WO2021004503A1 - 含稀土的y型分子筛及其制备方法、含该分子筛的催化裂化催化剂 - Google Patents
含稀土的y型分子筛及其制备方法、含该分子筛的催化裂化催化剂 Download PDFInfo
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- WO2021004503A1 WO2021004503A1 PCT/CN2020/101051 CN2020101051W WO2021004503A1 WO 2021004503 A1 WO2021004503 A1 WO 2021004503A1 CN 2020101051 W CN2020101051 W CN 2020101051W WO 2021004503 A1 WO2021004503 A1 WO 2021004503A1
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- WIPO (PCT)
- Prior art keywords
- molecular sieve
- rare earth
- pore size
- size distribution
- ammonium
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- 239000002808 molecular sieve Substances 0.000 title claims abstract description 477
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 title claims abstract description 477
- 229910052761 rare earth metal Inorganic materials 0.000 title claims abstract description 456
- 150000002910 rare earth metals Chemical class 0.000 title claims abstract description 411
- 239000003054 catalyst Substances 0.000 title claims abstract description 193
- 238000004523 catalytic cracking Methods 0.000 title claims abstract description 48
- 238000002360 preparation method Methods 0.000 title description 65
- 239000011148 porous material Substances 0.000 claims abstract description 342
- 238000009826 distribution Methods 0.000 claims abstract description 278
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 213
- 238000002441 X-ray diffraction Methods 0.000 claims description 206
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 174
- 238000000034 method Methods 0.000 claims description 173
- 239000000126 substance Substances 0.000 claims description 129
- 239000012266 salt solution Substances 0.000 claims description 113
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 104
- 239000000203 mixture Substances 0.000 claims description 96
- 235000019270 ammonium chloride Nutrition 0.000 claims description 87
- 239000000243 solution Substances 0.000 claims description 80
- 229910001404 rare earth metal oxide Inorganic materials 0.000 claims description 75
- 238000011282 treatment Methods 0.000 claims description 73
- 150000003863 ammonium salts Chemical class 0.000 claims description 69
- -1 neodymium ions Chemical class 0.000 claims description 60
- 239000001099 ammonium carbonate Substances 0.000 claims description 57
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 56
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 42
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 37
- 239000007864 aqueous solution Substances 0.000 claims description 37
- 239000011259 mixed solution Substances 0.000 claims description 33
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 claims description 31
- 230000002378 acidificating effect Effects 0.000 claims description 31
- 235000012538 ammonium bicarbonate Nutrition 0.000 claims description 31
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 30
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 28
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 claims description 27
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 26
- 239000011734 sodium Substances 0.000 claims description 23
- 239000011230 binding agent Substances 0.000 claims description 22
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 22
- 229910052809 inorganic oxide Inorganic materials 0.000 claims description 22
- 239000011707 mineral Substances 0.000 claims description 22
- 235000010755 mineral Nutrition 0.000 claims description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 21
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims description 20
- 239000005995 Aluminium silicate Substances 0.000 claims description 19
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 19
- 235000012211 aluminium silicate Nutrition 0.000 claims description 19
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 19
- 229910052708 sodium Inorganic materials 0.000 claims description 19
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 18
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 18
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 16
- 229910021529 ammonia Inorganic materials 0.000 claims description 16
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 claims description 15
- 229910052684 Cerium Inorganic materials 0.000 claims description 15
- 229910052779 Neodymium Inorganic materials 0.000 claims description 15
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 15
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 15
- 229910052746 lanthanum Inorganic materials 0.000 claims description 15
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 15
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 claims description 15
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 15
- HPTYUNKZVDYXLP-UHFFFAOYSA-N aluminum;trihydroxy(trihydroxysilyloxy)silane;hydrate Chemical compound O.[Al].[Al].O[Si](O)(O)O[Si](O)(O)O HPTYUNKZVDYXLP-UHFFFAOYSA-N 0.000 claims description 14
- 229910052621 halloysite Inorganic materials 0.000 claims description 14
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 12
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 claims description 12
- 229910052921 ammonium sulfate Inorganic materials 0.000 claims description 12
- 235000011130 ammonium sulphate Nutrition 0.000 claims description 12
- 229910001415 sodium ion Inorganic materials 0.000 claims description 11
- 239000004254 Ammonium phosphate Substances 0.000 claims description 10
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 claims description 10
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 claims description 10
- 229910000148 ammonium phosphate Inorganic materials 0.000 claims description 10
- 235000019289 ammonium phosphates Nutrition 0.000 claims description 10
- 229910000388 diammonium phosphate Inorganic materials 0.000 claims description 10
- 235000019838 diammonium phosphate Nutrition 0.000 claims description 10
- 235000019837 monoammonium phosphate Nutrition 0.000 claims description 10
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 8
- 235000011167 hydrochloric acid Nutrition 0.000 claims description 8
- 229910017604 nitric acid Inorganic materials 0.000 claims description 8
- 239000004113 Sepiolite Substances 0.000 claims description 7
- 229960000892 attapulgite Drugs 0.000 claims description 7
- 239000000440 bentonite Substances 0.000 claims description 7
- 229910000278 bentonite Inorganic materials 0.000 claims description 7
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 7
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 7
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 7
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 7
- 229960001545 hydrotalcite Drugs 0.000 claims description 7
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 7
- 229910052625 palygorskite Inorganic materials 0.000 claims description 7
- 229910052624 sepiolite Inorganic materials 0.000 claims description 7
- 235000019355 sepiolite Nutrition 0.000 claims description 7
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 7
- 239000000377 silicon dioxide Substances 0.000 claims description 7
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 6
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 6
- 239000005909 Kieselgur Substances 0.000 claims description 4
- 239000002689 soil Substances 0.000 claims description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 2
- 239000000872 buffer Substances 0.000 claims 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 claims 1
- 239000000295 fuel oil Substances 0.000 abstract description 29
- 238000006243 chemical reaction Methods 0.000 abstract description 19
- 239000000571 coke Substances 0.000 abstract description 4
- 230000000052 comparative effect Effects 0.000 description 242
- 238000001228 spectrum Methods 0.000 description 132
- 239000002002 slurry Substances 0.000 description 92
- 238000003756 stirring Methods 0.000 description 74
- 238000001035 drying Methods 0.000 description 55
- 239000008367 deionised water Substances 0.000 description 47
- 229910021641 deionized water Inorganic materials 0.000 description 47
- 238000005336 cracking Methods 0.000 description 41
- 239000007787 solid Substances 0.000 description 41
- 238000001914 filtration Methods 0.000 description 40
- 238000005406 washing Methods 0.000 description 39
- 238000012512 characterization method Methods 0.000 description 35
- 238000002336 sorption--desorption measurement Methods 0.000 description 34
- 238000010304 firing Methods 0.000 description 29
- 239000003921 oil Substances 0.000 description 29
- 238000001354 calcination Methods 0.000 description 28
- 238000011156 evaluation Methods 0.000 description 27
- 239000004005 microsphere Substances 0.000 description 27
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 24
- 229910052782 aluminium Inorganic materials 0.000 description 24
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 20
- 235000011114 ammonium hydroxide Nutrition 0.000 description 20
- 239000007853 buffer solution Substances 0.000 description 16
- 238000012360 testing method Methods 0.000 description 15
- 230000032683 aging Effects 0.000 description 14
- 239000002994 raw material Substances 0.000 description 11
- 239000002253 acid Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- 238000011068 loading method Methods 0.000 description 10
- 230000008929 regeneration Effects 0.000 description 10
- 238000011069 regeneration method Methods 0.000 description 10
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 10
- 229910001948 sodium oxide Inorganic materials 0.000 description 10
- IUVCFHHAEHNCFT-INIZCTEOSA-N 2-[(1s)-1-[4-amino-3-(3-fluoro-4-propan-2-yloxyphenyl)pyrazolo[3,4-d]pyrimidin-1-yl]ethyl]-6-fluoro-3-(3-fluorophenyl)chromen-4-one Chemical compound C1=C(F)C(OC(C)C)=CC=C1C(C1=C(N)N=CN=C11)=NN1[C@@H](C)C1=C(C=2C=C(F)C=CC=2)C(=O)C2=CC(F)=CC=C2O1 IUVCFHHAEHNCFT-INIZCTEOSA-N 0.000 description 9
- 239000004575 stone Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000013508 migration Methods 0.000 description 6
- 230000005012 migration Effects 0.000 description 6
- 229910052698 phosphorus Inorganic materials 0.000 description 6
- 239000011574 phosphorus Substances 0.000 description 6
- 229910052665 sodalite Inorganic materials 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- FOOWHNPJGAMJDX-UHFFFAOYSA-N 2,2-dimethylpentylcarbamoyl n-cyclohexylcarbamoperoxoate Chemical compound CCCC(C)(C)CNC(=O)OOC(=O)NC1CCCCC1 FOOWHNPJGAMJDX-UHFFFAOYSA-N 0.000 description 5
- DXXSFIAPOIOUMX-UHFFFAOYSA-N [2-methyl-2-(propan-2-ylcarbamoyloxymethyl)pentyl] n-propan-2-ylcarbamate Chemical compound CC(C)NC(=O)OCC(C)(CCC)COC(=O)NC(C)C DXXSFIAPOIOUMX-UHFFFAOYSA-N 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 239000011261 inert gas Substances 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 238000003795 desorption Methods 0.000 description 4
- 238000007598 dipping method Methods 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 101100115778 Caenorhabditis elegans dac-1 gene Proteins 0.000 description 3
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 150000001768 cations Chemical group 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000005342 ion exchange Methods 0.000 description 3
- 235000017550 sodium carbonate Nutrition 0.000 description 3
- 235000011121 sodium hydroxide Nutrition 0.000 description 3
- 239000010457 zeolite Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000005696 Diammonium phosphate Substances 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000000908 ammonium hydroxide Substances 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000013112 stability test Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- NPOJQCVWMSKXDN-UHFFFAOYSA-N Dacthal Chemical compound COC(=O)C1=C(Cl)C(Cl)=C(C(=O)OC)C(Cl)=C1Cl NPOJQCVWMSKXDN-UHFFFAOYSA-N 0.000 description 1
- 102100023920 Histone H1t Human genes 0.000 description 1
- 101000905044 Homo sapiens Histone H1t Proteins 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 150000001805 chlorine compounds Chemical group 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000002715 modification method Methods 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
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-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/08—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B39/00—Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
- C01B39/02—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
- C01B39/20—Faujasite type, e.g. type X or Y
- C01B39/24—Type Y
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/10—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of rare earths
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- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/08—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y
- B01J29/085—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the faujasite type, e.g. type X or Y containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
- B01J29/088—Y-type faujasite
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/64—Pore diameter
- B01J35/647—2-50 nm
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- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0027—Powdering
- B01J37/0045—Drying a slurry, e.g. spray drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
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- B01J37/10—Heat treatment in the presence of water, e.g. steam
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- B01J6/00—Heat treatments such as Calcining; Fusing ; Pyrolysis
- B01J6/001—Calcining
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G11/00—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G11/02—Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils characterised by the catalyst used
- C10G11/04—Oxides
- C10G11/05—Crystalline alumino-silicates, e.g. molecular sieves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/10—After treatment, characterised by the effect to be obtained
- B01J2229/18—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/10—After treatment, characterised by the effect to be obtained
- B01J2229/22—After treatment, characterised by the effect to be obtained to destroy the molecular sieve structure or part thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/30—After treatment, characterised by the means used
- B01J2229/36—Steaming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/30—After treatment, characterised by the means used
- B01J2229/42—Addition of matrix or binder particles
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
- C01P2002/74—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by peak-intensities or a ratio thereof only
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/14—Pore volume
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/16—Pore diameter
- C01P2006/17—Pore diameter distribution
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G47/00—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
- C10G47/02—Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions characterised by the catalyst used
Definitions
- the invention relates to a Y-type molecular sieve containing rare earths and a preparation method thereof, and a catalytic cracking catalyst containing the molecular sieve.
- Catalytic cracking is the most important production technology in today's refineries.
- the catalytic cracking unit is used to convert heavy oil and residual oil into gasoline, diesel and light gas components.
- the catalytic cracking unit must include two parts: reaction and high-temperature catalyst regeneration. Therefore, the catalyst needs to consider factors such as catalytic activity and selectivity. Compared with other types of molecular sieves, Y-type molecular sieves are more used in cracking reactions. As the active component of the catalytic cracking catalyst, its main role in the catalytic cracking catalyst is responsible for the production of molecular products in the gasoline range.
- the rare earth exchanged rare earth Y molecular sieve is a highly active component of the catalytic cracking catalyst.
- the rare earth ions in the rare earth Y molecular sieve migrate from the super cage to the sodalite cage and form a polynuclear cation structure containing oxygen bridges, which increases the stability of the acid center of the molecular sieve under high temperature and hydrothermal environment, and improves the cracking activity of the molecular sieve catalyst And activity stability, thereby improving the heavy oil conversion activity and selectivity of the catalyst.
- the hydration layer surrounding the rare earth ions must be removed by roasting, so that the rare earth ions can enter the sodalite cage and even the hexagonal prism.
- the sodium ions in these cages also rely on the roasting process. Migrate out to the super cage.
- the result of roasting is to accelerate the intracrystalline exchange between solid ions, creating conditions for the exchange of molecular sieve with other cations such as NH 4 + , RE 3+ in aqueous solution and reducing the Na + content of molecular sieve (USP3402996).
