WO2020215757A1 - 一种燃气阀和燃气具 - Google Patents

一种燃气阀和燃气具 Download PDF

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Publication number
WO2020215757A1
WO2020215757A1 PCT/CN2019/126233 CN2019126233W WO2020215757A1 WO 2020215757 A1 WO2020215757 A1 WO 2020215757A1 CN 2019126233 W CN2019126233 W CN 2019126233W WO 2020215757 A1 WO2020215757 A1 WO 2020215757A1
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WO
WIPO (PCT)
Prior art keywords
valve
plug valve
gas
plug
air inlet
Prior art date
Application number
PCT/CN2019/126233
Other languages
English (en)
French (fr)
Inventor
刘小文
孙明雪
张炳卫
Original Assignee
佛山市顺德区美的洗涤电器制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 佛山市顺德区美的洗涤电器制造有限公司 filed Critical 佛山市顺德区美的洗涤电器制造有限公司
Priority to RU2021133822A priority Critical patent/RU2770969C1/ru
Priority to EP19926601.6A priority patent/EP3961073B1/en
Publication of WO2020215757A1 publication Critical patent/WO2020215757A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
    • F16K11/08Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks
    • F16K11/083Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only taps or cocks with tapered plug
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/20Excess-flow valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/04Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
    • F16K31/041Actuating devices; Operating means; Releasing devices electric; magnetic using a motor for rotating valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/0675Electromagnet aspects, e.g. electric supply therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/02Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having conical surfaces; Packings therefor
    • F16K5/0242Spindles and actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/04Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having cylindrical surfaces; Packings therefor
    • F16K5/0442Spindles and actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/08Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K7/00Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
    • F16K7/12Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
    • F16K7/14Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K5/00Feeding or distributing other fuel to combustion apparatus
    • F23K5/002Gaseous fuel
    • F23K5/007Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C3/00Stoves or ranges for gaseous fuels
    • F24C3/12Arrangement or mounting of control or safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K2900/00Special features of, or arrangements for fuel supplies
    • F23K2900/05002Valves for gaseous fuel supply lines

Definitions

  • the invention relates to the field of gas appliances, in particular to a gas valve and gas appliances.
  • the gas valve is the core control component of the gas appliance, which is used to realize the on and off of the gas pipeline or realize the adjustment of the gas intake volume.
  • the existing standards require that there must be two sealing structures in the gas appliance, and in the valve structure of the proportional valve and the shut-off valve used in the related technology, the gas outlet of the proportional valve has a way to directly connect the inner ring or outer ring of the stove gas channel , So that there is only one sealing structure in this road, in order to meet the standard requirements, it is necessary to arrange a shut-off valve on the main intake pipe, which makes the gas valve of the whole gas appliance have many parts, high production cost, and reliable gas valve The performance deteriorates, and there are many sealing ports in the whole machine, which increases the hidden danger of air leakage. Moreover, due to the existence of the shut-off valve in the main intake pipe, the length of the main intake pipe is longer, which also increases the cost.
  • the present invention provides a gas valve and a gas appliance using the gas valve.
  • An embodiment of an aspect of the present invention provides a gas valve, which includes:
  • a plug valve the plug valve has a first plug valve air inlet, a second plug valve air inlet, a plug valve connection port and at least one plug valve outlet; the plug valve is configured to block the first plug valve from entering The closed position of the air port and the connection port of the plug valve, the plug valve is configured with a first open position communicating the air inlet of the first plug valve and the connection port of the plug valve, and the plug valve is configured with a communication port The second open position of the second plug valve air inlet and at least one of the plug valve outlets;
  • a proportional valve the proportional valve having a proportional valve air inlet, a first proportional valve air outlet, and a second proportional valve air outlet; the proportional valve is configured to block the proportional valve air inlet from the first proportional valve outlet A closed position of an air port and an air outlet of the second proportional valve, the proportional valve is configured with an open position that communicates the air inlet of the proportional valve with the air outlet of the first proportional valve and the air outlet of the second proportional valve;
  • the plug valve connection port only directly communicates with the proportional valve inlet port
  • the second proportional valve outlet port only directly communicates with the second plug valve inlet port
  • the proportional valve and the valve body of the plug valve are integrally arranged, and the plug valve connection port and the proportional valve inlet are formed as an integral connection hole in the valve body.
  • the air outlet of the second proportional valve and the air inlet of the second plug valve form an integral connecting cavity in the valve body, and the air outlet of the first proportional valve is connected to the The cavity is connected.
  • the gas valve includes:
  • the valve body further includes a containing cavity that communicates with the first plug valve air inlet, the connecting hole, the connecting cavity, and the plug valve air outlet;
  • the plug valve core component, the plug valve core component includes a plug valve core assembly and a plug valve drive assembly;
  • the plug valve core assembly includes a plug valve core rotatably arranged in the containing cavity;
  • the plug valve core includes an inlet An air hole, an air inlet passage, and at least one set of air outlet holes, the air inlet hole being arranged corresponding to the first plug valve air inlet and the connecting hole, and the at least one set air hole and the at least one plug valve
  • the air outlet is correspondingly arranged, and the air inlet passage communicates with the connecting cavity;
  • the plug valve core assembly is configured with a closed position that separates the first plug valve air inlet from the connecting hole, and the plug valve core assembly is configured with the first plug valve through the air inlet hole.
  • a first open position where the air port communicates with the connecting hole the plug valve core assembly is configured to communicate the first plug valve air inlet with the connecting hole through the air inlet hole and pass through at least one set of The air outlet is in the second open position where the air inlet channel communicates with the corresponding at least one plug valve outlet;
  • the plug valve drive assembly is configured to drive the plug valve core assembly in the closed position, the first Rotate between the open position and the second open position.
  • the shape of the plug valve core and the accommodating cavity is a mutually matched inverted truncated cone shape, and the inverted cone shape of the plug valve core is hollow to form the air inlet passage.
  • the plug valve core has two sets of air outlets, each of the two sets of air outlets includes at least one air outlet, and the two sets of air outlets are located on the side of the inverted truncated cone. On the same or different circumference of the wall.
  • the plug valve drive assembly includes a stepping motor, and the stepping motor is drivingly connected to the plug valve core.
  • a part of the hole section of the air inlet hole coincides with the air outlet hole in the axial direction of the plug valve core
  • the aperture of this part of the hole section is smaller than the aperture of the remaining hole sections of the air inlet hole, and the center of the part of the hole section and the remaining hole section are located on the same circumference of the side wall of the plug valve core.
  • the hole diameter between the partial hole section and the remaining hole section gradually increases.
  • the burner includes an inner ring gas passage and an outer ring gas passage, the plug valve has one gas outlet, and the cock
  • the outlet holes on the valve core are correspondingly arranged in a group, the plug valve outlet is connected with the outer ring gas passage, and the first proportional valve outlet is connected with the inner ring gas passage.
  • the burner includes an inner ring gas passage, a middle ring gas passage, and an outer ring gas passage.
  • the plug valve has two gas outlets. One, the air outlets on the plug valve core are correspondingly arranged in two groups, one of the air outlets of the plug valve is connected to the middle ring gas channel, and the other is connected to the outer ring gas channel, and the first proportional valve outlet Connect with the inner ring gas passage.
  • Figure 1 is a top view of a gas valve according to an embodiment of the invention.
