WO2021004099A1 - 快装装饰自粘贴墙板 - Google Patents

快装装饰自粘贴墙板 Download PDF

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WO2021004099A1
WO2021004099A1 PCT/CN2020/082299 CN2020082299W WO2021004099A1 WO 2021004099 A1 WO2021004099 A1 WO 2021004099A1 CN 2020082299 W CN2020082299 W CN 2020082299W WO 2021004099 A1 WO2021004099 A1 WO 2021004099A1
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glue
adhesive
wallboard
release film
cavity
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PCT/CN2020/082299
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English (en)
French (fr)
Inventor
唐道远
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安徽森泰木塑科技地板有限公司
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Publication of WO2021004099A1 publication Critical patent/WO2021004099A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0885—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements specially adapted for being adhesively fixed to the wall; Fastening means therefor; Fixing by means of plastics materials hardening after application
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0885—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements specially adapted for being adhesively fixed to the wall; Fastening means therefor; Fixing by means of plastics materials hardening after application
    • E04F13/0887—Adhesive means specially adapted therefor, e.g. adhesive foils or strips

Definitions

  • the invention relates to the technical field of wallboards, in particular to a fast-installed decorative self-adhesive wallboard.
  • the materials used in traditional wall interior decoration are mainly cement, mortar, ceramic tiles or chemical coatings and adhesives.
  • the technical problem to be solved by the present invention is to overcome the inconvenient installation defect of the prior art, and further propose a decorative wall panel that is easy to install.
  • a fast-installed decorative self-adhesive wallboard, from the inside to the outside are release film layer, rubber cushion layer, core material, color film layer, wear-resistant layer and coating;
  • Both the rubber pad and the release film are provided with holes, and the two holes form a cavity.
  • the cavity is provided with glue, and the release film is torn off and pasted on the wall.
  • the rubber cushion layer is an EVA rubber cushion.
  • the glue is silica gel or structural glue.
  • the layered structure is reasonable in design, and the wall is glued with glue to quickly bond it, which can realize quick installation. At the same time, the glue is located in the cavity and is not easy to shift, ensuring the stability of the wallboard connection.
  • Example 1 A fast-installed decorative self-adhesive wallboard, from the inside to the outside are release film layer, rubber cushion layer, core material, color film layer, wear-resistant layer and coating;
  • Both the rubber pad and the release film are provided with holes, and the two holes form a cavity.
  • the cavity is provided with glue, and the release film is torn off and pasted on the wall.
  • the mixed materials are extruded with a twin-screw extruder, the extruder's extruding temperature is 150°C, and the twin-screw extruder's speed is 200r/min;
  • the heat-cutting method is used for the twin-screw extruded material.
  • the extrusion temperature of the twin-screw is divided into three zones, and the temperatures of the three zones are respectively 150°C, 165°C, and 180°C, and the particles of the wear-resistant layer are obtained by granulation;
  • the mixed raw materials are added to the upper hopper of the extruder, heated in the extruder, and sheared and plasticized in the screw.
  • the extrusion temperature is 140-220°C.
  • the material is heated in the extruder.
  • the time is 15 minutes.
  • the composite foaming agent passes through the foaming space released by the mold, and the material foams rapidly;
  • the color film is placed between the two layers of materials to form a wear-resistant layer.
