WO2021109831A1 - 一种蓝紫色无机纤维及其等离子体制备方法 - Google Patents
一种蓝紫色无机纤维及其等离子体制备方法 Download PDFInfo
- Publication number
- WO2021109831A1 WO2021109831A1 PCT/CN2020/128452 CN2020128452W WO2021109831A1 WO 2021109831 A1 WO2021109831 A1 WO 2021109831A1 CN 2020128452 W CN2020128452 W CN 2020128452W WO 2021109831 A1 WO2021109831 A1 WO 2021109831A1
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- Prior art keywords
- fiber
- fruit
- blue
- inorganic fiber
- violet
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/34—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/80—Inorganic fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
- D06P5/2066—Thermic treatments of textile materials
Definitions
- the invention belongs to the field of fiber materials, and specifically relates to a dyeing high-temperature resistant inorganic fiber and a plasma preparation method thereof.
- fiber post-treatment dyeing is a common dyeing method.
- plasma technology is used to treat the fiber to increase the surface roughness and chemically active groups of the fiber, so that the dye can be more easily adsorbed to the fiber surface.
- Chinese patent documents 200810059897.X and 201811577679.5 both disclose related methods for dyeing aramid fibers using inert gas plasma, and have achieved good results.
- inorganic fibers have a denser structure and stronger surface inertness.
- the existing technology is often unable to achieve excellent results, and there are fewer reports of such inorganic fiber dyeing methods.
- inorganic fibers represented by basalt fibers have developed rapidly. If basalt fibers of different colors can be provided, it will be of practical significance to promote their downstream applications.
- other inorganic fibers such as ceramic fibers and sepiolite fibers face the same technical problems.
- Plant dyes use various plant-derived pigments that naturally grow in nature and contain pigments as dyes. This dye can be dyed without the use of chemical auxiliaries or with very little use of chemical auxiliaries. The most typical is bayberry fruit. Once the purple is stained on the fiber, it is difficult to remove and has high color fastness.
- Chinese patent CN201410291833.8 discloses the preparation and application of bayberry fruit natural dye, and dyes the bayberry fruit dye on the fiber by a conventional wool dyeing process. However, this technology cannot be applied to inorganic fibers.
- the purpose of the present invention is to use wet plasma for fiber pretreatment, use natural dye solution as the dye source, and achieve fiber discoloration through high-temperature semi-carbonization, so as to obtain blue-violet inorganic fibers.
- One aspect of the present invention provides a blue-violet inorganic fiber, comprising a fiber matrix and a dye attached to the fiber matrix.
- the dye is a colored substance in an anthocyanin-containing plant, and the anthocyanin-containing plant is selected from Bayberry fruit, blueberry fruit, blackberry fruit, purple cabbage leaf, beetroot, purple cabbage leaf, black medlar fruit, blackcurrant fruit, red medlar fruit, cranberry fruit, mulberry fruit, the fiber matrix is tolerant to 300°C
- the above inorganic fibers are preferably selected from basalt fibers, ceramic fibers, quartz fibers, and sepiolite fibers.
- the dye attached to the fiber matrix is obtained by the following method:
- Pretreatment Use wet plasma to modify the surface of the fiber matrix to obtain activated fibers, and soak the activated fibers in a natural dye solution under tension;
- step 2) Semi-carbonized dyeing: the soaked fiber obtained in step 1) is semi-carbonized at high temperature to obtain blue-violet inorganic fiber;
- the wet plasma is formed by high-voltage discharge using a mixed gas of water vapor and inert gas;
- the natural dye in the natural dye solution described in step 1) is a plant anthocyanin-containing juice, and the plant is selected from bayberry fruit, blueberry fruit, blackberry fruit, purple cabbage leaves, beetroot, purple cabbage leaves, Black wolfberry fruit, black currant fruit, red wolfberry fruit, cranberry fruit, mulberry fruit.
- Another aspect of the present invention provides a plasma preparation method of blue-violet inorganic fibers, including the following steps:
- Pretreatment Use wet plasma to modify the surface of the fiber matrix to obtain activated fibers, and soak the activated fibers in a natural dye solution under tension;
- step 2) Semi-carbonized dyeing: the soaked fiber obtained in step 1) is semi-carbonized at high temperature to obtain blue-violet inorganic fiber.
- the wet plasma is formed by high-voltage discharge using a mixed gas of water vapor and inert gas;
- the natural dye in the natural dye solution described in step 1) is a plant anthocyanin-containing juice, and the plant is selected from bayberry fruit, blueberry fruit, blackberry fruit, purple cabbage leaves, beetroot, purple cabbage leaves, Black wolfberry fruit, black currant fruit, red wolfberry fruit, cranberry fruit, mulberry fruit.
