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  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
  • H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
  • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
  • H01F1/0302—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity characterised by unspecified or heterogeneous hardness or specially adapted for magnetic hardness transitions
  • H01F1/0311—Compounds
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  • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
  • H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
  • H01F1/10—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure
  • H01F1/11—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure in the form of particles
  • H01F1/113—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure in the form of particles in a bonding agent
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  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
  • H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
  • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
  • H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
  • H01F1/34—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
  • H01F1/342—Oxides
  • H01F1/344—Ferrites, e.g. having a cubic spinel structure (X2+O)(Y23+O3), e.g. magnetite Fe3O4
  • H01F1/348—Hexaferrites with decreased hardness or anisotropy, i.e. with increased permeability in the microwave (GHz) range, e.g. having a hexagonal crystallographic structure
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  • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
  • H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
  • H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
  • H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
  • H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
  • H01F1/34—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
  • H01F1/36—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites in the form of particles
  • H01F1/37—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites in the form of particles in a bonding agent
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01Q—ANTENNAS, i.e. RADIO AERIALS
  • H01Q1/00—Details of, or arrangements associated with, antennas
  • H01Q1/27—Adaptation for use in or on movable bodies
  • H01Q1/32—Adaptation for use in or on road or rail vehicles
  • H01Q1/325—Adaptation for use in or on road or rail vehicles characterised by the location of the antenna on the vehicle
  • H01Q1/3283—Adaptation for use in or on road or rail vehicles characterised by the location of the antenna on the vehicle side-mounted antennas, e.g. bumper-mounted, door-mounted
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01Q—ANTENNAS, i.e. RADIO AERIALS
  • H01Q17/00—Devices for absorbing waves radiated from an antenna; Combinations of such devices with active antenna elements or systems
  • H01Q17/004—Devices for absorbing waves radiated from an antenna; Combinations of such devices with active antenna elements or systems using non-directional dissipative particles, e.g. ferrite powders
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  • H05K9/0081—Electromagnetic shielding materials, e.g. EMI, RFI shielding
  • H05K9/0083—Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising electro-conductive non-fibrous particles embedded in an electrically insulating supporting structure, e.g. powder, flakes, whiskers
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  • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
  • C08K3/20—Oxides; Hydroxides
  • C08K3/22—Oxides; Hydroxides of metals
  • C08K2003/2265—Oxides; Hydroxides of metals of iron
  • C08K2003/2272—Ferric oxide (Fe2O3)
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  • C08K2201/00—Specific properties of additives
  • C08K2201/01—Magnetic additives

Definitions

• the present invention relates to a radio wave absorbing composition and a radio wave absorber.
• radio wave absorber a material containing magnetic powder is known as a radio wave absorbing material. Further, examples of the radio wave absorber containing the magnetic powder include a radio wave absorber in which the magnetic powder and the binder are mixed (see Patent Documents 1 to 3).
• JP-A-2002-280207 Japanese Unexamined Patent Publication No. 2010-260766 Japanese Unexamined Patent Publication No. 2012-9977
• an in-vehicle radar transmits radio waves and recognizes the existence of the object, the distance to the object, etc. by receiving the radio waves reflected by the object (pedestrian, vehicle, etc.). be able to.
• the automatic driving control system of the car automatically applies the brakes to stop the car or to stop the car based on the result of the radar recognizing the object, if necessary. The speed can be controlled automatically to keep the distance.
• the radio wave absorber In order to improve the reliability of the system that performs various controls based on the results recognized by the radar as described above, it is desirable to improve the performance of the radar. Therefore, in recent years, it has begun to be studied to install a radio wave absorber on the front side (the incident side of the radio wave incident from the outside) of the radio wave transmission / reception unit of the radar to improve the recognition accuracy. In order to improve the recognition accuracy, the radio wave absorber is required to have excellent radio wave absorption performance. Further, it is desirable that the radio wave absorber has excellent weather resistance from the viewpoint of suppressing deterioration of the article in which the radio wave absorber is incorporated.
• a radio wave absorber having excellent vibration damping properties is desirable because it can also function as a damping material in articles incorporating the radio wave absorber.
• one aspect of the present invention is to provide a radio wave absorber having excellent radio wave absorption performance, weather resistance and vibration damping properties.
• the present inventors have made a combination of a magnetic powder and a binder, a substituted hexagonal ferrite powder surface-treated with a silicon-based compound, and an olefin-based resin. It has been newly found that a radio wave absorber having excellent radio wave absorption performance, weather resistance and vibration damping property can be obtained by using in combination with and.
• one aspect of the present invention is A radio wave absorbing composition containing a magnetic powder and a binder.
• the magnetic powder is a substituted hexagonal ferrite powder surface-treated with a surface treatment agent.
• the surface treatment agent is a silicon compound
• the binder is an olefin resin, which is a radio wave absorbing composition.
• one aspect of the present invention is A radio wave absorber containing magnetic powder and a binder
• the magnetic powder is a substituted hexagonal ferrite powder surface-treated with a surface treatment agent.
• the surface treatment agent is a silicon compound
• the binder is a radio wave absorber which is an olefin resin.
• the radio wave absorber can be a molded product obtained by molding the radio wave absorbing composition.
• the substituted hexagonal ferrite can have a composition represented by the following general formula 1.
• General formula 1 AFe (12-x) Al x O 19
• A represents one or more kinds of atoms selected from the group consisting of Sr, Ba, Ca and Pb, and x satisfies 1.50 or more ⁇ x ⁇ 8.00.
• the substituted hexagonal ferrite can be a substituted hexagonal strontium ferrite.
• the surface treatment agent can be a silicon-based compound represented by the following general formula 2.
• General formula 2 (XL) m- Si-Z 4-m
• X is a hydrogen atom, an alkyl group, an alkenyl group, an aryl group, an alicyclic group, a heterocyclic group, a hydroxy group, an acrylamide group, a sulfanyl group, an isocyanate group, a thiocyanate group, a ureido group, a cyano group, an acid anhydride group and an azide.
• L is selected from the group consisting of a single bond, an alkylene group, an alkenylene group, an alkynylene group, an arylene group, -O-, -S-, -NR a- , an ester bond, a thioester bond, an amide bond, a thioamide bond and a sulfonyl group.
• Ra represents a hydrogen atom or a substituent and represents Z represents a hydroxy group, an alkoxy group or an alkyl group.
• m is an integer in the range of 1 to 3.
• n is 1 and X can represent an alkenyl group or a heterocyclic group, or m is 2 or 3, and a plurality of Xs are contained in General Formula 2. However, each can independently represent an alkenyl group or a heterocyclic group.
• m is 1 and X represents an acyl group, an acrylamide group or a heterocyclic group, or m is 2 or 3, and a plurality of Xs are contained in General Formula 2.
• they can independently represent an acyl group, an acrylamide group, or a heterocyclic group.
• the acyl group can be a (meth) acryloyl group and the heterocyclic group can be an epoxy group.
• X can represent an epoxy group.
• L can contain an alkylene group having 4 to 12 carbon atoms in the general formula 2.
• the olefin resin is one or more resins selected from the group consisting of polyethylene, polypropylene, polymethylpentene, ethylene-vinyl acetate resin, cycloolefin resin and olefin resin containing maleic anhydride unit. be able to.
• the olefin resin can be one or more resins selected from the group consisting of polymethylpentene, cycloolefin resins and olefin resins containing maleic anhydride units.
• a radio wave absorber having excellent radio wave absorption performance, weather resistance and vibration damping properties, and a radio wave absorbing composition that can be used for manufacturing the radio wave absorber.
• Radio-absorbing composition, radio wave absorber One aspect of the present invention relates to a radio wave absorbing composition containing a magnetic powder and a binder.
• the magnetic powder is a powder of a substituted hexagonal ferrite surface-treated with a surface treatment agent
• the surface treatment agent is a silicon-based compound
• the binder is It is an olefin resin.
• one aspect of the present invention relates to a radio wave absorber containing a magnetic powder and a binder.
• the magnetic powder is a substituted hexagonal ferrite powder surface-treated with a surface treatment agent
• the surface treatment agent is a silicon-based compound
• the binder is an olefin-based powder. It is a resin.
• radio wave means an electromagnetic wave having a frequency of 3 terahertz (THz) or less.
• the radio wave absorber and the composition used in the production of the radio wave absorber have radio wave absorbing properties.
• the radio wave absorption can be evaluated by, for example, the transmission attenuation and / or the reflection attenuation, and the higher the transmission attenuation value, the higher the reflection attenuation value, or the transmission attenuation value and the reflection attenuation. It can be said that the higher the amount value, the better the radio wave absorption.
• binder means an aggregate of a plurality of particles.
• the “aggregation” is not limited to the mode in which the particles constituting the set are in direct contact with each other, and also includes a mode in which a binder or the like is interposed between the particles.
• the radio wave absorbing composition and the radio wave absorber include, as magnetic powder, a powder of a substituted hexagonal ferrite surface-treated with a surface treatment agent.