  • Hot-press the wear-resistant layer apply a layer of coating, add steel slag to the coating layer to form a phononic crystal structure, which is a structure with periodic distribution of elastic constant and density.
  • a phononic crystal structure which is a structure with periodic distribution of elastic constant and density.
  • the rubber pad and the release film are attached to the bottom of the core material.
  • the rubber pad is made of EVA rubber pad, and the cavity is filled with silica gel to complete the connection between the wall panel and the wall.
  • Comparative example A preparation process of PVC foamed co-extrusion floor, mainly including mixing, extrusion foaming, co-extrusion, cooling and shaping production process;
  • the materials are mixed according to the formula, and the materials are stirred at a high speed through the mixer to generate heat by friction. After reaching the set process temperature of 110-115°C, they are discharged into cold mixing, and the material is discharged after the set process temperature is 50°C;
  • the mixed raw materials are added to the upper hopper of the extruder, heated in the extruder, and sheared and plasticized in the screw.
  • the extrusion temperature is 140-220°C.
  • the material is heated in the extruder.
  • the time is 15 minutes.
  • the composite foaming agent passes through the foaming space released by the mold, and the material foams rapidly;
  • the material pellets obtained in the granulation process are stirred and mixed with the color masterbatch, and then added to the main extruder, and then extruded into the board core material through the co-extrusion die connected to the main extruder.
  • the amount of color masterbatch added is the quality of the material pellets.
  • the barrel of the main extruder includes four zones, from the feeding end to the extrusion end, the temperature of the four zones is 190-230°C, 200-220°C, 170-195°C, 170-200 °C, the barrel of the main extruder is connected to vacuum equipment, and the pressure in the barrel is 0.06MPa; the co-extrusion die is also connected to the auxiliary extruder, and the auxiliary extruder is filled with modified plastic wrapping materials, The modified plastic wrapping material is melted and wrapped on the surface of the board core material in a co-extrusion die, and then co-extruded to form a composite plastic board;
  • Cooling and shaping process The co-extruded parison is cooled and shaped in the shaping die.
  • Embodiment 2 A fast-installed decorative self-adhesive wallboard, from the inside to the outside are release film layer, rubber cushion layer, core material, color film layer, wear-resistant layer and coating;
  • a cavity is arranged inside the wallboard, the cavity is composed of a rubber pad and a release film is provided with holes, and the cavity is provided with glue, and the release film is torn off and pasted on the wall.
  • a high temperature resistant adhesive is provided;
  • the starch is reacted with terephthaloyl chloride and then reacted with a cationic etherifying agent to obtain a cross-linked cationic starch adhesive with higher temperature resistance.
  • Embodiment 3 A fast-installed decorative self-adhesive wallboard, from the inside to the outside are release film layer, rubber cushion layer, core material, color film layer, wear-resistant layer and coating;
  • a cavity is arranged inside the wallboard, the cavity is composed of a rubber pad and a release film is provided with holes, and the cavity is provided with glue, and the release film is torn off and pasted on the wall.
  • Example 1 On the basis of Example 1, in order to enhance the service life of the wallboard and avoid the overall uselessness of the wallboard due to the loss of the adhesiveness of the adhesive, the color film is wrapped on the core material, and the rubber pad is glued to the color film on the back of the core material;
  • the color film is covered again by hot pressing on the back of the core material, and the two sides are melted and merged to complete the combination again.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

