WO2021114462A1 - 一种卷料切割装置 - Google Patents

一种卷料切割装置 Download PDF

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Publication number
WO2021114462A1
WO2021114462A1 PCT/CN2020/073264 CN2020073264W WO2021114462A1 WO 2021114462 A1 WO2021114462 A1 WO 2021114462A1 CN 2020073264 W CN2020073264 W CN 2020073264W WO 2021114462 A1 WO2021114462 A1 WO 2021114462A1
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WO
WIPO (PCT)
Prior art keywords
blanking
hoop
slide
telescopic rod
cutting device
Prior art date
Application number
PCT/CN2020/073264
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English (en)
French (fr)
Inventor
文松
常勇
Original Assignee
佛山市宏石激光技术有限公司
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Publication of WO2021114462A1 publication Critical patent/WO2021114462A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/16Unwinding or uncoiling
    • B21C47/18Unwinding or uncoiling from reels or drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • B23Q7/048Multiple gripper units

Definitions

  • the invention relates to the field of laser cutting, in particular to a coil material cutting device.
  • the coil cutting machine is a device used to cut the coiled material.
  • the coil cutting device currently on the market is to purchase the standard specifications of the coil steel plate uncoiled and flattened, and then transport the plate to the workshop
  • the laser cutting machine is used for cutting processing, and then equipped with robots for unloading.
  • This kind of coil cutting method has high cost and low degree of automation, and it is difficult to achieve mass production.
  • the present invention provides a coil cutting device, including an uncoiling assembly, a steel coil leveling machine, a laser cutting machine, and a blanking mechanism.
  • the uncoiling assembly is used to open the coiled material and then pass it through.
  • the steel coil leveling machine is leveled, the leveled coil is cut by a laser cutting machine, and the cut finished product is blanked and palletized through the blanking mechanism; the automation of the coil cutting device provided by the present invention
  • the degree is high, and the structure is simple and easy to implement; the specific content is as follows:
  • a coil material cutting device includes an uncoiling component, a steel coil leveling machine, a laser cutting machine, and a blanking mechanism; the uncoiling component, the steel coil leveling machine, the laser cutting machine, and the blanking mechanism are arranged in sequence;
  • the uncoiling component It includes an uncoiler, a hydraulic trolley, and a hydraulic trolley rail; the length of the hydraulic trolley rail is perpendicular to the length of the bed of the laser cutting machine; the hydraulic trolley is on the hydraulic trolley rail Movement; the hydraulic trolley is used to transport the steel coil to the decoiler;
  • the feeding mechanism includes a blanking support column, a blanking beam, a blanking slide, a blanking lifting shaft, and a blanking slide drive mechanism; the lower The material lifting shaft is perpendicular to the blanking beam; the blanking beam is fixedly connected to the blanking support column; the blanking slide drive mechanism drives the blanking slide to move on the blanking beam;
  • the blanking slide plate is provided with a blanking lifting motor, the
  • the driving mechanism of the blanking slide plate includes a blanking speed reducer, a first blanking synchronization wheel, a second blanking synchronization wheel and a conveyor belt; the first blanking synchronization wheel and the second blanking synchronization wheel are respectively Are arranged at both ends of the blanking beam along the length direction; the conveyor belt is sleeved on the first blanking synchronization wheel and the second blanking synchronization wheel; the blanking reducer is used to drive the first The unloading synchronous wheel rotates; the unloading sliding plate is fixedly connected with the conveyor belt.
  • a first slide rail is provided on the blanking beam, the first slide rail is arranged along the length direction of the blanking beam, and a first sliding block is provided on the blanking slide, so The first sliding block slides on the first sliding rail.
  • the automatic unloading mechanism further includes a drag chain, one end of the drag chain is slidably connected with the unloading beam, and the other end of the drag chain is fixedly connected with the unloading lifting shaft.
  • a second slide rail is provided on the blanking beam, the second slide rail is arranged along the length direction of the blanking beam, and a second sliding block is slidably provided on the second slide rail
  • One end of the towline is fixedly connected to the second sliding block, and the other end of the towline is fixedly connected to the unloading lifting shaft.
  • a third sliding rail is provided on the blanking lifting shaft, a third sliding block is provided on the blanking sliding plate, and the third sliding block slides on the third sliding rail.
  • the gripping mechanism includes a transverse circular tube, a plurality of longitudinal circular tubes and a plurality of suction cup assemblies; a plurality of the longitudinal circular tubes are arranged in parallel, and are all perpendicular to the transverse circular tube; each of the longitudinal circular tubes is connected to The horizontal round pipe is connected by a hoop; a number of adjusting seats are arranged on the longitudinal round pipe, and the adjusting seats correspond to the suction cup assembly one to one, and the adjusting seats are fixedly connected with the suction cup assembly.
  • the hoop has a rectangular parallelepiped shape, a transverse through hole and a longitudinal through hole are provided on the hoop, the longitudinal through hole is arranged below the transverse through hole, and the transverse circular tube passes through In the transverse through hole, the longitudinal round tube passes through the longitudinal through hole; a hoop through groove is provided on the top of the hoop, and the direction of the hoop through groove is parallel to the transverse round tube, so The hoop through groove communicates with the transverse through hole, and the hoop through groove divides the upper part of the hoop into the left side of the hoop and the right side of the hoop, on the left side of the hoop and the right side of the hoop.
  • a threaded through hole is provided on each of them, and the direction of the threaded through hole is parallel to the longitudinal circular tube.
  • the suction cup assembly includes a tracheal joint, a spring telescopic rod and a suction cup;
  • the spring telescopic rod is a hollow structure, the spring telescopic rod is arranged in a vertical direction, and the trachea joint is connected with the upper end of the spring telescopic rod ,
  • the suction cup is communicated with the lower end of the spring telescopic rod.
  • the suction cup assembly further includes a connecting rod and a spring telescopic rod mounting seat, one end of the connecting rod is fixedly connected to the adjusting seat, and the other end of the connecting rod is fixedly connected to the spring telescopic rod mounting seat.
  • the coil cutting device provided by the present invention includes an uncoiling assembly, a steel coil leveling machine, a laser cutting machine, and a blanking mechanism; including an uncoiling assembly, a steel coil leveling machine, a laser cutting machine, and a blanking mechanism.
  • the uncoiling assembly Used to open the coiled material, and then level it by the steel coil leveling machine, the leveled coil material is cut by the laser cutting machine, and the cut finished product is cut and palletized through the unloading mechanism
  • the coil cutting device provided by the present invention has a high degree of automation, and each process can run independently, and can be integrated into a complete production line for production, with high processing flexibility and good openness.
  • Figure 1 is a structural diagram of a coil cutting device of the present invention
  • Figure 2 is a structural diagram of the unloading mechanism in Figure 1;
  • FIG 3 is a structural diagram of the gripping mechanism in Figure 1;
  • Figure 4 is another structural diagram of the gripping mechanism in Figure 1;
  • FIG. 5 is a structural diagram of the suction cup assembly in Figure 1;
  • Fig. 6 is a structural diagram of the blanking lifting shaft in Fig. 1.
