WO2020224348A1 - 一种数码打印装置及其数码打印方法 - Google Patents

一种数码打印装置及其数码打印方法 Download PDF

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Publication number
WO2020224348A1
WO2020224348A1 PCT/CN2020/081231 CN2020081231W WO2020224348A1 WO 2020224348 A1 WO2020224348 A1 WO 2020224348A1 CN 2020081231 W CN2020081231 W CN 2020081231W WO 2020224348 A1 WO2020224348 A1 WO 2020224348A1
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Prior art keywords
moving table
digital printing
silo
discharge port
printing device
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PCT/CN2020/081231
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English (en)
French (fr)
Inventor
陈锦
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佛山市赛普飞特科技有限公司
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Publication of WO2020224348A1 publication Critical patent/WO2020224348A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01—Ink jet
    • B41J2/17—Ink jet characterised by ink handling
    • B41J2/175—Ink supply systems ; Circuit parts therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types

Definitions

  • the present invention relates to the technical field of digital printing, in particular to a digital printing device and a digital printing method thereof.
  • the digital printing materials used in the building materials industry are mostly Powder, but the powder has the characteristics of poor fluidity, especially the smaller the particle size, the greater the molecular and electrostatic attraction between the powders, the easier it is for the particles to adsorb each other and agglomerate, and the fluidity decreases, resulting in the powder
  • the material is easy to form a close packing during the cutting process, which seriously affects the production quality and production efficiency.
  • the present invention provides a digital printing device with improved material flowability and good printing effect.
  • a digital printing device includes a silo, a material transport mechanism, and a material control mechanism.
  • the material transport mechanism includes a movable material shifting table installed at the bottom of the silo, and the bottom of the silo communicates with the surface of the material shifting table , Along the moving direction of the material moving table, the bin and the material moving table cooperate to form a discharge port;
  • the material control mechanism includes a plurality of gates that can independently move back and forth toward the material moving table, and a controller, and the gates are closely arranged side by side Installed at the discharge port, the gate closes the discharge port in normal state, and the controller controls each gate to independently move back and forth toward the material moving table.
  • the outlet is located on the side wall at the bottom of the silo in a long rectangular shape.
  • the material moving table is arranged horizontally, and the gate is arranged perpendicular to the material moving table to control the discharge of the material outlet.
  • the material moving table is arranged longitudinally, and the gate is arranged horizontally and transversely to control the discharge of the material outlet.
  • a vibrator for vibrating the wall of the silo is installed on the silo.
  • the material moving table is a belt conveyor, a chain conveyor, or a roller conveyor.
  • a conveyor belt is provided below the material transport mechanism.
  • a digital printing method using the digital printing device includes at least the following steps:
  • the controller controls the gates at different positions to open and close up and down.
  • the materials at the gate opening are sent out from the discharge port along with the movement of the material shifting table, and the materials at the gate closed remain in the discharge port; among them, the materials at the gate opening After being sent out from the discharging port, through the combined effect of the downward pressure of the upper material, the gravity of the material, and the frictional traction force on the material when the moving table moves, the material at this position immediately flows to the moving table for supplementation.
  • step C a conveying belt is provided under the conveying mechanism. Through the coordinated movement of the conveying belt and the moving table, the material falls from the moving table to the surface of the conveying belt to directly form a three-dimensional pattern layer .
  • step C a conveying belt is provided under the material conveying mechanism, and the products to be printed are placed on the conveying belt. Through the coordinated movement of the conveying belt and the material moving table, the materials fall from the material moving table to the conveyor belt. A three-dimensional pattern layer is formed on the surface of the product to be printed.
  • the beneficial effects of the present invention are: a digital printing device and a digital printing method thereof.
  • the materials are stored in a silo.
  • the lower material at this position is caused by its own gravity.
  • the pressure of the material flows to the moving table, and when the moving table is moving, the surface of the moving table has friction on the material along its moving direction to form a traction on the material, which changes the granular material in the lower layer
  • the direction and magnitude of the resultant force greatly improves the fluidity in the silo, preventing the accumulation of materials in the silo, reducing the discharge effect and affecting production quality.
  • Figure 1 is a schematic diagram of the structure of the present invention
  • Figure 2 is a schematic diagram of the coordinated structure of the silo and the moving table of the present invention.
  • FIG. 3 is a schematic diagram of the use state of the present invention.
  • Figure 4 is a schematic diagram of an installation method of the present invention.
  • the materials in the silo 1 are preferably granular materials such as powder, which are mainly used for digital printing on the surface of products 5 such as tiles and plates.
  • a digital printing device includes a silo 1, a material conveying mechanism, and a material control mechanism 3.
  • the material conveying mechanism includes a movable material moving table installed at the bottom of the silo 1 2.