本发明提供快装装饰自粘贴墙板，由内至外分别为离型膜层、胶垫层、芯材、彩膜层、耐磨层和涂层；所述胶垫与离型膜上都设有孔，两者的孔组成腔体，所述腔体内设有胶，撕掉离型膜粘贴在墙上。层状结构设计合理，利用胶粘贴墙面，快速黏合，可实现快速安装，同时，胶位于腔体内，不易偏移，保证墙板连接的稳定性。

Description

快装装饰自粘贴墙板 技术领域
本发明涉及墙板技术领域，尤其涉及一种快装装饰自粘贴墙板。
 背景技术
在装修行业中，传统的墙面内饰装修所用的物料是以水泥、砂浆、瓷砖或化学涂 料、粘贴剂为主。
现有的多为大理石内墙挂板，其安装方式为 ：首先将安装件预装在墙面上，通过大理石板上的葫芦孔和沉槽，将大理石板挂在 安装件上，从而完成墙面的装饰。这种方式尽管可以避免采用诸如水泥、砂浆之类的粘贴 施工方式，但相邻的大理石板之间并没有相互的连接，因此接缝之间的美观完全取决于大 理石板的形状尺寸精度墙壁上预装挂件的定位精度，这无疑提高了制造和安装的成本和工 期。而且，大理石板是一种昂贵的材料，其本身的加工工时成本也较高，因此难以承受经常 更换的要求。且大理石板无法完全回收利用。此外，大理石板自身重量沉重，因此对于施工操作者的体力有较高的要求，这也限制了其及时或频繁的更换。
 技术问题
本发明所要解决的技术问题在于克服现有技术的安装不便的缺陷，进一步提出一种安装简便的装饰墙板。
 技术解决方案
本发明所要解决的技术问题采用以下技术方案来实现。
一种快装装饰自粘贴墙板，由内至外分别为离型膜层、胶垫层、芯材、彩膜层、耐磨层和涂层；
所述胶垫与离型膜上都设有孔，两者的孔组成腔体，所述腔体内设有胶，撕掉离型膜粘贴在墙上。
本发明的进一步技术：
优选的，所述胶垫层为EVA胶垫。
优选的，所述胶为硅胶或结构胶。
 有益效果
本发明的有益效果为：
层状结构设计合理，利用胶粘贴墙面，快速黏合，可实现快速安装，同时，胶位于腔体内，不易偏移，保证墙板连接的稳定性。
 本发明的实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明。
实施例1：一种快装装饰自粘贴墙板，由内至外分别为离型膜层、胶垫层、芯材、彩膜层、耐磨层和涂层；
所述胶垫与离型膜上都设有孔，两者的孔组成腔体，所述腔体内设有胶，撕掉离型膜粘贴在墙上。
按配方称取氯磺化聚乙烯 20 份、聚乙二醇 10 份、炭黑 4 份、 MBS 接枝马来酸酐的共聚物 2 份、抗氧剂 0.6~份、硬脂酸锌 0.2 份， 倒入高速捏合机中混合，高速捏合机的转速为 1000r/min， 升温至 100℃，加入阻燃剂 10 份，混合反应混合反应时间为 10Min；
混合好的物料用双螺杆挤出机挤出，挤出机挤出造粒温度为 150℃，双螺杆挤出机转速为 200r/min；
对双螺杆挤出物料用热切方式，双螺杆的挤出温度分为三区，三区的温度分别为 150℃，165℃，180℃，造粒得到耐磨层颗粒；
将造粒好的物料粒二从一个螺杆挤出机物料进口加入中，在挤出机中进行加温，挤出温度为140-220℃，物料在挤出机中的时间为20分钟；
选取PVC50分、发泡调节剂5份、填充剂35份、润滑剂5份、发泡剂2份、加工助剂3份，混合，经过混料机高速搅拌，摩擦生热，至设定的工艺温度110～115℃后排入冷混，至设定工艺50℃后排料；
挤出发泡过程，将混合好的原料加入挤出机上料斗内，在挤出机中进行加温，螺杆内剪切塑化，挤出温度为140-220℃，物料在挤出机中的时间为15分钟，在温度150℃～200℃和压力20～35MPa下，复合发泡剂通过模具释放的发泡空间，物料迅速发泡；
通过另一个螺杆挤出机挤出，进口加入中，在挤出机中进行加温，挤出温度为140-220℃，物料在挤出机中的时间为20分钟；
两个螺杆挤出机后，将彩膜置于两层物料之间，形成耐磨层。彩膜层和芯层半成品；
热压耐磨层，涂抹一层涂层，涂料层中加入钢渣从而形成一种声子晶体结构，其是一种弹性常数及密度周期分布的结构，弹性波在隔声涂层结构中传播时，受隔声涂层结构的内部构造作用，在一定频率范围内被阻隔传播，因此具有良好的隔音降噪效果；