  • FIG. 2 is a schematic diagram of the cross-sectional structure in the direction of A-A in FIG. 1 of the present invention
  • FIG. 3 is a schematic diagram of the cross-sectional structure in the direction B-B in FIG. 2 of the present invention.
  • FIG. 4 is a schematic diagram of the cross-sectional structure in the direction of C-C in FIG. 2 of the present invention.
  • FIG. 5 is a schematic diagram of the cross-sectional structure in the direction D-D in FIG. 1 of the present invention.
  • Fig. 6 is a schematic sectional view of the E-E direction in Fig. 1 of the present invention.
  • Figure 7 is a rear view of a gas valve according to an embodiment of the invention.
  • FIG. 8 is a schematic diagram of a three-dimensional structure of a plug valve core of a gas valve according to an embodiment of the present invention.
  • Figure 9a is a front view of the plug valve core shown in Figure 8
  • Figure 9b is a schematic cross-sectional structure diagram in the A-A direction in Figure 9a
  • Figure 9c is a schematic cross-sectional structure diagram in the B-B direction in Figure 9a;
  • Fig. 10a is a top view of the plug valve core shown in Fig. 8, and Fig. 10b is a schematic cross-sectional structure view in the direction of C-C in Fig. 10a;
  • Figure 11 is a left view of the plug valve core shown in Figure 8.
  • Figure 12a is a front view of a plug valve core of another embodiment of the present invention
  • Figure 12b is a side view of a plug valve core of another embodiment of the present invention
  • Figure 13 is a top view of a gas valve according to another embodiment of the present invention.
  • Fig. 14 is a schematic diagram of the connection between the gas valve and the furnace head according to an embodiment of the present invention.
  • An embodiment of one aspect of the present invention provides a gas valve, as shown in Figures 1-7, the gas valve includes:
  • the plug valve is configured to block the first plug The closed position of the valve intake port 3 and the plug valve connection port, the plug valve is configured with a first open position that communicates the first plug valve intake port 3 and the plug valve connection port, the plug valve is configured with a communication port The second open position of the second plug valve air inlet and at least one of the plug valve outlet 4;
  • a proportional valve the proportional valve has a proportional valve air inlet, a first proportional valve air outlet 5, and a second proportional valve air outlet; the proportional valve is configured to block the proportional valve air inlet from the first proportional valve The closed position of the air outlet 5 and the air outlet of the second proportional valve, the proportional valve is configured with an open position that communicates the air inlet of the proportional valve with the air outlet of the first proportional valve 5 and the air outlet of the second proportional valve;
  • the plug valve connection port only directly communicates with the proportional valve inlet port
  • the second proportional valve outlet port only directly communicates with the second plug valve inlet port
  • a proportional valve and a plug valve are used in combination.
  • Gas enters the gas valve from the first plug valve air inlet 3, and flows from the gas through the plug valve outlet 4 and the first proportional valve outlet 5
  • the valve flows out to achieve a two-channel sealing structure to meet the standard requirements. There is no need to set a stop valve on the main intake pipe of the gas appliance, which reduces the parts of the gas valve, reduces the sealing ports of the whole machine, increases the reliability, and reduces Cost.
  • the proportional valve and the valve body 12 of the plug valve are integrally arranged, and the plug valve connection port and the proportional valve air inlet are formed in the valve body 12. Integral connecting hole 129.
  • the proportional valve and the plug valve are integrated, which further reduces the parts of the gas valve, reduces the sealing ports of the whole machine, increases the reliability, and reduces the cost.
  • the plug valve can be used to control the connection or isolation between the connecting hole 129 and the air inlet 3 of the first plug valve, so as to realize the switch function of controlling whether gas enters the gas valve.
  • the second proportional valve air outlet and the second plug valve air inlet form an integral connecting cavity 125 in the valve body 12, and the first A proportional valve outlet 5 communicates with the connecting cavity 125.
  • the parts of the gas valve are further reduced, the sealing port of the whole machine is reduced, the reliability is increased, and the cost is reduced.
  • the first proportional valve gas outlet 5 may be connected with the inner ring gas passage of the combustor to realize the control of the inner ring flame of the combustor.
  • the proportional valve can control the flow rate of the gas entering the first proportional valve outlet 5 from the connecting chamber 125, thereby realizing the control of the flame size.
  • the gas valve includes:
  • the valve body 12 also includes a receiving cavity 22 communicating with the first plug valve air inlet 3, the connecting hole 129, the connecting cavity 125 and the plug valve outlet 4;
  • the cock spool part 2 includes a cock spool assembly and a cock valve drive assembly;
  • the cock spool assembly includes a cock spool 21 rotatably arranged in the accommodating cavity 22;
  • the cock spool 21 It includes an air inlet 213, an air inlet passage 211, and at least one set of air outlet 212, the air inlet 213 is arranged corresponding to the first plug valve air inlet 3 and the connecting hole 129, the at least one set of air outlet 212
  • the inlet passage 211 communicates with the connecting cavity 125;
  • the plug valve core assembly is configured to isolate the first plug valve inlet 3 from the connecting hole 129
  • the plug valve core assembly is configured with a first open position that communicates the first plug valve air inlet 3 with the connecting hole 129 through the air inlet hole 213, and the plug valve core assembly is configured to pass
  • the air inlet 213 connects the first plug valve air inlet 3 with the connecting hole 129 and connects the
  • a part of the air inlet hole 213 coincides with the air outlet 212 in the axial direction of the plug valve core 21; the hole diameter of this part of the air hole is smaller than that of the air inlet
  • the diameter of the remaining hole sections of the hole 213, and the centers of the partial hole sections and the remaining hole sections are located on the same circumference of the side wall of the plug valve core 21.
  • the air inlet hole 213 and the air outlet hole 212 of the plug valve core 21 have overlapping partial hole sections in the circumferential direction, the corresponding position of the air inlet hole 213 and the air outlet hole 212 is defined on this part of the hole section.
  • the process of reducing the aperture. Therefore, the position of the overlapped part of the hole section can increase the distance between the hole section of the air inlet 213 and the air outlet 212, that is, increase the length of the sealing surface between the air inlet 213 and the air outlet 212, by expanding the two
  • the length of the sealing surface between the two makes the structure more reliable and avoids the formation of mixed gas and gas.
  • Those skilled in the art can set the distance aperture according to the requirements, and it will not be repeated and limited here.
  • the transition part between the part of the hole section and the remaining hole section adopts a gradual hole structure.
  • the transition part may not adopt the structure of the gradual hole, but instead adopt a stepped or other transition structure, which is not limited here.
  • the gas valve includes:
  • the valve body 12 also includes a proportional valve air inlet cavity 123 communicating with the connecting hole 129 and an air outlet valve hole 124 communicating with the proportional valve air inlet cavity 123 and the connecting cavity 125;
  • the proportional valve core component 1 includes a proportional valve core component 11 and a proportional valve drive component 10; the proportional valve core component 11 has a closed position that closes the outlet valve hole 124 and opens the outlet valve The opening position of the hole 124; the proportional valve drive assembly 10 is used to drive the proportional valve core assembly 11 to move between the closed position and the open position.
  • the gas valve already contains two sealing structures formed by the proportional valve and the plug valve with the valve body respectively, which meets the standard requirements, there is no need to install a shut-off valve on the main intake pipe, thus significantly reducing the gas valve used by the gas appliance.