- the fiber matrix in step 1) is selected from basalt fiber, ceramic fiber, quartz fiber, sepiolite fiber.
- the inert gas mentioned in step 1) is selected from one or a combination of argon, nitrogen, and helium.
- the volume ratio of water vapor to inert gas in step 1) is 1:5-1:20, preferably 1:8-1:12, more preferably 1:10.
- the plasma modification time described in step 1) is 2-10 min.
- step 1) tension is applied to the fiber during the plasma treatment.
- the tension is 1N or more, more preferably 1-3N.
- step 1) when the activated fiber is soaked in a natural dye solution, a tension of 1N or more is applied to the fiber, preferably 3-5N.
- the semi-carbonization in step 2) is carried out under the protective atmosphere of an inert gas, and the inert gas is selected from argon or nitrogen.
- the semi-carbonization temperature in step 2) is 300°C or higher, preferably 300-500°C.
- the half carbonization time in step 2) is 30-300 min.
- the concentration of the natural dye solution in step 1) is more than 30%, preferably 40-60%.
- Another aspect of the present invention provides blue-violet inorganic fibers prepared by the method of the present invention.
- the invention discloses a blue-violet inorganic fiber and a plasma preparation method thereof.
- the blue-violet fiber comprises a fiber matrix and a bayberry fruit semi-carbonized dye attached to the surface.
- the specific preparation method of the present invention is: using wet plasma to activate the surface of the fiber under a certain tension, so that the surface has a large number of oxygen-containing active groups, and enhances its surface wettability and adsorption. Subsequently, under a certain tension, the fiber is soaked in a natural plant solution rich in anthocyanins, so that the natural dye pigments are immersed in the gaps of the fibers. Finally, a high-temperature semi-carbonization process is used to appropriately shrink the fiber, fix the dye in the fiber gap, and change to carbonized black, thereby obtaining a blue-violet inorganic fiber.
- the method of the invention is novel and unique, simple and efficient, and breaks through the limitation that the prior art cannot prepare blue-violet inorganic fibers, and the prepared blue-violet inorganic fibers have excellent performance, good color fastness, and excellent practical application prospects.
- the purpose of the present invention is to provide a method for preparing blue-violet inorganic fibers by using plasma technology and the obtained fibers, which have the advantages of simplicity, high efficiency and the like.
- the present invention uses natural dye solutions as a source of dyes and combines high-temperature semi-carbonization processes to dye inorganic fibers. And there is no need to change the fiber composition and fiber-forming process, at the same time avoid the use of chemical dyes, and do not produce dyeing wastewater.
- Figure 1 is a photo of the fabric woven from basalt fibers. The picture shows that the fabric woven from basalt fibers is yellowish brown.
- Figure 2 is a photo of a blue-purple basalt fiber product dyed by the method of the present invention, and the picture shows that the dyed product is blue-purple.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Coloring (AREA)
