WO2021043265A1 - 液体复合弹簧的密封方法 - Google Patents

液体复合弹簧的密封方法 Download PDF

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Publication number
WO2021043265A1
WO2021043265A1 PCT/CN2020/113488 CN2020113488W WO2021043265A1 WO 2021043265 A1 WO2021043265 A1 WO 2021043265A1 CN 2020113488 W CN2020113488 W CN 2020113488W WO 2021043265 A1 WO2021043265 A1 WO 2021043265A1
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WO
WIPO (PCT)
Prior art keywords
sealing
wall
composite spring
liquid composite
protrusion
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PCT/CN2020/113488
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English (en)
French (fr)
Inventor
王永冠
刘桂杰
丁行武
夏彰阳
卜继玲
Original Assignee
株洲时代新材料科技股份有限公司
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Application filed by 株洲时代新材料科技股份有限公司 filed Critical 株洲时代新材料科技股份有限公司
Priority to US17/423,415 priority Critical patent/US20220074463A1/en
Priority to EP20859829.2A priority patent/EP4012218A4/en
Publication of WO2021043265A1 publication Critical patent/WO2021043265A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F13/00Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs
    • F16F13/04Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper
    • F16F13/06Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper the damper being a fluid damper, e.g. the plastics spring not forming a part of the wall of the fluid chamber of the damper
    • F16F13/08Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper the damper being a fluid damper, e.g. the plastics spring not forming a part of the wall of the fluid chamber of the damper the plastics spring forming at least a part of the wall of the fluid chamber of the damper
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F13/00Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs
    • F16F13/04Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper
    • F16F13/06Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper the damper being a fluid damper, e.g. the plastics spring not forming a part of the wall of the fluid chamber of the damper
    • F16F13/08Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper the damper being a fluid damper, e.g. the plastics spring not forming a part of the wall of the fluid chamber of the damper the plastics spring forming at least a part of the wall of the fluid chamber of the damper
    • F16F13/10Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper the damper being a fluid damper, e.g. the plastics spring not forming a part of the wall of the fluid chamber of the damper the plastics spring forming at least a part of the wall of the fluid chamber of the damper the wall being at least in part formed by a flexible membrane or the like
    • F16F13/102Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper the damper being a fluid damper, e.g. the plastics spring not forming a part of the wall of the fluid chamber of the damper the plastics spring forming at least a part of the wall of the fluid chamber of the damper the wall being at least in part formed by a flexible membrane or the like characterised by features of flexible walls of equilibration chambers; decoupling or self-tuning means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F13/00Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs
    • F16F13/04Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper
    • F16F13/06Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper the damper being a fluid damper, e.g. the plastics spring not forming a part of the wall of the fluid chamber of the damper
    • F16F13/08Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper the damper being a fluid damper, e.g. the plastics spring not forming a part of the wall of the fluid chamber of the damper the plastics spring forming at least a part of the wall of the fluid chamber of the damper
    • F16F13/18Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a plastics spring and a damper, e.g. a friction damper the damper being a fluid damper, e.g. the plastics spring not forming a part of the wall of the fluid chamber of the damper the plastics spring forming at least a part of the wall of the fluid chamber of the damper characterised by the location or the shape of the equilibration chamber, e.g. the equilibration chamber, surrounding the plastics spring or being annular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/50Sealings between relatively-movable members, by means of a sealing without relatively-moving surfaces, e.g. fluid-tight sealings for transmitting motion through a wall
    • F16J15/52Sealings between relatively-movable members, by means of a sealing without relatively-moving surfaces, e.g. fluid-tight sealings for transmitting motion through a wall by means of sealing bellows or diaphragms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J3/00Diaphragms; Bellows; Bellows pistons
    • F16J3/04Bellows
    • F16J3/041Non-metallic bellows
    • F16J3/042Fastening details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F2228/00Functional characteristics, e.g. variability, frequency-dependence
    • F16F2228/06Stiffness
    • F16F2228/066Variable stiffness
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F2230/00Purpose; Design features
    • F16F2230/30Sealing arrangements

Definitions

  • the invention relates to a sealing method of a liquid composite spring, which is used for a vehicle, especially a liquid composite spring of a rail vehicle.
  • the present invention proposes a sealing method for a liquid composite spring.