  • the number of parts saves costs and improves reliability; in addition, the sealing port of the whole machine is reduced, and the hidden danger of air leakage is reduced.
  • the gas valve is connected in series on the gas pipeline, and the gas flows through the gas valve before reaching the gas appliance, and the gas valve controls the opening and closing of the gas pipeline and the amount of gas intake. When the gas flows through the gas valve, it first enters the plug valve.
  • the plug valve can control the on and off of the gas by controlling the rotation position of the plug valve core 21, that is, when the plug valve core is closed, the first plug valve inlet 3 is not connected
  • the connecting hole 129 communicates, and in the first open position, the first plug valve air inlet 3 communicates with the connecting hole 129.
  • the opening and closing of the gas outlet valve hole 124 is controlled by controlling the proximity and distance between the proportional valve core assembly 11 and the outlet valve hole 124 to control the gas flow. And by controlling the gap between the proportional valve core assembly 11 and the outlet valve hole 124 to control the amount of gas intake.
  • the gas enters the connecting chamber 125 from the gas inlet chamber 123 of the proportional valve through the gas outlet valve 124. Since the gas outlet 5 of the first proportional valve communicates with the connecting cavity 125, the gas can flow out of the gas valve through the gas outlet 5 of the first proportional valve.
  • the gas entering the connecting chamber 125 enters the outlet passage 211 of the plug valve 21.
  • the first plug valve air inlet 3 is still in communication with the connecting hole 129 through the air inlet 213, and passes through at least one set of The air outlet 212 connects the air inlet passage 211 with the corresponding plug valve outlet 4, and the overlap area of the outlet hole 212 of the cock spool 21 and the plug valve outlet 4 can be controlled to control the amount of gas intake.
  • the proportional valve is used to accurately control the temperature in one step, and then the stopcock is used to adjust the temperature in two steps.
  • the stopcock and the proportional valve jointly control the on and off of the gas and the size of the air intake to achieve double accurate temperature control .
  • it avoids the existing proportional valve due to its own structural limitation.
  • the inner and outer rings cannot be adjusted separately, and can only achieve the same firepower of the inner and outer rings.
  • the outer ring can automatically switch on and off, and the inner and outer rings cannot work independently, and the usage scenarios are limited. .
  • the plug valve core can be set in any suitable shape according to actual needs, such as conical cone shape, cylindrical shape, etc.
  • the shape of the plug valve core 21 and the accommodating cavity 22 is a mutually matched inverted truncated cone shape, and the inverted cone shape of the plug valve core 21 is hollow to form an air inlet Channel 211.
  • the side surface of the accommodating cavity 22 and the outer peripheral surface of the plug valve core 21 are matched by a wedge-shaped surface, so that the plug valve core 21 and the accommodating cavity 22 have a better sealing performance, which can minimize the risk of gas escape.
  • the plug valve core component may be provided with a spring for pressing the plug valve core 21 to ensure the sealing performance of the plug valve core 21 and the containing cavity 22.
  • the valve body of the present invention has a plug valve outlet 4 communicating with the containing cavity 22, and the plug valve outlet 4 can be connected to the gas passage of the burner Communication, such as communicating with the outer ring gas passage of the combustor, can realize the on-off of the gas in the outer ring gas passage and the individual control of the amount of intake air.
  • the plug valve core 21 may be provided with a set of air outlets, the set of air outlets includes at least one air outlet, and the air outlets are located on the same circumference of the side wall of the inverted truncated cone.
  • valve body of the present invention has two plug valve outlets communicating with the accommodating cavity 22, and the two plug valve outlets can be respectively communicated with different gas passages of the combustor, which can realize matching Separate control of the on and off of gas in different gas channels and the size of air intake.
  • the plug valve core 21 may have two sets of air outlets, each of the two sets of air outlets includes at least one air outlet, and the two sets of air outlets are located on the same or on the side wall of the inverted truncated cone. On different circles. It is understandable that a group of air outlets are provided corresponding to a plug valve air outlet, and the air outlets in the same group may be located on the same circumference or on different circumferences. Preferably, in one embodiment, the two sets of outlet holes are located on different circles, and the outlet holes in the same group are located on the same circumference. Since the two sets of outlet holes are located on different circles, they correspond to the two sets of outlet holes respectively.
  • the air outlets of the plug valves are also located on different circles, so that the two sets of air outlets will not affect each other, and the on-off of the gas or the size of the air intake can be controlled separately.
  • the air outlet 212 is a circular through hole arranged along the circumferential direction of the outer wall of the inverted truncated cone, and the air inlet hole 213 is a long strip arranged along the circumferential direction of the outer wall of the inverted truncated cone. Counterbore, the air outlet hole 212 communicates with the air outlet channel 211, and the air inlet hole does not communicate with the air outlet channel 211.
  • the plug valve drive assembly can be electrically driven or manually driven.
  • the electric drive may be a motor drive, for example, and the motor drive includes a stepper motor, a servo motor, and the like.
  • the plug valve drive assembly includes a stepping motor 20, and the stepping motor 20 is drivingly connected to the plug valve core 21.
  • the precise control of the rotation position of the plug valve core can be realized by a stepping motor.
  • both the proportional valve drive assembly and the plug valve drive assembly can receive control signals, which can coordinate the on-off of the gas or the control of the amount of air intake, which significantly improves the control accuracy of the gas intake.
  • the valve body 12 of the present invention further includes an upper cover 121, a valve body 122 and a lower cover 126.
  • the upper cover 121 covers an upper opening of the valve body 122
  • the mounting pipe portion 128 extends downward from the edge of the upper opening
  • the lower end opening of the mounting pipe portion 128 forms an air outlet valve hole 124.
  • the proportional valve core assembly 11 is contained in the valve body 12 and includes a proportional valve core 112 and a seal 111 sleeved on the valve core. At least a part of the proportional valve core assembly 11 is arranged inside the installation pipe portion 128. When the proportional valve core assembly 11 is in the closed position, the seal 111 abuts on the outlet valve hole 124 of the installation pipe portion 128.
  • the lower cover 126 seals the lower opening of the valve body 122 and forms a connecting cavity 125.
  • the proportional valve core member 1 of the gas valve is further provided with a diaphragm 127.
  • the diaphragm 127 is an approximately ring-shaped structure with an inner end and an outer peripheral edge. It is fixed on the valve body 12 along the edge, and the inner end of the diaphragm is fixed on the proportional valve core 112.
  • the outer periphery of the diaphragm 127 is fixed on the valve body 122, and the inner end of the diaphragm is fixed on the proportional valve core 112.
  • the diaphragm 127 In the radially outward direction from the central axis of the diaphragm 127, the diaphragm 127 is formed in a bent arch shape. When the proportional valve core assembly 11 moves downward, it drives the diaphragm 127 to move downward.
  • the diaphragm 127 When the gas pressure in the installation pipe portion 128 fluctuates, for example, when the gas pressure in the installation pipe portion 128 is too high, the diaphragm 127 is subjected to pressure from the inside to the outside, causing the diaphragm 127 to bend upward, and the diaphragm 127 drives the proportional valve
  • the core assembly 11 moves upwards, so that the gap between the sealing member 111 and the installation pipe portion 128 can be reduced, thereby the pressure can be adjusted and the pressure stability of the gas intake can be improved. And it makes the gas pressure entering the burner more stable and the combustion more fully.