Abstract
Description
Claims (10)
- 一种蓝紫色系无机纤维,包括纤维基体及附在纤维基体上的染料组成,所述染料为含花青素植物中有色物质经高温半碳化而成。所述的含花青素植物中有色物质来自杨梅果实、蓝莓果实、黑莓果实、紫甘蓝叶片、甜菜根、紫甘蓝叶片、黑枸杞果实、黑加仑果实、红枸杞果实、蔓越莓果实、桑葚果实;所述的纤维基体为耐受300℃以上的无机纤维,优选地,选自玄武岩纤维、陶瓷纤维、石英纤维、海泡石纤维。
- 根据权利要求1所述的蓝紫色系无机纤维,所述附在纤维基体上的染料通过以下方法获得:1)预处理:利用湿润等离子体对纤维基体进行表面改性获得活化后的纤维,在张力作用下将活化后的纤维在天然染料溶液中浸泡;2)半碳化染色:将步骤1)所得经浸泡的纤维通过高温半碳化,即得到蓝紫色系的无机纤维;步骤1)中湿润等离子体是利用水蒸气与惰性气体的混合气体进行高压放电而形成的;步骤1)中所述的天然染料溶液中的天然染料为植物的含花青素的汁液,所述的植物选自杨梅果实、蓝莓果实、黑莓果实、紫甘蓝叶片、甜菜根、紫甘蓝叶片、黑枸杞果实、黑加仑果实、红枸杞果实、蔓越莓果实、桑葚果实。
- 一种蓝紫色无机纤维的等离子体制备方法,包括以下步骤:1)预处理:利用湿润等离子体对纤维基体进行表面改性获得活化后的纤维,在张力作用下将活化后的纤维在天然染料溶液中浸泡;2)半碳化染色:将步骤1)所得经浸泡的纤维通过高温半碳化,即得到蓝紫色系的无机纤维;所述步骤1)中湿润等离子体是利用水蒸气与惰性气体的混合气体进行高压放电而形成的;步骤1)中所述的天然染料溶液中的天然染料为植物的含花青素的汁液,所述的植物选自杨梅果实、蓝莓果实、黑莓果实、紫甘蓝叶片、甜菜根、紫甘蓝叶片、黑枸杞果实、黑加仑果实、红枸杞果实、蔓越莓果实、桑葚果实。
- 根据权利要求2所述的蓝紫色无机纤维或权利要求3所述的等离子体制备方法,步骤1)中纤维基体选自玄武岩纤维、陶瓷纤维、石英纤维、海泡石纤维。
- 根据权利要求2所述的蓝紫色无机纤维或权利要求3所述的等离子体制备方法,步骤1)中所述的惰性气体选自氩气、氮气、氦气中的一种或多种的组合;优选地,步骤1)中所述的水蒸气与惰性气体的体积比为1:5-1:20,更优选为1:8-1:12。
- 根据权利要求2所述的蓝紫色无机纤维或权利要求3所述的等离子体制备方法,步骤1)中浸泡天然染料溶液时,对活化后的纤维施加1N以上张力,优选为3-5N。
- 根据权利要求2所述的蓝紫色无机纤维或权利要求3所述的等离子体制备方法,步骤1)中等离子体处理时对纤维施加张力,优选地,所述的张力为1N以上,更优选为1-3N。
- 根据权利要求2所述的蓝紫色无机纤维或权利要求3所述的等离子体制备方法,步骤2)中所述的半碳化是在惰性气体的保护氛围下进行的,所述的惰性气体选自氩气或氮气。
- 根据权利要求2所述的蓝紫色无机纤维或权利要求3所述的等离子体制备方法,步骤2)中高温半碳化的温度为300℃以上,高温半碳化时间为30~300min。
- 根据权利要求3-9任一项所述的等离子体制备方法制备获得的蓝紫色系无机纤维。
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CN201911214272.0A CN110952345B (zh) | 2019-12-02 | 2019-12-02 | 一种蓝紫色无机纤维及其等离子体制备方法 |
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GB1346139A (en) * | 1972-05-22 | 1974-02-06 | Oschatz Glasseide Veb | Process for the activation of solid body surfaces |
JPH0597480A (ja) * | 1991-10-03 | 1993-04-20 | Showa Denko Kk | 無機繊維の着色方法及び着色した無機繊維 |
CN101125738A (zh) * | 2007-07-18 | 2008-02-20 | 张家港中联科技有限公司 | 玄武岩纤维的表面处理方法 |
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CN109183451A (zh) * | 2018-08-15 | 2019-01-11 | 东华大学 | 多巴胺辅助染色的高性能纤维、纱线或织物及其制备方法 |
CN110952345A (zh) * | 2019-12-02 | 2020-04-03 | 中国科学院深圳先进技术研究院 | 一种蓝紫色无机纤维及其等离子体制备方法 |
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- 2019-12-02 CN CN201911214272.0A patent/CN110952345B/zh active Active
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- 2020-11-12 WO PCT/CN2020/128452 patent/WO2021109831A1/zh active Application Filing
Patent Citations (7)
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DE2223795A1 (de) * | 1971-07-07 | 1973-01-25 | Oschatz Glasseide Veb | Verfahren zum aktivieren von festkoerperoberflaechen, insbesondere von faserstoffoberflaechen, vorzugsweise von oberflaechen von glasfaeden oder mischfadengebilden aus glasfaserstoffen u. organischen faserstoffen |
GB1346139A (en) * | 1972-05-22 | 1974-02-06 | Oschatz Glasseide Veb | Process for the activation of solid body surfaces |
JPH0597480A (ja) * | 1991-10-03 | 1993-04-20 | Showa Denko Kk | 無機繊維の着色方法及び着色した無機繊維 |
CN101125738A (zh) * | 2007-07-18 | 2008-02-20 | 张家港中联科技有限公司 | 玄武岩纤维的表面处理方法 |
CN105220272A (zh) * | 2015-09-21 | 2016-01-06 | 高瑞杰 | 一种基于玄武石纤维的消防服材料以及制备方法 |
CN109183451A (zh) * | 2018-08-15 | 2019-01-11 | 东华大学 | 多巴胺辅助染色的高性能纤维、纱线或织物及其制备方法 |
CN110952345A (zh) * | 2019-12-02 | 2020-04-03 | 中国科学院深圳先进技术研究院 | 一种蓝紫色无机纤维及其等离子体制备方法 |
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