame located on the right side of the first beam 1
  • the front and rear sides of the 6 are also provided with handrails 26; the front side of the second cross beam 7 located on the right side of the first cross beam 1 is fixed with a power supply 24 for powering various electrical equipment, and a control panel 27 is fixed on the rear side; the walking wheel A drive motor and a brake device are also installed on the armrest.
  • the armrests are loaded with walking start-stop control buttons, steering control of the left walking mechanism, steering control of the right walking mechanism, brake control and other functions; the control panel 27 is loaded with two vertical sides. Functions such as the synchronous lifting control of the straight lifting mechanism, the control of the left side support, the control of the clamping arm, the control of the lifting of the upper splint.
  • a transport mechanism for aerated concrete block stacks there are a total of four walking wheels in the walking mechanisms on the left and right sides, of which a pair of diagonal walking wheels are driving wheels, and the other pair of diagonal walking wheels is driving wheels.
  • the walking wheel is a passive wheel; when in use, open the transport mechanism to the vicinity of the brick stack, extend the brace on the left to make the walking wheel of the left walking mechanism leave the ground, and turn the walking wheel of the right walking mechanism to make
  • the side surface of the traveling wheel is tangent to the circle centered on the bottom end of the support rod and the radius from the bottom end of the support rod to the bottom end of the traveling wheel.
  • Fig. 10 is a schematic diagram of the handling mechanism handling a small-volume block stack.
  • the inward turning angle of the clamping arm is larger, which is more conducive to observing the related structure of the clamping jaw mechanism, and is used to better explain the present application.
  • the conveying mechanism for aerated concrete block stacks of this embodiment has its own walking mechanism and does not need to be connected with the driving platform.
  • the overall volume is small and free of space constraints. It can also enter the construction elevator to directly transfer the aerated concrete
  • the block stacks are sent to the designated position on the corresponding floor without transfer for loading and unloading; the clamping jaw mechanism is set on the clamping arm, the clamping jaw mechanism and the clamping arm are hinged, and the clamping jaw mechanism is equipped with a lifting upper clamping plate, which is extremely convenient
  • the clamping arm holds the block stacks of different heights; all four wheels of the walking mechanism can be adjusted by steering gears and racks through the steering drive element to adjust the direction, which is convenient for the walking and steering of the handling mechanism, and it is also convenient for the handling mechanism to enter.
  • the set supporting rod can support the walking wheel on one side of the transport mechanism away from the ground, and push the other side to make the transport mechanism parallel to the block stack, so that the transport mechanism It can smoothly enter the periphery of the block stack; the walking mechanism on the left side and the corresponding vertical lifting mechanism are connected in a rotatable manner, so that when the handling mechanism is walking on uneven ground, all four wheels can reach the ground at the same time.
  • the vertical lifting mechanism composed of the sliding sleeve frame and the lifting vertical beam has a strong structure and strong torsion resistance, which can realize the raising or lowering of the first beam and correspondingly make the held masonry
  • the block stack is raised or lowered, and the convex rail and the guide wheel structure are added to ensure the smooth lifting action;
  • the overall structure of the handling mechanism is simple, and the processing of each part is easy; the operation is convenient when used, the moving efficiency is high, and the practicability is strong.