  • the bottom of the silo 1 is in communication with the surface of the moving table 2, and along the moving direction of the moving table 2, the silo 1 and the moving table 2 cooperate to form a discharge port 11, that is, the bottom of the silo 1 is a through port, Except for the discharge port 11, the other positions between the bottom of the silo 1 and the moving platform 2 are sealed.
  • the materials in the silo 1 can only be sent out from the discharge port 11 to prevent the material from being scattered to the position other than the discharge port 11.
  • the material control mechanism 3 includes a number of gates 31 that can independently move back and forth toward the moving table 2 and a controller 32.
  • the gates 31 are installed closely side by side at the discharge port 11, and the gate 31 is normally The discharging port 11 is closed, and the controller 32 controls the gates 31 to independently move back and forth toward the moving table 2.
  • each gate 31 closes the discharging port 11 under normal conditions and is in a closed state;
  • the controller 32 controls the gates 31 at different positions to open, the material moving table 2 moves toward the discharge port 11, and the material falling on the material moving table 2 is sent out through the opening position of the gate 31 along with the movement of the material moving table 2 Port 11, ceramic tiles and plates are waiting for the printing material to be placed under the material shifting table 2.
  • the material moving table 2 will drop the materials sent from the discharge port 11 onto the surface of the tiles and plates to form a three-dimensional pattern, and print the shape of the pattern as required.
  • the controller 32 controls the opening and closing of the gates 31 at each position and the opening and closing time, so as to control the output of different positions to achieve the printing requirements of different patterns, as shown in the simulation pattern 6 in Fig. 3; compared with the traditional technology, the material free fall In the present invention, the material is stored in the silo 1.
  • the lower material at this position flows to the moving due to its own gravity and the pressure of the upper material.
  • the surface of the material moving table 2 has frictional force on the material along its moving direction to form a traction force on the material, which changes the combined force of the granular material in the lower layer
  • the direction and size of the silo greatly improve the fluidity in the silo 1 and prevent the accumulation of materials in the silo 1 to reduce the discharge effect and affect the production quality.
  • the controller 32 may be composed of multiple cylinders or servo motors, etc., and independently control the opening and closing of each gate 31.
  • the discharge port 11 is located on the side wall at the bottom of the silo 1 in a long rectangular shape, which is convenient for the discharge control of the discharge port 11 by the gates 31.
  • One of the installation methods referring to the installation position of Fig. 2, the moving table 2 is arranged horizontally, and the gate 31 is arranged perpendicular to the moving table 2 to control the discharge of the discharge port 11, that is, the gate 31 moves up and down. Control the opening and closing of the discharge at the corresponding position of the discharge port 11.
  • the moving table 2 is arranged longitudinally, the gate 31 is arranged horizontally and transversely to control the discharge of the discharge port 11, that is, the gate 31 controls the discharge port 11 in a laterally moving manner.
  • the surface of the moving table 2 has a traction force on the material at the discharge port 31, and after opening the gate 31, it directly falls below to form a three-dimensional pattern.
  • a vibrator for vibrating the wall of the silo 1 is installed on the silo 1, and the vibrator is used to shake the material in the silo 1 to prevent part of the material from sticking to the silo wall, prevent the accumulation of materials, and further improve The fluidity of the material improves the printing effect.
  • the material moving table 2 is a belt conveyor, a chain plate conveyor or a roller conveyor.
  • the product 5 to be printed is placed at the end of the moving path of the material moving table 2, and the material is conveyed by the belt conveyor, chain plate type
  • the conveyor or roller conveyor moves and falls from the end to the surface of the product 5 to be printed; the belt conveyor, chain conveyor or roller conveyor rotates cyclically, and the bottom edge of the silo 1 is connected to the closed gate 31
  • a conveyor belt 4 is provided below the material conveying mechanism, and the product 5 to be printed is placed on the conveyor belt 4, and the required printing is automatically formed on the surface of the product 5 to be printed by using the speed of the conveyor belt 4 and the material moving table 2
  • the three-dimensional pattern; or the material on the moving table 2 directly falls on the surface of the conveyor belt 4 to form a three-dimensional pattern, which is used as a product alone or used in conjunction with other products.
  • a digital printing method using the digital printing device includes at least the following steps:
  • the material in the silo 1 falls on the surface of the material moving table 2;
  • the controller 32 controls the gates 31 at different positions to open and close up and down.
  • the materials where the gate 31 is opened are sent out from the discharge port 11 with the movement of the material shifting table 2, and the materials where the gate 31 is closed still stay in the discharge port 11. ;
  • the material at this position flows immediately through the combination of the downward pressure of the upper material, the gravity of the material, and the frictional traction force on the material when the moving table 2 moves. Replenish on the moving table 2.
  • a conveyor belt is provided under the material conveying mechanism. Through the coordinated movement of the conveyor belt and the material moving table, the material falls from the material moving table to the surface of the conveyor belt to directly form a three-dimensional pattern layer.
  • step C a conveying belt is provided under the material conveying mechanism, and the products to be printed are placed on the conveying belt, and the materials fall from the conveying table to The surface of the product to be printed on the conveyor belt forms a three-dimensional pattern layer.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Printing Methods (AREA)
  • Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)

