WO2021026943A1 - 一种上下料兼容传输设备 - Google Patents

一种上下料兼容传输设备 Download PDF

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Publication number
WO2021026943A1
WO2021026943A1 PCT/CN2019/101303 CN2019101303W WO2021026943A1 WO 2021026943 A1 WO2021026943 A1 WO 2021026943A1 CN 2019101303 W CN2019101303 W CN 2019101303W WO 2021026943 A1 WO2021026943 A1 WO 2021026943A1
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Prior art keywords
transmission line
loading
unloading
docking
continuous
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PCT/CN2019/101303
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English (en)
French (fr)
Inventor
张学强
戴军
张建伟
罗银兵
祝志强
龚艳刚
Original Assignee
罗博特科智能科技股份有限公司
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Publication of WO2021026943A1 publication Critical patent/WO2021026943A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only

Definitions

  • the invention relates to the technical field of mechanical automatic transmission, in particular to a loading and unloading compatible transmission equipment.
  • the front end of the conveying line needs to stop feeding.
  • the following two situations occur: first, if the original manipulator is feeding, the manipulator stops feeding at this time, the manipulator is on strike, wasting manipulator resources, and the restart of the manipulator wastes time and resources; second, if the original is docking
  • material at the discharge end of the previous conveying line will accumulate at this time, and the front conveying line is forced to stop, which causes the entire conveying line to stop, which greatly affects the production schedule.
  • the technical problem to be solved by the present invention is to provide a loading and unloading compatible transmission equipment, which realizes loading and unloading compatibility, has high flexibility, and improves work efficiency.
  • the present invention provides a loading and unloading compatible transmission device, which includes one or more transmission mechanisms, and the transmission mechanism includes:
  • a continuous transmission line, the continuous transmission line is arranged in parallel with the docking transmission line;
  • a rail changing unit includes a first track, a first driving source, and a first clamping assembly, the first driving source drives the first clamping assembly to move along the first track, the first clamping assembly Transfer the materials on the docking transmission line to the continuing transmission line;
  • the loading and unloading unit includes a second track, a second drive source, a second clamping assembly and a storage area
  • the second drive source drives the second clamping assembly to move along the second track
  • the first The second clamping component will transfer the materials on the continuous transportation line to the storage area or transfer the materials in the storage area to the continuous transmission line.
  • the multiple loading and unloading units are linearly arranged along the direction of the continuous transmission line.
  • the first track is arranged perpendicular to the butting transmission line.
  • the second track is arranged perpendicular to the butting transmission line.
  • the storage area is provided with a fixing frame, a jacking assembly and a material box
  • the material box is arranged on the fixing frame
  • the jacking assembly includes a jacking drive source and a top column
  • the material box is A liner for receiving materials is provided, a jacking hole is penetrated through the bottom of the material box, and the jacking driving source drives the jack to move up and down along the jacking hole to lift the liner.
  • the docking transmission line and the continuing transmission line are both belt conveyors.
  • the first clamping component is a mechanical gripper or a vacuum suction cup.
  • the present invention is provided with a docking transmission line, and the docking transmission line is docked with the front transport line, so that the materials of the front transport line are transferred to the docking transmission line.
  • the present invention is provided with a continuous transmission line and a rail change unit.
  • the first clamping assembly in the rail change unit transfers the materials on the docking transmission line to the continuous transmission line, so that the materials can continue to be transported backward for processing or inspection.
  • the present invention is provided with a loading and unloading unit.
  • the second clamping assembly of the loading and unloading unit discharges the materials on the continuous transmission line to the storage area for later use;
  • the second clamping component transfers the material in the storage area to the continuous transmission line to realize the material loading.
  • the invention realizes the compatibility of loading and unloading, high flexibility, improving work efficiency and resource utilization through the coordination and cooperation of the docking transmission line, the continuous transmission line, the track change unit and the loading and unloading unit.
  • Figure 1 is a schematic diagram of the structure of the present invention for docking with the previous transmission line
  • Figure 2 is a schematic diagram of the structure of the present invention.
  • Figure 3 is a partial enlarged view of Figure 2 in area A;
  • Figure 4 is a schematic diagram of the structure of the loading and unloading unit.
  • the present invention discloses a loading and unloading compatible conveying device, which includes one or more conveying mechanisms.
  • the transmission mechanism includes a docking transmission line 10, a continuing transmission line 20, a rail changing unit 30 and a loading and unloading unit 40.