  • the liquid composite spring used in a vehicle seals the cavity through a flexible sealing member, thereby providing variable stiffness.
  • the present invention provides a sealing method for a liquid composite spring, which includes:
  • Step 1 Set a cylindrical outer wall on the upper part of the mandrel, and set an upper liquid chamber and a lower liquid chamber in the outer wall;
  • Step 2 Install a sealing element on the bottom of the outer wall to seal the lower liquid chamber; wherein the sealing element is made of flexible material.
  • a further improvement of the present invention is that the main body of the sealing element has a circular ring structure, and its outer edge is provided with a connecting edge along the axial direction of the outer wall; the upper edge of the connecting edge is connected to the bottom of the outer wall.
  • a further improvement of the present invention is that the method for sealingly connecting the sealing member and the outer wall includes:
  • a metal ring is installed on the outer edge of the connecting side of the seal, and the metal ring is fixed on the bottom of the outer wall.
  • a further improvement of the present invention is that the inner side of the upper end of the metal ring is provided with a flange, and the outer edge of the connecting edge abuts under the flange; and the connecting edge and the metal ring are fixedly connected by vulcanization or pasting.
  • a further improvement of the present invention is that an annular groove is provided on the lower end edge of the outer wall, and the metal ring is clamped in the groove and fixedly connected with the outer wall.
  • a further improvement of the present invention is that a rubber pad is arranged in the groove of the outer wall, and the outer wall, the rubber pad and the metal ring are connected by bolts.
  • a further improvement of the present invention is that the lower part of the mandrel is provided with a step structure, and the inner edge of the seal is attached to the step structure.
  • a further improvement of the present invention is that a protrusion mechanism is provided on the inner edge of the sealing member, and the protrusion structure includes an upper protrusion arranged on the sealing member and a lower protrusion arranged below the sealing member.
  • a further improvement of the present invention is that the step structure is provided with a first clamping groove that matches with the upper protrusion of the protruding structure.
  • a further improvement of the present invention is that a metal gasket is provided on the mandrel, and the sealing structure is provided between the step structure and the metal gasket;
  • the metal gasket is provided with a second clamping groove that matches with the lower protrusion of the protrusion structure.
  • a further improvement of the present invention is that the method for connecting the seal to the mandrel includes:
  • a metal gasket is sleeved on the lower part of the mandrel, and the metal gasket is fixed under the seal, and the lower protrusion of the convex structure is clamped in the second clamping groove of the metal gasket.
  • the sealing method of the liquid composite spring of the present invention is provided with a rigid outer wall and a flexible sealing element.
  • the volume and shape of the lower liquid chamber can be changed by the flexible sealing element, thereby turning the chamber into a flexible chamber.
  • the liquid composite spring of the present invention provides improved stiffness performance and damping energy dissipation characteristics, and can avoid the disadvantages of traditional metal rubber springs in dynamic softening.
  • Fig. 1 is a schematic structural diagram of a liquid composite spring according to an embodiment of the present invention, showing a metal runner body;
  • Figure 2 is a schematic structural diagram of a liquid composite spring according to an embodiment of the present invention, showing the structure of the flow channel body and the flow channel tube;
  • Figure 3 is an enlarged schematic view of part A in Figure 1, showing the connection structure of the seal and the outer wall;
  • Fig. 4 is an enlarged schematic diagram of part B in Fig. 1, showing the connection structure of the seal and the mandrel.
  • Fig. 1 schematically shows a sealing method of a liquid composite spring according to an embodiment of the present invention.
  • the sealing method of the liquid composite spring of the present invention especially the liquid composite spring for vehicles, the cavity is sealed by a flexible sealing member, so that a variable stiffness can be provided.
  • Fig. 1 schematically shows a sealing method of a liquid composite spring according to an embodiment of the present invention, which includes the following steps:
  • Step 1 Set a cylindrical outer wall on the upper part of the mandrel, and set an upper liquid chamber and a lower liquid chamber in the outer wall.
  • the upper liquid chamber and the lower liquid chamber are filled with fluid, and the fluid in the upper liquid chamber and the fluid in the lower liquid chamber can communicate with each other.
  • Step two install a seal at the bottom of the outer wall to seal the lower liquid chamber.
