WO2021056824A1 - 阀组件以及具有其的墨盒 - Google Patents
阀组件以及具有其的墨盒 Download PDFInfo
- Publication number
- WO2021056824A1 WO2021056824A1 PCT/CN2019/123354 CN2019123354W WO2021056824A1 WO 2021056824 A1 WO2021056824 A1 WO 2021056824A1 CN 2019123354 W CN2019123354 W CN 2019123354W WO 2021056824 A1 WO2021056824 A1 WO 2021056824A1
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- WIPO (PCT)
- Prior art keywords
- cavity
- diaphragm
- valve
- deformation
- valve assembly
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17503—Ink cartridges
- B41J2/17513—Inner structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17503—Ink cartridges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17503—Ink cartridges
- B41J2/17553—Outer structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17596—Ink pumps, ink valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
- F16K15/02—Check valves with guided rigid valve members
- F16K15/06—Check valves with guided rigid valve members with guided stems
- F16K15/063—Check valves with guided rigid valve members with guided stems the valve being loaded by a spring
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
- F16K15/18—Check valves with actuating mechanism; Combined check valves and actuated valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
- F16K3/30—Details
- F16K3/314—Forms or constructions of slides; Attachment of the slide to the spindle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/126—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/126—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like
- F16K31/1262—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like one side of the diaphragm being spring loaded
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/126—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like
- F16K31/1266—Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a diaphragm, bellows, or the like one side of the diaphragm being acted upon by the circulating fluid
Definitions
- This application relates to the technical field of printing devices, and in particular to a valve assembly and an ink cartridge with the same.
- the existing ink cartridge is provided with a deformable cavity connected to the air inlet and closed when the deformable cavity expands or contracts. Or an open one-way valve, this structure can effectively clear the air bubbles in the print nozzle, but it takes up more space in the ink storage cavity, and the deformable cavity is not conducive to high-intensity printing, resulting in a shorter service life of the ink cartridge.
- the first technical problem to be solved by this application is to provide a valve assembly with a simple and compact structure, a long service life, and good air pressure balance performance and sealing performance in view of the above-mentioned current state of the art.
- the second technical problem to be solved by this application is to provide an ink cartridge with a simple and compact structure, a long service life, and good air pressure balance performance and sealing performance in response to the above-mentioned current state of the art.
- the technical solution adopted by the present application to solve the above-mentioned first technical problem is to provide a valve assembly, which is characterized in that it comprises a valve cover, a valve seat, a diaphragm, and a transmission column, and the valve cover is provided on the valve seat.
- the upper part and the valve seat are surrounded to form a valve cavity, and the diaphragm is constrained between the valve cover and the valve seat, and separates the valve cavity into a first deformation chamber and a second deformation chamber that are independent of each other Cavity;
- the transmission column is fixed in the valve cavity and penetrates the diaphragm, at least one of the transmission column and the diaphragm is provided with a transmission channel, and the diaphragm can respond to the first deformation
- the pressure difference between the cavity and the second deformation cavity moves relative to the transmission column, so that the transmission channel communicates with the first deformation cavity and the second deformation cavity, or disconnects the first deformation cavity.
- the communication between the deformation cavity and the second deformation cavity is surrounded to form a valve cavity, and the diaphragm is constrained between the valve cover and the valve seat, and separates the valve cavity into a first deformation chamber and a second deformation chamber that are independent of each other Cavity;
- the transmission column is fixed in the
- the technical solution adopted by the present application to solve the above-mentioned second technical problem is to provide an ink cartridge, which is characterized in that it comprises a casing and the valve assembly, and the casing is provided with an air filling hole and an ink outlet hole.
- the valve assembly is arranged in the housing and can control the communication or disconnection between the inflation hole and the ink outlet.
- the valve assembly provided by the present application has good air pressure regulation performance and sealing performance.
- the diaphragm in the valve cavity can sensitively respond to the pressure difference between the first deformation cavity and the second deformation cavity and move relative to the transmission column. In this way, the position of the diaphragm sleeve on the transfer column is adjusted to control the on and off of the gas passage between the first deformation cavity and the second deformation cavity, so that the second deformation cavity maintains a certain negative pressure during the printing process, thereby ensuring Stable ink output, this way of adjusting the air pressure balance can better realize the stable ink output, and the printing effect is better.
- the valve assembly has a simple and compact structure, is stable and reliable, and thus has a high service life.
- the valve assembly in the ink cartridge provided by the present application occupies a relatively small volume, and therefore has a relatively large ink storage volume.
- FIG. 1 is a schematic diagram of the three-dimensional structure of an ink cartridge provided by one of the embodiments of the application.
- Fig. 2 is a schematic cross-sectional view of the ink cartridge shown in Fig. 1.
- Fig. 3 is an enlarged schematic diagram of the valve assembly of part A in Fig. 2 (the gas passage is closed).
- Fig. 4 is a schematic structural diagram of the valve assembly in Fig. 3 when the gas passage is connected.
- Fig. 5 is a schematic structural diagram of the valve assembly in Fig. 3 in another closed state of the gas channel.
- Figure 6 is an exploded schematic view of the ink cartridge provided by the preferred embodiment of the application from a first perspective.
- Fig. 7 is an exploded schematic diagram of the ink cartridge provided by the preferred embodiment of the application from a second perspective.
- Fig. 8 is an exploded schematic view of the ink cartridge provided by a preferred embodiment of the application from a third angle of view.
- FIG. 9 is a schematic cross-sectional view of a part of the structure of the valve assembly of the ink cartridge provided by the second embodiment of the application.
- FIG. 10 is a schematic cross-sectional view of a part of the structure of the valve assembly of the ink cartridge provided by the third embodiment of the application.
- FIG. 11 is a schematic cross-sectional view of a partial structure of a valve assembly of an ink cartridge provided by a fourth embodiment of the application.
- FIG. 12 is a schematic cross-sectional view of a partial structure of a valve assembly of an ink cartridge provided by a fifth embodiment of the application.
- FIG. 13 is a schematic cross-sectional view of a partial structure of a valve assembly of an ink cartridge provided by a sixth embodiment of the application.
- a component when referred to as being "installed on” another component, it can be directly on the other component or a centered component may also exist. When a component is considered to be “installed on” another component, it can be directly installed on another component or a centered component may exist at the same time. When a component is considered to be “fixed” to another component, it can be directly fixed to the other component or there may be a centered component at the same time.
- the ink cartridge 300 includes a housing 310 and a valve assembly 100.
- the valve assembly 100 is disposed in the housing 100 and used to adjust the air pressure in the ink cartridge 300.
- an ink storage cavity 400 for containing and storing ink is formed in the housing 310, and a gas-filling hole 311 and an ink outlet 312 are opened on the side wall of the housing 310.
- the air hole 311 is connected to an air pump (not shown), and pressurized air is filled into the ink cartridge 300 to force the ink in the ink storage chamber 400 from the ink outlet 312 under negative pressure. Outflow to realize ink flow, and the outflowed ink is delivered to the print nozzle.
- the ink cartridge 300 supplies ink.
- the air pump is withdrawn, the air hole 311 is connected to the atmosphere, the ink in the ink storage chamber 400 is continuously consumed, and negative pressure is generated in the ink storage chamber 400. If the negative pressure inside the ink storage chamber 400 is too large, it will cause color lack and the ink in the ink cartridge 300 cannot flow out stably; if the negative pressure inside the ink storage chamber 400 is too small, it will cause the ink in the ink cartridge 300 to leak and color mixing when the printing is at rest. As a result, the printing performance is unstable and unreliable, and the printing quality is poor. Therefore, the pressure balance inside and outside the ink storage chamber 400 needs to be adjusted.
- the air pressure in the ink storage chamber 400 is adjusted by the valve assembly 100.
- it is used to ensure that the ink cartridge 300 can stably pressurize the ink when it is installed in the printer.
- the ink flow rate supplied to the printer is stable and controllable to ensure the printing effect.