- CN1026225C discloses a method for preparing rare earth Y molecular sieve. The method is to perform ion exchange between NaY molecular sieve and RE 3+ in an aqueous solution, and then calcinate in 100% flowing water vapor at 450 to 600°C for 1 to 3 hours. .
- CN103508467A discloses a rare earth Y molecular sieve and a preparation method thereof. The method is to contact NaY molecular sieve with a rare earth salt solution or a mixed solution of ammonium salt and a rare earth salt solution, and perform roasting treatment after filtering, washing and drying.
- rare earth sodium Y molecular sieve then beat it and contact with ammonium salt solution without filtering, then mix with rare earth salt solution and adjust the pH of the slurry with alkaline liquid for rare earth deposition, or beat rare earth sodium Y molecular sieve with ammonium salt and
- the mixed solution of the rare earth salt solution is subjected to contact treatment, and then the pH value of the slurry is adjusted with an alkaline liquid for rare earth deposition, and then filtered and dried and subjected to a second roasting treatment to obtain a rare earth Y molecular sieve.
- This method requires a process of two-pass and two-baking combined with the deposition of rare earths.
- the hydrothermal calcination in a pressurized manner can obtain a rare earth-containing Y-type molecular sieve with unique mesoporous characteristics, and the rare-earth-containing Y-type molecular sieve has higher Activity stability and hydrothermal stability. Based on this, the present invention is formed.
- the invention provides a rare earth-containing Y-type molecular sieve, which is characterized in that there are at least two mesopore pore size distributions at 2-3 nanometers and 3-4 nanometers.
- the rare earth-containing Y-type molecular sieve has at least three mesoporous pore size distributions, and there are three mesoporous distributions at 2-3 nanometers, 3-4 nanometers, and 10-30 nanometers.
- the present invention also provides a catalytic cracking catalyst, which comprises the above-mentioned Y-type molecular sieve containing rare earth, and an inorganic oxide binder and/or natural minerals.
- the present invention also provides a method for preparing rare earth-containing Y-type molecular sieve, which includes the step of hydrothermally roasting the rare-earth-containing NaY molecular sieve in an atmosphere with external pressure and external addition of water.
- the apparent pressure is 0.01 to 1.0 MPa and contains 1 to 100% water vapor
- the hydrothermal roasting treatment is carried out at a temperature of 300 to 800°C, preferably 400 to 600°C.
- the rare earth-containing NaY molecular sieve is obtained by contacting the NaY molecular sieve with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt.
- the present invention also provides a method for preparing rare earth-containing Y-type molecular sieve, which includes: (1) Partial ammonium exchange between NaY molecular sieve and ammonium salt to remove 10-80% sodium ions, filtered, washed, and dried to obtain NH 4 NaY molecular sieve; (2) The NH 4 NaY molecular sieve obtained in step (1) is contacted with a rare earth salt solution or a mixed solution of a rare earth salt solution and ammonium salt, filtered, washed with water, and dried to obtain a rare earth-containing NaY molecular sieve; (3) The rare earth-containing NaY molecular sieve obtained in step (2) is subjected to hydrothermal roasting treatment under external pressure and an aqueous solution containing acidic or alkaline substances is added, or the step (2) containing NaY After the rare earth NaY molecular sieve is contacted with the acidic substance or the alkaline substance to obtain the rare earth-containing NaY molecular sieve containing the acidic substance or the
- the rare earth-containing Y-type molecular sieve provided by the present invention has higher hydrothermal structural stability and higher cracking activity stability, reduced coke selectivity, and has broad application prospects in the field of heavy oil catalysis.
- the method for preparing the rare earth-containing Y-type molecular sieve can promote the migration of rare-earth ions from super cages to sodalite cages and form special pore size distribution characteristics, the process is simple and easy to operate, and the Y-type molecular sieve is significantly enriched in mesopores It can form a certain degree of molecular sieve mesopores, improve accessibility, and increase the utilization rate of active centers. This method is a low-cost and low-emission new way to expand molecular sieve crystals.
- Figure 1 shows the pore size distribution curve calculated by PAY-1 according to the BJH model.
- Figure 2 shows the X-ray diffraction (XRD) spectrum of PAY-1.
- Figure 3 shows the pore size distribution curve calculated by DAY-1 according to the BJH model.
- Figure 4 shows the pore size distribution curve calculated by PDY-1 according to the BJH model.
- Figure 5 shows the pore size distribution curve calculated by DDY-1 according to the BJH model.
- Figure 6 shows the pore size distribution curves of PBY-1 (curve a), DBY-1.1 (curve b) and PCY-1 (curve A) calculated based on the BJH model.
- Figure 7 shows the adsorption and desorption curves of PBY-1 (curve c), DBY-1.1 (curve d) and PCY-1 (curve C).
- the invention provides a rare earth-containing Y-type molecular sieve, which is characterized in that there are at least two mesopore pore size distributions at 2-3 nanometers and 3-4 nanometers.
- the rare earth-containing Y-type molecular sieve has at least three mesoporous pore size distributions, and there are three mesoporous distributions at 2-3 nanometers, 3-4 nanometers, and 10-30 nanometers.
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the 3-4 nanometer pore size distribution is ⁇ 0.05, such as ⁇ 0.1, or 0.1 to 0.4.
- the rare earth-containing Y-type molecular sieve of the present invention is characterized in that there are at least 2-3 nanometers, 3-4 nanometers, and 10-30 nanometers of mesoporous pore size distribution, in the BJH pore size distribution spectrum ,
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the total pores is greater than 0.1, and the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is greater than 0.2;
- the ratio of the peak area to the peak area of the total pores is greater than 0.12, and the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is greater than 0.22; or, the peak area of the 2-3 nanometer pore size distribution and the peak area of the total pores
- the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is, for example, greater than 0.25; or, the ratio of the peak area of the 2-3
- the rare earth-containing Y-type molecular sieve of the present invention is characterized in that there are at least 2-3 nanometers, 3-4 nanometers, and 10-30 nanometers of mesoporous pore size distribution, in the BJH pore size distribution spectrum ,
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the total pores is greater than 0.1, and the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is greater than 0.2;
- the ratio of the peak area to the peak area of the total pores is greater than 0.12, and the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is greater than 0.22; or, the peak area of the 2-3 nanometer pore size distribution and the peak area of the total pores
- the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is, for example, greater than 0.25; or, the ratio of the peak area of the 2-3
- the rare earth-containing Y molecular sieve of the present invention has a rare earth content of 1 to 20% by weight, for example, 2 to 18% by weight, or 8 to 15% by weight in terms of rare earth oxide, and a unit cell constant of 2.440 to 2.470nm, crystallinity is 30 to 60%.
- the rare earth-containing Y molecular sieve of the present invention has a mesopore volume greater than 0.03cc/g, for example greater than 0.031cc/g, or 0.031cc/g to 0.037cc/g or 0.031cc/g g to 0.057cc/g.
- the mesoporous refers to pores with a pore diameter of 2-50 nm.
- the present invention also provides a catalytic cracking catalyst, which comprises the above-mentioned Y-type molecular sieve containing rare earth, and an inorganic oxide binder and/or natural minerals.
- the catalytic cracking catalyst of the present invention contains 20-60% by weight of rare earth-containing Y-type molecular sieve, 10-30% by weight of inorganic oxide binder and 30% by weight on a dry basis. -50% by weight of natural minerals.
- the above-mentioned rare earth-containing Y-type molecular sieve is used as the main cracking active component.
- the natural minerals are selected from kaolin, halloysite, montmorillonite, diatomaceous earth, attapulgite, sepiolite, halloysite, hydrotalcite, bentonite, and rector At least one of soil;
- the inorganic oxide binder or its precursor includes at least one selected from the group consisting of silica sol, alumina sol, peptized pseudo-boehmite, silica alumina sol and phosphorus-containing alumina sol .
- the preparation method of the catalytic cracking catalyst of the present invention includes: mixing the raw materials used for preparing the catalytic cracking catalyst including rare earth-containing Y-type molecular sieve, natural minerals and inorganic oxide binders with water and then performing beating and spray drying, Wherein, on a dry basis, the catalyst contains 20-60% by weight of rare earth-containing Y-type molecular sieve, 10-30% by weight of inorganic oxide binder and 30-50% by weight of natural minerals.
- the method for preparing rare earth-containing Y-type molecular sieve includes the step of hydrothermally roasting the rare earth-containing NaY molecular sieve under an atmosphere of external pressure and external water addition. Atmosphere environment with an apparent pressure of 0.01 to 1.0 MPa and containing 1 to 100% water vapor, and the hydrothermal roasting treatment is carried out at a temperature of 300 to 800°C, preferably 400 to 600°C.
- the rare earth-containing NaY molecular sieve is obtained from step A of contacting NaY molecular sieve with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt.
- the rare earth salt solution is selected from chloride aqueous solutions containing one or more of lanthanum, cerium, praseodymium, and neodymium ions; and the ammonium salt is selected from ammonium chloride, ammonium nitrate, and carbonic acid Any one or a mixture of ammonium and ammonium bicarbonate.
- step A After the contact treatment in step A, it also includes conventional filtration, water washing, and drying.
- the purpose is to remove, for example, chloride ions, prevent the subsequent roasting process from corroding the equipment, and also play a role in partial sodium removal.
- the hydrothermal roasting treatment is carried out under an atmosphere of external pressure and external water addition.
- the atmosphere environment is obtained by externally applying pressure and externally applying water, preferably the apparent pressure is 0.1 to 0.8 MPa, more preferably the apparent pressure is 0.3 to 0.6 MPa, preferably containing 30 to 100% water vapor, more preferably containing 60 to 100% water vapor.
- the externally applied pressure refers to applying a certain pressure from the outside during the hydrothermal roasting process of the prepared material. For example, it can be carried out by introducing an inert gas from the outside to maintain a certain back pressure.
- the amount of externally applied water is based on the requirement that the atmosphere contains 1 to 100% water vapor.
- the method of the present invention may also include a step of performing ammonium exchange after the step of hydrothermal roasting treatment.
- the ammonium exchange is at room temperature to 100°C for at least 0.3 hours, wherein the rare earth sodium Y molecular sieve is calculated on the dry basis of the molecular sieve, and the weight ratio to ammonium salt and water is 1: (0.05 to 0.5): (5 to 30) .
- step (1) The NH 4 NaY molecular sieve obtained in step (1) is contacted with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt, filtered, washed with water, and dried to obtain a rare earth-containing NaY molecular sieve;
- step (3) The rare earth-containing NaY molecular sieve obtained in step (2) is subjected to hydrothermal roasting treatment under an atmosphere of external pressure and external addition of water.
- the apparent pressure is 0.01 to 1 MPa and contains 1
- the temperature of the hydrothermal roasting treatment is 300 to 800°C, preferably 400 to 600°C.
- the ammonium salt in the step (1) and step (2) is selected from any one or a mixture of ammonium chloride, ammonium nitrate, ammonium carbonate and ammonium bicarbonate.
- the NaY molecular sieve is partially ammonium exchanged with the ammonium salt, and the purpose is to remove 10-80%, preferably 20-60% of sodium ions.
- the process can be, for example, the NaY molecular sieve and the ammonium salt solution, the weight ratio of the water sieve is 5 to 30, the ammonium salt to weight ratio is 0.01 to 3, and the NaY molecular sieve exchange temperature is room temperature to 100° C. for at least 0.3 hours.
- the rare earth salt solution in the step (2) is selected from chloride aqueous solutions containing one or more of lanthanum, cerium, praseodymium, and neodymium ions.
- the NaY molecular sieve is contacted with the rare earth salt solution or the mixed solution of the rare earth salt solution and ammonium salt, and the process is to combine the NaY molecular sieve with the rare earth salt solution or
- step (2) After the contact treatment in step (2), it also includes conventional filtration, water washing, and drying.
- the purpose is to remove, for example, chloride ions, prevent the subsequent roasting process from corroding the equipment, and also play a role in partial sodium removal.
- step (3) the hydrothermal roasting treatment is performed under an atmosphere of external pressure and external water addition.
- the atmosphere environment is obtained by externally applying pressure and externally applying water, preferably the apparent pressure is 0.1 to 0.8 MPa, more preferably the apparent pressure is 0.3 to 0.6 MPa, preferably containing 30 to 100% water vapor, more preferably containing 60 to 100% water vapor.
- the externally applied pressure refers to applying a certain pressure from the outside during the hydrothermal roasting process of the prepared material. For example, it can be carried out by introducing an inert gas from the outside to maintain a certain back pressure.
- the amount of externally applied water is based on the requirement that the atmosphere contains 1 to 100% water vapor.
- the preparation method of the present invention may also include step (4) of ammonium exchange after step (3).
- the ammonium exchange in step (4) is exchanged at room temperature to 100°C for at least 0.3 hours, wherein the weight ratio of rare earth sodium Y molecular sieve to ammonium salt and water is 1: (0.05 to 0.5): (5 to 30).
- the preparation method of the present invention prepares the rare earth-containing Y-type molecular sieve of the present invention with unique pore size distribution characteristics, which has at least 2-3 nanometers, 3-4 nanometers, and 10-30 nanometers of mesoporous pore size distribution, wherein ,
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the total pores is greater than 0.1, and the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is greater than 0.2.
