WO2021114496A1 - 一种气泡水机用钢瓶中气体的填充设备及其填充方法 - Google Patents

一种气泡水机用钢瓶中气体的填充设备及其填充方法 Download PDF

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WO2021114496A1
WO2021114496A1 PCT/CN2020/077704 CN2020077704W WO2021114496A1 WO 2021114496 A1 WO2021114496 A1 WO 2021114496A1 CN 2020077704 W CN2020077704 W CN 2020077704W WO 2021114496 A1 WO2021114496 A1 WO 2021114496A1
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Prior art keywords
module
steel cylinder
filled
cylinder
carbon dioxide
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PCT/CN2020/077704
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English (en)
French (fr)
Inventor
陈忠明
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凯馺国际股份有限公司
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Priority claimed from CN201911284617.XA external-priority patent/CN111425755A/zh
Priority claimed from CN201922237478.7U external-priority patent/CN212080859U/zh
Application filed by 凯馺国际股份有限公司 filed Critical 凯馺国际股份有限公司
Publication of WO2021114496A1 publication Critical patent/WO2021114496A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00—Details of vessels or of the filling or discharging of vessels
    • F17C13/02—Special adaptations of indicating, measuring, or monitoring equipment
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00—Details of vessels or of the filling or discharging of vessels
    • F17C13/04—Arrangement or mounting of valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C5/00—Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures
    • F17C5/06—Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures for filling with compressed gases

Definitions

  • the present invention is related to gas filling technology, and particularly relates to a gas filling device and a filling method thereof, which are used for filling gas in a steel cylinder of a bubble water machine.
  • the sparkling water machine is already a common equipment at home.
  • the sparkling water produced by the sparkling water machine has the effects of eliminating fat and promoting digestion, and the taste of the bubbles can better replace commercial soda, cola, sauce and other sugar-containing beverages.
  • the bubble water machine can produce bubbles mainly by using a steel cylinder installed on the body. The steel cylinder is filled with food-grade carbon dioxide gas and injected into a soda bottle under pressure to obtain bubble water.
  • the main purpose of the present invention is to provide a gas filling equipment for a cylinder for a bubble water machine.
  • a semi-automatic filling equipment is used to fill the cylinder to be filled with carbon dioxide.
  • the operator only needs to assemble the cylinder to be filled on the filling equipment.
  • the equipment fills the steel cylinder to be filled with carbon dioxide, allowing the operator to control the filling operation at the same time, increasing efficiency.
  • the secondary objective of the present invention is to provide a gas filling device for a cylinder for a bubble water machine, which has a pressurizing module, and maintains the carbon dioxide filling rate and the carbon dioxide filling efficiency during the filling operation.
  • Another object of the present invention is to provide a filling method using the filling equipment, which greatly improves the lack of redundant production time in the prior art.
  • Another object of the present invention is to provide a filling method using the filling device, in which the steel cylinder to be filled is used to detect the structure of the steel cylinder to be filled before being filled with gas.
  • the device for filling gas in a steel cylinder for a bubble water machine of the present invention has a structure including a main frame, a gas compression module, a pressurizing motor, a pipeline module, a cylinder fixing module, and a control module.
  • the main frame body is provided with a plurality of installation parts, and the pipeline module, the steel cylinder fixing module and the control module are respectively arranged in the installation parts.
  • the gas compression module is connected to the pressurizing motor, and the gas compression module is connected to a gas supply end for supplying carbon dioxide. After the carbon dioxide is compressed by the gas compression module and the pressurizing motor, the pipeline module is used Transport the gas.
  • the pipeline module is installed in the installation part of the main frame, the pipeline module is respectively connected with the gas compression module and the steel cylinder fixing module, and the pipeline module guides the compressed carbon dioxide to the steel cylinder fixing Module and fill at least one cylinder to be filled with carbon dioxide.
  • the pipeline module further includes a pressure gauge, and the pressure gauge is used to detect the pressure value of the pipeline module and the cylinder to be filled.
  • the gas compression module includes a solenoid valve for controlling the flow of carbon dioxide, and the control module is connected to the solenoid valve to control the flow of carbon dioxide into the pipeline module.
  • the steel cylinder fixing module is connected to the pipeline module, and the steel cylinder fixing module at least includes a connection valve for fixing the steel cylinder to be filled, and carbon dioxide is injected into the steel cylinder to be filled through the connection valve.
  • the pipeline module further includes an air extraction unit, which is connected to the connection valve, and is used to extract the residual gas in the steel cylinder to be filled to maintain the internal space of the steel cylinder to be filled.
  • the control module is electrically connected to the gas compression module and the pressurizing motor, and controls the opening and closing functions of the gas compression module and the pressurizing motor.
  • the control module further includes a control unit, through which the gas compression module and the pressurizing motor are electrically controlled, so as to perform carbon dioxide filling operations on the steel cylinder to be filled.