- Both the valve assembly 100 and the ink cartridge 300 provided in the present application have better air pressure balance performance and sealing performance.
- valve assembly 100 includes a valve cover 110, a valve seat 120, a diaphragm 130 and a transmission column 140.
- the valve cover 110 is arranged on the valve seat 120 and surrounds the valve seat 120 to form a valve cavity 200.
- the diaphragm 130 is constrained between the valve cover 110 and the valve seat 120 and separates the valve cavity 200 into mutually independent first The deformation cavity 210 and the second deformation cavity 220.
- the first deformation cavity 210 is relatively close to the valve cover 110 and the second deformation cavity 220 is relatively close to the valve seat 120.
- the first deformation chamber 210 communicates with the air pump of the printer, and the second deformation chamber 220 communicates with the ink outlet 312; during the printing process, the first deformation chamber 210 communicates with the atmosphere, and the second deformation chamber 220 communicates with the ink outlet 312.
- the diaphragm 130 of this preferred embodiment includes a guide portion 133 and a fixing portion 134.
- the guide portion 133 is located at the center of the diaphragm 130 and can move relative to the axis of the transmission column 140.
- the guide portion 133 is provided with a central hole 1330, and the inner wall surface of the central hole 1330 is sleeved on the outer surface of the transmission column 140.
- the central hole 1330 and the transmission column 140 can be attached to each other in an interference fit manner to achieve a sealed contact between the inner wall of the central hole 1330 and the outer wall of the transmission column 140 to ensure sealing performance.
- the fixing portion 134 is located at the edge of the diaphragm 130 and is fixed between the valve seat 120 and the valve cover 110, and the fixing portion 134 is bent relative to the end surface of the diaphragm 130.
- the diaphragm 130 further includes an extension portion 135 located between the guiding portion 133 and the fixing portion 134, and the extension portion 135 is bent relative to the end surface of the diaphragm 130.
- the bending direction of the extension portion 135 is opposite to the bending direction of the fixing portion 134.
- the structure of the diaphragm 130 provided by the preferred embodiment is easy for the guide portion 133 to be recessed, so that the guide portion 133 has a certain margin of deformation when the guide portion 133 is recessed.
- the diaphragm 130 is not only sensitive and fast to air pressure, but also has a stable and reliable structure. .
- the upper end surface of the valve seat 120 is correspondingly provided along its edge for embedding and fixing. ⁇ 134 ⁇ 122 ⁇ Section 134 of the groove 122.
- the transmission column 140 is fixed in the valve seat 120 and penetrates the diaphragm 130, and the transmission column 140 is provided with a transmission channel 141 capable of transmitting gas.
- the diaphragm 130 itself has elasticity and can be deformed and reset, so that it can respond to the pressure difference between the first deformation cavity 210 and the second deformation cavity 220 and deform.
- the diaphragm 130 can deform and move toward the second deformation cavity 220; when the air pressure value of the first deformation cavity 210 is less than the air pressure value of the second deformation cavity 220 When the value is greater than the value, the diaphragm 130 can deform and move toward the first deformation cavity 220.
- the position where the transmission column 140 is sleeved changes, so that the gas passage between the first deformation cavity 210 and the second deformation cavity 220 is connected or disconnected through the transmission channel 141.
- the transmission channel 141 is disposed on the outer surface of the transmission column 140 and extends downward from the top of the transmission column 140. It can be understood that the transmission channel 141 may not penetrate the top end of the transmission column 140, and the transmission channel 141 extends along the side of the transmission column 140 at this time.
- the transmission channel 141 may also extend along the inside of the transmission column 140, that is, the transmission channel 141 is a hole that penetrates the inside of the transmission column 140 and is output from the outer side of the transmission column 140, so that the transmission channel 141 is similar. L-shaped. It is worth noting that one end of the transmission channel 141 can be arranged on the upper end surface of the transmission column 140 or the outer side surface of the transmission column 140, and the other end of the transmission channel 141 can be arranged on the outer side surface of the transmission column 140. Straight line extension, curved line extension, or broken line extension. Under the premise of not affecting the technical effect that the first deformation cavity 210 can communicate with the second deformation cavity 220 through the transmission channel 141, other deformations and structures of the transmission channel 141 are the same. Within the scope of protection of this application.
- the bottom end of the transmission column 140 and the valve seat 120 are integrally formed, and the transmission column 140 extends along its own axis from the valve seat 120 toward the valve cover 110; it is understood that the transmission column 140 and the valve seat 120 may also be The split setting is adopted, so I won’t repeat it here.
- the inner wall surface of the valve cover 110 is provided with a limiting portion 111 for accommodating the top end of the transmission column 140, the limiting portion 111 is adapted to the transmission column 140 and is substantially ring-shaped. It can be understood that the limiting portion 111 can also be set in a square or other regular or irregular shape according to the shape of the cross-sectional area of the transmission column 140, which is not limited by this application.
- the upper and lower end surfaces of the diaphragm 130 respectively extend toward the first deformation cavity 210 and the second deformation cavity 220 and are formed with a first protrusion 131 and a second protrusion 132, Wherein, the central hole 1330 penetrates the first protrusion 131 and the second protrusion 132.
- the upper end surface of the first protrusion 131 abuts against the limiting portion 111, so that a seal is formed between the first protrusion 131 and the limiting portion 111, and the inner wall surface of the second protrusion 132 is attached to the transmission column 140 The outer side surface, so as to form a seal between the second protrusion 132 and the transmission column 140.
- the extension length of the transmission channel 141 along the axis of the transmission column 140 is less than the length of the transmission column 140, so that the transmission channel 141 can selectively communicate with the first deformation cavity 210 and/or the second deformation cavity 220 .
- the air pressure on the upper and lower end surfaces of the diaphragm 130 is in a balanced state, the first protrusion 131 abuts against the limiting portion 111 and forms a seal, and the first deformation cavity 210 and The transmission channels 141 are in a sealed state, and the air path is not connected.
- the air pressure value of the first deformation cavity 210 is greater than the air pressure value of the second deformation cavity 220, and the diaphragm 130 moves toward the second deformation cavity 220 so that the first protrusion 131 and the limiting portion 111
- the second deformation cavity 220 and the transmission channel 141 are in an air communication state.
- 141 is also in a state of air path communication, so the first deformation cavity 210 and the second deformation cavity 220 are in a state of communication.
- the air pressure value of the first deformation cavity 210 is much greater than the air pressure value of the second deformation cavity 220, the diaphragm 130 continues to move toward the second deformation cavity 220, at this time the first protrusion 131 and There is a gap between the limiting portions 111, so that the first deformation cavity 210 and the transmission channel 141 are in air flow communication, but the lowest point of the second protrusion 132 is located below the lowest point of the transmission channel 141, and the second deformation cavity 220 is connected to the transmission channel 141.
- the air path between 141 is disconnected, so the first deformation cavity 210 and the second deformation cavity 220 are in a disconnected state.
- the first deformation cavity 210 is in communication with the inflation hole 311.
- the air pressure entering from the inflation hole 311 is sufficiently large.
- the diaphragm 130 can be used in a short time.
- the inner part moves from the first state to the third state, and accompanying the deformation of the diaphragm 130 itself, the air in the second deformation cavity 220 can be forced to be discharged from the ink outlet 312, thereby completing the pressurized ink discharge.
- the transmission channel 141 may also penetrate the transmission column 140.
- the transmission channel 141 is located at the bottom part of the second deformation cavity 220, and the width or aperture of the groove is set to be small enough to make the third state,
- the diaphragm 130 deforms and moves to the bottom of the second deformation cavity 220, it also has the effect of making the gas passage between the first deformation cavity 210 and the second deformation cavity 220 approximately disconnected.
- the transmission channel 141 is arranged in a straight line with respect to the axial direction of the transmission column 140 and partially extends. In other embodiments, the transmission channel 141 may also be arranged in a curve with respect to the axial direction of the transmission column 140.
