WO2021015250A1 - アルカン脱水素触媒、及びこれを用いる水素製造方法 - Google Patents
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Definitions
- the present disclosure relates to an alkane dehydrogenation catalyst and a hydrogen production method using the catalyst.
- This disclosure claims the priority of Japanese Patent Application No. 2019-135780 filed in Japan on July 24, 2019, the contents of which are incorporated herein by reference.
- hydrogen is attracting attention as a renewable energy that does not emit CO 2 .
- oxygen By combining hydrogen with oxygen, it can generate electricity or burn it for use as heat energy, and at that time, it does not emit CO 2 .
- Patent Document 1 It is known that such useful hydrogen can be produced from fossil fuels by a steam reforming method (Patent Document 1). In addition, it is also known that it can be produced by a carbon monoxide shift reaction (Patent Document 2). However, in the above method, there is a problem that CO 2 is emitted when hydrogen is produced.
- an object of the present disclosure is to provide a catalyst used in a reaction for producing hydrogen from an alkane without emitting CO 2 .
- Another object of the present disclosure is to provide a method of producing hydrogen from an alkane using the catalyst without emitting CO 2 .
- the present disclosure refers to graphene having at least one structure selected from an atomic-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, and a nitrogen-substituted atom-deficient structure.
- an alkane dehydrogenation catalyst containing is provided.
- the present disclosure also discloses at least one structure in which the graphene is selected from an atomic-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, and a nitrogen-substituted atom-deficient structure.
- the alkane dehydrogenation catalyst having 2 to 200 graphene atoms per 100 nm 2 .
- the present disclosure also provides a method for producing an alkane dehydrogenation catalyst, which obtains the alkane dehydrogenation catalyst through a step of colliding high-energy particles with the raw material graphene.
- the present disclosure also provides a method for producing the alkane dehydrogenation catalyst using graphene obtained by the detonation method as a raw material graphene.
- the present disclosure also provides a method for producing hydrogen, which comprises a step of extracting hydrogen from an alkane using the alkane dehydrogenation catalyst.
- the present disclosure also provides the method for producing hydrogen, which comprises a step of occluding hydrogen extracted from an alkane at an atomic defect site of graphene.
- the present disclosure also provides a hydrogen production apparatus that produces hydrogen by the above method.
- the present disclosure also provides a method for producing ammonia, in which hydrogen is produced by the above method and the obtained hydrogen is used to reduce nitrogen oxides to obtain ammonia.
- the present disclosure also provides an ammonia production apparatus that produces ammonia by the method described above.
- hydrogen can be extracted from the alkane without emitting CO 2 and without requiring a large amount of energy.
- the extracted hydrogen can be safely stored in the alkane dehydrogenation catalyst, and the stored hydrogen can be extracted as needed.
- a large amount of energy is not required to extract hydrogen.
- the hydrogen obtained in this way is extremely useful as renewable energy, and does not emit CO 2 even if it is burned and used as thermal energy.
- the hydrogen obtained by the hydrogen production method of the present disclosure is "carbon-free" energy that does not emit CO 2 in the entire process from production to use.
- the hydrogen thus obtained can be used as an energy source for, for example, a fuel cell vehicle.
- ammonia is a substance having a high hydrogen density and is liquefied under mild conditions.
- ammonia has the potential to use itself as a fuel. If ammonia can be used as fuel, no fuel is required to extract energy from ammonia. Therefore, ammonia is suitable for mass transport and storage of hydrogen energy, and is extremely useful as an energy carrier.
- V / graphene It is a schematic diagram which shows the atomic defect structure of V / graphene. It is a schematic diagram which shows the monohydrogenation atom deficiency structure of V 1 / graphene. It is a schematic diagram which shows the dihydrogenation atom deficiency structure of V 11 / graphene. It is a schematic diagram which shows the trihydrogenated atom deficiency structure of V 111 / graphene. It is a schematic diagram which shows the nitrogen substitution atom deficiency structure of VNCC / graphene. It is a schematic diagram which shows the hydrogen storage reaction and hydrogen release reaction at the atom deficiency site of V 1 / graphene.
- FIG. It is a figure which shows the change of the amount of hydrogen before and after the reaction with an alkane for each part of the catalyst (2) obtained in Example 2. It is a figure which shows the change of the amount of hydrogen before and after the reaction with an alkane at the atomic defect site of the catalyst (2) obtained in Example 2.
- FIG. It is a figure which shows the evaluation result of the reaction pathway and an active barrier between V 1 / graphene and n-octane, which was obtained by the electronic state calculation method based on density functional theory. It is a figure which shows the evaluation result of the reaction pathway and an active barrier between VNCC / graphene and n-octane which were obtained by the electronic state calculation method based on density functional theory.
- the alkane dehydrogenation catalyst of the present disclosure has at least one structure selected from an atom-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, and a nitrogen-substituted atom-deficient structure ( Preferably, a graphene having a structure including an atomic defect site) is included.
- an atom-deficient structure of graphene a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, a trihydrogenated atom-deficient structure, or a nitrogen-substituted atom-deficient structure acts as an active point.
- a normal catalyst contains a metal as an active ingredient, but the alkane dehydrogenation catalyst has an atomic-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, and a nitrogen-substituted atom-deficient structure.
- a graphene having at least one structure selected from the above it is not necessary to contain a metal because the structure acts as an active point.
- the alkane dehydrogenation catalyst may optionally contain a metal, but the metal content may be, for example, 1% by weight or less of the graphene content, or 0.1% by weight or less. It may be 0.01% by weight or less, and may not be substantially contained.
- the alkane dehydrogenation catalyst has a graphene having at least one structure selected from an atom-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, and a nitrogen-substituted atom-deficient structure.
- a graphene having at least one structure selected from an atom-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, and a nitrogen-substituted atom-deficient structure.
- it is preferable to select and use it according to the application because an even more excellent catalytic effect (or an effect of lowering the active barrier) can be obtained.
- graphene containing at least an atomic-deficient structure when the main purpose is to lower the active barrier of the hydrogen storage reaction from alkanes, it is preferable to use graphene containing at least an atomic-deficient structure as a catalyst. This is because graphene containing at least an atomic-deficient structure is particularly excellent in hydrogen adsorption power, and thus is particularly excellent in the effect of lowering the active barrier.
- graphene containing at least a nitrogen-substituted atom-deficient structure As a catalyst, graphene containing at least a nitrogen-substituted atom-deficient structure has the effect of multi-stepping the extraction reaction of hydrogen atoms from alkanes and lowering the active barrier at each step.
- graphene containing at least a dihydrogenated atom-deficient structure or a trihydrogenated atom-deficient structure as a catalyst.
- energy is required to extract one hydrogen atom from alcan, but after that, one hydrogen atom. Is taken out and the destabilized alcan spontaneously decomposes and releases hydrogen. Therefore, the active layer wall of the hydrogen storage-release reaction can be lowered, and the cycle can proceed smoothly without requiring a large amount of energy.
- the active barrier associated with the dehydrogenation reaction of alkanes can be lowered without generating CO 2, and hydrogen can be efficiently extracted from alkanes under mild conditions. Further, the hydrogen extracted from the alkane can be stored on the alkane dehydrogenation catalyst, and the stored hydrogen can be released as needed.
- Graphene having an atomic deficiency in the present disclosure (sometimes referred to as "V / graphene" in the present specification) is a specific portion of graphene which is a two-dimensional atomic film in which sp 2 carbon atoms are bonded in a honeycomb lattice pattern. It has a structure in which holes are formed by the loss of one carbon atom, that is, the loss of one of the carbon atoms that should be in a complete honeycomb structure (see FIG. 1).
- the V / graphene has an atomic-deficient structure (sometimes referred to as “V structure” in the present specification) acting as an active site (specifically, during a hydrogen occlusion reaction and / or a release reaction). Lowers the active barrier).
- the V / graphene preferably has, for example, 2 to 200 (especially 50 to 150, particularly 70 to 120) V structures per 100 nm 2 of the graphene atomic film. If the presence of the V structure is too small or excessive, the effects of the invention according to the present disclosure tend to be difficult to obtain.
- V / graphene end structures There are two types of V / graphene end structures, a zigzag type and an armchair type, and any structure may be used. Further, the V / graphene may have one or more substituents at the ends. Examples of the substituent include a hydrogen atom, a halogen atom, a C 1-20 alkyl group, an oxygen-containing functional group and the like.
- the graphene constituting the V / graphene includes a large area (for example, 10 nm 2 or more, preferably 100 nm 2 or more) such as epitaxial graphene and graphene contained in soot (or graphite) obtained by the detonation method.