- the method for preparing rare earth-containing Y-type molecular sieves includes: applying rare-earth-containing NaY molecular sieves under an atmosphere of external pressure and external addition of an acidic or alkaline aqueous solution. Hydrothermal roasting processes and recovers the product.
- the atmospheric environment has an apparent pressure of 0.01 to 1 MPa and contains 1 to 100% water vapor.
- the rare earth-containing NaY molecular sieve is preferably obtained by contacting the NaY molecular sieve with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt, followed by filtration, water washing and drying.
- the rare earth salt solution is selected from chloride aqueous solutions containing one or more of lanthanum, cerium, praseodymium, and neodymium ions.
- the ammonium salt is selected from any one or a mixture of ammonium chloride, ammonium nitrate, ammonium carbonate and ammonium bicarbonate.
- the hydrothermal roasting treatment is carried out under an atmosphere of external pressure and external addition of water.
- the atmosphere environment is obtained by externally applying pressure and externally applying water, preferably the apparent pressure is 0.1 to 0.8 MPa, more preferably the apparent pressure is 0.3 to 0.6 MPa, preferably containing 30 to 100% water vapor, more preferably containing 60 to 100% water vapor.
- the externally applied pressure refers to applying a certain pressure from the outside during the hydrothermal roasting process of the prepared material. For example, it can be carried out by introducing an inert gas from the outside to maintain a certain back pressure.
- the amount of externally applied water is to meet the requirements of 1 to 100% water vapor of the atmosphere environment.
- the method of the present invention may also include the step of performing ammonium exchange afterwards.
- Ammonium exchange is exchanged at room temperature to 100°C for at least 0.3 hours.
- the weight ratio of rare earth sodium Y molecular sieve to ammonium salt and water is 1: (0.05 to 0.5): (5 to 30) based on the dry basis of the molecular sieve.
- the rare earth-containing NaY molecular sieve is roasted in the presence of an apparent pressure of 0.01 to 1 MPa, a steam atmosphere of 1 to 100%, and an acidic or alkaline substance; preferably at 300 to 800°C, 0.1 to 0.8 MPa, It is calcined in a 30 to 100% water vapor atmosphere for at least 0.1 hours, and more preferably in a 400 to 600° C., 0.3 to 0.6 MPa, 60 to 100% water vapor atmosphere for 1 to 3 hours.
- the acidic substance includes one or more mixtures of ammonium chloride, ammonium sulfate, ammonium carbonate, ammonium bicarbonate, ammonium phosphate, ammonium dihydrogen phosphate, diammonium phosphate, hydrochloric acid, sulfuric acid, nitric acid, etc., wherein Preferably, one or more of ammonium carbonate, ammonium bicarbonate, ammonium phosphate, ammonium dihydrogen phosphate, and diammonium hydrogen phosphate; the alkaline substance is selected from buffer solutions containing ammonia, ammonia and ammonium chloride, and hydroxide A mixture of one or more of sodium, sodium metaaluminate, sodium carbonate, sodium bicarbonate, etc., among which ammonia water or a buffer solution of ammonia water and ammonium chloride is preferred.
- the preparation method of the present invention may further include subjecting the product rare earth sodium Y molecular sieve to an ammonium salt aqueous solution exchange treatment, filtering, washing and drying to obtain a rare earth-containing Y molecular sieve.
- the exchange treatment is to exchange at room temperature to 100°C for at least 0.3 hours, wherein the weight ratio of rare earth sodium Y molecular sieve to ammonium salt and water is 1: (0.05 to 0.5): (5 to 30) on a molecular sieve dry basis.
- the method for preparing rare earth-containing Y-type molecular sieves includes: contacting rare earth-containing NaY molecular sieves with acidic substances or alkaline substances to obtain rare-earth-containing NaY containing acidic substances or alkaline substances
- the molecular sieve is subjected to hydrothermal roasting treatment in an atmosphere with externally applied pressure and externally added water. In the atmosphere, the apparent pressure is 0.01 to 1 MPa and contains 1 to 100% water vapor.
- the rare earth-containing NaY molecular sieve is preferably obtained by contacting the NaY molecular sieve with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt, and obtaining it through step A of filtration, water washing, and drying. of.
- the rare earth salt solution in step A is selected from chloride aqueous solutions containing one or more of lanthanum, cerium, praseodymium, and neodymium ions.
- the ammonium salt in step A is selected from any one or a mixture of ammonium chloride, ammonium nitrate, ammonium carbonate and ammonium bicarbonate.
- step A the NaY molecular sieve and the rare earth salt solution or the mixed solution of the ammonium salt and the rare earth salt solution are contacted.
- the NaY molecular sieve containing rare earth is modified by acidic substances or alkaline substances.
- the acidic substance includes one or more mixtures of ammonium chloride, ammonium sulfate, ammonium carbonate, ammonium bicarbonate, ammonium phosphate, ammonium dihydrogen phosphate, diammonium phosphate, hydrochloric acid, sulfuric acid, nitric acid, etc.;
- the alkaline substance is selected from a mixture of one or more of ammonia, ammonia and ammonium chloride buffer solution, sodium hydroxide, sodium metaaluminate, sodium carbonate, sodium bicarbonate, etc.;
- the contact of the substance or the alkaline substance can be common methods such as immersion or loading.
- the hydrothermal roasting treatment is carried out under an atmosphere of external pressure and external water addition.
- the atmosphere environment is obtained by externally applying pressure and externally applying water, preferably the apparent pressure is 0.1 to 0.8 MPa, more preferably the apparent pressure is 0.3 to 0.6 MPa, preferably containing 30 to 100% water vapor, more preferably containing 60 to 100% water vapor.
- the externally applied pressure refers to applying a certain pressure from the outside during the hydrothermal roasting process of the prepared material. For example, it can be carried out by introducing an inert gas from the outside to maintain a certain back pressure.
- the amount of externally applied water is based on the requirement that the atmosphere contains 1 to 100% water vapor.
- the hydrothermal calcination temperature is 300 to 800°C, preferably 400 to 600°C; the calcination time is at least 0.1 hours, preferably 0.5 to 3 hours.
- the fifth method for preparing rare earth-containing Y-type molecular sieve of the present invention includes:
- step (1) The NH 4 NaY molecular sieve obtained in step (1) is contacted with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt, filtered, washed with water, and dried to obtain a rare earth-containing NaY molecular sieve;
- step (2) The rare earth-containing NaY molecular sieve obtained in step (2) is subjected to hydrothermal roasting treatment under external pressure and an aqueous solution containing acidic or alkaline substances is added, or the step (2) containing NaY After the rare earth NaY molecular sieve is contacted with the acidic substance or the alkaline substance to obtain the rare earth-containing NaY molecular sieve containing the acidic substance or the alkaline substance, the hydrothermal roasting process is performed under an atmosphere of external pressure and external addition of water.
- the atmosphere Environment its apparent pressure is 0.01 to 1MPa (for example, 0.1 to 0.8MPa, or 0.3 to 0.6MPa) and contains 1 to 100% (for example, 30 to 100%, or 60 to 100%) water vapor, and hydrothermal roasting treatment temperature It is carried out at 300 to 800°C, preferably 400 to 600°C.
- the ammonium salt in the step (1) and step (2) is selected from any one or a mixture of ammonium chloride, ammonium nitrate, ammonium carbonate and ammonium bicarbonate.
- the NaY molecular sieve is partially ammonium exchanged with the ammonium salt, and the purpose is to remove 10-80%, preferably 20-60% of sodium ions.
- the process can be, for example, the NaY molecular sieve and the ammonium salt solution, the weight ratio of the water sieve is 5 to 30, the ammonium salt to weight ratio is 0.01 to 3, and the NaY molecular sieve exchange temperature is room temperature to 100° C. for at least 0.3 hours.
- the rare earth salt solution in the step (2) is selected from chloride aqueous solutions containing one or more of lanthanum, cerium, praseodymium, and neodymium ions.
- the NaY molecular sieve is contacted with the rare earth salt solution or the mixed solution of the rare earth salt solution and ammonium salt, and the process is to combine the NaY molecular sieve with the rare earth salt solution or
- step (2) After the contact treatment in step (2), it also includes conventional filtration, water washing, and drying.
- the purpose is to remove, for example, chloride ions, prevent the subsequent roasting process from corroding the equipment, and also play a role in partial sodium removal.
- step (3) the hydrothermal roasting treatment is performed under an atmosphere of external pressure and external water addition.
- the acidic substance can be, but is not limited to, one or more selected from ammonium chloride, ammonium sulfate, ammonium carbonate, ammonium bicarbonate, ammonium phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, hydrochloric acid, sulfuric acid, nitric acid, etc.
- ammonium carbonate, ammonium bicarbonate, ammonium phosphate, ammonium dihydrogen phosphate, and diammonium hydrogen phosphate are preferred;
- the alkaline substance can be, but not limited to, selected from ammonia, ammonia and chlorine
- ammonia hydroxide buffer solution, sodium hydroxide, sodium metaaluminate, sodium carbonate, sodium bicarbonate, etc. among which ammonia water or a buffer solution of ammonia water and ammonium chloride is preferred.
- the atmosphere environment is obtained by externally applying pressure and externally applying water, preferably the apparent pressure is 0.1 to 0.8 MPa, more preferably the apparent pressure is 0.3 to 0.6 MPa, preferably containing 30 to 100% water vapor, more preferably containing 60 to 100% water vapor.
- the externally applied pressure refers to applying a certain pressure from the outside during the hydrothermal roasting process of the prepared material. For example, it can be carried out by introducing an inert gas from the outside to maintain a certain back pressure.
- the amount of water in the aqueous solution containing the acidic substance or the alkaline substance is applied externally to meet the requirement that the atmospheric environment contains 1 to 100% water vapor.
- the preparation method of the present invention may also include step (4) of ammonium exchange after step (3).
- the ammonium exchange in step (4) is exchanged at room temperature to 100°C for at least 0.3 hours, wherein the weight ratio of rare earth sodium Y molecular sieve to ammonium salt and water is 1: (0.05 to 0.5): (5 to 30).
- the preparation method of the present invention prepares the rare earth-containing Y-type molecular sieve of the present invention with unique pore size distribution characteristics, which has at least 2-3 nanometers, 3-4 nanometers, and 10-30 nanometers of mesoporous pore size distribution, wherein ,
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores is greater than 0.1, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is greater than 0.2, and in the BJH pore size distribution curve, 2
- the ratio of the peak area of the -3 nanometer pore size distribution to the peak area of the 3-4 nanometer pore size distribution is ⁇ 0.05, such as ⁇ 0.1, or 0.1 to 0.4.
- the method for preparing the rare earth-containing Y-type molecular sieve provided by the present invention can be roasted only once, preferably only once.
- a rare earth-containing Y-type molecular sieve characterized in that there are at least two mesopore pore size distributions at 2-3 nm and 3-4 nm.
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the 3-4 nanometer pore size distribution is ⁇ 0.05, preferably ⁇ 0.1, and more preferably 0.1 to 0.4.
- the rare earth content is 2 to 18% by weight, preferably 8 to 15% by weight in terms of rare earth oxide
- the unit cell constant is 2.440 to 2.470 nm
- the crystallinity is 30 to 60%.
- the method for preparing rare earth-containing Y-type molecular sieves according to one of the technical solutions A1-4, which is characterized in that it comprises the step of hydrothermally roasting the rare earth-containing NaY molecular sieve in an atmosphere with external pressure and external water addition,
- the atmospheric environment has an apparent pressure of 0.01 to 1.0 MPa and contains 1 to 100% water vapor.
- the rare earth-containing NaY molecular sieve is obtained from step A of contacting NaY molecular sieve with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt.
- the rare earth salt solution is a chloride aqueous solution selected from one or more of lanthanum, cerium, praseodymium, and neodymium ions.
- ammonium salt is selected from any one or a mixture of ammonium chloride, ammonium nitrate, ammonium carbonate and ammonium bicarbonate.
- a Y-type molecular sieve containing rare earths characterized in that there are at least 2-3 nanometers, 3-4 nanometers, and 10-30 nanometers of mesoporous pore size distribution.
- 2-3 nanometers pore size distribution The ratio of the peak area of the pores to the peak area of the total pores is greater than 0.1, and the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is greater than 0.2.
- the molecular sieve according to technical solution B1 wherein the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the total pores is greater than 0.12, preferably greater than 0.15, more preferably 0.18 to 0.26, 10-30 nanometers
- the ratio of the peak area of the pore size distribution to the peak area of the total pores is greater than 0.22, preferably greater than 0.25, more preferably 0.27 to 0.32.
- the molecular sieve according to technical solution B1 wherein the content of the rare earth is 2 to 18% by weight, preferably 8 to 15% by weight in terms of rare earth oxide, the unit cell constant is 2.440 to 2.470 nm, and the crystallinity is 30 to 60%.
- step (1) The NH4NaY molecular sieve obtained in step (1) is contacted with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt, filtered, washed with water, and dried to obtain a rare earth-containing NaY molecular sieve;
- step (3) The rare earth-containing NaY molecular sieve obtained in step (2) is subjected to hydrothermal roasting treatment under an atmosphere of external pressure and external addition of water.
- the apparent pressure is 0.01 to 1 MPa and contains 1 To 100% water vapor.
- step (1) and step (2) are selected from any one or more of ammonium chloride, ammonium nitrate, ammonium carbonate and ammonium bicarbonate mixture.