- the specific shape of the transmission channel 141 is not limited in this application, as long as the first deformation cavity 210 and the second deformation cavity can be realized. The conduction between 220 is sufficient.
- the axial length of the transmission channel 141 in the preferred embodiment is set to be smaller than the length of the transmission column 140, which can effectively prevent the sudden pressure of the inflator, causing the air pressure in the first deformation chamber 210 to be too high, causing a large amount of air to pass through the first deformation chamber 210.
- the second deformation cavity 220 is transferred to the first ink storage cavity 410, thereby causing ink to splash.
- the transmission channel 141 may also penetrate the transmission column 140. In this case, the length of the second protrusion 132 may be extended to buffer the excessively high pressure air flow. However, if the length of the second protrusion 132 is too long, it will not be conducive to the depression and deformation of the diaphragm 130.
- the air pump is cancelled, and the printer is disconnected from the air hole 311 of the ink cartridge 300.
- the first deformation chamber 210 is in communication with the atmosphere. Since the air pressure value in the first deformation cavity 210 is relatively reduced, the diaphragm 130 can sequentially move from the third state to the second state and the first state under the action of its own elastic force.
- the first deformation cavity 210 and the second deformation cavity 220 are connected, so that the pressure value of the diaphragm 130 up and down can be balanced.
- the first protrusion 131 abuts against the limiting portion 111 and forms a seal. Atmosphere will not enter the valve cavity 200 again, and the pressure in the ink storage cavity 400 can be restored to a certain level. Negative pressure value.
- the air bubbles in the nozzle of the printer can be drawn back into the ink storage chamber 400.
- the print nozzle draws ink from the ink outlet 312 of the ink cartridge 300, and the ink in the second deformation cavity 220 is continuously consumed. At this time, the negative pressure in the second deformation cavity 220 will further increase.
- the diaphragm 130 will move from the first state to the second state under the action of the negative pressure difference.
- the valve assembly 100 further includes an elastic member 150, the elastic member 150 is sleeved with the transmission column 140, and one end of the elastic member 150 is in contact with the inner wall of the second deformation chamber 220, and the other end of the elastic member 150 is in contact with the inner wall of the second deformation chamber 220.
- the second protrusion 132 of the diaphragm 130 abuts, so that the first protrusion 131 always has a tendency to abut against the limiting portion 111 to ensure the sealing performance of the first deformation cavity 210, and the diaphragm 130 is recessed and deformed by external force. In the cancelled state, the diaphragm 130 can be reset by the resilient force of the elastic member 150 itself.
- the elastic member 150 of this preferred embodiment may be a spring and is sleeved outside the transmission column 140. It is understood that the elastic member 150 may be other elastic elements, or may be connected to the second protrusion 132 and the second deformation cavity. Between the inner walls of 220.
- the elastic member 150 is arranged so that when the diaphragm 130 is recessed toward the second deformation cavity 220, it needs to overcome the elastic force of the elastic member 150 and the friction between the diaphragm 130 and the outer surface of the transmission column 140, and only when the first deformation cavity 210
- the air pressure difference between the second deformation cavity 220 and the second deformation cavity 220 is greater than the elastic force of the elastic member 150 and the friction between the diaphragm 130 and the outer surface of the transmission column 140, the diaphragm 130 can be recessed and the first protrusion 131 can be released from the limit.
- the air path is connected, which can also effectively prevent the sudden pressure of the air pump, causing the air pressure in the first deformation chamber 210 to be too high, causing a large amount of air to be transmitted to the second ink storage chamber 420 through the second deformation chamber 220. This causes the ink to splatter.
- the elastic coefficient of the diaphragm 130 can also be set reasonably so that the diaphragm 130 itself has the function of an elastic member. In this case, the elastic member 150 can be omitted.
- the ink cartridge 300 includes a housing 310 and the valve assembly 100 described above.
- the housing 310 is roughly box-shaped and is formed by buckling two parts of the base 315 and the cover 316. It is understandable that the base 315 and the cover plate 316 can be arranged separately, and can be fixed by screwing, welding, riveting or clamping, or they can be integrally formed. For the housing 310, it can be set in a regular or irregular shape according to assembly requirements.
- the inflatable hole 311 and the ink outlet hole 312 are opened on the side wall of the base 315.
- the ink outlet 312 and the inflation hole 311 are located on the same side wall of the base 315 to facilitate installation and actual use; by arranging the ink outlet 312 and the inflation hole 311 relatively close to each other, the inflation hole 311 and the ink outlet 311 can be shortened.
- ink outlet 312 and the inflation hole 311 can also be located on adjacent side walls of the base 315, and their setting positions can be adjusted according to usage requirements.
- valve cover 110 and the cover plate 316 are integrally formed, and the valve seat 120 and the base 315 are also integrally formed.
- the inner wall surface of the cover plate 316 is provided with a flange 3161 facing the valve seat 120.
- the flange 3161 is embedded in the valve seat 120.
- the outer wall surface of the flange 3161 and the inner wall surface of the valve seat 120 can be in clearance fit or It is an interference fit; the diaphragm 130 is constrained between the valve seat 120 and the flange 3161.
- the lower side of the flange 3161 is in contact with the upper side of the fixing portion 134 of the diaphragm 130, and the upper side of the valve seat 120 is in contact with the diaphragm.
- the lower side of the fixing part 134 of 130 abuts; the flange 3161 and the valve seat 120 are enclosed to form a closed valve chamber 200, and the diaphragm 130 encloses the flange 3161 and the valve seat 120 to form a closed valve chamber 200 It is divided into a first deformation cavity 210 and a second deformation cavity 220.
- the valve seat 120 is arranged close to the inflation hole 311.
- the inflation hole 311 extends from the side wall of the base 315 along its own axis to the side wall of the valve seat 120.
- An inflation channel 320 is provided between the first deformation cavity 210 and the inflation hole 311.
- the inflation channel 320 includes a first cavity 321 connected to the inflation hole 311 and a second cavity 322 connected to the first deformation cavity 210.
- the inflation channel 320 is arranged in a stepped manner
- the aperture of the first cavity 321 is smaller than the aperture of the second cavity 322. With this arrangement, the pressurized air can pass through the first cavity 321 and the second cavity 322 before entering the first deformation cavity 210 from the inflation hole 311.
- the pressurized The air is buffered. As the aperture becomes larger, the pressure of the pressurized air will become smaller, which can prevent the ink from overflowing caused by the excessive pressure entering the first deformation chamber 210.
- the cross-sections of the first cavity 321 and the second cavity 322 may be square, or circular or other regular or irregular shapes, which are not limited by this application.
- the flange 3161 of the inner wall surface of the cover plate 316 is provided with an air inlet 3162, which is arranged opposite to the second cavity 322 of the above-mentioned inflation channel 320, and is used to communicate the first deformation cavity 210 and the inflation channel 320.
- the ink cartridge 300 needs to be pressurized and filled; the pressurized air sequentially passes through the inflation hole 311, the inflation passage 320, and the air intake hole 3162 and enters the first deformation cavity 210, so that the pressurized air It can act on the diaphragm 130 so that the diaphragm 130 can respond to pressure changes.
- a partition 314 is provided in the base 315, and the partition 314 is used to divide the ink storage cavity 400 into a first ink storage cavity 410 and a second ink storage cavity 420.
- the first ink storage chamber 410 is connected to the ink outlet 312, and the valve seat 120 is located in the second ink storage chamber 420 and is relatively close to the side of the inflation hole 311.
- the second ink storage chamber 420 serves as a spare ink storage chamber, which is connected to the first ink storage chamber 410 and can supply ink to the first ink storage chamber 410 after the ink in the first ink storage chamber 410 is consumed.
- the partition 314 is provided with a communication hole 3141 for communicating the first ink storage chamber 410 and the second ink storage chamber 420, so that under certain air pressure conditions, the second ink storage chamber 420 and the first ink storage chamber 410 can maintain On the same level.