- a thin film graphene having a large area) is preferable in that the resistance to heat is stably improved, and at the same time, the surface area including the catalytically active points per unit weight of the catalyst is sufficiently large, or the specific surface area is sufficiently large. ..
- graphene having 1, 2, or 3 hydrogenated atom defects is a two-dimensional atomic film in which sp 2 carbon atoms are bonded in a honeycomb lattice pattern, and one carbon atom at a specific position of graphene is deficient. That is, in the complete honeycomb structure, one of the carbon atoms that should be originally lost is formed, so that a hole is formed, and one to three hydrogen atoms are bonded to the sp 2 carbon atom surrounding the hole.
- graphene having the monohydrogen atom deficiency (sometimes referred to as "V 1 / graphene" in the present specification) is a two-dimensional atomic film in which sp 2 carbon atoms are bonded in a honeycomb lattice pattern.
- a hole is formed by the loss of one carbon atom at a specific location of graphene, that is, one of the carbon atoms that should be in the complete honeycomb structure is lost, and the sp 2 carbon surrounding the hole is formed. It has a structure in which a hydrogen atom is bonded to any one of the atoms (see FIG. 2).
- Graphene having a dihydrogenated atom deficiency in the present disclosure (sometimes referred to as "V 11 / graphene" in the present specification) is graphene which is a two-dimensional atomic film in which sp 2 carbon atoms are bonded in a honeycomb lattice pattern.
- a hole is formed by the loss of one carbon atom at a specific location, that is, one of the carbon atoms that should be in a complete honeycomb structure is lost, and any of the sp 2 carbon atoms surrounding the hole. It has a structure in which one hydrogen atom is bonded to each of the two atoms (see FIG. 3).
- Graphene having a deficiency of trihydrogenated atoms in the present disclosure (sometimes referred to as "V 111 / graphene" in the present specification) is graphene which is a two-dimensional atomic film in which sp 2 carbon atoms are bonded in a honeycomb lattice pattern.
- a hole is formed by the loss of one carbon atom at a specific location, that is, one of the carbon atoms that should be in a complete honeycomb structure is lost, and any of the sp 2 carbon atoms surrounding the hole. It has a structure in which one hydrogen atom is bonded to each of the three atoms (see FIG. 4).
- the V 1 / graphene has a monohydrogenated atom-deficient structure (sometimes referred to as “V 1 structure” in the present specification) as an active site.
- the V 11 / graphene has a dihydrogenated atom-deficient structure (sometimes referred to as “V 11 structure” in the present specification) as an active site.
- the V 111 / graphene has a trihydrogenated atom-deficient structure (sometimes referred to as “V 111 structure” in the present specification) as an active site.
- “acting as an active site” means that it acts to lower the active barrier during the hydrogen storage reaction and / or the release reaction.
- the structure selected from the V 1 structure, the V 11 structure, and the V 111 structure is, for example, 2 to 200 per 100 nm 2 of the graphene atomic film (among others). However, it is preferable that there are 50 to 150, particularly 70 to 120). If the presence of the structure selected from the V 1 structure, the V 11 structure, and the V 111 structure is too small or too large, the effect of the invention according to the present disclosure tends to be difficult to obtain.
- the graphene having 1, 2, or 3 hydrogenated atom defects There are two types of end structures of graphene having 1, 2, or 3 hydrogenated atom defects, a zigzag type and an armchair type, and any of them may be used. Further, the graphene having 1, 2, or 3 hydrogenated atom defects may have one or more substituents at the ends. Examples of the substituent include a hydrogen atom, a halogen atom, a C 1-20 alkyl group, an oxygen-containing functional group and the like.
- the graphene constituting the graphene having 1, 2, or 3 hydride atom deficiency includes a large area (for example, 10 nm 2 ) such as epitaxial graphene and graphene contained in soot (or graphite) obtained by the detonation method.
- a large area for example, 10 nm 2
- the thin film graphene having preferably a large area of 100 nm 2 or more
- the surface area including the catalytically active points per unit weight of the catalyst becomes sufficiently large, or the specific surface area becomes large. It is preferable in that it becomes sufficiently large.
- V N / graphene graphene with nitrogen-substituted atom deficiency
- V N / graphene graphene having a nitrogen substituent atoms deficient in this disclosure
- the graphene sp 2 carbon atoms are 2-dimensional atomic layer bonded to the honeycomb lattice form
- a hole is formed by the loss of one carbon atom at a specific location, that is, one of the carbon atoms that should be in a complete honeycomb structure is lost, and the 12 sp 2 carbon atoms surrounding the hole are formed.
- VN structure Any one of the sp 2 carbon atoms present in the vicinity of the hole or any one of the sp 2 carbon atoms is substituted with a nitrogen atom (in the present specification, it may be referred to as “ VN structure”). (See FIG. 5).
- V N / graphene may have a one V N structure selected from the structures may have two or more V N structure.
- the content of nitrogen atoms in said V N / Graphene is, for example, 100 ppm ⁇ 7 wt% of V N / graphene total amount, inter alia, in that it can lower the activity barriers with the dehydrogenation of alkanes more, 3 to 5% by weight is preferable.
- the presence of V N structure is too small or excessive, the effect of the invention according to the present disclosure tends to be difficult to obtain.
- V NCC structure acts (more as the active site, occlusion reaction of hydrogen and / or release Lowers the active barrier during the reaction).
- the V N / graphene atomic layer 100 nm 2 per graphene, for example, 2 to 200 (particularly 50 to 150 carbon atoms, especially 70 120 ⁇ ) preferably has a V NCC structure. If the presence of the V NCC structure is too small or too large, it tends to be difficult to obtain the effects of the invention according to the present disclosure.
- the end structure of the V N / graphene there are two kinds of zigzag and armchair, either good.
- the V N / graphene substituents on the end may have one or more. Examples of the substituent include a hydrogen atom, a halogen atom, a C 1-20 alkyl group, an oxygen-containing functional group and the like.
- a thin film graphene like isolated from the resulting graphite by detonation method a large area (e.g., 10 nm 2 or more, preferably 100 nm 2 or more A thin film graphene having a large area) is preferable in that the resistance to heat is stably improved, and at the same time, the surface area including the catalytically active points per unit weight of the catalyst is sufficiently large, or the specific surface area is sufficiently large.
- the alkane dehydrogenation catalyst can be produced through a step of colliding high-energy particles with the raw material graphene.
- the alkane dehydrogenation catalyst is preferably produced through the following steps.
- Step A Produce raw material graphene
- Step B Collide high-energy particles (electrons, ions, etc.) with the obtained graphene.
- the alkane dehydrogenation catalyst containing V / graphene can be produced, for example, through the following steps.
- Step B: High-energy particles are made to collide with the obtained graphene to obtain graphene having atomic defects ( V / graphene).
- Step A is a step of producing raw material graphene, that is, graphene which is a raw material of an alkane dehydrogenation catalyst.
- the raw material graphene those produced by various methods can be used, and among them, using at least one selected from epitaxial graphene and chemically synthesized single-layer nanographene increases the specific surface area. This is preferable in that the area of contact between the active point of the catalyst and the alkane can be maximized in the gas phase or the liquid phase.
- graphene obtained by a CVD method in which a hydrocarbon such as methane is heated in the presence of a metal catalyst may be used.
- the thin film graphene obtained by the detonation method may contain nitrogen in a part thereof, but this should also be used as a raw material graphene for V / graphene and V 1 / graphene. Can be done.
- Epitaxial graphene can be synthesized, for example, by thermally decomposing a SiC substrate (for example, heating it at an ultra-high temperature of about 2150 ° C.).
- Examples of high-energy particles used in step B include electrons and ions.
- a method of colliding electrons with graphene a method of directly irradiating graphene with an electron beam or an internal electron irradiation method using the Compton effect of gamma ray irradiation can be used.
- an ionized inert gas for example, argon gas, neon gas, helium gas, xenon gas, krypton gas, nitrogen gas, etc.
- a method of colliding ions with graphene for example, in a vacuum vessel having a grid electrode electrically insulated from a refractory transition metal filament heated to about 1000 to 2500 ° C. (vacuum degree is, for example, 0.1 ⁇ 10).
- vacuum degree is, for example, 0.1 ⁇ 10
- a small amount of inert gas is introduced into -5 to 1.5 ⁇ 10 -5 Pa), and a voltage of, for example, 0 to 500 V is applied between the filament and the grid electrode to ionize the inert gas by the extracted thermoelectrons.