• the substituted hexagonal ferrite powder surface-treated with the surface treatment agent can also be said to be the substituted hexagonal ferrite powder coated with the surface treatment agent.
• the substituted hexagonal ferrite powder surface-treated with a surface treatment agent at least a part of the surface of at least a part of the particles constituting the powder is coated with the surface treatment agent.
• the radio wave absorber contains the magnetic powder surface-treated with the surface treatment agent by analyzing the section sample cut out from the radio wave absorber by a known method.
• the magnetic powder is collected from the radio wave absorber or the radio wave absorbing composition by a known method, and the collected magnetic powder is analyzed by a known method such as mass spectrometry or gas chromatography for confirmation. Can be done.
• the magnetic powder is a substituted hexagonal ferrite powder surface-treated with a surface treatment agent.
• the "hexagonal ferrite powder” refers to a magnetic powder in which a hexagonal ferrite type crystal structure is detected as the main phase by X-ray diffraction analysis.
• the main phase refers to a structure to which the highest intensity diffraction peak belongs in the X-ray diffraction spectrum obtained by X-ray diffraction analysis.
• the hexagonal ferrite type crystal structure contains at least iron atoms, divalent metal atoms and oxygen atoms as constituent atoms. In the unsubstituted hexagonal ferrite, the only atoms constituting the crystal structure of the hexagonal ferrite are iron atom, divalent metal atom and oxygen atom.
• the substituted hexagonal ferrite contains one or more other atoms together with an iron atom, a divalent metal atom and an oxygen atom as atoms constituting the crystal structure of the hexagonal ferrite.
• This one or more other atoms are usually atoms that replace a part of iron in the crystal structure of hexagonal ferrite.
• the divalent metal atom is a metal atom that can be a divalent cation as an ion, and examples thereof include an alkaline earth metal atom such as a strontium atom, a barium atom, and a calcium atom, and a lead atom.
• the "powder of hexagonal strontium ferrite” means that the main divalent metal atom contained in the crystal structure of hexagonal ferrite is a strontium atom.
• the main divalent metal atom refers to the divalent metal atom that occupies the largest amount on an atomic% basis among the divalent metal atoms contained in the crystal structure of hexagonal ferrite.
• rare earth atoms are not included in the above divalent metal atoms.
• the "rare earth atom” in the present invention and the present specification is selected from the group consisting of a scandium atom (Sc), a yttrium atom (Y), and a lanthanoid atom.
• the lanthanoid atoms are lanthanum atom (La), cerium atom (Ce), placeodium atom (Pr), neodymium atom (Nd), promethium atom (Pm), samarium atom (Sm), uropyum atom (Eu), gadolinium atom (Gd) ), Terbium atom (Tb), dysprosium atom (Dy), formium atom (Ho), elbium atom (Er), thulium atom (Tm), ytterbium atom (Yb), and lutetium atom (Lu).
• La lanthanum atom
• Ce cerium atom
• Pr placeodium atom
• Nd neodymium atom
• promethium atom Pm
• Sm samarium atom
• Eu gadolinium atom
• Tb Terbium atom
• Dy dysprosium atom
• Ho formium atom
• Substitution type hexagonal ferrite contains one or more other atoms as well as iron atom, divalent metal atom and oxygen atom as atoms constituting the crystal structure of hexagonal ferrite.
• Such atoms include one or more trivalent metal atoms selected from the group consisting of Al, Ga and In, and combinations of divalent and tetravalent metal atoms such as Mn and Ti, Co and Ti, Zn and Ti. be able to.
• the substituted hexagonal ferrite can preferably be a substituted hexagonal strontium ferrite.
• the magnetic powder can be a magnetoplumbite-type (generally referred to as "M-type") substituted hexagonal ferrite powder surface-treated with a surface treatment agent.
• M-type magnetoplumbite-type hexagonal ferrite
• the magnetoplumbite-type hexagonal ferrite has a composition represented by the composition formula: AFe 12 O 19 when it does not contain an atom that replaces iron.
• A can represent at least one atom selected from the group consisting of Sr, Ba, Ca and Pb, and includes an embodiment in which two or more of these atoms are contained in an arbitrary ratio.
• a substituted magnetoplumbite-type hexagonal ferrite in which a part of iron atoms of the magnetoplumbite-type hexagonal ferrite is replaced with an aluminum atom can be mentioned.
• a substituted hexagonal ferrite having a composition represented by the following general formula 1 can be mentioned.
• A represents one or more kinds of atoms (hereinafter, also referred to as “A atom”) selected from the group consisting of Sr, Ba, Ca and Pb, and may be only one kind. Two or more kinds may be contained in an arbitrary ratio, and it is preferable that only one kind is contained from the viewpoint of improving the uniformity of the composition between the particles constituting the powder. From the viewpoint of radio wave absorption performance in the high frequency band, A in the formula 1 is preferably one or more atoms selected from the group consisting of Sr, Ba and Ca, and more preferably Sr.
• x satisfies 1.50 ⁇ x ⁇ 8.00.
• x is 1.50 or more, more preferably 1.50 or more, further preferably 2.00 or more, and more than 2.00. Is more preferable.
• x is 8.00 or less, preferably less than 8.00, more preferably 6.00 or less, and more preferably less than 6.00.
• magnetoplumbite-type substituted hexagonal ferrite represented by the formula 1 include SrFe (9.58) Al (2.42) O 19 , SrFe (9.37) Al (2.63) O. 19 , SrFe (9.27) Al (2.73) O 19 , SrFe (9.85) Al (2.15) O 19 , SrFe (10.00) Al (2.00) O 19 , SrFe (9) .74) Al (2.26) O 19 , SrFe (10.44) Al (1.56) O 19 , SrFe (9.79) Al (2.21) O 19 , SrFe (9.33) Al ( 2.67) O 19 , SrFe (7.88) Al (4.12) O 19 , SrFe (7.04) Al (4.96) O 19 , SrFe (7.37) Al (4.63) O 19 , SrFe (6.25) Al (5.75) O 19 , SrFe (7.71) Al (4.29) O 19 , Sr (0.80) Ba
• a substituted hexagonal strontium ferrite having the composition shown in Table 1 described later can also be mentioned.
• the composition of hexagonal ferrite can be confirmed by high frequency inductively coupled plasma emission spectroscopy.
• Specific examples of the confirmation method include the methods described in Examples described later.
• the composition of the magnetic powder contained in the radio wave absorber can be confirmed by performing, for example, energy dispersive X-ray analysis on the exposed cross section. You can also.
• the substituted hexagonal ferrite powder can have a single phase crystal phase and can include a plurality of crystal phases, preferably the crystal phase is a single phase, and the crystal phase is It is more preferable that the powder is a single-phase magnetoplumbite-type substituted hexagonal ferrite powder.
• the crystal phase is a single phase
• the case where "the crystal phase is a single phase” means that only one type of diffraction pattern showing an arbitrary crystal structure is observed in the X-ray diffraction analysis.
• the X-ray diffraction analysis can be performed, for example, by the method described in Examples described later.
• a plurality of crystal phases are included, two or more types of diffraction patterns showing an arbitrary crystal structure are observed in the X-ray diffraction analysis.
• a database of the International Center for Diffraction Data can be referred to.
• ICDD International Center for Diffraction Data
• a magnetoplumbite-type hexagonal ferrite containing Sr refers to "00-033-1340" of the International Center for Diffraction Data (ICDD).
• ICDD International Center for Diffraction Data
• Examples of the method for producing the powder of the substituted hexagonal ferrite include a solid phase method and a liquid phase method.
• the solid-phase method is a method for producing hexagonal ferrite powder by calcining a mixture obtained by mixing a plurality of solid raw materials in a dry manner.
• the liquid phase method includes a step of using a solution.
• the production method described below is an example, and the production method of the magnetic powder contained in the radio wave absorbing composition and the radio wave absorber is not limited to the following examples.
• Step 1 of obtaining a precipitate from a solution containing an iron atom, at least one atom selected from the group consisting of Sr, Ba, Ca and Pb, and one or more substitution atoms that replace the iron atom.
• Step 2 to obtain a calcined body by calcining the precipitate obtained in step 1 and Can be included.
• each step will be described in detail.
• a precursor of hexagonal ferrite can be obtained as a precipitate.
• a hexagonal ferrite powder containing an aluminum atom as a substitution atom that replaces a part of an iron atom an iron atom, an A atom and an aluminum atom can be mixed in a solution.
• the precipitate obtained in step 1 is iron hydroxide, aluminum hydroxide, a composite hydroxide of an iron atom, an aluminum atom, and an A atom, and the like.
• the solution for obtaining the precipitate in step 1 is preferably a solution containing at least water, and more preferably an aqueous solution.
• a precipitate can be produced by mixing an aqueous solution containing various atoms (hereinafter, also referred to as “raw material aqueous solution”) and an alkaline aqueous solution.
