WO2021048091A1 - Vorrichtung zum verarbeiten eines partikelschaummaterials zum herstellen eines partikelschaumformteils - Google Patents
Vorrichtung zum verarbeiten eines partikelschaummaterials zum herstellen eines partikelschaumformteils Download PDFInfo
- Publication number
- WO2021048091A1 WO2021048091A1 PCT/EP2020/075019 EP2020075019W WO2021048091A1 WO 2021048091 A1 WO2021048091 A1 WO 2021048091A1 EP 2020075019 W EP2020075019 W EP 2020075019W WO 2021048091 A1 WO2021048091 A1 WO 2021048091A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- unit
- working medium
- processing unit
- processing
- molding tool
- Prior art date
Links
- 239000002245 particle Substances 0.000 title claims abstract description 85
- 239000006261 foam material Substances 0.000 title claims abstract description 42
- 239000006260 foam Substances 0.000 title claims abstract description 22
- 238000002360 preparation method Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 238000000465 moulding Methods 0.000 claims description 167
- 238000000034 method Methods 0.000 claims description 140
- 238000003860 storage Methods 0.000 claims description 61
- 238000002156 mixing Methods 0.000 claims description 59
- 230000003750 conditioning effect Effects 0.000 claims description 50
- 238000007493 shaping process Methods 0.000 claims description 48
- 239000000126 substance Substances 0.000 claims description 48
- 239000000203 mixture Substances 0.000 claims description 39
- 229920006395 saturated elastomer Polymers 0.000 claims description 11
- 238000010097 foam moulding Methods 0.000 claims description 7
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000004220 aggregation Methods 0.000 claims 1
- 230000002776 aggregation Effects 0.000 claims 1
- 238000004140 cleaning Methods 0.000 description 32
- 239000007789 gas Substances 0.000 description 20
- 238000001035 drying Methods 0.000 description 18
- 239000007788 liquid Substances 0.000 description 16
- 238000005496 tempering Methods 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 239000011261 inert gas Substances 0.000 description 4
- 229920002725 thermoplastic elastomer Polymers 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002123 temporal effect Effects 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 229920006248 expandable polystyrene Polymers 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/36—Feeding the material to be shaped
- B29C44/38—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
- B29C44/44—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length in solid form
- B29C44/445—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length in solid form in the form of expandable granules, particles or beads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
- B29C35/049—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using steam or damp
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3415—Heating or cooling
- B29C44/3426—Heating by introducing steam in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/60—Measuring, controlling or regulating
Definitions
- the invention relates to a device for processing a particle foam material for producing a particle foam molded part, comprising at least one functional unit through which at least one working medium usable or used in the operation of the device can flow or flow through at least in sections during operation of the device, at least one feed unit for feeding the or at least one working medium that can be used or used during operation of the device in the at least one functional unit, and at least one discharge unit for discharging the or at least one working medium that can be used or used during operation of the device from the at least one functional unit.
- Corresponding - regularly also referred to as molding machines - devices for processing a particle foam material to produce a particle foam molded part are basically known from the prior art and typically include one or more functional units which, when corresponding devices are in operation, a working medium, such as. B. steam, supplied or from which a working medium such. B. water is discharged.
- a working medium such as. B. steam
- a working medium such as. B. water
- the working medium discharged from the respective functional units of the corresponding devices has so far typically not been processed on the device side, which is a condition in need of improvement with regard to the efficiency of the operation of the corresponding devices - especially from the point of view of energy and media consumption.
- the invention is based on the object of specifying a device for processing a particle foam material for producing a particle foam molded part which is improved in comparison, in particular with regard to the efficiency of operation.
- a first aspect of the invention relates to a device for processing a particle foam material to produce a particle foam molded part.
- the device can also be referred to or viewed as an automatic molding machine.
- the device is generally set up for processing a particle foam material to produce a particle foam molding.
- the device is therefore set up to carry out at least one work process for processing a particle foam material to produce a particle foam molded part.
- an expansion or connection process of a particle foam material for producing a particle foam molding can be regarded as an example of a corresponding work process.
- a particle foam material which can be or is to be processed by means of the device is typically an expandable or expanded plastic particle material.
- the particle foam material can e.g. B. be formed by expandable or expanded plastic particles or comprise expandable or expanded plastic particles.
- PP or EPP expanded and / or expandable polypropylene
- PS or EPS expanded and / or expandable polystyrene
- TPE expanded and / or expandable thermoplastic elastomer
- particle foam material can therefore also include mixtures of expandable or expanded particle materials or particles which differ in at least one chemical and / or physical parameter.
- a working medium is generally an, in particular liquid, vapor or gaseous energy carrier medium, such as. B. a liquid, i. H. in particular water to produce steam, d. H. in particular superheated steam, or a gas which, during the operation of the device, generates energy, d. H. in particular thermal energy, kinematic energy, etc., absorbs or emits or is designed for this purpose.
- the device comprises at least one functional unit through which, during operation of the device, at least one working medium that can be used or used in the operation of the device can be flowed through or flowed through, at least in sections.
- at least one functional unit is primarily referred to below, the corresponding explanations also apply in an analogous manner to several functional units.
- a corresponding functional unit typically comprises a flow channel structure comprising at least one flow channel structure through which the working medium that can be used or used in the context of the operation of the device can flow or through which flow can flow.
- a respective flow channel typically comprises at least one flow channel inlet, at least one flow channel outlet and at least one flow channel segment extending between the at least one flow inlet and the at least one flow channel outlet.
- the or at least one functional unit can, for. B. be designed as a shaping cavity delimiting molding tool unit or include such.
- a corresponding functional unit can therefore be set up in the form of a molding tool unit for the actual processing of a particle foam material for making a particle foam molded part.
- a corresponding molding tool unit can have one or more molding tool unit elements, i. H. z. B. each comprise a part of the forming cavity delimited by the mold unit defining mold elements or halves.
- the or at least one functional unit, for. B. be designed as a steam generating unit for generating steam or include such.
- a corresponding functional unit can therefore be in the form of a steam generating unit for generating steam, i. H. in particular industrious or saturated steam, be set up.
- a corresponding steam generation unit can be set up, for example, to generate steam by converting water into steam, in particular industrial or saturated steam.
- a corresponding steam generating unit can have one or more steam generating elements, i. H. z. B. heating elements include.
- the or at least one functional unit for. B. as, in particular chamber-like or -shaped, steam storage unit for storing steam, in particular superheated or saturated steam, which supplies a molding tool unit delimiting a molding cavity, or comprise such a unit.
- a corresponding functional unit can therefore be in the form of a steam storage unit for storing steam, d. H. in particular superheated or saturated steam, be set up.
- a corresponding steam storage unit can have one or more steam storage elements, i. H. z. B. steam chamber elements include.
- the or at least one functional unit, for. B. as a pressure generating unit for generating pressure-changed working medium - under a pressure-changed is in particular a working medium with a pressure level increased or decreased compared to an initial or reference pressure level - be designed or include such.
- a corresponding functional unit can therefore be in the form of a pressure generating unit for generating pressure-modified working medium, d. H. in particular compressed air to be set up.
- a corresponding pressure generation unit can be set up, for example, to generate compressed air by compressing (compressing) air or to generate pressure-reduced air by releasing compressed air.
- a corresponding pressure generating unit can have one or more pressure generating elements, d. H. z. B. Compressor or expansion elements include.
- the or at least one functional unit for. B. as, in particular chamber-like or -shaped, pressure storage unit for storing a pressure-changed, in particular pressure-increased, working medium, for example compressed air, to be supplied to a molding tool unit delimiting a molding cavity, or comprising such a pressure.
- a corresponding functional unit can therefore be set up in the form of a pressure storage unit for storing pressure-changed working medium, ie for example compressed air.
- a corresponding pressure storage unit can comprise one or more pressure storage elements, that is to say for example pressure chamber elements.
- the or at least one functional unit can be designed as a temperature control unit, which is designed for temperature control of at least one further functional unit, in particular for temperature control of a molding tool unit delimiting a molding cavity, of the device or includes such a unit.
- a corresponding functional unit can therefore be in the form of a temperature control unit for temperature control of at least one further functional unit, such as, for. B. a mold unit, a steam generating unit, a steam storage unit, etc., be set up.
- a corresponding temperature control unit can have one or more temperature control elements, i. H. z. B. by a temperature-controlled or temperature-controlled medium flow through or flow through temperature control channel elements include.
- the device further comprises at least one feed unit for feeding the or at least one working medium usable or used in the context of the operation of the device into at least one corresponding functional unit.
- a corresponding supply unit is therefore set up for supplying the or at least one working medium that can be used or used in the context of the operation of the device into at least one corresponding functional unit.
- a corresponding feed unit typically comprises a flow channel structure comprising at least one flow channel structure that can be flowed through or flowed through by the working medium that can be used or used in the context of the operation of the device.
- a corresponding flow channel structure can be formed by one or more line elements.
- a respective flow channel typically comprises at least one flow channel inlet, at least one flow channel outlet and at least one flow channel segment extending between the at least one flow inlet and the at least one flow channel outlet.
- a corresponding supply unit can further comprise a flow generating unit which is set up to generate a flow of a working medium to be supplied to a corresponding functional unit or to control the flow of a working medium to be supplied to a corresponding functional unit.
- a corresponding flow generation unit can, for. B.
- the device further comprises at least one discharge unit for discharging the or at least one working medium usable or used in the context of the operation of the device from at least one corresponding functional unit.