- a high voltage for example, 0.02 to 4.0 kV
- the time for the ions to collide is, for example, 1). ⁇ 60 minutes
- a method of ejecting carbon atoms constituting graphene ion sputtering method
- the alkane dehydrogenation catalyst containing V 1 / graphene can be produced, for example, through the following steps.
- Step A: Producing raw material graphene B: Colliding high-energy particles with the obtained graphene to obtain graphene having atomic defects ( V / graphene)
- Steps A and B can adopt the same method as the method for producing an alkane dehydrogenation catalyst containing V / graphene.
- Hydrogenation of V / graphene in step C can be performed, for example, by reacting V / graphene with hydrogen gas (molecular hydrogen).
- the partial pressure of hydrogen at the time of hydrogenation is, for example, about 10 -7 to 2 atm at room temperature.
- a hydrogen atom is introduced into the atom-deficient site of graphene, and V 1 / graphene is obtained.
- the alkane dehydrogenation catalyst containing V 1 / graphene can also be produced through the following steps.
- step A the same method as the method for producing an alkane dehydrogenation catalyst containing V / graphene can be adopted.
- step D as a method of colliding hydrogen ions with the raw material graphene, atomic hydrogen generated by contacting a high melting point transition metal filament heated to about 1000 to 2500 ° C. with molecular hydrogen is reacted with the raw material graphene. It can be done by.
- V 11 / Method for producing an alkane dehydrogenation catalyst containing graphene Alkane dehydrogenation catalyst comprising V 11 / graphene, for example, by colliding with hydrogen ions feedstock graphene is hydrogenated to form a atomic defect can be obtained V 11 / graphene. In addition, it can also be produced by hydrogenating V / graphene or V 1 / graphene.
- V 111 / Method for producing an alkane dehydrogenation catalyst containing graphene Alkane dehydrogenation catalyst comprising V 111 / graphene, for example, by colliding with hydrogen ions feedstock graphene is hydrogenated to form a atomic defect can be obtained V 111 / graphene. In addition, it can also be produced by hydrogenating V / graphene, V 1 / graphene, or V 11 / graphene.
- Alkane dehydrogenation catalyst comprising V N / graphene can be prepared, for example, through the following steps.
- step A the same method as the method for producing an alkane dehydrogenation catalyst containing V / graphene can be adopted.
- the nitrogen beam source is used as the ion source of the ion sputtering apparatus, and the acceleration voltage is further set to about 0.1 to 1 MeV (preferably 0.18 to 0). It may be set to .22 MeV) and nitrogen substitution may be performed at the same time as forming a defect by irradiating the raw material graphene with a nitrogen beam.
- the raw material graphene may be exposed to nitrogen gas during or after irradiation with the nitrogen beam.
- the alkane dehydrogenation catalyst comprising V N / graphene can also be produced through the following steps.
- Step A' is a step of producing graphene, which is a nitrogen-containing raw material.
- graphene obtained by the detonation method more specifically, thin film graphene contained in soot (or graphite) obtained by the detonation method
- CVD synthetic graphene has a large specific surface area. This is preferable in that the area of contact between the active point of the catalyst and the alkane in the gas phase or the liquid phase is maximized.
- graphene can be produced through the following steps.
- An explosive equipped with an electric detonator is installed inside a pressure-resistant container for detonation, and the container is sealed in a state where the atmospheric composition normal pressure gas and the explosive used coexist in the container. ..
- the container is made of iron, for example, and the volume of the container is, for example, 0.1 to 40 m 3 .
- As the explosive a mixture of trinitrotoluene (TNT) and cyclotrimethylene trinitroamine or hexogen (RDX) can be used.
- TNT trinitrotoluene
- RDX cyclotrimethylene trinitroamine or hexogen
- the mass ratio of TNT to RDX is, for example, in the range of 40/60 to 60/40.
- the recovered crude graphite is subjected to a purification treatment to obtain purified graphite.
- the purification treatment is preferably carried out by a method in which crude graphite is stirred and washed with a washing liquid [water or an acidic dispersion solution (for example, hydrochloric acid, nitric acid, sulfuric acid), then pulled up from the washing liquid and dried.
- a washing liquid water or an acidic dispersion solution (for example, hydrochloric acid, nitric acid, sulfuric acid)
- the drying temperature can be appropriately selected in the range of room temperature to 1500 ° C. After drying, it may be further kept at a temperature of room temperature to 1500 ° C. for 1 minute to 5 hours for annealing.
- the purified graphite obtained by the above method is a combination of a plurality of graphenes by van der Waals force, from which graphene can be isolated.
- a method for isolating graphene a well-known and commonly used method such as peeling on a silicon oxide surface or cutting / peeling by a mechanical method (milling method or the like) can be adopted.
- the CVD synthetic graphene can be produced, for example, by a method of heating a hydrocarbon such as methane and ammonia in the presence of a metal catalyst (CVD method).
- Step F can be carried out in the same manner as in step B, except that graphene, which is a nitrogen-containing raw material, is used instead of graphene.
- the nitrogen content of the nitrogen-containing raw material graphene is, for example, in the range of 1 ppm to 50% by weight, and more preferably in the range of 1 to 10% by weight in that the catalytic effect of the obtained alkane dehydrogenation catalyst is enhanced. ..
- the raw material of alkane dehydrogenation catalyst comprising V N / graphene
- the nitrogen-containing raw material graphene for example, a nitro group, an amide group, a raw material graphene having an oxime structure, or a nitrile structure, material nanographene having the group or structure , And a polycyclic aromatic compound having the above group or structure can be used.
- the method for producing hydrogen of the present disclosure includes a step of extracting hydrogen from an alkane using the above-mentioned alkane dehydrogenation catalyst.
- the hydrogen extracted from the alkane is occluded at the atomic defect site of the alkane dehydrogenation catalyst. Then, the occluded hydrogen can be released from the alkane dehydrogenation catalyst as needed.
- the method for producing hydrogen preferably includes the following steps.
- alkane for example, an alkane having 3 to 25 carbon atoms can be used.
- the alkane include linear chains such as n-propane, n-butane, isobutane, n-pentane, n-hexane, n-heptane, n-octane, 3-methylheptane, n-nonane, and paraffin.
- Shaped or branched alkanes; cycloalkanes such as cyclopropane, cyclopentane, cyclohexane, cyclooctane and the like can be mentioned. These can be used alone or in combination of two or more.
- the raw material alkane may contain a component other than the alkane.
- the amount of the alkane dehydrogenation catalyst used is, for example, about 0.0001 to 1 part by weight, preferably 0.01 to 0.25 parts by weight, based on 100 parts by weight of the alkane.
- Step (1) A step in which the hydrogen atom site of alkane is adsorbed on the atom-deficient site of graphene, two hydrogen atoms are extracted from the alcan, and the two hydrogen atoms extracted are incorporated into the atom-deficient site.
- Step (1) -2 Hydrogen atoms incorporated into the atom-deficient site are diffused and stored from the site to other sites on graphene.
- step (1) -1 when V / graphene is used as the alkane dehydrogenation catalyst, in step (1) -1, the hydrogen atom site of alkane is adsorbed on the atom-deficient site of the V structure of graphene, and the atom-deficient site is two alkanes. Takes in hydrogen atoms. As a result, the structure of the atom-deficient site changes from the atom-deficient structure (V structure) to the dihydrogenated atom-deficient structure (V 11 structure).
- step (1) -2 In a part of the generated dihydrogenated atom-deficient structure (V 11 structure), in step (1) -2, two hydrogen atoms existing at the atom-deficient site are changed from the atom-deficient site of graphene to another site. It moves to the surface by a surface diffusion reaction (migration) and is adsorbed on the destination carbon atom. As a result, the structure of the atom-deficient site returns from the dihydrogenated atom-deficient structure to the atom-deficient structure.
- migration surface diffusion reaction
- V 11 structure changes in the same manner as in the case where V 11 / graphene is used as the alkane dehydrogenation catalyst, which will be described later.
- step (1) -1 when V 1 / graphene is used as the alkane dehydrogenation catalyst, in step (1) -1, the hydrogen atom site of alkane is adsorbed on the atom-deficient site of the V 1 structure of graphene, and the atom-deficient site is 2 of alkane. Takes in a number of hydrogen atoms. As a result, the structure of the atom-deficient site changes from a monohydrogenated atom-deficient structure (V 1 structure) to a trihydrogenated atom-deficient structure (V 111 structure) (FIG. 6).