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Abstract

一种用于加气混凝土砌块垛的搬运机构,包括第一横梁(1)、安装在第一横梁(1)上用于抱持砌块垛的夹持机构、安装在第一横梁(1)左右两端的用于搬运机构行走的行走机构;所述第一横梁(1)与行走机构之间还设置有用于实现砌块垛的升起和降落的竖直升降机构。一种用于加气混凝土砌块垛的搬运机构,自带行走机构,无需与驱动平台进行连接,整体的体积小,不受空间限制,还可进入施工电梯直接将加气混凝土砌块垛送入对应楼层的指定位置,无需中转装卸;整体结构简单,各部件加工容易;使用时操作方便,搬移效率高,实用性强。

Description

一种用于加气混凝土砌块垛的搬运机构 技术领域
本实用新型涉及建筑机械设备技术领域,特别是涉及一种用于加气混凝土砌块垛的搬运机构。
背景技术
加气混凝土砌块,是用混凝土做成的,其中间具有气孔,是一种轻质多孔,保温隔热、防火性良好的新型建筑材料,采用此种砌块可使整个建筑的自重比普通砖混结构建筑的自重降低40%以上。
加气混凝土砌块在运输至建筑工地后,一般堆垛旋转,取用时,需要人工将砌块一块块装到运输小车上后运往施工地点,砌块的装卸过程极为耗费人力。
基于上述技术问题,申请人的在先申请中公开了一种加气块搬运机械(CN208791104U),该现有技术采用低速驱动结构与驱动平台的驱动结构连接,例如三轮摩托车;在实际使用过程中,依然存在受空间限制的现象,虽然也可实现加气混凝土砌块垛的搬移,但并不太实用,这就需要对此技术进行改进,以满足使用需求。
实用新型内容
为解决上述技术问题,本实用新型提供了一种用于加气混凝土砌块垛的搬运机构,自带行走机构,无需与驱动平台进行连接,整体的体积小,不受空间限制,操作方便,搬移效率高,实用性强。
本实用新型解决其技术问题所采用的技术方案是:一种用于加气混凝土砌块垛的搬运机构,包括第一横梁、安装在第一横梁上用于抱持砌块垛的夹持机构、安装在第一横梁左右两端的用于搬运机构行走的行走机构;所述第一横梁 与行走机构之间还设置有用于实现砌块垛的升起和降落的竖直升降机构。
进一步的,所述夹持机构包括两个夹臂、用于驱动两个夹臂动作的夹臂驱动元件;两个夹臂分别铰接在第一横梁靠近左右两端的位置;通过夹臂驱动元件实现两个夹臂做夹持和松开动作。
进一步的,所述夹臂上还设置有夹爪机构;所述夹爪机构包括夹爪安装梁,所述夹爪安装梁与夹臂的底端铰接;所述夹爪安装梁底端固定有下夹板;所述夹爪安装梁上还设装配有可上下移动的上夹板,两个夹臂通过两个上夹板和两个下夹板实现对砌块垛的抱持。
进一步的,所述夹爪安装梁与夹臂之间在靠上的位置还设置有复位卷簧,用于在未抱持时形成夹爪安装梁相对于夹臂的活动限制。
进一步的,所述行走机构包括由行走竖梁和前后方向的行走横梁所组成的行走支架;所述行走横梁的前端和后端分别通过轮架安装有行走轮,用于实现搬运机构的行走。
进一步的,所述轮架与行走横梁为可旋转的连接;固定在轮架顶端的第一转轴穿过行走横梁后固定有转向齿轮;所述行走横梁上还固定有转向驱动元件;所述转向驱动元件的驱动端固定有与转向齿轮啮合的齿条,通过转向驱动元件驱动齿条移动,进而驱动转向齿轮带动行走轮转动,用于实现搬运机构的行走转向。
进一步的,位于第一横梁左侧的行走机构的行走竖梁上还固定有撑起驱动元件;所述撑起驱动元件的驱动端的底侧连接有撑杆;所述撑起驱动元件驱动撑杆使左侧行走机构的行走轮离开地面,用于在砌块垛前以撑杆为中心通过另一侧的行走机构使搬运机构旋转至与砌块垛正面对应,方便搬运机构移动至砌块垛的外侧进行抱夹操作。