- a corresponding discharge unit is therefore set up to discharge the or at least one working medium that can be used or used in the context of the operation of the device from at least one corresponding functional unit.
- a corresponding discharge unit typically comprises a flow channel structure comprising at least one flow channel structure that can be flowed through or through which the working medium can be used or used in the context of the operation of the device.
- a corresponding flow channel structure can be formed by one or more line elements.
- a respective flow channel typically comprises at least one flow channel inlet, at least one flow channel outlet and at least one flow channel segment extending between the at least one flow inlet and the at least one flow channel outlet.
- a corresponding discharge unit can further comprise a flow generation unit which is set up to generate a flow of a working medium to be discharged from a corresponding functional unit or to control the flow of a working medium to be discharged from a corresponding functional unit.
- a corresponding flow generation unit can, for. B. be designed as a pump unit or include such.
- a corresponding functional unit can typically be or is connected in terms of flow to a corresponding feed unit and a corresponding discharge unit.
- a corresponding supply unit and a corresponding discharge unit there is typically a fluidic connection (flow connection) which in particular enables a working medium to be supplied to a functional unit to be supplied and / or a working medium to be discharged from a functional unit to be discharged.
- the device further comprises at least one processing unit that can be or is connected to the feed unit and / or the discharge unit.
- the processing unit is set up for processing the or at least one working medium that can be used or used in the context of operating the device.
- the processing unit is set up, in particular, to process a working medium to be fed to a corresponding functional unit by means of a corresponding feed unit, and / or is set up to process a working medium from a corresponding functional unit by means of a corresponding one To prepare discharge unit discharged working medium.
- one processing unit is mainly referred to below, the corresponding explanations also apply in an analogous manner to several processing units.
- the processing unit can be set up to carry out several processing processes, i. H. in particular, several different preparation processes to be carried out simultaneously or staggered in time. Using the processing unit, several working media can be processed simultaneously or at different times. Different treatment processes can influence one another, in particular through an exchange of the energy consumed or released in the course of the respective treatment processes.
- exothermic preparation processes for preparing a first working medium can influence endothermic preparation processes for preparing a further working medium, i. H. in particular condition or support.
- the working medium to be cooled d. H. z. B. a condensate, in a first treatment process to be removed or removed thermal energy from a working medium to be heated, d. H. z. B. a gas can be supplied in a second treatment process or vice versa.
- the processing unit can optionally be equipped with energy exchangers, i. H. especially heat exchangers.
- the processing unit is set up in particular to process a working medium with regard to at least one specific target parameter.
- a target parameter can be a certain chemical and / or physical property of the working medium to be reprocessed or reprocessed, which is necessary or expedient for the use of the reprocessed working medium in a working process of the device. It is therefore possible to prepare a working medium originating from a first work process of the device with a view to reuse in the same work process of the device or with regard to use in another work process of the device.
- the processing unit therefore enables the processing of the or a working medium that can be used or used in the context of the operation of the device and thus the possibility of, in particular multiple, reuse of a working medium as well as the possibility of implementing a direct device-internal media recycling, which in terms of efficiency the operation of the device - for example from the point of view of energy and media consumption - represents a considerable improvement over the prior art mentioned at the beginning.
- the processing unit is typically connected to the device in terms of control technology.
- the processing unit is therefore operated, ie one or more processing processes can be carried out by the processing unit, by a hardware and / or software-implemented control unit of the device controllable.
- a hardware and / or software-implemented control unit of the device controllable Between the control unit of the device and the processing unit, ie in particular a control device that controls the operation of the processing unit, there is therefore an in particular multidirectional data or communication connection via which control information controlling at least the operation of the processing unit can be transmitted to the processing unit.
- the device can therefore comprise a control unit which is set up to generate control information that controls the operation of the processing unit.
- the control unit can in particular be set up to generate corresponding control information on the basis of current and / or future operating and / or process parameters of the device or a functional unit of the device.
- the control unit is, as mentioned, via an in particular multidirectional data or communication connection, via which control information controlling the operation of the processing unit can be transmitted to the processing unit, in terms of data with the processing unit, i.e. in particular with a control device controlling the operation of the processing unit , connected.
- the control unit can be a central control unit of the device, which is set up to control the operation of at least one functional unit of the device and the operation of the processing unit, i. H. generate corresponding control information for controlling the operation of at least one functional unit of the device and the processing unit.
- the processing unit can be structurally connected to the device.
- the processing unit can specifically, for. B. be structurally connected to a, in particular frame-like or rack-like, housing structure of the device (direct connection) or connected to at least one functional unit of the device structurally connected to a housing structure of the device (indirect connection).
- the processing unit can therefore, for. B. be structurally integrated into the device.
- the device can therefore comprise a housing structure, in particular a frame-like or rack-like structure.
- the at least one processing unit can be arranged or formed on or in the housing structure or on or in a functional unit arranged or formed on or in the housing structure, in particular via form-fitting and / or force-fitting and / or cohesive connection interfaces.
- other units of the device i. H. in particular the functional unit and / or the feed unit and the discharge unit can be structurally connected in a corresponding manner to a housing structure of the device.
- the processing unit can be arranged between the feed unit and the discharge unit.
- the arrangement of the processing unit relative to the supply unit can therefore be selected in such a way that the supply unit communicates via the processing unit the processing unit processed working medium can be made available.
- the processing unit can therefore be arranged upstream of the feed unit in terms of flow.
- the arrangement of the processing unit relative to the discharge unit can therefore be selected such that a working medium to be processed by means of the processing unit can be made available to the processing unit via the discharge unit.
- the processing unit can therefore be arranged downstream of the discharge unit in terms of flow.
- the processing unit can be arranged connected between the supply unit and the discharge unit to form a, in particular closed, flow circuit of the or at least one working medium usable or used in the context of the operation of the device.
- a corresponding flow circuit unit thus forms a, in particular closed, flow circuit for the or a working medium, which flow circuit enables working medium to flow in from the processing unit into a functional unit and to allow working medium to flow out of the functional unit into the processing unit.
- the supply or inflow of the working medium from the processing unit into the functional unit typically takes place via or by means of the supply unit.
- the discharge or outflow of the working medium from the functional unit typically takes place via or by means of the discharge unit.
- the flow circuit unit can be formed by the functional unit and / or the processing unit and / or the supply unit and / or the removal unit, or the functional unit and / or the processing unit and / or the supply unit and / or the removal unit form components of the flow circuit unit can.
- the flow circuit unit is typically formed by a flow channel structure comprising one or more flow channels. At least one first flow channel can be set up or provided for the supply or inflow of working medium from the processing unit into the or at least one functional unit, and at least one second flow channel can be set up for discharging or outflowing working medium from the or at least one functional unit into the processing unit or be provided.
- the flow channels forming the flow channel structure of the flow circuit unit can form a closed flow circuit.
- the flow channels forming the flow channel structure of the flow circuit unit can extend at least in sections, optionally completely, through the functional unit and / or the processing unit and / or the feed unit and / or the discharge unit.
- the processing unit can be set up to change at least one chemical and / or physical parameter of the or at least one working medium that can be used or used in the context of the operation of the device.
- the processing of the working medium can therefore take place by changing at least one chemical and / or physical parameter of the working medium.
- Which change, which chemical and / or physical parameter of the working medium has to be made for its preparation typically results from the current chemical and / or physical parameters of the working medium and the chemical and / or physical requirements of a specific work process in which the or processed working medium is to be used or used.
- the processing unit can, for. B. to change, d. H. be set up in particular to increase or decrease the pressure of the or at least one working medium that can be used or used in the context of the operation of the device.
- the processing of the working medium can therefore take place by changing the pressure of the working medium.
- the processing unit can be designed as a pressure change unit or comprise one.
- a corresponding pressure change unit can, for. B. be designed as a compressor unit.
- the processing unit can alternatively or in addition to the change, i. H. be set up in particular to increase or decrease the temperature of the or at least one working medium that can be used or used in the context of the operation of the device.
- the processing of the working medium can therefore alternatively or additionally take place by changing the temperature of the working medium.
- the processing unit can be designed as a temperature change unit or comprise such a unit.
- a corresponding temperature change unit can, for. B. be designed as a heating and / or cooling unit.
- the processing unit can be set up as an alternative or in addition to changing the physical state of the or at least one working medium that can be used or used in the context of the operation of the device.
- the processing of the working medium can therefore alternatively or additionally take place by changing the aggregate state of the working medium.
- the processing unit can be designed as a physical state change unit or it can comprise such a unit.
- a corresponding physical state change unit can, for. B. be formed by a corresponding pressure change unit and a corresponding temperature change unit.
- the processing unit can alternatively or additionally be set up to change, ie in particular to increase or decrease, the energy content or content of the or at least one working medium that can be used or used in the context of the operation of the device.
- the preparation of the working medium can therefore be an alternative or a supplement by changing the energy content or content, ie e.g. the enthalpy, of the working medium.
- the processing unit can be designed as an energy content changing unit or it can comprise such a unit.
- a corresponding energy content change unit can also, for. B. be formed by a corresponding pressure change unit and a corresponding temperature change unit.
- the processing unit can alternatively or in addition to the change, i. H. be set up in particular to increase or decrease the flow properties, in particular the flow velocity and / or the flow profile, of the or at least one working medium that can be used or used in the context of the operation of the device.
- the processing of the working medium can therefore alternatively or additionally take place by changing the flow properties of the working medium.
- the processing unit can be designed as a flow characteristic changing unit or it can comprise such a unit.
