WO2021049224A1 - Matériau absorbant/isolant acoustique - Google Patents

Matériau absorbant/isolant acoustique Download PDF

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Publication number
WO2021049224A1
WO2021049224A1 PCT/JP2020/030447 JP2020030447W WO2021049224A1 WO 2021049224 A1 WO2021049224 A1 WO 2021049224A1 JP 2020030447 W JP2020030447 W JP 2020030447W WO 2021049224 A1 WO2021049224 A1 WO 2021049224A1
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Prior art keywords
layer
fiber
sound
insulating material
sound absorbing
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PCT/JP2020/030447
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English (en)
Japanese (ja)
Inventor
貴之 服部
秀実 伊東
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Jnc株式会社
Ｊｎｃファイバーズ株式会社
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Publication of WO2021049224A1 publication Critical patent/WO2021049224A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • G—PHYSICS
    • G10—MUSICAL INSTRUMENTS; ACOUSTICS
    • G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G—PHYSICS
    • G10—MUSICAL INSTRUMENTS; ACOUSTICS
    • G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/162—Selection of materials
    • G10K11/168—Plural layers of different materials, e.g. sandwiches

Definitions

  • the present invention relates to a sound absorbing and insulating material having a laminated structure in which three or more types of layers are laminated.
  • Patent Document 1 includes a support layer and a submicron fiber layer laminated on the support layer as a multi-layer article having sound absorbing properties, and the submicron fiber layer has a central fiber diameter of less than 1 ⁇ m and an average. It is disclosed that the fiber diameter is in the range of 0.5 to 0.7 ⁇ m and is formed by a molten film fibrillation method or an electrospinning method.
  • a polypropylene spunbonded non-woven fabric having a basis weight (weight) of 100 g / m 2 and a diameter of about 18 ⁇ m is used as a support layer, and a weight of 14 to 50 g / m 2 and an average fiber diameter of about 0 are placed on the support layer.
  • a laminated article in which .56 ⁇ m submicron polypropylene fibers are laminated is disclosed.
  • the basis weight 62 g / m on a polyester card processing web 2 and a basis weight of 6 ⁇ 32 g / m 2 the multilayer article is disclosed as a laminate of electrospun polycaprolactone fibers having an average fiber diameter of 0.60 ⁇ m Has been done.
  • the multi-layer article produced in the examples has been measured for sound absorption characteristics and has been shown to have better sound absorption characteristics than the sound absorption characteristics of the support alone.
  • Patent Document 2 describes an organic polymer foam that is a laminated structure that improves acoustic comfort (reduction and optimization of sound reflection components) and thermal comfort, and has an open porosity within a specific range as a support layer.
  • a glass fabric having a specific airflow resistance is provided as a surface layer, and a discontinuous adhesive layer is provided between the support layer and the surface layer.
  • the organic polymer foam include polyurethane (particularly polyester urethane), neoprene (registered trademark), silicone and melamine as basic materials, and the density thereof is preferably 10 to 120 kg / m 3 . It is disclosed that the thickness is preferably 1.5 to 2.5 mm.
  • Patent Document 3 discloses a sound-absorbing and insulating material having excellent sound-insulating and sound-absorbing properties, which is used in construction machines, engine rooms of automobiles, and the like. Patent Document 3 pays attention to the air permeability of the laminated sound absorbing and insulating material of the urethane foam and the resin layer, and controls the air permeability of both under predetermined conditions to achieve low temperature workability and low to medium frequency range. It is disclosed that a sound absorbing and insulating material having excellent sound absorbing and insulating properties has been obtained.
  • the sound absorbing and insulating material of Patent Document 3 is a resin layer having a breathability of 1/2 to 1/50 of that of urethane foam or a resin having an open portion on the surface of urethane foam having continuous breathability.
  • the film is laminated.
  • laminates having various configurations have been studied as sound absorbing materials and sound absorbing and insulating materials, and it is also known to combine a plurality of layers having different fiber diameters and air permeability (density).
  • the sound absorbing material having more excellent sound absorbing characteristics is particularly excellent in the low frequency region of 1000 Hz or less, the medium frequency region of 1600 to 2500 Hz, and the high frequency region of 5000 to 10000 Hz.
  • a sound absorbing and insulating material that exhibits excellent sound absorbing and insulating performance and is excellent in space saving.
  • the inventors have repeated studies to solve the above-mentioned problems.
  • a foam, a non-woven fabric, and a weave having a specific range of average flow rate pore diameter and a specific range of air permeability, a dense fiber layer, a constant thickness and density, and communication holes.
  • the present invention was completed by finding that the above-mentioned problems can be solved by arranging these layers in a specific order.
  • the present invention has the following configurations.
  • a sound absorbing and insulating material containing a fiber layer, a porous layer, and an elastic layer, wherein the fiber layer has an average flow pore diameter of 1.0 to 60 ⁇ m and has a breathability according to a Frazier method. Is 30 to 220 cc / cm 2 ⁇ s, and the porous layer is a layer made of at least one selected from the group consisting of foams having communication holes, non-woven fabrics, and woven fabrics, and has a thickness of 3 to 2.
  • the elastic layer is a layer composed of at least one selected from the group consisting of an independent foam and a rubber sheet.