  • the docking transmission line 10 is docked with the front section of the transportation line to carry the materials 60 of the front section of the transmission line 50.
  • the transmission line 20 and the docking transmission line 10 continue to be arranged in parallel.
  • the rail changing unit 30 includes a first track 31, a first driving source, and a first clamping assembly 32.
  • the first driving source drives the first clamping assembly 32 to move along the first track 31, and the first driving source drives the first clamping edge.
  • the first rail 31 moves, and the first driving source may be a driving source such as an air cylinder or a linear motor.
  • the first clamping assembly 32 transfers the material 60 on the docking transmission line 10 to the continuing transmission line 20.
  • the first clamping assembly 32 clamps the material 60 on the docking transmission line 10, and then the first clamping assembly 32 moves the material 60 along the first track 31, moves to the continuing transmission line 20, releases the material 60, and so on,
  • the conveying line 20 carries materials and conveys backward.
  • the loading and unloading unit 40 includes a second track 41, a second driving source, a second clamping assembly 42 and a storage area, and the second driving source drives the second clamping assembly 42 to move along the second track 41.
  • the second driving source may be a driving source such as an air cylinder or a linear motor.
  • the second clamping assembly 42 can transfer the material 60 on the continuous transportation line to the storage area. In this way, if the material 60 does not require subsequent processing or the line body fails after the continuous transmission line 20, it can be continued on the transmission line 20. The raw materials 60 are transferred to the storage area to realize the unloading.
  • the second clamping assembly 42 can transfer the material 60 in the storage area to the continuous transfer line 20. If the docking transmission line 10 fails to transport the material 60, the material 60 can be placed in the storage area, and then the material can be loaded from the storage area. In this way, the compatibility of loading and unloading transmission can be realized.
  • multiple loading and unloading units 40 There are multiple loading and unloading units 40, and the multiple loading and unloading units 40 are linearly arranged along the direction of the continuous transmission line 20. Multiple loading and unloading units 40 can realize simultaneous blanking or simultaneous loading, which improves production efficiency. In FIG. 2, there are 4 loading and unloading units 40, which can effectively cooperate and improve work efficiency.
  • the first track 31 is arranged perpendicular to the docking transmission line 10. That is, the first clamping assembly 32 moves perpendicular to the docking transmission line 10.
  • the second track 41 is arranged perpendicular to the docking transmission line 10. That is, the second clamping assembly 42 moves perpendicular to the docking transmission line 10.
  • the storage area is provided with a fixed frame, a jacking assembly 47 and a material box 45.
  • the material box 45 is set on the fixed frame.
  • the jacking assembly 47 includes a jacking drive source 43 and a top column 44.
  • the material box 45 is provided with a receiving material 60.
  • the bottom of the material box 45 is provided with a jacking hole through the bottom of the liner 46, and the jacking driving source 43 drives the top post 44 to move up and down along the jacking hole to lift the liner 46.
  • the material box 45 containing the material 60 is placed on the fixed frame, and then the jacking assembly 47 works, and the top column 44 extends into the material box 45 through the jacking hole.
  • the liner 46 is lifted by the jacking hole, so that the material 60 placed on the liner 46 is also lifted, and the second clamping assembly 42 grabs the material 60 and transfers it to the continuous transmission line 20.
  • the empty material box 45 When unloading from the continuous transmission line 20 to the storage area, the empty material box 45 is placed on the fixed rack, and then the second clamping assembly 42 transfers the material 60 on the continuous transmission line 20 to the empty material box 45.
  • the invention is suitable for the transmission of battery slices, that is, the material 60 is a battery slice.
  • the top column 44 lifts up the lining plate 46, and the lining plate 46 is stacked with multiple cells.
  • the second clamping assembly 42 removes one cell at a time.
  • the column 44 is raised by the thickness of one cell.
  • the second clamping assembly 42 transports the battery slices to the top of the magazine 45, and the top column 44 is raised so that the liner 46 is raised to receive the material.
  • a cell is placed in the middle, and the top post 44 moves downward by the thickness of one cell. In this way, the battery can be prevented from breaking, the stability of loading and unloading is better, and the placement accuracy is higher.
  • the docking transmission line 10 has one or more. In this way, one docking transmission line 10 can be used as the main working machine, and the other docking transmission lines can be used as backup.
  • the docking transmission line 10 and the continuing transmission line 20 are both belt conveyors.
  • the first clamping component 32 is a mechanical gripper or a vacuum suction cup.
  • the second clamping component 42 is a mechanical gripper or a vacuum chuck.
  • the second clamping assembly 42 is a vacuum chuck, which can reduce damage to the battery chip during the clamping process.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