- step (1) -2 A part of the generated trihydride atom-deficient structure (V 111 structure) was subsequently subjected to step (1) -2, in which two hydrogen atoms out of the three hydrogen atoms present at the atom-deficient site were present. It moves from the atom-deficient site to another site by a surface diffusion reaction (migration) and is adsorbed on the destination carbon atom. As a result, the structure of the atom-deficient site returns from the trihydrogenated atom-deficient structure to the monohydrogenated atom-deficient structure.
- V 111 structure changes in the same manner as when V 111 / graphene is used as the alkane dehydrogenation catalyst, which will be described later.
- step (1) -1 when V 11 / graphene is used as the alkane dehydrogenation catalyst, in step (1) -1, the hydrogen atom site of the alkane is adsorbed on the atom-deficient site of the V 11 structure of graphene, and the atom-deficient site is 2 of the alkane. Takes in a number of hydrogen atoms. As a result, the structure of the atom-deficient site changes from a dihydrogenated atom-deficient structure (V 11 structure) to a tetrahydrogenated atom-deficient structure (V 211 structure).
- step (1) -2 two hydrogen atoms existing at the atom-deficient site move from the atom-deficient site of graphene to another site by a surface diffusion reaction (migration), and move onto the destination carbon atom. Adsorbs to. As a result, the structure of the atom-deficient site returns from the tetrahydrogenated atom-deficient structure to the dihydrogenated atom-deficient structure.
- step (1) -1 when using V N / graphene as alkane dehydrogenation catalyst, in step (1) -1, a hydrogen atom sites alkanes adsorbed on atomic defect site of V NCC structure of graphene, atomic defect sites alkane 2 Takes in a number of hydrogen atoms.
- V NCC structure nitrogen substituted atom defective structure
- V NCHCH structure 2 nitrogen hydride substituted atom defective structure
- step (1) -2 two hydrogen atoms existing in the atom-deficient site move from the atom-deficient site to another site by a surface diffusion reaction (migration) and are adsorbed on the destination carbon atom. ..
- the structure of the atom-deficient site returns from the dihydrogenated nitrogen-substituted atom-deficient structure to the nitrogen-substituted atom-deficient structure.
- the amount of hydrogen atoms that can be stored is, for example, 10 or more (for example, 10 to 30), preferably 20 or more (for example, 20 to 30), per graphene atom defect.
- the hydrogen atom content storable is, V 1 / graphene (or, V N / graphene) 2 per 1cm of, for example, 1.0 ⁇ 10 16 or more (preferably 1.0 ⁇ 10 16 ⁇ 1.5 ⁇ 10 16 ).
- the hydrogen atom occluded in the alkane dehydrogenation catalyst causes the reaction to proceed in the reverse order of the above steps (1) -2 to (1) -1 as the step (2).
- two occluded hydrogen atoms can be fused to form a hydrogen molecule, which can be released from the alkane dehydrogenation catalyst.
- V 1 / graphene when used as the alkane dehydrogenating catalyst, two hydrogen atoms out of the three hydrogen atoms existing in the atomic defect portion are fused in the trihydrogen atom deficiency formed by storing hydrogen atoms. It is possible to form hydrogen molecules and release the formed hydrogen molecules to the outside. After the release of hydrogen molecules, the deficiency of 1 hydrogenated atom is restored, but when the hydrogen atom moves here due to migration, the deficiency of trihydrogenated atom is formed again and the above reaction proceeds. Then, when this reaction proceeds continuously, a large amount of hydrogen molecules can be released from the alkane dehydrogenation catalyst.
- V 1 / graphene, V 11 / graphene, and V N / graphene result of hydrogen is removed from the alkane, alkane as a starting material Is decomposed to produce small alkanes and alkynes via intermediates (compounds with unbonded hands that donate lone electron pairs).
- alkane as a starting material
- intermediates compounds with unbonded hands that donate lone electron pairs.
- P1 n-octane represented by the following formula (P1) as a raw material
- P2 two hydrogen atoms at the site surrounded by the dotted line were extracted from the n-octane, and as a result, mainly the following formula (P2) was used.
- P3 and propyne represented by the following formula (P4) are generated.
- step (1) hydrogen storage step
- n-pentane or propine With hydrogen is obtained.
- CO 2 is not generated in the process.
- the ⁇ E1 is, for example, about 3.1 eV
- the ⁇ E2 is, for example, about 1.6 eV.
- the hydrogen storage reaction can be allowed to proceed by heating, for example, about 450 to 750 ° C.
- step (2) hydrogen release step
- the above ⁇ E3 is, for example, about 4.7 eV.
- the hydrogen release reaction can be allowed to proceed by heating, for example, about 680 to 1200 ° C.
- the alkane dehydrogenation catalyst comprises nitrogen with hydrogen and high affinity
- V N / graphene when taking out the hydrogen from the n- octane, in the step (1) (hydrogen storing step), the following As a reaction product, hydrogen is obtained together with n-pentane and propine.
- V N / graphene as the alkane dehydrogenation catalysts, as compared with the case of using the V 1 / graphene, a multi-stage. This lowers the activation barrier at each stage compared to using V 1 / graphene. Therefore, it is possible to proceed the reaction under milder conditions than when V 1 / graphene is used.
- the ⁇ E1-1 for example 1.7eV about when using V N / graphene as the alkane dehydrogenation catalyst, the ⁇ E1-2 is, for example, about 1.7eV.
- the hydrogen-absorbing reaction when using V N / graphene can proceed by heating for example about 300 ⁇ 500 ° C..
- the reaction pressure at this time is, for example, about 100 to 1500 kPa.
- the reaction atmosphere is not particularly limited as long as it does not inhibit the reaction, and may be, for example, an air atmosphere, a nitrogen atmosphere, an argon atmosphere, or the like.
- V 11 / graphene and / or V 111 / graphene are used as the alkane dehydrogenation catalyst, in the above steps (1) (hydrogen storage step), the following reaction proceeds, so that a large amount of the catalyst is used. It becomes possible to store hydrogen.
- V 111 / graphene is used as the alkane dehydrogenation catalyst.
- V 11 / graphene is used as the alkane dehydrogenation catalyst, except that changes from V 11 structure V 111 structure pursuant to the.
- Step (1) -11 The hydrogen atom part of the alkane is adsorbed on the atom-deficient part of the V 111 structure of graphene, one hydrogen atom is extracted from the alkane, and the extracted hydrogen atom is the atomic defect of the V 111 structure. It is taken into the site. As a result, the structure of the atom-deficient site changes from the trihydrogenated atom-deficient structure (V 111 structure) to the tetrahydrogenated atom-deficient structure (V 211 structure) of the graphene atom-deficient site.
- Step (1) -12 The alkane from which one hydrogen atom has been taken out spontaneously decomposes to form a small alkane and an alkyne via an intermediate, and at this time, one hydrogen atom is released.
- the released hydrogen atom is adsorbed on the carbon atom at a site other than the atomic defect site of graphene and stored.
- Step (1) -13 One of the four hydrogen atoms present at the atom-deficient site moves from the atom-deficient site to another site by a surface diffusion reaction (migration), and is moved onto the destination carbon atom. Adsorbs to.
- the structure of the atom-deficient site returns from the tetrahydrogenated atom-deficient structure to the trihydrogenated atom-deficient structure.
- n-octane represented by the following formula (P1) as a raw material, one hydrogen atom at the site surrounded by the dotted line is extracted from n-octane, and as a result, it is represented by the following formula (P2').
- An intermediate is produced.
- the intermediate represented by the following formula (P2') is spontaneously decomposed, and mainly n-pentane represented by the following formula (P3) and one hydrogen are extracted from propylene.
- An intermediate represented by the following equation (P4') is generated.
- the intermediate represented by the following formula (P4') releases one hydrogen atom to generate propyne represented by the following formula (P4).
- step (1) hydrogen storage step
- n-pentane or propine With hydrogen is obtained.
- CO 2 is not generated in the process.
- the active barrier of the hydrogen storage reaction is dramatically lowered as compared with the case where graphene having no atomic defect site is used as the catalyst.
- the ⁇ E11 is, for example, about 4.0 eV
- the ⁇ E12 is, for example, about 3.3 eV.
- the hydrogen storage reaction can be allowed to proceed by heating, for example, about 570 to 950 ° C.
- step (2) hydrogen release step
- the hydrogen stored in the alkane dehydrogenation catalyst is released by the following reaction without requiring a large amount of energy. can do.