  • a sound absorbing and insulating material in which the fiber layer is arranged on the incident side of sound with respect to the porous layer and the elastic body layer. [2] The sound absorbing / insulating material according to [1], wherein the porous layer is arranged on the incident side of sound with respect to the elastic body layer. [3] The sound absorbing and insulating material according to [1] or [2], which comprises one layer each of the fiber layer, the porous layer, and the elastic body layer.
  • the fiber layer is at least one selected from the group consisting of polyvinylidene fluoride, nylon 6,6, polyacrylonitrile, polystyrene, polyurethane, polysulphon, polyvinyl alcohol, polyethylene terephthalate, polybutylene terephthalate, polyethylene, and polypropylene.
  • the sound absorbing and insulating material according to any one of [1] to [3], which comprises a fiber containing.
  • the porous layer is at least one fiber selected from the group consisting of polyethylene terephthalate fiber, polybutylene terephthalate fiber, polyethylene fiber, polypropylene fiber, glass fiber, and natural fiber, or polyethylene terephthalate, polybutylene terephthalate.
  • the present invention having the above-mentioned structure, it is possible to realize high sound-absorbing and heat-insulating properties with a small number of layers by having a fiber layer, a porous layer and an elastic layer having a specific structure in the sound-absorbing and insulating material. Yes, the thickness can be reduced as a sound absorbing and insulating material. Further, according to the present invention having the above-described configuration, it is possible to obtain a sound absorbing and insulating material which is excellent in sound absorbing characteristics in a low frequency region to a high frequency region and can further reduce sound transmission loss.
  • the sound absorbing and insulating material of the present invention has a peak of sound absorbing characteristics in a region lower than that of the conventional sound absorbing and insulating material, and is excellent in sound absorbing performance in a region of 2000 Hz or less, particularly in a region of 1000 Hz or less.
  • most of the daily noise is about 200 to 500 Hz
  • the road noise is about 100 to 500 Hz
  • the noise during acceleration and transmission fluctuation is about 100 to 2000 Hz, when the vehicle is running.
  • the wind noise is said to be about 800 to 2000 Hz.
  • the sound absorbing and insulating material of the present invention is useful as a countermeasure against such noise.
  • the sound absorbing and insulating material of the present invention is lighter than the sound absorbing and insulating material made of a porous material, glass fiber, etc., it is possible to reduce the weight and space of the member, and this point is particularly in the field of automobiles. It is useful as a sound absorbing and insulating material for automobiles.
  • FIG. 1 is a graph showing the sound absorption coefficient of Examples (Example 1) and Comparative Example 1 of the present invention.
  • FIG. 2 is a graph showing the sound transmission loss of Examples (Example 1) and Comparative Example 1 of the present invention.
  • the sound absorbing and insulating material of the present invention is a sound absorbing and insulating material including a fiber layer, a porous layer, and an elastic body layer.
  • the fiber layer has an average flow pore diameter of 1.0 to 60 ⁇ m, an air permeability of 30 to 220 cc / cm 2 ⁇ s by the Frazier method, and the porous layer is a foam or non-woven fabric having communication holes.
  • a sound absorbing / insulating material arranged on the incident side of the sound with respect to the porous layer and the elastic body layer.
  • the fiber layer can be 1 to 5 layers, but from the viewpoint of reducing the thickness of the sound absorbing and insulating material, it is preferably 1 to 3 layers, and more preferably 1 layer.
  • the fiber layer can be 1 to 5 layers, but from the viewpoint of reducing the thickness of the sound absorbing and insulating material, it is preferably 1 to 3 layers, and more preferably 1 layer.
  • the fiber layer is composed of two layers, it may be referred to as a first fiber layer or a second fiber layer in order to distinguish the two fiber layers.
  • at least one layer is contained in the sound absorbing and insulating material for the porous layer and the elastic layer, and the number of layers can be 1 to 5, preferably 1 to 3 layers, and preferably 1 layer. More preferable.
  • a plurality of porous layers and elastic layers are included, they may be referred to as a first porous layer, a second porous layer, or the like in order to distinguish them.
  • the fiber layer, the porous layer, and the elastic layer contained in the sound absorbing / insulating material may be of one type each, but may contain two or more different types. Further, a structure other than the fiber layer, the porous layer and the elastic layer may be included as long as the effect of the present invention is not impaired. For example, additional layers (one layer or two or more layers, for example, a protective layer), a printing layer, a foam, a foil, a mesh, a woven fabric, etc., which are outside the range specified in the present invention may be included. In addition, an adhesive layer, a clip, a suture, etc. for connecting each layer may be included.
  • the fiber layer is arranged so as to be on the incident side of sound with respect to the porous layer and the elastic body layer.
  • the fiber layer is arranged on the outermost layer on the incident side of the sound.
  • the porous layer is preferably arranged on the incident side of the sound rather than the elastic layer. That is, it is preferable that the fiber layer, the porous layer, and the elastic layer are arranged in this order from the incident side of the sound.
  • the sound absorbing and insulating material of the present invention may include an additional layer in addition to these three types of layers. If an additional layer is included, the layer may be located outside the fibrous layer, the porous layer, and the elastic layer, or may be present between the fibrous layer, the porous layer, or the elastic layer. ..