- a corresponding flow properties change unit can, for. B. be formed by a pump unit, by a nozzle unit or by a diffuser unit.
- the processing unit can be set up as an alternative or in addition to changing the chemical composition of the or at least one working medium that can be used or used in the context of the operation of the device.
- the processing of the working medium can therefore alternatively or additionally take place by changing the chemical composition of the working medium.
- the processing unit can be designed as a substance concentration change unit or comprise one which is used to change the concentration of at least one substance forming a component of the working medium. B. to be understood as a pure substance or a substance compound - is set up.
- a corresponding substance concentration change unit is therefore set up in particular to reduce the concentration of at least one substance forming a component of the working medium from a first concentration, which in extreme cases can also be 0% or 100%, to a second concentration, which in extreme cases can also be 100% or 0%. amount to change, d. H. in particular to degrade to increase.
- One or more substances can therefore also be added to or removed from the working medium via a corresponding substance concentration change unit; the chemical composition of the working medium can be changed in this way.
- the processing unit can be set up to remove, in particular particulate, impurities from the or at least one working medium that can be used or used in the context of the operation of the device.
- the processing of the working medium can therefore alternatively or additionally take place by removing impurities from the working medium and thus by cleaning the working medium.
- the processing unit can be designed as a cleaning unit or comprise one.
- a corresponding cleaning unit can, for. B. be designed as a filter unit.
- the device can comprise at least one, in particular buffer-like or buffer-shaped, storage unit that can be arranged or arranged upstream of the processing unit and is set up to store working medium to be fed into the processing unit, in particular for processing there. Consequently, a working medium to be processed by means of the processing unit can initially be stored in a corresponding storage unit, i. H. in particular in a corresponding storage volume of a corresponding storage unit and then, in particular as required, fed to the processing unit.
- a corresponding storage unit can therefore be arranged in the area of the discharge unit, connected between the functional unit and the processing unit.
- several corresponding storage units can be arranged between the functional unit and the processing unit. In this context, both arrangements or configurations of corresponding memory units connected in parallel and arrangements or configurations of corresponding memory units connected in series are conceivable. If there are several storage units, these can be the same or different in terms of their respective storage volumes.
- the device can comprise at least one, in particular buffer-like or buffer-shaped, storage unit that can be arranged or arranged downstream of the processing unit and is set up to store working medium to be discharged from the processing unit, in particular processed. Consequently, a working medium processed by means of the processing unit can initially be stored in a corresponding storage unit, i. H. in particular in a corresponding storage volume of a corresponding storage unit and then, in particular as required, fed to the functional unit.
- a corresponding storage unit can therefore be arranged in the area of the feed unit, connected between the processing unit and the functional unit.
- several corresponding storage units can be arranged between the processing unit and the functional unit. In this context, both arrangements or configurations of corresponding memory units connected in parallel and arrangements or configurations of corresponding memory units connected in series are conceivable. If there are several storage units, these can be the same or different in terms of their respective storage volumes.
- a functional unit can be a molding tool unit delimiting a molding cavity.
- the feed unit can be used for feeding the or a working medium that can be used or used in the context of the operation of the device into a corresponding molding tool unit, i. H. be set up in particular in a shaping cavity delimited by a corresponding shaping tool unit.
- the feed unit can in particular be set up to feed the or at least one working medium usable or used in the context of the operation of the device to the molding tool unit for carrying out an expansion process or operation of a particle foam material that is filled into the molding cavity and is to be processed by means of the device.
- the working medium that can be supplied or supplied via the supply unit can therefore be an expansion process or operation, i.e. an expansion process.
- H. generally a connection process or operation, a particle foam material filled into the shaping cavity and processed by means of the device.
- the working medium is typically an energy carrier, the properties of which enable a corresponding expansion or connection process of a particle foam material that is filled into the shaping cavity and is to be processed by means of the device.
- a working medium having a sufficient amount of thermal energy ie. H. z. B. steam or industrial or saturated steam, used or used.
- the feed unit can be set up to contain the or at least one working medium that can be used or used in the context of the operation of the device to carry out at least one conditioning process of at least one in the shaping cavity by an expansion process of a particle foam material that is filled into the shaping cavity and is to be processed by the device to supply produced particle foam molding.
- a conditioning process it can be, for. B. be an inerting, cleaning, tempering or drying process.
- the working medium that can be fed in or fed in via the feed unit can therefore require at least one conditioning process, ie in particular an inerting, cleaning, tempering or drying process, of a corresponding molded particle foam part.
- the working medium is typically an energy carrier, the properties of which enable a corresponding conditioning process.
- an inert gas such as. B. argon
- a cleaning liquid such as. B. water, or a cleaning gas such. B. air, especially purified air
- a gas such as. B. air, in particular compressed or compressed air
- a tempering process can be a tempered liquid such. B. tempered water, or a tempered gas such. B. tempered air, especially compressed or compressed air, used or used.
- the conditioning process can be carried out during or after the production of the particle foam molding.
- the feed unit can be set up to feed the or at least one working medium that can be used or used in the context of the operation of the device to the molding tool unit in order to carry out at least one conditioning process of the molding tool unit.
- a conditioning process it can be, for. B. be an inerting, cleaning, tempering or drying process.
- the working medium that can be fed in or fed in via the feed unit can therefore have at least one conditioning process, d. H. in particular an inerting, cleaning, tempering or drying process of the molding tool unit.
- the working medium is typically an energy carrier, the properties of which enable a corresponding conditioning process.
- an inert gas such as. B. argon, used or used.
- a cleaning liquid such as. B. water, or a cleaning gas such. B. air, especially purified air
- a gas such as. B. air, in particular compressed or compressed air
- a temperature control process a temperature-controlled liquid, such as. B. tempered water, or a tempered gas such. B. tempered air, especially compressed or compressed air, used or used.
- the conditioning process can be carried out before, during or after an expansion process of a particle foam material filled into the shaping cavity.
- the feed unit can be set up to carry out at least one conditioning process of the molding cavity delimited by the molding tool unit, in particular in a state that is not filled with a particle foam material to be processed, or at least one working medium that can be used or used in the context of the operation of the device Feed cavity.
- a conditioning process it can be, for. B. an inerting, cleaning, tempering or drying process.
- the working medium that can be supplied or supplied via the supply unit can therefore cause at least one conditioning process, ie in particular an inerting, cleaning, tempering or drying process, of the molding tool unit, ie in particular the molding cavity delimited by the molding tool unit.
- the working medium is typically an energy carrier, the properties of which enable a corresponding conditioning process.
- an inert gas such as. B. argon
- a cleaning liquid such as. B. water, or a Cleaning gas such. B. air, especially purified air
- a gas such as. B. air, in particular pressure or compressed air
- a temperature-controlled liquid such as. B. tempered water, or a tempered gas such. B. tempered air, used or used.
- conditioning processes are possible in all cases, i. H. z. B. inerting processes and / or cleaning processes and / or drying processes and / or temperature control processes are conceivable.
- Corresponding conditioning processes can be carried out simultaneously or staggered in time.
- the control of the corresponding conditioning processes can take place via a hardware and / or software-implemented control unit of the device.
- the control unit is therefore set up to generate control information that controls the operation of the feed unit and / or the discharge unit in order to carry out corresponding conditioning processes.
- the control unit can in particular be set up to process system, user or process-specific specifications for one or more conditioning processes, i. H. in particular to generate corresponding control information for controlling the operation of the feed unit and / or the discharge unit on the basis of corresponding specifications.
- the feed unit can comprise one or more feed lines, via which a specific working medium is fed into a molding tool unit, i. H. can be fed in particular into a shaping cavity delimited by a shaping tool unit.
- a control valve unit can be assigned or assigned to each supply line.
- a respective control valve unit can be transferred into a first state (open state), for example by opening a control valve element movably mounted between an open and a closed position, in which a respective working medium can be fed into a molding tool unit, i. H.
- a second state in which a respective working medium is supplied via the respective feed line into a molding tool unit, d. H. in particular in a shaping cavity delimited by a shaping tool unit, is not possible.
- the discharge unit can comprise one or more discharge lines, via which a specific working medium from a molding tool unit, ie in particular from a molding cavity delimited by a molding tool unit, is deductible.
- a control valve unit can be assigned or assigned to each discharge line.
- a respective control valve unit can be transferred into a first state (open state), for example by opening a control valve element movably mounted between an open and a closed position, in which a respective working medium can be discharged via the respective discharge line from a molding tool unit, ie in particular from a by a molding tool unit limited molding cavity, is possible, and, for example, by closing the or a control valve element movably mounted between an open and a closed position, can be transferred into a second state (closed state), in which a respective working medium can be discharged via the respective A discharge line from a molding tool unit, ie in particular from a molding cavity delimited by a molding tool unit, is not possible.
- Respective feed device-side control valve units and / or respective discharge device-side control valve units can be operated as a function of or independently of one another, d. H. in particular are converted into respective first and second states as a function of or independently of one another.
- a first working medium can be supplied to a mold unit and at a later point in time by transferring a control valve unit assigned to a further supply line in the first state - while all other control valve units are or will be transferred to the second state - a further working medium is fed into the molding tool unit.
- the principle can of course also be implemented with more than two feed lines.
- a first working medium can be discharged from a mold unit and at a later point in time by transferring a control valve unit assigned to a further discharge line in the first state - while all the other control valve units are or will be transferred to the second state - another working medium is discharged from the molding tool unit.
- the principle can of course also be implemented with more than two feed lines.