  • the control part of the control module has a display panel, and the control module sets different injecting carbon dioxide flow rates according to the volume of the steel cylinder to be filled.
  • the steel cylinder fixing module further includes a weighing device which is electrically connected to the control module, and by setting a predetermined weight of the weighing device, the carbon dioxide filling operation is controlled to be performed or ended.
  • the connection valve is further provided with a flow meter, the flow meter is used to count the weight of carbon dioxide flowing into the steel cylinder to be filled, the flow meter is electrically connected to the control module, according to the flow meter The data controls the carbon dioxide filling operation to proceed or end.
  • the steel cylinder fixing module is installed in the main frame in an upright manner.
  • the steel cylinder fixing module is arranged in the main frame in a horizontal manner.
  • the steel cylinder fixing module further includes an auxiliary propulsion unit that pushes the steel cylinder to be filled toward the connection valve, and connects the steel cylinder to be filled with the connection valve;
  • the auxiliary propulsion unit pushes a screw through a hand wheel, and the screw pushes the cylinder to be filled toward the connecting valve; or the auxiliary propulsion unit is driven by a stepping motor to drive the cylinder to be filled toward the connecting valve.
  • the connecting valve advances.
  • the connecting valve is provided with an internal thread portion, the cylinder to be filled has a connected mouth, and the mouth has an external thread, and the cylinder to be filled is connected to the cylinder by screwing. Connect the valve.
  • the pipeline module further includes a pressure detection module for detecting the internal pressure of the steel cylinder to be filled, and then determining whether there is structural damage.
  • the invention also discloses a method for filling gas in a cylinder of a bubble water machine, which comprises the following steps:
  • control module injects the compressed carbon dioxide generated by the gas compression module and the pressurizing motor into the steel cylinder to be filled via the pipeline module according to the set filling amount;
  • the management and control process is to detect the volume of carbon dioxide injected into the cylinder to be filled through the sensing module;
  • the clean vacuuming process further utilizes a pressure detection module to detect whether the steel cylinder to be filled is structurally broken when carbon dioxide is injected into the steel cylinder to be filled.
  • the present invention integrates and systematizes the current filling equipment.
  • the operator only needs to place the cylinder to be filled in the cylinder fixing module, fix the cylinder to be filled by the auxiliary propulsion unit, and perform the carbon dioxide filling operation.
  • One person can manage multiple devices at the same time, greatly increasing production.
  • the present invention cooperates with the pressure detection module to detect the structure of the steel cylinder to be filled before the carbon dioxide is filled to protect the safety of the operator.
  • the present invention can fill the steel cylinder to be filled in a metering manner through a weighing device or a flow meter, so that the product quality is greatly improved, and the volume of carbon dioxide filled every time is reliable and accurate.
  • the present invention adopts one-key control technology.
  • the operator only needs to manage the volume of the steel cylinder to be filled to be filled, and can fill the steel cylinder to be filled with carbon dioxide, avoiding the inaccurate and inaccurate filling methods of the prior art, and strictly control Tube quality.
  • Figure 1 is a schematic diagram of the structure of the present invention
  • Figure 2 is a structural diagram of the main frame
  • Figure 3 is a schematic diagram of the combination of the steel cylinder fixing module of the present invention and the steel cylinder to be filled;
  • Figure 4 is a structural diagram of an embodiment of the present invention.
  • Figure 5 shows the steel cylinder fixing module of the present invention fixing the steel cylinder in an upright manner
  • Figure 6 shows the steel cylinder fixing module of the present invention fixing the steel cylinder in a horizontal manner
  • Figure 7 is a structural diagram of the auxiliary propulsion unit (1)
  • Figure 8 is a structural diagram of the auxiliary propulsion unit (2)
  • Figure 9 shows the connection between the connection valve and the bottle mouth
  • FIG. 10 is a schematic diagram of the setting capacity of the control module
  • Figure 11 is a flow chart of the filling method of the present invention.
  • Figure 12 is a system diagram of the present invention applied in a fully automatic inflation system.
  • a gas filling equipment for a cylinder for a bubble water machine of the present invention mainly includes: a main frame 1, a gas compression module 2, a pressurizing motor 3, a pipeline module 5, and a cylinder fixing module 5 , Control module 6.
  • the main frame 1 is provided with a plurality of installation parts 11, and the pipeline module 4, the steel cylinder fixing module 5 and the control module 6 are arranged in the installation part 11. As shown in FIG. 4, in this embodiment, if the space of the main frame 1 is sufficient, the gas compression module 2 and the pressurizing motor 3 can be selectively assembled in the main frame.
  • the gas compression module 2 is connected to the pressurizing motor 3, and the gas compression module 2 is connected to a gas supply end 7 for supplying carbon dioxide.
  • the pipeline module 4 is used to compress the carbon dioxide.