• step 1 can include a step of solid-liquid separation of the precipitate.
• the raw material aqueous solution can be, for example, an aqueous solution containing an Fe salt, an Al salt and a salt of an A atom.
• These salts can be, for example, water-soluble inorganic acid salts such as nitrates, sulfates and chlorides.
• Specific examples of the Fe salts, iron (III) chloride hexahydrate [FeCl 3 ⁇ 6H 2 O], iron (III) nitrate nonahydrate [Fe (NO 3) 3 ⁇ 9H 2 O ] and the like can be mentioned Be done.
• Al salt aluminum hexahydrate [AlCl 3 ⁇ 6H 2 O] chloride, aluminum nitrate nonahydrate [Al (NO 3) 3 ⁇ 9H 2 O ] and the like.
• the salt of the A atom can be one or more selected from the group consisting of Sr salt, Ba salt, Ca salt and Pb salt.
• Sr salt strontium chloride hexahydrate [SrCl 2 ⁇ 6H 2 O], strontium nitrate [Sr (NO 3) 2], strontium acetate hemihydrate [Sr (CH 3 COO) 2 -0.5H 2 O] and the like.
• Ba salt barium chloride dihydrate [BaCl 2 ⁇ 2H 2 O], barium nitrate [Ba (NO 3) 2], barium acetate [(CH 3 COO) 2 Ba] and the like.
• Ca salt is calcium chloride dihydrate [CaCl 2 ⁇ 2H 2 O], calcium nitrate tetrahydrate [Ca (NO 3) 2 ⁇ 4H 2 O ], calcium acetate monohydrate [( CH 3 COO) 2 Ca ⁇ H 2 O] and the like.
• Pb salt include lead (II) chloride [PbCl 2 ], lead (II) nitrate [Pb (NO 3 ) 2 ] and the like.
• Pb salt include lead (II) chloride [PbCl 2 ], lead (II) nitrate [Pb (NO 3 ) 2 ] and the like.
• Pb salt include lead (II) chloride [PbCl 2 ], lead (II) nitrate [Pb (NO
• the alkaline aqueous solution examples include a sodium hydroxide aqueous solution and a potassium hydroxide aqueous solution.
• the concentration of the alkaline aqueous solution can be, for example, 0.1 mol / L to 10 mol / L.
• the type and concentration of the alkaline aqueous solution are not limited to the above examples as long as a precipitate can be produced.
• the raw material aqueous solution and the alkaline aqueous solution may be simply mixed.
• the total amount of the raw material aqueous solution and the alkaline aqueous solution may be mixed at once, or the raw material aqueous solution and the alkaline aqueous solution may be gradually mixed. Further, it may be mixed while gradually adding the other to either the raw material aqueous solution or the alkaline aqueous solution.
• the method of mixing the raw material aqueous solution and the alkaline aqueous solution is not particularly limited, and examples thereof include a method of mixing by stirring.
• the stirring means is not particularly limited, and general stirring means can be used.
• the stirring time may be set to a time during which a precipitate can be formed, and can be appropriately set according to the composition of the raw material aqueous solution, the type of stirring means used, and the like.
• the temperature (liquid temperature) when the raw material aqueous solution and the alkaline aqueous solution are mixed is preferably 100 ° C. or lower from the viewpoint of preventing bumping, and 95 ° C. from the viewpoint of satisfactorily advancing the precipitation reaction.
• the temperature is more preferably 15 ° C. or higher and 92 ° C. or lower.
• a general heating device, cooling device, or the like can be used as a means for adjusting the temperature.
• the pH of the aqueous solution obtained by mixing the raw material aqueous solution and the alkaline aqueous solution at a liquid temperature of 25 ° C. is preferably in the range of 5 to 13, preferably in the range of 6 to 12, from the viewpoint of making it easier to obtain a precipitate, for example. Is more preferable.
• the content of the substituted atom can be controlled by adjusting the pH.
• the method is not particularly limited, and examples thereof include decantation, centrifugation, and filtration (suction filtration, pressure filtration, etc.).
• the conditions for centrifugation are not particularly limited, and for example, centrifugation can be performed for 3 to 30 minutes at a rotation speed of 2000 rpm (revolutions per minute) or higher. Further, the centrifugation may be performed a plurality of times.
• Step 2 is a step of calcining the precipitate obtained in Step 1.
• the precursor of hexagonal ferrite can be converted to hexagonal ferrite by calcining the precipitate obtained in step 1.
• Firing can be performed using a heating device.
• the heating device is not particularly limited, and a known heating device such as an electric furnace, a firing device manufactured according to a production line, or the like can be used. Firing can be performed, for example, in an atmospheric atmosphere.
• the firing temperature and firing time may be set within a range in which the precursor of hexagonal ferrite can be converted to hexagonal ferrite.
• the firing temperature is, for example, preferably 900 ° C. or higher, more preferably 900 ° C.
• the firing time is, for example, preferably in the range of 1 hour to 10 hours, and more preferably in the range of 2 hours to 6 hours.
• the precipitate obtained in step 1 can be dried before firing.
• the drying means is not particularly limited, and examples thereof include a dryer such as an oven.
• the drying temperature is, for example, preferably in the range of 50 ° C. to 200 ° C., and more preferably in the range of 70 ° C. to 150 ° C.
• the drying time is preferably in the range of, for example, 2 hours to 50 hours, and more preferably in the range of 5 hours to 30 hours.
• the above firing temperature and drying temperature can be the internal ambient temperature of the apparatus for firing or drying.
• the fired body obtained in the above step 2 can be a massive fired body or a powder-shaped fired body in which the precursor of hexagonal ferrite is converted to show the crystal structure of hexagonal ferrite.
• a step of crushing the fired body can also be carried out.
• the crushing can be performed by a known crushing means such as a mortar and pestle, a crusher (cutter mill, ball mill, bead mill, roller mill, jet mill, hammer mill, attritor, etc.).
• the particle size of the medium is preferably in the range of 0.1 mm to 5.0 mm, and preferably in the range of 0.5 mm to 3.0 mm. More preferred.
• media diameter is meant, in the case of spherical media, the arithmetic mean of the diameters of a plurality of randomly selected media (eg, beads).
• a plurality of randomly selected images obtained from observation images of a transmission electron microscope (TEM; Transmission Electron Microscope) or a scanning electron microscope (SEM). It means the arithmetic average of the circle equivalent diameter of the media.
• the material of the media include glass, alumina, steel, zirconia, and ceramics.
• the substituted hexagonal ferrite powder is surface-treated with a surface treatment agent.
• the surface treatment agent is a silicon-based compound.
• the compatibility and bonding strength between the particles constituting the magnetic powder and the binder can be improved. It is presumed that this can be increased, and as a result, the responsiveness to mechanical deformation can be delayed at the interface between the particles and the binder, which leads to an increase in the value of the loss coefficient. Further, regarding weather resistance, the interaction between the particles constituting the magnetic powder and the binder can contribute to the improvement of weather resistance.
• the radio wave absorbing composition and the powder of the substituted hexagonal ferrite contained in the radio wave absorber are surface-treated with a silicon compound.
• the "silicon-based compound” means a compound containing silicon.
• the silicon-based compound can be an organic compound or an inorganic compound, and is preferably an organic compound from the viewpoint of further improving thermal cycle characteristics and machinability.
• At least a part of the groups contained in the silicon-based compound that can be used as the surface treatment agent described below may be a reactive group.
• a reactive group is a group that can react with another group or bond and has a structure different from that before the reaction after the reaction.
• the reactive group may be present in the post-reaction form in a state of being coated with the powder of the substituted hexagonal ferrite after the surface treatment, and such an embodiment is also included in the present invention. ..
• silicon-based compounds suitable as surface treatment agents include silicon-based compounds represented by the following general formula 2.
• X is a hydrogen atom, an alkyl group, an alkenyl group, an aryl group, an alicyclic group, a heterocyclic group, a hydroxy group, an acrylamide group, a sulfanyl group, an isocyanate group, a thiocianate group, a ureido group, a cyano group and an acid.
• L is selected from the group consisting of a single bond, an alkylene group, an alkenylene group, an alkynylene group, an arylene group, -O-, -S-, -NR a- , an ester bond, a thioester bond, an amide bond, a thioamide bond and a sulfonyl group.
• Ra represents a hydrogen atom or a substituent.
• Z represents a hydroxy group, an alkoxy group or an alkyl group.
• m is an integer in the range of 1 to 3.
• the group represented by X and the group and bond represented by L may have a substituent or may not have (that is, be unsubstituted).
• substituents include a hydroxy group, a sulfanyl group, a thiocianate group, a ureido group, an acid anhydride group, a carboxy group, an acyl group, a carbamoyl group and the like.
• the carbon number means the carbon number of a portion other than the substituent unless otherwise specified.
• XL- if there is a part that can be understood as both a part contained in X and a part contained in L, such a part is interpreted as a part contained in X. It shall be.