- the rare earth salt solution in step (2) is an aqueous chloride solution containing one or more of lanthanum, cerium, praseodymium, and neodymium ions.
- the exchange temperature is at least 0.3 hours at room temperature to 100°C.
- step (3) has an apparent pressure of 0.1 to 0.8 MPa, preferably 0.3 to 0.6 MPa, and contains 30% to 100% water vapor, preferably 60 to 100% water vapor.
- step (3) The method according to technical solution B5, wherein the hydrothermal calcination described in step (3) is performed at 300 to 800°C, preferably 400 to 600°C.
- the method for preparing rare earth-containing Y-type molecular sieve includes: hydrothermally roasting the NaY molecular sieve containing rare earth under external pressure and externally adding an aqueous solution containing acidic or alkaline substances and recovering the product.
- the stated atmosphere has an apparent pressure of 0.01 to 1 MPa and contains 1 to 100% water vapor.
- the rare earth salt solution contains an aqueous chloride solution containing one or more of lanthanum, cerium, praseodymium, and neodymium ions.
- ammonium salt is selected from any one or a mixture of ammonium chloride, ammonium nitrate, ammonium carbonate and ammonium bicarbonate.
- the alkaline substance comprises a mixture of one or more of ammonia water, a buffer solution of ammonia water and ammonium chloride, sodium hydroxide, sodium carbonate, and sodium bicarbonate.
- the molecular sieve according to technical solution C10 has at least two mesopore pore size distributions at 2-3 nm and 3-4 nm, and the mesopore volume is greater than 0.03 cc/g.
- the rare earth content is 2 to 18% by weight, preferably 8 to 15% by weight in terms of rare earth oxide
- the unit cell constant is 2.440 to 2.470 nm
- the crystallinity is 30 to 60%.
- a modification method of Y-type molecular sieve which comprises: contacting NaY molecular sieve containing rare earth with alkaline substance to obtain alkaline substance-containing NaY molecular sieve containing rare earth. Water is carried out under an atmosphere of external pressure and external addition of water. For thermal roasting treatment, the atmospheric environment has an apparent pressure of 0.01 to 1 MPa and contains 1 to 100% water vapor.
- the rare earth salt solution in step A is an aqueous chloride solution containing one or more selected from lanthanum, cerium, praseodymium, and neodymium.
- ammonium salt in step A is selected from any one or a mixture of ammonium chloride, ammonium nitrate, ammonium carbonate and ammonium bicarbonate.
- alkaline substance is selected from one or more of ammonia water, a buffer solution of ammonia water and ammonium chloride, sodium hydroxide, sodium carbonate, and sodium bicarbonate.
- the molecular sieve according to technical solution D9 has at least two mesopore pore size distributions at 2-3 nm and 3-4 nm, and the mesopore volume is greater than or equal to 0.031 cc/g.
- the molecular sieve according to technical solution D9 wherein the rare earth content is 2 to 18% by weight, preferably 8 to 15% by weight in terms of rare earth oxide, the unit cell constant is 2.440 to 2.470 nm, and the crystallinity is 30 to 60%.
- a catalytic cracking catalyst containing inorganic oxide binder, natural minerals and rare earth-containing Y-type molecular sieve, characterized in that the rare-earth-containing Y-type molecular sieve has at least 2-3 nanometers and 3- Two kinds of mesopore pore size distribution at 4nm.
- the catalyst according to technical solution E1 which, on a dry basis, contains 10-30% by weight of inorganic oxide binder, 30-50% by weight of natural minerals, and 20-60% by weight of rare earth-containing Y-type molecular sieve.
- the crystallinity is 30 to 60%.
- the catalyst of one of the technical solutions E1-5, wherein the rare earth-containing Y-type molecular sieve includes the step of hydrothermally roasting the rare earth-containing NaY molecular sieve under an atmosphere of external pressure and external water addition
- the obtained atmosphere has an apparent pressure of 0.01 to 1.0 MPa and contains 1 to 100% water vapor.
- the catalyst according to technical solution E6, wherein the rare earth-containing NaY molecular sieve is obtained from step A of contacting NaY molecular sieve with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt; preferably, The step A is carried out at pH 3.0 to 5.0, water-to-sieve weight ratio of 5 to 30, and room temperature to 100°C.
- the rare earth salt solution is selected from one or more of lanthanum, cerium, praseodymium, and neodymium ions including a chloride aqueous solution; and the ammonium salt is selected from ammonium chloride , Ammonium nitrate, ammonium carbonate and ammonium bicarbonate any one or a mixture of more.
- the catalyst according to technical scheme E1 wherein the natural minerals are selected from kaolin, halloysite, montmorillonite, diatomaceous earth, attapulgite, sepiolite, halloysite, hydrotalcite, bentonite and At least one of rectorite, and the inorganic oxide binder is selected from at least one of silica sol, aluminum sol, peptized pseudo-boehmite, silica alumina sol and phosphorus-containing aluminum sol.
- the natural minerals are selected from kaolin, halloysite, montmorillonite, diatomaceous earth, attapulgite, sepiolite, halloysite, hydrotalcite, bentonite and At least one of rectorite
- the inorganic oxide binder is selected from at least one of silica sol, aluminum sol, peptized pseudo-boehmite, silica alumina sol and phosphorus-containing aluminum sol.
- the catalyst according to technical scheme F1 wherein, on a dry basis, it contains 20-60% by weight of rare earth-containing Y-type molecular sieve, 10-30% by weight of inorganic oxide binder and 30-50% by weight Natural minerals.
- the catalyst according to technical solution F1 wherein the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the total pores of the rare earth-containing Y-type molecular sieve is greater than 0.12, preferably greater than 0.15, more preferably From 0.18 to 0.26, the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is greater than 0.22, preferably greater than 0.25, more preferably 0.27 to 0.32.
- the catalyst according to technical solution F1 wherein the rare earth-containing Y-type molecular sieve has a rare earth content of 1 to 20% by weight, preferably 8 to 15% by weight based on rare earth oxide, and a unit cell constant of 2.440 to 2.470 nm, The crystallinity is 30 to 60%.
- the ratio of I2 is greater than 4.0, preferably greater than 4.3, more preferably 4.8 to 6.0.
- step (1) The NH4NaY molecular sieve obtained in step (1) is contacted with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt, filtered, washed with water, and dried to obtain a rare earth-containing NaY molecular sieve;
- step (3) The rare earth-containing NaY molecular sieve obtained in step (2) is subjected to hydrothermal roasting treatment under an atmosphere of external pressure and external addition of water.
- the apparent pressure is 0.01 to 1 MPa and contains 1 To 100% water vapor.
- step (1) and step (2) are selected from any one or more of ammonium chloride, ammonium nitrate, ammonium carbonate and ammonium bicarbonate Mixture;
- the rare earth salt solution is selected from the chloride aqueous solution of rare earth ions including one or more of lanthanum, cerium, praseodymium, and neodymium ions.
- the catalyst according to technical solution F1 wherein the natural minerals are selected from kaolin, halloysite, montmorillonite, diatomite, attapulgite, sepiolite, halloysite, hydrotalcite, bentonite and At least one of rectorite; the inorganic oxide binder is selected from at least one of silica sol, alumina sol, peptized pseudo-boehmite, silica alumina sol, and phosphorus-containing alumina sol.
- the natural minerals are selected from kaolin, halloysite, montmorillonite, diatomite, attapulgite, sepiolite, halloysite, hydrotalcite, bentonite and At least one of rectorite
- the inorganic oxide binder is selected from at least one of silica sol, alumina sol, peptized pseudo-boehmite, silica alumina sol, and phosphorus-containing alumina sol.
- a cracking catalyst containing rare earth-containing Y-type molecular sieve, inorganic oxide binder and natural minerals, characterized in that the rare-earth-containing Y-type molecular sieve, at least 2-3 nanometers and 3-4
- the pore size distribution of two mesopores at nanometers has a mesopore volume greater than 0.03cc/g.
- the cracking catalyst according to technical scheme G1 on a dry basis, contains 20-60% by weight of rare earth-containing Y-type molecular sieve, 10-30% by weight of inorganic oxide binder and 30-50% by weight of natural Minerals.
- the cracking catalyst according to technical solution G1 characterized in that the rare earth-containing Y-type molecular sieve is an atmosphere where the rare-earth-containing NaY molecular sieve is externally applied with pressure and an aqueous solution containing acidic or alkaline substances is added.
- the rare earth-containing Y-type molecular sieve is obtained by contacting the rare-earth-containing NaY molecular sieve with an alkaline substance to obtain a rare-earth-containing NaY molecular sieve containing the alkaline substance, and then applying it externally It is obtained in the second process of hydrothermal roasting treatment under an atmosphere of pressure and external water added; the apparent pressure of the atmosphere is 0.01 to 1 MPa and contains 1 to 100% water vapor.
- the rare earth salt solution is selected from one or more of lanthanum, cerium, praseodymium, and neodymium ions including a chloride aqueous solution
- the ammonium salt is selected from chloride Any one or a mixture of ammonium, ammonium nitrate, ammonium carbonate and ammonium bicarbonate.
- the acidic substance is selected from ammonium chloride, ammonium sulfate, ammonium carbonate, ammonium bicarbonate, ammonium carbonate, ammonium phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, hydrochloric acid , Sulfuric acid, nitric acid, one or more mixtures.
- the cracking catalyst according to technical solution G1 wherein the inorganic oxide binder is selected from at least one of silica sol, alumina sol, peptized pseudo-boehmite, silica alumina sol and phosphorus-containing alumina sol
- the natural minerals are selected from at least one of kaolin, halloysite, montmorillonite, diatomite, attapulgite, sepiolite, halloysite, hydrotalcite, bentonite and rectorite.
- a rare earth-containing Y-type molecular sieve characterized in that there are at least two mesoporous pore size distributions at 2-3 nm and 3-4 nm, wherein
- the mesopore volume of the molecular sieve is greater than 0.03cc/g, and/or
- the molecular sieve according to Scheme H1 characterized in that in the BJH pore size distribution curve of the molecular sieve, the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the 3-4 nanometer pore size distribution is ⁇ 0.05, preferably ⁇ 0.1, more preferably 0.1 to 0.4.
- the molecular sieve according to any one of the preceding schemes characterized in that its rare earth content is 2 to 18% by weight, preferably 8 to 15% by weight in terms of rare earth oxide, a unit cell constant of 2.440 to 2.470 nm, and a crystallinity of 30 to 60%.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores is greater than 0.1, for example, greater than 0.12, greater than 0.15 , More preferably 0.18 to 0.26,
- the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is greater than 0.2, for example, greater than 0.22, greater than 0.25, more preferably 0.27 to 0.32.
- the rare earth-containing NaY molecular sieve is obtained by hydrothermal roasting under an atmosphere of external pressure and external water addition; the apparent pressure of the atmosphere is 0.01 to 1.0 MPa, for example, 0.1 to 0.8 MPa, preferably 0.3 to 0.6 MPa, and contains 1 to 100% water vapor, for example, 30% to 100% water vapor, preferably 60 to 100% water vapor.
- step (1) The NH4NaY molecular sieve obtained in step (1) is contacted with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt, filtered, washed with water, and dried to obtain a rare earth-containing NaY molecular sieve.
- the rare earth salt solution is selected from chloride aqueous solutions containing one or more of lanthanum, cerium, praseodymium, and neodymium ions.
- the ammonium salt is selected from any one or a mixture of ammonium chloride, ammonium nitrate, ammonium carbonate and ammonium bicarbonate.
- the atmosphere environment of the water is the atmosphere environment of an aqueous solution containing acidic substances or alkaline substances
- the acidic substances are selected from ammonium chloride, ammonium sulfate, A mixture of one or more of ammonium carbonate, ammonium bicarbonate, ammonium phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, hydrochloric acid, sulfuric acid, and nitric acid
- the alkaline substance includes ammonia, ammonia and ammonium chloride A mixture of one or more of buffer solution, sodium hydroxide, sodium metaaluminate, sodium carbonate, and sodium bicarbonate.
- a catalytic cracking catalyst wherein the catalytic cracking catalyst contains 20-60% by weight of the rare earth-containing Y-type molecular sieve of any one of the foregoing schemes 1-6, and 10-30% by weight of an inorganic oxide binder And 30-50% by weight of natural minerals.
- the catalytic cracking catalyst of Scheme H17 wherein the natural minerals are selected from kaolin, halloysite, montmorillonite, diatomaceous earth, attapulgite, sepiolite, halloysite, hydrotalcite, bentonite, and At least one of the tortuos, and the inorganic oxide binder is selected from at least one of silica sol, alumina sol, peptized pseudo-boehmite, silica alumina sol and phosphorus-containing alumina sol.
- a rare earth-containing Y-type molecular sieve characterized in that there are at least two mesopore pore size distributions at 2-3 nm and 3-4 nm.
- the molecular sieve according to scheme M1 characterized in that in the BJH pore size distribution curve of the molecular sieve, the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the 3-4 nanometer pore size distribution is ⁇ 0.05, preferably ⁇ 0.1, more preferably 0.1 to 0.4.
- the molecular sieve according to any one of the preceding schemes characterized in that its rare earth content is 2 to 18% by weight, preferably 8 to 15% by weight in terms of rare earth oxide, the unit cell constant is 2.440 to 2.470 nm, and the crystallinity is 30 to 60%.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores is greater than 0.1, for example, greater than 0.12, greater than 0.15 , More preferably 0.18 to 0.26,
- the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is greater than 0.2, for example, greater than 0.22, greater than 0.25, more preferably 0.27 to 0.32.