  • the sealing member is made of a flexible material, and the lower liquid chamber is sealed by the flexible material sealing member, so that the lower liquid chamber can be formed into a flexible chamber.
  • the manufacturing process of the metal rubber main spring includes two methods:
  • the first method is the embodiment shown in Figure 1.
  • the bottom of the upper liquid chamber is a metal rubber main spring, and its structure is composed of a rubber body, a runner body and a baffle.
  • the runner body is a metal ring structure.
  • a flow channel hole is arranged in the flow channel body, and the flow channel hole communicates with the upper liquid chamber and the lower liquid chamber.
  • the upper liquid chamber and the lower liquid chamber are separated by a vulcanized rubber body in the outer wall.
  • the baffle and the flow channel body are arranged inside the rubber body to form a whole.
  • the second method is shown in the embodiment shown in Figure 2.
  • the mechanism of the metal rubber main spring is composed of a rubber body, and a runner tube and a baffle plate arranged in the rubber body.
  • the runner tube is a tubular structure made of metal, which is uniformly It is arranged in a circle in the flow channel body.
  • the runner pipe In the process of vulcanizing the rubber body during the manufacturing process, the runner pipe is embedded in the rubber body to form a whole.
  • the outer wall is made of rigid material, and the seal is made of flexible material.
  • the lower liquid chamber is sealed by a flexible seal, so that the lower liquid chamber is configured as a flexible chamber.
  • the liquid can follow the vibration to flow between the upper liquid chamber and the lower liquid chamber. In this process, the lower liquid chamber will flow into or out of liquid.
  • the flexible seal helps the expansion and contraction of the lower liquid chamber. .
  • the main body of the sealing element has a circular ring structure, and the main body is arranged along the radial direction of the outer wall and is perpendicular to the height direction of the outer wall.
  • the outer edge of the seal is provided with a connecting edge, and the connecting edge is arranged vertically upward in FIG. 1 along the axial direction of the outer wall.
  • the connecting edge is connected to the bottom of the outer wall.
  • the outer edge of the sealing element is processed into a vertical connecting edge structure, so that the transition position of the connecting part of the sealing element and the outer wall is smoother.
  • the shape of the connecting edge and the outer wall are more matched. In this way, the connection between the seal and the outer wall is more stable.
  • the method for sealingly connecting the sealing member and the outer wall includes:
  • a metal ring is installed on the upper edge of the connecting side of the seal, and the metal ring is fixed on the bottom of the outer wall.
  • the sealing element is made of flexible material
  • the outer wall is made of rigid material. In this way, the problem of instability is likely to occur when the sealing element is connected to the outer wall.
  • the seal and the outer wall are connected by a metal ring, which can make the connection between the outer wall and the metal ring more stable.
  • the inner side of the upper end of the metal ring is provided with a flange, and the outer edge of the connecting edge abuts under the flange. And the connecting edge and the metal ring are fixedly connected by vulcanization or pasting.
  • the protrusion height of the flange is adapted to the thickness of the sealing element, and the edge of the sealing element is arranged in the metal ring. In this way, the metal ring can give a certain limit to the sealing element, and the sealing element is clamped on the flange, so that the sealing element will not slip out on the metal ring.
  • an annular groove is provided on the lower end edge of the outer wall, and the metal ring is clamped in the groove and fixedly connected to the outer wall.
  • the groove matches the shape of the metal ring, and the metal ring is clamped in the groove. In this way, the groove can provide a limit mechanism for the metal ring, which facilitates the connection between the metal ring and the outer wall.
  • a rubber pad is arranged in the groove of the outer wall, and the outer wall, the rubber pad and the metal ring are connected by bolts.
  • the rubber pad and the metal ring have the same width and are arranged in the groove.
  • the inner side of the rubber pad is connected with a metal ring, and the outer side is connected with a groove.
  • the rubber gasket can achieve a sealing effect, which enhances the overall sealing of the lower liquid chamber.
  • the outer wall, the metal ring and the seal are connected by bolts.
  • the sealing element is provided with a number of screw holes, and the metal ring and the outer wall are provided with through holes or screw holes at corresponding positions.
  • the screw holes or through holes correspond to each other, and are screwed into the screw holes by bolts, thereby connecting the outer wall, the metal ring and the seal. Through the bolt connection, the connection is more stable and easy to disassemble.