  • first fiber layer / a second fiber layer / a porous layer / an elastic body layer As described above, all the fiber layers may be arranged on the incident side of the porous layer and the elastic layer, the first fiber layer / the porous layer / the second fiber layer / the elastic layer, or the first. Some fiber layers may be present on the sound transmitting side of the porous layer or the elastic layer, such as the fiber layer / porous layer / elastic layer / second fiber layer. That is, at least one fiber layer may be arranged on the incident side of the sound with respect to the porous layer and the elastic layer.
  • the porous layer it is sufficient that at least one porous layer is arranged on the incident side of the sound with respect to at least one elastic layer.
  • the fiber layer / the first porous layer / the second porous layer / the elastic layer the first fiber layer / the first porous layer / the second All the porous layers may be arranged on the incident side of the elastic layer, such as the fiber layer / the second porous layer / the elastic layer, or the fiber layer / the first porous layer / the elastic layer.
  • a part of the porous layer may be present on the sound transmitting side of the elastic layer, such as the second porous layer.
  • the elastic layer when a plurality of elastic layers are included, it is preferable that all the elastic layers are arranged on the sound transmitting side rather than all the fiber layers and all the porous layers.
  • each layer of the sound absorbing and insulating material may or may not be physically and / or chemically bonded.
  • a part of the plurality of layers of the sound absorbing / insulating material may be bonded and a part may not be bonded.
  • Adhesion is carried out, for example, by heating in the fiber layer forming step or as a post-step to melt some of the fibers constituting the fiber layer and fusing the fiber layer to the porous layer to make the fiber layer and the porous layer. It may be adhered to the layer. It is also preferable to bond the layers by applying an adhesive to the surface of the porous layer or the fiber layer and further layering the porous layer or the fiber layer. Adhesion between the porous layer and the elastic layer can be performed in the same manner as these.
  • the thickness of the sound absorbing / insulating material is not particularly limited as long as the effect of the present invention can be obtained, but can be, for example, 3 to 50 mm, preferably 3 to 40 mm, and 3 to 35 mm from the viewpoint of space saving. It is more preferable to do so.
  • the air permeability of the laminated portion of the fiber layer and the porous layer is not particularly limited as long as the desired sound absorption / insulation performance can be obtained, but can be 30 to 500 cc / cm 2 ⁇ s and 30 to 220 cc / s. it is preferably cm 2 ⁇ s, and more preferably 45 ⁇ 220cc / cm 2 ⁇ s . If the air permeability is 30 cc / cm 2 ⁇ s or more, there is no decrease in the sound absorption coefficient due to sound reflection on the surface of the sound absorbing / insulating material, and if the air permeability is 500 cc / cm 2 ⁇ s or less, the sound absorption is absorbed.
  • the degree of maze inside the sound insulating material is reduced, and there is no reduction in the energy lost inside the sound absorbing and insulating material.
  • the density of the fiber layer is higher than the density of the porous layer, in other words, the layer with a relatively low density (porous layer) is located on the sound transmission side with respect to the layer with a high density (fiber layer). Or, it is preferable that the structure is sandwiched between fiber layers.
  • a sound absorbing and insulating material which is expected to have sound absorbing performance as well as sound absorbing performance, it has been considered that the higher the density, the more difficult it is for sound to pass through, that is, it is effective for sound insulating property.
  • Sound reflection is reduced by using a breathable fiber layer, and high sound absorption can be obtained by using a porous layer having a density lower than that of the fiber layer.
  • a fiber layer having a high density and a low air permeability can be obtained.
  • the air permeability can also be adjusted by a method such as embossing or heat pressurization. The air permeability can be measured by a known method, for example, by the Frazier method.
  • the fiber diameter of the fibers constituting the fiber layer contained in the sound absorbing and insulating material of the present invention is not particularly limited as long as the effect of the present invention is obtained, but for example, a layer made of fibers having an average fiber diameter of 30 nm to 30 ⁇ m is used. Can be done. Preferably, it is a layer made of fibers having an average fiber diameter of 50 nm to 30 ⁇ m. When the average fiber diameter is in the range of 30 nm to 30 ⁇ m, high sound absorption can be obtained, which is preferable.
  • the fiber diameter can be measured by a known method. For example, it is a value obtained by measuring or calculating from an enlarged photograph of the surface of the fiber layer. A detailed method for measuring the fiber diameter will be described in detail in Examples.
  • one fiber layer may be composed of one fiber aggregate, and one fiber layer may be a stack of a plurality of fiber aggregates. It may be configured by matching.
  • a fiber aggregate means a fiber aggregate which became one continuum.
  • the basis weight of the fiber layer is preferably 0.01 to 500 g / m 2 , more preferably 0.1 to 200 g / m 2. If the basis weight is 0.01 g / m 2 or more, the control of flow resistance due to the density difference between the fiber layer and the porous layer becomes good, and if it is less than 500 g / m 2 , the productivity as a sound absorbing and insulating material is excellent.
  • the fiber layer is thin.
  • the thickness of the fiber layer is preferably less than 1.0 mm, more preferably less than 0.5 mm, still more preferably less than 0.2 mm, and particularly preferably less than 0.15 mm.
  • the air permeability of the fiber layer by the Frazier method is 30 to 220 cc / cm 2 ⁇ s, and preferably 40 to 220 cc / cm 2 ⁇ s.