  • the sealing element 111 is sleeved on the outer peripheral surface of the lower end of the proportional valve core 112, and the outer peripheral surface of the sealing element 111 is an arc extending outwardly and downwardly. surface.
  • the seal is not easy to deform, and the transverse thickness of the seal is increased, which increases the air tightness.
  • the proportional valve drive assembly 10 controls the proportional valve core assembly 11 to contact and separate from the outlet valve hole 124 by controlling the up and down movement of the proportional valve core assembly 11, and the proportional valve core assembly A part of the assembly 11 is arranged on one side of the outlet valve hole 124, and the other part is arranged on the other side of the outlet valve hole 124.
  • the seal 111 abuts on the installation pipe portion 128 of the valve body 12, thereby cutting off the supply of gas.
  • the proportional valve drive assembly 10 can be electromagnetically driven or manually driven.
  • the electromagnetic drive can use an energized coil to generate the magnetic force of the magnetic field on the magnet.
  • the manual drive can use a rack and pinion mechanism.
  • the proportional valve drive assembly 10 is electromagnetically driven.
  • the proportional valve drive assembly 10 includes: a permanent magnet 103 located above the proportional valve core 112 and fixed to the proportional valve core 112; a valve regulating coil 102 located above the permanent magnet 103; and iron The core 101 is embedded in the valve adjusting coil 102.
  • the seal 111 abuts on the installation pipe portion 128 of the valve body 12, thereby cutting off the supply of gas.
  • gas needs to be used, open the proportional valve core component 1.
  • the valve adjustment coil 102 located above the permanent magnet 103 is energized and generates a magnetic field, so that the iron core 101 located inside the valve adjustment coil 102 is magnetic, and the iron core 101 is set It has the same polarity as the permanent magnet 103, so the iron core 101 and the permanent magnet 103 repel each other, pushing the permanent magnet 103 downward. Since the permanent magnet 103 and the proportional valve core 11 are fixed to each other, the permanent magnet 103 drives the proportional valve core 11 to move down.
  • the sealing member 111 is far away from the installation pipe portion 128. At this time, a gap is formed between the sealing member 111 and the installation pipe portion 128.
  • the gas enters the connecting cavity 125 from the plug valve outlet 3 through the gap between the sealing member 111 and the installation pipe portion 128.
  • the size of the gap is controlled by adjusting the current through the valve adjustment coil 102, thereby controlling the gas throughput. For example, when the gas throughput needs to be increased, it is only necessary to increase the current through the valve adjustment coil 102.
  • the burner comprises an inner ring gas passage and an outer ring gas passage.
  • the gas outlet holes 212 on the plug valve core 21 are correspondingly arranged in a group, the plug valve outlet 4 is in communication with the outer ring gas passage, and the first proportional valve outlet 5 is in communication with the inner ring gas passage.
  • the combustion flame communicating with the inner ring gas passage and the outer ring gas passage can be the same The same size is small, and the firepower can also be controlled separately, which has a richer application scenario and realizes on-demand adjustment.
  • the plug valve and the proportional valve can be located on the left or right side of each other, that is, when facing the first plug valve inlet 3, the plug valve can be located on the proportional valve
  • the proportional valve is on the right side of the plug valve; or, when facing the first plug valve inlet 3, the proportional valve can also be on the left side of the plug valve, and the plug valve is on the right side of the proportional valve.
  • the two left-right-turning structures can be assembled and connected with the burner head, and the internal structure and the gas path structure of the two structures are the same. Refer to Figures 1 to 6 as shown here. Repeat it again.
  • the plug valve is located on the left side of the proportional valve, and the proportional valve is located on the right side of the plug valve. Because the structure of the burner head 6 of the general burner is designed with the inner ring gas passage in the middle and the outer ring gas passage on the left. Therefore, when assembling the whole machine based on the structure of this embodiment, the gas distribution pipe connecting the valve body and the furnace head does not have to cross, which can minimize the length of the gas pipe and facilitate assembly. If a gas valve structure with a plug valve on the left and a proportional valve on the right is used, the gas distribution pipe needs to be cross-processed. Those skilled in the art can set the relative positions of the plug valve and the proportional valve according to requirements, which is not limited here.
  • the burner includes an inner ring gas passage, a middle ring gas passage, and an outer ring gas passage.
  • the plug valve has two gas outlets. One, the air outlet holes on the plug valve core 21 are correspondingly set into two groups, one of the air outlets of the plug valve is connected to the middle ring gas channel, the other is connected to the outer ring gas channel, and the first proportional valve outlet
  • the gas port 5 communicates with the inner ring gas passage.
  • the on-off of the gas outlet of the plug valve and the outlet 5 of the first proportional valve or the size of the air intake can be separately controlled by the gas valve, the inner ring gas passage is connected, and the middle ring gas passage is connected to the outer ring gas passage.
  • the flame can be the same size as the same size, or it can be controlled separately and separately, which has a richer application scenario and realizes on-demand adjustment.
  • the directional indication is only used to explain that it is in a specific posture (as shown in the drawings). If the specific posture changes, the relative positional relationship, movement, etc. of the components below will also change the directional indication accordingly.
  • first, second, etc. involved in the embodiments of the present invention are only used for descriptive purposes, and cannot be understood as indicating or implying their relative Importance or implicitly indicates the number of technical features indicated. Therefore, the features defined with “first” and “second” may explicitly or implicitly include at least one of the features.
  • technical solutions between the various embodiments can be combined with each other, but it must be based on what can be achieved by a person of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be achieved, it should be considered that such a combination of technical solutions does not exist. , Is not within the protection scope of the present invention.