  • Uncoiling components 1.1. Uncoiling machine; 1.2. Hydraulic trolley; 1.3. Hydraulic trolley track; 2. Steel coil leveling machine; 3. Laser cutting machine; 3.1. Bed; 3.2. Laser cutting machine beam; 3.3 , Laser cutting head assembly; 4. Cutting mechanism; 4.1, cutting support column; 4.1.1, the vertical part of the cutting support column; 4.1.2, the horizontal part of the cutting support column; 4.2, the cutting beam; 4.3, Blanking slide; 4.4. Blanking lifting shaft; 4.5. Blanking slide drive mechanism; 4.5.1, blanking reducer; 4.5.2, first blanking synchronous wheel; 4.5.3, second blanking synchronous wheel; 4.5.4. Conveyor belt; 4.6. Unloading lifting motor; 4.7. First slide rail; 4.8.
  • a coil cutting device as shown in FIG. 1 includes an uncoiling assembly 1, a steel coil leveling machine 2, a laser cutting machine 3, and a blanking mechanism 4; the uncoiling assembly 1, a steel coil leveling machine 2, a laser cutting The machine 3 and the unloading mechanism 4 are arranged in sequence.
  • the uncoiling assembly 1 includes an uncoiling machine 1.1, a hydraulic trolley 1.2, and a hydraulic trolley track 1.3; the uncoiling machine 1.1 is used to uncoil the steel coil 5 so that the round steel coil 5 can be unrolled; the hydraulic trolley 1.2 is used to install the steel coil 5 on the uncoiler 1.1, and the hydraulic trolley 1.2 moves on the hydraulic trolley track 1.3.
  • the length direction of the hydraulic trolley rail 1.3 is perpendicular to the length direction of the bed of the laser cutting machine 3, and the uncoiler 1.1 is installed at one end of the hydraulic trolley rail 1.3 along the length direction.
  • the steel coil leveling machine 2 is used to level the uncoiled steel coil 5 so that the steel coil 5 becomes a flat steel plate.
  • the steel coil leveling machine 2 is arranged between the uncoiling assembly 1 and the laser cutting machine 3, and the steel coil leveling machine 2 is arranged at one end of the laser cutting machine 3 along the length direction of the bed ,
  • the other end of the laser cutting machine 3 along the length direction of the bed is provided with a discharging mechanism 4.
  • the structure of the laser cutting machine 3 is shown in Figure 1, including a bed 3.1, a laser cutting machine beam 3.2, and a laser cutting head assembly 3.3.
  • the laser cutting machine beam 3.2 can move along the length of the bed 3.1
  • the laser cutting head assembly 3.3 can move on the beam 3.2 along the width direction of the bed 3.1.
  • the working mode of the laser cutting machine 3 is the same as that of a conventional laser cutting machine, and will not be repeated here.
  • the layout will be arranged to improve the utilization rate of the material, and the appropriate cutting process parameters can be selected according to the material and thickness of the steel;
  • the cut product is unloaded by the unloading mechanism 4, and the unloading mechanism 4 unloads the cut finished product to the palletizing platform until the unloading is completed.
  • the structure of the blanking mechanism 4 is shown in Figure 2.
  • the blanking mechanism 4 includes a blanking support column 4.1, a blanking beam 4.2, a blanking slide 4.3, a blanking lifting shaft 4.4, and a blanking slide driving mechanism 4.5;
  • the structure of the unloading lifting shaft 4.4 is shown in FIG. 6.
  • the blanking support column 4.1 is fixedly connected to the ground, and plays a role of supporting the entire blanking mechanism 4.
  • the number of the blanking support column 4.1 is multiple, and three of the blanking support columns 4.1 are shown in Figure 2;
  • the blanking support column 4.1 includes a blanking support column vertical part 4.1.1 and a lower The horizontal part 4.1.2 of the material support column;
  • the horizontal part 4.1.2 of the blanking support column is perpendicular to the vertical part 4.1.1 of the blanking support column, and the vertical part 4.1.1 of the blanking support column is used for
  • the ground is fixedly connected, the horizontal part 4.1.2 of the blanking support column is used to install the blanking beam 4.2, and the weight of the blanking beam 4.2 is fully supported on the horizontal part 4.1.2 of the blanking support column.
  • a blanking slide driving mechanism 4.5 is provided on the blanking beam 4.2;
  • the blanking slide driving mechanism includes a blanking reducer 4.5.1, a first blanking synchronization wheel 4.5.2, a second blanking synchronization wheel 4.5 .3 and conveyor belt 4.5.4;
  • the first blanking synchronization wheel 4.5.2 and the second blanking synchronization wheel 4.5.3 are respectively arranged at both ends of the blanking beam 4.2 along the length direction, the
  • the conveyor belt 4.5.4 is set on the first blanking synchronization wheel 4.5.2 and the second blanking synchronization wheel 4.5.3, the reducer 4.5.1 is set on the blanking beam 4.2, so
  • the reducer 4.5.1 is used to drive the first unloading synchronous wheel 4.5.2 to rotate.
  • the blanking slide 4.3 is fixedly connected to the conveyor belt 4.5.4.
  • the first unloading synchronization wheel 4.5.2 is driven to rotate, thereby driving the conveyor belt 4.5.4 to move, so that the unloading slide 4.3 moves along the unloading
  • the longitudinal direction of the beam 4.2 moves.
  • the blanking slide plate 4.3 is slidably connected with the blanking lifting shaft 4.4.
  • a blanking lifting motor 4.6 is fixedly arranged on the blanking slide 4.3, the blanking slide 4.3 is a rectangular plate, the blanking lifting motor 4.7 is arranged on one side of the blanking slide 4.3, and the lowering slide 4.3 is a rectangular plate.
  • the material lifting shaft 4.4 is arranged on the other side of the blanking sliding plate 4.3, the output shaft of the blanking lifting motor 4.6 passes through the blanking sliding plate 4.3, and the shaft end of the blanking lifting motor 4.6 is provided with a gear
  • a rack is provided on the blanking lifting shaft 4.4 along the length of the blanking lifting shaft 4.4, and the rack is meshed with the gear, so that when the blanking lifting motor 4.6 is started, it passes through The rack is meshed with the gear and can drive the unloading lifting shaft 4.4 to move in the vertical direction.
  • a first slide rail 4.7 is provided on the blanking beam 4.2, the first slide rail 4.7 is arranged along the length direction of the blanking beam 4.2, the number of the first slide rail 4.7 is two, two The first slide rails 4.7 are arranged in parallel.