- the number of communicating holes 3141 is set to two distributed at intervals. It can be understood that the ink storage chamber 400 may also be divided into more than two chambers.
- the side wall of the valve seat 120 is provided with a through hole 123 communicating with the first ink storage chamber 410, so that pressurized air is transmitted to the first ink storage chamber 410 through the inflation hole 311 and the valve seat 120, thereby The first ink storage cavity 410 is pressurized to discharge ink.
- the printer When the ink cartridge 300 provided in this embodiment is applied to a printer, the printer is provided with a print nozzle and an ink cart for accommodating the ink cartridge 300, and the ink cartridge 300 is detachably installed in the ink cart.
- the ink cart is provided with an ink supply hole, and the ink outlet 312 of the ink cartridge 300 is connected to the ink supply hole, so that the ink in the ink cartridge 300 flows through the ink outlet 312 to the ink supply hole, and then is transported to the printing nozzle for printing.
- the printer is also provided with an air pump.
- the air pump is connected to the inflation hole 311 of the ink cartridge 300 through a flexible tube and inflates into the ink cartridge 300.
- the diaphragm 130 is recessed toward the second deformation cavity 220, and the pressurized air can squeeze the first ink storage cavity.
- the air in 410 causes ink to be discharged from the ink outlet 312 to the printing nozzle.
- the second embodiment of the present application also provides another ink cartridge valve assembly 100.
- the transmission channel 141 of the valve assembly 100 is opened in the diaphragm 130.
- the transmission channel 141 is opened on the inner side wall of the central hole 1330 enclosed by the diaphragm 130; the transmission channel 141 is in the shape of a vertically extending long groove, and both ends penetrate the upper and lower surfaces of the diaphragm 130, respectively. Opening the transmission channel 141 in the diaphragm can prevent the transmission column 140 from being damaged during the processing due to the too small radial dimension of the transmission column 140.
- the strength and service life of the transmission column 140 Can be greatly improved.
- the transmission column 140 is also provided with a shielding portion 50 corresponding to the lower end opening of the transmission channel 141.
- the shielding portion 50 can block the lower end opening of the transmission channel 141 to cut off the first deformation.
- the setting of the shielding portion 50 can prevent the second deformation cavity 220 from being filled with too much gas, which may cause ink splashing during printing.
- the shielding portion 50 is a bump protruding from the side of the transmission column 140.
- the shielding portion 50 and the transmission column 140 are integrally formed. It can be understood that the specific shape, arrangement, etc. of the shielding portion 50 can be changed in any suitable manner according to actual requirements, and are not limited to the described embodiments.
- the third embodiment of the present application also provides another ink cartridge valve assembly 100.
- the transmission channel 141 of the valve assembly 100 is a through hole opened in the diaphragm 130.
- the transmission channel 141 is in the shape of an elongated hole extending vertically, and both ends penetrate through the upper and lower end surfaces of the diaphragm 130 respectively.
- the transmission channel 141 is opened in the diaphragm 130, which can prevent the transmission column 140 from being damaged during the processing due to the too small radial dimension of the transmission column 140.
- the strength and service life of the transmission column 140 can be greatly improved.
- the transmission channel 141 is a through hole located inside the diaphragm 130, compared to a groove-shaped structure that needs to be matched with the transmission column 140, it has better sealing performance when sealing is required.
- the transmission column 140 is also provided with a shielding portion 50 corresponding to the lower end opening of the transmission channel 141.
- the shielding portion 50 can block the lower end of the transmission channel 141 after the valve assembly 100 is opened and the diaphragm 130 moves a predetermined distance. Opening to cut off the communication between the first deformation cavity 210 and the second deformation cavity 220.
- the setting of the shielding portion 50 can prevent the second deformation cavity 220 from being filled with too much gas, which may cause ink splashing during printing.
- the fourth embodiment of the present application also provides another ink cartridge valve assembly 100.
- a portion of the transmission channel 141 of the valve assembly 100 is formed in the transmission portion 140.
- a part is formed on the diaphragm 130.
- both the diaphragm 130 and the transmission column 140 are provided with a groove-shaped channel, and the two are enclosed to form a transmission channel 141.
- the cross-sectional area of the transmission channel 141 can be larger, and when the valve assembly 100 is opened, it can be replenished into the second deformation chamber 220 more quickly, which improves the efficiency of air pressure adjustment.
- the lower end opening of the transmission column 140 corresponding to the transmission channel 141 is also provided with a shielding portion 50.
- the shielding portion 50 can block the transmission channel after the valve assembly 100 is opened and the diaphragm 130 moves a predetermined distance.
- the lower end of 141 is opened to cut off the communication between the first deformation cavity 210 and the second deformation cavity 220.
- the setting of the shielding portion 50 can prevent the second deformation cavity 220 from being filled with too much gas, which may cause ink splashing during printing.
- the fifth embodiment of the present application also provides another ink cartridge valve assembly 100.
- the transmission channel 141 of the valve assembly 100 is opened in the through hole of the transmission column 140.
- the transmission channel 141 is arranged obliquely at a predetermined angle with respect to the axial direction of the transmission column 140.
- Two ends of the transmission channel 141 respectively penetrate the peripheral side of the transmission column 140, and one end is connected to the second deformation cavity 220.
- the diaphragm 130 is relative to the transmission column 140.
- the movement of the transmission channel 141 can connect the first deformation cavity 210 or cut off the communication between the transmission channel 141 and the first deformation cavity 210.
- the hole-shaped transmission channel 141 formed in the transmission column 140 obliquely can make the structure of the transmission column 140 more symmetrical and improve the practical stability; in addition, it can make the gas flow more stable. , The air pressure balance performance is better.
- the sixth embodiment of the present application also provides another ink cartridge valve assembly 100.
- the transmission column 140 of the valve assembly 100 is fixedly connected to the valve cover 110, specifically ,
- the transmission column 140 and the valve cover 110 are integrally formed to increase the structural strength.
- the lower end of the transmission column 140 is spaced a predetermined distance from the bottom surface of the valve seat 120 to avoid installation interference.
- the transmission column and the valve cover are integrally arranged.
- there are fewer auxiliary structures around the transmission column which makes the design and processing of the mold easier.
- the valve assembly and the ink cartridge provided by the present application have good air pressure regulation performance and sealing performance.
- the diaphragm in the valve cavity can respond to pressure changes sensitively relative to the movement of the transmission column, thereby adjusting the position of the diaphragm on the transmission column. , And further control the on-off between the transmission channel and the first deformation cavity and the second deformation cavity. This way of adjusting the air pressure balance can better realize the pressurized ink discharge and the stable ink discharge, thereby ensuring the printing effect.
- the valve assembly and the ink cartridge are simple and compact in structure, stable and reliable, and occupy a small volume, thereby having a relatively long service life.