  • Sound air permeability generated from the sound source if 30cc / cm 2 ⁇ s or more can be efficiently absorbing because it introduced into ⁇ sound within material, not more than 220cc / cm 2 ⁇ s, porous in ⁇ sound material It is preferable because the flow of sound waves with the layer can be adjusted.
  • the average flow rate pore diameter of the fiber layer is 1.0 to 60 ⁇ m, preferably 1.0 to 50 ⁇ m.
  • the average flow rate pore diameter is 1.0 ⁇ m or more, the incident sound can be suppressed from being reflected by the fiber layer, and the sound can be taken into the sound absorbing / insulating material.
  • the thickness is 60 ⁇ m or less, it is preferable that the sound taken into the sound absorbing / insulating material is confined inside the sound absorbing / insulating material so that the sound can be efficiently eliminated inside the sound absorbing / insulating material.
  • the fiber layer is preferably a woven fabric or a non-woven fabric, and preferably a spunbonded non-woven fabric, a melt-blown non-woven fabric, a non-woven fabric formed by an electric field spinning method, or the like.
  • a melt blown non-woven fabric fibers having a small diameter can be efficiently laminated on another member such as a base material.
  • the non-woven fabric is formed by the electrospinning method, other non-woven fabrics, for example, non-woven fabrics used as a protective layer in the electrolytic spinning method can be used as long as the effects of the present invention are not significantly impaired.
  • the resin constituting the fiber layer is not particularly limited as long as the effects of the invention can be obtained, and for example, polyolefin resins, polyurethanes, polylactic acid, acrylic resins, polyesters such as polyethylene terephthalate and polyvinylidene terephthalate, nylon 6, nylon. Nylons (amide resins) such as 6, 6, nylons 1 and 2, polyphenylene sulfide, polyvinyl alcohol, polystyrene, polysulphon, liquid crystal polymers, polyethylene-vinyl acetate copolymer, polyacrylonitrile, polyvinylidene fluoride, polyvinylidene fluoride -Hexafluoropropylene and the like can be mentioned.
  • polystyrene resin examples include polyethylene and polypropylene.
  • polyethylene resin examples include low-density polyethylene (LDPE), high-density polyethylene (HDPE), linear low-density polyethylene (LLDPE), and the like.
  • Polypropylene resin includes a homopolymer of propylene, propylene and others. Examples thereof include copolymerized polypropylene obtained by polymerizing polyethylene, butene and the like.
  • the fiber aggregate preferably contains at least one of the above-mentioned resins, and may contain two or more of them.
  • the fiber layer is a spunbonded non-woven fabric using flat yarn having a flat cross-sectional shape of the fiber.
  • a spunbonded non-woven fabric using a flat yarn having a fineness of 0.01 to 20 dtex such as a polyolefin resin (polypropylene, polyethylene), polyethylene terephthalate, or nylon, may be produced and used as the flat yarn.
  • a commercially available product can be used.
  • Eltus FLAT, Eltus emboss (trade name, manufactured by Asahi Kasei Corporation) and the like can be preferably used. Since the spunbonded non-woven fabric using flat yarn has a low basis weight, a thin thickness and a high density, it can be preferably used as the sound absorbing and insulating material of the present invention.
  • the fiber may contain various additives other than resin.
  • Additives that can be added to the resin include, for example, fillers, stabilizers, plasticizers, pressure-sensitive adhesives, adhesion promoters (eg, silanes and titanates), silica, glass, clay, talc, pigments, colorants. , Antioxidants, optical brighteners, antibacterial agents, surfactants, flame retardants, and fluoropolymers.
  • the additives may be used to reduce the weight and / or cost of the resulting fibers and fiber layers. Further, the viscosity of the resin at the time of fiber production may be adjusted by using the additive.
  • the additive may also be used to modify the thermal properties of the resulting fiber, or to the properties of the additive, including electrical properties, optical properties, density properties, liquid barrier or adhesive properties. Various physical characteristic activities derived from it may be imparted.
  • porous layer In the sound absorbing and insulating material of the present invention, at least one porous layer is contained.
  • the porous layer in the sound absorbing and insulating material of the present invention has a sound absorbing property and also has a function of supporting the fiber layer and maintaining the shape of the entire sound absorbing and insulating material.
  • the porous layer may consist of one porous layer, or may be formed by stacking a plurality of porous layers.
  • the porous layer is a layer composed of at least one selected from the group consisting of a foam having communication holes, a non-woven fabric, and a woven fabric, has a thickness of 3 to 40 mm, a density lower than that of a fiber layer, and 3 It is ⁇ 150 kg / m 3 .
  • the non-woven fabric or woven fabric is at least one selected from the group consisting of polyethylene terephthalate fiber, polybutylene terephthalate fiber, polyethylene fiber, polypropylene fiber and glass fiber. It is preferably composed of a fiber or a composite fiber in which two or more kinds selected from the group consisting of polyethylene terephthalate, polybutylene terephthalate, polyethylene, polypropylene, glass, and natural products are composited.
  • the member constituting the porous layer is a foam having communication holes (open cells), it is preferably a foam made of urethane foam resin, acrylic foam resin or melamine foam resin.
  • the porous layer contained in the sound absorbing / insulating material may be of one type, and preferably contains two or more types. Since the porous layer needs to have air permeability, it is preferable to open the porous layer when the air permeability of the porous layer is low.