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Abstract

一种燃气阀及燃气具,该燃气阀包括具有第一旋塞阀进气口(3)、第二旋塞阀进气口、旋塞阀连接口和至少一个旋塞阀出气口(4)的旋塞阀;具有比例阀进气口、第一比例阀出气口(5)、第二比例阀出气口的比例阀;其中,所述比例阀进气口仅与所述旋塞阀连接口直接连通,且所述第二比例阀出气口仅与所述第二旋塞阀进气口连通。将旋塞阀与比例阀组合使用,实现了两道密封结构,满足标准要求,无需在燃气具的主进气管上设置截止阀,减少了燃气阀的零部件,减少了整机的密封口,增加了可靠性,降低了成本。采用上述燃气阀的燃气具,通过比例阀和旋塞阀的配合能够实现对燃烧器火焰的精准控制。

Description

一种燃气阀和燃气具 技术领域
本发明涉及燃气具领域,具体涉及一种燃气阀和燃气具。
背景技术
燃气阀是燃气具的核心控制部件,用于实现对燃气管路的通断或者实现对燃气进气量的调节。现有标准要求在燃气具的中必须有两道密封结构,而相关技术中使用的比例阀和截止阀组合的阀门结构中,比例阀出气口有一路直接连接炉具内环或外环燃气通道,使得这一路只有一道密封结构,为满足标准要求,还需要在总进气管上要布置一个截止阀,这就使得燃气具整机的燃气阀的零部件众多,生产成本高,燃气阀的可靠性变差,另外整机的密封口也很多,增加了漏气的隐患。并且由于总进气管中截止阀的存在,导致主进气管的长度较长,也徒增了成本。
发明内容
为了解决上述技术问题至少之一,本发明提出一种燃气阀和使用该燃气阀的燃气具。
本发明一方面的实施例提供一种燃气阀,该燃气阀包括:
旋塞阀,所述旋塞阀具有第一旋塞阀进气口、第二旋塞阀进气口、旋塞阀连接口和至少一个旋塞阀出气口;所述旋塞阀配置有隔断所述第一旋塞阀进气口与所述旋塞阀连接口的关闭位置,所述旋塞阀配置有连通所述第一旋塞阀进气口与所述旋塞阀连接口的第一打开位置,所述旋塞阀配置有连通所述第二旋塞阀阀进气口与至少一个所述旋塞阀出气口的第二打开位置;
比例阀,所述比例阀具有比例阀进气口、第一比例阀出气口、第二比例阀出气口;所述比例阀配置有隔断所述比例阀进气口与所述第一比例阀出气口以及所述第二比例阀出气口的关闭位置,所述比例阀配置有连通所述比例阀进气口与所述第一比例阀出气口以及所述第二比例阀出气口的打开位置;
其中,所述旋塞阀连接口仅与所述比例阀进气口直接连通,且所述第二比 例阀出气口仅与所述第二旋塞阀进气口直接连通。
本发明的一些实施例中,所述比例阀和所述旋塞阀的阀体一体设置,所述旋塞阀连接口与所述比例阀进气口在所述阀体内形成一体设置的连接孔。
本发明的一些实施例中,所述第二比例阀出气口与所述第二旋塞阀进气口在所述阀体内形成一体设置的连接腔,所述第一比例阀出气口与所述连接腔连通。
本发明的一些实施例中,该燃气阀包括:
所述阀体还包括与所述第一旋塞阀进气口、所述连接孔、所述连接腔和所述旋塞阀出气口连通的容纳腔;
旋塞阀芯部件,所述旋塞阀芯部件包括旋塞阀芯组件和旋塞阀驱动组件;所述旋塞阀芯组件包括能够旋转地设在所述容纳腔的旋塞阀芯;所述旋塞阀芯包括进气孔、进气通道和至少一组出气孔,所述进气孔与所述第一旋塞阀进气口和所述连接孔对应设置,所述至少一组出气孔与所述至少一个旋塞阀出气口对应设置,所述进气通道连通所述连接腔;
所述旋塞阀芯组件配置有将所述第一旋塞阀进气口与所述连接孔隔断的关闭位置,所述旋塞阀芯组件配置有通过所述进气孔将所述第一旋塞阀进气口与所述连接孔连通的第一打开位置,所述旋塞阀芯组件配置有通过所述进气孔将所述第一旋塞阀进气口与所述连接孔连通并且通过至少一组所述出气孔将所述进气通道与对应的所述至少一个旋塞阀出气口连通的第二打开位置;所述旋塞阀驱动组件配置为驱动所述旋塞阀芯组件在所述关闭位置、第一打开位置和第二打开位置之间转动。
本发明的一些实施例中,所述旋塞阀芯与所述容纳腔的形状为相互配合的倒圆锥台形,所述倒圆锥台形的旋塞阀芯中空形成所述进气通道。
本发明的一些实施例中,所述旋塞阀芯具有两组出气孔,所述两组出气孔中的每组出气孔包括至少一个出气孔,所述两组出气孔位于所述倒圆锥台侧壁的相同或不同圆周上。
本发明的一些实施例中,所述旋塞阀驱动组件包括步进电机,所述步进电机与所述旋塞阀芯传动连接。
本发明的一些实施例中,所述进气孔的部分孔段在所述旋塞阀芯的轴向方 向上与所述出气孔重合;
该部分孔段的孔径小于所述进气孔的其余孔段的孔径,所述部分孔段与所述其余孔段的中心位于所述旋塞阀芯侧壁的同一圆周上。
本发明的一些实施例中,所述部分孔段至所述其余孔段之间的孔径逐渐增大。
本发明另一方面的实施例提供一种燃气具,包括燃烧器和上述的燃气阀,所述燃烧器包括内环燃气通道和外环燃气通道,所述旋塞阀出气口为一个,所述旋塞阀芯上的出气孔对应设置为一组,所述旋塞阀出气口与所述外环燃气通道连通,所述第一比例阀出气口与内环燃气通道连通。
本发明另一方面的实施例提供一种燃气具,包括燃烧器和上述的燃气阀,所述燃烧器包括内环燃气通道、中环燃气通道和外环燃气通道,所述旋塞阀出气口为两个,所述旋塞阀芯上的出气孔对应设置为两组,所述旋塞阀出气口中的一个与所述中环燃气通道连通,另一个与外环燃气通道连通,所述第一比例阀出气口与内环燃气通道连通。
本发明的附加方面和优点将在下面的描述部分中变得明显,或通过本发明的实践了解到。
附图说明
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:
图1为本发明一实施例的燃气阀的俯视图;
图2为本发明图1中A-A方向的剖面结构示意图;
图3为本发明图2中B-B方向的剖面结构示意图;
图4为本发明图2中C-C方向的剖面结构示意图;
图5为本发明图1中D-D方向的剖面结构示意图;
图6为本发明图1中E-E方向的剖面结构示意图;
图7为本发明一实施例的燃气阀的后视图;
图8为本发明一实施例的燃气阀的旋塞阀芯的立体结构示意图;
图9a为图8所示旋塞阀芯的主视图,图9b为图9a中A-A方向的剖面结构示意图,图9c为图9a中B-B方向的剖面结构示意图;
图10a为图8所示旋塞阀芯的俯视图,图10b为图10a中C-C方向的剖面结构示意图;
图11为图8所示旋塞阀芯的左视图;
图12a为本发明另一实施例的旋塞阀芯的主视图;图12b为本发明另一实施例的旋塞阀芯的侧视图;
图13为本发明另一实施例的燃气阀的俯视图;
图14为本发明一实施例的燃气阀与炉头的连接示意图。
具体实施方式
下面将参照附图更详细地描述本公开的示例性实施方式。虽然附图中显示了本公开的示例性实施方式,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。
下面参考图1-14说明书本发明实施例的燃气阀和使用其的燃气具。