进一步的,位于第一横梁左侧的行走机构的行走竖梁通过转动结构与对应的竖直升降机构可旋转连接,位于第一横梁右侧的行走机构的行走竖梁与对应的竖直升降机构固定连接;用于为搬运机构提供在凹凸不平路面时也可四轮与地面接触通行的功能。
进一步的,所述竖直升降机构包括滑动套架、穿设在滑动套架中的升降竖梁;所述滑动套架上还固定有与行走机构固定的第二横梁,所述升降竖梁的顶端与第一横梁固定;所述第二横梁和滑动套架上还固定有升降驱动元件;所述升降驱动元件的驱动端的顶侧与升降竖梁固定;通过升降驱动元件实现升降竖梁带动第一横梁相对于行走机构做升降动作。
进一步的,所述升降竖梁的前后两侧分别设置有凸轨;所述滑动套架上在位于凸轨左右两侧的位置还安装有导轮。
本实用新型的有益效果:本实用新型的一种用于加气混凝土砌块垛的搬运机构,自带行走机构,无需与驱动平台进行连接,整体的体积小,不受空间限制,还可进入施工电梯直接将加气混凝土砌块垛送入对应楼层的指定位置,无需中转装卸;在夹臂上设置夹爪机构,夹爪机构与夹臂铰接的方式,以及夹爪机构上设置可升降的上夹板,极大的方便夹臂对不同高度的砌块垛进行抱持;行走机构的四个轮皆可通过转向齿轮、齿条通过转向驱动元件控制来调节方向,方便搬运机构的行走和转向,也便于搬运机构进入至砌块垛的外围;设置的撑杆在撑起驱动元件的作用下,可将搬运机构的一侧的行走轮支离地面,通过推动另一侧,使搬运机构与砌块垛平行,使搬运机构可顺利进入至砌块垛的外围;位于左侧的行走机构与对应的竖直升降机构为可旋转连接方式,使搬运机构行走在凹凸不平的地面上时,皆可保证四个轮子同时着地,为搬运机构提供有效的支撑;采用滑动套架和升降竖梁所组成的竖直升降机构,结构坚固,抗扭力 强,可实现第一横梁的升起或降落,对应的使所抱持的砌块垛升起或降落,并增加凸轨和导轮结构,保证升降动作的流畅;搬运机构整体结构简单,各部件加工容易;使用时操作方便,搬移效率高,实用性强。
附图说明
图1为实施例的一种用于加气混凝土砌块垛的搬运机构的主视示意图;
图2为实施例的一种用于加气混凝土砌块垛的搬运机构的左视示意图;
图3为实施例的一种用于加气混凝土砌块垛的搬运机构的右视示意图;
图4为实施例的一种用于加气混凝土砌块垛的搬运机构的转向功能部件的示意图;
图5为实施例的一种用于加气混凝土砌块垛的搬运机构的在砌块垛前调整与砌块垛平行的状态示意图;
图6为实施例的一种用于加气混凝土砌块垛的搬运机构的在砌块垛前调整左右位置的状态示意图
图7为实施例的一种用于加气混凝土砌块垛的搬运机构的走进并抱夹砌块垛的状态示意图;
图8为实施例的一种用于加气混凝土砌块垛的搬运机构的抱夹砌块垛并升起的状态示意图;
图9为实施例的一种用于加气混凝土砌块垛的搬运机构的搬运中的状态示意图;
图10为实施例的一种用于加气混凝土砌块垛的搬运机构的搬运小体积砌块垛的示意图。
具体实施方式
为了加深对本实用新型的理解,下面将结合附图和实施例对本实用新型做 进一步详细描述,该实施例仅用于解释本实用新型,并不对本实用新型的保护范围构成限定。
实施例
如图1至图4所示,本实施例提供了一种用于加气混凝土砌块垛的搬运机构,包括:第一横梁1、安装在第一横梁1上用于抱持砌块垛的夹持机构、安装在第一横梁1左右两端的用于搬运机构行走的行走机构;所述第一横梁1与行走机构之间还设置有用于实现砌块垛的升起和降落的竖直升降机构。