  • the holes can be drilled by existing processing methods such as piercing, heat processing, compressed air processing, laser processing, punching processing, or perforation processing.
  • a foam having communication holes can be formed by generating bubbles in the resin.
  • the resin constituting the foam include polyolefin-based resins, polyurethane-based resins, and melamine-based resins.
  • Polyolefin-based resins include homopolymers such as ethylene, propylene, butene-1, or 4-methylpentene-1, and other ⁇ -olefins, that is, ethylene, propylene, butene-1, penten-1, It is a random or block copolymer with one or more of hexene-1 or 4-methylpentene-1, or a copolymer obtained by combining them, or a mixture thereof.
  • the density of the porous layer is 3 to 150 kg / m 3 , preferably 6 to 145 kg / m 3 , and more preferably 6 to 100 kg / m 3 . If the density of the porous layer is 3 kg / m 3 or more, the moldability is good, and it is preferable that it is easily available because it is generally commercially available. If the density is 150 kg / m 3 or less, the sound absorbing and insulating material is suitable. It is preferable because it is lightweight and has high workability during installation.
  • the thickness of the porous layer is 3 to 40 mm, preferably 3 to 30 mm.
  • the porous layer can also be composed of a plurality of members. If the thickness of the porous layer is 3 mm or more, wrinkles do not occur, handling is easy, productivity is good, and if the thickness of the member is 40 mm or less, there is no risk of hindering space saving.
  • the porous layer is a layer having a lower density and a thickness than the fiber layer, and it is considered that this structure reduces sound reflection and contributes to sound absorption.
  • the air permeability of the porous layer can be, for example, 10 cc / cm 2 ⁇ s or more.
  • the porous layer has various additives such as colorants, antioxidants, light stabilizers, UV absorbers, neutralizers, nucleating agents, lubricants, and antibacterial agents, as long as the effects of the present invention are not impaired. Agents, flame retardants, plasticizers, and other thermoplastic resins may be added. Further, the surface may be treated with various finishing agents, which may impart functions such as water repellency, antistatic property, surface smoothness, and abrasion resistance.
  • the elastic layer is preferably a layer having substantially no air permeability, and is a layer composed of at least one selected from the group consisting of an independent foam and a rubber sheet.
  • the elastic layer is preferably one or two layers from the viewpoint of reducing the thickness of the sound absorbing / insulating material.
  • examples of the resin constituting the independent foam include polyolefin resins, polyurethane resins, and melamine resins.
  • Polyolefin-based resins include homopolymers such as ethylene, propylene, butene-1, or 4-methylpentene-1, and other ⁇ -olefins, that is, ethylene, propylene, butene-1, penten-1, It is a random or block copolymer with one or more of hexene-1 or 4-methylpentene-1, or a copolymer obtained by combining them, or a mixture thereof.
  • the rubber sheet includes, for example, natural rubber, polysulfide rubber, styrene butadiene rubber (SBR), chlorobrene rubber (CR), acrylonitrile rubber (NBR), butyl rubber (IIR), ethylene propylene.
  • SBR styrene butadiene rubber
  • CR chlorobrene rubber
  • NBR acrylonitrile rubber
  • IIR butyl rubber
  • ethylene propylene ethylene propylene.
  • a sheet made of rubber (EPDM), urethane rubber (PUR), silicone rubber (Si), fluororubber (FKM), chlorosulfonated polyethylene rubber (CSM), ethylene / vinyl acetate rubber (EVA), or the like can be used.
  • the elastic layer preferably has a thickness of 1 mm or more.
  • the upper limit of the thickness of the elastic layer is not particularly limited, but from the viewpoint of space saving, it is preferably 1 to 10 mm, and more preferably 1 to 7 mm.
  • the thickness of each member layer constituting the elastic body layer can be, for example, 50 ⁇ m to 5 mm, preferably 1 mm to 5 mm.
  • the elastic layer has various additives such as colorants, antioxidants, light stabilizers, UV absorbers, neutralizers, nucleating agents, lubricants, and antibacterial agents, as long as the effects of the present invention are not impaired. Agents, flame retardants, plasticizers, and other thermoplastic resins may be added. Further, the surface may be treated with various finishing agents, which may impart functions such as water repellency, antistatic property, surface smoothness, and abrasion resistance.
  • the sound absorbing and insulating material of the present invention is characterized by being excellent in sound absorbing and insulating properties particularly in a low frequency region to a high frequency region (frequency region of 400 to 125000 Hz).
  • the sound absorbing and insulating material of the present invention exhibits sound absorbing and insulating characteristics different from those of the conventional sound absorbing and insulating material, which are particularly excellent in that both sound absorbing and insulating properties can be achieved at the same time.
  • Conventional sound absorbing materials take in and eliminate sound inside without reflecting it on the surface, and sound insulating materials reflect sound on the surface to prevent transmission and improve efficiency.
  • the sound absorbing and insulating material of the present invention controls the flow resistance of sound waves by making a difference in density between the fiber layer and the porous layer on the incident side of sound to transmit sound waves.
  • a sound attenuation effect can be obtained, and as a result of installing a highly airtight elastic body on the transmission side, the thickness is thin and the absorbency in the low frequency region to the high frequency region is absorbed. It is believed that the performance of excellent performance can be obtained.