- Step (2) -1 Hydrogen atoms move to the atom-deficient site of the V 211 structure of graphene by migration from a site other than the atom-deficient site of graphene. Then, the structure of the atomic defect site changes from the V 211 structure to the V 221 structure (5-hydrogenated atomic defect structure).
- Step (2) -2 Two hydrogen atoms out of five hydrogen atoms existing in the atomic defect portion of graphene are fused to form a hydrogen molecule, and the formed hydrogen molecule is released to the outside.
- the structure of the atomic defect site returns to the V 111 structure after the release of hydrogen molecules, but when hydrogen atoms move to the atomic defect site of this V 111 structure due to migration, the structure of the atomic defect site changes from the V 111 structure.
- the structure changes to V 211 , and the release reaction proceeds again. Then, when this reaction proceeds continuously, a large amount of hydrogen molecules can be released from the alkane dehydrogenation catalyst.
- the ⁇ E13 is, for example, about 1.1 eV
- the ⁇ E14 is, for example, about 1.3 eV.
- the hydrogen release reaction can be allowed to proceed by heating, for example, about 270 to 480 ° C.
- the reaction pressure of the hydrogen storage reaction is, for example, about 1 to 1500 kPa.
- the reaction atmosphere is not particularly limited as long as it does not inhibit the reaction, and may be, for example, an air atmosphere, a nitrogen atmosphere, an argon atmosphere, or the like.
- V 111 / graphene also functions as a catalyst to accelerate the dehydrogenation reaction of as shown in the following equation, from another V 111 / graphene. Hydrogen is also produced by this dehydrogenation reaction.
- the alkane dehydrogenation catalyst may have a reduced catalytic effect due to the repair of the atomic defect site over time.
- the ions may be collided again to form the atomic defect. Can be activated by. Therefore, the catalyst can be used repeatedly, which is economical.
- hydrogen is obtained as a reaction product together with a decomposition product of a raw material alkane such as n-pentane or propyne. Then, by separating the reaction product by a well-known and conventional method, hydrogen useful as renewable energy can be obtained.
- a raw material alkane such as n-pentane or propyne.
- the hydrogen obtained in this way not only does not generate CO 2 at the stage of using it as energy, but also does not generate CO 2 at the stage of producing hydrogen. Therefore, the hydrogen obtained by the hydrogen production method of the present disclosure is "carbon-free" energy that does not emit CO 2 in the entire process from production to use.
- hydrogen obtained by using the above-mentioned alkane dehydrogenation catalyst can be used as a reducing agent for reducing nitrogen oxides and the like. Then, by reducing nitrogen oxides and the like using the alkane dehydrogenation catalyst, ammonia can be produced, and CO 2 is not generated even in the ammonia production stage.
- the hydrogen production apparatus of the present disclosure includes means (or apparatus) for producing hydrogen by the above-mentioned hydrogen production method.
- the means or apparatus include a reaction vessel for reacting an alkane dehydrogenation catalyst with an alkane, a heating means (or a heating apparatus), and a means (or a separating apparatus) for separating hydrogen and an alkane decomposition product from a product. ), Release means for releasing separated hydrogen, and the like.
- the hydrogen production device can be used as a device for supplying hydrogen to a fuel cell that uses hydrogen as a fuel, and the fuel cell can be used as a power source for, for example, a fuel cell vehicle.
- This hydrogen production apparatus includes a reaction vessel 1 in which a substrate member 30 carrying an alkane dehydrogenating catalyst 2 is fixed by a holding member 31, an alkane storage tank 3 for storing the raw material alkane, a reaction vessel heating device 4a, and an alkane.
- the device cooling device 7, a hydrogen storage tank 8, an alkene-alkin storage tank 9, and a low-grade alkane storage tank 10 are provided. Further, this hydrogen production device includes a control device 100.
- the reaction vessel 1 is provided with an alkane supply port 20a, an emergency discharge port 20b, and a production gas discharge port 20c.
- the alkane supply port 20a is connected to the alkane supply valve VLa via the first alkane supply piping member. Then, the alkane supply valve VLa is connected to the alkane storage tank 3 via the second alkane supply piping member.
- the alkane pressure control device 5a which operates according to the control by the control device 100, controls the alkane supply valve VLa and adjusts the amount of alkane supply from the alkane storage tank 3 to the reaction vessel 1.
- the emergency release port 20b is connected to the emergency release valve VLb via the first emergency release piping member.
- the emergency release valve VLb is closed during normal operation.
- the state is opened. Then, the gas that has passed through the emergency release valve VLb is released to the outside via the second emergency release piping member.
- the manufacturing gas discharge port 20c is connected to the gas separation device 6 via the manufacturing gas piping member.
- the gas separation device 6 is provided with an introduction port for connecting the production gas discharge port 20c, a hydrogen discharge port 21a, an alkene / alkyne discharge port 21b, and a lower alkane discharge port 21c.
- the hydrogen discharge port 21a is connected to the first hydrogen release valve VLc via the first hydrogen release piping member. Then, the first hydrogen release valve VLc is connected to the hydrogen storage tank 8 via the second hydrogen release piping member.
- the hydrogen release pressure control device 5b which operates according to the control by the control device 100, adjusts the amount of hydrogen supplied from the gas separation device 6 to the hydrogen storage tank 8 by controlling the release pressure of the produced hydrogen.
- the alkene-alkyne discharge port 21b is connected to the alkene-alkyne discharge valve VLd via the first alkene-alkyne discharge piping member.
- the alkene-alkyne release valve VLd is connected to the alkane-alkyne storage tank 9 via the second alkene-alkyne discharge piping member.
- the alkene-alkyne pressure controller 5c which operates under the control of the control device 100, controls the release pressure of the manufactured alkene and / or alkyne to control the alkane and / or alkene from the gas separator 6 to the alkane-alkyne storage tank 9. Or adjust the supply of alkynes.
- the lower alkane discharge port 21c is connected to the lower alkane discharge valve VLe via the first lower alkane discharge piping member. Then, the lower alkane release valve VLe is connected to the lower alkane storage tank 10 via the second lower alkane discharge piping member.
- the lower alkane pressure control device 5d which operates according to the control by the control device 100, adjusts the supply amount of the lower alkane from the gas separation device 6 to the lower alkane storage tank 10 by controlling the release pressure of the manufactured lower alkane. ..
- the reaction vessel 1 is sealed with the substrate member 30 housed therein. Then, the alkane dehydrogenation catalyst 2 prepared in the form of powder is fixed to the surface of the substrate member 30 or the mesh-like catalyst-supporting structure using a carrier such as a metal having low activity, graphite, or alumina.
- a carrier such as a metal having low activity, graphite, or alumina.
- a mass spectrometer may be provided to confirm that hydrogen is contained in the production gas.
- the mass spectrometer can be installed, for example, in a separate room that can be separated from the reaction vessel 1 by a sluice valve. Further, the production gas can be guided to the separate chamber via a heat-resistant membrane or pipe (for example, a palladium membrane, a palladium pipe, etc.).
- the gas separation device 6 separates the gas into a mixed gas of hydrogen, alkene and / or alkyne, and a lower alkane by the gas separation membrane.
- hydrogen is released from the hydrogen discharge port 21a
- the mixed gas of alkene and / or alkyne is released from the alkene-alkyne discharge port 21b
- the lower alkane is released from the lower alkane discharge port 21c.
- the temperature inside the gas separation device 6 is controlled by the gas separation device heating device 4b and the gas separation device cooling device 7 controlled through the control device 100.
- a porous or non-porous polymer membrane such as polyimide, a silica membrane, a zeolite membrane, a carbon membrane, or the like can be used alone or in combination of two or more. ..
- the reaction vessel 1 can be replaced with a reaction vessel 11 having a mesh-like catalyst-supporting structure for the purpose of increasing the contact area between the raw material alkane and the catalyst.
- FIG. 10 shows an example of the reaction vessel 11 having a mesh-like catalyst-supporting structure.
- the reaction vessel 11 is provided with a temperature raising device 4c, a pressure control device 5e, and a discharge port 20d.
- the reaction vessel 11 is connected to the alkane supply port 20a and the production gas discharge port 20c.
- the alkane supply port 20a is further connected to the alkane supply valve VLa via the first alkane supply piping member.
- the production gas discharge port 20c is further connected to the gas separation device 6 via a production gas piping member.