  • a first sliding block is provided on one side of the blanking slide 4.3, the number of the first sliding block is two, and the first sliding block corresponds to the first sliding rail one-to-one, and the first The sliding block slides on the first slide rail 4.7 to provide a guide for the movement of the blanking slide 4.3 and also support the blanking slide 4.3.
  • the unloading mechanism also includes a drag chain 4.8, one end of the drag chain 4.8 is slidably connected with the unloading beam 4.2, and the other end of the drag chain 4.8 is fixedly connected with the unloading lifting shaft 4.4.
  • the drag chain 4.8 can support the weight of the unloading lifting shaft 4.4.
  • the sliding connection between the drag chain 4.8 and the blanking beam 4.2 is: a drag chain mounting seat 4.8.1 is fixedly provided on one side of the blanking slide 4.3, and one end of the drag chain 4.8 is connected to the drag chain 4.8.
  • the chain mounting seat 4.8.1 is fixedly connected, because the blanking slide 4.3 is driven by the blanking slide driving mechanism 4.5 to move on the blanking beam 4.2, so that one end of the towline 4.8 is connected to the blanking beam 4.2 Sliding connection.
  • the sliding connection between the towline 4.8 and the blanking beam 4.2 is as follows: a second slide rail is provided on the blanking beam 4.2, and the second slide rail is along the The cutting beam 4.2 is arranged in the length direction, a second sliding block is slidably arranged on the second sliding rail, and one end of the drag chain 4.8 is fixedly connected with the second sliding block.
  • a third slide rail 4.9 is provided on the blanking lifting shaft 4.4, a third sliding block is provided on the blanking slide 4.4, and the third slide block slides on the third slide rail 4.9, which is The movement of the unloading lifting shaft 4.4 plays a guiding role.
  • the number of most third slide rails 4.9 is two, and the two third slide rails 4.9 are arranged on the left and right sides of the blanking lifting shaft 4.4 along the direction of the blanking beam 4.2, and the third sliding block
  • the number is two, and the two third sliders are arranged on the left and right sides of the blanking slide 4.4 along the length of the blanking beam 4.2, and the third slide rail 4.9 is connected to the third slide rail 4.9.
  • the sliders correspond one to one.
  • the working process of the feeding mechanism 4 provided by the present invention is as follows:
  • the unloading reducer 4.5.1 is turned on, driving the first unloading synchronization wheel 4.5.2 to rotate, thereby driving the transmission belt 4.5.4 to move in the horizontal direction, so that the unloading lifting shaft 4.4 moves in the horizontal direction ,
  • the gear at the shaft end of the output shaft of the blanking lifting motor 4.6 meshes with the rack on the blanking lifting shaft 4.4, so that the blanking lifting shaft 4.4 moves downward; Cut the finished product; then the unloading lifting shaft 4.4 moves upward, and at the same time, the unloading lifting shaft 4.4 moves in the horizontal direction, placing the cut product door grabbed by the suction cup assembly on the palletizing table; cycle the above process in turn to complete Automated cutting.
  • the blanking mechanism 4 provided by the present invention can realize automatic blanking of cut samples, and has high efficiency, and can realize automatic production of plates; compared with the prior art using robot blanking, the blanking mechanism in this application has a lower cost ,
  • the structure is simple and easy to implement.
  • the structure of the gripping mechanism 6 is shown in Figure 3.
  • the gripping mechanism 6 includes a horizontal circular tube 6.1, a plurality of longitudinal circular tubes 6.2, and a plurality of suction cup assemblies 6.3; a plurality of the longitudinal circular tubes 6.2 are arranged in parallel with each other.
  • the horizontal round pipe 6.1 is vertical, and each of the longitudinal round pipes 6.2 and the horizontal round pipe 6.1 are connected by a hoop 6.4; a number of adjusting seats 6.5 are provided on the longitudinal round pipes 6.2, and the adjusting seats 6.5 are connected with each other.
  • the suction cup assembly 6.3 has a one-to-one correspondence, and the adjustment seat 6.5 is fixedly connected to the suction cup assembly 6.3.
  • the hoop 6.4 has a rectangular parallelepiped shape, a transverse through hole and a longitudinal through hole are provided on the hoop 6.4, and the longitudinal through hole is arranged below the transverse through hole, so The transverse round tube 6.1 passes through the transverse through hole, and the longitudinal round tube 6.2 passes through the longitudinal through hole.
  • a hoop through groove 6.4.1 is provided on the top of the hoop 6.4, the direction of the hoop through groove 6.4.1 is parallel to the transverse round pipe 6.1, and the hoop through groove 6.4.1 is connected to the horizontal tube 6.1.
  • the horizontal through holes are connected, and the hoop through slot 6.4.1 divides the upper part of the hoop 6.4 into the left side of the hoop and the right side of the hoop, both on the left side of the hoop and the right side of the hoop.
  • a threaded through hole is provided, and the direction of the threaded through hole is parallel to the longitudinal circular tube 6.2. Pass the horizontal circular tube 6.1 through the horizontal through hole, and the longitudinal circular tube 6.2 through the longitudinal through hole, and the locking pieces respectively pass through the threads on the left side of the hoop and the right side of the hoop After the through hole is locked, the longitudinal circular tube 6.2 is fixed on the transverse circular tube 6.1.
  • the hoop 6.4 includes a first part 6.4.2, a second part 6.4.3, and a third part 6.4.4; the first part 6.4.2, the second part 6.4.3 and the third part 6.4.4 are arranged in order from top to bottom, a groove is provided on the lower surface of the first part 6.4.2, and a recess is provided on the upper surface of the second part 6.4.3 Groove, the groove on the lower surface of the first part 6.4.2 and the groove on the upper surface of the second part 6.4.3 cooperate to form an accommodating space for accommodating the transverse circular tube 6.1;
  • the lower surface of the second part 6.4.3 and the upper surface of the third part 6.4.4 are provided with grooves, the lower surface of the second part 6.4.3 and the upper surface of the third part 6.4.4
  • the upper groove forms an accommodating space for accommodating the longitudinal round tube 6.2, the number of the third part 6.4.4 in each of the hoop 6.4 is two, and the number of the third part 6.4.4 is two.
  • the first part 6.4.2, the second part 6.4.3 and the third part 6.4.4 are all provided with threaded through holes, and the locking member passes through the first part 6.4.2, the second part 6.4.3 and the third part 6.4.4.
  • the threaded through hole on the third part 6.4.4 is locked afterwards, thereby locking the first part 6.4.2, the second part 6.4.3 and the third part 6.4.4.
  • the adjusting seat 6.5 is provided with an adjusting seat through hole, the longitudinal circular tube 6.2 passes through the adjusting seat through hole, and an adjusting seat through groove is provided on the top of the adjusting seat 6.5, the adjusting seat through groove
  • the direction of the adjusting seat is parallel to the longitudinal tube 6.2, the adjusting seat through groove communicates with the adjusting seat through hole, and the adjusting seat through groove divides the upper part of the adjusting seat 6.5 into the left side of the adjusting seat and the right side of the adjusting seat.