Abstract

公开了一种数码打印装置及其数码打印方法，物料存放在料仓(1)中，当处于移料台(2)上的物料随移料台送出后，该位置的下层物料由于自身重力、上层物料的压力流动到移料台上，并且在移料台移动的时候，移料台表面沿其移动方向对物料有摩擦力从而形成一个对物料的牵引力，此牵引力改变了处于下层的颗粒状物料所受合力的方向与大小，提高了在料仓中的流动性，防止物料在料仓中形成堆积降低出料效果而影响生产质量。

Description

一种数码打印装置及其数码打印方法 技术领域
本发明涉及数码打印技术领域，具体而言，涉及一种数码打印装置及其数码打印方法。
背景技术
随着人们审美水平的提高，对陶瓷砖装饰效果的要求也不断提高，希望砖面装饰图案丰富、精密。为了使得瓷砖上的图案能有立体效果，迎合市场需要，技术员将数码打印应用于此进行生产，但是在生产过程中，发现了亟需解决的问题：建材行业所使用到的数码打印料多为粉料，但是粉料具有流动性差的特性，特别是粒度越小的粉料，粉体之间分子引力、静电引力作用增大，粒子相互越容易吸附、聚集成团，流动性下降，导致粉料在下料过程中容易形成紧密堆积，严重影响生产质量和生产效率。
发明内容
为了克服现有技术的不足，本发明提供一种提高物料流动性、打印效果好的一种数码打印装置。
为实现上述目的，本发明的技术方案如下：
一种数码打印装置，包括料仓、运料机构、和控料机构，所述运料机构包括安装在料仓底部的可移动的移料台，所述料仓底部与移料台的表面连通，沿移料台移动方向所述料仓和移料台配合形成出料口；所述控料机构包括若干个可独立朝向移料台进行来回移动的闸门、和控制器，所述闸门紧密并排安装在出料口处，常态时闸门封闭所述出料口，所述控制器控制各闸门独立的朝向移料台进行来回移动。
作为上述技术方案的改进，所述出料口位于料仓底部的侧壁上呈长条矩形状。
作为上述技术方案的进一步改进，所述移料台横向设置，所述闸门垂直于移料台设置以控制出料口的出料。
进一步，所述移料台纵向设置，所述闸门水平横向设置以控制出料口的出料。
进一步，所述料仓上安装有用于振动料仓仓壁的震动器。
进一步，所述移料台为皮带式输送装置、链板式输送装置或滚筒式输送装置。
进一步，所述运料机构下方设有传送皮带。
一种利用所述数码打印装置的数码打印方法，至少包括以下步骤：
A、料仓中的物料落至移料台的表面；
B、移料台工作；
C、控制器控制不同位置的闸门进行上下开闭，闸门开启处的物料随移料台的移动从出料口送出，闸门关闭处的物料仍停留在出料口内；其中，闸门开启处的物料从出料口送出后，通过上层物料向下的压力、物料的重力、及移料台移动时对物料的摩擦牵引力的共同作用，该位置的物料立即流动至移料台上进行补充。
作为上述技术方案的改进，在步骤C后，所述运料机构下方设有传送皮带，通过传 送皮带和移料台的配合移动，物料从移料台上落到传送皮带表面直接形成立体图案层。
进一步，在步骤C后，所述运料机构下方设有传送皮带，待打印产品放置在传送皮带上，通过传送皮带和移料台的配合移动，物料从移料台上落到传送皮带上的待打印产品表面形成立体图案层。
本发明的有益效果是：一种数码打印装置及其数码打印方法，物料存放在料仓中，当处于移料台上的物料随移料台送出后，该位置的下层物料由于自身重力、上层物料的压力流动到移料台上，并且在移料台移动的时候，移料台表面沿其移动方向对物料有摩擦力从而形成一个对物料的牵引力，此牵引力改变了处于下层的颗粒状物料所受合力的方向与大小，极大提高了在料仓中的流动性，防止物料在料仓中形成堆积降低出料效果而影响生产质量。
附图说明
以下结合附图和实例作进一步说明。
图1是本发明的结构示意图；
图2是本发明的料仓和移料台配合结构示意图；
图3是本发明的使用状态示意图；
图4是本发明的一种安装方式示意图。
具体实施方式
下面详细描述本发明的实施例，所述实施例的示例在附图中示出，其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的，旨在用于解释本发明，而不能理解为对本发明的限制。
本实施例中，料仓1内的物料优选为粉料等颗粒状物料，主要用于在瓷砖、板材等产品5表面的数码打印。