  • the gas is transmitted; the pipeline module 4 is installed in the installation portion 11 of the main frame 1, and the pipeline module 4 is connected to the gas compression module 2 and the steel cylinder fixing module 5, and the pipeline module 4 guides the compressed carbon dioxide to the steel cylinder fixing module 5.
  • the steel cylinder fixing module 5 is connected to the pipeline module 4.
  • the steel cylinder fixing module 5 at least includes a connection valve 51 for fixing the steel cylinder 8 to be filled, and the carbon dioxide is injected into the steel cylinder 8 to be filled through the connection valve 51 .
  • the pipeline module further includes a pressure gauge 42 for detecting the pressure value of the pipeline module 4 and the cylinder 8 to be filled.
  • the cylinder fixing module 5 is installed in the main frame 1 in an upright manner; as shown in FIG. 6, the cylinder fixing module 5 is installed in the main frame in a horizontal manner. in. Therefore, the manufacturer can choose the appropriate model according to the factory environment to facilitate the filling operation.
  • the control module 6 is electrically connected to the gas compression module 2 and the pressurizing motor 3, and controls the opening and closing functions of the gas compression module 2 and the pressurizing motor 3.
  • the control module 6 further includes There is a control unit 61 through which the gas compression module 2 and the pressurizing motor 3 are electrically controlled, and then the carbon dioxide filling operation of the steel cylinder 8 to be filled is performed; the control unit 61 of the control module 6 has a display panel 62.
  • the display panel 62 provides setting data, light and shadow prompt functions, and the control module 6 sets different carbon dioxide injection flow rates according to the volume of the steel cylinder 8 to be filled.
  • the module 5 further includes an auxiliary propulsion unit 54.
  • the auxiliary propulsion unit 54 pushes the cylinder 8 to be filled toward the connecting valve 51, and connects the cylinder 8 to be filled with the connecting valve 51; as shown in Figure 7, the auxiliary propulsion The unit 54 pushes a screw through a hand wheel, and the cylinder 8 to be filled is pushed toward the connecting valve 51 by the screw.
  • the auxiliary propulsion unit 54 is driven by a stepping motor to drive the cylinder 8 to be filled toward the connecting valve 51.
  • the connecting valve 51 is provided with an internal thread portion, and the aforementioned steel cylinder to be filled 8 has a connected bottle mouth 81, the bottle mouth 81 has an external thread part, and the steel cylinder to be filled 8 is connected to the connecting valve by screwing.
  • the control module 6 injects the compressed carbon dioxide generated by the gas compression module 2 and the pressurizing motor 3 into the steel cylinder 8 to be filled through the pipeline module 4 according to the set filling amount; in this step
  • the control module 6 described above sets different carbon dioxide injection flow rates according to the volume of the steel cylinder 8 to be filled. For example, if it is a 0.6-liter cylinder 8 to be filled, 420 grams of carbon dioxide needs to be filled; if it is a 1.2-liter cylinder 8 to be filled, then 840 grams of carbon dioxide needs to be filled.
  • the management and control process is to detect the volume of carbon dioxide injected into the steel cylinder 8 to be filled by the sensing module; and the present invention can use the following two methods to determine whether the steel cylinder 8 to be filled has reached the set value.
  • One is the structure shown in Fig.
  • the cylinder fixing module 5 further includes a weighing device 52, which is electrically connected to the control module 6, and controlling the filling by setting the predetermined weight of the weighing device 52
  • the carbon dioxide operation is carried out or ended; the second is the structure shown in Figure 5, the connecting valve 51 is further equipped with a flow meter 53, the flow meter 53 is used to count the weight of carbon dioxide flowing into the cylinder 8 to be filled, and the flow rate
  • the meter 53 is electrically connected to the control module 6, and the carbon dioxide filling operation is controlled to proceed or end according to the data of the flow meter 53.
  • the above two embodiments are all applicable methods of the present invention, and the filled data is quite accurate, so the carbon dioxide capacity can be accurately controlled.
  • control module 6 generates sound or light and shadow prompts to inform the operator to complete the filling operation.
  • the present invention integrates and systemizes the current filling equipment.
  • the operator only needs to place the cylinder 8 to be filled in the cylinder fixing module 5, fix the cylinder 8 to be filled through the auxiliary propulsion unit 54, and perform the carbon dioxide filling operation. , In this way, one person can manage multiple devices at the same time, and the production volume can be greatly increased.
  • the filling device of the present invention can be further used in a fully automatic inflation system.
  • the basic configuration includes the carbon dioxide filling device for the bubble water machine cylinder shown in Figure 3, and also includes at least one feeding device 91 , At least one reclaiming device 92, at least one conveyor belt device 93, the feeding device 91, the reclaiming device 92 and the conveyor belt device 93 are all connected to the control module 6, and under the operation of the control module 6, carry out feeding , Unloading, conveying and other operations.