- the molecular sieve according to any one of the preceding schemes characterized in that the mesopore volume of the molecular sieve is greater than 0.03cc/g, such as 0.031cc/g to 0.037cc/g or 0.031cc/g to 0.057cc/g.
- step (1) The NH4NaY molecular sieve obtained in step (1) is contacted with a rare earth salt solution or a mixed solution of a rare earth salt solution and an ammonium salt, filtered, washed with water, and dried to obtain a rare earth-containing NaY molecular sieve.
- the atmosphere environment of the water is an atmosphere environment of pure water or an atmosphere environment of an aqueous solution containing an acidic substance or an alkaline substance.
- the rare earth salt solution is selected from one or more chloride aqueous solutions of lanthanum, cerium, praseodymium, and neodymium ions;
- the ammonium salt is selected from any one or a mixture of ammonium chloride, ammonium nitrate, ammonium carbonate and ammonium bicarbonate.
- the atmosphere environment of the water is an atmosphere environment of an aqueous solution containing an acidic substance or an alkaline substance
- the acidic substance is selected from ammonium chloride, ammonium sulfate, A mixture of one or more of ammonium carbonate, ammonium bicarbonate, ammonium phosphate, ammonium dihydrogen phosphate, diammonium hydrogen phosphate, hydrochloric acid, sulfuric acid, and nitric acid
- the alkaline substance includes ammonia, ammonia and ammonium chloride A mixture of one or more of buffer solution, sodium hydroxide, sodium metaaluminate, sodium carbonate, and sodium bicarbonate.
- a catalytic cracking catalyst wherein the catalytic cracking catalyst contains 20-60% by weight of the rare earth-containing Y-type molecular sieve of any one of the foregoing schemes 1-6, and 10-30% by weight of an inorganic oxide binder And 30-50% by weight of natural minerals.
- the catalytic cracking catalyst of scheme M17 wherein the natural minerals are selected from the group consisting of kaolin, halloysite, montmorillonite, diatomite, attapulgite, sepiolite, halloysite, hydrotalcite, bentonite, and At least one kind of support soil, and the inorganic oxide binder is selected from at least one of silica sol, aluminum sol, peptized pseudo-boehmite, silica alumina sol, and phosphorus-containing aluminum sol.
- the natural minerals are selected from the group consisting of kaolin, halloysite, montmorillonite, diatomite, attapulgite, sepiolite, halloysite, hydrotalcite, bentonite, and At least one kind of support soil
- the inorganic oxide binder is selected from at least one of silica sol, aluminum sol, peptized pseudo-boehmite, silica alumina sol, and phosphorus-containing aluminum sol.
- the method for preparing the rare earth-containing Y-type molecular sieve can promote the migration of rare-earth ions from super cages to sodalite cages and form special pore size distribution characteristics, the process is simple and easy to operate, and the Y-type molecular sieve is significantly enriched in mesopores It can form a certain degree of molecular sieve mesopores, improve accessibility, and increase the utilization rate of active centers. This method is a low-cost and low-emission new way to expand molecular sieve crystals.
- the method for preparing the rare earth-containing Y-type molecular sieve provided by the present invention can provide rare-earth-containing Y-type molecular sieves with unique pore size distribution characteristics, that is, at least 2-3 nanometers
- the mesopore pore size distribution at 3-4 nm and 3-4 nm, the mesopore volume is greater than 0.03cc/g, for example, 0.031cc/g to 0.037cc/g, even up to 0.057cc/g, and can provide a larger area
- the hysteresis ring has a rare earth content of 8 to 15% by weight in terms of rare earth oxide, a unit cell constant of 2.440 to 2.470 nm, and a crystallinity of 30 to 60%.
- the rare earth-containing Y-type molecular sieve provided by the present invention has higher hydrothermal structural stability and higher cracking activity stability, reduced coke selectivity, and has broad application prospects in the field of heavy oil catalysis.
- the unit cell constant and crystallinity of the rare earth-containing Y-type molecular sieve product of the present invention are determined by X-ray diffraction (XRD), and the XRF analysis of the chemical composition of the product is in Japan Rigaku Corporation 3013
- XRD X-ray diffraction
- the BJH pore size distribution curve of the product is measured by low-temperature nitrogen absorption and desorption.
- Example A1 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 10.1% by weight.
- Figure 1 shows the pore size distribution curve calculated by PAY-1 according to the BJH model.
- Figure 2 is the XRD spectrum of PAY-1, indicating that the PAY-1 molecular sieve has a pure phase FAU crystal structure without the formation of impurities.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example A1 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at atmospheric pressure.
- Example A1 The process is the same as in Example A1, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DAY-1.
- rare earth oxide is 10.1% by weight.
- Figure 3 shows the pore size distribution curve calculated by DAY-1 according to the BJH model.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the 3-4 nm pore size distribution is 0.
- the XRD spectrum of DAY-1 has similar characteristics to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Example A2 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 8.2% by weight.
- the BJH pore size distribution curve and XRD spectrum of PAY-2 have similar characteristics to the BJH pore size distribution curve and XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the 3-4 nanometer pore size distribution is 0.3.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example A2 illustrates a comparative sample of Y-type molecular sieve containing rare earths obtained by hydrothermal calcination at atmospheric pressure.
- Example A2 The process is the same as in Example A2, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DAY-2.
- rare earth oxide is 8.2% by weight.
- the BJH pore size distribution curve and XRD spectrum of DAY-2 have similar characteristics to the BJH pore size distribution curve of DAY-1 and the XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the 3-4 nm pore size distribution is 0.
- the unit cell and crystallinity data are shown in the table below.
- Example A3 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 11.4% by weight.
- the BJH pore size distribution curve and XRD spectrum of PAY-3 have similar characteristics to the BJH pore size distribution curve and XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the 3-4 nanometer pore size distribution is 0.25.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example A3 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at atmospheric pressure.
- Example A3 The process is the same as that of Example A3, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DAY-3.
- rare earth oxide is 11.4% by weight.
- the BJH pore diameter distribution curve and XRD spectrum of DAY-3 have similar characteristics to the BJH pore diameter distribution curve of DAY-1 and the XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the 3-4 nm pore size distribution is 0.
- the unit cell and crystallinity data are shown in the table below.
- Example A4 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 12.6% by weight.
- the BJH pore size distribution curve and XRD spectrum of PAY-4 have similar characteristics to the BJH pore size distribution curve and XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the 3-4 nm pore size distribution is 0.22.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example A4 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at atmospheric pressure.
- Example A4 The process is the same as that of Example A4, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DAY-4.
- rare earth oxide is 12.6% by weight.
- the BJH pore size distribution curve and XRD spectrum of DAY-4 have similar characteristics to the BJH pore size distribution curve of DAY-1 and the XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the 3-4 nm pore size distribution is 0.
- the unit cell and crystallinity data are shown in the table below.
- Example A5 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 13.4% by weight.
- the BJH pore size distribution curve and XRD spectrum of PAY-5 have similar characteristics to the BJH pore size distribution curve and XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the 3-4 nm pore size distribution is 0.23.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example A5 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at atmospheric pressure.
- Example A5 The process is the same as that of Example A5, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DAY-5.
- rare earth oxide is 13.4% by weight.
- the BJH pore size distribution curve and XRD spectrum of DAY-5 have similar characteristics to the BJH pore size distribution curve of DAY-1 and the XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the 3-4 nm pore size distribution is 0.
- the unit cell and crystallinity data are shown in the table below.
- Example A6 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 10.0% by weight.
- the BJH pore size distribution curve and XRD spectrum of PAY-6 have similar characteristics to the BJH pore size distribution curve and XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the 3-4 nanometer pore size distribution is 0.20.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example A6 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at atmospheric pressure.
- Example A6 The process is the same as that of Example A6, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DAY-6.
- rare earth oxide is 10.0% by weight.
- the BJH pore size distribution curve and XRD spectrum of DAY-6 have similar characteristics to the BJH pore size distribution curve of DAY-1 and the XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the 3-4 nm pore size distribution is 0.
- the unit cell and crystallinity data are shown in the table below.
- Example A7 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 9.8% by weight.
- the BJH pore size distribution curve and XRD spectrum of PAY-7 have similar characteristics to the BJH pore size distribution curve and XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the 3-4 nanometer pore size distribution is 0.11.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example A7 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal calcination at atmospheric pressure.
- Example A3 The process is the same as that of Example A3, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DAY-7.
- rare earth oxide is 9.8% by weight.
- the BJH pore size distribution curve and XRD spectrum of DAY-7 have similar characteristics to the BJH pore size distribution curve of DAY-1 and the XRD spectrum of PAY-1, respectively.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the 3-4 nm pore size distribution is 0.
- the unit cell and crystallinity data are shown in the table below.
- Test example A1 illustrates the hydrothermal stability test of Y-type molecular sieve samples containing rare earths.
- the rare earth-containing Y-type molecular sieve samples PAY-1 to PAY-7 of Example A1 to Example A7, and the comparative samples DAY-1 to DAY-7 of Comparative Example A1 to Comparative Example A7 were mixed and exchanged with ammonium chloride solution. , Reduce the Na 2 O% to less than 0.3% by weight, filter and dry it as a fresh sample.
- the fresh sample was subjected to hydrothermal aging treatment at 800°C, 100% steam, and 17 hours to obtain an aged sample.
- the unit cell and crystallinity data of the fresh sample and the unit cell and crystallinity data of the aged sample are shown in the table below.
- the rare earth-containing Y-type molecular sieve used in the present invention still has a higher degree of crystallinity after being treated with 800°C, 100% water vapor, and 17 hours of hydrothermal aging, and the crystallinity is significantly higher than that of the comparative sample, indicating that it is compared with atmospheric water vapor After roasting and treatment under pressurized water vapor conditions, the Y-type molecular sieve containing rare earth has higher hydrothermal stability, and the hydrothermal stability is significantly improved.
- Example D1 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 10.1% by weight.
- Figure 4 shows the pore size distribution curve calculated by PDY-1 according to the BJH model. There are at least three mesopore pore size distributions, and there are three significant mesopore distributions at 2-3 nm, 3-4 nm, and 10-30 nm.
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the total pores of PDY-1 is 0.25, and the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is 0.3.
- the XRD spectrum of PDY-1 has similar characteristics to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- the comparative example D1 illustrates the comparative sample of Y-type molecular sieve containing rare earth obtained under partial ammonium cross and calcination at normal pressure.
- Example D1 The process is the same as that of Example D1, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DDY-1.
- rare earth oxide is 10.1% by weight.
- Figure 5 shows the pore size distribution curve calculated by DDY-1 according to the BJH model.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores of DDY-1 is 0, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is 0.
- the XRD spectrum of DDY-1 has similar characteristics to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Example D2 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 8.2% by weight.
- the BJH pore size distribution curve of PDY-2 has similar characteristics to the BJH pore size distribution curve of PDY-1.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores of PDY-2 is 0.12, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is 0.25.
- the XRD spectrum of PDY-2 has similar characteristics to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example D2 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained under partial ammonium cross and calcination at normal pressure.
- Example D2 The process is the same as that in Example D2, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DDY-2.
- rare earth oxide is 8.2% by weight.
- the BJH pore size distribution curve of DDY-2 has similar characteristics to the BJH pore size distribution curve of DDY-1.
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the total pores of DDY-2 is 0, and the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is zero.
- the XRD spectrum of DDY-2 has similar features to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Example D3 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 11.4% by weight.
- the BJH pore size distribution curve of PDY-3 has similar characteristics to the BJH pore size distribution curve of PDY-1.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores of PDY-3 is 0.23, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is 0.25.
- the XRD spectrum of PDY-3 has similar characteristics to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- the comparative example D3 illustrates the comparative sample of Y-type molecular sieve containing rare earth obtained under the condition of partial ammonium cross and calcination at normal pressure.
- Example D3 The process is the same as in Example D3, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DDY-3.
- rare earth oxide is 11.4% by weight.
- the BJH pore size distribution curve of DDY-3 has similar characteristics to the BJH pore size distribution curve of DDY-1.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores of DDY-3 is 0, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is 0.
- the XRD spectrum of DDY-3 has similar features to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Example D4 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 12.6% by weight.
- the BJH pore size distribution curve of PDY-4 has similar characteristics to the BJH pore size distribution curve of PDY-1.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores of PDY-4 is 0.23, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is 0.21.
- the XRD spectrum of PDY-4 has similar characteristics to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example D4 illustrates the comparative sample of Y-type molecular sieve containing rare earth obtained under partial ammonium cross and calcination at normal pressure.
- Example D4 The process is the same as that of Example D4, except that the firing condition is normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DDY-4.
- rare earth oxide is 12.6% by weight.
- the BJH pore size distribution curve of DDY-4 has similar characteristics to the BJH pore size distribution curve of DDY-1.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores of DDY-4 is 0, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is 0.
- the XRD spectrum of DDY-4 has similar features to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Example D5 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 13.4% by weight.
- the BJH pore size distribution curve of PDY-5 has similar characteristics to the BJH pore size distribution curve of PDY-1.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores of PDY-5 is 0.24, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is 0.29.