• the plurality of Xs contained in the general formula 2 can be the same in one form and can be different in the other form. This point is the same for L. The same applies to Z when "4-m" is 2 or 3.
• X is a hydrogen atom, an alkyl group, an alkenyl group, an aryl group, an alicyclic group, a heterocyclic group, a hydroxy group, an acrylamide group, a sulfanyl group, an isocyanate group, a thiocianate group, a ureido group, a cyano group and an acid.
• the number of carbon atoms of the alkyl group, the alkenyl group, and the aryl group that can be taken as X is preferably in the range of 1 to 30, more preferably in the range of 1 to 25, and in the range of 1 to 20. It is more preferably in the range of 1 to 15.
• the "alkyl group” shall not include a cycloalkyl group.
• Alkyl groups include linear alkyl groups and branched alkyl groups.
• the alicyclic group that can be taken as X may be any of a cycloalkyl group, a cycloalkenyl group and a cycloalkynyl group.
• the number of carbon atoms of the cycloalkyl group is preferably in the range of 3 to 20, more preferably in the range of 4 to 15, and even more preferably in the range of 5 to 10.
• the carbon number of each of the cycloalkenyl group and the cycloalkynyl group is preferably in the range of 6 to 20, more preferably in the range of 6 to 15, and further preferably in the range of 6 to 10. , 6 is more preferable.
• the heterocycle constituting the heterocyclic group that can be taken as X may be a saturated or unsaturated aliphatic heterocycle or an aromatic heterocycle, and may be a monocyclic ring or a condensed ring. It may also be a bridge ring.
• Examples of the hetero atom contained in the heterocycle include an oxygen atom, a nitrogen atom and a sulfur atom.
• the number of heteroatoms contained in one heterocycle is not particularly limited, and is preferably 1 to 3, more preferably 1 or 2, for example.
• the number of carbon atoms in the heterocycle is preferably in the range of 2 to 10, and more preferably 4 or 5.
• the heterocycle is preferably a 3- to 7-membered ring, more preferably a 3- to 6-membered ring, and even more preferably a 3- to 5-membered ring.
• Specific examples of the heterocycle include an epoxy ring, a 3,4-epoxycyclohexane ring, a furan ring and a thiophene ring.
• the heterocyclic group represented by X can be an epoxy group.
• the "epoxide group” includes an embodiment in which the heterocycle contained in this group is an epoxy ring (three-membered ring) and a ring having a structure in which an epoxy ring and a saturated hydrocarbon ring are fused. Aspects including groups shall be included. Examples of such a cyclic group include a 3,4-epoxycyclohexane ring.
• a monovalent group having a structure of a carboxylic acid anhydride is preferable, and for example, a maleic anhydride group such as 3,4-dihydro-2,5-frangionyl and a succinic anhydride group. , Glutaric anhydride group, adipic anhydride group and citraconic anhydride group.
• the number of carbon atoms of the acyl group that can be taken as X is preferably in the range of 1 to 40, more preferably in the range of 1 to 30, further preferably in the range of 1 to 20, and in the range of 2 to 15. Is more preferable.
• the "acyl group” includes a formyl group, a carbamoyl group, an alkylcarbonyl group, an alkenylcarbonyl group and an arylcarbonyl group.
• the alkenylcarbonyl group preferably includes a (meth) acryloyl group.
• the "(meth) acryloyl group” includes an acryloyl group and a methacryloyl group.
• the alkylene group that can be taken as L may be either a linear alkylene group or a branched alkylene group.
• the carbon number of the alkylene group is preferably in the range of 1 to 30, more preferably in the range of 2 to 25, further preferably in the range of 3 to 20, and in the range of 4 to 12. Is more preferable.
• Specific examples of the alkylene group include a methylene group, an ethylene group, an isopropylene group, a butylene group, a pentylene group, a cyclohexylene group, a heptylene group, an octylene group, a nonylene group, a decylene group and an undecylene group.
• the alkenylene group that can be taken as L may be either a linear alkenylene group or a branched alkenylene group.
• the carbon number of the alkenylene group is preferably in the range of 2 to 20, more preferably in the range of 2 to 15, further preferably in the range of 2 to 10, and in the range of 2 to 6. Is more preferable.
• Specific examples of the alkenylene group include an ethenylene group and a propenylene group.
• the alkynylene group that can be taken as L may be either a linear alkynylene group or a branched alkynylene group.
• the carbon number of the alkynylene group is preferably in the range of 2 to 20, more preferably in the range of 2 to 15, further preferably in the range of 2 to 10, and in the range of 2 to 6. Is more preferable.
• Specific examples of the alkynylene group include an ethynylene group and a propynylene group.
• the carbon number of the arylene group that can be taken as L is preferably in the range of 6 to 20, more preferably in the range of 6 to 15, further preferably in the range of 6 to 12, and in the range of 6 to 10. Is more preferable.
• Specific examples of the arylene group include a phenylene group and a naphthylene group.
• -NR a which may take as L -
• R a of an alkyl group preferably having 1 to 12 carbon atoms, more preferably 1 to 8 carbon atoms
• an alkenyl group preferably 2 to 12 carbon atoms, more Preferably carbon number 2-8
• alkynyl group preferably carbon number 2-12, more preferably carbon number 2-8
• aryl group preferably carbon number 6-20, more preferably carbon number 6-10.
• heterocyclic groups examples of the heterocycle constituting the heterocyclic group that can be adopted as Ra include the heterocycle shown above as the heterocycle constituting the heterocyclic group that can be adopted as X, and a preferable heterocyclic group can also be adopted as X. As described for the heterocyclic group.
• Examples of -NR a- include -NH-.
• L is selected from the group consisting of a single bond, an alkylene group, an alkenylene group, an alkynylene group, an arylene group, -O-, -S-, -NR a- , an ester bond, a thioester bond, an amide bond, a thioamide bond and a sulfonyl group.
• a divalent group consisting of a combination of two or more of these groups hereinafter, also referred to as "combined group that can be taken as L"
• the above group constituting the combined group that can be taken as L.
• the number of bonds is preferably in the range of 2-8, more preferably in the range of 2-6, and even more preferably in the range of 2-4.
• the molecular weight of the combined group that can be taken as L is preferably in the range of 20 to 1000, more preferably in the range of 30 to 500, and even more preferably in the range of 40 to 200.
• Examples of the combined group that can be taken as L include a urea bond, a thiourea bond, a carbamate group, a sulfonamide bond, an arylene group-alkylene group, an -O-alkylene group, an amide bond-alkylene group, and an -S-alkylene group.
• Alkylene group-O-amide bond-alkylene group Alkylene group-O-amide bond-alkylene group, alkylene group-amide bond-alkylene group, alkenylene group-amide bond-alkylene group, alkylene group-ester bond-alkylene group, arylene group-ester bond-alkylene group,-( Alkylene group-O)-, alkylene group-O- (alkylene group-O) -alkylene group ("(alkylene group-O)" is a repeating unit), arylene group-sulfonyl group-O-alkylene group and ester bond -The alkylene group can be mentioned.
• the "alkyl group” also includes a cycloalkyl group.
• the alkyl group constituting the alkoxy group that can be taken as Z may be any of a linear alkyl group, a branched alkyl group and a cycloalkyl group, and may have a combination of these forms.
• the alkyl group that can be taken as Z is preferably a linear alkyl group.
• the number of carbon atoms of the alkyl group constituting the alkoxy group that can be taken as Z is preferably in the range of 1 to 15, more preferably 1 to 10, further preferably 1 to 5, and 1 or 2. Is more preferable.
• Specific examples of the alkyl group constituting the alkoxy group include a methyl group, an ethyl group, a propyl group, a t-butyl group, a pentyl group and a cyclohexyl group.
• Examples of the alkyl group that can be taken as Z include an alkyl group that constitutes an alkoxy group that can be taken as Z, and the preferred alkyl group is as described for the alkyl group that constitutes an alkoxy group that can be taken as Z.
• X or L and at least one of Z may be connected to each other to form a ring.
• the number of ring-constituting atoms in this ring is preferably in the range of 3 to 10, more preferably in the range of 4 to 8, and even more preferably in the range of 5 or 6.
• X represents a hydrogen atom, an alicyclic group, a heterocyclic group, an acrylamide group, a hydroxy group, a sulfanyl group, a thiocianate group, an acid anhydride group, a carboxy group, an acyl group or a sulfonic acid group. ..
• one L is selected from the group consisting of an alkylene group, an alkenylene group, an alkynylene group, an arylene group, -O-, -S-, -NR a- , an ester bond, a thioester bond, an amide bond and a sulfonyl group. It is preferable to represent a divalent group or bond, or a divalent group or bond formed by combining two or more of these.
• m is 1 and X can represent an alkenyl group or a heterocyclic group.
• m is 2 or 3 and a plurality of Xs contained in the general formula 2 can independently represent an alkenyl group or a heterocyclic group.