  • the control module 6 commands the feeding device 91 to put the steel cylinder 8 to be filled into the cylinder fixing module 5, and receives the command from the control module that the gas compression module 2 and the pressurizing motor 3 act to fill the steel cylinder 8 to be filled with carbon dioxide;
  • the steel cylinder is removed by the reclaiming device 92 and placed into the conveyor belt device 93; further, the conveyor belt device 93 is also equipped with a weighing scale (not shown in the figure), because the weight of the weighing scale 52 will change during the process of filling the gas. There are some errors due to the inflating action.
  • the weight of the steel cylinder is statically measured by the weighing scale set on the conveyor belt device 93 to ensure that the weight is correct and improve the quality.
  • the feeding device 91 and the reclaiming device 92 can be a robotic arm, a robotic arm integrated with a vision module, or a gate switch.

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  • General Engineering & Computer Science (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

一种气泡水机用钢瓶中气体的填充设备及其填充方法，所述填充设备包含有主架体(1)、气体压缩模块(2)、加压马达(3)、管线模块(4)、钢瓶固定模块(5)和控制模块(6)。该填充方法采用半自动的填充设备为待填充钢瓶(8)填入二氧化碳，操作人员只需要将待填充钢瓶(8)组装于钢瓶固定模块(5)，启动控制模块(6)，即可由气体压缩模块(2)与加压马达(3)作用下形成压缩的二氧化碳，利用管线模块(4)为待填充钢瓶(8)填入二氧化碳。本填充设备及其填充方法让操作人员能同时管控填装作业进行，增加效率。

Description

一种气泡水机用钢瓶中气体的填充设备及其填充方法 技术领域
本发明与气体填充技术有关，特别涉及一种气体填充设备及其填充方法，用于填充气泡水机钢瓶中的气体。
背景技术
气泡水机已经是家中常见的设备，通过气泡水机产生的气泡水具有消脂、促进消化等效果，且气泡的口感更能取代市售的汽水、可乐、沙士等具有糖分的饮料。气泡水机能产生气泡主要是运用安装在机体上的钢瓶，该钢瓶内部充填食品级的二氧化碳气体，将其加压注入汽水瓶中，即可获得气泡水。
钢瓶内的气体是会被消耗用尽的，使用者必须更换充满二氧化碳气体的钢瓶(即是新瓶)，才能继续使用气泡水机。因此不少经营者看中钢瓶的商机，纷纷投入钢瓶填充气体的相关行业。目前的气体钢瓶填充技术已有相关影片与技术的说明，在此就不多加赘述。
但是从现有应用技术的观察中发现，现有技术有下列待改善部分：
(1)现有技术基本上都是以手控操作，操作人员必须不断的进行旋紧/旋松连接阀的动作，动作相当繁琐与浪费时间。
(2)现有技术以主要钢瓶的压力差将二氧化碳灌入待填充钢瓶；但是当主要钢瓶内的二氧化碳逐渐用毕后，两端的压力差自然会达到平衡，也因压力平衡导致填充二氧化碳的时间拉长，相当没有效率。
(3)待填充钢瓶内难免会有残留一些未使用完的二氧化碳，若继续填充剩余二氧化碳，会有食品安全上的疑虑。