- the hydrogen production apparatus by raising the temperature inside the reaction vessel 1 or the reaction vessel 11 to about 300 to 750 ° C., hydrogen is stored in an alkane dehydrogenation catalyst using an alkane as a raw material, and at the same time, an alkene and / or an alkene And low-grade alkanes can be produced. Then, by raising the temperature inside the reaction vessel 1 or the reaction vessel 11 to about 650 to 1200 ° C., the stored hydrogen can be released from the lucan dehydrogenation catalyst. The reaction pressure at this time is, for example, about 1 to 1500 kPa. The released hydrogen is released from the production gas discharge port 20c, separated from the lower alkanes, alkenes, and alkynes by the gas separator 6, and stored in the hydrogen storage tank 8.
- hydrogen can be produced without generating CO 2 , and hydrogen can be safely stored and taken out when needed.
- the ammonia production apparatus of the present disclosure includes means for producing ammonia by the method for producing hydrogen.
- An example of the ammonia production apparatus is shown in FIG.
- the ammonia production apparatus includes a hydrogen production apparatus A provided with a hydrogen discharge port 21a, a hydrogen supply valve VLg, a hydrogen buffer 12, a second hydrogen supply valve VLh, a NO x supply apparatus 13, and a NO x reduction apparatus 14. , Ammonia separation device 15, second exhaust purification device 16, ammonia supply valve VLi, and ammonia storage tank 17.
- the hydrogen production device A is a device other than the hydrogen discharge port 21a among the hydrogen production devices.
- the hydrogen discharge port 21a is reconnected to the tritium release pipe member after removing the first hydrogen release pipe member, and is connected to the second hydrogen release valve VLg via the third hydrogen release pipe member. Further, the second hydrogen release valve VLg is connected to the hydrogen buffer 12 via the fourth hydrogen release piping member.
- an inert gas a gas inert to the reaction with NO x and hydrogen, for example, nitrogen gas, helium gas, argon gas, etc.
- a device for supplying to the NO x reduction device 14 for example, from the exhaust gas in the exhaust gas and an internal combustion engine of the boiler, by selectively taking out the mixed gas can be supplied to the NO x reduction device 14 device Etc. can be used.
- the hydrogen buffer 12 is connected to the secondary hydrogen supply valve VLh via the primary hydrogen supply piping member. Further, the secondary hydrogen supply valve VLh is connected to the NO x reduction device 14 via the secondary hydrogen supply piping member.
- the NO x reduction device 14 may include a catalyst-supporting base member that supports a NO x reduction catalyst that activates the reaction between NO x and hydrogen.
- a NO x reduction catalyst a platinum group catalyst such as Cu-ZSM-5, alumina, or platinum may be used.
- a reaction gas containing ammonia is obtained.
- the NO x reduction device 14 is connected to the ammonia separation device 15 via a reaction gas release member.
- the ammonia separation device 15 traps the ammonia contained in the reaction gas in water or an appropriate adsorbent material to separate the nitrogen gas contained in the reaction gas. Nitrogen gas is sent to the exhaust purification device 16 via the exhaust supply piping member, purifies a small amount of unreacted NO x and the like, and then releases it to the outside.
- ammonia When ammonia is trapped using water, the ammonia is stored in the ammonia storage tank in a state of being dissolved in water. Then, ammonia can be taken out by evaporating the water. When trapped in the adsorbent material, ammonia is taken out by raising the temperature of the adsorbent material and stored in the ammonia storage tank.
- ammonia production apparatus By using the ammonia production apparatus, it is possible to produce ammonia without generating CO 2 by supplying alkane and NO x as raw materials.
- each configuration of the present disclosure and a combination thereof, etc. are examples, and the configurations can be added, omitted, replaced, and changed as appropriate without departing from the gist of the present disclosure. Further, the present disclosure is not limited by the embodiments, but is limited only by the description of the scope of claims.
- Example 1 (Production of Alkane Dehydrogenation Catalyst) (Preparation of raw material graphene)
- an explosive equipped with an electric detonator was installed inside a pressure-resistant container (made of iron, volume: 15 m 3 ) for detonation, and the container was sealed.
- the electric detonator was detonated and the explosive was detonated in the container.
- the container and its inside were cooled by leaving it at room temperature for 24 hours. After this cooling, crude graphene (including graphene and impurities produced by the above detonation method) adhering to the inner wall of the container was recovered.
- the obtained crude graphene was washed once with water and dried under reduced pressure. Then, it was washed by heating with 20% hydrochloric acid, and the precipitate obtained by centrifugation was subjected to vacuum drying and further annealed at 800 ° C. for 180 minutes to obtain purified graphene. This was used as the raw material graphene.
- the obtained purified graphene was dispersed in CS 2 to obtain a dispersion.
- a thin film graphene was obtained by forming a film on a conductive substrate by a drop casting method.
- Example 2 (Production of Alkane Dehydrogenation Catalyst) As a raw material graphene, a multilayer epitaxial graphene synthesized by heating a SiC substrate (trade name "SiC single crystal wafer", manufactured by Nippon Steel & Sumitomo Metal Materials Co., Ltd.) at 2150 ° C. instead of graphene obtained by the explosive method. A catalyst (2) containing V / graphene was obtained in the same manner as in Example 1 except that the irradiation time of argon ion was changed to 5 minutes. The amount of hydrogen contained in the catalyst (2) was 1.2 ⁇ 10 16 atoms / cm 2 .
- Example 3 (Production of Alkane Dehydrogenation Catalyst) Using the same purified graphene as in Example 1 as the raw material graphene, the position where the atomic defect is formed is the carbon atom position adjacent to the nitrogen atom in the purified graphene, and the sputtering treatment is performed in the same manner as in Example 1, VN. A catalyst (3) containing / graphene and V / graphene was obtained. The amount of hydrogen contained in the catalyst (3) was 9 ⁇ 10 15 atoms / cm 2 . The nitrogen content was 4% by weight of the total amount of the catalyst (3).
- Example 4 (Production of Hydrogen) As catalysts, 5 ⁇ g of the catalyst (2) and 8 g of butane obtained in Example 2 were charged in a reaction vessel and reacted at room temperature for 30 minutes under normal pressure. After completion of the reaction, the catalyst containing V 1 / graphene and V 111 / graphene was taken out, and the amount of hydrogen was measured by the RBS / ERDA method. Then, the amount of hydrogen produced was calculated by subtracting the amount of hydrogen contained in the catalyst before reacting butane from the amount of hydrogen contained in the catalyst after reacting butane. The results are shown in FIGS. 12-14.
- Example 5 (Production of Hydrogen) As a catalyst, as a catalyst, an electronic state calculation method based on the density functional theory in the case where 745 g of the catalyst (4) containing V 1 / graphene obtained after the completion of the reaction of Example 4 is reacted with 114 g of n-octane. The reaction pathway and the active barrier were calculated. The results are shown in FIG.
- the active barrier of the thermal decomposition reaction that decomposes n-octane into n-pentane and propyne does not fall below 5 eV. Therefore, it was necessary to heat at a high temperature of about 700 to 1500 ° C. However, from FIG. 15, it can be seen that the active barrier is lowered to 3.1 eV by using the alkane dehydrogenation catalyst of the present disclosure, and the reaction proceeds at a mild temperature of about 450 to 700 ° C.
- Example 6 (Production of Hydrogen) The same procedure as in Example 5 was carried out except that the catalyst (3) obtained in Example 3 was used as the catalyst. The results are shown in FIGS. 16 and 17.
- the thermal decomposition reaction for decomposing n-octane into n-pentane and propyne has multiple stages of obtaining C 8 H 16 from n-octane, so that the activation barrier at each stage is further reduced. It can be seen that the reaction proceeds at a milder temperature.
- Example 7 (Production of Hydrogen) The same procedure as in Example 5 was carried out except that the catalyst (5) containing V 111 / graphene obtained after the reaction of Example 4 was used as the catalyst. The results are shown in FIG.
- At least one structure selected from an atomic deficient structure, a hydride atom deficient structure, a hydride atom deficient structure, a hydride atom deficient structure, and a nitrogen-substituted atom deficient structure is formed by graphene atom film 100 nm. 2 per 2 to be 200 Yes, graphene according to [1].
- Graphene has at least one structure selected from an atomic-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, a hydrogenated atom-deficient structure, and a nitrogen-substituted atom-deficient structure.
- the alkane dehydrogenation catalyst according to [10] which has 2 to 200 atomic films per 100 nm 2 .
- hydrogen can be extracted from the alkane without emitting CO 2 and without requiring a large amount of energy.
- the obtained hydrogen is extremely useful as renewable energy, and does not emit CO 2 even if it is burned and used as heat energy.