• m is 1 and X can represent a (meth) acryloyl group, an acrylamide group or an epoxy group.
• m is 2 or 3 and a plurality of Xs contained in the general formula 2 can independently represent a (meth) acryloyl group, an acrylamide group, or an epoxy group.
• X preferably represents a (meth) acryloyl group, an acrylamide group or an epoxy group.
• L is one divalent group or bond selected from the group consisting of an alkylene group, an alkenylene group, -O-, -NR a- , an ester bond and an amide bond, or a combination of two or more of these. It is more preferable to represent a divalent group or bond.
• At least two of Z are preferably selected from the group consisting of an alkoxy group and a hydroxy group, and more preferably all Z is selected from the group consisting of an alkoxy group and a hydroxy group.
• a silicon-based compound containing an epoxy group is preferable, an epoxysilane is more preferable, and an epoxysilane having a large number of carbon atoms is further preferable. It is presumed that this is because the flexibility at the interface between the surface of the magnetic powder particles and the resin described later is increased. From this point, in the general formula 2, it is preferable that X represents an epoxy group, X represents an epoxy group, and L contains an alkylene group having 4 to 12 carbon atoms.
• silicon-based compound that can be used as a surface treatment agent examples include various compounds used in Examples described later. Moreover, the following compound can also be mentioned as a specific example of a silicon-based compound that can be used as a surface treatment agent. However, the present invention is not limited to these specific examples.
• the silicon-based compound represented by the general formula 2 also includes the salt form of the compound represented by the general formula 2.
• the salt form include alkali metal salts such as sodium salt and potassium salt, alkaline earth metal salts such as magnesium salt, and ammonium salts.
• a silicone-based compound can be mentioned.
• the silicone-based compound include polydimethylsiloxane, polyalkylene oxide-modified silicone, hydrogenated polysiloxane such as hydrogen-terminated polydimethylsiloxane, methylhydrosiloxane-dimethylsiloxane copolymer, and polymethylhydrosiloxane.
• the molecular weight of the silicone compound is not particularly limited. In one form, the molecular weight of the silicone-based compound is preferably about 1 to 300,000 as a weight average molecular weight.
• the liquid silicone compound preferably has a viscosity of 100 to 60,000 cSt (centistokes) (measurement temperature: 25 ° C.) from the viewpoint of surface treatment efficiency.
• the polyalkylene oxide-modified silicone preferably has an alkylene oxide content in the range of 10 to 90% by mass, more preferably 20 to 80% by mass.
• the content of the methylhydrosiloxane unit is preferably in the range of 0.1 to 100 mol%, more preferably in the range of 2 to 50 mol%.
• the silicon-based compounds described above may be used alone or in combination of two or more at any ratio.
• surface-treating the substituted hexagonal ferrite powder by dry-mixing or wet-mixing the silicon-based compound (surface treatment agent) with the substituted hexagonal ferrite powder at least a part of the particles constituting the powder At least a part of the surface can be coated.
• a known technique for surface treatment using a surface treatment agent can be adopted.
• the amount of the surface treatment agent used in the surface treatment is preferably in the range of 0.1 to 100 parts by mass, preferably in the range of 0.5 to 20 parts by mass with respect to 100 parts by mass of the powder of the substituted hexagonal ferrite. More preferably.
• the radio wave absorbing composition and the radio wave absorber include, as magnetic powder, a powder of a substituted hexagonal ferrite surface-treated with the surface treatment agent described above.
• the filling rate of the powder of the substituted hexagonal ferrite surface-treated with the surface treatment agent is not particularly limited.
• the filling rate can be 35% by volume or less as the volume filling rate, and can also be in the range of 15 to 35% by volume.
• the volume filling rate can be 35% by volume or more.
• the volume filling factor can be, for example, in the range of 35 to 60% by volume, preferably in the range of 35 to 50% by volume.
• the volume filling rate means the volume-based content of the radio wave absorber with respect to 100% by volume of the total volume of the radio wave absorber.
• the volume filling factor means the volume-based content of the solid content (that is, the component excluding the solvent) with respect to 100% by volume of the total volume.
• the powder of the substituted hexagonal ferrite surface-treated with the surface treatment agent is a mixture of this powder and a resin described later. It is preferably contained in an amount of 10% by mass or more, more preferably 30% by mass or more, and further preferably 50% by mass or more based on the total mass (100% by mass).
• the powder of the substituted hexagonal ferrite surface-treated with the surface treatment agent is the sum of this powder and the resin described later. It is preferably contained in an amount of 90% by mass or less, more preferably 80% by mass or less, and further preferably 75% by mass or less with respect to the mass (100% by mass).
• the radio wave absorbing composition and the radio wave absorber include the magnetic powder and the binder.
• the binder is a resin
• the radio wave absorbing composition and the radio wave absorber include an olefin resin as a binder. Combining the olefin resin with the powder of the substituted hexagonal ferrite surface-treated with the silicon compound can contribute to the improvement of the radio wave absorption performance, weather resistance and vibration damping property of the radio wave absorber.
• the olefin resin is a polymer having a polymerizable component containing at least an olefin (double bond-containing compound).
• the "polymer” and the “resin” can be homopolymers or copolymers.
• the olefin include ⁇ -olefins such as ethylene, propylene, 1-butene and 4-methyl-1-pentene.
• the ⁇ -olefin polymer, that is, poly- ⁇ -olefin include polyethylene, polypropylene, polybutene, polymethylpentene and the like.
• the polyethylene can be various polyethylenes such as low density polyethylene, medium density polyethylene, high density polyethylene, linear low density polyethylene, linear ultra low density polyethylene, and metallocene-catalyzed linear short chain branched polyethylene.
• Copolymers include random copolymers and block copolymers of poly- ⁇ -olefins, random copolymers of ⁇ -olefins and unsaturated fatty acids, and grafts of ⁇ -olefins and unsaturated fatty acids or their anhydrides. Examples thereof include copolymers.
• Examples of the random copolymer of ⁇ -olefin and unsaturated fatty acid include ethylene-vinyl acetate resin, ethylene-ethyl acrylate resin, ethylene-acrylic acid resin, ethylene-methacrylic acid resin, polyethylene or polypropylene, acrylic acid, and methacrylic acid. , Maleic anhydride, fumaric acid, acid-modified olefin resin modified with an unsaturated carboxylic acid such as itaconic acid, and the like.
• Examples of unsaturated fatty acids in the graft copolymer of ⁇ -olefin and unsaturated fatty acid or its anhydride include monobasic unsaturated fatty acids such as acrylic acid and methacrylic acid and their anhydrides, maleic acid, fumaric acid, and itaconic acid. Such as dibasic unsaturated fatty acids and their anhydrides.
• Examples of the graft copolymer of ⁇ -olefin and unsaturated fatty acid or its anhydride include maleic acid grafted ethylene-vinyl acetate resin, maleic acid grafted ethylene- ⁇ -olefin resin, and ethylene-methacrylate-glycidyl acrylate ternary compound. Examples include copolymers.
• the olefin resin can be a polymer having a polymerizable component containing at least a cycloolefin, that is, a cycloolefin resin.
• cycloolefins examples include norbornene, norbornene, methylnorbornene, dimethylnorbornene, ethylnorbornene, chlorinated norbornene, chloromethylnorbornene, trimethylsilylnorbornene, phenylnorbornene, cyanonorbornene, dicyanonorbornene, methoxycarbonylnorbornene, pyridylnorbornene, and anhydrous nadic acid.
• Bicyclic cycloolefins such as imide nadicate; tricyclic cycloolefins such as dicyclopentadiene, dihydrodicyclopentadiene and its alkyl-substituted, alkenyl-substituted, alkylidene-substituted, aryl-substituted; dimethanohexahydronaphthalene, Dimethanooctahydronaphthalene and its alkyl-substituted, alkenyl-substituted, alkylidene-substituted, aryl-substituted and other tetracyclic cycloolefins; pentacyclopentadiene and other pentacyclic cycloolefins; hexacycloheptadecene and other hexacyclic cycloolefins and the like.
• Examples thereof include dinorbornene, a compound in which two norbornene rings are bonded by a hydrocarbon chain or an ester group, and a compound containing a norbornene ring such as an alkyl-substituted product or an aryl-substituted product thereof.
• cycloolefin resin examples include a polymer of cycloolefin and its hydrogenated product, a copolymer of cycloolefin and other olefin such as ethylene and its hydrogenated product, or a common weight of cycloolefin and other polymerizable compound.
• examples thereof include various cycloolefin resins (CycloolefinCo-Polymer; COC) such as coalescing.
• Examples of the cycloolefin resin which is a copolymer of a cycloolefin and another polymerizable compound include ethylene-norbornene resin and dicyclopentadiene resin.
• the olefin resin is one or more resins selected from the group consisting of polyethylene, polypropylene, polymethylpentene, ethylene-vinyl acetate resin, cycloolefin resin and olefin resin containing maleic anhydride unit. be able to.