  • Side, threaded through holes are provided on both the left side of the adjusting seat and the right side of the adjusting seat, and the locking piece is locked after passing through the threaded through holes on the left side of the adjusting seat and the right side of the adjusting seat.
  • the suction cup assembly 6.3 includes a tracheal joint 6.3.1, a spring telescopic rod 6.3.2 and a suction cup 6.3.3;
  • the spring telescopic rod 6.3.2 is a hollow structure, and the spring telescopic rod 6.3.2 It is arranged in a vertical direction, the air pipe joint 6.3.1 is communicated with the upper end of the spring telescopic rod 6.3.2, the suction cup 6.3.3 is communicated with the lower end of the spring telescopic rod 6.3.2, and the air pipe joint 6.3 .1 is used for intake and exhaust.
  • the suction cup assembly 6.3 also includes a connecting rod 6.3.4 and a spring telescopic rod mounting seat 6.3.5; one end of the connecting rod 6.3.4 is fixedly connected to the adjusting seat 6.5, and the other end of the connecting rod 6.3.4 It is fixedly connected with the spring telescopic rod mounting seat 6.3.5.
  • the structure of the spring telescopic rod mounting seat 6.3.5 is similar to the structure of the adjusting seat 6.5, the spring telescopic rod mounting seat 6.3.5 is provided with a spring telescopic rod mounting seat through hole, and the spring telescopic rod mounting seat
  • the top of the mounting seat 6.3.5 is provided with a spring telescopic rod mounting seat through groove, the spring telescopic rod mounting seat through groove communicates with the spring telescopic rod mounting seat through hole, and the spring telescopic rod mounting seat through groove connects the spring telescopic rod mounting seat
  • the upper part of the spring telescopic rod mounting seat 6.3.5 is divided into the left side of the spring telescopic rod mounting seat and the right side of the spring telescopic rod mounting seat.
  • Both the left side of the spring telescopic rod mounting seat and the right side of the spring telescopic rod mounting seat are provided with Threaded through hole.
  • the locking pieces respectively pass through the threaded through holes on the left side of the spring telescopic rod mounting seat and the right side of the spring telescopic rod mounting seat, and then lock.
  • the spring telescopic rod 6.3.2 includes a telescopic rod body, a spring and a connecting piece; the telescopic rod body is divided into a first-stage telescopic rod and a second-stage telescopic rod, the first-stage telescopic rod and the second-stage telescopic rod Integral molding, the first section of the telescopic rod is arranged above the second section of the telescopic rod, the first section of the telescopic rod is provided with a threaded structure, the connecting piece is sleeved on the threaded structure, so The connecting piece is fixedly connected with the spring telescopic rod mounting seat.
  • the spring telescopic rod further includes a first nut and a second nut, the first nut and the second nut are both sleeved on the threaded structure, and the first nut is provided above the connecting member, The second nut is arranged below the connecting piece.
  • the height of the suction cup 6.3.3 can be adjusted by adjusting the positions of the first nut and the second nut, so that the suction cup assembly can be closely attached to the upper surface of the plate, so as to adapt to the grabbing of plates of different thicknesses. Since the height of the suction cup 6.3.3 in this application is adjustable, the coil cutting device in this application is suitable for steels of different thicknesses.
  • the connecting piece includes a connecting part and a mounting part; the connecting part is cylindrical, the mounting part is a rectangular parallelepiped, the mounting part is provided with a mounting part through hole, and the telescopic rod body passes through the mounting part through hole .
  • the connecting portion passes through the through hole of the spring telescopic rod mounting seat, and then passes through the threaded through holes on the left side of the spring telescopic rod mounting seat and the right side of the spring telescopic rod mounting seat through the locking member, and then is locked. Thereby, the connecting portion is fixedly connected with the spring telescopic rod mounting seat 6.3.5.
  • a number of connecting seats 6.6 for the feeding mechanism are also provided on the transverse circular tube 6.1, and the connecting seats 6.6 for the feeding mechanism are fixedly connected with the feeding lifting shaft 4.4, thereby connecting the gripping mechanism 6 with the lowering
  • the material mechanism 4 is fixedly connected.
  • the unloading mechanism connecting seat 6.6 includes a unloading mechanism connecting seat horizontal portion 6.6.1 and the unloading mechanism connecting seat vertical portion 6.6.2, the unloading mechanism connecting seat horizontal portion 6.6.1 and the transverse
  • the round pipe 6.1 is fixedly connected, the vertical part 6.6.2 of the connecting seat of the cutting mechanism is perpendicular to the horizontal part 6.6.1 of the connecting seat of the cutting mechanism, and is arranged on the vertical part 6.6.2 of the connecting seat of the cutting mechanism There is a connecting hole, and the connecting hole is used for installation with the feeding lifting shaft 4.4.
  • the cutting mechanism connecting seat 6.6 also includes a reinforcing rib 6.6.3.
  • the cross section of the reinforcing rib 6.6.3 is a right triangle, and one side of the right triangle is connected to the horizontal part 6.6.1 of the cutting mechanism connecting seat. The other side of the right triangle is fixedly connected with the vertical part 6.6.2 of the connecting seat of the cutting mechanism.
  • the purpose of the reinforcing rib 6.6.3 is to enhance the strength of the entire connecting seat 6.6 of the cutting mechanism.
  • the coil cutting device provided by the invention has a high degree of automation, and each process can run independently, and can be integrated into a complete production line for production at the same time, with high processing flexibility and good openness.