- respective supply device-side control valve units i. H. in particular their transfer to the first or second state and / or respective control valve units on the discharge device side, d. H. in particular their transfer to the first or second state
- the control unit is therefore set up to generate control information controlling the operation of the respective supply device-side and / or discharge-device-side control valve units.
- the control unit can in particular be set up to process system, user or process-specific specifications for the operation of one or more control valve units, i. H. in particular to generate corresponding control information for controlling the operation of the respective supply device-side and / or discharge device-side control valve units on the basis of corresponding specifications.
- the working medium is a working medium mixture comprising at least two working mediums which differ in at least one chemical and / or physical parameter, d. H. z. B. a mixture of at least one gas and at least one liquid or a mixture of at least two different gases or a mixture of at least two different liquids
- the supply unit for supplying at least two can be in at least one chemical and / or
- the device can comprise at least one mixing unit which can be assigned or assigned to a molding tool unit, ie in particular a molding cavity delimited by a molding tool unit, which mixing unit is used for mixing at least two at least one chemical and / or physical parameter differentiating working media is set up with the formation of a working media mixture.
- a mixing unit which can be assigned or assigned to a molding tool unit, ie in particular a molding cavity delimited by a molding tool unit, which mixing unit is used for mixing at least two at least one chemical and / or physical parameter differentiating working media is set up with the formation of a working media mixture.
- the mixing unit typically comprises an inlet via which at least two working media to be mixed can be fed to the mixing unit to generate a working medium mixture, and an outlet via which a working medium mixture generated by means of the mixing unit can be discharged from the mixing unit.
- the input of the mixing unit is typically connected to at least two supply lines - these supply lines can form components of a supply unit of the device - for supplying at least two different working media. At least two different working media can be fed into the mixing unit on the inlet side via the at least two feed lines.
- the output of the mixing unit is typically provided with one, i. H. in particular exactly one discharge line - this discharge line can also form part of a feed unit of the device - is connected to discharge a working medium mixture generated by means of the mixing unit from the mixing unit. A working medium mixture to be fed into the molding tool unit can therefore be discharged from the mixing unit on the outlet side via the discharge line.
- the mixing unit is in particular for generating working medium mixtures of a specific, i. H. in particular system, user or process-specific, specifiable or predetermined composition set up.
- the mixing unit is therefore intended to produce, i.e. H. in particular system, user or process-specific, specifiable or specified mixing ratios of the working media supplied to it.
- the mixing unit can comprise at least one mixing space that delimits at least one mixing volume and at least one associated control valve unit that can be assigned to this.
- the at least one control valve unit is set up to supply a certain amount of a first working medium to be mixed with at least one further working medium and provided via a first supply line, as well as supplying a certain amount of at least one further working medium to be mixed with the first working medium and made available via a further supply line to control in the at least one mixing room.
- a first control valve unit can be set up to control the supply of a specific amount of a first working medium, which is provided via a first supply line and is to be mixed with at least one further working medium, into the at least one mixing chamber; the first control valve unit can therefore be assigned a first supply line via which a corresponding first Working medium can be provided.
- At least one further control valve unit can be set up to control a supply of a specific amount of at least one further working medium, which is provided via at least one further supply line and is to be mixed with the first working medium, into the at least one mixing chamber; the at least one further control valve unit can therefore be assigned at least one further supply line, via which at least one corresponding further working medium can be provided.
- the operation of the mixing unit i.e. H.
- the operation of the at least one control valve unit can be controlled via a control unit implemented in hardware and / or software that can be assigned or assigned to the mixing unit.
- the control unit is therefore set up to generate control information that controls the operation of the mixing unit or of the at least one control valve unit.
- the control unit can in particular be set up to process system, user or process-specific specifications of one or more mixing ratios, i. H. in particular to generate corresponding control information for controlling the operation of the mixing unit or the at least one control valve unit on the basis of corresponding specifications.
- a molding tool unit delimiting a molding cavity can comprise at least one, in particular chamber-like or -shaped, working medium receiving space for receiving steam. This can be seen as a further independent aspect of the invention which can nevertheless be combined with other aspects of the invention.
- a corresponding molding tool unit can therefore delimit at least one inner steam-absorbing volume which is defined by at least one corresponding working-medium-receiving space and which is set up to absorb steam.
- the at least one working medium receiving space is typically delimited by walls of the molding tool unit.
- the at least one working medium receiving space is typically designed integrally with the molding tool unit or integrated into it. At least one of the few
- the walls delimiting the working medium receiving space is likewise a wall delimiting the shaping cavity delimited by the molding tool unit.
- the at least one working medium receiving space is therefore typically formed directly behind a wall of the molding tool unit that delimits the molding cavity, so that a separate steam chamber - as is the case with conventional molding tool units - can be dispensed with.
- a corresponding molding tool unit typically has one or more flow channels via which a working medium can be fed into a corresponding working medium receiving space and / or from a corresponding one
- a corresponding molding tool unit comprises at least one first flow channel which is set up to supply a working medium, in particular a working medium that can be converted into steam, into the at least one working medium receiving space and at least one further flow channel which is set up to discharge a working medium from the at least one working medium receiving space.
- the molding tool unit accordingly comprises a flow channel for supplying a working medium into the at least one working medium receiving space and a flow channel for discharging a working medium from the at least one working medium receiving space.
- the molding tool unit comprises a plurality of molding tool elements each delimiting a part of the molding cavity delimited by the molding tool unit, i. H. in particular mold halves.
- at least one molding tool element is mounted so as to be movable relative to another molding tool element for realizing an open and a closed position of the molding tool unit in at least one degree of freedom of movement.
- a respective molding tool element can comprise at least one, in particular chamber-like or -shaped, working medium receiving space for receiving steam.
- a corresponding mold element can therefore delimit at least one inner steam-absorbing volume which is defined by at least one corresponding working-medium-receiving space and which is set up to absorb steam.
- the at least one working medium receiving space is typically delimited by walls of the respective mold element.
- the at least one working medium receiving space is typically designed integrally with the respective molding tool element or integrated into it. At least one of the walls delimiting the working medium receiving space is likewise a wall delimiting the shaping cavity which is also delimited by the respective molding tool element.
- a plurality of openings are formed through which a working medium, such as. B. steam, compressed air, etc., can get into the shaping cavity.
- the at least one working medium receiving space is therefore typically formed directly behind a wall of a respective molding tool element that also delimits the molding cavity, so that a separate steam chamber - as is the case with conventional molding tool units - can be dispensed with.
- a corresponding molding tool element typically has one or more flow channels via which a working medium can be fed into a corresponding working medium receiving space and / or can be removed from a corresponding working medium receiving space.
- a corresponding mold element comprises at least one first flow channel, which is set up, a working medium, in particular a working medium that can be converted into steam, into the at least one working medium receiving space and at least one further flow channel, which is set up to discharge a working medium from the at least one working medium receiving space.
- a corresponding molding tool element accordingly comprises a (single) flow channel which is set up for supplying a working medium into the at least one working medium receiving space and for discharging a working medium from the at least one working medium receiving space.
- a corresponding molding tool element comprises at least one flow channel which is used for supplying a working medium into the at least one working medium receiving space and for discharging a working medium from the at least one
- Working medium receiving space is set up, and at least one flow channel, which for supplying a working medium into the at least one working medium receiving space and for discharging a working medium from the at least one
- Working medium receiving space is set up.
- the respective flow channels can be designed as openings, in particular bore-like or -shaped, openings extending through respective mold element bodies.
- the course of the respective flow channels can be simple or complex; also an additive, d. H. by means of an additive manufacturing process, such as B. a selective one
- a further aspect of the invention relates to a processing unit for processing a working medium for a device for fixing a particle foam molded part, in particular for a device according to the first aspect of the invention. All statements relating to the processing unit of the device according to the first aspect of the invention apply analogously.
- a further aspect of the invention relates to a method for operating a device for processing a particle foam material for felling a particle foam molded part, which is characterized in that a working medium that can be used or used in the context of the operation of the device is by means of a processing unit, i. H. in particular by means of a processing unit integrated into the device. All statements relating to the device according to the first aspect of the invention apply analogously.
- 1 - 9 each show a basic representation of a device for processing a
- 1 shows a basic illustration of a device 1 for processing a particle foam material for producing a particle foam molded part according to a first exemplary embodiment.
- the device 1 can also be referred to or viewed as an automatic molding machine.
- the device 1 is therefore set up to carry out at least one work process for processing a particle foam material to produce a particle foam molded part.
- a particle foam material for producing a particle foam molded part can be regarded as an example of a corresponding work process.
- a particle foam material that can be or is to be processed by means of the device 1 is typically an expandable or expanded plastic particle material.
- the particle foam material can e.g. B. be formed by expandable or expanded plastic particles or comprise expandable or expanded plastic particles.
- PP or EPP expanded and / or expandable polypropylene
- PS or EPS expanded and / or expandable polystyrene
- TPE expanded and / or expandable thermoplastic elastomer
- particle foam material can therefore also include mixtures of expandable or expanded particle materials or particles which differ in at least one chemical and / or physical parameter.
- a working medium is generally an, in particular liquid, vapor or gaseous energy carrier medium, such as. B. a liquid, i. H. in particular water to produce steam, d. H. in particular superheated steam, or a gas which, as part of the operation of the device 1, generates energy, d. H. in particular thermal energy, kinematic energy, etc., absorbs or emits or is designed for this purpose.