  • the lower part of the mandrel is provided with a step structure, and the inner edge of the seal is attached to the step structure.
  • the step structure is arranged one round along the circumference of the mandrel.
  • the upper part of the mandrel is thicker and the lower part is thinner, and the transition position between the thicker upper part and the thinner part of the lower part forms a step structure.
  • a protrusion mechanism is provided on the inner edge of the sealing member, and the protrusion structure includes an upper protrusion provided on the sealing member and an upper protrusion provided below the sealing member.
  • the protruding structure may be a ring-shaped protruding structure arranged one round, or a plurality of uniformly-arranged cylindrical or arc-shaped protruding structures. The protruding mechanism of the seal can be clamped in the mandrel.
  • a first clamping groove is provided on the step structure, and the shape and size of the first clamping groove are adapted to the upper protrusion of the convex structure.
  • the upper part of the sealing element is attached to the step structure, and the upper protrusion of the protrusion mechanism is clamped in the first clamping groove.
  • a metal gasket is provided on the mandrel, and the metal gasket is sleeved on the mandrel and located below the step structure.
  • the metal gasket is preferably a circular columnar structure, and its inner ring is matched with the thinner part of the lower part of the mandrel.
  • the sealing structure is arranged between the step structure and the metal gasket. Wherein, the metal gasket is provided with a second clamping groove that matches with the lower protrusion of the protrusion structure.
  • the method for connecting the seal to the mandrel includes:
  • the inner side of the sealing element is pressed against the step structure of the mandrel, and the upper protrusion of the protruding structure is clamped in the clamping groove.