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Abstract
一种阀组件(100)及具有阀组件(100)的墨盒(300),阀组件(100)包括阀盖(110)、阀座(120)、膜片(130)以及传输柱(140),阀盖(110)盖设于阀座(120)上并与阀座(120)围设形成阀腔(200)。膜片(130)约束于阀盖(110)与阀座(120)之间,并将阀腔(200)分隔为相互独立的第一变形腔(210)以及第二变形腔(220)。传输柱(140)固定于阀腔(200)内并贯穿膜片(130),传输柱(140)与膜片(130)二者至少之一设有传输通道(141);膜片(130)能够响应所述第一变形腔(210)与第二变形腔(220)之间的压力差并相对于传输柱(140)运动,以使传输通道(141)连通第一变形腔(210)及第二变形腔(220),或断开第一变形腔(210)与第二变形腔(220)之间的连通。阀组件(100)以及具有其的墨盒(300)能够使打印机墨水稳定流出,具有稳定可靠的打印效果以及较高的使用寿命。
Description
相关申请
本申请要求2019年9月25日申请的,申请号为201910911959.3,名称为“单向阀组件以及具有其的墨盒”的中国专利申请的优先权,在此将其全文引入作为参考。
本申请涉及打印设备技术领域,特别是涉及一种阀组件以及具有其的墨盒。
随着技术的发展,打印机成为企业办公的必要设备,进而带动打印耗材的蓬勃发展,打印耗材多种多样,例如墨盒、硒鼓等。墨盒在装入打印机进入打印状态后,伴随墨水的消耗会在储墨腔中形成负压,墨盒内外压力需要保持平衡才能保证打印不会中断,此外,墨盒内外压力不平衡将会出现供墨系统异常,在打印过程中压力过大会导致缺色,打印静置时压力泄露会导致出现混色,从而使得打印性能不稳定、不可靠,打印质量较差。
为了消除墨水外溢以及墨水未尽但打印中断的不良现象,需要改善墨盒的气压平衡性能以及密封性能,现有的墨盒设有与充气口连接的可变形腔以及伴随可变形腔膨胀或收缩时关闭或打开的单向阀,这种结构能够有效的清除打印喷头中的气泡,但是占用了较多的储墨腔内空间,且可变形腔不利于高强度打印,导致墨盒使用寿命较短。
发明内容
本申请所要解决的第一个技术问题是针对上述现有技术现状提供一种结构简单紧凑、受用寿命较长、且具有良好的气压平衡性能以及密封性能的阀组件。
本申请所要解决的第二个技术问题是针对上述现有技术现状提供一种结构简单紧凑、受用寿命较长、且具有良好的气压平衡性能以及密封性能的墨盒。
本申请解决上述第一个技术问题所采用的技术方案为:提供一种阀组件,其特征在于,包括阀盖、阀座、膜片以及传输柱,所述阀盖盖设于所述阀座上并与所述阀座围设形成阀腔,所述膜片约束于所述阀盖与所述阀座之间,并将所述阀腔分隔为相互独立的第一变形腔以及第二变形腔;所述传输柱固定于所述阀腔内并贯穿所述膜片,所述传输柱与所述膜片二者至 少之一开设有传输通道,所述膜片能够响应所述第一变形腔与所述第二变形腔之间的压力差并相对于所述传输柱运动,以使所述传输通道连通所述第一变形腔及所述第二变形腔,或断开所述第一变形腔与所述第二变形腔之间的连通。
本申请解决上述第二个技术问题所采用的技术方案为:提供一种墨盒,其特征在于,包括壳体以及所述的阀组件,所述壳体上开设有充气孔及出墨孔,所述阀组件设于所述壳体内并能控制所述充气孔与出墨孔之间的连通或断开。
与现有技术相比,本申请的有益效果在于:
本申请提供的阀组件,具有较好的气压调节性能以及密封性能,阀腔中的膜片能够灵敏地响应第一变形腔与第二变形腔之间的压力差值并相对于传输柱运动,以此调节膜片套设传输柱上的位置,进而控制第一变形腔与第二变形腔之间气体通路的通断,从而使第二变形腔在打印过程中保持一定的负压,进而保证稳定出墨,这种调节气压平衡的方式能够较好的实现墨水稳定流出,打印效果较好。此外,该阀组件的结构简单紧凑,稳定可靠,从而具有较高的使用寿命。此外,本申请提供的墨盒中阀组件所占体积较小,因而具有较大的储墨体积。
图1为本申请其中一个实施例提供的墨盒的立体结构示意图。
图2为图1所示的墨盒的剖视示意图。
图3为图2中A部分阀组件的放大结构示意图(气体通道关闭状态)。
图4为图3中阀组件在气体通道连通状态下的结构示意图。
图5为图3中阀组件在气体通道另一关闭状态下的结构示意图。
图6为本申请优选实施例提供的墨盒在第一视角下的分解示意图。
图7为本申请优选实施例提供的墨盒在第二视角下的分解示意图。
图8为本申请优选实施例提供的墨盒在第三视角下的分解剖视示意图。
图9为本申请第二实施例提供的墨盒的阀组件的部分结构剖视示意图。
图10为本申请第三实施例提供的墨盒的阀组件的部分结构剖视示意图。
图11为本申请第四实施例提供的墨盒的阀组件的部分结构剖视示意图。
图12为本申请第五实施例提供的墨盒的阀组件的部分结构剖视示意图。
图13为本申请第六实施例提供的墨盒的阀组件的部分结构剖视示意图。
图中,100表示阀组件;110表示阀盖;111表示限位部;120表示阀座;122表示凹槽;123表示通孔;130表示膜片;131表示第一凸起;132表示第二凸起;133表示导向部;1330表示中心孔;134表示固定部;135表示延伸部;140表示传输柱;141表示传输通道;150表示弹性件;200表示阀腔;210表示第一变形腔;220表示第二变形腔;300表示墨盒;310表示壳体;311表示充气孔;312表示出墨孔;314表示隔板;3141表示连通孔;315表示底座;316表示盖板;3161表示凸缘;3162表示进气孔;320表示充气通道;321表示第一腔;322表示第二腔;400表示储墨腔;410表示第一储墨腔;420表示第二储墨腔;50表示遮挡部。
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
需要说明的是,当组件被称为“装设于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。当一个组件被认为是“固定于”另一个组件,它可以是直接固定在另一个组件上或者可能同时存在居中组件。
需要理解的是,在本申请的描述中,所涉及的方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“或/及”包括一个或多个相关的所列项目的任意的和所有的组合。
请参阅图1至图5。
该墨盒300包括壳体310以及阀组件100,该阀组件100设置于壳体100内并用以对墨盒300内的气压进行调节。
具体地,壳体310内形成有用于容纳并储存墨水的储墨腔400,且壳体310的侧壁上开设有充气孔311及出墨孔312。
在墨盒300安装至打印机时,充气孔311与充气泵(图未示)连接,并向墨盒300内充入加压空气,迫使储墨腔400中的墨水在负压状态下从出墨孔312流出,实现通墨,流出的墨水被输送至打印喷头。
打印过程中,墨盒300供墨,此时充气泵撤离,充气孔311与大气相连通,储墨腔400内部的墨水不断被消耗,储墨腔400内会产生负压。如果储墨腔400内部负压过大将会导致缺色,墨盒300内墨水无法稳定流出;如果储墨腔400内部负压过小将会导致打印静置状态下墨盒300内墨水泄露,并出现混色,从而使得打印性能不稳定、不可靠,打印质量较差。因此,需要调节储墨腔400内外的压力平衡。
因此,本优选实施例通过阀组件100对储墨腔400内的气压进行调节,一方面用以保证墨盒300在安装至打印机时能稳定地加压出墨,另一方面在进入打印状态时使得供应至打印机的墨水流量稳定且可控,从而保证打印效果。本申请提供的阀组件100以及墨盒300均具有较佳的气压平衡性能以及密封性能。
进一步地,上述阀组件100包括阀盖110、阀座120、膜片130以及传输柱140。阀盖110盖设于阀座120上并与阀座120之间围设形成阀腔200,膜片130约束于阀盖110与阀座120之间并将阀腔200分隔为相互独立的第一变形腔210以及第二变形腔220。
本优选实施中,第一变形腔210相对靠近阀盖110,第二变形腔220相对靠近阀座120。加压过程中,第一变形腔210连通打印机的充气泵,第二变形腔220连通出墨孔312;打印过程中,第一变形腔210连通大气,第二变形腔220连通出墨孔312。