- the device 1 comprises one or more functional units 2, 2.1 - 2.n, through which the working medium can flow or flow through, at least in sections, when the device 1 is in operation.
- functional units 2, 2.1 - 2.n through which the working medium can flow or flow through, at least in sections, when the device 1 is in operation.
- Only one functional unit 2, 2.1 is shown purely by way of example in the exemplary embodiment according to FIG. 1, the device 1, as shown purely by way of example in the exemplary embodiment according to FIG. 2, can also include several functional units 2.1-2.n.
- a corresponding functional unit 2 typically comprises at least one of the Flow channel structure 4 which can be used or used in the context of the operation of the device 1 through which flow channel 3 can flow through or through which flow is flowing Flow channel outlet 3.2 extending flow channel section 3.3.
- the or at least one functional unit 2 can, for. B. be designed as a molding tool unit 6 delimiting a molding cavity 5 (cf., for example, the exemplary embodiment according to FIG. 6) or comprise such a unit.
- a corresponding functional unit 2 can therefore be set up in the form of a molding tool unit 6 for the actual processing of a particle foam material for making a particle foam molded part.
- a corresponding molding tool unit 6 can have one or more molding tool unit elements, i. H. z. B. each part of the forming cavity 5 delimited by the forming tool unit 6 delimiting form tool elements 6.1, 6.2 or halves, comprise.
- the or at least one functional unit 2 z. B. be designed as a steam generating unit for generating steam or include such.
- a corresponding functional unit 2 can therefore be in the form of a steam generating unit for generating steam, i.e. H. in particular industrious or saturated steam, be set up.
- a corresponding steam generation unit can in particular be set up to generate steam by converting water into steam, in particular industrial or saturated steam.
- a corresponding steam generating unit can have one or more steam generating elements, i. H. z. B. heating elements include.
- the or at least one functional unit 2 z. B. as, in particular chamber-like or -shaped, steam storage unit for storing steam, in particular superheated or saturated steam, supplying a molding tool unit 6 delimiting a molding cavity, or comprising such a unit.
- a corresponding functional unit 2 can therefore be in the form of a steam storage unit for storing steam, d. H. in particular superheated or saturated steam, be set up.
- a corresponding steam storage unit can have one or more steam storage elements, i. H. z. B. steam chamber elements include.
- the or at least one functional unit 2 z. B. as a pressure generating unit for generating pressure-changed working medium - under a pressure-changed is in particular a working medium with a pressure level increased or decreased compared to an initial or reference pressure level - be designed or include such.
- a corresponding functional unit 2 can therefore be set up in the form of a pressure generating unit for generating pressure-modified working medium, ie in particular compressed air.
- a corresponding pressure generating unit can be set up for example to generate compressed air by compressing (compression) air or to generate pressure-reduced air by releasing compressed air.
- a corresponding pressure generating unit can comprise one or more pressure generating elements, ie for example compression or expansion elements.
- the or at least one functional unit 2 z. B. as, in particular chamber-like or -shaped, pressure storage unit for storing a mold unit 6 delimiting a molding cavity 5 to be supplied pressure-modified, in particular pressure-increased, working medium, for example compressed air, or comprise such.
- a corresponding functional unit 2 can therefore be in the form of a pressure storage unit for storing pressure-altered working medium, d. H. for example compressed air, be set up.
- a corresponding pressure storage unit can have one or more pressure storage elements, i. H. z. B. pressure chamber elements include.
- the or at least one functional unit 2 can be designed as a temperature control unit, which is designed to control the temperature of at least one further functional unit, in particular for the temperature control of a molding tool unit 6 delimiting a molding cavity 5, of the device 1 or comprise such a unit.
- a corresponding functional unit 2 can therefore be in the form of a temperature control unit for temperature control of at least one further functional unit, such as, for. B. a mold unit 6, a steam generating unit, a steam storage unit, etc., be set up.
- a corresponding temperature control unit can have one or more temperature control elements, i. H. z. B. by a temperature-controlled or temperature-controlled medium flow through or flow through temperature control channel elements include.
- the device 1 further comprises at least one feed unit 7 for feeding the working medium into at least one corresponding functional unit 2.
- the feed unit 7 is therefore set up for feeding the working medium into at least one corresponding functional unit 2.
- the feed unit 7 typically comprises a flow channel structure 9 comprising at least one flow channel 8 through which the working medium can flow or through which the working medium flows.
- the flow channel structure 9 can be formed by one or more line elements.
- a respective flow channel 8 typically comprises at least one flow channel inlet 8.1, at least one flow channel outlet 8.2 and at least one flow channel section 8.3 extending between the at least one flow inlet 8.1 and the at least one flow channel outlet 8.2.
- the feed unit 7 can further comprise a flow generation unit (not shown) which is set up to generate a flow of the working medium to be fed to a corresponding functional unit 2 or to control the flow of the working medium to be fed to a corresponding functional unit 2.
- a corresponding flow generation unit can, for. B. be designed as a pump unit or such include.
- the device 1 further comprises at least one discharge unit 10 for discharging the working medium from at least one corresponding functional unit 2.
- the discharge unit 10 is therefore set up to discharge the working medium from at least one corresponding functional unit 2.
- the discharge unit 10 typically comprises a flow channel structure 12 comprising at least one flow channel 11 through which the working medium can flow or through which flow channel 11 flows.
- the flow channel structure 12 can be formed by one or more line elements.
- a respective flow channel 11 typically comprises at least one flow channel inlet 11.1, at least one flow channel outlet 11.1 and at least one flow channel section 11.3 extending between the at least one flow inlet 11.1 and the at least one flow channel outlet 11.2.
- the discharge unit 10 can further comprise a flow generation unit (not shown) which is set up to generate a flow of the working medium to be discharged from a corresponding functional unit 2 or to control the flow of the working medium to be discharged from a corresponding functional unit 2.
- a corresponding flow generation unit can, for. B. be designed as a pump unit or include such.
- a corresponding functional unit 2 is fluidically connectable or connected to the feed unit 7 and the discharge unit 10. Between the functional unit 2, the supply unit 7 and the discharge unit 10 there is therefore a fluidic connection (flow connection) which allows a working medium to be supplied to the functional unit 2 to be supplied into the functional unit 2 and / or a working medium to be discharged from the functional unit 2 to be discharged from the functional unit 2 enables.
- the device 1 further comprises a processing unit 13 which can be or is connected to the supply unit 7 and the discharge unit 10.
- the processing unit 13 is set up for processing the working medium.
- the processing unit 13 is set up in particular to process the working medium to be fed to the functional unit 2 by means of the feed unit 7, and / or set up to process the working medium discharged from the functional unit 2 by means of the discharge unit 10.
- the conditioning unit 13 can be set up to carry out several conditioning processes, ie in particular several different conditioning processes, simultaneously or staggered in time.
- several working media can be processed simultaneously or staggered over time.
- Different processing processes can arise, in particular by exchanging the in the frame respective processing processes used or released energy, influence each other in a targeted manner.
- exothermic preparation processes for preparing a first working medium can influence endothermic preparation processes for preparing a further working medium, ie in particular condition or support them.
- the thermal energy to be withdrawn or removed from a working medium to be cooled, ie for example a condensate, in a first treatment process can be supplied to a working medium to be heated, ie for example a gas, in a second treatment process or vice versa.
- the processing unit 13 can optionally be equipped with energy exchangers, ie in particular heat exchangers.
- the processing unit 13 is set up, in particular, to process the or a working medium with regard to at least one specific target parameter.
- a target parameter can be a certain chemical and / or physical property of the working medium to be reprocessed or reprocessed, which is necessary or expedient for the use of the reprocessed working medium in a work process of the device 1. It is therefore possible to prepare a working medium originating from a first work process of the device 1 with a view to reuse in the same work process of the device 1 or with regard to a use in a different work process of the device 1.
- the processing unit 13 therefore enables the processing of the working medium that can be used or used in the context of the operation of the device and thus the possibility of, in particular multiple, reuse of the working medium and the possibility of implementing direct device-internal media recycling.
- the processing unit 13 is connected to the device 1 in terms of control technology.
- the operation of the processing unit 13, i. H. the execution of one or more preparation processes by the preparation unit 13 can be controlled by a control unit 16 of the device 1 implemented in terms of hardware and / or software.
- a control unit 16 of the device 1 implemented in terms of hardware and / or software.
- the device 1 accordingly comprises a control unit 16 which is set up to generate control information controlling the operation of the processing unit 13.
- the control unit 16 can in particular be set up to provide corresponding control information on the basis of current and / or future operating and / or process parameters of the device 1 or a functional unit 2 of the device 1 to generate.
- the control unit 16 is, as mentioned, via an, in particular multidirectional, data or communication connection via which control information controlling at least the operation of the processing unit 13 can be transmitted to the processing unit 13 in terms of data with the processing unit 13, ie in particular with an operation the processing unit 13 controlling control device connected.
- the control unit 16 can be a central control unit of the device 1, which is set up to control the operation of at least one functional unit 2 of the device 1 and the operation of the processing unit 13, i. H. generate corresponding control information for controlling the operation of at least one functional unit 2 of the device 1 and the processing unit 13.
- the processing unit 13 can be structurally connected to the device 1.
- the processing unit 13 can, as indicated purely by way of example in FIG. B. be structurally connected to a, in particular frame or rack-like, housing structure 1.1 of the device 1 (direct connection) or be connected to at least one functional unit 2 of the device 2 structurally connected to a housing structure 1.1 of the device 1 (indirect connection).