参照图1、图2和图3，一种数码打印装置，包括料仓1、运料机构、和控料机构3，所述运料机构包括安装在料仓1底部的可移动的移料台2，所述料仓1底部与移料台2的表面连通，沿移料台2移动方向所述料仓1和移料台2配合形成出料口11，即料仓1底部为通口，料仓1底部与移料台2之间除了出料口11外其他位置为密封状态，料仓1内的物料只能从出料口11送出，防止物料散落到非出料口11的位置影响出料效果；所述控料机构3包括若干个可独立朝向移料台2进行来回移动的闸门31、和控制器32，所述闸门31紧密并排安装在出料口11处，常态时闸门31封闭所述出料口11，所述控制器32控制各闸门31独立的朝向移料台2进行来回移动，本实施例中，常态下各闸门31将出料口11封闭，处于闭合状态；工作时，控制器32控制不同位置处的闸门31开启，移料台2往出料口11方向移动，落到移料台2上的物料随移料台2的移动通过闸门31开启位置送出出料口11，瓷砖、板材等待打印料放置在移料台2的下方，移料台2将从出料口11送出后的物料落到瓷砖、板材表面从而形成立体图案，根据需要打印图案的形状，通过控制器32控制各位置闸门31的启闭、及其启闭时间，从而控制不同位置的出料量以实现不同图案的打印需求，如图3中的模拟图案6；对比传统技术物料自由下落的下料结构模式，本发明，物料存放在料仓1中，当处于移料台2上的物料随移料台2送出后，该位置的下层物料由于自身重力、上层物料的压力流动到移料台2上，并且在移料台2 移动的时候，移料台2表面沿其移动方向对物料有摩擦力从而形成一个对物料的牵引力，此牵引力改变了处于下层的颗粒状物料所受合力的方向与大小，极大提高了在料仓1中的流动性，防止物料在料仓1中形成堆积降低出料效果而影响生产质量。
所述控制器32可由多个气缸或伺服电机等组成，独自控制各个闸门31的启闭。
优选的，所述出料口11位于料仓1底部的侧壁上呈长条矩形状，便于各闸门31对出料口11的出料控制。
本发明的移料台2和闸门31有两种基本的安装方式：
其中一种安装方式：参照图2的安装位置，所述移料台2横向设置，所述闸门31垂直于移料台2设置以控制出料口11的出料，即闸门31以上下移动方式控制出料口11的对应位置出料的启闭。
参照图4，另一种安装方式：所述移料台2纵向设置，所述闸门31水平横向设置以控制出料口11的出料，即闸门31以左右横向移动方式控制出料口11的对应位置出料的启闭，移料台2表面对出料口31的物料具有牵引力，打开闸门31后直接落到下方形成立体图案。
优选的，所述料仓1上安装有用于振动料仓1仓壁的震动器，利用震动器对料仓1的物料进行抖动，防止部分物料粘附在仓壁上，防止物料堆积，进一步提高物料的流动性，提高打印效果。
优选的，所述移料台2为皮带式输送装置、链板式输送装置或滚筒式输送装置，待打印产品5放在移料台2移动路径的尾端，物料随皮带式输送装置、链板式输送装置或滚筒式输送装置移动，从尾端落到待打印产品5表面；皮带式输送装置、链板式输送装置或滚筒式输送装置循环转动，而料仓1的底部边缘与闭合状态的闸门31对皮带式输送装置、链板式输送装置或滚筒式输送装置的表面有刮料效果，达到一种对移料台2表面进行清洁的效果。
优选的，所述运料机构下方设有传送皮带4，待打印产品5放置在传送皮带4上，利用传送皮带4和移料台2的速度配合，在待打印产品5表面自动形成所需打印的立体图案；或者移料台2上的物料直接落到传送皮带4表面形成立体图案，该立体图案作为产品单独使用或配合其他产品进行使用。
一种利用所述数码打印装置的数码打印方法，至少包括以下步骤：
A、料仓1中的物料落至移料台2的表面；
B、移料台2工作；
C、控制器32控制不同位置的闸门31进行上下开闭，闸门31开启处的物料随移料台2的移动从出料口11送出，闸门31关闭处的物料仍停留在出料口11内；
其中，闸门31开启处的物料从出料口11送出后，通过上层物料向下的压力、物料的重力、及移料台2移动时对物料的摩擦牵引力的共同作用，该位置的物料立即流动至移料台2上进行补充。
其中一种方式，在步骤C后，所述运料机构下方设有传送皮带，通过传送皮带和移料台的配合移动，物料从移料台上落到传送皮带表面直接形成立体图案层。
另一种打印方式，在步骤C后，所述运料机构下方设有传送皮带，待打印产品放置在传送皮带上，通过传送皮带和移料台的配合移动，物料从移料台上落到传送皮带上的待打印产品表面形成立体图案层。
尽管上面已经示出和描述了本发明的实施例，可以理解的是，上述实施例是示例 性的，不能理解为对本发明的限制，本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。