(4)待充填钢瓶在上机后没有检测结构或是检测机制，若填充不恰当或者待填充钢瓶结构破损，则可能会产生钢瓶爆炸的工业安全问题。
如何改善现有技术的缺失，是本领域技术人员亟需解决的问题。
发明内容
本发明的主要目的在于提供一种气泡水机用钢瓶中气体的填充设备，采用半自动的填充设备为待填充钢瓶填入二氧化碳，操作人员只需要将待填充钢瓶组装于填充设备上，即可由填充设备为待填充钢瓶填入二氧化碳，让操作人员能同时管控填装作业进行，增加效率。
本发明的次要目的在于提供一种气泡水机用钢瓶中气体的填充设备，该填充设备 具有加压模块，在填充作业的过程中，保持填充二氧化碳的速率，维持填装二氧化碳的效率。
本发明的又一目的在于提供一种使用所述填充设备的填充方法，大幅度改善现有技术生产时间冗长的缺失。
本发明的再一目的在于提供一种使用所述填充设备的填充方法，待填充钢瓶在充填气体前利用瓶内压力检测该待填充钢瓶的结构性。
本发明所述气泡水机用钢瓶中气体的填充设备，其结构包含有：主架体、气体压缩模块、加压马达、管线模块、钢瓶固定模块和控制模块。
所述的主架体设有多个安装部，所述的管线模块、钢瓶固定模块和所述控制模块分别设置于所述安装部中。
所述的气体压缩模块与所述加压马达连接，所述气体压缩模块与供应二氧化碳的气体供应端连接，通过所述气体压缩模块与所述加压马达将二氧化碳压缩后，利用所述管线模块将气体加以传输。
所述的管线模块安装于所述主架体的安装部，所述管线模块分别与所述气体压缩模块、所述钢瓶固定模块连接，所述管线模块将压缩过的二氧化碳引导至所述钢瓶固定模块，并对至少一个待填充钢瓶充填二氧化碳。所述管线模块更包含有一个压力计，所述的压力计用于侦测所述管线模块及所述待填充钢瓶的压力值。所述气体压缩模块包含有一个控制二氧化碳流动的电磁阀，所述控制模块与所述电磁阀连接，进而控制二氧化碳流入所述管路模块。
所述的钢瓶固定模块与所述管线模块连接，所述钢瓶固定模块至少包含固定所述待填充钢瓶的连接阀，通过所述连接阀将二氧化碳注入所述待填充钢瓶。所述管线模块更包含有一个抽气单元，所述的抽气单元与所述连接阀连接，用于将所述待填充钢瓶内的残留气体抽出保持待填充钢瓶的内部空间。
所述的控制模块电性连接于所述气体压缩模块与所述加压马达，并加以控制所述气体压缩模块与所述加压马达的启闭功能。所述控制模块更包含有一个操控部，通过所述操控部电性控制所述气体压缩模块与所述加压马达，进而对所述待填充钢瓶进行二氧化碳填充作业。所述控制模块的操控部具有一个显示面板，所述的控制模块依据所述待填充钢瓶的体积设定不同的注入二氧化碳流量。
进一步地，所述钢瓶固定模块更包含有一秤重器，所述的秤重器与所述控制模块电性连接，通过设定所述秤重器的预定重量，控制填充二氧化碳作业进行或结束。 进一步地，所述连接阀更设有一个流量计，所述的流量计用于统计出流入所述待填充钢瓶的二氧化碳重量，所述流量计与所述控制模块电性连接，依据流量计的数据控制填充二氧化碳作业进行或结束。
进一步地，所述钢瓶固定模块是以直立的方式设置于所述主架体中的。
进一步地，所述钢瓶固定模块是以横躺的方式设置于所述主架体中的。
进一步地，所述钢瓶固定模块更包含有一个辅助推进单元，所述的辅助推进单元推动所述待填充钢瓶朝着所述连接阀推进，并将所述待填充钢瓶与所述连接阀连接；所述的辅助推进单元是通过手轮推进一个螺杆，由所述螺杆推动所述待填充钢瓶朝着所述连接阀推进；或者辅助推进单元是由一个步进马达带动所述待填充钢瓶朝着所述连接阀推进。
进一步地，连接阀设有内螺纹部，所述述的待填充钢瓶具有一个连接的瓶口，所述的瓶口具有外螺纹部，通过螺合的方式将所述待填充钢瓶连接于所述连接阀。进一步地，所述管路模块更包含有一压力侦测模块，所述的压力侦测模块用于侦测所述待填充钢瓶的内压，进而判断出有无结构破损的情况。
本发明还公开了一种填充气泡水机钢瓶中气体的填充方法，其包含如下步骤：
(1)架设流程，将待填充钢瓶组装于钢瓶固定模块的连接阀，使得所述待填充钢瓶与管路模块呈导通状态；
(2)清洁抽真空流程，将二氧化碳注入所述待填充钢瓶，等待数秒后对其瓶内空间通过所述抽气单元抽真空，将残存气体抽出；
(3)填充二氧化碳流程，控制模块依据设定填充量通过气体压缩模块与加压马达产生的压缩二氧化碳经由管线模块注入所述待填充钢瓶；
(4)管控流程，通过感测模块侦测所述待填充钢瓶注入的二氧化碳容量；
(5)完成流程，通过控制模块产生声音或光影提示，告知操作人员以完成填充作业。
其中，所述清洁抽真空流程，更利用一个压力侦测模块在二氧化碳注入所述待填充钢瓶时，检测所述待填充钢瓶有无结构破裂的情况。
通过上述结构，本发明可以提供的功效简述如下：