- the processing unit 13 can therefore be structurally integrated into the device 1.
- the device 1 can therefore comprise a housing structure 1.1, in particular a frame-like or rack-like housing structure.
- the housing structure 1.1 of the device 1 is shown purely schematically in FIG. 1 by the dashed lines.
- the processing unit 13 can be arranged or formed on or in the housing structure 1.1 or on or in a functional unit 2 arranged or formed on or in the housing structure 1.1, in particular via form-fitting and / or non-positive and / or cohesive connection interfaces.
- the functional unit 2 the feed unit 7 and the discharge unit 10 can also be arranged or formed on or in the housing structure 1.1 of the device 1.
- the processing unit 13 can be arranged between the feed unit 7 and the discharge unit 10.
- the arrangement of the processing unit 13 relative to the supply unit 7 can therefore be selected in such a way that the supply unit 7 can be provided with a working medium processed by means of the processing unit 13 via the processing unit 13.
- the processing unit 13 can therefore be arranged upstream of the feed unit 7 in terms of flow.
- the arrangement of the processing unit 13 relative to the discharge unit 10 can therefore be selected in such a way that the processing unit 13 can be provided with a working medium to be processed by means of the processing unit 13 via the discharge unit 10.
- the processing unit 13 can therefore be arranged downstream of the discharge unit 10 in terms of flow.
- a corresponding flow circuit unit thus forms a, in particular closed flow circuit, for the or a working medium, which flow circuit enables working medium to flow in from processing unit 13 into functional unit 2 and to allow working medium to flow out of functional unit 2 into processing unit 13.
- the supply or inflow of the working medium from the processing unit 13 into the functional unit 2 takes place via the respectively by means of the supply unit 7.
- the discharge or outflow of the working medium from the functional unit 2 takes place via the respectively by means of the discharge unit 13
- the flow circuit unit is formed by the functional unit 2, the processing unit 13, the supply unit 7 and the discharge unit 13, respectively the functional unit 2, the processing unit 13, the supply unit 7 and the discharge unit 13 form components of the flow circuit unit.
- the flow channels forming the flow channel structure of the flow circuit unit therefore extend at least in sections, possibly completely, through the functional unit 2, the processing unit 13, the supply unit 7 and the discharge unit 10.
- the flow circuit unit is formed purely by way of example by the flow channel structures 4, 9, 12 of the functional unit 2, the feed unit 7 and the discharge unit 13.
- a first flow channel namely the flow channel 8 belonging to the flow channel structure 9 of the feed unit 7, is set up or provided for the supply or inflow of working medium from the processing unit 13 into the functional unit 2, and a second flow channel, namely that of the flow channel structure 12 of the discharge unit 10 associated flow channel 11, set up or provided for the discharge or outflow of working medium from the functional unit 2 into the processing unit 13.
- the processing unit 13 can be set up to change at least one chemical and / or physical parameter of the or a working medium. The processing of the working medium can therefore take place by changing at least one chemical and / or physical parameter of the working medium. Which change, which chemical and / or physical parameter of the working medium has to be made for its preparation, typically results from the current chemical and / or physical parameters of the working medium and the chemical and / or physical requirements of a specific work process in which the or processed working medium is to be used or used.
- the processing unit 13 can, for. B. be set up to change, ie in particular to increase or decrease, the pressure of the or a working medium. The processing of the working medium can therefore take place by changing the pressure of the working medium.
- the processing unit 13 can be designed as a pressure change unit or comprise one.
- a corresponding pressure change unit can, for. B. be designed as a compressor unit.
- the processing unit 13 can alternatively or in addition to the change, i. H. be set up in particular to increase or decrease the temperature of the or a working medium.
- the processing of the working medium can therefore alternatively or additionally take place by changing the temperature of the working medium.
- the processing unit 13 can be designed as a temperature change unit or comprise such a unit.
- a corresponding temperature change unit can, for. B. be designed as a heating and / or cooling unit.
- the processing unit 13 can be set up as an alternative or in addition to changing the physical state of the or a working medium.
- the processing of the working medium can therefore alternatively or additionally take place by changing the aggregate state of the working medium.
- the processing unit 13 can be designed as a physical state change unit or it can comprise such a unit.
- a corresponding physical state change unit can, for. B. be formed by a corresponding pressure change unit and a corresponding temperature change unit.
- the processing unit 13 can alternatively or in addition to the change, i. H. be set up in particular to increase or decrease the energy content or content of the or a working medium.
- the preparation of the working medium can therefore alternatively or additionally by changing the energy content or content, i.e. H. z. B. the enthalpy of the working medium.
- the processing unit 13 can be designed as an energy content changing unit or it can comprise such a unit.
- a corresponding energy content change unit can also, for. B. be formed by a corresponding pressure change unit and a corresponding temperature change unit.
- the processing unit 13 can alternatively or additionally be set up to change, ie in particular to increase or decrease, the flow properties, in particular the flow velocity and / or the flow profile, of the working medium or a working medium.
- the processing of the working medium can therefore alternatively or additionally take place by changing the flow properties of the working medium.
- the processing unit 13 can be designed as a flow characteristic changing unit or it can comprise such a unit.
- a corresponding flow properties change unit can, for. B. be formed by a pump unit, by a nozzle unit or by a diffuser unit.
- the processing unit 13 can be set up as an alternative or in addition to changing the chemical composition of the or a working medium.
- the processing of the working medium 13 can therefore alternatively or additionally take place by changing the chemical composition of the working medium.
- the processing unit 13 can be designed as a substance concentration change unit or comprise one which is used to change the concentration of at least one substance forming a component of the working medium.
- a corresponding substance concentration change unit is therefore set up in particular to reduce the concentration of at least one substance forming a component of the working medium from a first concentration, which in extreme cases can also be 0% or 100%, to a second concentration, which in extreme cases can also be 100% or 0%. amount to change, ie in particular to decrease to increase.
- One or more substances can therefore also be added to or removed from the working medium via a corresponding substance concentration change unit; the chemical composition of the working medium can be changed in this way.
- the processing unit 13 can alternatively or additionally be set up to remove, in particular particulate, impurities from the or a working medium.
- the processing of the working medium can therefore alternatively or additionally take place by removing impurities from the working medium and thus by cleaning the working medium.
- the processing unit 13 can be designed as a cleaning unit or comprise one.
- a corresponding cleaning unit can, for. B. be designed as a filter unit.
- Fig. 2 shows a schematic diagram of a device 1 with several functional units 2, 2.1, 2.n and a processing unit 13 assigned to them.
- the processing unit 13 is set up here to process the working medium discharged from the respective functional units 2, 2.1, 2.n or the to prepare the working medium to be supplied to the respective functional units 2, 2.1, 2n.
- FIG 3 shows a schematic diagram of a device 1 with a functional unit and several processing units 13 associated therewith.
- the respective processing units 13 are set up here to process the working medium discharged from the functional unit 2 or to process the working medium to be supplied to the functional unit 2.
- FIGS. 2, 3 Combinations of those shown in FIGS. 2, 3 are of course also possible Embodiments, therefore configurations with several functional units 2, 2.1, 2.n and several processing units 13 that can be assigned or assigned to them are conceivable.
- FIG. 4 shows a schematic diagram of a device 1 with a particularly buffer-like or buffer-shaped storage unit 14 arranged upstream of a processing unit 13, which is set up to store working medium to be fed into the processing unit 13, in particular for processing there. Consequently, a working medium to be processed by means of the processing unit 13 can initially be stored in the storage unit 14, i. H. in particular in a corresponding storage volume of the storage unit 14 and then, in particular as required, fed to the processing unit 13.
- the storage unit 14 is therefore arranged in the area of the discharge unit 10 connected between the functional unit 2 and the processing unit 13.
- a plurality of corresponding storage units 14 can be arranged between the functional unit 2 and the processing unit 13. In this context, both arrangements or configurations of corresponding memory units 14 connected in parallel and arrangements or configurations of corresponding memory units 14 connected in series are conceivable. If several storage units 14 are present, these can be the same or different in their respective storage volumes.
- the device 1 can alternatively or additionally comprise a storage unit 15 that can be arranged or arranged downstream of the preparation unit 13, in particular buffer-like or -shaped, which is set up to store working medium to be discharged from the preparation unit 13, in particular processed . Consequently, a working medium processed by means of the processing unit 13 can initially be stored in the storage unit 15, i. H. in particular in a corresponding storage volume of the storage unit 15 and then, in particular as required, fed to the functional unit 2.
- the storage unit 15 is therefore arranged in the area of the feed unit 7 connected between the processing unit 13 and the functional unit 2.
- a plurality of corresponding storage units 15 can be arranged between the processing unit 13 and the functional unit 2. In this context, both arrangements or configurations of corresponding memory units 15 connected in parallel and arrangements or configurations of corresponding memory units 15 connected in series are conceivable. If several storage units 15 are present, these can be the same or different in their respective storage volume.
- the device 1 also has only one or more storage devices 14 arranged upstream corresponding to the processing unit 13 or one or more storage devices 15 corresponding downstream of the processing unit 13 may include.
- FIG. 5 shows, purely by way of example, an arrangement of a storage device 14, 15 that differs from that of FIG. 4 and is arranged here connected in parallel to the processing unit 13.
- a plurality of storage units 14, 15 can be designed to be exchangeable as required and / or selectively. Individual, several or all of the storage units 14, 15 can therefore be exchanged as required and / or selectively; in this way, a possibility for supplying or removing a working medium from the device 1 or from the flow system of the device 1 can be realized.