- the XRD spectrum of PDY-5 has similar characteristics to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example D5 illustrates the comparative sample of Y-type molecular sieve containing rare earth obtained under partial ammonium cross and calcination at atmospheric pressure.
- Example D5 The process is the same as that in Example D5, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DDY-5.
- rare earth oxide is 13.4% by weight.
- the BJH pore size distribution curve of DDY-5 has similar characteristics to the BJH pore size distribution curve of DDY-1.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores of DDY-5 is 0, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is 0.
- the XRD spectrum of DDY-5 has similar features to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Example D6 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 10.0% by weight.
- the BJH pore size distribution curve of PDY-6 has similar characteristics to the BJH pore size distribution curve of PDY-1.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores of PDY-6 is 0.18, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is 0.22.
- the XRD spectrum of PDY-6 has similar characteristics to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example D6 illustrates the comparative sample of Y-type molecular sieve containing rare earth obtained under partial ammonium cross and calcination at atmospheric pressure.
- Example D6 The process is the same as that of Example D6, except that the firing condition is normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DDY-6.
- rare earth oxide is 10.0% by weight.
- the BJH pore size distribution curve of DDY-6 has similar characteristics to the BJH pore size distribution curve of DDY-1.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores of DDY-6 is 0, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is 0.
- the XRD spectrum of DDY-6 has similar characteristics to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Example D7 illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- rare earth oxide is 9.8% by weight.
- the BJH pore size distribution curve of PDY-7 has similar characteristics to the BJH pore size distribution curve of PDY-1.
- the ratio of the peak area of the 2-3 nm pore size distribution to the peak area of the total pores of PDY-7 is 0.13, and the ratio of the peak area of the 10-30 nm pore size distribution to the peak area of the total pores is 0.21.
- the XRD spectrum of PDY-7 has similar features to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Comparative Example D7 illustrates the comparative sample of Y-type molecular sieve containing rare earth obtained under partial ammonium cross and calcination at atmospheric pressure.
- Example D7 The process is the same as in Example D7, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DDY-7.
- rare earth oxide is 9.8% by weight.
- the BJH pore size distribution curve of DDY-7 has similar characteristics to the BJH pore size distribution curve of DDY-1.
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the total pores of DDY-7 is 0, and the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is zero.
- the XRD spectrum of DDY-7 has similar features to the XRD spectrum of PAY-1.
- the unit cell and crystallinity data are shown in the table below.
- Test example D1 illustrates the hydrothermal stability test of Y-type molecular sieve samples containing rare earths.
- the rare earth-containing Y-type molecular sieve samples PAY-1 to PAY-7 of Example D1 to Example D7, and the comparative samples DAY-1 to DAY-7 of Comparative Example D1 to Comparative Example D7 were mixed and exchanged with ammonium chloride solution. , Reduce the Na 2 O% to less than 0.3% by weight, filter and dry it as a fresh sample.
- the fresh sample was subjected to hydrothermal aging treatment at 800°C, 100% steam, and 17 hours to obtain an aged sample.
- the unit cell and crystallinity data of the fresh sample and the unit cell and crystallinity data of the aged sample are shown in the table below.
- the Y-type molecular sieve samples PDY-1 to PDY-7 containing rare earths still have high crystallinity after being treated at 800°C, 100% water vapor, and 17 hours of hydrothermal aging.
- the crystallization of samples PDY-1 to PDY-7 The degrees are significantly higher than those of the comparative sample, indicating that compared with the atmospheric pressure hydrothermal roasting, under the atmosphere environment of the present invention, the obtained Y-type molecular sieve containing rare earth has higher hydrothermal stability and the hydrothermal stability is significantly improved.
- Example B1 illustrates the rare earth-containing Y-type molecular sieve prepared by the third method.
- PBY-1 a rare earth-containing Y-type molecular sieve sample.
- rare earth oxide is 10.1% by weight.
- Curve a in Fig. 6 is the pore size distribution curve calculated by the BJH model for sample PBY-1. It can be seen that there are at least two mesopore pore size distributions, including one at 2-3 nm. There is another mesopore pore size distribution at 4 nm.
- the curve c in Figure 7 is the adsorption and desorption curve of the sample PBY-1. It can be seen that it has a hysteresis loop with a larger area, indicating that the PBY-1 sample has a rich mesoporous structure.
- PBY-1 has similar characteristics to that of PAY-1, indicating that it has a pure-phase FAU crystal structure without the formation of impurities.
- XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B1.1 illustrates a comparative sample of Y-type molecular sieve containing rare earths obtained by hydrothermal roasting at atmospheric pressure without adding ammonia water.
- Example B1 The process is the same as in Example B1, except that the calcination conditions are normal pressure (apparent pressure 0 MPa) and ammonia water is not added.
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-1.1.
- rare earth oxide is 10.1% by weight.
- Curve b in Figure 6 is the pore size distribution curve calculated by the comparative sample DBY-1.1 according to the BJH model.
- There is mainly one type of mesoporous pore size distribution that is, there is a mesoporous pore size distribution at 3-4 nm, and at 2-3 There is no other mesopore pore size distribution at the nanometer level.
- the curve d in Figure 7 is the absorption and desorption curve of the comparative sample DBY-1.1.
- the hysteresis loop area is small, indicating that the mesopore volume is small.
- the XRD spectrum of DBY-1.1 has similar characteristics to the XRD spectrum of PAY-1.
- XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B1.2 illustrates a comparative sample of Y-type molecular sieve containing rare earths obtained by hydrothermal roasting at atmospheric pressure and adding ammonia water.
- Example B1 The process is the same as that of Example B1, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-1.2.
- rare earth oxide is 10.1% by weight.
- the pore size distribution curve calculated by the DBY-1.2 BJH model is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-1.2 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example C1 illustrates the rare earth-containing Y-type molecular sieve prepared by the fourth method.
- rare earth oxide is 10.1% by weight.
- Curve A in Fig. 6 is the pore size distribution curve calculated by the BJH model for sample PCY-1. It can be seen that there are at least two mesopore pore size distributions, respectively at 2-3 nm and 3-4 nm.
- Curve C in Figure 7 is the adsorption-desorption curve of sample PCY-1. It can be seen that the adsorption-desorption curve of sample PCY-1 has a hysteresis loop with a larger area, indicating that the PCY-1 sample has a rich mesoporous structure.
- the XRD spectrum of the sample PCY-1 has similar characteristics to the XRD spectrum of PAY-1, indicating that it has a pure phase FAU crystal structure without the formation of impurities.
- XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example C1 illustrates a comparative sample of Y-type molecular sieve containing rare earths obtained by immersing and supporting ammonia water and calcining under normal pressure.
- Example C1 The process is the same as in Example C1, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DCY-1.
- rare earth oxide is 10.1% by weight.
- the pore size distribution curve calculated by the BJH model of DCY-1 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DCY-1 has similar features to the XRD spectrum of PAY-1.
- XRD characterization parameters and hole parameters are shown in the table below.
- Example B2 illustrates the rare earth-containing Y-type molecular sieve prepared by the third method.
- rare earth oxide is 8.2% by weight.
- the pore size distribution curve calculated by the BJH model of PBY-2 is the same as the characteristic of curve a in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve c in Fig. 7.
- PBY-2 has similar characteristics to the XRD spectrum of PAY-1.
- XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B2.1 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at atmospheric pressure without adding ammonium chloride.
- Example B2 The process is the same as in Example B2, except that the calcination conditions are normal pressure (apparent pressure 0 MPa) and ammonium chloride is not added.
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-2.1.
- rare earth oxide is 8.2% by weight.
- the pore size distribution curve calculated by the BJH model of DBY-2.1 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-2.1 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B2.2 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at atmospheric pressure and adding ammonium chloride.
- Example B2 The process is the same as in Example B2, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-2.2.
- rare earth oxide is 8.2% by weight.
- the pore size distribution curve calculated by the BJH model of DBY-2.2 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-2.2 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example C2 illustrates the rare earth-containing Y-type molecular sieve prepared by the fourth method.
- rare earth oxide is 8.2% by weight.
- the pore size distribution curve calculated by the BJH model of PCY-2 is the same as the characteristic of curve A in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve C in Fig. 7.
- the XRD spectrum of PCY-2 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example C2 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by impregnating loaded ammonium chloride and calcining under normal pressure.
- Example C2 The process is the same as that of Example C2, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is denoted as DCY-2.
- rare earth oxide is 8.2% by weight.
- the pore size distribution curve calculated by the BJH model of DCY-2 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DCY-2 has similar features to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example B3 illustrates the rare earth-containing Y-type molecular sieve prepared by the third method.
- PBY-3 The molecular sieve sample is denoted as PBY-3.
- rare earth oxide is 11.4% by weight.
- the pore size distribution curve calculated by the BJH model of PBY-3 is the same as the characteristic of curve a in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve c in Fig. 7.
- the XRD spectrum of PBY-3 has similar characteristics to the XRD spectrum of PAY-1.
- XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B3.1 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at normal pressure without adding ammonium bicarbonate.
- Example B3 The process is the same as that of Example B3, except that the calcination conditions are normal pressure (apparent pressure 0 MPa) and ammonium bicarbonate is not added.
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-3.1.
- rare earth oxide is 11.4% by weight.
- the pore size distribution curve calculated by the BJH model of DBY-3.1 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-3.1 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B3.2 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at atmospheric pressure and adding ammonium bicarbonate.
- Example B3 The process is the same as that of Example B3, except that the firing condition is normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-3.2.
- rare earth oxide is 11.4% by weight.
- the pore size distribution curve calculated by the BJH model of DBY-3.2 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-3.2 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example C3 illustrates the rare earth-containing Y-type molecular sieve prepared by the fourth method.
- rare earth oxide is 11.4% by weight.
- the pore size distribution curve calculated by the BJH model of PCY-3 is the same as the characteristic of curve A in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve C in Fig. 7.
- the XRD spectrum of PCY-3 has similar features to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example C3 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by impregnating and supporting ammonium bicarbonate and calcining under normal pressure.
- Example C3 The process is the same as that of Example C3, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DCY-3.
- rare earth oxide is 11.4% by weight.
- the pore size distribution curve calculated by the BJH model of DCY-3 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DCY-3 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example B4 illustrates the rare earth-containing Y-type molecular sieve prepared by the third method.
- PBY-4 a rare earth-containing Y-type molecular sieve
- rare earth oxide is 12.6% by weight.
- the pore size distribution curve calculated by the BJH model of PBY-4 is the same as the characteristic of curve a in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve c in Fig. 7.
- PBY-4 has similar characteristics to the XRD spectrum of PAY-1.
- XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B4.1 illustrates a comparative sample of Y-type molecular sieve containing rare earths obtained by hydrothermal roasting at normal pressure without adding sodium carbonate.
- Example B4 The process is the same as in Example B4, except that the calcination conditions are normal pressure (apparent pressure 0 MPa) and no sodium carbonate is added.
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-4.1.
- rare earth oxide is 12.6% by weight
- the pore size distribution curve calculated by the BJH model of DBY-4.1 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-4.1 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B4.2 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at normal pressure and adding sodium carbonate.
- Example B4 The process is the same as that of Example B4, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-4.2.
- rare earth oxide is 12.6% by weight.
- the pore size distribution curve calculated by the BJH model of DBY-4.2 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-4.2 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example C4 illustrates the rare earth-containing Y-type molecular sieve prepared by the fourth method.
- rare earth oxide is 12.6% by weight.
- the pore size distribution curve calculated by the BJH model of PCY-4 is the same as the characteristic of curve A in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve C in Fig. 7.
- the XRD spectrum of PCY-4 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example C4 illustrates a comparative sample of Y-type molecular sieve containing rare earths obtained by impregnating loaded sodium carbonate and calcining under normal pressure.
- Example C4 The process is the same as in Example C4, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is designated as DCY-4.
- rare earth oxide is 12.6% by weight.
- the pore size distribution curve calculated by the BJH model of DCY-4 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DCY-4 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example B5 illustrates the rare earth-containing Y-type molecular sieve prepared by the third method.
- the rare earth Y-type molecular sieve sample is denoted as PBY-5-1.
- rare earth oxide is 13.4% by weight.
- the pore size distribution curve calculated by the BJH model of PBY-5 is the same as the characteristic of curve a in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve c in Fig. 7.
- the XRD spectrum of PBY-5 has similar characteristics to the XRD spectrum of PAY-1.
- XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B5.1 illustrates a comparative sample of Y-type molecular sieve containing rare earths obtained by hydrothermal roasting at atmospheric pressure without adding a buffer solution of ammonium chloride and ammonia water.
- Example B5 The process is the same as in Example B5, except that the calcination conditions are normal pressure (apparent pressure 0 MPa) and no buffer solution of ammonium chloride and ammonia is added.
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-5.1.
- rare earth oxide is 13.4% by weight.
- the pore size distribution curve calculated by the BJH model of DBY-5.1 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-5.1 has similar characteristics to the XRD spectrum of PAY-1.
- XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B5.2 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at atmospheric pressure and adding a buffer solution of ammonium chloride and ammonia water.
- Example B5 The process is the same as in Example B5, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-5.2.
- rare earth oxide is 13.4% by weight.
- the pore size distribution curve calculated by the BJH model of DBY-5.2 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-5.2 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example C5 illustrates the rare earth-containing Y-type molecular sieve prepared by the fourth method.
- rare earth oxide is 13.4% by weight.