  • a metal gasket is sleeved on the lower part of the mandrel, and the metal gasket is fixed under the seal, and the lower protrusion of the convex structure is clamped in the second clamping groove of the metal gasket.
  • the inner side of the sealing element can be clamped inside the core shaft, and the connection is stable, and the protrusion structure is clamped to prevent the sealing element from falling off in the core shaft.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gasket Seals (AREA)

Abstract

一种液体复合弹簧的密封方法,包括步骤一,在芯轴(3)的上部套设筒形的外壁(1),并在外壁(1)内设置上液体腔室(11)和下液体腔室(12);步骤二,在外壁(1)的底部安装密封件(2),将下液体腔室(12)密封;其中,密封件(2)采用柔性的材质。该液体复合弹簧设置有刚性的外壁和柔性的密封件,通过柔性的密封件能够改变下液体腔室的体积和形状,从而使腔室成为柔性的腔室。

Description

液体复合弹簧的密封方法 技术领域
本发明涉及一种液体复合弹簧的密封方法,用于车辆、尤其是轨道车辆的液体复合弹簧的密封方法。
背景技术
车辆在轨道上行驶时,伴随产生复杂的振动现象,因此铁路车辆上安装衰减机械振动的弹簧装置是必不可少的。传统的橡胶锥形弹簧容易获得垂向、横向和纵向不同的刚度值,具有较好的非线性特点,因此更能够满足一般轴箱悬挂要求。但是由于橡胶材料的局限性,橡胶锥形弹簧随着频率的增加动刚度下降,出现高频动态软化的现象;同时橡胶材料的阻尼较小,对振动能量的耗散能力有限。
发明内容
针对上述问题,本发明提出了一种液体复合弹簧的密封方法,用于车辆的液体复合弹簧,通过柔性的密封件以密封腔室,因而可以提供变化的刚度。
本发明的提出了一种液体复合弹簧的密封方法,包括:
步骤一,在芯轴的上部套设筒形的外壁,并在所述外壁内设置上液体腔室和下液体腔室;
步骤二,在外壁的底部安装密封件,将下液体腔室密封;其中,所述密封件采用柔性的材质。
本发明的进一步改进在于,所述密封件的主体为圆环形结构,其外侧边缘设置有沿所述外壁轴向方向的连接边;所述连接边的上部边缘连接所述外壁的底部。
本发明的进一步改进在于,所述密封件与所述外壁密封相连的方法包括:
将密封件的连接边的外侧边缘安装金属环,将金属环固定在所述外壁的底部。
本发明的进一步改进在于,所述金属环的上端的内侧设置有凸缘,所述连接 边的外部边缘抵靠在所述凸缘下;并将连接边和金属环通过硫化或粘贴固定相连。
本发明的进一步改进在于,在所述外壁的下端边缘上开设环形的凹槽,将所述金属环卡在所述凹槽内并与外壁固定相连。
本发明的进一步改进在于,在所述外壁的凹槽内设置橡胶垫,并通过螺栓连接所述外壁、橡胶垫和金属环。
本发明的进一步改进在于,所述芯轴的下部设置有台阶结构,所述密封件的内侧的边缘贴附在所述台阶结构上。
本发明的进一步改进在于,所述密封件的内侧边缘上设置有凸起机构,所述凸起结构包括设置在密封件上面的上凸起和设置在密封件下面的下凸起。
本发明的进一步改进在于,所述台阶结构上设置有与所述凸起结构的上凸起相配合的第一卡接槽。
本发明的进一步改进在于,所述芯轴上设置有金属垫片,所述密封结构设置在所述台阶结构和所述金属垫片之间;
其中,所述金属垫片上设置有与所述凸起结构的下凸起相配合的第二卡接槽。
本发明的进一步改进在于,所述密封件连接所述芯轴的方法包括:
将所述密封件内侧贴靠在芯轴的台阶结构上,并将凸起结构的上凸起卡接在所述卡接槽内;
在芯轴的下部套设金属垫片,并将所述金属垫片固定在密封件的下面,凸起结构的下凸起卡接在金属垫片的第二卡接槽内。
与现有技术相比,本发明的优点在于:
本发明所述的液体复合弹簧的密封方法,设置有刚性的外壁和柔性的密封件,通过柔性的密封件能够改变下液体腔室的体积和形状,从而使腔室成为柔性的腔室。这样,本发明所述的液体复合弹簧提供改善的刚度性能和阻尼耗能特性,并且可以避免传统金属橡胶弹簧动态软化的缺点。
附图说明