再将胶垫与离型膜贴合在芯材底部，胶垫采用EVA胶垫，通过硅胶将填充腔体内，完成墙板与墙体的连接。
对比例：一种PVC发泡共挤地板制备工艺，主要包括混料、挤出发泡、共挤、冷却定型生产过程；
混料过程，所需的原料组分及组分量为：
PVC      50kg；      发泡调节剂     5 kg；
填充剂     35 kg；      润滑剂       5kg；
发泡剂     2 kg；       加工助剂    3kg；
混料过程，将料按配方混合，经过混料机高速搅拌，摩擦生热，至设定的工艺温度110～115℃后排入冷混，至设定工艺50℃后排料；
挤出发泡过程，将混合好的原料加入挤出机上料斗内，在挤出机中进行加温，螺杆内剪切塑化，挤出温度为140-220℃，物料在挤出机中的时间为15分钟，在温度150℃～200℃和压力20～35MPa下，复合发泡剂通过模具释放的发泡空间，物料迅速发泡；
共挤过程，物料发泡的同时，表面通过共挤机将高分子材料覆在发泡的基材上；
将造粒过程中得到的物料粒与色母搅拌混合，然后加入主挤出机，再通过连接主挤出机的共挤模具挤出成板芯材，加入的色母量为物料粒质量的2.5‰，所述主挤出机的机筒包括四个区，由加料端向挤出端，四个区的温度依次为190-230℃、200-220℃、170-195℃、170-200℃，所述主挤出机的机筒连接抽真空设备，机筒内的压力为0.06MPa；所述共挤模具还与辅挤出机连接，辅挤出机内加入改性塑料包裹材料，改性塑料包裹材料熔化后在共挤模具内包裹在板芯材的表面，共同挤出后形成复合塑木板；
冷却定型过程：共挤出的型胚在定型模内冷却定型。
上述实施例与对比例在常温环境下，进行实验，得到下列数据：
Figure 849133dest_path_image001
实施例2：一种快装装饰自粘贴墙板，由内至外分别为离型膜层、胶垫层、芯材、彩膜层、耐磨层和涂层；
所述墙板内部设有腔体，腔体由胶垫与离型膜上设有由孔构成，且腔体内设有胶，撕掉离型膜粘贴在墙上。
在实施例1的基础上，为了加强墙板的使用寿命，避免因背胶失去粘性而导致墙板整体无用，提供一种耐高温胶；
先将淀粉与对苯二甲酰氯反应后再与阳离子醚化剂反应，得到具有耐更高温度的交联阳离子淀粉胶黏剂。
避免因墙体温度过高，导致胶热熔，脱落。
实施例3：一种快装装饰自粘贴墙板，由内至外分别为离型膜层、胶垫层、芯材、彩膜层、耐磨层和涂层；
所述墙板内部设有腔体，腔体由胶垫与离型膜上设有由孔构成，且腔体内设有胶，撕掉离型膜粘贴在墙上。
在实施例1的基础上，为了加强墙板的使用寿命，避免因背胶失去粘性而导致墙板整体无用，将彩膜包裹在芯材上，胶垫黏合在芯材背面的彩膜上；
胶失去效果后，将墙板取下，用到划开芯材两侧的彩膜，使得，芯材前后彩膜分离，用手即可玻璃后彩膜与芯材，更换胶垫与胶；
同时更换胶垫之前，在芯材背部通过热压将彩膜再次覆盖，两侧熔融融合，再次完成组合。
以上显示和描述了本发明的基本原理、主要特征以及本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (3)

  1. 快装装饰自粘贴墙板，其特征在于：由内至外分别为离型膜层、胶垫层、芯材、彩膜层、耐磨层和涂层；
    所述胶垫与离型膜上都设有孔，两者的孔组成腔体，所述腔体内设有胶，撕掉离型膜粘贴在墙上。
  2. 根据权利要求1中所述的快装装饰自粘贴墙板，其特征在于：所述胶垫层为EVA胶垫。
  3. 根据权利要求1中所述的快装装饰自粘贴墙板，其特征在于：所述胶为硅胶或结构胶。
PCT/CN2020/082299 2019-07-10 2020-03-31 快装装饰自粘贴墙板 WO2021004099A1 (zh)

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