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Abstract
Description
本開示の他の目的は、前記触媒を使用して、CO2を排出することなくアルカンから水素を製造する方法を提供することにある。
そして、このようにして得られた水素は、例えば、燃料電池自動車等のエネルギー源として利用することができる。
本開示のアルカン脱水素触媒は、原子欠損構造、1水素化原子欠損構造、2水素化原子欠損構造、3水素化原子欠損構造、及び窒素置換原子欠損構造から選択される少なくとも1種の構造(好ましくは、原子欠損部位を含む構造)を有するグラフェンを含む。そして、の一例アルカン脱水素触媒では、グラフェンの原子欠損構造、1水素化原子欠損構造、2水素化原子欠損構造、3水素化原子欠損構造、又は窒素置換原子欠損構造が活性点として作用する。
本開示における原子欠損を有するグラフェン(本明細書では、「V/グラフェン」と称する場合がある)は、sp2炭素原子がハニカム格子状に結合された2次元原子膜であるグラフェンの特定箇所の炭素原子が1個欠損すること、すなわち、完全なハニカム構造では本来あるべき炭素原子の一つが失われること、により穴が形成された構造を有する(図1参照)。
本開示における1,2,又は3水素化原子欠損を有するグラフェンは、sp2炭素原子がハニカム格子状に結合された2次元原子膜であるグラフェンの特定箇所の炭素原子が1個欠損すること、すなわち、完全なハニカム構造では本来あるべき炭素原子の一つが失われること、により穴が形成されており、且つ穴を取り囲むsp2炭素原子に1~3個の水素原子が結合した構成を有する。
前記V11/グラフェンは、2水素化原子欠損構造(本明細書では、「V11構造」と称する場合がある)が活性点として作用する。
前記V111/グラフェンは、3水素化原子欠損構造(本明細書では、「V111構造」と称する場合がある)が活性点として作用する。
尚、「活性点として作用する」とは、水素の吸蔵反応及び/又は放出反応の際の活性障壁を低下させるよう作用するということである。
本開示における窒素置換原子欠損を有するグラフェン(本明細書では、「VN/グラフェン」と称する場合がある)は、sp2炭素原子がハニカム格子状に結合された2次元原子膜であるグラフェンの特定箇所の炭素原子が1個欠損すること、すなわち、完全なハニカム構造では本来あるべき炭素原子の一つが失われること、により穴が形成されており、且つ穴を取り囲む12個のsp2炭素原子の何れか1個、或いは穴の近傍に存在するsp2炭素原子の何れか1個が、窒素原子に置換された構造(本明細書では、「VN構造」と称する場合がある)を有する(図5参照)。
上記アルカン脱水素触媒は、原料グラフェンに高エネルギー粒子を衝突させる工程を経て、製造することができる。
工程A:原料グラフェンを製造する
工程B:得られたグラフェンに高エネルギー粒子(電子やイオン等)を衝突させる
V/グラフェンを含むアルカン脱水素触媒は、例えば下記工程を経て製造することができる。
工程A:原料グラフェンを製造する
工程B:得られたグラフェンに高エネルギー粒子を衝突させて、原子欠損を有するグラフェン(=V/グラフェン)を得る
V1/グラフェンを含むアルカン脱水素触媒は、例えば下記工程を経て製造することができる。
工程A:原料グラフェンを製造する
工程B:得られたグラフェンに高エネルギー粒子を衝突させて、原子欠損を有するグラフェン(=V/グラフェン)を得る
工程C:原子欠損を有するグラフェン(=V/グラフェン)を水素化して1水素化原子欠損を有するグラフェン(=V1/グラフェン)を得る
工程A:原料グラフェンを製造する
工程D:得られた原料グラフェンに水素イオンを衝突させて、原子欠損を形成すると共に水素化して、V1/グラフェンを得る
V11/グラフェンを含むアルカン脱水素触媒は、例えば、原料グラフェンに水素イオンを衝突させて、原子欠損を形成すると共に水素化して、V11/グラフェンを得ることができる。その他、V/グラフェンやV1/グラフェンを水素化することでも製造することができる。
V111/グラフェンを含むアルカン脱水素触媒は、例えば、原料グラフェンに水素イオンを衝突させて、原子欠損を形成すると共に水素化して、V111/グラフェンを得ることができる。その他、V/グラフェン、V1/グラフェン、或いはV11/グラフェンを水素化することでも製造することができる。
VN/グラフェンを含むアルカン脱水素触媒は、例えば下記工程を経て製造することができる。
工程A:原料グラフェンを製造する
工程E:得られた原料グラフェンに窒素イオンを衝突させて、原子欠損を形成すると共に窒素化して、窒素置換原子欠損を有するグラフェン(=VN/グラフェン)を得る
工程A’:窒素含有原料グラフェンを製造する
工程F:得られた窒素含有原料グラフェンに高エネルギー粒子を衝突させて、窒素置換原子欠損を有するグラフェン(=VN/グラフェン)を得る
[1]爆薬に電気雷管が装着されたものを爆轟用の耐圧性容器の内部に設置し、容器内において大気組成の常圧の気体と使用爆薬とが共存する状態で、容器を密閉する。容器は例えば鉄製で、容器の容積は例えば0.1~40m3である。爆薬としては、トリニトロトルエン(TNT)とシクロトリメチレントリニトロアミンすなわちヘキソーゲン(RDX)との混合物を使用することができる。TNTとRDXの質量比(TNT/RDX)は、例えば40/60~60/40の範囲である。
本開示の水素の製造方法は、上記アルカン脱水素触媒を使用してアルカンから水素を取り出す工程を含む。
工程(1):アルカン脱水素触媒を使用してアルカンから水素を取り出し、貯蔵する工程(水素吸蔵工程)
工程(2):アルカン脱水素触媒から放出する工程(水素放出工程)
工程(1)-1:アルカンの水素原子部位がグラフェンの原子欠損部位に吸着して、アルカンから水素原子が2個取り出され、取り出された2個の水素原子は前記原子欠損部位に取り込まれる
工程(1)-2:原子欠損部位に取り込まれた水素原子は、前記部位からグラフェン上の他の部位に拡散して貯蔵される
工程(1)-12:水素原子が1個取り出されたアルカンは自発的に分解し、中間体を経て、小型アルカンとアルキンを生成し、この際に水素原子を1個放出する。放出された水素原子は、グラフェンの前記原子欠陥部位以外の部位の炭素原子上に吸着し、貯蔵される。
工程(1)-13:原子欠損部位に存在する4つの水素原子のうち1つの水素原子が、前記原子欠損部位から他の部位に表面拡散反応(マイグレーション)により移動し、移動先の炭素原子上に吸着する。その結果、原子欠損部位の構造は、4水素化原子欠損構造から、3水素化原子欠損構造に戻る。
工程(2)-2:グラフェンの原子欠損部に存在する5個の水素原子のうち2個の水素原子を融合させて水素分子を形成し、形成された水素分子を外に放出する。
本開示の水素製造装置は、上記の水素の製造方法により水素を製造する手段(或いは、装置)を備える。前記手段或いは装置としては、例えば、アルカン脱水素触媒とアルカンとを反応させる反応容器、加熱手段(或いは、加熱装置)、生成物から水素とアルカンの分解物とを分離する手段(或いは、分離装置)、分離した水素を放出する放出手段等が挙げられる。
本開示の水素製造方法によりCO2を発生せずに得られた水素(或いは、本開示の水素製造装置を用いて、CO2を発生せずに得られた水素)は、例えば還元剤として好適に使用することができる。そして、前記水素を窒素酸化物 NOx(NO、NO2等)の還元剤として使用すれば、CO2を発生することなくアンモニアを製造することができる。
(原料グラフェンの調製)
まず、爆薬に電気雷管が装着されたものを爆轟用の耐圧性容器(鉄製、容積:15m3)の内部に設置して容器を密閉した。爆薬としては、TNTとRDXとの混合物(TNT/RDX(質量比)=50/50)0.50kgを使用した。次に、電気雷管を起爆させ、容器内で爆薬を爆轟させた。次に、室温で24時間放置して、容器およびその内部を降温させた。この放冷の後、容器の内壁に付着している粗グラフェン(上記爆轟法で生成したグラフェンと不純物とを含む)を回収した。
次いで、真空容器中にアルゴンガスを入れ(2×10-3Pa)、イオン加速銃(イオン加速電圧:100eV)により加速されたアルゴンイオン(0.4μA)を30分間照射した。これにより、薄膜グラフェンの1nm2あたり1個程度の原子欠損構造を有するV/グラフェンを含む触媒(1)を得た。尚、原子欠損構造の導入量は、イオンによる欠損生成確率を100%とし、総イオン電流量から推定した。