一种上下料兼容传输设备，包括对接传输线（10），所述对接传输线与前段运输线对接以运载前段传输线的物料；继续传输线（20），所述继续传输线与所述对接传输线平行设置；变轨单元（30），所述变轨单元包括第一轨道（31）、第一驱动源和第一夹持组件（32），所述第一驱动源带动第一夹持组件沿第一轨道移动，所述第一夹持组件将对接传输线上的物料移送至继续传输线；上下料单元（40），所述上下料单元包括第二轨道（41）、第二驱动源、第二夹持组件（42）和储料区，所述第二驱动源带动第二夹持组件沿第二轨道移动，所述第二夹持组件将继续运输线上的物料移送储物区或将储物区的物料移送至继续传输线上。上述上下料兼容传输设备实现上下料兼容，灵活度高，提高工作效率。

Description

一种上下料兼容传输设备 技术领域
本发明涉及机械自动化传输技术领域，具体涉及一种上下料兼容传输设备。
背景技术
现有的自动化运输线，通常从输送流水线的前端向后端传输，其前端的上料方式主要有两种：第一、通过机械手搬运上料；第二、对接前一段输送流水线出料端。
而当本输送流水线出现故障或检修时，此时，本输送流水线的前端需停止上料。此时就出现以下两种情况：第一、若原为机械手上料，此时机械手停止上料，机械手即处于罢工状态，浪费机械手资源，且机械手的重启浪费时间浪费资源；第二、若原为对接前一段输送流水线的出料端，此时则会导致前段输送流水线的出料端物料堆积，而前段输送流水线迫停，导致整个输送流水线停线，这极其影响生产进度。
发明内容
本发明要解决的技术问题是提供一种上下料兼容传输设备，其实现上下料兼容，灵活度高，提高工作效率。
为了解决上述技术问题，本发明提供了一种上下料兼容传输设备，包括一个或多个传输机构，所述传输机构包括：
对接传输线，所述对接传输线与前段运输线对接以运载前段传输线的物料；
继续传输线，所述继续传输线与所述对接传输线平行设置；
变轨单元，所述变轨单元包括第一轨道、第一驱动源和第一夹持组件，所述第一驱动源带动第一夹持组件沿第一轨道移动，所述第一夹持组件将对接传输线上的物料移送至继续传输线；
上下料单元，所述上下料单元包括第二轨道、第二驱动源、第二夹持组件和储料区，所述第二驱动源带动第二夹持组件沿第二轨道移动，所述第二夹持组件将继续运输线上的物料移送储物区或将储物区的物料移送至继续传输线上。
作为优选的，所述上下料单元具有多个，多个所述上下料单元沿所述继续传输线方向线性排布。
作为优选的，所述第一轨道垂直于所述对接传输线设置。
作为优选的，所述第二轨道垂直于所述对接传输线设置。
作为优选的，所述储料区设置有固定架、顶升组件和料盒，所述料盒设置在固定架上，所述顶升组件包括顶升驱动源和顶柱，所述料盒内设置有承接物料的衬板，所述料盒底部贯穿设置有顶升孔，所述顶升驱动源驱动顶柱沿顶升孔上下运动以顶升衬板。
作为优选的，所述对接传输线具有一个或多个。
作为优选的，所述对接传输线和继续传输线皆为带式传送机。
作为优选的，所述第一夹持组件为机械抓手或真空吸盘。
本发明的有益效果：
1、本发明设置有对接传输线，对接传输线与前段运输线对接，如此，前段运输线的物料即被传输至对接传输线上。
2、本发明设置有继续传输线和变轨单元，变轨单元中的第一夹持组件将对接传输线上的物料移送至继续传输线上，以便于物料继续向后运输以加工或检 测。
3、本发明设置有上下料单元，当继续传输线上物料过多时，上下料单元的第二夹持组件对继续传输线上的物料下料至储物区，以备后用；当继续传输线上无物料时或物料过少时，第二夹持组件将储料区的物料移送至继续传输线，从而实现上料。
4、本发明通过对接传输线、继续传输线、变轨单元和上下料单元的协调配合，实现上下料兼容，灵活度高，提高工作效率，提高资源利用率。
附图说明
图1为本发明的与前段传输线对接的结构示意图；
图2为本发明的结构示意图；
图3为图2在A区域的局部放大图；
图4为上下料单元的结构示意图。
图中标号说明：10、对接传输线；20、继续传输线；30、变轨单元；31、第一轨道；32、第一夹持组件；40、上下料单元；41、第二轨道；42、第二夹持组件；43、顶升驱动源；44、顶柱；45、料盒；46、衬板；47、顶升组件；50、前段传输线；60、物料。