• the "olefin-based resin containing a maleic anhydride unit" is a polymer having a polymerizable component containing an olefin and maleic anhydride. Specific examples include ethylene-vinyl acetate-maleic anhydride resin, maleic anhydride graft-polyethylene resin, ethylene-acrylic acid ester-maleic anhydride resin and the like.
• ethylene-vinyl acetate resin is a copolymer of polymerizable components containing ethylene and vinyl acetate.
• ethylene-vinyl acetate-maleic anhydride resin is a copolymer of a polymerizable component containing ethylene, vinyl acetate and maleic anhydride, and is also an ethylene-vinyl acetate resin, and "maleic anhydride unit is used. It is also an olefin-based resin containing ".
• the "molecular weight” in the present invention and the present specification means the weight average molecular weight of the polymer component.
• the molecular weight of the olefin resin is not particularly limited.
• the lower limit of the weight average molecular weight (Mw) is preferably 10,000 or more, and preferably 20,000 or more, from the viewpoint that vibration damping and weather resistance tend to be exhibited. More preferably, it is more preferably 50,000 or more.
• the upper limit in one form, from the same viewpoint as described above, it is preferably 1,000,000 or less, and more preferably 500,000 or less.
• the "weight average molecular weight” in the present invention and the present specification means the molecular weight relative to the molecular weight of standard polystyrene analyzed by the gel permeation chromatography method using o-dichlorobenzene as a mobile phase.
• the olefin-based resin can be one or more kinds of resins selected from the group consisting of polymethylpentene, cycloolefin resins, and olefin-based resins containing maleic anhydride units.
• olefin resins include high-density polyethylene (HDPE; Prime Polymer Hi-Zex 232J), polypropylene (PP; Novatec MA3 manufactured by Nippon Polypro), and ethylene-vinyl acetate resin (EVA; Ultra manufactured by Toso).
• HDPE high-density polyethylene
• PP polypropylene
• EVA ethylene-vinyl acetate resin
• Sen 537 ethylene-vinyl acetate-maleic anhydride resin (Olevac T 9314 manufactured by Alchema), maleic anhydride graft-polyethylene resin (Olevac G OE808 manufactured by Alchema), ethylene-acrylic acid ester-maleic anhydride resin (Bondain 5500 manufactured by Alchema), Cycloolefin resin (Zeonoa 1020R manufactured by Nippon Zeon), Polymethylpentene resin (TPX RT18 manufactured by Mitsui Chemicals), Ethylene-norbornene resin (Topas 8007S-04 manufactured by Polyplastics) Examples thereof include cyclopentadiene resin (METON T02 manufactured by RIMTEC), cycloolefin resin (Apel APL8008T manufactured by Mitsui Chemicals Co., Ltd.), cycloolefin resin (Arton D4000 manufactured by JSR), and the like.
• the radio wave absorbing composition and the radio wave absorber may contain only one kind of the resin, or may contain two or more kinds of the resin in an arbitrary ratio.
• the filling rate of the olefin resin in the radio wave absorbing composition and the radio wave absorber is not particularly limited, and for example, the volume filling rate is preferably 65% by volume or more, and 65% by volume or more and 92% by volume or less. It is more preferable that it is 65% by volume or more and 85% by volume or less.
• the filling rate means the total filling rate of the two or more kinds of olefin resins. This point is the same for the filling rate for other components.
• the radio wave absorbing composition and the radio wave absorber include a powder of a substituted hexagonal ferrite surface-treated with a silicon compound and an olefin resin, and may optionally contain one or more additives. ..
• the additive include a dispersant, a dispersion aid, a fungicide, an antistatic agent, an antioxidant and the like.
• the additive may have one component having two or more functions.
• the radio wave absorbing composition and the radio wave absorber may contain a commercially available product or a product manufactured by a known method as an additive at an arbitrary filling rate.
• the method for producing the radio wave absorbing composition and the radio wave absorber is not particularly limited.
• the radio wave absorbing composition can be produced by a known method using the magnetic powder, an olefin resin, and if necessary, a solvent, an additive, or the like.
• the radio wave absorber can be a molded product obtained by molding the radio wave absorbing composition.
• the radio wave absorbing composition can be prepared as a kneaded product by, for example, kneading a mixture of the magnetic powder, the resin, and, if necessary, a solvent, additives, and the like while heating.
• the kneaded product can be obtained as pellets, for example.
• a radio wave absorber (molded product) can be obtained by molding the kneaded product into a desired shape by a known molding method such as extrusion molding, press molding, injection molding, or in-mold molding.
• the shape of the radio wave absorber is not particularly limited, and may be any shape such as a plate shape or a linear shape.
• Platinum-shaped includes sheet-shaped and film-shaped.
• the plate-shaped radio wave absorber can also be called a radio wave absorbing plate, a radio wave absorbing sheet, a radio wave absorbing film, or the like.
• the radio wave absorber may be a radio wave absorber having a single composition (for example, a single-layer radio wave absorber), or may be a combination of two or more parts having different compositions (for example, a laminated body). Further, the radio wave absorber may have a planar shape, may have a three-dimensional shape, or may be a combination of a portion having a planar shape and a portion having a three-dimensional shape. Examples of the planar shape include a sheet shape and a film shape. Examples of the three-dimensional shape include a tubular shape (cylindrical shape, square tubular shape, etc.), a horn shape, a box shape (for example, at least one of the surfaces is open) and the like.
• the thickness of the radio wave absorber is preferably 20.0 mm or less, more preferably 10.0 mm or less, and further preferably 5.0 mm or less, from the viewpoint of ease of handling. From the viewpoint of mechanical properties, the thickness is preferably 1.0 mm or more, and more preferably 2.0 mm or more.
• the thickness means the total thickness of the radio wave absorbers constituting the laminated body.
• the thickness of the radio wave absorber is a value measured using a digital length measuring device, and specifically, is an arithmetic mean of the measured values measured at nine randomly selected points.
• the radio wave absorbing composition may or may not contain a solvent.
• the solvent is not particularly limited, and examples thereof include water, an organic solvent, and a mixed solvent of water and an organic solvent.
• the organic solvent include alcohols such as methanol, ethanol, n-propanol, i-propanol and methoxypropanol, ketones such as acetone, methyl ethyl ketone and cyclohexanone, tetrahydrofuran, acetonitrile, ethyl acetate and toluene.
• the solvent ketones are preferable, and cyclohexanone is more preferable, from the viewpoint of drying speed.
• the content of the solvent in the composition is not particularly limited and may be determined according to the method for producing the radio wave absorber.
• the radio wave absorbing composition can be prepared by mixing the above components.
• the mixing method is not particularly limited, and examples thereof include a method of mixing by stirring.
• a known stirring device can be used.
• examples of the stirring device include mixers such as a paddle mixer and an impeller mixer.
• the stirring time may be set according to the type of stirring device, the composition of the radio wave absorbing composition, and the like.
• the method for producing the radio wave absorber a method of molding the radio wave absorbing composition into a desired shape by a known molding method as exemplified above can be mentioned. Further, as another form of the method for manufacturing the radio wave absorber, a method of applying the radio wave absorbing composition to the support and manufacturing the radio wave absorber as the radio wave absorbing layer can be mentioned.
• the support used here may be removed before the radio wave absorber is incorporated into the article to which the radio wave absorber should be imparted, or may be incorporated into the article together with the radio wave absorber without being removed.
• the support is not particularly limited, and a known support can be used.
• the support include metal plates (metal plates such as aluminum, zinc, and copper), glass plates, plastic sheets [polyester (polyester terephthalate, polyethylene naphthalate, polybutylene terephthalate, etc.), polyethylene (linear low density).
• the plastic sheet is preferably biaxially stretched.
• the shape, structure, size, etc. of the support can be appropriately selected. Examples of the shape of the support include a plate shape.
• the structure of the support may be a single-layer structure or a laminated structure of two or more layers.
• the size of the support can be appropriately selected according to the size of the radio wave absorber and the like.
• the thickness of the support is usually about 0.01 mm to 10 mm, for example, from the viewpoint of handleability, it is preferably 0.02 mm to 3 mm, and more preferably 0.05 mm to 1 mm.
• the method of applying the radio wave absorbing composition on the support is not particularly limited, and examples thereof include a method using a die coater, a knife coater, an applicator, and the like.
• the method for drying the coating film formed by applying the radio wave absorbing composition is not particularly limited, and examples thereof include a method using a known heating device such as an oven.
• the drying temperature and drying time are not particularly limited. As an example, the drying temperature can be in the range of 70 ° C. to 90 ° C. and the drying time can be in the range of 1 hour to 3 hours.
• the radio wave absorber can be incorporated into various articles for which it is desired to impart radio wave absorption.
• the plate-shaped radio wave absorber can be incorporated into an article in any form as it is or by bending it at an arbitrary portion. Further, it can be adjusted to a desired shape by injection molding or the like and incorporated into an article.
• a radio wave absorber having excellent radio wave absorption performance is useful for improving the recognition accuracy of radar.