图1是根据本发明的一个实施方案的液体复合弹簧的结构示意图,显示了金属流道体;
图2是根据本发明的一个实施方案的液体复合弹簧的结构示意图,显示了流道体和流道管的结构;
图3是图1中局部A的放大示意图,显示了密封件与外壁的连接结构;
图4是图1中局部B的放大示意图,显示了密封件与芯轴的连接结构。
在附图中,相同的部件使用相同的附图标记。附图并未按照实际的比例绘制。
在附图中各附图标记的含义如下:1、外壁,2、密封件,3、芯轴,11、上液体腔室,12、下液体腔室,13、金属橡胶主簧,14、凹槽,15、流道体,16、橡胶体,17隔板,18、流道管,21、连接边,22、金属环,23、凸缘,24、橡胶垫,25、螺栓,26、凸起结构,27、上凸起,28、下凸起,31、台阶结构,32、第一卡接槽,33、金属垫片,34、第二卡接槽。
具体实施方式
下面将结合附图对本发明作进一步说明。
图1示意性地显示了根据本发明的一个实施例的液体复合弹簧的密封方法。根据本发明的液体复合弹簧的密封方法,尤其用于车辆的液体复合弹簧,通过柔性的密封件以密封腔室,因而可以提供变化的刚度。
图1示意性地显示了根据本发明的一个实施例的液体复合弹簧的密封方法,其包括以下的步骤:
步骤一,在芯轴的上部套设筒形的外壁,并在所述外壁内设置上液体腔室和下液体腔室。其中,上液体腔室和下液体腔室内填充有流体,并且上液体腔室内的流体和下液体腔室内的流体能够相互流通。
步骤二,在外壁的底部安装密封件,将下液体腔室密封。其中,所述密封件采用柔性的材质,通过柔性材质密封件密封所述下液体腔室,能够使下液体腔室形成柔性的腔室。
在根据本实施例所述的液体复合弹簧的密封方法中,所述金属橡胶主簧的制作过程包括两种方式:
第一种方式为图1所示的实施例,上液体腔室底部为金属橡胶主簧,其结构由橡胶体、流道体和隔板组成,流道体为金属材质的环形结构,所述流道体内设置有流道孔,流道孔连通所述上液体腔室和下液体腔室。
制作过程时在外壁内通过硫化橡胶体将上液体腔室和下液体腔室分隔,在硫 化的过程中将隔板、流道体设置在橡胶体的内部,使其形成一个整体。
第二中方式如图2所示的实施例,金属橡胶主簧的机构为橡胶体,以及设置在橡胶体内的流道管和隔板组成,流道管为金属材质的管状结构,其均匀地在流道体内布置成一周。
制作过程时在硫化橡胶体的过程中,将流道管埋设在橡胶体内,使其形成一个整体。
在根据本实施例所述的液体复合弹簧的密封方法中,外壁采用刚性材质,密封件采用柔性材质。通过柔性的密封件密封下液体腔室,使下液体腔室构造成柔性腔室。当振动时,液体能够随振动在上液体腔室和下液体腔室之间流动,在这个过程中下液体腔室会流入液体或流出液体,柔性的密封件有助于下液体腔室的伸缩。
在一个实施例中,所述密封件的主体为圆环形结构,其主体沿所述外壁的径向方向设置,与所述外壁的高度方向垂直。密封件的外侧边缘设置有连接边,所述连接边沿所述外壁的轴向方向,在图1中竖直向上设置。所述连接边与所述外壁的底部相连。
在根据本实施例所述的液体复合弹簧的密封方法中,所述密封件的外部边缘加工成竖直方向的连接边的结构,使密封件上与外壁连接部位的过渡的位置更加平滑。同时,连接边与外壁的形状更为匹配。这样,密封件和外壁连接更加稳固。
在一个实施例中,所述密封件与所述外壁密封相连的方法包括:
将密封件的连接边的上边缘安装金属环,将金属环固定在所述外壁的底部。在本实施例中,所述密封件采用柔性材质,而外壁为刚性材质,这样,在所述密封件与所述外壁相连时容易出现不稳固的问题。通过金属环连接所述密封件和所述外壁,能够使外壁和金属环连接更加稳固。
在一个优选的实施例中,所述金属环的上端的内侧设置有凸缘,所述连接边的外部边缘抵靠在所述凸缘下。并将连接边和金属环通过硫化或粘贴固定相连。所述凸缘突出的高度与所述密封件的厚度相适应,所述密封件的边缘设置在金属环内。这样,金属环能够给所述密封件一定的限位,密封件卡接在所述凸缘上,使所述密封件不会在金属环上滑出。
在一个实施例中,如图3所示,在所述外壁的下端边缘上开设环形的凹槽,将所述金属环卡在所述凹槽内并与外壁固定相连。所述凹槽与所述金属环的形状 相匹配,所述金属环卡在所述凹槽内。这样,所述凹槽能够为所述金属环提供一个限位的机构,便于所述金属环与所述外壁相连接。
在一个实施例中,在所述外壁的凹槽内设置橡胶垫,并通过螺栓连接所述外壁、橡胶垫和金属环。优选地,所述橡胶垫与金属环的宽度相同,其设置在凹槽内。橡胶垫的内侧连接金属环,外侧连接凹槽。在本实施例中,橡胶垫能够起到密封的效果,增强了下液体腔室整体的密封性。在本实施例中,所述外壁、金属环以及密封件通过螺栓相连。所述密封件上设置有若干螺孔,金属环和外壁上相对应的位置设置通孔或螺孔,当所述金属环设置在凹槽内,密封件的连接边设置在金属环内侧时,螺孔或通孔相互对应,通过螺栓旋入到螺孔内,从而将外壁、金属环以及密封件相连。通过螺栓的连接方式,连接更加稳固,同时便于拆装。