进一步地,本优选实施例的膜片130包括导向部133及固定部134,导向部133位于膜片130的中央位置,且能相对于传输柱140的轴线方向移动。导向部133开设有中心孔1330,该中心孔1330的内壁面套设于传输柱140的外侧面。优选地,该中心孔1330与传输柱140之间可采用过盈配合的方式相互贴合,以实现中心孔1330的内壁与传输柱140的外壁之间的密封接触,以保证密封性能。
固定部134位于膜片130的边沿位置,且固设于阀座120与阀盖110之间,固定部134相对于膜片130的端面弯折设置。
为了易于导向部133对于气压的响应,膜片130还包括有延伸部135,延伸部135位于导向部133与固定部134之间,且延伸部135相对于膜片130的端面弯折设置。
优选地,延伸部135的弯折朝向与固定部134的弯折朝向相背。本优选实施例提供的膜片130结构,易于导向部133的凹陷,可使导向部133在凹陷时具有一定的变形余量,该膜片130不仅对于气压的响应较为灵敏快速,而且结构稳定可靠。
进一步地,由于膜片130的固定部134固设于阀座120与阀盖110之间,为了更好的固定膜片130,阀座120的上端面沿其边缘相应地开设有用以嵌置固定部134的凹槽122。
进一步地,传输柱140固定于阀座120内并贯穿膜片130,传输柱140上开设有能够传输气体的传输通道141。膜片130自身具有弹性,能够发生变形和复位,使其能够响应第一变形腔210与第二变形腔220之间的气压差值并发生变形。当第一变形腔210的气压值大于第二变形腔220的气压值时,膜片130能够朝向第二变形腔220变形移动;当第一变形腔210的气压值小于第二变形腔220的气压值时,膜片130能够朝向第一变形腔220变形移动。
膜片130在变形移动时,套设传输柱140的位置发生变化,进而使得第一变形腔210与第二变形腔220之间的气体通路通过传输通道141连通或断开。
优选地,传输通道141设置于传输柱140的外侧面上并自传输柱140的顶端向下延伸。可以理解,传输通道141也可以不贯穿传输柱140的顶端,此时传输通道141沿传输柱140的侧面延伸。
在其中一个实施例中,传输通道141也可以沿传输柱140的内部延伸,也即传输通道141为贯穿传输柱140内部的孔并自传输柱140的外侧面输出,以使传输通道141呈类L型。值得注意的是,传输通道141的一端可以设置在传输柱140的上端面或传输柱140的外侧面,传输通道141的另一端可以设置在传输柱140的外侧面,其两端之间可以呈直线延伸,也可以呈曲线延伸,也可以呈折线延伸,在不影响第一变形腔210能通过传输通道141连通第二变形腔220的技术效果的前提下,传输通道141的其它变形及构造均在本申请的保护范围内。
本优选实施例中,传输柱140的底端与阀座120一体成型,且传输柱140沿自身轴线自阀座120朝向阀盖110延伸;可以理解,传输柱140与阀座120之间也可以采用分体设置,此处不予赘述。
阀盖110的内壁面上设有用以容纳传输柱140顶端的限位部111,该限位部111与传输柱140适配,并大致呈环状。可以理解的是,限位部111还可以根据传输柱140横截面积的形状而设置为方形或其它规则或不规则形状,本申请对其不予限制。
进一步地,为了保证阀腔200的气密性能,膜片130的上下两个端面分别朝向第一变形腔210和第二变形腔220延伸并形成有第一凸起131和第二凸起132,其中,中心孔1330贯穿第一凸起131以及第二凸起132。
具体地,第一凸起131的上端面与限位部111相抵,以使第一凸起131与限位部111之间形成密封,第二凸起132的内壁面贴设于传输柱140的外侧面,以使第二凸起132与传输柱140之间形成密封。
在其中一个实施例中,传输通道141沿传输柱140的轴线方向的延伸长度小于传输柱140的长度,以使得传输通道141能够可选择地连通第一变形腔210及/或第二变形腔220。
具体参见图2和图3,在第一状态时,膜片130上下端面所受的气压值处于平衡状态,第一凸起131与限位部111抵接并形成密封,第一变形腔210与传输通道141之间处于密封状态,气路不连通。
具体参阅图4,在第二状态时,第一变形腔210的气压值大于第二变形腔220的气压值,膜片130朝向第二变形腔220移动使得第一凸起131与限位部111之间具有间隙时,第一变形腔210与传输通道141之间处于气路连通状态,且第二凸起132的最低点位于传输通道141最低点的上方时,第二变形腔220与传输通道141之间也处于气路连通状态,因此第一变形腔210与第二变形腔220之间处于连通状态。
具体参阅图5,在第三状态时,第一变形腔210的气压值远大于第二变形腔220的气压值,膜片130继续朝向第二变形腔220移动,此时第一凸起131与限位部111之间具有间隙,从而第一变形腔210与传输通道141之间气流连通,但是第二凸起132的最低点位于传输通道141最低点的下方,第二变形腔220与传输通道141之间气路断开,因此第一变形腔210与第二变形腔220之间处于断开状态。
可以理解的是,第一变形腔210与充气孔311连通,在对墨盒300进行加压出墨的过程中,自充气孔311处进入的气压值足够大,此时膜片130能够在短时间内从第一状态移动至第三状态,伴随膜片130自身的形变能够迫使第二变形腔220内的空气能够自出墨口312排出,从而完成加压出墨。
在其他实施例中,传输通道141也可以贯穿传输柱140,此时,传输通道141位于第二变形腔220底部的部分,其槽的宽度或孔径设为足够小,以使第三状态下,膜片130变形移动至第二变形腔220底部时,同样具有使第一变形腔210与第二变形腔220之间的气体通路近似于断开的效果。
本优选实施例中的传输通道141相对于传输柱140的轴线方向呈直线设置,并部分延伸。在其他实施例中,传输通道141也可以相对于传输柱140的轴线方向呈曲线设置,对其具体呈现的形状,本申请并不予以限制,只要能够实现第一变形腔210和第二变形腔220之间的导通即可。
可以理解,本优选实施例中的传输通道141轴向长度设置为小于传输柱140的长度,能够有效防止充气泵突然加压,致使第一变形腔210内气压过大,导致空气大量的经过第二变形腔220传输至第一储墨腔410,从而使得墨水飞溅。在其他实施例中,传输通道141也可以贯穿传输柱140,此时可以通过延长第二凸起132的长度来实现对压力过大气流的缓冲。然而,第二凸起132长度过长,将不利于膜片130的凹陷变形。
加压完成以后,充气泵撤销,打印机与墨盒300的充气孔311断开,此时第一变形腔210与大气相通。由于第一变形腔210内的气压值相对减小,膜片130可以在自身弹力的作用下将从第三状态依次移动至第二状态和第一状态。
膜片130在移动至第二状态的过程中,第一变形腔210与第二变形腔220之间连通,可使膜片130上下所受的气压值平衡。膜片130在移动至第一状态时,第一凸起131与限位部111抵接并形成密封,大气不会再进入阀腔200内,可使储墨腔400内的压力恢复至一定的负压值。该充气结束的过程中,不仅能有效保证墨水流出的流畅性,而且可使打印机喷头内的气泡被抽回至储墨腔400内。
打印机开始打印的过程中,打印喷头从墨盒300的出墨孔312抽取墨水,第二变形腔220中的墨水不断被消耗,此时第二变形腔220中的负压会进一步增大,当第二变形腔220内的负压差值大于膜片130自身的弹性力时,膜片130将在负压差作用下由第一状态移动至第二状态。
在膜片130移动至第二状态时,空气能够自充气孔311依次进入第一变形腔210和第二变形腔220,能够降低第二变形腔220中的负压值,此时第二变形腔220中的气压值逐渐增大,当第二变形腔220的压力与第一变形腔210之间的压力差值小于膜片130自身的弹力时,膜片130将在自身弹力作用下复位至第一状态,如此循环往复,可使第二变形腔220中的负压值始终控制在稳定范围内。