(1)本发明将目前的填充设备加以整合、系统化，操作人员只要将待填充钢瓶放在钢瓶固定模块，通过辅助推进单元将待填充钢瓶加以固定，并且进行二氧化碳填充作业，如此一来能达到一人同时管理多部设备，大幅提升生产量。
(2)本发明配合压力侦测模块在填充二氧化碳前先检测待填充钢瓶的结构性，保护操作人员安全。
(3)本发明能通过秤重器或者流量计以计量的方式填充待填充钢瓶，如此一来大幅提升产品质量，让每一次填充二氧化碳的容量确实、准确。
(4)本发明采用一键控制的技术，操作人员只要管理要填充的待填充钢瓶容量，即可为该待填充钢瓶填充二氧化碳，免除现有技术不经准、不确实的填充方式，严格控管质量。
附图说明
图1为本发明的结构示意图；
图2为所述主架体的结构图；
图3为本发明钢瓶固定模块与待填充钢瓶的结合示意图；
图4为本发明一种实施例的结构图；
图5为本发明钢瓶固定模块以直立的方式固定钢瓶；
图6为本发明钢瓶固定模块以横躺的方式固定钢瓶；
图7为所述辅助推进单元的结构图(一)；
图8为所述辅助推进单元的结构图(二)；
图9为所述连接阀与瓶口的连接方式；
图10为所述控制模块设定容量的示意图；
图11为本发明的填充方法流程图；
图12为本发明运用在全自动充气系统中的系统图。
具体实施方式
以下结合附图和具体实施例对本发明作进一步说明。
图中：1-主架体，11-安装部，2-气体压缩模块，21-电磁阀，3-加压马达，4-管线模块，41-抽气单元，42-压力计，43-压力侦测模块，5-钢瓶固定模块，51-连接阀，52-秤重器，53-流量计，54-辅助推进单元，6-控制模块，61-操控部，62-显示面板，7-气体供应端，8-待填充钢瓶，81-瓶口，91-送料设备，92-取料设备，93-输送带设备。
实施例1
如图1-4所示，本发明一种气泡水机用钢瓶中气体的填充设备，主要包含有：主架体1、气体压缩模块2、加压马达3、管线模块5、钢瓶固定模块5、控制模块 6。
主架体1设有多个安装部11，管线模块4、钢瓶固定模块5与控制模块6设置于安装部11中。如图4所示，在本实施例中，若该主架体1的空间充足，则气体压缩模块2与加压马达3可以选择性组装在该主架体中。
所述的气体压缩模块2与加压马达3连接，气体压缩模块2与一个供应二氧化碳的气体供应端7连接，通过该气体压缩模块2与加压马达3将二氧化碳压缩后，利用管线模块4将气体加以传输；所述的管线模块4安装于主架体1的安装部11，管线模块4分别与气体压缩模块2、钢瓶固定模块5连接，管线模块4将压缩过的二氧化碳引导至钢瓶固定模块5，并对至少一给我待填充钢瓶8充填二氧化碳。
如图1和3所示，所述的钢瓶固定模块5与管线模块4连接，钢瓶固定模块5至少包含固定该待填充钢瓶8的连接阀51，通过该连接阀51将二氧化碳注入待填充钢瓶8。再者，管线模块更包含有一个压力计42，所述的压力计42用于侦测管线模块4及待填充钢瓶8的压力值。
在上述实施例的基础上，如图5所示，钢瓶固定模块5以直立的方式设置于主架体1中；如图6所示，钢瓶固定模块5以横躺的方式设置于主架体中。因此，生产厂商能依据工厂环境选择适合的机种，以便于填充作业进行。
如图1和4所示，所述的控制模块6电性连接于气体压缩模块2与加压马达3，并加以控制气体压缩模块2与加压马达3的启闭功能，控制模块6更包含有一个操控部61，通过该操控部61电性控制该气体压缩模块2与加压马达3，进而对待填充钢瓶8进行二氧化碳填充作业；控制模块6的操控部61具有一个显示面板62，所述的显示面板62提供设定数据、光影提示功能，所述的控制模块6依据待填充钢瓶8的体积设定不同的注入二氧化碳流量。
实施例2
本发明一种气泡水机用钢瓶中气体的填充方法，具体步骤如下：
(1)架设流程：将待填充钢瓶8安装于钢瓶固定模块5，使得该待填充钢瓶8与管路模块4呈导通状态；其中，为了避免待填充钢瓶8在充填时脱离，所以钢瓶固定模块5更包含有一个辅助推进单元54，所述的辅助推进单元54推动待填充钢瓶8朝着连接阀51推进，并将待填充钢瓶8与连接阀51连接；如图7所示，辅助推进单元54是通过手轮推进一个螺杆，由该螺杆推动待填充钢瓶8朝着连 接阀51推进。或者如图8所示，该辅助推进单元54是由一个步进马达带动待填充钢瓶8朝着连接阀51推进。
如图9所示，在上述的实施例中，除了可以利用辅助推进单元54控制待填充钢瓶8的位置外，也能以下列方式实施：连接阀51设有内螺纹部，前述的待填充钢瓶8具有一个连接的瓶口81，所述的瓶口81具有外螺纹部，通过螺合的方式将待填充钢瓶8连接于连接阀。
(2)清洁抽真空流程，如图5、6、10所示，将二氧化碳注入待填充钢瓶8，等待数秒后对其瓶内空间通过抽气单元41抽真空，将残存气体抽出；值得一提的是在本步骤中更利用压力侦测模块43在二氧化碳注入待填充钢瓶8时，检测该待填充钢瓶8有无结构破裂的情况。