- the pore size distribution curve calculated by the BJH model of PCY-5 is the same as that of curve A in Fig. 6, and the adsorption-desorption curve is the same as that of curve C in Fig. 7.
- the XRD spectrum of PCY-5 has similar features to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example C5 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by impregnating a buffer solution loaded with ammonium chloride and ammonia water and calcining under normal pressure.
- Example C5 The process is the same as that of Example C5, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DCY-5.
- rare earth oxide is 13.4% by weight.
- the pore size distribution curve calculated by the BJH model of DCY-5 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DCY-5 has similar features to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example B6 illustrates the rare earth-containing Y-type molecular sieve prepared by the third method.
- rare earth oxide is 10.0% by weight.
- the pore size distribution curve calculated by the BJH model of PBY-6 is the same as the characteristic of curve a in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve c in Fig. 7.
- PBY-6 has similar characteristics to the XRD spectrum of PAY-1.
- XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B6.1 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at normal pressure without adding hydrochloric acid.
- Example B6 The process is the same as in Example B6, except that the calcination conditions are normal pressure (apparent pressure 0 MPa) and no hydrochloric acid is added.
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-6.1.
- rare earth oxide is 10.0% by weight.
- the pore size distribution curve calculated by the BJH model of DBY-6.1 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-6.1 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B6.2 illustrates the Y-type molecular sieve containing rare earths obtained by hydrothermal roasting at atmospheric pressure and adding hydrochloric acid.
- Example B6 The process is the same as that of Example B6, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-6.2.
- rare earth oxide is 10.0% by weight.
- the pore size distribution curve calculated by the BJH model of DBY-6.2 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-6.2 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example C6 illustrates the rare earth-containing Y-type molecular sieve prepared by the fourth method.
- the immersion method is used to load 2g of hydrochloric acid solution.
- pressurized hydrothermal roasting treatment at 430°C, an apparent pressure of 0.6 MPa, and a 100% steam atmosphere for 2.0 hours to obtain rare earth-containing Y Type molecular sieve sample, denoted as PCY-6.
- rare earth oxide is 10.0% by weight.
- the pore size distribution curve calculated by the BJH model of PCY-6 is the same as the characteristic of curve A in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve C in Fig. 7.
- the XRD spectrum of PCY-6 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example C6 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by impregnating loaded hydrochloric acid and calcining under normal pressure.
- Example C6 The process is the same as in Example C6, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DCY-6.
- rare earth oxide is 10.0% by weight.
- the pore size distribution curve calculated by the BJH model of DCY-6 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DCY-6 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example B7 illustrates the rare earth-containing Y-type molecular sieve prepared by the third method.
- PBY-7 The molecular sieve sample is denoted as PBY-7.
- rare earth oxide is 9.8% by weight.
- the pore size distribution curve calculated by the BJH model of PBY-7 is the same as the characteristic of curve a in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve c in Fig. 7.
- PBY-7 has similar characteristics to the XRD spectrum of PAY-1.
- XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B7.1 illustrates a comparative sample of Y-type molecular sieve containing rare earths obtained by hydrothermal roasting at normal pressure without adding solid sodium hydroxide.
- Example B7 The process is the same as in Example B7, except that the calcination conditions are normal pressure (apparent pressure 0 MPa) and no solid sodium hydroxide is added.
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DBY-7.1.
- rare earth oxide is 9.8% by weight.
- the pore size distribution curve calculated by the BJH model of DBY-7.1 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-7.1 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example B7.2 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by hydrothermal roasting at atmospheric pressure and adding sodium hydroxide.
- Example B7 The process is the same as that of Example B7, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- a comparative sample of Y-type molecular sieve containing rare earth was obtained, which was recorded as DBY-7.2.
- rare earth oxide is 9.8% by weight.
- the pore size distribution curve calculated by the BJH model of DBY-7.2 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DBY-7.2 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Example C7 illustrates the rare earth-containing Y-type molecular sieve prepared by the fourth method.
- rare earth oxide is 9.8% by weight.
- the pore size distribution curve calculated by the BJH model of PCY-7 is the same as the characteristic of curve A in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve C in Fig. 7.
- the XRD spectrum of PCY-7 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- Comparative Example C7 illustrates a comparative sample of Y-type molecular sieve containing rare earth obtained by impregnating loaded sodium hydroxide and calcining under normal pressure.
- Example C7 The process is the same as that of Example C7, except that the firing conditions are normal pressure (apparent pressure 0 MPa).
- the obtained comparative sample of Y-type molecular sieve containing rare earth is recorded as DCY-7.
- rare earth oxide is 9.8% by weight.
- the pore size distribution curve calculated by the BJH model of DCY-7 is the same as the characteristic of curve b in Fig. 6, and the adsorption-desorption curve is the same as the characteristic of curve d in Fig. 7.
- the XRD spectrum of DCY-7 has similar characteristics to the XRD spectrum of PAY-1. XRD characterization parameters and hole parameters are shown in the table below.
- the mesopore area and mesopore volume of the rare earth-containing Y-type molecular sieve prepared by the method of the present invention are significantly higher than those of the sample prepared in the comparative example, and it shows that it has more significant mesoporous characteristics and higher
- the degree of crystallinity indicates that pressurized hydrothermal roasting with adjusted atmosphere can significantly increase the mesopore richness of Y molecular sieve and form a certain degree of molecular sieve mesopores.
- Example E illustrates the preparation of the rare earth-containing Y-type molecular sieve of the present invention.
- the rare-earth-containing Y-type molecular sieve can be used in the preparation of a catalytic cracking catalyst.
- PEY-1 a rare earth-containing Y-type molecular sieve sample.
- rare earth oxide is 10.1% by weight.
- the pore size distribution curve of PEY-1 is obtained, in which there are at least three mesopore pore size distributions, and there are three significant mesopore distributions at 2-3 nm, 3-4 nm, and 10-30 nm.
- the ratio of the peak area of the 2-3 nanometer pore size distribution to the peak area of the total pores of PEY-1 is 0.25, and the ratio of the peak area of the 10-30 nanometer pore size distribution to the peak area of the total pores is 0.3.
- the XRD spectrum of PEY-1 has similar characteristics to the XRD spectrum of PAY-1.
- the properties of the raw materials used are as follows:
- Aluminum sol (Qilu Catalyst Branch, alumina content is 21.5% by weight),
- Peptized pseudo-boehmite (solid content 10% by weight).
- the catalyst performance test uses Wu-mixed triple oil, and its main properties are as follows:
- Viscosity (373K), mPa.s 9.96 Residual carbon, wt% 3.0 C,wt% 85.98 H,wt% 12.86 S,wt% 0.55 N,wt% 0.18 Saturated hydrocarbon, wt% 56.56 Aromatic hydrocarbon, wt% 24.75 Gum, wt% 18.75 Asphaltene, wt% 0.44 Fe, ⁇ g/g 5.3 Ni, ⁇ g/g 5.0 V, ⁇ g/g 0.8 Cu, ⁇ g/g 0.04 Na, ⁇ g/g 1.2
- Pseudo-boehmite and deionized water are mixed and beaten, and 36% by weight of hydrochloric acid is added to the obtained slurry to peptize, and the acid aluminum ratio (the 36% by weight of hydrochloric acid and the pseudo-boehmite on a dry basis)
- the weight ratio of the stone is 0.20, the temperature is increased to 65°C for 1 hour, and the kaolin slurry and aluminum sol on a dry basis are added separately, and stirred for 20 minutes, and then the Y-type containing rare earth on a dry basis is added to them.
- the molecular sieve samples PAY-1 to PAY-7 were stirred for 30 minutes to obtain a slurry with a solid content of 30% by weight, and spray-dried to prepare a microsphere catalyst.
- the obtained catalysts are respectively denoted as AC-1 to AC-7.
- the specific ratio of the catalyst on a dry basis is shown below table.
- the catalyst was prepared according to the method of Example A8, except that the rare earth-containing Y-type molecular sieve of Example A8 was replaced with the rare-earth-containing Y-type molecular sieve prepared by Comparative Example A1 to Comparative Example A7. Comparative samples DAY-1 to DAY- 7.
- the prepared comparative catalysts are marked as DAC-1 to DAC-7, and the specific ratio of the comparative catalysts is shown in the following table.
- Test Example A2 illustrates the technical effect of the catalytic cracking catalyst of the present invention.
- the above-mentioned catalyst samples AC-1 to AC-7 and the comparative catalyst samples DAC-1 to DAC-7 were respectively subjected to a hydrothermal aging treatment at 800° C., 100% water vapor and 17 hours for heavy oil micro-reverse evaluation.
- Heavy oil micro-reverse evaluation conditions catalyst loading is 5 grams, raw material oil is Wu-mixed triple oil, oil intake is 1.384 grams, reaction temperature is 500°C, and regeneration temperature is 600°C.
- the evaluation results are shown in the table below.
- the catalytic cracking catalyst of the present invention has excellent heavy oil conversion ability and higher gasoline yield.
- Pseudo-boehmite and deionized water are mixed and beaten, and 36% by weight of hydrochloric acid is added to the obtained slurry to peptize, and the acid aluminum ratio (the 36% by weight of hydrochloric acid and the pseudo-boehmite on a dry basis)
- the weight ratio of the stone is 0.20, the temperature is increased to 65°C for 1 hour, and the kaolin slurry and aluminum sol on a dry basis are added separately, and stirred for 20 minutes, and then the Y-type containing rare earth on a dry basis is added to them.
- the molecular sieve samples PDY-1 to PDY-7 were stirred for 30 minutes to obtain a slurry with a solid content of 30% by weight, and spray-dried to prepare a microsphere catalyst.
- the obtained catalysts are respectively referred to as DC-1 to DC-7.
- the specific ratio of the catalyst on a dry basis is shown below table.
- the catalyst was prepared according to the method of Example D8, except that the rare earth-containing Y-type molecular sieve PDY-1 of Example D8 was replaced with the rare-earth-containing Y-type molecular sieve comparative sample DDY-1 prepared in Comparative Example D1 to Comparative Example D7. To DDY-7, the prepared catalysts are designated as DDC-1 to DDC-7, respectively.
- the catalyst ratio on a dry basis is shown in the table below.
- Test Example D2 illustrates the technical effect of the catalytic cracking catalyst of the present invention.
- the above-mentioned catalyst samples DC-1 to DC-7 and the comparative catalyst samples DDC-1 to DDC-7 were subjected to a hydrothermal aging treatment at 800° C., 100% steam, and 17 hours for heavy oil micro-reverse evaluation.
- Heavy oil micro-reverse evaluation conditions catalyst loading is 5 grams, raw material oil is Wu-mixed triple oil, oil intake is 1.384 grams, reaction temperature is 500°C, and regeneration temperature is 600°C.
- the evaluation results are shown in the table below.
- the catalytic cracking catalyst of the present invention has excellent heavy oil conversion ability and higher gasoline yield.
- Example B8 and Example C8 illustrate the preparation of the cracking catalyst of the present invention.
- the catalysts obtained are respectively denoted as BC-1 and CC-1.
- the specific ratio of the catalyst on a dry basis is shown below table.
- the catalyst was prepared according to the method of Example B8, except that the rare earth-containing Y-type molecular sieve of Example B1 was replaced with the rare-earth-containing Y-type molecular sieve prepared by Comparative Example B1.1, Comparative Example B1.2, and Comparative Example C1.
- the prepared comparative catalysts are respectively referred to as DBC-1.1, DBC-1.2, and DCC-1.
- the specific ratios of the comparative catalysts on a dry basis are shown in the following table.
- the cracking catalysts BC-1, CC-1, comparative cracking catalysts DBC-1.1, DBC-1.2, and DCC-1 were treated with 800°C, 100% steam, and 17 hours hydrothermal aging, respectively, to conduct heavy oil micro-reverse evaluation.
- Heavy oil micro-reverse evaluation conditions catalyst loading is 5 grams, raw material oil is Wu-mixed triple oil, oil intake is 1.384 grams, reaction temperature is 500°C, and regeneration temperature is 600°C.
- Example B9 and Example C9 illustrate the preparation of the cracking catalyst of the present invention.
- the obtained catalysts are respectively denoted as BC-2 and CC-2.
- the specific ratio of the catalyst on a dry basis is shown below table.
- the catalyst was prepared according to the method of Example B9, except that the rare earth-containing Y-type molecular sieve of Example B2 was replaced with the rare-earth-containing Y-type molecular sieve prepared by Comparative Example B2.1, Comparative Example B2.2, and Comparative Example C2.
- the prepared comparative catalysts are marked as DBC-2.1, DBC-2.2, and DCC-2, respectively.
- the specific ratios of the comparative catalysts on a dry basis are shown in the following table.
- the cracking catalysts BC-2, CC-2, and the comparative cracking catalysts DBC-2.1, DBC-2.2, and DCC-2 were treated with 800°C, 100% steam and 17 hours of hydrothermal aging, respectively, for heavy oil micro-reverse evaluation.
- Heavy oil micro-reverse evaluation conditions catalyst loading is 5 grams, raw material oil is Wu-mixed triple oil, oil intake is 1.384 grams, reaction temperature is 500°C, and regeneration temperature is 600°C.
- Example B10 and Example C10 illustrate the preparation of the cracking catalyst of the present invention.
- the catalysts obtained are denoted as BC-3 and CC-3 respectively.
- the specific ratio of the catalyst on a dry basis is shown below table.