本实施例的一种用于加气混凝土砌块垛的搬运机构中,所述夹持机构包括两个夹臂2、用于驱动两个夹臂2动作的夹臂驱动元件3;所述夹臂驱动元件3优选为两个夹臂驱动油缸;两个夹臂2分别铰接在第一横梁1靠近左右两端的位置;所述夹臂驱动油缸3的底端通过油缸座与第一横梁1铰接、驱动端与对应夹臂的顶端铰接;通过两个夹臂驱动油缸实现两个夹臂2做夹持和松开动作。
本实施例的一种用于加气混凝土砌块垛的搬运机构中,所述夹臂2上还设置有夹爪机构;所述夹爪机构包括夹爪安装梁4,所述夹爪安装梁4与夹臂2的底端铰接;所述夹爪安装梁4底端固定有下夹板17;所述夹爪安装梁4上还设置有丝杆18,并在顶端设置有用于驱动丝杆18的丝杆驱动元件19;所述丝杆18上装配有可沿丝杆18上下移动的上夹板20,两个夹臂2通过两个上夹板20和两个下夹板17实现对砌块垛的抱持;其中,丝杆驱动元件19优选为电机;所述下夹板17和上夹板20皆具有一定的调整自由度,使下夹板和上夹板在抱持砌块垛时,最大程度的贴合砌块垛的夹持面。
本实施例的一种用于加气混凝土砌块垛的搬运机构中,所述夹爪安装梁4与夹臂2之间在靠上的位置还设置有复位卷簧21,用于在未抱持时形成夹爪安装梁4相对于夹臂2的活动限制。
本实施例的一种用于加气混凝土砌块垛的搬运机构中,所述行走机构包括由行走竖梁8和前后方向的行走横梁9所组成的行走支架;所述行走横梁9的前端和后端分别通过轮架10安装有行走轮11,用于实现搬运机构的行走。
本实施例的一种用于加气混凝土砌块垛的搬运机构中,所述轮架10与行走横梁9为可旋转的连接;固定在轮架10顶端的第一转轴穿过行走横梁9后固定有转向齿轮28;所述行走横梁9上还固定有转向驱动元件12;所述转向驱动元件12的驱动端固定有与转向齿轮28啮合的齿条29,通过转向驱动元件12驱动齿条29移动,进而驱动转向齿轮28带动行走轮11转动,用于实现搬运机构的行走转向;所述转向驱动元件12可采用油缸或电动推杆等可实现驱动齿条移动的驱动元件。
本实施例的一种用于加气混凝土砌块垛的搬运机构中,位于第一横梁1左侧的行走机构的行走竖梁8上还固定有撑起驱动元件13;所述撑起驱动元件13的驱动端的底侧连接有撑杆14;所述撑起驱动元件13驱动撑杆14使左侧行走机构的行走轮离开地面,用于在砌块垛前以撑杆为中心通过另一侧的行走机构使搬运机构旋转至与砌块垛正面对应,方便搬运机构移动至砌块垛的外侧进行抱夹操作;其中,撑起驱动元件13可采用油缸或电动推杆等实现撑起动作的驱动元件,优选为油缸,撑杆14的顶端与撑起驱动元件13的驱动端可通过轴承的方式连接,或是在撑杆14的底侧通过锥形轴承连接撑杆头,使搬运机构旋转时撑杆14的底端不与地面产生转动,使转动搬运机构时更轻松。
本实施例的一种用于加气混凝土砌块垛的搬运机构中,位于第一横梁1左侧的行走机构的行走竖梁8通过转动结构15与对应的竖直升降机构可旋转连接,位于第一横梁1右侧的行走机构的行走竖梁8与对应的竖直升降机构固定连接;用于为搬运机构提供在凹凸不平路面时也可四轮与地面接触通行的功能。
本实施例的一种用于加气混凝土砌块垛的搬运机构中,所述竖直升降机构包括滑动套架6、穿设在滑动套架6中的升降竖梁5;所述滑动套架6上还固定有与行走机构固定的第二横梁7,所述升降竖梁5的顶端与第一横梁1固定;所述第二横梁7和滑动套架6上还固定有升降驱动元件22;所述升降驱动元件22的驱动端的顶侧与升降竖梁5固定;通过升降驱动元件22实现升降竖梁5带动第一横梁1相对于行走机构做升降动作,其中,升降驱动元件22可采用电动推杆或油缸,优选为油缸。