(3)填充二氧化碳流程，如图10、11所示，控制模块6依据设定填充量通过气体压缩模块2与加压马达3产生的压缩二氧化碳经由管线模块4注入待填充钢瓶8；在本步骤中所述的控制模块6依据待填充钢瓶8的体积设定不同的注入二氧化碳流量。举例而言，若是0.6公升的待填充钢瓶8，则需要填入420公克的二氧化碳；若是1.2公升的待填充钢瓶8，则需要填入840公克的二氧化碳。
(4)管控流程，如图10所示，通过感测模块侦测该待填充钢瓶8注入的二氧化碳容量；而本发明可以运用下列两种方式测定待填充钢瓶8有无到达设定值，第一种是如图6所示的结构，其中钢瓶固定模块5更包含有一个秤重器52，秤重器52与控制模块6电性连接，通过设定秤重器52的预定重量，控制填充二氧化碳作业进行或结束；第二种是如图5所示的结构，连接阀51更设有一个流量计53，所述的流量计53用于统计出流入待填充钢瓶8的二氧化碳重量，且流量计53与控制模块6电性连接，依据流量计53的数据控制填充二氧化碳作业进行或结束。以上两种实施例都是本发明可以运用的方式，且填充的数据相当精确，因此能准确的控管二氧化碳的容量。
(5)完成流程，如图10所示，通过控制模块6产生声音或光影提示，告知操作人员以完成填充作业。
综上可知，本发明将目前的填充设备加以整合、系统化，操作人员只要将待填充钢瓶8放在钢瓶固定模块5，通过辅助推进单元54将待填充钢瓶8加以固定，并且进行二氧化碳填充作业，如此一来能达到一人同时管理多部设备的目的，大幅提升生产量。
如图12所示，本发明所述填充设备进一步能运用在全自动充气系统中，基本上的配置包含有图3所示的气泡水机钢瓶用的二氧化碳填充设备，还包括至少一个送料设备91、至少一个取料设备92、至少一个输送带设备93，所述的送料设备91、取料设备92和输送带设备93都与控制模块6连接，并在控制模块6的操作下，进行上料、下料、输送等作业。具体地：启动后，控制模块6命令送料设备91将待填充钢瓶8放入钢瓶固定模块5，接到控制模块命令气体压缩模块2及加压马达3动作对待填充钢瓶8进行二氧化碳填充；当充满气体后由取料设备92将钢瓶取下放入输送带设备93；进一步输送带设备93也设置一个秤重计(图未绘出)，由于在填充气体的过程中秤重计52的重量会因充气动作而有些许误差，通过输送带设备93所设置的秤重计，以静态量测的方式测量钢瓶整体重量，确保重量确实无误，提高质量。其中，送料设备91与取料设备92可选用机械手臂、或者整合视觉模块的机械手、或者闸门开关。
本发明具体实现该技术方案的方法和途径很多，以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。本实施例中未明确的各组成部分均可用现有技术加以实现。

Claims (15)

  1. 一种气泡水机用钢瓶中气体的填充设备，其特征在于，包括主架体(1)、气体压缩模块(2)、加压马达(3)、管线模块(4)、钢瓶固定模块(5)和控制模块(6)；
    所述的主架体(1)设有多个安装部(11)，所述管线模块(4)、所述钢瓶固定模块(5)与所述控制模块(6)设置于所述安装部(11)；
    所述的气体压缩模块(2)与所述加压马达(3)连接，所述气体压缩模块(2)与供应二氧化碳的气体供应端(7)连接，通过所述气体压缩模块(2)与所述加压马达(3)将二氧化碳压缩后，利用所述管线模块(4)将气体加以传输；
    所述的管线模块(4)安装于所述主架体(1)的安装部(11)，所述管线模块(4)分别与所述气体压缩模块(2)、所述钢瓶固定模块(5)连接，所述管线模块(4)将压缩过的二氧化碳引导至所述钢瓶固定模块(5)，并对至少一个待填充钢瓶(8)充填二氧化碳；所述管线模块(4)更包含有一个压力计(42)，所述的压力计(42)用于侦测所述管线模块(4)及所述待填充钢瓶(8)的压力值；
    所述气体压缩模块(2)包含有一个控制二氧化碳流动的电磁阀(21)，所述控制模块(6)与所述电磁阀(21)连接，进而控制二氧化碳流入所述管路模块(4)；
    所述的钢瓶固定模块(5)与所述管线模块(4)连接，所述钢瓶固定模块(5)至少包含固定所述待填充钢瓶(8)的连接阀(51)，通过所述连接阀(51)将二氧化碳注入所述待填充钢瓶(8)；所述管线模块(4)更包含有一个抽气单元(41)，所述的抽气单元(41)与所述连接阀(51)连接，用于将所述待填充钢瓶(8)内的残留气体抽出保持待填充钢瓶(8)内部空间；