• the transmission attenuation amount can be mentioned.
• the transmission attenuation of the radio wave absorber can be 6.0 dB or more.
• the transmission attenuation of the radio wave absorber is preferably 8.0 dB or more, more preferably 8.5 dB or more, and 9.0 dB or more. More preferably, it is more preferably 10.0 dB or more.
• the transmission attenuation of the radio wave absorber is, for example, 15.0 dB or less, 14.5 dB or less, 14.0 dB or less, 13.5 dB or less, 13.0 dB or less, 12.5 dB or less, or 12.0 dB or less. be able to.
• the transmission attenuation of the radio wave absorber is high. Therefore, the transmission attenuation of the radio wave absorber may exceed the value exemplified above.
• the amount of reflection attenuation of the radio wave absorber can be, for example, 6.0 dB or more.
• the amount of reflection attenuation of the radio wave absorber is preferably 8.0 dB or more, more preferably 8.5 dB or more, further preferably 9.0 dB or more, and 10.0 dB or more. Is more preferable.
• the amount of reflection attenuation of the radio wave absorber is, for example, 18.0 dB or less, 17.5 dB or less, 17.0 dB or less, 16.5 dB or less, 16.0 dB or less, 15.5 dB or less, or 15.0 dB or less. be able to. However, from the viewpoint of removing or reducing unnecessary radio wave components, it is preferable that the amount of reflection attenuation of the radio wave absorber is high. Therefore, the amount of reflection attenuation of the radio wave absorber may exceed the value exemplified above.
• the in-vehicle radar which has been attracting attention in recent years, is a radar that uses radio waves in the millimeter wave frequency band.
• Millimeter waves are electromagnetic waves with a frequency of 30 GHz to 300 GHz.
• the radio wave absorber preferably exhibits a transmission attenuation amount and a reflection attenuation amount in the above range with respect to the frequency of the radio wave, that is, one or more frequencies in the frequency band of 3 terahertz (THz) or less.
• the frequency at which the radio wave absorber indicates the transmission attenuation amount and the reflection attenuation amount in the above range is a millimeter wave frequency band, that is, a frequency band of 30 GHz to 300 GHz from the viewpoint of usefulness for improving the recognition accuracy of the in-vehicle radar. It is preferably one or more frequencies in the above, more preferably one or more frequencies in the frequency band of 60 GHz to 90 GHz, and more preferably one or more frequencies in the frequency band of 75 GHz to 85 GHz. More preferred.
• the radio wave absorber can be a radio wave absorber having a transmission attenuation amount at a frequency of 76.5 GHz and a reflection attenuation amount at a frequency of 76.5 GHz in the above range.
• Such a radio wave absorber is suitable as a radio wave absorber to be incorporated in the front side (incoming side of radio waves incident from the outside) of the radio wave transmitting / receiving unit in the in-vehicle radar in order to reduce the side lobe of the in-vehicle millimeter-wave radar. ..
• the "permeation attenuation" in the present invention and the present specification is defined as S-parameter S21 by measuring the S-parameters in a measurement environment with an ambient temperature of 15 to 35 ° C. with an incident angle of 0 ° by the free space method. This is the required value.
• the "reflection attenuation amount” is a value obtained as S11 of the S parameter by the same measurement.
• the measurement can be performed using a known vector network analyzer and horn antenna. Specific examples of the measurement method include the methods described in Examples described later.
• the radio wave absorber a metal layer may be laminated on a surface (so-called back surface) opposite to the surface on which the radio wave is incident on the radio wave absorber.
• a radio wave absorber is called a matched radio wave absorber.
• the reflection attenuation characteristic can be enhanced by providing a metal layer and utilizing the phase difference absorption.
• the radio wave absorber itself can have excellent reflection attenuation characteristics. Specifically, in one form, the radio wave absorber can exhibit a high amount of reflection attenuation regardless of the metal layer.
• a radio wave absorber used without laminating a metal layer on the back surface is generally called a transmission type radio wave absorber.
• the reflection attenuation tends to decrease when the transmission attenuation is increased.
• the radio wave absorber can exhibit a high reflection attenuation amount and a high transmission attenuation amount regardless of the metal layer.
• the term "metal layer” means a layer that contains metal and that substantially reflects radio waves. However, when the radio wave absorber containing the magnetic powder and the binder contains a metal, such a radio wave absorber does not correspond to the metal layer.
• substantially reflecting radio waves means, for example, that 90% or more of the incident radio waves are reflected when the radio waves are incident on the radio wave absorber in a state where a metal layer is laminated on the back surface of the radio wave absorber.
• the form of the metal layer include a metal plate and a metal foil.
• a metal layer formed by vapor deposition on the back surface of the radio wave absorber can be mentioned.
• the radio wave absorber can be used without providing a metal layer on the back surface. It is preferable that it can be used without a metal layer from the viewpoint of recycling the radio wave absorber and from the viewpoint of cost.
• the quality of the radio wave absorber used by laminating a metal layer on the back surface may deteriorate due to deterioration of the metal layer, peeling of the metal layer and the radio wave absorber, and the like. It is preferable that it can be used without providing a metal layer on the back surface from the viewpoint that such quality deterioration does not occur.
• the precursor-containing liquid was subjected to a centrifugation treatment [rotation speed: 3000 rpm, rotation time: 10 minutes] three times, and the obtained precipitate was recovered. Then, the recovered precipitate was dried in an oven having an internal ambient temperature of 80 ° C. for 12 hours to obtain a precursor powder. Next, the powder of the precursor was placed in a muffle furnace, the temperature in the furnace was set to 1100 ° C. in an air atmosphere, and the mixture was fired for 4 hours to obtain a fired product.
• the obtained fired body was used as a crusher using a cutter mill crusher (Wonder Crusher WC-3 manufactured by Osaka Chemical Co., Ltd.), and the variable speed dial of this crusher was set to "5" (rotation speed: about 10,000 to 15,000 rpm). ) And crushed for 90 seconds. From the above, magnetic powder A-1 was obtained.
• ⁇ Preparation of magnetic powder A-8 (unsubstituted hexagonal strontium ferrite powder)> 15.02 g of strontium carbonate [SrCO 3 ] and 90.24 g of iron oxide [Fe 2 O 3 ] were mixed and pulverized in a Menou mortar to obtain a powder of a precursor of a magnetoplumbite-type hexagonal ferrite. Next, the precursor powder was placed in a muffle furnace, the temperature inside the furnace was set to 1200 ° C. in an air atmosphere, and the mixture was fired for 4 hours to obtain a fired product.
• the obtained fired body was used as a crusher using a cutter mill crusher (Wonder Crusher WC-3 manufactured by Osaka Chemical Co., Ltd.), and the variable speed dial of this crusher was set to "5" (rotation speed: about 10,000 to 15,000 rpm). ) And crushed for 90 seconds. From the above, powder A-8 was obtained.
• the magnetic powders A-1 to A-8 have a magnetoplumbite-type crystal structure and do not contain a crystal structure other than the magnetoplumbite-type single-phase magnetoplumbite. It was confirmed that it was a powder of type hexagonal ferrite.
• composition of the magnetic material constituting each of the above magnetic powders was confirmed by high-frequency inductively coupled plasma emission spectroscopy. Specifically, it was confirmed by the following method.
• a container beaker containing 12 mg of magnetic powder and 10 mL of a hydrochloric acid aqueous solution having a concentration of 4 mol / L was held on a hot plate at a set temperature of 120 ° C. for 3 hours to obtain a solution. After adding 30 mL of pure water to the obtained solution, the mixture was filtered using a membrane filter having a filter pore size of 0.1 ⁇ m.
• Elemental analysis of the filtrate thus obtained was performed using a high-frequency inductively coupled plasma emission spectroscopic analyzer [ICPS-8100 manufactured by Shimadzu Corporation]. Based on the results of the obtained elemental analysis, the content of each atom with respect to 100 atomic% of iron atoms was determined. Then, the composition of the magnetic material was confirmed based on the obtained content. As a result, it was confirmed that the compositions of the magnetic powders A-1 to A-7 were such that A in the general formula 1 was Sr and x was the value shown in Table 1. Further, it was confirmed that the magnetic powder A-8 had the composition of SrFe 12 O 19 (that is, it was an unsubstituted strontium ferrite).
• the resonance frequencies of the magnetic powders A-1 to A-7 were measured by the following methods. The measurement results are shown in Table 1. (Measurement method of resonance frequency) Using each magnetic powder, a sheet sample for resonance frequency measurement was prepared by the following method. 9.0 g of magnetic powder, 1.05 g of acrylonitrile butadiene rubber (NBR) [JSR N215SL manufactured by JSR], and 6.1 g of cyclohexanone (solvent) were used with a stirrer [Awatori Rentaro ARE-310 manufactured by Shinky]. , Stirred at a rotation speed of 2000 rpm for 5 minutes and mixed to prepare a composition for preparing a sheet sample.