得られた触媒(1)中の水素量を、RBS/ERDA法により下記条件で測定したところ、9×1015atoms/cm2であった。
<測定条件>
インシデントイオン:ヘリウムイオン(1.8MeV)
リコイルイオン:水素イオン
ヘリウムイオンフィルタ物質:アルミニウム
インシデントビーム角度:75°
リコイル角度:30°
原料グラフェンとして、爆轟法により得られたグラフェンに代えて、SiC基板(商品名「SiC単結晶ウェハ」、新日鉄住金マテリアルズ(株)製)を2150℃で加熱することにより合成した多層エピタキシャルグラフェンを使用し、アルゴンイオンの照射時間を5分に変更した以外は実施例1と同様にして、V/グラフェンを含む触媒(2)を得た。触媒(2)に含まれる水素量は、1.2×1016atoms/cm2であった。
原料グラフェンとして実施例1と同じ精製グラフェンを使用し、原子欠損を作る位置を精製グラフェン中の窒素原子に隣接する炭素原子位置にしてスパッタリング処理を行う以外は実施例1と同様にして、VN/グラフェンとV/グラフェンを含む触媒(3)を得た。触媒(3)に含まれる水素量は、9×1015atoms/cm2であった。また、窒素含有量は、触媒(3)全量の4重量%であった。
触媒として、実施例2で得られた触媒(2)5μgとブタン8gを、反応用器内に仕込んで、常圧下、室温で30分間反応させた。反応終了後、V1/グラフェンとV111/グラフェンを含む触媒を取り出し、RBS/ERDA法により水素量を測定した。
そして、ブタンを反応させたあとの触媒が有する水素量から、ブタンを反応させる前の触媒が有する水素量を差し引くことで水素製造量を算出した。結果を図12~14に示す。
触媒として、触媒として、実施例4の反応終了後に得られたV1/グラフェンを含む触媒(4)745gと、n-オクタン114gを反応させた場合について、密度汎関数理論に基づく電子状態計算法により、反応経路と活性障壁を算出した。結果を図15に示す。
触媒として、実施例3で得られた触媒(3)を使用した以外は実施例5と同様に行った。結果を図16、17に示す。
触媒として、実施例4の反応終了後に得られたV111/グラフェンを含む触媒(5)を使用した以外は実施例5と同様に行った。結果を図18に示す。
[1] 原子欠損構造、1水素化原子欠損構造、2水素化原子欠損構造、3水素化原子欠損構造、及び窒素置換原子欠損構造から選択される少なくとも1種の構造を有するグラフェン。
[2] 原子欠損構造、1水素化原子欠損構造、2水素化原子欠損構造、3水素化原子欠損構造、及び窒素置換原子欠損構造から選択される少なくとも1種の構造を、グラフェンの原子膜100nm2あたり2~200個有する、[1]に記載のグラフェン。
[3] アルカン脱水素触媒である、[1]又は[2]に記載のグラフェン。
[4] [1]又は[2]に記載のグラフェンのアルカン脱水素触媒としての使用。
[5] 原料グラフェンに高エネルギー粒子を衝突させる工程を経て、[1]~[3]の何れか1つに記載のグラフェンを得る、グラフェンの製造方法。
[6] 爆轟法により得られたグラフェンを原料グラフェンとして使用する、[5]に記載のグラフェンの製造方法。
[7] [1]又は[2]に記載のグラフェンを使用してアルカンから水素を取り出す工程を含む、水素の製造方法。
[8] アルカンから取り出した水素を、グラフェンの原子欠損部位に吸蔵する工程を伴う、[7]に記載の水素の製造方法。
[9] [7]又は[8]に記載の方法により水素を製造する、水素製造装置。
[10] 原子欠損構造、1水素化原子欠損構造、2水素化原子欠損構造、3水素化原子欠損構造、及び窒素置換原子欠損構造から選択される少なくとも1種の構造を有するグラフェンを含むアルカン脱水素触媒。
[11] 前記グラフェンが、原子欠損構造、1水素化原子欠損構造、2水素化原子欠損構造、3水素化原子欠損構造、及び窒素置換原子欠損構造から選択される少なくとも1種の構造を、グラフェンの原子膜100nm2あたり2~200個有する、[10]に記載のアルカン脱水素触媒。
[12] 原料グラフェンに高エネルギー粒子を衝突させる工程を経て、[10]又は[11]に記載のアルカン脱水素触媒を得る、アルカン脱水素触媒の製造方法。
[13] 爆轟法により得られたグラフェンを原料グラフェンとして使用する、[12]に記載のアルカン脱水素触媒の製造方法。
[14] [10]又は[11]に記載のアルカン脱水素触媒を使用してアルカンから水素を取り出す工程を含む、水素の製造方法。
[15] アルカンから取り出した水素を、グラフェンの原子欠損部位に吸蔵する工程を伴う、[14]に記載の水素の製造方法。
[16] [7]、[8]、[14]、及び[15]の何れか1つに記載の方法により水素を製造し、得られた水素を用いて、窒素酸化物を還元してアンモニアを得る、アンモニアの製造方法。
[17] [16]に記載の方法によりアンモニアを製造する、アンモニア製造装置。
2 アルカン脱水素触媒
3 アルカン貯蔵タンク
4a 反応容器昇温装置
4b 気体分離装置昇温装置
4c 昇温装置
5a アルカン圧力制御装置
5b 水素放出圧力制御装置
5c アルカン・アルキン放出圧力制御装置
5d 低級アルカン放出圧力制御装置
5e 圧力制御装置
6 気体分離装置
7 気体分離装置冷却装置
8 水素貯蔵タンク
9 アルケン・アルキン貯蔵タンク
10 低級アルカン貯蔵タンク
11 反応容器
12 水素バッファー
13 NOx供給装置
14 NOx還元装置
15 アンモニア分離装置
16 第二排気浄化装置
17 アンモニア貯蔵タンク
20a アルカン供給口
20b 緊急放出口
20c 製造ガス放出口
20d 放出口
21a 水素放出口
21b アルケン・アルキン放出口
21c 低級アルカン放出口
30 基板部材
31 保持部材
100 制御装置
VLa アルカン供給弁
VLb 緊急放出弁
VLd アルケン・アルキン放出弁
VLe 低級アルカン放出弁
PG 圧力計
A 水素製造装置
VLg 水素供給弁
VLh 第二水素供給弁
VLi アンモニア供給弁
Claims (9)
- 原子欠損構造、1水素化原子欠損構造、2水素化原子欠損構造、3水素化原子欠損構造、及び窒素置換原子欠損構造から選択される少なくとも1種の構造を有するグラフェンを含むアルカン脱水素触媒。
- 前記グラフェンが、原子欠損構造、1水素化原子欠損構造、2水素化原子欠損構造、3水素化原子欠損構造、及び窒素置換原子欠損構造から選択される少なくとも1種の構造を、グラフェンの原子膜100nm2あたり2~200個有する、請求項1に記載のアルカン脱水素触媒。
- 原料グラフェンに高エネルギー粒子を衝突させる工程を経て、請求項1又は2に記載のアルカン脱水素触媒を得る、アルカン脱水素触媒の製造方法。
- 爆轟法により得られたグラフェンを原料グラフェンとして使用する、請求項3に記載のアルカン脱水素触媒の製造方法。
- 請求項1又は2に記載のアルカン脱水素触媒を使用してアルカンから水素を取り出す工程を含む、水素の製造方法。
- アルカンから取り出した水素を、グラフェンの原子欠損部位に吸蔵する工程を伴う、請求項5に記載の水素の製造方法。
- 請求項5又は6に記載の方法により水素を製造する、水素製造装置。
- 請求項5又は6に記載の方法により水素を製造し、得られた水素を用いて、窒素酸化物を還元してアンモニアを得る、アンモニアの製造方法。
- 請求項8に記載の方法によりアンモニアを製造する、アンモニア製造装置。
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EP20844251.7A EP4006005A1 (en) | 2019-07-24 | 2020-07-22 | Alkane dehydrogenation catalyst, and hydrogen production method using same |
KR1020227000452A KR20220040454A (ko) | 2019-07-24 | 2020-07-22 | 알칸 탈수소 촉매, 및 이것을 사용하는 수소 제조 방법 |
US17/628,303 US20220259040A1 (en) | 2019-07-24 | 2020-07-22 | Alkane dehydrogenation catalyst, and hydrogen production method using same |
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