  • the method for evaluating sound absorption is described in detail in Examples.
  • the average sound transmission loss (average transmission loss) at a frequency of 400 to 12500 Hz is greatly improved as compared with the average transmission loss when the fiber layer is removed from the sound absorbing and insulating material.
  • the average transmission loss differs greatly depending on the presence or absence of the fiber layer, and the sound absorbing and insulating material of the present invention is thin and has a basis weight due to the configuration in which the above-mentioned specific fiber layer is arranged on the incident side of the sound. It has been found that the presence of the fiber layer greatly contributes to the sound absorption and insulation even if it is a small fiber layer.
  • the average transmission loss is preferably improved by 0.4 or more, and more preferably 0.5 or more. The method for evaluating sound insulation is described in detail in Examples.
  • the method for producing the sound absorbing / insulating material is not particularly limited, but for example, one layer of the porous body is laminated on the one layer of the elastic body layer, and one layer is further laminated on the porous layer of the laminated body of the elastic body layer and the porous layer. It can be obtained by a manufacturing method including a step of preparing a fiber layer for forming a fiber aggregate of the above, and a step of superimposing and integrating a plurality of fiber layers in a predetermined order and in a predetermined number of sheets. In addition, in the step of superimposing the fiber layers, a further layer (for example, a protective layer) other than the fiber layer can be further added and laminated.
  • a further layer for example, a protective layer
  • the independent foam used as the elastic layer, the rubber sheet, the foam having communication holes used as the porous layer, the non-woven fabric and / or the woven fabric may be manufactured and used by a known method, or a commercially available product may be selected. Can also be used.
  • the method for laminating and integrating the laminated body composed of the three layers of the fiber layer / porous layer / elastic body layer obtained as described above is not particularly limited, and may be simply superposed without adhesion.
  • Various bonding methods for example, a bonding method by heat bonding with a heated flat roll or embossing roll, a bonding method with a hot melt agent or a chemical adhesive, a bonding method by heat bonding with circulating hot air or radiant heat, etc. can also be adopted. .. From the viewpoint of suppressing deterioration of the physical properties of the fiber layer, a heat bonding method using circulating hot air or radiant heat is particularly preferable.
  • thermocompression bonding with a flat roll or embossed roll the fiber layer is melted and formed into a film, or the area around the embossed point is torn, resulting in performance deterioration such as deterioration of sound absorption characteristics.
  • stable production may be difficult.
  • bonding with a hot melt agent or a chemical adhesive the interfiber gaps of the fiber layer may be filled with the hot melt agent or the chemical adhesive, and the performance may be easily deteriorated.
  • damage to the fiber layer is small and the integration can be performed with sufficient delamination strength, which is preferable.
  • heat bonding with circulating hot air or radiant heat it is not particularly limited, but it is preferable to use a non-woven fabric and a foam made of a heat-sealing composite fiber.
  • ⁇ Average fiber diameter> The fibers were observed using a scanning electron microscope SU8020 manufactured by Hitachi High-Technologies Corporation, and the diameters of 50 fibers were measured using image analysis software. The average value of the fiber diameters of 50 fibers was taken as the average fiber diameter.
  • ⁇ Measurement of sound absorption coefficient and sound transmission loss> Vertically incident sound absorption coefficient and sound transmission when a plane sound wave is vertically incident on a test piece at a frequency of 400 to 12500 Hz in accordance with ASTM E 1050 using the vertically incident sound absorption coefficient measuring device "WinZac MTX manufactured by Nippon Acoustic Engineering Co., Ltd.” The loss was measured.
  • ⁇ Sound transmission loss> The sound transmission loss of each sample was measured in the 1/3 octave band, and the average sound transmission loss was calculated. Comparison of a sound absorbing and insulating material in which a fiber layer / a porous layer / an elastic body layer is laminated with a sample obtained by removing the fiber layer from the sound absorbing and insulating material (that is, only the porous layer and the elastic body layer) as a control. By evaluating, the difference in average acoustic transmission loss was calculated, and this was used as the improvement range.
  • the improvement range indicates the acoustic transmission loss performance in the frequency range of 400 to 12500 Hz, and if the numerical value is high, it is judged that the improvement of the acoustic transmission loss is good. When the value of the improvement width was 0.4 or more, the improvement of the sound transmission loss was evaluated as good ( ⁇ ), and when the improvement width was less than 0.4, the improvement of the sound transmission loss was evaluated as poor ( ⁇ ).
  • the air permeability was measured by a woven fabric air permeability tester (Frazier type method) manufactured by Toyo Seiki Seisakusho Co., Ltd. in accordance with JIS L1913.
  • the air permeability was measured by DIGI THICKNESS TESTER manufactured by Toyo Seiki Seisakusho Co., Ltd. in accordance with JIS K6767 at a pressure of 3.5 gf / cm 2 of 35 mm.
  • a commercially available polyethylene terephthalate card method through-air non-woven fabric (with a basis weight of 18 g / m 2 and a thickness of 60 ⁇ m) was prepared.
  • Fiber layers A, B Kynar (trade name) 3120 which is Arkema's polyvinylidene fluoride-hexafluoropropylene (hereinafter abbreviated as "PVDF-HFP"), is used as a co-solvent of N, N-dimethylacetamide and acetone (60/40 (w)). It was dissolved in / w)) at a concentration of 15% by mass to prepare an electrospinning solution, and 0.01% by mass was added as a conductive auxiliary agent. The PVDF-HFP solution was electrospun on the protective layer to prepare a fiber layer A made of PVDF-HFP ultrafine fibers.