• NBR acrylonitrile butadiene rubber
• solvent a stirrer
• the prepared composition was applied onto a glass plate (support) using an applicator to form a coating film of the above composition.
• the formed coating film was dried in an oven having an internal atmospheric temperature of 80 ° C. for 2 hours, and then the sheet sample (thickness: 0.3 mm) was peeled off from the glass plate.
• a vector network analyzer product name: N5225B
• a horn antenna product name: RH12S23
• the incident angle was set to 0 ° by the free space method.
• the S parameter was measured with the sweep frequency set to 60 GHz to 90 GHz.
• the peak frequency of the magnetic permeability ⁇ ′′ of the imaginary part was calculated from this S parameter using the Nicholson loss model method, and this peak frequency was used as the resonance frequency. The results are shown in Table 1.
• ⁇ Preparation of magnetic powder R-1 surface-treated with a surface treatment agent 20 g of the magnetic powder A-1 obtained above and 0.2 g of the surface treatment agent SP-3 (allyltrimethoxysilane) were used in a cutter mill crusher (Wonder Crusher WC-3 manufactured by Osaka Chemical Co., Ltd.). Using, the variable speed dial of this crusher was set to "3" and mixed for 60 seconds. Next, the mixed powder was placed in an oven at a set temperature of 90 ° C. and dried by heating for 3 hours to obtain a magnetic powder R-1 surface-treated with a surface treatment agent.
• a cutter mill crusher Wood Crusher WC-3 manufactured by Osaka Chemical Co., Ltd.
• the surface treatment agents in Table 2 are the following surface treatment agents.
• SK-1 Allyltrimethoxysilane (SIA0540.0 manufactured by Gelest)
• SK-2 Phenethyl alcoholimethoxysilane (SIP6722.6 manufactured by Gelest)
• SK-3 [2- (3-Cyclohexenyl) ethyl] trimethoxysilane (SIC2460.0 manufactured by Gelest)
• SV-1 Vinyl trimethoxysilane (KBM-1003 manufactured by Shin-Etsu Chemical Co., Ltd.)
• SV-2 7-octenyltrimethoxysilane (KBM-1083 manufactured by Shin-Etsu Chemical Co., Ltd.)
• SV-3 (3-methacryloxypropyl) trimethoxysilane (SIM687.4 manufactured by Gelest)
• SV-4 8-methacryloxyoctyltrimethoxysilane (KBM-5803 manufactured by Shin-Etsu Chemical Co., Ltd.)
• SV-5 3-acrylamide propyl
• Example 1 [Making a radio wave absorber] ⁇ Example 1> 3.0 g of magnetic powder R-1, 2.0 g of olefin resin B-1 (ethylene-vinyl acetate-maleic anhydride resin), and hindered phenol compound (Irganox 1330 manufactured by BASF) 0 as an antioxidant. .05 g was introduced into a kneader (Laboplast Mill Micro manufactured by Toyo Seiki Co., Ltd.) at a set temperature of 160 ° C. and mixed, and kneaded at a rotor rotation speed of 100 rpm for 5 minutes to obtain a massive kneaded product. ..
• the obtained lumpy kneaded product was press-molded using a heating press machine (heating temperature: 150 ° C., press time: 1 minute, pressure: 20 MPa), length 10.0 cm ⁇ width 10.0 cm ⁇ thickness 2.
• a 0 mm radio wave absorber (radio wave absorbing sheet) was produced.
• Examples 2-36> The same operation as in Example 1 was performed except that the magnetic powder shown in Table 3 was used as the magnetic powder surface-treated with the surface treatment agent and the olefin resin shown in Table 3 was used. Radio wave absorption sheet) was prepared.
• Examples 37-40> The contents of the magnetic powder and the olefin-based resin in the mixture for preparing the kneaded product of Example 1 were 60% by mass of the magnetic powder and olefin-based based on the total mass of the magnetic powder and the olefin-based resin. The resin is 40% by mass.
• Example 37 to 40 the same operations as in Example 1 were performed except that the contents of the magnetic powder and the olefin resin were changed as shown in Table 3, to prepare a radio wave absorber (radio wave absorber sheet). ..
• Radio wave absorber (radio wave absorbing sheet) was produced by performing the same operation as in Example 1 except that the magnetic powder shown in Table 3 (without surface treatment) was used as the magnetic powder.
• Example 4 The same operation as in Example 1 was performed except that the magnetic powder shown in Table 3 (unsubstituted hexagonal ferrite powder surface-treated with a surface treatment agent) was used as the magnetic powder. Radio wave absorption sheet) was prepared.
• Radio wave absorber (radio wave absorbing sheet) was produced by performing the same operation as in Example 1 except that the magnetic powder R-29 surface-treated with the titanium compound ST-1 was used.
• Radio Absorption Performance The transmission attenuation (unit: dB) and reflection attenuation (unit: dB) of each sheet of Examples and Comparative Examples were measured by the following methods. Using a keysight vector network analyzer (product name: N5225B) and a keycom horn antenna (product name: RH12S23) as measuring devices, the incident angle is set to 0 ° and the sweep frequency is set to 60 GHz to 90 GHz by the free space method. , One plane of each of the above sheets is directed to the incident side, the S parameter is measured, S21 of the S parameter at the frequency of 76.5 GHz is used as the transmission attenuation amount, and S11 of the S parameter at the frequency of 76.5 GHz is used.
• the amount of reflection attenuation was used. From the measured values, the radio wave absorption performance was evaluated according to the following criteria. (Evaluation criteria) A: Transmission attenuation and reflection attenuation are both 10.0 dB or more B: Transmission attenuation and reflection attenuation are both 8.0 dB or more and less than 10.0 dB C: Transmission attenuation and reflection attenuation are both 6. 0 dB or more and less than 8.0 dB D: Both the transmission attenuation and the reflection attenuation are less than 6.0 dB.
• Vibration damping (loss factor) A specimen of 10.0 cm in length ⁇ 1.27 cm in width ⁇ 2.0 mm in thickness was cut out from each sheet of Examples and Comparative Examples, measured in a temperature range of 0 ° C. to 80 ° C. From the peak of the second-order resonance of the frequency response function measured by the vibration method, the value of the loss coefficient at 23 ° C. was calculated by the half width method.
• a system consisting of the oscillator of Type 3160, the amplifier of Type 2718, the exciter of Type 4810, and the accelerometer of Type 8001 was used (all manufactured by B & K), and the loss coefficient was calculated in the above system.
• the loss coefficient measurement software MS18143 was used.
• Vibration damping was evaluated according to the following criteria. (Evaluation criteria) A: Loss coefficient is 0.12 or more B: Loss coefficient is 0.10 or more and less than 0.12 C: Loss coefficient is 0.08 or more and less than 0.10 D: Loss coefficient is less than 0.08
• the binder in Table 3 is the following olefin resin.
• B-1 Ethylene-vinyl acetate-maleic anhydride resin (Arkema Olevac T 9314)
• B-2 Maleic anhydride graft-polyethylene resin (Arkema Olevac GOE808)
• B-3 Ethylene-acrylic acid ester-maleic anhydride resin (Arkema Bondine 5500)
• B-4 Cycloolefin resin (manufactured by Zeon Corporation, trade name "Zeonoa 1020R")
• B-5 Polymethylpentene (TPX RT18 manufactured by Mitsui Chemicals, Inc.)
• B-6 Ethylene-norbornene resin (Topas 8007S-04 manufactured by Polyplastics)
• B-7 Dicyclopentadiene resin (METON T02 manufactured by RIMTEC)
• B-8 Ethylene-vinyl acetate resin (EVA; Ultrasen 537 manufactured by Tosoh Corporation)
• B-9 High-density polyethylene resin
• the radio wave absorbers of Examples 1 to 40 contain a substituted hexagonal ferrite powder surface-treated with a silicon compound as a magnetic powder, and an olefin resin as a binder.
• the radio wave absorber of Comparative Example 2 is a substituted hexagonal ferrite powder and an olefin resin without surface treatment
• the radio wave absorber of Comparative Example 3 is an unsubstituted hexagonal ferrite powder without surface treatment.
• the body and the olefin-based resin, and the radio wave absorber of Comparative Example 4 contains an unsubstituted hexagonal ferrite powder surface-treated with a silicon-based compound and an olefin-based resin.
• the radio wave absorber of Comparative Example 5 contains a powder of substituted hexagonal ferrite surface-treated with a titanium-based compound and an olefin-based resin. From the comparison between Examples 1 to 40 and Comparative Examples 2 to 5 in Table 3, a substituted hexagonal ferrite powder surface-treated with a silicon compound and an olefin resin are combined as the magnetic powder and the binder. As a result, it can be confirmed that a radio wave absorber having excellent radio wave absorption performance, weather resistance and vibration damping property can be obtained.
• One aspect of the present invention is useful in the technical field of performing various automatic driving controls such as automatic driving control of automobiles.

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• 2020
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