- the catalyst was prepared according to the method of Example B10, except that the rare earth-containing Y-type molecular sieve of Example B3 was replaced with the rare-earth-containing Y-type molecular sieve prepared by Comparative Example B3.1, Comparative Example B3.2, and Comparative Example C3.
- the prepared comparative catalysts are marked as DBC-3.1, DBC-3.2, and DCC-3, respectively.
- the specific ratios of the comparative catalysts on a dry basis are shown in the following table.
- the cracking catalysts BC-3, CC-3, the comparative cracking catalysts DBC-3.1, DBC-3.2, and DCC-3 were respectively subjected to 800°C, 100% steam, and 17 hours hydrothermal aging treatments for heavy oil micro-reverse evaluation.
- Heavy oil micro-reverse evaluation conditions catalyst loading is 5 grams, raw material oil is Wu-mixed triple oil, oil intake is 1.384 grams, reaction temperature is 500°C, and regeneration temperature is 600°C.
- Example B11 and Example C11 illustrate the preparation of the cracking catalyst of the present invention.
- the catalysts obtained are respectively denoted as BC-4 and CC-4.
- the specific ratio of the catalyst on a dry basis is shown below table.
- the catalyst was prepared according to the method of Example B11, except that the rare earth-containing Y-type molecular sieve of Example B4 was replaced with the rare-earth-containing Y-type molecular sieve prepared by Comparative Example B4.1, Comparative Example B4.2, and Comparative Example C4.
- the prepared comparative catalysts are marked as DBC-4.1, DBC-4.2, and DCC-4, respectively.
- the specific ratios of the comparative catalysts on a dry basis are shown in the following table.
- the cracking catalysts BC-4, CC-4, the comparative cracking catalysts DBC-4.1, DBC-4.2, and DCC-4 were treated with 800°C, 100% steam, and 17 hours of hydrothermal aging, respectively, for heavy oil micro-reverse evaluation.
- Heavy oil micro-reverse evaluation conditions catalyst loading is 5 grams, raw material oil is Wu-mixed triple oil, oil intake is 1.384 grams, reaction temperature is 500°C, and regeneration temperature is 600°C.
- Example B12 and Example C12 illustrate the preparation of the cracking catalyst of the present invention.
- the catalysts obtained are respectively denoted as BC-5 and CC-5.
- the specific ratio of the catalyst on a dry basis is shown below table.
- the catalyst was prepared according to the method of Example B12, except that the Y-type molecular sieve containing rare earth in Example B5 was replaced with the Y-type molecular sieve prepared by Comparative Example B5.1, Comparative Example B5.2, and Comparative Example C5.
- the prepared comparative catalysts are marked as DBC-5.1, DBC-5.2, and DCC-5, respectively.
- the specific ratios of the comparative catalysts on a dry basis are shown in the following table.
- the cracking catalysts BC-5, CC-5, comparative cracking catalysts DBC-5.1, DBC-5.2, and DCC-5 were treated with 800°C, 100% steam and 17 hours of hydrothermal aging, respectively, for heavy oil micro-reverse evaluation.
- Heavy oil micro-reverse evaluation conditions catalyst loading is 5 grams, raw material oil is Wu-mixed triple oil, oil intake is 1.384 grams, reaction temperature is 500°C, and regeneration temperature is 600°C.
- Example B13 and Example C13 illustrate the preparation of the cracking catalyst of the present invention.
- the catalyst was prepared according to the method of Example B13, except that the rare earth-containing Y-type molecular sieve of Example B6 was replaced with the rare-earth-containing Y-type molecular sieve prepared by Comparative Example B6.1, Comparative Example B6.2, and Comparative Example C6.
- the prepared comparative catalysts are marked as DBC-6.1, DBC-6.2, and DCC-6 respectively.
- the specific ratios of the comparative catalysts on a dry basis are shown in the following table.
- the cracking catalysts BC-6, CC-6, the comparative cracking catalysts DBC-6.1, DBC-6.2, and DCC-6 were treated with 800°C, 100% steam, and 17 hours of hydrothermal aging, respectively, for heavy oil micro-reverse evaluation.
- Heavy oil micro-reverse evaluation conditions catalyst loading is 5 grams, raw material oil is Wu-mixed triple oil, oil intake is 1.384 grams, reaction temperature is 500°C, and regeneration temperature is 600°C.
- Example B14 and Example C14 illustrate the preparation of the cracking catalyst of the present invention.
- the obtained catalysts are respectively denoted as BC-7 and CC-7.
- the specific ratio of the catalyst on a dry basis is shown below table.
- the catalyst was prepared according to the method of Example B14, except that the rare earth-containing Y-type molecular sieve of Example B7 was replaced with the rare-earth-containing Y-type molecular sieve prepared by Comparative Example B7.1, Comparative Example B7.2, and Comparative Example C7.
- the prepared comparative catalysts are respectively referred to as DBC-7.1, DBC-7.2, and DCC-7.
- the specific ratios of the comparative catalysts on a dry basis are shown in the following table.
- the cracking catalysts BC-7, CC-7, the comparative cracking catalysts DBC-7.1, DBC-7.2, and DCC-7 were respectively subjected to 800°C, 100% steam, and 17 hours hydrothermal aging treatments to conduct heavy oil micro-reverse evaluation.
- Heavy oil micro-reverse evaluation conditions catalyst loading is 5 grams, raw material oil is Wu-mixed triple oil, oil intake is 1.384 grams, reaction temperature is 500°C, and regeneration temperature is 600°C.
- the catalyst prepared by the present invention has excellent heavy oil conversion ability and higher gasoline yield.
- the BC-1 sample of the present invention has been treated with 800°C, 100% water vapor, and 17 hours of hydrothermal aging, showing superior heavy oil cracking activity, and the conversion rate is increased by 6.22%.
- the yield increased by 5.15 percentage points, and the coke/conversion rate decreased by 0.01.
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Abstract
Description
项目 | VGO |
密度(293K),g/cm 3 | 0.904 |
粘度(373K),mPa.s | 9.96 |
残炭,wt% | 3.0 |
C,wt% | 85.98 |
H,wt% | 12.86 |
S,wt% | 0.55 |
N,wt% | 0.18 |
饱和烃,wt% | 56.56 |
芳香烃,wt% | 24.75 |
胶质,wt% | 18.75 |
沥青质,wt% | 0.44 |
Fe,μg/g | 5.3 |
Ni,μg/g | 5.0 |
V,μg/g | 0.8 |
Cu,μg/g | 0.04 |
Na,μg/g | 1.2 |
实施例 | 催化剂 | 含稀土的Y型分子筛 | 高岭土 | 胶溶拟薄水铝石 | 铝溶胶 |
编号 | 编号 | 名称 | 重量% | 重量% | 重量% | 重量% |
A8 | AC-1 | PAY-1 | 33 | 42 | 15 | 10 |
A9 | AC-2 | PAY-2 | 33 | 42 | 15 | 10 |
A10 | AC-3 | PAY-3 | 33 | 42 | 15 | 10 |
A11 | AC-4 | PAY-4 | 33 | 42 | 15 | 10 |
A12 | AC-5 | PAY-5 | 33 | 42 | 15 | 10 |
A13 | AC-6 | PAY-6 | 30 | 42 | 15 | 13 |
A14 | AC-7 | PAY-7 | 33 | 42 | 15 | 10 |
对比例A8 | DAC-1 | DAY-1 | 33 | 42 | 15 | 10 |
对比例A9 | DAC-2 | DAY-2 | 33 | 42 | 15 | 10 |
对比例A10 | DAC-3 | DAY-3 | 33 | 42 | 15 | 10 |
对比例A11 | DAC-4 | DAY-4 | 33 | 42 | 15 | 10 |
对比例A12 | DAC-5 | DAY-5 | 33 | 42 | 15 | 10 |
对比例A13 | DAC-6 | DAY-6 | 30 | 42 | 15 | 13 |
对比例A14 | DAC-7 | DAY-7 | 33 | 42 | 15 | 10 |
Claims (18)
- 一种含稀土的Y型分子筛,其特征在于至少存在2-3纳米和3-4纳米处两种介孔孔径分布。
- 按照权利要求1的分子筛,其特征在于在分子筛的BJH孔径分布曲线中,2-3纳米孔径分布的峰面积与3-4纳米孔径分布的峰面积比值≥0.05、优选≥0.1、更优选为0.1至0.4。
- 按照前述权利要求中任一项的分子筛,其特征在于其稀土含量以氧化稀土计为2至18重量%,优选8至15重量%,晶胞常数为2.440至2.470nm,结晶度为30至60%。
- 按照前述权利要求中任一项的分子筛,其特征在于X射线衍射图中2θ=11.8±0.1°峰的强度I1与2θ=12.3±0.1°峰的强度I2的比值≥4.0、优选为4.5至6.0,例如≥4.8,或者4.9至7.0。
- 按照前述权利要求中任一项的分子筛,其特征在于在分子筛的BJH孔径分布曲线中,还存在10-30纳米处介孔孔径分布,其中,2-3纳米孔径分布的峰面积与总孔的峰面积的比值大于0.1,例如,大于0.12、大于0.15、更优选0.18至0.26,10-30纳米孔径分布的峰面积与总孔的峰面积的比值大于0.2,例如,大于0.22、大于0.25、更优选0.27至0.32。
- 按照前述权利要求中任一项的分子筛,其特征在于所述分子筛的介孔体积大于0.03cc/g,例如0.031cc/g至0.037cc/g或0.031cc/g至0.057cc/g。
- 权利要求1-6中任一项的含稀土的Y型分子筛的制备方法,其特征在于包括将含稀土的NaY分子筛在外部施加压力和外部添加水的气氛环境下进行水热焙烧处理的步骤,所述的气氛环境,其表观压力为0.01至1.0MPa、例如0.1至0.8MPa、优选0.3至0.6MPa,并含1至100%水蒸气,例如含30%至100%水蒸气、优选60至100%水蒸气。
- 按照权利要求7的方法,其中所述的含稀土的NaY分子筛是由将NaY分子筛与稀土盐溶液或者稀土盐溶液和铵盐的混合溶液进行接触处理的步骤A得到。
- 按照权利要求7的方法,其中所述的含稀土的NaY分子筛是通过以下步骤(1)和(2)得到的:(1)将NaY分子筛与铵盐进行部分铵交换以脱除10-80%的钠离子,过滤、洗涤、干燥得到NH4NaY分子筛;(2)将步骤(1)得到的NH4NaY分子筛与稀土盐溶液或者稀土盐溶液和铵盐的混合溶液进行接触处理,过滤、水洗、干燥,得到含稀土的NaY分子筛。
- 按照权利要求7-9中任一项的方法,其中所述的水的气氛环境是纯水的气氛环境或含酸性物质或碱性物质的水溶液的气氛环境。
- 按照权利要求7-10中任一项的方法,其中所述的稀土盐溶液选自镧、铈、镨、钕离子的一种或多种在内的氯化物水溶液;所述的铵盐选自氯化铵、硝酸铵、碳酸铵和碳酸氢铵中的任意一种或者多种的混合物。
- 按照权利要求7-11中任一项的方法,其中步骤A或步骤(2)在pH=3.0至5.0、水筛重量比5至30,室温至100℃下进行,任选地,交换时间是至少0.3小时。
- 按照权利要求7-12中任一项的方法,其中所述的气氛环境,其表观压力优选为0.1至0.8MPa、更优选0.3至0.6MPa,含30%至100%水蒸气、优选60至100%水蒸气。
- 按照权利要求7-13中任一项的方法,其中所述的水热焙烧处理的步骤在300至800℃、优选400至600℃下进行。
- 按照权利要求7-14中任一项的方法,其中所述的水的气氛环境是含酸性物质或碱性物质的水溶液的气氛环境,所述的酸性物质选自氯化铵、硫酸铵、碳酸铵、碳酸氢铵、磷酸铵、磷酸二氢铵、磷酸氢二铵、盐酸、硫酸、硝酸中的一种或多种的混合物;所述的碱性物质包含氨水、氨水与氯化铵的缓冲溶液、氢氧化钠、偏铝酸钠、碳酸钠、碳酸氢钠中的一种或多种的混合物。
- 按照权利要求10-15中任一项的方法,其中所述的含酸性物质或碱性物质的水溶液的质量浓度为0.1-20%。
- 一种催化裂化催化剂,其中所述催化裂化催化剂含有20-60重量%的前述权利要求1-6中任一项的含稀土的Y型分子筛、10-30重量%的无机氧化物粘结剂和30-50重量%的天然矿物质。
- 权利要求17的催化裂化催化剂,其中所述的天然矿物质选自高岭土、多水高岭土、蒙脱土、硅藻土、凸凹棒石、海泡石、埃洛石、水滑石、膨润土和累托土中的至少一种,所述的无机氧化物粘结剂选自硅溶胶、铝溶胶、胶溶拟薄水铝石、硅铝溶胶和含磷铝溶胶中的至少一种。
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KR1020227004473A KR20220025200A (ko) | 2019-07-09 | 2020-07-09 | 희토류 함유 y형 분자체, 그의 제조 방법, 및 분자체를 함유하는 접촉 분해 촉매 |
JP2022501268A JP2022540629A (ja) | 2019-07-09 | 2020-07-09 | レアアースを含むy型分子篩、その製造方法、および当該分子篩を含む接触分解触媒 |
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