- FIG. 6 shows a basic illustration of an exemplary embodiment of a device 1 with a functional unit 2 in the form of a molding tool unit 6 delimiting a molding cavity 5.
- the molding tool unit 6 comprises two molding tool elements 6.1, 6.2 each delimiting part of the molding cavity 5 delimited by the molding tool unit 6. At least one molding tool element 6.1, 6.2 is mounted so as to be movable relative to another molding tool element 6.1, 6.2 for realizing an open and a closed position of the molding tool unit 6 in at least one degree of freedom of movement.
- the feed unit 7 can be configured to use the or a working medium of the molding tool unit 6 to carry out an expansion process or operation of a cavity 5 that is filled into the molding cavity 5. by means of the device 1 to be processed particle foam material to be supplied.
- the working medium that can be supplied or supplied via the supply unit 7 can therefore be an expansion process or operation, i.e. an expansion process. H.
- a connection process or operation involving a particle foam material that is filled into the shaping cavity 5 and to be processed by means of the device 1 is required.
- the working medium is typically an energy carrier, the properties of which enable a corresponding expansion or connection process of a particle foam material that is filled into the shaping cavity 5 and is to be processed by means of the device 1.
- a working medium having a sufficient amount of thermal energy ie. H. z. B. steam or industrial or saturated steam, used or used.
- the feed unit 7 can be set up that or a Working medium for carrying out at least one conditioning process to supply to at least one in the shaping cavity 5 by an expansion process of a particle foam molded part filled in the shaping cavity 5 and produced by means of the device 1 to be processed particle foam material.
- a conditioning process it can be, for. B. be an inerting, cleaning, tempering or drying process.
- the working medium that can be fed in or fed in via feed unit 7 can therefore cause at least one conditioning process, ie in particular an inerting, cleaning, tempering or drying process, of a corresponding molded particle foam part.
- the working medium is typically an energy carrier, the properties of which enable a corresponding conditioning process.
- the conditioning process can be carried out during or after the molding of the particle foam molding.
- the feed unit 7 can be set up that or a
- a conditioning process it can be, for. B. an inerting, cleaning, tempering or drying process.
- the working medium that can be supplied or supplied via the supply unit 7 can therefore have at least one conditioning process, i. H. in particular an inerting, cleaning, tempering or drying process, the
- Form tool unit 6 condition.
- the working medium is typically an energy carrier, the properties of which enable a corresponding conditioning process.
- the conditioning process can be carried out before, during or after an expansion process of a particle foam material filled into the shaping cavity 5 delimited by the molding tool unit 6.
- the feed unit 7 can be set up that or a
- a conditioning process it can be, for. B. be an inerting, cleaning, tempering or drying process.
- the working medium that can be supplied or supplied via the supply unit 7 can therefore have at least one conditioning process, i. H. in particular an inerting, cleaning, tempering or drying process, the molding tool unit 6, d. H. in particular the shaping cavity 5.
- the working medium is typically an energy carrier, the properties of which enable a corresponding conditioning process.
- an inert gas such as. B. Argon
- a cleaning liquid such as. B. water, or a cleaning gas such. B. air, especially purified air
- a gas such as. B. air, in particular compressed or compressed air
- a temperature control process a temperature-controlled liquid, such as. B. tempered water, or a tempered gas such. B. tempered air, especially compressed or compressed air, used or used
- conditioning processes i. H. z. B. inerting processes and / or cleaning processes and / or drying processes and / or temperature control processes are conceivable.
- Corresponding conditioning processes can be carried out simultaneously or staggered in time.
- control of the corresponding conditioning processes d. H. in the case of several different conditioning processes also their sequence, or the control of corresponding conditioning conditions that are specifically applicable in the context of corresponding conditioning processes can in all cases take place via a control unit 16 of the device 1 implemented in hardware and / or software.
- the control unit 16 is therefore set up to generate control information controlling the operation of the feed unit 7 and / or the discharge unit 10 for carrying out corresponding conditioning processes.
- the control unit 16 can in particular be set up to process system-, user- or process-specific specifications for one or more conditioning processes, i. H. in particular to generate corresponding control information for controlling the operation of the feed unit 7 and / or the discharge unit 10 on the basis of corresponding specifications.
- FIG. 7 shows a basic illustration of a further exemplary embodiment of a device 1 with a functional unit 2 in the form of a molding tool unit 6 delimiting a molding cavity 5.
- the molding tool unit 6 in the exemplary embodiment comprises, purely by way of example, two molding tool elements 6.1, 6.2 or halves each delimiting a part of the molding cavity 5 delimited by the molding tool unit 6.
- the feed unit 7 can comprise a plurality of feed lines 7.1 - 7.n.
- both the first molding tool element 6.1 and the further molding tool element 6.2 each comprise, purely by way of example, three supply lines 7.1-7.n.
- the feed lines 7.1 - 7.n form components of the feed unit 7.
- each supply line 7.1 - 7.n is assigned a purely schematically indicated control valve unit 18.1 - 18.n.
- a respective control valve unit 18.1-18n can be transferred into a first state (open state), for example by opening a control valve element (not shown) that is movably mounted between an open position and a closed position, in which a respective working medium is supplied via the respective supply line 7.1 - 7.n is possible in the shaping cavity 5, and, for example, by closing the or a control valve element movably mounted between an open and a closed position, can be converted into a second state (closed state) in which a respective working medium is supplied the respective feed line 7.1 - 7.n into the shaping cavity 5 is not possible.
- the discharge unit 10 cannot include a plurality of discharge lines 10.1 - 10.n, via which a specific working medium can be discharged from the shaping cavity 5.
- Each discharge line 10.1-10.n can be assigned or assigned a control valve unit 18.1-18n.
- a respective control valve unit 18.1-18n can be transferred into a first state (open state), for example by opening a control valve element (not shown) that is movably mounted between an open and a closed position, in which a respective working medium can be discharged via the respective discharge line 10.1 - 10.n is possible from the shaping cavity 5, and, for example by closing the or a control valve element movably mounted between an open and a closed position, can be transferred into a second state (closed state) in which a respective working medium is discharged the respective discharge line 10.1 - 10.n from the shaping cavity 5 is not possible.
- Respective supply device-side control valve units 18.1-18n and / or discharge device-side control valve units 18.1-18n can be operated as a function of or independently of one another, i. H. in particular are converted into respective first and second states as a function of or independently of one another.
- a separate, ie in particular temporally staggered or separate, transferring of the respective supply lines 7.1 - 7.n associated control valve units 18.1 - 18.n into a respective first state is possible, so that, in particular in a temporal staggering, a separate or isolated supply of different working media via respective supply lines 7.1 - 7.n into the shaping Cavity 5 or the mold unit 6 is possible.
- a first working medium can be supplied to the molding cavity 5 or the molding tool unit 6 and at a later point in time by transferring a control valve unit 18.2, 18.n assigned to a further supply line 7.2, 7.n into the first state - while the first control valve unit 18.1 is or will be transferred to the second state - another working medium is transferred to the shaping medium Cavity 5 or the mold unit 6 are fed.
- a first working medium can be extracted from the molding cavity 5 or that of a molding tool unit 6 are discharged and at a later point in time by transferring a further discharge line 10.1-10n associated control valve unit 18.2, 18.n in the first state - while the first control valve unit 18.1 is or will be transferred to the second state - another working medium from the shaping cavity 5 or the molding tool unit 6 are discharged.
- the operation of the respective supply device-side and / or discharge device-side control valve units 18.1-18n, d. H. in particular their transfer to the first or second state can be controlled via a control unit 16 implemented in hardware and / or software.
- the control unit 16 is therefore set up to generate control information controlling the operation of the respective supply device-side and / or discharge device-side control valve units 18.1-18n.
- Control unit 16 can in particular be set up to provide system, user or process-specific specifications for the operation of one or more control valve units 18.1 - 18.n to process, ie in particular to generate corresponding control information for controlling the operation of the respective supply device-side and / or discharge device-side control valve units 18.1-18n on the basis of corresponding specifications.
- FIG. 8 shows a basic illustration of a further exemplary embodiment of a device 1 with a functional unit 2 in the form of a molding tool unit 6 delimiting a molding cavity 5.
- the supply unit 7 is for supplying a working medium mixture comprising at least two working media differing in at least one chemical and / or physical parameter into a molding tool unit, ie. H. in particular in the shaping cavity 5 delimited by the shaping tool unit 6.
- the or one working medium can therefore - this applies to all exemplary embodiments - be a working medium mixture comprising at least two working mediums which differ in at least one chemical and / or physical parameter, i. H. z. B. a mixture of at least one gas and at least one liquid or a mixture of at least two different gases or a mixture of at least two different liquids.
- the device 1 has one or more of the molding tool units 6, i. H. in particular of the shaping cavity 5, can comprise assignable or assigned mixing units 17, which are set up to mix at least two working media which differ in at least one chemical and / or physical parameter to form a working media mixture.
- two mixing units 17 are shown purely by way of example, a first mixing unit 17 being assigned to a first molding tool element 6.1 and a second mixing unit 17 being assigned to a second molding tool element 6.2.
- a respective mixing unit 17 typically comprises an input 17.1, via which the mixing unit 17 - as indicated by the arrows in FIG. 8 - can be supplied with several working media to be mixed for generating a working media mixture, and an output 17.2 via which a mixing unit 17 working medium mixture generated can be discharged from the mixing unit 17.