在一个实施例中,所述芯轴的下部设置有台阶结构,所述密封件的内侧的边缘贴附在所述台阶结构上。所述台阶结构沿所述芯轴的周向设置一周。芯轴的上部较粗,下部较细,上部较粗的部位与下部较细的部位过渡的位置形成台阶结构。
在一个优选的实施例中,如图4所示,所述密封件的内侧边缘上设置有凸起机构,所述凸起结构包括设置在密封件上面的上凸起和设置在密封件下面的下凸起。其中,所述凸起结构可以是设置一周的环形的凸起,也可以是若干均匀设置的柱形或弧形的凸起结构。所述密封件的凸起机构能够卡接在所述芯轴内。
在一个实施例中,所述台阶结构上设置第一卡接槽,所述第一卡接槽的形状和大小与所述凸起结构的上凸起相适应。所述密封件的上部贴附在台阶结构上,并且所述凸起机构的上凸起卡接在所述第一卡接槽内。
在一个优选的实施例中,所述芯轴上设置有金属垫片,金属垫片套在所述芯轴上,并位于所述台阶结构的下方。金属垫片优选为圆环形柱状结构,其内圈与所述芯轴的下部较细的部分相配合。所述密封结构设置在所述台阶结构和所述金属垫片之间。其中,所述金属垫片上设置有与所述凸起结构的下凸起相配合的第二卡接槽。
在一个实施例中,所述密封件连接所述芯轴的方法包括:
将所述密封件内侧贴靠在芯轴的台阶结构上,并将凸起结构的上凸起卡接在所述卡接槽内。
在芯轴的下部套设金属垫片,并将所述金属垫片固定在密封件的下面,凸起结构的下凸起卡接在金属垫片的第二卡接槽内。
通过根据本实施例所述的方法,能够将密封件的内侧卡接在所述芯轴的内部,并且连接稳固,通过凸起结构卡接,避免密封件在芯轴内脱落。
虽然已经参考优选实施例对本发明进行了描述,但在不脱离本发明的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本发明并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。

Claims (11)

  1. 一种液体复合弹簧的密封方法,包括:
    步骤一,在芯轴的上部套设筒形的外壁,并在所述外壁内设置上液体腔室和下液体腔室;
    步骤二,在外壁的底部安装密封件,将下液体腔室密封;其中,所述密封件采用柔性的材质。
  2. 根据权利要求1所述的液体复合弹簧的密封方法,其特征在于,所述密封件的主体为圆环形结构,其外侧边缘设置有沿所述外壁轴向方向的连接边;所述连接边的上部边缘连接所述外壁的底部。
  3. 根据权利要求2所述的液体复合弹簧的密封方法,其特征在于,所述密封件与所述外壁密封相连的方法包括:
    将密封件的连接边的上边缘安装金属环,将金属环固定在所述外壁的底部。
  4. 根据权利要求3所述的液体复合弹簧的密封方法,其特征在于,所述金属环的上端的内侧设置有凸缘,所述连接边的外部边缘抵靠在所述凸缘下;并将连接边和金属环通过硫化或粘贴固定相连。
  5. 根据权利要求4所述的液体复合弹簧的密封方法,其特征在于,在所述外壁的下端边缘上开设环形的凹槽,将所述金属环卡在所述凹槽内并与外壁固定相连。
  6. 根据权利要求5所述的液体复合弹簧的密封方法,其特征在于,在所述外壁的凹槽内设置橡胶垫,并通过螺栓连接所述外壁、橡胶垫和金属环。
  7. 根据权利要求1至6中任一项所述的液体复合弹簧的密封方法,其特征在于,所述芯轴的下部设置有台阶结构,所述密封件的内侧的边缘贴附在所述台阶结构上。
  8. 根据权利要求7所述的液体复合弹簧的密封方法,其特征在于,所述密封件的内侧边缘上设置有凸起机构,所述凸起结构包括设置在密封件上面的上凸起和设置在密封件下面的下凸起。
  9. 根据权利要求8所述的液体复合弹簧的密封方法,其特征在于,所述台阶结构上设置有与所述凸起结构的上凸起相配合的第一卡接槽。
  10. 根据权利要求8所述的液体复合弹簧的密封方法,其特征在于,所述芯 轴上设置有金属垫片,所述密封结构设置在所述台阶结构和所述金属垫片之间;
    其中,所述金属垫片上设置有与所述凸起结构的下凸起相配合的第二卡接槽。
  11. 根据权利要求8所述的液体复合弹簧的密封方法,其特征在于,所述密封件连接所述芯轴的方法包括:
    将所述密封件内侧贴靠在芯轴的台阶结构上,并将凸起结构的上凸起卡接在所述卡接槽内;
    在芯轴的下部套设金属垫片,并将所述金属垫片固定在密封件的下面,凸起结构的下凸起卡接在金属垫片的第二卡接槽内。
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