  • PVDF-HFP polyvinylidene fluoride-hexafluoropropylene
  • the conditions for electric field spinning were that a 24 G needle was used, the supply amount of the single-hole solution was 3.0 mL / h, the applied voltage was 35 kV, and the spinning distance was 17.5 cm.
  • the fiber layer A had a basis weight of 0.2 g / m 2 , an average fiber diameter of 80 nm, and a melting temperature of 168 ° C.
  • the average flow pore diameter was 8 ⁇ m, and the air permeability by the Frazier method was 47 cc / cm 2 ⁇ s.
  • the basis weight of the PVDF-HFP ultrafine fibers was adjusted to 3.0 g / m 2, and the fiber layer B was prepared.
  • the average fiber diameter of the obtained PVDF-HFP ultrafine fibers was 80 nm, and the melting temperature was 168 ° C.
  • the average flow pore diameter was 0.7 ⁇ m, and the air permeability by the Frazier method was 0.7 cc / cm 2 ⁇ s.
  • Fiber layer D spun-bonded non-woven fabric
  • ELTAS registered trademark
  • FLAT EH5025 thickness 0.11 mm
  • the fiber layer D is a spunbonded non-woven fabric using flat yarn, and the fiber diameter is a fiber having an elliptical major axis diameter of 40 ⁇ m and a minor axis diameter of 5 ⁇ m.
  • the fiber layer D had an average flow rate pore diameter of 41 ⁇ m, and the air permeability by the Frazier method was 138 cc / cm 2 ⁇ s.
  • Fiber layer E (melt blown non-woven fabric) A commercially available non-woven fabric material, P010SW-00X (thickness 0.13 mm) manufactured by Tapirus Co., Ltd., was used as the fiber layer E.
  • the fiber diameter of the fiber layer E was 2.7 ⁇ m.
  • the fiber layer E had an average flow rate pore diameter of 30 ⁇ m and an air permeability of 130 cc / cm 2 ⁇ s by the Frazier method.
  • Porous layer ⁇ (urethane foam foam) Calmflex (registered trademark) F-2 (density 25 kg / m 3 , thickness 25 mm) manufactured by Inoac Corporation, which is a commercially available urethane foam sheet, was used as the porous layer ⁇ .
  • the air permeability of the porous layer ⁇ by the Frazier method was 50 cc / cm 2 ⁇ s.
  • a commercially available felt material, needle felt manufactured by Nitto Supply Co., Ltd. (density 80 kg / m 3 , thickness 10 mm) was used as the porous layer ⁇ .
  • Three porous layers ⁇ were laminated and heated and compressed at 4 MPa 60 ° C. for 10 minutes with a Mini Test Press machine manufactured by Toyo Seiki Co., Ltd. to obtain a thickness of 25 mm as a porous layer ⁇ .
  • the density of the porous layer ⁇ was 96 kg / m 3 .
  • Each air permeability by Frazier method the porous layer ⁇ is 22cc / cm 2 ⁇ s, the porous layer ⁇ was 18cc / cm 2 ⁇ s.
  • Elastic body layer ⁇ (rubber sheet) A commercially available black natural rubber sheet, GS-11 (thickness 3 mm) manufactured by WAKI SANGYO, was used as the elastic layer ⁇ .
  • Elastic body layer ⁇ (poron sponge) A commercially available poron sponge (independent foam), PON-04 (thickness 5 mm) manufactured by WAKI SANGYO, was used as the elastic layer ⁇ .
  • Example 1 Using the fiber layer A, the porous layer ⁇ , and the elastic layer ⁇ formed on the protective layer, they are overlapped so as to form a protective layer / fiber layer A / porous layer ⁇ / elastic layer ⁇ , and have a thickness of 16.6 mm.
  • a sample for measuring the sound absorption and insulation rate was prepared by cutting out a circular diameter. When the average value of the sound absorption coefficient was calculated, it was 0.78. The average value of the sound transmission loss was calculated to be 45.4.
  • Reference Example 1 (porous layer ⁇ / elastic layer ⁇ ) without a fiber layer as a control, the difference in the average value of the acoustic transmission loss was taken to calculate the improvement range. The improvement range was 1.4, which was good.
  • Example 2 Using the fiber layer E, the porous layer ⁇ , and the elastic layer ⁇ , they are overlapped so as to form the fiber layer E / the porous layer ⁇ / the elastic layer ⁇ , and cut out into a circle having a diameter of 16.6 mm for measuring the sound absorption and insulation rate. I made a sample. When the average value of the sound absorption coefficient was calculated, it was 0.76. When the average value of the sound transmission loss was calculated, it was 44.7. Using Reference Example 1 (porous layer ⁇ / elastic layer ⁇ ) without a fiber layer as a control, the difference in the average value of the acoustic transmission loss was taken to calculate the improvement range. The improvement range was 0.7, which was good.