本实施例的一种用于加气混凝土砌块垛的搬运机构中,所述升降竖梁5的前后两侧分别设置有凸轨16;所述滑动套架6上在位于凸轨16左右两侧的位置还安装有导轮23。
本实施例的一种用于加气混凝土砌块垛的搬运机构中,所述第一横梁上还固定有为各油缸提供液压源的液压站25;位于第一横梁1右侧的滑动套架6的前后两侧还设置有扶手26;位于第一横梁1右侧的第二横梁7的前侧固定有为各用电设备供电的电源24、后侧固定有控制面板27;所述行走轮上还安装有驱动电机和刹车装置,扶手上加载行走启停控制按钮、左侧行走机构的转向控制、右侧行走机构的转向控制、刹车控制等功能;所述控制面板27上加载两侧竖直升降机构的同步升降的控制、左侧撑起的控制、夹臂夹持的控制、上夹板升降的控制等功能。
本实施例的一种用于加气混凝土砌块垛的搬运机构,左右两侧的行走机构中一共四个行走轮,其中一对斜对角的行走轮为主动轮,另一对斜对角的行走轮为被动轮;使用时,开启搬运机构至砖垛附近,伸长左侧的撑杆,使左侧的行走机构的行走轮离开地面,将右侧的行走机构的行走轮转动,使行走轮的侧面与以撑杆的底端为圆心、以撑杆底端至行走轮底端为半径的圆相切,手推搬 运机构的右侧部分,使搬运机构以撑杆为圆心转动直至与砌块垛平行(如图5所示),然后,将右侧行走机构的行走轮转回,收起撑杆,使左侧的行走轮落地,调整搬运机构相对于砌块垛的左右位置,使搬运机构中间的夹持区域正对着砌块垛(如图6所示);然后,将四个行走轮皆转向90度后,推动搬运机构走进砌块垛,当第一横梁位于砌块垛的上方正中间时,调整好上夹板的位置,然后,控制夹臂向内夹持,使两个上夹板和两个下夹板共同夹紧砌块垛(如图7所示);然后,通过竖直升降机构,升起第一横梁,使夹紧的砌块垛升起脱离地面(如图8所示);拉动搬运机构,走出砌块垛进入道路,将四个行走轮转回90度(如图9所示),然后,即可通过扶手推动或电机驱动等方式,使搬运机构行走至施工地点。
图10为搬运机构搬运小体积砌块垛的示意图,其夹臂向内翻转的角度更大,更有利于观察到夹爪机构的相关结构,用于对本申请有更好的阐释。
本实施例的一种用于加气混凝土砌块垛的搬运机构,自带行走机构,无需与驱动平台进行连接,整体的体积小,不受空间限制,还可进入施工电梯直接将加气混凝土砌块垛送入对应楼层的指定位置,无需中转装卸;在夹臂上设置夹爪机构,夹爪机构与夹臂铰接的方式,以及夹爪机构上设置可升降的上夹板,极大的方便夹臂对不同高度的砌块垛进行抱持;行走机构的四个轮皆可通过转向齿轮、齿条通过转向驱动元件控制来调节方向,方便搬运机构的行走和转向,也便于搬运机构进入至砌块垛的外围;设置的撑杆在撑起驱动元件的作用下,可将搬运机构的一侧的行走轮支离地面,通过推动另一侧,使搬运机构与砌块垛平行,使搬运机构可顺利进入至砌块垛的外围;位于左侧的行走机构与对应的竖直升降机构为可旋转连接方式,使搬运机构行走在凹凸不平的地面上时,皆可保证四个轮子同时着地,为搬运机构提供有效的支撑;采用滑动套架和升 降竖梁所组成的竖直升降机构,结构坚固,抗扭力强,可实现第一横梁的升起或降落,对应的使所抱持的砌块垛升起或降落,并增加凸轨和导轮结构,保证升降动作的流畅;搬运机构整体结构简单,各部件加工容易;使用时操作方便,搬移效率高,实用性强。
上述实施例不应以任何方式限制本实用新型,凡采用等同替换或等效转换的方式获得的技术方案均落在本实用新型的保护范围内。

Claims (10)

  1. 一种用于加气混凝土砌块垛的搬运机构,其特征在于:包括第一横梁、安装在第一横梁上用于抱持砌块垛的夹持机构、安装在第一横梁左右两端的用于搬运机构行走的行走机构;所述第一横梁与行走机构之间还设置有用于实现砌块垛的升起和降落的竖直升降机构。