Abstract

一种卷料切割装置,包括开卷组件(1)、钢卷校平机(2)、激光切割机(3)以及下料机构(4),开卷组件、钢卷校平机、激光切割机以及下料机构依次设置,开卷组件包括开卷机(1.1)、液压台车(1.2)和液压台车轨道(1.3),液压台车轨道的长度方向与激光切割机床身的长度方向垂直设置,液压台车在液压台车轨道上运动,液压台车用于将钢卷运送到开卷机上,在下料升降轴(4.4)的底端连接有抓手机构(6)。该卷料切割装置的自动化程度高,结构简单、易于实现。

Description

一种卷料切割装置 技术领域
本发明涉及激光切割领域,尤其涉及一种卷料切割装置。
背景技术
卷料切割机是用于将成卷的卷料进行切割的装置,目前市面上的卷料切割装置是购买卷料钢板开卷矫平制作成的标准规格的板料,再将板料运输到车间的激光切割机上进行切割加工,然后在配上机器人进行下料,该种卷料切割的方式成本高、自动化程度低,很难实现批量性生产。
发明内容
为解决上述问题,本发明提供了一种卷料切割装置,包括开卷组件、钢卷校平机、激光切割机以及下料机构,所述开卷组件用于将成卷的卷料打开,然后通过所述钢卷校平机校平,校平后的卷料经过激光切割机进行切割,切割后的成品经由所述下料机构进行下料和码垛;本发明所提供的卷料切割装置的自动化程度高,并且结构简单、易于实现;具体内容如下:
一种卷料切割装置,包括开卷组件、钢卷校平机、激光切割机以及下料机构;所述开卷组件、钢卷校平机、激光切割机以及下料机构依次设置;所述开卷组件包括开卷机、液压台车、液压台车轨道;所述液压台车轨道的长度方向与所述激光切割机的床身的长度方向垂直设置;所述液压台车在所述液压台车轨道上运动;所述液压台车用于将钢卷运送到开卷机上;所述下料机构包括下料支撑立柱、下料横梁、下料滑板、下料升降轴以及下料滑板驱动机构;所述下料升降轴与所述下料横梁垂直;所述下料横梁与所述下料支撑立柱固定连接;所述下料滑板驱动机构驱动所述下料滑板在所述下料横梁上运动;在所述下料滑板上设置有下料升降电机,所述下料升降电机的输出轴的轴端固定设置有齿轮,在所述下料升降轴上沿所述下 料升降轴的长度方向设置有齿条,所述齿条与所述齿轮啮合,在所述下料升降轴的底端连接有抓手机构。
优选的,所述下料滑板驱动机构包括下料减速机、第一下料同步轮、第二下料同步轮和传送带;所述第一下料同步轮和所述第二下料同步轮分别设置在所述下料横梁的沿长度方向的两端;所述传送带套设在所述第一下料同步轮和第二下料同步轮上;所述下料减速机用于驱动所述第一下料同步轮转动;所述下料滑板与所述传送带固定连接。
优选的,在所述下料横梁上设置有第一滑轨,所述第一滑轨沿着所述下料横梁的长度方向设置,在所述下料滑板上设置有第一滑块,所述第一滑块在所述第一滑轨上滑动。
优选的,所述自动下料机构还包括拖链,所述拖链的一端与所述下料横梁滑动连接,所述拖链的另一端与所述下料升降轴固定连接。
优选的,在所述下料横梁上设置有第二滑轨,所述第二滑轨沿着所述下料横梁的长度方向设置,在所述第二滑轨上滑动设置有第二滑块,所述拖链的一端与所述第二滑块固定连接,所述拖链的另一端与所述下料升降轴固定连接。
优选的,在所述下料升降轴上设置有第三滑轨,在所述下料滑板上设置有第三滑块,所述第三滑块在所述第三滑轨上滑动。
优选的,所述抓手机构包括一个横向圆管、若干纵向圆管和若干吸盘组件;若干所述纵向圆管平行设置,并且均与所述横向圆管垂直;每个所述纵向圆管与所述横向圆管通过抱箍连接;在所述纵向圆管上设置有若干调节座,所述调节座与所述吸盘组件一一对应,并且所述调节座与所述吸盘组件固定连接。
优选的,所述抱箍为长方体形状,所述抱箍上设置有一个横向通孔和一个纵向通孔,所述纵向通孔设置在所述横向通孔的下方,所述横向圆管穿过所述横向通孔,所述纵向圆管穿过所述纵向通孔;在所述抱箍的顶部设置有抱箍通槽,所述抱箍通槽的方向与所述横向圆管平行,所述抱箍通槽与所述横向通孔连通,所述抱箍通槽将所述抱箍的上部分割成抱箍左侧和抱箍右侧,在所述抱箍左侧和抱箍右侧上均设置有螺纹通孔,所述螺纹通孔的方向与所述纵向圆管平行。
优选的,所述吸盘组件包括气管接头、弹簧伸缩杆和吸盘;所述弹簧伸缩杆为空心结构,所述弹簧伸缩杆呈竖直方向设置,所述气管接头与所述弹簧伸缩杆的上端连通,所述吸盘与所述弹簧伸缩杆的下端连通。
优选的,所述吸盘组件还包括连接杆和弹簧伸缩杆安装座,所述连接杆的一端与所述调节座固定连接,所述连接杆的另一端与所述弹簧伸缩杆安装座固定连接。
本发明的有益效果如下:
本发明所提供的卷料切割装置,包括开卷组件、钢卷校平机、激光切割机以及下料机构;包括开卷组件、钢卷校平机、激光切割机以及下料机构,所述开卷组件用于将成卷的卷料打开,然后通过所述钢卷校平机校平,校平后的卷料经过激光切割机进行切割,切割后的成品经由所述下料机构进行下料和码垛;本发明所提供的卷料切割装置的自动化程度高,并且每个工序可独立运行,同时又可整合成一条完整的生产线进行生产,加工柔性高,开放性好。
附图说明
图1为本发明一种卷料切割装置的结构图;
图2为图1中下料机构的结构图;
图3为图1中抓手机构的结构图;
图4为图1中抓手机构的另一种结构图;
图5为图1中吸盘组件的结构图;
图6为图1中下料升降轴的结构图。
图中各附图标记所指代的技术特征如下:
1、开卷组件;1.1、开卷机;1.2、液压台车;1.3、液压台车轨道;2、钢卷校平机;3、激光切割机;3.1、床身;3.2、激光切割机横梁;3.3、激光切割头组件;4、下料机构;4.1、下料支撑立柱;4.1.1、下料支撑立柱竖直部;4.1.2、下料支撑立柱水平部;4.2、下料横梁;4.3、下料滑板;4.4、下料升降轴;4.5、下料滑板驱动机构;4.5.1、下料减速机;4.5.2、第一下料同步轮;4.5.3、第二下料同步轮;4.5.4、传送带;4.6、下料升降电机;4.7、第一滑轨;4.8、拖链;4.9、第三滑轨;5、钢卷;6、抓手机构;6.1、横向圆管;6.2、纵向圆管;6.3、吸盘组件;6.3.1、气管接头;6.3.2、弹簧伸缩杆;6.3.3、吸盘;6.3.4、连接杆;6.3.5、弹簧伸缩杆安装座;6.4、抱箍;6.4.1、抱箍通槽;6.4.2、第一部分;6.4.3、第二部分;6.4.4、第三部分;6.5、调节座;6.6、下料机构连接座;6.6.1、下料机构连接座水平部;6.6.2、下 料机构连接座竖直部;6.6.3、加强筋。