Claims (10)

  1. 一种数码打印装置，其特征在于：包括料仓(1)、运料机构、和控料机构(3)，所述运料机构包括安装在料仓(1)底部的可移动的移料台(2)，所述料仓(1)底部与移料台(2)的表面连通，沿移料台(2)移动方向所述料仓(1)和移料台(2)配合形成出料口(11)；所述控料机构(3)包括若干个可独立朝向移料台(2)进行来回移动的闸门(31)、和控制器(32)，所述闸门(31)紧密并排安装在出料口(11)处，常态时闸门(31)封闭所述出料口(11)，所述控制器(32)控制各闸门(31)独立的朝向移料台(2)进行来回移动。
  2. 根据权利要求1所述的一种数码打印装置，其特征在于：所述出料口(11)位于料仓(1)底部的侧壁上呈长条矩形状。
  3. 根据权利要求1所述的一种数码打印装置，其特征在于：所述移料台(2)横向设置，所述闸门(31)垂直于移料台(2)设置以控制出料口(11)的出料。
  4. 根据权利要求1所述的一种数码打印装置，其特征在于：所述移料台(2)纵向设置，所述闸门(31)水平横向设置以控制出料口(11)的出料。
  5. 根据权利要求1所述的一种数码打印装置，其特征在于：所述料仓(1)上安装有用于振动料仓(1)仓壁的震动器。
  6. 根据权利要求1所述的一种数码打印装置，其特征在于：所述移料台(2)为皮带式输送装置、链板式输送装置或滚筒式输送装置。
  7. 根据权利要求1所述的一种数码打印装置，其特征在于：所述运料机构下方设有传送皮带(4)。
  8. 一种利用权利要求1-7任一所述数码打印装置的数码打印方法，其特征在于，至少包括以下步骤：
    A、料仓(1)中的物料落至移料台(2)的表面；
    B、移料台(2)工作；
    C、控制器(32)控制不同位置的闸门(31)进行上下开闭，闸门(31)开启处的物料随移料台(2)的移动从出料口(11)送出，闸门(31)关闭处的物料仍停留在出料口(11)内，从而通过移料台(2)将物料送出形成不同形状的图案；
    其中，闸门(31)开启处的物料从出料口(11)送出后，通过上层物料向下的压力、物料的重力、及移料台(2)移动时对物料的摩擦牵引力的共同作用，该位置的物料立即流动至移料台(2)上进行补充。
  9. 根据权利要求8所述的一种数码打印方法，其特征在于：在步骤C后，所述运料机构下方设有传送皮带(4)，通过传送皮带(4)和移料台(2)的配合移动，物料从移料台(2)上落到传送皮带(4)表面直接形成立体图案层。
  10. 根据权利要求8所述的一种数码打印方法，其特征在于：在步骤C后，所述运料机构下方设有传送皮带(4)，待打印产品(5)放置在传送皮带(4)上，通过传送皮带(4)和移料台(2)的配合移动，物料从移料台(2)上落到传送皮带(4)上的待打印产品表面形成立体图案层。
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