  • Example 3 Using the fiber layer A, the porous layer ⁇ , and the elastic layer ⁇ formed on the protective layer, they are overlapped so as to form a protective layer / fiber layer A / porous layer ⁇ / elastic layer ⁇ , and 16.6 mm. A sample for measuring the sound absorption and insulation rate was prepared by cutting out a circular diameter. When the average value of the sound absorption coefficient was calculated, it was 0.84. The average value of the sound transmission loss was calculated to be 45.4. Using Reference Example 2 (porous layer ⁇ / elastic layer ⁇ ) without a fiber layer as a control, the difference in the average value of the acoustic transmission loss was taken to calculate the improvement range. The improvement range was 1.1, which was good.
  • Example 4 Using the fiber layer A, the porous layer ⁇ , and the elastic layer ⁇ formed on the protective layer, they are overlapped so as to form a protective layer / fiber layer A / porous layer ⁇ / elastic layer ⁇ , and 16.6 mm.
  • a sample for measuring the sound absorption coefficient was prepared by cutting out a circular diameter. When the average value of the sound absorption coefficient was calculated, it was 0.83. When the average value of the sound transmission loss was calculated, it was 55.1.
  • Reference Example 3 (porous layer ⁇ / elastic layer ⁇ ) without a fiber layer as a control, the difference in the average value of the acoustic transmission loss was taken to calculate the improvement range. The improvement range was 4.1, which was good.
  • Example 5 Using the fiber layer D, the porous layer ⁇ , and the elastic layer ⁇ , they are overlapped so as to form the fiber layer D / the porous layer ⁇ / the elastic layer ⁇ , and cut out into a circle having a diameter of 16.6 mm to measure the sound absorption coefficient. It was created. When the average value of the sound absorption coefficient was calculated, it was 0.83. When the average value of the sound transmission loss was calculated, it was 51.7. Using Reference Example 3 (porous layer ⁇ / elastic layer ⁇ ) without a fiber layer as a control, the difference in the average value of the acoustic transmission loss was taken to calculate the improvement range. The improvement range was 0.7, which was good.
  • Example 6 Using the fiber layer A, the porous layer ⁇ , and the elastic layer ⁇ formed on the protective layer, they are overlapped so as to form a protective layer / fiber layer A / porous layer ⁇ / elastic layer ⁇ , and have a thickness of 16.6 mm.
  • a sample for measuring the sound absorption coefficient was prepared by cutting out a circular diameter. When the average value of the sound absorption coefficient was calculated, it was 0.63. When the average value of the sound transmission loss was calculated, it was 51.1.
  • Reference Example 4 porous layer ⁇ / elastic layer ⁇
  • the difference in the average value of the acoustic transmission loss was taken to calculate the improvement range.
  • the improvement range was 4.4, which was good.
  • Example 1 The configurations of Examples 1 to 6 and Reference Examples 1 to 4 are summarized in Table 1, the vertical incident sound absorption coefficient is summarized in Table 2, and the improvement range of the acoustic transmission loss and the acoustic transmission loss is summarized in Table 3.
  • Comparative Examples 1 to 8 are summarized in Table 4, the vertical incident sound absorption coefficient is summarized in Table 5, and the improvement range of the acoustic transmission loss and the acoustic transmission loss is summarized in Table 6.
  • the sound absorbing and insulating material of the present invention is particularly excellent in sound absorbing property and sound transmission loss in the low frequency region to the high frequency region without increasing the thickness, and the sound absorbing and insulating material in the field where noise in the low frequency region to the high frequency region becomes a problem.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
  • Laminated Bodies (AREA)

Abstract

La présente invention aborde le problème de la fourniture d'un matériau absorbant/isolant acoustique qui présente d'excellentes performances d'isolation acoustique, de la plage des basses fréquences jusqu'à la plage des hautes fréquences.　Ce matériau absorbant/isolant acoustique comprend une couche de fibres, une couche poreuse et une couche élastique. La couche de fibres a un diamètre de pores à écoulement moyen de 1,0 à 60 µm et une perméabilité à l'air de 30 à 220 cc/cm2·s telle que mesurée par la méthode Frazier. La couche poreuse comprend au moins une substance choisie dans le groupe constitué par un corps en mousse comprenant des trous continus, un non-tissé et un tissu. La couche poreuse a une épaisseur de 3 à 40 mm et une masse volumique à la fois inférieure à celle de la couche de fibres et dans la plage de 3 à 150 kg/m3. La couche élastique comprend au moins une substance choisie dans le groupe constitué par un corps en mousse indépendant et une feuille de caoutchouc. La couche de fibres est disposée plus près du côté sur lequel le son est incident par rapport à la couche poreuse et la couche élastique.
PCT/JP2020/030447 2019-09-13 2020-08-07 Matériau absorbant/isolant acoustique WO2021049224A1 (fr)

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CN113202198A (zh) * 2021-05-31 2021-08-03 李德良 一种新型橡塑隔音毡及其制作工艺

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CN115503305B (zh) * 2022-09-15 2023-10-27 泰山玻璃纤维有限公司 复合阻隔膜及其制备方法

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JP2019043014A (ja) * 2017-08-31 2019-03-22 旭化成株式会社 複合吸音材
WO2019172016A1 (fr) * 2018-03-08 2019-09-12 Jnc株式会社 Élément d'absorption acoustique stratifié

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JP2019043014A (ja) * 2017-08-31 2019-03-22 旭化成株式会社 複合吸音材
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