具体实施方式
下面结合附图对本发明的具体实施方式作进一步说明:
如图1所示的一种卷料切割装置,包括开卷组件1、钢卷校平机2、激光切割机3以及下料机构4;所述开卷组件1、钢卷校平机2、激光切割机3以及下料机构4依次设置。所述开卷组件1包括开卷机1.1、液压台车1.2、液压台车轨道1.3;所述开卷机1.1用于将钢卷5进行开卷,使得圆形的钢卷5能够展开;所述液压台车1.2用于将钢卷5安装在所述开卷机1.1上,所述液压台车1.2在所述液压台车轨道1.3上运动。所述液压台车轨道1.3的长度方向与所述激光切割机3的床身的长度方向垂直设置,所述开卷机1.1设置在所述液压台车轨道1.3的沿长度方向的一端。所述钢卷校平机2用于将开卷后的钢卷5校平,使得钢卷5变成平铺钢板。所述钢卷校平机2设置在所述开卷组件1和所述激光切割机3之间,所述钢卷校平机2设置在所述激光切割机3的沿床身的长度方向的一端,所述激光切割机3的沿床身的长度方向的另一端设置有下料机构4。
所述激光切割机3的结构如图1所示,包括床身3.1、激光切割机横梁3.2、激光切割头组件3.3,所述激光切割机横梁3.2能够沿着所述床身3.1的长度方向运动,所述激光切割头组件3.3能够在所述横梁3.2上,沿着所述床身3.1的宽度方向运动。所述激光切割机3的工作方式与常规的激光切割机的工作方式无异,在此不做赘述。
本卷料切割装置的工作过程如下:
1,人工使用行吊将钢卷5放在液压台车1.2上,所述液压台车1.2沿着所述液压台车轨道1.3运动,将钢卷5装入开卷机1.1的主轴,调节好所述钢卷5的中心位置并固定;
2,开启所述开卷机1.1,将钢卷5导入所述钢卷校平机2,调整所述钢卷校平机2保证钢卷5位于所述激光切割机3的机床的中心,根据钢卷5的宽度及厚度调整所述钢卷校平机2的参数,并设置合适的送料速度;
3,将钢卷校平机2整平后的钢卷5导入到激光切割机3的床身3.1上;
4,将切割成品的图形导入到激光切割机3的套料软件中,根据钢卷5的齿轮进行排版布局,提高材料的利用率,根据钢材的材质及厚度选择合适的切割工艺参数;
5,切割完成后的切割成品由下料机构4进行下料,下料机构4将切割成品下料至码垛平台,直至下料完成。
所述下料机构4的结构如图2所示,所述下料机构4包括下料支撑立柱4.1、下料横梁4.2、下料滑板4.3、下料升降轴4.4以及下料滑板驱动机构4.5;所述下料升降轴4.4的结构如图6所示。所述下料支撑立柱4.1与地面固定连接,起到支撑整个所述下料机构4的作用。所述下料支撑立柱4.1的数量为多个,在图2中示出了三个所述下料支撑立柱4.1;所述下料支撑立柱4.1包括下料支撑立柱竖直部4.1.1和下料支撑立柱水平部4.1.2;所述下料支撑立柱水平部4.1.2与所述下料支撑立柱竖直部4.1.1垂直,所述下料支撑立柱竖直部4.1.1用于与地面固定连接,所述下料支撑立柱水平部4.1.2用于安装所述下料横梁4.2,所述下料横梁4.2的重量完全支撑在所述下料支撑立柱水平部4.1.2上。
在所述下料横梁4.2上设置有下料滑板驱动机构4.5;所述下料滑板驱动机构包括下料减速机4.5.1、第一下料同步轮4.5.2、第二下料同步轮4.5.3和传送带4.5.4;所述第一下料同步轮4.5.2和所述第二下料同步轮4.5.3分别设置在所述下料横梁4.2的沿长度方向的两端,所述传送带4.5.4套设在所述第一下料同步轮4.5.2和所述第二下料同步轮4.5.3上,所述减速机4.5.1设置在所述下料横梁4.2上,所述减速机4.5.1用于驱动所述第一下料同步轮4.5.2转动。所述下料滑板4.3与所述传送带4.5.4固定连接。当所述下料减速机4.5.1启动时,驱动所述第一下料同步轮4.5.2旋转,从而带动所述传送带4.5.4运动,使得所述下料滑板4.3沿着所述下料横梁4.2的长度方向运动。
所述下料滑板4.3与所述下料升降轴4.4滑动连接。在所述下料滑板4.3上固定设置有下料升降电机4.6,所述下料滑板4.3为一个矩形板材,所述下料升降电机4.7设置在所述下料滑板4.3的一侧,所述下料升降轴4.4设置在所述下料滑板4.3的另一侧,所述下料升降电机4.6的输出轴穿过所述下料滑板4.3,在所述下料升降电机4.6的轴端设置有齿轮,在所述下料升降轴4.4上沿所述下料升降轴4.4的长度方向设置有齿条,所述齿条与所述齿轮啮合,使得当所述下料升降电机4.6启动时,通过所述齿条与所述齿轮啮合,能够驱动所述下料升降轴4.4在竖直方向上运动。
在所述下料横梁4.2上设置有第一滑轨4.7,所述第一滑轨4.7沿着所述下料横梁4.2的长度方向设置,所述第一滑轨4.7的数量为两条,两条所述第一滑轨4.7平行设置。在所述下料滑板4.3的一侧设置有第一滑块,所述第一滑块的数量为两个,所述第一滑块与所述第 一滑轨一一对应,所述第一滑块在所述第一滑轨4.7上滑动,为所述下料滑板4.3的运动提供导向的作用,也起到支撑所述下料滑板4.3的作用。
所述下料机构还包括拖链4.8,所述拖链4.8的一端与所述下料横梁4.2滑动连接,所述拖链4.8的另一端与所述下料升降轴4.4固定连接。所述拖链4.8能起到支撑所述下料升降轴4.4的重量的作用。所述拖链4.8与所述下料横梁4.2的滑动连接方式为:在所述下料滑板4.3的一侧固定设置有拖链安装座4.8.1,所述拖链4.8的一端与所述拖链安装座4.8.1固定连接,由于所述下料滑板4.3在所述下料滑板驱动机构4.5的驱动下在下料横梁4.2上运动时,使得所述拖链4.8的一端与所述下料横梁4.2滑动连接。作为另一种实施例,所述拖链4.8与所述下料横梁4.2的滑动连接方式为:在所述下料横梁4.2上设置有第二滑轨,所述第二滑轨沿着所述下料横梁4.2的长度方向设置,在所述第二滑轨上滑动设置有第二滑块,所述拖链4.8的一端与所述第二滑块固定连接。