    所述的控制模块(6)电性连接于所述气体压缩模块(2)与所述加压马达(3)，并加以控制所述气体压缩模块(2)与所述加压马达(3)的启闭功能，所述控制模块(61)更包含有一个操控部(61)，通过所述操控部(61)电性控制所述气体压缩模块(2)与所述加压马达(3)，进而对所述待填充钢瓶(8)进行二氧化碳填充作业；所述控制模块(6)的操控部(61)具有一个显示面板(62)，所述的控制模块(6)依据所述待填充钢瓶(8)的体积设定不同的注入二氧化碳流量。
  2. 根据权利要求1所述的气泡水机用钢瓶中气体的填充设备，其特征在于，所述钢瓶固定模块(5)更包含有一个秤重器(52)，所述的秤重器(52)与所述控制模块(6)电性连接，通过设定所述秤重器(52)的预定重量，控制填充二氧化碳作业进行或结束。
  3. 根据权利要求1所述的气泡水机用钢瓶中气体的填充设备，其特征在于，所述连接阀(51)更设有一个流量计(53)，所述的流量计(53)用于统计出流入所述待填充钢瓶(8)的二氧化碳重量，且所述流量计(53)与所述控制模块(6)电性连接，依据流量计(53)的数据控制填充二氧化碳作业进行或结束。
  4. 根据权利要求1所述的气泡水机用钢瓶中气体的填充设备，其特征在于，所述钢瓶固定模块(5)以直立的方式设置于所述主架体(1)之中。
  5. 根据权利要求1所述的气泡水机用钢瓶中气体的填充设备，其特征在于，所述钢瓶固定模块(5)以横躺的方式设置于所述主架体(1)之中。
  6. 根据权利要求1所述的气泡水机用钢瓶中气体的填充设备，其特征在于，所述钢瓶固定模块(5)更包含有一个辅助推进单元(54)，所述的辅助推进单元(54)推动所述待填充钢瓶(8)朝着所述连接阀(51)推进，并将所述待填充钢瓶(8)与所述连接阀(51)连接。
  7. 根据权利要求6所述的气泡水机用钢瓶中气体的填充设备，其特征在于，所述辅助推进单元(54)通过手轮推进一个螺杆，由所述螺杆推动所述待填充钢瓶(8)朝着所述连接阀(51)推进。
  8. 根据权利要求6所述的气泡水机用钢瓶中气体的填充设备，其特征在于，所述辅助推进单元(54)是由一个步进马达带动所述待填充钢瓶(8)朝着所述连接阀(51)推进。
  9. 根据权利要求1所述的气泡水机用钢瓶中气体的填充设备，其特征在于，所述连接阀(51)设有内螺纹，所述待填充钢瓶(8)具有一个连接的瓶口(81)，所述的瓶口(81)具有外螺纹，通过螺合的方式将所述待填充钢瓶(8)连接于所述连接阀(51)。
  10. 根据权利要求1所述的气泡水机用钢瓶中气体的填充设备，其特征在于，所述管路模块(4)更包含有一个压力侦测模块(43)，所述的压力侦测模块(43)用于侦测所述待填充钢瓶(8)的内压，进而判断出有无结构破损的情况。
  11. 一种运用权利要求1所述填充设备填充气泡水机用钢瓶中气体的方法，其特征在于，步骤如下：
    架设流程：将所述待填充钢瓶(8)组装于所述钢瓶固定模块(5)的连接阀(51)，使得所述待填充钢瓶(8)与所述管路模块(4)呈导通状态；
    清洁抽真空流程：将二氧化碳注入所述待填充钢瓶(8)，等待数秒后对其瓶内空 间通过所述抽气单元(41)抽真空，将残存气体抽出；
    填充二氧化碳流程：所述控制模块(6)依据设定填充量通过所述气体压缩模块(2)与所述加压马达(3)产生的压缩二氧化碳经由所述管线模块(4)注入所述待填充钢瓶(8)；
    管控流程：通过至少一种以上的感测模块侦测所述待填充钢瓶(8)注入的二氧化碳容量；
    完成流程：通过所述控制模块(6)产生声音或光影提示，告知操作人员以完成填充作业。
  12. 根据权利要求11所述的气泡水机用钢瓶中气体的填充方法，其特征在于，所述清洁抽真空流程，更利用一个压力侦测模块(43)在二氧化碳注入所述待填充钢瓶(8)时，检测所述待填充钢瓶(8)有无结构破裂的情况。
  13. 一种包含权利要求1所述填充设备的全自动充气系统，其特征在于，包括所述填充设备、至少一个送料设备(91)、至少一个取料设备(92)、至少一个输送带设备(93)；所述的送料设备(91)、所述取料设备(92)、所述输送带设备(93)都与所述控制模块(6)连接，并在所述控制模块(6)的操作下，进行上料、下料、输送作业。
  14. 根据权利要求13所述的全自动充气系统，其特征在于，所述输送带设备(93)包含有一个秤重计。
  15. 根据权利要求13所述的全自动充气系统，其特征在于，所述送料设备(91)与所述取料设备(92)选用机械手臂、或者整合视觉模块的机械手、或者闸门开关。
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