本发明一方面的实施例提供一种燃气阀,如图1‐7所示,该燃气阀包括:
旋塞阀,所述旋塞阀具有第一旋塞阀进气口3、第二旋塞阀进气口、旋塞阀连接口和至少一个旋塞阀出气口4;所述旋塞阀配置有隔断所述第一旋塞阀进气口3与旋塞阀连接口的关闭位置,所述旋塞阀配置有连通所述第一旋塞阀进气口3与旋塞阀连接口的第一打开位置,所述旋塞阀配置有连通所述第二旋塞阀阀进气口与至少一个所述旋塞阀出气口4的第二打开位置;
比例阀,所述比例阀具有比例阀进气口、第一比例阀出气口5、第二比例阀出气口;所述比例阀配置有隔断所述比例阀进气口与所述第一比例阀出气口5以及第二比例阀出气口的关闭位置,所述比例阀配置有连通所述比例阀进气口与所述第一比例阀出气口5以及第二比例阀出气口的打开位置;
可选地,所述旋塞阀连接口仅与所述比例阀进气口直接连通,且所述第二比例阀出气口仅与所述第二旋塞阀进气口直接连通。
本发明的实施例中将比例阀与旋塞阀组合使用,燃气从第一旋塞阀进气口3进入所述燃气阀,并通过所述旋塞阀出气口4和第一比例阀出气口5从燃气阀中流出,实现了两道密封结构,满足标准要求,无需在燃气具的主进气管上设置截止阀,减少了燃气阀的零部件,减少了整机的密封口,增加了可靠性,降低了成本。
本发明的一些实施例中,如图2所示,所述比例阀和旋塞阀的阀体12一体设置,所述旋塞阀连接口与所述比例阀进气口在所述阀体12内形成一体设置的连接孔129。本发明的实施例中将比例阀和旋塞阀一体设置,进一步减少了燃气阀的零部件,减少了整机的密封口,增加了可靠性,降低了成本。可通过旋塞阀控制连接孔129与第一旋塞阀进气口3的连通或隔断,从而实现控制燃气是否进入燃气阀的开关功能。
本发明的一些实施例中,如图2所示,所述第二比例阀出气口与所述第二旋塞阀进气口在所述阀体12内形成一体设置的连接腔125,所述第一比例阀出气口5与所述连接腔125连通。进一步减少了燃气阀的零部件,减少了整机的密封口,增加了可靠性,降低了成本。在一实施例中,第一比例阀出气口5可与燃烧器的内环燃气通道连通,实现对燃烧器内环火焰的控制。并且通过比例阀能够控制从连接腔125进入第一比例阀出气口5的燃气的流量大小,从而实现对于火焰大小的控制。
本发明的一些实施例中,如图1‐7所示,该燃气阀包括:
所述阀体12还包括与所述第一旋塞阀进气口3、连接孔129、连接腔125和旋塞阀出气口4连通的容纳腔22;
旋塞阀芯部件2,所述旋塞阀芯部件包括旋塞阀芯组件和旋塞阀驱动组件;所述旋塞阀芯组件包括能够旋转地设在容纳腔22的旋塞阀芯21;所述旋塞阀芯21包括进气孔213、进气通道211和至少一组出气孔212,所述进气孔213与所述第一旋塞阀进气口3和连接孔129对应设置,所述至少一组出气孔212与所述至少一个旋塞阀出气口4对应设置,所述进气通道211连通所述连接腔125;所述旋塞阀芯组件配置有将所述第一旋塞阀进气口3与连接孔129隔断的关闭位置,所述旋塞阀芯组件配置有通过所述进气孔213将所述第一旋塞阀进气口3与连接孔129连通的第一打开位置,所述旋塞阀芯组件配置有通过所述 进气孔213将所述第一旋塞阀进气口3与连接孔129连通并且通过至少一组所述出气孔212将进气通道211与对应的至少一个旋塞阀出气口4连通的第二打开位置;所述旋塞阀驱动组件配置为驱动所述旋塞阀芯组件在所述关闭位置、第一打开位置和第二打开位置之间转动。
如图12a和图12b所示,所述进气孔213的部分孔段在所述旋塞阀芯21的轴向方向上与所述出气孔212重合;该部分孔段的孔径小于所述进气孔213的其余孔段的孔径,所述部分孔段与所述其余孔段的中心位于所述旋塞阀芯21侧壁的同一圆周上。
由上可知,该旋塞阀芯21的进气孔213和出气孔212虽然在周向上具有重合的部分孔段,但是进气孔213的该部分孔段上针对其与出气孔212的对应位置做了减小孔径的处理。因此,该重合的部分孔段位置便可以增加进气孔213该孔段与出气孔212之间的距离,即增加进气孔213与出气孔212之间的密封面长度,通过扩大二者之间的密封面长度使结构使用更加可靠,避免进气燃气和出气燃气形成混杂。本领域技术人员可以根据需求设置距离的孔径,在此便不做赘述和限定。
同时,所述部分孔段至所述其余孔段之间的孔径逐渐增大,此时部分孔段与其余孔段之间的过渡部分采用了渐变孔的结构形式。当然,除此之外该过渡部分也可以不采用渐变孔的结构形式,转而采用阶梯形或其他过渡结构,在此便不做限定。
本发明的一些实施例中,如图1‐7所示,该燃气阀包括:
所述阀体12还包括与所述连接孔129连通的比例阀进气腔123和连通所述比例阀进气腔123与所述连接腔125的出气阀孔124;
比例阀芯部件1,所述比例阀芯部件1包括比例阀芯组件11和比例阀驱动组件10;所述比例阀芯组件11具有封闭所述出气阀孔124的关闭位置和打开所述出气阀孔124的打开位置;所述比例阀驱动组件10用以驱动所述比例阀芯组件11在关闭位置和打开位置之间移动。
由于燃气阀已经包含了比例阀和旋塞阀分别与阀体形成的两道密封结构,满足标准要求,因此无需再在主进气管上设置截止阀,因此显著减少了燃气具所使用的燃气阀的零部件数量,节约成本,并且提高了可靠性;另外也减少了 整机的密封口,减少了漏气的隐患。进一步,在本实施例中,燃气阀串接于燃气管道上,燃气到达燃气具之前先流经燃气阀,由燃气阀控制燃气管道的通断和燃气进气量的大小。燃气流经燃气阀时,先进入旋塞阀,旋塞阀可通过控制旋塞阀芯21的转动位置控制燃气的通断,即在旋塞阀芯的关闭位置时,第一旋塞阀进气口3不与连接孔129连通,而在第一打开位置,第一旋塞阀进气口3与连接孔129连通。燃气通过连接孔129进入比例阀芯部件1的比例阀进气腔123后,通过控制比例阀芯组件11与出气阀孔124的靠近与远离来控制出气阀孔124的开闭以控制燃气的通断,并且通过控制比例阀芯组件11与出气阀孔124的间隙大小来控制燃气的进气量的大小。燃气由比例阀进气腔123经过出气阀控124进入连接腔125,由于第一比例阀出气口5与连接腔125连通,燃气可由第一比例阀出气口5流出燃气阀。进入连接腔125的燃气进入旋塞阀21的出气通道211,在旋塞阀的第二打开位置,第一旋塞阀进气口3仍然通过进气孔213与连接孔129连通,且通过至少一组所述出气孔212将进气通道211与对应的旋塞阀出气口4连通,并且可通过控制旋塞阀芯21的出气孔212与旋塞阀出气口4的重合面积的大小实现控制燃气的进气量的大小,从而实现通过对燃气进气量的双重控制,可以对总体燃气量的进气量实现精确控制且调节范围更宽。在将该燃气阀用于燃气具时,通过比例阀一步精准控温,再通过旋塞阀二步调节,通过旋塞阀和比例阀共同控制燃气的通断和进气量的大小实现双重精确控温。另外避免了现有的比例阀由于自身结构限制,其内外环不能单独调节,只能实现内外环火力同大同小,外环自动通断的功能,不能实现内外环独立工作,使用场景局限的问题。