在所述下料升降轴4.4上设置有第三滑轨4.9,在所述下料滑板4.4上设置有第三滑块,所述第三滑块在所述第三滑轨4.9上滑动,为所述下料升降轴4.4的运动起到导向的作用。多数第三滑轨4.9的数量为两条,两条所述第三滑轨4.9设置在所述下料升降轴4.4上沿所述下料横梁4.2方向的左右两侧,所述第三滑块的数量为两个,两个所述第三滑块设置在所述下料滑板4.4上沿所述下料横梁4.2的长度方向的左右两侧,所述第三滑轨4.9与所述第三滑块一一对应。
本发明所提供的下料机构4的工作过程如下:
所述下料减速机4.5.1开启,带动所述第一下料同步轮4.5.2转动,从而带动所述传动带4.5.4沿水平方向运动,使得所述下料升降轴4.4沿水平方向运动,通过所述下料升降电机4.6的输出轴的轴端的齿轮与所述下料升降轴4.4上的齿条啮合,使得所述下料升降轴4.4向下运动;然后所述通过吸盘组件抓取切割成品;然后所述下料升降轴4.4向上运动,同时,所述下料升降轴4.4沿水平方向运动,将吸盘组件抓取的切割成品门放置于码垛台上;依次循环上述过程,完成自动化的下料。
本发明所提供的下料机构4可实现切割样品的自动下料,且效率高,可实现板材的自动化生产;与现有技术采用机器人下料相比,本申请中的下料机构成本较低、结构简单、易于实现。
所述抓手机构6的结构如图3所示,所述抓手机构6包括一个横向圆管6.1、若干纵向 圆管6.2和若干吸盘组件6.3;若干所述纵向圆管6.2平行设置,并且与所述横向圆管6.1垂直,每个所述纵向圆管6.2与所述横向圆管6.1通过抱箍6.4连接;在所述纵向圆管6.2上设置有若干调节座6.5,所述调节座6.5与所述吸盘组件6.3一一对应,并且所述调节座6.5与所述吸盘组件6.3固定连接。
作为其中一个实施例,所述抱箍6.4为长方体形状,在所述抱箍6.4上设置有一个横向通孔和一个纵向通孔,所述纵向通孔设置在所述横向通孔的下方,所述横向圆管6.1穿过所述横向通孔,所述纵向圆管6.2穿过所述纵向通孔。在所述抱箍6.4的顶部设置有抱箍通槽6.4.1,所述抱箍通槽6.4.1的方向与所述横向圆管6.1平行,所述抱箍通槽6.4.1与所述横向通孔连通,所述抱箍通槽6.4.1将所述抱箍6.4的上部分割成抱箍左侧和抱箍右侧,在所述抱箍左侧和所述抱箍右侧上均设置有螺纹通孔,所述螺纹通孔的方向与所述纵向圆管6.2平行。将所述横向圆管6.1穿过所述横向通孔,将所述纵向圆管6.2穿过所述纵向通孔,锁紧件分别穿过所述抱箍左侧和抱箍右侧上的螺纹通孔后锁紧,从而将所述纵向圆管6.2固定在所述横向圆管6.1上。
作为另一种实施例,如图4所述,所述抱箍6.4包括第一部分6.4.2、第二部分6.4.3和第三部分6.4.4;所述第一部分6.4.2、第二部分6.4.3和第三部分6.4.4从上到下依次设置,在所述第一部分6.4.2的下表面上设置有凹槽,在所述第二部分6.4.3的上表面上设置有凹槽,所述第一部分6.4.2的下表面上的凹槽与所述第二部分6.4.3的上表面上的凹槽配合形成一个容纳所述横向圆管6.1的容纳空间;在所述第二部分6.4.3的下表面和所述第三部分6.4.4的上表面上均设置有凹槽,所述第二部分6.4.3的下表面和所述第三部分6.4.4的上表面上的凹槽形成一个容纳所述纵向圆管6.2的容纳空间,每个所述抱箍6.4内的所述第三部分6.4.4的数量为两个,两个所述第三部分6.4.4以所述横向圆管6.1的中心轴为轴线对称设置。在所述第一部分6.4.2、第二部分6.4.3和第三部分6.4.4上均设置有螺纹通孔,锁紧件穿过所述第一部分6.4.2、第二部分6.4.3和第三部分6.4.4上的螺纹通孔后锁紧,从而将所述所述第一部分6.4.2、第二部分6.4.3和第三部分6.4.4锁紧。
当需要调整纵向圆管6.2在所述横向圆管6.1上的位置时,只需松开抱箍6.4上的锁紧件即可,调整好所述纵向圆管6.2的位置后,再锁紧该锁紧件。
在所述调节座6.5上设置有调节座通孔,所述纵向圆管6.2穿过所述调节座通孔,在所述调节座6.5的顶部设置有调节座通槽,所述调节座通槽的方向与所述纵向圆管6.2平行, 所述调节座通槽与所述调节座通孔连通,所述调节座通槽将所述调节座6.5的上部分割成调节座左侧和调节座右侧,在所述调节座左侧和所述调节座右侧上均设置有螺纹通孔,锁紧件穿过所述调节座左侧和所述调节座右侧上的螺纹通孔后锁紧,从而将所述调节座6.5固定在所述纵向圆管6.2上。当需要调节所述调节座6.5在所述纵向圆管6.2上的位置时,只需松开该锁紧件,然后调整好所述调节座6.5的位置后再锁紧该锁紧件。通过调节所述调节座6.5,能够调节所述纵向圆管6.2在所述横向圆管6.1上位置,改变所述吸盘组件6.3的排布方式,从而能适应不同面积尺寸的板材的抓取。
如图5所示,所述吸盘组件6.3包括气管接头6.3.1、弹簧伸缩杆6.3.2和吸盘6.3.3;所述弹簧伸缩杆6.3.2为空心结构,所述弹簧伸缩杆6.3.2呈竖直方向设置,所述气管接头6.3.1与所述弹簧伸缩杆6.3.2的上端连通,所述吸盘6.3.3与所述弹簧伸缩杆6.3.2的下端连通,所述气管接头6.3.1用于进气和出气。
所述吸盘组件6.3还包括连接杆6.3.4和弹簧伸缩杆安装座6.3.5;所述连接杆6.3.4的一端与所述调节座6.5固定连接,所述连接杆6.3.4的另一端与所述弹簧伸缩杆安装座6.3.5固定连接。所述弹簧伸缩杆安装座6.3.5的结构与所述调节座6.5的结构类似,在所述弹簧伸缩杆安装座6.3.5上设置有弹簧伸缩杆安装座通孔,在所述弹簧伸缩杆安装座6.3.5的顶部设置有弹簧伸缩杆安装座通槽,所述弹簧伸缩杆安装座通槽与所述弹簧伸缩杆安装座通孔连通,所述弹簧伸缩杆安装座通槽将所述弹簧伸缩杆安装座6.3.5的上部分割成弹簧伸缩杆安装座左侧和弹簧伸缩杆安装座右侧,在所述弹簧伸缩杆安装座左侧和弹簧伸缩杆安装座右侧上均设置有螺纹通孔。锁紧件分别穿过所述弹簧伸缩杆安装座左侧和弹簧伸缩杆安装座右侧上的螺纹通孔后锁紧。