在其中一个实施例中,该阀组件100还包括弹性件150,弹性件150套设传输柱140,且弹性件150的一端与第二变形腔220的内壁抵接,弹性件150的另一端与膜片130的第二凸起132抵接,从而使得第一凸起131始终具有与限位部111相抵的趋势,以保证第一变形 腔210的密封性能,并在膜片130凹陷变形且外力撤销的状态下能够通过弹性件150自身的回弹力使得膜片130复位。本优选实施例的弹性件150可以为弹簧,并套设于传输柱140外,可以理解,该弹性件150可以为其它具有弹性的元件,也可以连接于第二凸起132与第二变形腔220的内壁之间。
弹性件150的设置,使得膜片130在朝向第二变形腔220凹陷时需要克服弹性件150自身的弹力以及膜片130与传输柱140外侧面之间的摩擦力,只有当第一变形腔210与第二变形腔220之间的气压差值大于弹性件150的弹力以及膜片130与传输柱140外侧面之间的摩擦力时,膜片130才能凹陷并使得第一凸起131脱离于限位部111,气路通道连通,如此同样可以有效防止充气泵突然加压,致使第一变形腔210内气压过大,导致空气大量的经过第二变形腔220传输至第二储墨腔420,从而使得墨水飞溅。可以理解,也可以通过合理设置所述膜片130的弹性系数,使得膜片130本身具有弹性件的功能,此时可以省略所述弹性件150。
请一并参阅图6至图8。
该墨盒300包括壳体310以及上述的阀组件100。
具体地,壳体310大致呈盒状,由底座315和盖板316两部分扣合而成。可以理解的是,底座315和盖板316之间可以分体设置,并可通过螺接、焊接、铆接或卡接等方式进行固定,也可以一体成型设置。对于壳体310来说,可以根据装配需要设置成规则或不规则的形状。
充气孔311以及出墨孔312开设于底座315的侧壁上。优选地,出墨孔312和充气孔311位于底座315上的同一侧壁上,以便于安装和实际使用;通过将出墨孔312与充气孔311相对靠近设置,可以缩短充气孔311与出墨孔312之间的气路传输路径。
可以理解的是,出墨孔312和充气孔311也可以位于底座315上相邻的侧壁上,其设置位置可以根据使用需求进行调整。
进一步地,本优选实施例中的阀盖110与盖板316一体成型设置,且阀座120与底座315也为一体成型设置。
盖板316的内壁面上设有朝向阀座120的凸缘3161,凸缘3161嵌设于阀座120内,该凸缘3161的外壁面与阀座120的内壁面可以为间隙配合,也可以为过盈配合;膜片130约束于阀座120与凸缘3161之间,该凸缘3161的下侧面与膜片130的固定部134的上侧面抵接,阀座120的上侧面与膜片130的固定部134的下侧面抵接;凸缘3161与阀座120之间围 合形成密闭的阀腔200,膜片130将凸缘3161与阀座120之间围合形成密闭的阀腔200分隔为第一变形腔210和第二变形腔220。
本实施例中,阀座120靠近充气孔311设置。优选地,充气孔311自底座315侧壁沿自身轴线延伸至阀座120的侧壁。第一变形腔210与充气孔311之间设置有充气通道320,充气通道320包括连通充气孔311的第一腔321以及连通第一变形腔210的第二腔322,充气通道320呈阶梯状设置且第一腔321的孔径小于第二腔322的孔径。如此设置,可使加压空气自充气孔311进入第一变形腔210之前先经过第一腔321和第二腔322,由于第二腔322的孔径大于第一腔321的孔径,可对加压空气进行缓冲处理,伴随孔径的变大,加压空气的压力将会变小,如此可以防止进入第一变形腔210的压力过大所导致的墨水外溢。
具体地,第一腔321及第二腔322的横截面可以为方形,也可以为圆形或其它规则或不规则形状,本申请对其不予限制。
进一步地,盖板316内壁面的凸缘3161上开设有进气孔3162,该进气孔3162与上述充气通道320的第二腔322相对设置,并用以连通第一变形腔210与充气通道320。墨盒300在安装至打印机准备打印时,需要对墨盒300进行加压充墨;加压空气依次经过充气孔311、充气通道320、进气孔3162并进入至第一变形腔210,使得加压空气能够作用于膜片130,进而使得膜片130能够对压力变化进行响应。
进一步地,底座315内设有隔板314,隔板314用以将储墨腔400分隔成第一储墨腔410和第二储墨腔420。其中,第一储墨腔410与出墨孔312相连通,阀座120位于第二储墨腔420内并相对靠近充气孔311的一侧设置。第二储墨腔420作为备用的储墨腔,其与第一储墨腔410相连通并能在第一储墨腔410中的墨水被消耗后对第一储墨腔410供墨。
隔板314上开设有用以连通第一储墨腔410和第二储墨腔420的连通孔3141,以使在一定的气压条件下,第二储墨腔420与第一储墨腔410能够保持在同一水平面上。作为优选,连通孔3141的数量设为间隔分布的两个。可以理解的是,该储墨腔400还可以被分隔成超过两个的腔室。
本实施例中,阀座120的侧壁上开设有连通第一储墨腔410的通孔123,从而将加压空气通过充气孔311和阀座120并传输至第一储墨腔410,从而对第一储墨腔410实现加压出墨。
本实施例提供的墨盒300在应用于打印机时,打印机上设有打印喷头以及用以容纳墨盒300的墨车,墨盒300可拆卸地安装于墨车内。墨车上设置有供墨孔,墨盒300的出墨孔 312与供墨孔相对接,进而实现墨盒300内的墨水经出墨孔312流至供墨孔,进而输送至打印喷头进行打印。
打印机上还设有充气泵,充气泵通过柔性管与墨盒300的充气孔311相连并向墨盒300内充气,膜片130朝向第二变形腔220凹陷,加压空气能够挤压第一储墨腔410内的空气使墨水从出墨孔312排出至打印喷头。
请参阅图9,本申请第二实施例还提供另一种墨盒的阀组件100,相较于前述实施例,本实施例中,阀组件100的传输通道141开设于膜片130。具体地,传输通道141开设于膜片130围成所述中心孔1330的内侧壁上;传输通道141呈竖向延伸的长形槽状,且两端分别贯穿膜片130的上下两端表面。将传输通道141开设于膜片,能够防止由于传输柱140径向尺寸太小导致传输柱140加工过程中损坏,此外,由于无需在传输柱140上设置传输通道,传输柱140的强度和使用寿命得以大幅提升。
此外,传输柱140对应传输通道141的下端开口还设置有遮挡部50,在阀组件100开启并且膜片130运动预定距离后遮挡部50能够封堵传输通道141的下端开口,以切断第一变形腔210和第二变形腔220之间的连通。遮挡部50的设置,能够防止第二变形腔220内充入过多气体,导致打印时的溅墨现象。本实施例中,遮挡部50为凸出于传输柱140侧面的凸块,优选地,遮挡部50与传输柱140一体成型。可以理解,遮挡部50的具体形状、设置方式等可以依据实际需求做任意合适的变化,并不限于所述的实施例。
请参阅图10,本申请第三实施例还提供另一种墨盒的阀组件100,相较于前述实施例,本实施例中,阀组件100的传输通道141为开设于膜片130的通孔。进一步地,传输通道141呈竖向延伸的长形孔状,且两端分别贯穿膜片130的上下两端表面。类似于第二实施方式,将传输通道141开设于膜片130,能够防止由于传输柱140径向尺寸太小导致传输柱140加工过程中损坏,此外,由于无需在传输柱140上设置传输通道,传输柱140的强度和使用寿命得以大幅提升。另外,由于传输通道141为位于膜片130内部的通孔,相较于需要与传输柱140配合的槽状结构,其在需要密封时,密封性能更好。
此外,与第二实施例类似,传输柱140对应传输通道141的下端开口还设置有遮挡部50,在阀组件100开启并且膜片130运动预定距离后遮挡部50能够封堵传输通道141的下端开口,以切断第一变形腔210和第二变形腔220之间的连通。遮挡部50的设置,能够防止第二变形腔220内充入过多气体,导致打印时的溅墨现象。
请参阅图11,本申请第四实施例还提供另一种墨盒的阀组件100,相较于前述实施例, 本实施例中,阀组件100的传输通道141的部分形成于传输部140,另一部分形成于膜片130,具体地,膜片130与传输柱140均开设有槽状通道,二者围合形成传输通道141。相较于前述实施例,本实施例中,传输通道141的横截面积可以更大,在阀组件100开启时,可以更快地补充至第二变形腔220内,提高气压调节的效率。
此外,与第二及第三实施例类似,传输柱140对应传输通道141的下端开口还设置有遮挡部50,在阀组件100开启并且膜片130运动预定距离后遮挡部50能够封堵传输通道141的下端开口,以切断第一变形腔210和第二变形腔220之间的连通。遮挡部50的设置,能够防止第二变形腔220内充入过多气体,导致打印时的溅墨现象。