旋塞阀芯可根据实际需要设置任意合适的形状,例如圆锥形台形、圆柱形等。在本发明的另一实施例中,如图2、8-11所示,旋塞阀芯21与容纳腔22的形状为相互配合的倒圆锥台形,倒圆锥台形的旋塞阀芯21中空形成进气通道211。如此,容纳腔22的侧面与旋塞阀芯21的外周面通过楔形面配合,使得旋塞阀芯21与容纳腔22的密封性较好,能够最大限度降低燃气逸出的风险。此外,进一步,旋塞阀芯部件可设置有用于压紧旋塞阀芯21的弹簧,保证旋塞阀芯21与容纳腔22的密封性。
在本发明的其中一实施例中,如图1、4所示,本发明的阀体的具有一个与 容纳腔22连通的旋塞阀出气口4,旋塞阀出气口4可与燃烧器的燃气通道连通,例如与燃烧器的外环燃气通道连通,可以实现对外环燃气通道的燃气的通断以及进气量大小的单独控制。与之对应的,在一实施例中,旋塞阀芯21可设置一组出气孔,该一组出气孔包括至少一个出气孔,出气孔位于倒圆锥台侧壁的相同圆周上。
在本发明的另一实施例中,本发明的阀体的具有两个与容纳腔22连通的旋塞阀出气口,两个旋塞阀出气口可分别与燃烧器的不同燃气通道连通,可以实现对不同燃气通道的燃气的通断以及进气量大小的单独控制。
在本发明的另一实施例中,旋塞阀芯21可具有两组出气孔,两组出气孔中的每组出气孔包括至少一个出气孔,两组出气孔位于倒圆锥台侧壁的相同或不同圆周上。可以理解地,一组出气孔与一个旋塞阀出气口对应设置,位于同一组中的出气孔可以位于相同的圆周上或不同的圆周上。优选地,在一实施例中,两组出气孔位于不同圆周上,且同一组中的出气孔位于相同的圆周上,由于两组出气孔位于不同的圆周上,与两组出气孔分别对应的旋塞阀出气口也位于不同的圆周上,使得两组出气孔不会相互影响,可以分开单独控制燃气的通断或者进气量的大小。
进一步地,现有技术中使用的旋塞阀做到线性调节需要在阀芯上设置异型孔,例如为渐开线孔,这样的话会提高加工难度,增加成本。本发明实施例中的燃气阀,由于在比例阀芯部件已经能够实现进气量的精准调节,在一实施例中,在旋塞阀芯部件进行进一步的调节时,只需要在旋塞阀芯上设置常规结构的出气孔即能够实现。在一实施例中,如图8-11所示,出气孔212为沿倒圆锥台外侧壁周向设置的圆形通孔,进气孔213为沿倒圆锥台外侧壁周向设置的长条沉孔,出气孔212与出气通道211连通,进气孔不与出气通道211连通。
本发明的另一实施例中,旋塞阀驱动组件可为电驱动和手动驱动。电驱动例如可为电机驱动,电机驱动包括步进电机、伺服电机等。在另一优选的实施例中,如图所示,旋塞阀驱动组件包括步进电机20,步进电机20与旋塞阀芯21传动连接。通过步进电机能够实现对旋塞阀芯的旋转位置的精准控制。另外,比例阀驱动组件和旋塞阀驱动组件均能够接收控制信号,可以协同实现对燃气的通断或者进气量大小的控制,显著提高了燃气进气量的控制精度。
在本发明的另一实施例中,如图2所示,本发明的阀体12还包括上盖121、阀体本体122和下盖126。上盖121盖合在阀体本体122的一上部开口上,安装管部128自该上部开口的边缘向下延伸形成,安装管部128的下端开口形成出气阀孔124。比例阀芯组件11容纳于阀体12内,包括比例阀芯112和套设于阀芯的密封件111。比例阀芯组件11至少一部分设在安装管部128的内侧,比例阀芯组件11在关闭位置时,密封件111抵接在安装管部128的出气阀孔124上。下盖126实现阀体本体122的一下部开口的密封,并且形成连接腔125。
在本发明的一实施方式中,如图2所示,燃气阀的比例阀芯部件1还设置有膜片127,膜片127为具有内端和外周沿的近似环状结构,膜片的外周沿固定在阀体12上,膜片的内端固定在比例阀芯112上。具体地,如图所示,膜片127的外周沿固定在阀体本体122上,膜片的内端固定在比例阀芯112上。从膜片127的中心轴线沿径向向外的方向,膜片127形成为弯折的拱形。比例阀芯组件11向下运动时,带动膜片127向下运动。当安装管部128内的燃气压力波动时,例如,当安装管部128内的燃气压力过大时,膜片127受到由内向外的压力,使膜片127向上弯曲,膜片127带动比例阀芯组件11向上移动,从而可以减小密封件111与安装管部128之间的间隙,由此可以调节压力,提高燃气进气的压力稳定性。并且使得进入燃烧器的燃气压力更加稳定,燃烧的更加充分。
在本发明的另一实施例中,如图2所示,密封件111套设在比例阀芯112的下端的外周面上,密封件111的外周面为向外并向下倾斜延伸的弧形面。密封件不易变形,增加密封件横向的厚度,增加了气密性。
在本发明的另一实施例中,如图2所示,比例阀驱动组件10通过控制比例阀芯组件11的上下移动控制比例阀芯组件11与出气阀孔124接触和分离,将比例阀芯组件11一部分设于出气阀孔124一侧,另一部分设于出气阀孔124另一侧。密封件111止抵在阀体12的安装管部128上,从而切断燃气的供应。比例阀驱动组件10可以为电磁驱动和手动驱动,电磁驱动可以采用通电线圈产生磁场对磁体的磁力,手动驱动可采用齿轮齿条机构,优选地,比例阀驱动组件10采用电磁驱动。
进一步地,如图2所示,比例阀驱动组件10包括:永磁体103,位于比例 阀芯112的上方,且与比例阀芯112相互固定;阀调节线圈102,位于永磁体103的上方;铁芯101,嵌设于阀调节线圈102内。在本实施例中,当比例阀芯部件1关闭时,密封件111止抵在阀体12的安装管部128上,从而切断燃气的供应。当需要使用燃气时,开启比例阀芯部件1,此时,位于永磁体103上方的阀调节线圈102通电并产生磁场,使位于阀调节线圈102内部的铁芯101带有磁性,设置铁芯101和永磁体103的极性相同,因此铁芯101和永磁体103互斥,推动永磁体103向下,由于永磁体103和比例阀芯11相互固定,永磁体103带动比例阀芯11下移,密封件111远离安装管部128,此时密封件111与安装管部128之间形成间隙,燃气通过密封件111与安装管部128的间隙从旋塞阀出气口3进入连接腔125。通过调节通过阀调节线圈102的电流大小来控制间隙的大小,从而控制燃气的通过量。例如,当需要增大燃气的通过量时,只需增大通过阀调节线圈102的电流即可。
本发明另一方面的实施例提供一种燃气具,包括燃烧器和上述的燃气阀,所述燃烧器包括内环燃气通道和外环燃气通道,所述旋塞阀出气口4为一个,所述旋塞阀芯21上的出气孔212对应设置为一组,所述旋塞阀出气口4与所述外环燃气通道连通,所述第一比例阀出气口5与内环燃气通道连通。由于旋塞阀出气口4和第一比例阀出气口5的燃气的通断或者进气量的大小可通过燃气阀分开单独控制,因而内环燃气通道连通与外环燃气通道连通的燃烧火焰可以同大同小,也可以分开单独控制火力大小,具有更加丰富的适用场景,实现按需调节。