所述弹簧伸缩杆6.3.2包括伸缩杆本体、弹簧和连接件;所述伸缩杆本体分为第一段伸缩杆和第二段伸缩杆,所述第一段伸缩杆和第二段伸缩杆一体成型,所述第一段伸缩杆设置在所述第二段伸缩杆的上方,在所述第一段伸缩杆上设置有螺纹结构,所述连接件套设在所述螺纹结构上,所述连接件与所述弹簧伸缩杆安装座固定连接。所述弹簧伸缩杆还包括第一螺母和第二螺母,所述第一螺母和所述第二螺母均套设在所述螺纹结构上,所述第一螺母设置在所述连接件的上方,所述第二螺母设置在所述连接件的下方。通过调节所述第一螺母和第二螺母的位置来调整所述吸盘6.3.3的高度,使得所述吸盘组件能够与板材的上表面紧密贴合,从而能适应不同厚度的板材的抓取。由于本申请中的吸盘6.3.3的高度可调,所述本 申请中的卷料切割装置适用于不同厚度的钢材。所述连接件包括连接部和安装部;所述连接部为圆柱形,所述安装部为长方体,在所述安装部上设置有安装部通孔,所述伸缩杆本体穿过安装部通孔。所述连接部穿过所述弹簧伸缩杆安装座通孔,然后通过锁紧件分别穿过所述弹簧伸缩杆安装座左侧和弹簧伸缩杆安装座右侧上的螺纹通孔后锁紧,从而将所述连接部与所述弹簧伸缩杆安装座6.3.5固定连接。
在所述横向圆管6.1上还设置有若干下料机构连接座6.6,所述下料机构连接座6.6与所述下料升降轴4.4固定连接,从而将所述抓手机构6与所述下料机构4固定连接起来。
所述下料机构连接座6.6包括下料机构连接座水平部6.6.1和所述下料机构连接座竖直部6.6.2,所述下料机构连接座水平部6.6.1与所述横向圆管6.1固定连接,所述下料机构连接座竖直部6.6.2与所述下料机构连接座水平部6.6.1垂直,在所述下料机构连接座竖直部6.6.2上设置有连接孔,所述连接孔用于与所述下料升降轴4.4进行安装。所述下料机构连接座6.6还包括加强筋6.6.3,所述加强筋6.6.3的横截面为直角三角形,所述直角三角形的一条边与所述下料机构连接座水平部6.6.1固定连接,所述直角三角形的另一条边与所述下料机构连接座竖直部6.6.2固定连接。所述加强筋6.6.3的目的是增强整个所述下料机构连接座6.6的强度。
本发明所提供的卷料切割装置的自动化程度高,并且每个工序可独立运行,同时又可整合成一条完整的生产线进行生产,加工柔性高,开放性好。
以上对本发明所提供的一种卷料切割装置的实施例进行了详细阐述。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明的原理的前提下,还可以本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。

Claims (10)

  1. 一种卷料切割装置,其特征在于:包括开卷组件、钢卷校平机、激光切割机以及下料机构;所述开卷组件、钢卷校平机、激光切割机以及下料机构依次设置;所述开卷组件包括开卷机、液压台车、液压台车轨道;所述液压台车轨道的长度方向与所述激光切割机的床身的长度方向垂直设置;所述液压台车在所述液压台车轨道上运动;所述液压台车用于将钢卷运送到开卷机上;所述下料机构包括下料支撑立柱、下料横梁、下料滑板、下料升降轴以及下料滑板驱动机构;所述下料升降轴与所述下料横梁垂直;所述下料横梁与所述下料支撑立柱固定连接;所述下料滑板驱动机构驱动所述下料滑板在所述下料横梁上运动;在所述下料滑板上设置有下料升降电机,所述下料升降电机的输出轴的轴端固定设置有齿轮,在所述下料升降轴上沿所述下料升降轴的长度方向设置有齿条,所述齿条与所述齿轮啮合,在所述下料升降轴的底端连接有抓手机构。
  2. 如权利要求1所述的卷料切割装置,其特征在于:所述下料滑板驱动机构包括下料减速机、第一下料同步轮、第二下料同步轮和传送带;所述第一下料同步轮和所述第二下料同步轮分别设置在所述下料横梁的沿长度方向的两端;所述传送带套设在所述第一下料同步轮和第二下料同步轮上;所述下料减速机用于驱动所述第一下料同步轮转动;所述下料滑板与所述传送带固定连接。
  3. 如权利要求1所述的卷料切割装置,其特征在于:在所述下料横梁上设置有第一滑轨,所述第一滑轨沿着所述下料横梁的长度方向设置,在所述下料滑板上设置有第一滑块,所述第一滑块在所述第一滑轨上滑动。
  4. 如权利要求1所述的卷料切割装置,其特征在于:所述下料机构还包括拖链,所述拖链的一端与所述下料横梁滑动连接,所述拖链的另一端与所述下料升降轴固定连接。
  5. 如权利要求4所述的卷料切割装置,其特征在于:在所述下料横梁上设置有第二滑轨,所述第二滑轨沿着所述下料横梁的长度方向设置,在所述第二滑轨上滑动设置有第二滑块,所述拖链的一端与所述第二滑块固定连接,所述拖链的另一端与所述下料升降轴固定连接。
  6. 如权利要求1所述的卷料切割装置,其特征在于:在所述下料升降轴上设置有第三滑轨,在所述下料滑板上设置有第三滑块,所述第三滑块在所述第三滑轨上滑动。
  7. 如权利要求1所述的卷料切割装置,其特征在于:所述抓手机构包括一个横向圆管、若干纵向圆管和若干吸盘组件;若干所述纵向圆管平行设置,并且均与所述横向圆管垂直;每个所述纵向圆管与所述横向圆管通过抱箍连接;在所述纵向圆管上设置有若干调节座,所 述调节座与所述吸盘组件一一对应,并且所述调节座与所述吸盘组件固定连接。
  8. 如权利要求7所述的卷料切割装置,其特征在于:所述抱箍为长方体形状,所述抱箍上设置有一个横向通孔和一个纵向通孔,所述纵向通孔设置在所述横向通孔的下方,所述横向圆管穿过所述横向通孔,所述纵向圆管穿过所述纵向通孔;在所述抱箍的顶部设置有抱箍通槽,所述抱箍通槽的方向与所述横向圆管平行,所述抱箍通槽与所述横向通孔连通,所述抱箍通槽将所述抱箍的上部分割成抱箍左侧和抱箍右侧,在所述抱箍左侧和抱箍右侧上均设置有螺纹通孔,所述螺纹通孔的方向与所述纵向圆管平行。
  9. 如权利要求7所述的卷料切割装置,其特征在于:所述吸盘组件包括气管接头、弹簧伸缩杆和吸盘;所述弹簧伸缩杆为空心结构,所述弹簧伸缩杆呈竖直方向设置,所述气管接头与所述弹簧伸缩杆的上端连通,所述吸盘与所述弹簧伸缩杆的下端连通。
  10. 如权利要求9所述的卷料切割装置,其特征在于:所述吸盘组件还包括连接杆和弹簧伸缩杆安装座,所述连接杆的一端与所述调节座固定连接,所述连接杆的另一端与所述弹簧伸缩杆安装座固定连接。
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