  2. 根据权利要求1所述的一种用于加气混凝土砌块垛的搬运机构,其特征在于:所述夹持机构包括两个夹臂、用于驱动两个夹臂动作的夹臂驱动元件;两个夹臂分别铰接在第一横梁靠近左右两端的位置;通过夹臂驱动元件实现两个夹臂做夹持和松开动作。
  3. 根据权利要求2所述的一种用于加气混凝土砌块垛的搬运机构,其特征在于:所述夹臂上还设置有夹爪机构;所述夹爪机构包括夹爪安装梁,所述夹爪安装梁与夹臂的底端铰接;所述夹爪安装梁底端固定有下夹板;所述夹爪安装梁上还装配有可上下移动的上夹板,两个夹臂通过两个上夹板和两个下夹板实现对砌块垛的抱持。
  4. 根据权利要求3所述的一种用于加气混凝土砌块垛的搬运机构,其特征在于:所述夹爪安装梁与夹臂之间在靠上的位置还设置有复位卷簧,用于在未抱持时形成夹爪安装梁相对于夹臂的活动限制。
  5. 根据权利要求1所述的一种用于加气混凝土砌块垛的搬运机构,其特征在于:所述行走机构包括由行走竖梁和前后方向的行走横梁所组成的行走支架;所述行走横梁的前端和后端分别通过轮架安装有行走轮,用于实现搬运机构的行走。
  6. 根据权利要求5所述的一种用于加气混凝土砌块垛的搬运机构,其特征在于:所述轮架与行走横梁为可旋转的连接;固定在轮架顶端的第一转轴穿过行走横梁后固定有转向齿轮;所述行走横梁上还固定有转向驱动元件;所述转向驱动元件的驱动端固定有与转向齿轮啮合的齿条,通过转向驱动元件驱动齿 条移动,进而驱动转向齿轮带动行走轮转动,用于实现搬运机构的行走转向。
  7. 根据权利要求5或6所述的一种用于加气混凝土砌块垛的搬运机构,其特征在于:位于第一横梁左侧的行走机构的行走竖梁上还固定有撑起驱动元件;所述撑起驱动元件的驱动端的底侧连接有撑杆;所述撑起驱动元件驱动撑杆使左侧行走机构的行走轮离开地面,用于在砌块垛前以撑杆为中心通过另一侧的行走机构使搬运机构旋转至与砌块垛正面对应,方便搬运机构移动至砌块垛的外侧进行抱夹操作。
  8. 根据权利要求5或6所述的一种用于加气混凝土砌块垛的搬运机构,其特征在于:位于第一横梁左侧的行走机构的行走竖梁通过转动结构与对应的竖直升降机构可旋转连接,位于第一横梁右侧的行走机构的行走竖梁与对应的竖直升降机构固定连接;用于为搬运机构提供在凹凸不平路面时也可四轮与地面接触通行的功能。
  9. 根据权利要求1所述的一种用于加气混凝土砌块垛的搬运机构,其特征在于:所述竖直升降机构包括滑动套架、穿设在滑动套架中的升降竖梁;所述滑动套架上还固定有与行走机构固定的第二横梁,所述升降竖梁的顶端与第一横梁固定;所述第二横梁和滑动套架上还固定有升降驱动元件;所述升降驱动元件的驱动端的顶侧与升降竖梁固定;通过升降驱动元件实现升降竖梁带动第一横梁相对于行走机构做升降动作。
  10. 根据权利要求9所述的一种用于加气混凝土砌块垛的搬运机构,其特征在于:所述升降竖梁的前后两侧分别设置有凸轨;所述滑动套架上在位于凸轨左右两侧的位置还安装有导轮。
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CN117303008B (zh) * 2023-11-29 2024-01-26 石家庄永峰墙体材料有限公司 一种蒸压加气混凝土砌块成品码放机械手及其码放方法

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