需要说明的是,结合图1和图13所示,旋塞阀和比例阀可以分为位于对方的左侧或者右侧,即当面朝第一旋塞阀进气口3时,旋塞阀可以位于比例阀的左侧,此时比例阀位于旋塞阀的右侧;或者,当面朝第一旋塞阀进气口3时,比例阀也可以位于旋塞阀的左侧,此时旋塞阀位于比例阀的右侧。该两种左右调转的结构均可以与燃烧器的炉头进行装配连接,其中该两种结构的内部结构以及气路走向结构均相同,均可参考图1至图6所示,在此便不再赘述。
在一个实施方式中,如图14所示,旋塞阀位于比例阀的左侧,比例阀位于旋塞阀的右侧。因为一般燃烧器的炉头6的结构设计为中间是内环燃气通道、左侧是外环燃气通道。因此基于该实施方式的结构装配整机时,阀体与炉头之 间连接的配气管不必交叉,可以使气管的长度降到最短,并且有利于装配。若采用旋塞阀在左侧,比例阀在右侧的燃气阀结构,需要对配气管进行交叉处理。本领域技术人员可以根据需求设置旋塞阀和比例阀的相对位置,在此不作限定。
本发明另一方面的实施例提供一种燃气具,包括燃烧器和上述的燃气阀,所述燃烧器包括内环燃气通道、中环燃气通道和外环燃气通道,所述旋塞阀出气口为两个,所述旋塞阀芯21上的出气孔对应设置为两组,所述旋塞阀出气口中的一个与所述中环燃气通道连通,另一个与外环燃气通道连通,所述第一比例阀出气口5与内环燃气通道连通。由于旋塞阀出气口和第一比例阀出气口5的燃气的通断或者进气量的大小可通过燃气阀分开单独控制,因而内环燃气通道连通、中环燃气通道与外环燃气通道连通的燃烧火焰可以同大同小,也可以分开单独控制火力大小,具有更加丰富的适用场景,实现按需调节。
应理解的是,文中使用的术语仅出于描述特定示例实施方式的目的,而无意于进行限制。除非上下文另外明确地指出,否则如文中使用的单数形式“一”、“一个”以及“所述”也可以表示包括复数形式。术语“包括”、“包含”、“含有”以及“具有”是包含性的,并且因此指明所陈述的特征、步骤、操作、元件和/或部件的存在,但并不排除存在或者添加一个或多个其它特征、步骤、操作、元件、部件、和/或它们的组合。文中描述的方法步骤、过程、以及操作不解释为必须要求它们以所描述或说明的特定顺序执行,除非明确指出执行顺序。还应当理解,可以使用另外或者替代的步骤。
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。
另外,本发明实施例中涉及的“第一”、“第二”等的描述,该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的 结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。

Claims (11)

  1. 一种燃气阀,其特征在于,该燃气阀包括:
    旋塞阀,所述旋塞阀具有第一旋塞阀进气口、第二旋塞阀进气口、旋塞阀连接口和至少一个旋塞阀出气口;所述旋塞阀配置有隔断所述第一旋塞阀进气口与所述旋塞阀连接口的关闭位置,所述旋塞阀配置有连通所述第一旋塞阀进气口与所述旋塞阀连接口的第一打开位置,所述旋塞阀配置有连通所述第二旋塞阀阀进气口与至少一个所述旋塞阀出气口的第二打开位置;
    比例阀,所述比例阀具有比例阀进气口、第一比例阀出气口、第二比例阀出气口;所述比例阀配置有隔断所述比例阀进气口与所述第一比例阀出气口以及所述第二比例阀出气口的关闭位置,所述比例阀配置有连通所述比例阀进气口与所述第一比例阀出气口以及所述第二比例阀出气口的打开位置;
    其中,所述旋塞阀连接口仅与所述比例阀进气口直接连通,且所述第二比例阀出气口仅与所述第二旋塞阀进气口直接连通。
  2. 根据权利要求1所述的燃气阀,其特征在于:所述比例阀和所述旋塞阀的阀体一体设置,所述旋塞阀连接口与所述比例阀进气口在所述阀体内形成一体设置的连接孔。
  3. 根据权利要求2所述的燃气阀,其特征在于:所述第二比例阀出气口与所述第二旋塞阀进气口在所述阀体内形成一体设置的连接腔,所述第一比例阀出气口与所述连接腔连通。
  4. 根据权利要求3所述的燃气阀,其特征在于,该燃气阀包括:
    所述阀体还包括与所述第一旋塞阀进气口、所述连接孔、所述连接腔和所述旋塞阀出气口连通的容纳腔;
    旋塞阀芯部件,所述旋塞阀芯部件包括旋塞阀芯组件和旋塞阀驱动组件;所述旋塞阀芯组件包括能够旋转地设在所述容纳腔的旋塞阀芯;所述旋塞阀芯包括进气孔、进气通道和至少一组出气孔,所述进气孔与所述第一旋塞阀进气口和所述连接孔对应设置,所述至少一组出气孔与所述至少一个旋塞阀出气口对应设置,所述进气通道连通所述连接腔;
    所述旋塞阀芯组件配置有将所述第一旋塞阀进气口与所述连接孔隔断的关闭位置,所述旋塞阀芯组件配置有通过所述进气孔将所述第一旋塞阀进气口与所述连接孔连通的第一打开位置,所述旋塞阀芯组件配置有通过所述进气孔将 所述第一旋塞阀进气口与所述连接孔连通并且通过至少一组所述出气孔将所述进气通道与对应的所述至少一个旋塞阀出气口连通的第二打开位置;所述旋塞阀驱动组件配置为驱动所述旋塞阀芯组件在所述关闭位置、第一打开位置和第二打开位置之间转动。
  5. 根据权利要求4所述的燃气阀,其特征在于:所述旋塞阀芯与所述容纳腔的形状为相互配合的倒圆锥台形,所述倒圆锥台形的旋塞阀芯中空形成所述进气通道。
  6. 根据权利要求5所述的燃气阀,其特征在于:所述旋塞阀芯具有两组出气孔,所述两组出气孔中的每组出气孔包括至少一个出气孔,所述两组出气孔位于所述倒圆锥台侧壁的相同或不同圆周上。
  7. 根据权利要求4‐6中任一项所述的燃气阀,其特征在于:所述旋塞阀驱动组件包括步进电机,所述步进电机与所述旋塞阀芯传动连接。
  8. 根据权利要求4‐6中任一项所述的燃气阀,其特征在于:所述进气孔的部分孔段在所述旋塞阀芯的轴向方向上与所述出气孔重合;
    该部分孔段的孔径小于所述进气孔的其余孔段的孔径,所述部分孔段与所述其余孔段的中心位于所述旋塞阀芯侧壁的同一圆周上。
  9. 根据权利要求8所述的燃气阀,其特征在于:所述部分孔段至所述其余孔段之间的孔径逐渐增大。
  10. 一种燃气具,包括燃烧器和权利要求1‐5、7‐9中任一项所述的燃气阀,所述燃烧器包括内环燃气通道和外环燃气通道,所述旋塞阀出气口为一个,所述旋塞阀芯上的出气孔对应设置为一组,所述旋塞阀出气口与所述外环燃气通道连通,所述第一比例阀出气口与内环燃气通道连通。
  11. 一种燃气具,包括燃烧器和权利要求6所述的燃气阀,所述燃烧器包括内环燃气通道、中环燃气通道和外环燃气通道,所述旋塞阀出气口为两个,所述旋塞阀芯上的出气孔对应设置为两组,所述旋塞阀出气口中的一个与所述中环燃气通道连通,另一个与外环燃气通道连通,所述第一比例阀出气口与内环燃气通道连通。
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