具体实施方式
下面结合附图和具体实施例对本发明作进一步说明，以使本领域的技术人员可以更好地理解本发明并能予以实施，但所举实施例不作为对本发明的限定。
参照图1-图4所示，本发明的公开了一种上下料兼容传输设备，包括一个或多个传输机构。
传输机构包括对接传输线10、继续传输线20、变轨单元30和上下料单元40。
其中，对接传输线10与前段运输线对接以运载前段传输线50的物料60。继续传输线20与对接传输线10平行设置。变轨单元30包括第一轨道31、第一驱动源和第一夹持组件32，第一驱动源带动第一夹持组件32沿第一轨道31移动，第一驱动源带动第一夹持沿第一轨道31移动，第一驱动源可以为气缸或直线电机等驱动源。第一夹持组件32将对接传输线10上的物料60移送至继续传输线20。即第一夹持组件32在对接传输线10上夹取物料60，之后第一夹持组件32带着物料60沿第一轨道31移动，移动至继续传输线20处，将物料60释放，如此，继续传输线20即运载着物料向后传输。
上下料单元40包括第二轨道41、第二驱动源、第二夹持组件42和储料区，第二驱动源带动第二夹持组件42沿第二轨道41移动。第二驱动源可以为气缸或直线电机等驱动源。一方面，第二夹持组件42可以将继续运输线上的物料60移送储物区，如此，若物料60不需要后续加工或继续传输线20后的线体出现故障，即可将继续传输线20上的物料60移送至储物区，从而实现下料。另一方面，第二夹持组件42可以将储物区的物料60移送至继续传输线20上。若对接传输线10出现故障无法运输物料60，可在储物区放置物料60，之后即可从储物区上料。如此，即可实现上下料传输的兼容。
上下料单元40具有多个，多个上下料单元40沿继续传输线20方向线性排布。多个上下料单元40可以实现同时下料或同时上料，如此，提高生产效率，图2中上下料单元40具有4个，如此可以有效配合，提高工作效率。
第一轨道31垂直于对接传输线10设置。即第一夹持组件32垂直于对接传输线10移动。第二轨道41垂直于对接传输线10设置。即第二夹持组件42垂直于对接传输线10移动。
储料区设置有固定架、顶升组件47和料盒45，料盒45设置在固定架上，顶升组件47包括顶升驱动源43和顶柱44，料盒45内设置有承接物料60的衬板46，料盒45底部贯穿设置有顶升孔，顶升驱动源43驱动顶柱44沿顶升孔上下运动以顶升衬板46。
当由储物区向继续传输线20上料时，即将装有物料60的料盒45置于固定架上，之后，顶升组件47工作，顶柱44由顶升孔伸入料盒45中，衬板46被顶升孔顶起，如此，放置在衬板46上的物料60也被顶高，第二夹持组件42即将物料60抓取并移送至继续传输线20。
当由继续传输线20向储物区下料时，即将空的料盒45置于固定架上，之后，第二夹持组件42将继续传输线20上的物料60移送至空的料盒45内。
本发明适用于电池片的传输，即物料60为电池片。当由储物区向继续传输线20上料时，顶柱44将衬板46顶起，而衬板46上叠放多片电池片，第二夹持组件42每次取走一片电池片，顶柱44即升高一个电池片的厚度距离。当继续传输线20向储物区下料时，第二夹持组件42将电池片运输至料盒45上方，顶柱44升高以使得衬板46升高接料，之后，每向料盒45中放置一块电池片，顶柱44即向下移动一片电池片的厚度距离。如此，可防止电池片摔坏，上下料的稳定性更好，摆放精度更高。
对接传输线10具有一个或多个。如此，可使用一个对接传输线10作为主要工作机台，其它对接传输线作备用。
对接传输线10和继续传输线20皆为带式传送机。第一夹持组件32为机械抓手或真空吸盘。第二夹持组件42为机械抓手或真空吸盘。当物料60为电池片时，则第二夹持组件42为真空吸盘，如此可减少夹持过程中对电池片的损伤。
以上所述实施例仅是为充分说明本发明而所举的较佳的实施例，本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换，均在本发明的保护范围之内。本发明的保护范围以权利要求书为准。