请参阅图12,本申请第五实施例还提供另一种墨盒的阀组件100,相较于前述实施例,本实施例中,阀组件100的传输通道141开设于传输柱140的通孔,传输通道141的相对传输柱140的轴向呈预定角度倾斜设置,传输通道141的两端分别贯穿传输柱140的周侧面,且一端连通第二变形腔220连通,膜片130相对于传输柱140的运动能够使传输通道141的连通第一变形腔210或者切断传输通道141与第一变形腔210的连通。相较于前述实施例,本实施例中,倾斜开设于传输柱140的孔状传输通道141,可以使传输柱140的结构更为匀称,提升实用的稳定性;另外,可以使气体流通更稳定,气压平衡性能更好。
请参阅图13,本申请第六实施例还提供另一种墨盒的阀组件100,相较于前述实施例,本实施例中,阀组件100的传输柱140固定连接于阀盖110,具体地,传输柱140与阀盖110一体成型,以增加结构强度。传输柱140的下端与阀座120底面间隔预设距离,以避免安装干涉。传输柱与阀盖一体设置,相较于前述实施例,传输柱周围附属结构较少,使得模具更易设计加工。
本申请提供的阀组件以及墨盒,具有较好的气压调节性能以及密封性能,阀腔中的膜片能够灵敏地响应压力变化相对于传输柱运动,以此调节膜片套设传输柱上的位置,进而控制传输通道与第一变形腔及第二变形腔之间的通断,这种调节气压平衡的方式能够较好的实现加压出墨以及墨水稳定流出,进而保证打印效果。此外,该阀组件以及墨盒的结构简单紧凑,稳定可靠,占用体积较小,从而具有较高的使用寿命。
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本申请保护范围的限制。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例 中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。
Claims (17)
- 一种阀组件(100),其特征在于,包括阀盖(110)、阀座(120)、膜片(130)以及传输柱(140),所述阀盖(110)盖设于所述阀座(120)上并与所述阀座(120)围设形成阀腔(200),所述膜片(130)约束于所述阀盖(110)与所述阀座(120)之间,并将所述阀腔(200)分隔为相互独立的第一变形腔(210)以及第二变形腔(220);所述传输柱(140)固定于所述阀腔(200)内并贯穿所述膜片(130),所述传输柱(140)与所述膜片(130)二者至少之一开设有传输通道(141),所述膜片(130)能够响应所述第一变形腔(210)与所述第二变形腔(220)之间的压力差,并相对于所述传输柱(140)运动,以使所述传输通道(141)连通所述第一变形腔(210)及所述第二变形腔(220),或断开所述第一变形腔(210)与所述第二变形腔(220)之间的连通。
- 根据权利要求1所述的阀组件(100),其特征在于,所述阀组件(100)还包括弹性件(150),所述弹性件(150)套设所述传输柱(140),所述弹性件(150)的一端与所述第二变形腔(220)的内壁相抵,所述弹性件(150)的另一端与所述膜片(130)相抵。
- 根据权利要求1所述的阀组件(100),其特征在于,所述传输通道(141)开设于所述传输柱(140)。
- 根据权利要求3所述的阀组件(100),其特征在于,所述传输通道(141)沿所述传输柱(140)轴线方向的延伸长度小于或等于所述传输柱(140)的长度,所述传输通道(141)能够可选择地连通所述第一变形腔(210)及/或所述第二变形腔(220)。
- 根据权利要求1-4任意一项所述的阀组件(100),其特征在于,所述传输通道(141)沿所述传输柱(140)的外侧面延伸;或者,所述传输通道(141)沿所述传输柱(140)内部延伸。
- 根据权利要求1所述的阀组件(100),其特征在于,所述传输通道(141)开设于所述膜片(130)。
- 根据权利要求6所述的阀组件(100),其特征在于,所述传输通道(141)为开设于所述膜片(130)的内侧面的槽,且所述传输通道(141)两端贯穿所述膜片(130)的上下两端面;或者所述传输通道(141)为开设于所述膜片(130)的通孔,且所述传输通道(141)两端贯穿所述膜片(130)的上下两端面。
- 根据权利要求6所述的阀组件(100),其特征在于,所述传输柱(140)对应所述传输通道(141)的下端开口还设置有遮挡部(50),在所述阀组件100开启并且所述膜片(130)运动预 定距离后所述遮挡部(50)能够封堵所述传输通道(41)的下端开口,以切断所述第一变形腔(210)和所述第二变形腔(220)之间的连通。
- 根据权利要求1所述的阀组件(100),其特征在于,所述传输通道(141)部分开设于所述膜片(130),另一部分开设于所述传输柱(140)。
- 根据权利要求1所述的阀组件(100),其特征在于,所述膜片(130)通过自身的变形相对于所述传输柱(140)运动,所述膜片(130)包括导向部(133)及相对位于边沿的固定部(134),所述导向部(133)开设有中心孔(1330),所述中心孔(1330)的内壁面套设所述传输柱(140)的外侧面,所述固定部(134)固设于所述阀座(120)与所述阀盖(110)之间;所述阀盖(110)的内壁上凸设有限位部(111),所述限位部(111)套设所述传输柱(140)。
- 根据权利要求10所述的阀组件(100),其特征在于,所述膜片(130)的导向部(133)沿相背离的方向向外延伸,并分别形成位于所述第一变形腔(210)内的第一凸起(131)以及位于所述第二变形腔(220)内的第二凸起(132),所述中心孔(1330)贯穿所述第一凸起(131)和所述第二凸起(132),在所述膜片(130)变形过程中,所述第一凸起(131)远离或抵接所述限位部(111)。
- 根据权利要求1所述的阀组件(100),其特征在于,所述传输柱(140)与所述阀盖(110)或者所述阀座(120)一体成型。
- 根据权利要求1所述的阀组件(100),其特征在于,所述阀组件(100)为单向阀组件。
- 一种墨盒(300),其特征在于,包括壳体(310)以及如权利要求1-13任意一项所述的阀组件(100),所述壳体(310)上开设有充气孔(311)及出墨孔(312),所述阀组件(100)设于所述壳体(310)内并能控制所述充气孔(311)与出墨孔(312)之间的连通或断开。
- 根据权利要求14所述的墨盒(300),其特征在于,所述充气孔(311)连通所述第一变形腔(210),所述出墨孔(312)连通所述第二变形腔(220),所述充气孔(311)与所述第一变形腔(210)之间设置有充气通道(320)。
- 根据权利要求15所述的墨盒(300),其特征在于,所述充气通道(320)包括连通所述充气孔(311)的第一腔(321)以及连通所述第一变形腔(210)的第二腔(322),所述充气通道(320)呈阶梯状设置且所述第一腔(321)的孔径小于所述第二腔(322)的孔径。
- 根据权利要求14所述的墨盒(300),其特征在于,所述壳体(310)内形成有储墨腔(400),所述壳体(310)内设有能将所述储墨腔(400)分隔成第一储墨腔(410)和第二储墨腔 (420)的隔板(314),所述第一储墨腔(410)与所述出墨孔(312)相连通,所述隔板(314)上开设有用以连通所述第一储墨腔(410)与所述第二储墨腔(420)的连通孔(3141)。
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CN112092506B (zh) * | 2020-06-23 | 2021-12-07 | 珠海纳思达企业管理有限公司 | 墨盒 |
CN117386854B (zh) * | 2023-12-12 | 2024-02-23 | 海普瑞(常州)洁净系统科技有限公司 | 一种半导体用大小流量切换阀及其使用方法 |
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