- the input 17.1 of the mixing unit 17 is typically connected to several supply lines 7.1.1 - 7.1.n - these supply lines 7.1.1 - 7.1.n can form components of the supply unit 7 - for supplying at least two different working media. At least two different working media can be fed into the mixing unit 17 via the feed lines are fed.
- the outlet 17.2 of the mixing unit 17 is typically provided with one, ie in particular exactly one, discharge line 7.n - this discharge line 7.n can also form part of the feed unit 7 - for discharging a working medium mixture generated by the mixing unit 17 from the mixing unit 17 into the Mold unit 6 connected.
- a working medium mixture to be fed into the molding tool unit 6 can therefore be discharged from the mixing unit 17 on the outlet side via the discharge line 10.1.
- a respective mixing unit 17 is in particular for generating working medium mixtures of a specific, i. H. in particular system, user or process-specific, specifiable or predetermined composition set up.
- a respective mixing unit 17 is therefore for generating certain, i.e. H. in particular system, user or process-specific, specifiable or specified mixing ratios of the working media supplied to it.
- a respective mixing unit 17 can comprise at least one mixing space (not shown) delimiting at least one mixing volume and at least one associated control valve unit 18, 18.1, 18.n that can be assigned to this.
- the control valve unit 18, 18.1, 18.n is set up to supply a certain amount of a first working medium to be mixed with at least one further working medium, provided via a first supply line 7.1.1, and to supply a certain amount of at least one working medium to be mixed with the first working medium to control further working medium provided into the at least one mixing chamber via a further supply line 7.1.n.
- a first control valve unit 18.1 can be set up to supply a certain amount of a quantity provided via a first supply line 7.1.1, with at least one to control further working medium to be mixed first working medium in the mixing space; the first control valve unit 18.1 can therefore be assigned a first supply line 7.1.1, via which a corresponding first working medium can be provided.
- At least one further control valve unit 18.n can be set up to allow a specific quantity of at least one to be fed in via at least one further feed line 7.1. n provided to control further working medium to be mixed with the first working medium in the mixing space; the at least one further control valve unit 18.n can therefore be assigned at least one further supply line, via which at least one corresponding further working medium can be provided.
- the operation of the mixing unit 17, ie in particular the operation of the control valve units 18.1-18n, can be controlled via a control unit 16 implemented in hardware and / or software that can be assigned or assigned to the mixing units 17.
- the control unit 16 is set up accordingly, the operation of the mixing units 17 or the control valve units 18.1-18n generate controlling control information.
- the control unit 16 can in particular be set up to process system, user or process-specific specifications of one or more mixing ratios, ie to generate appropriate control information for controlling the operation of the mixing units 17 or the control valve units 18.1-18n, in particular on the basis of corresponding specifications.
- FIG. 9 shows a basic illustration of a further exemplary embodiment of a device 1 with a functional unit 2 in the form of a molding tool unit 6 delimiting a molding cavity 5.
- the molding tool unit 6 in the exemplary embodiment comprises, purely by way of example, two molding tool elements 6.1, 6.2 or halves each delimiting a part of the molding cavity 5 delimited by the molding tool unit 6.
- a respective molding tool element 6.1, 6.2 can comprise an, in particular chamber-like or -shaped, working medium receiving space 19.1, 19.2 for receiving steam.
- a corresponding molding tool element 6.1, 6.2 can therefore delimit an inner steam receiving volume which is defined by a corresponding working medium receiving space 19.1, 19.2 and which is set up to receive steam.
- the respective working medium receiving space 19.1, 19.2 is delimited by the walls of the respective molding tool element 6.1, 6.2. At least one of the walls delimiting the respective working medium receiving space 19.1, 19.2 can also be seen as a wall delimiting the shaping cavity 5 which is also delimited by the respective molding tool element 6.1, 6.2.
- a plurality of openings are formed through which a working medium, such as. B. steam, compressed air, etc., can get into the shaping cavity 5.
- the respective working medium receiving space 19.1, 19.2 is therefore formed directly behind a wall of a respective molding tool element 6.1, 6.2 which also delimits the shaping cavity 5.
- a respective mold element 6.1, 6.2 has several flow channels 20.1-20.n, via which a working medium can be fed into a corresponding working medium receiving space 19.1, 19.2 and / or can be removed from a corresponding working medium receiving space 19.1, 19.2.
- a respective mold element 6.1, 6.2 in the exemplary embodiment comprises, purely by way of example, a first flow channel 20.1, 201.3 which is set up to supply a working medium, in particular a working medium that can be converted into steam, into the at least one working medium receiving space 19.1, 19.2 and at least a further flow channel 20.2, 20.n, which is set up to discharge a working medium from the at least one working medium receiving space 19.1, 19.2.
- a corresponding molding tool element 6.1, 6.2 have a (single) flow channel 20.1-20. N, which is set up for supplying a working medium into the working medium receiving space 19.1, 19.2 and for discharging a working medium from the working medium receiving space 19.1, 19.2.
- a corresponding molding tool element 6.1, 6.2 as shown in FIG.
- the respective mold element-side flow channels 20.1-20. N can be designed as openings, in particular bore-like or -shaped, openings extending through respective mold element bodies.
- the course of the respective flow channels 20.1-20. N can be simple or complex; also an additive, d. H. by means of an additive manufacturing process, such as B. a selective laser melting process or a binder jetting process, produced execution of the flow channels 20.1-20. N is conceivable.
- a method for operating a device 1 for processing a particle foam material for fixing a particle foam molded part can be implemented, which is characterized in that a working medium which can be used or is used in the context of the operation of the device 1 is conveyed a processing unit 13, d. H. is processed in particular by means of a processing unit 13 integrated into the device 1.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Molding Of Porous Articles (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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CN202080063714.0A CN114401833A (zh) | 2019-09-10 | 2020-09-08 | 用于处理颗粒泡沫材料以生产颗粒泡沫模制部件的装置 |
JP2022513998A JP7499847B2 (ja) | 2019-09-10 | 2020-09-08 | 粒子発泡成形部品製造用の粒子発泡材料加工装置 |
EP20775824.4A EP4028235A1 (de) | 2019-09-10 | 2020-09-08 | Vorrichtung zum verarbeiten eines partikelschaummaterials zum herstellen eines partikelschaumformteils |
US17/641,840 US20230382025A1 (en) | 2019-09-10 | 2020-09-08 | Device for processing a particle foam material to produce a particle foam moulded part |
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DE102019124302.5A DE102019124302A1 (de) | 2019-09-10 | 2019-09-10 | Vorrichtung zum Verarbeiten eines Partikelschaummaterials zum Herstellen eines Partikelschaumformteils |
DE102019124302.5 | 2019-09-10 |
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WO2021048091A1 true WO2021048091A1 (de) | 2021-03-18 |
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PCT/EP2020/075019 WO2021048091A1 (de) | 2019-09-10 | 2020-09-08 | Vorrichtung zum verarbeiten eines partikelschaummaterials zum herstellen eines partikelschaumformteils |
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US (1) | US20230382025A1 (de) |
EP (1) | EP4028235A1 (de) |
JP (1) | JP7499847B2 (de) |
CN (1) | CN114401833A (de) |
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DE102022113473A1 (de) | 2022-05-28 | 2023-11-30 | Fox Velution Gmbh | Verfahren zur dampffreien Verarbeitung von expandierbarem oder expandiertem Partikelschaummaterial |
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JP2002273752A (ja) * | 2001-03-21 | 2002-09-25 | Nozawa Giken:Kk | 発泡樹脂成形装置 |
DE102004004657A1 (de) * | 2004-01-29 | 2005-08-25 | Wacker & Ziegler Gmbh | Energieeffizienter Formteilautomat mit integrierter Dampferzeugung |
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US11014276B2 (en) * | 2013-02-20 | 2021-05-25 | Kurtz Gmbh | Method and device for producing a foam particle part |
DE102013205253B4 (de) * | 2013-03-25 | 2015-07-09 | Marcus Kluth | Verfahren zur Herstellung treibmittelarmer geschäumter Kunststoffformteile |
DE102013114799A1 (de) * | 2013-12-23 | 2015-06-25 | Kurtz Gmbh | Vorrichtung und Verfahren zur Herstellung eines Partikelschaumstoffteils |
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2019
- 2019-09-10 DE DE102019124302.5A patent/DE102019124302A1/de active Pending
-
2020
- 2020-09-08 US US17/641,840 patent/US20230382025A1/en active Pending
- 2020-09-08 EP EP20775824.4A patent/EP4028235A1/de active Pending
- 2020-09-08 WO PCT/EP2020/075019 patent/WO2021048091A1/de active Application Filing
- 2020-09-08 CN CN202080063714.0A patent/CN114401833A/zh active Pending
- 2020-09-08 JP JP2022513998A patent/JP7499847B2/ja active Active
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US3801244A (en) * | 1972-02-08 | 1974-04-02 | H Eisenberg | Apparatus for making a foamed article having a plastic skin bonded thereto |
JPS59182719A (ja) * | 1983-12-28 | 1984-10-17 | Kanegafuchi Chem Ind Co Ltd | 発泡成形機の蒸気節減法 |
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Also Published As
Publication number | Publication date |
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CN114401833A (zh) | 2022-04-26 |
DE102019124302A1 (de) | 2021-03-11 |
EP4028235A1 (de) | 2022-07-20 |
JP7499847B2 (ja) | 2024-06-14 |
US20230382025A1 (en) | 2023-11-30 |
JP2022546759A (ja) | 2022-11-08 |
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