Claims (8)

  1. 一种上下料兼容传输设备，其特征在于，包括一个或多个传输机构，所述传输机构包括：
    对接传输线，所述对接传输线与前段运输线对接以运载前段传输线的物料；
    继续传输线，所述继续传输线与所述对接传输线平行设置；
    变轨单元，所述变轨单元包括第一轨道、第一驱动源和第一夹持组件，所述第一驱动源带动第一夹持组件沿第一轨道移动，所述第一夹持组件将对接传输线上的物料移送至继续传输线；
    上下料单元，所述上下料单元包括第二轨道、第二驱动源、第二夹持组件和储料区，所述第二驱动源带动第二夹持组件沿第二轨道移动，所述第二夹持组件将继续运输线上的物料移送储物区或将储物区的物料移送至继续传输线上。
  2. 如权利要求1所述的上下料兼容传输设备，其特征在于，所述上下料单元具有多个，多个所述上下料单元沿所述继续传输线方向线性排布。
  3. 如权利要求1所述的上下料兼容传输设备，其特征在于，所述第一轨道垂直于所述对接传输线设置。
  4. 如权利要求1所述的上下料兼容传输设备，其特征在于，所述第二轨道垂直于所述对接传输线设置。
  5. 如权利要求1所述的上下料兼容传输设备，其特征在于，所述储料区设置有固定架、顶升组件和料盒，所述料盒设置在固定架上，所述顶升组件包括顶升驱动源和顶柱，所述料盒内设置有承接物料的衬板，所述料盒底部贯穿设置有顶升孔，所述顶升驱动源驱动顶柱沿顶升孔上下运动以顶升衬板。
  6. 如权利要求1所述的上下料兼容传输设备，其特征在于，所述对接传输线具有一个或多个。
  7. 如权利要求1所述的上下料兼容传输设备，其特征在于，所述对接传输线和继续传输线皆为带式传送机。
  8. 如权利要求1所述的上下料兼容传输设备，其特征在于，所述第一夹持组件为机械抓手或真空吸盘。
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